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JP2008168228A - Catalyst and method for purifying nitrogen oxides in diesel engine exhaust gas using unburned carbon - Google Patents

Catalyst and method for purifying nitrogen oxides in diesel engine exhaust gas using unburned carbon Download PDF

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JP2008168228A
JP2008168228A JP2007004949A JP2007004949A JP2008168228A JP 2008168228 A JP2008168228 A JP 2008168228A JP 2007004949 A JP2007004949 A JP 2007004949A JP 2007004949 A JP2007004949 A JP 2007004949A JP 2008168228 A JP2008168228 A JP 2008168228A
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exhaust gas
catalyst
diesel engine
alumina
unburned carbon
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Tadao Nakatsuji
忠夫 仲辻
Naoki Oya
直樹 大矢
Naohiro Sato
尚宏 佐藤
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Honda Motor Co Ltd
Okayama University NUC
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Honda Motor Co Ltd
Okayama University NUC
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Priority to JP2007004949A priority Critical patent/JP2008168228A/en
Priority to US12/008,505 priority patent/US20080196396A1/en
Publication of JP2008168228A publication Critical patent/JP2008168228A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • B01D53/9418Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20746Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20753Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20761Copper
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/209Other metals
    • B01D2255/2092Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/915Catalyst supported on particulate filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/402Dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • B01D2258/012Diesel engines and lean burn gasoline engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Combustion & Propulsion (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

【課題】硫黄酸化物の存在下にも、広い温度範囲において、ディーゼルエンジン排ガスに含まれる窒素酸化物と未燃カーボンを同時に接触的に浄化除去するための触媒を提供する。
【解決手段】本発明によれば、
(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネート
からなることを特徴とするディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤としてディーゼルエンジン排ガス中の窒素酸化物を接触還元するための触媒が提供される。
【選択図】なし
The present invention provides a catalyst for simultaneously purifying and removing nitrogen oxides and unburned carbon contained in diesel engine exhaust gas in a wide temperature range even in the presence of sulfur oxides.
According to the present invention, according to the present invention,
(A) alumina or (b) alumina supporting at least one transition metal ion and / or oxide selected from the fourth period of the periodic table or (c) at least one selected from the fourth period of the periodic table Provided is a catalyst for catalytic reduction of nitrogen oxides in diesel engine exhaust gas using unburned carbon contained in the exhaust gas of the diesel engine characterized by comprising transition metal aluminate as a reducing agent.
[Selection figure] None

Description

本発明は、ディーゼルパティキュレートフィルター(DPF)に担持させ、DPFが捕捉したディーゼルエンジン排ガス中の未燃カーボンを還元剤として用いて、硫黄酸化物の共存下にも、広い温度範囲において、ディーゼルエンジン排ガス中の窒素酸化物(主として、NOとNO2 とからなる。以下、NOx という。)を接触的に還元すると同時に、上記未燃カーボンを接触的に酸化除去するための触媒と方法に関する。 The present invention uses a diesel particulate filter (DPF) supported by a diesel engine and uses unburned carbon in diesel engine exhaust gas captured by the DPF as a reducing agent in a wide temperature range even in the presence of sulfur oxides. The present invention relates to a catalyst and a method for catalytically reducing nitrogen oxides (mainly composed of NO and NO 2 , hereinafter referred to as NOx) in exhaust gas and simultaneously oxidizing and removing the unburned carbon.

ディーゼルエンジンから排出される排ガスには、NOxと共に、オイル質、炭素質、硫酸ミスト等の粒子状物質、所謂パーティキュレート(PM)や、更には、炭化水素、一酸化炭素等が含まれており、これまで、このようなディーゼルエンジン排ガスから上記成分を除去し、浄化する方法が種々、提案されている。   Exhaust gas discharged from diesel engines contains NOx, particulate matter such as oil, carbon, and sulfuric acid mist, so-called particulates (PM), as well as hydrocarbons and carbon monoxide. So far, various methods for removing and purifying the above components from such diesel engine exhaust gas have been proposed.

ディーゼルエンジン排ガス中の炭素質PM、即ち、未燃カーボンは、従来、DPFにて捕捉して、排ガス中から除去されている。DPFは、通常、炭化ケイ素やコージエライト等からなり、排ガスの流れ方向に隔壁で仕切られた多数の貫通孔(セル)を有するハニカム構造体であって、その両端面において、隣接する貫通孔が交互に一方の端面において封止された構造を有し(例えば、特許文献1及び2参照)、ハニカム構造体の入口側の一つの貫通孔の開口からDPFの内部に流入した排ガスは、上記隔壁を通過し、隣接する貫通孔を経て、その出口側の開口から排出され、この間に未燃カーボンは前記隔壁に捕捉される。   Carbonaceous PM in diesel engine exhaust gas, that is, unburned carbon, is conventionally captured by DPF and removed from the exhaust gas. A DPF is usually a honeycomb structure made of silicon carbide, cordierite, etc. and having a large number of through-holes (cells) partitioned by partition walls in the flow direction of the exhaust gas. The exhaust gas flowing into the DPF from the opening of one through hole on the inlet side of the honeycomb structure has a structure sealed at one end face (see, for example, Patent Documents 1 and 2). It passes through the adjacent through-holes and is discharged from the opening on the outlet side, during which unburned carbon is captured by the partition walls.

しかし、このようなDPFによれば、DPFに未燃カーボンが蓄積するにつれて、フィルターの圧力損失が上昇し、エンジンにおける燃料の燃焼に悪影響をもたらすほか、遂には、DPFの機能自体も失われる。そこで、これまで、DPFの圧力損失が所定値に達したときに、燃料のリッチ燃焼を行って排ガス温度を700℃程度に上昇させ、捕捉した未燃カーボンを燃焼させるという方法が採用されている(特許文献3及び4参照)。このような方法によれば、DPFを再生しつつ、用いることができるが、他方、再生時に昇温のために燃料を消費することから、燃費の悪化をもたらす問題がある。   However, according to such a DPF, as the unburned carbon accumulates in the DPF, the pressure loss of the filter increases, which adversely affects the combustion of fuel in the engine. Finally, the function of the DPF itself is lost. So far, when the pressure loss of the DPF reaches a predetermined value, a method of performing rich combustion of the fuel to raise the exhaust gas temperature to about 700 ° C. and burning the captured unburned carbon has been adopted. (See Patent Documents 3 and 4). According to such a method, the DPF can be used while being regenerated. On the other hand, there is a problem that fuel consumption is deteriorated because fuel is consumed for raising the temperature during regeneration.

そこで、DPFの前段に白金のような貴金属酸化触媒を配して、NO2 を生成させ、かくして、未燃カーボンの燃焼を促進させて、フィルターの再生温度を低下させたり、又はDPFに貴金属酸化触媒を担持させて、同様に、フィルターの再生温度を低下させる方法が提案されている(特許文献5及び6参照)。このような方法においては、上記触媒の存在下に排ガス中に含まれる炭化水素や一酸化炭素によって、NOxも幾分浄化されるとされている。 Therefore, a noble metal oxidation catalyst such as platinum is arranged in front of the DPF to generate NO 2 , thus promoting combustion of unburned carbon, lowering the regeneration temperature of the filter, or noble metal oxidation to the DPF. There has been proposed a method in which a catalyst is supported and the regeneration temperature of the filter is similarly lowered (see Patent Documents 5 and 6). In such a method, it is said that NOx is somewhat purified by hydrocarbons and carbon monoxide contained in the exhaust gas in the presence of the catalyst.

このように、DPFと貴金属酸化触媒を組み合わせて用いることによって、排ガス中のNOx、なかでも、NO2 が未燃カーボンの燃焼を促進することが知られているが、しかし、他方において、NO2 は、未燃カーボンの酸化反応に関与した後、NOに還元されるのみであって、上記未燃カーボンの酸化反応はNOxの窒素への還元、即ち、NOxの低減には全く寄与しないことも知られている。更に、白金のような貴金属酸化触媒上での未燃カーボンの酸化反応においては、未燃カーボンの酸化が急激に進行して、未燃カーボンが速やかに消耗されるので、仮にNOxが浄化されるとしても、瞬時にその浄化反応は停止し、かくして、未燃カーボンによるNOxの浄化量は非常に小さい(特許文献7及び非特許文献1参照)。 Thus, by using a combination of DPF and a noble metal oxidation catalyst, NOx in the exhaust gas, among others, although NO 2 is known to promote the combustion of unburned carbon, however, on the other hand, NO 2 Is only reduced to NO after participating in the oxidation reaction of unburned carbon, and the oxidation reaction of unburned carbon does not contribute to the reduction of NOx to nitrogen, that is, NOx reduction at all. Are known. Furthermore, in the oxidation reaction of unburned carbon on a noble metal oxidation catalyst such as platinum, the oxidation of unburned carbon proceeds rapidly and the unburned carbon is consumed quickly, so that NOx is temporarily purified. Even so, the purification reaction stops instantaneously, and thus the amount of NOx purified by unburned carbon is very small (see Patent Document 7 and Non-Patent Document 1).

他方、DPF上にNOx吸蔵還元触媒を担持させて、リーン燃焼時にNOxを吸蔵し、リッチ時にNOxと未燃カーボンを浄化することによって、NOxと未燃カーボンを同時に除去することができるとする方法が提案されている(特許文献1及び8参照)。しかし、このような方法においては、未燃カーボンをNOx還元の一部に利用するので、燃料のリッチ燃焼の程度を幾分低減することができるものの、依然として、リッチ燃焼を行う必要があるので、燃費の悪化を本質的に改善するものではない。   On the other hand, a method of supporting NOx storage and reduction catalyst on the DPF, storing NOx at the time of lean combustion, and purifying NOx and unburned carbon at the time of rich combustion, so that NOx and unburned carbon can be simultaneously removed. Has been proposed (see Patent Documents 1 and 8). However, in such a method, since unburned carbon is used as part of the NOx reduction, the degree of fuel rich combustion can be somewhat reduced, but it is still necessary to perform rich combustion. It does not essentially improve the deterioration of fuel consumption.

また、このように、NOxと未燃カーボンを同時に除去するための触媒として、固体超強酸に酸化能の高い白金等を担持させた触媒が提案されているが(特許文献9参照)、炭素、一酸化炭素及び炭化水素の燃焼が急激に進行して、還元剤が急激に消失していることから、広い温度範囲にわたって、NOxを浄化することは不可能であるとみられる。   Further, as described above, as a catalyst for simultaneously removing NOx and unburned carbon, a catalyst in which platinum having a high oxidizing ability is supported on a solid super strong acid has been proposed (see Patent Document 9). Since combustion of carbon monoxide and hydrocarbons proceeds rapidly and the reducing agent disappears rapidly, it seems impossible to purify NOx over a wide temperature range.

更に、NOxと未燃カーボンを同時に除去するための触媒として、完全酸化能の高い電気陰性度の小さい金属を含むペロブスカイト構造又はスピネル構造の複合酸化物が提案されている(特許文献10及び非特許文献2参照)。しかし、この触媒も、完全酸化能が高く、炭素、一酸化炭素及び炭化水素の燃焼が急激に進行して、還元剤が急激に消失することから、広い温度範囲にわたって、NOxを浄化することは不可能であるとみられる。加えて、この触媒は、電気陰性度の小さい金属を含むために、硫黄酸化物の共存下においては、その酸化能と還元能が失われるという問題をも有する。   Further, as a catalyst for simultaneously removing NOx and unburned carbon, a composite oxide having a perovskite structure or a spinel structure containing a metal having a high complete oxidation ability and a low electronegativity has been proposed (Patent Document 10 and Non-Patent Document 10). Reference 2). However, this catalyst also has a high complete oxidation ability, and combustion of carbon, carbon monoxide and hydrocarbons proceeds rapidly, and the reducing agent disappears rapidly. Therefore, it is not possible to purify NOx over a wide temperature range. It seems impossible. In addition, since this catalyst contains a metal having a low electronegativity, it also has a problem that its oxidizing ability and reducing ability are lost in the presence of sulfur oxide.

このような事情の下、DPFを再生するために、これまで行われてきた燃料のリッチ燃焼を必要とせず、通常のリーン運転条件下で、硫黄酸化物の共存下においても、NOx と未燃カーボンを同時に除去することができる触媒と方法が求められている。更に、そのような触媒と方法をディーゼルエンジンに適用することができるように、NOx と未燃カーボンの同時除去反応が広い温度範囲で進行することが強く望まれる。何故ならば、多様な条件の下で運転されるディーゼルエンジンの排ガス温度は大きく変動するので、ディーゼルエンジンの運転時において、NOx と未燃カーボンの同時除去反応を進行させると共に、DPFの再生を行うためには、上記反応が広い温度範囲で進行することが必要であるからである。
特開平09−094434号公報 特開2001−269585号公報 特開平08−217565号公報 特開平08−312334号公報 特開2002−004838号公報 特開2002−058924号公報 特開平01−318715号公報 国際公開第02/096827号公報 特開2006−289175号公報 特開2003−239722号公報 APPLIED CATALYSIS: B 50 (2004), 185 APPLIED CATALYSIS: B 34 (2004), 29
Under these circumstances, in order to regenerate the DPF, the rich combustion of fuel that has been performed so far is not required, and NOx and unburned fuel can be used under normal lean operation conditions even in the presence of sulfur oxides. There is a need for a catalyst and method that can simultaneously remove carbon. Furthermore, it is strongly desired that the simultaneous removal reaction of NOx and unburned carbon proceeds in a wide temperature range so that such a catalyst and method can be applied to a diesel engine. This is because the exhaust gas temperature of a diesel engine operated under various conditions fluctuates greatly, and during the operation of the diesel engine, the simultaneous removal reaction of NOx and unburned carbon proceeds and the DPF is regenerated. This is because the reaction needs to proceed in a wide temperature range.
Japanese Patent Laid-Open No. 09-094434 JP 2001-269585 A Japanese Patent Application Laid-Open No. 08-217565 Japanese Patent Application Laid-Open No. 08-31334 JP 2002-004838 A JP 2002-058924 A Japanese Patent Laid-Open No. 01-318715 International Publication No. 02/096827 JP 2006-289175 A JP 2003-239722 A APPLIED CATALYSIS: B 50 (2004), 185 APPLIED CATALYSIS: B 34 (2004), 29

本発明は、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として用いて、硫黄酸化物の存在下にも、広い温度範囲において、排ガス中のNOxを接触的に還元すると共に、上記未燃カーボンを接触的に除去するための触媒と方法を提供することを目的とする。   The present invention uses unburned carbon contained in diesel engine exhaust gas as a reducing agent to catalytically reduce NOx in exhaust gas in a wide temperature range even in the presence of sulfur oxides. It is an object of the present invention to provide a catalyst and method for catalytic removal.

本発明によれば、
(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネートを担持させたアルミナ
からなることを特徴とするディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤としてディーゼルエンジン排ガス中の窒素酸化物を接触還元するための触媒が提供される。
According to the present invention,
(A) alumina or (b) alumina supporting at least one transition metal ion and / or oxide selected from the fourth period of the periodic table or (c) at least one selected from the fourth period of the periodic table There is provided a catalyst for catalytic reduction of nitrogen oxides in diesel engine exhaust gas using unburned carbon contained in diesel engine exhaust gas as a reducing agent, characterized by comprising alumina carrying a transition metal aluminate.

更に、本発明によれば、ディーゼルエンジン排ガスを
(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネートを担持させたアルミナ
からなる触媒に接触させて、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として用いて、ディーゼルエンジン排ガス中の窒素酸化物を接触還元する方法が提供される。
Further, according to the present invention, the diesel engine exhaust gas is made of (a) alumina or (b) alumina carrying at least one transition metal ion and / or oxide selected from the fourth period of the periodic table, or (c). In contact with a catalyst made of alumina carrying aluminate of at least one transition metal selected from the fourth period of the periodic table, unburned carbon contained in diesel engine exhaust gas is used as a reducing agent in diesel engine exhaust gas. A method for catalytic reduction of nitrogen oxides is provided.

本発明によれば、ディーゼルエンジン排ガスに含まれる有害な未燃カーボンを還元剤として用いて、硫黄酸化物の共存下においても、広い温度範囲において、排ガス中のNOxを接触還元すると共に、上記未燃カーボンを同時に接触的に除去することができる。特に、本発明の触媒は、広い温度範囲において、排ガス中のNOxと未燃カーボンを触媒的に同時に除去することができるので、温度が大幅に変動するディーゼルエンジン排ガス中のNOxと未燃カーボンを同時に除去するために有用である。   According to the present invention, harmful unburned carbon contained in diesel engine exhaust gas is used as a reducing agent, and in the presence of sulfur oxides, NOx in exhaust gas is catalytically reduced over a wide temperature range, and Burning carbon can be removed simultaneously in contact. In particular, since the catalyst of the present invention can catalytically remove NOx and unburned carbon in exhaust gas simultaneously over a wide temperature range, NOx and unburned carbon in diesel engine exhaust gas whose temperature fluctuates greatly. Useful for removing at the same time.

即ち、本発明の触媒によれば、DPFに未燃カーボンが蓄積することがなく、また、NOx吸蔵型触媒を担持したDPFにおけるように、燃費低下をもたらす燃料のリッチ燃焼を行う必要もなしに、NOxを浄化することができる。更に、ペロブスカイトやスピネル構造を有する複合酸化物のように、硫黄酸化物の共存下における触媒劣化を伴うことなく、ディーゼルエンジン排ガス中のNOxと未燃カーボンを触媒的に同時に有効に除去することができる。   That is, according to the catalyst of the present invention, there is no accumulation of unburned carbon in the DPF, and there is no need to perform rich combustion of fuel that causes a reduction in fuel consumption, as in the DPF carrying the NOx storage catalyst. NOx can be purified. Furthermore, NOx and unburned carbon in diesel engine exhaust gas can be effectively removed catalytically and simultaneously without catalyst deterioration in the presence of sulfur oxides, such as perovskite and composite oxides having a spinel structure. it can.

従って、本発明による触媒をDPFに担持させ、触媒的(catalytic)DPF(CDPF)として、ディーゼルエンジン排ガスを実用的に浄化することができる。   Therefore, the diesel engine exhaust gas can be practically purified as a catalytic DPF (CDPF) by supporting the catalyst according to the present invention on the DPF.

本発明による触媒は、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として、ディーゼルエンジン排ガス中の窒素酸化物を接触還元するための触媒であって、
(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネートを担持させたアルミナ
からなる。
The catalyst according to the present invention is a catalyst for catalytic reduction of nitrogen oxides in diesel engine exhaust gas using unburned carbon contained in the diesel engine exhaust gas as a reducing agent,
(A) alumina or (b) alumina supporting at least one transition metal ion and / or oxide selected from the fourth period of the periodic table or (c) at least one selected from the fourth period of the periodic table It consists of alumina carrying a transition metal aluminate.

本発明による触媒は、上述したように、ディーゼルエンジン排ガス中の未燃カーボンを還元剤として用いて、排ガス中の窒素酸化物を接触還元するので、排ガス中の未燃カーボン自体も同時に接触的に除去される。   As described above, the catalyst according to the present invention catalytically reduces nitrogen oxides in exhaust gas by using unburned carbon in diesel engine exhaust gas as a reducing agent. Removed.

本発明において用いるアルミナは、未燃カーボンを適度に酸化し、NO−C(炭素)又はNO−CO(一酸化炭素)の反応選択性にすぐれたものを用いることが好ましい。このような特性を示すアルミナとしては、反応性の点から、固体酸性度が温和であるが、アルミナのなかでは比較的高いものが好ましく、更に、アルカリ金属及び/又はアルカリ土類金属の含有量が合計にて0.5重量%以下であるものが好ましい。また、本発明において用いるアルミナは、その結晶構造において、特に制限されないが、多くの粒子の粒子径が数nmから数十nm程度である未燃カーボンとNOxが触媒の細孔内で容易に接触することができるように、多くの細孔の細孔径が数nmから数十nm程度以上であり、高表面積を有するガンマ型のアルミナが好ましい。このような観点からは、例えば、サソル(SASOL)社製のPURALOX TH100やCATALOX HTFaは、いずれも酸化ナトリウム含有量が0.002%であって、本発明において好ましく用いることができるアルミナの例である。   As the alumina used in the present invention, it is preferable to use a material that oxidizes unburned carbon appropriately and has excellent reaction selectivity of NO-C (carbon) or NO-CO (carbon monoxide). As the alumina exhibiting such characteristics, from the viewpoint of reactivity, the solid acidity is mild, but relatively high alumina is preferable, and the content of alkali metal and / or alkaline earth metal is also preferred. Are preferably 0.5% by weight or less in total. In addition, the alumina used in the present invention is not particularly limited in its crystal structure, but unburned carbon having a particle diameter of many particles of about several nanometers to several tens of nanometers and NOx are easily in contact within the pores of the catalyst. In order to achieve this, a gamma-type alumina having a pore diameter of many nanometers to several tens of nanometers or more and a high surface area is preferable. From such a point of view, for example, PURALOX TH100 and CATALOX HTFa manufactured by SASOL are both examples of alumina that can be preferably used in the present invention because the sodium oxide content is 0.002%. is there.

本発明によれば、ディーゼルエンジン排ガスの浄化反応において、触媒の酸化還元活性を高めて、反応速度の観点から有効に接触的に排ガスを浄化することができるように、アルミナに周期律表第4周期から選ばれる少なくとも1つの遷移金属、例えば、Cr、Mn、Fe、Co、Ni、Cu、Zn等のイオン及び/又は酸化物を担持させることが好ましい。   According to the present invention, in the purification reaction of diesel engine exhaust gas, the oxidation-reduction activity of the catalyst is increased, and the exhaust gas can be effectively and catalytically purified from the viewpoint of the reaction rate. It is preferable to support at least one transition metal selected from the period, for example, ions and / or oxides such as Cr, Mn, Fe, Co, Ni, Cu, and Zn.

ここに、得られる触媒が過度の酸化活性をもたないように、即ち、未燃カーボンの過剰酸化を抑制するために、上記第4周期の遷移金属のイオン及び/又は酸化物をアルミナに担持させるに際しては、アルミナの表面水素イオンと金属イオンを水溶液中でイオン交換させる従来から知られているイオン交換法により行うことが好ましい。このとき、イオン交換量をできるだけ多くするために金属イオン含有水溶液のpHを金属イオンが水酸化物として沈殿しない程度に高く保つことが好ましい。しかし、アルミナのイオン交換量は、通常、金属の重量に換算して1%程度であるので、それを超える量にて上記遷移金属イオン及び/又は酸化物を担持させるには、従来から知られている含浸法や蒸発乾固法等によって行う必要があり、この場合には上記遷移金属は酸化物の形態にてアルミナに担持される。   Here, the transition metal ions and / or oxides of the fourth period are supported on alumina so that the obtained catalyst does not have excessive oxidation activity, that is, to suppress excessive oxidation of unburned carbon. In order to perform this, it is preferable to carry out by a conventionally known ion exchange method in which surface hydrogen ions and metal ions of alumina are ion-exchanged in an aqueous solution. At this time, in order to increase the amount of ion exchange as much as possible, it is preferable to keep the pH of the aqueous solution containing metal ions so high that metal ions do not precipitate as hydroxides. However, since the ion exchange amount of alumina is usually about 1% in terms of the weight of the metal, it is conventionally known to support the transition metal ions and / or oxides in an amount exceeding that amount. In this case, the transition metal is supported on alumina in the form of an oxide.

例えば、アルミナにイオン交換法によって前記遷移金属のイオン又は酸化物を担持させる場合は、アルミナのイオン交換容量のみならず、遷移金属の種類やイオン交換の反応条件等にもよるが、通常、アルミナに担持させる遷移金属のイオン又は酸化物は、金属換算で0.5〜1.5重量%の範囲であることが好ましい。同様に、含浸法や蒸発乾固法によって、前記遷移金属の酸化物をアルミナに担持させる場合にも、その担持量は、金属換算で0.5〜5重量%の範囲であることが好ましい。遷移金属を5重量%を超えて担持させるときは、得られる触媒の未燃カーボンの燃焼性を過度に高めるので、NOx還元の選択性が低下する。   For example, when the transition metal ions or oxides are supported on alumina by an ion exchange method, it depends on not only the ion exchange capacity of alumina but also the type of transition metal and the reaction conditions for ion exchange. It is preferable that the transition metal ions or oxides to be supported in the range of 0.5 to 1.5% by weight in terms of metal. Similarly, when the transition metal oxide is supported on alumina by impregnation or evaporation to dryness, the supported amount is preferably in the range of 0.5 to 5% by weight in terms of metal. When the transition metal is supported in an amount exceeding 5% by weight, the flammability of the unburnt carbon of the resulting catalyst is excessively increased, so that the selectivity for NOx reduction is lowered.

遷移金属のイオン又は酸化物を担持させたアルミナを得るには、上述したように、イオン交換法によってアルミナに遷移金属のイオンを担持させ、又は含浸法や蒸発乾固法によって遷移金属を酸化物として担持させ、次いで、空気中、500℃程度の温度で焼成すればよい。   In order to obtain an alumina carrying transition metal ions or oxides, as described above, the transition metal ions are carried on alumina by an ion exchange method, or the transition metal ions are oxidized by an impregnation method or evaporation to dryness method. And then fired at a temperature of about 500 ° C. in air.

本発明によれば、特に好ましい触媒は、第4周期の遷移金属が金属アルミネートの形態にてアルミナに担持されているものである。このような遷移金属アルミネートを担持させたアルミナを得るには、従来から知られている含浸法や蒸発乾固法によって遷移金属をアルミナに酸化物の形態で担持させた後、空気中、600〜800℃程度の高温にて焼成すればよい。但し、Feアルミネートを得る場合には、還元雰囲気で焼成することが好ましい。   According to the present invention, a particularly preferred catalyst is one in which the fourth period transition metal is supported on alumina in the form of a metal aluminate. In order to obtain such an alumina carrying a transition metal aluminate, after the transition metal is supported on the alumina in the form of an oxide by a conventionally known impregnation method or evaporation to dryness, in the air, 600 What is necessary is just to bake at about 800 degreeC high temperature. However, when obtaining Fe aluminate, it is preferable to bake in a reducing atmosphere.

遷移金属が金属アルミネートの形態にてアルミナに担持されているとき、その金属アルミネートの結晶構造はスピネル型である。即ち、第4周期の遷移金属をMで表せば、スピネル型の遷移金属のアルミネートは、一般式MAlで表される。特に、本発明によれば、第4周期の遷移金属のなかでも、電気陰性度が比較的大きいCu、Co又はNiのアルミネートが好ましい。 When the transition metal is supported on alumina in the form of a metal aluminate, the crystal structure of the metal aluminate is a spinel type. That is, if the transition metal in the fourth period is represented by M, the spinel type transition metal aluminate is represented by the general formula MAl 2 O 4 . In particular, according to the present invention, among the transition metals in the fourth period, alumina of Cu, Co or Ni having a relatively high electronegativity is preferable.

このように、第4周期の遷移金属が金属アルミネートの形態にてアルミナに担持されている触媒において、遷移金属のアルミネートの担持量は、金属換算で1〜5重量%の範囲が好ましい。特に、本発明に従って、電気陰性度が比較的大きい遷移金属を担持させた触媒は、従来、知られている電気陰性度の小さい遷移金属のスピネル構造体に比べて、一層、すぐれたNOx浄化能及び耐硫黄酸化物性を有する。   Thus, in the catalyst in which the transition metal of the fourth period is supported on alumina in the form of metal aluminate, the supported amount of transition metal aluminate is preferably in the range of 1 to 5% by weight in terms of metal. In particular, according to the present invention, a catalyst loaded with a transition metal having a relatively high electronegativity is superior to a conventionally known transition metal spinel structure having a low electronegativity in terms of NOx purification ability. And has sulfur oxide resistance.

本発明による触媒は、必要に応じて、シリカ等の担体やバインダーに由来する無機成分を含有していてもよいが、このような場合は、前記(a)、(b)又は(c)成分を触媒の重量に基づいて少なくとも75%有することが好ましい。   The catalyst according to the present invention may contain an inorganic component derived from a carrier such as silica or a binder as necessary. In such a case, the component (a), (b) or (c) is used. Preferably at least 75% based on the weight of the catalyst.

ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として、上述した触媒の存在下にディーゼルエンジン排ガス中の窒素酸化物を接触的に還元すると共に、上記未燃カーボンを接触的に除去する反応は、次式   Using the unburned carbon contained in the diesel engine exhaust gas as a reducing agent, the reaction for catalytically reducing the nitrogen oxides in the exhaust gas of the diesel engine in the presence of the above-mentioned catalyst and removing the unburned carbon in a contact manner, Next formula

xC+2NOx(触媒上に吸着されている)→ N2+xCO2(気相) (1)
C+O(触媒上に吸着されている)→ CO(触媒上に吸着されている)(2−1)
CO(触媒上に吸着されている)+ NO(触媒上に吸着されている)→
1/2N2 + CO2(気相) (2−2)
によって進行する。
xC + 2NO x (adsorbed on the catalyst) → N 2 + xCO 2 (gas phase) (1)
C + O (adsorbed on the catalyst) → CO (adsorbed on the catalyst) (2-1)
CO (adsorbed on the catalyst) + NO (adsorbed on the catalyst) →
1 / 2N 2 + CO 2 (gas phase) (2-2)
Proceed by.

しかし、上記反応は、通常、次式
C+O(触媒上に吸着されている)→CO(気相) (3−1)
C+2O(触媒上に吸着されている)→CO2(気相) (3−2)
に示されるように、NOxの還元に関与しない炭素(C)の酸化反応を副次的に伴うので、これによって上記(1)及び(2)の選択反応性の低下が生じる。
However, the above reaction is usually performed by the following formula: C + O (adsorbed on the catalyst) → CO (gas phase) (3-1)
C + 2O (adsorbed on the catalyst) → CO 2 (gas phase) (3-2)
As shown in FIG. 2, since the carbon (C) oxidation reaction that does not participate in the reduction of NOx is accompanied by a secondary reduction, the selective reactivity of the above (1) and (2) is reduced.

これまでに提案されているNOx吸蔵触媒を用いる触媒的ディーゼルパティキュレートフィルターは、上記(3−1)及び(3−2)の反応のための触媒であって、上記(1)の反応や上記(2-1)と(2−2)の反応を選択的に進行させる触媒ではない。また、上記触媒的ディーゼルパティキュレートフィルターによれば、未燃カーボンが燃焼する温度範囲が狭いので、未燃カーボンを用いて広い温度範囲にわたってNOxを浄化することができない。また、これまでに提案されている未燃カーボンとNOxの同時除去のためのペロブスカイト又はスピネル構造の複合酸化物触媒は、酸化能が高く、急激に未燃カーボンを燃焼させるので、未燃カーボンとNOxを同時に除去することができる温度範囲が狭いという実用上の重要な問題を有している。   A catalytic diesel particulate filter using a NOx occlusion catalyst that has been proposed so far is a catalyst for the reactions (3-1) and (3-2) described above. It is not a catalyst that selectively proceeds the reaction of (2-1) and (2-2). In addition, according to the catalytic diesel particulate filter, since the temperature range in which unburned carbon burns is narrow, NOx cannot be purified over a wide temperature range using unburned carbon. In addition, the perovskite or spinel structure composite oxide catalyst for simultaneous removal of unburned carbon and NOx proposed so far has high oxidation ability and rapidly burns unburned carbon. There is an important practical problem that the temperature range in which NOx can be removed simultaneously is narrow.

しかしながら、本発明による触媒によれば、上記式(1)、(2−1)及び(2−2)による反応が選択的に進行するので、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として用いて、硫黄酸化物の共存下にも、ディーゼルエンジン排ガス中の窒素酸化物を接触還元すると共に、上記未燃カーボンを同時に除去することができる。   However, according to the catalyst of the present invention, the reactions according to the above formulas (1), (2-1), and (2-2) proceed selectively, so that unburned carbon contained in diesel engine exhaust gas is used as a reducing agent. It is possible to catalytically reduce nitrogen oxides in diesel engine exhaust gas and simultaneously remove the unburned carbon even in the presence of sulfur oxides.

本発明に従って、ディーゼルエンジン排ガスを上述したような触媒に接触させて、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として用いて、ディーゼルエンジン排ガス中の窒素酸化物を接触還元するための好適な反応温度は、個々のディーゼルエンジン排ガスの組成のみならず、未燃カーボンの物理的及び化学的特性にもよるが、通常、350〜600℃の範囲であり、好ましくは、400〜550℃の範囲である。このような反応温度範囲においては、排ガスは、好ましくは、5000〜100000h-1の範囲の空間速度で処理される。 According to the present invention, the diesel engine exhaust gas is brought into contact with the above-described catalyst, and the unburned carbon contained in the diesel engine exhaust gas is used as a reducing agent to suitably reduce the nitrogen oxides in the diesel engine exhaust gas. The reaction temperature is usually in the range of 350 to 600 ° C., preferably in the range of 400 to 550 ° C., depending on not only the composition of the individual diesel engine exhaust gas but also the physical and chemical characteristics of the unburned carbon. It is. In such a reaction temperature range, the exhaust gas is preferably treated at a space velocity in the range of 5,000 to 100,000 h −1 .

以下に実施例を挙げて本発明を詳細に説明するが、本発明はこれら実施例により何ら限定されるものではない。以下において、すべての「部」及び「%」は、特に明示しない限り、重量基準である。   EXAMPLES The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples. In the following, all “parts” and “%” are by weight unless otherwise specified.

未燃カーボンの代用としてカーボンブラックを用い、これを還元剤とするNOxの浄化反応を以下の2つの方法で行った。   Carbon black was used as a substitute for unburned carbon, and NOx purification reaction using this as a reducing agent was carried out by the following two methods.

(1)昇温反応による排ガスの浄化反応
触媒0.1gとカーボンブラック(東海カーボン(株)製#7350F、平均粒子径28nm、比表面積80m2/g)0.1gを20mL容量のサンプル瓶に投入し、50回振盪して、触媒/カーボンブラック混合物を調製した。鉛直に据え付けた石英製反応管の内壁に設けた突起物上に目開き0.71mmのSUS104製メッシュを置き、その上にセラミック繊維を約1mm厚さに敷き詰め、その上に上記触媒/カーボンブラック混合物を置き、更に、飛散防止のためにその混合物の上に約1mm厚さにセラミック繊維を敷き詰めた。
(1) Exhaust gas purification reaction by temperature rising reaction 0.1 g of catalyst and 0.1 g of carbon black (Tokai Carbon Co., Ltd. # 7350F, average particle size 28 nm, specific surface area 80 m 2 / g) in a 20 mL capacity sample bottle The catalyst / carbon black mixture was prepared by charging and shaking 50 times. A SUS104 mesh with a mesh opening of 0.71 mm is placed on a projection provided on the inner wall of a quartz reaction tube installed vertically, and a ceramic fiber is laid down to a thickness of about 1 mm on it, and the catalyst / carbon black is placed thereon. The mixture was placed, and ceramic fibers were spread over the mixture to a thickness of about 1 mm to prevent scattering.

一酸化窒素(NO)500ppm、酸素9%、水3%、水素500ppm、二酸化硫黄(SO2)5ppm及び残部、残部ヘリウムからなる試験用排ガスを上記石英製反応管の入口から834mL/分の割合で供給しつつ、前記混合物の温度を30℃から700℃まで、5℃/分の速度で昇温させて、石英製反応管の出口からのガスの組成を一酸化窒素(NO)、酸化二窒素(N2O)、二酸化窒素(NO2)、一酸化炭素(CO)及び二酸化炭素(CO2)についてFTIRガス分析計(テメット社製ガスメットCR−2000L)を用いて分析した。ガス組成の分析は前記混合物の温度が100℃のときから行った。NOxの浄化量は、用いる触媒によって異なるが、ガス分析計により出口ガス中の二酸化炭素(CO2)の濃度が0.1%を上回る温度から0.1%を下回る温度の間を二酸化炭素(CO2)の生成温度範囲、即ち、カーボンブラックが燃焼する温度範囲として、その間の温度範囲についてNOx浄化量を次式から算出した。 Nitrogen monoxide (NO) 500 ppm, oxygen 9%, water 3%, hydrogen 500 ppm, sulfur dioxide (SO 2 ) 5 ppm and the remainder and the balance helium at a rate of 834 mL / min from the inlet of the quartz reaction tube The temperature of the mixture is increased from 30 ° C. to 700 ° C. at a rate of 5 ° C./min, and the composition of the gas from the outlet of the quartz reaction tube is changed to nitrogen monoxide (NO), Nitrogen (N 2 O), nitrogen dioxide (NO 2 ), carbon monoxide (CO) and carbon dioxide (CO 2 ) were analyzed using an FTIR gas analyzer (Gamet CR-2000L manufactured by Temet). The analysis of the gas composition was performed from the time when the temperature of the mixture was 100 ° C. The purification amount of NOx varies depending on the catalyst to be used, but carbon dioxide (CO 2 ) between the temperature at which the concentration of carbon dioxide (CO 2 ) in the outlet gas exceeds 0.1% and the temperature below 0.1% is measured by a gas analyzer. As the temperature range of CO 2 ), that is, the temperature range in which carbon black burns, the NOx purification amount was calculated from the following equation for the temperature range in between.

NOx浄化量(cc)=abd/c
ここに、aは(カーボンブラックの燃焼温度範囲における平均の浄化NOx濃度(ppm))×10-6 であり、換言すれば、(反応管入口のNOx濃度−カーボンブラックの燃焼温度範囲における反応管出口の平均のNOx濃度(ppm))×10-6 であり、bはカーボンブラックの燃焼温度範囲(℃)であり、cは昇温速度(5℃/分)であり、dはガス流量(834cc/分)である。
NOx purification amount (cc) = abd / c
Here, a is (average purified NOx concentration (ppm) in the combustion temperature range of carbon black) × 10 −6 , in other words, (NOx concentration at reaction tube inlet−reaction tube in combustion temperature range of carbon black) The average NOx concentration at the outlet (ppm) × 10 −6 , b is the combustion temperature range (° C.) of carbon black, c is the heating rate (5 ° C./min), and d is the gas flow rate ( 834 cc / min).

また、C(炭素)燃焼率(%)は、次式によって求めた。   Moreover, C (carbon) combustion rate (%) was calculated | required by following Formula.

C(炭素)燃焼率(%)=ab/c
ここに、aは浄化反応においてCO2 が生成した温度範囲での(平均CO濃度(%)+平均CO2濃度(%))/100であり、bはカーボンブラックの燃焼温度範囲における全ガス流量である。即ち、bはカーボンブラックの燃焼温度範囲(℃)/昇温速度(5℃/分)×ガス流量(834cc/分)の算式で表される。
C (carbon) combustion rate (%) = ab / c
Here, a is (average CO concentration (%) + average CO 2 concentration (%)) / 100 in the temperature range where CO 2 is generated in the purification reaction, and b is the total gas flow rate in the combustion temperature range of carbon black. It is. That is, b is expressed by the following formula: carbon black combustion temperature range (° C.) / Temperature increase rate (5 ° C./min)×gas flow rate (834 cc / min).

cは上記浄化反応に供したカーボン量(ガス基準)、即ち、(0.1g(浄化反応試験に供したカーボン量(重量基準)/12g)×22400ccである。   c is the amount of carbon subjected to the purification reaction (gas basis), that is, (0.1 g (amount of carbon subjected to purification reaction (weight basis) / 12 g) × 22400 cc.

(2)等温反応による排ガスの浄化反応
触媒0.4gと前記と同じカーボンブラック0.1gを瑪瑙製乳鉢を用いて軽く混合して、触媒/カーボンブラック混合物を調製した。鉛直に据え付けた石英製反応管の内壁に設けた突起物上に目開き0.71mmのSUS104製メッシュを置き、その上にセラミック繊維を約1mm厚さに敷き詰め、その上に上記触媒/カーボンブラック混合物を置き、更に、飛散防止のためにその混合物の上に約1mm厚さにセラミック繊維を敷き詰めた。
(2) Exhaust gas purification reaction by isothermal reaction A catalyst / carbon black mixture was prepared by lightly mixing 0.4 g of the catalyst and 0.1 g of the same carbon black using a smoked mortar. A SUS104 mesh with a mesh opening of 0.71 mm is placed on a projection provided on the inner wall of a quartz reaction tube installed vertically, and a ceramic fiber is laid down to a thickness of about 1 mm on it, and the catalyst / carbon black is placed thereon. The mixture was placed, and ceramic fibers were spread over the mixture to a thickness of about 1 mm to prevent scattering.

ヘリウムガスを上記石英製反応管の入口から500mL/分の割合で供給しつつ、上記混合物の温度を所定の温度まで昇温させた。恒温に達した後、前記と同じ組成を有する試験用排ガスを上記石英製反応管の入口から834mL/分の割合で供給しつつ、石英製反応管の出口からのガスの組成を前記と同様にして分析した。NOxの浄化反応は15分間行った。この15分間の等温反応の間のNOxの浄化率は、ブランク試験によって求めたNOxを基準として行った。   While the helium gas was supplied from the inlet of the quartz reaction tube at a rate of 500 mL / min, the temperature of the mixture was raised to a predetermined temperature. After reaching constant temperature, the test exhaust gas having the same composition as above was supplied from the inlet of the quartz reaction tube at a rate of 834 mL / min, and the composition of the gas from the outlet of the quartz reaction tube was the same as described above. And analyzed. The NOx purification reaction was carried out for 15 minutes. The NOx purification rate during the 15-minute isothermal reaction was performed based on NOx determined by a blank test.

以下の実施例及び参考例に従って触媒を調製し、それぞれの触媒を用いて、上記排ガスの浄化反応試験を行った。結果を第2表に示す。   Catalysts were prepared according to the following examples and reference examples, and the exhaust gas purification reaction test was performed using each catalyst. The results are shown in Table 2.

実施例1
アルミナ(SASOL社製CATALOX HTFa、比表面積105m2/g、平均細孔径15nm、Na2O含有量0.002%)を瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応による排ガスの浄化反応試験を行った。
Example 1
Alumina (Catalox HTFa manufactured by SASOL, specific surface area 105 m 2 / g, average pore diameter 15 nm, Na 2 O content 0.002%) was pulverized for 1 minute using a smoked mortar, and the pulverized material obtained was used. Then, a purification reaction test of exhaust gas by temperature rising reaction was conducted.

実施例2
硝酸ニッケル(Ni(NO3)3・6H2O)2.50gを溶解させたイオン交換水20mLに実施例1において用いたアルミナ5gを投入し、ホットスターラ上で攪拌下、70℃で蒸発乾固し、得られた乾燥物を空気中、800℃で1時間焼成して、5重量%Ni担持ニッケルアルミネートを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応及び等温反応による排ガスの浄化反応試験を行った。
Example 2
5 g of alumina used in Example 1 was added to 20 mL of ion-exchanged water in which 2.50 g of nickel nitrate (Ni (NO 3 ) 3 · 6H 2 O) had been dissolved, and evaporated to dryness at 70 ° C. while stirring on a hot stirrer. The obtained dried product was fired in air at 800 ° C. for 1 hour to obtain 5 wt% Ni-supported nickel aluminate. This was pulverized for 1 minute using a smoked mortar, and the pulverized product thus obtained was used to conduct an exhaust gas purification reaction test by temperature rising reaction and isothermal reaction.

実施例3
硝酸ニッケル(Ni(NO3)3・6H2O)1.25gを溶解させたイオン交換水20mLに実施例1において用いたアルミナ5gを投入し、ホットスターラ上で攪拌下、70℃で蒸発乾固し、得られた乾燥物を空気中、800℃で1時間焼成して、2.5重量%Ni担持ニッケルアルミネートを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応及び等温反応による排ガスの浄化反応試験を行った。
Example 3
5 g of alumina used in Example 1 was added to 20 mL of ion-exchanged water in which 1.25 g of nickel nitrate (Ni (NO 3 ) 3 · 6H 2 O) was dissolved, and the mixture was evaporated to dryness at 70 ° C. with stirring on a hot stirrer. The obtained dried product was fired in air at 800 ° C. for 1 hour to obtain 2.5 wt% Ni-supported nickel aluminate. This was pulverized for 1 minute using a smoked mortar, and the pulverized product thus obtained was used to conduct an exhaust gas purification reaction test by temperature rising reaction and isothermal reaction.

実施例4
硝酸コバルト(Co(NO3)3・6H2O)2.45gを溶解させたイオン交換水20mLに実施例1において用いたアルミナ5gを投入し、ホットスターラ上で攪拌下、70℃で蒸発乾固し、得られた乾燥物を空気中、800℃で1時間焼成して、5重量%Co担持コバルトアルミネートを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応及び等温反応による排ガスの浄化反応試験を行った。
Example 4
5 g of alumina used in Example 1 was added to 20 mL of ion-exchanged water in which 2.45 g of cobalt nitrate (Co (NO 3 ) 3 · 6H 2 O) was dissolved, and the mixture was evaporated to dryness at 70 ° C. with stirring on a hot stirrer. The obtained dried product was fired in air at 800 ° C. for 1 hour to obtain 5 wt% Co-supported cobalt aluminate. This was pulverized for 1 minute using a smoked mortar, and the pulverized product thus obtained was used to conduct an exhaust gas purification reaction test by temperature rising reaction and isothermal reaction.

実施例5
硝酸銅(Cu(NO3)3・3H2O)0.38gを溶解させたイオン交換水100mLに実施例1において用いたアルミナ5gを投入し、ホットスターラ上で攪拌下、水分の蒸発を防止しつつ、70℃でイオン交換した。この後、このように処理したアルミナを濾過、水洗した後、80℃で一夜乾燥した。この後、得られた乾燥物を空気中、500℃で1時間焼成して、1重量%Cuイオン交換担持アルミナを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応による排ガスの浄化反応試験を行った。
Example 5
5 g of alumina used in Example 1 is added to 100 mL of ion-exchanged water in which 0.38 g of copper nitrate (Cu (NO 3 ) 3 .3H 2 O) is dissolved, and the evaporation of moisture is prevented while stirring on a hot stirrer. However, ion exchange was performed at 70 ° C. Thereafter, the alumina thus treated was filtered, washed with water, and dried at 80 ° C. overnight. Thereafter, the obtained dried product was calcined in air at 500 ° C. for 1 hour to obtain 1 wt% Cu ion exchange supported alumina. This was pulverized for 1 minute using a smoked mortar, and the obtained pulverized product was used to conduct an exhaust gas purification reaction test using a temperature rising reaction.

実施例6
硝酸鉄(Fe(NO3)3・9H2O)3.70gを溶解させたイオン交換水20mLに実施例1において用いたアルミナ5gを投入し、ホットスターラ上で攪拌下、70℃で蒸発乾固し、得られた乾燥物を10%水素気流中、800℃で1時間焼成して、5重量%Fe担持鉄アルミネートを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応による排ガスの浄化反応試験を行った。
Example 6
Alumina 5g was charged using the iron nitrate (Fe (NO 3) 3 · 9H 2 O) 3.70g exemplary ion exchange water 20mL dissolved Example 1, under stirring on a hot stirrer, evaporated to dryness at 70 ° C. The obtained dried product was fired in a 10% hydrogen stream at 800 ° C. for 1 hour to obtain a 5 wt% Fe-supported iron aluminate. This was pulverized for 1 minute using a smoked mortar, and the obtained pulverized product was used to conduct an exhaust gas purification reaction test using a temperature rising reaction.

参考例1
硝酸パラジウム水溶液(Pd濃度5重量%)1.00gを溶解させたイオン交換水200mLにNH4 型ベータゼオライト(ズードケミー社製BEA−25、シリカ/アルミナ比=25、Na含有率=0.1%)5gを投入し、攪拌下、70℃で12時間イオン交換させて、1重量%Pd担持ベータゼオライトを得た。これを瑪瑙製乳鉢を用いて1分間粉砕し、得られた粉砕物を用いて、昇温反応による排ガスの浄化反応試験を行った。
Reference example 1
NH 4 beta zeolite (BEA-25 manufactured by Zude Chemie, silica / alumina ratio = 25, Na content = 0.1%) in 200 mL of ion-exchanged water in which 1.00 g of palladium nitrate aqueous solution (Pd concentration 5% by weight) was dissolved. ) 5 g was charged and ion exchanged at 70 ° C. for 12 hours with stirring to obtain 1 wt% Pd-supported beta zeolite. This was pulverized for 1 minute using a smoked mortar, and the obtained pulverized product was used to conduct an exhaust gas purification reaction test using a temperature rising reaction.

Figure 2008168228
Figure 2008168228

Figure 2008168228
Figure 2008168228

Claims (5)

(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネートを担持させたアルミナ
からなることを特徴とするディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤としてディーゼルエンジン排ガス中の窒素酸化物を接触還元するための触媒。
(A) alumina or (b) alumina supporting at least one transition metal ion and / or oxide selected from the fourth period of the periodic table or (c) at least one selected from the fourth period of the periodic table A catalyst for catalytic reduction of nitrogen oxides in diesel engine exhaust gas using unburned carbon contained in diesel engine exhaust gas as a reducing agent, comprising alumina supporting transition metal aluminate.
周期律表第4周期から選ばれる少なくとも1つの遷移金属がCr、Mn、Fe、Co、Ni、Cu及びZnから選ばれる少なくとも1つである請求項1に記載の触媒。   The catalyst according to claim 1, wherein the at least one transition metal selected from the fourth period of the periodic table is at least one selected from Cr, Mn, Fe, Co, Ni, Cu and Zn. 請求項1又は2に記載の触媒をディーゼルパティキュレートフィルターに担持させてなる触媒的ディーゼルパティキュレートフィルター。 A catalytic diesel particulate filter obtained by supporting the catalyst according to claim 1 on a diesel particulate filter. ディーゼルエンジン排ガスを
(a)アルミナ又は
(b)周期律表第4周期から選ばれる少なくとも1つの遷移金属のイオン及び/又は酸化物を担持させたアルミナ又は
(c)周期律表第4周期から選ばれる少なくとも1つの遷移金属のアルミネートを担持させたアルミナ
からなる触媒に接触させて、ディーゼルエンジン排ガスに含まれる未燃カーボンを還元剤として用いて、ディーゼルエンジン排ガス中の窒素酸化物を接触還元する方法。
Diesel engine exhaust gas is selected from (a) alumina or (b) alumina loaded with ions and / or oxides of at least one transition metal selected from the fourth period of the periodic table, or (c) selected from the fourth period of the periodic table To contact with a catalyst made of alumina supporting at least one transition metal aluminate, and catalytically reduce nitrogen oxides in diesel engine exhaust gas using unburned carbon contained in diesel engine exhaust gas as a reducing agent Method.
周期律表第4周期から選ばれる少なくとも1つの遷移金属がCr、Mn、Fe、Co、Ni、Cu及びZnから選ばれる少なくとも1つである請求項4に記載の方法。
5. The method according to claim 4, wherein the at least one transition metal selected from the fourth period of the periodic table is at least one selected from Cr, Mn, Fe, Co, Ni, Cu and Zn.
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