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JP2008163458A - Machine structural steel with excellent machinability and fatigue properties - Google Patents

Machine structural steel with excellent machinability and fatigue properties Download PDF

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JP2008163458A
JP2008163458A JP2007318873A JP2007318873A JP2008163458A JP 2008163458 A JP2008163458 A JP 2008163458A JP 2007318873 A JP2007318873 A JP 2007318873A JP 2007318873 A JP2007318873 A JP 2007318873A JP 2008163458 A JP2008163458 A JP 2008163458A
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JP5217403B2 (en
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Takashi Iwamoto
岩本  隆
Yasuhiro Omori
靖浩 大森
Hideto Kimura
秀途 木村
Takaaki Toyooka
高明 豊岡
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JFE Steel Corp
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Abstract

【課題】Pb等の快削成分を必ずしも用いることなく、従来のPb添加快削鋼と同等以上の被削性を確保し、しかも焼入れ後の疲労特性にも優れた機械構造用鋼材を提供する。
【解決手段】黒鉛相を有する鋼材に焼入れ処理を施して成る機械構造用鋼材において、該焼入れ処理後の組織を、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合とし、前記の黒鉛相若しくは黒鉛起因の空孔の周囲に、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相を形成する。
【選択図】図1
[PROBLEMS] To provide a steel for machine structural use that does not necessarily use a free-cutting component such as Pb, ensures machinability equivalent to or higher than that of a conventional Pb-added free-cutting steel, and has excellent fatigue characteristics after quenching. .
In a steel material for mechanical structure formed by quenching a steel material having a graphite phase, the structure after the quenching treatment includes a martensite matrix phase, a graphite phase, and / or pores derived from graphite. And a martensite phase having a higher C concentration than the martensite matrix is formed around the graphite phase or the pores derived from graphite.
[Selection] Figure 1

Description

本発明は、産業機械や自動車等の機械部品に好適な機械構造用鋼材、特に被削性および疲労特性を兼ね備えた機械構造用鋼材に関する。   The present invention relates to a mechanical structural steel material suitable for machine parts such as industrial machines and automobiles, and more particularly to a mechanical structural steel material having both machinability and fatigue characteristics.

産業機械や自動車等の機械部品に用いられる機械部品は、鋼材を切削若しくは塑性加工またはそれらの併用により、所定の形状に加工し、その後、焼入れ焼戻し処理によって機械部品としての要求特性を確保する、という方法により製造される。従って、このような機械部品に用いられる鋼材は、まず、被削性および冷間鍛造性に優れていることが要求される。   Machine parts used for machine parts such as industrial machines and automobiles are processed steel steel into a predetermined shape by cutting or plastic working or a combination thereof, and then ensure the required characteristics as machine parts by quenching and tempering. It is manufactured by the method. Therefore, the steel material used for such machine parts is first required to be excellent in machinability and cold forgeability.

ここに、機械構造用鋼材の被削性を改善する手段としては、鋼中にPb、S、BiおよびP等の快削性元素を単独または複合添加することが一般的である。特に、Pbは被削性を改善する作用が極めて強いために、多用されている。   Here, as a means for improving the machinability of steel for machine structural use, it is general to add a free-cutting element such as Pb, S, Bi and P alone or in combination to steel. In particular, Pb is frequently used because it has an extremely strong effect of improving machinability.

しかし、Pbは、人体に有害な元素でもあり、鋼材の製造工程や機械部品の加工工程において大掛かりな排気設備を必要とし、また鋼材のリサイクルの点からも多大な問題がある。さらに、Pb、S、Te、BiおよびP等の快削性元素は、延性および靭性を劣化させるため、鋼材の疲労特性を改善する観点からは、逆に減少させる事が望ましい。   However, Pb is an element harmful to the human body, requires a large exhaust facility in the manufacturing process of steel materials and the machining process of machine parts, and has a great problem from the viewpoint of recycling of steel materials. Furthermore, since free-cutting elements such as Pb, S, Te, Bi, and P deteriorate ductility and toughness, it is desirable to reduce them from the viewpoint of improving the fatigue properties of steel materials.

従来、上記の相矛盾する要求の下での合金設計を可能にするために、鋼中Cを黒鉛化する方法が提案されている(例えば、特許文献1参照)。しかしながら、かように黒鉛を析出させた鋼においては、機械構造用鋼材として要求される耐摩耗性および疲労強度等の確保に有効である、焼入れ処理の適用が難しいところに問題を残していた。すなわち、焼入れ処理は、鋼材の硬さを増加させ、耐摩耗性及び疲労強度等を向上させるために、機械部品等の分野において多用されている。そして、被削性の向上を所期して黒鉛を析出させた鋼に対して焼入れ処理を適用した場合、焼入れ加熱時に黒鉛粒子が固溶し、その存在痕跡としての空孔が残存し、あるいは焼入れ加熱条件によっては黒鉛粒子の固溶が十分に進行せずに、処理後の表面近傍に黒鉛粒子が残存し、これらが、転動疲労における応力集中源として作用して、鋼材の転動疲労特性が劣化するという問題を来すことになる。
従って、焼入れ処理を前提とした機械構造用鋼材の製造プロセスにおいて、黒鉛析出技術を用いて被削性および疲労強度を高度に両立させるには限界があった。
特開昭51−57621号公報
Conventionally, a method of graphitizing C in steel has been proposed in order to enable alloy design under the above conflicting requirements (see, for example, Patent Document 1). However, the steel in which graphite is precipitated as described above has a problem in that it is difficult to apply the quenching treatment, which is effective for ensuring the wear resistance and fatigue strength required as a steel material for machine structures. That is, the quenching treatment is frequently used in the field of machine parts and the like in order to increase the hardness of the steel material and improve the wear resistance and fatigue strength. And, when the quenching treatment is applied to the steel on which the graphite is precipitated in order to improve the machinability, the graphite particles are solid-dissolved during the quenching heating, and the vacancy remains as a trace of the presence, or the quenching is performed. Depending on the heating conditions, solid solution of graphite particles does not progress sufficiently, and graphite particles remain in the vicinity of the surface after treatment, which acts as a stress concentration source in rolling fatigue, and the rolling fatigue characteristics of steel Will cause the problem of deterioration.
Therefore, in the manufacturing process of the steel for machine structure on the premise of quenching, there is a limit in achieving both high machinability and fatigue strength using the graphite precipitation technique.
Japanese Patent Laid-Open No. 51-57621

本発明の目的は、Pb等の快削成分を必ずしも用いることなく、従来のPb添加快削鋼と同等以上の被削性を確保し、しかも焼入れ後の疲労特性にも優れた機械構造用鋼材を提供することにある。   The object of the present invention is to ensure that the machinability is equal to or better than that of conventional Pb-added free-cutting steel without necessarily using free-cutting components such as Pb, and also has excellent fatigue properties after quenching. Is to provide.

さて、発明者らは、上記した従来技術の問題を解決すべく、被削性および焼入れ後の転動疲労特性に優れる鋼材を工業的に安定して製造するための方途について、鋭意検討した結果、以下の知見を得るに到った。
すなわち、焼入れ処理後のミクロ組織において、マルテンサイトの母相中に分散して存在する黒鉛相もしくは黒鉛起因の空孔の周囲に、母相に比べてC濃度の高いマルテンサイト相を存在させると、黒鉛相への応力集中が低減することを疲労試験において見出し、本発明を完成するに到った。
Now, in order to solve the above-described problems of the prior art, the inventors have conducted intensive studies on a method for industrially and stably producing a steel material having excellent machinability and rolling fatigue characteristics after quenching. The following findings were obtained.
That is, in the microstructure after the quenching treatment, when a martensite phase having a higher C concentration than the parent phase is present around the graphite phase dispersed in the parent phase of martensite or the pores derived from graphite. The inventors have found that the stress concentration on the graphite phase is reduced in a fatigue test, and have completed the present invention.

すなわち、本発明の要旨は、次の通りである。
(1)黒鉛相を有する鋼材に焼入れ焼戻し処理を施して成る機械構造用鋼材であって、該焼入れ焼戻し処理後の組織が、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合になり、前記の黒鉛相若しくは黒鉛起因の空孔の周囲に、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相を有することを特徴とする被削性および疲労特性に優れた機械構造用鋼材。
That is, the gist of the present invention is as follows.
(1) A steel for mechanical structure formed by quenching and tempering a steel material having a graphite phase, and the microstructure after the quenching and tempering treatment is any one of a martensite matrix, a graphite phase, and pores derived from graphite. Or machinability and fatigue characteristics, characterized by having a martensite phase having a higher C concentration than the martensite matrix around the graphite phase or pores derived from graphite. Excellent steel for machine structural use.

(2)前記鋼材は、C:0.1mass%以上1.5mass%以下を含有することを特徴とする前記(1)に記載の機械構造用鋼材。 (2) The steel material for machine structure according to (1), wherein the steel material contains C: 0.1 mass% or more and 1.5 mass% or less.

(3)C:0.1mass%以上1.5mass%以下を含有し、5%超90%未満の割合で黒鉛相を有する鋼材に、焼入れ焼戻し処理を施して成る機械構造用鋼材であって、該焼入れ焼戻し処理後の組織が、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合になり、前記の黒鉛相若しくは黒鉛起因の空孔から3μm以上30μm以下までの領域が、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相であることを特徴とする被削性および疲労特性に優れた機械構造用鋼材。 (3) C: Steel for machine structural use, which is obtained by subjecting a steel material containing 0.1 mass% to 1.5 mass% and having a graphite phase at a ratio of more than 5% and less than 90% to quenching and tempering. The structure after the tempering treatment is a mixture of the martensite matrix and either or both of the graphite phase and the graphite-derived pores, and the region from the graphite phase or the graphite-derived pores to 3 μm to 30 μm. Is a martensite phase having a higher C concentration than the martensite matrix, and has excellent machinability and fatigue characteristics, and is a steel material for machine structure.

(4)前記焼入れ焼戻し後のマルテンサイト母相のビッカース硬さMと、前記C濃度の高いマルテンサイト相のビッカース硬さHとが、下記式(A)を満足することを特徴とする前記(1)、(2)または(3)に記載の被削性および疲労特性に優れた機械構造用鋼材。

H−0.24M≧Hc ‥‥(A)
ただし、C:0.7mass%以下の場合 Hc=350[%C]+310
C:0.7mass%超の場合 Hc=550
ここで、[%C]:添加C量
(4) The Vickers hardness M of the martensite matrix after quenching and tempering and the Vickers hardness H of the martensite phase having a high C concentration satisfy the following formula (A): A steel for machine structure having excellent machinability and fatigue characteristics as described in 1), (2) or (3).
H-0.24M ≧ Hc (A)
However, in the case of C: 0.7 mass% or less Hc = 350 [% C] +310
C: In case of over 0.7 mass% Hc = 550
Here, [% C]: amount of added C

(5)前記鋼材は、Si:0.15 mass%超2.0mass%以下、Mn:0.05 mass%以上2.0mass%以下、Al:0.005 mass%以上0.1mass%以下、N:0.0015 mass%以上0.0150mass%以下、B:0.0003 mass%以上0.0150mass%以下、P:0.06mass%以下、S:0.06mass%以下およびO:0.0030mass%以下を含み、残部がFe及び不可避的不純物からなる成分組成を有することを特徴とする前記(1)ないし(4)のいずれかに記載の機械構造用鋼材。 (5) The steel materials are Si: more than 0.15 mass% and less than 2.0 mass%, Mn: 0.05 mass% to 2.0 mass%, Al: 0.005 mass% to 0.1 mass%, N: 0.0015 mass% to 0.0150 mass% B: 0.0003 mass% or more and 0.0150 mass% or less, P: 0.06 mass% or less, S: 0.06 mass% or less, and O: 0.0030 mass% or less, and the balance having a component composition consisting of Fe and inevitable impurities The steel for machine structure according to any one of (1) to (4), which is characterized in that

(6)前記成分組成として、さらにNi:0.1 mass%以上3.Omass%以下、Cu:0.1 mass%以上3.Omass%以下およびCo:0.1 mass%以上3.Omass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする前記(5)に記載の機械構造用鋼材。 (6) The component composition was further selected from Ni: 0.1 mass% to 3. Omass%, Cu: 0.1 mass% to 3. Omass%, and Co: 0.1 mass% to 3. Omass%. The steel material for machine structure according to (5) above, which contains at least one kind.

(7)前記成分組成として、さらにV:0.05 mass%以上0.5mass%以下およびNb:0.005 mass%以上0.05mass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする前記(5)または(6)に記載の機械構造用鋼材。 (7) The component composition further includes at least one selected from V: 0.05 mass% to 0.5 mass% and Nb: 0.005 mass% to 0.05 mass%. (5) Or the steel material for machine structures as described in (6).

(8)前記成分組成として、さらにMo:0.1 mass%以上1.Omass%以下を含むことを特徴とする前記(5)、(6)または(7)に記載の機械構造用鋼材。 (8) The steel material for machine structure according to (5), (6), or (7), wherein the component composition further includes Mo: 0.1 mass% to 1. Omass%.

(9)前記成分組成として、さらにTi:0.005 mass%以上0.05mass%以下、Zr:0.005 mass%以上0.2mass%以下およびREM:0.0005 mass%以上0.2mass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする前記(5)ないし(8)のいずれかに記載の機械構造用鋼材。 (9) At least one selected from Ti: 0.005 mass% to 0.05 mass%, Zr: 0.005 mass% to 0.2 mass% and REM: 0.0005 mass% to 0.2 mass% as the component composition The steel for machine structure according to any one of (5) to (8), characterized in that

本発明によれば、Pb等の快削成分を必ずしも用いることなく、従来のPb添加快削鋼と同等以上の被削性を確保し、しかも焼入れ後の疲労特性にも優れた機械構造用鋼材を提供することができる。   According to the present invention, a machine structural steel material that does not necessarily use a free-cutting component such as Pb, ensures machinability equivalent to or better than that of conventional Pb-added free-cutting steel, and has excellent fatigue properties after quenching. Can be provided.

以下、本発明を具体的に説明する。
本発明の機械構造用鋼材は、黒鉛相を有する鋼材に焼入れ焼戻し処理を施して成り、とりわけ焼入れ焼戻し処理後の組織が、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合になり、前記の黒鉛相若しくは黒鉛起因の空孔の周囲に、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相を有することが肝要である。
The present invention will be specifically described below.
The steel for machine structural use of the present invention is formed by subjecting a steel material having a graphite phase to quenching and tempering, and in particular, the structure after quenching and tempering is either a martensite matrix phase, a graphite phase, or pores derived from graphite or It is important to have a martensite phase having a higher C concentration than the martensite matrix around the graphite phase or the pores derived from graphite.

すなわち、黒鉛相を有する鋼材に焼入れ焼戻し処理を施すと、該焼入れ焼戻し処理後のミクロ組織は、マルテンサイトの母相中に、黒鉛相および黒鉛起因の空孔のいずれか一方または両方が分散して存在するものとなる。かようなミクロ組織において、黒鉛相もしくは黒鉛起因の空孔の周囲に、母相に比べてC濃度の高いマルテンサイト相を存在させることによって、疲労破壊の起点となる黒鉛相への応力集中が緩和されて、黒鉛相からの亀裂の発生が抑制される結果、鋼材の疲労特性は格段に向上する。   That is, when a steel material having a graphite phase is subjected to quenching and tempering treatment, the microstructure after the quenching and tempering treatment is such that either or both of the graphite phase and the pores derived from graphite are dispersed in the matrix phase of martensite. Will exist. In such a microstructure, the presence of a martensite phase having a C concentration higher than that of the parent phase around the graphite phase or graphite-derived vacancies causes stress concentration on the graphite phase that is the starting point of fatigue failure. As a result of mitigating and suppressing the occurrence of cracks from the graphite phase, the fatigue properties of the steel material are significantly improved.

ここで、黒鉛相もしくは黒鉛起因の空孔の周囲に、母相に比べてC濃度の高いマルテンサイト相が存在するとは、焼入れ後の黒鉛相あるいは黒鉛起因の空孔の周囲組織がマルテンサイト相であり、かつ、例えば図1に示すようなEPMA(電子線プローブマイクロアナライザー)によるC分析において、母相に比べC濃度の高い領域が黒鉛相あるいは黒鉛相起因の空孔の周囲に存在していることを言う。   Here, the presence of a martensite phase having a C concentration higher than that of the parent phase around the graphite phase or graphite-derived vacancies means that the surrounding structure of the graphite phase after quenching or vacancies caused by graphite is the martensite phase. In addition, in C analysis by EPMA (electron probe microanalyzer) as shown in FIG. 1, for example, a region having a higher C concentration than the parent phase exists around the pores caused by the graphite phase or the graphite phase. Say that.

ここで、母相に比べてC濃度の高いマルテンサイト相の存在する領域は、黒鉛相若しくは黒鉛起因の空孔から3μm以上30μm以下までの領域であることが好ましい。3μm以上の領域が確保できない場合には黒鉛起因相への応力伝播を十分に抑制することが困難である。一方、領域が30μmを越える場合には、C濃度の高いマルテンサイト相の互いの近接度が高まり、母相マルテンサイトの面積率が低下してしまい、黒鉛相若しくは黒鉛起因の空孔への応力集中を緩和するという効果が減ずるため、十分な疲労特性を発揮できなくなる。なお、C濃度が高いマルテンサイト相の領域(黒鉛相あるいは黒鉛起因の空孔から所定距離)は、詳細は後述するが、EPMAライン分析の結果から、図3に示すように母相のC濃度よりも10%以上C濃度が高くなる位置から、黒鉛相あるいは黒鉛起因の空孔までの距離を測定することで求めることとする。   Here, it is preferable that the region where the martensite phase having a higher C concentration than the parent phase exists is a region from 3 μm to 30 μm from the graphite phase or the pores derived from graphite. When the region of 3 μm or more cannot be secured, it is difficult to sufficiently suppress the stress propagation to the graphite-derived phase. On the other hand, when the region exceeds 30 μm, the proximity of the martensite phase having a high C concentration increases, the area ratio of the parent martensite decreases, and stress on the pores caused by the graphite phase or graphite Since the effect of relaxing concentration is reduced, sufficient fatigue characteristics cannot be exhibited. The region of the martensite phase having a high C concentration (predetermined distance from the graphite phase or the pores caused by graphite) will be described in detail later. From the results of EPMA line analysis, as shown in FIG. It is determined by measuring the distance from the position where the C concentration becomes higher by 10% or more to the graphite phase or the pores derived from graphite.

また、上記のミクロ組織を得るには、まず焼入れ処理に供する鋼材は黒鉛相を有する必要があり、この焼入れ前の鋼材における黒鉛化率は好ましくは5%超とする。なぜなら、黒鉛析出により、硬質なセメンタイト量を減少させ、また黒鉛が切削時に潤滑剤として作用し被削性を向上するためである。一方、上限は、黒鉛化率が90%以上となると、切削時に鋼材表面にむしれが生じ易くなるため、90%未満とすることが好ましい。なお、黒鉛化率は、
{(測定黒鉛面積率)/(添加Cが全て黒鉛化した際の黒鉛面積率)}×100 (%)
で定義される。
In order to obtain the above microstructure, first, the steel material to be subjected to the quenching process needs to have a graphite phase, and the graphitization rate in the steel material before quenching is preferably more than 5%. This is because graphite precipitation reduces the amount of hard cementite and graphite acts as a lubricant during cutting to improve machinability. On the other hand, the upper limit is preferably less than 90% because if the graphitization rate is 90% or more, peeling of the steel material surface tends to occur during cutting. The graphitization rate is
{(Measured graphite area ratio) / (Graphite area ratio when all of added C is graphitized)} × 100 (%)
Defined by

次に、機械構造用鋼材に上記した組織を与えるために好適な成分組成について、成分毎に限定理由を説明する。
C:0.1 mass%以上1.5mass%以下
Cは、黒鉛相を形成するために必要な成分であり、含有量が0.1mass%未満では被削性を確保する上で必要な黒鉛相を形成することが困難である。一方、1.5mass%を超えて添加すると、熱間圧延時の変形抵抗が上昇するとともに、変形能が低下し、熱間圧延材の割れや疵の発生が増大する。従って、Cは0.1mass%以上1.5mass%以下の範囲とした。
Next, the reason for limitation for each component will be described for the component composition suitable for giving the above-described structure to the steel for machine structure.
C: 0.1 mass% or more and 1.5 mass% or less C is a component necessary for forming a graphite phase. If the content is less than 0.1 mass%, the graphite phase necessary for ensuring machinability should be formed. Is difficult. On the other hand, if added over 1.5 mass%, the deformation resistance during hot rolling increases, the deformability decreases, and the occurrence of cracks and wrinkles in the hot rolled material increases. Accordingly, C is set in the range of 0.1 mass% to 1.5 mass%.

Si:0.15 mass%超2.0mass%以下
Siは、フェライト中に固溶し強度を増加させる元素であり、また、セメンタイト中に固溶せず、セメンタイトを不安定化することにより黒鉛化を促進する元素であるため、積極的に添加するが、0.15mass%以下では強度の増加も少なく、また黒鉛化促進の効果が認められない。しかし、2.0mass%を超えると、強度が高くなりすぎて延性が劣化する。このため、Siは0.15 mass%超2.0mass%以下の範囲とした。さらに好ましい範囲は、黒鉛化促進と強度増加のバランスの観点から0.5 mass%以上1.4 mass%以下である。
Si: More than 0.15 mass% and less than 2.0 mass%
Si is an element that increases the strength by solid solution in ferrite, and is an element that does not dissolve in cementite and promotes graphitization by destabilizing cementite. However, at 0.15 mass% or less, there is little increase in strength and no effect of promoting graphitization is observed. However, if it exceeds 2.0 mass%, the strength becomes too high and the ductility deteriorates. For this reason, Si was made into the range of more than 0.15 mass% and below 2.0 mass%. A more preferable range is 0.5 mass% or more and 1.4 mass% or less from the viewpoint of the balance between graphitization promotion and strength increase.

Mn:0.05 mass%以上2.0mass%以下
Mnは、鋼の脱酸剤として有効であるばかりでなく、焼入れ性にも有用な元素であるので積極的に添加するが、一方でセメンタイト中に固溶し、黒鉛化を阻害する。すなわち、0.05mass%未満の添加では、脱酸に効果がなく、また2.0mass%を超えて添加すると、黒鉛化を阻害する。このため、Mnは0.05 mass%以上2.0mass%以下の範囲とした。より好ましい範囲は、黒鉛化促進の観点から0.1 mass%以上1.5mass%以下である。
Mn: 0.05 mass% or more and 2.0 mass% or less
Mn is not only effective as a deoxidizer for steel but is also an element useful for hardenability, so it is positively added. On the other hand, it dissolves in cementite and inhibits graphitization. That is, addition of less than 0.05 mass% has no effect on deoxidation, and addition over 2.0 mass% inhibits graphitization. For this reason, Mn was made into the range of 0.05 mass% or more and 2.0 mass% or less. A more preferable range is 0.1 mass% or more and 1.5 mass% or less from the viewpoint of promoting graphitization.

Al:0.005 mass%以上0.1mass%以下
Alは、鋼中のNと反応してAINを形成し、これが黒鉛の核形成サイトとして作用することにより、黒鉛化を促進するので積極的に添加する。0.005mass%未満の添加では、その作用が小さいが、0.1mass%を超えて添加すると、鋳造工程において、Al系酸化物が多数形成される。このAl系酸化物は、単独でも疲労破壊の起点となるばかりでなく、硬質なため、切削時に工具を摩耗させることにより被削性を低下させる。このようなことから、Alの含有量は0.005mass%以上0.1mass%以下の範囲とした。
Al: 0.005 mass% or more and 0.1 mass% or less
Al reacts with N in the steel to form AIN, which acts as a nucleation site for graphite and thereby promotes graphitization, so it is actively added. If the addition is less than 0.005 mass%, the effect is small, but if it exceeds 0.1 mass%, many Al-based oxides are formed in the casting process. This Al-based oxide is not only a starting point for fatigue failure, but also is hard, so it lowers machinability by wearing the tool during cutting. For these reasons, the Al content is in the range of 0.005 mass% to 0.1 mass%.

N:0.0015 mass%以上0.0150mass%以下
Nは、AlまたはBと化合してAINまたはBNを形成し、黒鉛の結晶化の核となる。AINおよび/またはBNの微細分散により、黒鉛化を促進するとともに黒鉛粒を微細化する。しかし、0.0015mass%未満の添加では、AIN、BNが十分に形成されず、一方0.0150mass%を超えて添加すると、連続鋳造時に鋳片の割れを促進することから、Nは0.0015 mass%以上0.0150mass%以下の範囲とする。特に、黒鉛の微細化の観点からは、0.0015 mass%以上0.0100 mass%以下の範囲が好ましい。
N: 0.0015 mass% or more and 0.0150 mass% or less N combines with Al or B to form AIN or BN, which becomes a nucleus for crystallization of graphite. By fine dispersion of AIN and / or BN, graphitization is promoted and graphite grains are refined. However, when adding less than 0.0015 mass%, AIN and BN are not sufficiently formed. On the other hand, adding more than 0.0150 mass% promotes cracking of the slab during continuous casting, so N is 0.0015 mass% or more and 0.0150. The range is less than mass%. In particular, from the viewpoint of finer graphite, a range of 0.0015 mass% to 0.0100 mass% is preferable.

B:0.0003 mass%以上0.0150mass%以下
Bは、鋼中のNと化合してBNを形成し、これが黒鉛の結晶化の核として作用し、黒鉛化を促進するとともに、黒鉛粒を微細化するため、本発明において重要な成分である。また、Bは鋼の焼入れ性を高め、焼入れ後の強度を確保する上でも有用な元素である。0.0003mass%未満の添加では、黒鉛化および焼入れ性向上の効果が小さい。しかし、0.0150mass%を超えて添加すると、Bがセメンタイト中に固溶してセメンタイトを安定化することにより、逆に黒鉛化を阻害することになる。このため、Bは0.0003 mass%以上0.0150mass%以下の範囲とした。なお、黒鉛化と焼入れ性の観点から、Bの好適範囲は0.0005 mass%以上0.0100%mass%以下である。
B: 0.0003 mass% or more and 0.0150 mass% or less B combines with N in the steel to form BN, which acts as a nucleus for crystallization of graphite, promotes graphitization, and refines graphite grains. Therefore, it is an important component in the present invention. Further, B is an element useful for enhancing the hardenability of steel and ensuring the strength after quenching. Addition of less than 0.0003 mass% has little effect on graphitization and hardenability. However, if added over 0.0150 mass%, B solidifies in the cementite and stabilizes the cementite, which adversely inhibits graphitization. For this reason, B was made into the range of 0.0003 mass% or more and 0.0150 mass% or less. From the viewpoint of graphitization and hardenability, the preferable range of B is 0.0005 mass% or more and 0.0100% mass% or less.

P:0.06mass%以下
Pは、黒鉛化を阻害する元素である。また、焼入れ焼もどし時に粒界に偏析し、粒界強度を低下させ、疲労亀裂の伝播に対する抵抗を低下させて、疲労強度を低下させる。従って、極力低減すべきであるが、0.06mass%まで許容される。より好ましくは、0.020mass%以下である。
P: 0.06 mass% or less P is an element that inhibits graphitization. In addition, segregation occurs at the grain boundaries during quenching and tempering, lowering the grain boundary strength, reducing resistance to propagation of fatigue cracks, and lowering fatigue strength. Therefore, it should be reduced as much as possible, but is allowed to 0.06 mass%. More preferably, it is 0.020 mass% or less.

S:0.06mass%以下
Sは、鋼中でMnSを形成し、これが疲労試験時には割れ発生の起点となり疲労特性を劣化させる。また、MnSは黒鉛の結晶化の核としても作用するが、多すぎると粗大化し、粗大な黒鉛を形成する。従って、Sの含有量は0.06mass%以下とした。より好ましくは、0.035mass%以下である。
S: 0.06 mass% or less S forms MnS in steel, which becomes a starting point of crack generation in a fatigue test and deteriorates fatigue characteristics. MnS also acts as a crystallization nucleus of graphite, but if it is too much, it will become coarse and form coarse graphite. Therefore, the content of S is set to 0.06 mass% or less. More preferably, it is 0.035 mass% or less.

O:0.0030mass%以下
Oは、酸化物系非金属介在物を形成し、被削性および疲労強度をともに低下させるので極力低減すべきであるが、0.0030mass%までは許容される。
O: 0.0030 mass% or less O forms oxide-based non-metallic inclusions and reduces both machinability and fatigue strength. Therefore, it should be reduced as much as possible, but 0.0030 mass% is allowed.

以上、基本成分について説明したが、本発明においては以下の各元素を必要に応じて用いることができる。以下にそれらの限定理由を述べる。
Ni:0.1 mass%以上3.Omass%以下、Cu:0.1 mass%以上3.Omass%以下およびCo:0.1mass%以上3.Omass%以下のうちから選ばれた少なくとも1種
Ni、CuおよびCoは、いずれも黒鉛化を促進する元素であり、また焼入れ性を向上させる作用も併せ持つため、黒鉛化を促進し、かつ焼入れ性を向上させることが可能となる。添加量としては、各成分ともに、0.1mass%未満では上記の効果は小さく、一方3.0mass%を超えて添加してもその効果は飽和するので、Ni、CuおよびCoは、いずれも0.1 mass%以上3.Omass%以下の範囲とした。
The basic components have been described above. In the present invention, the following elements can be used as necessary. The reasons for limitation will be described below.
Ni: 0.1 mass% or more and 3.Omass% or less, Cu: 0.1 mass% or more and 3.Omass% or less and Co: at least one selected from 0.1 mass% or more and 3.Omass% or less
Ni, Cu, and Co are all elements that promote graphitization, and also have an effect of improving hardenability, so that graphitization can be promoted and hardenability can be improved. As for the amount added, each component is less than 0.1 mass%, the above effect is small, while adding more than 3.0 mass% saturates the effect, so Ni, Cu and Co are all 0.1 mass% It was set as the range below 3.Omass%.

Mo:0.1 mass%以上1.Omass%以下
Moは、焼入れ性を高めると同時に、MnおよびCrといった合金元素に比較してセメンタイトへの分配が小さく、セメンタイト安定化能が小さい。このために、黒鉛化を著しく阻害せずに鋼材の焼入れ性を高めることができる。また、Moを添加した鋼材は焼戻し軟化抵抗が大きいために、同一焼戻し温度で比較した場合に硬さを向上させることが可能であり、この結果、疲労強度を向上させることができる。また、焼入れ性が高いために熱間圧延ままの状態においてベイナイト組織とすることが容易である。ベイナイト組織は、微細な黒鉛の生成に有利であり、このことから、焼入れ時の黒鉛の溶解を短時間で完了させることができる。Moの添加は、とりわけ疲労強度を一層向上させる必要がある場合に用いるが、0.1mass%未満の添加では、その効果が小さく、1.0mass%を超えて添加すると黒鉛化を阻害し、被削性を低下させる。このようなことから、0.1 mass%以上1.Omass%以下の範囲とした。特に、被削性の観点からは、0.8mass%以下とすることが好ましい。
Mo: 0.1 mass% or more and 1.Omass% or less
Mo enhances hardenability and has a smaller distribution to cementite and lower cementite stabilization ability than alloy elements such as Mn and Cr. For this reason, the hardenability of the steel material can be enhanced without significantly inhibiting graphitization. Moreover, since the steel material added with Mo has a high resistance to temper softening, it is possible to improve the hardness when compared at the same tempering temperature, and as a result, the fatigue strength can be improved. Moreover, since the hardenability is high, it is easy to form a bainite structure in the state of hot rolling. The bainite structure is advantageous for the production of fine graphite, and from this, it is possible to complete the dissolution of graphite during quenching in a short time. Addition of Mo is used especially when it is necessary to further improve the fatigue strength. However, if the addition is less than 0.1 mass%, the effect is small, and if it exceeds 1.0 mass%, graphitization is inhibited and machinability is reduced. Reduce. For this reason, the range was 0.1 mass% or more and 1.Omass% or less. In particular, from the viewpoint of machinability, it is preferably 0.8 mass% or less.

V:0.05 mass%以上0.5mass%以下およびNb:0.005 mass%以上0.05mass%以下のうちから選ばれた少なくとも1種
VおよびNbは、ともに炭化物形成元素で炭窒化物を形成し強度を上昇させる。しかも、セメンタイト中にはほとんど固溶しないため、黒鉛化をさほど阻害しない成分である。また、VおよびNbはともに、焼入れ性を向上させる元素でもあるため、疲労強度を向上させる必要のある場合に用いてもよい。これらの効果は、Vの場合、0.05mass%未満の添加では小さく、一方0.5mass%を超えて添加しても効果が飽和するため、0.05 mass%以上0.5mass%以下の範囲とする。同様に、Nbの場合は0.005mass%未満の添加では、上記の効果が小さく、一方0.05mass%を超えて添加しても効果が飽和するため、0.005 mass%以上0.05mass%以下の範囲で添加とする。
At least one selected from V: 0.05 mass% to 0.5 mass% and Nb: 0.005 mass% to 0.05 mass% V and Nb both form carbonitrides with carbide-forming elements to increase strength. . Moreover, since it hardly dissolves in cementite, it is a component that does not significantly inhibit graphitization. V and Nb are both elements that improve the hardenability, and therefore may be used when it is necessary to improve the fatigue strength. In the case of V, these effects are small when added at less than 0.05 mass%, while the effect is saturated even when added at more than 0.5 mass%, so the range is from 0.05 mass% to 0.5 mass%. Similarly, in the case of Nb, if the addition is less than 0.005 mass%, the above effect is small, but if the addition exceeds 0.05 mass%, the effect is saturated, so it is added in the range of 0.005 mass% to 0.05 mass%. And

Ti:0.005 mass%以上0.05mass%以下、Zr:0.005 mass%以上0.2mass%以下およびREM:0.0005 mass%以上0.2mass%以下のうちから選ばれた少なくとも1種
まず、TiおよびZrはともに、炭窒化物を形成し、これらが黒鉛の結晶化の核として作用することにより黒鉛化を促進する。これら炭窒化物を微細分散化して黒鉛粒を微細化することから、黒鉛粒をさらに微細化する必要のある場合に用いてもよい。また、TiおよびZrは、炭窒化物を形成することにより焼入れ時の有効Bを増加させ焼入れ性を向上させる。この様な効果を発揮させるためには、TiおよびZrともに、0.005mass%以上で添加することが好ましい。他方、Tiを0.05mass%およびZrを0.2mass%を超えて添加するとBNを形成するためのNが不足し、その結果、黒鉛粒が粗大化するとともに黒鉛化時間が極めて長くなることから、V:0.05 mass%以上0.5mass%以下およびNb:0.005 mass%以上0.05mass%以下の範囲とする。
Ti: 0.005 mass% or more and 0.05 mass% or less, Zr: 0.005 mass% or more and 0.2 mass% or less and REM: at least one selected from 0.0005 mass% or more and 0.2 mass% or less First, both Ti and Zr are charcoal Nitride is formed, and these act as nuclei for crystallization of graphite to promote graphitization. Since these carbonitrides are finely dispersed to refine the graphite grains, they may be used when it is necessary to further refine the graphite grains. Moreover, Ti and Zr increase the effective B at the time of quenching by forming carbonitrides and improve the hardenability. In order to exert such effects, it is preferable to add both Ti and Zr at 0.005 mass% or more. On the other hand, if Ti is added in an amount of 0.05 mass% and Zr exceeds 0.2 mass%, N for forming BN is insufficient. As a result, the graphite grains become coarse and the graphitization time becomes extremely long. : 0.05 mass% to 0.5 mass% and Nb: 0.005 mass% to 0.05 mass%.

次に、LaおよびCe等のREM(希土類金属)は、Sと結合して(REM)Sを形成する。これが黒鉛化の核となり、黒鉛化を促進するとともに黒鉛粒を微細化するため、黒鉛粒の微細化および黒鉛化の促進が必要な場合に用いてもよい。しかし、0.0005mass%未満ではその効果に乏しく、一方0.2mass%を超えて添加しても効果が飽和するため、0.0005 mass%以上0.2mass%以下の範囲で添加する。   Next, REM (rare earth metal) such as La and Ce combines with S to form (REM) S. Since this becomes the core of graphitization and promotes graphitization and refines the graphite grains, it may be used when it is necessary to refine the graphite grains and promote the graphitization. However, if it is less than 0.0005 mass%, the effect is poor. On the other hand, the effect is saturated even if added over 0.2 mass%, so it is added in the range of 0.0005 mass% to 0.2 mass%.

以上の基本成分または、さらに添加成分を添加した成分を有する鋼材は、例えば棒鋼圧延または熱間鍛造後、所定の長さに切断し、ついで切削加工を施して機械構造用部品の各種形状に仕上げたのち、高周波焼入れ−焼戻し処理を施して、製品とするのが一般的である。   Steel materials having the above basic components or components added with additional components are, for example, rolled into steel bars or hot forged, then cut to a predetermined length, and then cut to finish various shapes of machine structural parts. After that, the product is generally subjected to induction hardening-tempering treatment to obtain a product.

この焼入れ−焼戻し処理において、焼入れ焼戻し後の鋼材に上述のミクロ組織を与えるための条件としては、例えば、高周波焼入装置を用いた焼入れにおいて、加熱温度を850℃以上1050℃未満(好ましくは900℃以上)、加熱保持時間6s以下、とりわけ950℃以上の加熱温度では1.5s以下、好ましくは1.Os以下にて処理を行うことが有効である。   In this quenching-tempering treatment, as a condition for giving the above-mentioned microstructure to the steel material after quenching and tempering, for example, in quenching using an induction hardening apparatus, the heating temperature is 850 ° C. or more and less than 1050 ° C. (preferably 900 It is effective to carry out the treatment at a heating holding time of 6 s or less, particularly at a heating temperature of 950 ° C. or more, and 1.5 s or less, preferably 1.

ただし、例えば850℃で1s保持する処理など、極端な低温短時間保持の場合には、加熱保持中のオーステナイト化が十分に進行せず、焼入れ後の組織中にフェライトが残存し、目標とするミクロ組織が得られなくなる。このため、加熱温度850℃〜1050℃未満、加熱保持時間6s以下の条件の下、加熱保持中にはオーステナイト化させる必要がある。なお、焼戻しは通常の条件に従えばよい。   However, in the case of holding at an extremely low temperature for a short time, such as a process of holding at 850 ° C. for 1 s, austenitization during heating and holding does not proceed sufficiently, and ferrite remains in the structure after quenching, which is the target. A microstructure cannot be obtained. For this reason, it is necessary to austenite during heating and holding under conditions of heating temperature of 850 ° C. to less than 1050 ° C. and heating and holding time of 6 seconds or less. In addition, tempering should just follow normal conditions.

また、上述のミクロ組織を得るためには、焼入れ前の鋼材の黒鉛化率を5%以上とすることが好ましく、そのための黒鉛化条件としては、例えば700℃で1h以上の熱処理を行えば良い。   Moreover, in order to obtain the above-mentioned microstructure, it is preferable that the graphitization rate of the steel material before quenching is 5% or more. As the graphitization conditions for that purpose, for example, heat treatment at 700 ° C. for 1 h or more may be performed. .

発明者は、さらに詳細な検討を行った結果、焼入れ後のマルテンサイト母相のビッカース硬さMと、前記C濃度の高いマルテンサイト相のビッカース硬さHとが、下記式(A)を満足することが好ましい。

H−0.24M≧Hc ‥‥(A)
ただし、C:0.7mass%以下の場合 Hc=350[%C]+310
C:0.7mass%超の場合 Hc=550
ここで、[%C]:添加C量
すなわち、マルテンサイト母相が添加C量に応じた十分な硬さを有し、さらに硬質相がそれに加えて高い硬度を有する場合には、さらに優れた疲労特性を得られるとの知見を得たのである。
As a result of further detailed studies, the inventors have found that the Vickers hardness M of the martensite matrix after quenching and the Vickers hardness H of the martensite phase having a high C concentration satisfy the following formula (A). It is preferable to do.
H-0.24M ≧ Hc (A)
However, in the case of C: 0.7 mass% or less Hc = 350 [% C] +310
C: In case of over 0.7 mass% Hc = 550
Here, [% C]: amount of added C, that is, when the martensite matrix has a sufficient hardness according to the amount of added C, and the hard phase has a high hardness in addition thereto, it is further excellent. They obtained the knowledge that fatigue characteristics can be obtained.

表1に示す成分組成になる鋼素材を、転炉により溶製し、連続鋳造により鋳片とした。鋳片サイズは 300×400mm であった。この鋳片を、ブレークダウン工程を経て150 mm角ビレットに圧延したのち、52mmφの棒鋼に圧延した。圧延の仕上温度は900 ℃超とした。表1において、鋼UはJIS規格のS53C相当鋼であり、鋼VはS53C相当鋼に快削性向上元素であるS、CaおよびPbを添加した快削鋼の例である。鋼TはJIS S25C相当鋼である。その後、黒鉛化焼鈍を加熱温度700℃で行い、加熱時間を変化させて種々の黒鉛化率を有する棒鋼を得た。
黒鉛化率は上記黒鉛化焼鈍後の素材から光学顕微鏡観察用試片を採取し、研磨後は腐食することなく、画像解析装置により、表面から1/4厚み断面における5ヶ所について、400倍の倍率の顕微鏡像10視野にわたって黒鉛の面積率を測定した。
かくして求めた黒鉛面積率を、添加Cが全て黒鉛化した際の値との比として、以下のように黒鉛化率を定義した。
(測定黒鉛面槙率)/(添加Cが全て黒鉛化した際の黒鉛面積率)×100(%)
Steel materials having the composition shown in Table 1 were melted by a converter and cast into continuous slabs. The slab size was 300 × 400mm. The slab was rolled into a 150 mm square billet through a breakdown process and then rolled into a 52 mmφ steel bar. The finishing temperature of rolling was over 900 ° C. In Table 1, steel U is a JIS standard S53C equivalent steel, and steel V is an example of a free cutting steel in which S, Ca, and Pb, which are free cutting ability improving elements, are added to S53C equivalent steel. Steel T is JIS S25C equivalent steel. Thereafter, graphitization annealing was performed at a heating temperature of 700 ° C., and the heating time was changed to obtain steel bars having various graphitization rates.
The graphitization rate is 400 times the 5 points in the 1/4 thickness cross section from the surface by using an image analysis device without collecting the specimen for observation with an optical microscope from the material after the graphitization annealing and without being corroded after polishing. The area ratio of graphite was measured over 10 microscopic images of magnification.
The graphitization rate was defined as follows as the ratio of the graphite area ratio thus obtained to the value when all of the additive C was graphitized.
(Measured graphite area ratio) / (graphite area ratio when all of added C is graphitized) × 100 (%)

次いで、上記棒鋼から機械加工により、平行部26.3mmΦ、つかみ部24 mmΦ、全長130mmの試験片を採取し、これに周波数4kHzの高周波焼入装置を用いて、表2に示す条件下で焼入れを施し、170℃×30minの焼戻しを施した後、平行部を研磨し26.0mmΦとした。   Next, a test piece having a parallel part of 26.3 mmΦ, a gripping part of 24 mmΦ, and a total length of 130 mm was sampled from the above steel bar by using an induction hardening apparatus with a frequency of 4 kHz and quenched under the conditions shown in Table 2. After tempering at 170 ° C. for 30 minutes, the parallel part was polished to 26.0 mmΦ.

かくして得られた試験片の平行部表面から3mmの深さまでの表層を、ミクロ組織観察、硬さ測定及びEMPAライン分析を行って、主要ミクロ組織の種類、高Cマルテンサイト領域(以下、単に高C相という)の有無、高C相領域半径、および母相と高C相それぞれの硬さを測定した。光学顕微鏡により黒鉛起因相およびその周囲の高C相を観察し、図2に観察結果の模式図を示すように高C相と母相との境界から黒鉛起因相までの距離が最短となる方向について、EPMAライン分析を行い、高C相および母相のC濃度分布を測定した。そして、図3に示すEPMAライン分析結果の模式図に示すように、母相のC濃度C0(測定強度C0)よりも黒鉛起因相の周囲のC濃度が10%以上高い場合を、高C相有りと判定した。また、母相のC濃度C0よりもC濃度が10%高くなる位置(C濃度=1.1×C0となる位置)から黒鉛起因相までの距離Lを、高C相の半径として評価した。
図1には、光学顕微鏡による観察結果およびEPMAライン分析結果の実例を併せて示した。高C相は、黒鉛相や母相領域に比べて白っぽく見える領域であり、光学顕微鏡により明確に判断できる。
The surface layer from the parallel part surface of the test piece thus obtained to a depth of 3 mm was subjected to microstructure observation, hardness measurement and EMPA line analysis, and the main microstructure type, high C martensite region (hereinafter simply referred to as “high”). Presence or absence of C phase), high C phase region radius, and hardness of each of the parent phase and the high C phase. The graphite-derived phase and the surrounding high-C phase are observed with an optical microscope, and the distance from the boundary between the high-C phase and the parent phase to the graphite-derived phase is the shortest as shown in the schematic diagram of the observation result in FIG. EPMA line analysis was conducted to measure the C concentration distribution of the high C phase and the parent phase. Then, as shown in the schematic diagram of the EPMA line analysis result shown in FIG. 3, when the C concentration around the graphite-derived phase is 10% or more higher than the C concentration C 0 (measured strength C 0 ) of the parent phase, It was determined that there was phase C. Further, the distance L from the position where the C concentration was 10% higher than the C concentration C 0 of the parent phase (the position where C concentration = 1.1 × C 0 ) to the graphite-derived phase was evaluated as the radius of the high C phase.
In FIG. 1, the example of the observation result by an optical microscope and the example of an EPMA line analysis result were shown collectively. The high C phase is a region that appears whitish compared to the graphite phase and the matrix phase region, and can be clearly determined by an optical microscope.

例えば、EPMAによるライン分析結果を電子顕微鏡による組織写真と併せて図1に示すように、CのX線強度のピーク域である黒鉛相に向かってX線強度が漸増する領域が、高Cマルテンサイト相である。   For example, as shown in FIG. 1 together with the result of EPMA line analysis together with a structure photograph taken with an electron microscope, the region where the X-ray intensity gradually increases toward the graphite phase, which is the peak region of C X-ray intensity, is a high C martensite. It is a site phase.

また、同様の試験片を、ローラーピッチング疲労試験に供し、転動疲労寿命を求めた。試験条件は、すべり率40%、負荷応力3677MPaおよび回転数1900rpmとした。そして、得られた試験結果がワイブル分布に従うものとして、確率紙上にプロットし、BlO寿命(累積破損確率10%での剥離発生までの総負荷回数)を求めた。求めたBlO寿命は、鋼No.U(JIS S53C鋼相当)の同寿命を1とした場合の指数として、各鋼の指数を指標として特性の良否を評価した。その評価結果を、表2に併記する。   Moreover, the same test piece was used for the roller pitching fatigue test, and the rolling fatigue life was calculated | required. The test conditions were a slip rate of 40%, a load stress of 3677 MPa, and a rotational speed of 1900 rpm. Then, assuming that the obtained test results follow the Weibull distribution, the results were plotted on probability paper, and the BIO life (total number of loads until delamination with a cumulative failure probability of 10%) was determined. The obtained BIO life was calculated based on steel no. As an index when the same life of U (equivalent to JIS S53C steel) is set to 1, the quality of each steel was evaluated using the index of each steel as an index. The evaluation results are also shown in Table 2.

さらに、被削性についても評価した。この被削性は、高速度工具鋼SKH4を用い、52mmφの棒鋼を切削速度80m/min、無潤滑の条件により外周旋削を行い、工具が切削不能となるまでの時間を工具寿命として評価した。この評価結果についても、表2に併記する。   Furthermore, machinability was also evaluated. This machinability was evaluated by using the high-speed tool steel SKH4, turning a 52 mmφ steel bar at a cutting speed of 80 m / min under non-lubricating conditions, and measuring the time until the tool became uncuttable as the tool life. This evaluation result is also shown in Table 2.

本発明の鋼材は何れも黒鉛化焼鈍後にPb添加快削鋼と同等以上の優れた被削性を示すとともに、同等のC量を有する、従来の機械構造用鋼よりも著しく優れた滑り転動疲労寿命を示した。
これに対して、化学組成が本発明の条件を満たしていない場合(鋼材No.32〜35)は、長時間の焼鈍を施しても十分な黒鉛化率が得られず、被削性は本発明の鋼材よりも劣っていた。
All of the steel materials of the present invention exhibit excellent machinability equivalent to or better than Pb-added free-cutting steel after graphitization annealing, and have an equivalent C content, and are significantly superior to conventional mechanical structural steels. It showed fatigue life.
On the other hand, when the chemical composition does not satisfy the conditions of the present invention (steel materials No. 32-35), a sufficient graphitization rate cannot be obtained even if annealing is performed for a long time, and the machinability is It was inferior to the steel material of the invention.

また、化学組成が本発明の範囲内であっても、焼鈍後に十分な黒鉛化率が得られない場合(鋼材No.1,5)も工具寿命は本発明の鋼材と比較して劣っており、逆に黒鉛化率を高くしすぎた場合には、工具寿命は長くなるものの、表面粗さが著しく大きくなっていた。   Even when the chemical composition is within the range of the present invention, the tool life is inferior to that of the steel material of the present invention even when a sufficient graphitization rate cannot be obtained after annealing (steel materials No. 1 and 5). On the other hand, when the graphitization rate was too high, the tool life was increased, but the surface roughness was remarkably increased.

焼入れ時の加熱温度が高く、かつ保持時間が長すぎる場合(鋼材No.3,7,10,17,19)には、焼入れ後にC濃度の高いマルテンサイト相の存在が認められず、転動疲労寿命は従来鋼よりもむしろ劣る結果となった。逆に、850℃および1s保持のような、極端な低温短時間保持(鋼材No.11)には、加熱保持中のオーステナイト化が十分に進行せず、焼入れ後の組織中にフェライトが残存し、目標とするミクロ組織が得られなかった。そのため、母相の硬さが十分に得られずにH−0.24M<Hcとなったため、C濃度の高いマルテンサイト相が生成しているにも拘らず、転動疲労寿命はみしろ従来鋼よりも劣っていた。   When the heating temperature at the time of quenching is high and the holding time is too long (steel materials No. 3, 7, 10, 17, 19), the presence of a high C concentration martensite phase is not observed after quenching and rolling. The fatigue life was inferior to that of the conventional steel. Conversely, in extremely low temperature short time holding (steel material No. 11) such as holding at 850 ° C. and 1 s (steel material No. 11), austenitization during heating holding does not proceed sufficiently, and ferrite remains in the structure after quenching. The target microstructure was not obtained. For this reason, the hardness of the parent phase was not sufficiently obtained, and H−0.24M <Hc. Therefore, although the martensite phase having a high C concentration was formed, the rolling fatigue life was higher than that of the conventional steel. Was also inferior.

電子顕微鏡組織写真に示した走査方向における、EPMAによるライン分析結果を示す図である。It is a figure which shows the line analysis result by EPMA in the scanning direction shown to the electron micrograph. 黒鉛相若しくは黒鉛起因の空孔(黒鉛起因相)の周囲の高Cマルテンサイト相(高C相)の領域の有無、および、その大きさの測定法を説明する図であり、光学顕微鏡写真の模式図である。It is a figure explaining the presence or absence of the area | region of the high C martensite phase (high C phase) around the graphite phase or the void | hole (graphite origin phase) derived from graphite, and the measuring method of the magnitude | size, It is a schematic diagram. 黒鉛相若しくは黒鉛起因の空孔(黒鉛起因相)の周囲の高Cマルテンサイト相(高C相)の領域の有無、および、その大きさの測定法を説明する図であり、EPMAライン分析結果の模式図である。It is a figure explaining the presence or absence of the region of the high C martensite phase (high C phase) around the graphite phase or graphite-derived vacancies (graphite-induced phase), and the method of measuring the size, and results of EPMA line analysis FIG.

Claims (9)

黒鉛相を有する鋼材に焼入れ焼戻し処理を施して成る機械構造用鋼材であって、該焼入れ焼戻し処理後の組織が、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合になり、前記の黒鉛相若しくは黒鉛起因の空孔の周囲に、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相を有することを特徴とする被削性および疲労特性に優れた機械構造用鋼材。   A steel for mechanical structure formed by quenching and tempering a steel material having a graphite phase, and the structure after the quenching and tempering treatment is composed of a martensite matrix phase, a graphite phase, and / or pores derived from graphite. Excellent in machinability and fatigue characteristics, characterized by having a martensite phase with a higher C concentration than the martensite matrix around the graphite phase or pores derived from graphite. Steel for machine structure. 前記鋼材は、C:0.1mass%以上1.5mass%以下を含有することを特徴とする請求項1に記載の機械構造用鋼材。   The steel material for mechanical structure according to claim 1, wherein the steel material contains C: 0.1 mass% or more and 1.5 mass% or less. C:0.1mass%以上1.5mass%以下を含有し、5%超90%未満の割合で黒鉛相を有する鋼材に、焼入れ焼戻し処理を施して成る機械構造用鋼材であって、該焼入れ焼戻し処理後の組織が、マルテンサイト母相と黒鉛相および黒鉛起因の空孔のいずれか一方または両方との混合になり、前記の黒鉛相若しくは黒鉛起因の空孔から3μm以上30μm以下までの領域が、前記マルテンサイト母相に比べてC濃度の高いマルテンサイト相であることを特徴とする被削性および疲労特性に優れた機械構造用鋼材。   C: Steel for machine structural use, comprising 0.1 mass% or more and 1.5 mass% or less, and a steel material having a graphite phase in a ratio of more than 5% and less than 90%, after quenching and tempering. Is a mixture of the martensite matrix and either or both of the graphite phase and the graphite-derived pores, and the region from the graphite phase or the graphite-derived pores to 3 μm to 30 μm A machine structural steel material excellent in machinability and fatigue characteristics, characterized by being a martensite phase having a higher C concentration than the martensite matrix. 前記焼入れ焼戻し後のマルテンサイト母相のビッカース硬さMと、前記C濃度の高いマルテンサイト相のビッカース硬さHとが、下記式(A)を満足することを特徴とする請求項1、2または3に記載の被削性および疲労特性に優れた機械構造用鋼材。

H−0.24M≧Hc ‥‥(A)
ただし、C:0.7mass%以下の場合 Hc=350[%C]+310
C:0.7mass%超の場合 Hc=550
ここで、[%C]:添加C量
The Vickers hardness M of the martensite matrix after quenching and tempering and the Vickers hardness H of the martensite phase having a high C concentration satisfy the following formula (A): Or the steel material for machine structures excellent in the machinability and fatigue characteristics of 3 description.
H-0.24M ≧ Hc (A)
However, in the case of C: 0.7 mass% or less Hc = 350 [% C] +310
C: In case of over 0.7 mass% Hc = 550
Here, [% C]: amount of added C
前記鋼材は、Si:0.15 mass%超2.0mass%以下、Mn:0.05 mass%以上2.0mass%以下、Al:0.005 mass%以上0.1mass%以下、N:0.0015 mass%以上0.0150mass%以下、B:0.0003 mass%以上0.0150mass%以下、P:0.06mass%以下、S:0.06mass%以下およびO:0.0030mass%以下を含み、残部がFe及び不可避的不純物からなる成分組成を有することを特徴とする請求項1ないし4のいずれかに記載の機械構造用鋼材。   The steel materials are Si: more than 0.15 mass% and less than 2.0 mass%, Mn: 0.05 mass% to 2.0 mass%, Al: 0.005 mass% to 0.1 mass%, N: 0.0015 mass% to 0.0150 mass%, B: 0.0003 mass% or more and 0.0150 mass% or less, P: 0.06 mass% or less, S: 0.06 mass% or less, and O: 0.0030 mass% or less, and the remainder has a component composition composed of Fe and inevitable impurities The steel for machine structure according to any one of claims 1 to 4. 前記成分組成として、さらにNi:0.1 mass%以上3.Omass%以下、Cu:0.1 mass%以上3.Omass%以下およびCo:0.1 mass%以上3.Omass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする請求項5に記載の機械構造用鋼材。   As the component composition, at least one selected from Ni: 0.1 mass% to 3.Omass%, Cu: 0.1 mass% to 3.Omass% and Co: 0.1 mass% to 3.Omass% The steel for machine structure according to claim 5, comprising: 前記成分組成として、さらにV:0.05 mass%以上0.5mass%以下およびNb:0.005 mass%以上0.05mass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする請求項5または6に記載の機械構造用鋼材。   The component composition further includes at least one selected from V: 0.05 mass% or more and 0.5 mass% or less and Nb: 0.005 mass% or more and 0.05 mass% or less. Steel for machine structural use. 前記成分組成として、さらにMo:0.1 mass%以上1.Omass%以下を含むことを特徴とする請求項5、6または7に記載の機械構造用鋼材。   The steel material for machine structure according to claim 5, 6 or 7, further comprising Mo: 0.1 mass% or more and 1. Omass% or less as the component composition. 前記成分組成として、さらにTi:0.005 mass%以上0.05mass%以下、Zr:0.005 mass%以上0.2mass%以下およびREM:0.0005 mass%以上0.2mass%以下のうちから選ばれた少なくとも1種を含むことを特徴とする請求項5ないし8のいずれかに記載の機械構造用鋼材。   The composition further includes at least one selected from Ti: 0.005 mass% to 0.05 mass%, Zr: 0.005 mass% to 0.2 mass% and REM: 0.0005 mass% to 0.2 mass%. The steel material for machine structure according to any one of claims 5 to 8, wherein
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JP2013108171A (en) * 2011-10-25 2013-06-06 Nippon Steel & Sumitomo Metal Corp Spring steel excellent in fatigue resistance characteristics and production method thereof
JP2015131986A (en) * 2014-01-10 2015-07-23 新日鐵住金株式会社 Free-folding steel
US10350676B2 (en) 2013-04-23 2019-07-16 Nippon Steel & Sumitomo Metal Corporation Spring steel with excellent fatigue resistance and method of manufacturing the same

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JPH11246939A (en) * 1998-03-04 1999-09-14 Nippon Steel Corp Cold forging steel
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JP2013108171A (en) * 2011-10-25 2013-06-06 Nippon Steel & Sumitomo Metal Corp Spring steel excellent in fatigue resistance characteristics and production method thereof
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JP2015131986A (en) * 2014-01-10 2015-07-23 新日鐵住金株式会社 Free-folding steel

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