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JP2008038501A - Magnet apparatus in construction machinery - Google Patents

Magnet apparatus in construction machinery Download PDF

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Publication number
JP2008038501A
JP2008038501A JP2006215452A JP2006215452A JP2008038501A JP 2008038501 A JP2008038501 A JP 2008038501A JP 2006215452 A JP2006215452 A JP 2006215452A JP 2006215452 A JP2006215452 A JP 2006215452A JP 2008038501 A JP2008038501 A JP 2008038501A
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Japan
Prior art keywords
power
generator
driving
magnet
hydraulic
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Pending
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JP2006215452A
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Japanese (ja)
Inventor
Takashi Yoneda
敬 米田
Katsusuke Awano
勝介 粟野
Nobuaki Matoba
信明 的場
Yukihiro Uto
幸弘 宇都
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Caterpillar Japan Ltd
Caterpillar Mitsubishi Ltd
Original Assignee
Caterpillar Mitsubishi Ltd
Shin Caterpillar Mitsubishi Ltd
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Application filed by Caterpillar Mitsubishi Ltd, Shin Caterpillar Mitsubishi Ltd filed Critical Caterpillar Mitsubishi Ltd
Priority to JP2006215452A priority Critical patent/JP2008038501A/en
Publication of JP2008038501A publication Critical patent/JP2008038501A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a power transmission system for an electric power generator 12 generating an electric power required for fully giving a magnetic pulling force to an electric magnet device 7 made to a short length for reducing a power loss and a noise generated thereby making a power generating system comprising the electric power generator 12 and its driving device 17, which is made as small as possible for offering an easily mountable power generating system in a front attachment of a hydraulic shovel installed with the electric magnet device 7. <P>SOLUTION: The driving device 17 for the electric power generator 12 is directly connected to a power distributor 9 for driving hydraulic pumps 10 and 11 based on the driving of an engine. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、油圧ショベル等の建設機械におけるマグネット装置の技術分野に属するものである。   The present invention belongs to the technical field of magnet devices in construction machines such as hydraulic excavators.

一般に、建設機械の中には、これが油圧ショベルである場合、フロントアタッチメントの先端部に作業具としてマグネット具を取り付け、例えば建物廃材のなかから鉄屑等の磁性体を磁着して吊り上げて分別するようにすることがある。この場合、マグネット具としては、前記磁着した磁性体の離脱を容易にするため電磁石としている。そのためこのような建設機械では発電機を設ける必要がある(たとえば特許文献1)。
特開2002−349503号公報
In general, if this is a hydraulic excavator in some construction machines, a magnetic tool is attached to the front end of the front attachment as a work tool, and for example, magnetic material such as iron scrap is magnetically attached from the building scrap and lifted to separate it. There are things to do. In this case, the magnet tool is an electromagnet for facilitating removal of the magnetically attached magnetic material. Therefore, it is necessary to provide a generator in such a construction machine (for example, Patent Document 1).
JP 2002-349503 A

ところで前記設けられる発電機は、エンジン駆動に基づいて圧油供給する油圧ポンプからの圧油を受けて油圧モータを駆動し、該油圧モータの駆動に基づいて発電するようにしていた。このため前記従来のものでは、油圧ポンプ、油圧モータ、そして発電機と動力伝動がなされるため動力伝動系が長くなって油圧駆動部の動力損失が大きいだけでなく大きな騒音が発生するという問題がある。そのうえ油圧モータと発電機とを組込んだ発電ユニットを機体に実装しなければならないため、大掛かりな改造が必要であると共に実装スペースの確保が難しいという問題もあり、これらに本発明が解決すべき課題がある。   By the way, the provided generator receives pressure oil from a hydraulic pump that supplies pressure oil based on engine driving, drives the hydraulic motor, and generates power based on the driving of the hydraulic motor. For this reason, in the above-mentioned conventional one, there is a problem that not only the power transmission system becomes long and the power loss of the hydraulic drive unit is large, but also a large noise is generated because the power transmission is made with the hydraulic pump, the hydraulic motor, and the generator. is there. In addition, since a power generation unit incorporating a hydraulic motor and a generator must be mounted on the airframe, there is a problem that a large-scale modification is required and it is difficult to secure a mounting space. There are challenges.

本発明は、上記の如き実情に鑑みこれらの課題を解決することを目的として創作されたものであって、請求項1の発明は、作業具として電磁石式のマグネット具を備えて構成される建設機械において、エンジン駆動に基づいて油圧ポンプを駆動するポンプ用駆動装置に、前記マグネット具に電気を供給するための発電機を駆動する駆動装置を装着して両駆動装置を連動連結してマグネット具に電気の供給ができるようにしたことを特徴とする建設機械におけるマグネット装置である。   The present invention has been created in view of the above circumstances and has been created for the purpose of solving these problems. The invention of claim 1 is a construction comprising an electromagnet-type magnet tool as a work tool. In a machine, a driving device for driving a generator for supplying electricity to the magnet tool is mounted on a pump driving device for driving a hydraulic pump based on engine driving, and the two driving devices are interlocked to connect the magnet tool. It is a magnet device in a construction machine, characterized in that electricity can be supplied.

請求項1の発明とすることで、発電機を、ポンプ用駆動装置に直結型にして発電機までの動力伝動系を短くでき、これによって動力効率の損失を大幅に低減できると共に騒音低減でき、しかも発電機とその駆動装置からなる発電システムを小型化できて実装が容易になると共に実装スペースの確保が容易になる。   By making the generator of the first aspect directly connected to the pump drive device, the power transmission system to the generator can be shortened, thereby greatly reducing loss of power efficiency and reducing noise, In addition, the power generation system including the generator and its driving device can be reduced in size, which facilitates mounting and secures the mounting space.

次ぎに、本発明の実施の形態について図面に基づいて説明する。図中、1は油圧ショベルの走行機体であって、該走行機体1は、クローラ型の下部走行体2に上部旋回体3を旋回自在に組付けて構成されるが、上部旋回体3には、ブーム4、アーム5を備えて構成されるフロントアタッチメント6が設けられ、作業アタッチメント(作業具)としてアーム5の先端部マグネット具7が取り付けられている。尚、4aはブームシリンダ、5aはアームシリンダ、7aは作業具シリンダ(バケットシリンダ)である。   Next, embodiments of the present invention will be described with reference to the drawings. In the figure, reference numeral 1 denotes a traveling machine body of a hydraulic excavator, and the traveling machine body 1 is configured such that an upper swing body 3 is pivotably assembled to a crawler type lower travel body 2. A front attachment 6 including a boom 4 and an arm 5 is provided, and a tip end magnet tool 7 of the arm 5 is attached as a work attachment (work tool). 4a is a boom cylinder, 5a is an arm cylinder, and 7a is a work tool cylinder (bucket cylinder).

8は上部旋回体3に搭載されるエンジンであって、該エンジン8の駆動力は油圧ポンプ用動力分配装置9に入力し、該分配装置9内に配されたギア伝動機構9aによってメインポンプ10、11に動力分配がなされて出力されるようになっている。前記メインポンプ10、11からは圧油供給がなされ、コントロールバルブ13を経由して前記ブームシリンダ4a、アームシリンダ5a、作業具シリンダ7a、上部旋回体3を旋回させるための旋回モータ14、左右の走行モータ15、16に供給されて対応する油圧作動を実行するようになっている。   Reference numeral 8 denotes an engine mounted on the upper swing body 3. The driving force of the engine 8 is input to a hydraulic pump power distribution device 9, and the main pump 10 is driven by a gear transmission mechanism 9 a disposed in the distribution device 9. , 11 is output after power distribution. Pressure oil is supplied from the main pumps 10 and 11, the boom cylinder 4 a, the arm cylinder 5 a, the work tool cylinder 7 a, a turning motor 14 for turning the upper swing body 3, The hydraulic motors 15 and 16 are supplied to perform corresponding hydraulic operations.

一方、12は発電機であって、該発電機12の駆動装置を構成する発電機駆動機構17は、前記ギア伝動機構9aに中間ギア18を介して連動連結されている。つまり、分配装置9には、ギア伝動機構9aの一部を臨める開口(着脱自在な開閉蓋によって通常は覆蓋されており、この開閉蓋を取ることで形成される開口)9bに前記発電機駆動機構17のケーシング19を組付けることになるが、該ケーシングを組み付けることで、ケーシング19に支軸20を介して回転自在に軸支される前記中間ギア18がギア伝動機構9の前記開口9bに臨んでいる部位に噛合するようになっている。尚、19aはケーシング19の支軸部位を覆蓋するカバー、20aは支軸20を軸支するベアリングである。   On the other hand, 12 is a generator, and a generator drive mechanism 17 constituting a drive device of the generator 12 is linked to the gear transmission mechanism 9a through an intermediate gear 18. In other words, the distribution device 9 has an opening that faces a part of the gear transmission mechanism 9a (usually covered with a detachable opening / closing lid, and an opening formed by removing the opening / closing lid) 9b. The casing 19 of the mechanism 17 is assembled. By assembling the casing, the intermediate gear 18 that is rotatably supported by the casing 19 via the support shaft 20 is inserted into the opening 9 b of the gear transmission mechanism 9. It meshes with the part that is facing. Reference numeral 19a denotes a cover that covers the support shaft portion of the casing 19, and 20a denotes a bearing that supports the support shaft 20.

一方、発電機12の入力軸12a部位を覆蓋すると共に、ベアリング12bによって入力軸12aを軸支するケーシング12cは、前記ケーシング19に介設した開口19bに組込まれるが、前記入力軸12aはさらにケーシング19にベアリング12dを介して支持されており、これらベアリング12b、12dのあいだに位置して入力軸12aに止着された入力ギア21は前記中間ギア18に噛合している。そしてエンジン8駆動に連動して中間ギア17、入力ギア21が回転することに基づいて発電機12が発電するようになっている。   On the other hand, a casing 12c that covers the input shaft 12a portion of the generator 12 and supports the input shaft 12a by a bearing 12b is incorporated in an opening 19b provided in the casing 19, and the input shaft 12a is further a casing. 19, an input gear 21 positioned between the bearings 12b and 12d and fixed to the input shaft 12a meshes with the intermediate gear 18. The generator 12 generates power based on the rotation of the intermediate gear 17 and the input gear 21 in conjunction with driving of the engine 8.

また22は制御盤であって、該制御盤22は前記発電機12に接続されると共に、マグネットモードスイッチ23、マグネット操作スイッチ24、モニタ25にさらに接続されている。そしてエンジン8の駆動状態で、マグネットモードスイッチ23をONに切換え操作すると、制御盤22に前記発電された電気が供給され、これによってモニタ25に発電機8から電気供給状態であることが表示され、そしてこの状態でマグネット操作スイッチ24をON操作すると、電気がマグネット具7に供給され、これによってマグネット具7は磁着力が生じて磁性体の磁着ができるようになっている。そして該磁着した磁性体は、マグネット操作スイッチ24をOFF操作することに伴うマグネット具7の磁着力の喪失で脱離するようになっている。   A control panel 22 is connected to the generator 12 and is further connected to a magnet mode switch 23, a magnet operation switch 24, and a monitor 25. When the magnet mode switch 23 is turned ON while the engine 8 is in a driving state, the generated electricity is supplied to the control panel 22, thereby displaying on the monitor 25 that the electricity is being supplied from the generator 8. In this state, when the magnet operation switch 24 is turned ON, electricity is supplied to the magnet tool 7, whereby the magnet tool 7 generates a magnetizing force so that the magnetic material can be magnetized. The magnetized magnetic material is detached due to the loss of the magnetizing force of the magnet tool 7 when the magnet operation switch 24 is turned off.

叙述の如く構成した本発明の実施の形態において、マグネット具7に電気を供給すべく発電する発電機12の発電駆動機構17は、油圧ポンプ用動力分配装置9に直結型になって発電機に至るまでの動力伝動系を短くでき、これによって、発電するまでの動力効率の損失を大幅に低減できると共に低騒音化が達成でき、しかも発電機12と発電駆動機構17とからなる発電システムを小型化できて、この発電システムの実装が容易になると共に実装スペースの確保が容易になる。   In the embodiment of the present invention configured as described above, the power generation drive mechanism 17 of the power generator 12 that generates power to supply electricity to the magnet tool 7 is directly connected to the power distribution device 9 for the hydraulic pump so that it can be used as a power generator. The power transmission system up to the power generation system can be shortened, so that the loss of power efficiency until power generation can be greatly reduced and noise reduction can be achieved, and the power generation system composed of the generator 12 and the power generation drive mechanism 17 can be reduced in size. This makes it easy to mount the power generation system and secure a mounting space.

油圧ショベルの概略側面図である。It is a schematic side view of a hydraulic excavator. エンジンに発電機を実装した状態を示す概略平面図である。It is a schematic plan view which shows the state which mounted the generator in the engine. 動力伝動系の概略回路図である。It is a schematic circuit diagram of a power transmission system. 発電駆動機構を油圧ポンプ用動力分配装置に連結した状態を示す要部断面図である。It is principal part sectional drawing which shows the state which connected the electric power generation drive mechanism with the power distribution device for hydraulic pumps.

符号の説明Explanation of symbols

1 走行機体
7 マグネット具
8 エンジン
9 油圧ポンプ用動力分配装置
12 発電機
17 発電機駆動機構
18 中間ギア
DESCRIPTION OF SYMBOLS 1 Traveling machine body 7 Magnet tool 8 Engine 9 Power distribution apparatus for hydraulic pumps 12 Generator 17 Generator drive mechanism 18 Intermediate gear

Claims (1)

作業具として電磁石式のマグネット具を備えて構成される建設機械において、エンジン駆動に基づいて油圧ポンプを駆動するポンプ用駆動装置に、前記マグネット具に電気を供給するための発電機を駆動する駆動装置を装着して両駆動装置を連動連結してマグネット具に電気の供給ができるようにしたことを特徴とする建設機械におけるマグネット装置。   In a construction machine configured with an electromagnet type magnet tool as a work tool, a drive for driving a generator for supplying electricity to the pump for driving a hydraulic pump based on engine drive A magnet device for a construction machine, characterized in that the device is mounted and the both drive devices are linked and connected so that electricity can be supplied to the magnet tool.
JP2006215452A 2006-08-08 2006-08-08 Magnet apparatus in construction machinery Pending JP2008038501A (en)

Priority Applications (1)

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JP2006215452A JP2008038501A (en) 2006-08-08 2006-08-08 Magnet apparatus in construction machinery

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JP2008038501A true JP2008038501A (en) 2008-02-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015099437A1 (en) * 2013-12-26 2015-07-02 두산인프라코어 주식회사 Hydraulic system of construction machinery and method of controlling hydraulic system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001226071A (en) * 2000-02-10 2001-08-21 Komatsu Engineering Kk Working vehicle
JP2002242234A (en) * 2001-02-19 2002-08-28 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Hybrid shovel
JP2002349503A (en) * 2001-05-30 2002-12-04 Hitachi Constr Mach Co Ltd Hydraulic drive device for generator of construction machine
JP2004299805A (en) * 2003-03-28 2004-10-28 Shin Caterpillar Mitsubishi Ltd Working machine
JP2005001775A (en) * 2003-06-09 2005-01-06 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Hybrid scrap treatment machine
WO2006080100A1 (en) * 2005-01-31 2006-08-03 Sumitomo(Shi) Construction Machinery Manufacturing Co., Ltd. Working machine of lifting magnet specifications

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001226071A (en) * 2000-02-10 2001-08-21 Komatsu Engineering Kk Working vehicle
JP2002242234A (en) * 2001-02-19 2002-08-28 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Hybrid shovel
JP2002349503A (en) * 2001-05-30 2002-12-04 Hitachi Constr Mach Co Ltd Hydraulic drive device for generator of construction machine
JP2004299805A (en) * 2003-03-28 2004-10-28 Shin Caterpillar Mitsubishi Ltd Working machine
JP2005001775A (en) * 2003-06-09 2005-01-06 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Hybrid scrap treatment machine
WO2006080100A1 (en) * 2005-01-31 2006-08-03 Sumitomo(Shi) Construction Machinery Manufacturing Co., Ltd. Working machine of lifting magnet specifications

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015099437A1 (en) * 2013-12-26 2015-07-02 두산인프라코어 주식회사 Hydraulic system of construction machinery and method of controlling hydraulic system
CN105874129A (en) * 2013-12-26 2016-08-17 斗山英维高株式会社 Hydraulic system of construction machinery and method of controlling hydraulic system
KR20160101942A (en) * 2013-12-26 2016-08-26 두산인프라코어 주식회사 Hydraulic system for Excavator and control method thereof
CN105874129B (en) * 2013-12-26 2018-10-16 斗山英维高株式会社 Hydraulic system of construction machinery and control method of hydraulic system
US10273660B2 (en) 2013-12-26 2019-04-30 Doosan Infracore Co., Ltd. Hydraulic system of construction machinery and method of controlling hydraulic system
KR102102505B1 (en) 2013-12-26 2020-04-21 두산인프라코어 주식회사 Hydraulic system for Excavator and control method thereof

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