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JP2008030469A - Manufacturing method of grain encapsulation honeycomb structure - Google Patents

Manufacturing method of grain encapsulation honeycomb structure Download PDF

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JP2008030469A
JP2008030469A JP2007167267A JP2007167267A JP2008030469A JP 2008030469 A JP2008030469 A JP 2008030469A JP 2007167267 A JP2007167267 A JP 2007167267A JP 2007167267 A JP2007167267 A JP 2007167267A JP 2008030469 A JP2008030469 A JP 2008030469A
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honeycomb structure
plugged
plugging member
plugging
manufacturing
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Yukihito Ichikawa
結輝人 市川
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NGK Insulators Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of a grain encapsulation honeycomb structure in which the grain encapsulation honeycomb structure in which the deposition of the deposit to the end surface is reduced when used for a filter or the like can be easily manufactured at a low cost in a manner that the homogenization of the encapsulation depth especially, the grain encapsulation depth by the slurry grain encapsulation member in the honeycomb structure periphery is easily uniformized. <P>SOLUTION: In the manufacturing method of the grain encapsulation honeycomb structure in which the grain encapsulation section is formed in one open end of a predetermined cell of a cylindrical honeycomb structure 15 in which two or more cells 16 which serve as a channel of a fluid by a porous bulkhead are partitioned in a honeycomb shape, a grain encapsulation component 12 formed in a desired shape and inserted into a cell 16 passage in which the grain encapsulation is carried out includes a plastic material which presents a viscous fluidity. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、目封止ハニカム構造体の製造方法に関する。さらには、フィルタ等に用いた場合に、その端面への堆積物の堆積が低減された目封止ハニカム構造体を、簡便かつ低コストに製造することが可能な目封止ハニカム構造体の製造方法に関する。さらに詳しくは、ハニカム構造体の目封止深さを簡便に均一化することが可能な目封止ハニカム構造体の製造方法に関する。   The present invention relates to a method for manufacturing a plugged honeycomb structure. Furthermore, when used in a filter or the like, the production of a plugged honeycomb structure capable of producing a plugged honeycomb structure with reduced deposit accumulation on its end face easily and at low cost Regarding the method. More specifically, the present invention relates to a method for manufacturing a plugged honeycomb structure capable of easily uniformizing the plugging depth of the honeycomb structure.

近年、化学、電力、鉄鋼、産業廃棄物処理をはじめとする様々な分野において、公害防止等の環境対策、高温ガスからの製品回収等の用途で用いられる集塵用のフィルタとして、耐熱性、耐食性に優れるセラミックからなる目封止ハニカム構造体が用いられている。例えば、このような目封止ハニカム構造体は、ディーゼル機関から排出されるパティキュレートを捕集するディーゼルパティキュレートフィルタ(DPF)等の高温、腐食性ガス雰囲気下において使用される集塵用フィルタとして好適に用いられている(例えば、特許文献1)。   In recent years, in various fields including chemical, electric power, steel, and industrial waste treatment, as a filter for dust collection used for environmental measures such as pollution prevention, product recovery from high temperature gas, etc., heat resistance, A plugged honeycomb structure made of ceramic having excellent corrosion resistance is used. For example, such a plugged honeycomb structure is used as a dust collection filter used in a high temperature, corrosive gas atmosphere such as a diesel particulate filter (DPF) that collects particulates discharged from a diesel engine. It is used suitably (for example, patent document 1).

上記のような集塵用フィルタとして用いられる目封止ハニカム構造体は、図5に示すように、流体の流路となる複数のセル24を区画形成する多孔質の隔壁22を有する筒状のハニカム構造体23と、所定のセルの一方の開口部を目封止するとともに残余のセルの他方の開口部を目封止する目封止部材26とを備えたものである。図5に示す目封止ハニカム構造体21においては、目封止部材26が、複数のセル24の入口側端面Bと出口側端面Cとを互い違いに目封止している。   As shown in FIG. 5, the plugged honeycomb structure used as a dust collecting filter as described above has a cylindrical shape having a porous partition wall 22 that defines a plurality of cells 24 serving as fluid flow paths. A honeycomb structure 23 and a plugging member 26 that plugs one opening of a predetermined cell and plugs the other opening of the remaining cells are provided. In the plugged honeycomb structure 21 shown in FIG. 5, the plugging members 26 plug the inlet side end surfaces B and the outlet side end surfaces C of the plurality of cells 24 alternately.

上記のような目封止ハニカム構造体21は、押出し成形によって、流体の流路となる複数のセルを区画形成する多孔質の隔壁を有する筒状の未焼成ハニカム構造体を得た後、得られた未焼成ハニカム構造体又はこの未焼成ハニカム構造体を焼成したハニカム構造体の所定のセルの一方の開口部と、残余のセルの他方の開口部とに、セラミックを含む目封止スラリーを充填した後に焼成することによって製造することができる。   The plugged honeycomb structure 21 as described above is obtained by obtaining a cylindrical unfired honeycomb structure having porous partition walls that define a plurality of cells serving as fluid flow paths by extrusion molding. A plugging slurry containing ceramic is formed in one opening of a predetermined cell of the obtained unfired honeycomb structure or the honeycomb structure obtained by firing the unfired honeycomb structure and the other opening of the remaining cells. It can manufacture by baking after filling.

さらに、上記のような集塵用フィルタとして用いられる目封止ハニカム構造体の製造方法として、例えば、未焼成のセラミック乾燥体であるハニカム成形体の一方の端面に、粘着シート等を貼着し、画像処理を利用したレーザ加工等によりその粘着シート等の目封止すべきセル(目封止セル)に対応する部分にのみ孔開けをしてマスクとし、そのマスクが貼着されたハニカム成形体の端面をスラリー(セラミックスラリー)中に浸漬し、ハニカム成形体の目封止セルにスラリーを充填して目封止部を形成し、これと同様の工程をハニカム成形体の他方の端面についても行った後、乾燥し、焼成することにより目封止ハニカム構造体を得る方法が提案されている(例えば、特許文献1)。   Furthermore, as a method for manufacturing a plugged honeycomb structure used as a dust collecting filter as described above, for example, an adhesive sheet or the like is attached to one end face of a honeycomb formed body that is an unfired ceramic dried body. , Forming a mask by punching only the portion corresponding to the cell to be plugged (plugged cell) such as the adhesive sheet by laser processing using image processing, etc., and forming the honeycomb with the mask attached The end face of the body is immersed in a slurry (ceramic slurry), the plugging cells of the honeycomb formed body are filled with the slurry to form a plugged portion, and the same process is performed on the other end face of the honeycomb formed body In addition, there has been proposed a method of obtaining a plugged honeycomb structure by drying and firing (see, for example, Patent Document 1).

特開2001−300922号公報JP 2001-3000922 A 特開2005−270755号公報JP 2005-270755 A

上記のような目封止ハニカム構造体の製造方法は、目封止部の深さを均一化するために、セラミックスラリーを含むスラリー状目封止部材で均一に目封止することが求められている。そのため、セラミックスラリーを含むスラリー状目封止部材を含有する容器内でスラリー状目封止部材の液面を平準化する必要がある。しかし、スラリー状目封止部材の液面を平準化する工程によっても、ハニカム構造体外周部でスラリー状目封止部材がハニカム構造体側面へ逃げるため、ハニカム構造体外周部でのスラリー状目封止部材による目封止部の深さが浅くなり易いという問題が未解決であった。   The manufacturing method of the plugged honeycomb structure as described above is required to uniformly plug with a slurry-like plugging member containing a ceramic slurry in order to make the depth of the plugged portion uniform. ing. Therefore, it is necessary to level the liquid level of the slurry-like plugging member in the container containing the slurry-like plugging member containing the ceramic slurry. However, even in the step of leveling the liquid level of the slurry-like plugging member, the slurry-like plugging member escapes to the side surface of the honeycomb structure at the outer periphery of the honeycomb structure. The problem that the depth of the plugged portion by the sealing member tends to be shallow has not been solved.

本発明者は、ハニカム構造体の目封止部材の組成に着目し鋭意研究の結果、ハニカム構造体での目封止部の深さを簡便に均一化する方法であって、スラリー状目封止部材を含有する容器内でスラリー状目封止部材の液面を平準化する必要がなく、なおかつ、目封止部の深さを簡便に均一化及び調整できる簡単な目封止方法の提供することを解決課題として、本発明に到達した。   As a result of intensive studies focusing on the composition of the plugging member of the honeycomb structure, the present inventor is a method for easily uniforming the depth of the plugged portion in the honeycomb structure. Providing a simple plugging method that eliminates the need for leveling the liquid level of the slurry-like plugging member in a container containing a stopper and allows the depth of the plugging portion to be easily uniformized and adjusted. The present invention has been achieved as a problem to be solved.

上記課題を達成するため、本発明は、以下の目封止ハニカム構造体の製造方法を提供するものである。   In order to achieve the above object, the present invention provides the following method for manufacturing a plugged honeycomb structure.

[1]多孔質の隔壁によって流体の流路となる複数のセルがハニカム状に区画形成された筒状ハニカム構造体の所定のセルの一方の開口端部に目封止部が形成された目封止ハニカム構造体の製造方法において、目封止されるセル通路内へ挿入される所定形状に形成された目封止部材が粘性流動性を呈する可塑性材料を含むことを特徴とする目封止ハニカム構造体の製造方法。 [1] A plug in which a plugged portion is formed at one open end of a predetermined cell of a tubular honeycomb structure in which a plurality of cells serving as fluid flow paths are formed in a honeycomb shape by porous partition walls In the method for manufacturing a sealed honeycomb structure, the plugging member formed in a predetermined shape to be inserted into the cell passage to be plugged includes a plastic material exhibiting viscous fluidity. A method for manufacturing a honeycomb structure.

[2]目封止部材が加熱発泡性樹脂及び/または吸水性樹脂を含むことを特徴とする前記[1]記載の目封止ハニカム構造体の製造方法。 [2] The method for manufacturing a plugged honeycomb structure according to [1], wherein the plugging member includes a heat-foamable resin and / or a water-absorbing resin.

[3]目封止部材が、ゲル状を呈する物質を含むことを特徴とする前記[1]又は[2]に記載の目封止ハニカム構造体の製造方法。 [3] The method for manufacturing a plugged honeycomb structure according to [1] or [2], wherein the plugging member includes a gel-like substance.

[4]目封止部材が、ゼラチン、寒天、豆腐、こんにゃく、デンプン、及びシリカゲルのうちの少なくとも1種を含むことを特徴とする前記[1]〜[3]のいずれかに記載の目封止ハニカム構造体の製造方法。 [4] The plugging member according to any one of [1] to [3], wherein the plugging member contains at least one of gelatin, agar, tofu, konjac, starch, and silica gel. A method for manufacturing a stationary honeycomb structure.

[5]目封止部材がセル通路内の所定の位置に到達した後に、目封止部材が加熱又は吸水によって膨張することにより、セル通路内に目封止部が固定形成されることを特徴とする前記[1]〜[4]のいずれかに記載の目封止ハニカム構造体の製造方法。 [5] The plugging member is expanded by heating or water absorption after the plugging member reaches a predetermined position in the cell passage, whereby the plugging portion is fixedly formed in the cell passage. The method for manufacturing a plugged honeycomb structure according to any one of [1] to [4].

[6]所定の目封止パターンに対応した保持部を有する固定型の該保持部に目封止部材を配置した後、ハニカム構造体の端面に固定型を押し当てることにより、目封止部材を目封止すべきセル通路端部へ挿入し、目封止部を形成することを特徴とする前記[1]〜[5]のいずれかに記載の目封止ハニカム構造体の製造方法。 [6] After placing the plugging member on the holding part of the fixed mold having the holding part corresponding to the predetermined plugging pattern, the plugging member is pressed against the end surface of the honeycomb structure, thereby plugging the member. Is inserted into the end portion of the cell passage to be plugged to form a plugged portion. The method for manufacturing a plugged honeycomb structure according to any one of the above [1] to [5].

[7]目封止部材を目封止すべきセル通路内の途中に挿入して、目封止部を形成することを特徴とする前記[1]〜[6]のいずれかに記載の目封止ハニカム構造体の製造方法。 [7] The eye according to any one of [1] to [6], wherein the plugging member is inserted in the middle of the cell passage to be plugged to form a plugging portion. A method for manufacturing a sealed honeycomb structure.

本発明の製造方法によると、以下の効果を有する。
すなわち、目封止部材に、粘性流動性を呈する可塑性材料、加熱および/または加水によって、体積の増える高分子材料、ゲル状を呈する物質を含むことによって目封止部材のハニカム構造体のセル通路内への挿入が容易となり、挿入後に、加熱加水することで目封止部材が膨張しハニカムセル通路内に目封止部材が固定されやすくなる。これらの作用によって、簡便に目封止部の深さを均一化できると同時に、ハニカム構造体外周部でのスラリー状目封止部材による目封止部の深さが浅くなり易いという未解決の問題を解決できる。なおかつ、目封止部の深さを簡便に調整できる。
The production method of the present invention has the following effects.
That is, the plugging member contains a plastic material exhibiting viscous fluidity, a polymer material that increases in volume by heating and / or addition, and a gel-like substance, whereby the cell passage of the honeycomb structure of the plugging member Insertion into the inside becomes easy, and after insertion, the plugging member is expanded by heating and heating, and the plugging member is easily fixed in the honeycomb cell passage. With these actions, the depth of the plugged portion can be easily made uniform, and at the same time, the depth of the plugged portion due to the slurry-like plugged member at the outer peripheral portion of the honeycomb structure is likely to be shallow. Can solve the problem. In addition, the depth of the plugged portion can be easily adjusted.

以下、図1(a)(b)(c)から図4(a)(b)に示す本発明の具体的形態を参照して、本発明の目封止ハニカム構造体の製造方法の実施の形態について詳細に説明するが、本発明は、これに限定されて解釈されるものではなく、本発明の範囲を逸脱しない限りにおいて、当業者の知識に基づいて、種々の変更、修正、改良を加え得るものである。   Hereinafter, referring to the specific embodiments of the present invention shown in FIGS. 1 (a), (b) and (c) to FIGS. 4 (a) and 4 (b), the method for manufacturing the plugged honeycomb structure of the present invention will be described. Although the present invention will be described in detail, the present invention is not construed as being limited thereto, and various changes, modifications, and improvements can be made based on the knowledge of those skilled in the art without departing from the scope of the present invention. It can be added.

本発明に用いる目封止部材は、スラリー用のセラミックの粉末に粘性流動性を呈する可塑性材料を加えることで生成される。粘性流動性を呈する可塑性材料とは、合成樹脂、プラスチック、合成高分子、天然高分子、無機高分子のうち可塑性を有し、そのままあるいは加熱又は加水することによって粘性流動性を呈するようになる物質をいう。例えば、熱可塑性樹脂を挙げることができる。熱可塑性樹脂とは、一般に、ガラス転移温度または融点まで加熱することによって軟らかくなり、目的の形に成形できる樹脂のことをいい、加熱によって流動化しやすくなるという特徴を有している。例えば、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリスチレン、ポリ酢酸ビニル、アクリル樹脂等を挙げることができる。   The plugging member used in the present invention is produced by adding a plastic material exhibiting viscous fluidity to the ceramic powder for slurry. A plastic material that exhibits viscous fluidity is a substance that has plasticity among synthetic resins, plastics, synthetic polymers, natural polymers, and inorganic polymers, and exhibits viscous fluidity as it is or when heated or hydrolyzed. Say. For example, a thermoplastic resin can be mentioned. The thermoplastic resin generally means a resin that becomes soft when heated to a glass transition temperature or a melting point and can be molded into a desired shape, and is easily fluidized by heating. For example, polyethylene, polypropylene, polyvinyl chloride, polyvinylidene chloride, polystyrene, polyvinyl acetate, acrylic resin, and the like can be given.

更に、本発明に用いる目封止部材は、加熱発泡性樹脂及び/または吸水性樹脂を含むことが好ましい。加熱発泡性樹脂及び/または吸水性樹脂とは、加熱膨潤、加熱発泡、吸水膨潤等によって体積が膨張する高分子材料をいう。例えば、吸水性高分子材料、加熱発泡性高分子材料、湿潤性高分子材料等を挙げることができる。   Furthermore, the plugging member used in the present invention preferably contains a heat-foamable resin and / or a water-absorbing resin. The heat-foamable resin and / or water-absorbent resin refers to a polymer material whose volume expands due to heat swelling, heat foaming, water absorption swelling, and the like. Examples thereof include a water-absorbing polymer material, a heat-foamable polymer material, and a wettable polymer material.

吸水性高分子とは、一般には、液体の水に接すると短時間で吸収して膨張する性質を有する高分子をいい、自重に対して百倍から千倍もの水を吸収することができるものも存在する。自重の特に、1gの粉末が、1リットルもの水を瞬時に吸収してゲル化して流動性及び可塑性を呈するような高分子を特に高吸水性樹脂と呼ぶ場合がある。   The water-absorbing polymer generally means a polymer that has a property of absorbing and expanding in a short time when it comes into contact with liquid water, and can absorb 100 to 1000 times as much water as its own weight. Exists. In particular, a polymer in which 1 g of powder absorbs 1 liter of water instantaneously and gels due to its own weight and exhibits fluidity and plasticity may be referred to as a highly water absorbent resin.

吸水性高分子は、水を吸収して膨潤、ヒドロゲル化する性質がある。膨潤とは、一般には、ゲルが液体を吸収して体積を増加する現象をいい、例えば、水で膨潤する場合、水分子が高分子の間に入り込み、分子間を広げようとする力と、架橋された網目の弾性とが釣り合った状態をいうと解されている。   The water-absorbing polymer has the property of absorbing water to swell and hydrogel. Swelling generally refers to a phenomenon in which a gel absorbs a liquid and increases its volume. For example, when it swells with water, water molecules enter between the macromolecules, It is understood that the elasticity of the crosslinked mesh is balanced.

吸水性高分子としては、デンプン−アクリロニトリル共重合体のアルカリ加水分解物、アクリル酸ナトリウム−官能性モノマー共重合体、デンプン−アクリル酸ナトリウム共重合体、カルボキシメチルセルロース、ビニルアルコール−アクリル酸共重合体のアルカリケン化物、ポリアクリル酸のアルカリケン化物等が挙げられる。   As the water-absorbing polymer, alkaline hydrolyzate of starch-acrylonitrile copolymer, sodium acrylate-functional monomer copolymer, starch-sodium acrylate copolymer, carboxymethylcellulose, vinyl alcohol-acrylic acid copolymer And alkali saponified products of polyacrylic acid.

加熱発泡性高分子は、薄い中空の樹脂製球殻で中にガスを含んでおり、100〜200℃の加熱によりガスの膨張により樹脂球殻が膨張する性質を有する。加熱によって発泡性を増して体積が増える高分子材料で、例えば、ポリスチレン、スチレン-エチレン共重合体、ポリウレタン、ウレタン-エチレン共重合体を挙げることができる。   The heat-foamable polymer is a thin hollow resin spherical shell that contains a gas and has a property that the resin spherical shell expands due to the expansion of the gas when heated at 100 to 200 ° C. Examples of the polymer material that increases in volume by heating and increases in volume include polystyrene, styrene-ethylene copolymer, polyurethane, and urethane-ethylene copolymer.

更に、本発明に用いる目封止部材は、ゲル状を呈する物質を加えることで生成される。ゲルとは、一般に、コロイド粒子が独立した運動性を持って集合固化した状態をいう。ゲル状を呈する物質として、好ましくは、ゼラチン、寒天、豆腐、こんにゃく、デンプン、シリカゲルを挙げることができる。本発明は、これらの物質を単独で目封止部材に用いることもできるし、組み合わせて用いることもできる。これらの物質のうち一定の品質のものが工業的に得られることで、ゼラチン、寒天、デンプン、シリカゲルが好ましい。例えば、ゼラチンは、水によって膨潤し、加温または温水に溶かせばすることでゲル状態から分散してゾルとなる。ゼラチンのゾルは粘性流動するが冷却すると固化してゲルとなる。   Furthermore, the plugging member used in the present invention is generated by adding a gel-like substance. A gel generally refers to a state in which colloidal particles are aggregated and solidified with independent mobility. Preferred examples of the gel-like substance include gelatin, agar, tofu, konjac, starch, and silica gel. In the present invention, these substances can be used alone for a plugging member or in combination. Among these substances, gelatin, agar, starch, and silica gel are preferred because a certain quality product can be obtained industrially. For example, gelatin is swollen by water and dispersed from a gel state by heating or dissolving in warm water to form a sol. Gelatin sols flow viscously but solidify upon cooling to form gels.

本発明では、所定の目封止パターンに対応した保持部を有する固定型が形成される。固定型11は、図1(a)(b)(c)のように、一枚の板状体に窪み14が形成されたものでもよいし、図2(a)(b)(c)のように二枚の板状体2,3の間に空洞4が形成されたものでもよい。固定型に目封止部材を固定するときには目封止部材に含まれるゲル状を呈する物質によって、固化した状態で固定することができるので、所望のセルに押し入れしやすくなる。ハニカム構造体のセルに目封止部材を圧入れするときには加熱することによって、例えば、目封止部材に含まれるゲル状を呈する物質に流動性を持たせることできるので、目封止部材をハニカム構造体のセルの所定の位置に圧入れして、所定の目封止部が容易に形成される。   In the present invention, a fixed mold having a holding portion corresponding to a predetermined plugging pattern is formed. As shown in FIGS. 1A, 1B, and 1C, the fixed mold 11 may have a single plate-like body in which a recess 14 is formed, or in FIGS. 2A, 2B, and 2C. As described above, the cavity 4 may be formed between the two plate-like bodies 2 and 3. When the plugging member is fixed to the fixed mold, the plugging member can be fixed in a solidified state by the gel-like substance contained in the plugging member, so that it can be easily pushed into a desired cell. When the plugging member is press-fitted into the cells of the honeycomb structure, by heating, for example, the gel-like substance contained in the plugging member can be given fluidity. A predetermined plugging portion is easily formed by press-fitting into a predetermined position of the cell of the structure.

本発明では、目封止部材は、セル通路入り口での固定のみならずセル通路内の所定の位置でも固定される。例えば、加熱による目封止部材の流動により、例えば、押上げ棒による機械的押し入れにより、例えば、目封止部材を体積の増加する高分子樹脂の圧迫により、目封止部材はセルの入り口またはセル内部の所定の位置で固定される。これによって、目封止部の深さを簡便に均一化できると同時に、目封止部の深さを簡便に調整できる。   In the present invention, the plugging member is fixed not only at the cell passage entrance but also at a predetermined position in the cell passage. For example, due to the flow of the plugging member by heating, for example, mechanical insertion by a push-up rod, for example, compression of the polymer resin that increases the volume of the plugging member, It is fixed at a predetermined position inside the cell. Accordingly, the depth of the plugged portion can be easily made uniform, and at the same time, the depth of the plugged portion can be easily adjusted.

多孔質の隔壁によって流体の流路となる複数のセルがハニカム状に区画形成された筒状ハニカム構造体は、例えば、特許文献2記載の方法で製造される。例えば、セラミックを含む成形原料を押出し成形して、流体の流路となる複数のセルを区画形成する多孔質の隔壁を有する筒状の未焼成ハニカム構造体を得ることができる。セラミックを含む成形原料は、コージェライト、ムライト、アルミナ、スピネル、炭化珪素、窒化珪素、リチウムアルミニウムシリケート、チタン酸アルミニウム等のセラミックの粉末に、バインダーや分散媒等を加えて混練したものを好適に用いることができる。押出し成形の方法として特に制限はないが、例えば、真空押出成形機を用いた押出成形等の従来公知の方法を用いることができる。   A tubular honeycomb structure in which a plurality of cells serving as fluid flow paths are formed in a honeycomb shape by porous partition walls is manufactured, for example, by the method described in Patent Document 2. For example, a cylindrical unfired honeycomb structure having porous partition walls that form a plurality of cells serving as fluid flow paths can be obtained by extruding a forming raw material containing ceramic. The molding raw material containing ceramic is preferably a ceramic powder such as cordierite, mullite, alumina, spinel, silicon carbide, silicon nitride, lithium aluminum silicate, aluminum titanate, etc., kneaded with a binder or dispersion medium added. Can be used. Although there is no restriction | limiting in particular as a method of extrusion molding, For example, conventionally well-known methods, such as extrusion molding using a vacuum extrusion molding machine, can be used.

以下、本発明の工程について、図1(a)(b)(c)から図4(a)(b)によって、固定型上への目封止部材の形成とハニカム構造体のセル内への圧入について説明する。   Hereinafter, with respect to the steps of the present invention, the formation of the plugging member on the fixed mold and the entry into the cells of the honeycomb structure will be described with reference to FIGS. 1 (a), (b), and (c) to FIGS. The press-fitting will be described.

図1(a)(b)(c)は、固定型へ目封止部材が配置された後、ハニカムセル内に圧入される工程を示す模式図である。図1(a)(b)において、11は固定型である。固定型11に目封止部材12(12a,12b)が固定されるが、その形状は、図1(a)のような先端の尖った形状の目封止部材12a、球のような形状の目封止部材12bというように、先端が細くなった方がセル内に圧入しやすいので特に望ましい。固定型11に固定された目封止部材12は、図1(c)のように、ハニカム構造体15の端面を押し付けることにより、目封止部材12がセル16内に圧入れされる。   FIGS. 1A, 1B, and 1C are schematic views showing a process of press-fitting into a honeycomb cell after a plugging member is arranged in a fixed mold. In FIGS. 1A and 1B, reference numeral 11 denotes a fixed mold. The plugging member 12 (12a, 12b) is fixed to the fixed mold 11, and the shape thereof is a plugging member 12a having a sharp tip as shown in FIG. As the plugging member 12b, it is particularly desirable that the tip is narrow because it is easier to press fit into the cell. The plugging member 12 fixed to the fixed mold 11 is pressed into the cell 16 by pressing the end face of the honeycomb structure 15 as shown in FIG.

図2(a)(b)(c)は、固定型1が下型2と上型3とからなり、空洞4が形成されている例を示している。図2(a)(b)に示すように、この空洞4は、固定型1が下型2内に設けた管状部5により目封止部材貯留部6と連結されている。そして、図2(a)のように、固定型1内の空洞4に、加圧により目封止部材貯留部6から目封止部材7が管状部5を通り、固定型1内の空洞4に目封止部材7が形成される。次いで、図2(b)のように、固定型1の上型3をはずすことにより、目封止部材7は、固定型1の下型2上に固定される。次に、図2(c)のように、固定型1に固定された目封止部材7はハニカム構造体8の端面を押し付けることにより、目封止部材7はセル9内に圧入され、端面部で目封止される。   2A, 2B, and 2C show an example in which the fixed mold 1 includes a lower mold 2 and an upper mold 3, and a cavity 4 is formed. As shown in FIGS. 2 (a) and 2 (b), the cavity 4 is connected to the plugging member storage portion 6 by a tubular portion 5 in which the fixed die 1 is provided in the lower die 2. Then, as shown in FIG. 2A, the plugging member 7 passes through the tubular portion 5 from the plugging member reservoir 6 to the cavity 4 in the fixed mold 1 by pressurization, and the cavity 4 in the fixed mold 1 is pressed. The plugging member 7 is formed. Next, as shown in FIG. 2B, the plugging member 7 is fixed on the lower mold 2 of the fixed mold 1 by removing the upper mold 3 of the fixed mold 1. Next, as shown in FIG. 2 (c), the plugging member 7 fixed to the fixed mold 1 presses the end face of the honeycomb structure 8 so that the plugging member 7 is press-fitted into the cell 9, and the end face It is plugged with a part.

図3(a)(b)は、固定型34上に配置された目封止部材35がハニカム構造体36のセル37内に圧入され、セル37内部で目封止される一実施形態を示している。この実施形態では、機械的に押上棒保持板32を押し上げることにより、押上棒33によって目封止部材35がセル37通路内の所定位置まで押し込まれる。そして、目封止部材35がセル37通路内の所定位置まで到達した時点で、押上棒33を通して目封止部材35へ供給された水を目封止部材35に添加された吸水性高分子樹脂が吸収して膨潤し、目封止部材35を膨張させることにより、目封止部材35はセル37内部で固定され、目封止される。また、加熱発泡性樹脂を目封止部材35に添加した場合には、目封止部材35がセル37通路内の所定位置まで到達した時点で、目封止部材35を所定温度以上に加熱することにより膨張させ、その結果、目封止部材35はセル37内部に固定され、目封止されることになる。   FIGS. 3A and 3B show an embodiment in which a plugging member 35 disposed on a fixed mold 34 is press-fitted into a cell 37 of a honeycomb structure 36 and plugged inside the cell 37. ing. In this embodiment, the plugging member 35 is pushed up to a predetermined position in the cell 37 passage by the push-up bar 33 by mechanically pushing up the push-up bar holding plate 32. Then, when the plugging member 35 reaches a predetermined position in the cell 37 passage, water-absorbing polymer resin in which the water supplied to the plugging member 35 through the push-up bar 33 is added to the plugging member 35 is used. Is absorbed and swells to expand the plugging member 35, whereby the plugging member 35 is fixed and plugged inside the cell 37. When the heat-foamable resin is added to the plugging member 35, the plugging member 35 is heated to a predetermined temperature or more when the plugging member 35 reaches a predetermined position in the cell 37 passage. As a result, the plugging member 35 is fixed inside the cell 37 and plugged.

また、図4(a)(b)は、図3(a)(b)と同様に、ハニカム構造体44のセル内部で目封止される別の実施形態である。この実施形態では、目封止押し込み手段が、加圧空気などの加圧流体により押し込む例を示している。固定型42上に配置された目封止部材43は、流体貯留部41に貯留されている加圧流体46により、ハニカム構造体44のセル通路内の所定位置まで押し込まれる。この場合も、目封止部材43がセル47通路内の所定位置まで到達した時点で、加圧流体46に水を供給して目封止部材43に添加された吸水性高分子樹脂を膨潤させ、目封止部材43を膨張させることにより、目封止部材43はセル47内部で固定され、目封止される。また、加熱発泡性樹脂を目封止部材43に添加した場合には、目封止部材43がセル47通路内の所定位置まで到達した時点で、目封止部材43を所定温度以上に加熱することにより膨張させ、その結果、目封止部材43はセル47内部に固定され、目封止されることになる。   4 (a) and 4 (b) show another embodiment in which plugging is performed inside the cells of the honeycomb structure 44, similarly to FIGS. 3 (a) and 3 (b). In this embodiment, an example in which the plugging pushing means pushes in with a pressurized fluid such as pressurized air is shown. The plugging member 43 disposed on the fixed mold 42 is pushed to a predetermined position in the cell passage of the honeycomb structure 44 by the pressurized fluid 46 stored in the fluid storage part 41. Also in this case, when the plugging member 43 reaches a predetermined position in the cell 47 passage, water is supplied to the pressurized fluid 46 to swell the water-absorbing polymer resin added to the plugging member 43. By expanding the plugging member 43, the plugging member 43 is fixed inside the cell 47 and plugged. Further, when the heat-foamable resin is added to the plugging member 43, the plugging member 43 is heated to a predetermined temperature or higher when the plugging member 43 reaches a predetermined position in the cell 47 passage. As a result, the plugging member 43 is fixed inside the cell 47 and plugged.

機械的に押上棒を用いて目封止部材を押し込む方法、又は加圧空気などの加圧流体により押し込む方法は、セル内部への圧入のみならず、セル通路入口での固定にも適用することができる。押上棒の圧力、吸水性高分子樹脂への追加の加水、加熱発泡性樹脂に対する加熱を調整することでセルの所定の位置に目封止部材を固定できる。   The method of mechanically pushing in the plugging member using a push-up bar or the method of pushing in with a pressurized fluid such as pressurized air can be applied not only to press-fitting into the cell but also to fixing at the cell passage inlet. Can do. The plugging member can be fixed at a predetermined position of the cell by adjusting the pressure of the push-up bar, the addition of water to the water-absorbing polymer resin, and the heating of the heat-foamable resin.

目封止部材は、薄い樹脂に覆われた状態で使用することもできる。この場合、目封止部材はセル通路内の所定の位置まで到達した時点で、加熱により覆われていた樹脂を溶出させることによりセル内部で目封止部が形成される。   The plugging member can also be used in a state covered with a thin resin. In this case, when the plugging member reaches a predetermined position in the cell passage, the plugged portion is formed inside the cell by eluting the resin covered by heating.

本発明においては、目封止部材に用いられるスラリー用のセラミックの粉末の種類については特に制限はなく、例えば、ハニカム構造体を押出し成形する成形原料に含まれるセラミックの粉末と同様のものを用いてもよいし、異なるものを用いてもよい。   In the present invention, the type of ceramic powder for slurry used for the plugging member is not particularly limited, and for example, the same ceramic powder contained in a forming raw material for extruding the honeycomb structure is used. You may use different things.

本発明の実施において、セラミックの粉末、例えば、コージェライトの粉末に、バインダーや分散媒等を加えて混練したものをスラリー状目封止部材として好適に用いることができる。例えば、コージェライト粉末に水、バインダー、グリセリンを入れて目封止部材を調製することができる。   In the practice of the present invention, ceramic powder, for example, cordierite powder, which is kneaded by adding a binder or a dispersion medium, can be suitably used as a slurry-like plugging member. For example, a plugging member can be prepared by adding water, a binder, and glycerin to cordierite powder.

また、本発明の実施形態のハニカム構造体は、多孔質の隔壁を有し、隔壁によって流体の流路となる複数のセルが区画形成された筒状のものである。本発明のハニカム構造体の材質については、強度、耐熱性等の観点から、コージェライト、炭化珪素、アルミナ、ムライト、アルミニウムチタネイト及びLAS(リチウムアルミニウムシリケート)からなる群より選ばれたいずれか1種を主結晶相とすることが好ましい。なお、スラリー状目封止部材のスラリーを、ハニカム構造体と同一にすると、両者の熱膨張率が一致するという効果がある。ハニカム構造体は、中心軸に垂直な断面形状(底面の形状)が円形のものであるが、例えば、楕円形、長円形、四角形等の多角形、異形等であってもよい。また、セルの断面(ハニカム構造体の軸方向に垂直な断面)形状も特に限定されるものではなく、四角形であることが好ましいが、三角形、六角形等の多角形等でもよい。また、隔壁の気孔率や平均細孔径も特に限定されるものではなく、排ガス処理等に使用することが可能なセラミックにおける気孔率や平均細孔径であればよい。隔壁の厚さについては特に限定されるものではないが、この隔壁の厚さが厚過ぎると、流体が透過する際の圧力損失が大きくなることがあり、薄過ぎると機械的強度が不足することがある。隔壁の厚さは、100〜1000μmであることが好ましく、200〜800μmであることが更に好ましい。セル密度は特に限定されるものではないが、5〜300セル/cmであることが好ましく、10〜100セル/cmであることが更に好ましく、15〜50セル/cmであることが特に好ましい。 Further, the honeycomb structure of the embodiment of the present invention has a cylindrical shape in which a plurality of cells that have porous partition walls and serve as fluid flow paths are defined by the partition walls. The material of the honeycomb structure of the present invention is any one selected from the group consisting of cordierite, silicon carbide, alumina, mullite, aluminum titanate, and LAS (lithium aluminum silicate) from the viewpoint of strength, heat resistance, and the like. The seed is preferably the main crystalline phase. If the slurry of the slurry-like plugging member is made the same as that of the honeycomb structure, there is an effect that the thermal expansion coefficients of both coincide. The honeycomb structure has a circular cross-sectional shape (bottom shape) perpendicular to the central axis, but may be, for example, an ellipse, an oval, a polygon such as a quadrangle, an irregular shape, or the like. Further, the cross section of the cell (the cross section perpendicular to the axial direction of the honeycomb structure) is not particularly limited and is preferably a quadrangle, but may be a polygon such as a triangle or a hexagon. Further, the porosity and average pore diameter of the partition walls are not particularly limited, and may be any porosity and average pore diameter in a ceramic that can be used for exhaust gas treatment or the like. The thickness of the partition wall is not particularly limited, but if the partition wall thickness is too thick, the pressure loss when the fluid permeates may increase, and if it is too thin, the mechanical strength may be insufficient. There is. The thickness of the partition wall is preferably 100 to 1000 μm, and more preferably 200 to 800 μm. The cell density is not particularly limited, but is preferably 5 to 300 cells / cm 2 , more preferably 10 to 100 cells / cm 2 , and 15 to 50 cells / cm 2. Particularly preferred.

目封止部材を乾燥する方法としては特に制限はないが、例えば、ホットプレート等の上に載置して乾燥する方法や、熱風を吹きつけて乾燥する熱風乾燥等を挙げることができる。また、マイクロ波乾燥、遠赤外線乾燥、電気ヒータ乾燥等を用いることもできる。   Although there is no restriction | limiting in particular as a method of drying a plugging member, For example, the method of mounting on a hotplate etc. and drying, the hot air drying which blows and dries with a hot air, etc. can be mentioned. Moreover, microwave drying, far-infrared drying, electric heater drying, etc. can also be used.

得られた目封止ハニカム構造前駆体を焼成して目封止ハニカム構造体を得る。目封止ハニカム構造前駆体を焼成する方法については特に制限はなく、従来公知の目封止ハニカム構造体の製造方法における焼成工程に準じて行うことができる。このような目封止ハニカム構造体の製造方法によれば、例えば、集塵フィルタ等に用いた場合に、その端面への堆積物の堆積が低減された目封止ハニカム構造体を、簡便かつ低コストに製造することができる。   The obtained plugged honeycomb structure precursor is fired to obtain a plugged honeycomb structure. The method for firing the plugged honeycomb structure precursor is not particularly limited, and can be performed in accordance with a firing step in a conventionally known method for manufacturing a plugged honeycomb structure. According to such a method for manufacturing a plugged honeycomb structure, for example, when used in a dust collection filter or the like, a plugged honeycomb structure in which the accumulation of deposits on the end surface thereof is reduced is simple and easy. It can be manufactured at a low cost.

また、本実施の形態の目封止ハニカム構造体の製造方法においては、可燃性物質から構成された端面シール部材を用いることも可能である。この場合は、目封止ハニカム構造前駆体を焼成する際に、端面シール部材を消失させるようにしてもよい。このように構成することにより、端面シール部材を取り除く必要がないため、製造工程を簡略化することができる。特に、焼成により端面シール部材を消失させる場合には、端面シール部材としては、乾燥時には消失や変形することがなく、焼成の時点で消失する可燃性物質から構成されたものであることが好ましく、例えば、ポリ塩化ビニル等から構成された端面シール部材を好適例として挙げることができる。   Further, in the method for manufacturing a plugged honeycomb structure of the present embodiment, an end face sealing member made of a combustible substance can be used. In this case, the end face sealing member may be eliminated when the plugged honeycomb structure precursor is fired. By comprising in this way, it is not necessary to remove an end surface sealing member, Therefore A manufacturing process can be simplified. In particular, when the end face sealing member disappears by firing, the end face sealing member is preferably composed of a flammable substance that disappears at the time of firing without disappearing or deforming during drying, For example, an end face sealing member made of polyvinyl chloride or the like can be cited as a suitable example.

また、本実施の形態の目封止ハニカム構造体の製造方法においては、マスクを使用することも可能である。この場合は、目封止ハニカム構造前駆体を焼成する際に、所定のセル以外のセルの開口部を覆うマスクも消失させてもよい。このようにすると、端面シール部材とマスクとを焼成時に同時に消失させることにより、マスクを取り除く工程も省略することができ、製造工程を簡便にすることができる。   In the method for manufacturing a plugged honeycomb structure of the present embodiment, a mask can be used. In this case, when the plugged honeycomb structure precursor is fired, the mask covering the openings of the cells other than the predetermined cells may be eliminated. If it does in this way, the process which removes a mask can also be skipped by making an end surface sealing member and a mask lose | disappear at the time of baking simultaneously, and a manufacturing process can be simplified.

なお、本実施の形態の目封止ハニカム構造体の製造方法においては、上述した方法によって得られた、目封止ハニカム構造体に対して、その隔壁の内表面及び/又はその内部に触媒を担持させてもよい。例えば、目封止ハニカム構造体をDPFとして用いる場合は、隔壁に捕捉された堆積物(粒子状物質)の燃焼を促進させるような機能を有する触媒を担持させることが好ましい。このような触媒としては、例えば、貴金属系のPt、Pd、Rh等や、非金属系のペロブスカイト型触媒等を好適例として挙げることができる。触媒を担持させる方法については、従来のDPF等のフィルタに触媒を担持させる方法に準じて行うことができる。   In the method for manufacturing a plugged honeycomb structure of the present embodiment, a catalyst is provided on the inner surface of the partition wall and / or the inside thereof with respect to the plugged honeycomb structure obtained by the above-described method. It may be supported. For example, when a plugged honeycomb structure is used as the DPF, it is preferable to support a catalyst having a function of promoting the combustion of deposits (particulate matter) trapped in the partition walls. Preferred examples of such a catalyst include noble metal-based Pt, Pd, Rh and the like, and non-metallic perovskite-type catalysts. The method for supporting the catalyst can be performed according to the conventional method for supporting the catalyst on a filter such as DPF.

以下、本発明を実施例に基づいてさらに具体的に説明するが、本発明はこれらの実施例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated further more concretely based on an Example, this invention is not limited to these Examples.

(実施例1)
成形原料としてタルク、カオリン、アルミナを主原料とするコージェライト化原料を使用し、水とバインダーを調合し、分散混合、混練した成形原料を、土練機により円柱状に押出して、それを押出成形機により押出成形して、セル構造が四角形セル12mil/300cpsi(0.30mm/46.5(セル/cm))、セルピッチ1.47mmとなるような口金を用いて押出成形して成形体を得た。次に、得られた成形体の両端面を交互に目封止し、乾燥・焼成して外壁付きハニカム構造体を得た。その後、得られた外壁付きハニカム構造体を用いて、図1(a)(b)(c)に示す方法で目封止を行った。
(Example 1)
Using cordierite-forming raw materials mainly composed of talc, kaolin, and alumina as molding raw materials, water and binders are mixed, dispersed, mixed, and kneaded, and the raw materials are extruded into a cylindrical shape by a kneader. Extrusion molding by a molding machine, extrusion molding using a die having a cell structure of a square cell of 12 mil / 300 cpsi (0.30 mm / 46.5 (cell / cm 2 )) and a cell pitch of 1.47 mm to form a molded body Got. Next, both end surfaces of the obtained molded body were alternately plugged, dried and fired to obtain a honeycomb structure with an outer wall. Then, plugging was performed by the method shown in FIGS. 1A, 1B and 1C using the obtained honeycomb structure with an outer wall.

この目封止材料としては、ハニカム構造体と同じタルク、カオリン、アルミナを主原料とするコージェライト化原料を使用し、水とポリエチレン、加熱発泡性樹脂、吸水性樹脂を、原料100重量部に対して、水20重量部、加熱発泡樹脂10重量部、吸水性樹脂0.5重量部、ポリエチレン0.5重量部の割合とし、ここに微量のメチルセルロース、グリセリン、界面活性剤を添加して調合し目封止材料を得た。   As the plugging material, the same cordierite-forming raw material is used as the main raw material of talc, kaolin and alumina as the honeycomb structure, and water, polyethylene, heat-foamable resin and water-absorbing resin are added to 100 parts by weight of raw material. On the other hand, 20 parts by weight of water, 10 parts by weight of heat-foamed resin, 0.5 parts by weight of water-absorbing resin, 0.5 parts by weight of polyethylene are added, and a small amount of methylcellulose, glycerin, and surfactant are added to the mixture. A plugging material was obtained.

この可塑性を有する目封止材料を、多数の丸い窪みを有する固定型と同じ丸い窪みを有する成型用板で挟まれた間に圧入充填することで多数の丸い目封止部材12が成型される成型用板を外して、固定型に目封止部材が嵌め込まれた状態で、そこにハニカム構造体を押し付けることにより、目封止部材がセル内に挿入されて、目封止部がセル内に形成される。この後、目封止部を乾燥することで、目封止材料が可塑性を有している間に発泡性樹脂が発泡膨張し目封止部材が強固にセル内に固着されつつ水分が蒸発する。乾燥後に目封止部を伴ったハニカム構造体を再度、焼成することで目封止部が焼成され、ハニカム構造体と同じコージェライト質の目封止部が形成された。ハニカム構造体を焼成する前に目封止を行い、ハニカム構造体と目封止部とを同時に焼成することでもハニカム構造体と同じコージェライト質の目封止部が形成された。   A large number of round plugging members 12 are molded by press-fitting and filling the plugging material having plasticity with a molding plate having the same round depression as a fixed mold having a large number of round depressions. With the plugging member removed and the plugging member fitted into the fixed mold, the plugging member is inserted into the cell by pressing the honeycomb structure into the cell. Formed. Thereafter, by drying the plugging portion, the foamable resin expands and expands while the plugging material has plasticity, and moisture evaporates while the plugging member is firmly fixed in the cell. . After the drying, the honeycomb structure with the plugged portions was fired again, whereby the plugged portions were fired to form the same cordierite plugged portions as the honeycomb structured body. Plugging was performed before the honeycomb structure was fired, and the honeycomb structure and the plugged portion were fired at the same time to form the same cordierite plugging portion as the honeycomb structure.

本発明に係る製造方法より得られた目封止ハニカム構造体は、化学、電力、鉄鋼、産業廃棄物処理をはじめとする様々な分野において、公害防止等の環境対策、高温ガスからの製品回収等の用途で用いられる集塵用のフィルタ、特に、ディーゼル機関から排出されるパティキュレートを捕集するディーゼルパティキュレートフィルタ(DPF)等の高温、腐食性ガス雰囲気下において使用される集塵用フィルタとして好適に用いられる。   The plugged honeycomb structure obtained by the manufacturing method according to the present invention is used in various fields including chemical, electric power, steel, industrial waste treatment, environmental measures such as pollution prevention, and product recovery from high-temperature gas. Filters for dust collection used in applications such as diesel filters, especially diesel particulate filters (DPF) that collect particulates discharged from diesel engines, etc., dust collection filters used in high-temperature, corrosive gas atmospheres Is preferably used.

(a)(b)(c)は、本発明の一実施形態であり、固定型へ目封止部材が配置された後、ハニカムセル内に圧入される工程を示す模式図である。(A) (b) (c) is an embodiment of the present invention, and is a schematic diagram showing a process of press-fitting into a honeycomb cell after a plugging member is arranged in a fixed mold. (a)(b)(c)は、本発明の別の実施形態であり、下型と上型からなる固定型へ目封止部材が配置された後、ハニカムセル内に圧入される工程を示す模式図である。(A) (b) (c) is another embodiment of the present invention, and includes a step of press-fitting into a honeycomb cell after a plugging member is disposed in a fixed mold composed of a lower mold and an upper mold. It is a schematic diagram shown. (a)(b)は、本発明の別の実施形態であり、固定型上に配置された目封止部材がハニカム構造体のセル内に圧入され、セル内部で目封止される工程を示す模式図である。(A) (b) is another embodiment of the present invention, and includes a step in which a plugging member disposed on a fixed mold is press-fitted into a cell of a honeycomb structure and plugged inside the cell. It is a schematic diagram shown. (a)(b)は、本発明の別の実施形態であり、ハニカム構造体のセル内部で目封止される工程を示す模式図である。(A) (b) is another embodiment of the present invention, and is a schematic diagram showing a process of plugging inside cells of a honeycomb structure. 目封止ハニカム構造体の構成を示す断面図である。It is sectional drawing which shows the structure of a plugged honeycomb structure.

符号の説明Explanation of symbols

2:下型、3:上型、4:空洞、5:管状部、6:目封止部材貯留部、7:目封止部材、8:ハニカム構造体、9:セル、10:固定型、11:固定型、12(12a,12b):目封止部材、14:窪み、15:ハニカム構造体、16:セル、21:目封止ハニカム構造体、22:多孔質の隔壁、23:ハニカム構造体、24:セル、26:目封止部材、B:セルの入口側端面、C:セルの出口側端面、32:押上棒保持板、33:押上棒、34:固定型、35:目封止部材、36:ハニカム構造体、37:セル、41:流体貯留部、42:固定型、43:目封止部材、44:ハニカム構造体、46:加圧流体、47:セル。 2: lower mold, 3: upper mold, 4: cavity, 5: tubular portion, 6: plugging member reservoir, 7: plugging member, 8: honeycomb structure, 9: cell, 10: fixed mold, 11: fixed mold, 12 (12a, 12b): plugging member, 14: depression, 15: honeycomb structure, 16: cell, 21: plugged honeycomb structure, 22: porous partition wall, 23: honeycomb Structure: 24: Cell, 26: Plugging member, B: Cell inlet side end face, C: Cell outlet side end face, 32: Pusher bar holding plate, 33: Pusher bar, 34: Fixed mold, 35: Eye Sealing member, 36: honeycomb structure, 37: cell, 41: fluid reservoir, 42: fixed mold, 43: plugging member, 44: honeycomb structure, 46: pressurized fluid, 47: cell.

Claims (7)

多孔質の隔壁によって流体の流路となる複数のセルがハニカム状に区画形成された筒状ハニカム構造体の所定のセルの一方の開口端部に目封止部が形成された目封止ハニカム構造体の製造方法において、
目封止されるセル通路内へ挿入される所定形状に形成された目封止部材が粘性流動性を呈する可塑性材料を含むことを特徴とする目封止ハニカム構造体の製造方法。
A plugged honeycomb in which a plugged portion is formed at one open end of a predetermined cell of a cylindrical honeycomb structure in which a plurality of cells serving as fluid flow paths are formed in a honeycomb shape by porous partition walls In the manufacturing method of the structure,
A method for manufacturing a plugged honeycomb structure, wherein a plugging member formed in a predetermined shape to be inserted into a cell passage to be plugged includes a plastic material exhibiting viscous fluidity.
目封止部材が加熱発泡性樹脂及び/または吸水性樹脂を含むことを特徴とする請求項1記載の目封止ハニカム構造体の製造方法。   The method for manufacturing a plugged honeycomb structure according to claim 1, wherein the plugging member includes a heat-foamable resin and / or a water-absorbing resin. 目封止部材が、ゲル状を呈する物質を含むことを特徴とする請求項1又は2に記載の目封止ハニカム構造体の製造方法。   The method for manufacturing a plugged honeycomb structure according to claim 1 or 2, wherein the plugging member contains a gel-like substance. 目封止部材が、ゼラチン、寒天、豆腐、こんにゃく、デンプン、シリカゲルのうちの少なくとも1種を含むことを特徴とする請求項1〜3のいずれかに記載の目封止ハニカム構造体の製造方法。   The method for manufacturing a plugged honeycomb structure according to any one of claims 1 to 3, wherein the plugging member contains at least one of gelatin, agar, tofu, konjac, starch, and silica gel. . 目封止部材がセル通路内の所定の位置に到達した後に、目封止部材が加熱又は吸水によって膨張することにより、セル通路内に目封止部が固定形成されることを特徴とする請求項1〜4のいずれかに記載の目封止ハニカム構造体の製造方法。   The plugging portion is fixedly formed in the cell passage by the expansion of the plugging member by heating or water absorption after the plugging member reaches a predetermined position in the cell passage. Item 5. A method for manufacturing a plugged honeycomb structure according to any one of Items 1 to 4. 所定の目封止パターンに対応した保持部を有する固定型の該保持部に目封止部材を配置した後、ハニカム構造体の端面に固定型を押し当てることにより、目封止部材を目封止すべきセル通路端部へ挿入し、目封止部を形成することを特徴とする請求項1〜5のいずれかに記載の目封止ハニカム構造体の製造方法。   After the plugging member is disposed on the holding part of the fixed mold having a holding part corresponding to a predetermined plugging pattern, the plugging member is plugged by pressing the fixed mold against the end face of the honeycomb structure. The plugged honeycomb structure manufacturing method according to any one of claims 1 to 5, wherein the plugged portion is formed by being inserted into an end portion of a cell passage to be stopped. 目封止部材を目封止すべきセル通路内の途中に挿入して、目封止部を形成することを特徴とする請求項1〜6のいずれかに記載の目封止ハニカム構造体の製造方法。   The plugged honeycomb structure according to any one of claims 1 to 6, wherein the plugged member is inserted in the middle of the cell passage to be plugged to form a plugged portion. Production method.
JP2007167267A 2006-07-04 2007-06-26 Manufacturing method of grain encapsulation honeycomb structure Pending JP2008030469A (en)

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