JP2008029967A - Method and apparatus for treating contaminants - Google Patents
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Abstract
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この発明は、例えば都市ゴミ焼却灰のようなダイオキシン類等の難分解性の有害有機化合物を含有する汚染物質を無害化する汚染物質の処理方法及び処理装置に関するものである。 The present invention relates to a pollutant treatment method and a treatment apparatus for detoxifying a pollutant containing a hardly decomposable harmful organic compound such as dioxins such as municipal waste incineration ash.
汚染物質を無害化するための従来の処理方法としては、汚染物質を高温で溶融スラグ化する灰溶融法や、還元雰囲気下で400℃程度の加熱処理を行なうハーゲンマイヤー法が一般的である。 As a conventional processing method for detoxifying the pollutant, an ash melting method in which the pollutant is melted into slag at a high temperature and a Hagenmeier method in which heat treatment is performed at about 400 ° C. in a reducing atmosphere are generally used.
ダイオキシン類等の有害有機化合物を溶融法によって無害化処理する従来の技術としては、例えば特許文献1に開示されるものが提案されている。この特許文献1の処理方法では、先ず、廃棄物中のダイオキシン類等の有害有機化合物を500〜600℃程度で熱分解し、この熱分解生成物から炭素を主成分とした不燃物を含有するチャー混合物を分離する。そして、このチャー混合物に水を添加してスラリー化し、このスラリーから有害有機化合物の固形成分を固液分離する。このようにして得られた固形成分を、無機物を溶融処理する溶融炉の燃料として利用することにより無害化する。 As a conventional technique for detoxifying a harmful organic compound such as dioxins by a melting method, for example, one disclosed in Patent Document 1 has been proposed. In the treatment method of Patent Document 1, first, harmful organic compounds such as dioxins in waste are thermally decomposed at about 500 to 600 ° C., and the pyrolysis product contains an incombustible material mainly composed of carbon. Separate the char mixture. Then, water is added to the char mixture to form a slurry, and the solid component of the harmful organic compound is solid-liquid separated from the slurry. The solid component thus obtained is rendered harmless by using it as a fuel for a melting furnace for melting an inorganic substance.
特許文献2には、ダイオキシン類等の有害有機化合物を含む廃棄物の無害化処理方法が開示されている。この処理方法では、高濃度ダイオキシン類を含む廃棄物を、1200℃以上の雰囲気下で燃焼させる焼却設備に投入して溶融スラグ化する。このとき、焼却設備で発生したダイオキシン類を含む排ガスを、pHが2.0〜6.0の範囲に保持された塩酸酸性吸収液と気液接触させて洗煙する。これにより、飛灰を吸収液中に移行させると共に飛灰を安定化させる。この安定化飛灰を含む吸収液を、反応触媒を溶解状態で含み、pHが2.0〜6.0の範囲で100℃より低い温度条件下に保持することにより、飛灰中のダイオキシン類を分解して無害化させる。 Patent Document 2 discloses a detoxification treatment method for waste containing harmful organic compounds such as dioxins. In this treatment method, waste containing high-concentration dioxins is charged into an incineration facility that burns in an atmosphere of 1200 ° C. or higher to form molten slag. At this time, the exhaust gas containing dioxins generated in the incineration facility is brought into gas-liquid contact with the hydrochloric acid acidic absorbent having a pH in the range of 2.0 to 6.0, and washed with smoke. As a result, the fly ash is transferred into the absorption liquid and the fly ash is stabilized. The absorbent containing the stabilized fly ash contains the reaction catalyst in a dissolved state, and is maintained at a temperature lower than 100 ° C. within a pH range of 2.0 to 6.0, thereby dioxins in the fly ash. To make it harmless.
特許文献3には、被処理灰中のダイオキシン類を熱分解する灰加熱脱塩素化装置が開示されている。この装置では、筒型又は角型の加熱部内で回転する加熱管に被処理灰を入れ、加熱管の軸方向に複数個設けた加熱ユニットで加熱して被処理灰中のダイオキシン類を熱分解する。この加熱処理に際し、特許文献3による装置は、加熱管の入口側の加熱能力を出口側よりも大きくすると共に、入口側の加熱ユニットを加熱部の入口側温度に基づいて制御し、出口側の加熱ユニットを出口側の脱塩素化灰の温度に基づいて制御する。このようにすることで、加熱管の高温腐食を防ぎつつ、ダイオキシン類を効率良く熱分解することができる。
また、超臨界水を用いてダイオキシン類などを無害化する処理方法としては、特許文献4に開示されるものがある。この方法では、ダイオキシン類を含む無機粉末を、臨界温度以上及び臨界圧力以上に保持された超臨界水又は酸化剤を加えた超臨界水中に分散させ、この状態で無機粉末中のダイオキシン類を分解させて無害化する。 Further, as a processing method for detoxifying dioxins using supercritical water, there is one disclosed in Patent Document 4. In this method, inorganic powder containing dioxins is dispersed in supercritical water that is maintained at a critical temperature or higher and a critical pressure or higher, and supercritical water to which an oxidizing agent is added, and in this state, the dioxins in the inorganic powder are decomposed. Let it harmless.
さらに、特許文献5には、超臨界水を用いてごみ焼却プラント等の排ガスに含まれるダイオキシン類を分解するプラントが開示されている。このプラントでは、排ガス中に含まれるダイオキシン類を吸着させた有機又は無機の固体処理対象物を、超臨界雰囲気で水熱反応させ、ダイオキシン類等の有機化合物を超臨界水に溶解させる。この反応処理物を分離器で無機分と液分とガス分とに分離することにより、ダイオキシン類を完全に無害化する。
Further,
この他、特許文献6では、ダイオキシン類と同様に難分解性化学物質であるPCB(ポリ塩化ビフェニル)を分解して無害化する分解処理装置が開示されている。この装置は、PCBで汚染された非金属部材(例えば、紙、木材、プラスチック等)を粗粉砕し、これをスラリー化して得られたスラリー液に対して超臨界水酸化分解処理を施すことにより、スラリー液中のPCBを分解して無害化している。
In addition,
従来の灰溶融法では、1500℃程度の高温で汚染物質を溶融スラグ化するため、消費エネルギーが大きく、処理設備の維持にコストがかかる(例えば、特許文献1、2)。一方、ハーゲンマイヤー法は、溶融法と比較して低温で処理可能だがダイオキシン類の分解率が95%程度と低い。 In the conventional ash melting method, pollutants are melted into slag at a high temperature of about 1500 ° C., so that energy consumption is large and maintenance of the processing equipment is expensive (for example, Patent Documents 1 and 2). On the other hand, the Hagenmeier method can be processed at a lower temperature than the melting method, but the decomposition rate of dioxins is as low as about 95%.
また、特許文献3〜6に開示されるような、超臨界水酸化によるダイオキシン類の直接分解は、ダイオキシン類の再合成を防止し、安全にかつ高い分解率が得られる技術として注目されている。しかしながら、超臨界水酸化分解処理を行うには、高温高圧の環境が作り出せる容器が必要である。このため、焼却灰などの大量の廃棄物におけるダイオキシン類の分解処理を目的とした場合、大型の高圧容器が必要であり、設備のイニシャルコストが高いために実用化が進んでいるとは言い難い。
Moreover, the direct decomposition of dioxins by supercritical water oxidation as disclosed in
この発明は、上記のような課題を解決するためになされたもので、ダイオキシン類等の難分解性の有害有機化合物を含む汚染物質を超臨界水酸化分解により無害化する設備のイニシャルコストを低減することができ、かつ分解効率を向上させることができる汚染物質の処理方法及び処理装置を得ることを目的とする。 The present invention has been made to solve the above-mentioned problems, and reduces the initial cost of equipment for detoxifying pollutants containing hardly decomposable harmful organic compounds such as dioxins by supercritical hydroxylation. It is an object of the present invention to provide a pollutant treatment method and a treatment apparatus that can improve the decomposition efficiency.
この発明に係る汚染物質の処理方法は、有害有機化合物を含有する汚染物質を収容した第1の反応槽に超臨界二酸化炭素を導入して汚染物質から有害有機化合物を抽出する工程と、吸着剤を充填した第2の反応槽に、第1の反応槽で有害有機化合物を溶解させた超臨界二酸化炭素を導入して吸着剤に有害有機化合物を吸着させる工程と、第2の反応槽に超臨界水及び酸化剤を導入して吸着剤に吸着させた有害有機化合物を超臨界水酸化分解する工程とを備えるものである。 The method for treating a pollutant according to the present invention includes a step of introducing a supercritical carbon dioxide into a first reaction vessel containing a pollutant containing a harmful organic compound to extract the harmful organic compound from the pollutant, and an adsorbent. Introducing a supercritical carbon dioxide in which a harmful organic compound is dissolved in the first reaction tank into the second reaction tank filled with the adsorbent, and adsorbing the harmful organic compound in the adsorbent; And a step of supercritical hydrolytic decomposition of a harmful organic compound adsorbed on the adsorbent by introducing critical water and an oxidant.
この発明によれば、超臨界二酸化炭素を抽出溶媒として汚染物質から有害有機化合物を抽出し、同一の反応槽において、超臨界二酸化炭素中の有害有機化合物を吸着剤に吸着させる工程と、吸着剤に吸着させた有害有機化合物を超臨界水酸化分解する工程とを実行するので、有害有機化合物が処理装置外部に飛散すること無く、密閉系で燃焼分解することができるという効果がある。また、多段階に有害有機化合物を濃縮することから、従来のように高温高圧の環境でなくても超臨界水酸化分解が可能であり、超臨界水応用プロセスで問題となる圧力容器の大型化によるイニシャルコストの増大を抑制することができる。 According to the present invention, a step of extracting a harmful organic compound from a contaminant using supercritical carbon dioxide as an extraction solvent, and adsorbing the harmful organic compound in the supercritical carbon dioxide to the adsorbent in the same reaction vessel; And the step of supercritical hydrolytic decomposition of the toxic organic compound adsorbed on the substrate, there is an effect that the toxic organic compound can be combusted and decomposed in a closed system without being scattered outside the processing apparatus. In addition, the concentration of toxic organic compounds in multiple stages enables supercritical hydroxylation decomposition even in high temperature and high pressure environments as in the past, increasing the size of pressure vessels that are problematic in supercritical water application processes. The increase in initial cost due to can be suppressed.
実施の形態1.
図1は、この発明の実施の形態1による汚染物質の処理装置の構成を示す図であって、焼却飛灰に含まれるダイオキシン類等の有害有機化合物を超臨界水酸化分解するプロセスと装置構成とを対応付けて記載している。図1に示すように、抽出槽(第1の反応槽)1には、前処理(酸処理)した処理対象の焼却飛灰(汚染物質)を封入し、超臨界二酸化炭素を導入することにより、焼却飛灰中のダイオキシン類等の有害有機化合物を超臨界二酸化炭素に溶解して抽出する。有害有機化合物を溶解した超臨界二酸化炭素は、抽出槽1から活性炭吸着槽2に送り出され、抽出残渣が無害化された焼却飛灰として取り出される(抽出工程)。
Embodiment 1 FIG.
FIG. 1 is a diagram showing the configuration of a pollutant processing apparatus according to Embodiment 1 of the present invention, and a process and apparatus configuration for supercritical hydrolytic decomposition of harmful organic compounds such as dioxins contained in incineration fly ash Are described in association with each other. As shown in FIG. 1, an extraction tank (first reaction tank) 1 is filled with incinerated fly ash (contaminant) to be treated that has been pretreated (acid treated) and introduced with supercritical carbon dioxide. Extract harmful organic compounds such as dioxins in incineration fly ash by dissolving them in supercritical carbon dioxide. The supercritical carbon dioxide in which the toxic organic compound is dissolved is sent out from the extraction tank 1 to the activated carbon adsorption tank 2 and taken out as incinerated fly ash from which the extraction residue has been rendered harmless (extraction process).
超臨界二酸化炭素は、臨界温度が31.1℃と室温に近く、不活性、無毒の流体であり、超臨界状態で有機化合物の溶解性に優れる。そこで、本発明では、ダイオキシン類等の有害有機化合物の抽出プロセスにおける抽出溶媒として用いている。超臨界二酸化炭素となる二酸化炭素は、図1に示すように高圧ポンプ(第1の導入手段)3から供給される。 Supercritical carbon dioxide has a critical temperature of 31.1 ° C., which is close to room temperature, is an inert, non-toxic fluid, and has excellent solubility of organic compounds in a supercritical state. Therefore, in the present invention, it is used as an extraction solvent in the extraction process of harmful organic compounds such as dioxins. Carbon dioxide, which becomes supercritical carbon dioxide, is supplied from a high-pressure pump (first introduction means) 3 as shown in FIG.
この高圧ポンプ3から供給される二酸化炭素は、高圧ポンプ3と循環ポンプ(第1の導入手段)4との間の経路に介在する冷却器10で冷却され、循環ポンプ4によって抽出槽1側へ送り出された後にヒータ7及び背圧弁(第1の導入手段)11により温度や圧力が制御され、超臨界二酸化炭素として抽出槽1に導入される。超臨界二酸化炭素は、ヒータ7により30〜80℃の温度範囲内の温度に制御され、背圧弁11を介して7〜60MPaの圧力範囲内の圧力で抽出槽1に導入される。
The carbon dioxide supplied from the high-
なお、超臨界二酸化炭素によって有害有機化合物の抽出を行う温度範囲30〜80℃、圧力範囲7〜60MPaは、これより下限の温度、圧力条件では臨界に達しないので十分な抽出機能を発現することができず、上限以上では抽出槽1を構成する圧力容器が堅牢になりすぎて経済的に実用化困難であることを考慮した好適な範囲である。 In addition, the temperature range of 30 to 80 ° C. and the pressure range of 7 to 60 MPa for extracting harmful organic compounds with supercritical carbon dioxide does not reach criticality at the lower temperature and pressure conditions, so that sufficient extraction function is exhibited. However, if the pressure is higher than the upper limit, the pressure vessel constituting the extraction tank 1 is too strong, and it is a suitable range considering that it is difficult to put it to practical use economically.
また、超臨界二酸化炭素によって有害有機化合物の抽出工程において、抽出槽1にメタノールなどの補助溶媒を注入し、補助溶媒に有害有機化合物を溶解させてから超臨界二酸化炭素で抽出するように構成してもよい。この他、ガラスビーズ、セラミックスボールなどの不活性な多孔質の粒状部材を抽出槽1に充填しても良い。このように抽出槽1に粒状部材を充填することにより、有害有機化合物を含有した焼却飛灰と超臨界二酸化炭素との接触性が良くなり、超臨界二酸化炭素の抽出能力が向上する。 Moreover, in the extraction process of harmful organic compounds with supercritical carbon dioxide, an auxiliary solvent such as methanol is injected into the extraction tank 1 and the organic solvent is dissolved in the auxiliary solvent and then extracted with supercritical carbon dioxide. May be. In addition, the extraction tank 1 may be filled with an inert porous granular member such as glass beads or ceramic balls. Thus, by filling the extraction tank 1 with the granular member, the contact property between the incinerated fly ash containing the harmful organic compound and the supercritical carbon dioxide is improved, and the extraction ability of the supercritical carbon dioxide is improved.
抽出槽1の次段に設けた活性炭吸着槽(第2の反応槽)2には、活性炭が充填されており、抽出槽1から導入された超臨界二酸化炭素中のダイオキシン類等の有害有機化合物を活性炭に吸着させて濃縮すると共に、濃縮させた有害有機化合物の超臨界水酸化分解が行われる。このように、実施の形態1による汚染物質の処理装置では、超臨界二酸化炭素の有害有機化合物の抽出能力と超臨界水酸化反応による湿式燃焼処理とを複合してダイオキシン類等の微量の有害有機化合物を濃縮し、密閉された圧力容器中で完全に燃焼分解する(分解工程)。 Activated carbon adsorption tank (second reaction tank) 2 provided in the next stage of extraction tank 1 is filled with activated carbon, and harmful organic compounds such as dioxins in supercritical carbon dioxide introduced from extraction tank 1 Is adsorbed onto activated carbon and concentrated, and the concentrated harmful organic compound is supercritically hydrolyzed. Thus, in the pollutant processing apparatus according to Embodiment 1, a trace amount of harmful organic compounds such as dioxins is obtained by combining the extraction capability of harmful organic compounds of supercritical carbon dioxide and wet combustion treatment by supercritical water oxidation reaction. The compound is concentrated and completely burned and decomposed in a sealed pressure vessel (decomposition process).
また、ダイオキシン類等の有害有機化合物を溶解した超臨界二酸化炭素の濃縮処理と、濃縮させた有害有機化合物の超臨界水酸化分解とを、同一容器の活性炭吸着槽2において行うことにより、処理対象物の焼却飛灰を装置の容器内に一旦投入すれば、焼却飛灰中の有害有機化合物が、常に容器内に密閉された状況となる。従って、本実施の形態1による汚染物質の処理装置を管理するオペレータに対して有害有機化合物(特に濃縮された有害有機化合物)が暴露されることがない。 In addition, the concentration of supercritical carbon dioxide in which harmful organic compounds such as dioxins are dissolved and supercritical hydroxylation of the concentrated harmful organic compounds are performed in the activated carbon adsorption tank 2 of the same container, so Once the incineration fly ash of the product is once put into the container of the apparatus, the toxic organic compounds in the incineration fly ash are always sealed in the container. Therefore, harmful organic compounds (particularly concentrated harmful organic compounds) are not exposed to the operator who manages the pollutant processing apparatus according to the first embodiment.
抽出槽1からの超臨界二酸化炭素は、減圧弁(第1の導入手段)12を介して活性炭吸着槽2に導入され、超臨界水酸化分解に用いる水と酸化剤は、液ポンプ(第2の導入手段)5から予熱器9を介して活性炭吸着槽2に導入される。また、活性炭吸着槽2は、所定の圧力を保つことが可能な圧力容器から構成され、槽内温度を制御するためのヒータ8が設けられる。
Supercritical carbon dioxide from the extraction tank 1 is introduced into the activated carbon adsorption tank 2 through a pressure reducing valve (first introduction means) 12, and water and oxidant used for supercritical hydroxylation are liquid pumps (second Are introduced into the activated carbon adsorption tank 2 through the
活性炭吸着槽2における有害有機化合物の吸着濃縮は、抽出槽1での抽出処理における温度と同じ30〜80℃の範囲で、かつ活性炭吸着槽2の設計圧力以下で行われる。例えば、減圧弁12で減圧せずに抽出槽1からの超臨界二酸化炭素を活性炭吸着槽2に導入し、ヒータ8で30〜80℃の温度範囲内の温度に制御して超臨界二酸化炭素中の有害有機化合物を吸着濃縮する。 Adsorption concentration of harmful organic compounds in the activated carbon adsorption tank 2 is performed in the same range of 30 to 80 ° C. as the temperature in the extraction process in the extraction tank 1 and below the design pressure of the activated carbon adsorption tank 2. For example, supercritical carbon dioxide from the extraction tank 1 is introduced into the activated carbon adsorption tank 2 without being depressurized by the pressure reducing valve 12, and is controlled to a temperature within a temperature range of 30 to 80 ° C. by the heater 8. Adsorbs and concentrates harmful organic compounds.
活性炭に吸着されて有害有機化合物が除かれた超臨界二酸化炭素は、図1中に破線で示す経路に沿って、活性炭吸着槽2から高圧ポンプ3に戻され、冷却器10で冷却された後、循環ポンプ4で再び抽出槽1側に送り出される。このように、循環ポンプ4は、抽出槽1と活性炭吸着槽2との間で超臨界二酸化炭素を循環させる。
The supercritical carbon dioxide adsorbed by the activated carbon and from which harmful organic compounds have been removed is returned from the activated carbon adsorption tank 2 to the high-
また、水は373℃で超臨界状態となり、酸素及び炭素成分が存在すると、水中燃焼、いわゆる湿式燃焼することが知られており、有害有機化合物を閉鎖系で燃焼することが可能である。なお、本実施の形態1における超臨界水酸化分解は、373〜650℃の温度範囲内で、10〜50MPaの圧力範囲内で行われる。 Water is supercritical at 373 ° C., and when oxygen and carbon components are present, it is known to burn in water, so-called wet combustion, and it is possible to burn harmful organic compounds in a closed system. In addition, the supercritical hydrolytic decomposition in this Embodiment 1 is performed within the temperature range of 373-650 degreeC, and within the pressure range of 10-50 Mpa.
活性炭吸着槽2には、抽出槽1からの超臨界二酸化炭素を減圧弁12で上記圧力範囲内の圧力に制御して導入し、図1中に破線で示すように液ポンプ5から水と酸化剤を予熱器9で加熱した後に導入する。また、ヒータ8によって活性炭吸着槽2内を上記温度範囲内の温度に加熱し、濃縮させた有害有機化合物を超臨界水酸化分解する。
The supercritical carbon dioxide from the extraction tank 1 is introduced into the activated carbon adsorption tank 2 while being controlled to a pressure within the above pressure range by the pressure reducing valve 12, and water and oxidize from the
なお、上述した超臨界水酸化分解を行う温度範囲373〜650℃、圧力範囲10〜50MPaは、これより下限の温度、圧力条件では十分に超臨界水酸化反応を発現することができず、上限以上では圧力容器が堅牢になりすぎて経済的に実用化困難であることを考慮した好適な範囲である。 Note that the temperature range of 373 to 650 ° C. and the pressure range of 10 to 50 MPa at which the supercritical hydroxylation described above is performed cannot sufficiently exhibit the supercritical hydroxylation reaction under the lower temperature and pressure conditions, and the upper limit. The above is a preferable range in consideration of the fact that the pressure vessel is too robust and difficult to put into practical use economically.
上述の説明では、抽出槽1での抽出処理における温度と同じで吸着濃縮を行う例を示したが、抽出槽1における抽出処理での圧力が、活性炭吸着槽2における分解処理での圧力より高い場合も予想される。この場合、抽出槽1からの超臨界二酸化炭素を減圧弁で減圧してから活性炭吸着槽2に導入して活性炭吸着を行う。これにより、抽出処理での圧力よりも低い設計圧力で活性炭吸着槽2となる圧力容器を設計することが可能であり、経済的に有利となる。 In the above description, the example in which the adsorption concentration is performed at the same temperature as the extraction process in the extraction tank 1 is shown, but the pressure in the extraction process in the extraction tank 1 is higher than the pressure in the decomposition process in the activated carbon adsorption tank 2. Cases are also expected. In this case, the supercritical carbon dioxide from the extraction tank 1 is depressurized by a pressure reducing valve and then introduced into the activated carbon adsorption tank 2 to perform activated carbon adsorption. Thereby, it is possible to design the pressure vessel used as the activated carbon adsorption tank 2 with the design pressure lower than the pressure in extraction processing, and it becomes economically advantageous.
分解処理後の処理水は、図1中に破線で示すように活性炭吸着槽2から弁13を介して気液分離器6に導入される。気液分離器6では、処理水を有害有機化合物の分解ガスと分解処理水とに分離し、弁14を介して分解処理水を取り出すことができる。
The treated water after the decomposition treatment is introduced into the gas-
図2は、実施の形態1による汚染物質の処理方法を説明するための図であり、図1で示した処理装置での各処理工程を示している。図2に示すように、実施の形態1による汚染物質の処理方法は、前処理工程、抽出分離工程、吸着濃縮工程、分解工程の4つの工程に大きく分類される。以降、各工程を説明する。 FIG. 2 is a diagram for explaining the pollutant processing method according to the first embodiment, and shows each processing step in the processing apparatus shown in FIG. As shown in FIG. 2, the pollutant processing method according to the first embodiment is roughly classified into four processes: a pretreatment process, an extraction separation process, an adsorption concentration process, and a decomposition process. Hereinafter, each step will be described.
(1)前処理工程(ダイオキシン(DXN)類の一次濃縮)
先ず、焼却飛灰がダイオキシン類と重金属類により汚染されている場合、カルシウムなどのアルカリ成分により重金属類を不溶化し、固形の水酸化物として取り除く。この後、前処理工程として、焼却飛灰を酸溶液で洗浄(酸洗浄)することにより、焼却飛灰中に混在するカルシウムなどのアルカリ成分を溶解させる。このとき、ダイオキシン類などの有害成分は酸溶液に溶解しないので、焼却飛灰における有害有機化合物が相対的に濃縮(ダイオキシン類の一次濃縮)される。
(1) Pretreatment step (primary concentration of dioxins (DXN))
First, when incinerated fly ash is contaminated with dioxins and heavy metals, the heavy metals are insolubilized by an alkaline component such as calcium and removed as a solid hydroxide. Thereafter, as a pretreatment step, the incineration fly ash is washed with an acid solution (acid washing) to dissolve alkali components such as calcium mixed in the incineration fly ash. At this time, since harmful components such as dioxins are not dissolved in the acid solution, harmful organic compounds in the incineration fly ash are relatively concentrated (primary concentration of dioxins).
酸洗浄用の酸溶液には、例えば塩酸、硫酸及び硝酸の強酸水溶液を用いる。なお、焼却飛灰中のアルカリ成分を溶解した酸溶液は、廃液として水処理によって無害化放流する。また、ダイオキシン類が濃縮された焼却飛灰は、酸洗浄後に乾燥処理して抽出槽1に封入する。 As the acid solution for acid cleaning, for example, a strong acid aqueous solution of hydrochloric acid, sulfuric acid and nitric acid is used. In addition, the acid solution which melt | dissolved the alkaline component in incineration fly ash is detoxified and discharged by water treatment as a waste liquid. The incinerated fly ash enriched with dioxins is dried after acid cleaning and sealed in the extraction tank 1.
(2)抽出分離工程(ダイオキシン(DXN)類の二次濃縮)
抽出分離工程では、ダイオキシン類の一次濃縮後の焼却飛灰を封入した抽出槽1に対して、図1で示したように超臨界二酸化炭素を流通させて焼却飛灰からダイオキシン類を抽出する。超臨界二酸化炭素は、上述したように有機化合物の溶解性に極めて優れているため、抽出槽1へ流通させることによってダイオキシン類などの有害な有機化合物が選択的に溶解される。これにより、超臨界二酸化炭素中に有害有機化合物が濃縮される(ダイオキシン類の二次濃縮)。
(2) Extraction and separation process (secondary concentration of dioxins (DXN))
In the extraction / separation step, supercritical carbon dioxide is circulated as shown in FIG. 1 to extract dioxins from the incineration fly ash in the extraction tank 1 in which the incineration fly ash after the primary concentration of dioxins is enclosed. Since supercritical carbon dioxide is extremely excellent in the solubility of organic compounds as described above, harmful organic compounds such as dioxins are selectively dissolved by flowing through the extraction tank 1. Thereby, harmful organic compounds are concentrated in supercritical carbon dioxide (secondary concentration of dioxins).
抽出槽1に流通させる超臨界二酸化炭素は、例えば圧力を50MPa、温度を40℃に設定する。なお、上述したように、超臨界二酸化炭素は、温度範囲30〜80℃、圧力範囲7〜60MPaであることが望ましい。 The supercritical carbon dioxide circulated in the extraction tank 1 is set, for example, to a pressure of 50 MPa and a temperature of 40 ° C. As described above, the supercritical carbon dioxide is desirably in a temperature range of 30 to 80 ° C. and a pressure range of 7 to 60 MPa.
(3)吸着濃縮工程(ダイオキシン(DXN)類の三次濃縮)
吸着濃縮工程では、抽出槽1より排出されるダイオキシン類等の有害有機化合物を溶解させた超臨界二酸化炭素を活性炭吸着槽2に流通し、活性炭吸着槽2内に充填した活性炭に超臨界二酸化炭素中の有害有機化合物を吸着させる。この吸着処理を繰り返すことにより、活性炭中にダイオキシン類等の有害有機化合物が高濃度に濃縮される(ダイオキシン類の三次濃縮)。なお、抽出槽1からの超臨界二酸化炭素は、活性炭吸着槽2に流通させる際に抽出槽1と同じ30〜80℃の温度範囲内の温度とし、減圧弁12により20〜25MPaの圧力範囲内の圧力に減圧する。
(3) Adsorption concentration step (tertiary concentration of dioxins (DXN))
In the adsorption concentration process, supercritical carbon dioxide in which harmful organic compounds such as dioxins discharged from the extraction tank 1 are dissolved is circulated to the activated carbon adsorption tank 2, and the activated carbon filled in the activated carbon adsorption tank 2 is supercritical carbon dioxide. Adsorbs harmful organic compounds. By repeating this adsorption treatment, harmful organic compounds such as dioxins are concentrated in activated carbon to a high concentration (tertiary concentration of dioxins). The supercritical carbon dioxide from the extraction tank 1 has a temperature within the same temperature range of 30 to 80 ° C. as that of the extraction tank 1 when being circulated through the activated carbon adsorption tank 2, and is within a pressure range of 20 to 25 MPa by the pressure reducing valve 12. Reduce the pressure to
(4)分解工程(有害有機化合物の超臨界水酸化分解)
分解工程では、活性炭吸着槽2の活性炭に吸着濃縮したダイオキシン類等の有害有機化合物を超臨界水酸化分解する。具体的には、上述の工程で活性炭吸着槽2の活性炭に有害有機化合物を吸着濃縮させた後、活性炭吸着槽2から超臨界二酸化炭素を排気し、減圧してから液ポンプ5によって超臨界水と酸化剤を導入する。このようにして、酸化剤を添加した超臨界水を活性炭に接触させることで、ダイオキシン類等の有害有機化合物を活性炭ごと燃焼分解する。酸化剤としては、例えば過酸化酸素、酸素ガス、空気等を導入する。
(4) Decomposition process (supercritical hydrolysis of harmful organic compounds)
In the decomposition step, harmful organic compounds such as dioxins adsorbed and concentrated on the activated carbon in the activated carbon adsorption tank 2 are supercritically hydrolyzed. Specifically, after toxic organic compounds are adsorbed and concentrated on the activated carbon in the activated carbon adsorption tank 2 in the above-described process, supercritical carbon dioxide is exhausted from the activated carbon adsorption tank 2 and decompressed, and then supercritical water is discharged by the
この超臨界水酸化分解は、例えば活性炭吸着槽2内の温度を500℃、圧力を25MPaに設定して行う。なお、上述したように、超臨界水酸化分解の温度範囲としては373〜650℃、圧力範囲としては10〜50MPaが好ましい。この範囲の下限以下では、十分な燃焼力を得られず、上限以上では設備への負荷が高くコスト影響が大きくなる。 This supercritical hydroxylation is performed, for example, by setting the temperature in the activated carbon adsorption tank 2 to 500 ° C. and the pressure to 25 MPa. As described above, the temperature range for supercritical hydroxylation is preferably 373 to 650 ° C. and the pressure range is preferably 10 to 50 MPa. Below the lower limit of this range, sufficient combustion power cannot be obtained, and above the upper limit, the load on the equipment is high and the cost effect becomes large.
分解工程後の処理水は、気液分離器6により有害有機化合物の分解ガスと分解処理水とに分離される。図2の例では、分解処理水である流出液を液ポンプ5に戻して、超臨界状態又は亜臨界状態として活性炭吸着槽2に循環させる。
The treated water after the decomposition step is separated into a decomposition gas of the harmful organic compound and the decomposition treated water by the gas-
次に、実施の形態1による汚染物質の処理装置でダイオキシン類を高濃度に含む焼却飛灰を無害化処理した結果について説明する。
先ず、ダイオキシン類の抽出試験として、酸洗浄後の焼却飛灰を封入した抽出槽1に対して、超臨界二酸化炭素を温度40℃、圧力50MPaで流通させ、焼却飛灰からダイオキシン類を抽出した。
Next, the result of detoxifying incinerated fly ash containing dioxins at a high concentration in the pollutant processing apparatus according to Embodiment 1 will be described.
First, as an extraction test for dioxins, supercritical carbon dioxide was circulated at a temperature of 40 ° C. and a pressure of 50 MPa to extract dioxins from the incinerated fly ash through the extraction tank 1 in which the incinerated fly ash after acid cleaning was enclosed. .
図3は、上述の処理条件で抽出処理を実行した結果を示す図であり、抽出前後のダイオキシン類濃度を測定し抽出率を算出した結果を示している。図3に示すように、抽出前の焼却飛灰中のダイオキシン類濃度(DXNs濃度)が46(ng-TEQ/g)であるのに対し、上述の処理条件でダイオキシン類を抽出することで、ダイオキシン類濃度が0.0019(ng-TEQ/g)となり、99.99%以上の高い抽出率が実現された。 FIG. 3 is a diagram showing the result of executing the extraction process under the above-described processing conditions, and shows the result of calculating the extraction rate by measuring the dioxin concentration before and after extraction. As shown in FIG. 3, the dioxins concentration (DXNs concentration) in the incineration fly ash before extraction is 46 (ng-TEQ / g), whereas by extracting dioxins under the above-described processing conditions, The dioxin concentration was 0.0019 (ng-TEQ / g), and a high extraction rate of 99.99% or higher was realized.
続いて、上記処理条件でダイオキシン類を溶解させた超臨界二酸化炭素を、温度40℃、圧力20MPaとして活性炭吸着槽2に導入した。このようにして、活性炭にダイオキシン類を吸着させることで、活性炭通気後の二酸化炭素ガスからはダイオキシン類が検出されず、ダイオキシン類が活性炭に完全に吸着されることが確認された。 Subsequently, supercritical carbon dioxide in which dioxins were dissolved under the above treatment conditions was introduced into the activated carbon adsorption tank 2 at a temperature of 40 ° C. and a pressure of 20 MPa. In this way, it was confirmed that the dioxins were completely adsorbed by the activated carbon without being detected from the carbon dioxide gas after aeration of the activated carbon by adsorbing the dioxins on the activated carbon.
次に、酸化剤として過酸化水素を加えた超臨界水を活性炭吸着槽2に導入し、ダイオキシン類の超臨界水酸化分解を実行した。
図4は、超臨界水酸化分解の処理条件とその結果を示す図であり、活性炭吸着槽2内の圧力(分解圧力)、温度(分解温度)、酸化剤として加える過酸化水素の濃度、流量、酸素過剰率、活性炭量、反応時間、活性炭分解率を示している。図4から明らかなように、ダイオキシン類を吸着した活性炭に対して過酸化水素水を加えた超臨界水を接触させて超臨界水酸化分解することで、いずれの処理条件下においても99.8%以上の高い分解率が得られた。
Next, supercritical water to which hydrogen peroxide was added as an oxidizing agent was introduced into the activated carbon adsorption tank 2 to perform supercritical hydroxylation of dioxins.
FIG. 4 is a diagram showing the processing conditions and results of supercritical hydrolysis, and the pressure (decomposition pressure), temperature (decomposition temperature) in the activated carbon adsorption tank 2, the concentration of hydrogen peroxide added as an oxidizing agent, and the flow rate. , Oxygen excess rate, activated carbon amount, reaction time, activated carbon decomposition rate. As is clear from FIG. 4, supercritical water added with hydrogen peroxide solution is brought into contact with activated carbon adsorbed with dioxins and subjected to supercritical hydroxylation, so that 99.8 under any treatment condition. % High decomposition rate was obtained.
以上のように、この実施の形態1によれば、超臨界二酸化炭素を抽出溶媒として汚染物質から有害有機化合物を抽出し、活性炭吸着槽2を濃縮及び分解処理の反応槽として、超臨界二酸化炭素中の有害有機化合物を吸着剤に吸着させる工程と、吸着剤に吸着させた有害有機化合物を超臨界水酸化分解する工程とを実行するので、有害有機化合物が処理装置外部に飛散すること無く、密閉系で燃焼分解することができる。また、多段階に有害有機化合物が濃縮されることから、従来のように高温高圧の環境でなくても超臨界水酸化分解が可能であり、超臨界水応用プロセスで問題となる圧力容器の大型化によるイニシャルコストの増大を抑制することができる。 As described above, according to the first embodiment, a supercritical carbon dioxide is extracted from a pollutant using supercritical carbon dioxide as an extraction solvent, and the activated carbon adsorption tank 2 is used as a reaction tank for concentration and decomposition treatment. The process of adsorbing the harmful organic compound in the adsorbent and the process of supercritical hydrolytic decomposition of the harmful organic compound adsorbed on the adsorbent are performed, so that the harmful organic compound is not scattered outside the processing apparatus. It can be burned and decomposed in a closed system. In addition, since hazardous organic compounds are concentrated in multiple stages, supercritical water oxidation can be performed without using high-temperature and high-pressure environments as in the past, and large-scale pressure vessels are a problem in supercritical water application processes. An increase in initial cost due to conversion can be suppressed.
なお、上記実施の形態1で示した汚染物質の処理装置に対し、分解ガス中の成分濃度を連続測定する分析装置と、活性炭吸着槽2の各部位や予熱器9の温度を連続測定する測定装置とをさらに設けても良い。
In addition, with respect to the pollutant processing apparatus shown in the first embodiment, an analyzer that continuously measures the component concentration in the cracked gas, and a measurement that continuously measures the temperature of each part of the activated carbon adsorption tank 2 and the
図5は、超臨界水酸化分解による分解ガスの分析結果を活性炭吸着槽等の温度と共に示すグラフであり、図4中の分解温度425℃、分解圧力25MPaの処理条件で分解処理を行った際の結果を示している。図5において、データaは活性炭吸着槽2の内部温度、データbは活性炭吸着槽2の超臨界二酸化炭素が導入される入口部分での温度、データcは活性炭吸着槽2の外部に設けたヒータ8の温度、データdは予熱器9の温度、データeは活性炭温度の経時変化をそれぞれ示しており、上述した測定装置によって測定された結果を示している。
FIG. 5 is a graph showing the analysis result of the cracked gas by supercritical hydroxylation together with the temperature of the activated carbon adsorption tank, etc., and when the cracking process was performed under the cracking temperature of 425 ° C. and the cracking pressure of 25 MPa in FIG. Shows the results. In FIG. 5, data a is the internal temperature of the activated carbon adsorption tank 2, data b is the temperature at the inlet of the activated carbon adsorption tank 2 where supercritical carbon dioxide is introduced, and data c is a heater provided outside the activated carbon adsorption tank 2. 8, data d indicates the temperature of the
また、データfは分解ガス中の成分を連続的に分析して得られた一酸化炭素(CO)の濃度(ppm)であり、データgは分解ガス中の成分を連続的に分析して得られた二酸化炭素(CO2)の濃度(%)、データhは分解ガス中の成分を連続的に分析して得られた酸素(O2)の濃度(%)である。なお、データa〜eは、上述した測定装置により測定され、データf〜hは、上述の分析装置により気液分離器6から分離された分離ガスの成分を分析した結果である。
Data f is the concentration (ppm) of carbon monoxide (CO) obtained by continuously analyzing the components in the cracked gas, and data g is obtained by continuously analyzing the components in the cracked gas. The obtained carbon dioxide (CO 2 ) concentration (%) and data h are oxygen (O 2 ) concentration (%) obtained by continuously analyzing the components in the cracked gas. The data a to e are measured by the above-described measuring device, and the data f to h are the results of analyzing the components of the separated gas separated from the gas-
過酸化水素を加えた超臨界水を活性炭吸着槽2内に導入して、ヒータ8及び予熱器9で加熱を行い、活性炭吸着槽2の内部温度(データa)を所望の温度(425℃)に安定させると、活性炭吸着槽2内で超臨界水酸化分解である燃焼反応が開始される。これは、図5に示すように、燃焼反応の開始に伴って分解ガスにおける酸素濃度(データh)が減少し、反対に二酸化炭素濃度(データg)が急激に増加することからも確認できる。
Supercritical water added with hydrogen peroxide is introduced into the activated carbon adsorption tank 2 and heated by the heater 8 and the
また、240分後には酸素濃度は上昇しているが、二酸化炭素濃度は顕著に低下している。これにより、燃焼開始から二酸化炭素濃度が減少しきった200分後程度の時点で燃焼反応が終結していることがわかる。このように図5に示したようなデータ、特に分解ガス中の酸素と二酸化炭素の濃度変化をモニタすることで燃焼反応の開始や終結を判定することができる。そこで、上記実施の形態1で示した汚染物質の処理装置に対し、例えば分解ガス中の酸素と二酸化炭素の濃度変化に基づいて燃焼反応の状況を自動判定し、活性炭吸着槽2の温度やガス導入を制御する制御装置を設けてもよい。 Further, after 240 minutes, the oxygen concentration increases, but the carbon dioxide concentration decreases remarkably. Thereby, it can be seen that the combustion reaction is terminated at about 200 minutes after the carbon dioxide concentration has completely decreased from the start of combustion. Thus, the start and end of the combustion reaction can be determined by monitoring the data as shown in FIG. 5, particularly the change in the concentration of oxygen and carbon dioxide in the cracked gas. Therefore, the state of the combustion reaction is automatically determined based on, for example, the concentration change of oxygen and carbon dioxide in the cracked gas with respect to the pollutant processing apparatus shown in the first embodiment, and the temperature and gas of the activated carbon adsorption tank 2 are determined. A control device for controlling the introduction may be provided.
1 抽出槽(第1の反応槽)
2 活性炭吸着槽(第2の反応槽)
3 高圧ポンプ
4 循環ポンプ(第1の導入手段)
5 液ポンプ(第2の導入手段)
6 気液分離器
7,8 ヒータ
9 予熱器
10 冷却器
11 背圧弁(第1の導入手段)
12 減圧弁(第1の導入手段)
13,14 弁
1 Extraction tank (first reaction tank)
2 Activated carbon adsorption tank (second reaction tank)
3 High-pressure pump 4 Circulation pump (first introduction means)
5 Liquid pump (second introduction means)
6 Gas-
12 Pressure reducing valve (first introduction means)
13, 14 valves
Claims (8)
吸着剤を充填した第2の反応槽に、前記第1の反応槽で有害有機化合物を溶解させた超臨界二酸化炭素を導入して前記吸着剤に有害有機化合物を吸着させる工程と、
前記第2の反応槽に超臨界水及び酸化剤を導入して前記吸着剤に吸着させた有害有機化合物を超臨界水酸化分解する工程とを備えた汚染物質の処理方法。 Introducing a supercritical carbon dioxide into a first reaction vessel containing a pollutant containing a harmful organic compound to extract the harmful organic compound from the pollutant;
Introducing a supercritical carbon dioxide in which a harmful organic compound is dissolved in the first reaction tank into a second reaction tank filled with an adsorbent to adsorb the harmful organic compound to the adsorbent;
A method for treating contaminants comprising a step of introducing supercritical water and an oxidizing agent into the second reaction tank and supercritically hydrolyzing a harmful organic compound adsorbed on the adsorbent.
373乃至650℃の温度で10乃至50MPaの圧力の超臨界水と酸化剤を第2の反応槽に導入して有害有機化合物を超臨界水酸化分解することを特徴とする請求項1記載の汚染物質の処理方法。 Introducing supercritical carbon dioxide at a temperature of 30 to 80 ° C. and a pressure of 7 to 60 MPa into the first reactor to extract harmful organic compounds from pollutants,
The contamination according to claim 1, wherein supercritical water and an oxidizing agent at a temperature of 373 to 650 ° C and a pressure of 10 to 50 MPa are introduced into the second reaction tank to supercritically hydrolyze harmful organic compounds. How to treat the substance.
吸着剤を充填した第2の反応槽と、
超臨界二酸化炭素を前記第1の反応槽に導入すると共に、前記第1の反応槽で有害有機化合物を溶解させた超臨界二酸化炭素を前記第2の反応槽に導入して該超臨界二酸化炭素中の有害有機化合物を前記吸着剤に吸着させる第1の導入手段と、
超臨界水及び酸化剤を前記第2の反応槽に導入して前記吸着剤に吸着させた有害有機化合物を超臨界水酸化分解する第2の導入手段とを備えた汚染物質の処理装置。 A first reaction vessel containing a pollutant containing a toxic organic compound;
A second reaction vessel filled with an adsorbent;
Supercritical carbon dioxide is introduced into the first reaction tank, and supercritical carbon dioxide in which a harmful organic compound is dissolved in the first reaction tank is introduced into the second reaction tank. First introducing means for adsorbing harmful organic compounds in the adsorbent;
A pollutant treatment apparatus comprising: a second introduction unit that introduces supercritical water and an oxidant into the second reaction tank and supercritically decomposes a harmful organic compound adsorbed on the adsorbent.
第2の反応槽において、373乃至650℃の温度で10乃至50MPaの圧力の超臨界水と酸化剤を導入して有害有機化合物を超臨界水酸化分解することを特徴とする請求項6記載の汚染物質の処理装置。 In the first reaction vessel, harmful organic compounds are extracted from pollutants with supercritical carbon dioxide at a temperature of 30 to 80 ° C. and a pressure of 7 to 60 MPa,
7. The supercritical water-soluble decomposition of a harmful organic compound by introducing supercritical water and an oxidizing agent at a temperature of 373 to 650 ° C. and a pressure of 10 to 50 MPa in the second reaction tank. Contaminant treatment equipment.
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| JP2012228661A (en) * | 2011-04-26 | 2012-11-22 | Muroran Institute Of Technology | Adsorbent for hydrothermal decomposition, and method for treating infectious organic waste and/or chlorine-containing organic waste using the same |
| CN103739121A (en) * | 2014-01-23 | 2014-04-23 | 戴均和 | Method for treating industrial wastewater by combining supercritical carbon dioxide extraction and separation with supercritical water oxidation |
| TWI466712B (en) * | 2012-03-13 | 2015-01-01 | Treatment of fly ash and elimination agent for dioxins and leachable-metals in fly ash | |
| CN114377429A (en) * | 2021-12-24 | 2022-04-22 | 陕西聚泰新材料科技有限公司 | Process for removing organic matters and/or elemental sulfur from supported waste catalyst |
| CN117585788A (en) * | 2023-12-06 | 2024-02-23 | 大连理工大学 | A method for treating landfill leachate using supercritical CO2 oxidation |
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