JP2008015413A - Polarizing plate protective film, method of manufacturing the same, polarizing plate and liquid crystal display device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a polarizing plate protective film having excellent adhesion to a polarizer and capable of securing dimensional stability, a method of manufacturing the polarizing plate protective film having excellent optical characteristics with the reduction of production load and equipment load required for the drying and the recovery of a solvent, a polarizing plate using a the polarizing plate protective film and a liquid crystal display device using the polarizing plate. <P>SOLUTION: The polarizing plate protective film contains a polyvinyl alcohol derivative having a cyclic acetal structure expressed by general formula (P) and cellulose ester. In the formula (P), R<SP>1</SP>expresses a 1-3C alkyl group, each of R<SP>2</SP>-R<SP>4</SP>expresses hydrogen atom or a 1-5C alkyl group, (n) is 0-50 mol%, (m) is 0-30 mol%, (l) is 0-90 mol% and (k) is 0-50 mol%, where (l) and (k) does not take 0 mol% at the same time. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a polarizing plate protective film and a production method thereof, and a polarizing plate and a liquid crystal display device using the polarizing plate protective film.

  In recent years, notebook computers have been developed to be thinner and lighter, larger screens, and higher definition. Along with this, there is an increasing demand for thinner, wider and higher quality polarizing plate protective films for liquid crystal display devices.

  As a most general-purpose configuration as a polarizing plate, a polarizing plate protective film made of cellulose ester such as triacetyl cellulose is bonded to both surfaces of a polarizer film made of polypinyl alcohol or the like.

  Patent Document 1 discloses a film containing polyvinyl acetal as a main component in order to provide a polarizing plate protective film having excellent optical properties, particularly excellent adhesion to a polarizer of a liquid crystal display device made of polyvinyl alcohol or the like. Has been. Further, Patent Document 2 discloses a simple method for producing polyvinyl acetal which is excellent in moisture resistance and transparency when formed into a film and exhibits preferable wavelength dispersion, and a retardation film using the same. Polyvinyl acetal has a hydroxyl group and is therefore excellent in adhesion to the polarizer, but at the same time has hygroscopicity, is inferior in dimensional stability and inferior in protective ability against humidity deterioration of the polarizer. If the number of hydroxyl groups is decreased in order to recover these inferiorities, there is a trade-off with adhesion.

  On the other hand, polyvinyl acetal is generally said to have low compatibility with cellulose ester, and there are few examples referring to an optical film containing both.

  About the cellulose ester film for optics, there exists a manufacturing load accompanying the use of the solvent in the manufacturing process, an equipment load, and it is in the state where optical characteristics and mechanical characteristics are also insufficient. In recent years, attempts have been made to melt-cast cellulose esters for silver salt photography (for example, see Patent Document 3) or polarizer protective films (for example, see Patent Document 4). It is a polymer that has a very high viscosity when melted and has a high glass transition temperature, so it is difficult to level even if the cellulose ester is melted and extruded from a die and cast on a cooling drum or cooling belt. Since it solidifies in a short time, the flatness and curl properties that are the physical properties of the film obtained, and also the retardation uniformity that is the dimensional stability and optical properties, especially the retardation uniformity in the width direction of the film, are better than the solution cast film. It was found to have a problem of being low.

It is known that the melt viscosity decreases if the propionylation or butyrylation degree of cellulose ester is increased. However, the cellulose ester is usually bonded to the polarizer after the saponification treatment is performed on the surface, and this adhesive expression is one of the reasons why the cellulose ester is preferably selected as a polarizing plate protective film. When the propionylation degree or the butyrylation degree is increased, the adhesiveness after the saponification treatment tends to be inferior, and it is not preferable to obtain melt processing suitability only by this means.
JP 2005-325278 A JP 2006-89696 A Japanese National Patent Publication No. 6-501040 JP 2000-352620 A

  An object of the present invention is to obtain a polarizing plate protective film having excellent adhesiveness with a polarizer and maintaining dimensional stability, and reducing the production load and equipment load associated with drying and recovery of a solvent, and optical It is to easily produce a polarizing plate protective film having excellent characteristics, and to provide a polarizing plate using the polarizing plate protective film and a liquid crystal display device using the polarizing plate.

  The above object of the present invention has been achieved by the following constitution.

  1. A polarizing plate protective film comprising a polyvinyl alcohol derivative having a cyclic acetal structure represented by the following general formula (P) and a cellulose ester.

(In the formula, R ¹ is an alkyl group having 1 to 3 carbon atoms, R ^{2 to} R ⁴ are hydrogen atoms or alkyl groups having 1 to 5 carbon atoms, n is 0 to 50 mol%, m is 0 to 30 mol%, l is 0 to 90 mol%, k is 0 to 50 mol%, and l and k are not 0 mol% at the same time.)
2. 2. The polarizing plate protective film according to 1 above, wherein the average degree of polymerization of polyvinyl alcohol used for producing the polyvinyl alcohol derivative is 30 to 1000.

3. 3. The polarizing plate protective film according to 1 or 2, wherein in the general formula (P), R ¹ is a methyl group, l is 50 mol% or more, and m is 10 mol% or less.

  4). The polarizing plate protective film according to any one of 1 to 3 above, comprising a compound represented by the following general formula (I).

(In the formula, R _{2 to} R ₅ each independently represent a hydrogen atom or a substituent, R ₆ represents a hydrogen atom or a substituent, and n represents 1 or 2. When n is 1, when R is 1, ₁ represents a substituent, and when n is 2, R ₁ represents a divalent linking group.
5. It is a manufacturing method of the polarizing plate protective film of any one of said 1-4, Comprising: The melt containing the polyvinyl alcohol derivative and cellulose ester which have the cyclic acetal structure represented by the said general formula (P). A method for producing a polarizing plate protective film, which is produced by melt casting.

  6). It has the polarizing plate protective film manufactured by the manufacturing method of the polarizing plate protective film of any one of said 1-4 or the polarizing plate protective film of said 5 in the at least one surface of a polarizer, It is characterized by the above-mentioned. A polarizing plate.

  7). 7. A liquid crystal display device using the polarizing plate described in 6 above on at least one surface of a liquid crystal cell.

  According to the present invention, it is possible to obtain a polarizing plate protective film excellent in adhesiveness with a polarizer and maintaining dimensional stability, and to reduce manufacturing load and equipment load accompanying drying and recovery of a solvent, and to improve optical characteristics. An excellent polarizing plate protective film can be easily produced, and further, a polarizing plate using the polarizing plate protective film and a liquid crystal display device using the polarizing plate can be provided.

  As a result of intensive studies, the present inventors have made the cellulose ester contain a polyvinyl alcohol derivative having a cyclic acetal structure represented by the general formula (P) (hereinafter, also simply referred to as polyvinyl acetal), thereby allowing adhesion to a polarizer. It has been found that a polarizing plate protective film having excellent properties and maintaining dimensional stability can be obtained. In addition, since this polarizing plate protective film can be melt cast, the production load and equipment load associated with drying and recovery of the solvent are reduced, and a polarizing plate protective film having excellent optical properties can be easily produced. It was also found that a polarizing plate using this polarizing plate protective film and a liquid crystal display device using the polarizing plate can be obtained.

  About the mechanism in which such an effect is expressed, it is guessed as follows.

  The present invention is characterized in that a polyvinyl acetal having a specific structure is contained in order to reduce the melt viscosity of the cellulose ester which is the main material of the polarizing plate protective film. That is, since the glass transition temperature and melt viscosity of this polyvinyl acetal are lower than that of cellulose ester, the overall melt viscosity can be lowered. It is not uncommon to mix a resin having a low melt viscosity as described above, but it has been difficult to maintain the adhesiveness after saponification, which is a characteristic of cellulose ester. Polyvinyl acetal has an acetyl group and an acetal group which can be removed by a saponification treatment, and can obtain hydrophilicity, that is, adhesiveness. Moreover, the fall of the elasticity modulus by mixing a polyvinyl acetal is not so large.

  Hereinafter, the present invention will be described in detail.

<< Polyvinyl alcohol derivative having a cyclic acetal structure represented by formula (P) >>
The present invention is characterized by containing a polyvinyl alcohol derivative having a cyclic acetal structure represented by the general formula (P).

In General Formula (P), R ¹ is an alkyl group having 1 to 3 carbon atoms, R ^{2 to} R ⁴ are hydrogen atoms or alkyl groups having 1 to 5 carbon atoms, n is 0 to 50 mol%, and m is 0 to 30. Mol%, l is 0 to 90 mol%, and k is 0 to 50 mol%. l and k are not 0 mol% at the same time.

The alkyl group having 1 to 3 carbon atoms represented by R ¹ and the alkyl group having 1 to 3 carbon atoms represented by R ^{2 to} R ⁴ may be linear or branched. R ¹ is preferably a methyl group for adhesion after saponification, and is preferably a propyl group for compatibility with cellulose ester and melt viscosity. R ^{2 to} R ⁴ are preferably a hydrogen atom or a methyl group.

  Polyvinyl acetal and cellulose ester are generally difficult to obtain compatibility, and both polymer designs are important. The polyvinyl acetal is preferably designed with a large acetyl group, acetal group, i.e., n, l, k, and a small hydroxyl group, i.e., m, and the cellulose ester has a slightly higher propionylation or butyrylation degree. It is preferable to design.

  m is preferably 0 to 10 mol%. When it exceeds 10 mol%, the compatibility with the cellulose ester is lowered and the melt viscosity is likely to increase.

Preferably, R ¹ is a methyl group, l is 50 mol% or more, and m is 10 mol% or less.

  n is 10 to 50 mol%, preferably 30 to 50 mol%. If it is less than 10 mol%, it will be easy to cause the adhesive fall after saponification, and if it exceeds 50 mol%, acetalization reaction will become difficult.

  l is preferably 50 to 90 mol%, and is preferably a main component of the polymer. If it is less than 50 mol%, the compatibility with the cellulose ester is likely to decrease and the melt viscosity tends to increase, and an acetalization reaction exceeding 90 mol% is difficult.

  k is preferably 0 to 20 mol%. When it exceeds 20 mol%, the compatibility with the cellulose ester is lowered and the melt viscosity is likely to increase. It is preferably contained in a small amount in order to control retardation and wavelength dispersion as an optical film.

  The polyvinyl acetal according to the present invention preferably has a low molecular weight for decreasing the melt viscosity. In the present invention, the preferred molecular weight is expressed by the degree of polymerization of polyvinyl alcohol, which is the main chain, and this degree of polymerization is preferably from 30 to 1,000. If it exceeds 1000, the melt viscosity increases, and if it is less than 30, it is difficult to obtain the raw material polyvinyl alcohol by reaction, and the dimensional stability of the polarizing plate protective film tends to deteriorate.

  The proportion of the polyvinyl acetal according to the present invention in the polarizing plate protective film is preferably 1 to 50% by mass, but for the purpose of lowering the melt viscosity, addition of 5% by mass or more is preferable. Moreover, in order to suppress hygroscopicity, 30 mass% or less is preferable.

  The polyvinyl acetal according to the present invention can be obtained from a reaction with an aldehyde using polyvinyl alcohol as a starting material. Polyvinyl acetal has a high degree of design freedom as a polymer because the degree of polymerization and saponification of polyvinyl alcohol can be freely designed, and the degree of acetalization and acetal species can be freely designed. . A specific synthesis method can be synthesized with reference to Japanese Patent Application Laid-Open No. 2006-89696 and its reference patent documents.

<< Compound Represented by Formula (I) >>
The polarizing plate protective film of the present invention preferably further contains a compound represented by the general formula (I).

In the general formula (I), R _{2 to} R ₅ each independently represent a hydrogen atom or a substituent, R ₆ represents a hydrogen atom or a substituent, and n represents 1 or 2. When n is 1, R ₁ represents a substituent, and when n is 2, R ₁ represents a divalent linking group.

  Further, the compound represented by formula (I) will be described in detail.

In the general formula (I), n represents 1 or 2; when n is 1, each R ₁ is an unsubstituted or alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms. , An alkylthio group having 1 to 4 carbon atoms, a hydroxy group, a halogen atom, an amino group, an alkylamino group having 1 to 4 carbon atoms, a phenylamino group, or a di (alkyl having 1 to 4 carbon atoms) -amino group. Substituted naphthyl group, phenanthryl group, anthryl group, 5,6,7,8-tetrahydro-2-naphthyl group, 5,6,7,8-tetrahydro-1-naphthyl group, thienyl group, benzo [b] Thienyl group, naphtho [2,3-b] thienyl group, thiantenyl group, dibenzofuryl group, chromenyl group, xanthenyl group, phenoxanthinyl group, pyrrolyl group, Dazolyl group, pyrazolyl group, pyrazinyl group, pyrimidinyl group, pyridazinyl group, indolizinyl group, isoindolyl group, indolyl group, indazolyl group, purinyl group, quinolidinyl group, isoquinolyl group, quinolyl group, phthalazinyl group, naphthyridinyl group, quinoxalinyl group, quinazolinyl group , Sinolyl group, pteridinyl group, carbazolyl group, β-carbolinyl group, phenanthridinyl group, acridinyl group, perimidinyl group, phenanthrolinyl group, phenazinyl group, isothiazolyl group, phenothiazinyl group, isoxazolyl group, flazanyl group, biphenyl Represents a group, terphenyl group, fluorenyl group or phenoxazinyl group, or R ₁ is a group represented by the following formula (II)

And when n is 2, R ₁ represents an unsubstituted or substituted phenylene group having 1 to 4 carbon atoms or a hydroxy group, or a naphthylene group; or —R ₁₂ — X—R ₁₃ — (in the group, X represents a direct bond; represents an oxygen atom, a sulfur atom or —NR ₃₁ —); R ₂ , R ₃ , R ₄ and R ₅ are each independently a hydrogen atom. Chlorine atom, hydroxy group, alkyl group having 1 to 25 carbon atoms, phenylalkyl group having 7 to 9 carbon atoms, unsubstituted or alkyl-substituted phenyl group having 1 to 4 carbon atoms, unsubstituted or carbon 1 to 4 alkyl-substituted cycloalkyl groups having 5 to 8 carbon atoms; alkoxy groups having 1 to 18 carbon atoms, alkylthio groups having 1 to 18 carbon atoms, carbon Alkylamino group having 1 to 4 children, di (alkyl having 1 to 4 carbon atoms) amino group, alkanoyloxy group having 1 to 25 carbon atoms, alkanoylamino group having 1 to 25 carbon atoms, 3 carbon atoms To 25 alkenoyloxy groups; oxygen atom, sulfur atom or

An alkanoyloxy group having 3 to 25 carbon atoms interrupted by the following: a cycloalkylcarbonyloxy group having 6 to 9 carbon atoms, a benzoyloxy group or an alkyl-substituted benzoyloxy group having 1 to 12 carbon atoms (provided that When R ₂ is a hydrogen atom or a methyl group, R ₇ or R ₉ described later in formula (II) does not represent a hydroxy group or an alkanoyloxy group having 1 to 25 carbon atoms); or a substituent R Each pair of ₂ and R ₃ or R ₃ and R ₄ or R ₄ and R ₅ together with the carbon atoms to which they are attached forms a benzene ring; R ₄ is further — (CH ₂ ) _p -COR ₁₅ or - (CH _{2) q} OH (wherein, p is 0, 1 or 2;. q is representative of the 2, 3, 4, 5 and 6) represents; or R _3, R ₅ and R ₆ are hydrogen atoms When referring, R ₄ is further following formula (III)

(Wherein R ₁ represents the same meaning as defined above for n = 1); R ₆ represents a hydrogen atom or the following formula (IV)

Wherein R ₄ is not a group of formula (III) and R ₁ represents the same meaning as defined above for n = 1; R ₇ , R ₈ , R ₉ and R ₁₀ are each independently a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkyl group having 2 to 25 carbon atoms interrupted by 1; an alkoxy group having 1 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkoxy group having 2 to 25 carbon atoms interrupted by 1; an alkylthio group having 1 to 25 carbon atoms; an alkenyl group having 3 to 25 carbon atoms; an alkenyloxy group having 3 to 25 carbon atoms; 25 alkynyl groups, alkynyloxy groups having 3 to 25 carbon atoms, phenylalkyl groups having 7 to 9 carbon atoms, phenylalkoxy groups having 7 to 9 carbon atoms, unsubstituted or alkyl having 1 to 4 carbon atoms -Substituted phenyl group, unsubstituted or alkyl having 1 to 4 carbon atoms-substituted phenoxy group; unsubstituted or alkyl having 1 to 4 carbon atoms-substituted cycloalkyl group having 5 to 8 carbon atoms; unsubstituted Or an alkyl-substituted carbon atom having 1 to 4 carbon atoms and a cycloalkoxy group having 5 to 8 carbon atoms; To 4 alkylamino groups, di (C 1 -C 4 alkyl) amino group, an alkanoyl group having 1 -C 25 atoms; oxygen atom, a sulfur atom or

An alkanoyl group having 3 to 25 carbon atoms interrupted by 1; an alkanoyloxy group having 1 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkanoyloxy group having 3 to 25 carbon atoms interrupted by 1; an alkanoylamino group having 1 to 25 carbon atoms, an alkenoyl group having 3 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkenoyl group having 3 to 25 carbon atoms interrupted by the above; an alkenoyloxy group having 3 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkenoyloxy group having 3 to 25 carbon atoms interrupted by 1; a cycloalkylcarbonyl group having 6 to 9 carbon atoms, a cycloalkylcarbonyloxy group having 6 to 9 carbon atoms, a benzoyl group, or 1 to 12 carbon atoms An alkyl-substituted benzoyl group; a benzoyloxy group or an alkyl-substituted benzoyloxy group having 1 to 12 carbon atoms;

Or in formula (II), each pair of substituents R ₇ and R ₈ or R ₈ and R ₁₁ together with the carbon atoms to which they are attached forms a benzene ring, R ₁₁ is a hydrogen atom, an alkyl group having 1 to 25 carbon atoms, an alkylthio group having 1 to 25 carbon atoms, an alkenyl group having 3 to 25 carbon atoms, an alkynyl group having 3 to 25 carbon atoms, or 7 to 7 carbon atoms. 9 phenylalkyl groups, unsubstituted or alkyl substituted with 1 to 4 carbon atoms-phenyl groups, unsubstituted or alkyl substituted with 1 to 4 carbon atoms-cycloalkyl groups with 5 to 8 carbon atoms; carbon atoms An alkylamino group having 1 to 4 carbon atoms, a di (alkyl having 1 to 4 carbon atoms) amino group, an alkanoyl group having 1 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkanoyl group having 3 to 25 carbon atoms interrupted by 1; an alkanoylamino group having 1 to 25 carbon atoms, an alkenoyl group having 3 to 25 carbon atoms; an oxygen atom, a sulfur atom or

Represents an alkenoyl group having 3 to 25 carbon atoms interrupted by cycloalkyl group, a cycloalkylcarbonyl group having 6 to 9 carbon atoms, a benzoyl group or an alkyl-substituted benzoyl group having 1 to 12 carbon atoms; provided that R ₇ , R _At least one of ₈ , R ₉ , R ₁₀ or R ₁₁ is not a hydrogen atom; R ₁₂ and R ₁₃ are each independently an unsubstituted or alkyl-substituted phenylene group or naphthylene group having 1 to 4 carbon atoms. R ₁₄ represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms; R ₁₅ represents a hydroxy group,

(Wherein M represents an r-valent metal cation, and r represents 1, 2 or 3), an alkoxy group having 1 to 18 carbon atoms or

R ₁₆ and R ₁₇ each independently represent a hydrogen atom, CF ₃ , an alkyl group having 1 to 12 carbon atoms or a phenyl group, or R ₁₆ and R ₁₇ are each a bonded carbon atom Together, they form a cycloalkylidene ring of 5 to 8 carbon atoms which is unsubstituted or substituted by 1 to 3 alkyl groups of 1 to 4 carbon atoms; R ₁₈ and R ₁₉ are each independently of each other R ₂₀ represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms; R ₂₁ represents a hydrogen atom, an unsubstituted or carbon atom; An alkyl-substituted phenyl group having 1 to 4 atoms, an alkyl group having 1 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkyl group having 2 to 25 carbon atoms interrupted by 1; a phenylalkyl group having 7 to 9 carbon atoms which is unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms in the phenyl moiety; Oxygen atom, sulfur atom or

And represents a phenylalkyl group having 7 to 25 carbon atoms which is interrupted by and is substituted or substituted with 1 to 3 alkyl groups having 1 to 4 carbon atoms in the phenyl moiety; or R ₂₀ and R ₂₁ Together with the carbon atoms to which they are attached form a cycloalkylene ring of 5 to 12 carbon atoms, which is unsubstituted or substituted by an alkyl group of 1 to 4 carbon atoms; ₂₂ represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms; R ₂₃ represents a hydrogen atom, an alkanoyl group having 1 to 25 carbon atoms, an alkenoyl group having 3 to 25 carbon atoms; an oxygen atom, a sulfur atom or

An alkanoyl group having 3 to 25 carbon atoms interrupted by 1; an alkanoyl group having 2 to 25 carbon atoms substituted by a di (alkyl having 1 to 6 carbon atoms) -phosphonate group; a cyclohexane having 6 to 9 carbon atoms; An alkylcarbonyl group, a thenoyl group, a furoyl group, a benzoyl group or an alkyl-substituted benzoyl group having 1 to 12 carbon atoms;

(In the group, s represents 1 or 2); R ₂₄ and R ₂₅ each independently represent a hydrogen atom or an alkyl group having 1 to 18 carbon atoms; R ₂₆ represents a hydrogen atom or a carbon atom. R ₂₇ represents a direct bond, an alkylene group having 1 to 18 carbon atoms; an oxygen atom, a sulfur atom or

An alkylene group having 2 to 18 carbon atoms interrupted by 2; an alkenylene group having 2 to 18 carbon atoms, an alkylidene group having 2 to 20 carbon atoms, a phenylalkylidene group having 7 to 20 carbon atoms, and 5 to 5 carbon atoms. An cycloalkylene group having 8 carbon atoms, a bicycloalkylene group having 7 to 8 carbon atoms, an unsubstituted or alkyl-substituted phenylene group having 1 to 4 carbon atoms,

R ₂₈ represents a hydroxy group,

An alkoxy group having 1 to 18 carbon atoms or

R ₂₉ represents an oxygen atom, —NH— or

R ₃₀ represents an alkyl group having 1 to 18 carbon atoms or a phenyl group; R ₃₁ represents a hydrogen atom or an alkyl group having 1 to 18 carbon atoms.

When n is 1, each R ₁ is unsubstituted or an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, an alkylthio group having 1 to 4 carbon atoms, a hydroxy group, A naphthyl group, phenanthryl group, anthryl group, 5, 6, 7 substituted with a halogen atom, an amino group, an alkylamino group having 1 to 4 carbon atoms or a di (alkyl having 1 to 4 carbon atoms) -amino group , 8-tetrahydro-2-naphthyl group, 5,6,7,8-tetrahydro-1-naphthyl group, thienyl group, benzo [b] thienyl group, naphtho [2,3-b] thienyl group, thiantenyl group, dibenzo Furyl, chromenyl, xanthenyl, phenoxanthinyl, pyrrolyl, imidazolyl, pyrazolyl, pyrazinyl, pyrimidinyl, Dazinyl group, indolizinyl group, isoindolyl group, indolyl group, indazolyl group, purinyl group, quinolidinyl group, isoquinolyl group, quinolyl group, phthalazinyl group, naphthyridinyl group, quinoxalinyl group, quinazolinyl group, cinolyl group, pteridinyl group, carbazolyl group, β- A carbolinyl group, phenanthridinyl group, acridinyl group, perimidinyl group, phenanthrolinyl group, phenazinyl group, isothiazolyl group, phenothiazinyl group, isoxazolyl group, furazanyl group, biphenyl group, terphenyl group, fluorenyl group or phenoxazinyl group Typically, 1-naphthyl group, 2-naphthyl group, 1-phenylamino-4-naphthyl group, 1-methylnaphthyl group, 2-methylnaphthyl group, 1-methoxy-2-naphthyl group, 2-methoxy 1-naphthyl group, 1-dimethylamino-2-naphthyl group, 1,2-dimethyl-4-naphthyl group, 1,2-dimethyl-6-naphthyl group, 1,2-dimethyl-7-naphthyl group, 1, 3-dimethyl-6-naphthyl group, 1,4-dimethyl-6-naphthyl group, 1,5-dimethyl-2-naphthyl group, 1,6-dimethyl-2-naphthyl group, 1-hydroxy-2-naphthyl group 2-hydroxy-1-naphthyl group, 1,4-dihydroxy-2-naphthyl group, 7-phenanthryl group, 1-anthryl group, 2-anthryl group, 9-anthryl group, 3-benzo [b] thienyl group, 5-benzo [b] thienyl group, 2-benzo [b] thienyl group, 4-dibenzofuryl group, 4,7-dibenzofuryl group, 4-methyl-7-dibenzofuryl group, 2-xanthenyl group, 8-methyl 2-xanthenyl group, 3-xanthenyl group, 2-phenoxanthinyl group, 2,7-phenoxanthinyl group, 2-pyrrolyl group, 3-pyrrolyl group, 5-methyl-3-pyrrolyl group, 2-imidazolyl group, 4-imidazolyl group, 5-imidazolyl group, 2-methyl-4-imidazolyl group, 2-ethyl-4-imidazolyl group, 2-ethyl-5-imidazolyl group, 3-pyrazolyl group, 1-methyl-3-pyrazolyl group 1-propyl-4-pyrazolyl group, 2-pyrazinyl group, 5,6-dimethyl-2-pyrazinyl group, 2-indolidinyl group, 2-methyl-3-isoindolyl group, 2-methyl-1-isoindolyl group, -Methyl-2-indolyl group, 1-methyl-3-indolyl group, 1,5-dimethyl-2-indolyl group, 1-methyl-3-indazolyl group, 2 , 7-dimethyl-8-purinyl group, 2-methoxy-7-methyl-8-purinyl group, 2-quinolidinyl group, 3-isoquinolyl group, 6-isoquinolyl group, 7-isoquinolyl group, isoquinolyl group, 3-methoxy- 6-isoquinolyl group, 2-quinolyl group, 6-quinolyl group, 7-quinolyl group, 2-methoxy-3-quinolyl group, 2-methoxy-6-quinolyl group, 6-phthalazinyl group, 7-phthalazinyl group, 1- Methoxy-6-phthalazinyl group, 1,4-dimethoxy-6-phthalazinyl group, 1,8-naphthyridin-2-yl group, 2-quinoxalinyl group, 6-quinoxalinyl group, 2,3-dimethyl-6-quinoxalinyl group, 2,3-dimethoxy-6-quinoxalinyl group, 2-quinazolinyl group, 7-quinazolinyl group, 2-dimethylamino-6-quinazolinyl group, -Cinolinyl group, 6-cinolinyl group, 7-cinolinyl group, 3-methoxy-7-cinolinyl group, 2-pteridinyl group, 6-pteridinyl group, 7-pteridinyl group, 6,7-dimethoxy-2-pteridinyl group, 2 -Carbazolyl group, 2-carbazolyl group, 9-methyl-2-carbazolyl group, 9-methyl-3-carbazolyl group, β-carbolin-3-yl group, 1-methyl-β-carbolin-3-yl group, 1 -Methyl-β-carbolini-6-yl group, 3-phenanthridinyl group, 2-acridinyl group, 3-acridinyl group, 2-perimidinyl group, 1-methyl-5-perimidinyl group, 5-phenanthrolinyl Group, 6-phenanthrolinyl group, 1-phenazinyl group, 2-phenazinyl group, 3-isothiazolyl group, 4-isothiazolyl group, 5-isothiazo Group, 2-phenothiazinyl group, 3-phenothiazinyl group, 10-methyl-3-phenothiazinyl group, 3-isoxazolyl group, 4-isoxazolyl group, 5-isoxazolyl group, 4-methyl-3-furazanyl group, 2 -A phenoxazinyl group or a 10-methyl-2-phenoxazinyl group.

  Particularly preferred substituents are each unsubstituted or an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, an alkylthio group having 1 to 4 carbon atoms, a hydroxy group, and a phenylamino group. Or a naphthyl group, phenanthryl group, anthryl group, 5,6,7,8-tetrahydro-2-naphthyl group, 5,6,7, substituted with di (alkyl having 1 to 4 carbon atoms) -amino group 8-tetrahydro-1-naphthyl group, thienyl group, benzo [b] thienyl group, naphtho [2,3-b] thienyl group, thiantenyl group, dibenzofuryl group, chromenyl group, xanthenyl group, phenoxanthinyl group, pyrrolyl group , Isoindolyl group, indolyl group, phenothiazinyl group, biphenyl group, terphenyl group, fluorenyl group or Oxazinyl group, typically 1-naphthyl group, 2-naphthyl group, 1-phenylamino-4-naphthyl group, 1-methylnaphthyl group, 2-methylnaphthyl group, 1-methoxy-2-naphthyl group, 2-methoxy-1-naphthyl group, 1-dimethylamino-2-naphthyl group, 1,2-dimethyl-4-naphthyl group, 1,2-dimethyl-6-naphthyl group, 1,2-dimethyl-7-naphthyl group Group, 1,3-dimethyl-6-naphthyl group, 1,4-dimethyl-6-naphthyl group, 1,5-dimethyl-2-naphthyl group, 1,6-dimethyl-2-naphthyl group, 1-hydroxy- 2-naphthyl group, 2-hydroxy-1-naphthyl group, 1,4-dihydroxy-2-naphthyl group, 7-phenanthryl group, 1-anthryl group, 2-anthryl group, 9-anthryl group, 3-benzo b] thienyl group, 5-benzo [b] thienyl group, 2-benzo [b] thienyl group, 4-dibenzofuryl group, 4,7-dibenzofuryl group, 4-methyl-7-dibenzofuryl group, 2-xanthenyl Group, 8-methyl-2-xanthenyl group, 3-xanthenyl group, 2-phenoxanthinyl group, 2,7-phenoxanthinyl group, 2-pyrrolyl group, 3-pyrrolyl group, 2-phenothiazinyl group, 3- A phenothiazinyl group and a 10-methyl-3-phenothiazinyl group.

  The halogen substituent is conveniently a chlorine substituent, a bromine substituent or an iodine substituent. A chlorine substituent is preferred.

  Alkanoyl groups having up to 25 carbon atoms are branched or unbranched groups, such as formyl, acetyl, propionyl, butanoyl, pentanoyl, hexanoyl, heptanoyl, octanoyl, nonanoyl , Decanoyl group, undecanoyl group, dodecanoyl group, tridecanoyl group, tetradecanoyl group, pentadecanoyl group, hexadecanoyl group, heptadecanoyl group, octadecanoyl group, eicosanoyl group or docosanoyl group. Preference is given to alkanoyl groups of 2 to 18, more preferably 2 to 12, in particular 2 to 6 carbon atoms. An acetyl group is particularly preferred.

The di-alkanoyl group of 25 2 to carbon atoms are replaced by phosphonate groups (alkyl of C 1 -C 6) _{Typically, (CH 3 CH 2 O)} 2 POCH 2 CO -, (CH 3 O _{) 2 POCH 2 CO -, (} CH 3 CH 2 CH 2 CH 2 O) 2 POCH 2 CO -, (CH 3 CH 2 O) 2 POCH 2 CH 2 CO -, (CH 3 O) 2 POCH 2 CH 2 CO _{-, (CH 3 CH 2 CH} 2 CH 2 O) 2 POCH 2 CH 2 CO -, (CH 3 CH 2 O) 2 PO (CH 2) 4 CO -, (CH 3 CH 2 O) 2 PO (CH 2 ₈ CO— or (CH ₃ CH ₂ O) ₂ PO (CH ₂ ) ₁₇ CO—.

  An alkanoyloxy group having up to 25 carbon atoms is a branched or unbranched group, such as formyloxy, acetoxy, propionyloxy, butanoyloxy, pentanoyloxy, hexanoyloxy Group, heptanoyloxy group, octanoyloxy group, nonanoyloxy group, decanoyloxy group, undecanoyloxy group, dodecanoyloxy group, tridecanoyloxy group, tetradecanoyloxy group, pentadecanoyloxy group, hexadecanoyloxy group A decanoyloxy group, a heptadecanoyloxy group, an octadecanoyloxy group, an ecicosanoyloxy group or a docosanoyloxy group; Preference is given to alkanoyloxy groups having 2 to 18, more preferably 2 to 12, for example 2 to 6 carbon atoms. An acetoxy group is particularly preferred.

  An alkenoyl group having 3 to 25 carbon atoms is a branched or unbranched group, such as a propenoyl group, 2-butenoyl group, 3-butenoyl group, isobutenoyl group, n-2,4-pentadienoyl group , 3-methyl-2-butenoyl group, n-2-octenoyl group, n-2-dodecenoyl group, iso-dodecenoyl group, oleoyl group, n-2-octadecanoyl group or n-4-octadecanoyl group . Preference is given to alkenoyl groups of 3 to 18, more preferably 3 to 12, for example 3 to 6, most preferably 3 to 4 carbon atoms.

  Oxygen atom, sulfur atom or

The alkenoyl group having 3 to 25 carbon atoms interrupted by is typically CH ₃ OCH ₂ CH ₂ CH═CHCO— or CH ₃ OCH ₂ CH ₂ OCH═CHCO—.

  An alkenoyloxy group having 3 to 25 carbon atoms is a branched or unbranched group, for example, propenoyloxy group, 2-butenoyloxy group, 3-butenoyloxy group, isobutenoyloxy group, n -2,4-pentadienoyloxy, 3-methyl-2-butenoyloxy, n-2-octenoyloxy, n-2-dodecenoyloxy, iso-dodecenoyloxy, ole An oiloxy group, an n-2-octadecenoyloxy group, or an n-4-octadecenoyloxy group. Preference is given to alkenoyloxy groups of 3 to 18, more preferably 3 to 12, typically 3 to 6, most preferably 3 to 4 carbon atoms.

  Oxygen atom, sulfur atom or

The alkenoyloxy group having 3 to 25 carbon atoms interrupted by is typically CH ₃ OCH ₂ CH ₂ CH═CHCOO— or CH ₃ OCH ₂ CH ₂ OCH═CHCOO—.

  Oxygen atom, sulfur atom or

The alkanoyl group having 3 to 25 carbon atoms interrupted by is typically CH ₃ —O—CH ₂ CO—, CH ₃ —S—CH ₂ CO—, CH ₃ —NH—CH ₂ CO—, CH _{3. -N (CH 3) -CH 2 CO-} , CH 3 -O-CH 2 CH 2 -OCH 2 CO, CH 3 - (O-CH 2 CH 2) 2 O-CH 2 CO-, CH 3 - (O _{-CH 2 CH 2 -) 3 O} -CH 2 CO- or _{CH 3 - (O-CH 2} CH 2 -) is ₄ O-CH ₂ CO-.

  Oxygen atom, sulfur atom or

The alkanoyloxy group having 3 to 25 carbon atoms interrupted by is typically CH ₃ —O—CH ₂ COO—, CH ₃ —S—CH ₂ COO—, CH ₃ —NH—CH ₂ COO—, CH _3- N (CH ₃ ) —CH ₂ COO—, CH ₃ —O—CH ₂ CH ₂ —OCH ₂ COO—, CH ₃ — (O—CH ₂ CH ₂ ) ₂ O—CH ₂ COO—, CH ₃ — (O—CH ₂ CH ₂ —) ₃ O—CH ₂ COO— or CH ₃ — (O—CH ₂ CH ₂ —) ₄ O—CH ₂ COO—.

  Examples of the cycloalkylcarbonyl group having 6 to 9 carbon atoms are a cyclopentylcarbonyl group, a cyclohexylcarbonyl group, a cycloheptylcarbonyl group and a cyclooctylcarbonyl group. A cyclohexylcarbonyl group is preferred.

  Examples of the cycloalkylcarbonyloxy group having 6 to 9 carbon atoms are a cyclopentylcarbonyloxy group, a cyclohexylcarbonyloxy group, a cycloheptylcarbonyloxy group and a cyclooctylcarbonyloxy group. A cyclohexylcarbonyloxy group is preferred.

  Preferably, the alkyl-substituted benzoyl group having 1 to 3 carbon atoms, most preferably 1 to 2 alkyl groups and having 1 to 12 carbon atoms is an o-, m- or p-methylbenzoyl group, 2,3- Dimethylbenzoyl group, 2,4-dimethylbenzoyl group, 2,5-dimethylbenzoyl group, 2,6-dimethylbenzoyl group, 3,4-dimethylbenzoyl group, 3,5-dimethylbenzoyl group, 2-methyl-6- Ethylbenzoyl group, 4-tert-butyl-benzoyl group, 2-ethylbenzoyl group, 2,4,6-trimethylbenzoyl group, 2,6-dimethyl-4-tert-butylbenzoyl group, or 3,5-di-tertiary group It is a butyl-butylbenzoyl group. Preferred substituents are alkyl groups having 1 to 8 carbon atoms, most preferably alkyl groups having 1 to 4 carbon atoms.

  Preferably the alkyl-substituted benzoyloxy group having 1 to 12 carbon atoms and having 1 to 3 and most preferably 1 to 2 alkyl groups is an o-, m- or p-methylbenzoyloxy group, 2, 3-dimethylbenzoyloxy group, 2,4-dimethylbenzoyloxy group, 2,5-dimethylbenzoyloxy group, 2,6-dimethylbenzoyloxy group, 3,4-dimethylbenzoyloxy group, 3,5-dimethylbenzoyloxy group Group, 2-methyl-6-ethylbenzoyloxy group, 4-tert-butylbenzoyloxy group, 2-ethylbenzoyloxy group, 2,4,6-trimethylbenzoyloxy group, 2,6-dimethyl-4- A tertiary butylbenzoyloxy group and a 3,5-ditertiarybutylbenzoyloxy group. Preferred substituents are alkyl groups having 1 to 8 carbon atoms, most preferably alkyl groups having 1 to 4 carbon atoms.

Alkyl groups having up to 25 carbon atoms are branched or unbranched groups, such as methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tertiary Butyl group, 2-ethylbutyl group, n-pentyl group, isopentyl group, 1-methylpentyl group, 1,3-dimethylbutyl group, n-hexyl group, 1-methylhexyl group, n-heptyl group, isoheptyl group, 1 , 1,3,3-tetramethylbutyl group, 1-methylheptyl group, 3-methylheptyl group, n-octyl group, 2-ethylhexyl group, 1,1,3-trimethylhexyl group, 1,1,3 , 3-tetramethylpentyl group, nonyl group, decyl group, undecyl group, 1-methylundecyl group, dodecyl group, 1,1,3,3,5,5-hexamethyl Hexyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, eicosyl group or a docosyl group. Preferred meanings of R ₂ and R ₄ are typically alkyl groups having 1 to 18 carbon atoms. Particularly preferred R ₄ is an alkyl group having 1 to 4 carbon atoms.

  An alkenyl group having 3 to 25 carbon atoms is a branched or unbranched group, such as a propenyl group, 2-butenyl group, 3-butenyl group, isobutenyl group, n-2,4-pentadienyl group 3-methyl-2-butenyl group, n-2-octenyl group, n-2-dodecenyl group, isododecenyl group, oleyl group, n-2-octadecanyl group or n-4-octadecanyl group. Preferred are alkenyl groups of 3 to 18, more preferably 3 to 12, typically 3 to 6, most preferably 3 to 4 carbon atoms.

  An alkenyloxy group having 3 to 25 carbon atoms is a branched or unbranched group, such as a propenyloxy group, a 2-butenyloxy group, a 3-butenyloxy group, an isobutenyloxy group, n-2 , 4-pentadienyloxy group, 3-methyl-2-butenyloxy group, n-2-octenyloxy group, n-2-dodecenyloxy group, isododecenyloxy group, oleyloxy group, n-2-octa A decanyloxy group or an n-4-octadecanyloxy group; Preferred are alkenyloxy groups of 3 to 18, more preferably 3 to 12, typically 3 to 6, most preferably 3 to 4 carbon atoms.

An alkynyl group having 3 to 25 carbon atoms is a branched or unbranched group such as propynyl group (—CH ₂ —C≡CH), 2-butynyl group, 3-butynyl group, n- 2-octynyl group and n-2-dodecynyl group. Preference is given to alkynyl groups of 3 to 18, more preferably 3 to 12, typically 3 to 6, most preferably 3 to 4 carbon atoms.

An alkynyloxy group having 3 to 25 carbon atoms is a branched or unbranched group, such as a propynyloxy group (—OCH ₂ —C≡CH), a 2-butynyloxy group, a 3-butynyloxy group, an n-2-octynyloxy group and an n-2-dodecynyloxy group. Preference is given to alkynyloxy groups of 3 to 18, more preferably 3 to 12, typically 3 to 6 and most preferably 3 to 4 carbon atoms.

  Oxygen atom, sulfur atom or

The alkyl group having 2 to 25 carbon atoms interrupted by 1 is typically CH ₃ —O—CH ₂ —, CH ₃ —S—CH ₂ —, CH ₃ —NH—CH ₂ —, CH ₃ —N. (CH ₃ ) —CH ₂ —, CH ₃ —O—CH ₂ CH ₂ —O—CH ₂ —, CH ₃ (O—CH ₂ CH ₂ ) ₂ O—CH ₂ —, CH ₃ — (O—CH ₂ CH ₂ —) ₃ O—CH ₂ — or CH ₃ — (O—CH ₂ CH ₂ —) ₄ O—CH ₂ —.

  The phenylalkyl group having 7 to 9 carbon atoms is typically a benzyl group, an α-methylbenzyl group, an α, α-dimethylbenzyl group and a 2-phenylethyl group. A benzyl group and an α, α-dimethylbenzyl group are preferred.

  A phenylalkyl group having 7 to 9 carbon atoms which is unsubstituted or substituted with 1 to 3 alkyl groups having 1 to 3 carbon atoms in the phenyl moiety is typically a benzyl group or an α-methylbenzyl group. , Α, α-dimethylbenzyl group, 2-phenylethyl group, 2-methylbenzyl group, 3-methylbenzyl group, 4-methylbenzyl group, 2,4-dimethylbenzyl group, 2,6-dimethylbenzyl group or 4 -Tertiary butylbenzyl group. A benzyl group is preferred.

  Oxygen atom, sulfur atom or

And a phenylalkyl group of 7 to 9 carbon atoms which is interrupted by and substituted with an alkyl group of 1 to 3 carbon atoms of 1 to 3 carbon atoms which is unsubstituted or substituted with a phenyl moiety is, for example, a phenoxymethyl group, 2 -Methylphenoxymethyl group, 3-methylphenoxymethyl group, 4-methylphenoxymethyl group, 2,4-methylphenoxymethyl group, 2,3-methylphenoxymethyl group, phenylthiomethyl group, N-methyl-N-phenyl -Methyl group, N-ethyl-N-phenylmethyl group, 4-tert-butylphenoxymethyl group, 4-tert-butylphenoxyethoxymethyl group, 2,4-di-tert-butylphenoxymethyl, 2,4- Di-tert-butylphenoxyethoxymethyl group, phenoxyethoxyethoxyethoxymethyl group, benzyloxymethyl group, benzene Oxy ethoxymethyl group, such as N- benzyl -N- ethyl methyl group or N- benzyl -N- isopropyl methyl group, a branched or unbranched group.

  The phenylalkoxy group having 7 to 9 carbon atoms is typically a benzyloxy group, an α-methylbenzyloxy group, an α, α-dimethylbenzyloxy group and a 2-phenylethoxy group. A benzyloxy group is preferred.

  Examples of phenyl groups substituted with alkyl groups of 1 to 4 carbon atoms, preferably containing 1 to 3, in particular 1 or 2, alkyl groups are o-, m- or p-methylphenyl groups, 2 , 3-dimethylphenyl group, 2,4-dimethylphenyl group, 2,5-dimethylphenyl group, 2,6-dimethylphenyl group, 3,4-dimethylphenyl group, 3,5-dimethylphenyl group, 2-methyl -6-ethylphenyl group, 4-tert-butylphenyl group, 2-ethylphenyl group and 2,6-diethylphenyl group.

  Examples of phenoxy groups substituted with alkyl groups of 1 to 4 carbon atoms, preferably containing 1 to 3, in particular 1 or 2, alkyl groups are o-, m- or p-methylphenoxy groups, 2 , 3-dimethylphenoxy group, 2,4-dimethylphenoxy group, 2,5-dimethylphenoxy group, 2,6-dimethylphenoxy group, 3,4-dimethylphenoxy group, 3,5-dimethylphenoxy group, 2-methyl A 6-ethylphenoxy group, a 4-tert-butylphenoxy group, a 2-ethylphenoxy group, and a 2,6-diethylphenoxy group.

  Examples of an unsubstituted or substituted cycloalkyl group having 5 to 8 carbon atoms with an alkyl group having 1 to 4 carbon atoms include cyclopentyl group, methylcyclopentyl group, dimethylcyclopentyl group, cyclohexyl group, methylcyclohexyl group, dimethyl group A cyclohexyl group, a trimethylcyclohexyl group, a tert-butylcyclohexyl group, a cycloheptyl group, and a cyclooctyl group. A cyclohexyl group and a tert-butylcyclohexyl group are preferred.

  Examples of the C5-C8 cycloalkoxy group which is unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms are cyclopentoxy group, methylcyclopentoxy group, dimethylcyclopentoxy group, cyclohexoxy group Methylcyclohexoxy group, dimethylcyclohexoxy group, trimethylcyclohexoxy group, tert-butylcyclohexoxy group, cycloheptoxy group and cyclooctoxy group. A cyclohexoxy group and a tert-butylcyclohexyl group are preferred.

  Alkoxy groups having up to 25 carbon atoms are branched or unbranched groups, such as methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, isobutoxy, pentoxy, isopentoxy Hexoxy group, heptoxy group, octoxy, decyloxy group, tetradecyloxy group, hexadecyloxy group or octadecyloxy group. An alkoxy group of 1 to 12, preferably 1 to 8, for example 1 to 6 carbon atoms is preferred.

  Oxygen atom, sulfur atom or

The alkoxy group having 2 to 25 carbon atoms interrupted by is typically CH ₃ —O—CH ₂ CH ₂ O—, CH ₃ —S—CH ₂ CH ₂ O—, CH ₃ —NH—CH _{2. CH 2 O-, CH 3 -N (} CH 3) -CH 2 CH 2 O-, CH 3 -O-CH 2 CH 2 -O-CH 2 CH 2 O-, CH 3 (O-CH 2 CH 2) ₂ O—CH ₂ CH ₂ O—, CH ₃ — (O—CH ₂ CH ₂ —) ₃ O—CH ₂ CH ₂ O— or CH ₃ — (O—CH ₂ CH ₂ —) ₄ O—CH ₂ CH ₂ O-.

  Alkylthio groups having up to 25 carbon atoms are branched or unbranched groups, such as methylthio, ethylthio, propylthio, isopropylthio, n-butylthio, isobutylthio, pentylthio, isopentyl. A ruthio group, a hexylthio group, a heptylthio group, an octylthio group, a decylthio group, a tetradecylthio group, a hexadecylthio group or an octadecylthio group; Preference is given to alkylthio groups of 1 to 12, preferably 1 to 8, for example 1 to 6 carbon atoms.

  An alkylamino group having up to 4 carbon atoms is a branched or unbranched group, for example a methylamino group, an ethylamino group, a propylamino group, an isopropylamino group, an n-butylamino group, an isobutylamino group or Tertiary butylamino group.

  A di (C 1-4 alkylamino) group also means that two parts independent of each other are branched or unbranched, typically a dimethylamino group, a methylethylamino group , Diethylamino group, methyl-n-propylamino group, methylisopropylamino group, methyl-n-butylamino group, methylisobutylamino group, ethylisopropylamino group, ethyl-n-butylamino group, ethylisobutylamino group, ethyl- A tertiary butylamino group, a diethylamino group, a diisopropylamino group, an isopropyl-n-butylamino group, an isopropylisobutylamino group, a di-n-butylamino group, or a diisobutylamino group.

  Alkanoylamino groups having up to 25 carbon atoms are branched or unbranched groups, such as formylamino, acetylamino, propionylamino, butanoylamino, pentanoylamino, hexanoyl Amino group, heptanoylamino group, octanoylamino group, nonanoylamino group, decanoylamino group, undecanoylamino group, dodecanoylamino group, tridecanoylamino group, tetradecanoylamino group, pentadecanoylamino group Group, hexadecanoylamino group, heptadecanoylamino group, octadecanoylamino group, exosanoylamino group or docosanoylamino group. Preference is given to alkanoylamino groups of 2 to 18, preferably 2 to 12, for example 2 to 6 carbon atoms.

  An alkylene group having 1 to 18 carbon atoms is a branched or unbranched group, such as a methylene group, an ethylene group, a propylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, A heptamethylene group, an octamethylene group, a decamethylene group, a dodecamethylene group or an octadecamethylene group; An alkylene group having 1 to 12 carbon atoms is preferred, and an alkylene group having 1 to 8 carbon atoms is particularly preferred.

  Examples of C1-C4 alkyl-substituted C5-C12 cycloalkylene rings containing 1 to 3, preferably 1 to 2 branched or unbranched groups are cyclopentyl Rene, methylcyclopentylene, dimethylcyclopentylene, cyclohexylene, methylcyclohexylene, dimethylcyclohexylene, trimethylcyclohexylene, tert-butylcyclohexylene, cycloheptylene, cyclooctylene or cyclodecylene ring. Cyclohexylene and tert-butylcyclohexylene rings are preferred.

  Oxygen atom, sulfur atom or

Examples of the alkylene group having 2 to 18 carbon atoms interrupted by —CH ₂ —O—CH ₂ —, —CH ₂ —S—CH ₂ —, —CH ₂ —NH—CH ₂ —, —CH ₂ — _{N (CH 3) -CH 2 -} , - CH 2 -O-CH 2 CH 2 -O-CH 2 -, - CH 2 - (O-CH 2 CH 2 -) 2 O-CH 2 -, - CH 2 _{- (O-CH 2 CH 2} ) 3 O-CH 2 -, - CH 2 - (O-CH 2 CH 2) 4 O-CH 2 - and _{-CH 2 CH 2 -S-CH 2} CH 2 - is .

  The alkenylene group having 1 to 18 carbon atoms is typically a vinylene group, a methylvinylene group, an octenylethylene group or a dodecenylethylene group. Alkenylene groups having 2 to 8 carbon atoms are preferred.

  An alkylidene group having 2 to 20 carbon atoms is typically an ethylidene group, a propylidene group, a butylidene group, a pentylidene group, a 4-methylpentylidene group, a heptylidene group, a nonylidene group, a tridecylidene group, a nonadecylidene group, 1- A methylethylidene group, a 1-ethylpropylidene group and a 1-ethylpentylidene group. Alkylidene groups having 2 to 8 carbon atoms are preferred.

  Examples of phenylalkylidene groups having 7 to 20 carbon atoms are benzylidene, 2-phenylethylidene and 1-phenyl-2-hexylidene. A phenylalkylidene group having 7 to 9 carbon atoms is preferred.

  A cycloalkylene group having 5 to 8 carbon atoms is a saturated hydrocarbon group having two free electron valences and at least one ring unit, such as a cyclopentylene group, a cyclohexylene group, a cycloheptylene group or a cyclooctylene group. is there. A cyclohexylene group is preferred.

  A bicycloalkylene group having 7 to 8 carbon atoms is a bicycloheptylene group or a bicyclooctylene group.

  Examples of unsubstituted or C1-C4 alkyl-substituted phenylene or naphthylene groups are 1,2-, 1,3- and 1,4-phenylene groups; 1,2-, 1,3-, 1 , 4-, 1,6-, 1,7-, 2,6- or 2,7-naphthylene group. A 1,4-phenylene group is preferred.

  Preferably 1 to 3 and most preferably 1 or 2 of a branched or unbranched alkyl group of 1 to 4 carbon-alkyl-substituted cycloalkylidene ring of 5 to 8 carbon atoms. Examples are cyclopentylidene, methylcyclopentylidene, dimethylcyclopentylidene, cyclohexylidene, methylcyclohexylidene, dimethylcyclohexylidene, trimethylcyclohexylidene, tert-butylcyclohexylidene, cycloheptylidene and cyclooctyl. Reden. Cyclohexylidene and tert-butylcyclohexylidene are preferred.

The monovalent, divalent or trivalent metal cation is preferably an alkali metal cation, alkaline earth metal cation or aluminum cation, for example Na ⁺ , K ⁺ , Mg ⁺⁺ , Ca ⁺⁺ or Al ⁺⁺⁺ . .

An interesting compound represented by the general formula (I) is that when n is 1, R ₁ is each unsubstituted or an alkylthio group having 1 to 18 carbon atoms or di (1 carbon atom) in the para position. 1 to 5 alkyl) -phenyl groups substituted by amino groups; 1 to 5 alkyl substituents simultaneously containing 1 to 5 substituted alkylphenyl groups containing up to 18 carbon atoms; each unsubstituted Or a naphthyl group, biphenyl group, terphenyl substituted with an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, an alkylthio group having 1 to 4 carbon atoms, a hydroxy group or an amino group Group, phenanthryl group, anthryl group, fluorenyl group, carbazolyl group, thienyl group, pyrrolyl group, phenothiazinyl group or 5,6 7,8 represents a tetrahydronaphthyl group, a compound.

In a preferred compound represented by the general formula (I), when n is 2, R ₁ represents —R ₁₂ —X—R ₁₃ —; R ₁₂ and R ₁₃ represent a phenylene group; X represents an oxygen atom Or —NR ₃₁ —; and R ₃₁ represents an alkyl group having 1 to 4 carbon atoms.

In a more preferred compound represented by the general formula (I), when n is 1, each R ₁ is an unsubstituted or alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms. Substituted with an alkylthio group having 1 to 4 carbon atoms, a hydroxy group, a halogen atom, an amino group, an alkylamino group having 1 to 4 carbon atoms, or a di (alkyl having 1 to 4 carbon atoms) -amino group, Represents naphthyl, phenanthryl, thienyl, dibenzofuryl, carbazolyl, fluorenyl, or formula (II)

R ₇ , R ₈ , R ₉ and R ₁₀ are each independently a hydrogen atom, a chlorine atom, a bromine atom, a hydroxy group, an alkyl group having 1 to 18 carbon atoms; an oxygen atom or An alkyl group having 2 to 18 carbon atoms interrupted by a sulfur atom; an alkoxy group having 1 to 18 carbon atoms; an alkoxy group having 2 to 18 carbon atoms interrupted by an oxygen atom or a sulfur atom; 18 alkylthio groups, alkenyloxy groups having 3 to 12 carbon atoms, alkynyloxy groups having 3 to 12 carbon atoms, phenylalkyl groups having 7 to 9 carbon atoms, phenylalkoxy groups having 7 to 9 carbon atoms, Substituted or C1-C4 alkyl-substituted phenyl, phenoxy, cyclohexyl, C5-C8 Alkyloxy group having 1 to 4 carbon atoms, di (1 to 4 alkyl) amino group, alkanoyl group having 1 to 12 carbon atoms; number of carbon atoms interrupted by oxygen atom or sulfur atom An alkanoyloxy group having 3 to 12 carbon atoms; an alkanoyloxy group having 3 to 12 carbon atoms interrupted by an oxygen atom or a sulfur atom; an alkanoylamino group having 1 to 12 carbon atoms; carbon An alkenoyl group having 3 to 12 atoms, an alkenoyloxy group having 3 to 12 carbon atoms, a cyclohexylcarbonyl group, a cyclohexylcarbonyloxy group, a benzoyl group or an alkyl-substituted benzoyl group having 1 to 4 carbon atoms; a benzoyloxy group or C 1 -C 4 alkyl substituted Nzoyloxy group;

Or in formula (II), each pair of substituents R ₇ and R ₈ or R ₈ and R ₁₁ together with the carbon atoms to which they are attached forms a benzene ring, R ₁₁ is a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, an alkylthio group having 1 to 18 carbon atoms, a phenylalkyl group having 7 to 9 carbon atoms, an unsubstituted or alkyl substituted group having 1 to 4 carbon atoms. Phenyl group, cyclohexyl group, alkylamino group having 1 to 4 carbon atoms, di (alkyl having 1 to 4 carbon atoms) amino group, alkanoyl group having 1 to 12 carbon atoms; interrupted by oxygen atom or sulfur atom An alkanoyl group having 3 to 12 carbon atoms; an alkanoylamino group having 1 to 12 carbon atoms, an alkenoyl group having 3 to 12 carbon atoms, and a cyclohexylcarbonyl group Alkyl benzoyl or to 1 -C 4 - represents a substituted benzoyl group; provided that not least one hydrogen atom of _{R 7, R 8, R 9} , R 10 or R _11; R ₁₅ is hydroxy group, An alkoxy group having 1 to 12 carbon atoms or

R ₁₈ and R ₁₉ each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms; R ₂₀ represents a hydrogen atom; R ₂₁ represents a hydrogen atom, a phenyl group, or a carbon atom number. An alkyl group having 1 to 18 carbon atoms, an alkyl group having 2 to 18 carbon atoms interrupted by an oxygen atom or a sulfur atom, a phenylalkyl group having 7 to 9 carbon atoms; interrupted by an oxygen atom or a sulfur atom, and unsubstituted Or a phenylalkyl group having 7 to 18 carbon atoms substituted with 1 to 3 alkyl groups having 1 to 4 carbon atoms in the phenyl moiety; or R ₂₀ and R ₂₁ are bonded carbon atoms and together they form a cyclohexylene ring which is substituted by alkyl of three C 1 -C to or 1 to unsubstituted 4; R ₂₂ is or a hydrogen atom Represents an alkyl group of 1 to 4 carbon atoms; the carbon atoms which is interrupted by oxygen or sulfur atom; R ₂₃ is a hydrogen atom, an alkanoyl group of 1 to 18 carbon atoms, alkenoyl of 3 -C 12 atoms An alkanoyl group having 3 to 12 carbon atoms; an alkanoyl group having 2 to 12 carbon atoms substituted by a di (alkyl having 1 to 6 carbon atoms) -phosphonate group; a cycloalkylcarbonyl group having 6 to 9 carbon atoms, a benzoyl group ;

(Wherein s represents 1 or 2); R ₂₄ and R ₂₅ each independently represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms; R ₂₆ represents a hydrogen atom or a carbon atom. R ₂₇ represents an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 8 carbon atoms, an alkylidene group having 2 to 8 carbon atoms, or an alkyl group having 7 to 12 carbon atoms. A phenylalkylidene group, a cycloalkylene group having 5 to 8 carbon atoms and a phenylene group; R ₂₈ is a hydroxy group, an alkoxy group having 1 to 12 carbon atoms or

R ₂₉ represents an oxygen atom or —NH—, and R ₃₀ represents a compound having 1 to 18 carbon atoms or a phenyl group.

Also preferred is that when n is 1, R ₁ represents a phenanthryl group, a thienyl group, a dibenzofuryl group; an unsubstituted or alkyl-substituted carbazolyl group having 1 to 4 carbon atoms; or a fluorenyl group. Or formula (II)

R ₇ , R ₈ , R ₉ and R ₁₀ are each independently a hydrogen atom, a chlorine atom, a hydroxy group, an alkyl group having 1 to 18 carbon atoms, or an alkyl group having 1 to 18 carbon atoms. An alkoxy group having 1 to 18 carbon atoms, an alkenyloxy group having 3 to 4 carbon atoms, an alkynyloxy group having 3 to 4 carbon atoms, a phenyl group, a benzoyl group, a benzoyloxy group, or

R ₁₁ represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, an alkylthio group having 1 to 18 carbon atoms, a phenyl group or a cyclohexyl group; provided that R ₇ , R ₈ , R ₉ , R ₁₀ Or at least one of R ₁₁ is not a hydrogen atom; R ₂₀ represents a hydrogen atom; R ₂₁ represents a hydrogen atom, a phenyl group, or an alkyl group having 1 to 18 carbon atoms; or R ₂₀ and R ₂₁ are bonded. Together form a cyclohexylene ring which is unsubstituted or substituted by 1 to 3 alkyl groups of 1 to 4 carbon atoms; R ₂₂ is a hydrogen atom or of 1 to 4 carbon atoms; Represents an alkyl group; R ₂₃ represents a hydrogen atom, an alkanoyl group having 1 to 12 carbon atoms or a benzoyl group, which is a compound represented by the general formula (I).

R ₇ , R ₈ , R ₉ and R ₁₀ each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R ₁₁ represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, carbon Represents an alkylthio group having 1 to 4 atoms or a phenyl group; provided that at least one of R ₇ , R ₈ , R ₉ , R ₁₀ or R ₁₁ is not a hydrogen atom, the compound represented by the general formula (I) is Especially preferred.

Particularly interesting compounds of the general formula (I) are those in which R ₂ , R ₃ , R ₄ and R ₅ are each independently of one another a hydrogen atom, a chlorine atom, a hydroxy group or an alkyl group having 1 to 18 carbon atoms. Benzyl group, phenyl group, cycloalkyl group having 5 to 8 carbon atoms, alkoxy group having 1 to 18 carbon atoms, alkylthio group having 1 to 18 carbon atoms, alkanoyloxy group having 1 to 18 carbon atoms, carbon Represents an alkanoylamino group having 1 to 18 atoms, an alkenoyloxy group having 3 to 18 carbon atoms or a benzoyloxy group (provided that when R ₂ is a hydrogen atom or a methyl group, R ₇ or R ₉ is a hydroxy group or not represent alkanoyloxy group 25 1 -C);. or substituents R ₂ and R ₃ or, R ₃ and R ₄ or R ₄ and ₅ together with the carbon atoms to which they are attached to form a benzene ring; R ₄ is further - (CH _{2) p} -COR ₁₅ or - (CH _{2) q} OH (wherein, p is 1 or 2 Q represents 2, 3, 4, 5 or 6); or when R ₃ , R ₅ and R ₆ represent a hydrogen atom, R ₄ is further a group represented by the formula (III) R ₁₅ represents a hydroxy group, an alkoxy group having 1 to 12 carbon atoms, or

R ₁₆ and R ₁₇ represent a methyl group or, together with the carbon atom to which they are attached, are unsubstituted or substituted by an alkyl group having 1 to 4 carbon atoms. A compound in which a cycloalkylidene ring having 5 to 8 carbon atoms is formed; R ₂₄ and R ₂₅ each independently represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.

Particularly preferred compounds represented by the general formula (I) are also compounds in which at least two of R ₂ , R ₃ , R ₄ and R ₅ are hydrogen atoms.

Very particularly interesting compounds of the general formula (I) are those in which R ₃ and R ₅ are hydrogen atoms.

Very particularly preferred compounds of the general formula (I) are those in which R ₂ represents an alkyl group having 1 to 4 carbon atoms; R ₃ represents a hydrogen atom; R ₄ has 1 to 4 carbon atoms When it represents an alkyl group or R ₆ represents a hydrogen atom, R ₄ further represents a group represented by formula (III); R ₅ represents a hydrogen atom, and R ₁₆ and R ₁₇ are bonded to each other; A compound that forms a cyclohexylidene ring together with the carbon atom.

  The compound according to the present invention represented by the general formula (I) can be produced by a method known per se.

  Specific examples of the compound represented by formula (I) are shown below, but the present invention is not limited thereto.

  The most preferred compounds are the following compounds, which are produced by Ciba Specialty Chemicals under the name HP-136 and are used effectively in the present invention.

《Cellulose ester》
Next, the cellulose ester used in the present invention will be described in detail.

  The cellulose ester film used in the present invention is produced by a solution casting method or a melt casting method. In the solution casting method, a solution (dope) in which cellulose ester is dissolved in a solvent is cast on a support, and the solvent is evaporated to form a film. In the melt casting method, a film obtained by melting cellulose ester by heating (melt) is cast on a support. Since the melt casting method can significantly reduce the amount of organic solvent used during film production, the film is much more environmentally friendly than conventional solution casting methods that use large amounts of organic solvents. Therefore, it is preferable to produce a cellulose ester film by a melt casting method.

  The melt casting in the present invention is a method in which a cellulose ester is heated and melted to a temperature showing fluidity without substantially using a solvent, and a film is formed using this, for example, extruding a fluid cellulose ester from a die. This is a method for forming a film. In addition, although a solvent may be used in a part of the process of preparing the molten cellulose ester, in the melt film forming process in which the film is formed into a film, the forming process is substantially performed without using the solvent.

  The cellulose ester constituting the optical film is not particularly limited as long as it is a meltable film-forming cellulose ester. For example, an aromatic carboxylic acid ester or the like is also used, but considering the characteristics of the obtained film such as optical characteristics. It is preferable to use a lower fatty acid ester of cellulose. In the present invention, the lower fatty acid in the lower fatty acid ester of cellulose means a fatty acid having 5 or less carbon atoms. For example, cellulose acetate, cellulose propionate, cellulose butyrate, cellulose pivalate and the like are preferable lower cellulose esters of cellulose. It is mentioned as a thing. This is because cellulose ester substituted with a fatty acid having 6 or more carbon atoms has good melt film-forming properties, but the resulting cellulose ester film has low mechanical properties and is substantially difficult to use as an optical film. . In order to achieve both mechanical properties and melt film-forming properties, mixed fatty acid esters such as cellulose acetate propionate and cellulose acetate butyrate may be used. In addition, about triacetyl cellulose which is a cellulose ester generally used by solution casting film formation, since it is a cellulose ester whose decomposition temperature is higher than melting temperature, it is not preferable to use it for melt film formation.

  Therefore, the most preferable lower fatty acid ester of cellulose has an acyl group having 2 to 4 carbon atoms as a substituent, the substitution degree with acetic acid, that is, the substitution degree of acetyl group is X, and the organic acid has 3 to 5 carbon atoms. When the substitution degree, that is, the substitution degree by an acyl group derived from an aliphatic organic acid having 3 to 5 carbon atoms, for example, an acyl group such as a propionyl group or a butyryl group, is Y, the following formulas (1) and (2 A cellulose ester satisfying the above is preferred.

Formula (1) 2.6 <= X + Y <= 3.0
Formula (2) 0.0 ≦ X ≦ 2.5
Among these, cellulose acetate propionate is particularly preferably used, and among them, a cellulose ester satisfying 1.0 ≦ X ≦ 2.5 and 0.1 ≦ Y ≦ 2.0 is preferably used. The portion not substituted with an acyl group usually exists as a hydroxyl group. These can be synthesized by known methods.

  In addition, the measuring method of substitution degree of acyl groups, such as an acetyl group, a propionyl group, and a butyryl group, can be measured according to the prescription | regulation of ASTM-D817-96.

  Since the cellulose ester according to the present invention is used by mixing with the polyvinyl acetal according to the present invention, a design of the degree of substitution for ensuring compatibility is required. The preferable degree of substitution is related to the composition of polyvinyl acetal, but 1.0 ≦ X ≦ 2.0 and 1.0 ≦ Y ≦ 1.5 are preferable ranges.

  Examples of the acyl group include an acetyl group, a propionyl group, a butyryl group, a pentanate group, and a hexanate group. Examples of the cellulose ester include cellulose propionate, cellulose butyrate, and cellulose pentanate. Further, mixed fatty acid esters such as cellulose acetate propionate, cellulose acetate butyrate, and cellulose acetate pentanate may be used as long as the above-mentioned side chain carbon number is satisfied. Among these, cellulose acetate propionate and cellulose acetate butyrate are particularly preferable.

  The cellulose ester used in the present invention has a weight average molecular weight Mw / number average molecular weight Mn ratio of 1.0 to 5.5, particularly preferably 1.4 to 5.0, and more preferably 2 0.0-3.0. Mw is preferably 100,000 to 500,000, and more preferably 150,000 to 300,000.

  The average molecular weight and molecular weight distribution of the cellulose ester can be measured by a known method using high performance liquid chromatography. Using this, the number average molecular weight and the weight average molecular weight are calculated. The measurement conditions are as follows.

Solvent: Methylene chloride Column: Shodex K806, K805, K803 (3 used by Showa Denko Co., Ltd. connected)
Column temperature: 25 ° C
Sample concentration: 0.1% by mass
Detector: RI Model 504 (manufactured by GL Sciences)
Pump: L6000 (manufactured by Hitachi, Ltd.)
Flow rate: 1.0ml / min
Calibration curve: Standard polystyrene STK standard polystyrene (manufactured by Tosoh Corp.) Mw = 100000-500 calibration curves with 13 samples were used. It is preferable that the 13 samples are substantially equally spaced.

  The cellulose ester raw material cellulose used in the present invention may be wood pulp or cotton linter, and the wood pulp may be softwood or hardwood, but softwood is more preferred. A cotton linter is preferably used from the viewpoint of peelability during film formation. The cellulose ester made from these can be mixed suitably or can be used independently.

  For example, the ratio of cellulose ester derived from cellulose linter: cellulose ester derived from wood pulp (coniferous): cellulose ester derived from wood pulp (hardwood) is 100: 0: 0, 90: 10: 0, 85: 15: 0, 50:50: 0, 20: 80: 0, 10: 90: 0, 0: 100: 0, 0: 0: 100, 80:10:10, 85: 0: 15, 40:30:30.

  The cellulose ester can be obtained, for example, by substituting the hydroxyl group of the raw material cellulose with acetic anhydride, propionic anhydride and / or butyric anhydride in the usual manner using an acetyl group, propionyl group and / or butyl group within the above range. . The method for synthesizing such a cellulose ester is not particularly limited, and for example, it can be synthesized with reference to the method described in JP-A-10-45804 or JP-A-6-501040.

  The degree of substitution of acyl groups such as acetyl, propionyl and butyl groups can be measured according to ASTM-D817-96.

  In addition, cellulose ester is synthesized industrially using sulfuric acid as a catalyst, but this sulfuric acid is not completely removed, and the residual sulfuric acid causes various decomposition reactions during melt film formation, resulting in cellulose ester obtained. In order to affect the quality of the film, the residual sulfuric acid content in the cellulose ester used in the present invention is in the range of 0.1 to 40 ppm in terms of elemental sulfur. These are considered to be contained in the form of salts. If the residual sulfuric acid content exceeds 40 ppm, the deposit on the die lip during heat melting increases, such being undesirable. Moreover, since it becomes easy to fracture | rupture at the time of slitting at the time of hot drawing or after hot drawing, it is not preferable. A smaller amount is preferable, but if it is less than 0.1, it is not preferable because the burden of the cellulose ester washing process becomes too large. This is not well understood, although an increase in the number of washings may affect the resin. Furthermore, the range of 0.1-30 ppm is preferable. The residual sulfuric acid content can be similarly measured by ASTM-D817-96.

  The total residual acid amount including other residual acids (such as acetic acid) is preferably 1000 ppm or less, more preferably 500 ppm or less, and even more preferably 100 ppm or less.

  By washing the synthesized cellulose ester more sufficiently than when used in the solution casting method, the residual acid content can be made within the above range, and a film is produced by the melt casting method. In this case, adhesion to the lip portion is reduced and a film having excellent flatness can be obtained, and a film having good dimensional change, mechanical strength, transparency, moisture resistance, Rt value and Ro value described later can be obtained. . In addition to washing with water, cellulose ester can be washed with a poor solvent such as methanol or ethanol, or as a result, a mixed solvent of a poor solvent and a good solvent can be used if it is a poor solvent. Low molecular organic impurities can be removed. Furthermore, washing of the cellulose ester is preferably performed in the presence of an antioxidant such as a hindered amine or a phosphite, which improves the heat resistance and film formation stability of the cellulose ester.

  In order to improve the heat resistance, mechanical properties, optical properties, etc. of cellulose ester, it can be dissolved in a good solvent of cellulose ester and then reprecipitated in a poor solvent to remove low molecular weight components and other impurities of cellulose ester. it can. At this time, it is preferable to carry out in the presence of an antioxidant as in the case of washing the cellulose ester.

  Furthermore, another polymer or a low molecular weight compound may be added after the cellulose ester reprecipitation treatment.

The intrinsic viscosity of the cellulose ester is preferably from 1.5~1.75g / cm ^3, further scope of 1.53~1.63g / cm ³ are preferred.

  Moreover, it is preferable that the cellulose ester used by this invention is a thing with few bright spot foreign materials when it is made into a film. A bright spot foreign material is an arrangement in which two polarizing plates are arranged orthogonally (crossed Nicols), a cellulose ester film is arranged between them, light from the light source is applied from one side, and the cellulose ester film is applied from the other side. This is the point where the light from the light source appears to leak when observed. At this time, the polarizing plate used for the evaluation is desirably composed of a protective film having no bright spot foreign matter, and a polarizing plate using a glass plate for protecting the polarizer is preferably used. One of the causes of bright spot foreign matter is the unacetylated or low acetylated cellulose contained in the cellulose ester. Use a cellulose ester with less bright spot foreign matter (use a cellulose ester with a small dispersion degree of substitution). And filtering the melted cellulose ester, or removing the bright spot foreign matters through the filtration process in the same way once in the solution state in at least one of the process of synthesizing the cellulose ester and the process of obtaining the precipitate You can also. Since the molten resin has a high viscosity, the latter method is more efficient.

As the film thickness decreases, the number of bright spot foreign matter per unit area decreases, and as the cellulose ester content in the film decreases, the bright spot foreign matter tends to decrease. 0.01 mm or more is preferably 200 pieces / cm ² or less, more preferably 100 pieces / cm ² or less, further preferably 50 pieces / cm ² or less, and 30 pieces / cm ² or less. More preferably, it is more preferably 10 pieces / cm ² or less, but most preferably none. Moreover, it is preferable that it is 200 pieces / cm < ² > or less also about the bright spot of 0.005-0.01 mm or less, It is more preferable that it is 100 pieces / cm < ² > or less, It is 50 pieces / cm < ² > or less. More preferably, it is more preferably 30 pieces / cm ² or less, still more preferably 10 pieces / cm ² or less, and most preferably none.

  When removing bright spot foreign matter by melt filtration, filtering the cellulose ester composition to which a plasticizer, a deterioration inhibitor, an antioxidant, etc. are added and mixed is more effective than filtering the melted cellulose ester alone. It is preferable because the removal efficiency of point foreign matters is high. Of course, the cellulose ester may be dissolved in a solvent during the synthesis and reduced by filtration. What mixed the ultraviolet absorber and other additives suitably can be filtered. Filtration is preferably performed with a viscosity of the melt containing cellulose ester of 10,000 P or less, more preferably 5000 P or less, even more preferably 1000 P or less, and even more preferably 500 P or less. As the filter medium, conventionally known materials such as glass fibers, cellulose fibers, filter paper, and fluorine resins such as tetrafluoroethylene resin are preferably used, and ceramics, metals and the like are particularly preferably used. The absolute filtration accuracy is preferably 50 μm or less, more preferably 30 μm or less, still more preferably 10 μm or less, and even more preferably 5 μm or less. These can be used in combination as appropriate. The filter medium can be either a surface type or a depth type, but the depth type is preferably used because it is relatively less clogged.

  In another embodiment, a cellulose ester obtained by dissolving the raw material cellulose ester at least once in a solvent and then drying the solvent may be used. In that case, a cellulose ester which is dissolved in a solvent together with at least one of a plasticizer, an ultraviolet absorber, a deterioration inhibitor, an antioxidant and a matting agent and then dried is used. As the solvent, a good solvent used in a solution casting method such as methylene chloride, methyl acetate or dioxolane can be used, and a poor solvent such as methanol, ethanol or butanol may be used at the same time. You may cool to -20 degrees C or less in the process of dissolution, or you may heat to 80 degrees C or more. When such a cellulose ester is used, each additive in a molten state can be easily made uniform, and optical characteristics can be made uniform.

  The polarizing plate protective film of the present invention may be appropriately mixed with polymer components other than cellulose ester. The polymer component to be mixed is preferably one having excellent compatibility with the cellulose ester, and the transmittance when formed into a film is preferably 80% or more, more preferably 90% or more, and further preferably 92% or more.

"Antioxidant"
Since the cellulose ester is accelerated not only by heat but also by oxygen, the polarizing plate protective film of the present invention preferably contains an antioxidant as a stabilizer.

  In particular, in a high temperature environment in which melt film formation is performed, decomposition of the cellulose ester film molding material by heat and oxygen is promoted, and therefore, an antioxidant is preferably contained.

  Moreover, in this invention, it is also preferable to wash | clean in antioxidant presence at the time of suspension washing by the poor solvent of a cellulose ester. The antioxidant to be used is not limited as long as it is a compound that inactivates radicals generated in the cellulose ester or suppresses deterioration of the cellulose ester caused by addition of oxygen to the radical generated in the cellulose ester. be able to.

  The antioxidant used for suspension washing of the cellulose ester may remain in the cellulose ester after washing. The remaining amount is preferably 0.01 to 2000 ppm, more preferably 0.05 to 1000 ppm. More preferably, it is 0.1-100 ppm.

  The antioxidant useful in the present invention can be used without limitation as long as it is a compound that suppresses the deterioration of the cellulose ester film molding material due to oxygen. Among them, the useful antioxidants include phenolic compounds, hindered amines. Examples include compounds, phosphorus compounds, sulfur compounds, heat-resistant processing stabilizers, oxygen scavengers, and among these, phenol compounds, hindered amine compounds, and phosphorus compounds are particularly preferable. By blending these compounds, it is possible to prevent coloring and strength reduction of the molded product due to heat, thermal oxidation degradation, and the like without reducing transparency, heat resistance, and the like. These antioxidants can be used alone or in combination of two or more.

(Phenolic compounds)
Phenol compounds are known compounds and are described, for example, in columns 12 to 14 of US Pat. No. 4,839,405, and include 2,6-dialkylphenol derivative compounds. Among such compounds, preferred compounds are those represented by the following general formula (A).

Wherein, R ₁₁ to R ₁₅ represents a substituent. Examples of the substituent include a hydrogen atom, a halogen atom (eg, fluorine atom, chlorine atom, etc.), an alkyl group (eg, methyl group, ethyl group, isopropyl group, hydroxyethyl group, methoxymethyl group, trifluoromethyl group, t-butyl group). Etc.), cycloalkyl groups (eg cyclopentyl group, cyclohexyl group etc.), aralkyl groups (eg benzyl group, 2-phenethyl group etc.), aryl groups (eg phenyl group, naphthyl group, p-tolyl group, p-chlorophenyl group etc.) ), Alkoxy group (eg methoxy group, ethoxy group, isopropoxy group, butoxy group etc.), aryloxy group (eg phenoxy group etc.), cyano group, acylamino group (eg acetylamino group, propionylamino group etc.), alkylthio group (For example, methylthio group, ethylthio group, butylthio group, etc.) Arylthio group (for example, phenylthio group), sulfonylamino group (for example, methanesulfonylamino group, benzenesulfonylamino group, etc.), ureido group (for example, 3-methylureido group, 3,3-dimethylureido group, 1,3-dimethylureido) Group), sulfamoylamino group (dimethylsulfamoylamino group etc.), carbamoyl group (eg methylcarbamoyl group, ethylcarbamoyl group, dimethylcarbamoyl group etc.), sulfamoyl group (eg ethylsulfamoyl group, dimethylsulfamoyl group) Moyl group etc.), alkoxycarbonyl group (eg methoxycarbonyl group, ethoxycarbonyl group etc.), aryloxycarbonyl group (eg phenoxycarbonyl group etc.), sulfonyl group (eg methanesulfonyl group, butanesulfonyl group, phenyl) Sulfonyl group etc.), acyl group (eg acetyl group, propanoyl group, butyroyl group etc.), amino group (methylamino group, ethylamino group, dimethylamino group etc.), cyano group, hydroxy group, nitro group, nitroso group, amine Oxide group (eg pyridine-oxide group), imide group (eg phthalimide group etc.), disulfide group (eg benzene disulfide group, benzothiazolyl-2-disulfide group etc.), carboxyl group, sulfo group, heterocyclic group (eg pyrrole group) Pyrrolidyl group, pyrazolyl group, imidazolyl group, pyridyl group, benzimidazolyl group, benzthiazolyl group, benzoxazolyl group, etc.). These substituents may be further substituted.

Moreover, the phenol type compound whose R < ₁₁ > is a hydrogen atom and R < ₁₂ >, R < ₁₆ > is a t-butyl group is preferable. Specific examples of the phenol compound include n-octadecyl 3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate, n-octadecyl 3- (3,5-di-t-butyl-4 -Hydroxyphenyl) -acetate, n-octadecyl 3,5-di-t-butyl-4-hydroxybenzoate, n-hexyl 3,5-di-t-butyl-4-hydroxyphenylbenzoate, n-dodecyl 3,5 -Di-t-butyl-4-hydroxyphenylbenzoate, neo-dodecyl 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, dodecyl beta (3,5-di-t-butyl-4 -Hydroxyphenyl) propionate, ethyl α- (4-hydroxy-3,5-di-t-butylphenyl) isobutyrate, octadecyl α- (4-hydroxy-3,5-di-t-butylphenyl) isobutyrate, octadecyl α- (4-hydroxy-3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2- (n- Octylthio) ethyl 3,5-di-t-butyl-4-hydroxy-benzoate, 2- (n-octylthio) ethyl 3,5-di-t-butyl-4-hydroxy-phenylacetate, 2- (n-octadecyl) Thio) ethyl 3,5-di-t-butyl-4-hydroxyphenyl acetate, 2- (n-octadecylthio) ethyl 3,5-di-t-butyl-4-hydroxy-benzoate, 2- (2-hydroxy Ethylthio) ethyl 3,5-di-t-butyl-4-hydroxybenzoate, diethyl glycol bis- (3,5-di-t-butyl-4- Droxy-phenyl) propionate, 2- (n-octadecylthio) ethyl 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, stearamide N, N-bis- [ethylene 3- (3,5 -Di-t-butyl-4-hydroxyphenyl) propionate], n-butylimino N, N-bis- [ethylene 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], 2- ( 2-stearoyloxyethylthio) ethyl 3,5-di-tert-butyl-4-hydroxybenzoate, 2- (2-stearoyloxyethylthio) ethyl 7- (3-methyl-5-tert-butyl-4-hydroxy) Phenyl) heptanoate, 1,2-propylene glycol bis- [3- (3,5-di-t-butyl-4-hydroxypheny ) Propionate], ethylene glycol bis- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], neopentyl glycol bis- [3- (3,5-di-t-butyl-4) -Hydroxyphenyl) propionate], ethylene glycol bis- (3,5-di-t-butyl-4-hydroxyphenylacetate), glycerin-ln-octadecanoate-2,3-bis- (3,5 -Di-t-butyl-4-hydroxyphenyl acetate), pentaerythritol-tetrakis- [3- (3 ', 5'-di-t-butyl-4'-hydroxyphenyl) propionate], 1,1,1- Trimethylolethane-tris- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], sorbitol Oxa- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2-hydroxyethyl 7- (3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, 2- Stearoyloxyethyl 7- (3-methyl-5-t-butyl-4-hydroxyphenyl) heptanoate, 1,6-n-hexanediol-bis [(3 ', 5'-di-t-butyl-4-hydroxy Phenyl) propionate], pentaerythritol-tetrakis (3,5-di-t-butyl-4-hydroxyhydrocinnamate). Phenol compounds of the above type are commercially available, for example, from Ciba Specialty Chemicals under the trade names “Irganox 1076” and “Irganox 1010”.

(Hindered amine compounds)
As one of the antioxidants useful in the present invention, a hindered amine compound represented by the following general formula (B) is preferable.

Wherein, R ₂₁ to R ₂₇ represents a substituent. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A). R ₂₄ is a hydrogen atom, a methyl group, R ₂₇ is a hydrogen _{atom, R 22, R 23, R} 25, R 26 is preferably a methyl group.

  Specific examples of hindered amine compounds include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (2,2,6,6-tetramethyl-4-piperidyl) succinate, bis (1 , 2,2,6,6-pentamethyl-4-piperidyl) sebacate, bis (N-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (N-benzyloxy-2,2) , 6,6-tetramethyl-4-piperidyl) sebacate, bis (N-cyclohexyloxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6- Pentamethyl-4-piperidyl) 2- (3,5-di-t-butyl-4-hydroxybenzyl) -2-butylmalonate, bis (1-acryloyl-2,2,6,6- Tramethyl-4-piperidyl) 2,2-bis (3,5-di-tert-butyl-4-hydroxybenzyl) -2-butylmalonate, bis (1,2,2,6,6-pentamethyl-4- Piperidyl) decanedioate, 2,2,6,6-tetramethyl-4-piperidyl methacrylate, 4- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] -1- [ 2- (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy) ethyl] -2,2,6,6-tetramethylpiperidine, 2-methyl-2- (2,2, 6,6-tetramethyl-4-piperidyl) amino-N- (2,2,6,6-tetramethyl-4-piperidyl) propionamide, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) 1,2,3,4-butane tetracarboxylate, tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) 1,2,3,4-butane tetracarboxylate, and the like.

  Further, it may be a polymer type compound. As specific examples, N, N ′, N ″, N ″ ′-tetrakis- [4,6-bis- [butyl- (N-methyl-2,2,6, 6-tetramethylpiperidin-4-yl) amino] -triazin-2-yl] -4,7-diazadecane-1,10-diamine, dibutylamine and 1,3,5-triazine-N, N′-bis ( 2,2,6,6-tetramethyl-4-piperidyl) -1,6-hexamethylenediamine and N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine polycondensate, di Polycondensate of butylamine, 1,3,5-triazine and N, N′-bis (2,2,6,6-tetramethyl-4-piperidyl) butylamine, poly [{(1,1,3,3 -Tetramethylbutyl) amino-1,3,5-tri Gin-2,4-diyl} {(2,2,6,6-tetramethyl-4-piperidyl) imino} hexamethylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}], Between 1,6-hexanediamine-N, N'-bis (2,2,6,6-tetramethyl-4-piperidyl) and morpholine-2,4,6-trichloro-1,3,5-triazine Polycondensate, poly [(6-morpholino-s-triazine-2,4-diyl) [(2,2,6,6, -tetramethyl-4-piperidyl) imino] -hexamethylene [(2,2, 6,6-tetramethyl-4-piperidyl) imino]] and other high molecular weight HALS in which a plurality of piperidine rings are bonded via a triazine skeleton; dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl -1-piperidine Polymer with tanol, 1,2,3,4-butanetetracarboxylic acid, 1,2,2,6,6-pentamethyl-4-piperidinol and 3,9-bis (2-hydroxy-1,1-dimethyl) (Ethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane and the like, and the like are exemplified by compounds in which a piperidine ring is bonded through an ester bond, but the present invention is not limited thereto. It is not a thing.

  Among these, polycondensates of dibutylamine, 1,3,5-triazine and N, N′-bis (2,2,6,6-tetramethyl-4-piperidyl) butylamine, poly [{(1, 1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl} {(2,2,6,6-tetramethyl-4-piperidyl) imino} hexamethylene {(2 , 2,6,6-tetramethyl-4-piperidyl) imino}], a polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol, etc. Those having a molecular weight (Mn) of 2,000 to 5,000 are preferred.

  The hindered phenol compounds of the above type are commercially available from Ciba Specialty Chemicals under the trade names “Tinvin 144” and “Tinuvin 770” and “ADK STAB LA-52” from Asahi Denka Kogyo Co., Ltd.

(Phosphorus compounds)
As one of the antioxidants useful in the present invention, a moiety represented by the following general formulas (C-1), (C-2), (C-3), (C-4), (C-5) A compound having a structure in the molecule is preferred.

In the formula, Ph ₁ and Ph ′ ₁ represent a substituent. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A). More preferably, Ph ₁ and Ph ′ ₁ represent a phenylene group, and the hydrogen atom of the phenylene group is a phenyl group, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, or 6 to 12 carbon atoms. Or an alkyl cycloalkyl group or an aralkyl group having 7 to 12 carbon atoms. Ph ₁ and Ph ′ ₁ may be the same as or different from each other. X represents a single bond, a sulfur atom or a —CHR ₆ — group. R ₆ represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 5 to 8 carbon atoms. These may be substituted with a substituent having the same meaning as the substituent represented by R _{11 to} R ₁₅ in the general formula (A).

In the formula, Ph ₂ and Ph ′ ₂ represent substituents. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A). More preferably, Ph ₂ and Ph ′ ₂ represent a phenyl group or a biphenyl group, and the hydrogen atom of the phenyl group or biphenyl group is an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, or a carbon number. It may be substituted with a 6-12 alkylcycloalkyl group or an aralkyl group having 7-12 carbon atoms. Ph ₂ and Ph ′ ₂ may be the same as or different from each other. These may be substituted with a substituent having the same meaning as the substituent represented by R _{11 to} R ₁₅ in the general formula (A).

In the formula, Ph ₃ represents a substituent. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A). More preferably, Ph ₃ represents a phenyl group or a biphenyl group, and the hydrogen atom of the phenyl group or biphenyl group is an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, or a 6 to 12 carbon atom. It may be substituted with an alkylcycloalkyl group or an aralkyl group having 7 to 12 carbon atoms. These may be substituted with a substituent having the same meaning as the substituent represented by R _{11 to} R ₁₅ in the general formula (A).

In the formula, Ph ₄ represents a substituent. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A). More preferably, Ph ₄ represents an alkyl group having 1 to 20 carbon atoms or a phenyl group, and the alkyl group or phenyl group is a substituent having the same meaning as the substituent represented by R _{11 to} R ₁₅ in the general formula (A). It may be substituted by a group.

In the formula, Ph ₅ , Ph ′ ₅ and Ph ″ ₅ represent substituents. The substituents have the same meanings as the substituents represented by R _{11 to} R ₁₅ in the general formula (A). More preferably, Ph ₅ , Ph ′ ₅ and Ph ″ ₅ represent an alkyl group or phenyl group having 1 to 20 carbon atoms, and the alkyl group or phenyl group is a substituent represented by R _{11 to} R ₁₅ in the general formula (A). It may be substituted with a substituent having the same meaning as

  Specific examples of phosphorus compounds include triphenyl phosphite, diphenylisodecyl phosphite, phenyl diisodecyl phosphite, tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, tris (2,4-di-). t-butylphenyl) phosphite, 10- (3,5-di-t-butyl-4-hydroxybenzyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 6- [ 3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1.3.2] dioxaphosphine Monophosphite compounds such as pin and tridecyl phosphite; 4,4'-butylidene-bis (3-methyl-6-t-butyl) Diphosphite compounds such as phenyl-di-tridecyl phosphite), 4,4'-isopropylidene-bis (phenyl-di-alkyl (C12-C15) phosphite); triphenylphosphonite, tetrakis (2,4- Di-tert-butylphenyl) [1,1-biphenyl] -4,4'-diylbisphosphonite, tetrakis (2,4-di-tert-butyl-5-methylphenyl) [1,1-biphenyl]- Phosphonite compounds such as 4,4'-diylbisphosphonite; phosphinite compounds such as triphenylphosphinite and 2,6-dimethylphenyldiphenylphosphinite; triphenylphosphine and tris (2,6-dimethoxyphenyl) Phosphine compounds such as phosphine; and the like.

  Phosphorus compounds of the above type are, for example, from Sumitomo Chemical Co., Ltd., “Sumizer GP”, from Asahi Denka Kogyo Co., Ltd. It is commercially available under the trade name “IRGAFOS P-EPQ” from Specialty Chemicals Co., Ltd. and “GSY-P101” from Sakai Chemical Co., Ltd.

  Moreover, the following compound is mentioned.

(Sulfur compounds)
As one of the antioxidants useful in the present invention, a sulfur compound represented by the following general formula (D) is preferable.

In the formula, R ₃₁ and R ₃₂ represent a substituent. The substituent is synonymous with the substituents represented by R ₁₁ to R ₁₅ in the general formula (A).

  Specific examples of the sulfur compound include dilauryl 3,3-thiodipropionate, dimyristyl 3,3'-thiodipropionate, distearyl 3,3-thiodipropionate, lauryl stearyl 3,3-thiodipropioate. And pentaerythritol-tetrakis (β-lauryl-thio-propionate), 3,9-bis (2-dodecylthioethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane and the like. .

  The above-mentioned types of sulfur compounds are commercially available, for example, from Sumitomo Chemical Co., Ltd. under the trade names “Sumizer TPL-R” and “Sumizer TP-D”.

  The antioxidant is preferably removed from impurities such as residual acids, inorganic salts, organic low molecules, etc. that are carried over from production or generated during storage, more preferably 99% or more in purity, like the cellulose ester described above. It is. The residual acid and water are preferably 0.01 to 100 ppm. When melt-forming cellulose ester, thermal degradation can be suppressed, and film-forming stability, optical properties of the film, and mechanical properties are improved.

  The antioxidant is preferably added in an amount of 0.1 to 10% by mass, more preferably 0.2 to 5% by mass, and further preferably 0.5 to 2% by mass. Two or more of these may be used in combination.

  If the addition amount of the antioxidant is too small, the stabilizing effect is low at the time of melting, so the effect is not obtained, and if the addition amount is too small, the transparency as a film is reduced from the viewpoint of compatibility with the cellulose ester. Cause the film to become brittle.

<Acid scavenger>
Cellulose ester is preferably decomposed by an acid in a high temperature environment where melt film formation is performed. Therefore, the polarizing plate protective film of the present invention preferably contains an acid scavenger as a stabilizer. Any acid scavenger useful in the present invention can be used without limitation as long as it is a compound that reacts with an acid to inactivate the acid, and is described in U.S. Pat. No. 4,137,201. A compound having an epoxy group is preferred. Epoxy compounds as such acid scavengers are known in the art and include polyglycols derived by condensation of diglycidyl ethers of various polyglycols, particularly about 8-40 moles of ethylene oxide per mole of polyglycol. Glycol, diglycidyl ether of glycerol, etc., metal epoxy compounds (such as those conventionally used in and with vinyl chloride polymer compositions), epoxidized ether condensation products, diphenols of bisphenol A Glycidyl ether (ie, 4,4'-dihydroxydiphenyldimethylmethane), epoxidized unsaturated fatty acid ester (especially an ester of an alkyl of about 4 to 2 carbon atoms of a fatty acid of 2 to 22 carbon atoms (for example, Butyl epoxy stearate) And epoxidized vegetable oils and other unsaturated natural oils (sometimes epoxies) that may be represented and exemplified by compositions of various epoxidized long chain fatty acid triglycerides and the like (e.g. Natural fatty glycerides or unsaturated fatty acids, which generally contain 12 to 22 carbon atoms). Further, as a commercially available epoxy group-containing epoxide resin compound, EPON 815C and other epoxidized ether oligomer condensation products of the following general formula (5) can also be preferably used.

  In formula, n is an integer of 0-12. Other acid scavengers that can be used include those described in paragraphs 87 to 105 of JP-A-5-194788.

  The acid scavenger is preferably added in an amount of 0.1 to 10% by mass, more preferably 0.2 to 5% by mass, and further preferably 0.5 to 2% by mass. Two or more of these may be used in combination.

  In addition, although an acid scavenger may be called an acid scavenger, an acid capture agent, an acid catcher, etc., in this invention, it can use without a difference by these names.

<Ultraviolet absorber>
The ultraviolet absorber is excellent in the ability to absorb ultraviolet rays having a wavelength of 370 nm or less from the viewpoint of preventing deterioration of the polarizer and the display device with respect to ultraviolet rays, and has little absorption of visible light having a wavelength of 400 nm or more from the viewpoint of liquid crystal display properties. Those are preferred. Examples of the ultraviolet absorber used in the present invention include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, triazine compounds, and the like. However, benzophenone compounds, less colored benzotriazole compounds, and triazine compounds are preferable. Further, ultraviolet absorbers described in JP-A Nos. 10-182621 and 8-337574, and polymer ultraviolet absorbers described in JP-A Nos. 6-148430 and 2003-113317 may be used.

  Specific examples of the benzotriazole ultraviolet absorber include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-tert-butylphenyl) benzo Triazole, 2- (2'-hydroxy-3'-tert-butyl-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-tert-butylphenyl) -5 Chlorobenzotriazole, 2- (2′-hydroxy-3 ′-(3 ″, 4 ″, 5 ″, 6 ″ -tetrahydrophthalimidomethyl) -5′-methylphenyl) benzotriazole, 2,2-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol), 2- (2'-hydroxy- '-Tert-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- (2H-benzotriazol-2-yl) -6- (straight and side chain dodecyl) -4-methylphenol, octyl- 3- [3-tert-butyl-4-hydroxy-5- (chloro-2H-benzotriazol-2-yl) phenyl] propionate and 2-ethylhexyl-3- [3-tert-butyl-4-hydroxy-5 A mixture of (5-chloro-2H-benzotriazol-2-yl) phenyl] propionate can be mentioned, but is not limited thereto.

  Commercially available products include TINUVIN 171, TINUVIN 234, TINUVIN 360 (all manufactured by Ciba Specialty Chemicals), and LA31 (manufactured by Asahi Denka).

  Specific examples of benzophenone compounds include 2,4-dihydroxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-5-sulfobenzophenone, bis (2-methoxy-4-hydroxy- 5-benzoylphenylmethane) and the like, but are not limited thereto.

  In the present invention, the ultraviolet absorber is preferably added in an amount of 0.1 to 5% by mass, more preferably 0.2 to 3% by mass, and further preferably 0.5 to 2% by mass. Two or more of these may be used in combination.

  These benzotriazole structures and benzophenone structures may be part of the polymer or regularly pendant to the polymer, and the molecular structure of other additives such as plasticizers, antioxidants, and acid scavengers. Some may be introduced.

《Plasticizer》
In the production of the cellulose ester film according to the present invention, it is preferable to add at least one plasticizer in the film forming material.

  Generally, a plasticizer is an additive having an effect of improving brittleness or imparting flexibility by being added to a polymer, but in the present invention, a cellulose ester alone is used. A plasticizer is added to lower the melting temperature than the melting temperature, and to lower the melt viscosity of the film constituent material containing the plasticizer than the cellulose resin alone at the same heating temperature. Moreover, since it adds also in order to improve the hydrophilic property of a cellulose ester and to improve the moisture permeability of a cellulose-ester film, it has a function as a moisture-permeation preventive agent.

  Here, the melting temperature of the film constituting material means a temperature at which the material is heated and fluidity is developed. In order to melt and flow the cellulose ester, it is necessary to heat at least a temperature higher than the glass transition temperature. Above the glass transition temperature, the elastic modulus or viscosity decreases due to heat absorption, and fluidity is exhibited. However, in cellulose esters, the molecular weight of the cellulose ester may decrease due to thermal decomposition at the same time as melting at high temperatures, which may adversely affect the mechanical properties of the resulting film. Therefore, it is necessary to melt the cellulose ester at the lowest possible temperature. is there. In order to lower the melting temperature of the film constituent material, it can be achieved by adding a plasticizer having a melting point or glass transition temperature lower than the glass transition temperature of the cellulose ester.

  The cellulose ester film according to the present invention contains, as a plasticizer, an ester compound having a structure obtained by condensing an organic acid represented by the following general formula (1) and a trivalent or higher alcohol as a plasticizer in an amount of 1 to 25% by mass. It is a cellulose-ester film characterized by doing. When the content is less than 1% by mass, the effect of improving the flatness is not recognized, and when the content is more than 25% by mass, bleeding out easily occurs and the temporal stability of the film decreases, which is not preferable. More preferred is a cellulose ester film containing 3 to 20% by mass of a plasticizer, and further preferred is a cellulose ester film containing 5 to 15% by mass.

In the formula, R _{1 to} R ₅ represent a hydrogen atom or a cycloalkyl group, an aralkyl group, an alkoxy group, a cycloalkoxy group, an aryloxy group, an aralkyloxy group, an acyl group, a carbonyloxy group, an oxycarbonyl group, or an oxycarbonyloxy group. These may be further substituted. L represents a linking group and represents a substituted or unsubstituted alkylene group, an oxygen atom, or a direct bond.

The cycloalkyl group represented by R _{1 to} R ₅ is preferably a cycloalkyl group having 3 to 8 carbon atoms, and specifically, a group such as cyclopropyl, cyclopentyl, cyclohexyl and the like. These groups may be substituted, and preferred substituents include halogen atoms such as chlorine atom, bromine atom, fluorine atom, hydroxyl group, alkyl group, alkoxy group, cycloalkoxy group, aralkyl group (this phenyl group). The group may be further substituted with an alkyl group or a halogen atom), an alkenyl group such as a vinyl group or an allyl group, or a phenyl group (this phenyl group may be further substituted with an alkyl group or a halogen atom). Phenoxy group (this phenyl group may be further substituted by an alkyl group or a halogen atom), an acyl group having 2 to 8 carbon atoms such as an acetyl group or a propionyl group, an acetyloxy group, or a propionyloxy group. And an unsubstituted carbonyloxy group having 2 to 8 carbon atoms such as a group.

The aralkyl group represented by R _{1 to} R ₅ represents a group such as a benzyl group, a phenethyl group, and a γ-phenylpropyl group, and these groups may be substituted. Preferred substituents include The group which may be substituted with the said cycloalkyl group can be mentioned similarly.

Examples of the alkoxy group represented by R _{1 to} R ₅ include an alkoxy group having 1 to 8 carbon atoms, specifically, methoxy, ethoxy, n-propoxy, n-butoxy, n-octyloxy, isopropoxy. , Alkoxy groups such as isobutoxy, 2-ethylhexyloxy, or t-butoxy. These groups may be substituted, and preferred substituents include halogen atoms such as chlorine atom, bromine atom, fluorine atom, hydroxyl group, alkoxy group, cycloalkoxy group, aralkyl group (this phenyl group). May be substituted with an alkyl group or a halogen atom), an alkenyl group, a phenyl group (this phenyl group may be further substituted with an alkyl group or a halogen atom), an aryloxy group (for example, phenoxy) An acyl group such as an acetyl group or a propionyl group, or an aryl group such as an acetyloxy group or a propionyloxy group (the phenyl group may be further substituted with an alkyl group or a halogen atom). Arylcarbonyl groups such as unsubstituted acyloxy groups and benzoyloxy groups Shi group.

Examples of the cycloalkoxy group represented by R _{1 to} R ₅ include an unsubstituted cycloalkoxy group having 1 to 8 carbon atoms, specifically, cyclopropyloxy, cyclopentyloxy, cyclohexyl. And groups such as oxy. In addition, these groups may be substituted, and preferred substituents include the same groups that may be substituted with the cycloalkyl group.

Examples of the aryloxy group represented by R _{1 to} R ₅ include a phenoxy group, and the phenyl group includes a substituent that is exemplified as a group that may be substituted with the cycloalkyl group such as an alkyl group or a halogen atom. May be substituted.

Examples of the aralkyloxy group represented by R _{1 to} R ₅ include a benzyloxy group, a phenethyloxy group, and the like. These substituents may be further substituted. Preferred substituents include the above-mentioned cycloalkyl. The group which may be substituted with a group can be mentioned similarly.

Examples of the acyl group represented by R _{1 to} R ₅ include an unsubstituted acyl group having 2 to 8 carbon atoms such as an acetyl group and a propionyl group (the hydrocarbon group of the acyl group includes alkyl, alkenyl, alkynyl). These substituents may be further substituted, and preferred substituents include the same groups that may be substituted with the cycloalkyl group.

The carbonyloxy group represented by R _{1 to} R ₅ is an unsubstituted acyloxy group having 2 to 8 carbon atoms such as acetyloxy group and propionyloxy group (the hydrocarbon group of the acyl group is alkyl, alkenyl, alkynyl). And arylcarbonyloxy groups such as a benzoyloxy group, and these groups may be further substituted with the same groups as those which may be substituted with the cycloalkyl group.

The oxycarbonyl group represented by R _{1 to} R ₅ represents an alkoxycarbonyl group such as a methoxycarbonyl group, an ethoxycarbonyl group or a propyloxycarbonyl group, or an aryloxycarbonyl group such as a phenoxycarbonyl group. These substituents may be further substituted, and preferred examples of the substituent include the same groups that may be substituted with the cycloalkyl group.

The oxycarbonyloxy group represented by R _{1 to} R ₅ represents a C 1-8 alkoxycarbonyloxy group such as a methoxycarbonyloxy group, and these substituents may be further substituted. Preferable substituents include the same groups that may be substituted on the cycloalkyl group.

Any one of R _{1 to} R ₅ may be connected to each other to form a ring structure.

The linking group represented by L represents a substituted or unsubstituted alkylene group, an oxygen atom, or a direct bond, and the alkylene group is a group such as a methylene group, an ethylene group, or a propylene group. These groups may be further substituted with the groups mentioned as the groups that may be substituted with the groups represented by R _{1 to} R ₅ .

  Among these, a direct bond and an aromatic carboxylic acid are particularly preferable as the linking group represented by L.

In addition, the organic acid represented by the general formula (1) constituting the ester compound serving as a plasticizer in the present invention includes at least R ₁ or R ₂ having the alkoxy group, acyl group, oxycarbonyl group, carbonyl group. Those having an oxy group or an oxycarbonyloxy group are preferred. A compound having a plurality of substituents is also preferred.

  In the present invention, the organic acid for substituting the hydroxyl group of the trivalent or higher alcohol may be a single type or a plurality of types.

  In the present invention, the trihydric or higher alcohol compound that reacts with the organic acid represented by the general formula (1) to form a polyhydric alcohol ester compound is preferably a 3-20 valent aliphatic polyhydric alcohol. In the present invention, the trihydric or higher alcohol is preferably represented by the following general formula (3).

Formula (3) R '-(OH) _m
In the formula, R ′ represents an m-valent organic group, m represents a positive integer of 3 or more, and the OH group represents an alcoholic hydroxyl group. Particularly preferred is a polyhydric alcohol having 3 or 4 as m.

  Examples of preferred polyhydric alcohols include the following, but the present invention is not limited to these. Adonitol, arabitol, 1,2,4-butanetriol, 1,2,3-hexanetriol, 1,2,6-hexanetriol, glycerin, diglycerin, erythritol, pentaerythritol, dipentaerythritol, tripentaerythritol, ga Examples include lactitol, glucose, cellobiose, inositol, mannitol, 3-methylpentane-1,3,5-triol, pinacol, sorbitol, trimethylolpropane, trimethylolethane, and xylitol. In particular, glycerin, trimethylolethane, trimethylolpropane, and pentaerythritol are preferable.

  The ester of the organic acid represented by the general formula (1) and a trihydric or higher polyhydric alcohol can be synthesized by a known method. In the examples, typical synthesis examples are shown. A method of condensing an organic acid represented by the general formula (1) and a polyhydric alcohol in the presence of an acid, for example, There are a method of reacting with a polyhydric alcohol by leaving it as a chloride or an acid anhydride, a method of reacting a phenyl ester of an organic acid with a polyhydric alcohol, etc., and a method with a good yield is appropriately selected according to the target ester compound. It is preferable.

  As the plasticizer comprising an organic acid represented by the general formula (1) and an ester of a trihydric or higher polyhydric alcohol, a compound represented by the following general formula (2) is preferable.

In the formula, R _{6 to} R ₂₀ represent a hydrogen atom or a cycloalkyl group, an aralkyl group, an alkoxy group, a cycloalkoxy group, an aryloxy group, an aralkyloxy group, an acyl group, a carbonyloxy group, an oxycarbonyl group, or an oxycarbonyloxy group. These may be further substituted. R21 represents a hydrogen atom or an alkyl group.

The cycloalkyl group, aralkyl group, alkoxy group, cycloalkoxy group, aryloxy group, aralkyloxy group, acyl group, carbonyloxy group, oxycarbonyl group, and oxycarbonyloxy group of R _{6 to} R ₂₀ are represented by the above general formula ( The same group as R < ₁ > -R < ₅ > of 1) is mentioned.

  Although there is no restriction | limiting in particular in the molecular weight of the polyhydric alcohol ester obtained in this way, it is preferable that it is 300-1500, and it is further more preferable that it is 400-1000. A higher molecular weight is preferred because it is less likely to volatilize, and a smaller one is preferred in terms of moisture permeability and compatibility with cellulose ester.

  Below, the specific compound of a polyhydric alcohol ester is illustrated.

  In the production of the cellulose ester film according to the present invention, the plasticizer contains 1 to 25% by mass of an ester compound produced from at least the organic acid represented by the general formula (1) and a trihydric or higher polyhydric alcohol. However, it may be used in combination with other plasticizers.

  The ester compound composed of the organic acid represented by the general formula (1) and a trihydric or higher polyhydric alcohol has a high compatibility with the cellulose ester and can be added at a high addition rate. Even if a plasticizer and an additive are used in combination, bleeding out does not occur, and other types of plasticizers and additives can be easily used as needed.

  When other plasticizers are used in combination, the plasticizer is preferably contained at least 50% by mass or more of the entire plasticizer. More preferably 70% or more, still more preferably 80% or more. If it uses in such a range, even if it uses together with another plasticizer, the fixed effect that the planarity of the cellulose ester film at the time of melt casting can be improved can be acquired.

  Other plasticizers used in combination include aliphatic carboxylic acid-polyhydric alcohol plasticizers, unsubstituted aromatic carboxylic acids or cycloalkyl carboxylic acids as described in JP-A-2003-12823, paragraphs 30-33. Acid-polyhydric alcohol ester plasticizer or dioctyl adipate, dicyclohexyl adipate, diphenyl succinate, di-2-naphthyl-1,4-cyclohexanedicarboxylate, tricyclohexyl tricarbarate, tetra 3-methylphenyltetrahydrofuran-2, 3,4,5-tetracarboxylate, tetrabutyl-1,2,3,4-cyclopentanetetracarboxylate, triphenyl-1,3,5-cyclohexyltricarboxylate, triphenylbenzene-1,3,5- Tetracarboki Phthalates, plasticizers such as diethyl phthalate, dimethoxyethyl phthalate, dimethyl phthalate, dioctyl phthalate, dibutyl phthalate, di-2-ethylhexyl phthalate, dioctyl phthalate, dicyclohexyl phthalate, dicyclohexyl terephthalate, methyl phthalyl methyl glycolate, ethyl phthalate Polyethyl carboxylic acid esters such as ruethyl glycolate, propyl phthalyl propyl glycolate, butyl phthalyl butyl glycolate), citric acid plasticizers (acetyl trimethyl citrate, acetyl triethyl citrate, acetyl tributyl citrate, etc.) Plasticizer, triphenyl phosphate, biphenyl diphenyl phosphate, butylene bis (diethyl phosphate), ethylene bis (diphenyl) Sulfate), phenylene bis (dibutyl phosphate), phenylene bis (diphenyl phosphate) (Adeka Stub PFR manufactured by Asahi Denka), phenylene bis (dixylenyl phosphate) (Adeka Stub FP500 manufactured by Asahi Denka), bisphenol A diphenyl phosphate (Adeka Stub FP600 manufactured by Asahi Denka) And the like, for example, polyether plasticizers such as polymer polyesters described in paragraphs 49 to 56 of JP-A-2002-22529.

  However, the phosphate plasticizer generates a strong acid by hydrolysis, and promotes hydrolysis of the plasticizer itself and the cellulose ester. For this reason, phthalate plasticizers, polycarboxylic acid ester plasticizers, citrate ester plasticizers due to problems such as poor storage stability and the tendency of film coloration when used for melt formation of cellulose esters. It is preferable to use a plasticizer, a polyester plasticizer, or a polyether plasticizer.

  In addition, since the cellulose ester film according to the present invention has an influence as an optical application when colored, the yellowness (yellow index, YI) is preferably 3.0 or less, more preferably 1.0 or less. Yellowness can be measured based on JIS-K7103.

《Matting agent》
The cellulose ester film according to the present invention can contain a matting agent in order to impart slipperiness, optical and mechanical functions. Examples of the matting agent include inorganic compound fine particles and organic compound fine particles.

  The shape of the matting agent is preferably a spherical shape, a rod shape, a needle shape, a layer shape, a flat shape or the like. Examples of the matting agent include silicon dioxide, titanium dioxide, aluminum oxide, zirconium oxide, calcium carbonate, kaolin, talc, calcined calcium silicate, hydrated calcium silicate, aluminum silicate, magnesium silicate, and calcium phosphate. Examples thereof include inorganic fine particles such as oxides, phosphates, silicates, and carbonates, and crosslinked polymer fine particles. Among these, silicon dioxide is preferable because it can reduce the haze of the film. These fine particles are preferably surface-treated with an organic substance because the haze of the film can be reduced.

  The surface treatment is preferably performed with halosilanes, alkoxysilanes, silazane, siloxane, or the like. The larger the average particle size of the fine particles, the greater the sliding effect, and the smaller the average particle size, the better the transparency. The average primary particle size of the fine particles is in the range of 0.01 to 1.0 μm. The average particle diameter of primary particles of preferable fine particles is preferably 5 to 50 nm, and more preferably 7 to 14 nm. These fine particles are preferably used for generating irregularities of 0.01 to 1.0 μm on the surface of the cellulose ester film.

  Examples of the fine particles of silicon dioxide include Aerosil 200, 200V, 300, R972, R972V, R974, R202, R812, OX50, TT600 manufactured by Nippon Aerosil Co., Ltd., preferably Aerosil 200V, R972. , R972V, R974, R202, R812. Two or more kinds of these fine particles may be used in combination.

  When using 2 or more types together, it can mix and use in arbitrary ratios. Fine particles having different average particle sizes and materials, for example, Aerosil 200V and R972V can be used in a mass ratio of 0.1: 99.9 to 99.9: 0.1.

  These matting agents are preferably added by kneading. Further, as another form, after mixing and dispersing a matting agent previously dispersed in a solvent and a cellulose ester and / or a plasticizer and / or an ultraviolet absorber, a solid material obtained by volatilizing or precipitating the solvent is obtained. It is preferable to use it in the production process of the ester melt from the viewpoint that the matting agent can be uniformly dispersed in the cellulose resin.

  The matting agent can also be added to improve the mechanical, electrical and optical properties of the film.

  In addition, although the slipperiness of the obtained cellulose ester film improves as these fine particles are added, the haze increases as the amount is added, so the content is preferably 0.001 to 5% by mass, more preferably. It is 0.005-1 mass%, More preferably, it is 0.01-0.5 mass%.

  As the cellulose ester film according to the present invention, if the haze value exceeds 1.0%, the haze value is affected as an optical material. Therefore, the haze value is preferably less than 1.0%, more preferably less than 0.5%. It is. The haze value can be measured based on JIS-K7136.

  The film constituent material is required to have little or no volatile component in the melting and film forming process. This is for foaming during heating and melting to reduce or avoid defects inside the film and flatness deterioration of the film surface.

  The content of the volatile component when the film constituent material is melted is 1% by mass or less, preferably 0.5% by mass or less, more preferably 0.2% by mass or less, and even more preferably 0.1% by mass or less. It is desirable that In the present invention, a heat loss from 30 ° C. to 250 ° C. is determined using a differential thermogravimetric measuring device (TG / DTA200 manufactured by Seiko Denshi Kogyo Co., Ltd.), and the amount is defined as the content of volatile components.

  It is preferable that the film constituent material used removes volatile components typified by the moisture and the solvent before film formation or during heating. A known drying method can be applied as the removing method, and it can be performed by a method such as a heating method, a reduced pressure method, a heated reduced pressure method, or the like, and may be performed in air or in an atmosphere where nitrogen is selected as an inert gas. When performing these known drying methods, it is preferable in terms of film quality to be performed in a temperature range in which the film constituting material does not decompose.

  By drying prior to film formation, the generation of volatile components can be reduced, and the resin can be divided into a single resin, or at least one mixture or compatible material other than resin, and dried. You can also The drying temperature is preferably 70 ° C. or higher. When a material having a glass transition temperature is present in the material to be dried, heating to a drying temperature higher than the glass transition temperature may cause the material to melt and become difficult to handle. It is preferable that it is below the temperature. When a plurality of substances have a glass transition temperature, the glass transition temperature with the lower glass transition temperature is used as a reference. More preferably, they are 70 degreeC or more and (glass transition temperature-5) degreeC or less, More preferably, they are 110 degreeC or more and (glass transition temperature-20) degreeC or less. The drying time is preferably 0.5 to 24 hours, more preferably 1 to 18 hours, and further preferably 1.5 to 12 hours. If the drying temperature is too low, the removal rate of volatile components will be low, and it will take too much time to dry. Further, the drying process may be divided into two or more stages. For example, the drying process includes a preliminary drying process for storing the material and a drying process immediately before the film is formed immediately before to 1 week before film formation. Also good.

<Melt casting method>
The cellulose ester film according to the present invention is preferably formed by melt casting. The molding method by melt casting that heats and melts without using the solvent (for example, methylene chloride, etc.) used in the solution casting method, more specifically, melt extrusion molding method, press molding method, inflation method, injection molding method And can be classified into blow molding, stretch molding and the like. Among these, in order to obtain a polarizing plate protective film having excellent mechanical strength and surface accuracy, the melt extrusion method is excellent.

  Hereafter, the manufacturing method of the film of this invention is demonstrated taking a melt extrusion method as an example.

  FIG. 1 is a schematic flow sheet showing the overall configuration of an apparatus for carrying out the method for producing a cellulose ester film according to the present invention, and FIG. 2 is an enlarged view of a cooling roll portion from a casting die.

  1 and 2, the method for producing a cellulose ester film according to the present invention involves mixing a film material such as a cellulose resin and then extruding it from a casting die 4 onto a first cooling roll 5 using an extruder 1. In addition to circumscribing the first cooling roll 5, the film is further circumscribed by a total of three cooling rolls, that is, the second cooling roll 7 and the third cooling roll 8, and solidified by cooling to form a film 10. Next, the film 10 peeled off by the peeling roll 9 is then stretched in the width direction by holding both ends of the film by the stretching device 12, and then wound by the winding device 16. In addition, a touch roll 6 is provided that clamps the molten film on the surface of the first cooling roll 5 in order to correct the flatness. The touch roll 6 has an elastic surface and forms a nip with the first cooling roll 5. Details of the touch roll 6 will be described later.

  In the method for producing a cellulose ester film according to the present invention, the conditions for melt extrusion can be carried out in the same manner as the conditions used for other thermoplastic resins such as polyester. The material is preferably dried beforehand. It is desirable to dry the moisture to 1000 ppm or less, preferably 200 ppm or less by using a vacuum or reduced pressure drier or a dehumidifying hot air drier.

  For example, the cellulose ester resin dried under hot air, vacuum or reduced pressure is melted at an extrusion temperature of about 200 to 300 ° C. using the extruder 1, filtered through a leaf disk type filter 2, etc. to remove foreign matters.

  When introducing into the extruder 1 from a supply hopper (not shown), it is preferable to prevent oxidative decomposition or the like under vacuum, reduced pressure, or inert gas atmosphere.

  When additives such as a plasticizer are not mixed in advance, they may be kneaded in the middle of the extruder. In order to add uniformly, it is preferable to use a mixing apparatus such as a static mixer 3.

  In the present invention, it is preferable that the cellulose resin and other additives such as a stabilizer added as necessary are mixed before melting. More preferably, the cellulose resin and the stabilizer are mixed first. Mixing may be performed by a mixer or the like, or may be mixed in the cellulose resin preparation process as described above. When a mixer is used, a general mixer such as a V-type mixer, a conical screw type mixer, a horizontal cylindrical type mixer, a Henschel mixer, or a ribbon mixer can be used.

  After the film constituent materials are mixed as described above, the mixture may be melted directly using the extruder 1 to form a film. Once the film constituent materials are pelletized, the pellets are extruded. The film may be melted by the machine 1 to form a film. When the film constituent material includes a plurality of materials having different melting points, a so-called braided semi-melt is once produced at a temperature at which only the material having a low melting point is melted, and the semi-melt is supplied to the extruder 1. It is also possible to form a film by introducing it. If the film component contains a material that is easily pyrolyzed, in order to reduce the number of times of melting, a method of directly forming a film without producing pellets, or after making a paste-like semi-molten material as described above A method of forming a film is preferred.

  As the extruder 1, various commercially available extruders can be used, but a melt-kneading extruder is preferable, and a single-screw extruder or a twin-screw extruder may be used. When forming a film directly without producing pellets from film constituent materials, it is preferable to use a twin-screw extruder because an appropriate degree of kneading is required. However, even with a single-screw extruder, the screw shape is a Maddock type. By changing to a kneading type screw such as a unimelt type or a dull mage, moderate kneading can be obtained, so that it can be used. When a pellet or braided semi-melt is once used as a film constituent material, it can be used in either a single screw extruder or a twin screw extruder.

  In the extruder 1 and the cooling step after extrusion, it is preferable to reduce the oxygen concentration by replacing with an inert gas such as nitrogen gas or reducing the pressure.

  The melting temperature of the film constituent material in the extruder 1 varies depending on the viscosity and discharge amount of the film constituent material, the thickness of the sheet to be produced, etc., but generally, with respect to the glass transition temperature Tg of the film, Tg or more and Tg + 100 ° C. or less, preferably Tg + 10 ° C. or more and Tg + 90 ° C. or less. The melt viscosity at the time of extrusion is 10 to 100,000 poise, preferably 100 to 10,000 poise. Further, the residence time of the film constituting material in the extruder 1 is preferably short, and is within 5 minutes, preferably within 3 minutes, more preferably within 2 minutes. Although the residence time depends on the type of the extruder 1 and the extrusion conditions, it can be shortened by adjusting the material supply amount, L / D, screw rotation speed, screw groove depth, etc. It is.

  The shape, rotation speed, and the like of the screw of the extruder 1 are appropriately selected depending on the viscosity, the discharge amount, and the like of the film constituent material. In the present invention, the shear rate in the extruder 1 is 1 / second to 10000 / second, preferably 5 / second to 1000 / second, more preferably 10 / second to 100 / second.

  The extruder 1 that can be used in the present invention is generally available as a plastic molding machine.

  The film constituent material extruded from the extruder 1 is sent to the casting die 4 and extruded from the slit of the casting die 4 into a film shape. The casting die 4 is not particularly limited as long as it is used for producing a sheet or a film. The material of the casting die 4 is sprayed or plated with hard chromium, chromium carbide, chromium nitride, titanium carbide, titanium carbonitride, titanium nitride, super steel, ceramic (tungsten carbide, aluminum oxide, chromium oxide), etc. Processing such as buffing, lapping using a # 1000 or higher grinding wheel, plane cutting using a # 1000 or higher diamond grinding wheel (the cutting direction is perpendicular to the resin flow direction), electrolytic polishing, electrolytic composite polishing, etc. And the like. A preferred material for the lip portion of the casting die 4 is the same as that of the casting die 4. The surface accuracy of the lip is preferably 0.5S or less, and more preferably 0.2S or less.

  The slit of the casting die 4 is configured so that the gap can be adjusted. This is shown in FIG. Of the pair of lips forming the slit 32 of the casting die 4, one is a flexible lip 33 having low rigidity and easily deformed, and the other is a fixed lip 34. A large number of heat bolts 35 are arranged at a constant pitch in the width direction of the casting die 4, that is, in the length direction of the slits 32. Each heat bolt 5 is provided with a block 36 having an embedded electric heater 37 and a cooling medium passage, and each heat bolt 35 penetrates each block 36 vertically. The base of the heat bolt 35 is fixed to the die body 31, and the tip is in contact with the outer surface of the flexible lip 33. While constantly cooling the block 36, the input to the embedded electric heater 37 is increased or decreased to increase or decrease the temperature of the block 36, thereby causing the heat bolt 35 to thermally expand and contract, thereby displacing the flexible lip 33 and thereby increasing the film thickness. adjust. Thickness gauges are installed at the required locations in the wake of the die, and the web thickness information detected thereby is fed back to the control device. The thickness information is compared with the set thickness information by the control device, and correction control comes from the same device. It is also possible to control the power or the ON rate of the heat bolt heating element by the amount signal. The heat bolt preferably has a length of 20 to 40 cm and a diameter of 7 to 14 mm, and a plurality of, for example, several tens of heat bolts are preferably arranged at a pitch of 20 to 40 mm. Instead of the heat bolt, a gap adjusting member mainly composed of a bolt for adjusting the slit gap by manually moving back and forth in the axial direction may be provided. The slit gap adjusted by the gap adjusting member is usually 200 to 1000 μm, preferably 300 to 800 μm, more preferably 400 to 600 μm.

  The first to third cooling rolls are made of seamless steel pipe having a wall thickness of about 20 to 30 mm, and the surface is finished to a mirror surface. Inside, a pipe for flowing a coolant is arranged so that heat can be absorbed from the film on the roll by the coolant flowing through the pipe. Of the first to third cooling rolls, the first cooling roll 5 corresponds to the rotary support of the present invention.

  On the other hand, the touch roll 6 in contact with the first cooling roll 5 has an elastic surface and is deformed along the surface of the first cooling roll 5 by the pressing force to the first cooling roll 5. A nip is formed between the two. That is, the touch roll 6 corresponds to the pinching rotary body of the present invention.

  In FIG. 4, the schematic cross section of one Embodiment (henceforth, touch roll A) of the touch roll 6 is shown. As shown in the drawing, the touch roll A has an elastic roller 42 disposed inside a flexible metal sleeve 41.

  The metal sleeve 41 is made of stainless steel having a thickness of 0.3 mm and has flexibility. If the metal sleeve 41 is too thin, the strength is insufficient, whereas if it is too thick, the elasticity is insufficient. For these reasons, the thickness of the metal sleeve 41 is preferably 0.1 to 1.5 mm. The elastic roller 42 is formed in a roll shape by providing a rubber 44 on the surface of a metal inner cylinder 43 that is rotatable via a bearing. When the touch roll A is pressed toward the first cooling roll 5, the elastic roller 42 presses the metal sleeve 41 against the first cooling roll 5, and the metal sleep 41 and the elastic roller 42 have the shape of the first cooling roll 5. It deforms corresponding to the familiar shape, and forms a nip with the first cooling roll. Cooling water 45 flows in a space formed between the metal sleeve 41 and the elastic roller 42.

  5 and 6 show a touch roll B which is another embodiment of the pinching rotator. The touch roll B includes a flexible, seamless stainless steel pipe (thickness 4 mm) outer cylinder 51, and a highly rigid metal inner cylinder 52 arranged on the same axis as the inner side of the outer cylinder 51. It is roughly composed. A coolant 54 flows in the space 53 between the outer cylinder 51 and the inner cylinder 52. Specifically, in the touch roll B, outer cylinder support flanges 56a and 56b are attached to the rotation shafts 55a and 55b at both ends, and a thin metal outer cylinder 51 is attached between the outer peripheral portions of the both outer cylinder support flanges 56a and 56b. Yes. A fluid supply pipe 59 is disposed in the same axial center in a fluid discharge hole 58 formed in the axial center portion of one rotary shaft 55a and forming a fluid return passage 57. The fluid supply pipe 59 is thin-walled. It is connected and fixed to a fluid shaft cylinder 60 arranged at the axial center in the metal outer cylinder 51. Inner cylinder support flanges 61a and 61b are attached to both ends of the fluid shaft cylinder 60, respectively, and a thickness of about 15 to 20 mm between the outer periphery of the inner cylinder support flanges 61a and 61b and the other end side outer cylinder support flange 56b. A metal inner cylinder 52 having a thickness is attached. A cooling liquid flow space 53 of, for example, about 10 mm is formed between the metal inner cylinder 52 and the thin metal outer cylinder 51, and the metal inner cylinder 52 has a flow space 53 and an inner space near both ends. An outlet 52a and an inlet 52b are formed to communicate with the intermediate passages 62a and 62b outside the cylinder support flanges 61a and 61b, respectively.

  Further, the outer cylinder 51 is thinned within a range in which the thin cylinder theory of elastic mechanics can be applied in order to have flexibility, flexibility, and resilience close to rubber elasticity. The flexibility evaluated by the thin-walled cylinder theory is expressed by the thickness t / roll radius r, and the flexibility increases as t / r decreases. In this touch roll B, the flexibility is the optimum condition when t / r ≦ 0.03. Usually, the touch roll generally used has a roll diameter R = 200 to 500 mm (roll radius r = R / 2), a roll effective width L = 500 to 1600 mm, and a horizontally long shape with r / L <1. is there. As shown in FIG. 6, for example, when the roll diameter R = 300 mm and the roll effective width L = 1200 mm, the appropriate range of the wall thickness t is 150 × 0.03 = 4.5 mm or less, but the molten sheet width is 1300 mm. On the other hand, when the average linear pressure is clamped at 98 N / cm, the equivalent spring constant is equal by setting the wall thickness of the outer cylinder 51 to 3 mm compared to the rubber roll of the same shape. The nip width k in the roll rotation direction of the nip is also about 9 mm, which is almost the same as the nip width of this rubber roll of about 12 mm. The deflection amount at the nip width k is about 0.05 to 0.1 mm.

  Here, t / r ≦ 0.03. However, in the case of a general roll diameter R = 200 to 500 mm, flexibility is sufficiently obtained especially in the range of 2 mm ≦ t ≦ 5 mm. Thinning by processing can be easily performed, and it is an extremely practical range. If the wall thickness is 2 mm or less, high-precision processing cannot be performed due to elastic deformation during processing.

  The converted value of 2 mm ≦ t ≦ 5 mm is 0.008 ≦ t / r ≦ 0.05 with respect to a general roll diameter, but in practical use, the roll diameter under the condition of t / r≈0.03. The wall thickness should be increased in proportion to For example, when roll diameter: R = 200, t = 2 to 3 mm, and when roll diameter: R = 500, t = 4 to 5 mm.

  The touch rolls A and B are urged toward the first cooling roll by urging means (not shown). The urging force of the urging means is F, and the value F / W (linear pressure) obtained by dividing the width of the film in the nip in the direction along the rotation axis of the first cooling roll 5 is 9.8 to 147 N / cm. Set to According to the present embodiment, a nip is formed between the touch rolls A and B and the first cooling roll 5, and the flatness may be corrected while the film passes through the nip. Accordingly, since the film is sandwiched over a long time with a small linear pressure compared to the case where the touch roll is formed of a rigid body and no nip is formed between the first cooling roll and the flatness is more reliably corrected. Can do. That is, when the linear pressure is smaller than 9.8 N / cm, the die line cannot be sufficiently eliminated. On the other hand, if the linear pressure is greater than 147 N / cm, the film is difficult to pass through the nip, resulting in unevenness in place of the film thickness.

  Moreover, since the surface of the touch rolls A and B can be made smoother than the case where the surface of the touch rolls is made of rubber, the surface of the touch rolls A and B can be made smoother. Obtainable. In addition, as a material of the elastic body 44 of the elastic roller 42, ethylene propylene rubber, neoprene rubber, silicon rubber, or the like can be used.

  Now, in order to satisfactorily eliminate the die line by the touch roll 6, it is important that the viscosity of the film when the touch roll 6 clamps the film is in an appropriate range. Cellulose esters are known to have a relatively large change in viscosity with temperature. Therefore, in order to set the viscosity when the touch roll 6 clamps the cellulose ester film to an appropriate range, it is important to set the temperature of the film when the touch roll 6 clamps the cellulose film to an appropriate range. It becomes. And when this inventor sets the glass transition temperature of a cellulose-ester film to Tg, if the temperature T of the film just before a film is pinched by the touch roll 6 is set so that Tg <T <Tg + 110 degreeC may be satisfy | filled. I found a good thing. When the film temperature T is lower than Tg, the viscosity of the film is too high and the die line cannot be corrected. On the contrary, if the temperature T of the film is higher than Tg + 110 ° C., the film surface and the roll do not adhere uniformly, and the die line cannot be corrected. Preferably Tg + 10 ° C. <T2 <Tg + 90 ° C., more preferably Tg + 20 ° C. <T2 <Tg + 70 ° C. In order to set the temperature of the film when the touch roll 6 clamps the cellulose ester film to an appropriate range, the first cooling is performed from the position P1 at which the melt extruded from the casting die 4 contacts the first cooling roll 5. The length L of the nip between the roll 5 and the touch roll 6 along the rotation direction of the first cooling roll 5 may be adjusted.

  In the present invention, preferred materials for the first roll 5 and the second roll 6 include carbon steel, stainless steel, resin, and the like. The surface accuracy is preferably increased, and the surface roughness is set to 0.3 S or less, more preferably 0.01 S or less.

  In the present invention, it was discovered that the die line correction effect is more greatly manifested by reducing the pressure from the opening (lip) of the casting die 4 to the first roll 5 to 70 kPa or less. The reduced pressure is preferably 50 to 70 kPa. Although there is no restriction | limiting in particular as a method of keeping the pressure of the part from the opening part (lip | rip) of the casting die 4 to the 1st roll 5 below 70 kPa, Cover the roll periphery from the casting die 4 with a pressure | voltage resistant member, and reduce pressure. There are methods. At this time, the suction device is preferably subjected to a treatment such as heating with a heater so that the device itself does not become a place where the sublimate is attached. In the present invention, if the suction pressure is too small, the sublimate cannot be sucked effectively, so it is necessary to set the suction pressure to an appropriate value.

  In the present invention, a film-like cellulose ester resin in a molten state is transferred from the T die 4 to the first roll (first cooling roll) 5, the second cooling roll 7, and the third cooling roll 8 in order and conveyed. Cooling and solidification is performed while the unstretched cellulose ester resin film 10 is obtained.

  In the embodiment of the present invention shown in FIG. 1, the cooled and solidified unstretched film 10 peeled from the third cooling roll 8 by the peeling roll 9 is guided to a stretching machine 12 via a dancer roll (film tension adjusting roll) 11. Therefore, the film 10 is stretched in the transverse direction (width direction). By this stretching, the molecules in the film are oriented.

  As a method for stretching the film in the width direction, a known tenter or the like can be preferably used. In particular, it is preferable to set the stretching direction to the width direction because lamination with a polarizing film can be performed in a roll form. By stretching in the width direction, the slow axis of the cellulose ester film made of the cellulose ester resin film becomes the width direction.

  On the other hand, the transmission axis of the polarizing film is also usually in the width direction. By incorporating a polarizing plate in which the transmission axis of the polarizing film and the slow axis of the optical film are parallel to each other into the liquid crystal display device, the display contrast of the liquid crystal display device can be increased and a good viewing angle can be obtained. Is obtained.

  The glass transition temperature Tg of the film constituting material can be controlled by varying the material type constituting the film and the ratio of the constituting material. When producing a retardation film as a cellulose ester film, Tg is preferably 120 ° C. or higher, and more preferably 135 ° C. or higher. In the liquid crystal display device, in the image display state, the temperature environment of the film changes due to the temperature rise of the device itself, for example, the temperature rise derived from the light source. At this time, if the Tg of the film is lower than the use environment temperature of the film, the retardation value derived from the orientation state of the molecules fixed inside the film by stretching and the dimensional shape as the film are greatly changed. If the Tg of the film is too high, the temperature is increased when the film constituent material is made into a film, so that the energy consumption for heating is increased, and the material itself may be decomposed when it is made into a film, resulting in coloring. Therefore, Tg is preferably 250 ° C. or lower.

  In the stretching step, known heat setting conditions, cooling, and relaxation treatment may be performed, and adjustment may be made as appropriate so as to have characteristics required for the target optical film.

  In order to provide the physical properties of the phase film and the function of the phase film for expanding the viewing angle of the liquid crystal display device, the stretching step and the heat setting treatment are appropriately selected and performed. When such a stretching step and heat setting treatment are included, the heating and pressurizing step is performed before the stretching step and heat setting treatment.

  When producing a retardation film as a cellulose ester film and further combining the functions of a polarizing plate protective film, it is necessary to control the refractive index. However, the refractive index can be controlled by a stretching operation. Operation is the preferred method. Hereinafter, the stretching method will be described.

  In the retardation film stretching process, the required retardation is obtained by stretching 1.0 to 2.0 times in one direction of the cellulose resin and 1.01 to 2.5 times in the direction perpendicular to the film plane. Ro and Rth can be controlled. Here, Ro indicates in-plane retardation, the difference between the refractive index in the longitudinal direction MD in the plane and the refractive index in the width direction TD is multiplied by the thickness, and Rth indicates the thickness direction retardation. The difference between the refractive index (average of the longitudinal direction MD and the width direction TD) and the refractive index in the thickness direction is multiplied by the thickness.

  Stretching can be performed sequentially or simultaneously, for example, in the longitudinal direction of the film and in the direction orthogonal to the longitudinal direction of the film, that is, in the width direction. At this time, if the stretching ratio in at least one direction is too small, a sufficient phase difference cannot be obtained, and if it is too large, stretching becomes difficult and film breakage may occur.

  Stretching in biaxial directions perpendicular to each other is an effective method for bringing the refractive indexes nx, ny, and nz of the film within a predetermined range. Here, nx is the refractive index in the longitudinal MD direction, ny is the refractive index in the width TD direction, and nz is the refractive index in the thickness direction.

  For example, when stretching in the melt casting direction, if the shrinkage in the width direction is too large, the value of nz becomes too large. In this case, it can be improved by suppressing the width shrinkage of the film or stretching in the width direction. When stretching in the width direction, the refractive index may be distributed in the width direction. This distribution may appear when the tenter method is used. By stretching the film in the width direction, a shrinkage force is generated at the center of the film, and the phenomenon is caused by the end being fixed. It is thought to be called the Boeing phenomenon. Even in this case, by stretching in the casting direction, the bowing phenomenon can be suppressed and the distribution of the phase difference in the width direction can be reduced.

  By stretching in the biaxial directions perpendicular to each other, the film thickness variation of the obtained film can be reduced. When the film thickness variation of the retardation film is too large, the retardation becomes uneven, and unevenness such as coloring may be a problem when used in a liquid crystal display.

  The film thickness variation of the cellulose ester film is preferably ± 3%, more preferably ± 1%. For the purposes as described above, the method of stretching in the biaxial directions perpendicular to each other is effective, and the stretching ratio in the biaxial directions perpendicular to each other is finally 1.0 to 2.0 times in the casting direction. The width direction is preferably 1.01 to 2.5 times, preferably 1.01 to 1.5 times in the casting direction and 1.05 to 2.0 times in the width direction. It is more preferable to obtain the required retardation value.

  When the absorption axis of the polarizer exists in the longitudinal direction, the transmission axis of the polarizer coincides with the width direction. In order to obtain a long polarizing plate, the retardation film is preferably stretched so as to obtain a slow axis in the width direction.

When cellulose ester that obtains positive birefringence with respect to stress is used, the slow axis of the retardation film can be provided in the width direction by stretching in the width direction from the above configuration. In this case, in order to improve the display quality, the slow axis of the retardation film is preferably in the width direction, and in order to obtain the desired retardation value,
Formula (stretch ratio in the width direction)> (stretch ratio in the casting direction)
It is necessary to satisfy the following conditions.

  After stretching, after slitting the edge of the film to a product width by the slitter 13, the film is subjected to knurling (embossing) on both ends of the film by a knurling device comprising an embossing ring 14 and a back roll 15. By winding with the winder 16, sticking in the cellulose ester film (original winding) F and generation of scratches are prevented. The knurling method can process a metal ring having an uneven pattern on its side surface by heating or pressing. In addition, since the grip part of the clip of the both ends of a film is deform | transforming normally and cannot be used as a film product, it is cut out and reused as a raw material.

  Next, in the film winding process, the film is wound on the take-up roll while keeping the shortest distance between the outer peripheral face of the cylindrical roll film and the outer peripheral face of the mobile transport roll immediately before the roll. It is. In addition, a means such as a static elimination blower for removing or reducing the surface potential of the film is provided in front of the winding roll.

  The winder involved in the production of the polarizing plate protective film of the present invention may be generally used, such as a constant tension method, a constant torque method, a taper tension method, a program tension control method with a constant internal stress, etc. It can be wound up by the method. In addition, it is preferable that the initial winding tension at the time of winding of a polarizing plate protective film is 90.2-300.8 N / m.

  In the film winding step in the method of the present invention, the film is preferably wound under environmental conditions of a temperature of 20 to 30 ° C. and a humidity of 20 to 60% RH. Thus, the tolerance of the humidity change of the thickness direction retardation (Rt) improves by prescribing | regulating the temperature and humidity in the winding-up process of a film.

  If the temperature in the winding process is less than 20 ° C., wrinkles are generated and the film winding quality is deteriorated, which is unpractical. If the temperature in the film winding process exceeds 30 ° C., wrinkles are also generated, and the film winding quality is deteriorated, so that it cannot be put into practical use.

  Moreover, if the humidity in the film winding process is less than 20% RH, it is not preferable because it is easily charged and cannot be put into practical use due to deterioration in film winding quality. If the humidity in the film winding process exceeds 60% RH, the winding quality, sticking failure, and transportability deteriorate, which is not preferable.

  When winding the polarizing plate protective film in a roll shape, the winding core may be any material as long as it is a cylindrical core, but is preferably a hollow plastic core, as a plastic material May be any heat-resistant plastic that can withstand the heat treatment temperature, and examples thereof include phenol resins, xylene resins, melamine resins, polyester resins, and epoxy resins. A thermosetting resin reinforced with a filler such as glass fiber is preferred. For example, a hollow plastic core: a wound core made of FRP and having an outer diameter of 6 inches (hereinafter, inch represents 2.54 cm) and an inner diameter of 5 inches is used.

  The number of windings to these winding cores is preferably 100 windings or more, more preferably 500 windings or more, the winding thickness is preferably 5 cm or more, and the width of the film substrate is 80 cm or more. It is preferably 1 m or more.

  When the retardation film is a polarizing plate protective film, the thickness of the protective film is preferably 10 to 500 μm. In particular, the lower limit is 20 μm or more, preferably 35 μm or more. The upper limit is 150 μm or less, preferably 120 μm or less. A particularly preferable range is 25 to 90 μm. When the retardation film is thick, the polarizing plate after polarizing plate processing becomes too thick, and is not suitable for the purpose of thin and light in liquid crystal displays used for notebook personal computers and mobile electronic devices. On the other hand, if the retardation film is thin, it is difficult to express retardation as a retardation film, and the moisture permeability of the film is increased, and the ability to protect the polarizer from humidity is reduced, which is not preferable.

  When the slow axis or the fast axis of the retardation film exists in the film plane and the angle formed with the film forming direction is θ1, θ1 is −1 to + 1 °, preferably −0.5 to + 0.5 °. To be.

  This θ1 can be defined as an orientation angle, and θ1 can be measured using an automatic birefringence meter KOBRA-21ADH (manufactured by Oji Scientific Instruments).

  When each θ1 satisfies the above relationship, it contributes to obtaining high luminance in a display image, suppressing or preventing light leakage, and contributing to faithful color reproduction in a color liquid crystal display device.

  When the retardation film is used for the multi-domain VA mode, the retardation film is arranged in the above region with the fast axis of the retardation film being θ1, which contributes to the improvement of display image quality. When the plate and the liquid crystal display device are in the MVA mode, for example, the configuration shown in FIG. 7 can be adopted.

  In FIG. 7, 21a and 21b are protective films, 22a and 22b are retardation films, 25a and 25b are polarizers, 23a and 23b are slow axis directions of the film, 24a and 24b are transmission axis directions of the polarizer, 26a, Reference numeral 26b denotes a polarizing plate, 27 denotes a liquid crystal cell, and 29 denotes a liquid crystal display device.

  The retardation Ro distribution in the in-plane direction of the cellulose ester film is preferably adjusted to 5% or less, more preferably 2% or less, and particularly preferably 1.5% or less. The retardation Rt distribution in the thickness direction of the film is preferably adjusted to 10% or less, more preferably 2% or less, and particularly preferably 1.5% or less.

  In the retardation film, it is preferable that the retardation value distribution fluctuation is small. When a polarizing plate including a retardation film is used in a liquid crystal display device, the retardation distribution fluctuation is preferably small from the viewpoint of preventing color unevenness and the like.

  The retardation film is adjusted so as to have a retardation value suitable for improving the display quality of the liquid crystal cell of VA mode or TN mode, and is preferably used in the MVA mode by dividing the retardation film into the above multi-domain as the VA mode. For this purpose, it is required to adjust the in-plane retardation Ro to a value greater than 30 nm and 95 nm or less, and the thickness direction retardation Rt to a value greater than 70 nm and 400 nm or less.

  The in-plane retardation Ro is observed from the normal direction of the display surface when the two polarizing plates are arranged in crossed Nicols and the liquid crystal cell is arranged between the polarizing plates, for example, in the configuration shown in FIG. When in a crossed Nicol state with respect to time, when observed obliquely from the normal line of the display surface, the polarizing plate deviates from the crossed Nicol state, and light leakage caused by this is mainly compensated. The retardation in the thickness direction mainly compensates for the birefringence of the liquid crystal cell similarly observed when viewed from an oblique direction when the liquid crystal cell is in the black display state in the TN mode or VA mode, particularly in the MVA mode. Contribute to.

  As shown in FIG. 7, in the liquid crystal display device, when two polarizing plates are arranged above and below the liquid crystal cell, 22a and 22b in the figure can select the distribution of the thickness direction retardation Rt. The total value of both of the above-mentioned ranges and the thickness direction retardation Rt is preferably larger than 140 nm and 500 nm or less. In this case, in-plane retardation Ro and thickness direction retardation Rt of 22a and 22b are preferably the same for improving productivity of an industrial polarizing plate. Particularly preferably, the in-plane retardation Ro is larger than 35 nm and not larger than 65 nm, and the thickness direction retardation Rt is larger than 90 nm and not larger than 180 nm, and is applied to the MVA mode liquid crystal cell in the configuration of FIG.

  In the liquid crystal display device, a TAC film having an in-plane retardation Ro = 0 to 4 nm and a thickness direction retardation Rt = 20 to 50 nm and a thickness of 35 to 85 μm as, for example, a commercially available polarizing plate protective film on one polarizing plate, for example, FIG. When used at the position 22b, the polarizing film disposed on the other polarizing plate, for example, the retardation film disposed on 22a in FIG. 7, has an in-plane retardation Ro of more than 30 nm and not more than 95 nm, and The thickness direction retardation Rt is larger than 140 nm and 400 nm or less. The display quality is improved, and this is preferable from the viewpoint of film production.

<Liquid crystal display device>
A polarizing plate including the polarizing plate protective film (also serving as a retardation film) of the present invention can exhibit high display quality as compared with a normal polarizing plate, and more preferably a multi-domain liquid crystal display device, more preferably The birefringence mode is suitable for use in a multi-domain liquid crystal display device.

  The polarizing plate of the present invention can be used for MVA (Multi-domain Vertical Alignment) mode, PVA (Patterned Vertical Alignment) mode, CPA (Continuous Pinweal Alignment) mode, OCB (Optical Compensated B mode, etc.). It is not limited to the mode and the arrangement of the polarizing plates.

  Liquid crystal display devices are being applied as devices for colorization and moving image display, and the display quality is improved by the present invention, and the improvement of contrast and the resistance of polarizing plates improve the display of moving images that are less fatigued and faithful. It becomes possible.

  In a liquid crystal display device including at least a polarizing plate including a retardation film, one polarizing plate including the polarizing plate protective film of the present invention is disposed on the liquid crystal cell, or two are disposed on both sides of the liquid crystal cell. To do. At this time, it can contribute to the improvement of display quality by using the polarizing plate protective film side of the present invention contained in the polarizing plate so as to face the liquid crystal cell of the liquid crystal display device. In FIG. 7, the films 22a and 22b face the liquid crystal cell of the liquid crystal display device.

  In such a configuration, the polarizing plate protective film of the present invention can optically compensate the liquid crystal cell. When the polarizing plate of the present invention is used in a liquid crystal display device, at least one polarizing plate in the liquid crystal display device may be the polarizing plate of the present invention. By using the polarizing plate of the present invention, a liquid crystal display device with improved display quality and excellent viewing angle characteristics can be provided.

  In the polarizing plate of the present invention, a polarizing plate protective film of a cellulose derivative is used on the surface opposite to the polarizing plate protective film of the present invention as viewed from the polarizer, and a general-purpose TAC film or the like can be used. The polarizing plate protective film located on the side far from the liquid crystal cell can be provided with another functional layer in order to improve the quality of the display device.

  For example, it may be affixed to a film containing a known functional layer as a constituent for display in order to prevent reflection, anti-glare, scratch resistance, dust adhesion prevention, brightness improvement, or the polarizing plate surface of the present invention. It is not limited to.

  In general, a retardation film is required to obtain stable optical characteristics that the fluctuation of Ro or Rth is small as the retardation value. In particular, in a liquid crystal display device in a birefringence mode, these fluctuations may cause image unevenness.

  Since the long polarizing plate protective film produced by the melt casting film forming method according to the present invention is mainly composed of cellulose ester, it is possible to utilize an alkali treatment step by utilizing saponification inherent to cellulose ester. it can. When the resin which comprises a polarizer is polyvinyl alcohol, this can be bonded with a polarizing plate protective film using the completely saponified polyvinyl alcohol aqueous solution similarly to the conventional polarizing plate protective film. For this reason, this invention is excellent in the point which can apply the conventional polarizing plate processing method, and is excellent especially in the point from which the roll polarizing plate which is elongate is obtained.

  The production effect obtained by the present invention becomes more remarkable particularly in a long roll of 100 m or more, and the longer the length is 1500 m, 2500 m, or 5000 m, the more the production effect of polarizing plate production is obtained.

  For example, in the production of a polarizing plate protective film, the roll length is 10 to 5000 m, preferably 50 to 4500 m in consideration of productivity and transportability. At this time, the width of the film is the width of the polarizer or the production line. A suitable width can be selected. A film with a width of 0.5 to 4.0 m, preferably 0.6 to 3.0 m, may be wound into a roll shape and used for polarizing plate processing. After being manufactured and wound on a roll, it may be cut to obtain a roll having a desired width, and such a roll may be used for polarizing plate processing.

  In the production of the polarizing plate protective film, functional layers such as an antistatic layer, a hard coat layer, a slippery layer, an adhesive layer, an antiglare layer, and a barrier layer may be coated before and / or after stretching. At this time, various surface treatments such as corona discharge treatment, plasma treatment, and chemical treatment can be performed as necessary.

  In the film forming process, the clip gripping portions at both ends of the cut film are pulverized or granulated as necessary, and then used as the same kind of film raw material or as a different kind of film raw material. It may be reused.

  It is also possible to produce a cellulose ester film having a laminated structure by co-extrusion of a composition containing cellulose esters having different additive concentrations such as the plasticizer, ultraviolet absorber and matting agent. For example, a cellulose ester film having a structure of skin layer / core layer / skin layer can be produced. For example, the matting agent can be contained in the skin layer in a large amount or only in the skin layer. The plasticizer and the ultraviolet absorber can be contained in the core layer more than the skin layer, and may be contained only in the core layer. In addition, the type of plasticizer and ultraviolet absorber can be changed between the core layer and the skin layer. For example, the skin layer contains a low-volatile plasticizer and / or an ultraviolet absorber, and the core layer has excellent plasticity. It is also possible to add a plasticizer or an ultraviolet absorber excellent in ultraviolet absorption. The glass transition temperature of the skin layer and the core layer may be different, and the glass transition temperature of the core layer is preferably lower than the glass transition temperature of the skin layer. At this time, the glass transition temperatures of both the skin and the core can be measured, and an average value calculated from these volume fractions can be defined as the glass transition temperature Tg and similarly handled. Also, the viscosity of the melt containing the cellulose ester during melt casting may be different between the skin layer and the core layer, and the viscosity of the skin layer> the viscosity of the core layer or the viscosity of the core layer ≧ the viscosity of the skin layer may be used.

  The cellulose ester film according to the present invention has a dimensional stability with a dimensional fluctuation value of ± 2.80 ° C. and 90% RH, based on the dimensions of the film left at 23 ° C. and 55% RH for 24 hours. It is less than 0%, preferably less than 1.0%, more preferably less than 0.5%.

  When the cellulose ester film according to the present invention is used as a retardation film for a polarizing plate protective film, if the retardation film itself has a variation of the above range or more, the retardation has an absolute value and an orientation angle as the initial values. Deviation from the setting may cause a reduction in display quality improvement capability or display quality degradation.

  When using the cellulose-ester film which concerns on this invention as a polarizing plate protective film, the preparation methods of a polarizing plate are not specifically limited, It can manufacture by a general method. The obtained cellulose ester film was treated with an alkali, and a polyvinyl alcohol film was immersed and drawn in an iodine solution. A polarizer film was attached to both sides of the polarizer using a completely saponified polyvinyl alcohol aqueous solution on both sides of the polarizer. The polarizing plate protective film of the present invention is directly bonded to the polarizer on at least one side.

  Instead of the alkali treatment, a polarizing plate may be processed by applying an easy adhesion process as described in JP-A-6-94915 and JP-A-6-118232.

  The polarizing plate is composed of a polarizer and a protective film for protecting both surfaces of the polarizer, and can further be constructed by laminating a protective film on one surface of the polarizing plate and a separate film on the opposite surface. The protective film and the separate film are used for the purpose of protecting the polarizing plate at the time of shipping the polarizing plate and at the time of product inspection. In this case, the protect film is bonded for the purpose of protecting the surface of the polarizing plate, and is used on the side opposite to the surface where the polarizing plate is bonded to the liquid crystal plate. Moreover, a separate film is used in order to cover the contact bonding layer bonded to a liquid crystal board, and is used for the surface side which bonds a polarizing plate to a liquid crystal cell.

  The polarizer, which is the main component of the polarizing plate, is an element that passes only light having a plane of polarization in a certain direction, and a typical polarizer currently known is a polyvinyl alcohol polarizing film, There are a polyvinyl alcohol film dyed with iodine and a dichroic dye dyed. For the polarizer, a polyvinyl alcohol aqueous solution is formed into a film and dyed by uniaxial stretching or dyed or uniaxially stretched and then preferably subjected to a durability treatment with a boron compound. One side of the polarizing plate protective film of the present invention is bonded to the surface of the polarizer to form a polarizing plate. It is preferably bonded with an aqueous adhesive mainly composed of completely saponified polyvinyl alcohol or the like. The film thickness of the polarizer is preferably 10 to 30 μm.

  EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited to these. Unless otherwise specified, “%” in the examples represents “mass%”.

Example [Production of polarizing plate protective film]
(Synthesis of cellulose esters C1 to C3)
With reference to Example B of JP-T-6-501040, the amount of propionic acid, acetic acid and butyric acid is adjusted to change the degree of acetyl group substitution, propionyl group substitution, and butyryl group substitution as follows: Three types of cellulose esters C1 to C3 were synthesized.

C1: Acetyl group substitution degree 1.4, propionyl group substitution degree 1.3, butyryl group substitution degree 0.0
C2: acetyl group substitution degree 1.9, propionyl group substitution degree 0.7, butyryl group substitution degree 0.0
C3: acetyl group substitution degree 1.7, propionyl group substitution degree 0.0, butyryl group substitution degree 1.0
The substitution degree of the obtained cellulose ester was calculated based on ASTM-D817-96.

  As a result of measuring the weight average molecular weights of the cellulose esters C1 to C3 using the high performance liquid chromatography, all were 130,000.

(Preparation of polarizing plate protective film 1)
Cellulose ester film 101 was produced by melt casting with the following composition.

<Polarizing plate protective film 1 composition>
Cellulose ester: C1 94 parts by mass Plasticizer: Glycerin tribenzoate 5 parts by mass Irganox 1010 (Ciba Specialty Chemicals) 0.5 part by mass Irgafos P-EPG (Ciba Specialty Chemicals) 0.3 parts by mass HP-136 ( 0.2 parts by mass The above cellulose ester was dried at 70 ° C. under reduced pressure for 3 hours and cooled to room temperature, and then each additive was mixed.

  The above mixture was formed into a film by a manufacturing apparatus using an elastic touch roll shown in FIG. Under a nitrogen atmosphere, it was melted at 240 ° C., extruded from the casting die 4 onto the first cooling roll 5, and formed by pressing the film between the first cooling roll 5 and the touch roll 6. Further, silica particles (manufactured by Nippon Aerosil Co., Ltd.) were added as a slip agent from the hopper opening in the middle of the extruder 1 so as to be 0.1 part by mass.

  The heat bolt was adjusted so that the gap width of the casting die 4 was 0.5 mm within 30 mm from the end in the width direction of the film and 1 mm at other locations. The touch roll A was used as the touch roll, and 80 ° C. water was poured as cooling water therein.

  From the position P1 at which the resin extruded from the casting die 4 contacts the first cooling roll 5 to the position P2 at the upstream end in the rotation direction of the first cooling roll 5 in the nip between the first cooling roll 5 and the touch roll 6. 1 The length L along the peripheral surface of the cooling roller 5 was set to 20 mm. Thereafter, the touch roll 6 was separated from the first cooling roll 5, and the temperature T of the melted part immediately before being sandwiched between the first cooling roll 5 and the touch roll 6 was measured. The temperature T of the melted portion immediately before being sandwiched between the first cooling roll 5 and the touch roll 6 is 1 mm upstream from the nip upstream end P2, and a thermometer (HA-manufactured by Anritsu Keiki Co., Ltd.). 200E). As a result of the measurement, the temperature T was 141 ° C. The linear pressure of the touch roll 6 against the first cooling roll 5 was 14.7 N / cm. Furthermore, after being introduced into a tenter and stretched 1.3 times at 160 ° C in the width direction, it was cooled to 30 ° C while relaxing 3% in the width direction, and then released from the clip. Was subjected to a knurling process with a width of 10 mm and a height of 5 μm, and wound on a winding core with a winding tension of 220 N / m and a taper of 40%. The winding core had an inner diameter of 152 mm, an outer diameter of 165 to 180 mm, and a length of 1550 mm. A prepreg resin obtained by impregnating glass fibers and carbon fibers with an epoxy resin was used as the core material for the core. The surface of the core was coated with an epoxy conductive resin, the surface was polished, and the surface roughness Ra was finished to 0.3 μm. The film thickness was 80 μm, the winding length was 3500 m, and the polarizing plate protective film 101 was produced.

(Preparation of polarizing plate protective film 2)
In the production of the polarizing plate protective film 1, the addition amount of cellulose ester: C1 was changed to 84 parts by mass, the addition amount of the plasticizer: glycerin tribenzoate was changed to 15 parts by mass, and the polarizing plate protective film 2 was produced in the same manner. did.

(Preparation of polarizing plate protective film 3)
In the production of the polarizing plate protective film 1, cellulose ester: C1 is converted into polyvinyl acetal (n = 15, m = 9, l = 72, k = 4, R ¹ = methyl, R ^{2 to} R ⁴ = hydrogen, raw material polyvinyl alcohol The polarizing plate protective film 2 was produced in the same manner except that the average polymerization degree was 150).

(Preparation of polarizing plate protective film 4)
In the production of the polarizing plate protective film 1, the addition amount of cellulose ester: C1 was changed to 84 parts by mass, and polyvinyl acetal (n = 15, m = 9, l = 72, k = 4, R ¹ = methyl, 10 parts by mass of R ^{2 to} R ⁴ = hydrogen, the average degree of polymerization of the starting polyvinyl alcohol = 150) was added, and a polarizing plate protective film 4 was produced in the same manner.

(Preparation of polarizing plate protective films 5 to 19)
In the production of the polarizing plate protective film 4, as shown in Table 1, the type and addition amount of cellulose ester, the type and addition amount of polyvinyl acetal, and the type of plasticizer were changed. 19 was produced.

(Preparation of polarizing plate protective film 20)
In the production of the polarizing plate protective film 7, a polarizing plate protective film 20 was produced in the same manner except that HP-136 was not added.

[Evaluation of polarizing plate protective film]
The polarizing plate protective film composition and the obtained polarizing plate protective film were evaluated by the following methods. The evaluation results are shown in Table 2.

(Melt viscosity)
The polarizing plate protective film composition was heated and melted, and the melt viscosity (Pa · s) was measured with a flow tester at a shear rate of 100 sec ⁻¹ in a molten state at 230 ° C.

(Haze)
The transparency of the polarizing plate protective film was measured according to ASTM-D1003-52 using T-2600DA manufactured by Tokyo Denshoku Industries Co., Ltd., and evaluated according to the following criteria.

◎: Haze less than 0.1% ○: Haze 0.1% or more and less than 0.5% Δ: Haze 0.5% or more and less than 1% ×: Haze 1% or more [Preparation of polarizing plate]
The produced polarizing plate protective film was subjected to the following alkali saponification treatment to produce a polarizing plate.

(Alkaline saponification treatment)
Saponification process 2M-NaOH 50 ° C. 180 seconds Water washing process Water 30 ° C. 45 seconds Neutralization process 10% HCl 30 ° C. 45 seconds Water washing process Water 30 ° C. 45 seconds After saponification treatment, water washing, neutralization, water washing are performed in this order. Subsequently, it dried at 80 degreeC.

(Production of polarizer)
A 120 μm-thick long roll polyvinyl alcohol film was immersed in 100 parts by mass of an aqueous solution containing 1 part by mass of iodine and 4 parts by mass of boric acid, and stretched in the transport direction 5 times at 50 ° C. to form a polarizing film.

  Polarizing plate protective films 1 to 19 subjected to alkali saponification treatment on one side of the polarizing film, Konica Minolta Tack KC8UY-HA (manufactured by Konica Minolta Opto Co., Ltd.), 5% of completely saponified polyvinyl alcohol The aqueous solution was bonded as an adhesive with a hand roller and dried at 100 ° C. for 1 hour to prepare polarizing plates 1 to 19, respectively.

[Evaluation of polarizing plate]
The obtained polarizing plate was evaluated by the following method. The evaluation results are shown in Table 2.

(Adhesion after saponification)
Evaluation was made according to the following criteria.

◎: Does not peel at all after drying ○: After drying, it can be peeled off if it is pulled strongly by hand △: After drying, it peels off with a weak force ×: After bonding, it peels off naturally after a while XX: Unbonded Possible (Dimensional change)
The obtained polarizing plate was stored at 80 ° C. and 90% RH for 100 hours, and then the dimensional change (%) before storage was measured.

(Transmittance change)
The obtained polarizing plate was stored at 80 ° C. and 90% RH for 100 hours, and then the maximum transmittance change (%) before storage was measured.

  It can be seen that the polarizing plate of the present invention is excellent in adhesiveness with a polarizer and excellent in dimensional stability and transmittance stability even under high temperature and high humidity.

[Production of liquid crystal display device]
Using the VA-type liquid crystal display device, a 15-inch display VL-150SD manufactured by Fujitsu, the polarizing plate on the viewing side and the backlight side, which had been pasted together, was peeled off, and the polarizing plate 9 produced above (of the polarizing plate protective film) (Ro = 45 nm, Rth = 125 nm) was bonded to the glass surface of the liquid crystal cell to produce a liquid crystal display device 9. At that time, the prepared polarizing plate protective film 9 was placed on the liquid crystal cell surface side, and the direction of bonding of the polarizing plate was such that the absorption axis was in the same direction as that of the previously bonded polarizing plate. .

[Evaluation of liquid crystal display devices]
It is known that when the brightness of the screen is adjusted according to the brightness of the surroundings when viewing an image, there is a change in visibility such as contrast and color shift. The produced liquid crystal display device 9 was continuously lit for 100 hours in a bright room, and the initial visibility and the visibility after 100 hours were visually evaluated according to the following criteria.

◎: Black appears to be clear and clear, no color shift is observed ○: Black appears to be crisp and clear, but slight color shift is observed Low, color shift is observed ×: no black spots, low sharpness, worried about color shift As a result of evaluation, the visibility was ◎.

  The liquid crystal display device 9 of the present invention does not deteriorate visibility such as contrast and color shift even after the backlight is turned on for a long time, and the polarizing plate 9 of the present invention is excellent as a polarizing plate for VA mode type liquid crystal display devices. I found out.

It is a general | schematic flow sheet which shows one embodiment of the apparatus which enforces the manufacturing method of the cellulose-ester film which concerns on this invention. It is a principal part expansion flow sheet of the manufacturing apparatus of FIG. 3A is an external view of the main part of the casting die, and FIG. 3B is a cross-sectional view of the main part of the casting die. It is sectional drawing of 1st Embodiment of a pinching rotary body. It is sectional drawing in the plane perpendicular | vertical to the rotating shaft of 2nd Embodiment of a pinching rotary body. It is sectional drawing in the plane containing the rotating shaft of 2nd Embodiment of a pinching rotary body. It is a disassembled perspective view which shows the outline of the block diagram of a liquid crystal display device. It is a figure which shows the state of the storage of a cellulose-ester film original fabric.

Explanation of symbols

4 die 5 rotating support (first cooling roll)
6 Nipping pressure rotating body (touch roll)
110 Core body 117 Support plate 118 Base 120 Cellulose ester film original fabric

Claims (7)

A polarizing plate protective film comprising a polyvinyl alcohol derivative having a cyclic acetal structure represented by the following general formula (P) and a cellulose ester.

(In the formula, R ¹ is an alkyl group having 1 to 3 carbon atoms, R ^{2 to} R ⁴ are hydrogen atoms or alkyl groups having 1 to 5 carbon atoms, n is 0 to 50 mol%, m is 0 to 30 mol%, l is 0 to 90 mol%, k is 0 to 50 mol%, and l and k are not 0 mol% at the same time.) The polarizing plate protective film according to claim 1, wherein an average polymerization degree of polyvinyl alcohol used for producing the polyvinyl alcohol derivative is 30 to 1000. In formula (P), in which R ¹ is a methyl group, l is not less than 50 mol%, the polarizing plate protective film according to claim 1 or 2 m is equal to or 10 mol% or less. The polarizing plate protective film according to any one of claims 1 to 3, comprising a compound represented by the following general formula (I).

(In the formula, R _{2 to} R ₅ each independently represent a hydrogen atom or a substituent, R ₆ represents a hydrogen atom or a substituent, and n represents 1 or 2. When n is 1, when R is 1, ₁ represents a substituent, and when n is 2, R ₁ represents a divalent linking group. It is a manufacturing method of the polarizing plate protective film of any one of Claims 1-4, Comprising: The melt containing the polyvinyl alcohol derivative which has the cyclic acetal structure represented by the said general formula (P), and a cellulose ester A method for producing a polarizing plate protective film, which comprises melting and casting the composition. It has the polarizing plate protective film manufactured by the manufacturing method of the polarizing plate protective film of any one of Claims 1-4, or the polarizing plate protective film of Claim 5 on the at least one surface of a polarizer. A polarizing plate characterized by. A polarizing plate according to claim 6 is used on at least one surface of a liquid crystal cell.

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