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JP2008095721A - Sliding member - Google Patents

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Publication number
JP2008095721A
JP2008095721A JP2006274975A JP2006274975A JP2008095721A JP 2008095721 A JP2008095721 A JP 2008095721A JP 2006274975 A JP2006274975 A JP 2006274975A JP 2006274975 A JP2006274975 A JP 2006274975A JP 2008095721 A JP2008095721 A JP 2008095721A
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Prior art keywords
sliding
concave portion
sliding direction
recess
shape
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Japanese (ja)
Inventor
Toshikazu Nanbu
俊和 南部
Yosuke Hizuka
洋輔 肥塚
Yoshiteru Yasuda
芳輝 保田
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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Priority to JP2006274975A priority Critical patent/JP2008095721A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C9/00Bearings for crankshafts or connecting-rods; Attachment of connecting-rods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/1025Construction relative to lubrication with liquid, e.g. oil, as lubricant
    • F16C33/103Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/1025Construction relative to lubrication with liquid, e.g. oil, as lubricant
    • F16C33/106Details of distribution or circulation inside the bearings, e.g. details of the bearing surfaces to affect flow or pressure of the liquid
    • F16C33/1075Wedges, e.g. ramps or lobes, for generating pressure

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

【課題】摩擦の低減効果の高い摺動部材を提供する。
【解決手段】摺動部材10は、粘性流体を介して摺動する第1部材11および第2部材12と、第1部材の摺動面および第2部材の摺動面のうちの少なくとも一方に形成された微細な凹部13と、を有する。第1部材と第2部材との接触部14の形状に関して、接触部の幅をB、滑り方向21に沿う長さをHとした場合に、B/Hが1以下の場合には、凹部を、滑り方向への粘性流体の流れを促進するように、配置する。B/Hが1より大きい場合には、凹部を、滑り方向に対して直交する方向22への粘性流体の流れを促進するように、配置する。
【選択図】図2
A sliding member having a high friction reducing effect is provided.
A sliding member includes a first member and a second member that slide through a viscous fluid, and at least one of a sliding surface of the first member and a sliding surface of the second member. And a fine recess 13 formed. Regarding the shape of the contact portion 14 between the first member and the second member, when the width of the contact portion is B and the length along the sliding direction 21 is H, if B / H is 1 or less, the recess is , Arranged to promote the flow of viscous fluid in the sliding direction. When B / H is larger than 1, the concave portion is arranged so as to promote the flow of the viscous fluid in the direction 22 orthogonal to the sliding direction.
[Selection] Figure 2

Description

本発明は、粘性流体を介して第1部材と第2部材とが摺動する摺動部材に関する。   The present invention relates to a sliding member in which a first member and a second member slide through a viscous fluid.

潤滑油を始めとする粘性流体を介して第1部材と第2部材とを摺動させるに際して、摩擦を低減するために、摺動面に微細な窪みや溝などの凹部を形成することが行われている(特許文献1、2参照)。凹部の形成は、凹部による油溜めの効果、凹部による接触部内の油の流れの制御、あるいは凹部によるマイクロ動圧の効果などを期待するものである。   In order to reduce friction when sliding the first member and the second member through a viscous fluid such as a lubricating oil, a concave portion such as a fine depression or groove is formed on the sliding surface. (See Patent Documents 1 and 2). The formation of the concave portion is expected to have an effect of oil sump by the concave portion, control of oil flow in the contact portion by the concave portion, or an effect of micro dynamic pressure by the concave portion.

このような微細な凹部を形成する技術は、例えば、回転摺動するクランクピンと軸受けメタルとの間の摩擦の低減や、往復摺動するピストンリングとボアとの間の摩擦の低減のために適用されている。
特開2002−213612号公報 特開2002−235852号公報
The technology for forming such fine recesses is applied, for example, to reduce the friction between the rotating and sliding crankpin and the bearing metal, and to reduce the friction between the reciprocatingly sliding piston ring and the bore. Has been.
JP 2002-213612 A JP 2002-235852 A

微細な凹部を形成することによって摩擦の低減を実現し得るものの、さらなる摩擦の低減が要請されている。また、従来の摺動部材においては、微細な凹部を、第1部材と第2部材との接触部の形状に応じてどのように配置するのが良いかについて言及されていない。   Although it is possible to reduce friction by forming fine concave portions, further reduction of friction is required. Moreover, in the conventional sliding member, it is not mentioned how the fine concave portion should be arranged according to the shape of the contact portion between the first member and the second member.

そこで、本発明の目的は、摩擦の低減効果の高い摺動部材を提供することにある。   Therefore, an object of the present invention is to provide a sliding member having a high friction reducing effect.

上記目的を達成する請求項1に記載の本発明は、粘性流体を介して摺動する第1部材および第2部材と、
前記第1部材の摺動面および前記第2部材の摺動面のうちの少なくとも一方に形成された微細な凹部と、を有し、
前記第1部材と前記第2部材との接触部の形状に関して、接触部の幅をB、滑り方向に沿う長さをHとした場合に、B/Hが1以下であり、
前記凹部は、前記滑り方向への前記粘性流体の流れを促進するように、配置されてなる摺動部材である。
The present invention according to claim 1, which achieves the above object, includes a first member and a second member that slide through a viscous fluid,
A fine recess formed in at least one of the sliding surface of the first member and the sliding surface of the second member,
Regarding the shape of the contact portion between the first member and the second member, when the width of the contact portion is B and the length along the sliding direction is H, B / H is 1 or less,
The concave portion is a sliding member arranged so as to promote the flow of the viscous fluid in the sliding direction.

また、上記目的を達成する請求項5に記載の本発明は、粘性流体を介して摺動する第1部材および第2部材と、
前記第1部材の摺動面および前記第2部材の摺動面のうちの少なくとも一方に形成された微細な凹部と、を有し、
前記第1部材と前記第2部材との接触部の形状に関して、接触部の幅をB、滑り方向に沿う長さをHとした場合に、B/Hが1より大きく、
前記凹部は、前記滑り方向に対して直交する方向への前記粘性流体の流れを促進するように、配置されてなる摺動部材である。
The present invention according to claim 5, which achieves the above object, includes a first member and a second member that slide through a viscous fluid,
A fine recess formed in at least one of the sliding surface of the first member and the sliding surface of the second member,
Regarding the shape of the contact portion between the first member and the second member, when the width of the contact portion is B and the length along the sliding direction is H, B / H is greater than 1,
The concave portion is a sliding member arranged so as to promote the flow of the viscous fluid in a direction orthogonal to the sliding direction.

本発明によれば、第1部材と第2部材との接触部の形状に応じた凹部の配置形態としてあるので、摩擦の低減効果が高く、耐摩耗性や耐焼き付き性に優れた摺動部材を提供できる。   According to the present invention, since the concave portion is arranged according to the shape of the contact portion between the first member and the second member, the sliding member is highly effective in reducing friction and excellent in wear resistance and seizure resistance. Can provide.

以下、図面を参照して本発明を実施するための最良の形態を説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1は、内燃機関に用いられるクランクシャフト110を示す図、図2(A)は、軸部と、軸部を回転自在に保持する軸受けメタルとを示す断面図、図2(B)は、軸部と軸受けメタルとの接触部14の形状の説明に供する図、図3(A)(B)、図4(A)(B)は、滑り方向21への潤滑油の流れを促進するための、凹部13の配置形態を示す図、図5は、凹部13の最大長さ方向を滑り方向21に対して傾斜させて凹部13を配置した形態の説明に供する図である。なお、理解の容易のために、微細な凹部13は誇張して表される。   1 is a view showing a crankshaft 110 used in an internal combustion engine, FIG. 2A is a cross-sectional view showing a shaft portion and a bearing metal that rotatably holds the shaft portion, and FIG. 3A, 3B, 4A, and 4B are used to explain the shape of the contact portion 14 between the shaft portion and the bearing metal, in order to promote the flow of the lubricating oil in the sliding direction 21. The figure which shows the arrangement | positioning form of the recessed part 13, FIG. 5: is a figure where it uses for description of the form which inclined the maximum length direction of the recessed part 13 with respect to the sliding direction 21, and has arrange | positioned the recessed part 13. FIG. For easy understanding, the fine recess 13 is exaggerated.

図1を参照して、内燃機関に用いられるクランクシャフト110は、ジャーナル部111やピン部112などの軸部を含んでいる。ジャーナル部111は、軸受けメタルを介して、シリンダブロックに回転自在に支持されている。ピン部112は、軸受けメタルを介して、コンロッドの大端部と回転自在に連結されている。内燃機関の摺動部としては、軸部と軸受けメタルとの間のように回転摺動する摺動部のほか、シリンダボアとピストンリングとの間のように往復摺動する摺動部もある。   Referring to FIG. 1, a crankshaft 110 used for an internal combustion engine includes shaft portions such as a journal portion 111 and a pin portion 112. The journal part 111 is rotatably supported by the cylinder block via a bearing metal. The pin portion 112 is rotatably connected to the large end portion of the connecting rod through a bearing metal. As a sliding portion of an internal combustion engine, there is a sliding portion that reciprocates and slides between a cylinder bore and a piston ring, in addition to a sliding portion that rotates and slides between a shaft portion and a bearing metal.

図2(A)を参照して、本発明の実施形態に係る摺動部材10は、粘性流体としての潤滑油を介して摺動する第1部材11および第2部材12と、第1部材11の摺動面および第2部材12の摺動面のうちの少なくとも一方に形成された微細な凹部13と、を有している。第1部材11と第2部材12とは、回転摺動する。第1部材11は、クランクシャフト110のジャーナル部111やピン部112などの軸部であり、第2部材12は、軸部を回転自在に保持する軸受けメタルである。図示例では、第1部材11の外周面に微細な凹部13が形成されている。   Referring to FIG. 2A, a sliding member 10 according to an embodiment of the present invention includes a first member 11 and a second member 12 that slide through lubricating oil as a viscous fluid, and a first member 11. And a minute recess 13 formed on at least one of the sliding surface of the second member 12 and the sliding surface of the second member 12. The first member 11 and the second member 12 rotate and slide. The first member 11 is a shaft portion such as the journal portion 111 and the pin portion 112 of the crankshaft 110, and the second member 12 is a bearing metal that rotatably holds the shaft portion. In the illustrated example, a fine recess 13 is formed on the outer peripheral surface of the first member 11.

図2(B)は、第1部材11と第2部材12との接触部14を展開して示している。図中の符号「21」は、滑り方向を表し、符号「22」は、滑り方向21に対して直交する方向を表している。また、図中符号「B」は、滑り方向21に対して直交する方向22に沿う長さ、つまり接触部14の幅を表し、符号「H」は、滑り方向21に沿う長さを表している。以下の説明では、「滑り方向21に対して直交する方向22」を、簡略化のために単に、「直交方向22」とも言う。   FIG. 2B shows a developed contact portion 14 between the first member 11 and the second member 12. Reference numeral “21” in the figure represents a sliding direction, and reference numeral “22” represents a direction orthogonal to the sliding direction 21. In the figure, the symbol “B” represents the length along the direction 22 orthogonal to the sliding direction 21, that is, the width of the contact portion 14, and the symbol “H” represents the length along the sliding direction 21. Yes. In the following description, the “direction 22 orthogonal to the sliding direction 21” is also simply referred to as “orthogonal direction 22” for simplification.

第1部材11と第2部材12との接触部14の形状は、接触部14の幅Bよりも、滑り方向21に沿う長さHが長い長方形となっている。第1部材11と第2部材12との接触部14の形状に関して、B/Hが1より小さくなる。接触部14の幅Bに対して滑り方向21に沿う長さHが大きいと、第1部材11と第2部材12との間に介在する潤滑油が摺動に伴って、側方の開放口15から漏れ出てしまう現象が発生する。このような潤滑油の流れが、図3(A)(B)、図4(A)(B)に、矢印16によって示されている。その結果、油膜厚さが減少して摩擦係数が大きくなり、第1部材11と第2部材12との摩擦が大きくなる。回転速度などによって変化するものの、潤滑油の速度ベクトルは、滑り方向21に対して20度〜45度程度の角度をなしていると推定される。このように、接触部14が、直交方向22に潤滑油を漏れさせやすい形状を有する場合にあっては、凹部13を単純に形成しても摩擦低減効果を十分に発現できない。接触部14の形状が正方形の場合(B/H=1)も同様の問題が生じ得る。   The shape of the contact portion 14 between the first member 11 and the second member 12 is a rectangle whose length H along the sliding direction 21 is longer than the width B of the contact portion 14. Regarding the shape of the contact portion 14 between the first member 11 and the second member 12, B / H is smaller than 1. When the length H along the sliding direction 21 is large with respect to the width B of the contact portion 14, the lubricating oil interposed between the first member 11 and the second member 12 slides and the side opening is opened. The phenomenon of leaking from 15 occurs. Such a flow of lubricating oil is indicated by arrows 16 in FIGS. 3 (A), 3 (B), and 4 (A), (B). As a result, the oil film thickness decreases, the friction coefficient increases, and the friction between the first member 11 and the second member 12 increases. The speed vector of the lubricating oil is estimated to make an angle of about 20 to 45 degrees with respect to the sliding direction 21 although it varies depending on the rotational speed and the like. As described above, when the contact portion 14 has a shape in which the lubricating oil easily leaks in the orthogonal direction 22, the friction reducing effect cannot be sufficiently exhibited even if the recess portion 13 is simply formed. A similar problem can occur when the shape of the contact portion 14 is square (B / H = 1).

そこで、本発明では、第1部材11と第2部材12との接触部14の形状に関して、B/Hが1以下であるときには、凹部13を、滑り方向21への潤滑油の流れを促進するように、配置してある。凹部13の配置形態によって、滑り方向21への潤滑油の流れが促進され、側方の開放口15から漏れ出る潤滑油の流れが抑えられる。その結果、油膜厚さの減少を抑えて、摩擦低減効果を十分に発現できる摺動部材10を提供できる。   Therefore, in the present invention, when B / H is 1 or less with respect to the shape of the contact portion 14 between the first member 11 and the second member 12, the flow of the lubricating oil in the sliding direction 21 is promoted through the recess 13. It is arranged like this. The arrangement of the recesses 13 facilitates the flow of the lubricating oil in the sliding direction 21 and suppresses the flow of the lubricating oil leaking from the side opening 15. As a result, it is possible to provide the sliding member 10 that can suppress the decrease in the oil film thickness and sufficiently exhibit the friction reduction effect.

図3(A)(B)、図4(A)(B)を参照して、凹部13は、滑り方向21に沿って凹部13が存在しない領域fを形成するように、配置されている。凹部13は、その中に潤滑油を取り込み、取り込んだ潤滑油を保持する機能を有している。このため、潤滑油を滑り方向21に流す観点からすれば、潤滑油を取り込む凹部13は、抵抗体として働いてしまう。そこで、上述のように凹部13を配置することによって、潤滑油の流れに対する抵抗体として働く凹部13が滑り方向21に沿って存在しない領域fが形成され、結果として、滑り方向21への潤滑油の流れが促進される。   With reference to FIGS. 3A, 3B, and 4A, 4B, the recess 13 is arranged along the sliding direction 21 so as to form a region f in which the recess 13 does not exist. The concave portion 13 has a function of taking the lubricating oil therein and holding the taken lubricating oil. For this reason, from the viewpoint of flowing the lubricating oil in the sliding direction 21, the recess 13 for taking in the lubricating oil works as a resistor. Therefore, by disposing the recess 13 as described above, a region f in which the recess 13 acting as a resistor against the flow of the lubricant does not exist along the sliding direction 21 is formed. As a result, the lubricating oil in the sliding direction 21 is formed. Flow is promoted.

図3(A)には、凹部13を千鳥格子状に配置した形態が示され、図3(B)には、凹部13を正方格子状に配置した形態が示されている。千鳥格子配置の場合、凹部13は、滑り方向21に隣り合う凹部13同士(例えば、13aを付した凹部と、13bを付した凹部同士)が滑り方向21に見てオーバラップすることがないように配置されている。滑り方向21に沿って凹部13が存在しない領域fを形成するためである。滑り方向21に沿って凹部13が存在しない領域fの幅は、正方格子配置の方が、千鳥格子配置に比べて、大きい寸法を採りやすい。したがって、正方格子配置は、千鳥格子配置に比べて、滑り方向21への潤滑油の流れをより促進し得る配置である。   3A shows a form in which the recesses 13 are arranged in a staggered pattern, and FIG. 3B shows a form in which the recesses 13 are arranged in a square grid. In the case of the staggered arrangement, the recesses 13 do not overlap each other when the recesses 13 adjacent to each other in the sliding direction 21 (for example, the recesses with 13a and the recesses with 13b) are seen in the sliding direction 21. Are arranged as follows. This is because the region f where the recess 13 does not exist is formed along the sliding direction 21. The width of the region f where the concave portion 13 does not exist along the sliding direction 21 is more easily taken in the square lattice arrangement than in the staggered lattice arrangement. Therefore, the square lattice arrangement is an arrangement that can further promote the flow of the lubricating oil in the sliding direction 21 as compared to the staggered lattice arrangement.

図5を参照して、凹部13の最大長さ方向を滑り方向21に対して傾斜させて凹部13を配置してもよい。滑り方向21に対する凹部13の最大長さ方向の傾きを「傾斜角度α」と称する。   With reference to FIG. 5, the concave portion 13 may be arranged with the maximum length direction of the concave portion 13 inclined with respect to the sliding direction 21. The inclination in the maximum length direction of the recess 13 with respect to the sliding direction 21 is referred to as “inclination angle α”.

図4(A)(B)には、凹部13の最大長さ方向を滑り方向21に対して傾斜させて、凹部13を配置した形態が示されている。図4(A)は、傾斜方向を同じにして凹部13を配置した例であり、図4(B)は、接触部14の幅方向の略中央を境界に傾斜方向を対称にして凹部13を配置した例である。   FIGS. 4A and 4B show a configuration in which the concave portion 13 is arranged with the maximum length direction of the concave portion 13 inclined with respect to the sliding direction 21. FIG. 4A shows an example in which the concave portion 13 is arranged with the same inclination direction. FIG. 4B shows the concave portion 13 with the inclination direction symmetrical about the center of the contact portion 14 in the width direction. This is an example of arrangement.

凹部13の傾斜角度αは特に限定されないが、例えば、30度〜70度である。凹部13による動圧効果を十分に発揮させるためには、潤滑油が凹部13に入射する方向を、凹部13の最大長さ方向に対して直交する方向に近付けることが望ましい。凹部13を傾斜させることにより、側方の開放口15に向かって流れる潤滑油は、凹部13の最大長さ方向に対して直交する方向に近付いて、凹部13に入射することになる。これにより、凹部13に取り込まれる潤滑油が増え、動圧効果を十分に発揮して、より優れた摩擦低減効果を発現できる。接触部14の幅方向に沿う両側に開放口15が存在する図示例にあっては、図4(B)に示した配置形態の方が、図4(A)に示した配置形態に比べて好ましい。接触部14の幅方向の略中央を境界にして図中左右のいずれの領域においても、潤滑油を、凹部13の最大長さ方向に対して直交する方向に近付けて、凹部13に入射させることができ、より優れた摩擦低減効果を発現できるからである
凹部13の傾斜角度αは同じでもよいし、接触部14の幅方向に沿って変化させてもよい。例えば、接触部14内における潤滑油の速度ベクトルに合致するように、接触部14の幅方向の略中央部分では、凹部13の最大長さ方向を直交方向22に沿わせ(傾斜角度α=90度)、幅方向の端部近傍では、凹部13の最大長さ方向を滑り方向21に対して傾斜させてもよい。接触部14の幅方向の全域にわたって、潤滑油を、凹部13の最大長さ方向に対して直交する方向に近付けて、凹部13に入射させることができ、より優れた摩擦低減効果を発現できるからである。
The inclination angle α of the recess 13 is not particularly limited, and is, for example, 30 degrees to 70 degrees. In order to sufficiently exert the dynamic pressure effect by the recess 13, it is desirable that the direction in which the lubricating oil is incident on the recess 13 is close to the direction perpendicular to the maximum length direction of the recess 13. By inclining the concave portion 13, the lubricating oil flowing toward the side opening 15 approaches the direction orthogonal to the maximum length direction of the concave portion 13 and enters the concave portion 13. Thereby, the lubricating oil taken into the recessed part 13 increases, the dynamic pressure effect is fully exhibited, and the more excellent friction reduction effect can be expressed. In the illustrated example in which the opening 15 is present on both sides along the width direction of the contact portion 14, the arrangement form shown in FIG. 4 (B) is compared with the arrangement form shown in FIG. 4 (A). preferable. Lubricating oil is allowed to enter the concave portion 13 in a direction perpendicular to the maximum length direction of the concave portion 13 in any of the left and right regions in the figure with the approximate center in the width direction of the contact portion 14 as a boundary. The inclination angle α of the recess 13 may be the same, or may be changed along the width direction of the contact portion 14. For example, at the substantially central portion in the width direction of the contact portion 14, the maximum length direction of the recess portion 13 is set along the orthogonal direction 22 (inclination angle α = 90) so as to match the velocity vector of the lubricating oil in the contact portion 14. In the vicinity of the end in the width direction, the maximum length direction of the recess 13 may be inclined with respect to the sliding direction 21. Lubricating oil can be made to approach the direction orthogonal to the maximum length direction of the concave portion 13 and enter the concave portion 13 over the entire width direction of the contact portion 14, and a more excellent friction reduction effect can be exhibited. It is.

図6(A)は、シリンダボア121と、シリンダボア121に対して往復摺動するピストンリング122とを示す断面図、図6(B)は、シリンダボア121とピストンリング122との接触部14の形状の説明に供する図、図7(A)(B)は、滑り方向21に対して直交する方向22への潤滑油の流れを促進するための、凹部13の配置形態を示す図である。なお、理解の容易のために、微細な凹部13は誇張して表される。   6A is a cross-sectional view showing the cylinder bore 121 and the piston ring 122 that reciprocates relative to the cylinder bore 121, and FIG. 6B shows the shape of the contact portion 14 between the cylinder bore 121 and the piston ring 122. FIGS. 7A and 7B, which are provided for explanation, are views showing the arrangement of the recesses 13 for promoting the flow of the lubricating oil in the direction 22 orthogonal to the sliding direction 21. FIG. For easy understanding, the fine recess 13 is exaggerated.

図6(A)を参照して、本発明の実施形態に係る摺動部材30は、粘性流体としての潤滑油を介して摺動する第1部材31および第2部材32と、第1部材31の摺動面および第2部材32の摺動面のうちの少なくとも一方に形成された微細な凹部13と、を有している。第1部材31と第2部材32とは、往復摺動する。第1部材31は、シリンダボア121であり、第2部材32は、ピストンリング122である。図示例では、第1部材31の内周面に微細な凹部13が形成されている。   Referring to FIG. 6A, a sliding member 30 according to an embodiment of the present invention includes a first member 31 and a second member 32 that slide through a lubricating oil as a viscous fluid, and a first member 31. And the minute recess 13 formed in at least one of the sliding surface of the second member 32. The first member 31 and the second member 32 slide back and forth. The first member 31 is a cylinder bore 121, and the second member 32 is a piston ring 122. In the illustrated example, a fine recess 13 is formed on the inner peripheral surface of the first member 31.

図6(B)は、第1部材31と第2部材32との接触部14を展開して示している。第1部材31と第2部材32との接触部14の形状は、接触部14の幅Bが、滑り方向21に沿う長さHよりも長い長方形となっている。第1部材31と第2部材32との接触部14の形状に関して、B/Hが1より大きくなる。滑り方向21に沿う長さHに対して接触部14の幅Bが大きいと、第1部材31と第2部材32との間に介在する潤滑油が、直交方向22に十分に広がらずに、滑り方向21に沿う端部から漏れ出てしまう現象が発生する。その結果、油膜厚さが減少し、第1部材31と第2部材32との摩擦が大きくなる。このように、接触部14が、滑り方向21に潤滑油を漏れさせやすい形状を有する場合にあっては、凹部13を単純に形成しても摩擦低減効果を十分に発現できない。   FIG. 6B shows the contact portion 14 between the first member 31 and the second member 32 in an expanded state. The shape of the contact portion 14 between the first member 31 and the second member 32 is a rectangle in which the width B of the contact portion 14 is longer than the length H along the sliding direction 21. Regarding the shape of the contact portion 14 between the first member 31 and the second member 32, B / H is greater than 1. When the width B of the contact portion 14 is large with respect to the length H along the sliding direction 21, the lubricating oil interposed between the first member 31 and the second member 32 does not spread sufficiently in the orthogonal direction 22, A phenomenon of leaking from the end along the sliding direction 21 occurs. As a result, the oil film thickness decreases and the friction between the first member 31 and the second member 32 increases. As described above, when the contact portion 14 has a shape that allows the lubricating oil to easily leak in the sliding direction 21, the friction reducing effect cannot be sufficiently exhibited even if the concave portion 13 is simply formed.

そこで、本発明では、第1部材31と第2部材32との接触部14の形状に関して、B/Hが1より大きいときには、凹部13を、滑り方向21に対して直交する方向22への潤滑油の流れを促進するように、配置してある。凹部13の配置形態によって、直交方向22つまりピストンリング122の周方向への潤滑油の流れが促進され、滑り方向21に沿う端部から漏れ出る潤滑油の流れが抑えられる。その結果、油膜厚さの減少を抑えて、摩擦低減効果を十分に発現できる摺動部材30を提供できる。   Therefore, in the present invention, when B / H is larger than 1 with respect to the shape of the contact portion 14 between the first member 31 and the second member 32, the recess 13 is lubricated in the direction 22 orthogonal to the sliding direction 21. Arranged to promote oil flow. The arrangement of the recesses 13 facilitates the flow of lubricating oil in the orthogonal direction 22, that is, the circumferential direction of the piston ring 122, and suppresses the flow of lubricating oil leaking from the end along the sliding direction 21. As a result, it is possible to provide the sliding member 30 that can suppress the decrease in the oil film thickness and can sufficiently exhibit the friction reduction effect.

図7(A)(B)を参照して、凹部13は、滑り方向21に見た凹部13同士の間隔w1が滑り方向21に対して直交する方向22に見た凹部13同士の間隔w2を超えないように、配置されている。図7(A)には、凹部13を千鳥格子状に配置した形態が示され、図7(B)には、凹部13を正方格子状に配置した形態が示されている。   With reference to FIGS. 7A and 7B, the recess 13 has an interval w <b> 2 between the recesses 13 as viewed in a direction 22 where the interval w <b> 1 between the recesses 13 as viewed in the sliding direction 21 is orthogonal to the sliding direction 21. Arranged so as not to exceed. FIG. 7A shows a configuration in which the recesses 13 are arranged in a staggered pattern, and FIG. 7B shows a configuration in which the recesses 13 are arranged in a square grid.

千鳥格子配置のように、滑り方向21に見た凹部13同士の間隔w1が直交方向22に見た凹部13同士の間隔w2よりも小さくなるように凹部13を配置した場合には、単位長さあたりに占める凹部13の割合は、滑り方向21に見た方が大きい。潤滑油の流れに対する抵抗体として働く凹部13が、直交方向22よりも滑り方向21に沿って多く存在する結果、直交方向22への潤滑油の流れが促進される。   When the recesses 13 are arranged so that the interval w1 between the recesses 13 viewed in the sliding direction 21 is smaller than the interval w2 between the recesses 13 viewed in the orthogonal direction 22 as in the houndstooth arrangement, the unit length The ratio of the concave portion 13 occupying the base is larger when viewed in the sliding direction 21. As a result of the presence of more recesses 13 acting as a resistance against the flow of the lubricating oil along the sliding direction 21 than in the orthogonal direction 22, the flow of the lubricating oil in the orthogonal direction 22 is promoted.

正方格子配置のように、滑り方向21に見た凹部13同士の間隔w1と、直交方向22に見た凹部13同士の間隔w2とが等しい場合でも、凹部13の形状は滑り方向21に対して直交する方向22に扁平していることから、単位長さあたりに占める凹部13の割合は、滑り方向21に見た方が大きい。したがって、千鳥格子配置の時と同様に、潤滑油の流れに対する抵抗体として働く凹部13が、直交方向22よりも滑り方向21に沿って多く存在する結果、直交方向22への潤滑油の流れが促進される。   Even when the interval w1 between the recesses 13 viewed in the sliding direction 21 and the interval w2 between the recesses 13 viewed in the orthogonal direction 22 are equal as in the square lattice arrangement, the shape of the recess 13 is relative to the sliding direction 21. Since it is flat in the orthogonal direction 22, the ratio of the recesses 13 per unit length is greater when viewed in the sliding direction 21. Accordingly, as in the case of the staggered lattice arrangement, there are more recesses 13 acting as a resistance against the flow of the lubricating oil along the sliding direction 21 than in the orthogonal direction 22, so that the lubricating oil flows in the orthogonal direction 22. Is promoted.

なお、千鳥格子配置の場合、凹部13は、滑り方向21に隣り合う凹部13同士(例えば、13aを付した凹部と、13bを付した凹部同士)が滑り方向21に見てオーバラップして配置してもよい。滑り方向21に見て凹部13を必ず存在させることにより、凹部13を、滑り方向21への潤滑油の流れに対する抵抗体としてより働かせるためである。   In the case of the houndstooth arrangement, the recesses 13 are overlapped when the recesses 13 adjacent to each other in the sliding direction 21 (for example, the recesses with 13a and the recesses with 13b) are seen in the sliding direction 21. You may arrange. This is because the concave portion 13 is necessarily present when viewed in the sliding direction 21, thereby making the concave portion 13 work more as a resistance against the flow of lubricating oil in the sliding direction 21.

正方格子配置は正四角形に配置したものであるが、矩形格子配置は正四角形以外の矩形に配置したものである。矩形格子配置の場合には、滑り方向21に見た凹部13同士の間隔w1が、直交方向22に見た凹部13同士の間隔w2よりも小さくなるように、凹部13を配置すればよい。   The square lattice arrangement is arranged in a regular square, while the rectangular lattice arrangement is arranged in a rectangle other than the square. In the case of the rectangular lattice arrangement, the recesses 13 may be arranged so that the interval w1 between the recesses 13 viewed in the sliding direction 21 is smaller than the interval w2 between the recesses 13 viewed in the orthogonal direction 22.

本発明では、第1部材31と第2部材32とが往復摺動する場合に、凹部13の最大長さ方向を滑り方向21に対して傾斜させて、凹部13を配置することを除外するものではない。ただし、往復摺動の場合、第1部材31と第2部材32との間に介在する潤滑油の流れ挙動が、往動のときと、復動のときとで異なる。往復摺動の場合は、一方向に回転摺動する場合に比べて、潤滑油の流れ挙動が複雑である。このため、傾斜の条件によっては、往動時には効果を発揮するが、復動時に十分な効果が得られない虞も発生し得る。そこで、本実施形態では、一般的な配置形態、すなわち、凹部13の最大長さ方向を滑り方向21に対して直交させる配置形態を採用している。   In the present invention, when the first member 31 and the second member 32 are reciprocally slid, the maximum length direction of the concave portion 13 is inclined with respect to the sliding direction 21 and the concave portion 13 is excluded. is not. However, in the case of reciprocal sliding, the flow behavior of the lubricating oil interposed between the first member 31 and the second member 32 differs between forward movement and backward movement. In the case of reciprocating sliding, the flow behavior of the lubricating oil is more complicated than in the case of rotating sliding in one direction. For this reason, depending on the condition of the inclination, the effect is exhibited at the time of forward movement, but there is a possibility that a sufficient effect cannot be obtained at the time of backward movement. Therefore, in the present embodiment, a general arrangement form, that is, an arrangement form in which the maximum length direction of the recess 13 is orthogonal to the sliding direction 21 is adopted.

第1部材および第2部材の材質には特に制限はなく、用途に応じて種々の材料が用いられる。例えば、ピストンおよびシリンダを備える内燃機関用の摺動部材にあっては、鉄やアルミニウムなどの金属から形成することが望ましい。また、形状についても特に制限はなく、あらゆる形状の摺動部材が採用され得る。   There is no restriction | limiting in particular in the material of a 1st member and a 2nd member, A various material is used according to a use. For example, in a sliding member for an internal combustion engine having a piston and a cylinder, it is desirable that the sliding member be made of a metal such as iron or aluminum. Moreover, there is no restriction | limiting in particular about a shape, The sliding member of all shapes can be employ | adopted.

凹部13は、摺動面における凹部13の占有面積率が0.5%以上10%以下であることが望ましい。占有面積率が0.5%より小さい場合には、凹部13の割合が少なすぎるため、動圧効果が十分発揮できず、摩擦低減効果が十分発現しないおそれがある。また、10%を超えると、平端部の割合が相対的に減少するため、負荷容量が減少し、結果として、金属同士の直接接触が生じるため、摩擦低減効果が十分発現しないばかりか、逆に摩擦が増加してしまうおそれがある。また、耐摩耗性や耐焼き付き性も低下してしまう懸念がある。したがって、凹部13の占有面積率を0.5%以上10%以下とすることにより、優れた摩擦低減効果が得られる。   As for the recessed part 13, it is desirable that the occupation area rate of the recessed part 13 in a sliding surface is 0.5% or more and 10% or less. When the occupied area ratio is smaller than 0.5%, the ratio of the concave portions 13 is too small, so that the dynamic pressure effect cannot be sufficiently exhibited, and the friction reducing effect may not be sufficiently exhibited. On the other hand, if it exceeds 10%, the ratio of the flat end portion is relatively reduced, so that the load capacity is reduced. As a result, direct contact between the metals occurs, and the friction reducing effect is not sufficiently exhibited. Friction may increase. Moreover, there is a concern that the wear resistance and the seizure resistance are also lowered. Therefore, an excellent friction reducing effect can be obtained by setting the occupied area ratio of the recess 13 to 0.5% or more and 10% or less.

凹部13の形状は、滑り方向21に対して直交する方向22に扁平していることが望ましい。滑り方向21に対して直交する方向22に扁平な形状とは、直交方向22の最大長さが、滑り方向21の最大長さよりも大きくなる形状である。扁平な形状は、矩形に限られず、楕円形状、多角形状、円形状であってもかまわない。凹部13の形状が、直交方向22に扁平していることにより、摺動部に多くの潤滑油を流入させることができ、摩擦の低減が図られる。   The shape of the recess 13 is preferably flat in a direction 22 orthogonal to the sliding direction 21. The shape flat in the direction 22 orthogonal to the sliding direction 21 is a shape in which the maximum length in the orthogonal direction 22 is larger than the maximum length in the sliding direction 21. The flat shape is not limited to a rectangle, and may be an elliptical shape, a polygonal shape, or a circular shape. Since the shape of the recess 13 is flat in the orthogonal direction 22, a large amount of lubricating oil can be caused to flow into the sliding portion, and friction can be reduced.

凹部13の短辺長さは、50μm以上150μm以下であり、凹部13の長辺長さは、凹部13の短辺長さの2倍以上10倍以下であることが望ましい。凹部13の短辺の長さが50μmより小さい場合、潤滑油の凹部13への流入保持が十分に行われなくなるおそれがあり、また、150μmを超える場合には、負荷容量が低下し、金属接触が起こりやすくなるおそれがある。さらに、長辺長さを短辺長さの2倍以上10倍以下にすることによって、摺動面に多くの潤滑油を流入させ、また、摺動面からの潤滑油の側方漏れを抑制し、摩擦特性を向上できる。さらに、深さと、大きさとの比も重要である。凹部13の短辺の長さが50μmより小さいと深さに対する感度が増加するため、加工上の制御が困難になってくる。一方で、凹部13の短辺の長さが150μmより大きいと、凹部13が接触面積に対して相対的に大きくなってくるので、好ましくない。例えばクランクシャフト110のように軸がたわむような接触状態においては局部的に油膜が薄い接触箇所が存在するため、凹部13の大きさが大きくなりすぎると、その部分に油が流入してしまい、金属接触が増大し、摩擦が悪化する。   The short side length of the recess 13 is preferably 50 μm or more and 150 μm or less, and the long side length of the recess 13 is preferably 2 times or more and 10 times or less of the short side length of the recess 13. If the length of the short side of the concave portion 13 is smaller than 50 μm, there is a risk that the inflow and retention of the lubricating oil into the concave portion 13 may not be sufficiently performed, and if it exceeds 150 μm, the load capacity decreases and the metal contact May be likely to occur. Furthermore, by making the long side length 2 times to 10 times the short side length, a large amount of lubricating oil flows into the sliding surface, and side leakage of the lubricating oil from the sliding surface is suppressed. In addition, the friction characteristics can be improved. Furthermore, the ratio between depth and size is also important. If the length of the short side of the recess 13 is smaller than 50 μm, the sensitivity to the depth increases, so that processing control becomes difficult. On the other hand, if the length of the short side of the concave portion 13 is larger than 150 μm, the concave portion 13 becomes relatively large with respect to the contact area, which is not preferable. For example, in the contact state where the shaft is bent like the crankshaft 110, there is a contact portion where the oil film is locally thin, so if the size of the recess 13 becomes too large, oil will flow into that portion, Metal contact increases and friction worsens.

凹部13は、その深さが0.5μm以上10μm以下であることが望ましい。凹部13の深さが0.5μmより小さい場合には、特に高速摺動時での油膜が厚い状態において、十分な摩擦低減効果が得られない。また、10μmを超えると、低速摺動時での油膜が薄い状態において、負荷容量が減少し、金属接触が生じ、摩擦が悪化するとともに耐焼き付き性なども低下するという問題がある。したがって、凹部13の深さを0.5μm以上10μm以下とすることにより、優れた摩擦低減効果が得られる。   The depth of the recess 13 is desirably 0.5 μm or more and 10 μm or less. When the depth of the recess 13 is smaller than 0.5 μm, a sufficient friction reducing effect cannot be obtained particularly when the oil film is thick during high-speed sliding. On the other hand, when the thickness exceeds 10 μm, there is a problem that the load capacity is reduced and metal contact occurs in a state where the oil film is thin during low-speed sliding, resulting in deterioration of friction and seizure resistance. Therefore, an excellent friction reducing effect can be obtained by setting the depth of the recess 13 to 0.5 μm or more and 10 μm or less.

図8(A)は、摺動面に形成されている凹部13を示す斜視図、図8(B)は、図8(A)の8B−8B線に沿う断面図である。   FIG. 8A is a perspective view showing the recess 13 formed on the sliding surface, and FIG. 8B is a cross-sectional view taken along line 8B-8B in FIG. 8A.

図8を参照して、凹部13の形状は、凹部13の滑り方向21の断面形状において、最表面の長さをL、滑り方向21前側から凹部13底面の極値を示す位置17までの長さをSとした場合に、S/Lが0.2以下であることが望ましい。図8における符号tは、凹部13の深さを示している。S/Lが0.2を超えると、凹部壁面の油の流れが効果的に作用しないため、動圧効果が十分に得られず、摩擦低減効果が十分発現されない。したがって、S/Lを0.2以下とすることにより、動圧効果が十分発揮され、優れた摩擦低減効果が得られる。   Referring to FIG. 8, the shape of the concave portion 13 is the length from the front side of the sliding direction 21 to the position 17 indicating the extreme value of the bottom surface of the concave portion 13 in the cross-sectional shape of the concave portion 13 in the sliding direction 21. When S is S, it is desirable that S / L is 0.2 or less. A symbol t in FIG. 8 indicates the depth of the recess 13. If S / L exceeds 0.2, the oil flow on the wall surface of the recess does not act effectively, so that the dynamic pressure effect cannot be sufficiently obtained and the friction reducing effect is not sufficiently exhibited. Therefore, when S / L is 0.2 or less, the dynamic pressure effect is sufficiently exhibited, and an excellent friction reducing effect is obtained.

上述した第1と第2の部材11、12、31、32は、内燃機関や変速機の摺動部に使用する摺動部材10、30あることが望ましい。十分な摩擦低減を発現する第1と第2の部材11、12、31、32を適用することによって、内燃機関や変速機の摺動部における摩擦を減少することができ、摺動部の耐摩耗性や耐焼き付き性を向上させることができる。   The first and second members 11, 12, 31, and 32 described above are desirably sliding members 10 and 30 that are used for sliding portions of an internal combustion engine and a transmission. By applying the first and second members 11, 12, 31, and 32 that exhibit a sufficient friction reduction, it is possible to reduce the friction in the sliding portion of the internal combustion engine or the transmission, and to improve the resistance of the sliding portion. Abrasion and seizure resistance can be improved.

(実施例)
本発明の効果を確認するため、凹部の形状や配置が異なる種々の摺動部材を製作し、摩擦係数を求める下記の実験を行った。
(Example)
In order to confirm the effect of the present invention, various sliding members having different shapes and arrangements of the recesses were manufactured, and the following experiment was performed to obtain the friction coefficient.

まず、回転摺動する運動形態における効果確認を行った。   First, the effect in the movement form which carries out rotation sliding was confirmed.

図9(A)(B)は、実施例において、摺動面に形成した凹部13の断面形状を示す断面図である。図10は、実施例において、凹部13の配置形態(X、Y、Z、V、およびW)を示す図である。   9A and 9B are cross-sectional views showing the cross-sectional shape of the recess 13 formed in the sliding surface in the embodiment. FIG. 10 is a diagram illustrating an arrangement form (X, Y, Z, V, and W) of the recesses 13 in the embodiment.

実際の内燃機関用クランクシャフト(図1参照)を用いて、摩擦の低減効果を評価した。クランクシャフトのジャーナル部に微細な凹部13を形成した。モータ駆動によりクランクシャフトを回転させ、ジャーナル部と軸受けメタルとの間に発生する摩擦トルクを計測した。ジャーナル部径はφ53mmである。ジャーナル部と軸受けメタルとの接触部の形状に関して、接触部の幅をB、滑り方向21に沿う長さをHとした場合に、B/Hは1以下である。   Using an actual internal combustion engine crankshaft (see FIG. 1), the friction reduction effect was evaluated. A fine recess 13 was formed in the journal portion of the crankshaft. The crankshaft was rotated by motor drive, and the friction torque generated between the journal part and the bearing metal was measured. The diameter of the journal part is φ53 mm. Regarding the shape of the contact portion between the journal portion and the bearing metal, when the width of the contact portion is B and the length along the sliding direction 21 is H, B / H is 1 or less.

クランクシャフトは、SV40C鋼製で高周波焼入れを施してある。荷重は無負荷で、慣性力のみが作用する状態で評価した。また、油は5W30油、供給油温90℃、回転数は500rpmから6000rpmで行った。実施例1〜6では、回転数500rpm時の各仕様の摩擦トルクを求めた。比較例1では、ジャーナル部に凹部を形成せずに、算術平均粗さRa0.07μmの粗さに仕上げ、回転数500rpm時の摩擦トルクを求めた。比較例1の摩擦トルクに対する各実施例の摩擦トルクの比を算出し、摩擦低減効果を算出した。   The crankshaft is made of SV40C steel and induction hardened. The load was evaluated with no load and only the inertial force acting. The oil was 5W30 oil, the supply oil temperature was 90 ° C., and the rotation speed was 500 rpm to 6000 rpm. In Examples 1-6, the friction torque of each specification at the rotation speed of 500 rpm was obtained. In Comparative Example 1, the journal portion was not formed with a recess, and finished with an arithmetic average roughness Ra of 0.07 μm, and the friction torque at a rotation speed of 500 rpm was determined. The ratio of the friction torque of each Example to the friction torque of Comparative Example 1 was calculated, and the friction reduction effect was calculated.

実施例1〜6は、いずれもφ53mmのジャーナル部の5箇所に、凹部微細形状を形成した。凹部微細形状は、マイクロインデント加工、マスクブラスト加工により形成した。   In each of Examples 1 to 6, concave fine shapes were formed in five locations of the journal portion having a diameter of 53 mm. The concave fine shape was formed by microindent processing and mask blast processing.

ジャーナル部と軸受けメタルとの接触部の形状はB/Hが1以下である。このため、滑り方向21に沿って凹部が存在しない領域が形成されるように、凹部13を配置した。   As for the shape of the contact portion between the journal portion and the bearing metal, B / H is 1 or less. For this reason, the recessed part 13 was arrange | positioned so that the area | region where a recessed part does not exist along the sliding direction 21 may be formed.

マイクロインデント加工では、所望の凹部を形成するためにインデンタを製作し、インデンタを円筒表面に押し付け粗塑性加工することにより凹部を形成した。   In the micro indent processing, an indenter was manufactured in order to form a desired concave portion, and the concave portion was formed by pressing the indenter against the cylindrical surface and rough plastic working.

マスクブラスト加工では、光リソグラフィ技術を利用し、樹脂製マスクに凹部微細形状を形成し、その樹脂マスクをジャーナル部表面に貼り付けた後、平均粒径20μmのアルミナ砥粒を、投射ノズルからワ−クまでの距離を100mmとし、投射流量100g/min、投射圧0.4MPaの条件下で投射し、凹部微細形状を得た。各種方法を用いて凹部微細形状を形成した後、凹部形状周辺に形成されたエッジ部の盛り上がりを粒径9μmのテープラップフィルムにより除去し、試験に供した。   In the mask blasting process, a photolithography technique is used to form a concave fine shape on a resin mask, the resin mask is affixed to the surface of the journal part, and alumina abrasive grains having an average particle diameter of 20 μm are transferred from the projection nozzle to the wafer. -The distance to the center was set to 100 mm, and projection was performed under the conditions of a projection flow rate of 100 g / min and a projection pressure of 0.4 MPa to obtain a concave fine shape. After forming the concave fine shape using various methods, the bulge of the edge portion formed around the concave shape was removed with a tape wrap film having a particle size of 9 μm and used for the test.

凹部13の断面形状は、滑り方向21前側の凹部壁面を急峻とした三角形状(図9(A))、および半円弧形状(図9(B))とした。下記の表1には、断面形状を、「A」、および「B」の記号にて表す。   The cross-sectional shape of the concave portion 13 was a triangular shape (FIG. 9A) with a steep concave wall surface on the front side in the sliding direction 21 and a semicircular arc shape (FIG. 9B). In Table 1 below, the cross-sectional shape is represented by the symbols “A” and “B”.

凹部13の配置形態は、千鳥格子配置(図10の欄Z)、正方格子配置(欄Y)、凹部13の最大長さ方向を滑り方向21に対して傾斜させた配置(欄X、V、W)とした。凹部13の傾斜角度αは、45度(欄X)、67.5度(欄V)、30度(欄W)とした。下記の表1には、配置形態を、「X」、「Y」、「Z」、「V」、および「W」の記号にて表す。   The arrangement of the concave portions 13 includes a staggered lattice arrangement (column Z in FIG. 10), a square lattice arrangement (column Y), and an arrangement in which the maximum length direction of the concave portion 13 is inclined with respect to the sliding direction 21 (columns X and V). , W). The inclination angle α of the recess 13 was 45 degrees (column X), 67.5 degrees (column V), and 30 degrees (column W). In Table 1 below, the arrangement is represented by the symbols “X”, “Y”, “Z”, “V”, and “W”.

実験結果を下記の表1に示す。   The experimental results are shown in Table 1 below.

Figure 2008095721
Figure 2008095721

表1に示すように、比較例1の摩擦トルクに対する各実施例1〜6の摩擦トルクの比は、いずれの場合も1より小さい。接触部の形状がB/Hが1以下の場合、滑り方向21に沿って凹部13が存在しない領域を形成するように凹部13を配置し、滑り方向21への潤滑油の流れを促進することにより、摩擦を低減できるという本発明の効果を確認した。凹部13の最大長さ方向を滑り方向21に対して傾斜させて凹部13を配置することにより(実施例1、4、5、6)、千鳥格子配置(実施例3)および正方格子配置(実施例2)に比べて、摩擦をさらに低減できることがわかった。実施例1、4より、凹部13の断面形状を、滑り方向21前側の凹部壁面を急峻とした三角形状の方(図9(A))が、半円弧形状(図9(B))に比べて、摩擦低減効果が高いことがわかった。   As shown in Table 1, the ratio of the friction torques of Examples 1 to 6 to the friction torque of Comparative Example 1 is smaller than 1 in any case. When the shape of the contact portion is B / H of 1 or less, the concave portion 13 is arranged so as to form a region where the concave portion 13 does not exist along the sliding direction 21, and the flow of the lubricating oil in the sliding direction 21 is promoted. Thus, the effect of the present invention that the friction can be reduced was confirmed. By disposing the recesses 13 by inclining the maximum length direction of the recesses 13 with respect to the sliding direction 21 (Examples 1, 4, 5, 6), a staggered lattice arrangement (Example 3) and a square lattice arrangement ( It has been found that the friction can be further reduced compared to Example 2). From Examples 1 and 4, the triangular shape (FIG. 9A) with the cross-sectional shape of the recess 13 steep in the recess wall surface on the front side in the sliding direction 21 is compared to the semicircular arc shape (FIG. 9B). Thus, it was found that the friction reducing effect is high.

次に、往復摺動する運動形態における効果確認を行った。   Next, the effect in the reciprocating motion form was confirmed.

図11は、ピストンリング/ボア模擬試験機40を示す斜視図、図12は、実験中に得られた往復摺動時の摩擦係数の波形の一例を示す図である。   FIG. 11 is a perspective view showing the piston ring / bore simulation test machine 40, and FIG. 12 is a view showing an example of a friction coefficient waveform during reciprocating sliding obtained during the experiment.

ピストンリング/ボア模擬試験40は、ピストンリングとボアとの間のように、往復摺動する部材同士における摩擦低減効果を確認するために行った。図11を参照して、ピストンリング/ボア模擬試験機40は、粘性流体としての潤滑油を介して摺動するリング41とプレート42とを含んでいる。実験では、リング41を固定し、プレート42のみを往復摺動させた。図中の両矢印は滑り方向21を、片矢印は荷重方向を示す。往復摺動運動は、クランク機構を用いて、回転運動を往復運動に変換することにより行った。摺動距離つまり滑り方向21に沿う長さHは、1工程あたり30mmとした。リング41とプレート42との接触部の幅Bは、40mmとした。リング41とプレート42との接触部の形状に関して、B/Hは1より大きい(B/H=40/30=1.3)。   The piston ring / bore simulation test 40 was performed in order to confirm the effect of reducing the friction between the reciprocating members such as between the piston ring and the bore. Referring to FIG. 11, the piston ring / bore simulation tester 40 includes a ring 41 and a plate 42 that slide through lubricating oil as a viscous fluid. In the experiment, the ring 41 was fixed and only the plate 42 was slid back and forth. The double arrow in the figure indicates the sliding direction 21 and the single arrow indicates the load direction. The reciprocating sliding motion was performed by converting the rotational motion into the reciprocating motion using a crank mechanism. The sliding distance, that is, the length H along the sliding direction 21 was 30 mm per process. The width B of the contact portion between the ring 41 and the plate 42 was 40 mm. Regarding the shape of the contact portion between the ring 41 and the plate 42, B / H is larger than 1 (B / H = 40/30 = 1.3).

実施例7、8のリングおよびプレートは次のように製作した。リング41の材料には、SCM435浸炭焼入れ焼き戻し材を用いた。リング41の先端は曲率半径30mmの円弧状に形成した。アール30mmの表面を算術平均粗さRa0.01μmに仕上げた後、その表面に、非晶質硬質炭素膜をCVD法により形成した。一方、プレート42の材料には、40mm×60mm×5mm厚のダイキャスト用アルミニウム合金(ADC12)の板材を用いた。マスクブラスト処理により、プレート表面に凹部微細形状を形成した。   The rings and plates of Examples 7 and 8 were manufactured as follows. As a material for the ring 41, an SCM435 carburizing and tempering material was used. The tip of the ring 41 was formed in an arc shape with a curvature radius of 30 mm. After finishing the surface with a radius of 30 mm to an arithmetic average roughness Ra of 0.01 μm, an amorphous hard carbon film was formed on the surface by a CVD method. On the other hand, as the material of the plate 42, a plate material of aluminum alloy for die casting (ADC12) having a thickness of 40 mm × 60 mm × 5 mm was used. A concave fine shape was formed on the plate surface by mask blasting.

リング41とプレート42との接触部の形状はB/Hが1より大きい。このため、滑り方向21に見た凹部13同士の間隔が直交方向22に見た凹部13同士の間隔を超えないように、凹部13を配置した。   The shape of the contact portion between the ring 41 and the plate 42 is B / H larger than 1. For this reason, the recessed part 13 was arrange | positioned so that the space | interval of the recessed parts 13 seen in the sliding direction 21 may not exceed the space | interval of the recessed parts 13 seen in the orthogonal direction 22. FIG.

マスクブラスト加工では、光リソグラフィ技術を利用し、樹脂製マスクに凹部微細形状を形成し、その樹脂マスクをプレート表面に貼り付けた後、平均粒径20μmのアルミナ砥粒を、投射ノズルからワ−クまでの距離を100mmとし、投射流量100g/min、投射圧0.4MPaの条件下で投射し、凹部微細形状を得た。凹部微細形状を形成した後、凹部形状周辺に形成されたエッジ部の盛り上がりを粒径9μmのテープラップフィルムにより除去し、試験に供した。   In the mask blasting process, an optical lithography technique is used to form a concave fine shape on a resin mask, the resin mask is attached to the plate surface, and then alumina abrasive grains having an average particle diameter of 20 μm are transferred from the projection nozzle to the wafer. Projection was performed under the conditions of a projection flow rate of 100 g / min and a projection pressure of 0.4 MPa to obtain a fine shape of the recess. After forming the fine shape of the concave portion, the bulge of the edge portion formed around the concave shape was removed with a tape wrap film having a particle size of 9 μm and used for the test.

実施例7、8ともに、凹部13の大きさは、80μm×320μm、凹部13の占有面積率は、2.5%とした。凹部13の深さは3μmとした。凹部13の配置形態は、実施例7では、正三角形状に配置した千鳥格子配置(図7(A)参照)とし、実施例8では、正方格子状に配置した正方格子配置(図7(B)参照)とした。   In both Examples 7 and 8, the size of the recess 13 was 80 μm × 320 μm, and the occupation area ratio of the recess 13 was 2.5%. The depth of the recess 13 was 3 μm. The arrangement of the recesses 13 is a staggered lattice arrangement (see FIG. 7A) arranged in a regular triangle shape in Example 7, and a square lattice arrangement arranged in a square lattice pattern in Example 8 (see FIG. B)).

比較例2には、Ra0.3μmに仕上げたオーステナイト鋳鉄(FCA)製のプレートと、Ra0.2μmに仕上げた硬質Crメッキ層を持つリングとを用いた。   In Comparative Example 2, an austenitic cast iron (FCA) plate finished to Ra 0.3 μm and a ring having a hard Cr plating layer finished to Ra 0.2 μm were used.

実験は、押し付け荷重を250N、一往復あたりの摺動距離を30mm、摺動速度を600回/min、5W30の油(油供給温度25℃)を摺動面に0.8cc/minで滴下して行った。図10に一例を示したように、往復摺動中に得られた摩擦係数の波形を積分し、この値を比較することで、比較例2に対する摩擦係数比とした。   In the experiment, the pressing load was 250 N, the sliding distance per reciprocation was 30 mm, the sliding speed was 600 times / min, and 5 W30 oil (oil supply temperature 25 ° C.) was dropped onto the sliding surface at 0.8 cc / min. I went. As shown in FIG. 10, the friction coefficient waveform obtained during the reciprocating sliding was integrated, and this value was compared to obtain a friction coefficient ratio with respect to Comparative Example 2.

実験結果を下記の表2に示す。   The experimental results are shown in Table 2 below.

Figure 2008095721
Figure 2008095721

表2に示すように、比較例2に対する各実施例7、8の摩擦係数比は、いずれも1より小さい。滑り方向21に見た凹部13同士の間隔が直交方向22に見た凹部13同士の間隔を超えないように凹部13を配置し、直交方向22への粘性流体の流れを促進することにより、摩擦を低減できるという本発明の効果を確認した。凹部13を千鳥格子配置(実施例7)とすることにより、正方格子配置(実施例8)する場合に比べて、摩擦をさらに低減できることがわかった。   As shown in Table 2, the friction coefficient ratios of Examples 7 and 8 relative to Comparative Example 2 are both smaller than 1. By arranging the recesses 13 so that the interval between the recesses 13 viewed in the sliding direction 21 does not exceed the interval between the recesses 13 viewed in the orthogonal direction 22, the flow of the viscous fluid in the orthogonal direction 22 is promoted, thereby generating friction. The effect of the present invention that can be reduced was confirmed. It was found that the friction can be further reduced by arranging the concave portions 13 in a staggered lattice arrangement (Example 7) as compared to the case of arranging a square lattice pattern (Example 8).

内燃機関に用いられるクランクシャフトを示す図である。It is a figure which shows the crankshaft used for an internal combustion engine. 図2(A)は、軸部と、軸部を回転自在に保持する軸受けメタルとを示す断面図、図2(B)は、軸部と軸受けメタルとの接触部の形状の説明に供する図である。2A is a cross-sectional view showing a shaft portion and a bearing metal that rotatably holds the shaft portion, and FIG. 2B is a diagram for explaining the shape of a contact portion between the shaft portion and the bearing metal. It is. 図3(A)(B)は、滑り方向への潤滑油の流れを促進するための、凹部の配置形態を示す図である。FIGS. 3A and 3B are views showing the arrangement of the recesses for promoting the flow of the lubricating oil in the sliding direction. 図4(A)(B)は、滑り方向への潤滑油の流れを促進するための、凹部の配置形態を示す図である。FIGS. 4A and 4B are views showing the arrangement of the recesses for promoting the flow of the lubricating oil in the sliding direction. 凹部の最大長さ方向を滑り方向に対して傾斜させて凹部を配置した形態の説明に供する図である。It is a figure where it uses for description of the form which inclined the maximum length direction of the recessed part with respect to the sliding direction, and has arrange | positioned the recessed part. 図6(A)は、シリンダボアと、シリンダボアに対して往復摺動するピストンリングとを示す断面図、図6(B)は、シリンダボアとピストンリングとの接触部の形状の説明に供する図である。6A is a cross-sectional view showing a cylinder bore and a piston ring that reciprocates with respect to the cylinder bore, and FIG. 6B is a diagram for explaining the shape of a contact portion between the cylinder bore and the piston ring. . 図7(A)(B)は、滑り方向に対して直交する方向への潤滑油の流れを促進するための、凹部の配置形態を示す図である。FIGS. 7A and 7B are views showing the arrangement of the recesses for promoting the flow of the lubricating oil in the direction orthogonal to the sliding direction. 図8(A)は、摺動面に形成されている凹部を示す斜視図、図8(B)は、図8(A)の8B−8B線に沿う断面図である。FIG. 8A is a perspective view showing a recess formed on the sliding surface, and FIG. 8B is a cross-sectional view taken along line 8B-8B in FIG. 8A. 図9(A)(B)は、実施例において、摺動面に形成した凹部の断面形状を示す断面図である。9A and 9B are cross-sectional views showing the cross-sectional shape of the recess formed on the sliding surface in the example. 実施例において、凹部の配置形態を示す図である。In an Example, it is a figure which shows the arrangement | positioning form of a recessed part. ピストンリング/ボア模擬試験機を示す斜視図である。It is a perspective view which shows a piston ring / bore simulation tester. 実験中に得られた往復摺動時の摩擦係数の波形の一例を示す図である。It is a figure which shows an example of the waveform of the friction coefficient at the time of reciprocating sliding obtained during experiment.

符号の説明Explanation of symbols

10 摺動部材、
11 第1部材、
12 第2部材、
13 凹部、
14 接触部、
15 側方の開放口、
17 凹部底面の極値を示す位置、
21 滑り方向、
22 直交方向(滑り方向に対して直交する方向)、
30 摺動部材、
31 第1部材、
32 第2部材、
40 ピストンリング/ボア模擬試験機、
41 リング、
42 プレート、
110 クランクシャフト、
111 ジャーナル部、
112 ピン部、
121 シリンダボア、
122 ピストンリング、
B 接触部の幅、
H 滑り方向に沿う接触部の長さ、
f 滑り方向に沿って凹部が存在しない領域、
α 滑り方向に対する凹部の最大長さ方向の傾き、
w1 滑り方向に見た凹部同士の間隔、
w2 滑り方向に対して直交する方向に見た凹部同士の間隔。
10 sliding member,
11 first member,
12 Second member,
13 recess,
14 contact part,
15 Side opening,
17 Position indicating the extreme value of the bottom of the recess,
21 Sliding direction,
22 orthogonal direction (direction orthogonal to the sliding direction),
30 sliding member,
31 first member,
32 second member,
40 Piston ring / bore simulation tester,
41 rings,
42 plates,
110 crankshaft,
111 Journal section,
112 pin part,
121 cylinder bore,
122 piston ring,
B width of contact part,
H The length of the contact portion along the sliding direction,
f region where there is no recess along the sliding direction;
α Inclination of the maximum length of the recess with respect to the sliding direction,
w1 Spacing between recesses seen in the sliding direction,
w2 The distance between the recesses viewed in the direction perpendicular to the sliding direction.

Claims (13)

粘性流体を介して摺動する第1部材および第2部材と、
前記第1部材の摺動面および前記第2部材の摺動面のうちの少なくとも一方に形成された微細な凹部と、を有し、
前記第1部材と前記第2部材との接触部の形状に関して、接触部の幅をB、滑り方向に沿う長さをHとした場合に、B/Hが1以下であり、
前記凹部は、前記滑り方向への前記粘性流体の流れを促進するように、配置されてなる摺動部材。
A first member and a second member sliding through a viscous fluid;
A fine recess formed in at least one of the sliding surface of the first member and the sliding surface of the second member,
Regarding the shape of the contact portion between the first member and the second member, when the width of the contact portion is B and the length along the sliding direction is H, B / H is 1 or less,
The said recessed part is a sliding member arrange | positioned so that the flow of the said viscous fluid to the said sliding direction may be accelerated | stimulated.
前記凹部は、前記滑り方向に沿って前記凹部が存在しない領域を形成するように、配置されていることを特徴とする請求項1に記載の摺動部材。   The sliding member according to claim 1, wherein the concave portion is arranged so as to form a region where the concave portion does not exist along the sliding direction. 前記凹部は、前記凹部の最大長さ方向を前記滑り方向に対して傾斜させて、配置されていることを特徴とする請求項1または請求項2に記載の摺動部材。   The sliding member according to claim 1, wherein the concave portion is disposed with a maximum length direction of the concave portion inclined with respect to the sliding direction. 前記第1部材と前記第2部材とは、回転摺動することを特徴とする請求項1〜3のいずれか1つに記載の摺動部材。   The sliding member according to any one of claims 1 to 3, wherein the first member and the second member rotate and slide. 粘性流体を介して摺動する第1部材および第2部材と、
前記第1部材の摺動面および前記第2部材の摺動面のうちの少なくとも一方に形成された微細な凹部と、を有し、
前記第1部材と前記第2部材との接触部の形状に関して、接触部の幅をB、滑り方向に沿う長さをHとした場合に、B/Hが1より大きく、
前記凹部は、前記滑り方向に対して直交する方向への前記粘性流体の流れを促進するように、配置されてなる摺動部材。
A first member and a second member sliding through a viscous fluid;
A fine recess formed in at least one of the sliding surface of the first member and the sliding surface of the second member,
Regarding the shape of the contact portion between the first member and the second member, when the width of the contact portion is B and the length along the sliding direction is H, B / H is greater than 1,
The said recessed part is a sliding member arrange | positioned so that the flow of the said viscous fluid to the direction orthogonal to the said sliding direction may be accelerated | stimulated.
前記凹部は、前記滑り方向に見た凹部同士の間隔が前記滑り方向に対して直交する方向に見た凹部同士の間隔を超えないように、配置されていることを特徴とする請求項5に記載の摺動部材。   The said recessed part is arrange | positioned so that the space | interval of the recessed parts seen in the said sliding direction may not exceed the space | interval of the recessed parts seen in the direction orthogonal to the said sliding direction. The sliding member as described. 前記第1部材と前記第2部材とは、往復摺動することを特徴とする請求項5または請求項6に記載の摺動部材。   The sliding member according to claim 5 or 6, wherein the first member and the second member slide back and forth. 前記凹部は、前記摺動面における前記凹部の占有面積率が0.5%以上10%以下であることを特徴とする請求項1〜7のいずれか1つに記載の摺動部材。   The sliding member according to any one of claims 1 to 7, wherein the concave portion has an area ratio of the concave portion on the sliding surface of 0.5% or more and 10% or less. 前記凹部の形状が、前記滑り方向に対して直交する方向に扁平していることを特徴とする請求項1〜7のいずれか1つに記載の摺動部材。   The sliding member according to claim 1, wherein the shape of the recess is flat in a direction orthogonal to the sliding direction. 前記凹部の短辺長さが50μm以上150μm以下であり、凹部の長辺長さが凹部の短辺長さの2倍以上10倍以下であることを特徴とする請求項9に記載の摺動部材。   10. The sliding according to claim 9, wherein a short side length of the concave portion is not less than 50 μm and not more than 150 μm, and a long side length of the concave portion is not less than 2 times and not more than 10 times a short side length of the concave portion. Element. 前記凹部は、その深さが0.5μm以上10μm以下であることを特徴とする請求項1〜7のいずれか1つに記載の摺動部材。   The sliding member according to claim 1, wherein the recess has a depth of 0.5 μm or more and 10 μm or less. 前記凹部の滑り方向の断面形状において、最表面の長さをL、滑り方向前側から凹部底面の極値を示す位置までの長さをSとした場合に、S/Lが0.2以下であることを特徴とする請求項1〜7のいずれか1つに記載の摺動部材。   In the cross-sectional shape of the concave portion in the sliding direction, when the length of the outermost surface is L and the length from the front side of the sliding direction to the position showing the extreme value of the bottom surface of the concave portion is S, S / L is 0.2 or less. The sliding member according to claim 1, wherein the sliding member is provided. 前記第1部材および前記第2部材は、内燃機関の摺動部に使用するものである請求項1〜12のいずれか1つに記載の摺動部材。   The sliding member according to any one of claims 1 to 12, wherein the first member and the second member are used for a sliding portion of an internal combustion engine.
JP2006274975A 2006-10-06 2006-10-06 Sliding member Pending JP2008095721A (en)

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