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JP2008086130A - Electric motor - Google Patents

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JP2008086130A
JP2008086130A JP2006263894A JP2006263894A JP2008086130A JP 2008086130 A JP2008086130 A JP 2008086130A JP 2006263894 A JP2006263894 A JP 2006263894A JP 2006263894 A JP2006263894 A JP 2006263894A JP 2008086130 A JP2008086130 A JP 2008086130A
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Prior art keywords
cooling oil
oil passage
rotor
permanent magnet
supply oil
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JP4920359B2 (en
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Kentaro Fukui
健太郎 福井
Hiromitsu Sato
浩光 佐藤
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

【課題】ロータの回転数の上限を向上できる電動機の提供。
【解決手段】ロータ12が、形状が異なる第1の部材21と第2の部材とを有し、第1の部材21には、中心側から供給される冷却油を流す冷却油供給油路41が径方向外側に向けて形成されており、第1の部材21および第2の部材のうちの第2の部材のみに永久磁石18が配置されている。
【選択図】図2
An electric motor capable of improving the upper limit of the rotational speed of a rotor is provided.
A rotor 12 includes a first member 21 and a second member having different shapes, and a cooling oil supply oil passage 41 through which cooling oil supplied from the center side flows to the first member 21. Are formed outward in the radial direction, and the permanent magnet 18 is disposed only on the second member of the first member 21 and the second member.
[Selection] Figure 2

Description

本発明は、電動機に関し、特にその冷却構造に関する。   The present invention relates to an electric motor, and more particularly to a cooling structure thereof.

電動機には、ロータに永久磁石を埋め込むタイプの、いわゆるIPM(Interior Permanent Magnetic)モータがあり、そのロータは、複数枚の同一形状の鋼板を積層して形成されたロータコアの軸線方向に貫通するスロットに永久磁石を挿入することで形成されている。このような電動機において、同一形状の各鋼板に、ロータの中央のシャフトを介して供給される冷却油をスロットに流すための冷却油供給油路を形成し、それぞれの冷却油供給油路の位置を円周方向にずらしつつ各鋼板を積層することで、各スロットに冷却油を供給可能として、各永久磁石を冷却油で冷却する技術がある(例えば特許文献1参照)。
特開2006−67777号公報
The electric motor includes a so-called IPM (Interior Permanent Magnetic) motor in which a permanent magnet is embedded in the rotor. It is formed by inserting a permanent magnet. In such an electric motor, a cooling oil supply oil passage for flowing the cooling oil supplied through the central shaft of the rotor to the slot is formed in each steel plate of the same shape, and the position of each cooling oil supply oil passage There is a technique of cooling each permanent magnet with cooling oil so that the cooling oil can be supplied to each slot by laminating each steel plate while shifting in the circumferential direction (see, for example, Patent Document 1).
JP 2006-67777 A

ところで、上記構造の場合、すべての鋼板にスロットに連通して冷却油供給油路が形成されているため、スロット周辺部の強度が不足し、ロータ回転時に鋼板が永久磁石から大きな力を受けた場合の耐久性に問題を生じる可能性がある。このため、ロータの回転数の上限を低く制限せざるを得ない。   By the way, in the case of the above structure, since the cooling oil supply oil passage is formed in communication with all the steel plates, the strength of the peripheral portion of the slots is insufficient, and the steel plates receive a large force from the permanent magnets when the rotor rotates. In some cases, the durability may be problematic. For this reason, the upper limit of the rotational speed of the rotor must be limited to a low level.

本発明は、上記課題に鑑みてなされたもので、ロータの回転数の上限を向上できる電動機の提供を目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an electric motor capable of improving the upper limit of the rotational speed of the rotor.

上記目的を達成するために、請求項1に係る発明は、ロータ(例えば実施形態におけるロータ12)が、形状が異なる第1の部材(例えば実施形態における供給油路形成部材21)と第2の部材(例えば実施形態における永久磁石保持部材20)とを有し、前記第1の部材には、中心側から供給される冷却油を流す冷却油供給油路(例えば実施形態における冷却油供給油路41)が径方向外側に向けて形成されており、前記第1の部材および前記第2の部材のうちの前記第2の部材のみに永久磁石(例えば実施形態における永久磁石18)が配置されていることを特徴とする。   In order to achieve the above object, the invention according to claim 1 is characterized in that the rotor (for example, the rotor 12 in the embodiment) is different from the first member (for example, the supply oil passage forming member 21 in the embodiment) and the second in different shapes. A cooling oil supply oil passage (for example, the cooling oil supply oil passage in the embodiment) that flows the cooling oil supplied from the center side to the first member. 41) is formed radially outward, and a permanent magnet (for example, the permanent magnet 18 in the embodiment) is disposed only on the second member of the first member and the second member. It is characterized by being.

請求項2に係る発明は、請求項1に係る発明において、前記第2の部材には、冷却油を流す冷却油路(例えば実施形態における冷却油路31)が前記永久磁石が挿入されるスロット(例えば実施形態における磁石挿入スロット19)の周方向の端部に形成されており、前記冷却油供給油路が前記冷却油路に連通するように前記第1の部材と前記第2の部材とが軸方向に積層されていることを特徴とする。   The invention according to claim 2 is the invention according to claim 1, wherein the second member has a cooling oil passage (for example, the cooling oil passage 31 in the embodiment) through which the cooling oil flows, and the slot into which the permanent magnet is inserted. (For example, the magnet insertion slot 19 in the embodiment) is formed at a circumferential end, and the first member and the second member so that the cooling oil supply oil passage communicates with the cooling oil passage. Are laminated in the axial direction.

請求項3に係る発明は、請求項2に係る発明において、前記第1の部材は、前記第2の部材の前記冷却油路から供給される冷却油をステータに向けて吐出する吐出口(例えば実施形態における吐出口52)を備えることを特徴とする。   The invention according to claim 3 is the invention according to claim 2, wherein the first member discharges the cooling oil supplied from the cooling oil passage of the second member toward the stator (for example, A discharge port 52) according to the embodiment is provided.

請求項4に係る発明は、請求項2または3に係る発明において、前記ロータは、軸線方向両端に配置されて前記第2の部材に当接する端面板(例えば実施形態における端面板56)を備えており、前記端面板は、前記第2の部材に配置された前記永久磁石を押さえるとともに、前記第2の部材の前記冷却油路から冷却油を外部に排出可能に構成されていることを特徴とする。   The invention according to claim 4 is the invention according to claim 2 or 3, wherein the rotor includes end face plates (for example, end face plate 56 in the embodiment) that are disposed at both ends in the axial direction and abut against the second member. The end face plate is configured to press down the permanent magnet disposed on the second member and to discharge cooling oil from the cooling oil passage of the second member to the outside. And

請求項5に係る発明は、請求項1乃至4のいずれか一項に係る発明において、前記第1の部材に形成される前記冷却油供給油路は、前記ロータの主回転方向において径方向外側が径方向内側よりも後側となるように傾斜して形成されていることを特徴とする。   The invention according to claim 5 is the invention according to any one of claims 1 to 4, wherein the cooling oil supply oil passage formed in the first member is radially outward in a main rotation direction of the rotor. Is formed so as to be inclined rearward of the inner side in the radial direction.

請求項6に係る発明は、請求項1乃至4のいずれか一項に係る発明において、前記第1の部材に形成される前記冷却油供給油路は、前記永久磁石の中央に向かって形成されていることを特徴とする。   The invention according to claim 6 is the invention according to any one of claims 1 to 4, wherein the cooling oil supply oil passage formed in the first member is formed toward a center of the permanent magnet. It is characterized by.

請求項7に係る発明は、請求項1乃至4のいずれか一項に係る発明において、前記永久磁石は同一磁極を周方向で複数に分割して構成されており、前記第2の部材における同一磁極で周方向に隣り合う前記永久磁石の間にセンタリブ(例えば実施形態におけるセンタリブ29)を形成し、前記第1の部材に形成される前記冷却油供給油路は、前記センタリブに向かって形成されていることを特徴とする。   The invention according to claim 7 is the invention according to any one of claims 1 to 4, wherein the permanent magnet is configured by dividing the same magnetic pole into a plurality of parts in the circumferential direction, and the same in the second member A center rib (for example, the center rib 29 in the embodiment) is formed between the permanent magnets adjacent to each other in the circumferential direction with magnetic poles, and the cooling oil supply oil passage formed in the first member is formed toward the center rib. It is characterized by.

請求項1に係る発明によれば、ロータを構成する第1の部材および第2の部材のうち、一方の第1の部材に、中心側から供給される冷却油を流す冷却油供給油路を径方向外側に向けて形成し、この第1の部材を除く他方の第2の部材のみに永久磁石を配置するため、ロータ回転時の永久磁石からの力は、基本的に第2の部材に作用することになって冷却油供給油路の形成によって強度が不足する第1の部材に作用しない。したがって、ロータの回転数の上限を向上できる。   According to the first aspect of the present invention, the cooling oil supply oil passage for flowing the cooling oil supplied from the center side to one of the first member and the second member constituting the rotor is provided. Since the permanent magnet is disposed only on the other second member excluding the first member, the force from the permanent magnet during the rotation of the rotor is basically applied to the second member. It acts and does not act on the first member whose strength is insufficient due to the formation of the cooling oil supply oil passage. Therefore, the upper limit of the rotational speed of the rotor can be improved.

請求項2に係る発明によれば、冷却油路が永久磁石挿入用のスロットの周方向の端部に形成された第2の部材に対し、冷却油供給油路が冷却油路に連通するように第1の部材を軸線方向に積層するため、冷却油供給油路から供給される冷却油を冷却油路に流して、永久磁石を直接冷却することができる。また、冷却油路が永久磁石挿入用のスロットの周方向の端部に形成されるため、スロットと同時に形成でき、冷却油路を別途形成する必要がなく、コストを低減できるとともにロータの強度低下も抑制できる。   According to the second aspect of the present invention, the cooling oil supply passage is communicated with the cooling oil passage with respect to the second member formed at the circumferential end of the slot for inserting the permanent magnet. Since the first member is laminated in the axial direction, the permanent magnet can be directly cooled by flowing the cooling oil supplied from the cooling oil supply oil passage to the cooling oil passage. In addition, since the cooling oil passage is formed at the circumferential end of the slot for inserting the permanent magnet, it can be formed at the same time as the slot, so there is no need to separately form the cooling oil passage, reducing costs and reducing the strength of the rotor. Can also be suppressed.

請求項3に係る発明によれば、第1の部材に設けられた吐出口が、第2の部材の冷却油路から供給される冷却油をステータに向けて吐出するため、ステータを冷却することができる。   According to the third aspect of the invention, the discharge port provided in the first member discharges the cooling oil supplied from the cooling oil passage of the second member toward the stator, so that the stator is cooled. Can do.

請求項4に係る発明によれば、端面板が、第2の部材に配置された永久磁石を押さえて抜け止めを図ることになるが、この端面板が、第2の部材の冷却油路から冷却油を外部に排出可能に構成されていることで、冷却油路の冷却油をステータに向けて吐出でき、ステータのコイル端を冷却することができる。   According to the invention which concerns on Claim 4, although an end surface plate will hold | suppress the permanent magnet arrange | positioned at the 2nd member and aim at retaining, this end surface plate is from the cooling oil path of the 2nd member. Since the cooling oil is configured to be discharged to the outside, the cooling oil in the cooling oil passage can be discharged toward the stator, and the coil end of the stator can be cooled.

請求項5に係る発明によれば、冷却油供給油路が、ロータの主回転方向において径方向外側が径方向内側よりも後側となるように傾斜して形成されているため、ロータの主回転方向の回転力を利用して冷却油供給油路内で冷却油を径方向外側に良好に送ることができる。したがって、冷却油を送るための別途の駆動源が必要なくなり、コストを低減できる。   According to the fifth aspect of the present invention, the cooling oil supply oil passage is formed so as to be inclined so that the radial outer side is the rear side of the radial inner side in the main rotational direction of the rotor. The cooling oil can be satisfactorily sent radially outward in the cooling oil supply oil passage by using the rotational force in the rotation direction. Therefore, a separate drive source for sending the cooling oil is not necessary, and the cost can be reduced.

請求項6に係る発明によれば、第1の部材において冷却油供給油路は永久磁石の中央に向かって形成されているため、磁極の異なる永久磁石間において永久磁石より内径側で行われる磁束のやり取りに対し、磁束を遮断しないように冷却油供給油路を配置でき、トルクを減少せずにロータを冷却することができる。   According to the sixth aspect of the present invention, since the cooling oil supply oil passage is formed toward the center of the permanent magnet in the first member, the magnetic flux generated between the permanent magnets having different magnetic poles on the inner diameter side from the permanent magnet. For this exchange, the cooling oil supply oil passage can be arranged so as not to block the magnetic flux, and the rotor can be cooled without reducing the torque.

請求項7に係る発明によれば、永久磁石が同一磁極を周方向で複数に分割して構成されているため、ロータが高回転するときに加わる遠心力を低減することができる。また、分割された永久磁石間のセンタリブで磁束短絡が生じることになるが、第1の部材において冷却油供給油路がセンタリブに向かって形成されているため、センタリブ付近で発生する磁束短絡を冷却油供給油路で抑制できる。   According to the seventh aspect of the present invention, the permanent magnet is configured by dividing the same magnetic pole into a plurality of parts in the circumferential direction, so that the centrifugal force applied when the rotor rotates at a high speed can be reduced. In addition, a magnetic flux short circuit occurs at the center rib between the divided permanent magnets. However, since the cooling oil supply oil passage is formed toward the center rib in the first member, the magnetic flux short circuit generated near the center rib is cooled. It can be suppressed by the oil supply oil passage.

本発明の一実施形態に係る電動機を図面を参照して以下に説明する。
図1および図2は、いずれも本実施形態に係る電動機10を示す断面図である。電動機10は、IPMモータであり、ステータ11と、ステータ11の内側に配置されるロータ12とを有している。この電動機10は、例えば、ハイブリッド車両の駆動源の一つとして使用される。
An electric motor according to an embodiment of the present invention will be described below with reference to the drawings.
1 and 2 are both cross-sectional views showing an electric motor 10 according to the present embodiment. The electric motor 10 is an IPM motor, and includes a stator 11 and a rotor 12 disposed inside the stator 11. This electric motor 10 is used as one of the drive sources of a hybrid vehicle, for example.

ステータ11は略円環状をなしており、その内周には複数のステータ磁極14が周方向に等間隔をあけステータ11の中心に向けて突設されている。ステータ磁極14のそれぞれには、介装部材15を介してコイル16が巻回される。このステータ11は電動機10の図示略のハウジングに固定される。   The stator 11 has a substantially annular shape, and a plurality of stator magnetic poles 14 are provided on the inner periphery thereof so as to project toward the center of the stator 11 at equal intervals in the circumferential direction. A coil 16 is wound around each of the stator magnetic poles 14 via an interposed member 15. The stator 11 is fixed to a housing (not shown) of the electric motor 10.

ロータ12のロータコア17は、永久磁石18を挿入するための磁石挿入スロット19が穿設された図1に示す永久磁石保持部材(第2の部材)20と、永久磁石保持部材20に対し同外径で厚さおよび形状が異なる図2に示す供給油路形成部材(第1の部材)21とを有している。   The rotor core 17 of the rotor 12 is the same as the permanent magnet holding member (second member) 20 shown in FIG. 1 in which a magnet insertion slot 19 for inserting the permanent magnet 18 is formed. It has the supply oil path formation member (1st member) 21 shown in FIG. 2 from which thickness and shape differ by a diameter.

図1に示す永久磁石保持部材20は、同一形状の円板状の珪素鋼板20Aを軸線方向に所定枚積層し接合して構成されるもので、その中央には、略円筒状のロータシャフト23を挿入するためのシャフト挿入穴24が形成されている。ここで、ロータシャフト23には、軸線方向に沿って延在する位置決め溝25が円周方向に複数箇所(4箇所)等間隔で形成されており、永久磁石保持部材20のシャフト挿入穴24には、ロータシャフト23の所定の位置決め溝25に嵌合することでロータシャフト23に対するロータ周方向の位置決めを行う位置決め突起部26が突設されている。   A permanent magnet holding member 20 shown in FIG. 1 is formed by laminating a predetermined number of disc-shaped silicon steel plates 20A in the axial direction and joining them, and a substantially cylindrical rotor shaft 23 is formed at the center thereof. A shaft insertion hole 24 is formed for inserting the. Here, positioning grooves 25 extending along the axial direction are formed in the rotor shaft 23 at a plurality of locations (four locations) at equal intervals in the circumferential direction, and are formed in the shaft insertion holes 24 of the permanent magnet holding member 20. Is provided with a positioning projection 26 for positioning in the rotor circumferential direction with respect to the rotor shaft 23 by fitting into a predetermined positioning groove 25 of the rotor shaft 23.

また、永久磁石保持部材20には、シャフト挿入穴24の周囲に複数箇所(8箇所)の肉抜き穴27が円周方向に等間隔で形成されており、外周側に複数箇所(8箇所)の磁石保持部28が円周方向に等間隔で形成されている。ここで、各磁石保持部28は、それぞれ、ロータ半径線に対し直交する同一直線上に、ロータ半径線を介して両側に隣り合うように形成される一対の磁石挿入スロット19が穿設されて構成されている。対をなす磁石挿入スロット19同士は、センタリブ29で仕切られており、それぞれのロータ周方向の端部であってセンタリブ29とは反対側には、ロータ周方向に沿って凹む油路形成凹部30がロータ外周側に偏って形成されている。   Further, in the permanent magnet holding member 20, a plurality of (eight) thinning holes 27 are formed at equal intervals in the circumferential direction around the shaft insertion hole 24, and a plurality of (eight) on the outer peripheral side. The magnet holding portions 28 are formed at equal intervals in the circumferential direction. Here, each magnet holding portion 28 has a pair of magnet insertion slots 19 formed so as to be adjacent to both sides via the rotor radius line on the same straight line orthogonal to the rotor radius line. It is configured. The pair of magnet insertion slots 19 are partitioned by a center rib 29, and an oil passage forming recess 30 that is recessed along the rotor circumferential direction on the opposite end of the rotor rib in the circumferential direction of the rotor. Is formed to be biased toward the outer periphery of the rotor.

そして、対をなす磁石挿入スロット19において磁極の向きを合わせ、隣り合う磁石保持部28同士において磁極の向きを逆向きにするように永久磁石18が磁石挿入スロット19に挿入されている。つまり、一の磁石保持部28においては、対をなす磁石挿入スロット19に、いずれもロータ径方向内側にN極がロータ径方向外側にS極が配置されるように永久磁石18を設け、これと隣り合う磁石保持部28においては、対をなす磁石挿入スロット19に、いずれもロータ径方向内側にS極がロータ径方向外側にN極が配置されるように永久磁石18を設ける。言い換えれば、永久磁石は同一磁極を周方向で複数に分割して構成されており、同一磁極で周方向に隣り合う永久磁石18同士の間にセンタリブ29が形成されている。ここで、永久磁石18のロータ軸線方向長さと永久磁石保持部材20のロータ軸線方向長さとは同等となっている。このように永久磁石18が磁石挿入スロット19に挿入された状態で、永久磁石保持部材20には、各油路形成凹部30と永久磁石18とでロータ軸線方向に沿う冷却油路31が、すべての永久磁石18のロータ周方向一側に形成されることになる。   And the permanent magnet 18 is inserted in the magnet insertion slot 19 so that the direction of the magnetic pole is aligned in the magnet insertion slot 19 that makes a pair, and the direction of the magnetic pole is reversed between the adjacent magnet holding portions 28. That is, in one magnet holding portion 28, the permanent magnet 18 is provided in the pair of magnet insertion slots 19 so that the N pole is disposed on the inner side in the rotor radial direction and the S pole is disposed on the outer side in the rotor radial direction. In the magnet holding portion 28 adjacent to each other, the permanent magnets 18 are provided in the paired magnet insertion slots 19 so that the south pole is arranged on the inner side in the rotor radial direction and the north pole is arranged on the outer side in the rotor radial direction. In other words, the permanent magnet is configured by dividing the same magnetic pole into a plurality of pieces in the circumferential direction, and the center rib 29 is formed between the permanent magnets 18 adjacent to each other in the circumferential direction with the same magnetic pole. Here, the length of the permanent magnet 18 in the rotor axial direction is equal to the length of the permanent magnet holding member 20 in the rotor axial direction. With the permanent magnets 18 inserted into the magnet insertion slots 19 in this way, the permanent magnet holding member 20 has all the cooling oil passages 31 along the rotor axial direction between the oil passage forming recesses 30 and the permanent magnets 18. The permanent magnet 18 is formed on one side in the rotor circumferential direction.

図2に示す供給油路形成部材21は、円板状の珪素鋼板からなるもので、その中央には、円筒状のロータシャフト23を挿入するためのシャフト挿入穴34が形成されている。このシャフト挿入穴34にも、ロータシャフト23の所定の位置決め溝25に嵌合することでロータ周方向の位置決めを行う位置決め突起部36が突設されている。   A supply oil passage forming member 21 shown in FIG. 2 is made of a disk-shaped silicon steel plate, and a shaft insertion hole 34 for inserting a cylindrical rotor shaft 23 is formed at the center thereof. The shaft insertion hole 34 is also provided with a positioning projection 36 for positioning in the circumferential direction of the rotor by fitting into a predetermined positioning groove 25 of the rotor shaft 23.

また、供給油路形成部材21には、シャフト挿入穴34の周囲に複数箇所(8箇所)の肉抜き穴37が円周方向に等間隔で形成されており、これら肉抜き穴37は、位置決め突起部36をいずれの位置決め溝25に嵌合させても、永久磁石保持部材20の肉抜き穴37と位置が合うように形成されている。   Further, the supply oil passage forming member 21 is formed with a plurality of (eight) thinning holes 37 around the shaft insertion hole 34 at equal intervals in the circumferential direction. The protrusion 36 is formed so as to be aligned with the lightening hole 37 of the permanent magnet holding member 20 regardless of which positioning groove 25 is fitted.

さらに、供給油路形成部材21には、位置決め突起部36をいずれの位置決め溝25に嵌合させても、永久磁石保持部材20の各磁石挿入スロット19と重なるように複数の窓部38が外周側に形成されている。これら窓部38は、磁石挿入スロット19と同様、ロータ半径線に対し直交する同一直線上に、ロータ半径線を介して両側に隣り合うように形成されるもの同士が対をなしており、永久磁石保持部材20の各磁石挿入スロット19に挿入される永久磁石18よりも小さい断面積で開口している。対をなす窓部38同士は、センタリブ39で仕切られており、窓部38の所定のものにはロータ周方向の端部であってセンタリブ39とは反対側に、ロータ周方向に沿って凹む油路形成凹部40が形成されている。   Furthermore, the supply oil passage forming member 21 has a plurality of window portions 38 on the outer periphery so as to overlap the magnet insertion slots 19 of the permanent magnet holding member 20 regardless of which positioning groove 36 is fitted in any positioning groove 25. Formed on the side. As in the magnet insertion slot 19, these window portions 38 are formed on the same straight line perpendicular to the rotor radius line so as to be adjacent to each other on both sides via the rotor radius line, and are paired with each other. The magnet holding member 20 has an opening with a smaller cross-sectional area than the permanent magnet 18 inserted into each magnet insertion slot 19. The pair of window portions 38 are partitioned by a center rib 39, and a predetermined portion of the window portion 38 is an end portion in the rotor circumferential direction and is recessed along the rotor circumferential direction on the side opposite to the center rib 39. An oil passage forming recess 40 is formed.

そして、所定の対をなす窓部38のうちの一方の窓部38と、これとロータ周方向において隣り合う他の対をなす窓部38の一方の窓部38とには、上記した油路形成凹部40は形成されておらず、これらの間には、シャフト挿入穴34側に抜ける冷却油供給油路41が形成されている。つまり、供給油路形成部材21を永久磁石保持部材20と重ね合わせた状態で、ロータ周方向における磁極の向きが異なる永久磁石16同士の間の極間部となる位置に冷却油供給油路41が形成されている。この冷却油供給油路41は、最もロータ外周側が略円形状をなす連通口43となっており、この連通口43以外の部分は連通口43の直径よりも小さい略一定幅の溝部44となっている。この冷却油供給油路41の溝部44は、ややロータ径方向内側の中間部に、ロータ12の主回転方向(図2に示す矢印R方向)においてロータ径方向外側がロータ径方向内側よりも後側となるように傾斜する傾斜部45が形成されており、この傾斜部45のロータ径方向内側に略径方向に沿ってシャフト挿入穴34に抜ける入口流路部46が形成され、傾斜部45のロータ径方向外側に略径方向に沿って連通口43に繋がる出口流路部47が形成されている。   The oil passage described above is provided between one of the windows 38 that form a predetermined pair and one of the windows 38 that forms another pair adjacent to the window 38 in the circumferential direction of the rotor. The formation recess 40 is not formed, and a cooling oil supply oil passage 41 that passes through the shaft insertion hole 34 is formed between them. That is, in a state where the supply oil passage forming member 21 is overlapped with the permanent magnet holding member 20, the cooling oil supply oil passage 41 is located at a position between the permanent magnets 16 having different magnetic pole directions in the circumferential direction of the rotor. Is formed. The cooling oil supply oil passage 41 is a communication port 43 having a substantially circular shape on the outer periphery of the rotor, and a portion other than the communication port 43 is a groove portion 44 having a substantially constant width smaller than the diameter of the communication port 43. ing. The groove portion 44 of the cooling oil supply oil passage 41 is located slightly in the middle portion on the inner side in the rotor radial direction, and the outer side in the rotor radial direction in the main rotation direction of the rotor 12 (the direction indicated by the arrow R in FIG. An inclined portion 45 that is inclined so as to be on the side is formed, and an inlet channel portion 46 that passes through the shaft insertion hole 34 along the substantially radial direction is formed on the inner side of the inclined portion 45 in the rotor radial direction. An outlet channel portion 47 connected to the communication port 43 along the substantially radial direction is formed on the outer side in the rotor radial direction.

ここで、ロータ軸線方向におけるロータシャフト23の供給油路形成部材21が配置される位置には、位置決め突起部36を所定の位置決め溝25に嵌合させた状態の供給油路形成部材21の冷却油供給油路41のシャフト挿入穴34側の端部に対向して開口するように流路穴50が径方向に沿って形成されている。   Here, at the position where the supply oil passage forming member 21 of the rotor shaft 23 is arranged in the rotor axial direction, the cooling of the supply oil passage forming member 21 in a state where the positioning protrusion 36 is fitted in the predetermined positioning groove 25. A flow path hole 50 is formed along the radial direction so as to open facing the end of the oil supply oil path 41 on the shaft insertion hole 34 side.

また、上記とは異なる所定の対をなす窓部38のうちの一方の窓部38と、これとロータ周方向において隣り合う他の対をなす窓部38の一方の窓部38とには、上記した油路形成凹部40は形成されておらず、これらの間には、ロータ外周側に抜ける吐出口52が形成されている。つまり、供給油路形成部材21を永久磁石保持部材20と重ね合わせた状態で、ロータ周方向における磁極の向きが異なる永久磁石16同士の間の極間部となる位置に吐出口52が形成されている。この吐出口52は、ロータ半径線を中心とした対称形状をなしており、ロータ径方向内側部分が半円形状をなす連通口53とされ、ロータ径方向外側部分がこの連通口53の直径よりも小さい略一体幅の吐出口本体54とされている。   In addition, one of the windows 38 forming a predetermined pair different from the above and one of the windows 38 of another pair of windows 38 adjacent to each other in the circumferential direction of the rotor, The oil passage forming recess 40 described above is not formed, and a discharge port 52 is formed between the oil passage forming recesses 40. That is, in the state where the supply oil passage forming member 21 is overlapped with the permanent magnet holding member 20, the discharge port 52 is formed at a position that is a gap between the permanent magnets 16 having different magnetic pole directions in the circumferential direction of the rotor. ing. The discharge port 52 has a symmetrical shape around the rotor radial line, and the rotor radial inner portion is a communication port 53 having a semicircular shape, and the rotor radial outer portion is larger than the diameter of the communication port 53. The discharge port body 54 has a small substantially integral width.

そして、ロータ12を組み立てる場合には、図3に示すように、ロータシャフト23に一方の端面板56(詳細は後述する)を取り付け、次に、予め各磁石挿入スロット19に永久磁石18が挿入された状態の永久磁石保持部材20を一方の端面板56に当接するようにロータシャフト23に取り付ける。次いで、供給油路形成部材21を永久磁石保持部材20に当接するようにロータシャフト23に取り付け、さらに、予め各磁石挿入スロット19に永久磁石18が挿入された状態の別の永久磁石保持部材20を供給油路形成部材21に当接するようにロータシャフト23に取り付けるといった作業を適宜繰り返す。   When the rotor 12 is assembled, as shown in FIG. 3, one end face plate 56 (details will be described later) is attached to the rotor shaft 23, and then the permanent magnet 18 is inserted into each magnet insertion slot 19 in advance. The permanent magnet holding member 20 in the state of being attached is attached to the rotor shaft 23 so as to contact one end face plate 56. Next, the supply oil passage forming member 21 is attached to the rotor shaft 23 so as to be in contact with the permanent magnet holding member 20, and another permanent magnet holding member 20 in a state where the permanent magnet 18 is inserted in each magnet insertion slot 19 in advance. The operation of attaching to the rotor shaft 23 so as to be in contact with the supply oil passage forming member 21 is repeated as appropriate.

このとき、各永久磁石保持部材20を、その位置決め突起部26を所定の位置決め溝25に嵌合させながらロータシャフト23に取り付けることになる。また、各供給油路形成部材21も、その位置決め突起部36を所定の位置決め溝25に嵌合させながらロータシャフト23に取り付けることになる。図4に示すように、供給油路形成部材21をロータシャフト23に取り付けると、ロータシャフト23の所定の流路穴50が供給油路形成部材21の冷却油供給油路41と連通可能な位置に配置されることになる。ここで、供給油路形成部材21は一枚または複数枚重ねて取り付けることになり、複数枚重ねて取り付ける場合には同じ位置決め溝25にそれぞれの位置決め突起部36を嵌合させることで、冷却油供給油路41を重ね合わせ、吐出口52を重ね合わせることになる。   At this time, each permanent magnet holding member 20 is attached to the rotor shaft 23 while the positioning projection 26 is fitted in the predetermined positioning groove 25. Each supply oil passage forming member 21 is also attached to the rotor shaft 23 while the positioning projection 36 is fitted in the predetermined positioning groove 25. As shown in FIG. 4, when the supply oil passage forming member 21 is attached to the rotor shaft 23, a position where a predetermined flow passage hole 50 of the rotor shaft 23 can communicate with the cooling oil supply oil passage 41 of the supply oil passage forming member 21. Will be placed. Here, one or a plurality of supply oil passage forming members 21 are attached in a stacked manner. When a plurality of supply oil passage forming members 21 are attached in a stacked manner, the respective positioning projections 36 are fitted in the same positioning groove 25 so that the cooling oil The supply oil passage 41 is overlapped and the discharge port 52 is overlapped.

この状態で、ロータシャフト23の流路穴50と連通する供給油路形成部材21の冷却油供給油路41のロータ外周側の連通口43が、図5に示すように、その一方の端面板56側に隣り合う永久磁石保持部材20のロータ周方向に近接する二箇所の冷却油路31に連通することになる。また、図6に示すように、供給油路形成部材21の吐出口52が、その一方の端面板56側に隣り合う永久磁石保持部材20のロータ周方向に近接する他の二箇所の冷却油路31に連通口53において連通することになる(つまり、冷却油供給油路41が冷却油路31に連通するように供給油路形成部材21と永久磁石保持部材20とが軸方向に積層される)。さらに、供給油路形成部材21のすべての油路形成凹部40が、その一方の端面板56側に隣り合う永久磁石保持部材20のロータ周方向の位置が合う冷却油路31にそれぞれ個別に連通することになる。   In this state, the communication port 43 on the rotor outer periphery side of the cooling oil supply oil passage 41 of the supply oil passage forming member 21 that communicates with the flow passage hole 50 of the rotor shaft 23 is, as shown in FIG. The permanent magnet holding member 20 adjacent to the 56 side communicates with two cooling oil passages 31 adjacent to each other in the rotor circumferential direction. Moreover, as shown in FIG. 6, the discharge port 52 of the supply oil path formation member 21 has two other cooling oils close to the circumferential direction of the rotor of the permanent magnet holding member 20 adjacent to the one end face plate 56 side. The supply oil passage forming member 21 and the permanent magnet holding member 20 are laminated in the axial direction so that the cooling oil supply oil passage 41 communicates with the cooling oil passage 31. ) Further, all the oil passage forming recesses 40 of the supply oil passage forming member 21 are individually communicated with the cooling oil passages 31 in which the positions of the permanent magnet holding members 20 adjacent to the one end face plate 56 are aligned in the rotor circumferential direction. Will do.

そして、図7に示すように、さらに別の永久磁石保持部材20を、その位置決め突起部36を所定の位置決め溝25に嵌合させながら、この供給油路形成部材21に当接するようにロータシャフト23に取り付ける。すると、この供給油路形成部材21の冷却油供給油路41のロータ外周側の連通口43が、その一方の端面板56とは反対側に隣り合う永久磁石保持部材20のロータ周方向に近接する二箇所の冷却油路31にも連通することになる。また、供給油路形成部材21の吐出口52が、その一方の端面板56とは反対側に隣り合う永久磁石保持部材20のロータ周方向に近接する他の二箇所の冷却油路31にも連通することになる。さらに、供給油路形成部材21のすべての油路形成凹部40が、その一方の端面板56とは反対側に隣り合う永久磁石保持部材20のロータ周方向の位置が合う冷却油路31にそれぞれ個別に連通することになる。   Then, as shown in FIG. 7, the rotor shaft of another permanent magnet holding member 20 is brought into contact with the supply oil passage forming member 21 while the positioning projection 36 is fitted in the predetermined positioning groove 25. 23 is attached. Then, the communication port 43 on the rotor outer peripheral side of the cooling oil supply oil passage 41 of the supply oil passage forming member 21 is close to the rotor circumferential direction of the permanent magnet holding member 20 adjacent to the side opposite to the one end face plate 56. The two cooling oil passages 31 communicate with each other. Further, the discharge port 52 of the supply oil passage forming member 21 is also provided in the other two cooling oil passages 31 adjacent to the circumferential direction of the rotor of the permanent magnet holding member 20 adjacent to the one end face plate 56 on the opposite side. You will communicate. Further, all the oil passage forming recesses 40 of the supply oil passage forming member 21 are respectively connected to the cooling oil passages 31 in which the positions of the permanent magnet holding members 20 adjacent to the opposite side of the one end face plate 56 are aligned in the rotor circumferential direction. You will communicate individually.

次に、図8に示すように、さらに別の供給油路形成部材21を、既に取り付けられたものとは周方向の位相を変更して、例えば、既に取り付けられた供給油路形成部材21の冷却油供給油路41と連通する近接する二箇所の冷却油路31に対し、吐出口52を連通させるようにロータシャフト23に取り付ける。   Next, as shown in FIG. 8, the phase of the circumferential direction of another supply oil passage forming member 21 is changed from that of the already attached oil passage forming member 21. The discharge port 52 is attached to the rotor shaft 23 so as to communicate with two adjacent cooling oil passages 31 communicating with the cooling oil supply oil passage 41.

上記のようにして、所定数の永久磁石保持部材20および所定数の供給油路形成部材21を、永久磁石保持部材20がロータ軸方向両端側となり、隣り合う永久磁石保持部材20同士の間それぞれに供給油路形成部材21が配置されるように、供給油路形成部材21の周方向の位相を順次変更しながら、重ね合わせる。そして、図9に示すように、他方の端面板56をロータ軸方向端側の永久磁石保持部材20に当接するようにロータシャフト23に取り付ける。   As described above, the predetermined number of permanent magnet holding members 20 and the predetermined number of supply oil passage forming members 21 are arranged between the adjacent permanent magnet holding members 20 with the permanent magnet holding members 20 on both ends in the rotor axial direction. Are superposed while sequentially changing the circumferential phase of the supply oil passage forming member 21 so that the supply oil passage forming member 21 is disposed on the surface. Then, as shown in FIG. 9, the other end face plate 56 is attached to the rotor shaft 23 so as to come into contact with the permanent magnet holding member 20 on the rotor axial direction end side.

ここで、端面板56は、図10に示すように、外径が永久磁石保持部材20の外径よりも小さい外径となっており、その外径は、当接する永久磁石保持部材20に配置されたすべての永久磁石18をロータ軸方向一側から押さえるとともに、永久磁石保持部材20の同一直線上に配置される対をなす磁石挿入スロット19の両端側の冷却油路31を外側にはみ出させて開口させる大きさに設定されている。つまり、端面板56は、永久磁石保持部材20の冷却油路31から冷却油を外部に排出可能に構成されている。また、各供給油路形成部材21の窓部38は永久磁石18よりも断面積が小さくされているため、各供給油路形成部材21も永久磁石保持部材20に配置された永久磁石18を押さえることになり、その結果、永久磁石保持部材20および供給油路形成部材21のうちの永久磁石保持部材20のみに永久磁石18が配置されることになる。また、端面板56にはロータ12の回転時のアンバランス量を調整するためのバランス穴57が形成されている。   Here, as shown in FIG. 10, the end face plate 56 has an outer diameter that is smaller than the outer diameter of the permanent magnet holding member 20, and the outer diameter is arranged in the abutting permanent magnet holding member 20. All the permanent magnets 18 are pressed from one side in the rotor axial direction, and the cooling oil passages 31 on both ends of the pair of magnet insertion slots 19 arranged on the same straight line of the permanent magnet holding member 20 are protruded to the outside. The size is set to open. That is, the end face plate 56 is configured to be able to discharge the cooling oil from the cooling oil passage 31 of the permanent magnet holding member 20 to the outside. Further, since the window 38 of each supply oil passage forming member 21 has a smaller cross-sectional area than the permanent magnet 18, each supply oil passage forming member 21 also presses the permanent magnet 18 disposed on the permanent magnet holding member 20. As a result, the permanent magnet 18 is arranged only in the permanent magnet holding member 20 of the permanent magnet holding member 20 and the supply oil passage forming member 21. Further, a balance hole 57 for adjusting an unbalance amount when the rotor 12 rotates is formed in the end face plate 56.

このような電動機10のロータ12では、ロータ回転中に、ロータシャフト23の内側から供給される冷却油が、遠心力でロータシャフト23の中心側から所定の流路穴50を介して、所定の供給油路形成部材21のロータ径方向外側に向けて形成された冷却油供給油路41に導入され、冷却油供給油路41でロータ外径側に流れて、すべての永久磁石保持部材20のロータ周方向の位置が合う冷却油路31の近接する二つに導入されて、ロータ軸線方向に流れ、他の適宜の供給油路形成部材21に形成された吐出口52の吐出口本体54からステータ11に向けて一部が吐出されながら、さらにロータ軸線方向の両端部の永久磁石保持部材20の冷却油路31からステータ11に向けて吐出される。なお、吐出口52からステータ11に向けて吐出された冷却油は、ステータ磁極14間に入り込んでコイル16を冷却し、また、冷却油路31の端面板56の位置からステータ11に向けて吐出された冷却油は、コイル16の端部を冷却する。   In such a rotor 12 of the electric motor 10, the cooling oil supplied from the inside of the rotor shaft 23 is rotated from the center side of the rotor shaft 23 by a centrifugal force through a predetermined flow path hole 50 during the rotation of the rotor. It is introduced into a cooling oil supply oil passage 41 formed toward the outer side in the rotor radial direction of the supply oil passage forming member 21, flows to the rotor outer diameter side in the cooling oil supply oil passage 41, and all the permanent magnet holding members 20 It is introduced into two adjacent cooling oil passages 31 that are aligned in the circumferential direction of the rotor, flows in the rotor axial direction, and from the discharge port body 54 of the discharge port 52 formed in another appropriate supply oil passage forming member 21. While a part is discharged toward the stator 11, it is further discharged toward the stator 11 from the cooling oil passage 31 of the permanent magnet holding member 20 at both ends in the rotor axial direction. The cooling oil discharged from the discharge port 52 toward the stator 11 enters between the stator magnetic poles 14 to cool the coil 16 and is discharged toward the stator 11 from the position of the end face plate 56 of the cooling oil passage 31. The cooled cooling oil cools the end of the coil 16.

ここで、すべての冷却油路31に対して冷却油を供給可能となるように流路穴50および供給油路形成部材21の数を設定するのが良いが、ロータ軸方向長との関係から適宜間引いても良い。ただし、極力均等に冷却油を流すように、流路穴50、冷却油供給油路41および吐出口52の数および位置が設定される。   Here, it is preferable to set the number of the flow passage holes 50 and the supply oil passage forming members 21 so that the cooling oil can be supplied to all the cooling oil passages 31, but from the relationship with the rotor axial length. You may thin out suitably. However, the numbers and positions of the flow path holes 50, the cooling oil supply oil paths 41, and the discharge ports 52 are set so that the cooling oil flows as evenly as possible.

以上に述べた本実施形態に係る電動機10によれば、ロータ12を構成する供給油路形成部材21および永久磁石保持部材20のうちの一方である供給油路形成部材21に、中心側から供給される冷却油を流す冷却油供給油路41を径方向外側に向けて形成し、この供給油路形成部材21を除く他方である永久磁石保持部材20のみに永久磁石18を配置するため、ロータ回転時の永久磁石18からの力は、基本的に永久磁石保持部材20に作用することになって冷却油供給油路41の形成によって強度が不足する供給油路形成部材21に作用しない。したがって、ロータ12の回転数の上限を向上できる。
また、永久磁石が同一磁極を周方向で複数に分割して構成されているため、ロータ12が高回転するときに加わる遠心力を低減することができる。
According to the electric motor 10 according to the present embodiment described above, the supply oil passage forming member 21 constituting the rotor 12 and the permanent magnet holding member 20 are supplied from the center side to the supply oil passage forming member 21. In order to arrange the permanent magnet 18 only in the permanent magnet holding member 20 which is the other side excluding the supply oil passage forming member 21, the cooling oil supply oil passage 41 through which the cooling oil to flow is formed is formed facing outward in the radial direction. The force from the permanent magnet 18 during rotation basically acts on the permanent magnet holding member 20 and does not act on the supply oil passage forming member 21 whose strength is insufficient due to the formation of the cooling oil supply oil passage 41. Therefore, the upper limit of the rotational speed of the rotor 12 can be improved.
Further, since the permanent magnet is configured by dividing the same magnetic pole into a plurality of parts in the circumferential direction, the centrifugal force applied when the rotor 12 rotates at a high speed can be reduced.

しかも、スリットとなる冷却油供給油路41および吐出口52が、ロータ周方向における磁極の向きが異なる永久磁石16同士の間の極間部に形成されているため、極間部を磁束が通りにくくなり、永久磁石16の表面からステータ11を通り、隣りの永久磁石16に戻る磁束を増やすことができる、したがって、電動機10のトルクおよび出力を増加させることができる。   In addition, since the cooling oil supply oil passage 41 and the discharge port 52 serving as slits are formed at the interpolar portions between the permanent magnets 16 having different magnetic pole directions in the rotor circumferential direction, the magnetic flux passes through the interpolar portions. Thus, the magnetic flux that passes through the stator 11 from the surface of the permanent magnet 16 and returns to the adjacent permanent magnet 16 can be increased. Therefore, the torque and output of the electric motor 10 can be increased.

また、冷却油路31が磁石挿入スロット19の周方向の端部に形成された永久磁石保持部材20に対し、冷却油供給油路41が冷却油路31に連通するように供給油路形成部材21を軸線方向に積層するため、冷却油供給油路41から供給される冷却油を冷却油路31に流して、永久磁石18を直接冷却することができる。また、冷却油路31が磁石挿入スロット19の周方向の端部に形成されるため、磁石挿入スロット19と同時に形成でき、冷却油路31を別途形成する必要がなく、コストを低減できるとともにロータ12の強度低下も抑制できる。   Further, the supply oil passage forming member is arranged such that the cooling oil supply oil passage 41 communicates with the cooling oil passage 31 with respect to the permanent magnet holding member 20 in which the cooling oil passage 31 is formed at the circumferential end of the magnet insertion slot 19. Since 21 is laminated in the axial direction, the cooling oil supplied from the cooling oil supply oil passage 41 can be passed through the cooling oil passage 31 to directly cool the permanent magnet 18. Further, since the cooling oil passage 31 is formed at the circumferential end of the magnet insertion slot 19, it can be formed at the same time as the magnet insertion slot 19, and it is not necessary to separately form the cooling oil passage 31, reducing the cost and the rotor. 12 strength reduction can also be suppressed.

さらに、供給油路形成部材21に設けられた吐出口52が、永久磁石保持部材20の冷却油路31から供給される冷却油をステータ11に向けて吐出するため、ステータ11を冷却することができる。また、吐出口52が圧力調整用の空気穴の役割を果たし、ロータシャフト23から冷却油供給油路41および冷却油路31へ冷却油が浸入しやすくなる。   Furthermore, since the discharge port 52 provided in the supply oil passage forming member 21 discharges the cooling oil supplied from the cooling oil passage 31 of the permanent magnet holding member 20 toward the stator 11, the stator 11 can be cooled. it can. Further, the discharge port 52 serves as a pressure adjusting air hole, and the cooling oil easily enters the cooling oil supply oil passage 41 and the cooling oil passage 31 from the rotor shaft 23.

加えて、両端の端面板56が、永久磁石保持部材20に配置された永久磁石18を押さえて抜け止めを図ることになるが、これらの端面板56が、永久磁石保持部材20の冷却油路31から冷却油を外部に排出可能に開口を残すことで、ロータ軸線方向両端の永久磁石保持部材20のロータ軸線方向両外側から冷却油路31の冷却油をステータ11に向けて吐出でき、ステータ11のコイル16の端部を冷却することができる。また、この開口が圧力調整用の空気穴の役割を果たし、ロータシャフト23から冷却油供給油路41および冷却油路31へ冷却油が浸入しやすくなる。   In addition, the end face plates 56 at both ends press the permanent magnet 18 disposed on the permanent magnet holding member 20 to prevent the end plate 56 from coming off, but these end face plates 56 are used as cooling oil passages for the permanent magnet holding member 20. By leaving the opening so that the cooling oil can be discharged to the outside from 31, the cooling oil in the cooling oil passage 31 can be discharged toward the stator 11 from both outer sides in the rotor axial direction of the permanent magnet holding members 20 at both ends in the rotor axial direction. The ends of the eleven coils 16 can be cooled. Further, this opening serves as a pressure adjusting air hole, and the cooling oil easily enters the cooling oil supply oil passage 41 and the cooling oil passage 31 from the rotor shaft 23.

さらに、冷却油供給油路41が、ロータ12の主回転方向において径方向外側が径方向内側よりも後側となるように傾斜して形成されているため、ロータ12の主回転方向の回転力を利用して冷却油供給油路41内で冷却油を径方向外側に良好に送ることができる。したがって、冷却油を送るための別途の駆動源が必要なくなり、コストを低減できる。   Further, since the cooling oil supply oil passage 41 is formed so as to be inclined so that the radially outer side is the rear side of the radially inner side in the main rotational direction of the rotor 12, the rotational force in the main rotational direction of the rotor 12. The cooling oil can be satisfactorily sent radially outward in the cooling oil supply oil passage 41 using Therefore, a separate drive source for sending the cooling oil is not necessary, and the cost can be reduced.

なお、図11に示すように、供給油路形成部材21の対をなす窓部38同士を連通させ、その中央部に開口するように冷却油供給油路41をロータ径方向に沿って形成しても良い。このような供給油路形成部材21においては、冷却油供給油路41が、永久磁石保持部材20の対をなす永久磁石18同士の中央のセンタリブ29に向かって形成されることになる。   In addition, as shown in FIG. 11, the window part 38 which makes the pair of supply oil path formation member 21 is connected, and the cooling oil supply oil path 41 is formed along a rotor radial direction so that it may open to the center part. May be. In such a supply oil passage forming member 21, the cooling oil supply oil passage 41 is formed toward the center rib 29 at the center of the permanent magnets 18 forming a pair of the permanent magnet holding members 20.

このように構成すれば、ロータ12が高回転するときに加わる遠心力を低減するため、上記のように永久磁石が同一磁極を周方向で複数に分割して構成されている場合に、供給油路形成部材21においても分割された永久磁石18間のセンタリブ29の位置で磁束短絡が生じることになるが、スリットとなる冷却油供給油路41がセンタリブ29に向かって形成されているため、センタリブ29付近で発生する磁束短絡を冷却油供給油路41で抑制できる。   With this configuration, in order to reduce the centrifugal force applied when the rotor 12 rotates at a high speed, as described above, when the permanent magnet is configured by dividing the same magnetic pole into a plurality of parts in the circumferential direction, the supply oil Even in the path forming member 21, a magnetic flux short circuit occurs at the position of the center rib 29 between the divided permanent magnets 18. However, since the cooling oil supply oil path 41 serving as a slit is formed toward the center rib 29, The magnetic flux short-circuit generated near 29 can be suppressed by the cooling oil supply oil passage 41.

さらに、図12に示すように、供給油路形成部材21において窓部38のロータ周方向の端部から供給油路形成部材21の外周側に抜ける切欠部60を形成しても良い。このように構成すれば、切欠部60からステータ11への冷却油の吐出が可能となり、さらなる冷却効率向上が図れる。また、この切欠部60も圧力調整用の空気穴の役割を果たし、ロータシャフト23から冷却油供給油路41および冷却油路31へ冷却油が浸入しやすくなる。   Furthermore, as shown in FIG. 12, a cutout portion 60 that extends from the end portion of the window portion 38 in the circumferential direction of the rotor to the outer peripheral side of the supply oil passage formation member 21 may be formed in the supply oil passage formation member 21. If comprised in this way, discharge of the cooling oil from the notch part 60 to the stator 11 will be attained, and the further cooling efficiency improvement can be aimed at. The notch 60 also serves as a pressure adjusting air hole, and the cooling oil easily enters the cooling oil supply oil passage 41 and the cooling oil passage 31 from the rotor shaft 23.

加えて、図11あるいは図12に示す供給油路形成部材21に対し、図13に示すように各磁石保持部28にそれぞれ一箇所ずつ磁石挿入スロット19が形成され、永久磁石18が同一磁極をロータ周方向で複数に分割しないタイプ(つまり隣り合う永久磁石18同士がすべて磁極を異ならせて配置されるタイプ)の永久磁石保持部材20を組み合わせても良い。   In addition, as shown in FIG. 13, a magnet insertion slot 19 is formed in each of the magnet holding portions 28 for the supply oil passage forming member 21 shown in FIG. 11 or FIG. 12, and the permanent magnet 18 has the same magnetic pole. You may combine the permanent magnet holding member 20 of the type which is not divided | segmented into plurality in the rotor circumferential direction (that is, the type in which the adjacent permanent magnets 18 are all arranged with different magnetic poles).

このように構成すれば、供給油路形成部材21において冷却油供給油路41は永久磁石18の中央に向かって形成されるため、ロータ12の磁極の異なる永久磁石18間において永久磁石18よりロータ内径側で行われる磁束のやり取りに対し、磁束を遮断しないように冷却油供給油路41を配置でき、トルクを減少せずにロータを冷却することができる。   With this configuration, the cooling oil supply oil passage 41 is formed toward the center of the permanent magnet 18 in the supply oil passage forming member 21. The cooling oil supply oil passage 41 can be arranged so as not to block the magnetic flux against the exchange of magnetic flux performed on the inner diameter side, and the rotor can be cooled without reducing the torque.

本発明の一実施形態に係る電動機の正断面図である。It is a front sectional view of the electric motor concerning one embodiment of the present invention. 本発明の一実施形態に係る電動機の正断面図である。It is a front sectional view of the electric motor concerning one embodiment of the present invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す要部の拡大斜視図である。It is an expanded perspective view of the principal part which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す要部の拡大斜視図である。It is an expanded perspective view of the principal part which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの組立後の状態を示す斜視図である。It is a perspective view which shows the state after the assembly of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機のロータの正面図である。It is a front view of the rotor of the electric motor which concerns on one Embodiment of this invention. 本発明の一実施形態に係る電動機の供給油路形成部材の別の例の正断面図である。It is a front sectional view of another example of the supply oil passage formation member of the electric motor concerning one embodiment of the present invention. 本発明の一実施形態に係る電動機の供給油路形成部材の別の例の正断面図である。It is a front sectional view of another example of the supply oil passage formation member of the electric motor concerning one embodiment of the present invention. 本発明の一実施形態に係る電動機の別の例の正断面図である。It is a front sectional view of another example of the electric motor according to one embodiment of the present invention.

符号の説明Explanation of symbols

12 ロータ
18 永久磁石
19 磁石挿入スロット(スロット)
20 永久磁石保持部材(第2の部材)
21 供給油路形成部材(第1の部材)
29 センタリブ
31 冷却油路
41 冷却油供給油路
52 吐出口
56 端面板
12 Rotor 18 Permanent magnet 19 Magnet insertion slot (slot)
20 Permanent magnet holding member (second member)
21 Supply oil passage forming member (first member)
29 Center rib 31 Cooling oil passage 41 Cooling oil supply oil passage 52 Discharge port 56 End face plate

Claims (7)

ロータが、形状が異なる第1の部材と第2の部材とを有し、
前記第1の部材には、中心側から供給される冷却油を流す冷却油供給油路が径方向外側に向けて形成されており、
前記第1の部材および前記第2の部材のうちの前記第2の部材のみに永久磁石が配置されていることを特徴とする電動機。
The rotor has a first member and a second member having different shapes,
In the first member, a cooling oil supply oil passage for flowing cooling oil supplied from the center side is formed facing radially outward,
A permanent magnet is disposed only on the second member of the first member and the second member.
前記第2の部材には、冷却油を流す冷却油路が前記永久磁石が挿入されるスロットの周方向の端部に形成されており、
前記冷却油供給油路が前記冷却油路に連通するように前記第1の部材と前記第2の部材とが軸方向に積層されていることを特徴とする請求項1に記載の電動機。
In the second member, a cooling oil passage for flowing cooling oil is formed at an end in a circumferential direction of a slot into which the permanent magnet is inserted,
2. The electric motor according to claim 1, wherein the first member and the second member are stacked in an axial direction so that the cooling oil supply oil passage communicates with the cooling oil passage.
前記第1の部材は、前記第2の部材の前記冷却油路から供給される冷却油をステータに向けて吐出する吐出口を備えることを特徴とする請求項2に記載の電動機。   The electric motor according to claim 2, wherein the first member includes a discharge port that discharges the cooling oil supplied from the cooling oil passage of the second member toward the stator. 前記ロータは、軸線方向両端に配置されて前記第2の部材に当接する端面板を備えており、
前記端面板は、前記第2の部材に配置された前記永久磁石を押さえるとともに、前記第2の部材の前記冷却油路から冷却油を外部に排出可能に構成されていることを特徴とする請求項2または3に記載の電動機。
The rotor includes end plates arranged at both ends in the axial direction and in contact with the second member;
The end face plate is configured to press down the permanent magnet disposed on the second member and to discharge cooling oil from the cooling oil passage of the second member to the outside. Item 4. The electric motor according to Item 2 or 3.
前記第1の部材に形成される前記冷却油供給油路は、前記ロータの主回転方向において径方向外側が径方向内側よりも後側となるように傾斜して形成されていることを特徴とする請求項1乃至4のいずれか一項に記載の電動機。   The cooling oil supply oil passage formed in the first member is formed so as to be inclined so that a radially outer side is a rear side of a radially inner side in a main rotation direction of the rotor. The electric motor according to any one of claims 1 to 4. 前記第1の部材に形成される前記冷却油供給油路は、前記永久磁石の中央に向かって形成されていることを特徴とする請求項1乃至4のいずれか一項に記載の電動機。   5. The electric motor according to claim 1, wherein the cooling oil supply oil passage formed in the first member is formed toward a center of the permanent magnet. 6. 前記永久磁石は同一磁極を周方向で複数に分割して構成されており、
前記第2の部材における同一磁極で周方向に隣り合う前記永久磁石の間にセンタリブを形成し、
前記第1の部材に形成される前記冷却油供給油路は、前記センタリブに向かって形成されていることを特徴とする請求項1乃至4のいずれか一項に記載の電動機。
The permanent magnet is configured by dividing the same magnetic pole into a plurality in the circumferential direction,
A center rib is formed between the permanent magnets adjacent in the circumferential direction with the same magnetic pole in the second member,
5. The electric motor according to claim 1, wherein the cooling oil supply oil passage formed in the first member is formed toward the center rib. 6.
JP2006263894A 2006-09-28 2006-09-28 Electric motor Expired - Fee Related JP4920359B2 (en)

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