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JP2008053575A - Mounting head and electronic component mounting apparatus - Google Patents

Mounting head and electronic component mounting apparatus Download PDF

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Publication number
JP2008053575A
JP2008053575A JP2006230072A JP2006230072A JP2008053575A JP 2008053575 A JP2008053575 A JP 2008053575A JP 2006230072 A JP2006230072 A JP 2006230072A JP 2006230072 A JP2006230072 A JP 2006230072A JP 2008053575 A JP2008053575 A JP 2008053575A
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Prior art keywords
axis
nozzle
rotation
magnet
magnet cylinder
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Inventor
Kazunori Kanai
一憲 金井
Takahiro Komiya
隆宏 小宮
Satoshi Kawaguchi
悟史 河口
Naoyuki Horigome
直行 堀米
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority to JP2006230072A priority Critical patent/JP2008053575A/en
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Abstract

【課題】構造を簡素化するとともにメンテナンス負担を軽減させた実装ヘッドおよび電子部品実装装置を提供する。
【解決手段】それぞれの軸心a1を同方向に向けて並設された複数のノズル14と、各ノズル14を軸心周りに回転させる回転駆動手段と、を備え、回転駆動手段が、軸心a2をノズル14の軸心a1と同方向に向けた回転軸17aを有するモータ17と、回転軸17aの外周に極性の異なる永久磁石条を円周方向に交互に配置した駆動磁石筒18と、各ノズル14の外周に極性の異なる永久磁石条を円周方向に交互に配置した従動磁石筒19と、で構成され、回転軸17aの回転駆動力が、駆動磁石筒18と非接触状態で隣り合う従動磁石筒19との間に働く引斥力および非接触状態で隣り合う従動磁石筒19間に働く引斥力により各ノズル14に伝達されるようにした。
【選択図】図2
A mounting head and an electronic component mounting apparatus are provided that have a simplified structure and a reduced maintenance burden.
SOLUTION: Each nozzle center includes a plurality of nozzles arranged in parallel in the same direction, and rotation driving means for rotating each nozzle around the axis, and the rotation driving means is an axis. a motor 17 having a rotating shaft 17a in which a2 is oriented in the same direction as the axis a1 of the nozzle 14, and a drive magnet cylinder 18 in which permanent magnet strips having different polarities are alternately arranged in the circumferential direction on the outer periphery of the rotating shaft 17a; And a driven magnet cylinder 19 in which permanent magnet strips having different polarities are alternately arranged in the circumferential direction on the outer periphery of each nozzle 14, and the rotational driving force of the rotating shaft 17 a is adjacent to the driving magnet cylinder 18 in a non-contact state. Transmission is made to each nozzle 14 by a pulling force acting between the matching driven magnet cylinders 19 and a pulling force acting between the adjacent driven magnet cylinders 19 in a non-contact state.
[Selection] Figure 2

Description

本発明は、電子部品を吸着するノズルを複数備えた実装ヘッドおよび電子部品実装装置に関するものである。   The present invention relates to a mounting head having a plurality of nozzles for adsorbing electronic components and an electronic component mounting apparatus.

電子部品の実装分野においては、パーツフィーダから供給される電子部品を吸着することでピックアップするノズルを備えた電子部品実装装置が広く用いられている。ノズルは、パーツフィーダと基板の間を往復移動する実装ヘッドに装着され、電子部品を吸着しては基板に移載する実装動作を繰り返し行う。従来、この実装動作の効率化を目的として、実装ヘッドに複数のノズルを装着し、一度に複数の電子部品を実装することができるようにした電子部品実装装置が知られている(特許文献1参照)。
特開2002−9491号公報
In the field of electronic component mounting, an electronic component mounting apparatus including a nozzle that picks up an electronic component supplied from a parts feeder by suction is widely used. The nozzle is mounted on a mounting head that reciprocates between the parts feeder and the substrate, and repeatedly performs a mounting operation of picking up electronic components and transferring them to the substrate. Conventionally, for the purpose of improving the efficiency of this mounting operation, an electronic component mounting apparatus is known in which a plurality of nozzles are mounted on a mounting head so that a plurality of electronic components can be mounted at one time (Patent Document 1). reference).
Japanese Patent Laid-Open No. 2002-9491

ところで、電子部品は基板に設けられた実装個所に正確に位置合わせして実装する必要があるため、ノズルは中心軸周りに回転可能に構成され、吸着した電子部品の向きを任意の角度に調整できるようになっている。従来の電子部品実装装置においては、各ノズルを従動側とし、原動側となる回転駆動部の回転駆動を各ノズルに調帯した無端ベルトにより各ノズルに伝達する回転伝達機構が用いられている。   By the way, it is necessary to mount the electronic component by accurately aligning it with the mounting location on the board, so the nozzle is configured to be rotatable around the central axis, and the orientation of the sucked electronic component is adjusted to an arbitrary angle. It can be done. In the conventional electronic component mounting apparatus, a rotation transmission mechanism is used in which each nozzle is driven, and the rotation drive of the rotation drive unit on the driving side is transmitted to each nozzle by an endless belt tuned to each nozzle.

しかしながら、従来の回転伝達機構では、無端ベルトを各ノズル間に掛け回すためのスペースが必要となるため、実装ヘッドが複雑化、大型化していた。また、このスペースのためにノズル間の距離の短縮に限界があり、ヘッドの小型化に対応できないという問題がある。また、ゴム等の弾性素材で構成される無端ベルトを駆動伝達手段として用いているので、原動側から離れた位置にあるノズルに回転駆動を正確に伝達するため、定期的に無端ベルトのテンション調整や交換を行う必要があり、メンテナンス上の負担となっていた。   However, in the conventional rotation transmission mechanism, a space for wrapping the endless belt between the nozzles is required, so that the mounting head is complicated and large. In addition, because of this space, there is a limit to shortening the distance between the nozzles, and there is a problem that it is not possible to cope with downsizing of the head. In addition, since an endless belt made of rubber or other elastic material is used as the drive transmission means, the tension of the endless belt is periodically adjusted to accurately transmit the rotational drive to the nozzle located away from the drive side. It was necessary to carry out replacement, which was a burden on maintenance.

そこで本発明は、構造を簡素化するとともにメンテナンス負担を軽減させた実装ヘッドおよび電子部品実装装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a mounting head and an electronic component mounting apparatus that have a simplified structure and a reduced maintenance burden.

請求項1に記載の実装ヘッドは、それぞれの軸心を同方向に向けて並設された複数のノズルと、前記複数のノズルをそれぞれの軸心周りに回転させる回転駆動手段と、を備え、前記回転駆動手段が、軸心を前記ノズルの軸心と同方向に向けた回転軸を有する回転駆動部と、前記回転軸の外周に極性の異なる永久磁石条を円周方向に交互に配置した駆動磁石筒と、前記複数のノズルの外周のそれぞれに極性の異なる永久磁石条を円周方向に交互に配置した従動磁石筒と、で構成され、前記回転軸の回転駆動力が、前記駆動磁石筒と非接触状態で隣り合う前記従動磁石筒との間に働く引斥力および非接触状態で隣り合う前記従動磁石筒間に働く引斥力により前記複数のノズルに伝達される。   The mounting head according to claim 1, comprising a plurality of nozzles arranged in parallel with the respective axes oriented in the same direction, and rotation drive means for rotating the plurality of nozzles around the axes. The rotation drive means has a rotation drive unit having a rotation axis whose axis is oriented in the same direction as the axis of the nozzle, and permanent magnet strips having different polarities on the outer periphery of the rotation axis alternately arranged in the circumferential direction. A driving magnet cylinder and a driven magnet cylinder in which permanent magnet strips having different polarities are alternately arranged in the circumferential direction on the outer circumferences of the plurality of nozzles, and the rotational driving force of the rotating shaft is the driving magnet. It is transmitted to the plurality of nozzles by a pulling force acting between the cylinder and the driven magnet cylinder adjacent in a non-contact state and a pulling force acting between the driven magnet cylinders adjacent in a non-contact state.

請求項2に記載の実装ヘッドは、それぞれの軸心を同方向に向けて並設された複数のノズルと、前記複数のノズルをそれぞれの軸心周りに回転させる回転駆動手段と、を備え、前記回転駆動手段が、軸心を前記ノズルの軸心と同方向に向けた回転軸を有する回転駆動部と、前記回転軸の外周に極性の異なる永久磁石条をらせん状に配置した駆動磁石筒と、前記複数のノズルの外周のそれぞれに極性の異なる永久磁石条をらせん状に配置した従動
磁石筒と、軸心を前記ノズルおよび前記回転軸の軸心と直交する方向に向けた伝動軸と、前記伝動軸の外周に極性の異なる永久磁石条をらせん状に配置した伝動磁石筒と、で構成され、前記回転軸の回転駆動力が、前記駆動磁石筒と非接触状態で隣り合う前記伝動磁石筒との間に働く引斥力および前記伝動磁石筒と非接触状態で隣り合う前記従動磁石筒との間に働く引斥力により前記複数のノズルに伝達される。
The mounting head according to claim 2, comprising: a plurality of nozzles arranged in parallel with each axis oriented in the same direction; and a rotation driving means for rotating the plurality of nozzles around each axis, The rotation drive means has a rotation drive section having a rotation shaft whose axis is directed in the same direction as the axis of the nozzle, and a drive magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer periphery of the rotation shaft A driven magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer circumferences of the plurality of nozzles, and a transmission shaft having an axis oriented in a direction perpendicular to the axis of the nozzle and the rotation shaft, A transmission magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer periphery of the transmission shaft, and the rotational drive force of the rotary shaft is adjacent to the drive magnet cylinder in a non-contact state. Pulling force working between magnet cylinder and front It is transmitted to the plurality of nozzles by 引斥 force acting between the driven magnets tube adjacent transmission magnet tube and in a non-contact state.

請求項3に記載の電子部品実装装置は、請求項1または2の何れかに記載の実装ヘッドを備え、前記ノズルにピックアップされた電子部品を前記軸心周りに回転させることにより任意の姿勢で基板に実装する。   According to a third aspect of the present invention, there is provided an electronic component mounting apparatus including the mounting head according to the first or second aspect, wherein the electronic component picked up by the nozzle is rotated around the axis in an arbitrary posture. Mount on the board.

本発明によれば、永久磁石の引斥力により回転駆動部の回転駆動力を複数のノズルに伝達することができるので、実装ヘッドおよび電子部品実装装置の構造を簡素化するとともにメンテナンスにおける負担を軽減することができる。   According to the present invention, since the rotational driving force of the rotational driving unit can be transmitted to the plurality of nozzles by the pulling force of the permanent magnet, the structure of the mounting head and the electronic component mounting apparatus is simplified and the burden on maintenance is reduced. can do.

本発明の実施の形態について図面を参照して説明する。図1は本発明の実施の形態の電子部品実装装置の平面図、図2は本発明の実施の形態の実装ヘッドの側面図、図3は本発明の実施の形態の磁石筒の配置を示す平面図、図4は本発明の他の実施の形態の磁石筒の配置を示す平面図である。   Embodiments of the present invention will be described with reference to the drawings. 1 is a plan view of an electronic component mounting apparatus according to an embodiment of the present invention, FIG. 2 is a side view of a mounting head according to the embodiment of the present invention, and FIG. 3 shows an arrangement of magnet cylinders according to the embodiment of the present invention. FIG. 4 is a plan view showing the arrangement of magnet cylinders according to another embodiment of the present invention.

最初に、本発明の実施の形態の電子部品実装装置の構成について、図1乃至図3を参照して説明する。図1は電子部品実装装置の全体構成を示している。同図において、電子部品実装装置1は、電子部品供給部2から供給される電子部品を実装ヘッド3により基板4に移載する機能を備えている。電子部品供給部2は、電子部品実装装置1の両側に対向して設けられ、それぞれ複数のパーツフィーダ5から構成されている。各パーツフィーダ5には複数の電子部品が収納されており、上方に向けて開口する電子部品供給口6に所定の姿勢で供給されるようになっている。対向して設けられた電子部品供給部2の間には、基板搬送部7が設けられている。基板搬送部7は、電子部品実装装置1を横断する一対の搬送レール8から構成され、一対の搬送レール8のそれぞれに両側を支持された基板4の搬送を行うようになっている。基板搬送部7には、一対の搬送レール8を互いに近接させることにより基板4を所定の位置で保持する基板保持機能が備えられている。   First, the configuration of the electronic component mounting apparatus according to the embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows the overall configuration of an electronic component mounting apparatus. In the figure, an electronic component mounting apparatus 1 has a function of transferring an electronic component supplied from an electronic component supply unit 2 onto a substrate 4 by a mounting head 3. The electronic component supply unit 2 is provided opposite to both sides of the electronic component mounting apparatus 1, and includes a plurality of parts feeders 5. Each parts feeder 5 contains a plurality of electronic components and is supplied in a predetermined posture to an electronic component supply port 6 that opens upward. Between the electronic component supply units 2 provided to face each other, a substrate transfer unit 7 is provided. The substrate transport unit 7 is composed of a pair of transport rails 8 that traverse the electronic component mounting apparatus 1, and transports the substrate 4 that is supported on both sides of the pair of transport rails 8. The substrate transfer unit 7 has a substrate holding function for holding the substrate 4 at a predetermined position by bringing the pair of transfer rails 8 close to each other.

実装ヘッド3は、直交ロボット9により電子部品供給部2と基板搬送部7との上方で水平移動自在に構成されている。図2は実装ヘッドの構成を示している。同図において、実装ヘッド3には複数のノズルユニット10が設けられている。各ノズルユニット10には、ノズルシャフト11とスプライン軸受け12がそれぞれ設けられており、各ノズルシャフト11は各スプライン軸受け12に対して上下動可能に構成されている。各スプライン軸受け12は、所定の高さに上下動不可に揃えられ、各々の位置で回転可能に構成されている。各ノズルシャフト11の下端にはそれぞれノズルホルダ13が設けられており、各ノズルホルダ13にそれぞれノズル14が着脱自在に装着されている(本実施の形態の実装ヘッドには、前列4本、後列4本の計8本のノズルが装着されている)。各ノズル14はそれぞれの軸心a1を鉛直方向に向けた状態で水平方向に並べられており、スプライン軸受け12の回転に連動して各軸心a1回りに回転可能に構成されている。さらに、各ノズルホルダ13は図示しない真空発生源と連通しており、それぞれに装着されたノズル14の内部を真空吸引することで各ノズル14に電子部品を吸着するようになっている。   The mounting head 3 is configured to be horizontally movable above the electronic component supply unit 2 and the substrate transfer unit 7 by the orthogonal robot 9. FIG. 2 shows the configuration of the mounting head. In the figure, the mounting head 3 is provided with a plurality of nozzle units 10. Each nozzle unit 10 is provided with a nozzle shaft 11 and a spline bearing 12, and each nozzle shaft 11 is configured to be movable up and down with respect to each spline bearing 12. Each of the spline bearings 12 is aligned at a predetermined height so as not to move up and down, and is configured to be rotatable at each position. A nozzle holder 13 is provided at the lower end of each nozzle shaft 11, and a nozzle 14 is detachably attached to each nozzle holder 13 (the mounting head according to the present embodiment has four front rows and rear rows). 4 nozzles, 8 nozzles in total are installed). The nozzles 14 are arranged in the horizontal direction with their axis a1 oriented in the vertical direction, and are configured to be rotatable around the axis a1 in conjunction with the rotation of the spline bearing 12. Further, each nozzle holder 13 communicates with a vacuum generation source (not shown), and an electronic component is adsorbed to each nozzle 14 by vacuuming the inside of the nozzle 14 attached to each nozzle holder 13.

同図において、実装ヘッド3には基板認識カメラ15が設けられている。基板認識カメラ15は、基板4に予め設けられた認識マークを撮像する撮像手段として機能し、撮像された認識マークの画像を解析することで、基板4に設けられた複数の実装箇所の位置を把
握することができるようになっている。電子部品を基板4に実装する際には、実装ヘッド3の水平移動により各ノズル14に吸着された電子部品を基板4の実装箇所に正確に位置合わせする。また、図1において、電子部品供給部2と基板搬送部7の間には部品認識カメラ16が設けられている。部品認識カメラ16は、各ノズル14に吸着された電子部品を下方から撮像する撮像手段として機能し、撮像された電子部品の画像を解析することで、各ノズル14の軸心a1に対する電子部品の吸着位置および姿勢を把握することができるようになっている。電子部品を基板4に実装する際には、実装ヘッド3自体の水平移動により電子部品の位置補正を行い、各ノズル14の軸心a1周りの回転により電子部品の回転角補正を行う。このように、基板認識カメラ15と部品認識カメラ16による撮像画像の解析結果に基づいて実装ヘッド3を水平移動させるとともに各ノズル14を軸心a1周りに回転させることで、電子部品を正確な位置と姿勢で基板4の実装箇所に実装することができる。
In the figure, the mounting head 3 is provided with a substrate recognition camera 15. The substrate recognition camera 15 functions as an imaging unit that images a recognition mark provided in advance on the substrate 4, and analyzes the image of the captured recognition mark, thereby determining the positions of a plurality of mounting locations provided on the substrate 4. It is possible to grasp. When mounting the electronic component on the substrate 4, the electronic component attracted to each nozzle 14 by the horizontal movement of the mounting head 3 is accurately aligned with the mounting position of the substrate 4. In FIG. 1, a component recognition camera 16 is provided between the electronic component supply unit 2 and the board transport unit 7. The component recognition camera 16 functions as an image pickup unit that picks up an electronic component sucked by each nozzle 14 from below, and analyzes the image of the picked-up electronic component to thereby detect the electronic component with respect to the axis a1 of each nozzle 14. The suction position and posture can be grasped. When the electronic component is mounted on the substrate 4, the position of the electronic component is corrected by the horizontal movement of the mounting head 3 itself, and the rotation angle of the electronic component is corrected by the rotation of each nozzle 14 around the axis a1. As described above, the mounting head 3 is horizontally moved based on the analysis results of the captured images by the board recognition camera 15 and the component recognition camera 16 and the nozzles 14 are rotated around the axis a1 so that the electronic components are accurately positioned. Can be mounted on the mounting position of the substrate 4 in the posture.

同図において、実装ヘッド3にはモータ17が設けられている。モータ17は、その回転軸17aの軸心a2を鉛直方向に向けた姿勢となっている。回転軸17aの外周には円筒型の駆動磁石筒18が挿嵌されている。また、各スプライン軸受け12の外周にもそれぞれ円筒型の従動磁石筒19が挿嵌されており、駆動磁石筒18と同じ高さに揃えられている。ここで、磁石筒は、N極およびS極の永久磁石条を円周方向に交互に配置して形成されており、それぞれの軸心を同方向に向けた状態で外周面を所定の間隔で対向させると、対向する磁石条間に働く引力および斥力によって一方の磁石筒の回転が他方の磁石筒に伝達し、対向する磁石筒が同期して逆方向に回転するという性質を備えている。   In the figure, the mounting head 3 is provided with a motor 17. The motor 17 has a posture in which the axis a2 of the rotation shaft 17a is directed in the vertical direction. A cylindrical drive magnet cylinder 18 is inserted into the outer periphery of the rotary shaft 17a. A cylindrical driven magnet cylinder 19 is also inserted into the outer periphery of each spline bearing 12, and is aligned at the same height as the drive magnet cylinder 18. Here, the magnet cylinder is formed by alternately arranging N-pole and S-pole permanent magnet strips in the circumferential direction, and the outer circumferential surfaces are arranged at predetermined intervals with their respective axial centers directed in the same direction. When facing each other, the rotation of one magnet cylinder is transmitted to the other magnet cylinder by the attractive force and the repulsive force acting between the opposing magnet strips, and the opposing magnet cylinder is synchronously rotated in the opposite direction.

図3は実装ヘッドにおける磁石筒の配置を示している。従動磁石筒19は実装ヘッド3に設けられたノズルユニット10のそれぞれに設けられており、本実施の形態の実装ヘッドにおいては、前列に4個、後列に4個設けられている。それぞれの列において隣り合う従動磁石筒19は、間隔b1をおいて非接触状態で並置され、前列と後列には間隔b2がおかれている。この間隔b1は、隣り合う従動磁石筒19間で回転駆動力を伝達するために必要な間隔であり、使用する磁石筒の品種によって最適な数値が設定されている。また、間隔b2は、前後列で向かい合う従動磁石筒19間において一方の回転駆動力が他方に影響を与えることがないような間隔に設定される。従って、従動磁石筒19間において伝達される回転駆動力は、前列または後列内で隣り合う従動磁石筒19間にのみ作用し、前後列で向かい合う従動磁石筒19間には作用しない。   FIG. 3 shows the arrangement of the magnet cylinders in the mounting head. The driven magnet cylinder 19 is provided in each of the nozzle units 10 provided in the mounting head 3, and in the mounting head of the present embodiment, four are provided in the front row and four are provided in the rear row. Adjacent driven magnet cylinders 19 in each row are juxtaposed in a non-contact state with an interval b1, and an interval b2 is provided between the front row and the rear row. The interval b1 is an interval necessary for transmitting the rotational driving force between the adjacent driven magnet cylinders 19, and an optimal value is set depending on the type of the magnet cylinder to be used. The interval b2 is set such that one rotational driving force does not affect the other between the driven magnet cylinders 19 facing each other in the front and rear rows. Therefore, the rotational driving force transmitted between the driven magnet cylinders 19 acts only between the adjacent driven magnet cylinders 19 in the front row or the rear row, and does not act between the driven magnet tubes 19 facing each other in the front and rear rows.

同図において、駆動磁石筒18および従動磁石筒19と同種の磁石筒20が、前後列の端に配置された各従動磁石筒19と駆動磁石筒18との間にそれぞれ間隔b1をおいて配置されている。磁石筒20は、その軸心a3を回転軸17aの軸心a2と各ノズル14の軸心a1と同方向に向けた状態で配置されており、隣り合う磁石筒間で回転駆動力を伝達できるようになっている(図2参照)。これにより、駆動磁石筒18の矢印c方向への回転が、磁石筒20のd方向への回転として伝導し、磁石筒20のd方向への回転が、前後列の端に配置された各従動磁石筒19のc方向への回転として伝動し、従動磁石筒19のc方向への回転が、それぞれの列内において隣り合う従動磁石筒19に交互に逆方向の回転として伝動する。従って、回転駆動部として機能する1つのモータ17の回転軸17aの正逆回転により駆動磁石筒18を何れかの方向(矢印cもしくは矢印d方向)に回転させると、従動磁石筒19が設けられた全てのスプライン軸受け12を何れかの方向に回転させることができる。これにより、各ノズル14に吸着された電子部品の回転角補正を行うことができる。   In the figure, a magnet cylinder 20 of the same type as the drive magnet cylinder 18 and the driven magnet cylinder 19 is arranged with an interval b1 between each of the driven magnet cylinders 19 and the drive magnet cylinder 18 arranged at the ends of the front and rear rows. Has been. The magnet cylinder 20 is arranged with its axis a3 oriented in the same direction as the axis a2 of the rotating shaft 17a and the axis a1 of each nozzle 14, and can transmit rotational driving force between adjacent magnet cylinders. (See FIG. 2). Thereby, the rotation of the drive magnet cylinder 18 in the direction of the arrow c is conducted as the rotation of the magnet cylinder 20 in the d direction, and the rotation of the magnet cylinder 20 in the d direction is each follower arranged at the end of the front and rear rows. The magnet cylinder 19 is transmitted as a rotation in the c direction, and the rotation of the driven magnet cylinder 19 in the c direction is alternately transmitted as a rotation in the reverse direction to the adjacent driven magnet cylinder 19 in each row. Accordingly, when the drive magnet cylinder 18 is rotated in either direction (arrow c or arrow d direction) by forward / reverse rotation of the rotation shaft 17a of one motor 17 functioning as a rotation drive unit, a driven magnet cylinder 19 is provided. All spline bearings 12 can be rotated in either direction. Thereby, the rotation angle correction of the electronic component adsorbed by each nozzle 14 can be performed.

このように、各ノズル14は、軸心a2を各ノズル14の軸心a1と同方向に向けた回転軸17aを有するモータ17と、回転軸17aと各ノズル14の外周のそれぞれに設けられ、極性の異なる永久磁石条を円周方向に交互に配置した磁石筒18、19とで構成さ
れる回転駆動手段により、それぞれの軸心a1周りに回転可能に構成されている。この回転駆動手段は、上述したように非接触状態で回転駆動力の伝達を可能にしているので、機構的な損耗や劣化が発生せず、メンテナンスにおける作業負担を大幅に削減することができる。また、接触部をなくしたことから、発振や発塵を極力低減させることが可能になるので、実装品質の向上を図ることができる。さらに、比較的簡素な構造であるので、実装ヘッドの小型化、軽量化が可能となり、スペース効率の向上や慣性質量の低減による位置制御性の向上を図ることができる。
Thus, each nozzle 14 is provided on each of the motor 17 having the rotation shaft 17a with the axis a2 oriented in the same direction as the axis a1 of each nozzle 14, and the outer periphery of each of the rotation shaft 17a and each nozzle 14. It is comprised so that it can rotate around each axial center a1 by the rotational drive means comprised with the magnet cylinders 18 and 19 which alternately arrange | positioned the permanent magnet strip from which polarity differs in the circumferential direction. As described above, this rotational driving means enables transmission of rotational driving force in a non-contact state, so that mechanical wear and deterioration do not occur, and the work load in maintenance can be greatly reduced. Further, since the contact portion is eliminated, it is possible to reduce oscillation and dust generation as much as possible, so that the mounting quality can be improved. Furthermore, since the structure is relatively simple, the mounting head can be reduced in size and weight, and space control can be improved and position controllability can be improved by reducing inertial mass.

なお、磁石筒20は、駆動磁石筒18を回転させるモータ17を設けるためのスペースの関係から配置したものであり、本発明を実現する上で必須のものではない。また、磁石筒は、図3に示した配置の他に図4に示す配置にすることも可能である。図4において、従動磁石筒30は実装ヘッド3に設けられたノズルユニット10のそれぞれに設けられており、本実施の形態の実装ヘッドにおいては、前列に4個、後列に4個設けられている。それぞれの列において隣り合う従動磁石筒30は、間隔e1をおいて非接触状態で並置されている。前列と後列の間には、軸心a4を各ノズル14の軸心a1および回転軸17aの軸心a2と直交する方向に向けた伝動軸31が設けられている。この伝動軸31は、回転軸17aに設けられた駆動磁石筒32の側方まで延伸されている。なお、モータ17は、駆動磁石筒32が後列側に並置された従動磁石筒30の延長上に位置するように、回転軸17aの軸心a2が後列側の各ノズル14の軸心a1と直線f上で並ぶ位置に設けられている。   The magnet cylinder 20 is disposed in view of the space for providing the motor 17 for rotating the drive magnet cylinder 18, and is not essential for realizing the present invention. Further, the magnet cylinder can be arranged as shown in FIG. 4 in addition to the arrangement shown in FIG. In FIG. 4, the driven magnet cylinder 30 is provided in each of the nozzle units 10 provided in the mounting head 3. In the mounting head of the present embodiment, four are provided in the front row and four are provided in the rear row. . The adjacent driven magnet cylinders 30 in each row are juxtaposed in a non-contact state with an interval e1. Between the front row and the rear row, there is provided a transmission shaft 31 having an axis a4 oriented in a direction perpendicular to the axis a1 of each nozzle 14 and the axis a2 of the rotary shaft 17a. The transmission shaft 31 extends to the side of the drive magnet cylinder 32 provided on the rotating shaft 17a. In the motor 17, the axis a2 of the rotary shaft 17a is linear with the axis a1 of each nozzle 14 on the rear row side so that the drive magnet tube 32 is positioned on the extension of the driven magnet tube 30 juxtaposed on the rear row side. It is provided at a position lined up on f.

伝動軸31には、前後列に4個ずつ設けられた磁石筒30と相対する位置に伝動磁石筒33がそれぞれ設けられ、さらに磁石筒32と相対する位置に伝動磁石筒34が設けられている。前後列に設けられた従動磁石筒30と伝動磁石筒33、駆動磁石筒32と伝動磁石筒34の間にはそれぞれ間隔e2がおかれている。この間隔e2は、隣り合う磁石筒間で回転駆動力を伝達するために必要な間隔であり、使用する磁石筒の品種によって最適な数値が設定されている。なお、それぞれの列において隣り合う従動磁石筒30の間隔e1は、隣り合う従動磁石筒30間において一方の回転駆動力が他方に影響を与えることがないような間隔に設定される。   The transmission shaft 31 is provided with a transmission magnet cylinder 33 at a position opposite to the four magnet cylinders 30 provided in the front and rear rows, and a transmission magnet cylinder 34 is provided at a position opposite to the magnet cylinder 32. . An interval e2 is provided between the driven magnet cylinder 30 and the transmission magnet cylinder 33, and the drive magnet cylinder 32 and the transmission magnet cylinder 34 provided in the front and rear rows. The interval e2 is an interval necessary for transmitting the rotational driving force between adjacent magnet cylinders, and an optimal value is set according to the type of magnet cylinder used. Note that the interval e1 between the adjacent driven magnet cylinders 30 in each row is set such that one rotational driving force does not affect the other between the adjacent driven magnet cylinders 30.

ここで、隣り合う磁石筒の回転軸が直交している場合に回転駆動力を伝達するためには、それぞれの磁石筒に配置される永久磁石条を回転軸と平行に配置するのではなく、回転軸に対して傾けることで両永久磁石条が対向するように配置する必要がある。そのため、隣り合う駆動磁石筒32と伝動磁石筒34、従動磁石筒30と伝動磁石筒33は、N極およびS極の永久磁石条を交互にらせん状に配置して形成することで、隣り合う磁石筒間において回転駆動力を直交方向の回転駆動力として伝達できるようになっている。これにより、駆動磁石筒32の矢印g方向への回転が、伝動磁石筒34のh方向への回転として伝動し、伝動磁石筒34とともに伝動軸31に設けられた各伝道磁石筒33のh方向への回転が、前後列に設けられた各従動磁石筒30のi方向への回転として伝動する。従って、回転駆動部として機能する1つのモータ17の回転軸17aの正逆回転により駆動磁石筒32を何れかの方向(矢印gもしくは矢印j方向)に回転させると、従動磁石筒30が設けられた全てのスプライン軸受け12を同方向に回転させることができる。これにより、各ノズル14に吸着された電子部品の回転角補正を行うことができる。   Here, in order to transmit the rotational driving force when the rotation axes of the adjacent magnet cylinders are orthogonal, the permanent magnet strips arranged in the respective magnet cylinders are not arranged in parallel with the rotation axes, It is necessary to arrange so that both permanent magnet strips face each other by being inclined with respect to the rotation axis. Therefore, the adjacent drive magnet cylinder 32 and the transmission magnet cylinder 34, the driven magnet cylinder 30 and the transmission magnet cylinder 33 are adjacent to each other by forming the N-pole and S-pole permanent magnet strips alternately in a spiral shape. The rotational driving force can be transmitted as the rotational driving force in the orthogonal direction between the magnet cylinders. Thereby, the rotation of the drive magnet cylinder 32 in the direction of the arrow g is transmitted as the rotation of the transmission magnet cylinder 34 in the h direction, and the h direction of each transmission magnet cylinder 33 provided on the transmission shaft 31 together with the transmission magnet cylinder 34. Is transmitted as rotation in the i direction of each driven magnet cylinder 30 provided in the front and rear rows. Therefore, when the drive magnet cylinder 32 is rotated in either direction (arrow g or arrow j direction) by forward / reverse rotation of the rotation shaft 17a of one motor 17 functioning as a rotation drive unit, the driven magnet cylinder 30 is provided. All the spline bearings 12 can be rotated in the same direction. Thereby, the rotation angle correction of the electronic component adsorbed by each nozzle 14 can be performed.

なお、従動磁石筒30および伝動磁石筒33、34に配置される永久磁石条のらせん形状を適宜変更し、各従動磁石筒30の回転方向を任意に変更することで、各ノズル14の軸心a1周りの回転方向を変更することができる。また、本発明の実装ヘッドおよび電子部品実装装置は、複数のノズルを直線状に配列されたものだけでなく、他の配列、例えば円状に配列したものであってもよい。   In addition, the axial center of each nozzle 14 can be obtained by appropriately changing the helical shape of the permanent magnets arranged in the driven magnet cylinder 30 and the transmission magnet cylinders 33 and 34 and arbitrarily changing the rotation direction of each driven magnet cylinder 30. The direction of rotation around a1 can be changed. Further, the mounting head and the electronic component mounting apparatus of the present invention are not limited to those in which a plurality of nozzles are arranged linearly, but may be other arrangements, for example, those arranged in a circle.

本発明によれば、永久磁石の引斥力により回転駆動部の回転駆動力を複数のノズルに伝達することができるので、実装ヘッドおよび電子部品実装装置の構造を簡素化するとともにメンテナンス負担を軽減させることができるという利点を有し、電子部品の実装分野において有用である。   According to the present invention, since the rotational driving force of the rotational driving unit can be transmitted to the plurality of nozzles by the pulling force of the permanent magnet, the structure of the mounting head and the electronic component mounting apparatus is simplified and the maintenance burden is reduced. It is advantageous in that it can be used and is useful in the field of electronic component mounting.

本発明の実施の形態の電子部品実装装置の平面図The top view of the electronic component mounting apparatus of embodiment of this invention 本発明の実施の形態の実装ヘッドの側面図Side view of mounting head according to an embodiment of the present invention 本発明の実施の形態の磁石筒の配置を示す平面図The top view which shows arrangement | positioning of the magnet cylinder of embodiment of this invention 本発明の他の実施の形態の磁石筒の配置を示す平面図The top view which shows arrangement | positioning of the magnet cylinder of other embodiment of this invention

符号の説明Explanation of symbols

1 電子部品実装装置
3 実装ヘッド
4 基板
14 ノズル
17 モータ
17a 回転軸
18、32 駆動磁石筒
19、30 従動磁石筒
31 伝動軸
33、34 伝動磁石筒
a1 ノズルの軸心
a2 回転軸の軸心
a4 伝動軸の軸心
DESCRIPTION OF SYMBOLS 1 Electronic component mounting apparatus 3 Mounting head 4 Board | substrate 14 Nozzle 17 Motor 17a Rotating shaft 18, 32 Drive magnet cylinder 19, 30 Driven magnet cylinder 31 Transmission shaft 33, 34 Transmission magnet cylinder a1 Axis of nozzle a2 Axis of axis of rotation a4 Center of transmission shaft

Claims (3)

それぞれの軸心を同方向に向けて並設された複数のノズルと、前記複数のノズルをそれぞれの軸心周りに回転させる回転駆動手段と、を備え、
前記回転駆動手段が、軸心を前記ノズルの軸心と同方向に向けた回転軸を有する回転駆動部と、前記回転軸の外周に極性の異なる永久磁石条を円周方向に交互に配置した駆動磁石筒と、前記複数のノズルの外周のそれぞれに極性の異なる永久磁石条を円周方向に交互に配置した従動磁石筒と、で構成され、
前記回転軸の回転駆動力が、前記駆動磁石筒と非接触状態で隣り合う前記従動磁石筒との間に働く引斥力および非接触状態で隣り合う前記従動磁石筒間に働く引斥力により前記複数のノズルに伝達される実装ヘッド。
A plurality of nozzles arranged in parallel with each axis oriented in the same direction, and rotation drive means for rotating the plurality of nozzles around each axis;
The rotation drive means has a rotation drive unit having a rotation axis whose axis is oriented in the same direction as the axis of the nozzle, and permanent magnet strips having different polarities on the outer periphery of the rotation axis alternately arranged in the circumferential direction. A drive magnet cylinder, and a driven magnet cylinder in which permanent magnet strips of different polarities are alternately arranged in the circumferential direction on the outer circumferences of the plurality of nozzles,
The plurality of rotation driving forces of the rotating shaft are caused by a pulling force acting between the driven magnet cylinders adjacent to the driving magnet cylinder in a non-contact state and a pulling force acting between the driven magnet cylinders adjacent to each other in a non-contact state. Mounting head transmitted to the nozzle.
それぞれの軸心を同方向に向けて並設された複数のノズルと、前記複数のノズルをそれぞれの軸心周りに回転させる回転駆動手段と、を備え、
前記回転駆動手段が、軸心を前記ノズルの軸心と同方向に向けた回転軸を有する回転駆動部と、前記回転軸の外周に極性の異なる永久磁石条をらせん状に配置した駆動磁石筒と、前記複数のノズルの外周のそれぞれに極性の異なる永久磁石条をらせん状に配置した従動磁石筒と、軸心を前記ノズルおよび前記回転軸の軸心と直交する方向に向けた伝動軸と、前記伝動軸の外周に極性の異なる永久磁石条をらせん状に配置した伝動磁石筒と、で構成され、
前記回転軸の回転駆動力が、前記駆動磁石筒と非接触状態で隣り合う前記伝動磁石筒との間に働く引斥力および前記伝動磁石筒と非接触状態で隣り合う前記従動磁石筒との間に働く引斥力により前記複数のノズルに伝達される実装ヘッド。
A plurality of nozzles arranged in parallel with each axis oriented in the same direction, and rotation drive means for rotating the plurality of nozzles around each axis;
The rotation drive means has a rotation drive section having a rotation shaft whose axis is directed in the same direction as the axis of the nozzle, and a drive magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer periphery of the rotation shaft A driven magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer circumferences of the plurality of nozzles, and a transmission shaft having an axis oriented in a direction perpendicular to the axis of the nozzle and the rotation shaft, And a transmission magnet cylinder in which permanent magnet strips having different polarities are spirally arranged on the outer periphery of the transmission shaft,
The rotational driving force of the rotating shaft is between a pulling force acting between the drive magnet cylinder and the adjacent transmission magnet cylinder in a non-contact state, and between the driven magnet cylinder adjacent to the transmission magnet cylinder in a non-contact state. A mounting head that is transmitted to the plurality of nozzles by a pulling force acting on
請求項1または2の何れかに記載の実装ヘッドを備え、前記ノズルにピックアップされた電子部品を前記軸心周りに回転させることにより任意の姿勢で基板に実装する電子部品実装装置。
An electronic component mounting apparatus comprising the mounting head according to claim 1, wherein the electronic component picked up by the nozzle is mounted on a substrate in an arbitrary posture by rotating around the axis.
JP2006230072A 2006-08-28 2006-08-28 Mounting head and electronic component mounting apparatus Pending JP2008053575A (en)

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US20210007253A1 (en) * 2018-02-26 2021-01-07 Universal Instruments Corporation Dispensing head, nozzle and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210007253A1 (en) * 2018-02-26 2021-01-07 Universal Instruments Corporation Dispensing head, nozzle and method
US11457549B2 (en) 2018-02-26 2022-09-27 Universal Instruments Corporation Spindle module, bank, and method
US11464147B2 (en) 2018-02-26 2022-10-04 Universal Instruments Corporation Spindle module, pick-and-place machine and method of assembly
US11464146B2 (en) * 2018-02-26 2022-10-04 Universal Instruments Corporation Dispensing head, nozzle and method

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