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JP2007238125A - Manufacturing process of package - Google Patents

Manufacturing process of package Download PDF

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Publication number
JP2007238125A
JP2007238125A JP2006062071A JP2006062071A JP2007238125A JP 2007238125 A JP2007238125 A JP 2007238125A JP 2006062071 A JP2006062071 A JP 2006062071A JP 2006062071 A JP2006062071 A JP 2006062071A JP 2007238125 A JP2007238125 A JP 2007238125A
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bottom box
packaging
sheet
cut
package
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Masatoshi Imanaka
正俊 今中
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  • Packages (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To manufacture a new rectangular parallelepiped package to be efficiently stored in a delivery container such as a corrugate cardboard case with little loss of its shape from the time an item is packaged using a packaging film by a packaging machine until it is displayed at a dealing store. <P>SOLUTION: In forming a bottom box part formed first with a side face on the four sides of a bottom face and then with a seal area for bonding a top cover in the outside direction of the top periphery of the side face by a packaging machine, one sheet is folded, the key position of the folded part is spot sealed, etc. and the top of the side face is folded outward for forming the seal area for bonding the top cover. A content to be packaged is placed inside, its top face is covered with a wrapping film for the top cover and its periphery is heat sealed to the seal area at the top of the bottom box part for finishing packaging. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、大量に生産し販売されているスナック菓子類の包装が、従来巻取り状の包装フイルムを用いて縦型包装機による、ピロータイプと称する包装形態の商品がその殆どであり、類似の商品が多く販売競争も激しい中で、消費者の関心を呼ぶ特色を出す試みがなされ、その一案として包装形態による差別化として、ガゼットタイプその他幾つか商品が開発されて店頭に並び、然もその比率は次第に増えつつあるが更に、市場が求めている新規性のある包装体の製造に関する。   In the present invention, the packaging of snack confectionery produced and sold in large quantities is mostly products of the packaging form called a pillow type by a vertical packaging machine using a conventional winding-type packaging film. While there are many products and sales competition is intense, an attempt is made to bring out a feature that attracts consumers' interests, and as one of them, as a differentiation by packaging form, gusset type and some other products have been developed and lined up in stores. The ratio is gradually increasing, but further relates to the production of novel packaging that the market demands.

従来からこの種の商品も、その他の商品と同様に消費者が求めやすい様に金額、重量等を単位として包装して提供されており、中でも軽量で嵩張るスナッック菓子等の商品を大量に処理するに際し包装のコスト、能率も念頭に、実績もあり包装機の取り扱いも容易で包装ロスの発生も少ないピロータイプの形態が縦型包装機を使用してなされ、その包装材料には通常商品毎に消費されるまでの間に吸湿、酸化、紫外線等による変敗を防ぐ目的に対応する合成樹脂フイルム等を、数種組合せラミネートしたフイルムが使用されていた又、スナック菓子類は他のビスケット、チョコレート、キャンデー等の菓子に比べ生産工程が比較的に単純で機械設備に上下はあるが、特に複雑で高価な装置は少ない等で生産業者数も多く又、商品も同種か類似のものが大部分で、競争も激しく、少しでも特色を打ち出すために外装の意匠にも絶えず注意を払い、成形スナック類ではその形を変え、更に消費の動向を調査し味付けの見直し等も繰り返されているが各社とも略、同様で普遍的で消費者の関心をより高める販売促新の成果も現状では期待した程ではない。   Traditionally, this type of product is also packaged and provided in units of price, weight, etc. so that consumers can easily find it like other products. Especially, it handles a lot of products such as snack snacks that are light and bulky. At the same time, with the cost and efficiency of packaging in mind, a pillow type configuration is used with a vertical packaging machine that has a proven track record, is easy to handle, and generates little packaging loss. A film made by laminating several types of synthetic resin films, etc., which are used for the purpose of preventing deterioration due to moisture absorption, oxidation, ultraviolet rays, etc. before being consumed was used. Snack confectionery was also used for other biscuits, chocolate, Compared to candy and other confectionery, the production process is relatively simple and the equipment is up and down, but there are many complicated and expensive equipment, the number of producers is large, and the products are the same or similar. Most of the products are highly competitive, paying constant attention to the exterior design in order to bring out a few features, changing the shape of molded snacks, and further examining consumption trends and reconsidering the seasoning However, the results of new sales promotions that are similar, universal, and more popular with consumers are not as much as expected at present.

このような環境下で包装形態を見直し消費者に訴える事もその一環と考えられ、ガゼットタイプ等の包装形態の商品が案出された、この包装形態はピロー包装用の縦型包装機の一部を改造し又、部品を追加する等でも製袋包装が可能ではあるがピロータイプ包装に比べ、包装能力の低下や包装ロスが増える事と共に、想定した形態を製袋包装して後これを販売店の陳列し消費者に届けるまでの間、維持する事が難しい等の問題もあって商品への注目度はたかまり、メリットは期待できても実施は躊躇するむきもあったが、包装フイルムも包装形態に適応するような素材と共に、包装機の構造機能の改善も進みこれらで、縦型包装機によるガゼットタイプ包装も従来に比べかなり形状も整い、現時点ではまだ形状の新規性もあり販売店での比率も次第に増えているが更に、新たな話題性、意外性のある包装形態が求められていた。   It is considered that reviewing the packaging form in this environment and appealing to consumers is one part of this, and a packaging form such as a gusset type was devised. This packaging form is one of the vertical packaging machines for pillow packaging. It is possible to make and package bags by remodeling parts and adding parts, but compared to pillow type packaging, the packaging capacity is reduced and packaging loss is increased. There is a problem that it is difficult to maintain the product until it is displayed at the store and delivered to the consumer. In addition to materials that can be used for packaging, the structural functions of the packaging machine have been improved, and the gusset-type packaging using the vertical packaging machine has been considerably improved in shape compared to the past. Ratio at dealers While increasing progressively further, new topicality and Packaging with surprising has been demanded.

然し乍ら、低価格のスナック菓子等では直接包装に要する費用に加え、商品を販売店への配送が所定の数量を単位とし段ボール等の配送容器に詰めてなされるが、その物流費が重量ではなく容積で算定される、従って容積が同一であれば枕に類似の形状のピロータイプ包装より、胴部が角筒状のガゼットタイプ包装の方が包装袋相互間に生ずる、デットスペースが少なくその分多く収納出来コスト面でも有利あったが、販売店の店頭での陳列に積み重ねるか奥から凭れあいでされる事の多いピロータイプより、自立し立った状態で陳列され消費者の注目度も高くなる等を評価されてはいたが、配送容器へのケ―ス詰めから配送の間に生ずる型崩れの度合いが、改善されたとは言え形状を整えるに要する手間が、ピロータイプより多くを要する等が問題であった。   However, in the case of low-priced snacks, etc., in addition to the cost required for direct packaging, the product is delivered to the retailer in units of a predetermined quantity and packed in a shipping container such as cardboard. Therefore, if the volume is the same, gadget-type packaging with a cylindrical body in the shape of a square tube will have more dead space between packaging bags than pillow-type packaging with a similar shape to a pillow, and there will be less dead space. Although it was advantageous in terms of storage cost, it was displayed in a stand-alone state and attracted more attention from consumers than the pillow type, which is often stacked on display at the store or struck from the back. Although it was evaluated, etc., although the degree of shape loss that occurred during packing from the case packing to the delivery container was improved, it took more time to prepare the shape than the pillow type There was a problem.

以上の諸問題に対し、競合する同業他社に遅れを取らぬように内容商品の開発と共に、新規性のある包装形態を追求し、巻取り状の包装フイルムを用いて包装機により底箱部を形成しこの中に内容商品を収納して後、その上部を別に用意した巻取り状の上蓋用のフイルムで覆い、その周辺を接着封止したこの包装体は、配送用の段ボールケース等への収容効率も改善し整った形状で販売店に届ける事もでき、トータルコストの削減に効果的に寄与する等の効果もある。   In order to keep up with the above problems, we will develop content products in order to keep up with competing competitors, pursue new packaging styles, and use a packaging machine to wrap the bottom box by using a wound packaging film. After forming and storing the contents in this package, the upper part of the package is covered with a separately prepared roll-up top cover film, and its periphery is adhesively sealed. The storage efficiency has also been improved and can be delivered to the dealer in a well-organized form, which has the effect of effectively contributing to a reduction in total cost.

使用原料の種類や製造方法も様々で形状、嵩比重等も異なり品種も数多いスナック菓子類は食生活の改善や、物余りの昨今ジャンクフードと言われながらも、相当量生産販売されているが消費者の目は厳しく,消費者の嗜好の変化に常に注目しその関心を捉える事は重要でそれなりの対応なされているが、本出願の形態の商品は店頭に展示されている同種の商品群の中にあっても、形状の新規性で容易に判別が期待でき、内容商品に問題なければ販売の促進にも寄与し、配送容噐である段ボールケースえの収容効率もガゼットタイプ包装商品より改善でき、更にコストの削減ができる等の利点もある。   There are various kinds of raw materials used and manufacturing methods, and the shape, bulk specific gravity, etc., and many varieties of snack confectionery are improved in eating habits, and although they are said to be a surplus junk food, they are produced and sold in considerable quantities, but they are consumed. Although the eyes of consumers are severe, it is important and appropriate to keep an eye on changes in consumer preferences and capture their interests, but the products in the form of this application are similar products that are displayed in stores. Even if it is inside, it can be easily distinguished by the novelty of the shape, and if there is no problem with the content product, it will contribute to sales promotion, and the accommodation efficiency of the cardboard case which is the delivery capacity will also be improved compared to the gusset type packaging product There is also an advantage that the cost can be reduced.

商品の包装に先立って被包装物(以下装商品と称する)に応じて販売価格、嵩比重、その他より必要とする容積を算出し、基本となる縦横高さの寸法を決定しこれに基づき包装機と構成部品を用意する、同じく商品の品質保持の目的に適合する素材に商品名や特徴その他を写真やイラスト等を用いてデザインし成分表、生産者名等の食品衛生法に定められた事項と共に、一袋毎にレジマークを印刷し所定の幅にスリットした巻取りフイルムを包装機に装架し、これをその進行に同期して1ピッチ毎にカット(以下シートと称する)して包装機により所定の位置を折り曲げ、折り返して、底部とその周辺に側面を次いで側面の上部を外側方向に倒して、上蓋接着部を設けた底箱部を先ず形成し、商品を投入して後上蓋を接着封止する。   Prior to packaging the product, calculate the required volume from the selling price, bulk specific gravity, etc. according to the item to be packaged (hereinafter referred to as the packaged product), determine the basic vertical and horizontal height dimensions, and package based on this Prepare the machine and components, and design the product name, features, etc. using materials such as photographs and illustrations on the material that is also suitable for the purpose of maintaining the quality of the product, and stipulated in the Food Sanitation Law such as ingredient list, producer name, etc. Along with the matter, a registration film is printed for each bag and a winding film slit to a predetermined width is mounted on a packaging machine, and this is cut at every pitch (hereinafter referred to as a sheet) in synchronization with the progress. Bend a specified position with a packaging machine, fold it back, tilt the side face around the bottom and its surroundings, and then tilt the top of the side face outward to form the bottom box with the top lid adhesive part first, and then put the product in Adhesive seal the upper lid.

本実施例ではその一実施例を直方体に形成する包装体の平面視が矩形でその短辺側を進行方向とし、実施の形態を同一部品には同一符号を、図は線の錯綜を避け略視的とした部もあるが図1〜図13に基づき説明すれば以下の通りである。   In the present embodiment, the package forming the rectangular parallelepiped in the first embodiment is rectangular and the short side thereof is the traveling direction, the same reference numerals are used for the same parts in the embodiment, and the figure is abbreviated to avoid line complications. Although there is a part which was made visible, it will be as follows if it demonstrates based on FIGS.

図1は本発明の実施例の包装機の概略を、斜視で示した説明のための全体図で、上下に対峙する装置、部品は線の重なり避けて図示している、図2は本発明に基づき製造した包装体の実施例を斜視図で示し、形成する包装体の底部の外寸と同一寸法の底受台2の上面に、外側の寸法を底箱部3の内寸法とし、高さを底箱部の高さよりシートの厚さを引いた寸法の底箱部内側形成枠4を配し、形成する底箱部3の内側面の形状を、その外周部に設ける側面形成板の内側面とで挟んで底面と側面を形成し、側面形成板の上部に設けた図3に示すシール部形成枠5を下降させその下面で、形成した底箱部3の側面となる部の上部を外側に折り倒し、上蓋6を接着するシール部の形成を行なう。 FIG. 1 is an overall view for explaining the outline of a packaging machine 1 according to an embodiment of the present invention in a perspective view, and devices and parts facing each other are shown avoiding overlapping lines. FIG. An embodiment of the package manufactured according to the invention is shown in a perspective view, and the outer dimension is the inner dimension of the bottom box part 3 on the upper surface of the bottom receiving base 2 having the same dimension as the outer dimension of the bottom part of the package to be formed. A side surface forming plate in which a bottom box portion inner side forming frame 4 having a height obtained by subtracting the thickness of the sheet from the height of the bottom box portion is provided, and the shape of the inner side surface of the bottom box portion 3 to be formed is provided on the outer peripheral portion. The bottom surface and the side surface are formed between the inner side surfaces of the side surface forming plate, and the seal portion forming frame 5 shown in FIG. The upper part is folded outward to form a seal part for adhering the upper lid 6.

この種のシートは通常、紙等に比し弾性、反撥性が強く垂直状のシートを挟み水平となるように曲げ押圧しても、当接面が離れると有る程度の曲げ癖は残るが、シートの物性によっては端部が跳ね上がり概ね水平にはならない、この点を承知しより折り癖の付き易いシートを選定して使用する事や又、折り曲げ後の戻りを想定し本実施例ではシール面の形成に、その曲げ部にダメージ等の問題生じない範囲で90度以上の角度に曲げ癖を付けるよう、側面形成板の上面に傾斜をもたせる事とする。   This type of sheet is usually more elastic and repellent than paper etc., and even if it is bent and pressed so that it is horizontal across a vertical sheet, a certain amount of bending wrinkles will remain when the contact surface is separated, Depending on the physical properties of the sheet, the end part will not jump up and become almost horizontal, but it should be noted that it is necessary to select and use a sheet that is more likely to be creased. In forming the film, the upper surface of the side surface forming plate is inclined so that a bending wrinkle is attached at an angle of 90 degrees or more within a range in which no problem such as damage occurs in the bent portion.

又、図5に示す側面形成板の長辺側の内側面の高さは形成する底箱部3の高さと同一とし、外側は使用するシートの物性に考慮し決定した先述の曲げ角度により高さは決まる、側面形成板の長辺側の長さは底箱部3の長手方向の外寸法の下端を基点とし、その延長方向に斜め上向き45度の角度の線を前後に共に仮想し、底箱部3の側となる内側面の上縁の線と交わる点迄をその全長とし、これに図6に示す前述の基点からその延長方向に共に上蓋接着用のシール幅寸法を加えた位置に垂線Sを仮想し、その垂線Sを軸に先述の斜め上向き45度の線で形成された正三角形部を180度反転し、その斜辺と側面形成板の上縁との交点の位置で前述、全長を決めた長辺側の側面形成板を垂直にカットし中央部側面形成板8とカットにより生じた端部側面形成板9,9とに後述する追加工はあるが三分割した構成とし中心振り分けで下面を底受台2の上面に揃えその長辺に沿わせた位置に配する。   Further, the height of the inner side surface on the long side of the side surface forming plate shown in FIG. 5 is the same as the height of the bottom box portion 3 to be formed, and the outer side is increased by the bending angle determined in consideration of the physical properties of the sheet to be used. The length of the long side of the side surface forming plate is determined based on the lower end of the outer dimension of the bottom box 3 in the longitudinal direction, and a line with an angle of 45 degrees obliquely upward in the extension direction is assumed both forward and backward, The position up to the point where it intersects with the line of the upper edge of the inner side which is the side of the bottom box part 3, and the position where the seal width dimension for bonding the top lid is added to the extending direction from the base point shown in FIG. The normal triangle formed by the above-mentioned diagonally upward 45 degree line is inverted 180 degrees with respect to the perpendicular S as an axis, and the above-described position is the intersection of the oblique side and the upper edge of the side surface forming plate. The long side-side side surface forming plate that has determined the overall length is cut vertically and produced by cutting with the central side surface forming plate 8 Additional machining to be described later in the section sides forming plate 9,9 is although distribution at a position along a long side aligned lower surface at the center distributing a configuration in which divided into three parts on the upper surface of the bottom cradle 2.

前後方向となる短辺側の側面形成板10のその上部の上蓋接着の為に、折り癖を付ける部は長辺側側面形成板と同様の断面形状とし、これに底箱部3の形成の際に各コーナー部に生ずるシートの余剰部分を、折り畳み正三角形状とするがその斜辺となる部に、折り癖を付けの為の当接部とするのに必要な形状を付加して図9に示すように一体とした断面形状とし、底箱部3の幅寸法からシート四枚分の厚さを引いた長さとし後述する追加工はあるが、中心振り分けでその下面を底受台2の上面に揃え短辺側に沿わせた位置に配置する、底箱部3の形成時には各側面形成板は共にその内側下部を支点として上部が外開きに、傾斜可能な構造としてそれぞれの位置に配設する、これを図5のY側の短辺側の側面形成板10をY‐Y´に平行に二分割しそのX側と、長辺側のY側の端部側面形成板9,9が傾斜した状態を示し、それ以外の側面形成板は傾斜以前の状態を示している。   In order to adhere the upper lid of the upper part of the side forming plate 10 on the short side in the front-rear direction, the part to be folded has a cross-sectional shape similar to that of the side plate on the long side. The surplus portion of the sheet generated at each corner portion is folded into a regular triangle shape, but the shape necessary to make a contact portion for attaching a crease is added to the hypotenuse portion of FIG. As shown in Fig. 1, the cross-sectional shape is integrated, and the width of the bottom box 3 is obtained by subtracting the thickness of the four sheets from the width. When forming the bottom box 3 that is aligned with the upper surface and along the short side, each side surface forming plate is arranged with its inner lower part as a fulcrum, with the upper part opened outwards, and an inclined structure. The side surface forming plate 10 on the short side on the Y side in FIG. 5 is divided into two parallel to YY ′. And X side, showing a state where the side surface forming plate 9, 9 is inclined in the Y-side of the long side, the other side forming plate shows the previous state inclined.

更に、この側面形成板の直上部に配設する先述のシール部形成枠5の下面は各側面形成板の上面のシール部形成面に、対峙した幅と角度されている又、底受台2は包装工程の終盤にその上部に形成した底箱部3を側面形成板の上部より高い位置まで上昇する機能とその後、常時その上面が底受台2の上面と同一で、形成した底箱部3を次の工程に送り出す際に僅かに上昇して浮かすベルト方式の底受台装着移送部7を、底箱部内側形成枠4の内側と相互に当接しないようやや間隔を離した内側の範囲に設け又、長辺側の中央部側面形成板8と端部側面形成板9,9の接する内側となる点(先述した垂線Sと同一)の下部には図6に示すように端部折返し軸11を軸芯に一致した位置に設けている。   Further, the lower surface of the above-described seal portion forming frame 5 disposed immediately above the side surface forming plate is angled with a width opposed to the seal portion forming surface on the upper surface of each side surface forming plate. The bottom box 3 formed at the end of the packaging process is raised to a position higher than the top of the side surface forming plate, and thereafter, the top is always the same as the top of the bottom cradle 2 and formed The belt-type bottom pedestal mounting / transfer section 7 which floats slightly when the 3 is sent to the next process is placed on the inner side of the inner side of the bottom box part inner formation frame 4 so as not to contact each other. As shown in FIG. 6, an end portion is provided at the lower portion of a point (same as the above-described perpendicular line S) that is provided in the range and that is on the inner side where the central side surface forming plate 8 and the end side surface forming plates 9 and 9 are in contact with each other. The folding shaft 11 is provided at a position coincident with the axis.

この端部折返し軸11は幅寸法を上蓋接着のシール幅よりやや狭く、高さを底箱部3の側面の高さにシール幅を加えた寸法よりやや長い寸法とし、コーナー部に形成されるシートの正三角形状部を挟む二枚の硬くて弾力性のある金属製の薄手のプレートの片側の端部の二枚の中間点を回転軸の中心と一致させてその軸の上部に装着し、待機時には外力で上部をある程度拡げ上昇すると外力は除く構造とされている尚、以上の説明の中で各部の寸法は余裕を零としたが、実際には包装体の最終の形状寸法や使用する包装フイルムの物性、包装速度等により適当な余裕を持たせた寸法とする。   The end folding shaft 11 is formed in the corner portion with a width dimension slightly narrower than the seal width of the upper lid bonding and a height slightly longer than the dimension obtained by adding the seal width to the height of the side surface of the bottom box portion 3. Attach to the upper part of the shaft with the midpoint of the two ends of one side of the thin and elastic metal thin plate sandwiching the equilateral triangle part of the sheet aligned with the center of the axis of rotation. In the above description, the external force is removed when the upper part is expanded and lifted to some extent by external force. In the above explanation, the dimensions of each part are set to zero, but in reality the final shape and use of the package The dimensions shall be given a suitable allowance depending on the physical properties of the packaging film to be used and the packaging speed.

上記の通りの機能、構造で側面形成板の内側下部から底受台2を側面形成板の上縁よりやや上部まで上昇させ、その上部に位置させた底箱部内側形成枠4の間で底受台2の上面の決められた正確な位置に、決定されている仕様に基づいて包装機に装架した巻取り状の底箱形成フイルム12を。その包装サイクルに合わせて送り出しローラー13で、印刷したレジマーク14をレジマーク検出センサー15で検出して一袋分ずつ送り出し、カッター16でカットしシート供給コンベヤー17でシートFを図示していないストッパー等で規制して図4に示した状態に送り込んで、底箱部内側形成枠4を下降させ、シートFを介して底受台2に当接させて位置ずれが生じないように挟み、共に下降させて底受台2の上面が側面形成板の下面と同一面となった当初の位置で停止する。 With the function and structure as described above, the bottom cradle 2 is raised from the inner lower part of the side surface forming plate to the upper part slightly above the upper edge of the side surface forming plate, and the bottom is formed between the bottom box part inner side forming frames 4 positioned on the upper part. A roll-shaped bottom box forming film 12 mounted on the packaging machine 1 on the basis of the determined specifications at a predetermined accurate position on the upper surface of the cradle 2. According to the packaging cycle, the printed registration mark 14 is detected by the registration mark detection sensor 15 by the delivery roller 13 and fed one bag at a time, cut by the cutter 16, and the sheet F is stopped by the sheet supply conveyor 17 (not shown). 4 is sent to the state shown in FIG. 4, the bottom box portion inner forming frame 4 is lowered, and is brought into contact with the bottom receiving base 2 via the sheet F so as not to be displaced. It is lowered and stopped at the initial position where the upper surface of the bottom cradle 2 is flush with the lower surface of the side surface forming plate.

尚、図5、図6は底箱部3が図4の状態から進行し底受台2の上面に底部と側面が形成される過程を線の輻輳を避け図5は側面形成板の動作を、図6はシートFのその間の形状の変化の過程をコーナー毎に4分割して順次示したもので各図共、各コーナーの変化は同一範囲のタイミングである。   5 and 6 illustrate the process in which the bottom box 3 proceeds from the state shown in FIG. 4 and the bottom and side surfaces are formed on the top surface of the bottom cradle 2. FIG. 5 illustrates the operation of the side surface forming plate. FIG. 6 shows the process of changing the shape of the sheet F between the corners in order divided into four for each corner. In each figure, the corner changes are in the same range of timing.

側面形成板はシートFが図4に示す様に底受台2の上部に送り込まれた時点で、長辺側の中央部側面形成板8を僅かに、端部側面形成板9,9と短辺側側面形成板10は45度程度何れも外側に傾斜させる、中央部側面形成板8はシートFが下降し上縁を通過すれば速やかに、短辺側の側面形成板10は底受台2が、その上部のシートFと底箱部内側形成枠4と共に下降し、旧位置に復帰したタイミング合わせて同じく旧位置に、それより時間差をおきやや遅れたタイミングで端部側面形成板9,9を旧位置にそれぞれ復帰させる、この動作でその間に各コーナーに生じたシートFの余剰となる部は長手側の側面部の延長上に、底箱部3に高さにその上部周辺に設ける上蓋接着代の幅を加えた高さを縦とし、長辺を斜辺とする正三角形に畳み斜辺に折り癖を付け、端部側面形成板9は再び外側方向に前回同様に傾斜し、その過程で下部に待機していた端部折返し軸11の二枚のプレートの間にその正三角状の部分を挟みつつ上縁まで上昇させ停止する、その間に畳まれた正三角状部の端部を小径のスポットシールをスポットシールヒ−ター18により行なう、図5のX‐O‐Yはその時点の両側面形成板の状態を示し図6のX‐O‐Yはそれまでの過程で形成されたシートの状態を示す。   When the sheet F is fed into the upper portion of the bottom cradle 2 as shown in FIG. 4, the side surface forming plate is slightly shorter than the end side surface forming plates 9, 9. The side side surface forming plate 10 is inclined to the outside by about 45 degrees. The central side surface forming plate 8 is promptly moved as soon as the sheet F descends and passes through the upper edge. 2 is moved down together with the upper sheet F and the bottom box portion inner forming frame 4 and returned to the old position, and the end side surface forming plate 9 at a timing slightly different from the old position. 9 is returned to the old position, and an excess portion of the sheet F generated at each corner during this operation is provided on the bottom box portion 3 at a height around the upper portion thereof on an extension of the side surface portion on the long side. Folded into a regular triangle with the height of the top cover plus the width of the top cover and the long side as the hypotenuse The side face forming plate 9 is again inclined in the same direction as the last time, and the regular triangular shape is formed between the two plates of the end turn-back shaft 11 waiting in the lower part in the process. 5 is stopped by raising the upper edge to the upper edge while sandwiching the portion of the portion, and performing spot sealing with a small-diameter spot seal 18 at the end of the equilateral triangular portion folded in between. The state of both side surface forming plates at the time is shown, and XY in FIG. 6 shows the state of the sheet formed so far.

端部のスポット接着が済むと、端部折り返し軸11は、プレートで正三角形状の端部を挟んだ状態で、それまでに形成されている底箱部3の外側面に、それを図6に記載の端部折り返し軸11の下部に円弧矢印を付して示したように180度回転させて平行に沿わせて後、傾斜していた長辺側の端部側面形成板9を当初の旧位置に復帰させ、折り返した正三角形部を押圧する図5、図6のX‐О‐Yと同じくY‐О‐X´はその間の過程を示す、図6には端部折り返し軸11の回転の途中を示している、図5、図6のX´‐О‐Y´はこの動作の終了時の状態を示し図6のX‐О‐Y´には側面の折り曲げ動作が終了し、端部折り返し軸11が待機に位置に下降し旧位置に復帰した状態を示している。   When the end portion is spot-bonded, the end folding shaft 11 is placed on the outer surface of the bottom box portion 3 formed so far with the end portion of the regular triangle sandwiched between the plates. As shown by attaching an arcuate arrow to the lower portion of the end folding shaft 11 described in the above, the end side surface forming plate 9 on the long side that has been tilted is rotated 180 degrees along the parallel direction, Y-O-X 'shows the process between X-O-Y shown in FIGS. 5 and 6 for returning to the old position and pressing the folded equilateral triangle, and FIG. 5 and 6, X′-O-Y ′ in the middle of the rotation indicates the state at the end of this operation, and X-O-Y ′ in FIG. The state is shown in which the end folding shaft 11 is lowered to the standby position and returned to the old position.

端部折り返し軸11の回動動作はその軸芯Sを中心に長辺側の端部側面形成板9の取り付け部で行なわれる、これが外側に傾斜している間になされるので、外側に傾斜した状態でその下面に前記の端部折り返し軸11の軸を中心とし平面視そのプレートの旋回に支障の無い半径で、その円弧面が垂直となるよう図5のX‐О‐Y´のRに見られるように追加工を行なうが、その半円状の追加工部はその上面には及んでおらず、その上面での底箱部の上蓋接着部の形成に影響する事は無く更に、長辺側の端部側面形成板9が旧位置に復帰すればその内側が端部折り返し軸11のプレートが当接するのでMに示す部にその割除の追加工を、次いでなされるシートを挟んでいたプレートと共に端部折り返し軸11を下方への引き抜きが支障の無いようにも配慮したうえで行なう。   The turning operation of the end turn-back shaft 11 is performed at the attachment portion of the end side surface forming plate 9 on the long side with the axis S as the center. In this state, the X-O-Y 'R in FIG. 5 is arranged so that the circular arc surface is vertical with a radius that does not hinder the rotation of the plate in plan view about the axis of the end folding shaft 11 on the lower surface. However, there is no influence on the formation of the top lid adhesive part of the bottom box part on the upper surface, and the semicircular additional work part does not reach the upper surface. If the end side surface forming plate 9 on the long side is returned to the old position, the plate of the end folding shaft 11 comes into contact with the inner side of the end side surface forming plate 9, so that the additional processing of the cut is sandwiched between the parts indicated by M and the sheet to be made next So that the end folding shaft 11 can be pulled out downward together with the plate Also consider it.

短辺側の端部側面形成板10にも、端部折り返し軸11の上昇時に当接する部の割除の追加工が必要で、その上昇は端部側面形成板10が傾斜した状態から旧位置に復帰して後、行われるのでその当該部Nの位置にも端部折り返し軸11の上昇の妨げとならない様に幅と厚さ方向に若干の余裕もたせ、更に厚さ方向の下半分程度は当初プレートの上部が開き気味である事を考慮し、下広がりに状態に割除する追加工して上昇時の障害を防ぐ、これらの追加工も部品、動作、タイミング等、四分割した他の各部とも共通である。   The end side surface forming plate 10 on the short side also needs an additional process of dividing the portion that contacts when the end folding shaft 11 is lifted. Since the process is performed after returning, a slight margin is provided in the width and thickness directions so that the rising of the end folding shaft 11 is not hindered at the position of the portion N. Considering that the upper part of the plate is open, additional work to divide it down into the state to prevent obstacles when rising, these additional work is also part, operation, timing, etc. for each other part divided into four parts It is common.

次いで上蓋の接着部を形成する、これまでの過程でシール代は底箱部側面形成枠4と側面形成板の間に挟まれ形成された側面の上部に直立した状態であり、これを側面形成板の上面に弛みや皺等が無く当接した状態で下降したシール部形成枠5の下面で押圧してシール部の形成を行なうために、押圧に先立ち直立状のシール代を側面形成板の上面に沿うよう倒しておく事が必要で、これをシール部形成枠5が下降の過程でその下面に装着した長辺側折り曲げガイド19と短辺側折り曲げガイド20によりその当接までの間に行なう。   Next, the adhesive portion of the upper lid is formed. In the process so far, the seal margin is in an upright state at the upper part of the side surface sandwiched between the bottom box side surface forming frame 4 and the side surface forming plate. In order to form the seal portion by pressing the lower surface of the seal portion forming frame 5 that is lowered in a state where the upper surface is not slack or wrinkled, an upright seal margin is formed on the upper surface of the side surface forming plate prior to pressing. It is necessary to fold it down so that the seal portion forming frame 5 is lowered by the long side bending guide 19 and the short side bending guide 20 mounted on the lower surface of the frame 5 until the contact is made.

シール部形成枠5の長辺側と短辺側は一体で同時、同様に動作するが一部異なるので別個に説明する、図7に本実施例で形成した底箱部を示したもので長辺側の矢視XーXを図8に示し、は側面形成板とシール部形成枠5が動作前の待機位置を、は動作を開始し待機位置よりh1だけ下降し長辺側下面の折り曲げガイド19の下部がシートのシール代の上縁に接した状態を、は更に下降し待機位置よりh2に示す距離下降しシール代を水平に倒した状態を、更にh 3だけ下降しでは90度を超えて相互の面が当接した状態を示す、折り曲げガイド19の下面は前記の通りシール代の折り曲げを行ないつつ、底箱部内側形成枠4の上端に当接すると以後は下降に伴い次第に角度が変わり終盤では側面形成板に同一角度となって、シール代を介して側面形成板の上面に当接する。 The long side and the short side of the seal portion forming frame 5 are integrated at the same time and operate in the same manner, but are partially different, and will be described separately. FIG. 7 shows the bottom box portion formed in this embodiment. FIG. 8 shows a side view XX of the side, A is a standby position before the side surface forming plate and the seal portion forming frame 5 are operated, B is a lower side of the long side that starts operating and descends by h1 from the standby position. The lower part of the bending guide 19 is in contact with the upper edge of the seal margin of the sheet, C further descends and descends the distance shown by h2 from the standby position, and the state where the seal margin is tilted horizontally further descends by h3. In D , the lower surface of the folding guide 19 shows a state where the mutual surfaces are in contact with each other over 90 degrees. When the lower surface of the folding guide 19 is in contact with the upper end of the bottom box portion inner forming frame 4 while being bent as described above, The angle gradually changes as it descends, and at the end, the side forming plate has the same angle and the seal It abuts against the upper surface of the side forming plate through.

図9は図7の矢視Y―Yに示した短辺側の折り曲げガイド20の動作を順次示したもので長辺側との相違は四辺のコーナー部にシートの重層する部分が出来るので、この部に皺や破れ等の不具合が生ずる事なく図7の円弧に示す、額縁のコーナーに見られるように整った形状とする為、図9のの間では図8に示すの長辺側と同様であるが、に示すh2の高さ下降しシール代が水平となった時点で先端が折り倒しのコーナーに接し、平面視でその幅が底箱部の両側にシール代を加えた寸法より狭目でシール幅に相等分を、前方に内側向き45度の角度にカットして台形状とした弾力性のある薄手の金属製のコーナー成形プレート21を、短辺側の折り曲げガイド20の下面に沿いやや間隔を設けて取り付ける、これにより上蓋接着部となるシール面は図8の長辺側のシール面の形成と同様に下降して底箱部内側形成枠3に折り曲げガイド20が当接して図9のに示すシール部の折り倒しを行なうが、からに至る間にコーナー成形プレート21がシール面の下側に次第に入り、これによりコーナー部を整えで上蓋接着部の形成は終了し、シール部形成枠5は旧位置に復帰させる、その際コーナー成形プレート21は形成したシール面に変形や損傷を与える事無く又、その上昇を妨げる事の無いようにシール部形成枠5の復帰に先立って後退させる。 FIG. 9 sequentially shows the operation of the bending guide 20 on the short side indicated by arrows YY in FIG. 7, and the difference from the long side is that the sheet overlaps at the corners of the four sides. shows an arc of Figure 7 without trouble caused wrinkles and tear on this part, for a groomed shape as seen in the frame of the corner, between the a ~ B of FIG. 9 a ~ shown in FIG. 8 Same as the long side of B , but when the height of h2 shown in C descends and the seal margin becomes horizontal, the tip comes into contact with the folded corner and the width is on both sides of the bottom box part in plan view. A thin metal corner molding plate 21 made of a thin metal with a narrower shape than the size plus the seal allowance and cut into a trapezoidal shape by cutting it forward at an angle of 45 degrees inward. Attached with a slight gap along the lower surface of the bending guide 20 on the side, the upper lid contact Sealing surface comprising a wear part defeat folding of the seal portion shown in C in FIG. 9 folding guide 20 in the lower box portion inside formed frame 3 descends in the same manner as the formation of the sealing surface of the long side 8 is in contact with The corner forming plate 21 gradually enters the lower side of the sealing surface from B to C , thereby adjusting the corner portion and completing the formation of the upper lid bonding portion in D , and the sealing portion forming frame 5 is located at the old position. In this case, the corner forming plate 21 is retracted prior to the return of the seal portion forming frame 5 without causing deformation or damage to the formed sealing surface and without hindering its rise.

次いで底箱部内側形成枠4をその高さの範囲内で、上方に引き上げると共に、これと上昇過程のシール部形成枠5はホッパーを兼ねさせ、上部から計量した商品を底箱部3に投入して後シール部形成枠5は旧位置に復帰させ、底受台2は商品を収納した底箱部3を乗せた状態で底箱部内側形成枠4と共に側面形成板の上縁より高い位置まで微振動を加えつつ上昇させ、底箱部内側形成枠4は更に少々上昇し停止し、その間に底受台2に設けていた底受台装着移送部7を底箱部3の底面を底受台2の上面より離れるまで上げて次工程に送り出すが、その移送部の送り出し距離は底受台2の寸法で制約される為、中継台22を設けて近接させその上部に重心が移るまで底箱部3を移送しその後、底箱部3の周辺を四方から底箱保持枠24で囲み底箱部3の平面視の形状寸法を確保しながら、次のステーションに移行して上部の封止を行なう。   Next, the bottom box portion inner forming frame 4 is pulled upward within the range of the height, and the seal portion forming frame 5 in the ascending process also serves as a hopper, and the products weighed from the top are put into the bottom box portion 3. Then, the rear seal portion forming frame 5 is returned to the old position, and the bottom cradle 2 is positioned higher than the upper edge of the side surface forming plate together with the bottom box portion inner forming frame 4 in a state where the bottom box portion 3 storing the product is placed. The bottom box portion inner forming frame 4 is further raised and stopped slightly while the bottom box portion inner transfer frame 7 is placed on the bottom stand portion 3 at the bottom of the bottom box portion 3. Although it raises until it separates from the upper surface of the cradle 2 and sends it to the next process, since the delivery distance of the transfer part is restricted by the size of the bottom cradle 2, until the center of gravity shifts to the upper part by providing the relay stand 22 After the bottom box 3 is transferred, the bottom box 3 is surrounded by a bottom box holding frame 24 from the four sides. While ensuring the geometry of the plan view of the part 3, it performs sealing of the upper and proceeds to the next station.

この包装容器の上蓋用に使用するシートは底箱部を形成した材料と同一でも又、平らな状態で使用するので通称、腰が有ると称される硬めの材料の使用も自由であり適宜に決定する、本実施例では長手方向の幅寸法の幅に用意した巻取り状の上蓋用の巻取りフイルム24にレジマーク25を所定のピッチに印刷しレジマーク検出センサー26で読み取り、カッター27でカットし図示していないストッパー等で位置決めして、送りローラー28と送り出しローラー34で送り、底箱部3の上面を覆い相互のシール面をヒートシール接着してその封止を行ない販売商品として消費者に届ける。   The sheet used for the top lid of this packaging container is the same as the material that forms the bottom box, or it is used in a flat state, so it is free to use a hard material that is commonly referred to as having a waist, and In this embodiment, the registration mark 25 is printed at a predetermined pitch on the winding film 24 for the wound upper cover prepared in the width of the longitudinal direction, read by the registration mark detection sensor 26, and read by the cutter 27. Cut and positioned with a stopper (not shown), sent by the feed roller 28 and the feed roller 34, covered the top surface of the bottom box 3 and heat-sealed to each other for sealing, and consumed as a sale product Delivered to the person.

本実施例ではその開封を又、商品の取り出しを容易にする為に上部を覆うフイルム24を一袋毎にカットするに先立ち、その扱いが容易な位置を考慮し、フイルムにミシン目か又は、線状のカートン包装した菓子類の開封用に見られる片仮名のヘの字に類似した形状を適宜の間隔で直線状、帯状、若しくは形状は自由であるが適当な広さの範囲を設定してカット目29を入れる加工を行なう、一例として図1に示す上蓋用のフイルム24に断続した線状で矩形状の範囲にカット目29を入れる動作前の待機時の態様を図10に図1のI‐Iの矢視部を断面に示すように、シートの下側にカット目入れダイ30を、上側に対峙してその受板31を配し一袋毎に相互を当接しでフイルムにカット目29入れの加工をして後、その上部を覆う巻取り状のフイルム35を用意しこれにより封止をおこなう、この場合には上蓋用のフイルムは両面接着用の加工を施して使用する。   In this embodiment, in order to facilitate the removal of the product, before cutting the film 24 covering the upper portion for each bag, considering the position where the handling is easy, the film is perforated, or A shape similar to the shape of the Katakana letter used for opening a confectionery packaged in a linear carton package is set at an appropriate interval, but with a suitable range of linear, belt-like or shape FIG. 10 shows a state during standby before the operation of inserting the cut line 29 into the linear and rectangular area intermittently connected to the film 24 for the upper lid shown in FIG. Cut the cut die into a film by placing the cut die 30 on the lower side of the sheet and the receiving plate 31 facing the upper side so that each bag is in contact with each other, as shown in the cross-section of the I-I arrow. After processing the 29 holes, the roll-shaped film covering the top The film 35 is prepared and sealed by this. In this case, the film for the upper lid is used after being processed for double-sided adhesion.

このカット目29の加工部を覆うフイルム35の物性が形成した底箱部3を同等で、その接着が適切あればカット目29に垂直方向での通気の心配は無いが、直角方向となる接着面から外側の周辺から湿気や酸素等がカット部に、中身を変敗させる恐れの無い様に通気を防ぐ事ができれば従来通りの品質は保ち得るので、フイルムのカット目29の両側に通常のシール強度でシール封止を行ない、その外側方向となる側に通気の恐れの無い幅方向に、安全度も加え開封のための摘み代Тも考慮し上記、諸条件を満たす幅寸法を求め、これに基づいてカット目29の上部を覆うフイルム35の寸法を決め、作業勝手により送り出し方向を決め巻取り状として包装機に装架し、これに印刷したレジマーク36をレジマーク検出センサー37で位置を検出し、その包装サイクルに合わせ所要のピッチ送りローラー38により送り出し、カッター39でカットしベースとなるフイルム24のカット目29の上部に送り押えローラー40で位置ずれが生じないように送って覆い、フイルムの上部ヒートシーラー32と下部ヒートシーラー33により開封の為の摘み代Тを残して接着する、その態様を図11に図1のII‐IIの矢視方向のヒートシール接着直前の態様を断面で示す。 If the bottom box 3 formed with the physical properties of the film 35 covering the processed portion of the cut line 29 is equivalent and the bonding is appropriate, there is no fear of ventilation in the vertical direction to the cut line 29, but the bonding is performed in a perpendicular direction. Since moisture and oxygen from the outer surface to the cut part can prevent the ventilation so that there is no risk of deteriorating the contents, the conventional quality can be maintained, so normal on both sides of the cut eyes 29 of the film Perform seal sealing with seal strength, and in the width direction where there is no fear of ventilation on the side that becomes the outer direction, considering the safety margin as well as the picking margin Т for opening, find the width dimension that satisfies the above conditions, Based on this, the dimension of the film 35 that covers the upper part of the cut line 29 is determined, the delivery direction is determined by the work, and it is mounted on the packaging machine 1 as a winding shape, and the registration mark 36 printed on this is registered on the registration mark detection sensor 37. Rank In accordance with the packaging cycle, the sheet is fed by the required pitch feed roller 38, cut by the cutter 39, and fed to the upper part of the cut line 29 of the film 24 as the base by the feed press roller 40 so as not to be displaced and covered. The upper heat sealer 32 and the lower heat sealer 33 of the film are bonded to each other while leaving the picking margin Т for opening, and the mode immediately before the heat seal bonding in the direction of arrow II-II in FIG. Shown in cross section.

その間に、中身を収納済で中継台22上にある底箱部3を底箱保持枠23で外形を移送時に生ずる可能性のある外寸法、形状の変形等を正規に修正し確保しつつ所定の位置に送り、前記カット目29の上部を覆った上蓋用のフイルム24を、包装機の包装サイクルに合せてカッター27でカットし送り出しローラー34で所定の位置におかれた底箱部の上部に、図示していない位置決めのためのストッパー等で位置ずれの無いように送りこみ底箱保持枠23で保持した底箱部3を、下部側のヒートシーラー42が保持枠24の下部から、やや間隔をあけその外側に沿って上昇し、下降する上部ヒートシーラー41と当接させて接着封止を行なう、図12は図1のIII‐IIIの矢視方向の断面図で開封部の加工をした上蓋フイルム24の接着時の態様を示す、以上で包装は終了し、重量や各シール部からの空気漏れ等のチエックを行ない異常が無ければ配送用の段ボール詰め等の次工程に送る。   In the meantime, the contents of the bottom box 3 on the relay stand 22 that have been stored are fixed with the bottom box holding frame 23 while properly correcting and securing the outer dimensions and shape deformation that may occur when the outer shape is transferred. The upper lid film 24 covering the upper part of the cut line 29 is cut with a cutter 27 in accordance with the packaging cycle of the packaging machine and placed at a predetermined position with a feed roller 34. The bottom box 3 held by the bottom box holding frame 23 is fed with a stopper for positioning not shown in the figure so as not to be displaced, and the lower side heat sealer 42 slightly lowers the holding frame 24 from the lower side. Adhesive sealing is performed by contacting the upper heat sealer 41 that rises along the outer side with a gap and descends, and FIG. 12 is a cross-sectional view taken along the line III-III in FIG. State of bonded upper lid film 24 Shown, packaging ended above, fed to the next step of the cardboard filling or the like for delivery Without abnormal performs check of air leakage or the like from the weight and the seal portion.

尚、本実施例に示した開封用のカット目29は、その直方体の形状から底箱部をトレー代わりとする可能性と又、中身の取り出しを容易にする事も考え上面に広めに加工したもので、開封するに際してはその摘み代Tに力を加えて周辺の接着部から引き剥がすと、カット目29の内側部分も合わせて剥がそうとするが、カット目部に至ると引き剥がしの進行でベースとなる上部封止のフイルム24は、カット目部で切れその外側で進行し内側部分は、上部を覆ったフイルム35に接着した状態で開口する尚、カット目が帯状であれば帯状に開口し、線状であればカット目は線状に露出するのでそれを更に広げることは容易である。   The opening cut 29 shown in the present embodiment was processed to be wide on the upper surface in consideration of the possibility of using the bottom box part as a tray from the shape of the rectangular parallelepiped and facilitating the removal of the contents. However, when opening, when applying force to the picking allowance T and peeling it off from the surrounding adhesive part, the inner part of the cut eye 29 is also peeled off, but when the cut eye part is reached, the peeling progresses. The upper sealing film 24 serving as the base is cut at the cut portion and proceeds on the outer side, and the inner portion is opened in a state of being bonded to the film 35 covering the upper portion. If it is open and linear, the cut line is exposed in a linear shape, so it is easy to further widen it.

この開封方法はスナック菓子類等に限らずその他の、包装袋等にも容易に採用可能であり、それぞれの形態に対応し開封が容易と考えられる位置を選定し、入れるカット目を入れる形状も自由であるが、その上部を覆うフイルムのロスも形状によっては余分に生ずるので商品の価格、包装する商品の形状等を考慮し、カット目入れや上部を覆うフイルムに加え接着等、作業工程の増によるコストアップも検討し適宜に実施すれば良い、図13にガゼットタイプ形態の包装袋43で帯状にカット目29を入れ、上部をテープ状のフイルム44でつまみ代Tを残して接着封止した一実施例の態様を示した。   This unsealing method is not limited to snacks etc., but can be easily applied to other packaging bags, etc. Select the position that can be easily opened according to each form, and the shape to insert the cut eye is also free However, the loss of the film covering the upper part may also occur depending on the shape, so considering the price of the product, the shape of the product to be wrapped, etc. The cost increase due to the above may be considered, and it may be carried out as appropriate. In FIG. 13, a cut bag 29 is formed in a gusset-type packaging bag 43, and the upper part is adhesively sealed with a tape-shaped film 44 leaving a tab allowance T. An embodiment of one example is shown.

以上、詳細に説明した通り本実施例に基づく包装体は新規性のある包装形態で、在来の包装機を改造し部品の追加等での製袋包装は困難と思えるが、構成する部品の点数は少なく動作も比較的簡単で複雑なものは無いが、底箱部の形成時に機械的に高速化はで来ても使用するフイルムの物性によっては、シートに局部的に損傷が生ずる恐れもあるので,その場合には底箱部の形成に先立って包装フイルムに、トムソンの方式等により予め適宜に山折、谷折りの癖付けを行ない又、その要部を加温して癖付け後の戻りの軽減することで動作時間の短縮を図る事や、高速化が難しい底箱部の形成と商品の投入部は複数組、並列に用意し、高速化の容易な包装フイルムの供給や上部の接着封止は一台により行ないトータルでの能力を上げる事も可能である。   As described above in detail, the package based on the present embodiment is a novel packaging form, and it seems difficult to make bags by remodeling a conventional packaging machine and adding parts, etc. Although the number of points is small and the operation is relatively simple and there is nothing complicated, even if the speed is increased mechanically when forming the bottom box, depending on the physical properties of the film used, the sheet may be locally damaged. Therefore, in that case, prior to the formation of the bottom box part, the packaging film is appropriately braced with a mountain fold or a valley fold in advance by the Thomson method or the like. By reducing the return time, the operation time can be shortened, and the formation of the bottom box part and the product input part, which are difficult to speed up, are prepared in parallel. Adhesive sealing can be performed with a single unit to increase the total capacity. A.

又、上部の封止を底箱部と同等の包装フイルムで行なっても何の問題はないが、腰のあるフイルムを用いる事や、底箱部の前後方向のコーナー部に突出するずるシートの余剰部の折り返し部分を工数は増えるが、ヒートシール接着すれば縦方向の包装体の形状保持も更に確実となり、問題視されていた店頭に並べられまでの型崩れの防止や、配送用の段ボールケース等の詰める際の収容効率は高く物流費の削減にも寄与し、カット目をいれて開封や商品の取り出しを容易にする事も出来、話題性もあり消費者の関心もたかめ販売の促進につながる等の効果もある。   In addition, there is no problem if the upper part is sealed with a packaging film equivalent to the bottom box part, but there is no problem with using a waisted film or a slip sheet protruding in the front and rear corners of the bottom box part. Although the number of man-hours for the folded part of the surplus part is increased, the shape of the package in the vertical direction can be maintained more reliably by heat-sealing, preventing the loss of shape until it has been placed in the storefront, which has been regarded as a problem, and corrugated cardboard for delivery Containment efficiency when packing cases, etc. is high and contributes to the reduction of logistics costs. It can be opened easily and products can be taken out easily. There is also an effect that leads to.

本発明の実施例の包装機の概略を線の錯綜を避け斜視で示す説明のための全体図The whole figure for explanation which shows the outline of the packaging machine of the example of the present invention in perspective by avoiding the complication of the line 本発明に基づき製造された包装体の斜視図The perspective view of the package manufactured based on this invention シール部形成枠の斜視図Perspective view of seal part forming frame 本発明の包装体の底箱部、形成開始直前のシートの待機位置に於ける斜視図The bottom box part of the package of the present invention, a perspective view in the standby position of the sheet just before the start of formation 底箱部形成の側面形成枠部の動作の過程を四分割し順次示した斜視図The perspective view which showed the process of operation of the side surface formation frame part of bottom box part formation in four divided parts 底箱部形成シートの形状変形の過程と端部折返し軸の動作を四分割した斜視図The perspective view which divided the process of the shape deformation of the bottom box part formation sheet and the operation of the end folding shaft into four parts 本発明に基づき製造された包装体の底箱部の斜視図The perspective view of the bottom box part of the package manufactured based on this invention 底箱部の長辺側の上部にシール代形成の過程を順次示す説明のための断面図Cross-sectional view for explanation sequentially showing the process of forming the seal allowance on the upper part of the long side of the bottom box 底箱部の短辺側の上部にシール代形成の過程を順次示す説明のための断面図Sectional drawing for explanation which sequentially shows the process of seal margin formation at the upper part on the short side of the bottom box 本発明の包装体の開封用にカット目を入れる加工の説明図Explanatory drawing of the process which puts a cut for opening of the package of this invention 本発明の包装体の開封用にいれたカット目を覆うフイルムの接着動作の説明図Explanatory drawing of the adhesion | attachment operation | movement of the film which covers the cut eyes put for opening of the package of this invention 本発明の包装体の底箱部の上部を覆う上蓋フイルム接着加工動作の説明図Explanatory drawing of the top cover film adhesion processing operation which covers the upper part of the bottom box part of the package of the present invention 本発明の包装体以外の包装袋にカット目をいれた開封方式の参考例を示すA reference example of an unsealing method in which a cut is made in a packaging bag other than the packaging body of the present invention is shown.

符号の説明Explanation of symbols

−包装機、2−底受台、3−底箱部、4−底箱部内側形成枠。5−シール部形成枠
6−上蓋、7−底受台装着移送部、8−長辺側側面形成中央板、9,9−長辺側側面形成端部板
10−短辺側側面形成板、11−端部折返し軸、12−底箱部形成フイルム
13−送り出しローラー、14−レジマーク、15−レジマーク検出センサー
16−カッター、17−シート供給コンベヤー、18−スポットシールヒ−ター
19−長辺側折曲げガイド、20−短辺側折り曲げガイド、21−コーナー成形プレート
22−中継台、23−底箱保持枠、24−上蓋用フイルム、25−レジマーク
26−レジマーク検出センサー、27−カッター、28−送りローラー、29−カット目
30−カット目入れダイ、31−カット目入れ受板、32−カット目上部ヒートシーラー
33−カット目下部ヒートシーラー、34−送り出しローラー
35−カット目上部フイルム、36−レジマーク、37−レジマーク検出センサー
38−送りローラー、39−カッター、40−送り押えローラー
41−上蓋接着上部ヒートシーラー、42−上蓋接着下部ヒートシーラー
43−ガゼットタイプ形態の包装袋、44−テープ状のフイルム
S−垂線、F−シート、T−摘み代、H−スポット接着部、R−端部側面板円筒状追加工部、M−端部側面板追加工部、N−短辺側側面板側面追加工部
1 -Packaging machine, 2-bottom cradle, 3-bottom box part, 4-bottom box part inner forming frame. 5-Seal part forming frame 6-Top cover, 7-Bottom pedestal mounting and transferring part, 8-Long side side surface forming center plate, 9, 9-Long side side surface forming end plate 10-Short side side surface forming plate, 11-end folding shaft, 12-bottom box forming film 13-feed roller, 14-registration mark, 15-registration mark detection sensor 16-cutter, 17-sheet feeding conveyor, 18-spot seal heater 19-long Side bending guide, 20-short side bending guide, 21-corner forming plate 22-relay stand, 23-bottom box holding frame, 24-top cover film, 25-registration mark 26-registration mark detection sensor, 27- Cutter, 28-feed roller, 29-cut 30-cut die, 31-cut receiving plate, 32-cut upper heat sealer 33-cut lower heat sealer, 34-feed Dispensing roller 35-cut upper film, 36-registration mark, 37-registration mark detection sensor 38-feed roller, 39-cutter, 40-feed presser roller 41-top cover bonding upper heat sealer, 42-top cover bonding lower heat sealer 43 -Gazette type packaging bag, 44-Tape-shaped film S-perpendicular, F-sheet, T-knob, H-spot adhesive part, R-end side plate cylindrical additional processing part, M-end side Face plate additional processing section, N-short side side panel side surface additional processing section

Claims (4)

一枚のシートにより山折り、谷折り、折り返しを行ない角型の底面の四周に側面を形成し、その各側面の上部を外側方向に折り曲げ、上蓋の接着部を設けた直方体の形態の底箱部に、内容品を投入して後上部を上蓋封止用のシートで覆い、その周辺を底箱部の側面上部に設けた接着部に接着し封止した事を特徴とする包装体の製造方法。   A bottom box in the form of a rectangular parallelepiped with a single sheet that folds, folds, and folds, forms sides on the four sides of the square bottom, folds the upper part of each side outward, and provides an adhesive on the top lid The package is characterized in that the contents are put into the part, the rear upper part is covered with a sheet for sealing the upper lid, and the periphery is adhered and sealed to the adhesive part provided on the upper side of the bottom box part. Method. 商品の包装体の外面に断続した点、若しくは線状のカット目をいれその上面に、適度のシール圧で接着して覆う上蓋用の上部シートの、カット目の外周側の設ける幅をその接着面より通気して、内容品に変敗等が生ずる恐れの無い範囲の寸法として外形寸法を設定し、その封止に問題の無い位置に非接着の摘み代を残して接着し、開封に際しては摘み代を摘み上部シーとを引き剥がす事により、外側の接着部分と内側の接着部分が共に、カット目部分でカットされて開口する加工を線状、帯状に若しくは面状に施した事を特徴とする開封方法。   Glue the width provided on the outer periphery of the upper lid sheet for the upper lid that covers the upper surface of the product with an appropriate sealing pressure. Set the external dimensions as a range that does not cause deterioration of the contents by ventilating from the surface, and adheres to the position where there is no problem with the sealing, leaving a non-adhesive picking allowance. By picking the picking allowance and peeling off the upper sheet, both the outer and inner bonding parts are cut at the cut eyes and opened to form a line, strip or surface. Opening method. 請求項1項に記載の包装体の周辺上部に設けたシール部に、請求項2項記載の開封方法を設けた事を特徴とする包装体の製造方法。   The manufacturing method of the package characterized by providing the opening method of Claim 2 in the seal | sticker part provided in the periphery upper part of the package of Claim 1. 請求項1項に記載の包装体、請求項2項に記載のカット目の上部を覆うに使用する包装材料を、印刷加工し巻き取りロール状とし、若しくは予めカットしたシートを包装機に供給して行なう事を特徴とする請求項1項記載の包装体の製造方法。
The packaging material according to claim 1 and the packaging material used to cover the upper part of the cut according to claim 2 are printed into a winding roll, or a pre-cut sheet is supplied to the packaging machine. The method for producing a package according to claim 1, wherein the method is performed.
JP2006062071A 2006-03-08 2006-03-08 Manufacturing process of package Pending JP2007238125A (en)

Priority Applications (1)

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JP2006062071A JP2007238125A (en) 2006-03-08 2006-03-08 Manufacturing process of package

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Application Number Priority Date Filing Date Title
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JP2007238125A true JP2007238125A (en) 2007-09-20

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JP2006062071A Pending JP2007238125A (en) 2006-03-08 2006-03-08 Manufacturing process of package

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