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JP2007278989A - Inspection apparatus and inspection method - Google Patents

Inspection apparatus and inspection method Download PDF

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JP2007278989A
JP2007278989A JP2006109051A JP2006109051A JP2007278989A JP 2007278989 A JP2007278989 A JP 2007278989A JP 2006109051 A JP2006109051 A JP 2006109051A JP 2006109051 A JP2006109051 A JP 2006109051A JP 2007278989 A JP2007278989 A JP 2007278989A
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inspection
light
inspected
container
image
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JP4847187B2 (en
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Katsumi Shimizu
克己 清水
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Eisai Machinery Co Ltd
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Abstract

【課題】着色の薄い変色を効果的に検出する。
【解決手段】光源20からの光をハーフミラー22によって容器26に向ける。容器26の背面側に反射板28を配置し、反射板28で反射された光をカメラ30によって撮影し、得られた画像を画像処理装置32によってデータ処理することで容器26内の液体である薬剤24の変色を検査する。
【選択図】図1
An object of the present invention is to effectively detect a pale discoloration.
Light from a light source is directed to a container by a half mirror. A reflection plate 28 is arranged on the back side of the container 26, the light reflected by the reflection plate 28 is photographed by the camera 30, and the obtained image is processed by the image processing device 32 to be a liquid in the container 26. Inspect the drug 24 for discoloration.
[Selection] Figure 1

Description

本発明は、被検査物体に光を照射して検査する検査装置および検査方法に関する。   The present invention relates to an inspection apparatus and an inspection method for inspecting an object to be inspected by irradiating light.

従来より、薬剤、飲料水、ゼリー、それらの容器など各種の物体について光学的な検査が行われている。例えば、液体に対する異物混入や、変質による色調や透明度の変化を画像処理や、照射した光の吸光度等に基づいて検出する。   Conventionally, optical inspection has been performed on various objects such as drugs, drinking water, jelly, and containers thereof. For example, a change in color tone or transparency due to foreign matter contamination or alteration of the liquid is detected based on image processing, absorbance of irradiated light, or the like.

例えば、ガラスビンなどに収容された液状の薬剤について、カメラで撮影し、その色調から薬剤が正常な状態であるかなどを検査することが行われている。   For example, a liquid medicine stored in a glass bottle or the like is photographed with a camera, and it is inspected from the color tone whether the medicine is in a normal state.

図2には、その検査装置の概略構成が示されている。光源10からの光は、液体の薬剤12を収容した容器14に照射される。容器14の光源10とは反対側には、カメラ16が配置されており、背面から光が照射されている薬剤12を収容した容器を撮影する。   FIG. 2 shows a schematic configuration of the inspection apparatus. Light from the light source 10 is applied to a container 14 containing a liquid medicine 12. A camera 16 is disposed on the opposite side of the container 14 from the light source 10 and photographs the container containing the medicine 12 irradiated with light from the back.

カメラ16は、CCDカメラなどで構成され、フルカラーの画像を得る。カメラ16により得られた画像は、画像処理装置18に送られる。画像処理装置18は、カメラ16から送られてくる画像について、薬剤12の部分を取り出し、その色調を検出する。そして、検出結果から、例えば着色が設定値と異なる場合に、薬剤12を異常と判定する。   The camera 16 is composed of a CCD camera or the like, and obtains a full color image. An image obtained by the camera 16 is sent to the image processing device 18. The image processing device 18 takes out the portion of the medicine 12 from the image sent from the camera 16 and detects its color tone. Then, from the detection result, for example, when the coloring is different from the set value, the medicine 12 is determined to be abnormal.

特開2003−130805号公報JP 2003-130805 A 特開平03−175344号公報Japanese Patent Laid-Open No. 03-175344

しかし、上記従来例では、比較的着色が薄い場合に、十分な精度で異常を検出することが難しいという問題があった。   However, the conventional example has a problem that it is difficult to detect an abnormality with sufficient accuracy when the coloring is relatively light.

本発明は、光を透過する物体を検査する検査装置であって、被検査物体に検査用の光を照射する光源と、前記被検査物体を通過してきた光を反射する反射板と、反射板で反射された光が照射された被検査物体の画像を撮像する撮像装置と、を含み、前記撮像装置の撮像結果である被検査物体の画像に基づいて、被検査物体の検査を行うことを特徴とする。   The present invention is an inspection apparatus that inspects an object that transmits light, a light source that irradiates the inspection object with light for inspection, a reflection plate that reflects light that has passed through the inspection object, and a reflection plate An image pickup device that picks up an image of the object to be inspected that is irradiated with the light reflected by the image pickup device, and inspecting the object to be inspected based on the image of the object to be inspected as an image pickup result of the image pickup device. Features.

また、前記被検査物体は、容器内の液体であることが好適である。   The inspected object is preferably a liquid in a container.

また、前記撮像結果における被検査物体の色調を検出することで被検査物体を検査することが好適である。   In addition, it is preferable to inspect the inspection object by detecting the color tone of the inspection object in the imaging result.

また、本発明の検査方法は、被検査物体に検査用の光を照射し、被検査物体を通過してきた光を反射して、反射された光を被検査物体に照射して、被検査物体の画像を撮像し、得られた被検査物体の画像に基づいて、被検査物体の検査を行うことを特徴とする。   The inspection method of the present invention irradiates the inspection object with the inspection light, reflects the light passing through the inspection object, irradiates the reflected light to the inspection object, and And inspecting the object to be inspected based on the obtained image of the object to be inspected.

また、撮像結果における被検査物体の色調を検出することで被検査物体を検査することが好適である。   In addition, it is preferable to inspect the inspection object by detecting the color tone of the inspection object in the imaging result.

本発明によれば、光源を撮像装置側に設け、背面側には反射板を配置している。従って、光源からの光は被検査物体を通過した後反射板で反射される。このため、撮像装置は被検査物体についての直接の像と反射板で反射された像の両方を重ねて撮像することになり、着色の薄い被検査物体についても変色等を効果的に検出することができる。   According to the present invention, the light source is provided on the imaging device side, and the reflection plate is disposed on the back side. Therefore, the light from the light source is reflected by the reflector after passing through the object to be inspected. For this reason, the imaging apparatus superimposes and captures both the direct image of the object to be inspected and the image reflected by the reflector, and effectively detects discoloration or the like even for a lightly colored object to be inspected. Can do.

以下、本発明の実施形態について、図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1には、一実施形態に係る検査装置の構成が示されている。光源20からの光は、ハーフミラー22に照射される。このハーフミラー22により、光源からの光は90度方向を変え、液体の薬剤24を収容した容器26に照射される。この容器26を通過した光は、反射板28で反射され、再度容器26に裏面から照射される。そして、容器を透過した光がハーフミラー22を通過してカメラ30に至り、薬剤24が収容された容器の画像が得られる。   FIG. 1 shows the configuration of an inspection apparatus according to an embodiment. Light from the light source 20 is applied to the half mirror 22. The half mirror 22 changes the direction of the light from the light source by 90 degrees and irradiates the container 26 containing the liquid medicine 24. The light that has passed through the container 26 is reflected by the reflecting plate 28 and is again irradiated to the container 26 from the back surface. And the light which permeate | transmitted the container passes the half mirror 22, reaches the camera 30, and the image of the container in which the chemical | medical agent 24 was accommodated is obtained.

カメラ30において得られた画像は、画像処理装置32に供給され、ここで処理される。カメラ30は、従来例と同様にフルカラーのCCDカメラなどであり、画像処理装置18は、薬剤12の部分の画像を取り出し、その色調を検出する。例えば、R(赤)、G(緑)、B(青)の各信号における比率が白色光に比べどの程度ずれているかを検出し、色調を検査する。   An image obtained by the camera 30 is supplied to an image processing device 32 where it is processed. The camera 30 is a full-color CCD camera or the like as in the conventional example, and the image processing device 18 takes out an image of the portion of the medicine 12 and detects its color tone. For example, it detects how much the ratio in each signal of R (red), G (green), and B (blue) deviates from that of white light, and checks the color tone.

そして、この検査結果から、例えば着色が設定値と異なる場合に、薬剤12を異常と判定する。   Then, from this test result, for example, when the coloring is different from the set value, the medicine 12 is determined to be abnormal.

このように、本実施形態によれば、光源20を容器26の背面側に設けるのではなく、カメラ30側に設け、背面側には反射板28を配置している。従って、光源20からの光の一部は薬剤24および容器26(被検査物体)を通過した後反射板で反射されて薬剤24および容器26に裏面側からもう一度照射される。このため、カメラ30は薬剤24および容器26についての直接の像と反射板で反射された像の両方を重ねて撮像することになり、着色の薄い薬剤24についても変色等を効果的に検出することができる。   Thus, according to the present embodiment, the light source 20 is not provided on the back side of the container 26 but on the camera 30 side, and the reflection plate 28 is disposed on the back side. Therefore, part of the light from the light source 20 passes through the medicine 24 and the container 26 (object to be inspected), is reflected by the reflecting plate, and is again irradiated to the medicine 24 and the container 26 from the back side. For this reason, the camera 30 superimposes and captures both the direct image of the medicine 24 and the container 26 and the image reflected by the reflector, and effectively detects discoloration or the like of the lightly colored medicine 24. be able to.

ここで、上述した容器26内の薬剤24の検査のように、被検査物体が搬送されるものであったり、検査の際に被検査物体を回転する場合には、その搬送系や回転駆動装置などが設けられる。透過光を用いる検査装置では、カメラ30と光源20を被検査物体を挟んで配置しなければならず、配置構成の際に搬送系や回転駆動装置などとの干渉を避ける必要がある。   Here, when the object to be inspected is transported as in the case of the inspection of the medicine 24 in the container 26 described above, or when the object to be inspected is rotated during the inspection, the transport system and the rotation drive device are used. Etc. are provided. In an inspection apparatus using transmitted light, the camera 30 and the light source 20 must be disposed with an object to be inspected therebetween, and it is necessary to avoid interference with a transport system, a rotation drive device, and the like during the arrangement configuration.

一方、本実施形態によれば、カメラ30と、光源20を容器26(被検査物体)に対し同一の側に設けることができるため、カメラ30および光源20が配置される側の反対側においては、薄い反射板28が配置されるだけである。従って、検査装置の配置が容易になるという効果が得られる。   On the other hand, according to this embodiment, since the camera 30 and the light source 20 can be provided on the same side with respect to the container 26 (inspected object), on the side opposite to the side where the camera 30 and the light source 20 are arranged. Only the thin reflector 28 is arranged. Therefore, an effect that the arrangement of the inspection apparatus becomes easy can be obtained.

なお、反射板28は、通常の平面の鏡を使用することができるが、凹面鏡や凸面鏡を使用してもよい。また、光源20は、例えば、連続点灯の白色LEDが使用可能であるが、大きな光量が必要な場合にはストロボが好適であり、またキセノンランプなどを使用することもできる。また、射出光は白色光が好適であるが着色しているものであってもよい。   The reflector 28 can be a normal flat mirror, but a concave mirror or a convex mirror may be used. As the light source 20, for example, a continuously lit white LED can be used, but a strobe is suitable when a large amount of light is required, and a xenon lamp or the like can also be used. The emitted light is preferably white light, but may be colored.

さらに、多数の容器26を連続して移送する軌道を設け、移動する薬剤24を収容した容器26をカメラ30で撮影することも好適である。   Furthermore, it is also preferable to provide a trajectory for continuously transferring a large number of containers 26 and to photograph the container 26 containing the moving medicine 24 with the camera 30.

また、被検査物体としては、上述した容器入りの薬剤などの他、容器自体、ゼリーなど、光を透過する物体であれば適用可能である。   The object to be inspected is applicable to any object that transmits light, such as the above-described medicine in a container, the container itself, and jelly.

図3には、光源20とカメラ30を並べて配置し、ハーフミラー22を省略した構成例を示す。この構成によって、構成部品を少なくすることができる。   FIG. 3 shows a configuration example in which the light source 20 and the camera 30 are arranged side by side and the half mirror 22 is omitted. With this configuration, the number of components can be reduced.

実施形態の構成を示す図である。It is a figure which shows the structure of embodiment. 従来例の構成を示す図である。It is a figure which shows the structure of a prior art example. 他の構成例を示す図である。It is a figure which shows the other structural example.

符号の説明Explanation of symbols

10,20 光源、12,24 薬剤、14,26 容器、16,30 カメラ、18,32 画像処理装置、22 ハーフミラー、28 反射板。     10, 20 Light source, 12, 24 Drug, 14, 26 Container, 16, 30 Camera, 18, 32 Image processing device, 22 Half mirror, 28 Reflector.

Claims (6)

光を透過する物体を検査する検査装置であって、
被検査物体に検査用の光を照射する光源と、
前記被検査物体を通過してきた光を反射する反射板と、
反射板で反射された光が照射された被検査物体の画像を撮像する撮像装置と、
を含み、
前記撮像装置の撮像結果である被検査物体の画像に基づいて、被検査物体の検査を行うことを特徴とする検査装置。
An inspection apparatus for inspecting an object that transmits light,
A light source that irradiates the inspection object with light for inspection;
A reflector that reflects light that has passed through the object to be inspected;
An imaging device that captures an image of an object to be inspected irradiated with light reflected by the reflector; and
Including
An inspection apparatus that inspects an object to be inspected based on an image of the object to be inspected as an imaging result of the image pickup apparatus.
請求項1に記載の検査装置において、
前記被検査物体は、容器内の液体であることを特徴とする検査装置。
The inspection apparatus according to claim 1,
The inspection apparatus is characterized in that the object to be inspected is a liquid in a container.
請求項1または2に記載の検査装置において、
前記撮像結果における被検査物体の色調を検出することで被検査物体を検査することを特徴とする検査装置。
The inspection apparatus according to claim 1 or 2,
An inspection apparatus that inspects an inspection object by detecting a color tone of the inspection object in the imaging result.
被検査物体に検査用の光を照射し、
被検査物体を通過してきた光を反射して、反射された光を被検査物体に照射して、被検査物体の画像を撮像し、
得られた被検査物体の画像に基づいて、被検査物体の検査を行うことを特徴とする検査方法。
Irradiate the inspection object with light for inspection,
Reflecting the light that has passed through the inspection object, irradiating the inspection object with the reflected light, and capturing an image of the inspection object,
An inspection method comprising inspecting an object to be inspected based on the obtained image of the object to be inspected.
請求項4に記載の検査方法において、
前記被検査物体は、容器内の液体であることを特徴とする検査方法。
The inspection method according to claim 4,
The inspection object is a liquid in a container.
請求項4または5に記載の検査方法において、
撮像結果における被検査物体の色調を検出することで被検査物体を検査することを特徴とする検査方法。
The inspection method according to claim 4 or 5,
An inspection method for inspecting an inspected object by detecting a color tone of the inspected object in an imaging result.
JP2006109051A 2006-04-11 2006-04-11 Inspection apparatus and inspection method Active JP4847187B2 (en)

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KR20110040743A (en) * 2008-06-30 2011-04-20 하마마츠 포토닉스 가부시키가이샤 Spectrophotometers, spectroscopic measurement methods, and spectroscopic measurement programs
JP2014514543A (en) * 2011-03-31 2014-06-19 エーティーエス オートメーション ツーリング システムズ インコーポレイテッド Three-dimensional light detection through optical media
JP2016121971A (en) * 2014-12-25 2016-07-07 アサヒビール株式会社 Inspection equipment and filling equipment
JP2019032231A (en) * 2017-08-08 2019-02-28 国立大学法人秋田大学 Method for estimating type and transparency of crushed pieces, estimation device, and estimation program
JP2021099310A (en) * 2019-11-15 2021-07-01 エフ ホフマン−ラ ロッシュ アクチェン ゲゼルシャフト Device for determining characteristics of inspection chamber sample container, inspection chamber automatizing system and method for determining characteristics of inspection chamber sample container

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JP2005351678A (en) * 2004-06-09 2005-12-22 Pal Giken:Kk Foreign matter inspection method and device
JP2006038751A (en) * 2004-07-29 2006-02-09 Morinaga Milk Ind Co Ltd Inspection method and inspection device for container filling port edge and filling device

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JPH0658888A (en) * 1992-06-19 1994-03-04 Owens Brockway Glass Container Inc Inspection of transparent container using facing reflecting device
JP2005119706A (en) * 2003-10-16 2005-05-12 Kirin Techno-System Corp Label inspection device
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JP2005351678A (en) * 2004-06-09 2005-12-22 Pal Giken:Kk Foreign matter inspection method and device
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110040743A (en) * 2008-06-30 2011-04-20 하마마츠 포토닉스 가부시키가이샤 Spectrophotometers, spectroscopic measurement methods, and spectroscopic measurement programs
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JP2021099310A (en) * 2019-11-15 2021-07-01 エフ ホフマン−ラ ロッシュ アクチェン ゲゼルシャフト Device for determining characteristics of inspection chamber sample container, inspection chamber automatizing system and method for determining characteristics of inspection chamber sample container
JP7129456B2 (en) 2019-11-15 2022-09-01 エフ ホフマン-ラ ロッシュ アクチェン ゲゼルシャフト Apparatus for characterizing laboratory sample containers, laboratory automation system, and method for characterizing laboratory sample containers
US12053782B2 (en) 2019-11-15 2024-08-06 Roche Diagnostics Operations, Inc. Apparatus for determining properties of a laboratory sample container, laboratory automation system and method for determining properties of a laboratory sample container

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