JP2007269890A - Laser welding resin composition and molded product using the same - Google Patents
Laser welding resin composition and molded product using the same Download PDFInfo
- Publication number
- JP2007269890A JP2007269890A JP2006094865A JP2006094865A JP2007269890A JP 2007269890 A JP2007269890 A JP 2007269890A JP 2006094865 A JP2006094865 A JP 2006094865A JP 2006094865 A JP2006094865 A JP 2006094865A JP 2007269890 A JP2007269890 A JP 2007269890A
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- Prior art keywords
- resin
- laser welding
- laser
- resin composition
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000003466 welding Methods 0.000 title claims abstract description 97
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- 229910001853 inorganic hydroxide Inorganic materials 0.000 claims description 4
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- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
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Images
Classifications
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
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- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
- B29C65/1658—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined scanning once, e.g. contour laser welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/05—Particular design of joint configurations
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
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Abstract
Description
本発明は熱可塑性樹脂と金属酸化物層を有する光輝顔料を含むレーザ溶着用樹脂組成物、および、それからなる成形品、その成形品をレーザ溶着してなる溶着成形品に関する。 The present invention relates to a resin composition for laser welding containing a luster pigment having a thermoplastic resin and a metal oxide layer, a molded product comprising the same, and a welded molded product obtained by laser welding the molded product.
熱可塑性樹脂は、優れた成形加工性と形状の自由度。また、高い意匠性などを有するため、自動車や電気電子および一般産業用途に広く用いられている。なかでも、ポリアミド樹脂および、ポリブチレンテレフタレート樹脂、また、ポリフェニレンスルフィド樹脂は更に耐薬品性、耐熱性、電気絶縁性に優れ、多くの機能部品に使用されている。 Thermoplastic resins have excellent moldability and shape flexibility. Moreover, since it has high designability etc., it is widely used for a motor vehicle, an electric electronics, and general industrial use. Among them, polyamide resin, polybutylene terephthalate resin, and polyphenylene sulfide resin are further excellent in chemical resistance, heat resistance, and electrical insulation and are used in many functional parts.
しかし、産業の高度化に伴って、これら熱可塑性樹脂に要求される諸物性もいっそう向上し、かつ多様化している。
近年、複数の部品を溶着して一体化したり、複合化したりすることが行われ、振動溶着、超音波溶着、射出溶着、熱板溶着などの他に、レーザ光を使ったレーザ溶着が知られるようになって来た。
However, with the advancement of industry, various physical properties required for these thermoplastic resins are further improved and diversified.
In recent years, multiple parts have been welded to be integrated or combined, and laser welding using laser light is known in addition to vibration welding, ultrasonic welding, injection welding, hot plate welding, etc. It came to be.
例えば、特許文献1には、樹脂材のレーザ溶着方法が記載されている。
この方法はレーザ光に対して透過性のある透過樹脂材と非透過性樹脂材を重ね合わせ、透過樹脂材側からレーザ光を照射することにより、透過樹脂材と非透過性樹脂材との合わせ面を加熱溶融させて両者を接合する方法である。レーザ光は、透過樹脂材を透過して非透過性樹脂材で吸収され、合わせ面で吸収されたレーザ光は蓄積され、その結果、非透過性樹脂材は加熱溶融されるとともに、合わせ面からの熱伝達により透過樹脂材も溶融し両者を接合する技術である。
For example,
In this method, a transparent resin material and a non-transparent resin material that are transparent to laser light are overlapped, and laser light is irradiated from the transparent resin material side, thereby combining the transparent resin material and the non-transmissive resin material. In this method, the surfaces are heated and melted to join them together. The laser light is transmitted through the transmissive resin material and absorbed by the non-transmissive resin material, and the laser light absorbed by the mating surface is accumulated. As a result, the non-transmissive resin material is heated and melted, and from the mating surface. This is a technique in which the permeable resin material is also melted by heat transfer to join them together.
レーザ光が透過樹脂材を透過する際にエネルギーロスを抑えるために透過樹脂材のレーザ光の透過率が26%以上となるようなレーザ波長を選択し用いる。 In order to suppress energy loss when the laser light passes through the transmissive resin material, a laser wavelength is selected and used so that the transmittance of the transmissive resin material is 26% or more.
また、特許文献2には、透過樹脂材と吸収樹脂材の色調に差が生じることなく接合させることができる樹脂部材のレーザ溶着方法が記載されている。
レーザ溶着方法はレーザ光を透過する部材と吸収する部材の組み合わせが必要であることから、透過部材は白色あるいは透明色であり、また、吸収部材は黒色系のレーザ光吸収色である。従って、見た目の違和感を生じる問題があったが、レーザ光透過部材にレーザ光を吸収しない黒系有機染料などの着色料を配合することによりレーザ溶着強度を低下させることなく見た目の違和感を解消することができる。 Since the laser welding method requires a combination of a member that transmits laser light and a member that absorbs it, the transmitting member is white or transparent, and the absorbing member is a black laser light absorbing color. Therefore, there is a problem that the appearance is uncomfortable, but the appearance of discomfort is eliminated by reducing the laser welding strength by blending the laser light transmitting member with a colorant such as a black organic dye that does not absorb the laser light. be able to.
一方、熱可塑性樹脂をメタリック色調にする要求も多く、例えば特許文献3には、
熱可塑性樹脂にアルミニウム、銅、錫などの金属粒子を混入することによってメタリック調、すなわち、金属調の外観を有する樹脂成形品を得ることが記載されている。
On the other hand, there are many demands for the thermoplastic resin to have a metallic color tone.
It is described that a resin molded product having a metallic appearance, that is, a metallic appearance, is obtained by mixing metal particles such as aluminum, copper, and tin into a thermoplastic resin.
また、特許文献4には、光輝顔料、ならびにそれらを用いた樹脂組成物が記載されている。
二酸化チタンを主成分とする透明なチタニア層をガラスフレーク表面に被膜することによって得られた光輝顔料を熱硬化性樹脂や熱可塑性樹脂に混合することにより、メタリック色調を増す方法である。
しかしながら、上記特許文献1には、通常の色調の熱可塑性樹脂成形品をレーザ溶着する技術しか記載されておらず、メタリック色調の成形部材をレーザ溶着する技術については述べられていない。
However,
また、上記特許文献2には有機染料で黒色に着色した成形品のレーザ溶着については記載されているが、メタリック色調の成形品をレーザ溶着する技術については述べられていない。
Further,
また、上記特許文献3にはアルミフレークでシルバーメタリック調に着色する技術が記載されているが、この技術で得られる材料はレーザ光を反射してしまうため、レーザ溶着できない。
Further,
また、上記特許文献4にはチタニア層を有するガラスフレークを射出成形用の熱可塑性樹脂などに配合する技術について記載されているが、得られた成形品をレーザ溶着する技術については何ら記載されていない。
Moreover, although the said
そこで本発明者らは、メタリック調に着色され、かつレーザ透過性に優れた熱可塑性材料を探索した結果、特定の光輝顔料を配合した熱可塑性樹脂がレーザ透過性に優れ、レーザ吸収性熱可塑性樹脂成形品と組み合わせてレーザ溶着すると強固に溶着させることが可能であることを見出し、本発明に到達した。 Therefore, as a result of searching for a thermoplastic material that is colored in a metallic tone and excellent in laser transmission, the present inventors have found that a thermoplastic resin blended with a specific bright pigment has excellent laser transmission and laser absorption thermoplasticity. The present inventors have found that it is possible to firmly weld by laser welding in combination with a resin molded product, and the present invention has been achieved.
すなわち本発明は、
(1)(A)熱可塑性樹脂100重量部に対し、(B)金属酸化物層を有する光輝顔料を0.5〜2重量部を配合してなるレーザ溶着用樹脂組成物、
(2)(B)金属酸化物層を有する光輝顔料が、チタニア層を有する光輝顔料である(1)記載のレーザ溶着用樹脂組成物、
(3)(B)金属酸化物層を有する光輝顔料が、無機酸化物または無機水酸化物の基材上に金属酸化物層を有するものである(1)または(2)記載のレーザ溶着用樹脂組成物、
(4)(A)熱可塑性樹脂が(A1)ポリアミド樹脂、(A2)ポリブチレンテレフタレート樹脂および(A3)ポリフェニレンスルフィド樹脂から選ばれる少なくとも1種である(1)〜(3)のいずれか記載のレーザ溶着用樹脂組成物、
(5)(C)無機充填材(ただし、金属酸化物層を有する光輝顔料を除く)および有機充填材から選択される少なくとも1種を、(A)熱可塑性樹脂100重量部に対し1〜200重量部配合してなる(1)〜(4)のいずれか記載のレーザ溶着用樹脂組成物、
(6)厚み2.0mmの成形品にした時に、波長800〜1100nmのレーザ光の透過率が15%以上である(1)〜(5)のいずれか記載のレーザ溶着用樹脂組成物、
(7)(1)〜(6)のいずれか記載のレーザ溶着用樹脂組成物を成形してなる成形品、
(8)(7)記載の成形品をレーザ溶着してなる溶着成形品、である。
That is, the present invention
(1) A laser welding resin composition comprising 0.5 to 2 parts by weight of a bright pigment having a metal oxide layer (B) with respect to 100 parts by weight of (A) thermoplastic resin,
(2) The laser welding resin composition according to (1), wherein the bright pigment having the (B) metal oxide layer is a bright pigment having a titania layer,
(3) Laser welding as described in (1) or (2), wherein the bright pigment having a metal oxide layer (B) has a metal oxide layer on an inorganic oxide or inorganic hydroxide substrate. Resin composition,
(4) The (A) thermoplastic resin is at least one selected from (A1) polyamide resin, (A2) polybutylene terephthalate resin, and (A3) polyphenylene sulfide resin. Laser welding resin composition,
(5) (C) At least one selected from inorganic fillers (excluding bright pigments having a metal oxide layer) and organic fillers is used in an amount of 1 to 200 with respect to 100 parts by weight of (A) thermoplastic resin. The laser welding resin composition according to any one of (1) to (4), wherein the resin composition is blended by weight part,
(6) The laser welding resin composition according to any one of (1) to (5), wherein the transmittance of laser light having a wavelength of 800 to 1100 nm is 15% or more when the molded product has a thickness of 2.0 mm.
(7) A molded product formed by molding the laser welding resin composition according to any one of (1) to (6),
(8) A welded molded product obtained by laser welding the molded product according to (7).
以上説明したように、本発明の熱可塑性樹脂組成物はメタリック調の光輝外観を備えつつ、且つ、レーザ溶着に必要な透過率を有することによって、高いレーザ溶着強度の発現が可能となり、自動車部品、電気・電子部品、一般産業機器などでレーザ溶着とメタリック調の光輝外観を必要とする成形品に有用である。 As described above, the thermoplastic resin composition of the present invention has a metallic-like luster appearance and has a transmittance necessary for laser welding, so that high laser welding strength can be expressed, and automotive parts. It is useful for molded products that require laser welding and metallic-like luster appearance in electrical / electronic parts and general industrial equipment.
以下、本発明について詳しく述べる。
以下に本発明の詳細を説明する。なお本発明において「重量」とは「質量」を意味する。
The present invention will be described in detail below.
Details of the present invention will be described below. In the present invention, “weight” means “mass”.
本発明で用いる(A)熱可塑性樹脂はレーザ光を透過するものであれば制限はなく、特に(A1)ポリアミド樹脂、(A2)ポリブチレンテレフタレート樹脂および(A3)ポリフェニレンスルフィド樹脂から選ばれる少なくとも1種が好ましく使用される。これらの樹脂は耐薬品性、耐熱性、機械的強度、電気絶縁性が高位にバランスがとれており、かつ、加工性にも良好である点で好ましい。これら(A1)ポリアミド樹脂、(A2)ポリブチレンテレフタレート樹脂、(A3)ポリフェニレンスルフィド樹脂は単独であっても良いし、ポリアミドとポリアミド共重合体、ポリブチレンテレフタレートとポリブチレンテレフタレート共重合体、ポリフェニレンスルフィドとポリフェニレンスルフィド共重合体との併用であっても良い。 The (A) thermoplastic resin used in the present invention is not particularly limited as long as it transmits laser light, and in particular, at least one selected from (A1) polyamide resin, (A2) polybutylene terephthalate resin, and (A3) polyphenylene sulfide resin. Species are preferably used. These resins are preferred because they have a high balance of chemical resistance, heat resistance, mechanical strength, and electrical insulation and are excellent in workability. These (A1) polyamide resin, (A2) polybutylene terephthalate resin, and (A3) polyphenylene sulfide resin may be used alone, polyamide and polyamide copolymer, polybutylene terephthalate and polybutylene terephthalate copolymer, polyphenylene sulfide. And a polyphenylene sulfide copolymer may be used in combination.
(A1)ポリアミド樹脂は、アミノ酸、ラクタムあるいはジアミンとジカルボン酸を主たる原料とする樹脂である。その原料の代表例としては、6−アミノカプロン酸、11−アミノウンデカン酸、12−アミノドデカン酸、パラアミノメチル安息香酸などのアミノ酸、ε−カプロラクタム、ω−ラウロラクタムなどのラクタム、テトラメチレンジアミン、ヘキサメチレンジアミン、ノナメチレンジアミン、2−メチルペンタメチレンジアミン、ウンデカメチレンジアミン、ドデカメチレンジアミン、(2,2,4−または2,4,4−)トリメチルヘキサメチレンジアミン、5−メチルノナメチレンジアミン、メタキシリレンジアミン、パラキシリレンジアミン、1,3−ビス(アミノメチル)シクロヘキサン、1,4−ビス(アミノメチル)シクロヘキサン、1−アミノ−3−アミノメチル−3,5,5−トリメチルシクロヘキサン、ビス(4−アミノシクロヘキシル)メタン、ビス(3−メチル−4−アミノシクロヘキシル)メタン、2,2−ビス(4−アミノシクロヘキシル)プロパン、ビス(アミノプロピル)ピペラジン、アミノエチルピペラジンなどの脂肪族、脂環族、芳香族のジアミン、およびアジピン酸、スペリン酸、アゼライン酸、セバシン酸、ドデカン二酸、テレフタル酸、イソフタル酸、2−クロロテレフタル酸、2−メチルテレフタル酸、5−メチルイソフタル酸、5−ナトリウムスルホイソフタル酸、ヘキサヒドロテレフタル酸、ヘキサヒドロイソフタル酸などの脂肪族、脂環族、芳香族のジカルボン酸が挙げられ、本発明においては、これらの原料から誘導されるポリアミドホモポリマーもしくはコポリマーを各々単独または混合物の形で用いることができる。 (A1) The polyamide resin is a resin mainly composed of amino acid, lactam or diamine and dicarboxylic acid. Representative examples of the raw materials include amino acids such as 6-aminocaproic acid, 11-aminoundecanoic acid, 12-aminododecanoic acid and paraaminomethylbenzoic acid, lactams such as ε-caprolactam and ω-laurolactam, tetramethylenediamine, hexa Methylenediamine, nonamethylenediamine, 2-methylpentamethylenediamine, undecamethylenediamine, dodecamethylenediamine, (2,2,4- or 2,4,4-) trimethylhexamethylenediamine, 5-methylnonamethylenediamine, Metaxylylenediamine, paraxylylenediamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane, Bis (4-aminosi Chlohexyl) methane, bis (3-methyl-4-aminocyclohexyl) methane, 2,2-bis (4-aminocyclohexyl) propane, bis (aminopropyl) piperazine, aminoethylpiperazine, aliphatic, alicyclic, aromatic Diamines, and adipic acid, speric acid, azelaic acid, sebacic acid, dodecanedioic acid, terephthalic acid, isophthalic acid, 2-chloroterephthalic acid, 2-methylterephthalic acid, 5-methylisophthalic acid, 5-sodium sulfoisophthalic acid Examples thereof include aliphatic, alicyclic and aromatic dicarboxylic acids such as acid, hexahydroterephthalic acid and hexahydroisophthalic acid. In the present invention, polyamide homopolymers or copolymers derived from these raw materials are used alone or It can be used in the form of a mixture.
本発明において、とくに好適に用いられる(A1)ポリアミド樹脂は、200℃以上の融点を有する耐熱性や強度に優れたポリアミド樹脂であり、具体的な例としてはポリカプロアミド(ナイロン6)、ポリヘキサメチレンアジパミド(ナイロン66)、ポリテトラメチレンアジパミド(ナイロン46)、ポリヘキサメチレンセバカミド(ナイロン610)、ポリヘキサメチレンドデカミド(ナイロン612)、ポリヘキサメチレンテレフタルアミド(ナイロン6T)、ポリノナメチレンテレフタルアミド(ナイロン9T)、ポリヘキサメチレンイソフタルアミド(ナイロン6I)、ポリキシリレンアジパミド(ナイロンXD6)、ポリカプロアミド/ポリヘキサメチレンアジパミドコポリマー(ナイロン6/66)、ポリヘキサメチレンテレフタルアミド/ポリカプロアミドコポリマー(ナイロン6T/6)、ポリヘキサメチレンテレフタルアミド/ポリドデカンアミドコポリマー(ナイロン6T/12)、ポリヘキサメチレンアジパミド/ポリヘキサメチレンテレフタルアミドコポリマー(ナイロン66/6T)、ポリヘキサメチレンアジパミド/ポリヘキサメチレンイソフタルアミドコポリマー(ナイロン66/6I)、ポリヘキサメチレンアジパミド/ポリヘキサメチレンイソフタルアミド/ポリカプロアミドコポリマー(ナイロン66/6I/6)、ポリヘキサメチレンアジパミド/ポリヘキサメチレンテレフタルアミド/ポリヘキサメチレンイソフタルアミドコポリマー(ナイロン66/6T/6I)、ポリヘキサメチレンテレフタルアミド/ポリヘキサメチレンイソフタルアミドコポリマー(ナイロン6T/6I)、ポリヘキサメチレンテレフタルアミド/ポリ(2ーメチルペンタメチレン)テレフタルアミドコポリマー(ナイロン6T/M5T)、ポリヘキサメチレンテレフタルアミド/ポリヘキサメチレンセバカミド/ポリカプロアミドコポリマー(ナイロン6T/610/6)、ポリヘキサメチレンテレフタルアミド/ポリドデカンアミド/ポリヘキサメチレンアジパミドコポリマー(ナイロン6T/12/66)、ポリヘキサメチレンテレフタルアミド/ポリドデカンアミド/ポリヘキサメチレンイソフタルアミドコポリマー(ナイロン6T/12/6I)、およびこれらの混合物ないし共重合体などが挙げられる。
In the present invention, the (A1) polyamide resin that is particularly preferably used is a polyamide resin having a melting point of 200 ° C. or higher and excellent in heat resistance and strength. Specific examples include polycaproamide (nylon 6), poly Hexamethylene adipamide (nylon 66), polytetramethylene adipamide (nylon 46), polyhexamethylene sebamide (nylon 610), polyhexamethylene dodecamide (nylon 612), polyhexamethylene terephthalamide (nylon 6T) ), Polynonamethylene terephthalamide (nylon 9T), polyhexamethylene isophthalamide (nylon 6I), polyxylylene adipamide (nylon XD6), polycaproamide / polyhexamethylene adipamide copolymer (
とりわけ好ましいものとしては、ナイロン6、ナイロン66、ナイロン610、ナイロン6/66コポリマーおよびナイロン66/6I/6コポリマー、ならびにナイロン6T/66コポリマー、ナイロン6T/6Iコポリマー、ナイロン6T/6コポリマー、ナイロン6T/12コポリマー、ナイロン6T/12/66コポリマー、ナイロン6T/12/6Iコポリマーなどのヘキサメチンレテレフタラミド単位を有する共重合体から選ばれる少なくとも一種のポリアミドである。これらのポリアミド樹脂は成形性、耐熱性、靱性、表面性などの必要特性に応じて混合物として用いることも実用上好適である。ここで用いられるポリアミドの重合度についてはとくに限定されないが、JIS−K6920に従って98%硫酸中濃度1%、25℃で測定する相対粘度が1.9〜4.0の範囲のものが好ましく、2.0〜3.5の範囲のものがとくに好ましい。相対粘度がこの範囲に有ると成形性、機械特性に優れ、本発明に好適である。
Particularly preferred are
本発明で熱可塑性樹脂として使用する(A2)ポリブチレンテレフタレート樹脂(以下、(A2)成分とも言う)は、テレフタル酸(あるいはそのジメチルテレフタレート等エステル形成性誘導体)と1,4−ブタンジオール(あるいはそのエステル形成性誘導体)を主たる原料とし、重縮合反応して得られる重合体である。 (A2) Polybutylene terephthalate resin (hereinafter also referred to as component (A2)) used as a thermoplastic resin in the present invention is terephthalic acid (or an ester-forming derivative such as dimethyl terephthalate) and 1,4-butanediol (or A polymer obtained by polycondensation reaction using the ester-forming derivative) as a main raw material.
また、上記ポリブチレンテレフタレートと併用して用いることができるポリブチレンテレフタレート共重合体としては、テレフタル酸(あるいはそのジメチルテレフタレート等エステル形成性誘導体)と1,4−ブタンジオール(あるいはそのエステル形成性誘導体)および、これらと共重合可能なその他のジカルボン酸(あるいはそのエステル形成性誘導体)あるいはその他のジオール(あるいはそのエステル形成性誘導体)を共重合したものが挙げられる。 The polybutylene terephthalate copolymer that can be used in combination with the polybutylene terephthalate includes terephthalic acid (or an ester-forming derivative such as dimethyl terephthalate) and 1,4-butanediol (or an ester-forming derivative thereof). And other dicarboxylic acids (or ester-forming derivatives thereof) or other diols (or ester-forming derivatives thereof) copolymerizable therewith.
上記その他のジカルボン酸(あるいはそのエステル形成性誘導体)としては、イソフタル酸、フタル酸、2,6−ナフタレンジカルボン酸、1,5−ナフタレンジカルボン酸、ビス(p−カルボキシフェニル)メタン、アントラセンジカルボン酸、4,4’−ジフェニルエーテルジカルボン酸、5−ナトリウムスルホイソフタル酸などの芳香族ジカルボン酸、アジピン酸、セバシン酸、アゼライン酸、ドデカンジオン酸などの芳香族ジカルボン酸、1,3−シクロヘキサンジカルボン酸、1,4−シクロヘキサンジカルボン酸などの脂環式ジカルボン酸などが挙げられる。 Examples of other dicarboxylic acids (or ester-forming derivatives thereof) include isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, bis (p-carboxyphenyl) methane, and anthracene dicarboxylic acid. 4,4′-diphenyl ether dicarboxylic acid, aromatic dicarboxylic acid such as 5-sodium sulfoisophthalic acid, aromatic dicarboxylic acid such as adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, 1,3-cyclohexanedicarboxylic acid, And alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid.
これらの(A2)成分に(D)ポリカーボネート樹脂、アクリロニトリル・スチレン共重合体、ポリフェニレンオキシド、スチレン樹脂、アクリル樹脂、ポリエーテルスルホン、ポリアリレート、ポリエチレンテレフタレート樹脂(以下D成分とも言う)の中から選ばれる少なくとも1種を混合物として用いることも成形性、靭性、レーザ光透過性などの必要特性から実用上好適である。 The component (A2) is selected from (D) polycarbonate resin, acrylonitrile / styrene copolymer, polyphenylene oxide, styrene resin, acrylic resin, polyethersulfone, polyarylate, and polyethylene terephthalate resin (hereinafter also referred to as component D). It is also practically preferable to use at least one selected from the above as a mixture because of necessary characteristics such as moldability, toughness, and laser light transmission.
(A2)成分としてポリブチレンテレフタレート共重合体のみを使用した場合に、ポリカーボネート樹脂、スチレン系樹脂およびポリエチレンテレフタレート樹脂の中から選ばれる少なくとも1種を添加すると成形性が低下する場合があり、好ましくない。 When only the polybutylene terephthalate copolymer is used as the component (A2), the addition of at least one selected from polycarbonate resin, styrene resin, and polyethylene terephthalate resin may deteriorate moldability, which is not preferable. .
(A2)成分の粘度は溶融混練が可能であれば特に制限は無いが、通常、o−クロロフェノール溶液を25℃で測定したときの固有粘度は0.36〜1.60であることが好ましい。また、(A2)成分がポリブチレンテレフタレートとポリブチレンテレフタレート共重合体からなる場合には、その物理的あるいは溶融混合物を粉砕後もしくはペレット状のまま用いてo−クロロフェノールに溶解し、o−クロロフェノール溶液を調整し、粘度測定した結果が前記粘度条件内にあればよい。 The viscosity of the component (A2) is not particularly limited as long as it can be melt-kneaded. However, it is usually preferable that the intrinsic viscosity when an o-chlorophenol solution is measured at 25 ° C. is 0.36 to 1.60. . Further, when the component (A2) is composed of polybutylene terephthalate and polybutylene terephthalate copolymer, the physical or molten mixture is dissolved in o-chlorophenol after pulverization or in the form of pellets, and o-chloro The result of adjusting the phenol solution and measuring the viscosity only has to be within the viscosity condition.
本発明においては(A2)成分に対し、さらにエラストマを配合することにより耐衝撃性、耐冷熱性を付与することができる。かかるエラストマとしては、エチレン系、スチレン系などが挙げられる。ここでの耐冷熱性とは、ポリブチレンテレフタレート樹脂などと大きく線膨張係数の異なる、例えば金属などを内部にインサート成形してなる樹脂成形体において、低温、高温の繰り返し環境下における割れに対する耐性を言う。 In the present invention, impact resistance and cold resistance can be imparted to the component (A2) by further blending an elastomer. Examples of such elastomers include ethylene and styrene. Here, the heat resistance refers to the resistance to cracking in a low temperature and high temperature repeated environment in a resin molded body formed by insert molding of a metal or the like, which is greatly different from a polybutylene terephthalate resin or the like. .
エラストマを配合する場合の添加量としては、(A2)成分100重量部に対し、流動性、離型性等の成形性から1〜50重量部が好ましい。 The amount of addition of the elastomer is preferably 1 to 50 parts by weight from 100 parts by weight of component (A2) in terms of moldability such as fluidity and mold release.
エラストマとして(E)スチレン系エラストマとは、スチレン−ブタジエンブロック共重合体(以下(E)成分とも言う)を用いることでレーザ透過率保持と耐衝撃性、耐冷熱性を付与することができる。エチレン系エラストマは耐衝撃性、耐冷熱性を付与することができるがレーザ透過性の保持が悪く好ましくない。 The (E) styrene-based elastomer as the elastomer can impart laser transmittance retention, impact resistance, and cold resistance by using a styrene-butadiene block copolymer (hereinafter also referred to as (E) component). Ethylene-based elastomers can impart impact resistance and cold resistance, but are not preferred because of their poor laser transmission.
本発明で熱可塑性樹脂として使用する(A3)ポリフェニレンスルフィド樹脂とはジクロルベンゼンと硫化ナトリウムを主たる原料とし、重合反応によって得られる重合体である。 The (A3) polyphenylene sulfide resin used as a thermoplastic resin in the present invention is a polymer obtained by a polymerization reaction using dichlorobenzene and sodium sulfide as main raw materials.
本発明で使用するポリフェニレンスルフィド樹脂は、重合時に重合助剤であるアルカリ金属カルボン酸塩等を添加し、熱処理を行わずに高分子量化したものがレーザ透過性、耐衝撃性、成形性などの必要特性から実用上好適である。一方、レーザ透過性の観点から、熱処理によって高分子量化していないポリフェニレンスルフィド樹脂が好ましく使用できる。 The polyphenylene sulfide resin used in the present invention is obtained by adding an alkali metal carboxylate, which is a polymerization aid during polymerization, and having a high molecular weight without heat treatment, such as laser transmission, impact resistance, and moldability. It is suitable for practical use from the required characteristics. On the other hand, from the viewpoint of laser transmittance, a polyphenylene sulfide resin that has not been polymerized by heat treatment can be preferably used.
本発明で用いられる(B)金属酸化物層を有する光輝顔料とは、無機酸化物または、無機水酸化物から得られた基材上にチタニア層を有するものが好ましく使用できる。チタニア層とは、二酸化チタンを主成分とする層であり、チタニア層が透明であることから、配合した樹脂組成物のメタリック調外観と、レーザ透過性を両立させることができるので好ましい。可視光はチタニア表面で反射した反射光と、基材表面で反射した反射光が光路差による干渉色としてメタリック調の光輝発色をする。基材とチタニア層の屈折率差は0.6以上が好ましく、さらには0.8以上あることが樹脂組成物にメタリック調の外観を与える点で好適である。 As the bright pigment (B) having a metal oxide layer used in the present invention, those having a titania layer on a substrate obtained from an inorganic oxide or an inorganic hydroxide can be preferably used. The titania layer is a layer containing titanium dioxide as a main component, and since the titania layer is transparent, the metallic appearance of the blended resin composition and the laser transmittance can both be achieved, which is preferable. As for visible light, the reflected light reflected on the titania surface and the reflected light reflected on the surface of the base material give a metallic-like bright color as an interference color due to an optical path difference. The refractive index difference between the base material and the titania layer is preferably 0.6 or more, and more preferably 0.8 or more from the viewpoint of giving the resin composition a metallic appearance.
チタニア層の厚みは干渉色による光輝性を得るためには、1〜800nmが好ましく、さらには5〜100nmが好適である。 The thickness of the titania layer is preferably from 1 to 800 nm, and more preferably from 5 to 100 nm, in order to obtain glitter due to interference colors.
また、光輝顔料の基材となる物質は、レーザ溶着に必要なレーザ透過性を有するために、無機酸化物または無機水酸化物が好ましい。特にガラス、シリカ、酸化アルミニウムなどからなる基材が好ましい。 Moreover, since the substance used as the base material of a luster pigment has the laser transmittance required for laser welding, an inorganic oxide or an inorganic hydroxide is preferable. In particular, a substrate made of glass, silica, aluminum oxide or the like is preferable.
光輝顔料の輝度を高めるためには、表面が平滑で、かつ表面積の大きい基材形状が好ましく、レーザ透過性からもガラスフレークが好適である。 In order to increase the brightness of the luster pigment, a substrate shape having a smooth surface and a large surface area is preferred, and glass flakes are also preferred from the viewpoint of laser transmittance.
ガラスフレークの形状は平均厚さ0.1〜7μm、平均粒径5〜250μmのものが好ましい。また、そのアスペクト比(平均粒径/平均厚さ)は10以上が好適であり、平均粒径は、250μmを超える場合は熱可塑性樹脂に溶融混練工程中で基材が割れやすくなり、一方、5μm未満の場合は輝度の低下が著しくなる。また、平均厚さが0.1μm未満の場合は溶融混練工程中で割れやすく、一方、7μmを越えると光輝顔料の粒子数が少なくなりその光輝感が低下すため好ましくない。 The glass flakes preferably have an average thickness of 0.1 to 7 μm and an average particle size of 5 to 250 μm. Further, the aspect ratio (average particle size / average thickness) is preferably 10 or more, and when the average particle size exceeds 250 μm, the base material tends to crack in the thermoplastic resin during the melt-kneading process, When it is less than 5 μm, the luminance is remarkably reduced. On the other hand, when the average thickness is less than 0.1 μm, it is easy to break in the melt-kneading process, while when it exceeds 7 μm, the number of glitter pigment particles decreases and the glitter feeling is lowered.
ここで、ガラスフレークの平均粒径とは、正方形の標準篩法で測定した数平均であり、アスペクト比は顕微鏡写真で測定した大径、小径、厚みを大径+小径/2・厚みで求めた値である。 Here, the average particle diameter of the glass flakes is the number average measured by a square standard sieving method, and the aspect ratio is obtained by measuring the large diameter, the small diameter, and the thickness as measured by a microphotograph as the large diameter + small diameter / 2 · thickness. Value.
光輝顔料の添加量は(A)熱可塑性樹脂100重量部に対し、(B)金属酸化物層を有する光輝顔料を0.1〜2重量部を配合することがメタリック調の外観とレーザ透過性から好ましく、さらには0.5〜1.0重量部が好適である。 The amount of the bright pigment added is (A) 100 parts by weight of the thermoplastic resin, and (B) 0.1-2 parts by weight of the bright pigment having the metal oxide layer is blended with the metallic appearance and laser transmittance. To 0.5, preferably 0.5 to 1.0 part by weight.
上述の(B)金属酸化物層を有する光輝顔料の添加によって、メタリック調の光輝外観を備えつつ、かつ、レーザ溶着に必要な透過性を有することで、高いレーザ溶着強度の発現が可能となる。 By adding the bright pigment having the metal oxide layer (B) described above, high laser welding strength can be achieved by providing a metallic-like bright appearance and having the necessary transparency for laser welding. .
一方、アルミニウム、銅、錫などの金属粒子を混入することによってメタリック調、すなわち、金属調の光輝外観を呈した樹脂成形品はレーザ光を反射するため、レーザ溶着透過材としては好ましくない。 On the other hand, a resin molded product that exhibits a metallic appearance, that is, a metallic appearance, by mixing metal particles such as aluminum, copper, and tin reflects laser light, and thus is not preferable as a laser welding transmission material.
本発明においては、さらに(C)無機充填剤(ただし、金属酸化物層を有する光輝顔料を除く)および有機充填材から選ばれる少なくとも1種(以下、(C)成分とも言う)を配合することができる。(C)成分としては、繊維状、粒状、板状などのものが使用できるが、ガラス繊維、炭素繊維、チタン酸カリウムウィスカ、酸化亜鉛ウィスカ、硼酸アルミニウムウィスカ、アラミド繊維、アルミナ繊維、炭化珪素繊維、セラミックス繊維、アスベスト繊維、石膏繊維、金属繊維等の繊維状充填剤、ワラステナイト、ゼオライト、セリサイト、カオリン、マイカ、クレー、パイロフィラメント、ベントナイト、アスベスト、タルク、アルミナリケート等の珪酸塩、アルミナ、酸化珪素、酸化マグネシウム、酸化ジルコニウム、酸化チタン、酸化鉄等の金属化合物、炭化カルシウム、炭酸マグネシウム、ドロマイト等の炭酸塩、硫酸カルシウム、硫酸バリウム等の硫酸塩、ガラスビーズ、ガラスフレーク、ミルドガラス繊維、セラミックスビーズ、窒化硼素、炭化珪素、シリカ等の非繊維状充填剤等が挙げられ、レーザ透過性保持からガラス繊維、ガラスフレーク、ミルドガラス繊維が好ましく使用できる。更に好ましい例としてはガラス繊維が挙げられる。 In the present invention, at least one selected from (C) an inorganic filler (excluding a bright pigment having a metal oxide layer) and an organic filler (hereinafter also referred to as component (C)) is further blended. Can do. As the component (C), fibers, granules, plates and the like can be used, but glass fiber, carbon fiber, potassium titanate whisker, zinc oxide whisker, aluminum borate whisker, aramid fiber, alumina fiber, silicon carbide fiber , Fibrous fillers such as ceramic fiber, asbestos fiber, gypsum fiber, metal fiber, wollastonite, zeolite, sericite, kaolin, mica, clay, pyrofilament, bentonite, asbestos, talc, aluminate silicate, alumina , Metal compounds such as silicon oxide, magnesium oxide, zirconium oxide, titanium oxide, iron oxide, carbonates such as calcium carbide, magnesium carbonate, dolomite, sulfates such as calcium sulfate, barium sulfate, glass beads, glass flakes, milled glass Fiber, ceramics bee , Boron nitride, silicon carbide, non-fibrous fillers such as silica and the like, and glass fiber from the laser permeable holding, glass flakes, milled glass fiber is preferably used. More preferable examples include glass fibers.
さらに、これら充填材をシラン系、エポキシ系あるいはチタネート系などのカップリング剤で予備処理して使用することは、機械的強度などの面からより好ましい。 Furthermore, it is more preferable to use these fillers after being pretreated with a coupling agent such as silane, epoxy, or titanate.
本発明で用いられる(C)成分の添加量は、流動性と機械的強度のバランスから、(A)熱可塑性樹脂100重量部に対し1〜200重量部であることが好ましく、より好ましくは5〜120重量部であり、特に10〜100重量部が好ましい。 The amount of the component (C) used in the present invention is preferably 1 to 200 parts by weight, more preferably 5 parts per 100 parts by weight of the thermoplastic resin (A) from the balance between fluidity and mechanical strength. It is -120 weight part, and 10-100 weight part is especially preferable.
本発明で用いられるレーザ溶着用樹脂組成物にはさらに、炭素数12以上の高級脂肪酸、アルカリ金属塩、アルカリ土類金属塩、エステル、アミド化合物からなる郡から選ばれる少なくとも1種を配合することができる。 The laser welding resin composition used in the present invention further contains at least one selected from the group consisting of higher fatty acids having 12 or more carbon atoms, alkali metal salts, alkaline earth metal salts, esters and amide compounds. Can do.
炭素数12以上の高級脂肪酸、酸性化合物とアルミニウム、バリウム、カルシウムなどからなるアルカリ金属塩、アルカリ土類金属塩、エステル、アミド化合物とは、塩酸、硫酸、硝酸、過塩素酸、亜硫酸、亜硝酸、燐酸、亜燐酸、次亜燐酸、ポリ燐酸、ベンゼンスルホン酸、p−トルエンスルホン酸、酢酸、プロピオン酸、酪酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、ベヘニン酸、イソステアリン酸、安息香酸、o−トルイル酸、m−トルイル酸、p−トルイル酸、蓚酸、マロン酸、コハク酸、アジピン酸、セバシン酸、モンタン酸などが挙げられるが、ポリアミド樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンスルフィド樹脂との親和性や機械物性、特に射出成形時の離型性面からラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、ベヘニン酸、モンタン酸等の脂肪酸が好適である。これらの脂肪酸は単一化合物であっても2種以上の混合物であってもかまわない。 Alkali metal salts, alkaline earth metal salts, esters, amide compounds composed of higher fatty acids having 12 or more carbon atoms, acidic compounds and aluminum, barium, calcium, etc. are hydrochloric acid, sulfuric acid, nitric acid, perchloric acid, sulfurous acid, nitrous acid. , Phosphoric acid, phosphorous acid, hypophosphorous acid, polyphosphoric acid, benzenesulfonic acid, p-toluenesulfonic acid, acetic acid, propionic acid, butyric acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, isostearic acid Benzoic acid, o-toluic acid, m-toluic acid, p-toluic acid, succinic acid, malonic acid, succinic acid, adipic acid, sebacic acid, montanic acid, and the like. Polyamide resin, polybutylene terephthalate resin, polyphenylene Laurin due to its affinity with sulfide resin and mechanical properties, especially in terms of releasability during injection molding , Myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, fatty acids such as montanic acid are preferred. These fatty acids may be a single compound or a mixture of two or more.
本発明で用いられる炭素素数12以上の高級脂肪酸およびそのアルカリ金属塩、アルカリ土類金属塩、エステル、アミド化合物の配合量は、(A)熱可塑性樹脂100重量部に対し、0.005〜1重量部、好ましくは0.05〜0.5重量部である。0.005重量部以上配合することで、離型性向上効果が得られ、2重量部以下の配合量とすることで、物性低下や発生ガスによる金型汚れを防ぐことができるので好ましい。 The blending amount of the higher fatty acid having 12 or more carbon atoms and the alkali metal salt, alkaline earth metal salt, ester, and amide compound used in the present invention is 0.005 to 1 with respect to 100 parts by weight of the (A) thermoplastic resin. Part by weight, preferably 0.05 to 0.5 part by weight. It is preferable to add 0.005 parts by weight or more, since an effect of improving the releasability is obtained, and setting the amount to 2 parts by weight or less can prevent deterioration of physical properties and mold contamination due to generated gas.
本発明の(A)熱可塑性樹脂組成物には、本発明の目的を損なわない範囲で他の成分、例えば耐候剤(レゾルシノール系、サリシレート系、ベンゾトリアゾール系、ベンゾフェノン系、ヒンダードアミン系等)、滑剤(モンタン酸及びその金属塩、そのエステル、そのハーフエステル、ステアリルアルコール、ステアラミド、各種ビスアミド、ビス尿素及びポリエチレンワックス等)、顔料(硫化カドミウム、フタロシアニン、リレン、ぺリレン、ナフタトシアニン、キナクリドン、カーボンブラック、酸化チタン、酸化鉄、アゾ系、モノアゾ系、金属錯塩等)、染料(アジン系、アゾ系、ぺリレン、アンスラキノン等)、結晶核剤(タルク、ポリエーテルエーテルケトン等)、可塑剤(p−オキシ安息香酸オクチル、N−ブチルベンゼンスルホンアミド等)、帯電防止剤(アルキルサルフェート型アニオン系帯電防止剤、4級アンモニウム塩型カチオン系帯電防止剤、ポリオキシエチレンソルビタンモノステアレートのような非イオン系帯電防止剤、ベタイン系両性帯電防止剤等)、難燃剤(例えば、赤燐、メラミンシアヌレート、ポリリン酸アンモニウム、臭素化ポリスチレン、臭素化ポリフェニレンエーテル、臭素化ポリカーボネート、臭素化エポキシ樹脂あるいはこれらの臭素系難燃剤と三酸化アンチモンとの組み合わせ等)、着色防止剤(次亜リン酸塩等)、他の重合体などを含有することができる。 The thermoplastic resin composition (A) of the present invention has other components such as weathering agents (resorcinol-based, salicylate-based, benzotriazole-based, benzophenone-based, hindered amine-based, etc.) and lubricants within the range not impairing the object of the present invention. (Montanic acid and its metal salt, its ester, its half ester, stearyl alcohol, stearamide, various bisamides, bisurea, polyethylene wax, etc.), pigment (cadmium sulfide, phthalocyanine, rylene, perylene, naphthacocyanin, quinacridone, carbon black , Titanium oxide, iron oxide, azo, monoazo, metal complex salts, etc.), dyes (azine, azo, perylene, anthraquinone, etc.), crystal nucleating agents (talc, polyether ether ketone, etc.), plasticizers ( Octyl p-oxybenzoate, N-butylbenzenes Honamide, etc.), antistatic agents (alkyl sulfate type anionic antistatic agents, quaternary ammonium salt type cationic antistatic agents, nonionic antistatic agents such as polyoxyethylene sorbitan monostearate, betaine amphoteric antistatic agents Agents), flame retardants (for example, red phosphorus, melamine cyanurate, ammonium polyphosphate, brominated polystyrene, brominated polyphenylene ether, brominated polycarbonate, brominated epoxy resins, or these brominated flame retardants and antimony trioxide. Combinations), coloring inhibitors (hypophosphites, etc.), other polymers, and the like.
結晶核剤の添加は、結晶化速度(固化速度)が速くなり成形サイクルを短くすることが可能となる。また、顔料および、染料の添加は、成形品の意匠性向上が可能となる。 The addition of the crystal nucleating agent increases the crystallization rate (solidification rate) and shortens the molding cycle. Further, the addition of pigments and dyes can improve the design of the molded product.
これらの添加剤は、2種類以上を組み合わせることによって相乗的な効果が得られることがあるので、併用であってもかまわない。 Since these additives may have a synergistic effect by combining two or more kinds, they may be used in combination.
本発明の熱可塑性樹脂組成物の製造方法については通常知られている方法で実施すればよく、特に限定する必要はない。代表例としては、単軸あるいは2軸の押出機、バンバリーミキサー、ニーダーあるいはミキシングロールなど、公知の溶融混合機を用いて溶融混練(温度:230〜300℃(PA6、PA6/66共重合、PBT)、270〜300℃(N66)、290〜350℃(PPS))する方法を挙げることができる。各成分は、予め一括して混合しておき、それから溶融混練してもよい。あるいは(A)〜(E)成分の合計量100重量部に対し、例えば1重量部以下であるような少量添加剤成分については、他の成分を上記の方法などで混練しペレット化した後、成形前に添加することもできる。なお、各成分に付着している水分は少ない方がよく、予め事前乾燥しておくことが望ましいが、必ずしも全ての成分を乾燥させる必要がある訳ではない。 What is necessary is just to implement about the manufacturing method of the thermoplastic resin composition of this invention by the method generally known, and it does not need to specifically limit. As a typical example, melt kneading (temperature: 230 to 300 ° C. (PA6, PA6 / 66 copolymerization, PBT, PBT, etc.) using a known melt mixer such as a single or twin screw extruder, a Banbury mixer, a kneader, or a mixing roll. ), 270-300 ° C. (N66), 290-350 ° C. (PPS)). Each component may be mixed in advance and then melt kneaded. Alternatively, for 100 parts by weight of the total amount of the components (A) to (E), for a small amount of additive component such as 1 part by weight or less, after other components are kneaded and pelletized by the above method, It can also be added before molding. In addition, although it is better that the water | moisture content adhering to each component is less and it is desirable to dry beforehand, not all the components need to be dried.
好ましい製造方法の例としては、2軸押出機を用い(シリンダ温度:230〜300℃(PA6、PA6/66共重合、PBT)、270〜300℃(N66)、290〜350℃(PPS))、充填剤成分と光輝顔料以外を該押出機の上流側から供給・混練し、次いで充填剤と光輝顔料をサイドフィードしてさらに混練する方法が挙げられる。光輝顔料のサイドフィード位置としては押出機の上流端から吐出口までの全体の長さを1とした場合に、押出機の上流端から1/5〜4/5吐出口側の位置が好ましい。 As an example of a preferable production method, a twin-screw extruder is used (cylinder temperature: 230 to 300 ° C. (PA6, PA6 / 66 copolymerization, PBT), 270 to 300 ° C. (N66), 290 to 350 ° C. (PPS)). Examples include a method in which a filler component and a bright pigment other than the filler component are supplied and kneaded from the upstream side of the extruder, and then the filler and the bright pigment are side-fed and further kneaded. The side feed position of the bright pigment is preferably a position on the 1/5 to 4/5 discharge port side from the upstream end of the extruder when the total length from the upstream end of the extruder to the discharge port is 1.
本発明の樹脂組成物は、射出成形、押出成形、ブロー成形、トランスファー成形、真空成形など一般に熱可塑性樹脂の公知の成形方法により成形されるが、なかでも射出成形が好ましい。 The resin composition of the present invention is generally molded by a known thermoplastic resin molding method such as injection molding, extrusion molding, blow molding, transfer molding, vacuum molding, etc., among which injection molding is preferable.
本発明においては熱可塑性樹脂組成物を試料厚さ2mmの成形品として測定した近赤外線800〜1100nm波長領域のレーザ光線透過率が15%以上であることが好ましい。試料厚さ2mmで測定した近赤外線800〜1100nm波長領域のレーザ光線透過率が15%以上であることにより、本発明のレーザ溶着用樹脂組成物をレーザ溶着した場合に高い溶着強度を得ることができる。本発明では、(B)金属酸化物層を有する光輝顔料を(A)熱可塑性樹脂100重量部に対し、0.5〜2重量部配合することで、メタリック調の外観をもち、さらにレーザ光線透過率をこの範囲とすることができる。レーザ光線透過率は好ましくは16%以上である。16%以上とすることにより、レーザ溶着時に透過材のレーザ入射表面を溶融することなく高い溶着強度を得ることができるからである。 In the present invention, it is preferable that the laser beam transmittance in the near-infrared 800 to 1100 nm wavelength region measured by using the thermoplastic resin composition as a molded article having a sample thickness of 2 mm is 15% or more. When the laser beam transmittance in the near-infrared 800 to 1100 nm wavelength region measured at a sample thickness of 2 mm is 15% or more, a high welding strength can be obtained when the laser welding resin composition of the present invention is laser welded. it can. In the present invention, (B) a bright pigment having a metal oxide layer is blended in an amount of 0.5 to 2 parts by weight with respect to 100 parts by weight of the thermoplastic resin (A), thereby giving a metallic appearance and further a laser beam. The transmittance can be in this range. The laser beam transmittance is preferably 16% or more. This is because by setting the content to 16% or more, high welding strength can be obtained without melting the laser incident surface of the transmission material during laser welding.
ここで、波長800〜1100nmのレーザ光の透過率は(株)島津製作所製の紫外近赤外分光高度計(UV−3150)を用い、また検出器には(株)島津製作所製φ60積分球(ISR−3100)を用いて行った値である。レーザ光線透過率は厚さ2mmの試料を用いて近赤外線800〜1100nm波長領域の光線透過量を測定し、透過光量と入射光量の比を百分率で表す。 Here, the transmittance of laser light having a wavelength of 800 to 1100 nm is obtained by using an ultraviolet near-infrared spectrophotometer (UV-3150) manufactured by Shimadzu Corporation, and a φ60 integrating sphere (manufactured by Shimadzu Corporation) ( It is a value performed using ISR-3100). The laser beam transmittance is obtained by measuring the beam transmission amount in the near infrared 800 to 1100 nm wavelength region using a sample having a thickness of 2 mm, and expressing the ratio between the transmitted light amount and the incident light amount as a percentage.
近赤外線800〜1100nm波長領域でのレーザ光線透過率の測定は50nm毎にレーザ光線透過量を測定し、近赤外線800〜1100nm波長領域でのレーザ光線透過率の最大値と最小値とを求める。図2(a)は、レーザ光線透過率評価試験片を表す平面図であり、(b)は同試験片を表す側面図である。レーザ光線透過率評価試験片8は形状を底辺が正方形の直方体とし、底辺の一辺Lを80mm、厚みDを2mmとした。この試験片のレーザ光線透過量を測定することによって厚み2mmのレーザ光線透過率を測定する。
In the measurement of the laser beam transmittance in the near infrared 800 to 1100 nm wavelength region, the laser beam transmittance is measured every 50 nm, and the maximum value and the minimum value of the laser beam transmittance in the near infrared 800 to 1100 nm wavelength region are obtained. Fig.2 (a) is a top view showing the laser beam transmittance evaluation test piece, and (b) is a side view showing the test piece. The laser beam transmittance
本発明の熱可塑性樹脂組成物は、金属調の光輝外観を備えつつ、且つ、レーザ溶着に必要な透過率を有する優れた特性を活かして、レーザ溶着に供される材料として用いられるが、レーザ溶着工法のレーザ光線透過側成形体に好適であり、また、該組成物にカーボンブラック等の近赤外線吸収剤を添加することにより、レーザ光線吸収側成形体にも容易に適用可能である。 The thermoplastic resin composition of the present invention is used as a material to be subjected to laser welding, taking advantage of the excellent properties having a metallic-like bright appearance and having the transmittance necessary for laser welding. It is suitable for a laser beam transmission side molded body of the welding method, and can be easily applied to a laser beam absorption side molded body by adding a near infrared absorber such as carbon black to the composition.
本発明のレーザ溶着用熱可塑性樹脂組成物はポリアミド樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンスルフィド樹脂が本来有する優れた特性を損なうことなく、メタリック調の外観を備えつつ、かつ、レーザ溶着に必要なレーザ透過性を有することによって、高いレーザ溶着強度の発現が可能となり、ポリアミド樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンスルフィド樹脂に不足していた新たな特性が付与されたレーザ溶着用樹脂組成物であり、金属調の光輝性を必要とするあらゆる用途に適用することができる。例えば、スイッチ類、超小型スライドスイッチ、DIPスイッチ、スイッチのハウジング・ノブ、ランプソケット、結束バンド、ガスケット、コネクタ、コネクタのハウジング、コネクタのシェル、ICソケット類、コイルボビン、ボビンカバー、リレー、リレーボックス、コンデンサーケース、モーターの内部部品、モーターケース、ギヤ・カム、ダンシングプーリー、スペーサー、インシュレーター、ファスナー、バックル、ワイヤークリップ、ポンプハウジング、自転車用ホイール、キャスター、端子台、電動工具のハウジング、スターターの絶縁部分、キャニスターケース、ヒューズボックス、エアクリーナーケース、エアコンファン、ターミナルのハウジング、スロットルハウジング、インジェクター、ホイールカバー、エンジンカバー、タイミングベルトカバー、ランプベゼル、ベアリングリテーナー、シリンダーヘッドカバー、インテークマニホールド、パイプ(ウォーターパイプ、エアーパイプ、燃料パイプ等、LLCパイプ、水素パイプ、酸素パイプ等)、タンク(燃料タンク、LLCリザーブタンク、ラジエータタンク、パワーステアリングリザーブタンク、ブレーキフルードタンク、ウォッシャータンク等)、燃料フィルターハウジング・カバー、インペラ、クラッチレリーズベアリングハブ、自動車エンジンコントロールユニットハウジング・カバー、ブレーキコントロールユニットケース・カバー、センサーハウジング・カバー(回転センサー、位置検知センサー加速度センサー、圧力センサー、日射センサー、温度センサー、雨滴センサー、重力センサー、車高センサー、ETCセンサー、レーンセンサー等)、ソレノイドハウジング・カバー、アクチュエータハウジング・カバー、エアフローメータ、ドアハンドル、サンバイザーアーム、ルームミラー、イグニッションコイルハウジング、ドアミラーステイ・ブラケット、電子キーハウジング、ウォッシャーノズル、コンピュータハウジング、インバータハウジング・カバー、リアクトルハウジング、ETCハウジング、携帯電話筐体、リモコンスイッチ筐体、スピーカー振動板、耐熱容器、電子レンジ部品、炊飯器部品、プリンターリボンガイド、などに代表される電気・電子関連部品、自動車・車両関連部品、家庭・事務電気製品部品、コンピュータ関連部品、ファクシミリ・複写機関連部品、機械関連部品、文具などが挙げられ、その他各種用途に有用である。 The thermoplastic resin composition for laser welding according to the present invention has a metallic appearance without impairing the excellent properties inherent in polyamide resin, polybutylene terephthalate resin, and polyphenylene sulfide resin, and is a laser necessary for laser welding. It is a resin composition for laser welding in which high laser welding strength can be expressed by having transparency, and new characteristics which are lacking in polyamide resin, polybutylene terephthalate resin, and polyphenylene sulfide resin are provided. It can be applied to any application that requires tonal brightness. For example, switches, ultra-small slide switches, DIP switches, switch housing knobs, lamp sockets, cable ties, gaskets, connectors, connector housings, connector shells, IC sockets, coil bobbins, bobbin covers, relays, relay boxes , Condenser case, motor internal parts, motor case, gear cam, dancing pulley, spacer, insulator, fastener, buckle, wire clip, pump housing, bicycle wheel, caster, terminal block, power tool housing, starter insulation Parts, canister case, fuse box, air cleaner case, air conditioner fan, terminal housing, throttle housing, injector, wheel cover, engine Bar, timing belt cover, lamp bezel, bearing retainer, cylinder head cover, intake manifold, pipe (water pipe, air pipe, fuel pipe, LLC pipe, hydrogen pipe, oxygen pipe, etc.), tank (fuel tank, LLC reserve tank, Radiator tank, power steering reserve tank, brake fluid tank, washer tank, etc.), fuel filter housing / cover, impeller, clutch release bearing hub, automobile engine control unit housing / cover, brake control unit case / cover, sensor housing / cover ( Rotation sensor, position detection sensor acceleration sensor, pressure sensor, solar radiation sensor, temperature sensor, raindrop sensor, gravity sensor , Vehicle height sensor, ETC sensor, lane sensor, etc.), solenoid housing / cover, actuator housing / cover, air flow meter, door handle, sun visor arm, rearview mirror, ignition coil housing, door mirror stay bracket, electronic key housing, washer Represented by nozzles, computer housings, inverter housings / covers, reactor housings, ETC housings, mobile phone cases, remote control switch cases, speaker diaphragms, heat-resistant containers, microwave oven parts, rice cooker parts, printer ribbon guides, etc. Electrical / electronic related parts, automobile / vehicle related parts, home / office electrical product parts, computer related parts, facsimile / copier related parts, machine related parts, stationery etc. It is useful in various applications.
以下に実施例を挙げて本発明をさらに詳述するが、本発明はその要旨を越えない限り以下の実施例に限定されるものではない。また、実施例および比較例中に示した添加配合割合は全て重量部である。なお、各評価については、次に述べる方法にしたがって測定した。 The present invention will be described in more detail with reference to the following examples. However, the present invention is not limited to the following examples unless it exceeds the gist. Moreover, all the addition mixture ratios shown in the Examples and Comparative Examples are parts by weight. Each evaluation was measured according to the method described below.
(1)一般機械特性、成形性
以下の標準方法に従って測定した。なお、下記の引張試験、曲げ試験等における試験片は東芝機械製射出成形機IS80EPN−2Aで作成した(シリンダ温度:320(PPS)、280℃(PA66)、260℃(PA6、PA6/66共重合、PBT)、金型温度:130℃(PPS)、80℃(PA66、PA6、PA6/66共重合、PBT)、射出圧力:成形下限圧力+12.8MPa、射出時間:15sec、冷却時間:15sec)。
(1) General mechanical properties, moldability Measured according to standard methods below. In addition, the test piece in the following tensile test, a bending test, etc. was created with Toshiba Machine's injection molding machine IS80EPN-2A (cylinder temperature: 320 (PPS), 280 ° C (PA66), 260 ° C (both PA6 and PA6 / 66). Polymerization, PBT), mold temperature: 130 ° C. (PPS), 80 ° C. (PA66, PA6, PA6 / 66 copolymerization, PBT), injection pressure: molding lower limit pressure + 12.8 MPa, injection time: 15 sec, cooling time: 15 sec ).
成形性
試験片金型を用いて上記の温度、圧力、射出時間、冷却時間で樹脂を充填、冷却した後、突き出しピンによって金型から樹脂試験片を突き出した場合に樹脂試験片が大きく変形したり、突き出し箇所が大きく座屈するものを「×」、変形のないものを「○」と記載した。
Moldability After filling and cooling the resin at the above temperature, pressure, injection time, and cooling time using a test piece mold, the resin test piece is greatly deformed when the resin test piece is ejected from the mold by the ejection pin. Or “x” indicates that the protruding portion is greatly buckled, and “◯” indicates that there is no deformation.
引張強度
ASTM D638に準拠して行った。1号ダンベル型試験片(試験片厚み:1/8インチ(3.2mm))を用い、試験速度10mm/minで23℃にて試験を行った。
Tensile strength It was performed in accordance with ASTM D638. Using a No. 1 dumbbell-shaped test piece (test piece thickness: 1/8 inch (3.2 mm)), the test was conducted at 23 ° C. at a test speed of 10 mm / min.
曲げ弾性率
ASTM D790に準拠して行った。曲げ試験片(試験片厚み:1/4インチ(6.4mm))を用い、試験速度1mm/minで23℃にて試験を行った。
Flexural modulus It was performed according to ASTM D790. The test was performed at 23 ° C. at a test speed of 1 mm / min using a bending test piece (test piece thickness: 1/4 inch (6.4 mm)).
Izod衝撃強度
ASTM D256に準拠して行った。衝撃試験片(試験片厚み:1/8インチ(3.2mm)、カットノッチ)を用いて23℃にて試験を行った。
Izod impact strength It was performed in accordance with ASTM D256. The test was performed at 23 ° C. using an impact test piece (test piece thickness: 1/8 inch (3.2 mm), cut notch).
荷重たわみ温度
ASTM D648に準拠して行った。荷重たわみ試験片(試験片厚み:1/4インチ(6.4mm))を用い、負荷応力は1.82MPaで試験を行った。
The deflection temperature under load was performed in accordance with ASTM D648. A load deflection test piece (test piece thickness: 1/4 inch (6.4 mm)) was used, and the load stress was 1.82 MPa.
(2)耐冷熱性
図1に示す、底辺が正方形の四角柱状で、上面の対角線の交点を中心とした円を底面とする円錐の頂点側を円錐の底面と平行に切り落とした形状のスプルー3を、当該四角柱の上面に装着することにより形成されるインサート成形品1を(シリンダ温度:260℃(PBT)、金型温度:80℃(PBT)、射出圧力:成形下限圧力+12.8MPa、射出時間:15sec、冷却時間:15sec)で成形した。
(2) Cooling and heat
図1(a)は上記インサート成形品の平面図であり、(b)は同成形品の側面図である。 Fig.1 (a) is a top view of the said insert molded product, (b) is a side view of the molded product.
インサート成形品1は金型にインサート金属4を装着し、射出成形機から樹脂を射出し、射出された樹脂をスプルー3から、インサート金属4を覆うように金型キャビティ内に充填し、樹脂2およびスプルー3を固化させることにより形成される。
The insert molded
インサート金属を金型に装着し金属と金型が接触している部分には樹脂が流れ込まないため、インサート成形品1の底面には、その部分に相当する樹脂未充填部5ができる。
Since the resin does not flow into the portion where the insert metal is mounted on the mold and the metal and the mold are in contact with each other, the resin
インサート成形品1の、四角柱部分の底面(正方形)の辺の長さLは50mm、高さは30mm、そして樹脂2の厚みWは1.5mmである。
The length L of the side of the bottom (square) of the quadrangular prism portion of the insert molded
当該成形品を130℃環境下で1時間曝露後、更に−40℃環境下で1時間曝露を行い、再び130℃環境下に曝露する冷熱サイクル処理を行い、成形品の外観を目視した。インサート成形品にクラックが発生したサイクル数を表中に記載し、その数値の大小を耐冷熱性の指標とした。 The molded product was exposed for 1 hour in a 130 ° C. environment, further exposed for 1 hour in a −40 ° C. environment, and then subjected to a thermal cycle treatment in which the molded product was exposed again to a 130 ° C. environment, and the appearance of the molded product was visually observed. The number of cycles in which cracks occurred in the insert-molded product was shown in the table, and the magnitude of the value was used as an index for cold resistance.
(3)レーザ透過率(透過率)
レーザ光線透過率評価には、試験片は図2のLが80mm正方形で、厚みDが2mmのレーザ光線透過率評価試験片8を用いた。その射出成形条件はシリンダ温度:320(PPS)、280℃(PA66),260℃(PA6、PA6/66共重合、PBT)、金型温度:130℃(PPS)80℃(PA66、PA6、PA6/66共重合、PBT)、射出圧力:成形下限圧力+12.8MPa、射出時間:15sec、冷却時間:15sec)ある。
(3) Laser transmittance (transmittance)
For the laser beam transmittance evaluation, a laser beam transmittance
図2(a)は、上記レーザ光線透過率評価試験片の平面図であり、(b)は同試験片の側面図である。 FIG. 2A is a plan view of the laser beam transmittance evaluation test piece, and FIG. 2B is a side view of the test piece.
レーザ光線透過率評価試験片8はスプルー3、ランナー6、ゲート7からなり、ゲート7を切断し、レーザ光線透過率評価試験片として用いた。
The laser beam transmittance
レーザ光線透過率は、(株)島津製作所製の紫外・可視・近赤外分光高度計(UV−3150)と検出器には(株)島津製作所製φ60積分球(ISR−3100)を用いた。レーザ光入射角は0度。レーザ光線透過率は透過光量と入射光量の比を百分率で表す。 The laser beam transmittance used was an ultraviolet / visible / near infrared spectrophotometer (UV-3150) manufactured by Shimadzu Corporation and a φ60 integrating sphere (ISR-3100) manufactured by Shimadzu Corporation. The laser beam incident angle is 0 degree. The laser beam transmittance represents the ratio between the transmitted light amount and the incident light amount as a percentage.
レーザ光線透過率は、厚さ2mmの試料を用いて近赤外線800〜1100nmの波長領域を50nm毎に測定し、表中には最小値と最大値を記載した。 For the laser beam transmittance, a wavelength region of near infrared rays of 800 to 1100 nm was measured every 50 nm using a sample having a thickness of 2 mm, and the minimum value and the maximum value were described in the table.
(4)成形品色調
熱可塑性樹脂中の光輝顔料の発光に光輝感があるか否かの評価は、図2のレーザ透過率評価試験片8と同一形状の試験片を用いて、試験片を白色蛍光灯40W×2本の照明から垂直に2m下の位置に試験片の平面が蛍光灯と平行になるように置き、試料から50cm離れ、かつ試験片の平面に対し45度斜め上部方向から5人の官能試験員が目視観察した総合評価結果を光輝感が認められる場合は「○」、光輝感が認められない場合は「×」と表中に記載した。
(4) Molded product color tone Evaluation of whether or not the luminescence of the bright pigment in the thermoplastic resin has a radiant feeling is performed using a test piece having the same shape as the laser transmittance
(5)レーザ溶着性
試験片は、図2のレーザ光線透過率評価試験片8と同一形状のものから各2種類の成形品をそれぞれ切り出し加工してなる、幅Wが25mm、長さLが65mm、厚みDは2mmのレーザ溶着用試験片9を用いた。図3(a)は上記加工後の試験片の平面図であり、b)はその側面図である。
(5) Laser weldability The test piece is formed by cutting out two types of molded products from the same shape as the laser beam transmittance
レーザ溶着機は、ライスター社のMODULAS Cを用いた。この溶着機は半導体レーザを使用した機器であり、レーザ光の波長は940nmの近赤外線である。最大出力が35W、焦点距離が38mm、焦点径が0.6mmである。 As the laser welding machine, MODULAS C manufactured by Leister Co., Ltd. was used. This welding machine is a device using a semiconductor laser, and the wavelength of the laser beam is near infrared at 940 nm. The maximum output is 35 W, the focal length is 38 mm, and the focal diameter is 0.6 mm.
図4はレーザ溶着方法の概略を示す概略図である。
レーザ溶着方法は図4に示すように、レーザ光線を透過させる材料を用いたレーザ溶着用試験片13を上部に、下部にはレーザ光線を吸収させる材料を用いたレーザ溶着用試験片14を置き、重ね合わせ、上部よりレーザ光線を照射する。レーザ照射は、レーザ溶着軌道12に沿って行い、レーザ溶着条件は、出力15〜35Wの範囲および、レーザ走査速度1〜50mm/secの範囲で最も良好な溶着強度が得られる条件で行った。尚、焦点距離は38mm、焦点径は0.6mmに固定して行った。
FIG. 4 is a schematic view showing an outline of the laser welding method.
As shown in FIG. 4, a laser welding test piece 13 using a material that transmits a laser beam is placed in the upper part, and a laser
レーザ溶着の可否は「溶着可否」として表中に記載した。「溶着可否」はレーザ光線照射により溶着可能な条件において、レーザ光線透過試料の光線入射表面に溶融痕が認められる場合は「×」、溶融痕が認められず、溶着が可能な場合は「○」と記載した。 Whether or not laser welding is possible is described in the table as “Welding or not”. “Weldability” is “X” when a melt mark is observed on the light incident surface of the laser beam transmitting sample under the condition that it can be welded by laser beam irradiation, and “○” when no melt mark is observed and welding is possible. ".
図5(a)は、上記方法でレーザ溶着したレーザ溶着強度測定用試験片の平面図
であり、(b)は同試験片の側面図である。レーザ溶着強度測定用試験片15は
図3に示したレーザ溶着試験片であるレーザ光線透過側試料13とレーザ光線吸
収側試料14を、Lを30mmに重ね合わせた。溶着距離Yは20mmとして、重ね合わせた透過試料、吸収試料の溶着部16をレーザ溶着したものである。
FIG. 5A is a plan view of a laser welding strength measurement test piece laser-welded by the above method, and FIG. 5B is a side view of the test piece. The laser welding strength measurement test piece 15 was obtained by superposing the laser beam transmission side sample 13 and the laser beam
溶着強度測定には一般的な引張試験機(島津製作所製AG−500B)を用い、当該試験片の両端をチャックで固定し、溶着部位には引張剪断応力が発生するように引張試験を行った。溶着強度は溶着部位が破断したときの応力とした。強度測定条件は引張速度は1mm/min、スパンは40mmである。 A general tensile testing machine (AG-500B manufactured by Shimadzu Corporation) was used to measure the welding strength, and both ends of the test piece were fixed with a chuck, and a tensile test was performed so that a tensile shear stress was generated at the welding site. . The welding strength was the stress when the welded site was broken. The strength measurement conditions were a tensile speed of 1 mm / min and a span of 40 mm.
尚、レーザ光線透過試料は本発明の熱可塑性樹脂を用い、レーザ光線吸収側試料は、レーザ透過試料と同一の樹脂とし、樹脂100重量部に対し、ガラス繊維を43重量部添加し、更にはカーボンブラックを0.4部添加した材料を用いた。典型的なレーザ吸収性材とのレーザ溶着性を評価した。 The laser beam transmission sample uses the thermoplastic resin of the present invention, the laser beam absorption side sample is the same resin as the laser transmission sample, and 43 parts by weight of glass fiber is added to 100 parts by weight of the resin. A material added with 0.4 part of carbon black was used. Laser weldability with a typical laser absorbing material was evaluated.
以下に実施例および比較例に使用した配合組成物を示す。
(1)ポリアミド6樹脂(PA6) 相対粘度(ηr)2.75
(2)ポリアミド66樹脂(PA66) 相対粘度(ηr)2.75
(3)ポリアミド6/66共重合体(PA6/66) 相対粘度(ηr)2.75
組成:ポリアミド6/66:95/5重量%
相対粘度は98%硫酸を用い、JIS K6920に記載されている方法に従って測定した。
The compounding composition used for the Example and the comparative example below is shown.
(1)
(2) Polyamide 66 resin (PA66) Relative viscosity (ηr) 2.75
(3)
Composition:
The relative viscosity was measured according to the method described in JIS K6920 using 98% sulfuric acid.
(4)PBT:ポリブチレンテレフタレート樹脂 固有粘度0.81(o−クロロフェノール溶液を用いて25℃で測定)
(5)PBT/I:ポリブチレンテレフタレート/イソフタレート共重合体
組成:テレフタル酸/イソフタル酸:90/10mol%
PBT/Iの製造方法
テレフタル酸(以下、TPAともいう)450部、イソフタル酸(以下、IPAともいう)50部[TPA/IPA=90/10mol%]、1,4−ブタンジオール407部、テトラ−n−ブチルチタネート1部を精留塔付き反応器に仕込み、500mmHgの減圧環境下で、180℃から230℃まで徐々に昇温してエステル化反応率95%以上にまで反応させ、次いで240℃、0.5mmHgにまで昇温、減圧して3時間30分後に重合を完結させた。得られた共重合体の固有粘度0.80を供した(o−クロロフェノール溶液を用いて25℃で測定)。
(4) PBT: polybutylene terephthalate resin Inherent viscosity 0.81 (measured at 25 ° C. using o-chlorophenol solution)
(5) PBT / I: polybutylene terephthalate / isophthalate copolymer composition: terephthalic acid / isophthalic acid: 90/10 mol%
Production method of PBT / I 450 parts of terephthalic acid (hereinafter also referred to as TPA), 50 parts of isophthalic acid (hereinafter also referred to as IPA) [TPA / IPA = 90/10 mol%], 407 parts of 1,4-butanediol, tetra -1 part of n-butyl titanate was charged into a reactor equipped with a rectifying column, and the temperature was gradually raised from 180 ° C to 230 ° C under a reduced pressure environment of 500 mmHg to allow the reaction to reach an esterification reaction rate of 95% or more. The polymerization was completed after 3 hours and 30 minutes by raising the temperature to 0.degree. The resulting copolymer was provided with an intrinsic viscosity of 0.80 (measured at 25 ° C. using an o-chlorophenol solution).
(6)PC:ポリカーボネート樹脂
出光石油化学(株)製タフロンA1900。
(6) PC: Polycarbonate resin Teflon A1900 manufactured by Idemitsu Petrochemical Co., Ltd.
(7)エラストマ(スチレン系)
スチレン−ブタジエンブロック共重合体エポキシ化物、ダイセル化学工業(株)製エポフレンドA1010(スチレンとブタジエンの共重合比:スチレン/ブタジエン=40/60(重量比)、エポキシ当量1000、MFR=7g/10min(測定法:JIS−K7210))。
(7) Elastomer (styrene)
Styrene-butadiene block copolymer epoxidized product, Epofriend A1010 manufactured by Daicel Chemical Industries, Ltd. (copolymerization ratio of styrene and butadiene: styrene / butadiene = 40/60 (weight ratio), epoxy equivalent 1000, MFR = 7 g / 10 min) (Measurement method: JIS-K7210)).
(8)エラストマ(エチレン系)
エチレン−メチルアクリレート−グリシジルメタクリレート共重合体。各成分の共重合比(重量比)はエチレン単位/メチルアクリレート単位/グリシジルメタクリレート単位=64/30/6(重量%)。MFR=9g/10min(測定法:JIS−K7210(190℃、2160g荷重))。
(8) Elastomer (Ethylene)
Ethylene-methyl acrylate-glycidyl methacrylate copolymer. The copolymerization ratio (weight ratio) of each component is ethylene unit / methyl acrylate unit / glycidyl methacrylate unit = 64/30/6 (% by weight). MFR = 9 g / 10 min (measurement method: JIS-K7210 (190 ° C., 2160 g load)).
(9)PPS樹脂−A(PPS−A)
攪拌機付きオートクレーブに硫化ナトリウム9水塩6.005kg(25モル)、酢酸ナトリウム0.656kg(8モル)およびNMP5kgを仕込み、窒素を通じながら徐々に205℃まで昇温し、水3.6リットルを留出した。次に反応容器を180℃に冷却後、1,4−ジクロロベンゼン3.756kg(25.55モル)ならびにNMP2.4kgを加えて、窒素下に密閉し、270℃まで昇温後、270℃で2.5時間反応した。次に100℃に加熱されたNMP10kg中に投入して、約1時間攪拌し続けたのち、濾過し、さらに80℃の熱水で30分の洗浄を3回繰り返した。これを90℃に加熱されたpH4の酢酸水溶液25リットル中に投入し、約1時間攪拌し続けたのち、濾過し、濾液のpHが7になるまで約90℃のイオン交換水で洗浄後、80℃で24時間減圧乾燥し、降温結晶化温度215℃、MFR100g/10分のPPS樹脂−Aを得た。実施例20〜23に供した(測定法:JIS−K7210(315.5℃、5000g荷重))。
(9) PPS resin-A (PPS-A)
In an autoclave equipped with a stirrer, 6.005 kg (25 mol) of
(10)PPS樹脂−B(PPS−B)
攪拌機付きオートクレーブに硫化ナトリウム9水塩6.005kg(25モル)、NMP5kgを仕込み、窒素を通じながら徐々に205℃まで昇温し、水3.6リットルを留出した。次に反応容器を180℃に冷却後、1,4−ジクロロベンゼン3.763kg(25.6モル)ならびにNMP1.8kgを加えて、窒素下に密閉し、274℃まで昇温後、274℃で0.8時間反応した。オートクレーブ下部に設けた抜き出しバルブを常温常圧下で開放して、内容物を抜き出し、80℃の熱水で洗浄した。これを濾過し、酢酸カルシウムを10.4g入れた水溶液25リットル中に投入し、密閉されたオートクレーブ中で192℃で約1時間攪拌し続けたのち、濾過し、濾液のpHが7になるまで約90℃のイオン交換水で洗浄後、ポリマーを120℃で8時間乾燥し、その後215℃で加熱処理し、降温結晶化温度215℃、MFR100g/10分のPPS樹脂−Bを得た。以下の比較例26〜30に供した(測定法:JIS−K7210(315.5℃、5000g荷重))。
(10) PPS resin-B (PPS-B)
6.005 kg (25 mol) of
(11)GF:ガラス繊維(平均繊維径:13μm、繊維長3mmのチョップドストランド)を供した。 (11) GF: Glass fiber (average fiber diameter: 13 μm, chopped strand having a fiber length of 3 mm) was used.
(12)光輝顔料
(a)チタニア層を有するガラスフレーク(ガラスフレーク/チタニア)
平均粒径90μm、平均厚み5μmのガラスフレーク表面に、ルチル型二酸化チタンを液相法によって平均0.05μmの厚みで全面被覆した光輝顔料を供した。(日本板硝子(株)“メタシャイン”MC5090RS)
(b)ガラスフレーク/銀コート
平均粒径90μm、平均厚み5μmのガラスフレーク表面に、銀を無電解メッキ法によって平均0.05μmの厚みで全面被覆した光輝顔料を供した。
(12) Bright pigment (a) Glass flake having a titania layer (glass flake / titania)
A luster pigment in which the entire surface of glass flakes having an average particle size of 90 μm and an average thickness of 5 μm was coated with rutile titanium dioxide with an average thickness of 0.05 μm by a liquid phase method was provided. (Nippon Sheet Glass Co., Ltd. “Metashine” MC5090RS)
(B) Glass Flake / Silver Coat A bright pigment having a surface of glass flake having an average particle diameter of 90 μm and an average thickness of 5 μm was coated with silver with an average thickness of 0.05 μm by an electroless plating method.
(c)アルミ粒子A
平均粒径5μm、平均厚み1μmの板状アルミニウム粒子を光輝顔料として供した。
(C) Aluminum particles A
Plate-like aluminum particles having an average particle diameter of 5 μm and an average thickness of 1 μm were used as a luster pigment.
(d)アルミ粒子B
平均粒径30μm、平均厚み5μmの板状アルミニウム粒子を光輝顔料として供した。
(D) Aluminum particle B
Plate-like aluminum particles having an average particle size of 30 μm and an average thickness of 5 μm were used as a bright pigment.
(e)アルミ粒子C
平均粒径60μm、平均厚み7μmの板状アルミニウム粒子を光輝顔料として供した。
(E) Aluminum particles C
Plate-like aluminum particles having an average particle diameter of 60 μm and an average thickness of 7 μm were used as a luster pigment.
(13)有機顔料: モノアゾレーキ/モノアゾイエロー/フタロシアニンブルー:35/14/51(重量比)に混合した有機顔料を供した。 (13) Organic pigment: An organic pigment mixed in monoazo lake / monoazo yellow / phthalocyanine blue: 35/14/51 (weight ratio) was used.
(14)結晶核剤:タルクを供した。(竹原化学工業“ハイトロン”重量平均粒径5.3μm)
実施例1〜12、比較例1〜12
実施例1〜12、比較例1〜12に記載した材料の製造方法は次の通りである。すなわちシリンダ温度260(PA6、PA6/66共重合)、280(PA66)に設定したスクリュー径57mm直径の2軸押出機を用いて製造した。(A1)成分(ポリアミド樹脂)並びにその他の添加剤は元込め部から、ガラス繊維と光輝顔料の添加配合はサイドフィーダーから供給して溶融混練を行い、ダイスから吐出されたストランドを冷却バス内で冷却した後、ストランドカッターにてペレット化した。得られた各材料は、80℃の真空乾燥機で24時間乾燥した後、前記評価方法記載の方法を用いて成形し、評価を行った。
(14) Crystal nucleating agent: provided with talc. (Takehara Chemical Industry “HITRON” weight average particle size 5.3 μm)
Examples 1-12, Comparative Examples 1-12
The manufacturing method of the material described in Examples 1-12 and Comparative Examples 1-12 is as follows. That is, it was produced using a twin screw extruder having a screw diameter of 57 mm set to a cylinder temperature of 260 (PA6, PA6 / 66 copolymerization) and 280 (PA66). Component (A1) (polyamide resin) and other additives are fed from the original filling section, and the glass fiber and bright pigment are added from the side feeder and melt kneaded, and the strand discharged from the die is placed in the cooling bath. After cooling, it was pelletized with a strand cutter. Each material obtained was dried for 24 hours in a vacuum dryer at 80 ° C., and then molded and evaluated using the method described in the evaluation method.
実施例1〜12、比較例1〜12の配合処方と結果を表1および表2に記載した。 The formulation and results of Examples 1 to 12 and Comparative Examples 1 to 12 are shown in Tables 1 and 2.
本発明で得られた非強化ポリアミド樹脂組成物および、ガラス繊維強化ポリアミド樹脂組成物はいずれも、金属調の光輝性に優れ、かつ、厚さ2mmの試料をレーザ透過側に用いてレーザ溶着を行う場合に必要な高いレーザ光線透過性を有し、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生することなく、高い溶着強度を示した。 Both the non-reinforced polyamide resin composition and the glass fiber reinforced polyamide resin composition obtained in the present invention are excellent in metallic luster and have a thickness of 2 mm on the laser transmission side for laser welding. High laser beam transmissivity necessary for performing high welding strength without causing melting marks on the incident surface of the laser beam transmitting side sample when laser welding is performed using a 2 mm thick transmission material sample. showed that.
一方、比較例1〜12で得られた樹脂組成物は、光輝性があってもレーザ光線透過率が低いために、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生する不具合が生じた。 On the other hand, the resin compositions obtained in Comparative Examples 1 to 12 have a low laser beam transmittance even though they have glitter, so that when laser welding is performed using a 2 mm-thick material as a transmission material sample, the laser beam transmission is achieved. There was a problem that melting marks were generated on the incident surface of the side sample.
実施例13〜19および比較例13〜25
実施例13〜19および比較例13〜25に記載した材料の製造方法は次の通りである。すなわちシリンダ温度250℃に設定したスクリュー径57mm直径の2軸押出機を用いて製造した。(A2)成分(ポリブチレンテレフタレート系樹脂)、(D)成分(ポリカーボネート樹脂)、(E)成分(エラストマ)、並びにその他の添加剤は元込め部から、ガラス繊維と光輝顔料はサイドフィーダーから供給して溶融混練を行い、ダイスから吐出されたストランドを冷却バス内で冷却した後、ストランドカッターにてペレット化した。得られた各材料は、130℃の熱風乾燥機で3時間乾燥した後、前記評価方法記載の方法を用いて成形し、評価を行った。
Examples 13 to 19 and Comparative Examples 13 to 25
The methods for producing the materials described in Examples 13 to 19 and Comparative Examples 13 to 25 are as follows. That is, it was manufactured using a twin screw extruder having a screw diameter of 57 mm set at a cylinder temperature of 250 ° C. Component (A2) (polybutylene terephthalate-based resin), component (D) (polycarbonate resin), component (E) (elastomer), and other additives are supplied from the original container, and glass fiber and glitter pigment are supplied from the side feeder. Then, melt kneading was performed, and the strand discharged from the die was cooled in a cooling bath, and then pelletized with a strand cutter. Each obtained material was dried for 3 hours with a hot air dryer at 130 ° C., and then molded and evaluated using the method described in the evaluation method.
実施例13〜19及び比較例13〜25の配合処方と結果を表3および表4に記載した。 The formulation and results of Examples 13 to 19 and Comparative Examples 13 to 25 are shown in Tables 3 and 4.
本発明で得られた非強化ポリブチレンテレフタレート系樹脂組成物及びガラス繊維強化ポリブチレンテレフタレート系樹脂組成物はいずれも、金属調の光輝性に優れ、かつ、厚さ2mmの試料をレーザ透過側に用いてレーザ溶着を行う場合に必要な高いレーザ光線透過性を有し、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生することなく、高い溶着強度を示した。 Both the non-reinforced polybutylene terephthalate resin composition and the glass fiber reinforced polybutylene terephthalate resin composition obtained in the present invention are excellent in metallic luster and a 2 mm thick sample on the laser transmission side. When laser welding is performed using a laser beam having a high laser beam transmission property necessary for laser welding using a 2 mm-thick material as a transmission material sample, melting marks are generated on the incident surface of the laser beam transmission side sample. And showed high welding strength.
また、本発明で得られたガラス繊維強化ポリブチレンテレフタレート樹脂に、エラストマを添加配合した場合、さらに、エラストマと着色剤、およびエラストマと核剤を添加配合した場合には耐冷熱性、耐衝撃性の向上とともに着色による意匠性向上、および、成形サイクルの短縮とともに、金属調の光輝性、レーザ溶着可能なレーザ光線透過性の保持を両立することが出来た。本発明で得られた樹脂組成物は、厚さ2mmの試料をレーザ透過側に用いてレーザ溶着を行う場合に必要な高いレーザ光線透過性を有し、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生することなく、高い溶着強度を示した。 In addition, when an elastomer is added to the glass fiber reinforced polybutylene terephthalate resin obtained in the present invention, and when an elastomer and a colorant, and an elastomer and a nucleating agent are further added and blended, the heat resistance and impact resistance are improved. In addition to improvement, it was possible to achieve both improvement in design by coloring, shortening of the molding cycle, and maintenance of metallic luster and laser beam transmission capable of laser welding. The resin composition obtained in the present invention has high laser beam transmissivity necessary when laser welding is performed using a 2 mm thick sample on the laser transmitting side, and the 2 mm thick sample is used as a transmitting material sample. In the case of laser welding, a high welding strength was exhibited without generating melting marks on the incident surface of the laser beam transmission side sample.
一方、比較例13〜25で得られた樹脂組成物は光輝性が悪いか、光輝性があってもレーザ光線透過率が低いために、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生する不具合が生じた。 On the other hand, since the resin compositions obtained in Comparative Examples 13 to 25 have poor glitter or have a glitter, the laser beam transmittance is low. In addition, there was a problem that melting marks were generated on the incident surface of the laser beam transmission side sample.
実施例20〜23、比較例26〜30
実施例20〜23および比較例26〜30に記載した材料の製造方法は次の通りである。すなわちシリンダ温度320℃に設定したスクリュー径57mm直径の2軸押出機を用いて製造した。(A3)成分(ポリフェニレンスルフィド樹脂)、並びにその他の添加剤は元込め部から、ガラス繊維と光輝顔料をサイドフィーダーから供給して溶融混練を行い、ダイスから吐出されたストランドを冷却バス内で冷却した後、ストランドカッターにてペレット化した。得られた各材料は、130℃の熱風乾燥機で3時間乾燥した後、前記評価方法記載の方法を用いて成形し、評価を行った。
Examples 20-23, Comparative Examples 26-30
The manufacturing method of the material described in Examples 20-23 and Comparative Examples 26-30 is as follows. That is, it was manufactured using a twin screw extruder having a screw diameter of 57 mm set at a cylinder temperature of 320 ° C. Component (A3) component (polyphenylene sulfide resin) and other additives are supplied from the side feeder, glass fiber and bright pigment from the side feeder, melt kneaded, and the strand discharged from the die is cooled in a cooling bath. And then pelletized with a strand cutter. Each obtained material was dried for 3 hours with a hot air dryer at 130 ° C., and then molded and evaluated using the method described in the evaluation method.
実施例20〜23および比較例26〜30の配合処方と結果を表5に記載した。 Table 5 shows the formulation and results of Examples 20 to 23 and Comparative Examples 26 to 30.
本発明で得られた非強化ポリフェニレンスルフィド樹脂組成物および、ガラス繊維強化ポリフェニレンスルフィド樹脂組成物はいずれも、金属調の光輝性に優れ、且つ、厚さ2mmの試料をレーザ透過側に用いてレーザ溶着を行う場合に必要な高いレーザ光線透過性を有し、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生することなく、高い溶着強度を示した。 The non-reinforced polyphenylene sulfide resin composition and the glass fiber reinforced polyphenylene sulfide resin composition obtained in the present invention are both excellent in metallic luster and laser using a 2 mm thick sample on the laser transmission side. High laser beam transmission required for performing welding, and when laser welding is performed using a 2 mm-thick sample as a transmission material sample, it is high without causing melting marks on the incident surface of the laser beam transmission side sample. The welding strength was shown.
一方、比較例26〜30で得られた樹脂組成物は、光輝性があってもレーザ光線透過率が低いために、厚さ2mmの当該を透過材試料としてレーザ溶着した場合に、レーザ光線透過側試料の入射表面に溶融痕が発生する不具合が生じた。 On the other hand, the resin compositions obtained in Comparative Examples 26 to 30 have a low laser beam transmittance even if they have glitter. Therefore, when laser welding is performed using a 2 mm thick material as a transmission material sample, the laser beam transmission is achieved. There was a problem that melting marks were generated on the incident surface of the side sample.
1 インサート成形品
2 樹脂
3 スプルー
4 インサート金属
5 樹脂充填末端部
6 ランナー
7 ゲート
8 レーザ光線透過率評価試験片
9 レーザ溶着用試験片
10 レーザ光線照射部
11 レーザ光線
12 レーザ光線の軌道
13 レーザ光線の透過側試験片
14 レーザ光線の吸収側試験片
15 レーザ溶着強度測定用試験片
16 レーザ溶着部
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| JP2011026537A (en) * | 2009-06-24 | 2011-02-10 | Asahi Kasei Chemicals Corp | Thermoplastic resin composition |
| JP2013203934A (en) * | 2012-03-29 | 2013-10-07 | Mitsubishi Chemicals Corp | Polycarbonate resin composition and molded product |
| JP2014065841A (en) * | 2012-09-26 | 2014-04-17 | Toray Ind Inc | Polyphenylene sulfide resin composition and injection molding article |
| JP2014512441A (en) * | 2011-04-20 | 2014-05-22 | ビーエーエスエフ ソシエタス・ヨーロピア | Laser transmissive polyester with alkali metal nitrite |
| JP2017141406A (en) * | 2016-02-12 | 2017-08-17 | ユーエムジー・エービーエス株式会社 | Thermoplastic resin composition |
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| JPWO2021045124A1 (en) * | 2019-09-05 | 2021-03-11 | ||
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| US11608423B2 (en) | 2016-01-21 | 2023-03-21 | Ticona Llc | Polyamide composition containing a metallic pigment |
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| US11608423B2 (en) | 2016-01-21 | 2023-03-21 | Ticona Llc | Polyamide composition containing a metallic pigment |
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| JP2024530688A (en) * | 2021-08-13 | 2024-08-23 | セラニーズ・インターナショナル・コーポレーション | Laser-transmitting composition and molded article made therefrom |
| CN116656120A (en) * | 2022-02-21 | 2023-08-29 | 金发科技股份有限公司 | Polyamide master batch and preparation method and application thereof |
| JP2025151730A (en) * | 2024-03-28 | 2025-10-09 | 本田技研工業株式会社 | Resin molded products |
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