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JP2007269221A - Vehicular trimming material manufacturing method - Google Patents

Vehicular trimming material manufacturing method Download PDF

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Publication number
JP2007269221A
JP2007269221A JP2006098639A JP2006098639A JP2007269221A JP 2007269221 A JP2007269221 A JP 2007269221A JP 2006098639 A JP2006098639 A JP 2006098639A JP 2006098639 A JP2006098639 A JP 2006098639A JP 2007269221 A JP2007269221 A JP 2007269221A
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interior material
dimensional decoration
manufacturing
laser
coating
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Sumio Imai
純夫 今井
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Marelli Corp
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Calsonic Kansei Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vehicular trimming material manufacturing method capable of reliably enhancing the appearance quality by allowing a three-dimensional decorative part to be conspicuous. <P>SOLUTION: Since only a coating film layer 4 of a three-dimensional decorative part 3 is removed by laser beams L, the color of a surface 2 of an instrument panel 1 is exposed in the three-dimensional decorative part 3, and the color tone thereof is different from that of other general surfaces covered by the coating film layer 4. Thus, the three-dimensional decorative part 3 of the stitch pattern becomes conspicuous, and the appearance quality of the instrument panel 1 is enhanced. Further, since a stitch-like groove 5 is formed by the laser beams L in the surface of the three-dimensional decorative part 3 with its coating film layer 4 removed therefrom, the gloss and the touch thereof become different from those of the other general surfaces, and the appearance quality is more enhanced. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、車両用内装材の製造方法に関するものである。   The present invention relates to a method for manufacturing a vehicle interior material.

車両用内装材として、例えばインストルメントパネルの表面には、外観品質を高めるためにステッチ模様の立体加飾部が形成される。この立体加飾部は、インストルメントパネルの最も表面側を構成する部材（例えば表皮材）の表面に一体的に形成されている（例えば、特許文献１参照。）。
特開昭５５−１２１０１８号公報 As a vehicle interior material, for example, a three-dimensional decorative portion with a stitch pattern is formed on the surface of an instrument panel in order to improve appearance quality. This three-dimensional decoration part is integrally formed on the surface of a member (for example, a skin material) that constitutes the most surface side of the instrument panel (for example, see Patent Document 1).
Japanese Patent Laid-Open No. 55-121018

しかしながら、このような従来の技術にあっては、内装材の表面にステッチ模様の立体加飾部を形成しているものの、立体加飾部と、その他の一般面との色調が同じであるため、立体加飾部が目立ちにくく、外観品質を高める効果が不十分であった。   However, in such a conventional technique, although the three-dimensional decoration part of the stitch pattern is formed on the surface of the interior material, the color tone of the three-dimensional decoration part and the other general surface is the same. The three-dimensional decoration part is not conspicuous, and the effect of improving the appearance quality is insufficient.

本発明は、このような従来の技術に着目してなされたものであり、立体加飾部を目立たせて外観品質を確実に向上させることができる車両用内装材の製造方法を提供するものである。   This invention is made paying attention to such a prior art, and provides the manufacturing method of the interior material for vehicles which can make a solid decoration part conspicuous and can improve external appearance quality reliably. is there.

請求項１記載の発明は、立体加飾部が形成された内装材の表面全体に、該表面とは異なる色の塗膜層を形成すると共に、該立体加飾部を覆う塗膜層だけをレーザーにより除去することを特徴とする。   The invention according to claim 1 forms only a coating layer of a color different from the surface on the entire surface of the interior material on which the three-dimensional decoration portion is formed, and only a coating layer covering the three-dimensional decoration portion. It is characterized by removing with a laser.

請求項２記載の発明は、立体加飾部が形成された内装材の表面全体に、エネルギーが加わった部分だけ他の部分と異なる色の変色部となる不可逆性素材の塗膜層を形成すると共に、立体加飾部を覆う塗膜層だけにレーザーによりエネルギーを加えることを特徴とする。   The invention according to claim 2 forms a coating layer of an irreversible material on the entire surface of the interior material on which the three-dimensional decoration portion is formed, which becomes a discoloration portion having a color different from that of the other portion only in the portion where energy is applied. In addition, it is characterized in that energy is applied by a laser only to the coating layer covering the three-dimensional decoration portion.

請求項３記載の発明は、立体加飾部がステッチ模様であることを特徴とする。   The invention described in claim 3 is characterized in that the three-dimensional decoration portion is a stitch pattern.

請求項４記載の発明は、レーザーにより塗膜層が除去された立体加飾部の表面に、更にレーザーにより微細凹凸を形成したことを特徴とする。   The invention according to claim 4 is characterized in that fine irregularities are further formed by laser on the surface of the three-dimensional decoration part from which the coating layer has been removed by laser.

請求項５記載の発明は、微細凹凸が複数の縒目状溝であることを特徴とする。   The invention according to claim 5 is characterized in that the fine irregularities are a plurality of grid-like grooves.

請求項６記載の発明は、微細凹凸が複数の円形凹部であることを特徴とする。   The invention described in claim 6 is characterized in that the fine unevenness is a plurality of circular recesses.

請求項１記載の発明によれば、立体加飾部を覆う塗膜層だけをレーザーにより除去するため、立体加飾部は内装材の表面の色が露出し、塗膜層で覆われているその他の表面とは色調が異なることになる。従って、立体加飾部が目立ち、内装材の外観品質が向上する。   According to invention of Claim 1, in order to remove only the coating-film layer which covers a three-dimensional decoration part with a laser, the color of the surface of an interior material is exposed and the three-dimensional decoration part is covered with the coating-film layer The color will be different from other surfaces. Therefore, the three-dimensional decoration part is conspicuous and the appearance quality of the interior material is improved.

請求項２記載の発明によれば、立体加飾部を覆う塗膜層だけをレーザーにより変色させるため、立体加飾部は、未変色の塗膜層で覆われているその他の表面とは色調が異なることになる。従って、立体加飾部が目立ち、内装材の外観品質が向上する。   According to invention of Claim 2, in order to discolor only the coating-film layer which covers a three-dimensional decoration part with a laser, a three-dimensional decoration part is a color tone with the other surface covered with the coating layer of an unchanging color. Will be different. Therefore, the three-dimensional decoration part is conspicuous and the appearance quality of the interior material is improved.

請求項３記載の発明によれば、立体加飾部がステッチ模様であるため、内装材にステッチ意匠を付与することができる。   According to invention of Claim 3, since a solid decoration part is a stitch pattern, a stitch design can be provided to an interior material.

請求項４記載の発明によれば、塗膜層が除去された立体加飾部の表面に、更にレーザーにより微細凹凸を形成したため、光沢及び触感も、その他の表面とは異なり、外観品質が更に向上する。   According to invention of Claim 4, since the fine unevenness | corrugation was further formed in the surface of the three-dimensional decoration part from which the coating-film layer was removed by laser, glossiness and tactile sensation differ from other surfaces, and appearance quality is further improves.

請求項５記載の発明によれば、微細凹凸が縒目状溝であるため、立体加飾部が更にステッチ状に見える。   According to the fifth aspect of the present invention, since the fine irregularities are grid-like grooves, the three-dimensional decoration portion appears to be a stitch shape.

請求項６記載の発明によれば、微細凹凸が円形凹部であるため、立体加飾部に毛羽立ち感を与えることができる。   According to the sixth aspect of the present invention, since the fine irregularities are circular concave portions, it is possible to give a fuzzy feeling to the three-dimensional decoration portion.

本発明は、立体加飾部を目立たせて外観品質を確実に向上させることができる車両用内装材の製造方法を提供するという目的を、立体加飾部が形成された内装材の表面全体に、該表面とは異なる色の塗膜層を形成すると共に、該立体加飾部を覆う塗膜層だけをレーザーにより除去すること、また、立体加飾部が形成された内装材の表面全体に、エネルギーが加わった部分だけ他の部分と異なる色の変色部となる不可逆性素材の塗膜層を形成すると共に、立体加飾部を覆う塗膜層だけにレーザーによりエネルギーを加えることで、実現した。以下、本発明の実施例を図面に基づいて説明する。   The object of the present invention is to provide a method for manufacturing an interior material for a vehicle that can enhance the appearance quality by making the three-dimensional decoration part conspicuous, over the entire surface of the interior material on which the three-dimensional decoration part is formed. In addition to forming a coating layer having a color different from that of the surface, only the coating layer covering the three-dimensional decoration portion is removed by a laser, and the entire surface of the interior material on which the three-dimensional decoration portion is formed is formed. Realized by forming a coating layer of irreversible material that becomes a discoloration part of a different color from other parts only at the part where energy is applied, and by applying energy to only the coating layer covering the three-dimensional decoration part by laser did. Embodiments of the present invention will be described below with reference to the drawings.

図１〜図５は、本発明の第１実施例を示す図である。車両用の内装材であるインストルメントパネル１は、芯材、パッド材、表皮材等の多層構造となっており、その表面２は樹脂で形成されている。インストルメントパネル１の表面２には、外観品質を高めるために立体加飾部３が一体的に形成されている。立体加飾部３は連続したステッチ模様を呈した形状で、その部分だけ表面２から隆起している。   1 to 5 are views showing a first embodiment of the present invention. An instrument panel 1 that is an interior material for a vehicle has a multilayer structure such as a core material, a pad material, and a skin material, and a surface 2 thereof is formed of a resin. A three-dimensional decoration portion 3 is integrally formed on the surface 2 of the instrument panel 1 in order to improve the appearance quality. The three-dimensional decoration portion 3 has a shape having a continuous stitch pattern, and only that portion protrudes from the surface 2.

インストルメントパネル１の表面２には、立体加飾部３も含んだ状態で、全面に塗膜層４が形成されている。塗膜層４は、インストルメントパネル１の表面２の色とは異なる色を有している。   On the surface 2 of the instrument panel 1, a coating layer 4 is formed on the entire surface including the three-dimensional decoration 3. The coating layer 4 has a color different from the color of the surface 2 of the instrument panel 1.

そして、インストルメントパネル１の表面２に形成された塗膜層４のうち、立体加飾部３を覆っている部分だけを、レーザーＬにより除去する。そうすると、立体加飾部３の部分だけ、塗膜層４とは異なる表面２の色が露出する。   And only the part which has covered the solid decoration part 3 among the coating-film layers 4 formed in the surface 2 of the instrument panel 1 is removed by the laser L. FIG. If it does so, only the part of the three-dimensional decoration part 3 will expose the color of the surface 2 different from the coating-film layer 4. FIG.

次に、塗膜層４が除去されて露出した立体加飾部３の表面に、更にレーザーＬにより、微細凹凸としての縒目状溝５を形成する。   Next, a grid-like groove 5 as fine irregularities is further formed by a laser L on the surface of the three-dimensional decoration portion 3 exposed by removing the coating film layer 4.

以上説明したように、この実施例によれば、立体加飾部３の塗膜層４だけをレーザーＬにより除去するため、立体加飾部３はインストルメントパネル１の表面２の色が露出し、塗膜層４で覆われている他の一般面とは色調が異なることになる。従って、ステッチ模様の立体加飾部３が目立ち、インストルメントパネル１の外観品質が向上する。   As described above, according to this embodiment, since only the coating layer 4 of the three-dimensional decoration unit 3 is removed by the laser L, the three-dimensional decoration unit 3 exposes the color of the surface 2 of the instrument panel 1. The color tone is different from those of other general surfaces covered with the coating layer 4. Therefore, the three-dimensional decoration part 3 of the stitch pattern is conspicuous, and the appearance quality of the instrument panel 1 is improved.

また、塗膜層４が除去された立体加飾部３の表面に、更にレーザーＬにより縒目状溝５を形成したため、光沢及び触感も、他の一般面とは異なり、外観品質がより向上する。表面２の硬度を、塗膜層４よりも低くしておけば、露出した立体加飾部３が柔らかくなり、触感が更に向上する。   Further, since the grid-like grooves 5 are further formed by the laser L on the surface of the three-dimensional decoration part 3 from which the coating film layer 4 has been removed, the appearance quality is further improved, unlike the other general surfaces. To do. If the hardness of the surface 2 is made lower than that of the coating layer 4, the exposed three-dimensional decoration portion 3 becomes soft and the tactile sensation is further improved.

立体加飾部３にステッチ模様を想像させる縒目状溝５を形成したため、視覚の面で糸で縫製したのと錯覚しやすくなり、立体加飾部３の擬似加飾としての意匠性が向上する。   Since the grid-like groove 5 that makes the three-dimensional decoration part 3 imagine a stitch pattern is formed, it becomes easy to make an illusion of sewing with a thread in terms of vision, and the design as a pseudo decoration of the three-dimensional decoration part 3 is improved. To do.

図６は、本発明の第２実施例を示す図である。この実施例に係るインストルメントパネル６では、塗膜層４を除去した立体加飾部３の表面に、微細凹凸としての円形凹部８を多数形成した。従って、立体加飾部３に毛羽立ち感を与えることができ、立体加飾部３の擬似加飾としての意匠性が向上する。   FIG. 6 is a diagram showing a second embodiment of the present invention. In the instrument panel 6 according to this example, a large number of circular concave portions 8 as fine irregularities were formed on the surface of the three-dimensional decoration portion 3 from which the coating film layer 4 was removed. Therefore, a feeling of fluff can be given to the three-dimensional decoration unit 3, and the design as a pseudo decoration of the three-dimensional decoration unit 3 is improved.

図７及び図８は、本発明の第３実施例を示す図である。この実施例に係るインストルメントパネル９において、最初に立体加飾部３を含む表面１０全体に塗膜層１１が形成されるが、この塗膜層１１は先の実施例とは種類が異なる。すなわち、この塗膜層１１はレーザーＬによるエネルギーを受けると、受けた部分だけが他の色に変色して変色部１１ａとなる性質を有している。いったん変色した変色部１１ａが元の色に戻らないように、塗膜層１１は不可逆性素材で形成されている。   7 and 8 are views showing a third embodiment of the present invention. In the instrument panel 9 according to this embodiment, the coating layer 11 is first formed on the entire surface 10 including the three-dimensional decoration portion 3, but the type of the coating layer 11 is different from the previous embodiment. That is, when the coating layer 11 receives the energy from the laser L, only the received portion is discolored to another color and becomes a discolored portion 11a. The coating layer 11 is formed of an irreversible material so that the discolored portion 11a once discolored does not return to the original color.

従って、この塗膜層１１をインストルメントパネル９の表面１０全体に形成した後、立体加飾部３を覆っている部分だけにレーザーＬを照射してエネルギーを加えと、立体加飾部３を覆っている部分だけが、他の塗膜層１１とは異なる色の変色部１１ａになる。従って、ステッチ模様の立体加飾部３が目立ち、インストルメントパネル９の外観品質が向上する。   Therefore, after this coating layer 11 is formed on the entire surface 10 of the instrument panel 9, only the portion covering the three-dimensional decoration 3 is irradiated with laser L to add energy, and the three-dimensional decoration 3 is formed. Only the covered portion becomes a discoloration portion 11 a having a color different from that of the other coating layer 11. Therefore, the three-dimensional decoration part 3 of the stitch pattern is conspicuous, and the appearance quality of the instrument panel 9 is improved.

以上の実施例では、立体加飾部３としてステッチ模様を例にしたが、これに限定されず、その他の加飾形状であっても良い。また、内装材としても、インストルメントパネル１、６、９に限定されず、その他のものであっても良い。   In the above embodiment, the stitch pattern is taken as an example of the three-dimensional decoration unit 3, but the present invention is not limited to this, and other decoration shapes may be used. Moreover, as an interior material, it is not limited to the instrument panels 1, 6, and 9, and other things may be sufficient.

本発明の第１実施例に係るインストルメントパネルを示す断面図。Sectional drawing which shows the instrument panel which concerns on 1st Example of this invention. 図１の塗膜層をレーザーにより除去した状態を示すインストルメントパネルの断面図。Sectional drawing of the instrument panel which shows the state which removed the coating-film layer of FIG. 1 with the laser. 図１の塗膜層を除去する前のインストルメントパネルを示す平面図。The top view which shows the instrument panel before removing the coating-film layer of FIG. 図２の塗膜層を除去した後のインストルメントパネルを示す平面図。The top view which shows the instrument panel after removing the coating-film layer of FIG. 図２中矢示ＤＡ部分を示す拡大断面図。FIG. 3 is an enlarged sectional view showing a DA part indicated by an arrow in FIG. 2. 本発明の第２実施形態に係るインストルメントパネルを示す平面図。The top view which shows the instrument panel which concerns on 2nd Embodiment of this invention. 本発明の第３実施形態に係るインストルメントパネルを示す断面図。Sectional drawing which shows the instrument panel which concerns on 3rd Embodiment of this invention. 図７のインストルメントパネルを示す平面図。The top view which shows the instrument panel of FIG.

符号の説明Explanation of symbols

１、６、９ インストルメントパネル（内装材）
２、１０ 表面
３ 立体加飾部
４、１１ 塗膜層
５ 縒目状溝（微細凹凸）
８ 円形凹部（微細凹凸）
１１ａ 変色部
Ｌ レーザー 1, 6, 9 Instrument panel (interior material)
2, 10 Surface 3 Three-dimensional decoration 4, 11 Coating layer 5 Grid-like groove (fine irregularities)
8 Circular recess (fine irregularities)
11a Discoloration part L Laser

Claims (6)

立体加飾部（３）が形成された内装材（１，６）の表面（２）全体に、該表面（２）とは異なる色の塗膜層（４）を形成すると共に、該立体加飾部（３）を覆う塗膜層（４）だけをレーザー（Ｌ）により除去することを特徴とする車両用内装材の製造方法。   A coating layer (4) having a color different from that of the surface (2) is formed on the entire surface (2) of the interior material (1, 6) on which the three-dimensional decoration portion (3) is formed. The manufacturing method of the interior material for vehicles characterized by removing only the coating-film layer (4) which covers a decoration part (3) with a laser (L). 立体加飾部（３）が形成された内装材（９）の表面（１０）全体に、エネルギーが加わった部分だけ他の部分と異なる色の変色部（１１ａ）となる不可逆性素材の塗膜層（１１）を形成すると共に、立体加飾部（３）を覆う塗膜層（１１）だけにレーザー（Ｌ）によりエネルギーを加えることを特徴とする車両用内装材の製造方法。   A coating film of an irreversible material that forms a discoloration part (11a) having a different color from the other part only on the surface (10) of the interior material (9) on which the three-dimensional decoration part (3) is formed. The manufacturing method of the interior material for vehicles characterized by adding energy with a laser (L) only to the coating-film layer (11) which forms a layer (11) and covers a solid decoration part (3). 請求項１又は請求項２記載の車両用内装材の製造方法であって、
立体加飾部（３）がステッチ模様であることを特徴とする車両用内装材の製造方法。 A method for manufacturing a vehicle interior material according to claim 1 or 2,
The three-dimensional decoration part (3) is a stitch pattern, The manufacturing method of the interior material for vehicles characterized by the above-mentioned. 請求項１記載の車両用内装材の製造方法であって、
レーザー（Ｌ）により塗膜層（４）が除去された立体加飾部（３）の表面に、更にレーザー（Ｌ）により微細凹凸（５，８）を形成したことを特徴とする車両用内装材の製造方法。 It is a manufacturing method of the interior material for vehicles according to claim 1,
A vehicle interior characterized in that fine irregularities (5, 8) are further formed by laser (L) on the surface of the three-dimensional decoration part (3) from which the coating layer (4) has been removed by laser (L). A method of manufacturing the material. 請求項４記載の車両用内装材の製造方法であって、
微細凹凸が複数の縒目状溝（５）であることを特徴とする車両用内装材の製造方法。 It is a manufacturing method of the interior material for vehicles according to claim 4,
The method for manufacturing an interior material for a vehicle, wherein the fine irregularities are a plurality of grid-like grooves (5). 請求項４記載の車両用内装材の製造方法であって、
微細凹凸が複数の円形凹部（８）であることを特徴とする車両用内装材の製造方法。
It is a manufacturing method of the interior material for vehicles according to claim 4,
The method for manufacturing an interior material for a vehicle, wherein the fine irregularities are a plurality of circular recesses (8).
JP2006098639A 2006-03-31 2006-03-31 Vehicular trimming material manufacturing method Pending JP2007269221A (en)

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