[go: up one dir, main page]

JP2007246118A - Packing material and packing method - Google Patents

Packing material and packing method Download PDF

Info

Publication number
JP2007246118A
JP2007246118A JP2006070827A JP2006070827A JP2007246118A JP 2007246118 A JP2007246118 A JP 2007246118A JP 2006070827 A JP2006070827 A JP 2006070827A JP 2006070827 A JP2006070827 A JP 2006070827A JP 2007246118 A JP2007246118 A JP 2007246118A
Authority
JP
Japan
Prior art keywords
packing
side member
members
large product
packaging material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006070827A
Other languages
Japanese (ja)
Inventor
Takumi Shitamae
拓己 下前
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikin Industries Ltd
Original Assignee
Daikin Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikin Industries Ltd filed Critical Daikin Industries Ltd
Priority to JP2006070827A priority Critical patent/JP2007246118A/en
Publication of JP2007246118A publication Critical patent/JP2007246118A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Packaging Of Machine Parts And Wound Products (AREA)
  • Cartons (AREA)
  • Buffer Packaging (AREA)
  • Package Frames And Binding Bands (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging material for a large-sized product which can be assembled easily into a neat form, and a packaging method using the packaging material. <P>SOLUTION: The packaging material 10 is for use in packaging the large-sized product 1, and has a top face member 20 and side face members 30 and 40. The top face member 20 covers the top face of the large-sized product 1. The side face members 30 and 40 are separated from the top face member 20, and cover the side faces of the large-sized product 1 while being kept hung at a given position on the top face member 20. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、大型製品を梱包する梱包材及び梱包方法に関する。   The present invention relates to a packing material and a packing method for packing a large product.

多くの場合、工場等で生産される製品は、工場等から出荷されてから納品先に納品されるまでの間、適当な梱包材により梱包され、保護される。例えば、特許文献1に開示されるダンボール製の梱包材は、製品の天面を覆う天面部材、製品の側面を覆う側面部材及び製品の底面を覆う底面部材等からなり、これら複数の組み立て部材が組み立てられることにより全体として略直方体形状の梱包材となる。
特開2005−96803号公報
In many cases, a product produced in a factory or the like is packaged and protected by an appropriate packaging material from when it is shipped from the factory or the like until it is delivered to a delivery destination. For example, a corrugated cardboard packaging material disclosed in Patent Document 1 includes a top surface member that covers the top surface of the product, a side surface member that covers the side surface of the product, a bottom surface member that covers the bottom surface of the product, and the like. Is assembled into a substantially rectangular parallelepiped packing material.
JP 2005-96803 A

ところで、ビル用マルチタイプの空気調和装置の室外ユニット等の大型製品を梱包する梱包材は、特許文献1のように、複数の組み立て部材から構成されることが望ましい。なぜならば、大型製品用の梱包材が一の組み立て部材から構成される場合には、そうした組み立て部材自体も大型となり、そのような大型の組み立て部材を取り扱うことは、少なからず梱包作業を行う作業者の負担を増大させるからである。   By the way, as for the packing material which packs large products, such as the outdoor unit of the multi-type air conditioning apparatus for buildings, it is desirable to be comprised from several assembly members like patent document 1. FIG. This is because when a packaging material for a large product is composed of a single assembly member, the assembly member itself is also large, and handling such a large assembly member is not limited to an operator who performs the packaging work. This is because the burden of the increase is increased.

そこで、大型製品を複数の組み立て部材からなる梱包材を用いて梱包しようとすると、今度は、たとえ組み立て部材の寸法が厳密に計算されたものであったとしても、作業者が少人数、特に、一人である場合には、組み立て部材を設計どおり精緻に組み立てることが難しく、仕上がりの品質が維持されないといった問題が生じることがある。不慣れな作業者の場合も同様である。このようにして低品質の梱包がされてしまった場合には、梱包材が設計どおりの耐性を発揮せず、例えば、製品の搬送時に梱包が解けてしまう等といった不具合が生じることがある。しかしながら、むやみに作業者を増員等することは、人件費の観点からも得策ではない。   Therefore, when trying to pack a large product using a packaging material composed of a plurality of assembly members, this time, even if the dimensions of the assembly members were strictly calculated, the number of workers, especially, In the case of one person, it may be difficult to assemble the assembly member precisely as designed, and the quality of the finished product may not be maintained. The same applies to unskilled workers. When the low-quality packing is done in this way, the packing material may not exhibit the tolerance as designed, and for example, a defect may occur such that the packing is unwound when the product is transported. However, increasing the number of workers unnecessarily is not a good idea from the viewpoint of labor costs.

本発明の課題は、簡易に整然とした形状に組み立てることができる大型製品用の梱包材及びこうした梱包材を用いる梱包方法を提供することにある。   An object of the present invention is to provide a packaging material for large products that can be easily assembled into an orderly shape and a packaging method using such a packaging material.

第1発明に係る梱包材は、大型製品を梱包する梱包材であって、天面部材と、側面部材とを備える。天面部材は、大型製品の天面を覆う。側面部材は、天面部材とは別体であり、天面部材の所定の位置に吊り下げられた状態で大型製品の側面を覆う。
この梱包材は、ビル用マルチタイプの空気調和装置の室外ユニット等の大型製品を梱包するために用いられる梱包材である。一般的に、製品の天面を覆う天面部材と側面を覆う側面部材とが一体成形されている梱包材により大型製品が梱包される場合には、梱包作業に手間がかかり易い。そのため、この梱包材では、天面部材と側面部材とが別体とされている。そして、この梱包材では、側面部材が天面部材の所定の位置に吊り下げられる。即ち、側面部材が天面部材の適当な位置に位置合わせされることになる。これにより、大型製品用の梱包材を簡易に整然とした形状に組み立てることができる。
The packaging material which concerns on 1st invention is a packaging material which packages a large sized product, Comprising: A top | upper surface member and a side member are provided. The top surface member covers the top surface of the large product. The side member is separate from the top member, and covers the side of the large product while being suspended from a predetermined position of the top member.
This packing material is a packing material used for packing large products such as outdoor units of multi-type air conditioners for buildings. Generally, when a large product is packed with a packing material in which a top member that covers a top surface of a product and a side member that covers a side surface are integrally molded, it is easy to take time for packing work. Therefore, in this packing material, the top member and the side member are separated. And in this packing material, a side member is suspended by the predetermined position of a top | upper surface member. That is, the side member is aligned with an appropriate position of the top member. Thereby, the packaging material for large products can be easily assembled into an orderly shape.

第2発明に係る梱包材は、第1発明に係る梱包材であって、天面部材には、開口又は差込み部の一方が形成されており、側面部材の上部には、開口又は差込み部の他方が形成されている。側面部材は、差込み部が開口に差込まれることにより、天面部材の所定の位置に吊り下げられた状態に維持される。
この梱包材では、天面部材に開口が形成されるとともに、側面部材の上部にその開口に差込まれる差込み部が形成されるか、或いは、側面部材の上部に開口が形成されるとともに、天面部材にその開口に差込まれる差込み部が形成される。このとき、開口と差込み部とが形成される位置は、開口に差込み部が差込まれた状態において天面部材と側面部材とが所定の位置関係となるように調整されている。即ち、側面部材の上部又は天面部材の一方に形成された差込み部を他方に形成された開口部に差込むだけで、側面部材が天面部材の所定の位置に吊り下げられることになる。これにより、この梱包材では、側面部材を天面部材の適当な位置に簡易に位置合わせすることができる。
The packaging material according to the second invention is the packaging material according to the first invention, wherein the top surface member has one of an opening or an insertion portion, and the upper portion of the side member has an opening or an insertion portion. The other is formed. The side member is maintained in a state of being hung at a predetermined position of the top member by inserting the insertion portion into the opening.
In this packing material, an opening is formed in the top surface member, and an insertion part to be inserted into the opening is formed in the upper part of the side member, or an opening is formed in the upper part of the side member, and An insertion portion to be inserted into the opening is formed in the surface member. At this time, the position where the opening and the insertion portion are formed is adjusted so that the top surface member and the side member have a predetermined positional relationship in a state where the insertion portion is inserted into the opening. That is, the side member is suspended at a predetermined position of the top member only by inserting the insertion portion formed on one of the upper part of the side member or the top member into the opening formed on the other. Thereby, in this packing material, a side member can be easily aligned with the appropriate position of a top surface member.

第3発明に係る梱包材は、第2発明に係る梱包材であって、差込み部は、開曲線の形状の切り込みと、切り込みの第1端部と第2端部とを結ぶ線分とにより囲まれる部位である。切り込みは、側面部材の上部又は天面部材に形成される。
この梱包材では、側面部材の上部又は天面部材の一方に、開曲線の形状の切り込みが形成される。そして、この切り込みと、この切り込みの端部と端部とを結ぶ線分とにより囲まれる部位が、上述の差込み部となる。この差込み部は、切り込みの端部と端部とを結ぶ線分を折りしろとして折り曲げられることにより、上述の開口に差込み可能な態様となる。このように、この梱包材では、差込み部を簡易に形成することができる。
The packaging material according to the third invention is the packaging material according to the second invention, wherein the insertion portion is formed by an incision having an open curve shape and a line segment connecting the first end and the second end of the incision. It is the part surrounded. The cut is formed in the upper part of the side member or the top member.
In this packing material, the cut of the shape of an open curve is formed in one of the upper part of a side member, or a top surface member. And the site | part enclosed by this incision and the line segment which connects the edge part of this notch is an above-mentioned insertion part. This insertion part becomes an aspect which can be inserted in the above-mentioned opening by being bent by making the line segment which connects the edge part of a notch into a margin. Thus, in this packing material, an insertion part can be formed easily.

第4発明に係る梱包材は、第1発明から第3発明のいずれかに係る梱包材であって、側面部材は、第1側面部材と、第2側面部材とを有する。第1側面部材は、天面部材の第1位置に吊り下げられた状態で大型製品の側面を覆う。第2側面部材は、第1側面部材とは別体であり、天面部材の第2位置に吊り下げられた状態で大型製品の側面を覆う。
この梱包材の側面部材は、天面部材の複数の位置に吊り下げられる複数の部材から構成される。従って、この梱包材では、側面部材の全面が一の側面部材から構成される場合と比較して、梱包時に側面部材の取り扱いにかかる労力が軽減される。
The packaging material which concerns on 4th invention is a packaging material which concerns on either of 1st invention from 3rd invention, Comprising: A side member has a 1st side member and a 2nd side member. A 1st side member covers the side of a large sized product in the state suspended by the 1st position of the top | upper surface member. The second side member is a separate body from the first side member and covers the side surface of the large product while being suspended at the second position of the top member.
The side member of the packaging material is composed of a plurality of members that are suspended at a plurality of positions on the top member. Therefore, in this packing material, the labor required for handling the side member at the time of packing is reduced as compared with the case where the entire side member is composed of one side member.

第5発明に係る梱包材は、第1発明から第4発明のいずれかに係る梱包材であって、側面部材は、大型製品が梱包された状態において互いに重なり合う複数の部位を有する。
この梱包材では、梱包時に側面部材の一部と一部とが互いに重なり合うようになっている。例えば、側面部材が梱包時に製品の側面に巻き付けられる場合には、巻き始めの部位と巻き終わりの部位とが重なり合ったり、側面部材が複数の部材から構成される場合には、その複数の部材どうしが重なり合ったりする。その結果、この梱包材では、その重なり合う部分に、例えば、ステープルを打ち込んだり、接着剤を貼付したり等することにより、側面部材を固定することができる。従って、この梱包材では、梱包材の外形を整然と保つことができる。
The packing material which concerns on 5th invention is a packaging material which concerns on either of 1st invention from 4th invention, Comprising: A side member has a some site | part which mutually overlaps in the state in which the large sized product was packed.
In this packing material, a part of the side member overlaps each other during packing. For example, when the side member is wound around the side surface of the product at the time of packaging, the winding start portion and the winding end portion overlap each other, or the side member is composed of a plurality of members, the plurality of members are Overlap each other. As a result, in this packing material, the side members can be fixed by, for example, driving staples or attaching an adhesive to the overlapping portions. Therefore, with this packing material, the outer shape of the packing material can be kept orderly.

第6発明に係る梱包材は、第1発明から第5発明のいずれかに係る梱包材であって、底面部材をさらに備える。底面部材は、側面部材とは別体であり、大型製品の底面を保護する。側面部材の下部は、大型製品が梱包された状態において底面部材に接触しない。
この梱包材の側面部材は、その上部が天面部材の適当な位置に位置合わせされた状態において、その下部が底面部材と接触しないような寸法に設計されている。言い換えると、側面部材の寸法は、側面部材が湿気等の環境条件により変形を起こしていない通常状態にある場合だけでなく、湿気等の環境条件により膨張した状態にある場合にも、底面部材に接触しないようになっている。このため、この梱包材では、側面部材が膨張して底面部材と接触し側面部材の外形が波を打つ等して、梱包材の整然とした形状が損なわれることが防止される。
The packaging material which concerns on 6th invention is a packaging material which concerns on either of the 1st invention from the 5th invention, Comprising: A bottom surface member is further provided. The bottom member is separate from the side member and protects the bottom surface of the large product. The lower part of the side member does not contact the bottom member when the large product is packed.
The side member of the packaging material is designed to have a size such that the lower part thereof does not contact the bottom member when the upper part thereof is aligned with an appropriate position of the top member. In other words, the dimension of the side member is not limited to the case where the side member is in a normal state where the side member is not deformed due to environmental conditions such as moisture, but also in a state where the side member is expanded due to environmental conditions such as moisture. It is designed not to touch. For this reason, in this packing material, it is prevented that the orderly shape of a packing material is impaired by a side member expanding and contacting with a bottom face member, and the external shape of a side member hitting a wave.

第7発明に係る梱包方法は、梱包材により大型製品を梱包する梱包方法であって、載置ステップと、吊り下げステップと、固定ステップとを含む。梱包材は、天面部材と、側面部材とを有する。天面部材は、大型製品の天面を覆う。側面部材は、天面部材とは別体であり、大型製品の側面を覆う。載置ステップでは、大型製品の天面に天面部材が載置される。吊り下げステップでは、側面部材が天面部材の所定の位置に吊り下げられる。固定ステップでは、互いに重なり合う側面部材の複数の部位が固定される。   A packing method according to a seventh aspect is a packing method for packing a large product with a packing material, and includes a placing step, a hanging step, and a fixing step. The packaging material has a top member and a side member. The top surface member covers the top surface of the large product. The side member is separate from the top member, and covers the side surface of the large product. In the placing step, the top member is placed on the top of the large product. In the suspending step, the side member is suspended at a predetermined position of the top member. In the fixing step, a plurality of portions of the side members that overlap each other are fixed.

この梱包方法は、ビル用マルチタイプの空気調和装置の室外ユニット等の大型製品を梱包するために使用される。一般的に、製品の天面を覆う天面部材と側面を覆う側面部材とが一体成形されている梱包材により大型製品が梱包される場合には、梱包作業に手間がかかり易い。そのため、この梱包方法による梱包作業に用いられる梱包材では、天面部材と側面部材とが別体とされている。この梱包方法では、まず、製品の天面に天面部材が載置され、続いて、側面部材が天面部材の所定の位置に吊り下げられる。そして、その後、互いに重なり合う側面部材の複数の部位にステープルが打ち込まれたり、接着剤が貼付されたり等することにより、側面部材が固定される。即ち、この梱包方法では、側面部材が天面部材の適当な位置に位置合わせされた状態において、側面部材の固定作業が行われることになる。これにより、この梱包方法では、大型製品用の梱包材を簡易に整然とした形状に組み立てることができる。   This packing method is used for packing large products such as outdoor units of multi-type air conditioners for buildings. Generally, when a large product is packed with a packing material in which a top member that covers a top surface of a product and a side member that covers a side surface are integrally molded, it is easy to take time for packing work. Therefore, in the packing material used for packing work by this packing method, the top member and the side member are separated. In this packing method, first, the top member is placed on the top surface of the product, and then the side member is suspended at a predetermined position of the top member. Then, the side members are fixed by, for example, driving staples into a plurality of portions of the side members that overlap each other, or by applying an adhesive. That is, in this packing method, the side member is fixed in a state where the side member is aligned with an appropriate position of the top member. Thereby, in this packing method, the packing material for large products can be easily assembled into an orderly shape.

第8発明に係る梱包方法は、第7発明に係る梱包方法であって、天面部材には、開口又は差込み部の一方が形成されており、側面部材の上部には、開口又は差込み部の他方が形成されている。吊り下げステップでは、差込み部を開口に差込むことにより、側面部材が天面部材の所定の位置に吊り下げられた状態に維持される。
この梱包方法による梱包作業に用いられる梱包材では、天面部材に開口が形成されるとともに、側面部材の上部にその開口に差込まれる差込み部が形成されるか、或いは、側面部材の上部に開口が形成されるとともに、天面部材にその開口に差込まれる差込み部が形成される。このとき、開口と差込み部とが形成される位置は、開口に差込み部が差込まれた状態において天面部材と側面部材とが所定の位置関係となるように調整されている。即ち、この梱包方法では、側面部材の上部又は天面部材の一方に形成された差込み部を他方に形成された開口部に差込むだけで、側面部材が天面部材の所定の位置に吊り下げられることになる。これにより、この梱包方法では、側面部材を天面部材の適当な位置に簡易に位置合わせすることができる。
A packing method according to an eighth invention is the packing method according to the seventh invention, wherein the top surface member has one of an opening or an insertion portion, and the upper portion of the side member has an opening or an insertion portion. The other is formed. In the suspending step, the side surface member is maintained in a suspended state at a predetermined position of the top surface member by inserting the insertion portion into the opening.
In the packing material used for the packing work by this packing method, an opening is formed in the top surface member, and an insertion portion to be inserted into the opening is formed in the upper part of the side member, or in the upper part of the side member. An opening is formed, and an insertion portion that is inserted into the opening is formed in the top surface member. At this time, the position where the opening and the insertion portion are formed is adjusted so that the top surface member and the side member have a predetermined positional relationship in a state where the insertion portion is inserted into the opening. That is, in this packing method, the side member is suspended at a predetermined position of the top member only by inserting the insertion portion formed on one of the upper part of the side member or the top member into the opening formed on the other. Will be. Thereby, in this packing method, the side member can be easily aligned with an appropriate position of the top member.

第1発明に係る梱包材では、天面部材と側面部材とが別体とされており、側面部材が天面部材の所定の位置に吊り下げられる。これにより、大型製品用の梱包材を簡易に整然とした形状に組み立てることができる。
第2発明に係る梱包材では、天面部材に開口が形成されるとともに、側面部材の上部にその開口に差込まれる差込み部が形成されるか、或いは、側面部材の上部に開口が形成されるとともに、天面部材にその開口に差込まれる差込み部が形成される。これにより、この梱包材では、側面部材を天面部材の適当な位置に簡易に位置合わせすることができる。
In the packing material which concerns on 1st invention, the top | upper surface member and the side member are made into a different body, and a side member is suspended by the predetermined position of a top | upper surface member. Thereby, the packaging material for large products can be easily assembled into an orderly shape.
In the packing material which concerns on 2nd invention, while an opening is formed in a top | upper surface member, the insertion part inserted in the opening is formed in the upper part of a side member, or an opening is formed in the upper part of a side member. In addition, an insertion portion to be inserted into the opening is formed in the top surface member. Thereby, in this packing material, a side member can be easily aligned with the appropriate position of a top surface member.

第3発明に係る梱包材では、側面部材の上部又は天面部材の一方に、開曲線の形状の切り込みが形成される。そして、この切り込みと、この切り込みの端部と端部とを結ぶ線分とにより囲まれる部位が、上述の差込み部となる。このように、この梱包材では、差込み部を簡易に形成することができる。
第4発明に係る梱包材の側面部材は、天面部材の複数の位置に吊り下げられる複数の部材から構成される。従って、この梱包材では、側面部材の全面が一の側面部材から構成される場合と比較して、梱包時に側面部材の取り扱いにかかる労力が軽減される。
In the packing material which concerns on 3rd invention, the notch of the shape of an open curve is formed in one of the upper part of a side member, or a top | upper surface member. And the site | part enclosed by this incision and the line segment which connects the edge part of this notch is an above-mentioned insertion part. Thus, in this packing material, an insertion part can be formed easily.
The side member of the packaging material according to the fourth invention is composed of a plurality of members suspended at a plurality of positions of the top surface member. Therefore, in this packing material, the labor required for handling the side member at the time of packing is reduced as compared with the case where the entire side member is composed of one side member.

第5発明に係る梱包材では、梱包時に側面部材の一部と一部とが互いに重なり合うようになっており、その重なり合う部分に、例えば、ステープルを打ち込んだり、接着剤を貼付したり等することにより、側面部材を固定することができる。従って、この梱包材では、梱包材の外形を整然と保つことができる。
第6発明に係る梱包材の側面部材は、その上部が天面部材の適当な位置に位置合わせされた状態において、その下部が底面部材と接触しないような寸法に設計されている。このため、この梱包材では、側面部材が膨張して底面部材と接触し側面部材の外形が波を打つ等して、梱包材の整然とした形状が損なわれることが防止される。
In the packing material according to the fifth invention, a part and a part of the side member overlap each other at the time of packing, and, for example, a staple is applied to the overlapping part, an adhesive is affixed, or the like. Thus, the side member can be fixed. Therefore, with this packing material, the outer shape of the packing material can be kept orderly.
The side member of the packaging material according to the sixth aspect of the invention is designed to have such a size that the lower part thereof does not contact the bottom member when the upper part thereof is aligned with an appropriate position of the top member. For this reason, in this packing material, it is prevented that the orderly shape of a packing material is impaired by a side member expanding and contacting with a bottom face member, and the external shape of a side member hitting a wave.

第7発明に係る梱包方法では、側面部材が天面部材の適当な位置に位置合わせされた状態において、側面部材の固定作業が行われることになる。これにより、この梱包方法では、大型製品用の梱包材を簡易に整然とした形状に組み立てることができる。
第8発明に係る梱包方法では、側面部材の上部又は天面部材の一方に形成された差込み部を他方に形成された開口部に差込むだけで、側面部材が天面部材の所定の位置に吊り下げられることになる。これにより、この梱包方法では、側面部材を天面部材の適当な位置に簡易に位置合わせすることができる。
In the packing method according to the seventh aspect of the invention, the side member is fixed in a state where the side member is aligned with an appropriate position of the top member. Thereby, in this packing method, the packing material for large products can be easily assembled into an orderly shape.
In the packing method according to the eighth aspect of the invention, the side member is placed at a predetermined position of the top member only by inserting the insertion portion formed on one of the upper part of the side member or the top member into the opening formed on the other. It will be suspended. Thereby, in this packing method, the side member can be easily aligned with an appropriate position of the top member.

以下、図面を参照して、本発明の一実施形態に係る梱包材10及び梱包材10により空気調和装置の室外ユニット1(大型製品)を梱包する梱包方法について説明する。
<梱包材>
梱包材10は、空気調和装置の室外ユニット1を梱包するための梱包材である。室外ユニット1は、出荷時に工場において梱包材10により梱包されることにより、工場から納品先までの搬送課程においてキズや汚れ等の損傷から保護される。
Hereinafter, a packing method for packing an outdoor unit 1 (large product) of an air conditioner with the packing material 10 and the packing material 10 according to an embodiment of the present invention will be described with reference to the drawings.
<Packaging material>
The packing material 10 is a packing material for packing the outdoor unit 1 of the air conditioner. The outdoor unit 1 is protected from damage such as scratches and dirt in the transport process from the factory to the delivery destination by being packed with the packing material 10 at the factory at the time of shipment.

梱包材10は、図1及び図2に示すように、主として、室外ユニット1の天面を保護する天面部材20と、室外ユニット1の側面を保護する2枚の側面部材30,40と、室外ユニット1の底面を保護する底面部材50とから構成される。これらの部材20,30,40,50は、全て別体であり、梱包時に相互に組み立てられる。以下、室外ユニット1について説明し、続いて、各部材20,30,40,50について説明する。   As shown in FIGS. 1 and 2, the packing material 10 mainly includes a top member 20 that protects the top surface of the outdoor unit 1, and two side members 30 and 40 that protect the side surface of the outdoor unit 1, The bottom unit 50 is configured to protect the bottom surface of the outdoor unit 1. These members 20, 30, 40, 50 are all separate bodies and are assembled with each other at the time of packaging. Hereinafter, the outdoor unit 1 will be described, and then each member 20, 30, 40, 50 will be described.

〔室外ユニット〕
室外ユニット1は、ビル用マルチタイプの空気調和装置の室外ユニットであり、図3に示すように、略直方体形状をしている。この室外ユニット1のサイズは、高さが1.80mとなっている。
室外ユニット1のケーシングの左側面板72、右側面板74は、それぞれ支柱81,82、支柱83,84と一体に成形されている。側面板72,74には、ケーシング内に空気を取り込むための開口70が設けられている。
[Outdoor unit]
The outdoor unit 1 is an outdoor unit of a multi-type air conditioner for buildings, and has a substantially rectangular parallelepiped shape as shown in FIG. The size of the outdoor unit 1 is 1.80 m in height.
The left side plate 72 and the right side plate 74 of the casing of the outdoor unit 1 are formed integrally with the support columns 81 and 82 and the support columns 83 and 84, respectively. The side plates 72 and 74 are provided with openings 70 for taking air into the casing.

室外ユニット1のケーシングの正面板71、背面板73は、それぞれ支柱82,83、支柱81,84の外側に装着される。そして、正面板71の支柱82、支柱83付近の左端部71a、右端部71bは、正面板71の中央部71cからケーシングの内側に向けて陥没した形状となっており、同様に、背面板73の支柱81、支柱84付近の左端部73a、右端部73bは、背面板73の中央部73cからケーシングの内側に向けて陥没した形状となっている。なお、これらの部位71a,71b,71c、部位73a,73b,73cは、それぞれ正面板71、背面板73の上下方向の全体に亘って広がっている。そして、正面板71、背面板73の下方には、室外ユニット1をフォークリフトにより搬送する際にフォークリフトのフォークが差込まれるフォーク穴85が形成されている。   The front plate 71 and the back plate 73 of the casing of the outdoor unit 1 are mounted on the outside of the columns 82 and 83 and the columns 81 and 84, respectively. And the support | pillar 82 of the front plate 71, the left end part 71a near the support | pillar 83, and the right end part 71b become the shape depressed toward the inner side of the casing from the center part 71c of the front plate 71, and similarly the back plate 73. The left end portion 73a and the right end portion 73b in the vicinity of the support column 81 and the support column 84 have a shape recessed from the center portion 73c of the back plate 73 toward the inside of the casing. In addition, these site | parts 71a, 71b, 71c and site | part 73a, 73b, 73c are spread over the whole up-down direction of the front board 71 and the backplate 73, respectively. A fork hole 85 into which a fork of the forklift is inserted when the outdoor unit 1 is conveyed by the forklift is formed below the front plate 71 and the back plate 73.

また、室外ユニット1の上端付近のモータ支持台には、室外ファン79を駆動するモータが据え付けられている。
室外ユニット1のケーシングの天板75は、その外周縁部が支柱81〜84、側面板72,74及び背面板73に固定されている。天板75には、室外ファン79の羽根車の周囲に配置される略円筒形状のベルマウス79aに対応する円孔が開けられており、この円孔が室外ユニット1の空気吹出口を形成している。そして、天板75には、この空気吹出口を覆うようにして格子状の軟鋼線のファンカバー(図示せず)が取り付けられている。
A motor for driving the outdoor fan 79 is installed on the motor support near the upper end of the outdoor unit 1.
The outer peripheral edge of the top plate 75 of the casing of the outdoor unit 1 is fixed to the columns 81 to 84, the side plates 72 and 74, and the back plate 73. A circular hole corresponding to a substantially cylindrical bell mouth 79 a disposed around the impeller of the outdoor fan 79 is formed in the top plate 75, and this circular hole forms an air outlet of the outdoor unit 1. ing. The top plate 75 is provided with a lattice-shaped mild steel wire fan cover (not shown) so as to cover the air outlet.

〔天面部材〕
天面部材20は、図4に示すように、主として、ダンボール製の箱21と、この箱21を内側から支える支柱構造22とから構成され、主として、室外ユニット1のケーシングの天板75を覆う。
箱21は、略直方体形状をしており、天板75側が開口している。箱21は、天面部21aと、天面部21aの四辺に連続する第1側面部21b、第2側面部21c、第3側面部21d及び第4側面部21eとを有する。そして、天面部21aは、天板75と同様の輪郭を有している。支柱構造22は、合板が井桁状に組まれたものである。
[Top member]
As shown in FIG. 4, the top member 20 is mainly composed of a cardboard box 21 and a support structure 22 that supports the box 21 from the inside, and mainly covers the top plate 75 of the casing of the outdoor unit 1. .
The box 21 has a substantially rectangular parallelepiped shape, and the top plate 75 side is open. The box 21 includes a top surface portion 21a, and a first side surface portion 21b, a second side surface portion 21c, a third side surface portion 21d, and a fourth side surface portion 21e that are continuous with the four sides of the top surface portion 21a. The top surface portion 21 a has the same outline as the top plate 75. The strut structure 22 is a structure in which plywood is assembled in a cross beam shape.

そして、図4に示すように、第1側面部21b及び第3側面部21dにはそれぞれ2箇所ずつ、第2側面部21c及び第4側面部21eにはそれぞれ1箇所ずつ、上下方向に細長い形状のスリット61が形成されている。これら3つのスリット61は、全て同じ形状に揃えられており、その上下方向の位置も全て同じに揃えられている。また、このスリット61の上下方向の長さは、後述する側面部材30,40の差込み部62の上下方向の長さと略同一となっており、また、このスリット61の左右方向の幅は、側面部材30,40の厚み、即ち、差込み部62の厚みと略同一となっている。従って、一度スリット61に差込まれた差込み部62は、スリット61から抜けにくくなっている。   Then, as shown in FIG. 4, the first side surface portion 21b and the third side surface portion 21d are each two places, and the second side surface portion 21c and the fourth side surface portion 21e are one place each, and are elongated in the vertical direction. The slit 61 is formed. These three slits 61 are all aligned in the same shape, and their vertical positions are also all aligned. In addition, the vertical length of the slit 61 is substantially the same as the vertical length of the insertion portion 62 of the side members 30 and 40 described later, and the horizontal width of the slit 61 is the side surface. The thickness of the members 30 and 40, that is, the thickness of the insertion portion 62 is substantially the same. Therefore, the insertion portion 62 once inserted into the slit 61 is difficult to be removed from the slit 61.

〔側面部材〕
側面部材30は、主として、室外ユニット1のケーシングの正面板71及び左側面板72を覆い、側面部材40は、主として、室外ユニット1のケーシングの背面板73及び右側面板74を覆う。側面部材30と側面部材40とは、同じ材料から同じ型取りで作製される同一の部材である。以下、側面部材30について説明するが、30番台の符号を40番台の符号と読み替えることにより、側面部材40についても同様に説明される。
(Side member)
The side member 30 mainly covers the front plate 71 and the left side plate 72 of the casing of the outdoor unit 1, and the side member 40 mainly covers the back plate 73 and the right side plate 74 of the casing of the outdoor unit 1. The side member 30 and the side member 40 are the same members made of the same material by the same mold. Hereinafter, although the side member 30 is demonstrated, the side member 40 is similarly demonstrated by replacing the 30th code | symbol with the 40th code | symbol.

側面部材30は、図5に示すように、ダンボール製の一枚物の部材であり、主として、左右方向に並ぶ第1面部31と、第2面部32と、留めしろ33とから構成される。第1面部31と第2面部32との境界には、ミシン目34が形成されており、第2面部32と留めしろ33との境界には、ミシン目35が形成されている。そして、このミシン目34,35を折りしろとして側面部材30を山折りすると、第1面部31及び第2面部32と比較して留めしろ33の幅が狭いため、側面部材30の縦断面視形状は、図4に示すような略L字形となる。室外ユニット1が梱包された状態において、第1面部31、第2面部32は、それぞれ室外ユニット1のケーシングの正面板71、左側面板72を覆い、留めしろ33は、背面板73の左端部73a付近を覆う。   As shown in FIG. 5, the side member 30 is a single cardboard member, and mainly includes a first surface portion 31, a second surface portion 32, and a fastener 33 that are arranged in the left-right direction. A perforation 34 is formed at the boundary between the first surface portion 31 and the second surface portion 32, and a perforation 35 is formed at the boundary between the second surface portion 32 and the fastening margin 33. Then, when the side member 30 is folded up with the perforations 34 and 35 being folded, the width of the fastening margin 33 is narrower than that of the first surface portion 31 and the second surface portion 32. Is substantially L-shaped as shown in FIG. In a state where the outdoor unit 1 is packed, the first surface portion 31 and the second surface portion 32 cover the front plate 71 and the left side plate 72 of the casing of the outdoor unit 1, respectively, and the fastening bar 33 is the left end portion 73 a of the back plate 73. Cover the neighborhood.

そして、第1面部31の上部31aには2箇所、第2面部32の上部32aには1箇所、差込み部62が形成されている。差込み部62は、4つの角A〜角Dを頂点とする略長方形の形状をしており、また、上下方向に隣接する角A,B付近においてR面取りされた形状となっている。この差込み部62の輪郭は、切り込み36とミシン目37とにより規定され、切り込み36は辺DA、辺AB及び辺BCに対応し、ミシン目37は辺CDに対応している。そして、このミシン目37を折りしろとしてこの3つの差込み部62を山折りすると、この3つの差込み部62は、天面部材20の第1側面部21b及び第2側面部21cに形成された3つのスリット61に差込むことが可能な態様になる。なお、この3つの差込み部62は、全て同じ形状をしており、その上下方向の位置も揃えられている。   Two insertion portions 62 are formed on the upper portion 31 a of the first surface portion 31 and one portion on the upper portion 32 a of the second surface portion 32. The insertion part 62 has a substantially rectangular shape with four corners A to D as apexes, and has a rounded chamfered shape in the vicinity of the corners A and B adjacent in the vertical direction. The outline of the insertion portion 62 is defined by a notch 36 and a perforation 37. The notch 36 corresponds to the side DA, the side AB, and the side BC, and the perforation 37 corresponds to the side CD. Then, when the three insertion portions 62 are mountain-folded with the perforation 37 being folded, the three insertion portions 62 are formed on the first side surface portion 21 b and the second side surface portion 21 c of the top surface member 20. It becomes an aspect which can be inserted in the two slits 61. The three insertion parts 62 all have the same shape, and their vertical positions are also aligned.

また、第1面部31の第2面部32と反対側の縁部31bには、ステープル65が打ち込まれることになる(図1参照)。ステープル65の打ち込みの詳細については、後述する。
また、側面部材30の下部38には、ミシン目34,35付近を残して、切り込みが形成されている。そして、このような切り込みが形成されることにより、側面部材30のミシン目34,35付近以外における下端38aは、ミシン目34,35付近における下端38bよりも上下方向に高い位置に存在するようになっている。側面部材30の下端38aは、室外ユニット1が梱包された状態において、室外ユニット1のケーシングの正面板71及び左側面板72の下端と略同じ高さとなる。また、第1面部31の下部38に形成されるこの切り込みは、室外ユニット1が梱包された状態において、室外ユニット1に形成されるフォーク穴85をフォークリフトのフォークに対して開放する役割を果たしている。
Further, the staple 65 is driven into the edge portion 31b of the first surface portion 31 opposite to the second surface portion 32 (see FIG. 1). Details of the driving of the staple 65 will be described later.
Further, a cut is formed in the lower portion 38 of the side member 30 except for the vicinity of the perforations 34 and 35. By forming such a cut, the lower end 38a of the side member 30 other than in the vicinity of the perforations 34, 35 is located higher in the vertical direction than the lower end 38b in the vicinity of the perforations 34, 35. It has become. The lower end 38a of the side member 30 has substantially the same height as the lower ends of the front plate 71 and the left side plate 72 of the casing of the outdoor unit 1 when the outdoor unit 1 is packed. Further, the cut formed in the lower portion 38 of the first surface portion 31 serves to open the fork hole 85 formed in the outdoor unit 1 with respect to the fork of the forklift when the outdoor unit 1 is packed. .

〔底面部材〕
底面部材50は、主として、井桁状に組まれた合板からなる。そして、室外ユニット1の梱包時には、この井桁の四隅の交差部分に室外ユニット1の支柱81〜84が載置されることになる。これにより、底面部材50には、室外ユニット1の荷重に耐え得る十分な強度が確保されるようになっている。
[Bottom member]
The bottom member 50 is mainly made of plywood assembled in a cross beam shape. And when packing the outdoor unit 1, the support | pillars 81-84 of the outdoor unit 1 will be mounted in the intersection of the four corners of this cross beam. Thereby, the bottom member 50 is secured with sufficient strength to withstand the load of the outdoor unit 1.

<梱包作業の手順>
次に、上述の梱包材10により室外ユニット1を梱包する梱包作業の手順について説明する。この梱包作業は、作業者1人で行うことが可能であるが、複数人で行うことも可能である。
まず、底面部材50上に室外ユニット1を載置する。このとき、室外ユニット1の支柱81〜84が井桁状に組まれた底面部材50の四隅の交差部分上に立脚するようにする。このとき、室外ユニット1の移動には、フォークリフト等が用いられる。
<Packing procedure>
Next, a procedure for packing work for packing the outdoor unit 1 with the packing material 10 described above will be described. This packing operation can be performed by one worker, but can also be performed by a plurality of people.
First, the outdoor unit 1 is placed on the bottom member 50. At this time, the columns 81 to 84 of the outdoor unit 1 are made to stand on the intersections of the four corners of the bottom surface member 50 assembled in a cross beam shape. At this time, a forklift or the like is used to move the outdoor unit 1.

次に、室外ユニット1のケーシングの天板75上に天面部材20を位置合わせして載置する。即ち、天面部材20の天面部21aが上方を向き、天面部21aの輪郭と天板75の輪郭とが揃うようにする。なお、このとき、天面部材20が天面部21aの中心を上下方向に貫く仮想線に対して対称な形状をしているため、室外ユニット1の正面板71又は背面板73のどちらか一方が、第1側面部21bと略同一平面内に並ぶように配置すれば足る。   Next, the top surface member 20 is positioned and placed on the top plate 75 of the casing of the outdoor unit 1. That is, the top surface portion 21a of the top surface member 20 faces upward so that the contour of the top surface portion 21a and the contour of the top plate 75 are aligned. At this time, since the top surface member 20 has a symmetrical shape with respect to a virtual line passing through the center of the top surface portion 21a in the vertical direction, either the front plate 71 or the back plate 73 of the outdoor unit 1 is It is sufficient that the first side surface portion 21b and the first side surface portion 21b are arranged in the same plane.

次に、側面部材30をミシン目34,35,37を折りしろとして所定の方向に折り曲げ、図4に示す形状の側面部材30とする。そして、側面部材30と同一の部材である側面部材40に対しても同様の作業を加え、側面部材40を図4に示す形状の側面部材40とする。
次に、室外ユニット1のケーシングの天板75上に載置された天面部材20に対して、側面部材30を位置合わせする。具体的には、天面部材20の第1側面部21b及び第2側面部21cに形成された3つのスリット61に、ミシン目37に沿って折り曲げられた側面部材30の3つの差込み部62を差込む。これにより、側面部材30が天面部材20に吊り下げられた状態になる。そして、この状態において、側面部材30の上端は、天面部材20の天面部21aの上端よりも長さL1だけ下方に位置するようになる(図1参照)。さらに、この状態において、側面部材30の最下端38bは、図6に示すように、底面部材50よりも長さL2だけ上方に位置するようになる。この長さL1は、側面部材30が湿気等の環境条件により膨張した場合にも、側面部材30の上端が天面部21aの上端を超えないように設計されており、また、長さL2は、側面部材30が湿気等の環境条件により膨張した場合にも、側面部材30の最下端38bが底面部材50に接触しないように設計されている。
Next, the side member 30 is bent in a predetermined direction with the perforations 34, 35, and 37 being folded, thereby obtaining the side member 30 having the shape shown in FIG. And the same operation | work is added also to the side member 40 which is the same member as the side member 30, and let the side member 40 be the side member 40 of the shape shown in FIG.
Next, the side member 30 is aligned with the top member 20 placed on the top plate 75 of the casing of the outdoor unit 1. Specifically, the three insertion portions 62 of the side member 30 bent along the perforation 37 are inserted into the three slits 61 formed in the first side surface portion 21 b and the second side surface portion 21 c of the top surface member 20. Plug in. As a result, the side member 30 is suspended from the top member 20. In this state, the upper end of the side member 30 is positioned below the upper end of the top surface portion 21a of the top surface member 20 by a length L1 (see FIG. 1). Further, in this state, the lowermost end 38b of the side member 30 is positioned above the bottom member 50 by a length L2, as shown in FIG. This length L1 is designed so that the upper end of the side member 30 does not exceed the upper end of the top surface portion 21a even when the side member 30 expands due to environmental conditions such as moisture, and the length L2 is Even when the side member 30 expands due to environmental conditions such as moisture, the bottom end 38 b of the side member 30 is designed not to contact the bottom member 50.

次に、室外ユニット1のケーシングの天板75上に載置された天面部材20に対して、側面部材40を位置合わせする。詳細は、側面部材30の場合と同様である。
以上のような手順により、側面部材30,40が天面部材20に吊り下げられた状態においては、側面部材30の留めしろ33が側面部材40の第1面部41の縁部41bと、側面部材40の留めしろ43が側面部材30の第1面部31の縁部31bと重なり合う。そして、ステープラを用いて留めしろ33と縁部41bとを固定するように上下方向に5箇所ステープル65を打ち込み、留めしろ43と縁部31bとを固定するように上下方向に5箇所ステープル65を打ち込む。なお、このとき、スリット61と差込み部62との位置合わせ機構により、既に側面部材30,40が天面部材20に対して所望の位置に位置合わせされており、且つ、ある程度固定されていることになる。従って、作業者は、ステープル65を打ち込むに際して、側面部材30,40と天面部材20とを両者が所望の位置関係を維持するように支えている必要がなくなり、作業性が向上する。
Next, the side member 40 is aligned with the top member 20 placed on the top plate 75 of the casing of the outdoor unit 1. The details are the same as in the case of the side member 30.
In the state where the side members 30 and 40 are suspended from the top surface member 20 by the procedure as described above, the catch 33 of the side member 30 is connected to the edge portion 41b of the first surface portion 41 of the side member 40 and the side member. Forty fasteners 43 overlap the edge 31 b of the first surface 31 of the side member 30. Then, five staples 65 are driven in the vertical direction so as to fix the fastening margin 33 and the edge portion 41b using a stapler, and the five staples 65 are arranged in the vertical direction so as to fix the fastening margin 43 and the edge portion 31b. Type in. At this time, the side surface members 30 and 40 are already aligned at a desired position with respect to the top surface member 20 by the alignment mechanism of the slit 61 and the insertion portion 62, and are fixed to some extent. become. Therefore, the operator does not need to support the side members 30 and 40 and the top surface member 20 so as to maintain the desired positional relationship when driving the staple 65, and the workability is improved.

<特徴>
(1)
従来、室外ユニット1のような大型製品が、天面部材20及び側面部材30,40のような天面部材と側面部材とから梱包される場合、スリット61及び差込み部62のような位置合わせ機構が設けられていなかったため、側面部材を天面部材に吊り下げることができなかった。従って、側面部材をステープル65等で固定しようすると、作業者自ら側面部材を所望の位置に支えつつステープル65を打ち込む必要があり、その結果、側面部材が所望の位置からずれた状態でステープル65が打ち込まれ、そのまま固定されることも多々見られた。
<Features>
(1)
Conventionally, when a large product such as the outdoor unit 1 is packed from the top member and the side member such as the top member 20 and the side members 30 and 40, the alignment mechanism such as the slit 61 and the insertion portion 62 is provided. The side member could not be suspended from the top member. Therefore, when the side member is fixed with the staple 65 or the like, it is necessary for the operator to drive the staple 65 while supporting the side member at a desired position. As a result, the staple 65 is moved with the side member displaced from the desired position. It was often seen that they were driven in and fixed in place.

上記実施形態では、梱包材10が、主として、別体の天面部材20と側面部材30,40とにより構成されている。そして、天面部材20に形成されたスリット61に側面部材30,40に形成された差込み部62が差込まれることにより、側面部材30,40が天面部材20に吊り下げられ、位置合わせされるようになっている。このスリット61及び差込み部62の位置と形状とは、所望の態様となるように予め設計されているため、スリット61に差込み部62を差込むだけで、天面部材20と側面部材30,40とを所望の位置関係に維持することができる。従って、側面部材30,40にステープル65を打ち込む際に、天面部材20と側面部材30,40との相対位置がずれにくく、その結果、梱包材10が簡易に整然とした形状に組み立てられることになる。   In the above embodiment, the packaging material 10 is mainly composed of the separate top surface member 20 and side surface members 30 and 40. Then, when the insertion portion 62 formed on the side members 30 and 40 is inserted into the slit 61 formed on the top member 20, the side members 30 and 40 are suspended from the top member 20 and aligned. It has become so. Since the positions and shapes of the slit 61 and the insertion portion 62 are designed in advance so as to be in a desired mode, the top surface member 20 and the side members 30 and 40 are simply inserted into the slit 61. Can be maintained in a desired positional relationship. Therefore, when the staple 65 is driven into the side members 30 and 40, the relative positions of the top member 20 and the side members 30 and 40 are not easily displaced, and as a result, the packaging material 10 can be easily assembled into an orderly shape. Become.

(2)
上記実施形態では、側面部材30,40が天面部材20に位置合わせされた状態において、側面部材30,40の上端が天面部材20の天面部21aの上端よりも長さL1だけ下方に位置し、側面部材30,40の最下端38b,48bが底面部材50よりも長さL2だけ上方に位置している。このため、側面部材30,40が膨張しても、梱包材10全体の形状が損なわれにくくなっている。特に、側面部材30,40と底面部材50との接触が防止されるため、側面部材30,40が底面部材50に押し上げられて変形することもなく、その外形が整然と保たれ易くなっている。
(2)
In the above-described embodiment, in a state where the side members 30 and 40 are aligned with the top member 20, the upper ends of the side members 30 and 40 are positioned below the upper end of the top portion 21a of the top member 20 by a length L1. The lowermost ends 38b and 48b of the side members 30 and 40 are positioned above the bottom member 50 by a length L2. For this reason, even if the side members 30 and 40 expand, the shape of the entire packaging material 10 is not easily damaged. In particular, since the contact between the side members 30 and 40 and the bottom member 50 is prevented, the side members 30 and 40 are not pushed up and deformed by the bottom member 50, and the outer shape thereof is easily maintained orderly.

(3)
上記実施形態では、スリット61の上下方向の長さが側面部材30,40の差込み部62の上下方向の長さと略同一となっており、また、スリット61の左右方向の幅が差込み部62の厚みと略同一となっている。また、差込み部62の角A,B付近においてR面取りが施されている。従って、スリット61に差込まれた差込み部62がスリット61から抜けにくくなっているとともに、スリット61に差込み部62が差込まれ易くなっている。
(3)
In the above embodiment, the length in the vertical direction of the slit 61 is substantially the same as the length in the vertical direction of the insertion portion 62 of the side members 30 and 40, and the width in the left-right direction of the slit 61 is that of the insertion portion 62. It is almost the same as the thickness. Further, R chamfering is performed in the vicinity of the corners A and B of the insertion portion 62. Accordingly, the insertion portion 62 inserted into the slit 61 is difficult to be removed from the slit 61, and the insertion portion 62 is easily inserted into the slit 61.

<変形例>
(1)
上記実施形態では、ビル用マルチタイプの空気調和装置の室外ユニット1を梱包する梱包材10について例示したが、本発明はその他の大型製品全般に適用可能である。特に、上下ないし左右方向の幅が作業者の腕の長さを超える側面部材30,40のような部材を取り扱う必要があるために少人数での作業が困難となるような場合には、本発明が有用となる。
<Modification>
(1)
In the said embodiment, although illustrated about the packing material 10 which packs the outdoor unit 1 of the multi-type air conditioning apparatus for buildings, this invention is applicable to other large sized products in general. In particular, when it is difficult to work with a small number of people because it is necessary to handle members such as the side members 30, 40 whose vertical and horizontal widths exceed the length of the operator's arm, The invention is useful.

(2)
上記実施形態では、天面部材20にスリット61が形成され、側面部材30,40に差込み部62が形成されているが、側面部材30,40にスリット61が形成され、天面部材20に差込み部62が形成されるようになっていてもよい。また、天面部材20と側面部材30,40との位置合わせ機構は、差込み部62がスリット61に差込まれる機構であることに限定されず、天面部材20に側面部材30,40を吊り下げることが可能な任意の機構により実現され得る。
(2)
In the above embodiment, the slit 61 is formed in the top surface member 20 and the insertion part 62 is formed in the side members 30 and 40, but the slit 61 is formed in the side members 30 and 40 and inserted into the top member 20. The part 62 may be formed. The alignment mechanism between the top member 20 and the side members 30 and 40 is not limited to a mechanism in which the insertion portion 62 is inserted into the slit 61, and the side members 30 and 40 are suspended from the top member 20. It can be realized by any mechanism that can be lowered.

(3)
上記実施形態では、差込み部62の角A,B付近にR面取りが施されているが、C面取りが施されていてもよいし、また、面取りが施されていなくてもよい。
(4)
上記実施形態では、天面部材20及び側面部材30,40にダンボールが使用されているが、その他の材料が使用されてもよい。
(3)
In the embodiment described above, R chamfering is performed near the corners A and B of the insertion portion 62, but C chamfering may be performed or chamfering may not be performed.
(4)
In the above embodiment, corrugated cardboard is used for the top member 20 and the side members 30, 40, but other materials may be used.

(5)
上記実施形態では、側面部材30は、その最下端38bが底面部材50よりも長さL2だけ上方に位置するように設計されている。しかしながら、本発明はこの態様に限定されず、側面部材30は、その真下に底面部材50ではなく室外ユニット1の設置床面等のその他の面が位置する場合には、側面部材30が湿気等の環境条件により膨張した場合にも、その面と側面部材30の最下端38bとが接触しないように設計される。
(5)
In the above embodiment, the side member 30 is designed such that the lowermost end 38 b is positioned above the bottom member 50 by a length L 2. However, the present invention is not limited to this mode, and when the side member 30 is not directly below the bottom member 50 but other surfaces such as the installation floor surface of the outdoor unit 1 are positioned, the side member 30 is not wet. Even when it expands due to the environmental conditions, the surface and the lowermost end 38b of the side member 30 are designed not to contact each other.

本発明は、大型製品用の梱包材を簡易に整然とした形状に組み立てることができるという効果を有し、大型製品を梱包する梱包材及び梱包方法として有用である。   INDUSTRIAL APPLICABILITY The present invention has an effect that a packaging material for a large product can be easily assembled into an orderly shape, and is useful as a packaging material and a packaging method for packaging a large product.

本発明の一実施形態に係る室外ユニットを梱包した状態の梱包材を正面左側上方から見た外観図。The external view which looked at the packing material of the state which packed the outdoor unit which concerns on one Embodiment of this invention from the front left upper side. 本発明の一実施形態に係る室外ユニットを梱包した状態の梱包材を背面右側上方から見た外観図。The external view which looked at the packing material of the state which packed the outdoor unit which concerns on one Embodiment of this invention from the back right upper side. 室外ユニットを正面左側上方から見た外観図。The external view which looked at the outdoor unit from the front left upper side. 正面左側上方から見た天面部材と側面部材との分解図。The exploded view of the top | upper surface member and side member seen from the front left upper side. 側面部材の展開図。The expanded view of a side member. 梱包材により梱包された状態の室外ユニットの正面左側の支柱を左側から見た断面図。Sectional drawing which looked at the support | pillar of the front left side of the outdoor unit of the state packed with the packing material from the left side.

符号の説明Explanation of symbols

1 室外ユニット(大型製品)
10 梱包材
20 天面部材
30 側面部材(第1側面部材)
31a,32a,41a,42a 側面部材の上部
31b,41b 縁部(互いに重なり合う複数の部位)
33,43 留めしろ(互いに重なり合う複数の部位)
36 切り込み
37 ミシン目(切り込みの第1端部と第2端部とを結ぶ線分)
38,48 側面部材の下部
40 側面部材(第2側面部材)
50 底面部材
61 スリット(開口)
62 差込み部
1 Outdoor unit (large product)
10 Packing Material 20 Top Member 30 Side Member (First Side Member)
31a, 32a, 41a, 42a Upper portions 31b, 41b of side members (multiple portions overlapping each other)
33,43 Fasten (multiple parts overlapping each other)
36 cut 37 perforation (line segment connecting the first end and the second end of the cut)
38, 48 Lower part of side member 40 Side member (second side member)
50 Bottom member 61 Slit (opening)
62 Insertion part

Claims (8)

大型製品(1)を梱包する梱包材(10)であって、
前記大型製品(1)の天面を覆う天面部材(20)と、
前記天面部材(20)とは別体であり、前記天面部材(20)の所定の位置に吊り下げられた状態で前記大型製品(1)の側面を覆う側面部材(30,40)と、
を備える、梱包材(10)。
A packing material (10) for packing a large product (1),
A top member (20) covering the top of the large product (1);
Side members (30, 40) that are separate from the top member (20) and cover the side surfaces of the large product (1) in a state of being suspended at predetermined positions on the top member (20). ,
A packaging material (10) comprising:
前記天面部材(20)には、開口(61)又は差込み部(62)の一方が形成されており、
前記側面部材(30,40)の上部(31a,32a,41a,42a)には、前記開口(61)又は前記差込み部(62)の他方が形成されており、
前記側面部材(30,40)は、前記差込み部(62)が前記開口(61)に差込まれることにより、前記所定の位置に吊り下げられた状態に維持される、
請求項1に記載の梱包材(10)。
The top surface member (20) is formed with one of an opening (61) or an insertion portion (62),
In the upper part (31a, 32a, 41a, 42a) of the side member (30, 40), the other of the opening (61) or the insertion part (62) is formed,
The side members (30, 40) are maintained in a state of being hung at the predetermined position by the insertion portion (62) being inserted into the opening (61).
The packing material (10) according to claim 1.
前記差込み部(62)は、前記側面部材(30,40)の上部(31a,32a,41a,42a)又は前記天面部材(20)に形成された開曲線の形状の切り込み(36)と、前記切り込み(36)の第1端部と第2端部とを結ぶ線分(37)とにより囲まれる部位である、
請求項2に記載の梱包材(10)。
The insertion portion (62) includes an open curve-shaped cut (36) formed in the upper part (31a, 32a, 41a, 42a) of the side surface member (30, 40) or the top surface member (20), A part surrounded by a line segment (37) connecting the first end and the second end of the cut (36);
The packaging material (10) according to claim 2.
前記側面部材(30,40)は、
前記天面部材(20)の第1位置に吊り下げられた状態で前記大型製品(1)の側面を覆う第1側面部材(30)と、
前記第1側面部材(30)とは別体であり、前記天面部材(20)の第2位置に吊り下げられた状態で前記大型製品(1)の側面を覆う第2側面部材(40)と、
を有する、
請求項1から3のいずれかに記載の梱包材(10)。
The side members (30, 40) are
A first side member (30) that covers the side surface of the large product (1) in a state of being suspended at the first position of the top surface member (20);
A second side member (40) that is separate from the first side member (30) and covers the side surface of the large product (1) in a state of being suspended at the second position of the top surface member (20). When,
Having
The packaging material (10) according to any one of claims 1 to 3.
前記側面部材(30,40)は、前記大型製品(1)が梱包された状態において互いに重なり合う複数の部位(31b,33,41b,43)を有する、
請求項1から4のいずれかに記載の梱包材(10)。
The side member (30, 40) has a plurality of portions (31b, 33, 41b, 43) that overlap each other in a state where the large product (1) is packed.
The packaging material (10) according to any one of claims 1 to 4.
前記側面部材(30,40)とは別体であり、前記大型製品(1)の底面を保護する底面部材(50)、
をさらに備え、
前記側面部材(30,40)の下部(38,48)は、前記大型製品(1)が梱包された状態において前記底面部材(50)に接触しない、
請求項1から5のいずれかに記載の梱包材(10)。
A bottom surface member (50) that is separate from the side surface members (30, 40) and protects the bottom surface of the large product (1);
Further comprising
The lower parts (38, 48) of the side members (30, 40) do not contact the bottom member (50) in a state where the large product (1) is packed.
The packaging material (10) according to any one of claims 1 to 5.
大型製品(1)の天面を覆う天面部材(20)と、前記天面部材(20)とは別体であり、前記大型製品(1)の側面を覆う側面部材(30,40)とを有する梱包材(10)により前記大型製品(1)を梱包する梱包方法であって、
前記大型製品(1)の天面に前記天面部材(20)を載置する載置ステップと、
前記側面部材(30,40)を前記天面部材(20)の所定の位置に吊り下げる吊り下げステップと、
互いに重なり合う前記側面部材(30,40)の複数の部位(31b,33,41b,43)を固定する固定ステップと、
を含む、梱包方法。
The top member (20) that covers the top surface of the large product (1) and the top member (20) are separate from each other, and the side members (30, 40) that cover the side surfaces of the large product (1), A packing method for packing the large product (1) with a packing material (10) having
A placing step of placing the top member (20) on the top of the large product (1);
A suspension step of suspending the side members (30, 40) to a predetermined position of the top member (20);
A fixing step of fixing a plurality of portions (31b, 33, 41b, 43) of the side surface members (30, 40) overlapping each other;
Including the packing method.
前記天面部材(20)には、開口(61)又は差込み部(62)の一方が形成されており、
前記側面部材(30,40)の上部(31a,32a,41a,42a)には、前記開口(61)又は前記差込み部(62)の他方が形成されており、
前記吊り下げステップでは、前記差込み部(62)を前記開口(61)に差込むことにより、前記側面部材(30,40)が前記所定の位置に吊り下げられた状態に維持される、
請求項7に記載の梱包方法。
The top surface member (20) is formed with one of an opening (61) or an insertion portion (62),
In the upper part (31a, 32a, 41a, 42a) of the side member (30, 40), the other of the opening (61) or the insertion part (62) is formed,
In the suspending step, the side surface members (30, 40) are maintained in a state of being suspended at the predetermined position by inserting the insertion portion (62) into the opening (61).
The packing method according to claim 7.
JP2006070827A 2006-03-15 2006-03-15 Packing material and packing method Pending JP2007246118A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006070827A JP2007246118A (en) 2006-03-15 2006-03-15 Packing material and packing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006070827A JP2007246118A (en) 2006-03-15 2006-03-15 Packing material and packing method

Publications (1)

Publication Number Publication Date
JP2007246118A true JP2007246118A (en) 2007-09-27

Family

ID=38590819

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006070827A Pending JP2007246118A (en) 2006-03-15 2006-03-15 Packing material and packing method

Country Status (1)

Country Link
JP (1) JP2007246118A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013180799A (en) * 2012-03-01 2013-09-12 Corona Corp Packaging material
JP2014076810A (en) * 2012-10-09 2014-05-01 Daikin Ind Ltd Packaging lid and packaging box
JP2014104989A (en) * 2012-11-26 2014-06-09 Mitsubishi Electric Corp Packing member
JP2021091455A (en) * 2019-12-11 2021-06-17 株式会社コロナ Packaging material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5383373A (en) * 1976-12-27 1978-07-22 American Optical Corp Device for and method of reducing arch fact of pulse wave meter information
JPS5672765A (en) * 1979-11-19 1981-06-17 Oki Electric Ind Co Ltd Transaction processor
JPS62105156A (en) * 1985-10-31 1987-05-15 Mita Ind Co Ltd Color toner for developing electrostatic charge image
JPH01150570A (en) * 1987-12-08 1989-06-13 Hitachi Chem Co Ltd Ink ribbon cassette
JPH0211069A (en) * 1988-06-29 1990-01-16 Nec Home Electron Ltd Ghost removing device
JPH06278742A (en) * 1993-03-22 1994-10-04 Sato:Kk Machine package and its disassembly and assembly method
JP2001341783A (en) * 2000-05-30 2001-12-11 Matsushita Electric Ind Co Ltd Packaging equipment
JP2003170990A (en) * 2001-12-05 2003-06-17 Fujitsu General Ltd Packing equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5383373A (en) * 1976-12-27 1978-07-22 American Optical Corp Device for and method of reducing arch fact of pulse wave meter information
JPS5672765A (en) * 1979-11-19 1981-06-17 Oki Electric Ind Co Ltd Transaction processor
JPS62105156A (en) * 1985-10-31 1987-05-15 Mita Ind Co Ltd Color toner for developing electrostatic charge image
JPH01150570A (en) * 1987-12-08 1989-06-13 Hitachi Chem Co Ltd Ink ribbon cassette
JPH0211069A (en) * 1988-06-29 1990-01-16 Nec Home Electron Ltd Ghost removing device
JPH06278742A (en) * 1993-03-22 1994-10-04 Sato:Kk Machine package and its disassembly and assembly method
JP2001341783A (en) * 2000-05-30 2001-12-11 Matsushita Electric Ind Co Ltd Packaging equipment
JP2003170990A (en) * 2001-12-05 2003-06-17 Fujitsu General Ltd Packing equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013180799A (en) * 2012-03-01 2013-09-12 Corona Corp Packaging material
JP2014076810A (en) * 2012-10-09 2014-05-01 Daikin Ind Ltd Packaging lid and packaging box
JP2014104989A (en) * 2012-11-26 2014-06-09 Mitsubishi Electric Corp Packing member
JP2021091455A (en) * 2019-12-11 2021-06-17 株式会社コロナ Packaging material
JP7424812B2 (en) 2019-12-11 2024-01-30 株式会社コロナ Packing material

Similar Documents

Publication Publication Date Title
CN104379459B (en) Packaging for windshield wiper blade
JPH085496B2 (en) Shipping container
KR20010013741A (en) Container for compressors and other goods
US8056721B2 (en) Package assembly of display cards
JP2007246118A (en) Packing material and packing method
JPWO2020039471A1 (en) Packaging for the outdoor unit of the refrigeration cycle device
JP4957760B2 (en) Packing material
JP2004217307A (en) Packing device
JP4936933B2 (en) Packing tray
JP5757447B2 (en) Packaging materials for lighting equipment
JP5171160B2 (en) Packing tool and air conditioner packed by the packing tool
JP2010208666A (en) Panel packing body
JP2015196531A (en) Packing material and packing method used for air conditioner
JP2000327037A (en) Air conditioner packing equipment
JP5077387B2 (en) Packing equipment
US8464870B2 (en) Spool packaging member and method
JP6921307B2 (en) Packing material and how to assemble a box using this packing material
JP7485968B2 (en) Packaging
JP2011111200A (en) Packing material for vending machine
JP4763519B2 (en) Divided packaging box
JP2024136346A (en) Packaging method for case assembly
JP5662287B2 (en) Display stand and spacer
KR200432059Y1 (en) Bottom box for product packaging
JP2007210634A (en) Packing unit
JP2002249160A (en) Protective members for preventing load collapsing and apparatus for manufacturing them

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20081218

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110530

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110607

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110808

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20110808

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20111011

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20111206

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20120117