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JP2007187118A - Wobble plate type compressor - Google Patents

Wobble plate type compressor Download PDF

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Publication number
JP2007187118A
JP2007187118A JP2006007101A JP2006007101A JP2007187118A JP 2007187118 A JP2007187118 A JP 2007187118A JP 2006007101 A JP2006007101 A JP 2006007101A JP 2006007101 A JP2006007101 A JP 2006007101A JP 2007187118 A JP2007187118 A JP 2007187118A
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Prior art keywords
plate
rotation prevention
compressor
rod
wobble plate
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JP2006007101A
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Japanese (ja)
Inventor
Kiyoshi Terauchi
清 寺内
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Sanden Corp
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Sanden Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To realize a wobble plate type compressor with low costs/low noise/low vibration by providing a completely new wobble plate rotation preventing mechanism. <P>SOLUTION: In the wobble plate type compressor, a plurality of pistons 2 are arranged substantially in parallel with a main spindle 1 rotated by a drive source, a wobble plate 7 and the piston 2 are connected via a connecting rod 8, and suction compression of fluid is carried out by converting rotary motion of a swash plate 6 rotating along with the main spindle into oscillating motion of the wobble plates 7, and reciprocating the pistons. A rotation preventing rod 14 preventing rotation of the wobble plate is connected to the wobble plate such that an angle with respect to the wobble can be freely changed, and the rotation preventing rod is fit in a rotation preventing hole provided in a compressor casing, and it is slidably positioned in the rotation preventing hole. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、揺動板式圧縮機に関し、とくに、新しい揺動板の回転阻止機構を採用した揺動板式圧縮機に関する。   The present invention relates to an oscillating plate compressor, and more particularly to an oscillating plate compressor employing a new oscillating plate rotation prevention mechanism.

流体(例えば、冷凍サイクルの冷媒)を吸入圧縮する圧縮機として、従来より、主軸に対し平行に複数のピストンを配し、連結ロッドを介して揺動板とピストンとを連結し、揺動板の回転を阻止する機構により回転斜板からの回転運動を揺動板の揺動運動に変換し、ピストンを往復動させて流体を吸入圧縮する揺動板式圧縮機が知られている(例えば、特許文献1)。この揺動板式圧縮機における揺動板の回転阻止機構としては、傘歯車の組合わせを用いる方式やスライダをレールガイドする方式、ユニバーサルジョイント方式などが用いられている。
特開平3−70877号公報
As a compressor that sucks and compresses fluid (for example, refrigerant in a refrigeration cycle), conventionally, a plurality of pistons are arranged in parallel to the main shaft, and the swing plate and the piston are connected via a connecting rod. There is known an oscillating plate compressor that converts rotational motion from a rotary swash plate into oscillating motion of an oscillating plate by a mechanism that prevents the rotation of the swash plate, and reciprocates a piston to suck and compress fluid (for example, Patent Document 1). As a rocking plate rotation prevention mechanism in this rocking plate compressor, a method using a combination of bevel gears, a method of guiding a slider with a rail, a universal joint method, and the like are used.
Japanese Unexamined Patent Publication No. 3-70877

しかし、上記のような揺動板回転阻止機構には、多かれ少なかれ、歯車の騒音が生じたり、レールガイド方式におけるような不等速性による異常振動が発生したり、機構的に高価になるなどの問題が残されている。また、回転阻止機構設置用の内部スペースを確保する必要があるため、圧縮機の外形形状に飛び出し部分が発生し、その分、圧縮機全体の小型・軽量化が難しくなるという問題も残されている。   However, the rocking plate rotation prevention mechanism as described above causes more or less gear noise, abnormal vibration due to inconstant speed as in the rail guide system, mechanically expensive, etc. The problem remains. Moreover, since it is necessary to secure an internal space for installing the rotation prevention mechanism, a protruding portion is generated in the outer shape of the compressor, and there is a problem that it is difficult to reduce the size and weight of the entire compressor. Yes.

そこで本発明の課題は、このような従来技術における限界に鑑み、全く新しい揺動板回転阻止機構を提供することにより、低コスト・低騒音・低振動の揺動板式圧縮機を実現することにある。   In view of the limitations in the prior art, an object of the present invention is to provide a completely new rocking plate rotation prevention mechanism to realize a low cost, low noise, low vibration rocking plate compressor. is there.

上記課題を解決するために、本発明に係る揺動板式圧縮機は、駆動源により回転される主軸に対し実質的に平行に複数のピストンを配し、連結ロッドを介して揺動板とピストンとを連結し、前記主軸とともに回転する斜板の回転運動を前記揺動板の揺動運動に変換することによりピストンを往復動させて流体を吸入圧縮する揺動板式圧縮機において、前記揺動板に、該揺動板の回転を阻止する回転阻止ロッドを揺動板に対する角度自在に連接し、該回転阻止ロッドを、圧縮機筐体内に設けられた回転阻止孔に嵌合するとともに、該回転阻止孔内に摺動自在に配置したことを特徴とするものからなる。   In order to solve the above-mentioned problems, a rocking plate compressor according to the present invention has a plurality of pistons arranged substantially parallel to a main shaft rotated by a driving source, and the rocking plate and the piston are connected via a connecting rod. In the oscillating plate type compressor that reciprocates the piston and sucks and compresses the fluid by converting the rotational motion of the swash plate that rotates together with the main shaft into the oscillating motion of the oscillating plate. A rotation prevention rod for preventing rotation of the oscillation plate is connected to the plate at an angle with respect to the oscillation plate, the rotation prevention rod is fitted into a rotation prevention hole provided in the compressor housing, and It consists of what is characterized by arrange | positioning slidably in a rotation prevention hole.

この揺動板式圧縮機においては、上記回転阻止ロッドが、上記回転阻止孔に対しクリアランスをもって嵌合されている構造とすることができる。また、上記主軸から上記斜板または/および上記揺動板までの間に、径方向クリアランスが付与されている構造とすることもできる。   In this oscillating plate compressor, the rotation blocking rod can be fitted to the rotation blocking hole with a clearance. Further, a structure in which a radial clearance is provided between the main shaft and the swash plate or / and the rocking plate may be employed.

本発明に係る揺動板式圧縮機によれば、揺動板に連接された回転阻止ロッドと圧縮機筐体内に設けられた回転阻止孔との嵌合による極めて単純な揺動板回転阻止機構により、従来の揺動板回転阻止機構の欠点であった、レールガイド方式の不等速性に伴う高速での異常振動や傘歯車による騒音の問題を解決でき、さらに回転阻止機構を軸中心近傍の余剰空間に配置できるため、回転阻止機構の存在によって生じるスペース上の不足・外形形状の飛び出しを解決できる。また、単純なロッドにより構成できるため、製造コストを低減することもできる。その結果、静粛で高速性を有し、構造的にシンプルでかつ小型軽量低コストであり、耐久信頼性の高い揺動板式圧縮機を実現できる。   According to the oscillating plate compressor according to the present invention, an extremely simple oscillating plate rotation preventing mechanism by fitting a rotation preventing rod connected to the oscillating plate and a rotation preventing hole provided in the compressor housing. The problem of the abnormal vibration at high speed and the noise caused by the bevel gear due to the inconstant speed of the rail guide system, which was a drawback of the conventional rocking plate rotation prevention mechanism, can be solved. Since it can be arranged in the surplus space, it is possible to solve the shortage on the space and the jumping out of the outer shape caused by the presence of the rotation prevention mechanism. Moreover, since it can comprise with a simple rod, manufacturing cost can also be reduced. As a result, it is possible to realize an oscillating plate compressor that is quiet, has high speed, is structurally simple, is small in size, light in weight, and has high durability and reliability.

以下に、本発明の望ましい実施の形態を、図面を参照して説明する。
図1は、本発明の一実施態様に係る揺動板式圧縮機を示しており、可変容量圧縮機に本発明を適用した例を示している。図1において、揺動板式圧縮機100は、駆動源(図示略)からの駆動力により回転される主軸1に対し実質的に平行に、複数のピストン2が、対応するシリンダー3内を往復動自在に配置されている。主軸1にはロータ4が固定されており、該ロータ4に、ヒンジ機構5を介して、傾斜角度可変に斜板6が連結されている。この斜板6は、主軸1とともに回転するが、斜板6に隣接させて、斜板6の回転力を受け、斜板6の回転運動が揺動運動に変換される揺動板7が設けられている。揺動板7は、後述の回転阻止機構により自身の回転は阻止されており、揺動運動する。この揺動板7には、連結ロッド8が球継手状に連結され(球継手部9)、その反対端に、ピストン2が球継手状に連結されている(球継手部10)。すなわち、斜板6の回転運動が揺動板7の揺動運動に変換され、揺動板7の揺動運動が、連結ロッド5を介して、ピストン2の往復動に変換される。ピストン2の往復動により、吸入室11から流体(例えば、冷媒ガス)がシリンダー3内に吸入され、圧縮された後、吐出室12へと吐出され、外部回路へと送られる。なお、図1における13はクランク室を示している。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an oscillating plate compressor according to an embodiment of the present invention, and shows an example in which the present invention is applied to a variable capacity compressor. In FIG. 1, a rocking plate compressor 100 includes a plurality of pistons 2 reciprocatingly moving in corresponding cylinders 3 substantially in parallel to a main shaft 1 rotated by a driving force from a driving source (not shown). Arranged freely. A rotor 4 is fixed to the main shaft 1, and a swash plate 6 is connected to the rotor 4 via a hinge mechanism 5 so that the tilt angle can be varied. The swash plate 6 rotates together with the main shaft 1, but an oscillating plate 7 is provided adjacent to the swash plate 6 so as to receive the rotational force of the swash plate 6 and convert the rotational motion of the swash plate 6 into the oscillating motion. It has been. The oscillating plate 7 is prevented from rotating by a rotation preventing mechanism described later, and oscillates. A connecting rod 8 is connected to the swing plate 7 in a ball joint shape (ball joint portion 9), and a piston 2 is connected to the opposite end in a ball joint shape (ball joint portion 10). That is, the rotational motion of the swash plate 6 is converted into the swing motion of the swing plate 7, and the swing motion of the swing plate 7 is converted into the reciprocating motion of the piston 2 via the connecting rod 5. By reciprocation of the piston 2, fluid (for example, refrigerant gas) is sucked into the cylinder 3 from the suction chamber 11, compressed, discharged to the discharge chamber 12, and sent to the external circuit. Note that reference numeral 13 in FIG. 1 denotes a crank chamber.

揺動板7の回転阻止機構は、次のように構成されている。揺動板7には、さらに1つ又は複数個の回転阻止ロッド14が、揺動板7に対する角度自在に連接されている。本実施態様では、回転阻止ロッド14の一端が球部15に形成され、この球部15が揺動板7に対し球継手状に連結されている(球継手部16)。回転阻止ロッド14は、圧縮機筐体としてのシリンダブロック17側へと延びており、圧縮機筐体17内に設けられた回転阻止孔18に、該孔18の延設方向に摺動自在に嵌合されている。すなわち、回転阻止ロッド14は、揺動板7の揺動運動に伴い回転阻止孔18内を自由に往復動できるよう配置されている。   The rotation blocking mechanism of the swing plate 7 is configured as follows. Further, one or a plurality of rotation prevention rods 14 are connected to the rocking plate 7 at an angle with respect to the rocking plate 7. In the present embodiment, one end of the rotation preventing rod 14 is formed in the ball portion 15, and this ball portion 15 is connected to the swing plate 7 in a ball joint shape (ball joint portion 16). The rotation prevention rod 14 extends toward a cylinder block 17 serving as a compressor housing, and is slidable in a rotation prevention hole 18 provided in the compressor housing 17 in the extending direction of the hole 18. It is mated. That is, the rotation prevention rod 14 is arranged so as to freely reciprocate within the rotation prevention hole 18 with the swinging motion of the swing plate 7.

回転阻止ロッド14と回転阻止孔18との間には、クリアランス19が適宜設けられており、回転阻止ロッド14の運動(とくに、回転阻止ロッド14の歳差運動)を阻害しないように配慮されている。この回転阻止ロッド14の歳差運動については後述する。この回転阻止ロッド14の歳差運動の阻害防止のためのクリアランスは、回転阻止ロッド14と回転阻止孔18との間の他に、あるいはそれとともに、主軸1から斜板6または/および揺動板7までの間に、適宜径方向クリアランスが付与されている構造とすることもできる。回転阻止ロッド14の位置や数は、その圧縮機の構造に適合させるため、揺動板7の面内の任意の位置に必要な数だけ配置すればよい。主軸1に近い位置に配置することもできるし、隣接シリンダー3間の適当な位置に配置することもでき、余剰空間を効率よく利用することが好ましい。   A clearance 19 is appropriately provided between the rotation prevention rod 14 and the rotation prevention hole 18 so that the movement of the rotation prevention rod 14 (particularly, precession of the rotation prevention rod 14) is not disturbed. Yes. The precession movement of the rotation prevention rod 14 will be described later. The clearance for preventing the precession of the rotation preventing rod 14 from being prevented is not limited to between the rotation preventing rod 14 and the rotation preventing hole 18, or in addition thereto, from the main shaft 1 to the swash plate 6 and / or the swing plate. A structure in which a radial clearance is appropriately provided between 7 and 7 can also be adopted. In order to adapt the position and number of the rotation prevention rods 14 to the structure of the compressor, it is only necessary to arrange the rotation blocking rods 14 in any number of positions within the plane of the swing plate 7. It can be arranged at a position close to the main shaft 1 or can be arranged at an appropriate position between the adjacent cylinders 3, and it is preferable to efficiently use the surplus space.

上記のように構成された本実施態様に係る揺動板式圧縮機においては、揺動板7が揺動運動をする時、回転阻止ロッド14の揺動板7側の球継手部16の球部15の球心は回転阻止孔18の軸方向を往復動すると同時に径方向には微小半径で円運動を行なう。このため回転阻止ロッド14も歳差運動を行なうのでこの歳差運動分のクリアランス19を回転阻止ロッド14と回転阻止孔18との間に設けるか、あるいは揺動板7および/または斜板6と主軸1との間の径方向クリアランスを含む総合隙間により回転阻止ロッド14の往復運動を干渉無く行なうことができる。揺動板7は揺動運動と共に斜板6からの回転力を受けるため、揺動板7自身も回転方向につれ回されようとするが、つれ回り力は回転阻止ロッド14から回転阻止孔18の内壁面によって受け止められる。従って、揺動板7は回転することなく揺動運動のみを行い、その揺動運動をピストン2の往復動に変換することができる。この構造により、従来の回転阻止機構で代表的であったスライダをレールガイドする方式のような揺動板の不等速運動を発生することがない。   In the oscillating plate compressor according to the present embodiment configured as described above, when the oscillating plate 7 performs oscillating motion, the ball portion of the ball joint portion 16 on the oscillating plate 7 side of the rotation preventing rod 14. The 15 ball centers reciprocate in the axial direction of the rotation preventing hole 18 and simultaneously perform a circular motion with a minute radius in the radial direction. For this reason, since the rotation prevention rod 14 also performs precession, a clearance 19 corresponding to the precession is provided between the rotation prevention rod 14 and the rotation prevention hole 18, or the rocking plate 7 and / or the swash plate 6. The reciprocating motion of the rotation preventing rod 14 can be performed without interference by the total clearance including the radial clearance with the main shaft 1. Since the oscillating plate 7 receives the rotational force from the swash plate 6 along with the oscillating motion, the oscillating plate 7 itself tends to be rotated in the rotational direction. It is received by the inner wall surface. Therefore, the oscillating plate 7 performs only the oscillating motion without rotating, and the oscillating motion can be converted into the reciprocating motion of the piston 2. With this structure, it is possible to prevent the oscillating plate from moving at a non-uniform speed as in the method of rail-guide the slider, which is typical in the conventional rotation prevention mechanism.

このように、従来の揺動板式圧縮機の揺動板回転阻止機構の欠点であった、レールガイド方式の不等速性に伴う高速での異常振動や傘歯車による騒音の問題を解決し、さらに回転阻止機構を軸中心近傍の余剰空間に配置できるため、回転阻止機構の存在によって生ずるスペース上の不足や外形形状の飛び出しの問題を解決できる。また、単純なロッドにより回転阻止機構を構成できるため製造コストを低減できる。その結果、静粛で高速性を有し、構造的にシンプルで小型軽量低コストで耐久信頼性の高い揺動板式圧縮機を実現できる。   In this way, the problem of the abnormal vibration at high speed and the noise caused by the bevel gears associated with the inequal speed of the rail guide method, which was a drawback of the swing plate rotation prevention mechanism of the conventional swing plate compressor, Furthermore, since the rotation prevention mechanism can be arranged in an extra space near the shaft center, the problem of lack of space caused by the existence of the rotation prevention mechanism and the popping out of the outer shape can be solved. Further, since the rotation prevention mechanism can be configured with a simple rod, the manufacturing cost can be reduced. As a result, it is possible to realize a rocking plate compressor that is quiet, has high speed, is structurally simple, is compact, lightweight, low cost, and has high durability and reliability.

なお、本発明は可変容量型圧縮機に限らず固定容量型圧縮機、あるいは外部からの駆動以外に電動機を内蔵した圧縮機にも応用可能である。また、回転阻止ロッドについても、設計上耐久性や騒音振動を考慮して、適切な形状寸法、隙間等の設定を行うことができる。さらに、回転阻止ロッドは往復動を行なうため、これを潤滑油等の内部循環ポンプとして利用することも可能であり、また、利用しない場合には不用な圧縮を行なわないよう逃がし路を設けることも考慮することができる。   The present invention can be applied not only to a variable capacity compressor but also to a fixed capacity compressor, or a compressor having a built-in electric motor in addition to external driving. In addition, with respect to the rotation prevention rod, it is possible to set appropriate shape dimensions, gaps, and the like in consideration of design durability and noise vibration. Furthermore, since the rotation prevention rod reciprocates, it can be used as an internal circulation pump for lubricating oil or the like, and if it is not used, an escape path may be provided so as not to perform unnecessary compression. Can be considered.

本発明の一実施態様に係る揺動板式圧縮機の縦断面図である。It is a longitudinal cross-sectional view of the rocking plate type compressor which concerns on one embodiment of this invention.

符号の説明Explanation of symbols

1 主軸
2 ピストン
3 シリンダー
4 ロータ
5 ヒンジ機構
6 斜板
7 揺動板
8 連結ロッド
9、10 球継手部
11 吸入室
12 吐出室
13 クランク室
14 回転阻止ロッド
15 球部
16 球継手部
17 圧縮機筐体としてのシリンダブロック
18 回転阻止孔
19 クリアランス
DESCRIPTION OF SYMBOLS 1 Main shaft 2 Piston 3 Cylinder 4 Rotor 5 Hinge mechanism 6 Swash plate 7 Oscillating plate 8 Connecting rod 9, 10 Ball joint part 11 Suction chamber 12 Discharge chamber 13 Crank chamber 14 Rotation prevention rod 15 Ball part 16 Ball joint part 17 Compressor Cylinder block 18 as a housing Rotation prevention hole 19 Clearance

Claims (3)

駆動源により回転される主軸に対し実質的に平行に複数のピストンを配し、連結ロッドを介して揺動板とピストンとを連結し、前記主軸とともに回転する斜板の回転運動を前記揺動板の揺動運動に変換することによりピストンを往復動させて流体を吸入圧縮する揺動板式圧縮機において、前記揺動板に、該揺動板の回転を阻止する回転阻止ロッドを揺動板に対する角度自在に連接し、該回転阻止ロッドを、圧縮機筐体内に設けられた回転阻止孔に嵌合するとともに、該回転阻止孔内に摺動自在に配置したことを特徴とする揺動板式圧縮機。   A plurality of pistons are arranged substantially parallel to the main shaft rotated by the drive source, the swing plate and the piston are connected via a connecting rod, and the rotational motion of the swash plate rotating with the main shaft is swung. In an oscillating plate type compressor that sucks and compresses fluid by reciprocating a piston by converting it into an oscillating motion of the plate, the oscillating plate is provided with a rotation prevention rod for preventing the oscillating plate from rotating. An oscillating plate characterized in that the rotation prevention rod is connected to a rotation prevention hole provided in the compressor casing and is slidably disposed in the rotation prevention hole. Compressor. 前記回転阻止ロッドが、前記回転阻止孔に対しクリアランスをもって嵌合されている、請求項1に記載の揺動板式圧縮機。   The rocking plate compressor according to claim 1, wherein the rotation prevention rod is fitted to the rotation prevention hole with a clearance. 前記主軸から前記斜板または/および前記揺動板までの間に、径方向クリアランスが付与されている、請求項1または2に記載の揺動板式圧縮機。   The oscillating plate compressor according to claim 1, wherein a radial clearance is provided between the main shaft and the swash plate or / and the oscillating plate.
JP2006007101A 2006-01-16 2006-01-16 Wobble plate type compressor Pending JP2007187118A (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100957184B1 (en) * 2010-01-05 2010-05-11 한 중 이 Crank mechanism and reciprocating compressor using it
WO2011083901A1 (en) * 2010-01-05 2011-07-14 Lee Han Jung Sealing-type reciprocating compressor
CN111878359A (en) * 2020-07-08 2020-11-03 河北华本机械有限公司 Self-rotation preventing device of wobble plate type compressor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100957184B1 (en) * 2010-01-05 2010-05-11 한 중 이 Crank mechanism and reciprocating compressor using it
WO2011083901A1 (en) * 2010-01-05 2011-07-14 Lee Han Jung Sealing-type reciprocating compressor
CN111878359A (en) * 2020-07-08 2020-11-03 河北华本机械有限公司 Self-rotation preventing device of wobble plate type compressor

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