JP2007039659A - Adhesiveness imparting agent - Google Patents
Adhesiveness imparting agent Download PDFInfo
- Publication number
- JP2007039659A JP2007039659A JP2006168468A JP2006168468A JP2007039659A JP 2007039659 A JP2007039659 A JP 2007039659A JP 2006168468 A JP2006168468 A JP 2006168468A JP 2006168468 A JP2006168468 A JP 2006168468A JP 2007039659 A JP2007039659 A JP 2007039659A
- Authority
- JP
- Japan
- Prior art keywords
- acrylic
- acrylic plastisol
- acid
- imparting agent
- plastisol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001944 Plastisol Polymers 0.000 claims abstract description 72
- 239000004999 plastisol Substances 0.000 claims abstract description 72
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 239000004814 polyurethane Substances 0.000 claims abstract description 18
- 229920002635 polyurethane Polymers 0.000 claims abstract description 18
- 150000004658 ketimines Chemical class 0.000 claims abstract description 15
- 239000004014 plasticizer Substances 0.000 claims abstract description 7
- 150000002576 ketones Chemical class 0.000 claims abstract description 6
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 5
- 229920000768 polyamine Polymers 0.000 claims abstract description 5
- -1 polyethylene Polymers 0.000 claims description 46
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 239000004088 foaming agent Substances 0.000 claims description 8
- 150000001412 amines Chemical class 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000002981 blocking agent Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 4
- 239000003085 diluting agent Substances 0.000 claims description 4
- 239000003381 stabilizer Substances 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000003951 lactams Chemical class 0.000 claims description 3
- 150000002923 oximes Chemical class 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 23
- 238000000576 coating method Methods 0.000 abstract description 23
- 229910052751 metal Inorganic materials 0.000 abstract description 21
- 239000002184 metal Substances 0.000 abstract description 21
- 238000003860 storage Methods 0.000 abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 229920005862 polyol Polymers 0.000 description 66
- 150000003077 polyols Chemical class 0.000 description 66
- 238000006243 chemical reaction Methods 0.000 description 33
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 20
- 239000007787 solid Substances 0.000 description 20
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 17
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- 239000000178 monomer Substances 0.000 description 16
- 239000002253 acid Substances 0.000 description 14
- 239000000203 mixture Substances 0.000 description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- 239000004721 Polyphenylene oxide Substances 0.000 description 11
- 229920000570 polyether Polymers 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 9
- 229920005906 polyester polyol Polymers 0.000 description 9
- 239000005056 polyisocyanate Substances 0.000 description 9
- 229920001228 polyisocyanate Polymers 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000010992 reflux Methods 0.000 description 9
- 229920002554 vinyl polymer Polymers 0.000 description 9
- 125000001931 aliphatic group Chemical group 0.000 description 8
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 238000004448 titration Methods 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 238000004070 electrodeposition Methods 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 5
- 125000002723 alicyclic group Chemical group 0.000 description 5
- 150000001991 dicarboxylic acids Chemical class 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 5
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 5
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000004359 castor oil Substances 0.000 description 4
- 235000019438 castor oil Nutrition 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 3
- 239000004472 Lysine Substances 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical compound C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 3
- 238000005809 transesterification reaction Methods 0.000 description 3
- 229920001567 vinyl ester resin Polymers 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- ZBBLRPRYYSJUCZ-GRHBHMESSA-L (z)-but-2-enedioate;dibutyltin(2+) Chemical compound [O-]C(=O)\C=C/C([O-])=O.CCCC[Sn+2]CCCC ZBBLRPRYYSJUCZ-GRHBHMESSA-L 0.000 description 2
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 2
- XWJBRBSPAODJER-UHFFFAOYSA-N 1,7-octadiene Chemical compound C=CCCCCC=C XWJBRBSPAODJER-UHFFFAOYSA-N 0.000 description 2
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- HXVNBWAKAOHACI-UHFFFAOYSA-N 2,4-dimethyl-3-pentanone Chemical compound CC(C)C(=O)C(C)C HXVNBWAKAOHACI-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- CEZWFBJCEWZGHX-UHFFFAOYSA-N 4-isocyanato-n-(oxomethylidene)benzenesulfonamide Chemical compound O=C=NC1=CC=C(S(=O)(=O)N=C=O)C=C1 CEZWFBJCEWZGHX-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 2
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- DZBUGLKDJFMEHC-UHFFFAOYSA-N acridine Chemical compound C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 2
- 150000004056 anthraquinones Chemical class 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は接着性付与剤に関する。さらに詳しくは、特に自動車の外板に塗装され、車体鋼板の腐食を防止するアクリルプラスチゾル用接着性付与剤並びにそれを用いたアクリルプラスチゾルに関する。 The present invention relates to an adhesiveness imparting agent. More specifically, the present invention relates to an adhesion imparting agent for acrylic plastisol, which is coated on an outer plate of an automobile and prevents corrosion of a car body steel plate, and an acrylic plastisol using the same.
カチオン電着等による金属塗装面(以下、金属塗装面と略記)に接着性を有するプラスチゾルは従来、塩化ビニルプラスチゾルであった。しかしながら、近年、環境面への配慮から塩化ビニルプラスチゾルからアクリルプラスチゾルへの代替が進んでいる。また、プラスチゾル用の接着性付与剤としては、ブロック化ポリウレタンとケチミンとからなるもの(例えば、特許文献1参照)等が知られている。 Conventionally, a plastisol having adhesion to a metal painted surface (hereinafter abbreviated as a metal painted surface) by cationic electrodeposition has been vinyl chloride plastisol. However, in recent years, replacement from vinyl chloride plastisol to acrylic plastisol has been progressing in consideration of the environment. Further, as an adhesiveness imparting agent for plastisol, one made of blocked polyurethane and ketimine (for example, see Patent Document 1) is known.
しかしながら、特許文献1記載の接着性付与剤を用いた場合は金属塗装面に対する塗装性(塗装外観)、耐チッピング性および耐温水性は優れるものの、アクリルプラスチゾルの貯蔵安定性および金属塗装面に対する接着性については充分満足できるものではなかった。本発明の目的は、貯蔵安定性および金属塗装面に対する接着性に優れたアクリルプラスチゾル用の接着性付与剤を提供することにある。 However, when the adhesion-imparting agent described in Patent Document 1 is used, the coating property (coating appearance), chipping resistance and hot water resistance to the metal painted surface are excellent, but the storage stability of acrylic plastisol and adhesion to the metal painted surface. The sex was not fully satisfactory. An object of the present invention is to provide an adhesion-imparting agent for acrylic plastisol that is excellent in storage stability and adhesion to a metal-coated surface.
本発明者らは、上記課題を解決するべく鋭意検討した結果、本発明に到達した。
即ち本発明は、ブロック化ポリウレタン(A)、および炭素数6〜10のポリエチレンポリアミン(b1)とケトン(b2)から形成されるケチミン(B)からなることを特徴とするアクリルプラスチゾル用接着性付与剤(C);該接着性付与剤(C)、アクリル重合体(D)および可塑剤(E)からなるアクリルプラスチゾルである。
The inventors of the present invention have arrived at the present invention as a result of intensive studies to solve the above problems.
That is, the present invention provides an adhesive for acrylic plastisol characterized by comprising a blocked polyurethane (A) and a ketimine (B) formed from a polyethylene polyamine (b1) having 6 to 10 carbon atoms and a ketone (b2). Agent (C): An acrylic plastisol comprising the adhesion-imparting agent (C), the acrylic polymer (D) and the plasticizer (E).
本発明の接着性付与剤を含有させてなるアクリルプラスチゾルは下記の効果を奏する。(1)貯蔵安定性に優れる。
(2)金属塗装面への優れた接着性を有する。
(3)低温または短時間での加熱処理で充分な硬化性を有する。
(4)金属塗装面上のアクリルプラスチゾル塗膜は優れた耐チッピング性を有する。
The acrylic plastisol containing the adhesiveness imparting agent of the present invention has the following effects. (1) Excellent storage stability.
(2) Excellent adhesion to the metal coating surface.
(3) It has sufficient curability by heat treatment at a low temperature or in a short time.
(4) The acrylic plastisol coating on the metal painted surface has excellent chipping resistance.
本発明の接着性付与剤(C)は、ブロック化ポリウレタン(A)、および炭素数6〜10のポリエチレンポリアミン(b1)とケトン(b2)から形成されるケチミン(B)からなる。
(b1)の炭素数(以下、Cと略記)は6〜10であり、Cが6未満ではアクリルプラスチゾルの貯蔵安定性が悪くなり、10を超えると金属塗装面への接着性が悪くなる。
(b1)には、トリエチレンテトラミン、テトラエチレンペンタミンおよびペンタエチレンヘキサミンが含まれる。これらのうち好ましいのはテトラエチレンペンタミン、およびさらに好ましいのはトリエチレンテトラミンである。
The adhesiveness imparting agent (C) of the present invention comprises a blocked polyurethane (A) and a ketimine (B) formed from a polyethylene polyamine (b1) having 6 to 10 carbon atoms and a ketone (b2).
The carbon number (hereinafter abbreviated as C) of (b1) is 6 to 10, and when C is less than 6, the storage stability of the acrylic plastisol is deteriorated, and when it exceeds 10, the adhesion to the metal coating surface is deteriorated.
(B1) includes triethylenetetramine, tetraethylenepentamine and pentaethylenehexamine. Of these, tetraethylenepentamine is preferred, and triethylenetetramine is more preferred.
(b2)としては、C3〜9の脂肪族ケトン、例えばアセトン、並びに、メチルエチル
ケトン、メチルプロピルケトン、メチルイソプロピルケトン、メチルイソブチルケトン、ジエチルケトン、ジプロピルケトン、ジイソプロピルケトン、ジブチルケトン、ジイソブチルケトン(以下、それぞれMEK、MPK、MIPK、MIBK、DEK、DPK、DIPK、DBKおよびDIBKと略記)が挙げられる。これらのうち、後述するアクリルプラスチゾルの貯蔵安定性の観点から好ましいのはMIPK、MIBK、DEK、DPK、およびさらに好ましいのはDIPK、DBKおよびDIBK、特に好ましいのはDIBKである。
(B2) includes C3-9 aliphatic ketones such as acetone, and methyl ethyl ketone, methyl propyl ketone, methyl isopropyl ketone, methyl isobutyl ketone, diethyl ketone, dipropyl ketone, diisopropyl ketone, dibutyl ketone, diisobutyl ketone , Abbreviated as MEK, MPK, MIPK, MIBK, DEK, DPK, DIPK, DBK and DIBK, respectively). Among these, MIPK, MIBK, DEK, DPK, and DIPK, DBK and DIBK are more preferable from the viewpoint of storage stability of the acrylic plastisol described later, and DIBK is particularly preferable.
(B)は、(b1)と(b2)を脱水縮合反応させることにより製造できる。上記縮合反応は通常、脱水剤(ベンゼンスルホン酸、塩化亜鉛、三フッ化ホウ素等)の存在下に水分を留去しながら行う。具体的には(b1)に対して化学当量論的に過剰のケトンを加え、必要により溶媒(トルエン、キシレン等)を添加した後に加熱、還流下、水分を留去しながら脱水縮合反応を行わせ、必要により過剰のケトンおよび溶媒を留去することにより製造できる。 (B) can be produced by subjecting (b1) and (b2) to a dehydration condensation reaction. The condensation reaction is usually carried out while distilling off water in the presence of a dehydrating agent (benzenesulfonic acid, zinc chloride, boron trifluoride, etc.). Specifically, an excess of ketone equivalent to the chemical equivalent to (b1) is added, and if necessary, a solvent (toluene, xylene, etc.) is added, and then dehydration condensation reaction is performed while distilling off water under heating and reflux. If necessary, excess ketone and solvent can be distilled off.
(A)には、有機ポリ(2価〜4価またはそれ以上)イソシアネート(a1)とポリオール(a2)との反応で得られるウレタンプレポリマーの末端イソシアネート基がブロック剤(a3)でブロック化された化合物が含まれる。 In (A), the terminal isocyanate group of the urethane prepolymer obtained by the reaction of organic poly (divalent to tetravalent or higher) isocyanate (a1) and polyol (a2) is blocked with a blocking agent (a3). Compounds are included.
(a1)としては、例えば下記のもの、およびこれらの2種以上の混合物が含まれる。(1)C(NCO基中のCを除く、以下同じ)6〜20の芳香族ポリイソシアネート(ポリイソシアネートは以下PIと略記)
ジイソシアネート(以下、DIと略記)、例えば1,3−および/または1,4−フェ
ニレンDI、2,4−および/または2,6−トリレンDI(以下、TDIと略記)、
4, 4’−および/または2,4’−ジフェニルメタンDI(以下、MDIと略記)、
m−およびp−イソシアナトフェニルスルホニルイソシアネート、4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトビフェニ ル、3,3
’−ジメチル−4,4’−ジイソシアナトジフェニルメタン、1,5−ナフチレンDI、およびm−およびp−イソシアナトフェニルスルホニルイソシアネート;および3官能以上のPI(トリイソシアネート等)、例えば粗製TDI、粗製MDI(ポリメチレンポリフェニレンポリイソシアネート)および4,4’,4”−トリフェニルメタントリイソシアネート
Examples of (a1) include the following, and a mixture of two or more thereof. (1) C (excluding C in the NCO group, the same shall apply hereinafter) 6 to 20 aromatic polyisocyanate (polyisocyanate is hereinafter abbreviated as PI)
Diisocyanates (hereinafter abbreviated as DI), such as 1,3- and / or 1,4-phenylene DI, 2,4- and / or 2,6-tolylene DI (hereinafter abbreviated as TDI),
4, 4′- and / or 2,4′-diphenylmethane DI (hereinafter abbreviated as MDI),
m- and p-isocyanatophenylsulfonyl isocyanate, 4,4′-diisocyanatobiphenyl, 3,3′-dimethyl-4,4′-diisocyanatobiphenyl, 3,3
'-Dimethyl-4,4'-diisocyanatodiphenylmethane, 1,5-naphthylene DI, and m- and p-isocyanatophenylsulfonyl isocyanate; and tri- or higher functional PI (such as triisocyanate), such as crude TDI, crude MDI (polymethylene polyphenylene polyisocyanate) and 4,4 ', 4 "-triphenylmethane triisocyanate
(2)C2〜18の脂肪族ポリイソシアネート
DI、例えばエチレンDI、テトラメチレンDI、ヘキサメチレンDI(HDI)、ヘプタメチレンDI、オクタメチレンDI、デカメチレンDI、ドデカメチレンDI、2,2,4−および/または2,4,4−トリメチルヘキサメチレンDI、リジンDI、2,6−ジイソシアナトメチルカプロエート、2,6−ジイソシアナトエチルカプロエート、ビス(2−イソシアナトエチル)フマレート、ビス(2−イソシアナトエチル)カーボネートおよびトリメチルヘキサメチレンジイソシアネート(TMDI);および3官能以上のポリイソシアネート(トリイソシアネート等)、例えば1,6,11−ウンデカントリイソシアネート、1,8−ジイソシアネート−4−イソシアネートメチルオクタン、1,3,6−ヘキサメチレントリイソシアネートおよびリジンエステルトリイソシアネート(リジンとアルカノールアミンとの反応生成物のホスゲン化物、例えば2−イソシアナトエチル−2,6−ジイソシアナトヘキサノエート、2−および/または3−イソシアナトプロピル−2,6−ジイソシアナトヘキサノエートなど)
(2) C2-18 aliphatic polyisocyanates DI, such as ethylene DI, tetramethylene DI, hexamethylene DI (HDI), heptamethylene DI, octamethylene DI, decamethylene DI, dodecamethylene DI, 2,2,4- and / Or 2,4,4-trimethylhexamethylene DI, lysine DI, 2,6-diisocyanatomethylcaproate, 2,6-diisocyanatoethylcaproate, bis (2-isocyanatoethyl) fumarate, bis ( 2-isocyanatoethyl) carbonate and trimethylhexamethylene diisocyanate (TMDI); and tri- or higher functional polyisocyanates (such as triisocyanate) such as 1,6,11-undecane triisocyanate, 1,8-diisocyanate-4-isocyanate methyl Octane, 1,3,6-hexamethylene triisocyanate and lysine ester triisocyanate (phosgenates of the reaction product of lysine and alkanolamine, such as 2-isocyanatoethyl-2,6-diisocyanatohexanoate, 2 -And / or 3-isocyanatopropyl-2,6-diisocyanatohexanoate, etc.)
(3)C4〜45の脂環式ポリイソシアネート
DI、例えばイソホロンDI(以下、IPDIと略記)、2,4−および/または2,6−メチルシクロヘキサンDI(水添TDI)、ジシクロヘキシルメタン−4,4’−D
I(水添MDI)、シクロヘキシレンDI、メチルシクロヘキシレンDI、ビス(2−イソシアナトエチル)−4−シクロヘキシレン−1,2−ジカルボキシレートおよび2,5−および/または2,6−ノルボルナンDI、ダイマー酸DI(DDI);および3官
能以上のPI(トリイソシアネート等)、例えばビシクロヘプタントリイソシアネート
(4)C8〜15の芳香脂肪族ポリイソシアネート
m−および/またはp−キシリレンDI(XDI)、ジエチルベンゼンDIおよびα,α,α’,α’−テトラメチルキシリレンDI(TMXDI)
(3) C4-45 alicyclic polyisocyanate DI, such as isophorone DI (hereinafter abbreviated as IPDI), 2,4- and / or 2,6-methylcyclohexane DI (hydrogenated TDI), dicyclohexylmethane-4, 4'-D
I (hydrogenated MDI), cyclohexylene DI, methylcyclohexylene DI, bis (2-isocyanatoethyl) -4-cyclohexylene-1,2-dicarboxylate and 2,5- and / or 2,6-norbornane DI, dimer acid DI (DDI); and trifunctional or higher functional PI (such as triisocyanate), such as bicycloheptane triisocyanate (4) C8-15 aromatic aliphatic polyisocyanate m- and / or p-xylylene DI (XDI) , Diethylbenzene DI and α, α, α ′, α′-tetramethylxylylene DI (TMXDI)
これらのうちでアクリルプラスチゾルの接着性の観点から好ましいのは芳香族ポリイソシアネート、さらに好ましいのはTDIおよびMDIである。 Of these, aromatic polyisocyanates are preferable from the viewpoint of adhesion of acrylic plastisol, and TDI and MDI are more preferable.
ポリオール(a2)としては、水酸基当量(水酸基1個当りの分子量)が分子量31〜数平均分子量[以下、Mnと略記、測定はゲルパーミエイションクロマトグラフィー(GPC)法による]3,000の、2価〜6価またはそれ以上のポリオール、例えば水酸基当量31〜250未満の低分子ポリオール、水酸基当量250〜3,000の高分子ポリオール(ポリエーテルポリオール、ポリエステルポリオール、ポリマーポリオール、ポリカーボネートポリオール等)およびこれらの2種以上の混合物が挙げられる。
これらのうちアクリルプラスチゾルの粘度および塗膜物性の観点から好ましいのは高分子ポリオール、さらに好ましいのはポリエステルポリオール、および特に好ましいのはポリエーテルポリオールである。
The polyol (a2) has a hydroxyl group equivalent (molecular weight per hydroxyl group) of 3,000 to 3,000 molecular weight [hereinafter abbreviated as Mn, measured by gel permeation chromatography (GPC) method] of 3,000, Divalent to hexavalent or higher polyols, for example, low molecular polyols having a hydroxyl equivalent of 31 to less than 250, high molecular polyols having a hydroxyl equivalent of 250 to 3,000 (polyether polyols, polyester polyols, polymer polyols, polycarbonate polyols, etc.) and A mixture of two or more of these may be mentioned.
Among these, from the viewpoint of the viscosity of acrylic plastisol and physical properties of the coating film, a polymer polyol is preferable, a polyester polyol is more preferable, and a polyether polyol is particularly preferable.
低分子ポリオールには、多価アルコール、並びに低分子OH末端ポリマー (ポリエー
テルポリオールおよびポリエステルポリオール)が含まれる。多価アルコールには、以下のものが含まれる。
2価アルコール(C2〜20またはそれ以上)、例えばC2〜12の脂肪族2価アルコール[(ジ)アルキレングリコール、例えばエチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、1,2−、2,3−、1,3−お
よび1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコールおよび3−メチルペンタンジオール(以下、それぞれEG、DEG、PG、DPG、BD、HD、NPGおよびMPDと略記)、ドデカンジオール等];C6〜10の脂環式2価アルコール[1,4−シクロヘキサンジオール、シクロヘキサンジメタノール等];C8〜20の芳香脂肪族2価アルコール[キシリレングリコール、ビス(ヒドロキシエチル)ベンゼン等];
Low molecular polyols include polyhydric alcohols and low molecular OH-terminated polymers (polyether polyols and polyester polyols). The polyhydric alcohol includes the following.
Dihydric alcohols (C2-20 or higher), for example C2-12 aliphatic dihydric alcohols [(di) alkylene glycols such as ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,2-, 2,3 -, 1,3- and 1,4-butanediol, 1,6-hexanediol, neopentyl glycol and 3-methylpentanediol (hereinafter referred to as EG, DEG, PG, DPG, BD, HD, NPG and MPD, respectively) Abbreviation), dodecanediol etc.]; C6-10 alicyclic dihydric alcohol [1,4-cyclohexanediol, cyclohexanedimethanol etc.]; C8-20 araliphatic dihydric alcohol [xylylene glycol, bis (hydroxy Ethyl) benzene, etc.];
3価〜8価またはそれ以上の多価アルコール、例えば(シクロ)アルカンポリオールおよびそれらの分子内もしくは分子間脱水物[グリセリン、トリメチロールプロパン、ペンタエリスリトール、ソルビトールおよびジペンタエリスリトール(以下それぞれGR、TMP、PE、SOおよびDPEと略記)、1,2,6−ヘキサントリオール、エリスリ
トール、シクロヘキサントリオール、マンニトール、キシリトール、ソルビタン、ジグリセリンその他のポリグリセリン等]、糖類およびその誘導体[例えばショ糖、グルコース、フラクトース、マンノース、ラクトース、およびグルコシド(メチルグルコシド等)];
Trihydric to octahydric or higher polyhydric alcohols such as (cyclo) alkane polyols and their intramolecular or intermolecular dehydrates [glycerin, trimethylolpropane, pentaerythritol, sorbitol and dipentaerythritol (hereinafter referred to as GR, TMP respectively) , PE, SO and DPE), 1,2,6-hexanetriol, erythritol, cyclohexanetriol, mannitol, xylitol, sorbitan, diglycerin and other polyglycerins, etc.], sugars and their derivatives [eg sucrose, glucose, Fructose, mannose, lactose, and glucoside (such as methyl glucoside)];
含窒素ポリオール(3級アミノ基含有ポリオールおよび4級アンモニウム基含有ポリオール):含窒素ジオール、例えばC1〜12の脂肪族、脂環式および芳香族1級モノアミン[メチルアミン、エチルアミン、1−および2−プロピルアミン、(イソ)アミルアミン、ヘキシルアミン、1,3−ジメチルブチルアミン、3,3−ジメチルブチルアミン、1−,2−および3−アミノヘプタン、ノニルアミン、デシルアミン、ウンデシルアミン、ドデシルアミン、シクロプロピルアミン、シクロペンチルアミン、シクロヘキシルアミン、アニリン、ベンジルアミン等]のビスヒドロキシアルキル(C2〜4)化物[ビス(2
−ヒドロキシエチル)化物、ビス(ヒドロキシプロピル)化物等、例えば米国特許第4,271,217号明細書に記載の3級窒素原子含有ポリオール]、およびそれらの4級化物[上記米国特許明細書に記載の4級化剤またはジアルキルカーボネートによる4級化物]、例えば上記米国特許明細書に記載の4級窒素原子含有ポリオール;および3価〜8価またはそれ以上の含窒素ポリオール、例えばトリアルカノール(C2〜4)アミン(トリエタノールアミン等)およびC2〜12の脂肪族、脂環式、芳香族および複素環ポリアミン[例えばエチレンジアミン、トリレンジアミン、アミノエチルピペラジン]のポリヒドロキシアルキル(C2〜4)化物[ポリ(2−ヒドロキシエチル)化物、ビス(ヒドロキシプロピル)化物等:例えばテトラキス(2−ヒドロキシプロピル)エチレンジアミン
およびペンタキス(2−ヒドロキシプロピル)ジエチレントリアミン]、およびこれらの上記と同様の4級化物;
Nitrogen-containing polyols (tertiary amino group-containing polyols and quaternary ammonium group-containing polyols): nitrogen-containing diols such as C1-12 aliphatic, alicyclic and aromatic primary monoamines [methylamine, ethylamine, 1- and 2 -Propylamine, (iso) amylamine, hexylamine, 1,3-dimethylbutylamine, 3,3-dimethylbutylamine, 1-, 2- and 3-aminoheptane, nonylamine, decylamine, undecylamine, dodecylamine, cyclopropyl Amine, cyclopentylamine, cyclohexylamine, aniline, benzylamine, etc.] bishydroxyalkyl (C2-4) compounds [bis (2
-Hydroxyethyl) compounds, bis (hydroxypropyl) compounds, etc., for example, tertiary nitrogen atom-containing polyols described in US Pat. No. 4,271,217], and quaternized products thereof [in the above US patent specifications] The quaternizing agent or the quaternized product with a dialkyl carbonate described above], for example, a quaternary nitrogen atom-containing polyol described in the above-mentioned U.S. Patent Specification; and a trivalent to octavalent or higher nitrogen-containing polyol such as trialkanol (C2 -4) polyhydroxyalkyl (C2-4) compounds of amines (such as triethanolamine) and C2-12 aliphatic, cycloaliphatic, aromatic and heterocyclic polyamines [eg ethylenediamine, tolylenediamine, aminoethylpiperazine] [Poly (2-hydroxyethyl) compound, bis (hydroxypropyl) compound and the like: Tetrakis (2-hydroxypropyl) ethylenediamine and pentakis (2-hydroxypropyl) diethylenetriamine, and similar quaternary compound with these above;
スルホ基含有ポリオール:上記2価および3価〜8価またはそれ以上の多価アルコールにスルホ基を導入してなるもの、例えばスルホグリセリン、スルホエリスリトール、スルホジ(ヒドロキシメチル)ベンゼン、スルホジ(ヒドロキシエチル)ベンゼン、スルホジ(ヒドロキシプロピル)ベンゼン、スルホヒドロキシメチルヒドロキシエチルベンゼン、およびそれらの塩〔金属塩[アルカリ金属(リチウム、ナトリウム、カリウム等)塩、アルカリ土類金属(カルシウム、マグネシウム等)塩、IIB族金属(亜鉛等)塩等]、アンモニウム塩、アミン(C1〜20)塩および4級アンモニウム塩等]。 Sulfo group-containing polyols: those obtained by introducing a sulfo group into the above divalent and trivalent to octavalent or higher polyhydric alcohols, such as sulfoglycerin, sulfoerythritol, sulfodi (hydroxymethyl) benzene, sulfodi (hydroxyethyl) Benzene, sulfodi (hydroxypropyl) benzene, sulfohydroxymethylhydroxyethylbenzene, and salts thereof [metal salts [alkali metal (lithium, sodium, potassium, etc.) salts, alkaline earth metals (calcium, magnesium, etc.) salts, IIB metals] (Such as zinc) salt, ammonium salt, amine (C1-20) salt and quaternary ammonium salt].
低分子OH末端ポリマーには、後述のような、ポリエーテルポリオール、ポリエステルポリオールおよびポリウレタンポリオールで250未満のOH当量を有するものが含まれる。例えば低重合度のアルキレンオキシド(以下、AOと略記。AOには後述のものが含まれる。)開環重合物および活性水素原子含有多官能化合物の低モルAO付加物[例えばポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、ビス(ヒドロキシエトキシ)ベンゼンおよびビスフェノールAのEO2〜4モル付加物]、低縮合度の縮合ポリエステルポリオールおよびポリオールの低モルラクトン付加物[ポリカルボン酸と過剰(カルボキシル基1個当り1モル)の多価アルコールとの縮合物(例えばジヒドロキシエチルアジペート)およびEGのカプロラクトン1モル付加物]、並びに低重合度のポリウレタンポリオール[過剰(イソシアネート基1個当り1モル)の多価アルコールとの反応生成物(例えばTDI 1モルとEG2モルとの反応生成物)]が挙げられる。 Low molecular OH-terminated polymers include polyether polyols, polyester polyols and polyurethane polyols having an OH equivalent weight of less than 250, as described below. For example, low-polymerization alkylene oxide (hereinafter abbreviated as AO. AO includes those described below) ring-opening polymerization products and low-mol AO adducts of active hydrogen atom-containing polyfunctional compounds [for example, polyethylene glycol, polypropylene glycol , Polytetramethylene glycol, bis (hydroxyethoxy) benzene and bisphenol A EO 2-4 mol adduct], low condensation polycondensation polyester polyol and polyol low mol lactone adduct [polycarboxylic acid and excess (per carboxyl group) 1 mol) of a polyhydric alcohol condensate (for example, dihydroxyethyl adipate) and EG caprolactone 1 mol adduct], and a low degree of polyurethane polyol [excess (1 mol per isocyanate group) of polyhydric alcohol The reaction product of TDI 1 reaction product of moles and EG2 mol)] and the like.
高分子ポリオールのうち、ポリエーテルポリオールとしては、例えば低分子ポリオール(上記のものおよびそれらの混合物)のAO付加物、テトラヒドロフランの開環重合で得られるポリオキシテトラメチレングリコールなどが挙げられる。これらのうちで好ましいのは低分子ポリオールのAO付加物およびポリオキシテトラメチレングリコールである。 Among the polymer polyols, examples of the polyether polyol include AO adducts of low molecular polyols (above and their mixtures), polyoxytetramethylene glycol obtained by ring-opening polymerization of tetrahydrofuran, and the like. Of these, low molecular polyol AO adducts and polyoxytetramethylene glycol are preferred.
低分子ポリオールに付加させるAOには、C2〜12またはそれ以上(好ましくはC2〜4)のAO、例えばエチレンオキシド、プロピレンオキシド、1,2−、1,3−および2,3−ブチレンオキシド、テトラヒドロフランおよび3−メチル−テトラヒドロフラン(以下それぞれEO、PO、BO、THFおよびMTHFと略記)、1,3−プロピレンオキシド、イソBO、C5〜12のα−オレフィンオキシド、置換AO、例えばスチレンオキシドおよびエピハロヒドリン(エピクロルヒドリン等)、並びにこれらの2種以上の併用(ランダム付加および/またはブロック付加)が含まれる。
これらのうちで好ましいのはEO、PO、BO、およびさらに好ましいのはこれらの2種以上の混合物である。
AO added to the low molecular polyol includes C2-12 or more (preferably C2-4) AO such as ethylene oxide, propylene oxide, 1,2-, 1,3- and 2,3-butylene oxide, tetrahydrofuran. And 3-methyl-tetrahydrofuran (hereinafter abbreviated as EO, PO, BO, THF and MTHF, respectively), 1,3-propylene oxide, isoBO, C5-12 α-olefin oxide, substituted AO such as styrene oxide and epihalohydrin ( Epichlorohydrin and the like), and combinations of two or more of these (random addition and / or block addition).
Of these, preferred are EO, PO, BO, and more preferred are mixtures of two or more thereof.
ポリエステルポリオールには、縮合ポリエステルポリオール、ポリラクトンポリオールおよびヒマシ油系ポリオールが含まれる。
縮合ポリエステルポリオールは、ポリオール(ジオールおよび必要により3価以上のポリオール)と、ポリカルボン酸(ジカルボン酸および必要により3価以上のポリカルボン酸)もしくはそのエステル形成性誘導体、またはポリカルボン酸無水物およびAOとを反応させることにより製造することができる。
The polyester polyol includes a condensed polyester polyol, a polylactone polyol, and a castor oil-based polyol.
The condensed polyester polyol includes a polyol (a diol and, if necessary, a trivalent or higher polyol), a polycarboxylic acid (a dicarboxylic acid and, if necessary, a trivalent or higher polycarboxylic acid) or an ester-forming derivative thereof, or a polycarboxylic acid anhydride and It can be produced by reacting with AO.
ポリオールとしては、低分子ポリオールおよび/またはポリエーテルポリオールが使用でき、低分子ポリオールには前記のもの、また、ポリエーテルポリオールには、前記のうち500以下の水酸基当量を有するものが含まれる。
ポリカルボン酸としては、ジカルボン酸、およびジカルボン酸と少割合(例えば10当量%以下)の3価〜4価またはそれ以上のポリカルボン酸が使用できる。それらの例としては、C2〜12の脂肪族ポリカルボン酸[ジカルボン酸(コハク酸、アジピン酸、アゼライン酸、セバチン酸、ドデカンジカルボン酸、マレイン酸、フマル酸、イタコン酸等)、トリカルボン酸(ヘキサントリカルボン酸等)等]、C8〜15の芳香族ポリカルボン酸[ジカルボン酸(テレフタル酸、イソフタル酸、フタル酸等)、トリ−およびテトラ−カルボン酸(トリメリット酸、ピロメリット酸等)等]、およびC6〜40の脂環式ポリカルボン酸(ダイマー酸等)が挙げられる。
エステル形成性誘導体には、酸無水物、低級アルキル(C1〜4)エステル、酸ハライド(酸クロライド等)等が含まれる。
ポリカルボン酸のうちでアクリルプラスチゾルの粘度の観点から好ましいのはジカルボン酸、さらに好ましいのは脂肪族ジカルボン酸、とくに好ましいのはアジピン酸である。
As the polyol, a low molecular polyol and / or a polyether polyol can be used. The low molecular polyol includes those described above, and the polyether polyol includes those having a hydroxyl equivalent of 500 or less.
As the polycarboxylic acid, a dicarboxylic acid and a dicarboxylic acid and a small proportion (for example, 10 equivalent% or less) of a trivalent to tetravalent or higher polycarboxylic acid can be used. Examples thereof include C2-12 aliphatic polycarboxylic acids [dicarboxylic acids (succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, maleic acid, fumaric acid, itaconic acid, etc.), tricarboxylic acid (hexane Tricarboxylic acid etc.], C8-15 aromatic polycarboxylic acid [dicarboxylic acid (terephthalic acid, isophthalic acid, phthalic acid etc.), tri- and tetra-carboxylic acid (trimellitic acid, pyromellitic acid etc.)] , And C6-40 alicyclic polycarboxylic acids (such as dimer acid).
The ester-forming derivatives include acid anhydrides, lower alkyl (C1-4) esters, acid halides (such as acid chlorides), and the like.
Of the polycarboxylic acids, dicarboxylic acids are preferred from the viewpoint of the viscosity of the acrylic plastisol, aliphatic dicarboxylic acids are more preferred, and adipic acid is particularly preferred.
ポリラクトンポリオールは、ポリオールを開始剤として、ラクトン(C4〜15、例えばε−カプロラクトン、γ−ブチロラクトン、γ−バレロラクトン)を開環重合させることにより製造できる。
ポリオールとしては、低分子ポリオールおよび/またはポリエーテルポリオールが使用できる。それらの例としては、前記ジオールおよび/または3価以上のポリオール、および水酸基当量が500以下のポリエーテルポリオールが挙げられる。
ヒマシ油系ポリオールには、ヒマシ油(リシノール酸トリグリセリド)、およびそのエステル交換物が含まれる。該エステル交換物はヒマシ油とポリオールとのエステル交換により得られ、ポリオールとしては、前記の低分子ポリオールおよび/またはポリエーテルポリオールが挙げられる。
The polylactone polyol can be produced by ring-opening polymerization of a lactone (C4-15, for example, ε-caprolactone, γ-butyrolactone, γ-valerolactone) using a polyol as an initiator.
As the polyol, a low molecular polyol and / or a polyether polyol can be used. Examples thereof include the diol and / or a trihydric or higher polyol, and a polyether polyol having a hydroxyl equivalent weight of 500 or less.
The castor oil-based polyol includes castor oil (ricinoleic acid triglyceride) and transesterification products thereof. The transesterified product is obtained by transesterification of castor oil and a polyol, and examples of the polyol include the low molecular polyol and / or the polyether polyol.
ポリマーポリオールは、ポリオール[例えば前記高分子ポリオール(ポリエーテルポリオール、ポリエステルポリオール等)およびこれらと前記低分子ポリオールの混合物]中でビニルモノマー[アクリル系モノマー、例えば(メタ)アクリロニトリル、アルキル(C1〜20)(メタ)アクリレート(メチルメタクリレート等)、芳香族炭化水素モノマー(C8〜20、例えばスチレン)、脂肪族炭化水素モノマー(C2〜20、例えばα−オレフィン、ブタジエン)等およびこれらの2種以上の併用(アクリロニトリルとスチレンとの併用等)]を重合させることにより得られるもの(重合体含量例えば5〜70%)で、例えば特開昭55−118948号公報記載のものが使用できる。 The polymer polyol is a vinyl monomer [acrylic monomer such as (meth) acrylonitrile, alkyl (C1-20) in a polyol [such as the above-described high molecular polyol (polyether polyol, polyester polyol, etc.) and a mixture of these and the above low molecular polyol]]. ) (Meth) acrylate (such as methyl methacrylate), aromatic hydrocarbon monomer (C8-20, such as styrene), aliphatic hydrocarbon monomer (C2-20, such as α-olefin, butadiene) and the like, and two or more of these Combinations (for example, combined use of acrylonitrile and styrene)] (polymer content, for example, 5 to 70%), for example, those described in JP-A No. 55-118948 can be used.
ポリカーボネートポリオールには、ポリオールを開始剤とするアルキレンカーボネートの開環付加/重縮合、ポリオールとジフェニルもしくはジアルキルカーボネートの重縮合(エステル交換)、またはポリオールもしくは2価フェノール(ビスフェノールA等)のホスゲン化により得られるものが含まれる。
ポリオールには前記低分子ポリオール(2〜3価のアルコール等)が含まれる。
アルキレンカーボネートには、C2〜6のアルキレン基を有するもの、例えばエチレンおよびプロピレンカーボネートが含まれる。ジアルキルカーボネートには、C1〜4のアルキル基を有するもの、例えばジメチル、ジエチルおよびジ−i−プロピルカーボネートが含まれる。
Polycarbonate polyols can be produced by ring-opening addition / polycondensation of alkylene carbonate using polyol as an initiator, polycondensation (transesterification) of polyol and diphenyl or dialkyl carbonate, or phosgenation of polyol or dihydric phenol (such as bisphenol A). What is obtained is included.
The polyol includes the low-molecular polyol (such as a divalent or trivalent alcohol).
Alkylene carbonates include those having a C2-6 alkylene group, such as ethylene and propylene carbonate. Dialkyl carbonates include those having a C1-4 alkyl group, such as dimethyl, diethyl and di-i-propyl carbonate.
これらのポリオールのうちアクリルプラスチゾルの粘度の観点から好ましいのは、高分子ポリオール、さらに好ましいのは低分子ポリオールのAO付加物およびポリオキシテトラメチレングリコール、特に好ましいのはPGのPO付加物(水酸基当量250〜3,000)、TMPのPO付加物(水酸基当量250〜2,500)および/またはGRのPO付加物(水酸基当量250〜2,500)である。 Among these polyols, from the viewpoint of the viscosity of the acrylic plastisol, preferred are high-molecular polyols, more preferred are low molecular weight polyol AO adducts and polyoxytetramethylene glycol, and particularly preferred is PG PO adduct (hydroxyl equivalent). 250-3,000), TMP PO adducts (hydroxyl equivalents 250-2,500) and / or GR PO adducts (hydroxyl equivalents 250-2,500).
本発明におけるイソシアネート基を有するウレタンプレポリマーの製造に際して、(a1)のイソシアネート基(NCO)と(a2)の水酸基(OH)との反応における当量比(NCO/OH)は接着性付与剤の粘度の観点から好ましくは1.3/1〜3.0/1、さらに好ましくは1.5/1〜2.2/1である。ウレタンプレポリマーの末端基は、両末端ともNCO基か、または片末端がNCO基、他の末端がOH基であり、アクリルプラスチゾルの接着性の観点から好ましいのは両末端ともNCO基の場合である。 In the production of the urethane prepolymer having an isocyanate group in the present invention, the equivalent ratio (NCO / OH) in the reaction between the isocyanate group (NCO) of (a1) and the hydroxyl group (OH) of (a2) is the viscosity of the adhesion-imparting agent. From this viewpoint, it is preferably 1.3 / 1 to 3.0 / 1, more preferably 1.5 / 1 to 2.2 / 1. The end groups of the urethane prepolymer are NCO groups at both ends, or one end is an NCO group and the other end is an OH group. From the viewpoint of acrylic plastisol adhesion, both ends are preferably NCO groups. is there.
反応を促進させるために公知のウレタン化触媒を使用することも可能である。該ウレタン化触媒としては、金属触媒[錫系(トリメチルチンラウレート、トリメチルチンヒドロキサイド、ジメチルチンジラウレート、ジブチルチンジアセテート、ジブチルチンジラウレート、スタナスオクトエート、ジブチルチンマレエート等)、鉛系(オレイン酸鉛、2−エチルヘキサン酸鉛、ナフテン酸鉛、オクテン酸鉛等)、コバルト系(ナフテン酸コバルト等)、水銀系(フェニル水銀プロピオン酸塩等)等]、アミン触媒[トリエチレンジアミン、テトラメチルエチレンジアミン、テトラメチルヘキシレンジアミン、ジアザビシクロアルケン、ジメチルアミノエチルアミン、ジメチルアミノプロピルアミン、ジエチルアミノプロピルアミン、ジブチルアミノエチルアミン、ジメチルアミノオクチルアミン、ジプロピルアミノプロピルアミン、2−(1−アジリジニル)エチルアミン,4−(1−ピペリジニル)−2−ヘキシルアミン、N−メチルモルホリン、N−エチルモルホリン、トリエチルアミン、ジエチルエタノールアミン、ジメチルエタノールアミンおよびこれらの有機酸(ギ酸、フェノール等)塩等、並びにこれらの2種以上の併用系が挙げられる。
ウレタン化触媒の使用量は、得られるウレタンプレポリマーの重量に基づいて、通常1%以下、好ましくは0.001〜0.1%である。
In order to accelerate the reaction, a known urethanization catalyst may be used. Examples of the urethanization catalyst include metal catalysts (tin-based (trimethyltin laurate, trimethyltin hydroxide, dimethyltin dilaurate, dibutyltin diacetate, dibutyltin dilaurate, stannous octoate, dibutyltin maleate, etc.), lead-based ( Lead oleate, lead 2-ethylhexanoate, lead naphthenate, lead octenoate, etc.), cobalt-based (cobalt naphthenate, etc.), mercury-based (phenylmercuric propionate, etc.)], amine catalyst [triethylenediamine, tetra Methylethylenediamine, tetramethylhexylenediamine, diazabicycloalkene, dimethylaminoethylamine, dimethylaminopropylamine, diethylaminopropylamine, dibutylaminoethylamine, dimethylaminooctylamine, dipropylaminopropyl Pyramine, 2- (1-aziridinyl) ethylamine, 4- (1-piperidinyl) -2-hexylamine, N-methylmorpholine, N-ethylmorpholine, triethylamine, diethylethanolamine, dimethylethanolamine and their organic acids (formic acid) , Phenol, etc.) salts, etc., and combinations of two or more of these.
The amount of the urethanization catalyst used is usually 1% or less, preferably 0.001 to 0.1%, based on the weight of the urethane prepolymer obtained.
ウレタンプレポリマーを製造する際の反応温度は、副反応抑制の観点から好ましくは20〜120℃、さらに好ましくは60〜110℃である。反応時間は副反応抑制の観点から好ましくは3〜10時間、さらに好ましくは5〜8時間である。 The reaction temperature for producing the urethane prepolymer is preferably 20 to 120 ° C., more preferably 60 to 110 ° C., from the viewpoint of suppressing side reactions. The reaction time is preferably 3 to 10 hours, more preferably 5 to 8 hours, from the viewpoint of suppressing side reactions.
該ウレタンプレポリマーのMnの好ましい下限は500、さらに好ましくは700、好ましい上限は8,000、さらに好ましくは5,000である。Mnが500以上であると樹脂が軟らかくて耐チッピング性に好ましい影響を与え、8,000以下であるとアクリルプラスチゾル塗料の微粒化(霧化)がより良好となり、塗膜外観(特に平滑性)がより良好となる。
また、該プレポリマーの遊離イソシアネート基含有量[NCO%(固形分換算重量%)]は、アクリルプラスチゾルの接着性の観点から好ましくは1〜20%、さらに好ましくは2〜15%である。NCO%は滴定か赤外線吸収スペクトルにより測定または確認できる。
The preferable lower limit of Mn of the urethane prepolymer is 500, more preferably 700, and the preferable upper limit is 8,000, more preferably 5,000. If the Mn is 500 or more, the resin is soft and has a favorable effect on the chipping resistance. If it is 8,000 or less, the atomization (atomization) of the acrylic plastisol paint becomes better and the appearance of the coating film (especially smoothness). Is better.
Further, the free isocyanate group content [NCO% (weight% in terms of solid content)] of the prepolymer is preferably 1 to 20%, more preferably 2 to 15%, from the viewpoint of adhesiveness of the acrylic plastisol. NCO% can be measured or confirmed by titration or infrared absorption spectrum.
ブロック剤(a3)としては、ラクタム(C4〜10、例えばε−カプロラクタム、δ−バレロラクタムおよびγ−ブチロラクタム)、オキシム[C3〜10、例えばアセトオキシム、メチルエチルケトオキシム(MEKオキシム)およびメチルイソブチルケトオキシム(MIBKオキシム)]、アミン[C2〜20の2級アミン、例えば脂肪族アミン(ジメチルアミン、ジイソプロピルアミン等)、脂環式アミン(メチルシクロヘキシルアミン、ジシクロヘキシルアミン等)および芳香族アミン(ジフェニルアミン等)]、アルキ
ルフェノール[C7〜20、例えばクレゾール、ノニルフェノール、キシレノールおよびジ−t−ブチルフェノール]、およびこれらの2種以上の混合物が挙げられる。これらのうちアクリルプラスチゾルの接着性および貯蔵安定性の観点から好ましいのはオキシムおよびアミン、およびさらに好ましいのはラクタム、特に好ましいのはε−カプロラクタムである。
Examples of the blocking agent (a3) include lactams (C4-10, such as ε-caprolactam, δ-valerolactam, and γ-butyrolactam), oximes [C3-10, such as acetoxime, methyl ethyl ketoxime (MEK oxime), and methyl isobutyl ketoxime. (MIBK oxime)], amine [secondary amine of C2-20, such as aliphatic amine (dimethylamine, diisopropylamine, etc.), alicyclic amine (methylcyclohexylamine, dicyclohexylamine, etc.) and aromatic amine (diphenylamine, etc.) ], Alkylphenols [C7-20, such as cresol, nonylphenol, xylenol and di-t-butylphenol], and mixtures of two or more thereof. Of these, oxime and amine are preferable from the viewpoint of adhesion and storage stability of acrylic plastisol, and lactam is more preferable, and ε-caprolactam is particularly preferable.
ブロック化ポリウレタン(A)は、ウレタンプレポリマー生成反応の任意の段階でブロック剤(a3)を添加して反応させることにより得られる。
添加の方法には、(1)予めポリオール(a1)に全量含有させる方法、(2)ウレタンプレポリマー生成反応の初期に全量添加する方法、(3)反応初期もしくは反応途中に一部を添加し、反応終了時に残部を添加する方法および(4)反応終了後に添加する方法が含まれる。これらのうち、反応の再現性の観点から好ましいのは、(4)の方法である。
(a3)の添加量は、(1)〜(3)の方法の場合は、アクリルプラスチゾルの貯蔵安定性の観点から原料ポリイソシアネ−ト(a1)のNCO当量数からポリオ−ル(a2)の水酸基当量数を差し引いたものとほぼ同じ当量使用するのが好ましく、(4)の方法の場合は、ウレタンプレポリマーのNCO基に対して貯蔵安定性の観点から好ましくは1〜2当量、さらに好ましくは1.05〜1.5当量である。
上記(2)〜(4)の方法において(a3)を添加する場合の系内温度は、副反応防止の観点から50〜110℃ が好ましい。上記反応に際し前記ウレタン化触媒を添加して
反応を促進することも可能である。 ウレタン化触媒の使用量は、ウレタンプレポリマーの重量に基づいて、貯蔵安定性の観点から通常10%以下、好ましくは5%以下である。
また、上記(A)は粘度を調整するために後述の可塑剤を添加してもよい。
The blocked polyurethane (A) can be obtained by adding and reacting the blocking agent (a3) at any stage of the urethane prepolymer formation reaction.
The addition method includes (1) a method of adding the total amount to the polyol (a1) in advance, (2) a method of adding the total amount in the initial stage of the urethane prepolymer formation reaction, and (3) adding a part in the initial stage of the reaction or in the middle of the reaction. , A method of adding the remainder at the end of the reaction and (4) a method of adding after the end of the reaction. Among these, the method (4) is preferable from the viewpoint of the reproducibility of the reaction.
In the case of the methods (1) to (3), the amount of (a3) added is the hydroxyl group of the polyol (a2) from the number of NCO equivalents of the raw polyisocyanate (a1) from the viewpoint of the storage stability of the acrylic plastisol. It is preferable to use approximately the same equivalent as that obtained by subtracting the number of equivalents. In the case of the method (4), preferably 1 to 2 equivalents, more preferably, from the viewpoint of storage stability with respect to the NCO group of the urethane prepolymer. 1.05 to 1.5 equivalents.
In the methods (2) to (4), the system temperature when (a3) is added is preferably 50 to 110 ° C. from the viewpoint of preventing side reactions. In the above reaction, the urethanization catalyst may be added to accelerate the reaction. The use amount of the urethanization catalyst is usually 10% or less, preferably 5% or less, from the viewpoint of storage stability, based on the weight of the urethane prepolymer.
In the case of (A), a plasticizer described later may be added to adjust the viscosity.
本発明の接着性付与剤(C)は、ブロック化ポリウレタン(A)とケチミン(B)からなり、(A)中のブロック化されたNCO基と前記(b1)中の活性水素との当量比は、金属塗装面に対するアクリルプラスチゾルの接着性の観点から好ましくは90/10〜25/75、さらに好ましくは80/20〜40/60である。 The adhesion-imparting agent (C) of the present invention comprises a blocked polyurethane (A) and a ketimine (B), and an equivalent ratio of the blocked NCO group in (A) to the active hydrogen in (b1). Is preferably 90/10 to 25/75, more preferably 80/20 to 40/60, from the viewpoint of adhesion of the acrylic plastisol to the metal-coated surface.
本発明のアクリルプラスチゾルは、接着性付与剤(C)、アクリル重合体(D)および可塑剤(E)からなる。
(D)には(メタ)アクリル酸アルキル(C1〜20)エステルの1種単独の重合体もしくは2種以上の共重合体、またはこれらのモノマーとその他の重合性不飽和基含有モノマーとの共重合体が含まれる。
(メタ)アクリル酸アルキルエステルとその他の重合性不飽和基含有モノマーとの共重合体における共重合比(重量比)は、樹脂物性の観点から、好ましくは50/50〜99/1、さらに好ましくは70/30〜95/5である。
The acrylic plastisol of the present invention comprises an adhesiveness imparting agent (C), an acrylic polymer (D) and a plasticizer (E).
(D) is a single polymer or two or more copolymers of alkyl (meth) acrylate (C1-20) ester, or a copolymer of these monomers with other polymerizable unsaturated group-containing monomers. A polymer is included.
The copolymerization ratio (weight ratio) in the copolymer of (meth) acrylic acid alkyl ester and other polymerizable unsaturated group-containing monomer is preferably 50/50 to 99/1, more preferably from the viewpoint of physical properties of the resin. Is 70/30 to 95/5.
(メタ)アクリル酸アルキルエステルとしては、C4〜30、例えば(メタ)アクリル酸メチル、−エチル、−ブチルおよび−ヘキシルが挙げられる。 Examples of (meth) acrylic acid alkyl esters include C4-30, such as methyl (meth) acrylate, -ethyl, -butyl, and -hexyl.
その他の重合性不飽和基含有モノマーとしては、下記のものが挙げられる。
(1)芳香族不飽和炭化水素(不飽和炭化水素は以下、HCと略記)
C8〜20、例えばスチレン、メチルスチレン、ビニルトルエン、トリメチルスチレン、ハロゲン化スチレン、t−ブチルスチレン、アミノスチレン、p−ベンジルスチレン、p−フェノキシスチレン、オキシスチレン
(2)脂肪族HC
C2〜18またはそれ以上、例えばアルケン[エチレン、プロピレン、(イソ)ブテン
、ペンテン、ヘプテン、ジイソブチレン、オクテン、ドデセン、オクタデセン、その他のα−オレフィン等]およびジエン[ブタジエン、イソプレン、1,4−ペンタジエン、1,
6−ヘキサジエン、1,7−オクタジエン等]
(3)脂環式HC
C4〜18またはそれ以上、例えば(ジ)シクロアルケン[シクロヘキセン、(ジ)シクロペンタジエン、ピネン、リモネン、インデン、ビニルシクロヘキセンおよびエチリデンビシクロヘプテン等]
(4)アミノ基含有(メタ)アクリル酸エステル
C4〜30、例えば2−アミノエチル(メタ)アクリレート、N,N−ジエチルアミノ(メタ)アクリレート
(5)分子中に1〜4個もしくはそれ以上の水酸基、および1〜4個もしくはそれ以上の重合性不飽和基を有する化合物
C5〜600、例えばヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、ジエチレングリコールモノ(メタ)アクリレート、ポリエチレングリコール(重合度3〜100)モノ(メタ)アクリレート、ポリプロピレングリコール(重合度3〜100)モノ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート
(6)α、β−不飽和ジカルボン酸またはこれらの酸無水物
C4〜12のジカルボン酸、例えば(無水)マレイン酸、フマル酸、クロトン酸、(無水)イタコン酸
(7)α、β−不飽和ジカルボン酸のエステル
C6〜30、例えばフマル酸エステル(ジエチルフマレート、ジオクチルフマレート等)
Examples of other polymerizable unsaturated group-containing monomers include the following.
(1) Aromatic unsaturated hydrocarbon (unsaturated hydrocarbon is abbreviated as HC hereinafter)
C8-20, such as styrene, methyl styrene, vinyl toluene, trimethyl styrene, halogenated styrene, t-butyl styrene, amino styrene, p-benzyl styrene, p-phenoxy styrene, oxystyrene (2) aliphatic HC
C2-18 or more, such as alkenes [ethylene, propylene, (iso) butene, pentene, heptene, diisobutylene, octene, dodecene, octadecene, other α-olefins, etc.] and dienes [butadiene, isoprene, 1,4- Pentadiene, 1,
6-hexadiene, 1,7-octadiene, etc.]
(3) Alicyclic HC
C4-18 or more, for example (di) cycloalkene [cyclohexene, (di) cyclopentadiene, pinene, limonene, indene, vinylcyclohexene, ethylidenebicycloheptene, etc.]
(4) Amino group-containing (meth) acrylic acid ester C4-30, such as 2-aminoethyl (meth) acrylate, N, N-diethylamino (meth) acrylate (5) 1-4 or more hydroxyl groups in the molecule And compounds having 1 to 4 or more polymerizable unsaturated groups C5 to 600, such as hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, diethylene glycol mono (meth) ) Acrylate, polyethylene glycol (polymerization degree 3-100) mono (meth) acrylate, polypropylene glycol (polymerization degree 3-100) mono (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate 6) α, β-unsaturated dicarboxylic acids or their anhydrides C4-12 dicarboxylic acids such as (anhydrous) maleic acid, fumaric acid, crotonic acid, (anhydrous) itaconic acid (7) α, β-unsaturated Esters of dicarboxylic acids C6-30, such as fumaric esters (diethyl fumarate, dioctyl fumarate, etc.)
(8)その他のビニルモノマー
ニトリル基含有ビニルモノマー[C3〜15、例えば(メタ)アクリロニトリル、シアノスチレン、シアノアルキル(C1〜4)アクリレート];
ビニルエステル[脂肪族ビニルエステル(C4〜15、例えば酢酸ビニル、ビニルブチレート、プロピオン酸ビニル、酪酸ビニル、ジアリルアジペート、イソプロペニルアセテート、ビニルメトキシアセテート)、芳香族ビニルエステル(C9〜20、例えばジアリルフタレート、メチル−4−ビニルベンゾエート、アセトキシスチレン)等];
ハロゲン含有ビニルモノマー(C2〜4、例えば塩化ビニル、塩化ビニリデン);
ビニルエーテル{脂肪族ビニルエーテル〔C3〜15のビニルアルキル(C1〜10)エーテル[ビニルメチルエーテル、ビニルエチルエーテル、ビニルプロピルエーテル、ビニルブチルエーテル、ビニル−2−エチルヘキシルエーテル、ビニル−2−クロロエチルエーテル等]、ビニルアルコキシ(C1〜6)アルキル(C1〜4)エーテル[ビニル−2−メトキシエチルエーテル、メトキシブタジエン、ビニル−2−ブトキシエチルエーテル、3,4−ジヒドロ−1,2−ピラン、2−ブトキシ−2’−ビニロキシジエチルエーテル、ビニル−2−エチルメルカプトエチルエーテル等]、ポリ(2〜4)(メタ)アリロキシアルカン(C2〜6)(ジアリロキシエタン、トリアリロキシエタン、テトラアリロキシエタン、テトラアリロキシプロパン、テトラアリロキシブタン、テトラメタアリロキシエタン等)〕、芳香族ビニルエーテル(C8〜20、例えばビニルフェニルエーテルおよびフェノキシスチレン)等};
(8) Other vinyl monomers Nitrile group-containing vinyl monomers [C3-15, such as (meth) acrylonitrile, cyanostyrene, cyanoalkyl (C1-4) acrylate];
Vinyl esters [aliphatic vinyl esters (C4-15, such as vinyl acetate, vinyl butyrate, vinyl propionate, vinyl butyrate, diallyl adipate, isopropenyl acetate, vinyl methoxyacetate), aromatic vinyl esters (C9-20, such as diallyl Phthalate, methyl-4-vinylbenzoate, acetoxystyrene) and the like];
Halogen-containing vinyl monomers (C2-4, such as vinyl chloride, vinylidene chloride);
Vinyl ether {aliphatic vinyl ether [C3-15 vinyl alkyl (C1-10) ether [vinyl methyl ether, vinyl ethyl ether, vinyl propyl ether, vinyl butyl ether, vinyl-2-ethylhexyl ether, vinyl-2-chloroethyl ether, etc.] , Vinyl alkoxy (C1-6) alkyl (C1-4) ether [vinyl-2-methoxyethyl ether, methoxybutadiene, vinyl-2-butoxyethyl ether, 3,4-dihydro-1,2-pyran, 2-butoxy -2'-vinyloxydiethyl ether, vinyl-2-ethylmercaptoethyl ether, etc.], poly (2-4) (meth) allyloxyalkane (C2-6) (dialyloxyethane, triaryloxyethane, tetra-allyl Roxyethane, tetraallyloxy Propane, tetraallyloxybutane, tetrametaallyloxyethane, etc.)], aromatic vinyl ethers (C8-20, such as vinylphenyl ether and phenoxystyrene), etc.};
複素環含有ビニルモノマー[ピリジン化合物(C7〜14、例えば4−ビニルピリジンおよび2−ビニルピリジン)、イミダゾール化合物(C5〜12、例えばN−ビニルイミダゾール)、ピロール化合物(C6〜13、例えばN−ビニルピロール)、ピロリドン化合物(C6〜13、例えばN−ビニル−2−ピロリドン)、カルバゾール化合物(C14〜20、例えばN−ビニルカルバゾール)等];
スルホ基含有ビニルモノマー[C4〜25、例えばビニルエチルスルホン、ジビニルスルホン、ジビニルスルホキサイド、ビニルスルホン酸、(メタ)アリルスルホン酸、メチ
ルビニルスルホサクシネート、スチレンスルホン酸、α−メチルスチレンスルホン酸、スルホプロピル(メタ)アクリレート、2−ヒドロキシ−3−(メタ)アクリロキシプロピルスルホン酸、2−(メタ)アクリロイルアミノ−2,2−ジメチルエタンスルホン酸、2−(メタ)アクリロイルオキシエタンスルホン酸、3−(メタ)アクリロイルオキシ−2−ヒドロキシプロパンスルホン酸、2−(メタ)アクリルアミド−2−メチルプロパンスルホン酸、3−(メタ)アクリルアミド−2−ヒドロキシプロパンスルホン酸、アルキル(C3〜18)アリルスルホコハク酸、およびこれらのアルカリ金属(ナトリウム、カリウム等)塩];
ビニルケトン[脂肪族ビニルケトン(C4〜25、例えばビニルメチルケトンおよびビニルエチルケトン)、芳香族ビニルケトン(C9〜21、例えばビニルフェニルケトン)等];
サルファイド基含有モノマー(C4〜20、例えばジビニルサルファイド、p−ビニルジフェニルサルファイドおよびビニルエチルサルファイド);
ビニレンカーボネート、2−ビニルフラン、ビニルフェニルジシロキサン、ビニルウレタン等。
Heterocycle-containing vinyl monomers [pyridine compounds (C7-14, such as 4-vinylpyridine and 2-vinylpyridine), imidazole compounds (C5-12, such as N-vinylimidazole), pyrrole compounds (C6-13, such as N-vinyl) Pyrrole), pyrrolidone compounds (C6-13, such as N-vinyl-2-pyrrolidone), carbazole compounds (C14-20, such as N-vinylcarbazole) and the like];
Sulfo group-containing vinyl monomers [C4-25, such as vinyl ethyl sulfone, divinyl sulfone, divinyl sulfoxide, vinyl sulfonic acid, (meth) allyl sulfonic acid, methyl vinyl sulfosuccinate, styrene sulfonic acid, α-methyl styrene sulfonic acid , Sulfopropyl (meth) acrylate, 2-hydroxy-3- (meth) acryloxypropylsulfonic acid, 2- (meth) acryloylamino-2,2-dimethylethanesulfonic acid, 2- (meth) acryloyloxyethanesulfonic acid 3- (meth) acryloyloxy-2-hydroxypropanesulfonic acid, 2- (meth) acrylamide-2-methylpropanesulfonic acid, 3- (meth) acrylamide-2-hydroxypropanesulfonic acid, alkyl (C3-18) Allylsulfo Haq acid, and alkali metal (sodium, potassium, etc.) salts thereof];
Vinyl ketone [aliphatic vinyl ketone (C4-25, such as vinyl methyl ketone and vinyl ethyl ketone), aromatic vinyl ketone (C9-21, such as vinyl phenyl ketone), etc.];
Sulfide group-containing monomers (C4-20, such as divinyl sulfide, p-vinyl diphenyl sulfide, and vinyl ethyl sulfide);
Vinylene carbonate, 2-vinyl furan, vinyl phenyl disiloxane, vinyl urethane and the like.
これらのうち樹脂物性の観点から好ましいのは(メタ)アクリル酸メチルの単独重合体、(メタ)アクリル酸メチルとそれ以外の上記モノマーとの共重合体、さらに好ましいのは(メタ)アクリル酸メチルの単独重合体、(メタ)アクリル酸メチルと(メタ)アクリル酸ブチルの共重合体である。
上記モノマーの重合は公知の方法(溶液重合、乳化重合、懸濁重合等)で行うことができる。
Among these, from the viewpoint of resin physical properties, a homopolymer of methyl (meth) acrylate, a copolymer of methyl (meth) acrylate and the above-mentioned other monomers, more preferably methyl (meth) acrylate Homopolymer of (meth) acrylic acid methyl and (meth) acrylic acid butyl copolymer.
The monomer can be polymerized by a known method (solution polymerization, emulsion polymerization, suspension polymerization, etc.).
(D)のMnは特に限定はないが、樹脂物性の観点から好ましくは10万〜500万、さらに好ましくは30万〜300万である。
(D)の形態は、通常微粒子状の粉体であり、該微粒子の体積平均粒経は、好ましくは0.1〜50μm、さらに好ましくは0.2〜10μmである。(D)は2種以上を併用することができる。
The Mn in (D) is not particularly limited, but is preferably 100,000 to 5,000,000, more preferably 300,000 to 3,000,000 from the viewpoint of resin physical properties.
The form (D) is usually a fine powder, and the volume average particle size of the fine particles is preferably 0.1 to 50 μm, more preferably 0.2 to 10 μm. (D) can use 2 or more types together.
可塑剤(E)としては、芳香族カルボン酸エステル[フタル酸エステル(ジエチルフタレート(DEP)、ジブチルフタレート(DBP)、ジ−2−エチルヘキシルフタレート(DOP)、ジラウリルフタレート、ジステアリルフタレート、ジイソノニルフタレート(以下、DINPと略記)、トリエチレングリコールジベンゾエート等]、脂肪族カルボン酸エステル[メチルアセチルリシノレート、ジ−2−エチルヘキシルアジペート(DOA)、ジ−2−エチルヘキシルセバケート(DOS)、アジピン酸−プロピレングリコールポリエステル、2,2,4−トリメチル1,3−ペンタンジオールジイソブチレート等]
、リン酸エステル[トリフェニルホスフェート、トリクレジルホスフェート等]、およびこれら2種以上の混合物が挙げられる。
これらのうちブロック化ポリウレタン(A)への溶解性の観点から好ましいのは芳香族カルボン酸エステル、さらに好ましいのはジ−2−エチルヘキシルフタレート(DOP)およびジイソノニルフタレート(DINP)である。
As the plasticizer (E), aromatic carboxylic acid ester [phthalic acid ester (diethyl phthalate (DEP), dibutyl phthalate (DBP), di-2-ethylhexyl phthalate (DOP), dilauryl phthalate, distearyl phthalate, diisononyl phthalate] (Hereinafter abbreviated as DINP), triethylene glycol dibenzoate, etc.], aliphatic carboxylic acid ester [methyl acetyl ricinolate, di-2-ethylhexyl adipate (DOA), di-2-ethylhexyl sebacate (DOS), adipic acid -Propylene glycol polyester, 2,2,4-trimethyl 1,3-pentanediol diisobutyrate, etc.]
, Phosphate esters [triphenyl phosphate, tricresyl phosphate, etc.], and mixtures of two or more of these.
Of these, aromatic carboxylic acid esters are preferred from the viewpoint of solubility in the blocked polyurethane (A), and di-2-ethylhexyl phthalate (DOP) and diisononyl phthalate (DINP) are more preferred.
(C)、(D)および(E)の合計重量に基づいて、(C)の含量は、金属塗装面に対するアクリルプラスチゾルの接着性の観点から、好ましくは1〜40%、さらに好ましくは2〜30%、(D)の含量は、アクリルプラスチゾルの粘度の観点から、好ましくは10〜50%、さらに好ましくは15〜40%、(E)の含量は、アクリルプラスチゾルの粘度の観点から、好ましくは10〜50%、さらに好ましくは20〜45%である。 Based on the total weight of (C), (D) and (E), the content of (C) is preferably 1 to 40%, more preferably 2 to 2, from the viewpoint of adhesion of acrylic plastisol to the metal-coated surface. The content of 30% and (D) is preferably 10 to 50%, more preferably 15 to 40% from the viewpoint of the viscosity of the acrylic plastisol, and the content of (E) is preferably from the viewpoint of the viscosity of the acrylic plastisol. It is 10 to 50%, more preferably 20 to 45%.
また、アクリルプラスチゾルには上記(C)、(D)および(E)の他に、必要により本発明の効果を阻害しない範囲で、その他の添加剤(充填剤、発泡剤、着色剤、安定剤お
よび/または希釈剤)を配合することができる。該その他の添加剤全体の添加量はアクリルプラスチゾルの全重量に基づいて通常50%以下、好ましくは1〜40%である。
In addition to the above (C), (D) and (E), the acrylic plastisol contains other additives (fillers, foaming agents, colorants, stabilizers) as long as the effects of the present invention are not inhibited as necessary. And / or diluent). The total amount of the other additives is usually 50% or less, preferably 1 to 40%, based on the total weight of the acrylic plastisol.
充填剤としては、無機充填剤(炭酸カルシウム、タルク、クレー、ケイ藻土、けい酸、けい酸塩、カオリン、アスベスト、マイカ、ガラス繊維、ガラスバルーン、カーボン繊維、金属繊維、セラミックウィスカ、チタンウィスカ等)および有機充填剤[セルロース粉、粉末ゴム、有機架橋微粒子(エポキシ、ウレタン等)、尿素等]が挙げられる。充填剤の使用量は、アクリルプラスチゾルの全重量に基づいてアクリルプラスチゾルの塗料粘度の観点から通常40%以下、好ましくは1〜35%である。 As fillers, inorganic fillers (calcium carbonate, talc, clay, diatomaceous earth, silicic acid, silicate, kaolin, asbestos, mica, glass fiber, glass balloon, carbon fiber, metal fiber, ceramic whisker, titanium whisker) And organic fillers [cellulose powder, powder rubber, organic crosslinked fine particles (epoxy, urethane, etc.), urea, etc.]. The amount of the filler used is usually 40% or less, preferably 1 to 35% from the viewpoint of the viscosity of the acrylic plastisol based on the total weight of the acrylic plastisol.
発泡剤としては、アゾ系発泡剤(アゾジカルボンアミド、アゾビスイソブチロニトリル等)、ニトロソ系発泡剤(ジニトロソペンタメチレンテトラミン等)およびヒドラジド系発泡剤[トルエンスルホニルヒドラジド、オキシビス(ベンゼンスルホニルヒドラジド)等]が挙げられる。発泡剤の使用量は、アクリルプラスチゾルの全重量に基づいて通常5%以下、好ましくは0.1〜2%である。 As foaming agents, azo foaming agents (azodicarbonamide, azobisisobutyronitrile, etc.), nitroso foaming agents (dinitrosopentamethylenetetramine, etc.) and hydrazide foaming agents [toluenesulfonylhydrazide, oxybis (benzenesulfonylhydrazide) And the like]. The amount of foaming agent used is usually 5% or less, preferably 0.1 to 2%, based on the total weight of the acrylic plastisol.
着色剤としては無機顔料、有機顔料および染料が挙げられる。
無機顔料としては、白色顔料(酸化チタン、リトポン、鉛白、亜鉛華等)、コバルト化合物(オーレオリン、コバルトグリーン、セルリアンブルー、コバルトブルー、コバルトバイオレット等)、鉄化合物(酸化鉄、紺青等)、クロム化合物(酸化クロム、クロム酸鉛、クロム酸バリウム等)、硫化物(硫化カドミウム、カドミウムイエロー、ウルトラマリン等)およびこれらの混合物等が挙げられる。
Examples of the colorant include inorganic pigments, organic pigments, and dyes.
Inorganic pigments include white pigments (titanium oxide, lithopone, lead white, zinc white, etc.), cobalt compounds (aureolin, cobalt green, cerulean blue, cobalt blue, cobalt violet, etc.), iron compounds (iron oxide, bitumen, etc.), Examples thereof include chromium compounds (chromium oxide, lead chromate, barium chromate, etc.), sulfides (cadmium sulfide, cadmium yellow, ultramarine, etc.), and mixtures thereof.
有機顔料としては、アゾ顔料(アゾレーキ系、モノアゾ系、ジスアゾ系、キレートアゾ系)、多環式顔料(ベンジイミダゾロン系、フタロシニアン系、キナクリドン系、ジオキサジン系、イソインドリノン系、チオインジゴ系、ペリレン系、キノフタロン系、アンスラキノン系等)、およびこれらの混合物が挙げられる。
染料としては、アゾ系、アントラキノン系、インジゴイド系、硫化系、トリフェニルメタン系、ピラゾロン系、スチルベン系、ジフェニルメタン系、キサンテン系、アリザリン系、アクリジン系、キノンイミン系、チアゾール系、メチン系、ニトロ系、ニトロソ系、アニリン系およびこれらの混合物が挙げられる。着色剤の使用量は、アクリルプラスチゾルの全重量に基づいて通常5%以下、好ましくは0.1〜2%である。
Organic pigments include azo pigments (azo lake, monoazo, disazo, chelate azo), polycyclic pigments (benzimidazolone, phthalocyanine, quinacridone, dioxazine, isoindolinone, thioindigo, and perylene. Quinophthalone, anthraquinone, etc.), and mixtures thereof.
As dyes, azo, anthraquinone, indigoid, sulfide, triphenylmethane, pyrazolone, stilbene, diphenylmethane, xanthene, alizarin, acridine, quinoneimine, thiazole, methine, nitro Nitroso, aniline, and mixtures thereof. The amount of the colorant used is usually 5% or less, preferably 0.1 to 2%, based on the total weight of the acrylic plastisol.
安定剤としては、金属石ケン(ステアリン酸カルシウム、ステアリン酸アルミウム等)、無機酸塩(二塩基性亜リン酸塩、二塩基性硫酸塩等)および有機金属化合物(ジブチルチンジラウレート、ジブチルチンマレエート等)等が挙げられる。安定剤の使用量は、アクリルプラスチゾルの全重量に基づいて通常10%以下、好ましくは0.2〜5%である。 Stabilizers include metal soap (calcium stearate, aluminum stearate, etc.), inorganic acid salts (dibasic phosphite, dibasic sulfate, etc.) and organometallic compounds (dibutyltin dilaurate, dibutyltin maleate) Etc.). The amount of stabilizer used is usually 10% or less, preferably 0.2-5%, based on the total weight of the acrylic plastisol.
希釈剤としては、キシレン、ミネラルターペン等が挙げられる。希釈剤の使用量はアクリルプラスチゾルの全重量に基づいて通常20%以下、好ましくは5〜15%である。 Diluents include xylene and mineral terpenes. The amount of diluent used is usually 20% or less, preferably 5 to 15%, based on the total weight of the acrylic plastisol.
アクリルプラスチゾルの処方例は、下記の通りである(%は重量%を示す)。
・接着性付与剤 (C) [固形分換算] 2〜30%
・アクリル重合体(D) 15〜40%
・可塑剤 (E) 20〜45%
・その他の添加剤(充填剤、発泡剤等) 1〜40%
A formulation example of acrylic plastisol is as follows (% indicates% by weight).
-Adhesiveness imparting agent (C) [Solid content conversion] 2-30%
-Acrylic polymer (D) 15-40%
・ Plasticizer (E) 20-45%
・ Other additives (fillers, foaming agents, etc.) 1-40%
本発明のアクリルプラスチゾルは通常の方法(例えば特開平2−14271号公報記載の方法)で製造することができる。例えば、上記成分を仕込み、ディスパー、ボールミル
、スチールミル、ペブルミル、アトライター、サンドミル、サンドグラインダー、ポットミル、プラネタリーミキサー、ニーダー、グレンミル、ロールおよび万能混合機[(C)の分散性および製造の簡便性の観点から好ましいのはディスパー]等で均一に混合撹拌して、製造される。成分の仕込み順序については特に限定はないが、とくに(C)、(D)および(E)の均一混合の観点から好ましいのは、(C)、(D)および(E)をまず均一混合しその後その他の添加剤を加えて混合する方法である。
混合温度は通常0〜40℃(好ましくは10〜30℃)、また混合時間は通常20分〜1.5時間(好ましくは30分〜1時間)で行う。
The acrylic plastisol of the present invention can be produced by a usual method (for example, a method described in JP-A-2-14271). For example, the above components are charged, disperser, ball mill, steel mill, pebble mill, attritor, sand mill, sand grinder, pot mill, planetary mixer, kneader, glen mill, roll, and universal mixer [(C) dispersibility and simple manufacturing. From the viewpoint of properties, it is preferable that the dispersion is uniformly mixed and stirred with a disper] or the like. There are no particular restrictions on the order in which the components are charged, but from the viewpoint of uniform mixing of (C), (D) and (E), it is preferable to first mix (C), (D) and (E). Thereafter, other additives are added and mixed.
The mixing temperature is usually 0 to 40 ° C. (preferably 10 to 30 ° C.), and the mixing time is usually 20 minutes to 1.5 hours (preferably 30 minutes to 1 hour).
本発明のアクリルプラスチゾルの貯蔵安定性(後述の方法で測定される製造時初期粘度の保持率)は、塗装性の観点から好ましくは30%以下、さらに好ましくは0〜20%である。 The storage stability of the acrylic plastisol of the present invention (retention rate of initial viscosity during production as measured by the method described later) is preferably 30% or less, more preferably 0 to 20% from the viewpoint of paintability.
本発明のアクリルプラスチゾルは、各種金属(特に鋼材)面に施された各種下塗り塗装面に適用できるが、アクリルプラスチゾルの接着性の観点から特にカチオン型電着塗装面に有利に適用できる。
アクリルプラスチゾルの塗布量は、耐チッピング性の観点から好ましくは500〜3,000g/m2、塗布膜厚は耐チッピング性の観点から好ましくは0.5〜3mmである
。なお、塗布時の膜厚と後述する熱処理後の膜厚はほとんど変わらない。
塗布方法としては、ハケ塗り、ヘラ塗り、ローラーコート、エアレススプレー塗装などが挙げられ、塗装効率および高粘度の塗料の塗装が可能という観点から好ましくはエアレススプレー塗装である。また、塗布後熱処理されるが、熱処理温度はアクリルプラスチゾルの接着性および硬化性の観点から好ましくは110〜160℃、さらに好ましくは120〜140℃であり、熱処理時間は同様の観点から好ましくは10〜40分、さらに好ましくは20〜30分である。
The acrylic plastisol of the present invention can be applied to various undercoating surfaces applied to various metal (especially steel) surfaces, but can be advantageously applied to cationic electrodeposition coating surfaces from the viewpoint of adhesion of acrylic plastisols.
The coating amount of acrylic plastisol is preferably 500 to 3,000 g / m 2 from the viewpoint of chipping resistance, and the coating film thickness is preferably 0.5 to 3 mm from the viewpoint of chipping resistance. In addition, the film thickness at the time of application | coating and the film thickness after the heat processing mentioned later hardly change.
Examples of the application method include brush coating, spatula coating, roller coating, and airless spray coating, and airless spray coating is preferred from the viewpoint of coating efficiency and coating with a high viscosity paint. In addition, although heat treatment is performed after coating, the heat treatment temperature is preferably 110 to 160 ° C., more preferably 120 to 140 ° C. from the viewpoint of adhesion and curability of the acrylic plastisol, and the heat treatment time is preferably 10 from the same viewpoint. -40 minutes, more preferably 20-30 minutes.
以下、本発明を実施例によりさらに詳細に説明するが、本発明はこれにより限定されるものではない。以下において「部」は重量部、「%」は重量%を示す。 EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited by this. In the following, “parts” means parts by weight, and “%” means% by weight.
[ブロック化ポリウレタン(A)の製造例]
製造例1
撹拌装置を備えた反応容器にTDI 1,218部、ポリテトラメチレングリコール(Mn1,000)2,000部、TMP134部、カルビトールアセテート4,222部を仕込み、窒素気流下撹拌混合して、70〜80℃で3時間反応させ、NCO%3.9(固形分換算値8.8)のウレタンプレポリマー溶液を得た。次いでε−カプロラクタム870部を添加してさらに80〜90℃で3時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、ブロック化されたみかけのNCO%(以下、潜在NCO%と略記)3.5(固形分換算値7.0)のブロック化ポリウレタン溶液(A1)を得た。
[Production Example of Blocked Polyurethane (A)]
Production Example 1
A reaction vessel equipped with a stirrer was charged with 1,218 parts of TDI, 2,000 parts of polytetramethylene glycol (Mn 1,000), 134 parts of TMP, 4,222 parts of carbitol acetate, and stirred and mixed under a nitrogen stream. It was made to react at -80 degreeC for 3 hours, and the urethane prepolymer solution of NCO% 3.9 (solid content conversion value 8.8) was obtained. Next, after 870 parts of ε-caprolactam was added and further reacted at 80 to 90 ° C. for 3 hours, it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A1) having a solid content of 50% and a blocked apparent NCO% (hereinafter abbreviated as latent NCO%) 3.5 (solid content conversion value 7.0) was obtained.
製造例2
製造例1において、TDI 1,218部、カルビトールアセテート4,222部に代えて、MDI 1,750部、カルビトールアセテート4,554部を用いた以外は製造例1と同様に行い、NCO%4.1(固形分換算値8.9)のウレタンプレポリマー溶液を得た。次いでメチルエチルケトオキシム670部を添加してさらに80〜90℃で3時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、潜在NCO%3.8(固形分換算値7.6)のブロック化ポリウレタン溶液(A2)を得た。
Production Example 2
In Production Example 1, except that MDI 1,750 parts and carbitol acetate 4,554 parts were used instead of TDI 1,218 parts and carbitol acetate 4,222 parts, NCO% A urethane prepolymer solution of 4.1 (solid content conversion value 8.9) was obtained. Next, after adding 670 parts of methyl ethyl ketoxime and further reacting at 80 to 90 ° C. for 3 hours, it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A2) having a solid content of 50% and a latent NCO% of 3.8 (solid content conversion value 7.6) was obtained.
製造例3
製造例1と同様の反応容器にTDI 1,082部およびGRのPO付加物(Mn3,000、以下同じ。)6,216部、DINP8,000部を仕込み、窒素気流下撹拌混合して、80〜90℃で5時間反応させ、NCO%1.7(固形分換算値3.6)のウレタンプレポリマー溶液を得た。次いでε−カプロラクタム702部を添加してさらに同温度で3時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、潜在NCO%1.6(固形分換算値3.2)のブロック化ポリウレタン溶液(A3)を得た。
Production Example 3
In a reaction vessel similar to Production Example 1, 1,082 parts of TDI, 6,216 parts of GR PO adduct (Mn 3,000, the same shall apply hereinafter) and 8,000 parts of DINP were charged, and stirred and mixed under a nitrogen stream. It was made to react at -90 degreeC for 5 hours, and the urethane prepolymer solution of NCO% 1.7 (solid content conversion value 3.6) was obtained. Next, after adding 702 parts of ε-caprolactam and further reacting at the same temperature for 3 hours, it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A3) having a solid content of 50% and a latent NCO% of 1.6 (solid content conversion value 3.2) was obtained.
製造例4
製造例1と同様の反応容器にIPDI 1,357部、GRのPO付加物6,112部、DINP8,000部およびジブチルチンジラウレート0.4部を仕込み、窒素気流下撹拌混合して、80〜90℃で3時間反応させ、NCO%1.6(固形分換算値3.4)のウレタンプレポリマー溶液を得た。次いでメチルエチルケトオキシム532部を添加してさらに50〜70℃で1時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、潜在NCO%1.5(固形分換算値3.0)のブロック化ポリウレタン溶液(A4)を得た。
Production Example 4
In a reaction vessel similar to Production Example 1, 1,357 parts of IPDI, 6,112 parts of PO addition product of GR, 8,000 parts of DINP, and 0.4 parts of dibutyltin dilaurate were stirred and mixed under a nitrogen stream. The mixture was reacted at 90 ° C. for 3 hours to obtain a urethane prepolymer solution having NCO% 1.6 (solid content conversion value 3.4). Subsequently, 532 parts of methyl ethyl ketoxime was added and reacted at 50 to 70 ° C. for 1 hour, and it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A4) having a solid content of 50% and a latent NCO% of 1.5 (solid content conversion value 3.0) was obtained.
製造例5
製造例1と同様の反応容器にTDI 1,104部およびGRのPO付加物6,344部およびDINP8,000部を仕込み、窒素気流下撹拌混合して、80〜90℃で5時間反応させ、NCO%1.7(固形分換算値3.6)のウレタンプレポリマー溶液を得た。次いでメチルエチルケトオキシム552部を添加してさらに50〜70℃で1時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、潜在NCO%1.6(固形分換算値3.2)のブロック化ポリウレタン溶液(A5)を得た。
Production Example 5
In a reaction vessel similar to Production Example 1, 1,104 parts of TDI and 6,344 parts of PO addition product of GR and 8,000 parts of DINP were charged, stirred and mixed in a nitrogen stream, and reacted at 80 to 90 ° C. for 5 hours. A urethane prepolymer solution having an NCO% of 1.7 (solid content conversion value 3.6) was obtained. Subsequently, 552 parts of methyl ethyl ketoxime was added and further reacted at 50 to 70 ° C. for 1 hour, and it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A5) having a solid content of 50% and a latent NCO% of 1.6 (solid content conversion value 3.2) was obtained.
製造例6
製造例1と同様の反応容器にTDI 1,082部およびGRのPO付加物6,216部、DINP8,000部を仕込み、窒素気流下撹拌混合して、80〜90℃で5時間反応させ、NCO%1.7(固形分換算値3.6)のウレタンプレポリマー溶液を得た。次いでジシクロヘキシルアミン1,124部を添加してさらに同温度で3時間反応させた後、滴定によりNCO基が消失していることを確認した。固形分50%、潜在NCO%1.6(固形分換算値3.1)のブロック化ポリウレタン溶液(A6)を得た。
Production Example 6
In a reaction vessel similar to Production Example 1, 1,082 parts of TDI and 6,216 parts of PO adduct of GR and 8,000 parts of DINP were charged, stirred and mixed in a nitrogen stream, and reacted at 80 to 90 ° C. for 5 hours. A urethane prepolymer solution having an NCO% of 1.7 (solid content conversion value 3.6) was obtained. Next, 1,124 parts of dicyclohexylamine was added and further reacted at the same temperature for 3 hours, and it was confirmed by titration that the NCO group had disappeared. A blocked polyurethane solution (A6) having a solid content of 50% and a latent NCO% of 1.6 (solid content conversion value 3.1) was obtained.
[ケチミン(B)の製造例]
製造例7
撹拌装置、還流冷却装置を備えた反応容器にトリエチレンテトラミン417部および過剰のDIBK1,244部を仕込み、DIBKの還流下で18時間反応させ水分を留去した。その後、反応混合物から過剰のDIBKを減圧下で除去し、目的のトリエチレンテトラミンとDIBKからのケチミン(B1)980部を得た。
[Production Example of Ketimine (B)]
Production Example 7
A reaction vessel equipped with a stirrer and a reflux cooling device was charged with 417 parts of triethylenetetramine and 1,244 parts of excess DIBK, and reacted for 18 hours under reflux of DIBK to remove water. Thereafter, excess DIBK was removed from the reaction mixture under reduced pressure to obtain 980 parts of ketimine (B1) from the desired triethylenetetramine and DIBK.
製造例8
撹拌装置、還流冷却装置を備えた反応容器にテトラエチレンペンタミン539部および過剰のDIBK1,244部を仕込み、DIBKの還流下で20時間反応させ水分を留去した。その後、反応混合物から過剰のDIBKを減圧下で除去し、目的のテトラエチレンペンタミンとDIBKからのケチミン(B2)970部を得た。
Production Example 8
A reaction vessel equipped with a stirrer and a reflux cooling device was charged with 539 parts of tetraethylenepentamine and 1,244 parts of excess DIBK, and reacted for 20 hours under reflux of DIBK to remove water. Thereafter, excess DIBK was removed from the reaction mixture under reduced pressure to obtain 970 parts of the target tetraethylenepentamine and ketimine (B2) from DIBK.
製造例9
撹拌装置、還流冷却装置を備えた反応容器にペンタエチレンヘキサミン662部および過剰のDIBK1,244部を仕込み、DIBKの還流下で25時間反応させ水分を留去した。その後、反応混合物から過剰のDIBKを減圧下で除去し、目的のペンタエチレンヘキサミンとDIBKからのケチミン(B3)970部を得た。
Production Example 9
A reaction vessel equipped with a stirrer and a reflux cooling device was charged with 662 parts of pentaethylenehexamine and 1,244 parts of excess DIBK, and reacted for 25 hours under reflux of DIBK to remove water. Thereafter, excess DIBK was removed from the reaction mixture under reduced pressure to obtain 970 parts of the target pentaethylenehexamine and ketimine (B3) from DIBK.
製造例10
撹拌装置、還流冷却装置を備えた反応容器にジエチレントリアミン617部および過剰のMIBK1,796部を仕込み、MIBKの還流下で15時間反応させ水分を留去した。その後、反応混合物から過剰のMIBKを減圧下で除去し、目的のジエチレントリアミンとMIBKからのケチミン(B4)970部を得た。
Production Example 10
A reaction vessel equipped with a stirrer and a reflux cooling device was charged with 617 parts of diethylenetriamine and 1,796 parts of excess MIBK, and reacted for 15 hours under reflux of MIBK to distill off water. Thereafter, excess MIBK was removed from the reaction mixture under reduced pressure to obtain 970 parts of the target diethylenetriamine and ketimine (B4) from MIBK.
実施例1
(A1)100部と(B1)7部の混合物に対して「ゼオンF−320」[日本ゼオン(株)製、メタアクリル酸メチル単独重合体(Mn300万、体積平均粒径1μmのパウ
ダー)、以下同じ。]188部、「白艶華CC−R」[白石工業(株)製、表面処理極微細炭酸カルシウム(体積平均粒径0.08μm)、以下同じ。]188部およびDINP150部を添加しディスパーで均一に混練して、アクリルプラスチゾルを作成し、後述する方法で性能評価を行った。
該プラスチゾルの初期粘度は104Pa・s/25℃で、35℃で10日間貯蔵後の粘度は122Pa・s/25℃であった。また、接着性、耐水接着性は極めて良好であった。結果を表1に示す。
Example 1
“Zeon F-320” [manufactured by Nippon Zeon Co., Ltd., methyl methacrylate homopolymer (Mn 3 million powder, volume average particle size 1 μm powder) to a mixture of 100 parts of (A1) and 7 parts of (B1), same as below. 188 parts, “Shiraka Hana CC-R” [manufactured by Shiraishi Kogyo Co., Ltd., surface-treated ultrafine calcium carbonate (volume average particle size 0.08 μm), and so on. 188 parts and 150 parts of DINP were added and uniformly kneaded with a disper to prepare an acrylic plastisol, and performance evaluation was performed by the method described later.
The initial viscosity of the plastisol was 104 Pa · s / 25 ° C., and the viscosity after storage at 35 ° C. for 10 days was 122 Pa · s / 25 ° C. Also, the adhesion and water-resistant adhesion were extremely good. The results are shown in Table 1.
実施例2
実施例1において、(A1)に代えて(A2)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 2
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (A2) was used instead of (A1). The results are shown in Table 1.
実施例3
実施例1において、(A1)に代えて(A3)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 3
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (A3) was used instead of (A1). The results are shown in Table 1.
実施例4
実施例1において、(A1)に代えて(A4)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 4
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (A4) was used instead of (A1). The results are shown in Table 1.
実施例5
実施例1において、(A1)に代えて(A5)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 5
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (A5) was used instead of (A1). The results are shown in Table 1.
実施例6
実施例1において、(A1)に代えて(A6)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 6
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (A6) was used instead of (A1). The results are shown in Table 1.
実施例7
実施例1において、(B1)に代えて(B2)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 7
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (B2) was used instead of (B1). The results are shown in Table 1.
実施例8
実施例1において、(B1)に代えて(B3)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。
Example 8
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (B3) was used instead of (B1). The results are shown in Table 1.
比較例1
実施例1において、(B1)に代えて(B4)を同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。本結果から接着性が各実施例に比べて、劣ることがわかる。
Comparative Example 1
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that the same amount of (B4) was used instead of (B1). The results are shown in Table 1. From this result, it can be seen that the adhesiveness is inferior to each example.
比較例2
実施例1において、(A1)に代えて(A2)、(B1)に代えて(B4)をそれぞれ同量用いた以外は実施例1と同様にしてアクリルプラスチゾルを作成し性能評価を行った。結果を表1に示す。本結果から貯蔵安定性が各実施例に比べて劣ることがわかる。
Comparative Example 2
In Example 1, an acrylic plastisol was prepared and evaluated for performance in the same manner as in Example 1 except that (A2) was used instead of (A1) and (B4) was used in the same amount instead of (B1). The results are shown in Table 1. This result shows that the storage stability is inferior to each example.
上記性能評価における試験方法は以下の通りである。
(1)初期粘度
アクリルプラスチゾル作成直後の粘度[BH型粘度計、東京計器(株)製、単位はPa・s/25℃]を測定。
(2)貯蔵後の粘度
アクリルプラスチゾル作成後、内径約4cm、高さ約8cmのガラス製の円筒容器に90g入れて、35℃で10日間保存後の粘度[測定条件、単位は上記(1)と同じ。]を測定。
(3)貯蔵安定性
アクリルプラスチゾル作成時の初期粘度に対する貯蔵後の粘度増加率(%)を下記式から算出する。値が小さい程、貯蔵安定性が良好であることを示す。
貯蔵後の粘度増加率(%)=(貯蔵後の粘度−初期粘度)×100/初期粘度
(4)硬化性
エポキシ樹脂系カチオン型電着塗料[商品名:コナック/No.3500、日本油脂(
株)製]塗装鋼板(以下、電着塗装鋼板と略記)の塗装面に、内容積が50×20×1m
mとなるように枠を取り付け、その中にアクリルプラスチゾルを膜厚が1mmとなるようにヘラ塗りした。130℃×20分熱処理後、指触により塗膜の硬化程度を下記の基準で判定した。
◎ タックなく、硬化性良好
○ ややタックがあるが実用上差し支えない程度の硬化性
△ タックがあり、硬化性不十分
× 全く硬化が認められない。
The test method in the performance evaluation is as follows.
(1) Initial viscosity Viscosity immediately after creation of acrylic plastisol [BH viscometer, manufactured by Tokyo Keiki Co., Ltd., unit is Pa · s / 25 ° C.].
(2) Viscosity after storage After preparation of acrylic plastisol, 90 g in a glass cylindrical container having an inner diameter of about 4 cm and a height of about 8 cm and stored at 35 ° C. for 10 days [measurement conditions, unit is the above (1) Same as. ] Measured.
(3) Storage stability The rate of increase in viscosity (%) after storage relative to the initial viscosity at the time of acrylic plastisol preparation is calculated from the following formula. The smaller the value, the better the storage stability.
Viscosity increase rate after storage (%) = (viscosity after storage−initial viscosity) × 100 / initial viscosity
(4) Curability Epoxy resin-based cationic electrodeposition paint [trade name: Konak / No. 3500, Japanese fat (
Co., Ltd.] The coated surface of the coated steel sheet (hereinafter abbreviated as electrodeposition coated steel sheet) has an internal volume of 50 x 20 x 1 m.
The frame was attached so that it might become m, and the acrylic plastisol was spatula-coated so that a film thickness might be set to 1 mm in it. After the heat treatment at 130 ° C. for 20 minutes, the degree of curing of the coating film was judged by the following criteria by finger touch.
◎ No tack, good curability ○ Slightly tacky but hard enough to be practical △ There is tack, insufficient curability x No cure is observed at all.
(5)接着性
100×25×1mmの電着塗装鋼板の塗装面の端部(面積約2×2cm2)にアクリ
ルプラスチゾルをヘラ塗りし、圧着後の膜厚が1mmとなるように、もう1枚の同じ電着塗装鋼板を圧着した。その状態で130℃×20分焼付け熱処理した後、2枚の電着塗装鋼板の端部を引張速度50mm/minで剪断方向に引っ張り、その破壊状態から電着塗装鋼板の塗装面に対する接着性を評価した。判定基準は以下の通り。
○ 凝集破壊
△ 凝集破壊と界面剥離が共存
× 界面剥離
(6)耐水接着性
上記(5)と同一の試験片を作成し、130℃×20分焼付け処理後、40℃温水中に3日間浸漬した後の電着塗装鋼板の塗装面に対する接着性を(5)と同じ判定基準で評価した。
(7)耐チッピング性
100×100×0.8mmの電着塗装鋼板の塗装面に400μm厚でアクリルプラスチゾルを塗布し、130℃×20分焼付け処理後、ナット落下装置に試験片を取り付け、JIS B−1181に規定する3種−M−4形状の真鍮六角ナットを2mの高さから管径20mmの筒を通してナットの落下方向に対して45°の角度を有する各試料板上に落下せしめ、塗膜のキズが金属面に達するまでのナットの総重量(kg)を測定した。
(5) Adhesive Acrylic plastisol is spatally applied to the end (area of about 2 x 2 cm 2 ) of the coated surface of the electrodeposited steel sheet of 100 x 25 x 1 mm so that the film thickness after crimping is 1 mm. One sheet of the same electrodeposited steel sheet was crimped. In this state, after baking heat treatment at 130 ° C. for 20 minutes, the ends of the two electrodeposition coated steel plates are pulled in the shear direction at a tensile speed of 50 mm / min, and the adhesiveness to the painted surface of the electrodeposited steel plates is determined from the broken state. evaluated. Judgment criteria are as follows.
○ Cohesive failure △ Cohesive failure and interface peeling coexist × Interface peeling
(6) Water-resistant adhesion The same test piece as in (5) above was prepared, and after being baked at 130 ° C for 20 minutes, the adhesiveness to the painted surface of the electrodeposited steel sheet after being immersed in 40 ° C warm water for 3 days. Evaluation was performed using the same criteria as in (5).
(7) Chipping resistance Acrylic plastisol is applied to the coated surface of 100 x 100 x 0.8 mm electrodeposited steel sheet with a thickness of 400 µm, and after baking at 130 ° C for 20 minutes, a test piece is attached to the nut dropping device. Drop a 3-M-4 brass hex nut specified in B-1181 from a height of 2 m through a tube with a tube diameter of 20 mm onto each sample plate having an angle of 45 ° with respect to the drop direction of the nut, The total weight (kg) of the nut until the scratch on the coating reached the metal surface was measured.
本発明の接着性付与剤(C)を含有するアクリルプラスチゾルは貯蔵安定性および金属塗装面に対する接着性に優れ、比較的低温で金属塗装面に強固に接着し、耐チッピング性に優れていることから、接着剤、シーラント、塗料等各種工業用途に適用可能であり、特に自動車工業において、カチオン型電着塗装が施された自動車車体鋼板表面の少なくとも一部に該アクリルプラスチゾルの硬化物を有するチッピング防止鋼板は耐チッピング性に優れていることから、ボデーシーラー、アンダーコート材として極めて有用である。 The acrylic plastisol containing the adhesion-imparting agent (C) of the present invention is excellent in storage stability and adhesion to a metal coating surface, firmly adheres to a metal coating surface at a relatively low temperature, and has excellent chipping resistance. In addition, it is applicable to various industrial uses such as adhesives, sealants, paints, etc., and particularly in the automobile industry, chipping having a cured product of the acrylic plastisol on at least a part of a car body steel plate surface subjected to cationic electrodeposition coating Since the steel sheet is excellent in chipping resistance, it is extremely useful as a body sealer and undercoat material.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006168468A JP2007039659A (en) | 2005-06-29 | 2006-06-19 | Adhesiveness imparting agent |
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| JP2005189245 | 2005-06-29 | ||
| JP2006168468A JP2007039659A (en) | 2005-06-29 | 2006-06-19 | Adhesiveness imparting agent |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009064349A1 (en) * | 2007-11-12 | 2009-05-22 | Eastman Chemical Company | Acrylic plastisol viscosity reducers |
| US7741395B2 (en) | 2007-08-21 | 2010-06-22 | Eastman Chemical Company | Low volatile organic content viscosity reducer |
| JP2011506283A (en) * | 2007-12-06 | 2011-03-03 | ビーエーエスエフ ソシエタス・ヨーロピア | Allophanate group-containing polyisocyanate |
-
2006
- 2006-06-19 JP JP2006168468A patent/JP2007039659A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7741395B2 (en) | 2007-08-21 | 2010-06-22 | Eastman Chemical Company | Low volatile organic content viscosity reducer |
| WO2009064349A1 (en) * | 2007-11-12 | 2009-05-22 | Eastman Chemical Company | Acrylic plastisol viscosity reducers |
| JP2011506283A (en) * | 2007-12-06 | 2011-03-03 | ビーエーエスエフ ソシエタス・ヨーロピア | Allophanate group-containing polyisocyanate |
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