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JP2007032847A - Manufacturing method of wheel supporting hub unit - Google Patents

Manufacturing method of wheel supporting hub unit Download PDF

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Publication number
JP2007032847A
JP2007032847A JP2006259895A JP2006259895A JP2007032847A JP 2007032847 A JP2007032847 A JP 2007032847A JP 2006259895 A JP2006259895 A JP 2006259895A JP 2006259895 A JP2006259895 A JP 2006259895A JP 2007032847 A JP2007032847 A JP 2007032847A
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Japan
Prior art keywords
inner ring
shaft member
caulking
peripheral surface
ring raceway
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Granted
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JP2006259895A
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Japanese (ja)
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JP4453033B2 (en
Inventor
Yoshihisa Onuki
善久 大貫
Takashi Kuwano
孝史 桑野
Hiroyuki Sawai
弘幸 沢井
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the occurrence of damage such as a crack to a caulking part 16 for pressing down an inner ring 3 to a shaft member 2. <P>SOLUTION: The caulking part 16 is formed by performing plastic deformation of a cylindrical part formed at the inner end of the shaft member 2 and reduced in wall thickness toward the tip, so as to be enlarged diametrically outward. Force required for forming the caulking part 16 is reduced to hardly cause the damage, and the bearing power of the inner ring 3 by the caulking part 16 is secured. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明に係る車輪支持用ハブユニットは、自動車の車輪を懸架装置に対して回転自在に支持する為に利用する。   The wheel support hub unit according to the present invention is used for rotatably supporting the wheel of an automobile with respect to a suspension device.

自動車の車輪は、車輪支持用ハブユニットにより懸架装置に支持する。図8は、従来から広く実施されている車輪支持用ハブユニットの1例を示している。この車輪支持用ハブユニット1は、軸部材2と、内輪3と、外輪4と、複数個の転動体5、5とを備える。このうちの軸部材2の外周面の外端部(外とは、自動車への組み付け状態で幅方向外寄りとなる側を言い、図4を除く各図の左側となる。反対に幅方向中央寄りとなる側を内と言い、図4を除く各図の右側となる。)には、車輪を支持する為のフランジ(第一のフランジ)6を形成している。又、この軸部材2の中間部には第一の内輪軌道7を、同じく内端部には外径寸法が小さくなった段部8を、それぞれ形成している。尚、上記第一の内輪軌道7は、上記軸部材2の中間部外周面に直接形成する他、この軸部材2の中間部に外嵌した内輪の外周面に形成する場合もある(本発明の実施の形態を示す、図1、5、6、7の鎖線によるハッチング部分参照)。この場合に上記段部8は、上記軸部材2の端部でこの内輪3から外れた部分となる。   The wheels of the automobile are supported on the suspension device by a wheel supporting hub unit. FIG. 8 shows an example of a wheel supporting hub unit that has been widely used in the past. The wheel support hub unit 1 includes a shaft member 2, an inner ring 3, an outer ring 4, and a plurality of rolling elements 5 and 5. Of these, the outer end of the outer peripheral surface of the shaft member 2 (outside means the side that is outside in the width direction when assembled to the automobile, and is the left side of each figure excluding FIG. 4. A flange (first flange) 6 for supporting a wheel is formed on the side closer to the inner side, which is the right side of each drawing except FIG. Further, a first inner ring raceway 7 is formed at an intermediate portion of the shaft member 2, and a step portion 8 having a smaller outer diameter is formed at the inner end portion. The first inner ring raceway 7 may be formed directly on the outer peripheral surface of the intermediate portion of the shaft member 2 or may be formed on the outer peripheral surface of the inner ring fitted on the intermediate portion of the shaft member 2 (the present invention). (Refer to the hatched portion by the chain line in FIGS. 1, 5, 6, and 7). In this case, the stepped portion 8 is a portion separated from the inner ring 3 at the end of the shaft member 2.

何れにしても上記段部8には、外周面に第二の内輪軌道9を形成した内輪3を外嵌している。上記軸部材2の内端部には雄ねじ部10を形成し、この雄ねじ部10の先端部を、上記内輪3の内端面よりも内方に突出させている。そして、この雄ねじ部10に螺合したナット11と上記段部8の段差面12との間で上記内輪3を挟持する事により、この内輪3を上記軸部材2の所定位置に結合固定している。尚、上記雄ねじ部10の先端部外周面には、係止凹部17を形成している。そして、上記ナット11を所定のトルクで緊締した後、このナット11の一部で上記凹部17に整合する部分を直径方向内方にかしめ付ける事により、このナット11の緩み止めを図っている。   In any case, an inner ring 3 having a second inner ring raceway 9 formed on the outer peripheral surface is externally fitted to the stepped portion 8. A male screw portion 10 is formed at the inner end portion of the shaft member 2, and the tip end portion of the male screw portion 10 protrudes inward from the inner end surface of the inner ring 3. Then, the inner ring 3 is clamped and fixed to a predetermined position of the shaft member 2 by sandwiching the inner ring 3 between the nut 11 screwed into the male threaded portion 10 and the stepped surface 12 of the stepped portion 8. Yes. A locking recess 17 is formed on the outer peripheral surface of the distal end portion of the male screw portion 10. Then, after tightening the nut 11 with a predetermined torque, a portion of the nut 11 that is aligned with the recess 17 is caulked inward in the diametrical direction to prevent the nut 11 from loosening.

又、上記外輪4の内周面には、上記第一の内輪軌道7と対向する第一の外輪軌道13及び上記第二の内輪軌道9に対向する第二の外輪軌道14を形成している。そして、これら第一、第二の内輪軌道7、9と第一、第二の外輪軌道13、14との間に上記転動体5、5を、それぞれ複数個ずつ設けている。尚、図示の例では、転動体5、5として玉を使用しているが、重量の嵩む自動車用のハブユニットの場合には、これら転動体としてテーパころを使用する場合もある。   A first outer ring raceway 13 facing the first inner ring raceway 7 and a second outer ring raceway 14 facing the second inner ring raceway 9 are formed on the inner peripheral surface of the outer ring 4. . A plurality of rolling elements 5 and 5 are provided between the first and second inner ring raceways 7 and 9 and the first and second outer ring raceways 13 and 14, respectively. In the illustrated example, balls are used as the rolling elements 5 and 5. However, in the case of a heavy vehicle hub unit, tapered rollers may be used as these rolling elements.

上述の様な車輪支持用ハブユニット1を自動車に組み付けるには、上記外輪4の外周面に形成した外向フランジ状の取付部(第二のフランジ)15により、この外輪4を懸架装置に固定し、上記フランジ6に車輪を固定する。この結果、この車輪を懸架装置に対し回転自在に支持する事ができる。   In order to assemble the wheel support hub unit 1 as described above to an automobile, the outer ring 4 is fixed to the suspension device by an outward flange-like mounting portion (second flange) 15 formed on the outer peripheral surface of the outer ring 4. The wheel is fixed to the flange 6. As a result, this wheel can be rotatably supported with respect to the suspension device.

又、特許文献1には、図9に示す様な構造の車輪支持用ハブユニット1が記載されている。この従来構造の第2例の場合には、軸部材2の内端部で内輪3の内端面よりも内方に突出した部分を直径方向外方に折り曲げる事によりかしめ部16を形成し、このかしめ部16と段部8の段差面12との間で、上記内輪3を挟持している。即ち、上記軸部材2の内端部で上記内輪3よりも内方に突出した部分に形成した円筒部を直径方向外方にかしめ広げる事で上記かしめ部16を形成し、このかしめ部16により上記内輪3を上記段部8の段差面12(外端面)に向け抑え付けている。   Patent Document 1 describes a wheel support hub unit 1 having a structure as shown in FIG. In the case of the second example of this conventional structure, a caulking portion 16 is formed by bending a portion protruding inward from the inner end surface of the inner ring 3 at the inner end portion of the shaft member 2 outward in the diameter direction. The inner ring 3 is sandwiched between the caulking portion 16 and the step surface 12 of the step portion 8. That is, the caulking portion 16 is formed by caulking the cylindrical portion formed at the inner end portion of the shaft member 2 at the portion protruding inward from the inner ring 3 in the diametrically outward direction. The inner ring 3 is pressed against the step surface 12 (outer end surface) of the step portion 8.

図8に示した従来構造の第1例の場合には、雄ねじ部10の先端部に係止凹部17を形成する作業、及びナット11の一部を直径方向内方にかしめ付ける作業が必要になる。この為、車輪支持用ハブユニット1の部品製造作業及び組立作業が面倒になり、コストが嵩む。   In the case of the first example of the conventional structure shown in FIG. 8, it is necessary to perform an operation of forming the locking recess 17 at the tip of the male screw portion 10 and an operation of caulking a part of the nut 11 inward in the diameter direction. Become. For this reason, the parts manufacturing work and assembling work of the wheel supporting hub unit 1 become troublesome, and the cost increases.

又、図9に示した第2例の構造の場合、軸部材2に対して内輪3を結合固定する為のかしめ部16の形成時に、このかしめ部16に亀裂等の損傷を発生し易いだけでなく、このかしめ部16が隣接する内輪3の内周面に、直径方向外方に向いた力が加わる。即ち、従来構造の場合には、かしめ部16を形成する為、軸部材2の内端部に形成した円筒部の内外両周面が、何れも互いに同心である単なる円筒面で、円筒部の肉厚を全長に亙り同一としていた。この為、この円筒部の内端部をかしめ広げて上記かしめ部16とする作業時に大きな力を要し、かしめ作業が面倒になるだけでなく、かしめ加工に伴いこのかしめ部16の先端縁部に大きな引っ張り応力が加わって、上記損傷が発生し易くなる。   Further, in the case of the structure of the second example shown in FIG. 9, when the caulking portion 16 for fixing the inner ring 3 to the shaft member 2 is formed, the caulking portion 16 is easily damaged such as a crack. Instead, a force directed outward in the diameter direction is applied to the inner peripheral surface of the inner ring 3 adjacent to the caulking portion 16. That is, in the case of the conventional structure, in order to form the caulking portion 16, both the inner and outer peripheral surfaces of the cylindrical portion formed at the inner end portion of the shaft member 2 are simple cylindrical surfaces that are concentric with each other. The wall thickness was the same over the entire length. For this reason, a large force is required when the inner end portion of the cylindrical portion is caulked and expanded to form the caulking portion 16, and not only the caulking operation is troublesome, but also the leading edge of the caulking portion 16 is accompanied by caulking. The above-described damage is likely to occur due to a large tensile stress.

又、かしめ付け作業時に大きな力が加わる分、上記内輪3の内周面に加わる力が大きくなり、この内輪3の直径が僅かとは言え変化する。そして、この変化量が大きくなると、この内輪3に亀裂等の損傷が発生する可能性が生じるだけでなく、内輪3の外周面に形成した第二の内輪軌道9の直径、形状精度(真円度、断面形状)が悪化する。そして、転動体5、5に付与した予圧を適正値に維持する作業が面倒になり、耐久性を確保する事が難しくなる可能性がある。   In addition, the force applied to the inner peripheral surface of the inner ring 3 is increased by the amount of large force applied during the caulking work, and the diameter of the inner ring 3 changes, albeit slightly. When the amount of change increases, not only the inner ring 3 may be damaged such as cracks, but also the diameter and shape accuracy of the second inner ring raceway 9 formed on the outer peripheral surface of the inner ring 3 (roundness) Degree, cross-sectional shape) deteriorates. And the operation | work which maintains the preload provided to the rolling elements 5 and 5 to an appropriate value becomes troublesome, and it may become difficult to ensure durability.

米国特許第5226738号明細書US Pat. No. 5,226,738

本発明の車輪支持用ハブユニットは、上述の様な事情に鑑みて、軸部材に対し内輪を固定するナットの緩み止めを図る為の係止凹部の形成作業やナットのかしめ付け作業を省略できる構造で、内輪3の固定作業時にかしめ部16に亀裂等の損傷が発生しにくくすると共に、かしめ付け作業に伴って上記内輪3の内径やこの内輪3の外周面に形成した第二の内輪軌道9の直径が実用上問題となる程変化する事がない様にするものである。   In view of the circumstances as described above, the wheel support hub unit of the present invention can omit the operation of forming a locking recess and the operation of caulking the nut to prevent the nut fixing the inner ring to the shaft member. The structure prevents the caulking portion 16 from being damaged such as cracks during the fixing operation of the inner ring 3, and the second inner ring raceway formed on the inner diameter of the inner ring 3 and the outer peripheral surface of the inner ring 3 along with the caulking operation. The diameter of 9 is not changed so as to cause a practical problem.

本発明の車輪支持用ハブユニットは、図9に示した従来の車輪支持用ハブユニットの第2例と同様に、一端部外周面に第一のフランジを形成した軸部材と、この軸部材の中間部外周面に、直接又はこの軸部材とは別体の内輪を介して形成した第一の内輪軌道と、上記軸部材の他端部に形成された、この第一の内輪軌道を形成した部分よりも外径寸法が小さくなった段部と、外周面に第二の内輪軌道を形成して上記段部に外嵌された内輪と、内周面に上記第一の内輪軌道に対向する第一の外輪軌道及び上記第二の内輪軌道に対向する第二の外輪軌道を、外周面に第二のフランジを、それぞれ形成した外輪と、上記第一、第二の内輪軌道と上記第一、第二の外輪軌道との間に、それぞれ複数個ずつ設けられた転動体とを備える。そして、上記軸部材の他端部で少なくとも上記段部に外嵌した内輪よりも突出した部分に形成した円筒部を直径方向外方にかしめ広げる事で形成したかしめ部により、上記段部に外嵌した内輪をこの段部の端面に向け抑え付けて、この段部に外嵌した内輪を上記軸部材に結合固定している。   As in the second example of the conventional wheel support hub unit shown in FIG. 9, the wheel support hub unit of the present invention includes a shaft member in which a first flange is formed on the outer peripheral surface of one end, A first inner ring raceway formed on the outer peripheral surface of the intermediate portion directly or via an inner ring separate from the shaft member and the first inner ring raceway formed on the other end of the shaft member were formed. A step portion having a smaller outer diameter than the portion, an inner ring formed on the outer peripheral surface of the second inner ring raceway and fitted on the stepped portion, and an inner peripheral surface facing the first inner ring raceway. A first outer ring raceway and a second outer ring raceway opposed to the second inner ring raceway, an outer ring formed with a second flange on the outer peripheral surface, the first and second inner ring raceways and the first And a plurality of rolling elements each provided between the second outer ring raceway and the second outer ring raceway. The cylindrical member formed at the other end of the shaft member at least in a portion projecting from the inner ring fitted on the stepped portion is squeezed outwardly in the diametrical direction, and is externally attached to the stepped portion. The fitted inner ring is pressed against the end surface of the stepped portion, and the inner ring fitted on the stepped portion is coupled and fixed to the shaft member.

特に、本発明の車輪支持用ハブユニットに於いては、上記円筒部の肉厚は、この円筒部を直径方向外方にかしめ広げる以前の状態で先端縁に向かう程小さくなっており、且つ、この円筒部を直径方向外方にかしめ広げる事により構成して、上記段部に外嵌した内輪の端面を抑え付けるかしめ部の肉厚が、先端に向かう程小さくなっている。   In particular, in the wheel support hub unit of the present invention, the thickness of the cylindrical portion is smaller toward the tip edge in a state before the cylindrical portion is caulked outward in the diameter direction, and The cylindrical portion is formed by caulking outward in the diametrical direction, and the thickness of the caulking portion that suppresses the end face of the inner ring that is externally fitted to the stepped portion decreases toward the tip.

上述の様に構成される本発明の車輪支持用ハブユニットにより、懸架装置に対して車輪を回転自在に支持する作用は、従来の車輪支持用ハブユニットと同様である。
特に、本発明の車輪支持用ハブユニットの場合には、かしめ部を形成する為の円筒部の肉厚を先端縁に向かう程小さくしている為、このかしめ部を形成する為に要する力が徒に大きくなる事がない。この為、かしめ作業に伴ってかしめ部に亀裂等の損傷が発生したり、或はかしめ部により固定する内輪に、この内輪の直径を予圧や転がり疲れ寿命等の耐久性に影響を及ぼす程大きく変える様な力が作用する事がない。
この様に、かしめ部に亀裂等の損傷が発生する事を防止すると共に、このかしめ部により軸部材に固定される内輪の直径が実用上問題になる程変化する事を防止できる。そして、この内輪がその固定作業に基づいて損傷する可能性を低くすると共に予圧を適正値に維持でき、しかも部品点数、部品加工、組立工数の減少により、コスト低減を図れる。
The operation of rotatably supporting the wheel with respect to the suspension device by the wheel supporting hub unit of the present invention configured as described above is the same as that of the conventional wheel supporting hub unit.
In particular, in the case of the wheel support hub unit of the present invention, since the thickness of the cylindrical portion for forming the caulking portion is reduced toward the leading edge, the force required to form the caulking portion is increased. It ’s never going to grow. For this reason, damage such as cracks occurs in the caulking part during caulking work, or the inner ring diameter is large enough to affect the durability such as preload and rolling fatigue life of the inner ring fixed by the caulking part. There is no power to change.
In this way, it is possible to prevent the caulking portion from being damaged, such as a crack, and to prevent the caulking portion from changing so that the diameter of the inner ring fixed to the shaft member becomes a practical problem. Further, it is possible to reduce the possibility that the inner ring is damaged based on the fixing operation and to maintain the preload at an appropriate value, and to reduce the cost by reducing the number of parts, parts processing, and assembly man-hours.

[実施の形態の第1例]
図1〜4は、本発明の実施の形態の第1例を示している。尚、本発明の特徴は、軸部材2に対して内輪3を固定する部分の構造にある。その他の部分の構造及び作用に就いては、前述の図9に示した従来構造と同様であるから、重複する説明を省略若しくは簡略にし、以下、本発明の特徴部分を中心に説明する。
[First example of embodiment]
1 to 4 show a first example of an embodiment of the present invention. The feature of the present invention lies in the structure of the portion for fixing the inner ring 3 to the shaft member 2. Since the structure and operation of other parts are the same as those of the conventional structure shown in FIG. 9 described above, the overlapping description will be omitted or simplified, and the following description will focus on the characteristic parts of the present invention.

上記軸部材2の内端部に形成した、上記内輪3を固定する為のかしめ部16を構成する為の円筒部18の肉厚は、図3に示した、この円筒部18を直径方向外方にかしめ広げる以前の状態で、先端縁に向かう程小さくなっている。この為に図示の例の場合には、上記軸部材2の内端面に、凹部に向かう程次第に内径が小さくなるテーパ孔19を形成している。   The thickness of the cylindrical portion 18 for forming the caulking portion 16 for fixing the inner ring 3 formed on the inner end portion of the shaft member 2 is shown in FIG. It is in a state before it spreads toward the end, and it becomes smaller toward the tip edge. For this reason, in the illustrated example, a tapered hole 19 is formed on the inner end surface of the shaft member 2 so that the inner diameter gradually decreases toward the recess.

上記軸部材2の内端部に上記内輪3を固定すべく、上述の様な円筒部18の先端部をかしめ広げるには、上記軸部材2が軸方向にずれ動かない様に固定した状態で、図2に示す様に、押型20を上記円筒部18の先端部に強く押し付ける。この押型20の先端面(図2の左端面)中央部には、上記円筒部18の内側に押し込み自在な円錐台状の凸部21を形成し、この凸部21の周囲に断面円弧状の凹部22を、この凸部21の全周を囲む状態で形成している。   In order to squeeze the tip of the cylindrical portion 18 as described above in order to fix the inner ring 3 to the inner end of the shaft member 2, the shaft member 2 is fixed so as not to move in the axial direction. As shown in FIG. 2, the pressing die 20 is strongly pressed against the tip of the cylindrical portion 18. A frustoconical convex portion 21 that can be pushed into the inside of the cylindrical portion 18 is formed at the center of the tip surface (left end surface in FIG. 2) of the pressing die 20, and a circular arc section is formed around the convex portion 21. The concave portion 22 is formed so as to surround the entire circumference of the convex portion 21.

尚、この凹部22の断面形状、並びに外径R22及び深さD22は、上記円筒部18を塑性変形させて上記かしめ部16を形成する際に、この円筒部18を構成する金属(鋼)に圧縮方向の力を付与しつつ、所定の形状及び大きさを有する上記かしめ部16を形成する様に規制する。即ち、上記凹部22の断面形状は、この凹部22により上記円筒部18の先端部を塑性変形させる事により得られるかしめ部16の断面形状が、基端部から先端部に向かう程厚さ寸法が漸次小さくなる様に、特にこの厚さ寸法が先端部で急激に小さくなる様に、外径側に向かう程曲率半径が小さくなる複合曲面としている。又、外径R22は、形成すべきかしめ部16の外径R16と同じか、このかしめ部16の外径R16よりも僅かに小さい程度(R22≦R16)にしている。更に、深さD22は、上記内輪3の内端部内周面及び内端面との間で上記円筒部18の先端部を挟持して上記かしめ部16を形成した状態で、上記押型20の先端面と上記内輪3の内端面との間に隙間23が残留する様に規制する。 The cross-sectional shape of the recess 22, the outer diameter R 22 and the depth D 22 are determined by the metal (steel) constituting the cylindrical portion 18 when the cylindrical portion 18 is plastically deformed to form the caulked portion 16. ) Is applied so as to form the caulking portion 16 having a predetermined shape and size. That is, the cross-sectional shape of the concave portion 22 is such that the cross-sectional shape of the caulking portion 16 obtained by plastically deforming the distal end portion of the cylindrical portion 18 by the concave portion 22 has a thickness dimension toward the distal end portion from the proximal end portion. The composite curved surface has a curvature radius that becomes smaller toward the outer diameter side, so that the thickness dimension is abruptly reduced especially at the tip portion so as to gradually become smaller. The outer diameter R 22 are the same as the outer diameter R 16 to be formed caulking portions 16, and the degree slightly smaller (R 22 ≦ R 16) than the outer diameter R 16 of the crimped portion 16. Further, the depth D 22 is the tip end of the pressing die 20 in a state where the end portion of the cylindrical portion 18 is sandwiched between the inner peripheral surface and the inner end surface of the inner end portion of the inner ring 3 to form the caulking portion 16. The gap 23 is restricted to remain between the surface and the inner end surface of the inner ring 3.

上述の様な形状並びに寸法の凸部21と凹部22とを有する押型20を上記円筒部18の先端部に押し付ければ、この円筒部18の先端部を直径方向外方にかしめ広げて、上記かしめ部16を形成する事ができる。そして、このかしめ部16と軸部材2の内端部に形成した段部8の段差面12との間で上記内輪3を挟持して、この内輪3を上記軸部材2に固定できる。図示の例の場合には、上記円筒部18の内端面を塑性変形させる事により上記かしめ部16を形成する最終段階で、上記凹部22の内面からこのかしめ部16の外径面に、直径方向内方に向く圧縮力が作用する。従って、このかしめ部16の外周縁に亀裂等の損傷が発生する事を、有効に防止できる。又、上記かしめ部16の基端部外径面が当接する、上記内輪3の内端開口周縁部には、断面円弧状の曲面部24を形成している。従って、上記かしめ部16の基端部の曲率半径が小さくなる事はなく、この基端部にも無理な応力が加わりにくくなる。   If the pressing die 20 having the convex portion 21 and the concave portion 22 having the shape and dimensions as described above is pressed against the tip portion of the cylindrical portion 18, the tip portion of the cylindrical portion 18 is caulked outward in the diametrical direction, The caulking portion 16 can be formed. The inner ring 3 can be clamped between the caulking portion 16 and the step surface 12 of the step portion 8 formed at the inner end of the shaft member 2, and the inner ring 3 can be fixed to the shaft member 2. In the case of the illustrated example, in the final stage of forming the caulking portion 16 by plastically deforming the inner end surface of the cylindrical portion 18, the inner surface of the concave portion 22 extends from the inner surface of the caulking portion 16 in the diametrical direction. Inward compression force acts. Therefore, it is possible to effectively prevent the occurrence of damage such as cracks on the outer peripheral edge of the caulking portion 16. Further, a curved surface portion 24 having an arcuate cross section is formed at the peripheral edge of the inner end opening of the inner ring 3 where the outer diameter surface of the base end portion of the caulking portion 16 contacts. Therefore, the radius of curvature of the base end portion of the caulking portion 16 does not become small, and it is difficult to apply excessive stress to the base end portion.

上述の様に本発明の車輪支持用ハブユニットの場合には、かしめ部16を形成する為の円筒部18の肉厚を先端縁に向かう程小さくしている為、この円筒部18の先端部を上述の様な押型20により塑性変形させて上記かしめ部16を形成する為に要する力が、徒に大きくなる事がない。この為、かしめ作業に伴ってかしめ部16に亀裂等の損傷が発生したり、或はかしめ部16により固定する内輪3に、この内輪3の直径を予圧や転がり疲れ寿命等の耐久性に影響を及ぼす程大きく変える様な力が作用する事がない。特に、図示の例では、かしめ部16の先端部に圧縮応力を作用させると共に、このかしめ部16の基端部の曲率半径を大きくしている為、このかしめ部16の損傷防止をより有効に図れる。尚、図1で25は、転動体5、5を設けた空間に塵芥が進入したり、或はこの空間から潤滑油等が漏出するのを防止する為のシールリング、26は外輪4の内端開口部を塞ぐ蓋体である。   As described above, in the case of the wheel supporting hub unit of the present invention, the thickness of the cylindrical portion 18 for forming the caulking portion 16 is reduced toward the distal end edge. The force required to form the caulking portion 16 by plastically deforming with the above-described pressing mold 20 does not increase. For this reason, damage such as cracks occurs in the caulking portion 16 during the caulking work, or the inner ring 3 is fixed to the inner ring 3 by the caulking portion 16, and the diameter of the inner ring 3 affects the durability such as preload and rolling fatigue life. The force which changes so much that it exerts does not act. In particular, in the illustrated example, compressive stress is applied to the distal end portion of the caulking portion 16 and the radius of curvature of the base end portion of the caulking portion 16 is increased, so that the caulking portion 16 can be more effectively prevented from being damaged. I can plan. In FIG. 1, reference numeral 25 denotes a seal ring for preventing dust from entering the space provided with the rolling elements 5, 5 or leakage of lubricating oil from this space, and 26 is an inner ring of the outer ring 4. It is a lid that closes the end opening.

次に、図1〜4に示す様な構造を実現する場合に於ける、各部の寸法の適正値に就いて説明する。尚、この値は、一般的な乗用車に組み込む車輪支持用ハブユニットの場合、即ち、軸部材2に固定すべき内輪3の内径r3 が20〜60mm程度、同じく長さ寸法L3 が15〜40mm程度の場合で、軸部材2の材質をS53C程度の構造用炭素鋼とし、内輪3の材質をSUJ2等の軸受鋼とした場合に関するものである。
先ず、上記かしめ部16を加工する以前に於ける上記円筒部18の先端部の厚さ寸法t18は、1.5〜5mmの範囲が好ましい。又、この円筒部18の基端部の厚さ寸法T18は、5〜10mmの範囲が好ましい。これら先端部及び基端部の厚さ寸法t18及びT18をこの範囲に規制すれば、かしめ部16に亀裂等の損傷が発生する事を防止し、且つ、このかしめ部16による上記内輪3の支持剛性を確保できる。
即ち、変形量が多くなる円筒部18の先端部を薄肉にし、この先端部を容易に塑性変形できる様にして、上記損傷の発生防止を有効に図れる。又、上記内輪3を前記段差面12に向け抑え付ける為に利用する、上記円筒部18の基端部を厚肉にして、上記内輪3の支持強度を十分に確保できる。
Next, the appropriate values of the dimensions of each part in the case of realizing the structure as shown in FIGS. In the case of a wheel supporting hub unit incorporated in a general passenger car, this value is the inner diameter r 3 of the inner ring 3 to be fixed to the shaft member 2 is about 20 to 60 mm, and the length dimension L 3 is 15 to 15 mm. In the case of about 40 mm, the shaft member 2 is made of structural carbon steel of about S53C, and the inner ring 3 is made of bearing steel such as SUJ2.
First, the thickness t 18 of the tip of the cylindrical portion 18 before the caulking portion 16 is processed is preferably in the range of 1.5 to 5 mm. The thickness T 18 of the base end portion of the cylindrical portion 18 is preferably in the range of 5 to 10 mm. If the thickness dimensions t 18 and T 18 of the distal end portion and the proximal end portion are regulated within this range, the caulking portion 16 is prevented from being damaged such as cracks, and the inner ring 3 by the caulking portion 16 is prevented. Support rigidity can be secured.
That is, it is possible to effectively prevent the occurrence of the damage by reducing the thickness of the tip of the cylindrical portion 18 where the amount of deformation increases and making the tip easily plastically deformable. Also, the base end portion of the cylindrical portion 18 that is used to hold the inner ring 3 toward the stepped surface 12 can be made thick so that the support strength of the inner ring 3 can be sufficiently secured.

又、上記円筒部18の長さ寸法L18は、8〜20mm程度とする事が好ましい。この長さ寸法L18が小さ過ぎる(L18<8mm)と、上記かしめ部16を十分に形成できなかったり、或は形成時にかしめ部16の一部に亀裂等の損傷が発生し易くなる。これに対して、上記長さ寸法L18が大き過ぎる(L18>20mm)と、軸部材2の内端部に存在する中空部の長さ寸法が長くなり過ぎて、この軸部材2の強度が低くなり、上記内輪3に加わるラジアル荷重に基づいて上記軸部材2の内端部が変形し易くなる。尚、上述の様な寸法に規制した円筒部18を塑性変形させて上記かしめ部16とする作業は、鍛造加工、揺動プレス加工により行なう事が好ましい。 The length L 18 of the cylindrical portion 18 is preferably about 8 to 20 mm. If the length L 18 is too small (L 18 <8 mm), the caulking portion 16 cannot be formed sufficiently, or damage such as cracks is likely to occur in a part of the caulking portion 16 during formation. On the other hand, if the length L 18 is too large (L 18 > 20 mm), the length of the hollow portion existing at the inner end of the shaft member 2 becomes too long, and the strength of the shaft member 2 is increased. And the inner end portion of the shaft member 2 is easily deformed based on the radial load applied to the inner ring 3. The operation of plastically deforming the cylindrical portion 18 restricted to the dimensions as described above to form the caulking portion 16 is preferably performed by forging or swing pressing.

又、複数の転動体5から上記内輪3に加わる荷重の作用線(転動体5の接触角を表す図2の鎖線αに一致する)は、この内輪3の内周面と前記段部8との嵌合面を通過し、上記かしめ部16を通過する事がない様にする。この様に規制する理由は、上記荷重が、かしめ部16を直径方向内方に直接変形させる力として働かない様にして、このかしめ部16の破損を防止する為である。   Further, the line of action of the load applied to the inner ring 3 from the plurality of rolling elements 5 (corresponding to the chain line α in FIG. 2 representing the contact angle of the rolling elements 5) is the inner peripheral surface of the inner ring 3 and the step portion 8. So that it does not pass through the crimping portion 16. The reason for this restriction is to prevent the caulking portion 16 from being damaged by preventing the load from acting as a force that directly deforms the caulking portion 16 inward in the diameter direction.

次に、上記内輪3のうち、第二の内輪軌道9よりも外側寄り部分(図3のA−A線部分)の断面積S3 と、当該部分に於ける軸部材2の断面積S 2との関係に就いては、S3 <S2 とし、更に好ましくはS3 ≦0.94S2 とする。これら各部の断面積をこの様に規制する理由は、上記軸部材2に対する上記内輪3の支持強度を確保する為である。 Next, in the inner ring 3, a cross-sectional area S 3 of a portion closer to the outer side than the second inner ring raceway 9 (A-A line portion in FIG. 3) and a cross-sectional area S 2 of the shaft member 2 in the portion. , S 3 <S 2 , more preferably S 3 ≦ 0.94 S 2 . The reason for restricting the cross-sectional areas of these parts in this way is to ensure the support strength of the inner ring 3 with respect to the shaft member 2.

即ち、上記かしめ部16と前記段差面12との間で上記内輪3を挟持した状態で、この内輪3を軸方向に押圧してこの内輪3の回転を防止する力(軸力)は、上記軸部材2及び内輪3の軸方向に亙る歪み量の差で定まる。即ち、かしめ加工中は、内輪3の弾性変形量が軸部材2の弾性変形量よりも大きい。そして、かしめ加工終了後は、これら内輪3及び軸部材2が弾性復帰して、この内輪3に軸方向の力(軸力)が付与される。内輪3を構成する材料と軸部材2を構成する材料とは、弾性係数がほぼ同じである為、上述の様にS3 <S2 とすれば、かしめ工程中の弾性変形量は軸部材2よりも内輪3の方が大きい。従って、各部の断面積をこの様に規制すれば、上記内輪3に十分な圧縮荷重を付与し続けて、上記内輪3が軸部材2に対して回転する、所謂クリープの発生を有効に防止できる。 That is, in a state where the inner ring 3 is sandwiched between the caulking portion 16 and the stepped surface 12, the force (axial force) for preventing the inner ring 3 from rotating by pressing the inner ring 3 in the axial direction is It is determined by the difference in distortion amount in the axial direction of the shaft member 2 and the inner ring 3. That is, during the caulking process, the elastic deformation amount of the inner ring 3 is larger than the elastic deformation amount of the shaft member 2. After the caulking process is completed, the inner ring 3 and the shaft member 2 are elastically restored, and an axial force (axial force) is applied to the inner ring 3. The material constituting the inner ring 3 and the material constituting the shaft member 2 have substantially the same elastic modulus. Therefore, if S 3 <S 2 as described above, the amount of elastic deformation during the caulking process is as follows. The inner ring 3 is larger than the inner ring 3. Therefore, if the cross-sectional areas of the respective parts are regulated in this way, it is possible to effectively prevent the occurrence of so-called creep in which the inner ring 3 continues to be applied to the inner ring 3 and the inner ring 3 rotates with respect to the shaft member 2. .

次に、内輪3の周囲に配置した複数の転動体5が玉である場合、この転動体5の中心Oから上記内輪3の内端面までの距離LO3は、転動体5の直径D5 の0.75倍以上(LO3≧0.75D5 )とする事が好ましい。この距離LO3を或る程度以上確保する理由は、上記かしめ部16の形成作業に伴って、上記転動体5の転動面が当接する、前記第二の内輪軌道9部分の直径が大きくなったり、精度(真円度、断面形状)が悪化する事を防止する為である。即ち、この距離LO3が小さ過ぎると、上記かしめ部16の基端部が上記第二の内輪軌道9の内径側部分に存在する様になって、上記かしめ部16の形成作業に伴い、上記第二の内輪軌道9部分の直径が無視できない程度に大きくなったり上記精度が悪化する可能性が生じる。 Next, when the plurality of rolling elements 5 arranged around the inner ring 3 are balls, the distance L O3 from the center O of the rolling element 5 to the inner end face of the inner ring 3 is the diameter D 5 of the rolling element 5. 0.75 times or more (L O3 ≧ 0.75D 5 ) is preferable. The reason why the distance L O3 is ensured to some extent is that the diameter of the second inner ring raceway 9 portion with which the rolling surface of the rolling element 5 abuts increases as the caulking portion 16 is formed. This is to prevent the accuracy (roundness, cross-sectional shape) from deteriorating. That is, if the distance L O3 is too small, the base end portion of the caulking portion 16 is present on the inner diameter side portion of the second inner ring raceway 9, and the above-described caulking portion 16 is formed. There is a possibility that the diameter of the second inner ring raceway 9 portion becomes so large that it cannot be ignored or the accuracy is deteriorated.

次に、前述したかしめ部16の外径R16は、内輪3の内径r3 と、この内輪3の外端部で上記第二の内輪軌道9から外れた部分の外径R3 との関係で、次の範囲に規制する事が好ましい。
3 +0.7(R3 −r3 )≦R16≦r3 +1.3(R3 −r3
上記かしめ部16の外径R16をこの範囲に規制する事により、このかしめ部16に割れ等の損傷が発生する事を防止し、且つ、上記軸部材2に対する上記内輪3の支持強度を確保できる。
上記外径R16が上記範囲よりも大きい方向にずれると、上記損傷が発生し易くなる。反対に、上記外径R16が上記範囲よりも小さい方向にずれると、上記支持強度を確保する事が難しくなる。
Next, the outer diameter R 16 of the crimped portion 16 described above, the relationship between the inner diameter r 3 of the inner ring 3, an outer diameter R 3 of the portion deviated from the second inner ring raceway 9 to the outer ends of the inner ring 3 Therefore, it is preferable to regulate to the following range.
r 3 +0.7 (R 3 −r 3 ) ≦ R 16 ≦ r 3 +1.3 (R 3 −r 3 )
By regulating the outer diameter R 16 of the crimped portion 16 in this range, and prevent the damage such as cracks to the caulking portion 16 is generated, and, ensuring support strength of the inner ring 3 with respect to the shaft member 2 it can.
When the outer diameter R 16 is shifted in a direction larger than the above range, the damage is likely to occur. On the other hand, if the outer diameter R 16 is shifted in a direction smaller than the above range, it is difficult to ensure the support strength.

更に、前記曲面部24の断面形状は、次の様に規制する事が好ましい。先ず、この曲面部24の始点寄りに傾斜面部分を設け、この傾斜面部分が上記内輪3の中心軸に対し傾斜する角度θ24を、10〜45度とする。又、上記内輪3の内周面と上記傾斜面部分とを連続させる部分の曲率半径r24を、2〜8mmとする。更に、上記傾斜面部分と上記内輪3の端面とを連続させる部分の曲率半径R24を、3〜10mmとする。 Furthermore, the cross-sectional shape of the curved surface portion 24 is preferably regulated as follows. First, an inclined surface portion is provided near the starting point of the curved surface portion 24, and an angle θ 24 at which the inclined surface portion is inclined with respect to the central axis of the inner ring 3 is set to 10 to 45 degrees. The curvature radius r 24 of the portion where the inner peripheral surface of the inner ring 3 and the inclined surface portion are continuous is set to 2 to 8 mm. Further, the curvature radius R 24 of the portion where the inclined surface portion and the end surface of the inner ring 3 are continuous is set to 3 to 10 mm.

上記曲面部24の断面形状をこの様に規制する事により、前記円筒部18を塑性変形させて上記かしめ部16を形成する際に、このかしめ部16の基端部分に過大な応力が発生する事がなくなり、この基端部分の破損防止を図れる。   By regulating the cross-sectional shape of the curved surface portion 24 in this manner, excessive stress is generated at the proximal end portion of the caulking portion 16 when the cylindrical portion 18 is plastically deformed to form the caulking portion 16. This prevents the damage to the base end portion.

[実施の形態の第2例]
次に、図5は、本発明の実施の形態の第2例を示している。本例は、車輪の回転速度を検出する為の回転速度検出装置付の車輪支持用ハブユニットに、本発明を適用したものである。この為に本例の場合には、内輪3の内端部に、この内輪3の肩部27よりも小径で、この肩部27よりも内方に突出する段部31を形成している。そして、この肩部27に、回転速度検出装置を構成するトーンホイール28の基端部(図5の左端部)を外嵌固定している。このトーンホイール28の一部は、上記肩部27の外端面で上記段部31の基端部周囲部分に突き当てて、軸方向(図5の左右方向)に亙る位置決めを図っている。又、外輪4の内端開口部には合成樹脂製のカバー29を嵌合固定し、このカバー29に包埋したセンサ30を、上記トーンホイール28に対向させて、回転速度検出装置を構成している。
[Second Example of Embodiment]
Next, FIG. 5 shows a second example of the embodiment of the present invention. In this example, the present invention is applied to a wheel support hub unit with a rotation speed detection device for detecting the rotation speed of a wheel. For this reason, in the case of this example, a step portion 31 having a smaller diameter than the shoulder portion 27 of the inner ring 3 and projecting inward from the shoulder portion 27 is formed at the inner end portion of the inner ring 3. And the base end part (left end part of FIG. 5) of the tone wheel 28 which comprises a rotational speed detection apparatus is externally fixed to this shoulder part 27. A part of the tone wheel 28 abuts on the outer end surface of the shoulder 27 against the peripheral portion of the base end portion of the stepped portion 31 to achieve positioning in the axial direction (left-right direction in FIG. 5). Further, a synthetic resin cover 29 is fitted and fixed to the inner end opening of the outer ring 4, and a sensor 30 embedded in the cover 29 is opposed to the tone wheel 28 to constitute a rotational speed detection device. ing.

本例の場合、上述の様に内輪3の内端部に段部31を形成し、軸部材2の内端部に形成したかしめ部16により、この段部31を抑え付けている。この様な段部31を形成した分、上記かしめ部16と、上記内輪3の外周面に形成した第二の内輪軌道9との軸方向距離が離れる。この結果、上記かしめ部16の形成に伴う上記第二の内輪軌道9の寸法変化をより小さく抑える事ができる。更には、この第二の内輪軌道9部分だけでなく、上記肩部27の外径が大きくなる事も防止できる。従って、この肩部27にシールリングやトーンホイールを外嵌したり、この肩部27の外周面にシールリップを摺接させたりする場合に、シールリングやトーンホイールの機能が損なわれる事を防止できる。尚、本例の場合も、内輪3の周囲に配置した複数の転動体5が玉である場合、この転動体5の中心Oから上記内輪3の内端面までの距離LO3は、転動体5の直径D5 の0.75倍以上(LO3≧0.75D5 )とする事が好ましい。その他の部分の構成及び作用は、上述した第1例の場合と同様であるから、同等部分には同一符号を付して重複する説明を省略する。 In the case of this example, the step portion 31 is formed at the inner end portion of the inner ring 3 as described above, and the step portion 31 is suppressed by the caulking portion 16 formed at the inner end portion of the shaft member 2. The axial distance between the caulking portion 16 and the second inner ring raceway 9 formed on the outer peripheral surface of the inner ring 3 is increased by the amount of the step portion 31 formed. As a result, the dimensional change of the second inner ring raceway 9 due to the formation of the caulking portion 16 can be further suppressed. Furthermore, it is possible to prevent an increase in the outer diameter of the shoulder portion 27 as well as the second inner ring raceway 9 portion. Therefore, it is possible to prevent the function of the seal ring and tone wheel from being impaired when a seal ring or tone wheel is fitted on the shoulder portion 27 or when the seal lip is slidably contacted with the outer peripheral surface of the shoulder portion 27. it can. Also in this example, when the plurality of rolling elements 5 arranged around the inner ring 3 are balls, the distance L O3 from the center O of the rolling element 5 to the inner end face of the inner ring 3 is the rolling element 5. The diameter D 5 is preferably 0.75 times or more (L O3 ≧ 0.75D 5 ). Since the configuration and operation of the other parts are the same as in the case of the first example described above, the same parts are denoted by the same reference numerals, and redundant description is omitted.

[実施の形態の第3例]
次に、図6は、本発明の実施の形態の第3例を示している。前述した第1例及び上述した第2例が、何れも、回転しない外輪4の内側に軸部材2を回転自在に設けていたのに対して、本例の場合には、外輪4の側が回転する様にしている。即ち、本例の場合には、この外輪4が、車輪と共に回転するハブとなる。回転側と静止側とが、直径方向で内外逆になり、それに伴って軸方向の内外が一部逆になった以外の構成及び作用は、前述した第1例の場合と同様であるから、同等部分には同一符号を付して重複する説明を省略する。
[Third example of embodiment]
Next, FIG. 6 shows a third example of the embodiment of the present invention. In the first example and the second example described above, the shaft member 2 is rotatably provided inside the non-rotating outer ring 4, whereas in this example, the outer ring 4 side rotates. I try to do it. That is, in the case of this example, this outer ring 4 becomes a hub that rotates together with the wheels. Since the rotation side and the stationary side are inward and outward in the diametrical direction, and the configuration and action other than that in which the inner and outer sides in the axial direction are partially reversed are the same as in the case of the first example described above. Equivalent parts are denoted by the same reference numerals, and redundant description is omitted.

[実施の形態の第4例]
次に、図7は、本発明の実施の形態の第4例を示している。前述した第1〜2例及び上述した第3例が、何れも、回転駆動しない従動輪(FR車の前輪、FF車の後輪)を回転自在に支持する為の車輪支持用ハブユニットに本発明を適用していたのに対して、本例の場合には、駆動輪(FR車の後輪、FF車の前輪、4WD車の全輪)を回転自在に支持する為の車輪支持用ハブユニットに本発明を適用したものである。
[Fourth Example of Embodiment]
Next, FIG. 7 shows a fourth example of the embodiment of the present invention. The above-described first and second examples and the above-described third example are both wheel support hub units for rotatably supporting driven wheels that are not rotationally driven (the front wheels of FR vehicles and the rear wheels of FF vehicles). Whereas the invention is applied, in the case of this example, a wheel support hub for rotatably supporting drive wheels (the rear wheel of the FR vehicle, the front wheel of the FF vehicle, and all the wheels of the 4WD vehicle). The present invention is applied to a unit.

この為に本例の場合には、軸部材に相当するハブ32を円筒状に形成すると共に、このハブ32の内周面に雌スプライン部33を形成している。そして、この雌スプライン部33に、等速ジョイント34に付属で、外周面に雄スプライン部を形成した駆動軸35を挿入している。一方、上記ハブ32の内端部外周面に形成した段部8には内輪3を外嵌しており、この内輪3の内端面内径寄り部分に段部36を形成している。そして、上記ハブ32の内端部に形成したかしめ部16を、上記段部36に向けかしめ付けている。この状態で上記かしめ部16は、上記内輪3の内端面よりも内方に突出する事はない。従って、上記等速ジョイント34の本体部分37の外端面は、上記内輪3の内端面に当接している。この様に、本体部分37の外端面を内輪3の内端面に当接させた状態で、上記駆動軸35の先端部で上記ハブ32の外端面よりも突出した部分にナット38を螺合し、更に緊締する事により、上記内輪3とハブ32とを、軸方向に亙り強く挟持している。   Therefore, in the case of this example, the hub 32 corresponding to the shaft member is formed in a cylindrical shape, and the female spline portion 33 is formed on the inner peripheral surface of the hub 32. And the drive shaft 35 which attached to the constant velocity joint 34 and formed the male spline part in the outer peripheral surface is inserted in this female spline part 33. On the other hand, the inner ring 3 is fitted on the step 8 formed on the outer peripheral surface of the inner end of the hub 32, and a step 36 is formed near the inner end surface of the inner ring 3. The caulking portion 16 formed at the inner end portion of the hub 32 is caulked toward the step portion 36. In this state, the caulking portion 16 does not protrude inward from the inner end surface of the inner ring 3. Accordingly, the outer end surface of the main body portion 37 of the constant velocity joint 34 is in contact with the inner end surface of the inner ring 3. In this manner, with the outer end surface of the main body portion 37 in contact with the inner end surface of the inner ring 3, the nut 38 is screwed into a portion protruding from the outer end surface of the hub 32 at the distal end portion of the drive shaft 35. By further tightening, the inner ring 3 and the hub 32 are tightly held in the axial direction.

尚、本例の場合、内輪3の周囲に配置した複数の転動体5が玉である場合、好ましくは、この転動体5の中心Oから上記段部36の段差面までの距離L36を、転動体5の直径D5 (図3参照)の0.75倍以上(L36≧0.75D5 )とする。その他の部分の構成及び作用は、上述した第1例の場合と同様であるから、同等部分には同一符号を付して重複する説明を省略する。 In the case of this example, when the plurality of rolling elements 5 arranged around the inner ring 3 are balls, preferably, the distance L 36 from the center O of the rolling element 5 to the step surface of the step portion 36 is rolling the diameter D 5 of the body 5 (see FIG. 3) 0.75 or more (L 36 ≧ 0.75 D 5). Since the configuration and operation of the other parts are the same as in the case of the first example described above, the same parts are denoted by the same reference numerals, and redundant description is omitted.

尚、本例の場合には、ハブ32として中空円筒状のものを使用している為、このハブ32の断面積を内輪3の断面積よりも大きくする事が難しい場合も考えられる。但し、本例の構造は、使用状態では上記ナット38の緊締に基づく軸力により、上記内輪3をハブ32の段差面12に強く押し付けるので、この内輪3から上記かしめ部16に、このかしめ部16を緩める方向に作用する力は限られたものとなる。従って、上記断面積の関係を満たせなくても、上記かしめ部16の耐久性が損なわれる事はない。   In the case of this example, since a hollow cylindrical member is used as the hub 32, it may be difficult to make the cross-sectional area of the hub 32 larger than the cross-sectional area of the inner ring 3. However, in the structure of this example, since the inner ring 3 is strongly pressed against the stepped surface 12 of the hub 32 by the axial force based on the tightening of the nut 38 in the used state, the caulking portion is pressed from the inner ring 3 to the caulking portion 16. The force acting in the direction of loosening 16 is limited. Therefore, even if the relationship of the cross-sectional areas cannot be satisfied, the durability of the caulking portion 16 is not impaired.

本発明の実施の形態の第1例を示す半部断面図。FIG. 2 is a half sectional view showing a first example of an embodiment of the present invention. 第1例の構造の製造時に内輪を固定する為、軸部材の内端部をかしめ広げる状態を示す部分拡大断面図。The partial expanded sectional view which shows the state which crimps the inner end part of a shaft member in order to fix an inner ring | wheel at the time of manufacture of the structure of a 1st example. 同じく軸部材の内端部をかしめ広げる以前の状態で示す部分拡大断面図。Similarly, the partial expanded sectional view shown in the state before caulking the inner end part of a shaft member. 図3のA−A断面図。AA sectional drawing of FIG. 本発明の実施の形態の第2例を示す半部断面図。The half part sectional view showing the 2nd example of an embodiment of the invention. 同第3例を示す半部断面図。Sectional sectional drawing which shows the 3rd example. 同第4例を示す半部断面図。Sectional sectional drawing which shows the 4th example. 従来構造の第1例を示す半部断面図。The half part sectional view showing the 1st example of conventional structure. 同第2例を示す半部断面図。Sectional sectional drawing which shows the 2nd example.

符号の説明Explanation of symbols

1 車輪支持用ハブユニット
2 軸部材
3 内輪
4 外輪
5 転動体
6 フランジ
7 第一の内輪軌道
8 段部
9 第二の内輪軌道
10 雄ねじ部
11 ナット
12 段差面
13 第一の外輪軌道
14 第二の外輪軌道
15 取付部
16 かしめ部
17 係止凹部
18 円筒部
19 テーパ孔
20 押型
21 凸部
22 凹部
23 隙間
24 曲面部
25 シールリング
26 蓋体
27 肩部
28 トーンホイール
29 カバー
30 センサ
31 段部
32 ハブ
33 雌スプライン部
34 等速ジョイント
35 駆動軸
36 段部
37 本体部分
38 ナット
DESCRIPTION OF SYMBOLS 1 Wheel support hub unit 2 Shaft member 3 Inner ring 4 Outer ring 5 Rolling element 6 Flange 7 First inner ring raceway 8 Step part 9 Second inner ring raceway 10 Male thread part 11 Nut 12 Step surface 13 First outer ring raceway 14 Second Outer ring raceway 15 mounting portion 16 caulking portion 17 locking concave portion 18 cylindrical portion 19 taper hole 20 pressing die 21 convex portion 22 concave portion 23 gap 24 curved surface portion 25 seal ring 26 lid body 27 shoulder portion 28 tone wheel 29 cover 30 sensor 31 step portion 32 Hub 33 Female spline part 34 Constant velocity joint 35 Drive shaft 36 Step part 37 Body part 38 Nut

Claims (2)

一端部外周面に第一のフランジを形成した軸部材と、この軸部材の中間部外周面に、直接又はこの軸部材とは別体の内輪を介して形成した第一の内輪軌道と、上記軸部材の他端部に形成された、この第一の内輪軌道を形成した部分よりも外径寸法が小さくなった段部と、外周面に第二の内輪軌道を形成して上記段部に外嵌された内輪と、内周面に上記第一の内輪軌道に対向する第一の外輪軌道及び上記第二の内輪軌道に対向する第二の外輪軌道を、外周面に第二のフランジを、それぞれ形成した外輪と、上記第一、第二の内輪軌道と上記第一、第二の外輪軌道との間に、それぞれ複数個ずつ設けられた転動体とを備え、上記軸部材の他端部で少なくとも上記段部に外嵌した内輪よりも突出した部分に形成した円筒部を直径方向外方にかしめ広げる事で形成したかしめ部により、上記段部に外嵌した内輪をこの段部の端面に向け抑え付けて、この段部に外嵌した内輪を上記軸部材に結合固定した車輪支持用ハブユニットに於いて、上記円筒部の肉厚は、この円筒部を直径方向外方にかしめ広げる以前の状態で先端縁に向かう程小さくなっており、且つ、この円筒部を直径方向外方にかしめ広げる事により構成して、上記段部に外嵌した内輪の端面を抑え付けるかしめ部の肉厚が、先端に向かう程小さくなっている事を特徴とする車輪支持用ハブユニット。   A shaft member in which a first flange is formed on the outer peripheral surface of the one end, a first inner ring raceway formed directly or through an inner ring separate from the shaft member on the outer peripheral surface of the shaft member; A step portion formed on the other end portion of the shaft member and having a smaller outer diameter than a portion where the first inner ring raceway is formed, and a second inner ring raceway is formed on the outer peripheral surface and the step portion is formed. An inner ring fitted externally, a first outer ring raceway facing the first inner ring raceway and a second outer ring raceway facing the second inner ring raceway on the inner peripheral surface, and a second flange on the outer peripheral surface. Each of the outer rings, and a plurality of rolling elements provided between the first and second inner ring raceways and the first and second outer ring raceways, respectively, and the other end of the shaft member. The cylindrical part formed at the part protruding from the inner ring that is externally fitted to at least the step part is caulked outward in the diametrical direction. A wheel support hub unit in which an inner ring that is externally fitted to the stepped portion is pressed against an end surface of the stepped portion by a caulking portion that is formed by connecting the inner ring that is externally fitted to the stepped portion to the shaft member. In this case, the thickness of the cylindrical portion is reduced toward the leading edge in a state before the cylindrical portion is squeezed outward in the diametrical direction, and the cylindrical portion is squeezed outward in the diametrical direction. A hub unit for supporting a wheel, characterized in that the wall thickness of a caulking portion configured to suppress the end face of the inner ring that is externally fitted to the stepped portion decreases toward the tip. 軸部材が中空筒状のハブであり、内輪の内周面で段部と反対側端部に別の段部が設けられており、かしめ部はこの別の段部の段差面を抑え付けており、上記ハブに結合した等速ジョイントの一部が内輪の端面と突き当たって位置決めされている、請求項1に記載した車輪支持用ハブユニット。   The shaft member is a hollow cylindrical hub, and another step portion is provided on the inner circumferential surface of the inner ring at the end opposite to the step portion. The caulking portion suppresses the step surface of this other step portion. The wheel support hub unit according to claim 1, wherein a part of the constant velocity joint coupled to the hub is positioned so as to abut against an end face of the inner ring.
JP2006259895A 2006-09-26 2006-09-26 Manufacturing method of wheel supporting hub unit Expired - Lifetime JP4453033B2 (en)

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Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP9006343A Division JPH10196661A (en) 1997-01-17 1997-01-17 Hub unit for wheel support

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009079654A (en) * 2007-09-26 2009-04-16 Ntn Corp Wheel bearing device

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JPS51140144U (en) * 1975-04-30 1976-11-11
JPS54123605A (en) * 1978-03-17 1979-09-26 Toshiba Corp Tenon caulking method of moving vane
JPS6352720A (en) * 1986-08-20 1988-03-05 マルチファスナー・コーポレーション Die set
JPS63184501A (en) * 1986-10-24 1988-07-30 レール・ウント・ブロンカンプ・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング Wheel bearing/synchronous rotary joint unit
JPH0182903U (en) * 1987-11-26 1989-06-02
US5226738A (en) * 1990-09-04 1993-07-13 S.N.R. Roulements Process for making a bearing collar and bearing assembly equipped with such a collar
JPH0891187A (en) * 1994-09-21 1996-04-09 Koyo Seiko Co Ltd Bearing device for axle
JPH08323556A (en) * 1995-03-28 1996-12-10 Mizota:Kk Assembling method for pin rack

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51140144U (en) * 1975-04-30 1976-11-11
JPS54123605A (en) * 1978-03-17 1979-09-26 Toshiba Corp Tenon caulking method of moving vane
JPS6352720A (en) * 1986-08-20 1988-03-05 マルチファスナー・コーポレーション Die set
JPS63184501A (en) * 1986-10-24 1988-07-30 レール・ウント・ブロンカンプ・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング Wheel bearing/synchronous rotary joint unit
JPH0182903U (en) * 1987-11-26 1989-06-02
US5226738A (en) * 1990-09-04 1993-07-13 S.N.R. Roulements Process for making a bearing collar and bearing assembly equipped with such a collar
JPH0891187A (en) * 1994-09-21 1996-04-09 Koyo Seiko Co Ltd Bearing device for axle
JPH08323556A (en) * 1995-03-28 1996-12-10 Mizota:Kk Assembling method for pin rack

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009079654A (en) * 2007-09-26 2009-04-16 Ntn Corp Wheel bearing device

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