JP2007031819A - Method for producing aluminum alloy plate - Google Patents
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Abstract
【課題】 6000系を基本組成とし、BH性、曲げ性および肌荒れ防止性を高めたアルミニウム合金板の製造方法を提供する。
【解決手段】 必須元素として質量%でMg:0.40〜0.70%、Si:0.50〜1.00%、Mn:0.05〜0.30%、Fe:0.10〜0.50%、Ti:0.005〜0.10%、B:0.0005〜0.01%を含有し、さらに任意元素としてZr:0.05%以下、Cr:0.05%以下のうち1種又は2種を含有し、残部Alおよび不可避的不純物からなる組成の合金溶湯を、双ベルト式鋳造機により厚み5〜15mmの薄スラブに連続鋳造し、直接コイルに巻き取った後、第一冷間圧延、中間溶体化、第二冷間圧延、最終溶体化、および予備時効を順次行ない、その際に上記第二冷間圧延を最終冷延率15〜30%で行うことを特徴とする特徴とするBH性、曲げ性及び肌荒れ性に優れたアルミニウム合金板の製造方法。
【選択図】 なしPROBLEM TO BE SOLVED: To provide a method for producing an aluminum alloy plate having a basic composition of 6000 series and improved BH property, bendability and rough skin prevention property.
As an essential element, Mg: 0.40 to 0.70%, Si: 0.50 to 1.00%, Mn: 0.05 to 0.30%, Fe: 0.10 to 0% by mass% as essential elements. .50%, Ti: 0.005 to 0.10%, B: 0.0005 to 0.01%, and as optional elements, Zr: 0.05% or less, Cr: 0.05% or less An alloy melt containing one or two types and having the balance Al and unavoidable impurities is continuously cast into a thin slab having a thickness of 5 to 15 mm by a twin belt type casting machine, and directly wound on a coil. One cold rolling, intermediate solution forming, second cold rolling, final solution forming, and preliminary aging are sequentially performed, and the second cold rolling is performed at a final cold rolling rate of 15 to 30%. For producing an aluminum alloy plate excellent in BH properties, bendability and rough skin properties
[Selection figure] None
Description
本発明は、BH性、曲げ性及び肌荒れ性に優れたアルミニウム合金板の製造方法に関する。本発明による6000系合金板は、その優れた特性を生かして、自動車等の車両用、家庭電化製品用等の外板材あるいは建築材料等として幅広く活用することができる。 The present invention relates to a method for producing an aluminum alloy plate excellent in BH property, bendability and skin roughness. The 6000 series alloy plate according to the present invention can be widely used as an outer plate material or a building material for vehicles such as automobiles and home appliances by taking advantage of its excellent characteristics.
6000系アルミニウム合金板の製造方法としては、半連続鋳造法等によって製造した鋳塊に面削処理や均質化熱処理を施した後、熱間圧延、冷間圧延、焼鈍等を順次行なう方法が一般的である。 As a method for producing a 6000 series aluminum alloy plate, a method of performing hot rolling, cold rolling, annealing, etc. in order after subjecting an ingot produced by a semi-continuous casting method or the like to chamfering treatment or homogenizing heat treatment is common. Is.
ところが近年、自動車の軽量化を増進するため更に高い強度を求める傾向があるばかりでなく、焼付塗装硬化性すなわちBH性や、曲げ性においても一層の向上が望まれており、更には生産性向上によるコストダウンの要求も高まっている。 However, in recent years, not only has there been a tendency to demand higher strength in order to improve the weight reduction of automobiles, but further improvements have been demanded in baking coating curability, that is, BH properties and bendability, and further productivity improvement. There is also a growing demand for cost reduction.
これらの要求に答えるため、例えば特許文献1には、Si0.4〜2.5%、Mg0.1〜1.2%、且つCu1.5%以下、Zn2.5%以下、Cr0.3%以下、Mn0.6%以下、Zr0.3%以下のうちから1種または2種以上を含有したアルミニウム合金溶湯を板厚3〜15mmの板に連続鋳造し、その後、冷間圧延を施した後、溶体化処理・焼き入れすることによって、マトリックス中の金属間化合物の最大サイズが5μm以下であることを特徴とする成形加工用アルミニウム合金板およびその製造方法が提案されている。 In order to meet these requirements, for example, in Patent Document 1, Si 0.4 to 2.5%, Mg 0.1 to 1.2%, Cu 1.5% or less, Zn 2.5% or less, Cr 0.3% or less , Mn 0.6% or less, Zr 0.3% or less of the aluminum alloy containing one or more of the two or more continuously cast into a plate having a plate thickness of 3 to 15 mm, and then subjected to cold rolling, There has been proposed an aluminum alloy plate for forming and a method for producing the same, wherein the maximum size of the intermetallic compound in the matrix is 5 μm or less by solution treatment and quenching.
さらに特許文献2には、成形性および焼付け硬化性に優れたアルミニウム合金板を得るため、例えば重量%で、Si:0.2%以上、Mg:0.3%以上で、かつSi+0.7Mg:0.7〜1.5%の範囲内にあるSiおよびMgを含有し、さらに、Cu:0.05〜1%、Zr:0.01〜0.15%、Mn:0.01〜0.15%、Be:0.001〜0.2%、Ti:0.001〜0.03%、B:0.0001〜0.01%、のうち、1種または2種以上を含有し、残りがAlおよびFeを0.2%以下に規制した不可避不純物からなるAl合金鋳塊を均質化処理し、この均質化処理したAl合金鋳塊を熱間圧延して熱延板を製造し、得られた熱延板を冷間圧延して冷延板を製造し、この冷延板を最終溶体化処理するアルミニウム合金板の製造方法において、前記冷間圧延を少なくとも2回に分けて行い、前記少なくとも2回に分けて行う冷間圧延と冷間圧延の間に中間溶体化処理および中間時効処理を施すことを特徴とする成形性および焼き付け硬化性に優れたアルミニウム合金板の製造方法が提案されている。 Further, in Patent Document 2, in order to obtain an aluminum alloy plate excellent in formability and bake hardenability, for example, by weight, Si: 0.2% or more, Mg: 0.3% or more, and Si + 0.7Mg: It contains Si and Mg in the range of 0.7 to 1.5%, and further Cu: 0.05 to 1%, Zr: 0.01 to 0.15%, Mn: 0.01 to 0.00. 15%, Be: 0.001 to 0.2%, Ti: 0.001 to 0.03%, B: 0.0001 to 0.01%, 1 type or 2 or more types are contained, and the rest Is obtained by homogenizing an Al alloy ingot composed of inevitable impurities with Al and Fe controlled to 0.2% or less, and hot rolling the homogenized Al alloy ingot to obtain a hot-rolled sheet. The cold-rolled sheet is manufactured by cold-rolling the hot-rolled sheet, and the cold-rolled sheet is subjected to a final solution treatment. In the method for producing a metal plate, the cold rolling is performed at least twice, and an intermediate solution treatment and an intermediate aging treatment are performed between the cold rolling and the cold rolling performed at least twice. A method for producing an aluminum alloy plate having excellent formability and bake hardenability has been proposed.
同様に特許文献3には、プレス成形性および焼付け硬化性に優れたアルミニウム合金薄板を得るため、例えば、JISで規定される6000番系に属する組成のアルミニウム合金溶湯を連続鋳造して得られた鋳造板材を冷間圧延しまたはすることなく450超〜570℃に加熱し、この温度に30分以下保持したのち冷却速度:5〜500℃/secで冷却する条件の中間溶体化処理を施したのち、さらに冷間圧延して冷間圧延板を作製し、この冷間圧延板を加熱速度:5〜500℃/secで500〜580℃に加熱し、この温度に60秒以下保持したのち5〜500℃/secで冷却する条件の溶体化処理を施し、ついで、室温で135分〜6日間放置したのち、4〜500℃/secで220〜320℃に加熱し、この温度に60秒以下保持後放冷の条件の復元処理することを特徴とする成形加工用アルミニウム合金板の製造方法が提案されている。 Similarly, in Patent Document 3, in order to obtain an aluminum alloy thin plate excellent in press formability and bake hardenability, for example, it was obtained by continuously casting a molten aluminum alloy having a composition belonging to Series 6000 defined by JIS. The cast plate material was heated to more than 450 to 570 ° C. with or without cold rolling, held at this temperature for 30 minutes or less, and then subjected to an intermediate solution treatment under the condition of cooling at a cooling rate of 5 to 500 ° C./sec. Thereafter, it is further cold-rolled to produce a cold-rolled sheet. This cold-rolled sheet is heated to 500 to 580 ° C. at a heating rate of 5 to 500 ° C./sec and held at this temperature for 60 seconds or less. Solution treatment under conditions of cooling at ˜500 ° C./sec was performed, then left at room temperature for 135 minutes to 6 days, then heated to 220 to 320 ° C. at 4 to 500 ° C./sec, and this temperature was reduced to 60 seconds or less Cooling after holding Method for producing a molded aluminum alloy plate which comprises treating the restoration has been proposed.
しかし、特許文献2においては、冷延途中で中間溶体化処理を施す処理方法が開示されているが、結晶粒径を安定させるために最終冷延率が50%以上必要であることが記載されている。更に、この場合の鋳造方法は通常のDC鋳造である。
また、特許文献3においても、冷延途中で中間溶体化処理を施す処理方法が開示されているが、最終冷延率については特に限定はされておらず、実施例として、(3mm厚→1mm厚)66.6%の記載しか見当たらない。更に、この場合の鋳造方法は双ロール鋳造である。
また、自動車ボディーシートに用いられる6000系合金板においては、一層加工しやすくかつ高強度な特性が求められており、特に連続鋳造材において、BH性、曲げ性及び肌荒れ性を更に向上させる必要があった。
Also, Patent Document 3 discloses a treatment method for performing an intermediate solution treatment in the middle of cold rolling, but the final cold rolling rate is not particularly limited. As an example, (3 mm thickness → 1 mm) Thickness) Only 66.6% can be found. Further, the casting method in this case is twin roll casting.
In addition, 6000 series alloy plates used for automobile body sheets are required to be more easily processed and have high strength characteristics, and it is necessary to further improve BH properties, bendability and skin roughness particularly in continuous cast materials. there were.
本発明は、6000系を基本組成とし、BH性、曲げ性および肌荒れ防止性を高めたアルミニウム合金板の製造方法を提供することを目的とする。 An object of this invention is to provide the manufacturing method of the aluminum alloy plate which made 6000 type | system | group basic composition and improved BH property, bendability, and rough skin prevention property.
そこで、本発明者が鋭意研究した結果、前記冷延途中で中間溶体化処理を施す処理方法において、中間溶体化後に行なう冷間圧延における最終冷延率が30%を超えると、その冷間圧延による歪蓄積量が大きくなり転位密度が高くなることにより、再結晶粒の粒径が20μm未満となり、最終板(T4P処理材)における耐力が高くなり曲げ性を低下させることを新規に見出した。 Therefore, as a result of intensive studies by the present inventors, in the treatment method of performing the intermediate solution treatment during the cold rolling, when the final cold rolling rate in the cold rolling performed after the intermediate solution treatment exceeds 30%, the cold rolling is performed. It has been newly found that the strain accumulation amount due to the increase in the dislocation density increases the grain size of the recrystallized grains to less than 20 μm, which increases the yield strength in the final plate (T4P treated material) and decreases the bendability.
本発明は上記新規な知見に基づいて完成したものであり、必須元素として質量%でMg:0.40〜0.70%、Si:0.50〜1.00%、Mn:0.05〜0.30%、Fe:0.10〜0.50%、Ti:0.005〜0.10%、B:0.0005〜0.01%を含有し、さらに任意元素としてZr:0.05%以下、Cr:0.05%以下のうち1種又は2種を含有し、残部Alおよび不可避的不純物からなる組成の合金溶湯を、双ベルト式鋳造機により厚み5〜15mmの薄スラブに連続鋳造し、直接コイルに巻き取った後、第一冷間圧延、中間溶体化、第二冷間圧延、最終溶体化、および予備時効を順次行ない、その際に上記第二冷間圧延を最終冷延率15〜30%で行うことを特徴とするBH性、曲げ性及び肌荒れ性に優れたアルミニウム合金板の製造方法である。 The present invention has been completed based on the above-mentioned novel findings, and as essential elements, Mg: 0.40-0.70%, Si: 0.50-1.00%, Mn: 0.05- 0.30%, Fe: 0.10 to 0.50%, Ti: 0.005 to 0.10%, B: 0.0005 to 0.01%, and Zr: 0.05 as an optional element % Or less, Cr: One or two of 0.05% or less, and the molten alloy having the balance Al and inevitable impurities is continuously formed into a thin slab having a thickness of 5 to 15 mm by a twin belt type casting machine. After casting and winding directly on the coil, the first cold rolling, intermediate solution forming, second cold rolling, final solution forming, and preliminary aging are sequentially performed. Excellent in BH property, bendability and rough skin, characterized by performing at a ductility of 15-30% It is a manufacturing method of an aluminum alloy plate.
本発明によると、6000系組成を基本とし適量のMn等を含む所定組成のアルミニウム合金溶湯を、双ベルト式鋳造機により厚み5〜15mmの薄スラブに連続鋳造することで、スラブ厚み1/4位置における凝固時の冷却速度を40〜150℃/sに確保できる。これにより、マトリックス中のMg、Si固溶量を高く維持しつつ、微細な金属間化合物を晶析出させた薄スラブを鋳造することができる。更にこのスラブを冷間圧延する際に、冷間圧延途中で中間溶体化処理を施すことで、針状のβ−AlFeSi相から球状のα−Al(Fe・Mn)Siへの変態が起こると同時に、Mg2Siがマトリックスへ固溶拡散することによって、マトリックス中のMg、Si固溶量が増加する。更に、最終冷延率15〜30%で冷間圧延を行うことで、最終冷間圧延工程中の歪蓄積量を適切な範囲に規制して転位密度を制御することにより、再結晶粒径20〜30μmを達成して、最終板(T4P処理材)におけるBH性、曲げ性及び肌荒れ性を向上させることができる。最終溶体化処理後は針状のβ−AlFeSi相から球状のα−Al(Fe・Mn)Si相への変態が進み、β−AlFeSi相からマトリックス中へSiが固溶拡散して、マトリックス中のSi固溶量が増加する。この板に予備時効処理を施すことで、焼付け塗装時の時効析出の核となるクラスターをマトリックス中に均一微細に分散させ、BH性に優れた板となる。さらに、化合物の球状化および適切なサイズの結晶粒径を実現して、曲げ性を向上させる。これらによって、BH性、曲げ性及び肌荒れ性に優れた6000系合金板を製造することができる。 According to the present invention, a molten aluminum alloy having a predetermined composition containing a suitable amount of Mn and the like based on a 6000 series composition is continuously cast into a thin slab having a thickness of 5 to 15 mm by a twin-belt type casting machine. The cooling rate during solidification at the position can be secured at 40 to 150 ° C./s. Thereby, the thin slab which crystallized the fine intermetallic compound can be cast, maintaining the Mg and Si solid solution amount in a matrix high. Furthermore, when this slab is cold-rolled, a transformation from needle-like β-AlFeSi phase to spherical α-Al (Fe · Mn) Si occurs by performing an intermediate solution treatment during the cold rolling. At the same time, Mg 2 Si diffuses into the matrix and the amount of Mg and Si in the matrix increases. Furthermore, by performing cold rolling at a final cold rolling rate of 15 to 30%, the strain accumulation amount in the final cold rolling process is regulated to an appropriate range, and the dislocation density is controlled, whereby the recrystallized grain size 20 ˜30 μm can be achieved, and the BH property, bendability and rough skin property of the final plate (T4P treated material) can be improved. After the final solution treatment, the transformation from the needle-like β-AlFeSi phase to the spherical α-Al (Fe · Mn) Si phase proceeds, and Si is dissolved and diffused from the β-AlFeSi phase into the matrix. The amount of Si solid solution increases. By subjecting this plate to a pre-aging treatment, clusters that become the core of aging precipitation during baking coating are uniformly and finely dispersed in the matrix, and the plate has excellent BH properties. Furthermore, the spheroidization of the compound and the crystal grain size of an appropriate size are realized to improve the bendability. By these, the 6000 series alloy plate excellent in BH property, bendability, and rough skin property can be manufactured.
双ベルト鋳造法とは、上下に対峙し水冷されている回転ベルト間に溶湯を注湯し、ベルト面からの冷却で溶湯を凝固させて薄スラブを鋳造する方法である。本発明では双ベルト鋳造法で厚み5〜15mmのスラブを鋳造する。スラブ厚み15mmを超える場合には、薄スラブをコイルに巻き取ることが困難となり、スラブ厚みが5mm未満の場合には、生産性の低下を招くとともに薄スラブの鋳造が困難となるからである。 The twin belt casting method is a method in which a molten slab is cast by pouring molten metal between rotating belts facing each other up and down and solidifying the molten metal by cooling from the belt surface. In the present invention, a slab having a thickness of 5 to 15 mm is cast by a twin belt casting method. If the slab thickness exceeds 15 mm, it is difficult to wind the thin slab around the coil. If the slab thickness is less than 5 mm, the productivity is lowered and casting of the thin slab becomes difficult.
双ベルト鋳造法により厚み5〜15mmのスラブを鋳造することで、スラブ厚み1/4における凝固時の冷却速度を40〜150℃/sとすることが可能になる。冷却速度が40℃/s未満の場合、スラブ中心部において凝固時に生じた鋳造組織が粗くなり曲げ性の低下を招き、凝固時の冷却速度が150℃/sを超える場合、β−AlFeSi相、α−Al(Fe・Mn)Si相が微細になって再結晶の核が減少し、再結晶粒のサイズが30μm以上と粗くなり、曲げ性及び肌荒れ性が低下する。 By casting a slab having a thickness of 5 to 15 mm by a twin belt casting method, the cooling rate during solidification at a slab thickness of 1/4 can be set to 40 to 150 ° C./s. When the cooling rate is less than 40 ° C./s, the cast structure generated at the time of solidification at the center of the slab becomes rough, leading to a decrease in bendability. When the cooling rate at the time of solidification exceeds 150 ° C./s, the β-AlFeSi phase, The α-Al (Fe · Mn) Si phase becomes finer, the recrystallization nuclei are reduced, the size of the recrystallized grains is coarsened to 30 μm or more, and the bendability and the rough skin property are lowered.
薄スラブを巻き取った後に、冷間圧延(第一冷間圧延)を行い、この冷間圧延途中で連続焼鈍炉により中間溶体化処理することにより、再結晶を起こして蓄積された歪を除去して軟化させ、その後の最終冷延率15〜30%の冷間圧延工程(第二冷間圧延)による歪蓄積量の制御を可能にして、再結晶粒の粒径を20〜30μmとすることができる。また、中間溶体化処理によって、β−AlFeSi相の球状化、β−AlFeSi相からα−Al(Fe・Mn)Si相への変態を促進し、鋳造組織に残存する比較的微細なMg2SiのMg、Siをマトリックス中に固溶させた状態のコイルを得ることができ、最終冷延後における最終溶体化処理の効果を向上させ、BH性及び曲げ性を向上させることができる。 After rolling up the thin slab, cold rolling (first cold rolling) is performed, and intermediate solution treatment is performed in the middle of this cold rolling by a continuous annealing furnace, thereby removing the accumulated strain caused by recrystallization. The strain accumulation amount can be controlled in the subsequent cold rolling step (second cold rolling) with a final cold rolling rate of 15 to 30%, and the grain size of the recrystallized grains is set to 20 to 30 μm. be able to. Further, the intermediate solution treatment promotes the spheroidization of the β-AlFeSi phase and the transformation from the β-AlFeSi phase to the α-Al (Fe · Mn) Si phase, and the relatively fine Mg 2 Si remaining in the cast structure. Thus, it is possible to obtain a coil in which Mg and Si are dissolved in the matrix, to improve the effect of the final solution treatment after the final cold rolling, and to improve the BH property and the bendability.
溶体化処理としては、連続焼鈍炉により10℃/s以上の昇温速度で540〜580℃まで加熱し、30秒以内保持するのが好ましい。 As a solution treatment, it is preferable to heat to 540-580 degreeC with the temperature increase rate of 10 degrees C / s or more with a continuous annealing furnace, and hold | maintain within 30 seconds.
溶体化処理において、溶体化処理温度までの昇温速度を10℃/s以上に限定した理由は、10℃/s未満の昇温速度の場合、コイルの送り速度が極端に遅くなりすぎて、結果的に処理時間が長くなり、コスト高となるためである。また、特に最終溶体化処理においては、10℃/s未満の昇温速度の場合、結晶粒径のサイズが30μmを超えてしまい、成形時の肌荒れ性が低下するためである。 In the solution treatment, the reason for limiting the temperature increase rate to the solution treatment temperature to 10 ° C./s or more is that when the temperature increase rate is less than 10 ° C./s, the coil feed rate becomes extremely slow, As a result, the processing time becomes long and the cost becomes high. In particular, in the final solution treatment, when the heating rate is less than 10 ° C./s, the crystal grain size exceeds 30 μm, and the rough surface property during molding is reduced.
溶体化処理温度を540〜580℃の範囲とした理由は、540℃未満の温度の場合、β−AlFeSi相の球状化が不十分で、鋳造時に晶析出したMg2Siをマトリックス中に固溶させるのに十分ではなく、580℃を超える温度の場合、粒界に存在する金属間化合物が融解してバーニングを起こしてしまうためである。 The reason why the solution treatment temperature is in the range of 540 to 580 ° C. is that when the temperature is less than 540 ° C., the spheroidization of the β-AlFeSi phase is insufficient, and Mg 2 Si crystallized during casting is dissolved in the matrix. This is because the intermetallic compound existing at the grain boundary melts and causes burning when the temperature exceeds 580 ° C.
溶体化処理時間を30秒以内と限定した理由は、30秒以内の溶体化を行なえば鋳造時或いは薄スラブ冷却時に晶析出したMg2Siがマトリックス中に十分に固溶され、溶体化を30秒以上行なってもマトリックス中のMg、Siが飽和してしまう上、コイルの送り速度が遅くなりすぎて、結果的に処理時間が長くなり、コスト高となるためである。 The reason for limiting the solution treatment time to 30 seconds or less is that if solution treatment is performed within 30 seconds, Mg 2 Si crystallized during casting or cooling of the thin slab is sufficiently dissolved in the matrix, so that the solution treatment is 30 This is because Mg and Si in the matrix will be saturated even if it is performed for more than 2 seconds, and the feeding speed of the coil will become too slow, resulting in a longer processing time and higher costs.
この溶体化処理は、通常は連続焼鈍炉(CAL)で実施するのが好ましい。連続焼鈍炉(CAL)とは、コイルを連続的に溶体化処理等するための設備であり、熱処理を施すための誘導加熱装置や水冷するための水槽および空冷するためのエアノズル等を備えたことを特徴としている。 This solution treatment is usually preferably carried out in a continuous annealing furnace (CAL). Continuous annealing furnace (CAL) is equipment for continuously solution treatment of coils, etc., equipped with induction heating device for heat treatment, water tank for water cooling, air nozzle for air cooling, etc. It is characterized by.
溶体化処理後は急冷する。この急冷とは、冷却中にMg2Si等の時効硬化用の析出物を析出させない冷却速度で冷却することであり、特に溶体化温度からの降温曲線がTTT図の析出ノーズより短時間側を通過するように冷却する。6000系組成の場合、析出ノーズの先端は350℃近傍にある。したがって、溶体化温度からの急冷は350℃近傍の析出ノーズ先端を回避する速度(例えば50℃/s)で250℃近傍まで行なえば一般に十分である。
溶体化処理後の急冷の具体的な方法は、エアノズルを用いた空冷であってもよいし、水ミストスプレーによる冷却であってもよいし、水槽を通す水焼入れ又は温水焼入れであってもよい。また、これら冷却方法の組み合わせであっても良い。
Cool rapidly after solution treatment. This rapid cooling is cooling at a cooling rate that does not cause precipitation of age hardening such as Mg 2 Si during cooling. In particular, the temperature-decreasing curve from the solution temperature is shorter than the precipitation nose of the TTT diagram. Cool to pass. In the case of the 6000 series composition, the tip of the precipitation nose is around 350 ° C. Therefore, it is generally sufficient that the rapid cooling from the solution temperature is carried out to about 250 ° C. at a speed (for example, 50 ° C./s) avoiding the tip of the precipitation nose near 350 ° C.
The specific method of rapid cooling after the solution treatment may be air cooling using an air nozzle, cooling by water mist spray, water quenching through a water tank or hot water quenching. . Moreover, the combination of these cooling methods may be sufficient.
第二冷間圧延(最終冷間圧延)における最終冷延率は、15〜30%に限定する。最終冷延率が15%未満の場合、第二冷間圧延中の歪蓄積量が小さくなるため、転位密度が低く再結晶粒の核が少なくなり、再結晶粒の粒径が30μmを超え、肌荒れ性が低下する。最終冷延率が30%を超える場合、第二冷間圧延工程中の歪蓄積量が大きくなり転位密度が高くなることから、再結晶粒の粒径が20μm未満となり、最終板(T4P処理材)における耐力が高くなり曲げ性を低下させる。より好ましい最終冷延率は、15〜25%である。更に好ましい最終冷延率は、17〜23%である。 The final cold rolling rate in the second cold rolling (final cold rolling) is limited to 15 to 30%. When the final cold rolling rate is less than 15%, the strain accumulation amount during the second cold rolling becomes small, so the dislocation density is low and the nuclei of recrystallized grains are reduced, and the grain size of the recrystallized grains exceeds 30 μm, Rough skin is reduced. When the final cold rolling rate exceeds 30%, the strain accumulation amount in the second cold rolling process increases and the dislocation density increases, so the grain size of the recrystallized grains becomes less than 20 μm, and the final plate (T4P treated material) ) Increases the yield strength and decreases the bendability. A more preferable final cold rolling rate is 15 to 25%. A more preferable final cold rolling rate is 17 to 23%.
最終溶体化処理後にコイルを冷却して、高温巻き上げを行う場合には、コイルアップ温度を70〜110℃とする。コイルアップ温度が70℃未満の場合は、予備時効の効果を得るのに十分ではなく、コイルアップ温度が110℃を超えると、本来焼付塗装時に析出すべきβ”と称されるMg2Siの中間相またはそれに準ずる強化相が析出してしまうため、耐力が高くなり曲げ性が劣るからである。 In the case where the coil is cooled after the final solution treatment to perform high-temperature winding, the coil-up temperature is set to 70 to 110 ° C. When the coil-up temperature is less than 70 ° C., it is not sufficient to obtain the effect of pre-aging, and when the coil-up temperature exceeds 110 ° C., Mg 2 Si, which is originally called β ″ that should be deposited during baking coating, This is because the intermediate phase or the strengthening phase equivalent thereto is precipitated, so that the yield strength is increased and the bendability is inferior.
具体的には、連続焼鈍炉により最終溶体化処理を施して10℃/s以上の冷却速度で250℃以下に水冷し、その後エアで1〜20℃/sの冷却速度で70〜110℃まで冷却し、コイルアップし、室温まで冷却することもできる。 Specifically, the final solution treatment is performed by a continuous annealing furnace and water-cooled to 250 ° C. or less at a cooling rate of 10 ° C./s or more, and then air to 70 to 110 ° C. at a cooling rate of 1 to 20 ° C./s. It can be cooled, coiled up and cooled to room temperature.
高温巻き上げ後のコイルは、保温箱若しくは焼鈍炉などに挿入して、冷却速度10℃/hr以下で室温まで徐冷する。冷却速度10℃/hrを超えると、予備時効の効果を得るのに十分ではないからである。 The coil after high-temperature winding is inserted into a heat insulation box or an annealing furnace, and gradually cooled to room temperature at a cooling rate of 10 ° C./hr or less. This is because if the cooling rate exceeds 10 ° C./hr, it is not sufficient to obtain the effect of preliminary aging.
最終溶体化処理後に室温まで冷却した後、予備時効処理を施す場合には、予備時効温度を60〜110℃とする。保持温度60℃未満の場合は、その効果を得るのに長時間を要するためであり、保持温度110℃を超えると、本来焼付塗装時に析出すべきβ”と称されるMg2Siの中間相またはそれに準ずる強化相が析出してしまうため、耐力が高くなり曲げ性が劣るからである。 When the preliminary aging treatment is performed after cooling to room temperature after the final solution treatment, the preliminary aging temperature is set to 60 to 110 ° C. If the holding temperature is less than 60 ° C., it takes a long time to obtain the effect. If the holding temperature exceeds 110 ° C., an intermediate phase of Mg 2 Si called β ″ that should be deposited during baking coating. This is because a strengthening phase corresponding to that precipitates, resulting in high yield strength and poor bendability.
最終溶体化処理後の予備時効処理における保持時間は、3〜12時間とする。保持時間3時間未満の場合は、その効果を得ることができず、保持時間12時間を超えると、本来焼付塗装時に析出すべきβ”と称されるMg2Siの中間相またはそれに準ずる強化相が析出してしまうため、耐力が高くなり曲げ性を損なうことになるためである。 The holding time in the preliminary aging treatment after the final solution treatment is 3 to 12 hours. If the holding time is less than 3 hours, the effect cannot be obtained. If the holding time exceeds 12 hours, an intermediate phase of Mg 2 Si called β ″ that should be deposited during baking coating or a strengthening phase equivalent thereto This is because the yield strength increases and the bendability is impaired.
次に本発明の合金成分の意義および限定理由について説明する。必須元素であるMgは、最終溶体化処理後にはマトリックス中に固溶しており、塗装焼付け加熱時にSiと共に強化相として析出し強度を向上させる。その添加量をMg0.4〜0.7%と限定したのは、0.4%未満ではその効果が小さく、0.7%を越えると溶体化処理後の曲げ性が低下するためである。Mg含有量のさらに好ましい範囲は、0.4〜0.6%である。 Next, the significance and reasons for limitation of the alloy components of the present invention will be described. Mg, which is an essential element, is solid-solved in the matrix after the final solution treatment, and precipitates as a strengthening phase together with Si during coating baking heating to improve the strength. The reason why the amount of Mg added is limited to 0.4 to 0.7% is that if the amount is less than 0.4%, the effect is small, and if it exceeds 0.7%, the bendability after solution treatment decreases. A more preferable range of the Mg content is 0.4 to 0.6%.
必須元素であるSiは、塗装焼付け加熱時にMgと共にβ”と称されるMg2Siの中間相またはそれに準ずる強化相として析出し強度を向上させる。その含有量をSi0.5〜1.0%と限定したのは、0.5%未満ではその効果が小さく、1.0%を越えると最終溶体化処理後の曲げ性が低下するためである。Si含有量のさらに好ましい範囲は、0.5〜0.9%である。 Si, which is an essential element, precipitates as an intermediate phase of Mg 2 Si called β ″ together with Mg during coating baking heating or improves the strength. The content of Si is 0.5 to 1.0%. This is because if the amount is less than 0.5%, the effect is small, and if it exceeds 1.0%, the bendability after the final solution treatment is lowered. 5 to 0.9%.
必須元素であるFeは、Si、Mnと共存させることにより、鋳造時において5μm以下のサイズの針状β−AlFeSi相、α−Al(Fe・Mn)Si相を数多く生成させ、再結晶の核が増えることによって、再結晶粒の微細化が図られ、成形性の優れた板となる。Fe含有量が0.1%未満の場合は、その効果が顕著でない。0.5%を超えると鋳造時に粗大な針状β−AlFeSi相、塊状α−Al(Fe・Mn)Si相が生成して、最終板における曲げ性が低下させるばかりでなく、薄スラブにおけるマトリックス中のSiに固溶量を減少させるため、最終板におけるBH性が低下する。したがって、Fe含有量の好ましい範囲は0.1〜0.5%とする。Fe含有量の更に好ましい範囲は、0.1〜0.3%である。 Fe, which is an essential element, coexists with Si and Mn to produce many acicular β-AlFeSi phases and α-Al (Fe · Mn) Si phases with a size of 5 μm or less at the time of casting. As a result of the increase, the recrystallized grains are made finer and a plate with excellent formability is obtained. When the Fe content is less than 0.1%, the effect is not remarkable. If it exceeds 0.5%, coarse needle-like β-AlFeSi phase and massive α-Al (Fe · Mn) Si phase are produced at the time of casting, which not only lowers the bendability in the final plate, but also a matrix in a thin slab. In order to reduce the amount of solid solution in Si inside, the BH property in a final board falls. Therefore, the preferable range of the Fe content is 0.1 to 0.5%. A more preferable range of the Fe content is 0.1 to 0.3%.
必須元素であるMnは、針状β−AlFeSi相から球状α−Al(Fe・Mn)Si相への変態を促進させ、再結晶粒を微細化させる元素として添加される。本発明においては、2回の溶体化処理によって針状β−AlFeSi相から球状α−Al(Fe・Mn)Si相への変態が進み、β−AlFeSi相からマトリックス中へSiが固溶拡散して、マトリックス中のSi固溶量が増加することで、BH性の優れた板を得ることが出来る。
Mn含有量が0.05%未満ではその効果が十分でなく、再結晶粒の粒径が30μmを超えてしまい、肌荒れ性が低下する。0.30%を超えると再結晶粒の粒径が20μm未満と細かくなり、最終板(T4P処理材)における耐力が高くなるため、曲げ性が低下するばかりでなく、鋳造時におけるAl(Fe・Mn)Si相の晶出量が高くなり、マトリックス中のSiの固溶量が減少するため、最終板におけるBH性が低下する。したがって、Mn含有量の好ましい範囲は0.05〜0.30%とする。Mn含有量の更に好ましい範囲は、0.05〜0.20%である。
Mn, which is an essential element, is added as an element that promotes the transformation from the acicular β-AlFeSi phase to the spherical α-Al (Fe · Mn) Si phase and refines the recrystallized grains. In the present invention, the transformation from the acicular β-AlFeSi phase to the spherical α-Al (Fe · Mn) Si phase proceeds by two solution treatments, and Si is dissolved and diffused into the matrix from the β-AlFeSi phase. And the board | substrate excellent in BH property can be obtained because the amount of Si solid solution in a matrix increases.
If the Mn content is less than 0.05%, the effect is not sufficient, the grain size of the recrystallized grains exceeds 30 μm, and the rough skin property decreases. If it exceeds 0.30%, the grain size of the recrystallized grains becomes as fine as less than 20 μm, and the yield strength of the final plate (T4P treated material) becomes high, so that not only the bendability is lowered, but also Al (Fe. Since the crystallization amount of the (Mn) Si phase increases and the solid solution amount of Si in the matrix decreases, the BH property in the final plate decreases. Therefore, the preferable range of the Mn content is 0.05 to 0.30%. A more preferable range of the Mn content is 0.05 to 0.20%.
必須元素であるTiは0.10%以下ならば含有しても本発明の効果を阻害することはなく、薄スラブの結晶粒微細化剤として作用し、スラブ割れ等の鋳造欠陥を確実に防止することができる。Ti含有量が0.005%未満では、その効果が十分でなく、Ti含有量が0.10%を超える場合には、鋳造時にTiAl3等の粗大な金属間化合物が生成するため、曲げ性が著しく低下する。したがって、Ti含有量の好ましい範囲は0.005〜0.10%とする。Ti含有量の更に好ましい範囲は、0.005〜0.05%である。 Even if Ti, which is an essential element, is contained in an amount of 0.10% or less, the effect of the present invention is not hindered, it acts as a crystal grain refining agent for thin slabs, and casting defects such as slab cracks are reliably prevented. can do. When the Ti content is less than 0.005%, the effect is not sufficient, and when the Ti content exceeds 0.10%, a coarse intermetallic compound such as TiAl 3 is generated during casting, so that the bendability is increased. Is significantly reduced. Therefore, the preferable range of Ti content is 0.005 to 0.10%. A more preferable range of the Ti content is 0.005 to 0.05%.
必須元素であるBは、鋳塊の結晶粒微細化剤としてのロッドハードナー(例えば、Al−5%Ti−1%B)を添加することで、必然的に混入する。Bは、溶湯中で必須元素であるTiと混在することで、鋳塊の結晶粒微細化効果が飛躍的に向上する。B含有量が0.0005%未満の場合には、結晶粒微細化効果が十分でなく、スラブ割れ等の鋳造欠陥を確実に防止することが困難である。B含有量が0.01%を超える場合には、鋳塊の結晶粒微細化効果が飽和するだけではなく、最終板(T4P処理材)において、余剰のTiB2の凝集体が介在物として作用する場合があり、成形時に板表面キズを発生させるなど成形性を低下させる。 B, which is an essential element, is inevitably mixed by adding a rod hardener (for example, Al-5% Ti-1% B) as a grain refiner for the ingot. When B is mixed with Ti which is an essential element in the molten metal, the crystal grain refining effect of the ingot is dramatically improved. When the B content is less than 0.0005%, the crystal grain refining effect is not sufficient, and it is difficult to reliably prevent casting defects such as slab cracks. When the B content exceeds 0.01%, not only the crystal grain refining effect of the ingot is saturated, but excess TiB 2 aggregates act as inclusions in the final plate (T4P treated material). In some cases, the moldability is deteriorated, for example, by generating scratches on the plate surface during molding.
任意元素であるCrは、再結晶粒を微細化させる元素として添加される。このため、0.05%を超えると再結晶粒の粒径が20μm未満と細かくなり、最終板における耐力が高くなるため、結果的にBH性の低下を招くばかりでなく、鋳造時におけるAl(Fe・Cr)Si相の晶出量が高くなり、Siの固溶量が減少するため、最終板におけるBH性が低下する。したがって、Cr含有量の好ましい範囲は0.05%以下とする。Cr含有量の更に好ましい範囲は、0.03%以下である。 Cr, which is an optional element, is added as an element that refines the recrystallized grains. For this reason, if it exceeds 0.05%, the grain size of the recrystallized grains becomes as fine as less than 20 μm, and the yield strength in the final plate becomes high. As a result, not only the BH property is lowered, but also Al ( Since the amount of crystallization of the (Fe · Cr) Si phase increases and the amount of Si dissolved decreases, the BH property in the final plate decreases. Therefore, the preferable range of the Cr content is 0.05% or less. A more preferable range of the Cr content is 0.03% or less.
任意元素であるZrは、再結晶粒を微細化させる元素として添加される。Zr含有量が0.05%を超えるとスラブ鋳造時に粗大なAl3Zr相が生成して曲げ性が低下する。したがって、Zr含有量の好ましい範囲は0.05%以下とする。Zr含有量の更に好ましい範囲は、0.03%以下である。 Zr, which is an optional element, is added as an element that refines the recrystallized grains. When the Zr content exceeds 0.05%, a coarse Al 3 Zr phase is generated during slab casting, and the bendability is lowered. Therefore, the preferable range of the Zr content is 0.05% or less. A more preferable range of the Zr content is 0.03% or less.
以上説明したように、本発明により、最終溶体化処理後のT4P処理材において、BH性、曲げ性及び肌荒れ性に優れた自動車ボディーシート用6000系合金板を低コストで製造することが可能となった。中間溶体化処理が必要となるものの、その前段階までの面削、熱間圧延等の工程が大幅に簡略化されるため、トータルの製造コストは大幅に低減される。 As described above, according to the present invention, it is possible to produce a 6000 series alloy plate for an automobile body sheet that is excellent in BH properties, bendability and skin roughness in a T4P treated material after the final solution treatment at low cost. became. Although an intermediate solution treatment is required, processes such as face milling and hot rolling up to the previous stage are greatly simplified, so that the total manufacturing cost is greatly reduced.
表1に示す組成の合成溶湯を溶製して、脱ガス後、炉内で鎮静後、双ベルト鋳造機により厚さ7mmの薄スラブを鋳造した。この薄スラブを表2に「中間溶体化前の板厚」として示した各板厚まで冷間圧延した後、所定の寸法の板に切り出した。ただし表2に記載したとおり、試料Cについては中間溶体化は行なわない。 A synthetic molten metal having the composition shown in Table 1 was melted, degassed, and sedated in a furnace, and then a thin slab having a thickness of 7 mm was cast by a twin belt casting machine. The thin slab was cold-rolled to each plate thickness shown in Table 2 as “plate thickness before intermediate solution”, and then cut into a plate having a predetermined size. However, as shown in Table 2, Sample C is not subjected to intermediate solution.
試料A、B、D、E、Fについては、560℃×15sソルトバス中で保持した(中間溶体化処理)後、速やかに水焼入れを施した後、最終板厚の1mmまで冷間圧延した。試料Gについては、アニーラー中で350℃×1hr保持後、速やかに水焼入れを施した後、最終板厚1mmまで冷間圧延した。 Samples A, B, D, E, and F were held in a 560 ° C. × 15 s salt bath (intermediate solution treatment), rapidly quenched with water, and then cold-rolled to a final thickness of 1 mm. . Sample G was kept in an annealer at 350 ° C. for 1 hour and then rapidly quenched with water, and then cold-rolled to a final plate thickness of 1 mm.
これら冷延板(試料A〜G)を560℃×15sソルトバス中で保持した(最終溶体化処理)後、速やかに85℃温水焼入れを施し、そのままアニーラー中で85℃×8hrの熱処理(予備時効処理)を施し、その後室温まで放冷し引き続き室温にて1週間放置した。この材料を焼付塗装前の最終板(T4P処理材)とした。更に、このT4P処理材に、塗装焼付時の熱履歴を模してアニーラー中で180℃×30min時効処理を施した。この材料をT6P処理材とした。 These cold-rolled plates (samples A to G) were held in a 560 ° C. × 15 s salt bath (final solution treatment), then immediately quenched with 85 ° C. hot water, and directly subjected to a heat treatment of 85 ° C. × 8 hr (preliminary). Aging treatment) was performed, and then the mixture was allowed to cool to room temperature and then allowed to stand at room temperature for 1 week. This material was used as the final plate (T4P treatment material) before baking coating. Further, this T4P-treated material was subjected to an aging treatment at 180 ° C. for 30 minutes in an annealer, imitating the thermal history during paint baking. This material was used as a T6P treatment material.
室温引張試験については、T4P処理材及びT6P処理材の両方について行った。結果を表2に示す。T4P処理材とT6P処理材の0.2%耐力の差をBH性として評価した。この値が100MPa以上であれば、BH性が優れているものと評価される。また、T4P材の曲げ性、結晶粒径、肌荒れ性の評価結果も表2に示す。 The room temperature tensile test was performed on both the T4P treated material and the T6P treated material. The results are shown in Table 2. The difference in 0.2% proof stress between the T4P treated material and the T6P treated material was evaluated as BH property. If this value is 100 MPa or more, it is evaluated that the BH property is excellent. Table 2 also shows the evaluation results of the bendability, crystal grain size, and skin roughness of the T4P material.
曲げ性評価については、T4P処理材に5%の予歪を与えた後、r/t=0.5(曲げ半径r、板厚t)で180°曲げを行い、目視観察によって曲げ部表面の割れの程度を評価した。評価点数は1、1.5、2、2.5、3、4、5の7水準とし、点数が2.5以下であれば曲げ性が優れているものと評価される。 Regarding the bendability evaluation, 5% pre-strain was applied to the T4P treated material, and then 180 ° bending was performed at r / t = 0.5 (bending radius r, plate thickness t), and the surface of the bending portion was visually observed. The degree of cracking was evaluated. The evaluation score is 7 levels of 1, 1.5, 2, 2.5, 3, 4, and 5. If the score is 2.5 or less, it is evaluated that the bendability is excellent.
結晶粒径は圧延平行方向断面の厚み1/4箇所においてクロスカット法で測定した。 The crystal grain size was measured by a cross-cut method at a quarter thickness of the cross section in the rolling parallel direction.
肌荒れ性については、T4P処理材の引張試験後の試験片破断部近傍表面の目視観察によって、○(良)、△(やや良)、×(不良)の三段階評価を行った。 About rough skin property, three-stage evaluation of (circle) (good), (triggering), and x (defect) was performed by visual observation of the surface near the test piece fracture part after the tensile test of the T4P treated material.
実施例(本発明品)である試料A、試料Bについては、冷間圧延途中で中間溶体化処理を施しており、最終冷延率がそれぞれ23%、17%であるため、BH性、曲げ性共に優れており、結晶粒径が20〜30μmで肌荒れ性にも優れている。 For sample A and sample B which are examples (product of the present invention), an intermediate solution treatment is performed during cold rolling, and the final cold rolling rates are 23% and 17%, respectively. It has excellent properties and has a crystal grain size of 20 to 30 μm and excellent skin roughness.
これに対し、比較例である試料D、試料Eについては、冷間圧延途中で中間溶体化処理を施してはいるが、最終冷延率が50%、33%であるため、曲げ性に劣る。比較例であるF試料については、最終冷延率が9%であるため、結晶粒が粗大化してしまい、肌荒れ性に劣る。比較例である試料Cについては、中間溶体化処理を施していないため、BH性、曲げ性共に劣る。比較例である試料Gについては、中間溶体化処理に替えて中間焼鈍処理を行ったため、曲げ性に優れているが、BH性、肌荒れ性に劣っている。 In contrast, Sample D and Sample E, which are comparative examples, are subjected to an intermediate solution treatment in the middle of cold rolling, but the final cold rolling rate is 50% and 33%, so the bendability is inferior. . About F sample which is a comparative example, since a final cold rolling rate is 9%, a crystal grain will coarsen and it is inferior to rough skin property. About the sample C which is a comparative example, since the intermediate solution treatment is not performed, both BH property and bendability are inferior. About the sample G which is a comparative example, since it replaced with the intermediate solution treatment and performed the intermediate annealing process, although it is excellent in bendability, it is inferior to BH property and rough skin property.
本発明によれば、6000系を基本組成とし、BH性、曲げ性および肌荒れ防止性を高めたアルミニウム合金板の製造方法が提供される。 ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the aluminum alloy plate which made 6000 type | system | group basic composition and improved BH property, bendability, and rough skin prevention property is provided.
Claims (4)
(1)最終溶体化後の冷却過程の70〜110℃の温度域から、冷却速度10℃/hr以下で室温まで徐冷する処理、または
(2)最終溶体化後に一旦冷却した後、60〜110℃に再加熱して3〜12hr保持する処理
のいずれかにより行なうことを特徴とする方法。 In claim 1 or 2, preliminary aging is defined by the following (1) (2):
(1) Treatment of gradually cooling to room temperature at a cooling rate of 10 ° C./hr or less from the temperature range of 70 to 110 ° C. in the cooling process after final solution, or (2) After cooling once after final solution, A method characterized in that it is carried out by any of the processes of reheating to 110 ° C. and holding for 3 to 12 hours.
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| JP2005221048A JP2007031819A (en) | 2005-07-29 | 2005-07-29 | Method for producing aluminum alloy plate |
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