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JP2007020850A - Deflection restoring cushion material and manufacturing method thereof - Google Patents

Deflection restoring cushion material and manufacturing method thereof Download PDF

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JP2007020850A
JP2007020850A JP2005206772A JP2005206772A JP2007020850A JP 2007020850 A JP2007020850 A JP 2007020850A JP 2005206772 A JP2005206772 A JP 2005206772A JP 2005206772 A JP2005206772 A JP 2005206772A JP 2007020850 A JP2007020850 A JP 2007020850A
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bending
ridge
elasticity
ridges
large number
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Kiichiro Kiyono
喜一郎 清野
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NIIGATA YUSEN TELEVISION SERVICE KK
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NIIGATA YUSEN TELEVISION SERVICE KK
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Abstract

【課題】 多数の上下弯凸部を連鎖状に直列連設した外力に強い撓み復元クッション材と、その多数を並列連設したベッド用の撓み復元クッション材とを提供すること。
【解決手段】 二枚の可撓帯材1の幅方向中央部に多数の丸孔2を帯材長さ方向に所定間隔で形成し、各丸孔2に連通して可撓帯材1の側縁まで交互に反対向きに延びる切り溝3同士を前記丸孔2の縁辺まで互いに入れ込んで交差させた後、外向きに撓ませて多数の上下弯凸部7を連設した弯凸帯材連設体8を構成し、前記各弯凸部7間に介在した撓み制限リング10を経て各丸孔に支持線材を挿通し、この線材に所望区域毎に設けた係止部6Aで各弯凸部7を所望区域毎に個別保形し、これら保形済弯凸部に加えたラジアル方向の外力を各弯凸部7の撓み復元弾力と隣接弯凸部7の撓み復元弾力とで前記所望区域毎に緩和可能する一方、過大外力による各弯凸部7の圧壊を撓み制限リング10で阻止した。
【選択図】図1
PROBLEM TO BE SOLVED: To provide a flexural restoration cushion material resistant to external force in which a large number of upper and lower ridges are connected in series in a chain, and a flexural restoration cushion material for a bed in which a large number thereof are arranged in parallel.
SOLUTION: A large number of round holes 2 are formed at a predetermined interval in the length direction of the strip material at the central portion in the width direction of two flexible strip materials 1 and communicated with the respective round holes 2 to form the flexible strip material 1. The ridge convex band in which the kerfs 3 extending alternately in opposite directions to the side edges are inserted into and intersected with the edges of the round hole 2 and then bent outward to continuously connect a large number of vertical ridges 7 A material connecting body 8 is configured, and a support wire is inserted into each round hole via a deflection limiting ring 10 interposed between the rib projections 7. The ridges 7 are individually shaped for each desired area, and the radial external force applied to these shaped ridges 7 is determined by the bending recovery elasticity of each ridge 7 and the bending recovery elasticity of the adjacent ridges 7. While it can be relaxed for each desired area, the crushing of the ridges 7 due to an excessive external force is prevented by the deflection limiting ring 10.
[Selection] Figure 1

Description

この発明は、二枚の可撓帯材を所定間隔毎に交差結合させることで、多数の上下弯凸部をほぼ連鎖状に一列多数連設した外力に強い撓み復元クッション材とその製造方法に係り、特に上記撓み復元クッション材の多数を並列連設したベッド用の撓み復元クッション材とその製造方法に関する。   The present invention provides a flexible cushioning material that is resistant to external force, in which a large number of upper and lower ridge protrusions are arranged in a row in a row, and a manufacturing method thereof by cross-joining two flexible belt members at predetermined intervals. In particular, the present invention relates to a bed bending restoration cushion material in which a large number of the bending restoration cushion materials are arranged in parallel, and a method of manufacturing the same.

従来の撓み復元弾性材によるサスペンションアーム(車台受けクッションアーム)としては、下記の特許文献1に記載のように、アーム部と該アーム部の両端に設けた連結用のリング部とを備えたFRP製のサスペンションアームにおける上記アーム部を中央の本体部材と、その両側に位置する補強部材との少なくとも相互に分割された3個の平板部材によって形成すると共に、該アーム部と上記リング部の長手方向外周囲に連接して強化繊維層を形成し、上記アーム部を構成する両補強部材間に当該両補強部材を所定幅外方に拡開する弾性部材を介設した構成が周知である。   As a conventional suspension arm (chassis support cushion arm) made of a flexure-restoring elastic material, as described in Patent Document 1 below, an FRP including an arm part and connecting ring parts provided at both ends of the arm part The arm part of the suspension arm made of steel is formed by at least three flat plate members, each of which is divided into a central body member and reinforcing members located on both sides thereof, and the longitudinal direction of the arm part and the ring part A structure is known in which a reinforcing fiber layer is formed in connection with the outer periphery, and an elastic member is provided between both reinforcing members constituting the arm portion so as to expand both the reinforcing members outward by a predetermined width.

また、撓み復元弾性材によるウエーブコイルばねとしては、特許文献2に記載のように、ウエーブの山同志および山と平面部の間に接触部が存在し、その接触部に横ずれが生じるのを防止するために、ウエーブ加工により波付けされた平鋼線からなる板ばね材を、コイルピッチ間のウエーブの山と山または山と平面部が接触または近接するようにコイル巻きして得られたウエーブコイルばねであって、ウエーブの山と山または山と平面部の相対向する面に一方は凹部または凸部を、他方は凸部または凹部を形成すると共に、それぞれの各凹凸部を嵌合した構成も周知である。
特開平3−56730号公報 特開2002−39243号公報
In addition, as described in Patent Document 2, there is a contact portion between the ridges of the wave and between the hill and the flat portion as a wave coil spring made of a flexure-restoring elastic material, thereby preventing a lateral shift in the contact portion. In order to achieve this, a wave obtained by coiling a leaf spring material made of flat steel wire corrugated by waving so that the ridges and ridges of the wave or the ridges and the flat portion are in contact or close to each other between the coil pitches. A coil spring, one of which has a concave portion or a convex portion, and the other has a convex portion or a concave portion, and a convex portion or a concave portion, and the respective concave and convex portions are fitted to each other. The configuration is also well known.
Japanese Patent Laid-Open No. 3-56730 JP 2002-39243 A

前記特許文献1に記載のサスペンションアーム(車台受けクッションアーム)は、その両端に設けた連結用のリング部間に車台負荷が掛かる形態のもので、その単位構成が前述したような多くの部材を複雑に結合した構造てあり、しかも単位個数ずつ個別に作成する形状構造であるため、その部品管理・組立製造・梱包保管・運搬流通・販売購入・開梱使用・保守点検などのすべての面で扱い辛く不便で面倒であるし、価格の面でも著しく高価になってしまうという本質的かつ、大きな問題点が有るほかに、サスペンションアームの多数を並設使用するには、その単位構造を含めて全体的な連設構成と並設構成とが極めて複雑となり、さらに上記問題点が大きくなる。   The suspension arm (chassis receiving cushion arm) described in Patent Document 1 has a configuration in which a chassis load is applied between connecting ring portions provided at both ends of the suspension arm, and the unit configuration includes many members as described above. Since it is a complex structure, and it is a shape structure that is created individually for each unit, in all aspects such as parts management, assembly manufacturing, packaging storage, transportation and distribution, sales purchase, unpacking use, maintenance inspection, etc. In addition to the inherent and major problems of being cumbersome, inconvenient and cumbersome and extremely expensive in terms of price, including the unit structure to use many suspension arms in parallel The overall continuous configuration and the side-by-side configuration are extremely complicated, and the above problems are further increased.

また上記特許文献1のサスペンションアームは、縦に対向した板ばねの長さ方向に縦向きの外力が加わる構造であるから、車体重力のような大きい撓み荷重に対しては有効な撓み復元クッション材となるが、その多数を並設使用した場合には、ベッド用撓み復元クッション材のような小さい荷重の撓み復元クッション材としては不向きな縦板ばね構造であるし、クッション材としての撓み復元弾力を最終ユーザが所望値に変化できないという本質的かつ、大きな問題点も有る。   Further, since the suspension arm of Patent Document 1 has a structure in which a vertical external force is applied in the longitudinal direction of the longitudinally opposed leaf springs, it is an effective deflection restoring cushion material for a large deflection load such as vehicle body gravity. However, when many of them are used side by side, it has a vertical leaf spring structure that is unsuitable as a low load flexure restoration cushion material such as a bed flexure restoration cushion material, and the flexure restoration elasticity as a cushion material There is also an essential and big problem that the end user cannot change to the desired value.

前記特許文献2に記載のウエーブコイルばねは、位相の異なるウエーブ状をなす多数本の平鋼線を網状にかつ筒状に加工したもので、これも単位個数ずつ作成する形状で、その多数を並設使用するには、その単位構造を含めて全体的な連設構成が極めて複雑となる結果、この特許文献2に記載のウエーブコイルばねも、前記特許文献1に記載のサスペンションアームと同様な二つの本質的かつ、大きな問題点が有る。   The wave coil spring described in Patent Document 2 is obtained by processing a large number of flat steel wires having a wave shape with different phases into a net-like shape and a cylindrical shape. In order to use them side by side, the overall connection configuration including the unit structure becomes extremely complicated. As a result, the wave coil spring disclosed in Patent Document 2 is similar to the suspension arm described in Patent Document 1. There are two essential and major problems.

本発明は、二枚の可撓帯材を所定間隔毎に交差結合させて多数の上下弯凸部を連鎖状に直列連設した外力に強い撓み復元クッション材と、その多数を並列連設したベッド用の撓み復元クッション材とを多量提供することを目的とする。   In the present invention, two flexible belt members are cross-coupled at predetermined intervals, and a large number of upper and lower ridge protrusions are connected in series in a chain, and the bending restoring cushion material resistant to external force, and many of them are connected in parallel. An object is to provide a large amount of a bed-restoring cushioning material.

上記した本発明の目的は、撓み復元性を有する二枚の可撓帯材の幅方向中央部にそれぞれ多数の丸孔を可撓帯材の長さ方向に所定間隔で形成し、これら各丸孔に連通して可撓帯材の側縁まで交互に反対向きに延びる切り溝を各可撓帯材に形成し、各切り溝同士を前記丸孔縁辺まで互いに入れ込んで前記所定間隔毎に交差させた帯材交差結合体を作り、その交差結合部間の各可撓帯材をそれぞれ撓み復元弾力に抗して互いに外向きに撓ませ丸めることで、多数の上下弯凸部をほぼ連鎖状に直列形成した弯凸帯材連設体を構成する。   An object of the present invention described above is to form a plurality of round holes at a predetermined interval in the length direction of the flexible strip material in the central portion in the width direction of the two flexible strip materials having the bendability. Cut grooves that communicate with the holes and extend alternately in the opposite direction to the side edges of the flexible band material are formed in the respective flexible band materials, and the respective cut grooves are inserted into the round hole edge to each other, at every predetermined interval. By creating a cross-joint of crossed strip members, each flexible strip between the cross-joint portions is bent outwardly against each other against bending and restoring elasticity, and rolled up so that a large number of upper and lower ridges are almost linked. The ridge-belt band continuous body formed in series in the shape is configured.

次いで、この連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、これら各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通し、この支持線材に所望区域毎に設けた係止部で、前記連設体の直線化復元弾力による伸長を阻止して前記各弯凸部を所望区域毎に個別保形することで、各保形済弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和可能にする一方、前記各撓み制限リングで多数の弯凸部に局部的に加わる過大外力による各弯凸部の撓み過ぎ圧潰破損を阻止可能にしたことで達成できた。   Next, while interposing the bending restricting rings of the ridge protrusions between the plurality of upper and lower protrusions in the continuous body, the support wires are respectively provided in the opposing holes of the rings and the round holes of the continuous body. In the supporting portion of the support wire rod provided for each desired area, the extension by the linearization restoration elasticity of the connecting body is prevented, and each ridge protrusion is individually retained for each desired area. In addition, the radial external force applied to each shape-retained ridge convex portion can be relaxed for each desired area by the bending recovery elasticity of each ridge convex portion and the deflection elasticity of the adjacent ridge convex portion, while each deflection limiting ring This can be achieved by making it possible to prevent over-deflection and crushing damage of each ridge protrusion due to an excessive external force locally applied to many ridge protrusions.

ただし、前記直列連設した撓み復元クッション材の多数を接近並列すると共に、隣接した各クッション材における前記弯凸部同士を互いに齟齬させた状態で、前記支持線材と交差結合部とを並列方向に結束することで、各クッション材の並列方向への相互離隔を阻止した並列連設のベッド用撓み復元クッション材としてもよい。   However, in the state where a large number of the flexural restoration cushion materials connected in series are arranged in parallel and the ridges of the adjacent cushion materials are made to be in contact with each other, the support wire and the cross coupling portion are arranged in a parallel direction. It is good also as a bed-restored bed bending | restoration restoring | restoration cushion material which prevented the mutual separation to the parallel direction of each cushion material by bundling.

本発明における請求項1および請求項2記載の各発明によれば、前記弯凸帯材連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、これら各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通し、この支持線材に所望区域毎に設けた係止部で、前記連設体の直線化復元弾力による伸長を阻止して前記各弯凸部を所望区域毎に個別保形することで、これら各保形弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和できるという優れた効果が有る。   According to each invention of Claim 1 and Claim 2 in this invention, interposing the bending restriction ring of each ridge convex part between each of the above-mentioned many vertical ridge convex parts in the above-mentioned ridge-and-belt band material continuous body, The supporting wire is inserted into the opposing hole of each ring and each of the round holes of the connecting body, and the supporting wire is extended by the linearization restoring elasticity of the connecting body at a locking portion provided for each desired area. In this way, the shape of each ridge protrusion is individually retained for each desired area, so that the radial external force applied to each of these shape retention ridge protrusions can be applied to the deflection recovery elasticity of each ridge protrusion and the adjacent ridge protrusion. There is an excellent effect that it can be relaxed for each desired area by the bending elasticity.

一方、弯凸部に過大な縦向き外力(ラジアル方向の外力)が加わった場合には、上記弯凸部の各内面が前記撓み制限リングの外面に当接し、各弯凸部の撓み寸法を厳重に制限できるから、使用者が誤って弯凸部を踏み付けたとしても、多数の弯凸部に局部的に加わる過大外力による各弯凸部の圧潰破損を確実に阻止できるという効果も有り、真っ直ぐ延ばした人の脚部や長尺物などのクッション材として有効かつ、安全に使用きる。   On the other hand, when an excessive vertical external force (radial external force) is applied to the ridges, each inner surface of the ridges comes into contact with the outer surface of the deflection limiting ring, and the bending dimension of each ridge is increased. Since it can be strictly limited, even if the user accidentally steps on the ridges, there is also an effect that can surely prevent crushing damage of each ridge due to excessive external force that is locally applied to many ridges, Effective and safe to use as cushioning material for straight legs and long objects.

また前記各発明によれば、前記弯凸帯材連設体における多数の上下弯凸部は一挙に構成できると共に、全体的に丸めて梱包できるし、丸めたものを延ばすだけで簡単に使用できるから、その組立製造・梱包保管・運搬流通・販売購入・開梱使用・保守点検などのすべての面で扱い易く、価格的にも有利であるという優れた効果が有るほかに、前記複数の弯凸部の弯凸度合いと撓み復元弾力とを支持線材に所望区域毎に設けた係止部間隔に応じて所望区域毎に変えることができ、クッション材としての撓み復元弾力を最終ユーザの要望に応じて容易に変化できるという優れた効果も有る。   In addition, according to each of the above inventions, a large number of upper and lower ridge protrusions in the ridge-and-belt band continuous body can be configured at once, and can be rounded and packaged as a whole, or can be used simply by extending the rounded one. In addition to its excellent effects of being easy to handle in all aspects such as assembly manufacturing, packing storage, transportation distribution, sales purchase, unpacking use, maintenance and inspection, it is advantageous in terms of price. It is possible to change the degree of wrinkle of the convex part and the bending recovery elasticity for each desired area according to the interval of the locking part provided for each desired area on the support wire, and the bending recovery elasticity as a cushioning material can be requested by the end user There is also an excellent effect that it can be easily changed accordingly.

本発明における請求項3および請求項4の各発明によれば、前記直列連設のクッション材の多数を接近並列すると共に、隣接した各クッション材における前記弯凸部同士を互いに齟齬させた状態で、前記支持線材と交差結合部とを並列方向に結束することで、各クッション材の並列方向への相互離隔を阻止した並列連設の撓み復元クッション材を構成できたので、これをベッド用撓み復元クッション材として用いた場合には、このクッション材における極めて多数の弯凸部でその撓み方向に広範囲に加わる外力でも、滑らかな撓み包絡線に沿って満遍なく緩和できるという優れた効果が有る。   According to each invention of Claim 3 and Claim 4 in this invention, while the many of the said serially connected cushioning materials are approached and paralleled, the said ridge convex part in each adjacent cushioning material was made to mutually lean Since the support wire rod and the cross coupling portion are bundled in the parallel direction, the parallel cushioned flexure restoration cushion material that prevents the cushion materials from being separated in the parallel direction can be configured. When used as a restoring cushion material, there is an excellent effect that even an external force applied in a wide range in the bending direction by an extremely large number of ridges in the cushion material can be uniformly relaxed along a smooth bending envelope.

したがって、就寝者Aが寝返りしても、前記クッション作用を就寝者Aに素早く付与できると共に、前記多数の上下弯凸部間にそれぞれ撓み制限リングを介在したので、ベッド上で使用者が歩いたり飛び跳ねたりしても、前記各撓み制限リングで多数の弯凸部の撓み寸法を厳重に制限できるから、多数の弯凸部に局部的に加わる過大外力による各弯凸部の圧潰破損を確実に阻止できるという効果も有る。   Therefore, even if the sleeping person A turns over, the cushioning action can be quickly given to the sleeping person A, and the bending restriction rings are interposed between the plurality of upper and lower protrusions, so that the user can walk on the bed. Even if it jumps, the flexure dimensions of a large number of ridges can be strictly limited by each of the deflection limiting rings, so that the crushing damage of each ridge can be ensured by an excessive external force applied locally to the large number of ridges. It also has the effect of being able to stop.

本発明における請求項5および請求項6に記載の各発明によれば、前記諸効果に加え、前記帯材交差結合体の交差結合部を丸孔に挿通した鳩目結合具で結合して補強したので、これら各交差結合部を前記可撓帯材の撓み運動を妨げずに補強できると共に、上記鳩目結合具の鳩目孔には、前記支持線材を挿通し易いので、より一層作業性良く安価に撓み復元クッション材を提供できるという効果を付加できた。   According to each invention of Claim 5 and Claim 6 in this invention, in addition to the said various effects, the cross-joint part of the said strip | belt material cross-joint body was couple | bonded with the eyelet coupler inserted in the round hole, and was reinforced. Therefore, the cross coupling portions can be reinforced without hindering the bending movement of the flexible band member, and the support wire can be easily inserted into the eyelet hole of the eyelet coupling tool, so that the workability is further improved and the cost is reduced. The effect that a bending restoration cushion material can be provided was added.

本発明における請求項7の発明のように、撓み制限リングの側面形状を偏平楕円形とすれば、前記各弯凸部の撓み寸法を可及的に大きくでき、そのクッション効果も向上するし、前記請求項8の発明のように、並列連設の撓み復元クッション材における撓み制限リングの横幅を前記可撓帯材の横幅よりも僅かに大きく形成することで、隣合う弯凸部同士の接触を阻止すれば、撓み変形途中の各弯凸部同士の擦過音を防止でき、快適かつ静かに安眠できるという効果を付加でき、さらに請求項9の発明のように、ベッド上の就寝者Aの頭部に位置する前記上下各弯凸部間に介在した偏平楕円形の撓み制限リングの長手外面を前記交差結合部内面に当接させることで、上記頭部に位置する上下弯凸部の横方向の伸縮や妄動を阻止できるから、就寝者Aが腰などを動かしても、その影響が頭部に波及せず、就寝者Aは安眠を続け得る。   As in the invention of claim 7 in the present invention, if the side shape of the deflection limiting ring is a flat elliptical shape, the deflection dimension of each ridge projection can be increased as much as possible, and the cushioning effect is improved, As in the eighth aspect of the invention, by forming the lateral width of the flexure limiting ring in the flexural restoration cushion material arranged in parallel to be slightly larger than the lateral width of the flexible belt material, contact between adjacent scissors convex portions Can be prevented, so that it is possible to prevent the rubbing noise between the ridges in the middle of the bending deformation, and to add an effect of being able to sleep comfortably and quietly. Further, as in the invention of claim 9, the sleeper A on the bed The longitudinal outer surface of the flat elliptical bending limiting ring interposed between the upper and lower ridges located at the head is brought into contact with the inner surface of the cross coupling portion, thereby laterally extending the upper and lower ridges located at the head. Because it can prevent direction stretching and numbness, go to bed Or moving the A and hips, not spread its influence to the head, the sleeping person A can continue to sleep.

さらに、請求項10の発明のように前記並列連設の撓み復元クッション材の外面を布団カバーなどで覆えば、多数の弯凸部間に存在する大量の空気の断熱作用により、夏に涼しく冬には温かいベッド用撓み復元クッション材となるという効果を付加できた。   Furthermore, if the outer surface of the parallel-displacement flexural restoration cushion material is covered with a futon cover or the like as in the invention of claim 10, it is cool in the summer due to the heat insulating action of a large amount of air existing between the many ridges. The effect of becoming a warm bed flexion restoration cushion material could be added.

本発明を実施するための最良の形態例としては、図1における下図のように無荷重状態でほぼ円形の上下弯凸部7をほぼ連鎖状に多数直列形成した直列連設の撓み復元クッション材を構成するに当たり、先ず図2のように周知のステンレスばね鋼板材で作った帯金やグラスファイバー帯材など、若干の剛性と大きな撓み復元性とを有し、肉厚0,3〜3mm程度で幅が20〜50mm程度・長さが4m程度の可撓帯材1を同図2のように二枚用意し、これら各可撓帯材の幅方向中央部にそれぞれ直径2〜4mm程度の丸孔2を可撓帯材1の長さ方向に所定間隔で周知の孔明け加工により形成し、これら各丸孔2に連通して可撓帯材1の側縁まで交互に反対向きに延びる切り溝3を同図2のように人手作業やプレス溝抜き加工により各可撓帯材1に形成する。   As the best mode for carrying out the present invention, as shown in the lower diagram of FIG. 1, a series of flexure-restoring cushion materials are provided in series, in which a large number of substantially circular upper and lower vertical protrusions 7 are formed in series in a no-load state. First, as shown in FIG. 2, it has a slight rigidity and a large bending recovery property, such as a band made of a well-known stainless steel plate as shown in FIG. As shown in FIG. 2, two flexible strips 1 having a width of about 20-50 mm and a length of about 4 m are prepared as shown in FIG. 2, and each flexible strip has a diameter of about 2-4 mm at the center in the width direction. The round holes 2 are formed at predetermined intervals in the length direction of the flexible band material 1 by a well-known drilling process, and communicate with each of the round holes 2 and extend alternately in opposite directions to the side edges of the flexible band material 1. As shown in FIG. 2, each flexible band material is formed by manual work or press grooving. Form to.

その後、上記各可撓帯材1を図2のように二枚合わせにした状態で人手作業やロボットアームなどでくねらせ曲げながら、上記各切り溝3同士を図2のように可撓帯材側縁の切り溝開口端から前記丸孔2まで互いに入れ込んで、図2のように前記所定間隔毎に交差結合部4Aで交差結合させるだけでも帯材交差結合体4を構成できるが、これら各結合部分を補強するには、上記交差結合部4A間における前記各可撓帯材1をそれぞれ帯材1の撓み復元弾力に抗して図3のように互いに外向きに撓ませ丸めながら、上記交差結合部4Aの丸孔2に鳩目結合具5を挿通してカシメ工具aによる人手作業などで同図3のようにカシメ止めして交差結合部4Aを補強結合する。   Thereafter, the flexible strips 1 are bent together by manual work or a robot arm in a state where the flexible strips 1 are combined as shown in FIG. The band material cross-bonded body 4 can be configured simply by inserting from the kerf opening end of the side edge to the round hole 2 and cross-connecting at the cross-connecting portion 4A at predetermined intervals as shown in FIG. In order to reinforce each coupling portion, the flexible band members 1 between the cross coupling portions 4A are bent outwardly as shown in FIG. The eyelet coupler 5 is inserted into the round hole 2 of the cross coupling portion 4A, and the cross coupling portion 4A is reinforced and coupled by manual crimping with a caulking tool a as shown in FIG.

以下、上記の各作業を順次に繰り返して各可撓帯材1をその撓み復元弾力に抗して互いにほぼ円形環状に外向きに撓ませ、半径3〜4cm程度の上下弯凸部7を多数形成した状態を図4のように人手やロボットアームで確保し、これら各弯凸部間にそれぞれ難燃性電線通線用の蛇腹配管材など強靱かつ軽量の難燃性円管を偏平楕円形に成形後、前記各可撓帯材1とほぼ同幅に輪切りした撓み制限リング10を図5のように介在させながら、前記連設体の各丸孔2または鳩目結合具5の鳩目孔5Aと撓み制限リング10の対向孔10Aとに細く強靱なロープや金属ワイヤのような支持線材6を人手作業やロボットアームで図5のように挿通し、半径3〜4cm程度の円形環状弯凸部7を図1のように25〜35個程度ほぼ連鎖状に直列形成した長さ2m程度の弯凸帯材連設体8を構成する。   In the following, each of the above operations is sequentially repeated, and the flexible strips 1 are bent outwardly in a substantially circular ring shape against its flexural restoring elasticity, and a large number of upper and lower protrusions 7 having a radius of about 3 to 4 cm are formed. As shown in Fig. 4, the formed state is secured by manpower or a robot arm, and a tough and lightweight flame-retardant circular tube such as a bellows piping material for flame-retardant electric wire is flattened between these ridges. 5A and 5B, while the bending limiting ring 10 cut into the same width as each of the flexible band members 1 is interposed as shown in FIG. And a supporting wire 6 such as a thin and strong rope or a metal wire is inserted into the opposing hole 10A of the deflection limiting ring 10 as shown in FIG. As shown in FIG. 1, about 25 to 35 pieces of 7 were formed in series. It is to configure the 弯凸 strip connecting bodies 8 of about 2m.

次いで、前記支持線材6両端と線材中間部に前記線材6の挿通時に予め設けた結び目や、線材6の挿通後に上記線材中間部に取着した締め付け係止金具など周知の線材係止手段による複数の係止部6Aで図1・図6のように多数の交差結合部4Aを所望区域毎に係止することで、上記各弯凸部7の撓み復元弾力による上記連設体8の伸長と、前記多数の弯凸部7を所望区域毎に一挙に保形でき、上記弯凸部7に上記各図のように所望区域毎に加えたラジアル方向の外力を各弯凸部7の撓み復元弾力と隣接弯凸部7の撓み復元弾力とで、前記図1・図6のように前記所望区域毎に緩和可能にした長さが2m程度で幅が20〜35mm程度の本発明による直列連設の撓み復元クッション材を構成できた。   Next, a plurality of known wire rod locking means such as knots provided at the time of insertion of the wire rod 6 at both ends of the support wire rod 6 and the wire rod intermediate portion, and fastening latches attached to the wire rod intermediate portion after insertion of the wire rod 6 are used. 1A and 1B, the multiple connecting portions 4A are locked for each desired area, so that the connecting body 8 can be extended due to the bending and restoring elasticity of the hook projections 7. The large number of ridge protrusions 7 can be held at once for each desired area, and the radial external force applied to the ridge protrusion 7 for each desired area as shown in the above figures can be restored. A series connection according to the present invention having a length of about 2 m and a width of about 20 to 35 mm which can be relaxed for each desired area as shown in FIGS. It was possible to construct a flexible cushioning material.

なお、鳩目結合具3のフランジ直径は、丸孔直径の2倍程度と大きい方が可撓帯材1を前記切り溝3間でほぼ環状に弯曲させ易くなり、さらに前記切り溝3のギャップ幅は、可撓帯材1の板厚よりも若干幅広の方が組み立て易く、また、支持線材6に対する撓み制限リング10の空転止めは、その対向孔10Aを細めに形成し、この孔に支持線材6をきつく挿通することで、空転止めを施せる。   The flange diameter of the eyelet coupler 3 is as large as about twice as large as the diameter of the round hole, so that the flexible strip 1 can be easily bent in an annular shape between the kerfs 3, and the gap width of the kerfs 3 is further increased. Is easier to assemble if it is slightly wider than the plate thickness of the flexible strip 1, and the anti-spinning of the deflection limiting ring 10 with respect to the support wire 6 is formed with a narrow opposing hole 10A, and the support wire is formed in this hole. It is possible to prevent idling by inserting 6 tightly.

本発明による撓み復元クッション材は以上のような構成となしたので、撓み復元弾力による前記弯凸帯材連設体8の全体的な伸長と、所望区域毎の伸長とをそれぞれ図1・図6のように前記各丸孔2と撓み制限リング10の対向孔10Aに挿通した支持線材6に所望区域毎に設けた前記各係止部6Aで阻止できるから、前記多数の弯凸部7を所望区域毎に保形できると共に、上記各図のように不動の台板9上に載置した撓み復元クッション材の弯凸部7に通常の縦向き外力(ラジアル方向の外力)が加わると、図6のようにこの弯凸部7の上下各内面と前記撓み制限リング10の外面との相互間隔以内の撓み寸法で上記弯凸部7が図1・図6のように撓み、その撓み復元弾力と隣接弯凸部7の撓み復元弾力とで上記通常の縦向き外力を緩和できる。   Since the bending restoration cushion material by this invention became the above structures, the expansion | extension of the said convex-convex band material continuous body 8 by bending restoration elasticity, and expansion | extension for every desired area are each FIG. As shown in FIG. 6, since each of the round holes 2 and the supporting wire 6 inserted through the opposing hole 10 </ b> A of the deflection limiting ring 10 can be blocked by the locking portions 6 </ b> A provided for each desired area, When the shape can be retained for each desired area and a normal vertical external force (external force in the radial direction) is applied to the ridges 7 of the flexure restoration cushion material placed on the stationary base plate 9 as shown in the above figures, As shown in FIG. 6, the heel protrusion 7 is bent as shown in FIGS. 1 and 6 with a bending dimension within the mutual interval between the upper and lower inner surfaces of the ridge protrusion 7 and the outer surface of the bending limiting ring 10. The normal vertical external force can be relieved by the elasticity and the bending recovery elasticity of the adjacent saddle protrusion 7 That.

一方、前記クッション材の弯凸部7に過大な縦向き外力(ラジアル方向の外力)が加わった場合には、上記弯凸部7の各内面が前記撓み制限リング10の外面に当接し、各弯凸部7の撓み寸法を厳重に制限できるから、使用者が誤って弯凸部7を踏み付けたとしても、過大外力による各弯凸部の圧潰破損を確実に阻止でき、真っ直ぐ延ばした人の脚部や長尺物などのクッション材として有効かつ、無造作に安心して使用できる。   On the other hand, when an excessive vertical external force (external force in the radial direction) is applied to the ridge protrusion 7 of the cushion material, each inner surface of the ridge protrusion 7 comes into contact with the outer surface of the deflection limiting ring 10, Since the bending dimension of the ridge protrusion 7 can be strictly limited, even if the user steps on the ridge protrusion 7 by mistake, the crushing damage of each ridge protrusion due to excessive external force can be surely prevented and It is effective as a cushioning material for legs and long objects, and can be used with peace of mind.

ただし、上記直列連設の撓み復元クッション材は細長いので、人の脚部や長尺物のクッション材として有効であるが、この直列連設の撓み復元クッション材を図7のように30〜40本程度並列連設してベッド用クッション材Bを構成するには、隣接する各クッション材における前記弯凸部7同士を同図7のように互いに齟齬させた状態で、前記支持線材6と交差結合部4Aとをワイヤーや強靱な紐などの周知の結束部材で所定間隔毎に上記並列方向に不動に結束することで、各クッション材の並列方向と直列方向への相互離隔を阻止でき、全体としての横幅が1m程度・長さが2m程度の上記図7に示す平面図のような並列連設のベッド用の撓み復元クッション材Bを構成できた。   However, since the above-described serially connected flexural restoration cushion material is elongated, it is effective as a cushion material for human legs and long objects. In order to configure the bed cushion material B by being arranged in parallel with each other, the support wire 6 intersects with the ridge protrusions 7 of the adjacent cushion materials in a state of being heeled together as shown in FIG. By binding the connecting portion 4A in a fixed manner at a predetermined interval with a known binding member such as a wire or a tough string, mutual separation of the cushion materials in the parallel direction and the serial direction can be prevented. As shown in the plan view of FIG. 7 having a lateral width of about 1 m and a length of about 2 m, a bed-like bending restoration cushion material B as shown in FIG.

前記不動の台板9上に載置した並列連設のベッド用クッション材Bにおける多数の前記各弯凸帯材連設体8の撓み復元弾力による全体的な伸長と所望区域毎の伸長とは、各丸孔2に挿通した支持線材6に所望区域毎に設けた係止部6Aで前述した図1・図6と同様に阻止できるから、ラジアル方向の通常外力を加えた複数の弯凸部7のうち、上記各図のように就寝者Aの頭部A1や腰部A2とか、脚部A3などの各重力による前記所望区域毎の比較的に大きい外力F1が加わった弯凸部7は、その撓み復元弾力と隣接弯凸部7の撓み弾力との和の弾力に抗し図1・図6・図8のようにそれぞれかなり偏平に撓んでほぼ小判形に変形し、前記就寝者Aの頭部A1や腰部A2とか脚部A3などに程よいクッション作用を付与できる。   What are the overall expansion and the expansion for each desired area due to the flexural recovery elasticity of each of the ridges and strips connected to each other in parallel in the bed cushion material B arranged in parallel on the stationary base plate 9? Since the supporting wire 6 inserted into each round hole 2 can be blocked by the locking portion 6A provided for each desired area in the same manner as in FIG. 1 and FIG. 6 described above, a plurality of ridges having normal radial force applied thereto. 7, the saddle protrusion 7 to which a relatively large external force F1 is applied for each desired area due to each gravity, such as the head A1 and the waist A2 of the sleeping person A or the leg A3, as shown in the above figures. Against the elasticity of the sum of the flexure resilience and the flexure resiliency of the adjacent saddle protrusion 7, each of them is deformed into a flat shape as shown in FIGS. 1, 6, and 8. A moderate cushion action can be imparted to the head A1, the waist A2, the leg A3, and the like.

ただし、図1・図6・図8のように、就寝者Aの頭部に位置する前記上下弯凸部間にそれぞれ介在した撓み制限リング10の長手外面を前記交差結合部4Aの内面に当接させることで、頭部に位置する上下弯凸部7の伸縮や妄動を阻止できるから、就寝者Aが腰などを動かしても、その影響が頭部に波及せず、就寝者Aは安眠を続け得ると共に、並列連設の撓み復元クッション材における撓み制限リングの横幅を前記可撓帯材の横幅よりも2〜4mm程度僅かに大きく形成することで、隣り合う弯凸部7同士の接触を阻止すれば、撓み変形途中の各弯凸部同士の擦過音を防止でき、さらに快適かつ静かに安眠できる。   However, as shown in FIGS. 1, 6, and 8, the longitudinal outer surface of the deflection limiting ring 10 interposed between the upper and lower protrusions located on the head of the sleeping person A is applied to the inner surface of the cross coupling portion 4 </ b> A. By touching, the expansion and contraction of the upper and lower ridges 7 located on the head can be prevented, and even if the sleeping person A moves his / her waist etc., the effect does not spread to the head, and the sleeping person A sleeps well. And forming the lateral width of the flexure limiting ring in the flexural restoration cushion material provided in parallel to be slightly larger than the lateral width of the flexible belt material by about 2 to 4 mm, thereby allowing contact between adjacent scissors projections 7 By preventing this, it is possible to prevent scratching noise between the ridges in the middle of the bending deformation, and to sleep more comfortably and quietly.

一方、前記就寝者Aの頭部A1や腰部A2とか、脚部A3の各傾斜部分の下部における弯凸部7には、前記外力F1よりも小さい外力F2が加わるので、これら各弯凸部7は、その撓み復元弾力と外側に隣接した弯凸部7の撓み復元弾力との和の弾力に抗し、上記外力F1を加えた弯凸部7の変形寸法よりも小さい縦楕円化変形寸法で図6・図8のように縦方向に変形し、前記就寝者Aの頭部A1や腰部A2とか脚部A3などの上記各傾斜部分に気持ちよいクッション作用を付与できる。   On the other hand, since the external force F2 smaller than the external force F1 is applied to the heel convex portion 7 at the lower part of each inclined portion of the leg portion A3 or the head A1 and the waist portion A2 of the sleeper A, these heel convex portions 7 Is a vertical elliptical deformation dimension that is smaller than the deformation dimension of the heel protrusion 7 to which the external force F1 is applied, against the elasticity of the sum of the bending recovery elasticity and the bending recovery elasticity of the ridge protrusion 7 adjacent to the outside. As shown in FIGS. 6 and 8, it can be deformed in the vertical direction, and a pleasant cushioning action can be imparted to each of the inclined portions such as the head A1, waist A2, and leg A3 of the sleeping person A.

また、上記各外力F1・F2が加わっていない中間弯凸部7は、図6・図8のように、その撓み復元弾力と隣接した外側の弯凸部7の撓み復元弾力との和の弾力に抗し、前記外力を加えた三つの各弯凸部7の横方向小判形化変形力による横方向押圧力で縦方向に撓み、縦楕円化変形しながら外側の弯凸部7をその撓み復元弾力に抗して横向きに押し、その力で外側の弯凸部7は、その撓み復元弾力に抗し図1・図6のように縦方向に大きく撓んで縦長楕円形に変形するので、多数の各弯凸部7は、図1・図6のように全体的に滑らかな上面撓み包絡線Lに沿って撓み、前記就寝者Aを全体的に気持ちよく緩衝でき、就寝者Aは熟睡できる。   Further, as shown in FIGS. 6 and 8, the intermediate saddle protrusion 7 to which the external forces F1 and F2 are not applied is the sum of the elasticity of the flexure restoration elasticity and the flexure restoration elasticity of the adjacent outer collar projection 7. Against the above, each of the three ridges 7 to which the external force is applied is bent in the vertical direction by the lateral pressing force by the lateral oval deformation force, and the outer ridges 7 are bent while being deformed into a vertical ellipse. Pushing sideways against the resilience, the outer ridges 7 with this force are greatly bent in the vertical direction and deformed into a vertically long ellipse as shown in FIGS. A large number of ridges 7 are bent along a generally smooth upper surface deflection envelope L as shown in FIGS. 1 and 6, so that the sleeping person A can be comfortably buffered and the sleeping person A can sleep well. .

すなわち、上記ベッド用クッション材Bにおける極めて多数の弯凸部7は、その撓み方向に広範囲に加わる異なる大きさの外力でも、常に滑らかな撓み包絡線に沿って満遍なく撓み変形するので、就寝者Aが寝返りをしても、前記滑らかなクッション作用を就寝者Aに素早く付与でき安眠を妨げない。   That is, the large number of ridges 7 in the bed cushion material B always bend and deform evenly along a smooth bending envelope even with external forces of different magnitudes applied in a wide range in the bending direction. Even if the person turns over, the smooth cushioning action can be quickly given to the sleeping person A and does not disturb the sleep.

一方、前記クッション材の弯凸部7に過大な縦向き外力が加わった場合には、上記弯凸部7の各内面が前記撓み制限リング10の外面に当接し、各弯凸部7の撓み寸法を厳重に制限できるから、使用者が誤って弯凸部7を踏み付けたり、ベッド上で使用者が歩いたり飛び跳ねたりしたとしても、多数の弯凸部に局部的に加わる過大外力による各弯凸部の圧潰破損を確実に阻止できる。   On the other hand, when an excessive vertical external force is applied to the ridge protrusion 7 of the cushion material, each inner surface of the ridge protrusion 7 comes into contact with the outer surface of the deflection limiting ring 10, and the deflection of each ridge protrusion 7. Because the size can be strictly limited, each heel is caused by excessive external force that is locally applied to many ridges even if the user steps on the ridge 7 by mistake or if the user walks or jumps on the bed. The crushing damage of a convex part can be prevented reliably.

なお、前記弯凸部7の弯凸度合いと撓み復元弾力は、支持線材6に所望区域毎に設けた係止部6Aの間隔に応じて変えることができ、撓み復元クッション材全体としての撓み復元弾力を最終ユーザが使用現場で所望弾力に容易に変化できると共に、図7のようなベッド用の撓み復元クッション材Bの外面を布団カバーなどで覆えば、極めて多数の弯凸部間に存在する大量の空気の断熱作用により、夏に涼しく冬には温かいベッド用撓み復元クッション材を提供できる。   Note that the degree of ridge protrusion and the bending recovery elasticity of the ridge protrusion 7 can be changed according to the interval between the locking portions 6A provided for each desired area on the support wire 6, and the bending recovery as a whole of the bending recovery cushion material. The elasticity can be easily changed to a desired elasticity by the end user at the site of use, and if the outer surface of the bed bending restoration cushion material B as shown in FIG. Due to the heat insulation effect of a large amount of air, it is possible to provide a bed bending cushion material that is cool in summer and warm in winter.

本発明におけるベッド用撓み復元クッション材Bは、そのまま敷布団の下に敷設して使用したり、椅子の背凭れとしても利用できるし、上記クッション材Bにおける極めて多数の弯凸部7の上面に、硬めの薄手マットや中厚マットを敷いて使用したり、複数のクッション材Bを積み重ねて使用すれば、本発明におけるベッド用撓み復元クッション材Bは、体育施設の床面敷設用の多列連設の撓み復元クッション材としても当然に利用できる。   The bed flexure restoration cushion material B in the present invention can be used as it is laid under the mattress as it is, or can be used as a backrest of a chair, and on the upper surface of a very large number of ridges 7 in the cushion material B, If a hard thin mat or medium thickness mat is used, or a plurality of cushion materials B are stacked, the bed flexure restoration cushion material B according to the present invention is a multi-row series for laying a floor surface of a physical education facility. Naturally, it can also be used as a flexible cushioning material.

本発明の使用形態の一例を示す原理的説明図Principle explanatory diagram showing an example of usage pattern of the present invention 本発明による帯材交差結合体を作る過程を示す斜視図The perspective view which shows the process of making the strip cross-joint body by this invention 本発明による弯凸帯材連設体を作る過程を示す斜視図The perspective view which shows the process of making the ridge-belt band continuous connection body by this invention 図3に示すものと状態を異にした斜視図The perspective view which made the state different from what is shown in FIG. 図4に示すものと状態を異にした斜視図The perspective view which made the state different from what is shown in FIG. 図1に示すものの要部拡大説明図Explanatory drawing of the main part of what is shown in FIG. ベッド用撓み復元クッション材の例を示す平面図The top view which shows the example of the bending restoration cushion material for beds 図6に示すものの要部拡大説明図Explanatory drawing of the main part of what is shown in FIG.

符号の説明Explanation of symbols

1 可撓帯材
2 丸孔
3 切り溝
4 帯材交差結合体
4A 交差結合部
5 鳩目結合具
5A 鳩目孔
6 支持線材
6A 係止部
7 弯凸部
8 弯凸帯材連設体
9 不動の台板
10 強靱な撓み制限リング
A 就寝者
B 並列連設のベッド用撓み復元クッション材
DESCRIPTION OF SYMBOLS 1 Flexible band material 2 Round hole 3 Groove 4 Band material cross-joint body 4A Cross joint part 5 Eyelet coupler 5A Eyelet hole 6 Support wire 6A Locking part 7 Convex part 8 Convex belt part continuous body 9 Base plate 10 Tough deflection limiting ring A Sleeper B Bending parallel cushion cushion material for bed

Claims (10)

撓み復元性を有する二枚の可撓帯材の幅方向中央部にそれぞれ多数の丸孔を可撓帯材の長さ方向に所定間隔で形成し、これら各丸孔に連通して可撓帯材の側縁まで交互に反対向きに延びる切り溝を各可撓帯材に形成し、これら各切り溝同士を前記丸孔縁辺まで互いに入れ込んで前記所定間隔毎に交差させた帯材交差結合体を作り、その交差結合部間における前記各可撓帯材をそれぞれ撓み復元弾力に抗して互いに外向きに撓ませ丸めることで、多数の上下弯凸部をほぼ連鎖状に直列形成した弯凸帯材連設体を構成し、この連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、これら各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通し、この支持線材に所望区域毎に設けた係止部で前記連設体の直線化復元弾力による伸長を阻止して前記各弯凸部を所望区域毎に個別保形することで、これら各保形済弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和可能にする一方、前記各撓み制限リングで多数の弯凸部に局部的に加わる過大外力による各弯凸部の撓み過ぎ圧潰破損を阻止した直列連設の撓み復元クッション材。   A large number of round holes are formed at predetermined intervals in the length direction of the flexible strip material in the central portion in the width direction of the two flexible strip materials having bendability, and the flexible strip is communicated with each round hole. Cuts extending alternately in opposite directions to the side edges of the material are formed in each flexible band material, and each of the cut grooves is inserted into the round hole edge to cross each other at a predetermined interval. By forming a body and bending each of the flexible strips between the cross-bonded portions outwardly against each other against bending and restoring elasticity, they are rounded to form a large number of upper and lower ridges in a chain. Constructing a projecting band material continuous body, while interposing a bending restriction ring of each ridge convex portion between the plurality of upper and lower ridge convex portions in this continuous body, A support wire is inserted into each round hole, and a locking portion provided for each desired area in the support wire. By preventing the extension of the continuous body due to the linearization restoration elasticity and individually retaining the shape of each ridge protrusion for each desired area, the external force in the radial direction applied to each shape-retained ridge protrusion is While each of the desired areas can be relaxed by the flexure restoring elasticity of the convex portion and the flexural elasticity of the adjacent heel convex portion, each ridge convex portion due to an excessive external force locally applied to a large number of heel convex portions by the respective deflection limiting rings Series of flexure restoration cushioning material that prevents excessive crushing damage. 撓み復元性を有する二枚の可撓帯材の幅方向中央部にそれぞれ多数の丸孔を可撓帯材の長さ方向に所定間隔で形成し、これら各丸孔に連通して可撓帯材の側縁まで交互に反対向きに延びる切り溝を各可撓帯材に形成し、各切り溝同士を前記丸孔縁辺まで互いに入れ込んで前記所定間隔毎に交差させた帯材交差結合体を作り、その交差結合部間における前記各可撓帯材をそれぞれ撓み復元弾力に抗して互いに外向きに撓ませ丸めることで、多数の上下弯凸部をほぼ連鎖状に直列形成した弯凸帯材連設体を構成した後、この連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、これら各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通しつつ所望区域毎に係止部を作り、これら各係止部で前記弯凸帯材連設体の直線化復元弾力による前記連設体の伸長を前記所望区域毎に阻止して前記各弯凸部を所望区域毎に個別保形することで、これら各弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和可能にする一方、前記各撓み制限リングで各弯凸部の撓み過ぎ圧潰破損を阻止可能にした直列連設の撓み復元クッション材の製造方法。   A large number of round holes are formed at predetermined intervals in the length direction of the flexible strip material in the central portion in the width direction of the two flexible strip materials having bendability, and the flexible strip is communicated with each round hole. Cut strips extending alternately in opposite directions to the side edges of the material are formed in each flexible band material, and each cut groove is inserted into the round hole edge to cross each other at a predetermined interval. A plurality of upper and lower ridges are formed in series in a substantially chain shape by rolling each of the flexible band members between the cross-bonded portions outwardly against each other against bending and restoring elasticity. After configuring the band continuous body, while interposing the bending restricting rings of the ridge protrusions between the plurality of upper and lower ridge protrusions in the continuous body, the opposing holes of the rings and the connection body Insert a support wire into each round hole and create a locking part for each desired area. In each of the above-mentioned scissors, each of the scissors is individually retained for each desired region by preventing the stretch of the contiguous member due to the linearization restoration elasticity of the scissors-protruding belt member continuously for each desired region. The external force in the radial direction applied to the convex portion can be relaxed for each desired area by the flexural recovery elasticity of each heel convex portion and the flexural elasticity of the adjacent heel convex portion. A manufacturing method of a series of flexure restoring cushion materials which are capable of preventing over-deflection crushing damage. 撓み復元性を有する二枚の可撓帯材の幅方向中央部にそれぞれ多数の丸孔を可撓帯材の長さ方向に所定間隔で形成し、これら各丸孔に連通して可撓帯材の側縁まで交互に反対向きに延びる切り溝を各可撓帯材に形成し、これら各切り溝同士を前記丸孔縁辺まで互いに入れ込んで前記所定間隔毎に交差させた帯材交差結合体を作り、その交差結合部間における前記各可撓帯材をそれぞれ撓み復元弾力に抗して互いに外向きに撓ませ丸めることで、多数の上下弯凸部をほぼ連鎖状に直列形成した弯凸帯材連設体を構成し、この連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、これら各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通し、この支持線材に所望区域毎に設けた係止部で、前記連設体の直線化復元弾力による伸長を阻止して前記各弯凸部を所望区域毎に個別保形することで、これら保形弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和可能にする一方、前記各撓み制限リングで各弯凸部の撓み過ぎ圧潰破損を阻止した直列連設の撓み復元クッション材を構成し、その多数を接近並列すると共に、隣接した各クッション材における前記弯凸部同士を互いに齟齬させた状態で、前記支持線材と交差結合部とを並列方向に結束することで、各クッション材の並列方向への相互離隔を阻止した並列連設の撓み復元クッション材。   A large number of round holes are formed at predetermined intervals in the length direction of the flexible strip material in the central portion in the width direction of the two flexible strip materials having bendability, and the flexible strip is communicated with each round hole. Cuts extending alternately in opposite directions to the side edges of the material are formed in each flexible band material, and each of the cut grooves is inserted into the round hole edge to cross each other at a predetermined interval. By forming a body and bending each of the flexible strips between the cross-bonded portions outwardly against each other against bending and restoring elasticity, they are rounded to form a large number of upper and lower ridges in a chain. Constructing a projecting band material continuous body, while interposing a bending restriction ring of each ridge convex portion between the plurality of upper and lower ridge convex portions in this continuous body, A support wire is inserted into each round hole, and a locking portion provided for each desired area in the support wire. In addition, by preventing the extension of the continuous structure by the linearization restoring elasticity and individually retaining each ridge protrusion for each desired area, the radial external force applied to the shape retention ridge protrusions is applied to each ridge protrusion. The flexure recovery elasticity of the series and the flexure elasticity of the adjacent saddle protrusions can be relaxed for each desired area, while the flexure restriction ring prevents the overhanging crushing damage of the saddle protrusions. Constructing a cushioning material, and in parallel with many of them, and in a state where the ridges in the adjacent cushioning material are made to fold each other, by binding the support wire and the cross coupling portion in a parallel direction, A parallel parallel flexure restoring cushion material that prevents the cushion materials from being separated in the parallel direction. 撓み復元性を有する二枚の可撓帯材の幅方向中央部にそれぞれ多数の丸孔を可撓帯材の長さ方向に所定間隔で形成し、これら各丸孔に連通して可撓帯材の側縁まで交互に反対向きに延びる切り溝を各可撓帯材に形成し、これら各切り溝同士を前記丸孔縁辺まで互いに入れ込んで前記所定間隔毎に交差させた帯材交差結合体を作り、その交差結合部間における前記各可撓帯材をそれぞれ撓み復元弾力に抗して互いに外向きに撓ませ丸めることで、多数の上下弯凸部をほぼ連鎖状に直列形成した弯凸帯材連設体を構成した後、この連設体における前記多数の上下弯凸部間にそれぞれ各弯凸部の撓み制限リングを介在させながら、各リングの対向孔と前記連設体の各丸孔とにそれぞれ支持線材を挿通しつつ所望区域毎に係止部を作り、これら各係止部で前記弯凸帯材連設体の直線化復元弾力による前記連設体の伸長を前記所望区域毎に阻止して前記各弯凸部を所望区域毎に個別保形することで、これら保形弯凸部に加えたラジアル方向の外力を各弯凸部の撓み復元弾力と隣接弯凸部の撓み弾力とで前記所望区域毎に緩和可能にする一方、前記各撓み制限リングで各弯凸部の撓み過ぎ圧潰破損を阻止した直列連設の撓み復元クッション材を構成し、その多数を接近並列すると共に、隣接した各クッション材における前記弯凸部同士を互いに齟齬させた状態で、前記支持線材と交差結合部とを並列方向に結束することで、各クッション材の並列方向への相互離隔を阻止可能にした並列連設の撓み復元クッション材の製造方法。   A large number of round holes are formed at predetermined intervals in the length direction of the flexible strip material in the central portion in the width direction of the two flexible strip materials having bendability, and the flexible strip is communicated with each round hole. Cuts extending alternately in opposite directions to the side edges of the material are formed in each flexible band material, and each of the cut grooves is inserted into the round hole edge to cross each other at a predetermined interval. By forming a body and bending each of the flexible strips between the cross-bonded portions outwardly against each other against bending and restoring elasticity, they are rounded to form a large number of upper and lower ridges in a chain. After configuring the convex band member continuous body, while interposing the bending restriction ring of each ridge convex portion between the large number of upper and lower ridge convex portions in the continuous body, the opposing hole of each ring and the continuous body Insert a support wire into each round hole and create a locking part for each desired area. In this way, the extension of the continuous body due to the straightened restoration elasticity of the continuous structure of the convex and convex band members is prevented for each desired area, and the shape of each convex section is individually retained for each desired area. The external force in the radial direction applied to the ridges can be relaxed for each desired area by the bending recovery elasticity of each ridge protrusion and the bending elasticity of the adjacent ridge protrusions. The support wire rod is configured in such a manner that a series of flexure-restoring cushioning materials that prevent excessive crushing damage of the webbing are arranged, and a large number of them are arranged close to each other, and the ridges in the adjacent cushioning materials are indented from each other. A method for manufacturing a parallel and parallel flexural restoration cushioning material, in which a plurality of cushioning members are bound together in a parallel direction so as to prevent mutual separation of the cushioning materials in the parallel direction. 前記請求項1または請求項3における帯材交差結合体の交差結合部を丸孔に挿通した鳩目結合具で結合して補強すると共に、その鳩目孔と前記撓み制限リングの対向孔とに前記支持線材を挿通してなる請求項1または請求項3に記載の撓み復元クッション材。   The cross-linking portion of the band cross-connecting body according to claim 1 or 3 is reinforced by connecting with a eyelet coupler inserted into a round hole, and the support is supported by the eyelet hole and the opposing hole of the deflection limiting ring. The bending restoration cushion material according to claim 1 or 3 formed by inserting a wire. 前記請求項2または請求項4における帯材交差結合体の交差結合部を丸孔に挿通した鳩目結合具で結合して補強すると共に、その鳩目孔と前記撓み制限リングの対向孔とに前記支持線材を挿通した請求項2または請求項4に記載の撓み復元クッション材の製造方法。   The cross-linking portion of the band cross-connecting body according to claim 2 or 4 is reinforced by connecting with a eyelet coupler inserted through a round hole, and the support is provided to the eyelet hole and the opposing hole of the deflection limiting ring. The manufacturing method of the bending restoration cushion material of Claim 2 or Claim 4 which penetrated the wire. 前記請求項1または請求項3における撓み制限リングの側面形状を偏平楕円形となした請求項1または請求項3に記載の撓み復元クッション材。   The deflection restoring cushion material according to claim 1 or 3, wherein a side shape of the deflection limiting ring according to claim 1 or 3 is a flat ellipse. 前記請求項3に記載した並列連設の撓み復元クッション材における撓み制限リングの横幅を前記可撓帯材の横幅よりも僅かに大きく形成することで、隣合う弯凸部同士の接触を阻止してなる請求項3に記載の撓み復元クッション材。   By forming the lateral width of the flexure limiting ring in the flexural restoration cushion material arranged in parallel according to claim 3 to be slightly larger than the lateral width of the flexible belt material, it is possible to prevent contact between adjacent scissors projections. The bend restoration cushion material according to claim 3. 前記請求項3における並列連設の撓み復元クッション材をベッド用クッション材とした場合、就寝者の頭部に位置する前記上下弯凸部間にそれぞれ介在した撓み制限リングの長手外面を前記交差結合部内面に当接させた請求項3に記載の撓み復元クッション材。   In a case where the parallelly provided flexural restoration cushion material according to claim 3 is a bed cushion material, the longitudinal outer surfaces of the flexure limiting rings respectively interposed between the upper and lower ridge protrusions located on the head of a sleeping person are cross-coupled. The bending restoration cushion material according to claim 3 made to contact a part inner surface. 前記請求項3における並列連設の撓み復元クッション材の外面を布団カバーで覆ったことを特徴とする請求項3に記載の撓み復元クッション材。   The bend restoring cushion material according to claim 3, wherein the outer surface of the parallel bending bend restoring cushion material in claim 3 is covered with a duvet cover.
JP2005206772A 2005-07-15 2005-07-15 Deflection restoring cushion material and manufacturing method thereof Pending JP2007020850A (en)

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