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JP2007098689A - Dispersion device for solid/liquid mixed fluid - Google Patents

Dispersion device for solid/liquid mixed fluid Download PDF

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JP2007098689A
JP2007098689A JP2005289388A JP2005289388A JP2007098689A JP 2007098689 A JP2007098689 A JP 2007098689A JP 2005289388 A JP2005289388 A JP 2005289388A JP 2005289388 A JP2005289388 A JP 2005289388A JP 2007098689 A JP2007098689 A JP 2007098689A
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Seiji Kagawa
清二 加川
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dispersion device for a solid/liquid mixed fluid which uniformly disperses ultra-fine particles of stratified argillite into an organic polymer and/or its monomer while the aspect ratio of the particles is maintained. <P>SOLUTION: In the device, the solid/liquid mixed fluid is passed through a passage penetrating the inside. The passage comprises (a) a hole 11 introducing the mixed fluid by an external press-fitting means, (b) a retention part 12 made of a cylindrical cavity, (c) an accelerating/straightening part 13 made of a funnel-shaped cavity, (d) a nozzle hole 14 made of a cylindrical thin hole, (e) a hole 15 extending from the tip of the nozzle hole 14, and (f) a cylindrical cavity extending perpendicularly to the axial direction of the device. The device comprises a mixing part 16 in which a hole extending from the tip of the nozzle hole 14 is communicating approximately in a tangent shape and (g) holes 17 and 17 discharging the mixed fluid outside from both end parts in the axial direction of the mixing part 16. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、無機超微粒子、有機ポリマー及び/又はそのモノマー、並びに溶媒からなる固液混合流体用の分散装置に関し、特に層状粘土鉱物系超微粒子を有機ポリマー及び/又はそのモノマーに分散させる固液混合流体用分散装置に関する。   The present invention relates to a dispersion apparatus for a solid-liquid mixed fluid comprising inorganic ultrafine particles, an organic polymer and / or a monomer thereof, and a solvent, and in particular, a solid-liquid solution in which lamellar clay mineral ultrafine particles are dispersed in an organic polymer and / or a monomer thereof. The present invention relates to a dispersion device for mixed fluid.

ポリマー系ナノコンポジットは、ナノオーダーの無機超微粒子(粒径:通常1〜500 nm)が有機ポリマー中に微分散した複合材料であり、ミクロンオーダーの無機微粒子が有機ポリマー中に分散した複合材料に比べて各種物性(例えば引張強度、弾性率、耐熱性、耐ガス透過性等)に優れている。そのため自動車部品、包装材料、電気・電子部品、建材等の用途に有用である。   A polymer-based nanocomposite is a composite material in which nano-order inorganic ultrafine particles (particle size: usually 1 to 500 nm) are finely dispersed in an organic polymer, and micron-order inorganic fine particles are dispersed in an organic polymer. Compared to various physical properties (for example, tensile strength, elastic modulus, heat resistance, gas permeability resistance, etc.). Therefore, it is useful for applications such as automobile parts, packaging materials, electrical / electronic parts, and building materials.

しかし一般的に無機超微粒子は凝集体を形成しやすく、しかも有機ポリマーに対する親和性が低いので、有機ポリマー中に均一に分散させるのが極めて困難である。そこで特許第2934229号(特許文献1)は、図7に示すように、内部を貫通する流路に、有機ポリマー、無機微粒子及び溶媒からなる固液混合流体を通過させる固液混合流体用破砕/分散装置であって、(a) 導入孔100、これから連通する一対の分岐流路101,101、及びこれらの先端部に設けられたノズル部102,102を有する流路と、(b) 各ノズル部102,102から噴射される固液混合流体の噴射流交差部に設けられた被衝突部材(例えばダイヤモンド焼結体等からなる)103とを有する装置を提案している。この装置に、500 kg/cm2以上の圧力で固液混合流体を導入し、かつ各ノズル部102,102からの噴射速度を300 m/秒以上にすると、部材103に衝突した固液混合流体中の無機微粒子が破砕/分散されて超微粒子となり、排出した流体から溶媒を除去すれば、超微粒子が微分散したポリマー系ナノコンポジットが得られる。 However, in general, inorganic ultrafine particles tend to form aggregates and have a low affinity for organic polymers, so that it is extremely difficult to uniformly disperse them in organic polymers. Therefore, as shown in FIG. 7, Patent No. 2934229 (Patent Document 1) discloses a solid-liquid mixed fluid crushing / passage through which a solid-liquid mixed fluid composed of an organic polymer, inorganic fine particles, and a solvent is passed through a flow path penetrating the inside. A dispersion device, (a) a flow path having an introduction hole 100, a pair of branch flow paths 101, 101 communicating from now on, and nozzle portions 102, 102 provided at the front ends thereof; and (b) each nozzle An apparatus having a colliding member (for example, formed of a diamond sintered body) 103 provided at a crossing portion of the solid-liquid mixed fluid ejected from the portions 102 and 102 is proposed. When a solid-liquid mixed fluid is introduced into this apparatus at a pressure of 500 kg / cm 2 or more and the injection speed from each nozzle section 102, 102 is set to 300 m / second or more, the solid-liquid mixed fluid that has collided with the member 103 If the inorganic fine particles therein are crushed / dispersed to form ultrafine particles and the solvent is removed from the discharged fluid, a polymer nanocomposite in which the ultrafine particles are finely dispersed can be obtained.

この装置は、固液混合流体中の無機微粒子を破砕/分散することにより超微粒子にするものであるので、シリカ、チタニア等のセラミックス系超微粒子を含むポリマー系ナノコンポジットの製造に適している。しかし層状粘土鉱物からなる無機微粒子は、破砕されるとアスペクト比が低下してしまい、ポリマー系ナノコンポジットの機械的強度等の物性が低下してしまうという問題がある。   This apparatus is suitable for the production of polymer nanocomposites containing ceramic ultrafine particles such as silica and titania because the fine particles are formed by crushing / dispersing the inorganic fine particles in the solid-liquid mixed fluid. However, when the inorganic fine particles made of layered clay mineral are crushed, the aspect ratio is lowered, and there is a problem that physical properties such as mechanical strength of the polymer nanocomposite are lowered.

層状粘土鉱物からなる超微粒子(クレー系超微粒子)及び有機ポリマーからなるポリマー系ナノコンポジットは、通常層間挿入法により製造される。例えば特開昭62-74957号(特許文献2)は、機械的強度及び耐熱性に優れた複合材料の製造方法として、陽イオン交換容量が50〜200ミリ当量/100 gの粘度鉱物粉末(例えばモンモリロナイト等)と膨潤化剤(例えば銅イオン等)とを接触させて複合体を形成し、得られた複合体とポリアミドモノマー(例えばラクタム化合物等)を混合し、得られた混合物を加熱重合する方法を提案している。この方法では、粘度鉱物の層間に取り込まれたモノマーを重合するので、粘度鉱物粒子が微分散したポリマー系ナノコンポジットが得られる。しかしこの方法では、上記複合体とポリアミドモノマーを混合する際に、自動乳鉢や振動ミル等による機械的混合法を用いるので、粘度鉱物が破壊され、そのアスペクト比の保持が困難である。   Ultrafine particles composed of lamellar clay minerals (clay ultrafine particles) and polymer nanocomposites composed of organic polymers are usually produced by an intercalation method. For example, JP-A-62-74957 (Patent Document 2) discloses a viscous mineral powder having a cation exchange capacity of 50 to 200 meq / 100 g as a method for producing a composite material having excellent mechanical strength and heat resistance (for example, Montmorillonite, etc.) and a swelling agent (eg, copper ions) are contacted to form a composite, the resulting composite is mixed with a polyamide monomer (eg, a lactam compound), and the resulting mixture is heat polymerized. Proposed method. In this method, since the monomer taken in between the layers of the viscous mineral is polymerized, a polymer-based nanocomposite in which the viscous mineral particles are finely dispersed is obtained. However, in this method, when the composite and the polyamide monomer are mixed, a mechanical mixing method using an automatic mortar, a vibration mill, or the like is used, so that the viscosity mineral is destroyed and it is difficult to maintain the aspect ratio.

特開平8-302062号(特許文献3)は、剛性及び耐熱性に優れた樹脂組成物の製造方法として、層状化合物の層間に有機カチオン(例えば4級アンモニウム塩等)を挿入し、有機溶媒で膨潤し、分散樹脂組成物(有機ポリマー)と溶融混練して無機質フィラー含有樹脂組成物を製造する方法を提案している。この方法では、有機カチオンの挿入により層間が開き、有機ポリマーと溶融混練することにより層剥離し、単層にまで分散した超微粒子中に有機ポリマーが取り込まれるので、層状化合物が微分散したポリマー系ナノコンポジットが得られる。しかしこの方法では、溶融混練中に層状化合物同士が衝突して破壊されることがあり、やはり層状化合物粒子のアスペクト比の保持が困難である。   JP-A-8-302062 (Patent Document 3) discloses a method for producing a resin composition having excellent rigidity and heat resistance by inserting an organic cation (eg, a quaternary ammonium salt) between layers of a layered compound, and using an organic solvent. A method for producing an inorganic filler-containing resin composition by swelling and melt-kneading with a dispersed resin composition (organic polymer) has been proposed. In this method, the interlayer is opened by the insertion of the organic cation, the layer is separated by melt kneading with the organic polymer, and the organic polymer is taken into the ultrafine particles dispersed into a single layer, so that the polymer system in which the layered compound is finely dispersed A nanocomposite is obtained. However, in this method, the layered compounds may collide and be destroyed during the melt-kneading, and it is difficult to maintain the aspect ratio of the layered compound particles.

特許第2934229号Patent No. 2934229 特開昭62-74957号JP 62-74957 A 特開平8-302062号JP-A-8-302062

従って、本発明の目的は、層状粘土鉱物からなる超微粒子のアスペクト比を維持しながら、これを有機ポリマー及び/又はそのモノマーに均一に分散させる固液混合流体用分散装置を提供することである。   Accordingly, an object of the present invention is to provide a dispersion device for a solid-liquid mixed fluid in which the aspect ratio of ultrafine particles composed of a layered clay mineral is maintained and uniformly dispersed in an organic polymer and / or its monomer. .

上記目的に鑑み鋭意研究の結果、本発明者は、固液混合流体を高速でノズル孔に通過させ、かつノズル孔から噴出した流体を、円筒状壁面を有する流路で高速旋回させることにより、層状粘土鉱物からなる超微粒子のアスペクト比を維持しながら、これを有機ポリマー及び/又はそのモノマーに均一に分散させることができることを見出し、本発明に想到した。   As a result of diligent research in view of the above-mentioned object, the present inventor allows the solid-liquid mixed fluid to pass through the nozzle hole at high speed and causes the fluid ejected from the nozzle hole to rotate at high speed in the flow path having a cylindrical wall surface. While maintaining the aspect ratio of the ultrafine particles made of layered clay mineral, it was found that it can be uniformly dispersed in the organic polymer and / or its monomer, and the present invention has been conceived.

すなわち、本発明の固液混合流体用分散装置は、柱状の外形を有し、その軸線にほぼ沿って内部を貫通する流路に、無機超微粒子、有機ポリマー及び/又はそのモノマー、並びに溶媒からなる固液混合流体を通過させて、前記無機超微粒子を前記有機ポリマー及び/又はそのモノマーに分散させる固液混合流体用分散装置であって、前記流路は、(a) 前記装置の一端部に設けられており、外部圧入手段により前記固液混合流体を導入する孔と、(b) 前記導入孔の先端から拡径した段部から前記装置の軸線方向に延びる円筒状の空洞からなる滞留部と、(c) 前記滞留部の先端から前記装置の軸線方向に延びるロート状の空洞からなる加速/整流部と、(d) 前記加速/整流部の先端から前記装置の軸線方向に延びる円筒状の細孔からなるノズル孔と、(e) 前記ノズル孔の先端から装置の軸線方向に延びる孔と、(f) 前記装置の軸線方向に対して垂直に延在する円筒状の空洞からなり、前記ノズル孔の先端から延びる孔が、前記円筒状空洞の軸線方向のほぼ中央においてほぼ接線状に連通している混合部と、(g) 前記装置の他端部に設けられており、前記混合部の軸線方向の両端部から前記固液混合流体を外部に排出する孔とを有し、前記固液混合流体を前記ノズル孔に通過させ、かつ前記ノズル孔から噴出した前記固液混合流体を、前記混合部の円筒状壁面に沿って旋回させながら前記排出孔に導くことにより、前記無機超微粒子を前記有機ポリマー及び/又はそのモノマーに均一に分散させることを特徴とする。   That is, the solid-liquid mixed fluid dispersing apparatus of the present invention has a columnar outer shape, and is formed from inorganic ultrafine particles, an organic polymer and / or a monomer thereof, and a solvent in a flow path penetrating the inside substantially along the axis. A solid-liquid mixed fluid dispersing device for passing the solid-liquid mixed fluid to disperse the inorganic ultrafine particles in the organic polymer and / or monomer thereof, wherein the flow path comprises (a) one end of the device A hole for introducing the solid-liquid mixed fluid by an external press-fitting means, and (b) a residence consisting of a cylindrical cavity extending in the axial direction of the device from a stepped portion having a diameter expanded from the tip of the introduction hole And (c) an acceleration / rectification unit comprising a funnel-like cavity extending in the axial direction of the device from the tip of the retention portion, and (d) a cylinder extending in the axial direction of the device from the tip of the acceleration / rectification unit A nozzle hole consisting of a fine pore, and (e) A hole extending in the axial direction of the device from the tip of the nozzle hole, and (f) a cylindrical cavity extending perpendicular to the axial direction of the device, and the hole extending from the tip of the nozzle hole is the cylinder (G) provided at the other end of the device, and mixed with the solid-liquid mixture from both ends in the axial direction of the mixing unit. A hole for discharging the fluid to the outside, allowing the solid-liquid mixed fluid to pass through the nozzle hole, and swirling the solid-liquid mixed fluid ejected from the nozzle hole along the cylindrical wall surface of the mixing unit The inorganic ultrafine particles are uniformly dispersed in the organic polymer and / or the monomer thereof by guiding them to the discharge holes.

前記加速/整流部は、前記滞留部から順次縮径した複数のロート状空洞が連設されてなるのが好ましい。本発明の好ましい例では、前記無機超微粒子は層状粘土鉱物からなる。前記固液混合流体が導入される圧力は49 MPa以上であるのが好ましい。前記ノズル孔から噴射される前記固液混合流体の速度は100 m/秒以上であるのが好ましい。   The accelerating / rectifying unit preferably includes a plurality of funnel-shaped cavities successively reduced in diameter from the staying unit. In a preferred example of the present invention, the inorganic ultrafine particles are composed of a layered clay mineral. The pressure at which the solid-liquid mixed fluid is introduced is preferably 49 MPa or more. The velocity of the solid-liquid mixed fluid ejected from the nozzle hole is preferably 100 m / second or more.

本発明の固液混合流体用分散装置は、無機超微粒子を有機ポリマー及び/又はそのモノマーに均一に分散させることができる。特に層状粘土鉱物系超微粒子のアスペクト比を維持しながら、これを有機ポリマー及び/又はそのモノマーに微分散させることができる。装置から排出された固液混合流体は、溶媒を除去することにより、無機超微粒子が均一に分散したポリマー系ナノコンポジットとすることができる。   The solid-liquid mixed fluid dispersing apparatus of the present invention can uniformly disperse inorganic ultrafine particles in an organic polymer and / or a monomer thereof. In particular, while maintaining the aspect ratio of the layered clay mineral ultrafine particles, it can be finely dispersed in the organic polymer and / or its monomer. The solid-liquid mixed fluid discharged from the apparatus can be made into a polymer-based nanocomposite in which inorganic ultrafine particles are uniformly dispersed by removing the solvent.

[1] 固液混合流体
固液混合流体(以下特段の断りがない限り、単に「流体」とよぶ)は無機超微粒子、有機ポリマー及び/又はそのモノマー、並びに溶媒からなる。無機超微粒子の粒径は特に制限されないが、通常1〜500 nmである。無機超微粒子は無機化合物又は金属のいずれからなるものであってもよい。無機化合物からなる超微粒子としては、層状粘土鉱物系超微粒子、セラミックス系超微粒子等が挙げられる。層状粘土鉱物系超微粒子としては、例えばモンモリロナイト、サポナイト、バイデライト、ノントライト、ヘクトライト、スティブンサイト、マイカ、バーミキュライト、ハロイサイト等が挙げられ、天然品又は合成品のいずれでもよい。セラミックス系超微粒子としては、酸化物系セラミックス(例えば酸化ケイ素、酸化チタン、アルミナ等)、窒化物系セラミックス、炭化物系セラミックス等が挙げられる。
[1] Solid-liquid mixed fluid Solid-liquid mixed fluid (hereinafter simply referred to as “fluid” unless otherwise specified) is composed of inorganic ultrafine particles, organic polymer and / or monomer thereof, and solvent. The particle size of the inorganic ultrafine particles is not particularly limited, but is usually 1 to 500 nm. The inorganic ultrafine particles may be made of either an inorganic compound or a metal. Examples of the ultrafine particles made of an inorganic compound include layered clay mineral ultrafine particles and ceramic ultrafine particles. Examples of layered clay mineral ultrafine particles include montmorillonite, saponite, beidellite, nontrite, hectorite, stevensite, mica, vermiculite, halloysite, and the like, and any of natural products and synthetic products may be used. Examples of the ceramic ultrafine particles include oxide ceramics (for example, silicon oxide, titanium oxide, alumina, etc.), nitride ceramics, carbide ceramics, and the like.

有機ポリマー及びそのモノマーは公知のものでよく、例えばポリエチレン、ポリプロピレン、ポリアミド、ポリフェニレンサルファイト、ポリイミド、アクリル酸樹脂、ポリエステル(例えばポリブチレンテレフタレート、ポリエチレンテレフタレート等)等の合成樹脂及びそれらのモノマーを挙げることができる。   The organic polymer and its monomer may be known ones, and examples thereof include synthetic resins such as polyethylene, polypropylene, polyamide, polyphenylene sulfite, polyimide, acrylic resin, polyester (for example, polybutylene terephthalate, polyethylene terephthalate), and monomers thereof. be able to.

溶媒は、使用する有機ポリマー又はそのモノマーに応じて適宜選択すればよい。溶媒としては、例えばエチルアルコール、イソプロピルアルコール、イソブチルアルコール等のアルコール;メチルエチルケトン等のケトン;トルエン、キシレン等の芳香族;水等を挙げることができる。溶媒は単独で用いてもよいし、必要に応じて二種以上を併用してもよい。   What is necessary is just to select a solvent suitably according to the organic polymer to be used or its monomer. Examples of the solvent include alcohols such as ethyl alcohol, isopropyl alcohol and isobutyl alcohol; ketones such as methyl ethyl ketone; aromatics such as toluene and xylene; water and the like. A solvent may be used independently and may use 2 or more types together as needed.

流体には必要に応じて相溶化剤(例えばシランカップリング剤等)を添加してもよい。相溶化剤は無機超微粒子及び有機ポリマーの組合せに応じて適宜選択する。層状粘土鉱物系超微粒子を用いる場合、これを必要に応じて有機膨潤化剤(例えば有機カチオン等)により変性してもよく、これにより層間剥離が一層容易になる。有機カチオン及びこれによる層状粘土鉱物系超微粒子の変性方法は、例えば上記特許文献3に記載されている。   You may add a compatibilizing agent (for example, silane coupling agent etc.) to a fluid as needed. The compatibilizer is appropriately selected according to the combination of the inorganic ultrafine particles and the organic polymer. When layered clay mineral ultrafine particles are used, they may be modified with an organic swelling agent (for example, an organic cation, etc.) as necessary, which further facilitates delamination. An organic cation and a method for modifying the layered clay mineral ultrafine particles using the organic cation are described in Patent Document 3, for example.

流体は、無機超微粒子、有機ポリマー及び/又はそのモノマー、並びに溶媒を混合し、無機超微粒子が破壊されない程度に撹拌することにより調製する。流体は流動性があればよく、その粘度は特に限定されない。   The fluid is prepared by mixing the inorganic ultrafine particles, the organic polymer and / or the monomer thereof, and the solvent, and stirring the mixture so that the inorganic ultrafine particles are not destroyed. The fluid only needs to have fluidity, and its viscosity is not particularly limited.

[2] 固液混合流体用分散装置
図1〜6は、本発明の固液混合流体用分散装置の一例を示す。この装置は、導入側ブロック1、メインブロック2、ノズル部3及び排出側ブロック4からなり、柱状の外形を有し、その軸線に沿って内部を貫通する流路を有する。この流路は、(a) 装置の一端部に設けられており、外部圧入手段により固液混合流体を導入する孔11と、(b) 導入孔11から拡径した段部1aから装置の軸線方向に延びる円筒状の空洞からなる滞留部12と、(c) 滞留部12から順次縮径した2つのロート状空洞が連設されてなる加速/整流部13と、(d) 加速/整流部13の先端から装置の軸線方向に延びる円筒状の細孔からなるノズル孔14と、(e) ノズル孔14の先端から装置の軸線方向に延びる孔15と、(f) 装置の軸線方向に対して垂直に延在する円筒状の空洞からなり、孔15が円筒状空洞の軸線方向ほぼ中央においてほぼ接線状に連通している混合部16と、(g) 装置の他端部に設けられており、混合部16の軸線方向の両端部から流体を外部に排出する孔17とを有する。
[2] Dispersion device for solid-liquid mixed fluid FIGS. 1 to 6 show an example of a dispersion device for solid-liquid mixed fluid of the present invention. This apparatus includes an introduction side block 1, a main block 2, a nozzle portion 3, and a discharge side block 4, and has a columnar outer shape and a flow path that penetrates the inside along its axis. This flow path is provided at one end of the apparatus (a), the hole 11 for introducing the solid-liquid mixed fluid by the external press-fitting means, and (b) the step line 1a expanded from the introduction hole 11 to the axis of the apparatus. A stagnation part 12 consisting of a cylindrical cavity extending in the direction, (c) an acceleration / rectification part 13 in which two funnel-like cavities successively reduced in diameter from the stagnation part 12 are connected, and (d) an acceleration / rectification part A nozzle hole 14 consisting of a cylindrical fine hole extending from the tip of 13 in the axial direction of the device, (e) a hole 15 extending from the tip of the nozzle hole 14 in the axial direction of the device, and (f) relative to the axial direction of the device. A mixing portion 16 comprising a cylindrical cavity extending vertically and having a hole 15 communicating in a substantially tangential manner at substantially the center in the axial direction of the cylindrical cavity, and (g) provided at the other end of the apparatus. And a hole 17 through which fluid is discharged from both ends of the mixing portion 16 in the axial direction.

固液混合流体用分散装置は、流体を外部から圧入する手段に高圧ホース等を介して接続すればよい。そのため装置の一端部には、高圧ホースの継手を接続する口10が設けられている。外部圧入手段としては、押出機、高圧ポンプ等が挙げられる。流体は、外部圧入手段により500 kg/cm2(49 MPa)以上の圧力で装置に導入するのが好ましい。この圧力が49 MPa未満であると、無機超微粒子の分散性が低下する。導入圧の上限は特に制限されないが、実用上3,000 kg/cm2(294 MPa)以下であるのが好ましい。 What is necessary is just to connect the dispersion | distribution apparatus for solid-liquid mixed fluid to the means to press-fit a fluid from the outside via a high-pressure hose etc. Therefore, a port 10 for connecting a joint of a high-pressure hose is provided at one end of the apparatus. Examples of the external press-fitting means include an extruder and a high-pressure pump. The fluid is preferably introduced into the apparatus at a pressure of 500 kg / cm 2 (49 MPa) or more by external press-fitting means. When this pressure is less than 49 MPa, the dispersibility of the inorganic ultrafine particles is lowered. The upper limit of the introduction pressure is not particularly limited, but is practically preferably 3,000 kg / cm 2 (294 MPa) or less.

接続口10の底部に導入孔11が設けられている。導入孔11は流体が円滑に流入するように、ロート状に形成されている。導入孔11の入り口直径は、高圧ホースの排出孔の直径とほぼ同じであるのが好ましい。導入孔11のすり鉢状部の傾斜角θ1は45〜90度であるのが好ましい。 An introduction hole 11 is provided at the bottom of the connection port 10. The introduction hole 11 is formed in a funnel shape so that the fluid flows smoothly. The inlet diameter of the introduction hole 11 is preferably substantially the same as the diameter of the discharge hole of the high-pressure hose. The inclination angle θ 1 of the mortar-shaped portion of the introduction hole 11 is preferably 45 to 90 degrees.

滞留部12は、導入孔11から拡径した段部1aから装置の軸線方向に延びる円筒状の空洞からなる。滞留部12で流体を一旦滞留させることにより、後段の加速/整流部13での流体の乱流を軽減することができる。また滞留部12の圧力(静圧)により、後段の加速/整流部13及びノズル孔14の流体に十分な流動圧を付与することができる。滞留部12のアスペクト比やサイズを適宜調節することにより、加速/整流部13及びノズル孔14の流体にかける流動圧を調節することができる。限定的ではないが、滞留部12の断面直径は、ノズル孔14の直径の50〜150倍であるのが好ましい。滞留部12のアスペクト比L1/L2は1.5/1〜4/1とするのが好ましい。 The staying part 12 is composed of a cylindrical cavity extending in the axial direction of the apparatus from the stepped part 1a having a diameter expanded from the introduction hole 11. By temporarily retaining the fluid in the retention part 12, it is possible to reduce the turbulent flow of the fluid in the subsequent acceleration / rectification part 13. Further, a sufficient fluid pressure can be applied to the fluid in the subsequent acceleration / rectification unit 13 and the nozzle hole 14 by the pressure (static pressure) of the staying unit 12. By appropriately adjusting the aspect ratio and size of the staying portion 12, the flow pressure applied to the fluid in the acceleration / rectifying portion 13 and the nozzle hole 14 can be adjusted. Although not limited, the cross-sectional diameter of the retention portion 12 is preferably 50 to 150 times the diameter of the nozzle hole 14. The aspect ratio L 1 / L 2 of the staying portion 12 is preferably 1.5 / 1 to 4/1.

加速/整流部13は、滞留部12から順次縮径した第一及び第二のロート状空洞13a,13bが連設されてなる。図5に詳細に示すように、第一及び第二のロート状空洞13a,13bは各々すり鉢状の加速部130a,130bと、円筒状の整流部131a,131bとからなる。流体を十分に加速するために、すり鉢状加速部130a,130bの傾斜角θ2及びθ3は45〜150度であるのが好ましい。整流部131a,131bでは加速部で生じた乱流を整えて流体の速度低下を防止することができる。整流部131a,131bのアスペクト比L3/L4及びL5/L6は各々1.5/1〜4/1とするのが好ましい。このような第一及び第二のロート状空洞からなる加速/整流部13を設けることにより、ノズル孔14に導入する流体に、乱流を抑制しながら十分な速度を付与することができる。ただし加速/整流部13は、二つのロート状空洞からなるものに限定されない。加速/整流部13は、必要に応じて一つのロート状空洞により構成してもよいし、径が順次減少する三つ以上のロート状空洞により構成してもよい。 The accelerating / rectifying unit 13 is formed by connecting first and second funnel-like cavities 13 a and 13 b that are successively reduced in diameter from the staying unit 12. As shown in detail in FIG. 5, the first and second funnel-shaped cavities 13a and 13b each include a mortar-shaped acceleration section 130a and 130b and cylindrical rectification sections 131a and 131b. In order to sufficiently accelerate the fluid, the inclination angles θ 2 and θ 3 of the mortar-shaped acceleration portions 130a and 130b are preferably 45 to 150 degrees. In the rectifying units 131a and 131b, the turbulent flow generated in the accelerating unit can be arranged to prevent a decrease in the fluid velocity. The aspect ratios L 3 / L 4 and L 5 / L 6 of the rectifying units 131a and 131b are preferably 1.5 / 1 to 4/1, respectively. By providing the acceleration / rectification unit 13 composed of such first and second funnels, a sufficient speed can be imparted to the fluid introduced into the nozzle hole 14 while suppressing turbulent flow. However, the accelerating / rectifying unit 13 is not limited to one composed of two funnels. The accelerating / rectifying unit 13 may be configured by one funnel-shaped cavity as necessary, or may be configured by three or more funnel-shaped cavities whose diameters are sequentially reduced.

加速/整流部13での縮径度L6/L2(加速/整流部13における入口直径に対する出口直径の割合)は1/5〜1/20であるのが好ましい。ノズル孔14に流体を円滑に導入し、ノズル孔14内で十分な流動速度を確保するために、加速/整流部13における出口直径L6は、ノズル孔14の直径の1〜10倍であるのが好ましい。 The degree of diameter reduction L 6 / L 2 at the acceleration / rectification unit 13 (ratio of the outlet diameter to the inlet diameter in the acceleration / rectification unit 13) is preferably 1/5 to 1/20. To the fluid smoothly introduced into the nozzle hole 14, to ensure sufficient flow velocity in the nozzle hole 14, the outlet diameter L 6 in the acceleration / rectifier 13 is from 1 to 10 times the diameter of the nozzle hole 14 Is preferred.

ノズル孔14は、加速/整流部13の先端から装置の軸線方向に延びる円筒状の細孔からなる。ノズル孔14に流体を高速で通過させることにより、凝集した無機超微粒子は個々の粒子に解離(凝集破壊)し、流体中で分散する。特に層状粘土鉱物系無機超微粒子は、その長手方向が流体の流動方向とほぼ平行になるように配向するとともに、層間剥離を生じ、流体中で微分散する。この微分散機構は、流体中の固体相(無機超微粒子)の流動速度が、液相(溶媒並びに有機ポリマー及び/又はそのモノマー)の流動速度より遅いので、層状粘土鉱物系無機超微粒子がノズル孔14中でその長手方向(層に平行な方向)に液相による圧力を受け、層間に液体(溶媒並びに有機ポリマー及び/又はそのモノマー)が進入し、層間が開いて剥離することによるものと推測される。   The nozzle hole 14 is a cylindrical pore extending from the tip of the acceleration / rectifying unit 13 in the axial direction of the apparatus. By allowing the fluid to pass through the nozzle holes 14 at a high speed, the aggregated inorganic ultrafine particles are dissociated into individual particles (cohesive failure) and dispersed in the fluid. In particular, the layered clay mineral-based inorganic ultrafine particles are oriented so that the longitudinal direction thereof is substantially parallel to the fluid flow direction, delamination occurs, and the fine dispersion is performed in the fluid. In this fine dispersion mechanism, the flow rate of the solid phase (inorganic ultrafine particles) in the fluid is slower than the flow rate of the liquid phase (solvent and organic polymer and / or its monomer), so that the layered clay mineral inorganic ultrafine particles Due to the pressure in the longitudinal direction (direction parallel to the layer) in the holes 14 and the liquid (solvent and organic polymer and / or its monomer) enter between the layers and the layers open and peel Guessed.

ノズル孔14から噴射する流体の速度は100 m/秒以上であるのが好ましい。この速度が100 m/秒未満であると、無機超微粒子の分散性が低下する。この速度の上限は特に制限されないが、実用上500 m/秒以下が好ましい。ノズル孔14の直径及び軸線方向長さは流体供給量により適宜設定する。限定されないが、ノズル孔14の直径は通常100〜500μmとするのが好ましく、軸線方向長さは通常3〜15 mmとするのが好ましい。   The velocity of the fluid ejected from the nozzle hole 14 is preferably 100 m / second or more. When this speed is less than 100 m / sec, the dispersibility of the inorganic ultrafine particles is lowered. The upper limit of this speed is not particularly limited, but is preferably 500 m / second or less for practical use. The diameter and axial length of the nozzle hole 14 are appropriately set according to the fluid supply amount. Although not limited, the diameter of the nozzle hole 14 is preferably 100 to 500 μm and the axial length is preferably 3 to 15 mm.

ノズル3aは、高速で通過する流体による摩耗を抑制するために、ダイヤモンド焼結体、超硬合金焼結体、表面に多数のダイヤモンド粒子が電着された鉄、コバルトなどの金属製基体等からなるのが好ましい。中でもダイヤモンド焼結体が好ましい。ノズル3aはノズルケース3bと一体化されている。ノズルケース3bの材質としては、例えばステンレス鋼が挙げられるが、これに限定されない。ステンレス鋼とダイヤモンド焼結体とからなる部材を一体的に製造する方法は公知であるので、説明を省略する。限定的ではないが、ノズル3aの直径は、ノズル孔14の直径の20〜50倍であるのが好ましい。   The nozzle 3a is made of a diamond sintered body, a cemented carbide sintered body, a metal base such as iron or cobalt, on which a large number of diamond particles are electrodeposited, in order to suppress wear caused by a fluid passing at high speed. Preferably it is. Among these, a diamond sintered body is preferable. The nozzle 3a is integrated with the nozzle case 3b. Examples of the material of the nozzle case 3b include stainless steel, but are not limited thereto. Since a method for integrally manufacturing a member made of stainless steel and a diamond sintered body is known, the description thereof is omitted. Although not limited, the diameter of the nozzle 3a is preferably 20 to 50 times the diameter of the nozzle hole 14.

ノズル孔14から噴出した流体は、ノズル孔14の先端から装置の軸線方向に延びる連通孔15を経て混合部16に流動する。連通孔15の直径はノズル孔14の直径の5〜20倍であるのが好ましい。   The fluid ejected from the nozzle hole 14 flows to the mixing unit 16 through the communication hole 15 extending from the tip of the nozzle hole 14 in the axial direction of the apparatus. The diameter of the communication hole 15 is preferably 5 to 20 times the diameter of the nozzle hole 14.

混合部16は、装置の軸線方向に対して垂直に延在する円筒状の空洞からなり、孔15が円筒状空洞の軸線方向のほぼ中央においてほぼ接線状に連通している。そして混合部16の軸線方向の両端部から流体を外部に排出する孔17,17が、混合部16における装置の軸線方向先端から外方に向けて設けられている。そのため混合部16では、ノズル孔14から噴出した流体を、その両端方向に分割するとともにその円筒状壁面に沿って高速で旋回させながら排出孔17,17に導くことができる。その過程で、無機超微粒子を流体中で一層均一に分散させることができる。ここで「ほぼ接線状に連通している」とは、混合部16の円筒状空洞に対して完全に接線状に連通している場合に限らず、混合部16に流入した流体が円筒状壁面に沿って旋回できる範囲で接線からずれている場合も含むことを意味する。   The mixing portion 16 is formed of a cylindrical cavity extending perpendicularly to the axial direction of the apparatus, and the hole 15 communicates substantially tangentially at substantially the center in the axial direction of the cylindrical cavity. Then, holes 17 and 17 for discharging the fluid to the outside from both ends in the axial direction of the mixing section 16 are provided outward from the front end in the axial direction of the apparatus in the mixing section 16. Therefore, in the mixing section 16, the fluid ejected from the nozzle hole 14 can be guided to the discharge holes 17 and 17 while being divided at both ends thereof and swirling at high speed along the cylindrical wall surface. In the process, the inorganic ultrafine particles can be more uniformly dispersed in the fluid. Here, “substantially tangentially communicating” is not limited to the case where it is completely tangentially communicated with the cylindrical cavity of the mixing unit 16, but the fluid that has flowed into the mixing unit 16 has a cylindrical wall surface. It is meant to include the case where it deviates from the tangent line within a range where it can turn along the line.

混合部16のサイズやアスペクト比L7/L8を調整することにより、超微粒子の分散度を調整できる。限定的ではないが、混合部16の断面直径は、ノズル孔14の直径の70〜200倍であるのが好ましい。通常混合部16のアスペクト比L7/L8は、1.2/1〜3/1であるのが好ましい。排出孔17,17の径は流体の導入量に応じて適宜設定すればよい。 The degree of dispersion of the ultrafine particles can be adjusted by adjusting the size of the mixing section 16 and the aspect ratio L 7 / L 8 . Although not limited, it is preferable that the cross-sectional diameter of the mixing portion 16 is 70 to 200 times the diameter of the nozzle hole 14. In general, the aspect ratio L 7 / L 8 of the mixing unit 16 is preferably 1.2 / 1 to 3/1. The diameter of the discharge holes 17, 17 may be set as appropriate according to the amount of fluid introduced.

以上のように本発明の装置では、流体を高速でノズル孔14に通過させ、ノズル孔14から噴出した流体を混合部16の円筒状壁面に沿って高速で旋回させるので、無機超微粒子は、これら同士の衝突を伴わずに流体中で分散する。そのため層状粘土鉱物系超微粒子のアスペクト比を維持しながらナノオーダーで、有機ポリマー及び/又はそのモノマーに分散させることができる。   As described above, in the apparatus of the present invention, the fluid passes through the nozzle hole 14 at a high speed, and the fluid ejected from the nozzle hole 14 is swirled at a high speed along the cylindrical wall surface of the mixing unit 16. They are dispersed in the fluid without any collision between them. Therefore, it can be dispersed in the organic polymer and / or its monomer in nano order while maintaining the aspect ratio of the layered clay mineral ultrafine particles.

装置から排出した流体は、溶媒を除去することにより、無機超微粒子が均一に分散したポリマー系ナノコンポジットとすることができる。流体が有機ポリマーのモノマーを含む場合、溶媒を除去する前又は後に重合すればよい。得られたポリマー系ナノコンポジットは、用途に応じて種々の形状に成形すればよい。   The fluid discharged from the apparatus can be made into a polymer-based nanocomposite in which inorganic ultrafine particles are uniformly dispersed by removing the solvent. If the fluid contains an organic polymer monomer, it may be polymerized before or after removing the solvent. What is necessary is just to shape | mold the obtained polymer type nanocomposite in a various shape according to a use.

固液混合流体用分散装置の部材構成について説明する。図6に示すように、この装置は、導入側ブロック1、メインブロック2、ノズル部3及び排出側ブロック4が、各々パッキン20〜22を介してねじ30により螺着されることにより一体化されている。導入側ブロック1には、接続口10、導入孔11及び滞留部12を形成するための円筒状突起1bが設けられている。メインブロック2には、導入側ブロック1の円筒状突起1bを収容する空洞2a、加速/整流部13、並びにノズル部3を収容する凹部2bが設けられている。ノズルケース3bには、連通孔15の一部が設けられている。排出側ブロック4には、ノズル部3をメインブロック2との間に挟持するための環状突起4a、混合部16、混合部16を密閉するためにパッキン23を介して螺着される蓋4b、連通孔15の一部(ノズルケース3bに設けられた連通孔15の片割れ部分)及び排出孔17,17が設けられている。各部材1,2,4の材質としては、例えばステンレス鋼が挙げられるが、これに限定されない。パッキン20〜23の材質としては、例えばテフロン(登録商標)が挙げられるが、これに限定されない。   A member configuration of the solid-liquid mixed fluid dispersing apparatus will be described. As shown in FIG. 6, this apparatus is integrated by screwing the introduction side block 1, the main block 2, the nozzle part 3 and the discharge side block 4 with screws 30 through packings 20 to 22, respectively. ing. The introduction side block 1 is provided with a cylindrical projection 1b for forming the connection port 10, the introduction hole 11 and the staying portion 12. The main block 2 is provided with a cavity 2a that accommodates the cylindrical projection 1b of the introduction side block 1, an acceleration / rectification portion 13, and a recess 2b that accommodates the nozzle portion 3. A part of the communication hole 15 is provided in the nozzle case 3b. The discharge block 4 has an annular protrusion 4a for sandwiching the nozzle portion 3 with the main block 2, a mixing portion 16, and a lid 4b screwed through a packing 23 to seal the mixing portion 16. A part of the communication hole 15 (one broken part of the communication hole 15 provided in the nozzle case 3b) and discharge holes 17, 17 are provided. Examples of the material of the members 1, 2, and 4 include stainless steel, but are not limited thereto. Examples of the material of the packings 20 to 23 include Teflon (registered trademark), but are not limited thereto.

以上の通り図面を参照して本発明を説明したが、本発明はそれらに限定されず、本発明の趣旨を変更しない限り種々の変更を加えることができる。例えば、固液混合流体用分散装置のいずれかの部位にヒーターを設けて、流体を加熱しながら流路に通過させる構成としてもよい。   Although the present invention has been described with reference to the drawings as described above, the present invention is not limited thereto, and various modifications can be made without changing the gist of the present invention. For example, a heater may be provided in any part of the solid-liquid mixed fluid dispersing apparatus, and the fluid may be passed through the flow path while being heated.

(a)は本発明の固液混合流体用分散装置の一例を示す左側面図であり、(b)は図1(a)に示す装置の正面図であり、(c)は図1(a)に示す装置の右側面図である。(a) is a left side view showing an example of a solid-liquid mixed fluid dispersing device of the present invention, (b) is a front view of the device shown in FIG. 1 (a), and (c) is a diagram of FIG. It is a right view of the apparatus shown to). 図1のA-A断面図である。It is AA sectional drawing of FIG. 図1に示す装置の断面図である。It is sectional drawing of the apparatus shown in FIG. 図1に示す装置の導入孔を示す部分拡大断面図である。It is a partial expanded sectional view which shows the introduction hole of the apparatus shown in FIG. 図1に示す装置の加速/整流部及びノズルを示す部分拡大断面図である。It is a partial expanded sectional view which shows the acceleration / rectification | straightening part and nozzle of the apparatus shown in FIG. 図1に示す装置の部材構成を示す斜視図である。It is a perspective view which shows the member structure of the apparatus shown in FIG. 従来の固液混合流体用分散装置の例を示す断面図である。It is sectional drawing which shows the example of the dispersing device for conventional solid-liquid mixed fluids.

符号の説明Explanation of symbols

1・・・導入側ブロック
1a・・・段部
1b・・・円筒状突起
2・・・メインブロック
2a・・・空洞
2b・・・凹部
3・・・ノズル部
3a・・・ノズル
3b・・・ノズルケース
4・・・排出側ブロック
4a・・・円環状突起
4b・・・蓋
10・・・接続口
11・・・導入孔
12・・・滞留部
13・・・加速/整流部
13a,13b・・・ロート状空洞
130a,130b・・・加速部
131a,131b・・・整流部
14・・・ノズル孔
15・・・連通孔
16・・・混合部
17・・・排出孔
20,21,22,23・・・パッキン
30・・・ねじ
1 ... Introduction block
1a ... Step
1b ... Cylindrical protrusion 2 ... Main block
2a ... Cavity
2b ... concave part 3 ... nozzle part
3a ... Nozzle
3b ... Nozzle case 4 ... Discharge side block
4a ... Annular projection
4b ... Lid
10 ... Connection port
11 ... Introduction hole
12 ... Retention part
13 ... Acceleration / rectifier
13a, 13b ... funnel
130a, 130b ... Accelerator
131a, 131b ... rectifier
14 ... Nozzle hole
15 ... Communication hole
16 ... Mixing section
17 ... Discharge hole
20, 21, 22, 23 ... packing
30 ... Screw

Claims (4)

柱状の外形を有し、その軸線にほぼ沿って内部を貫通する流路に、無機超微粒子、有機ポリマー及び/又はそのモノマー、並びに溶媒からなる固液混合流体を通過させて、前記無機超微粒子を前記有機ポリマー及び/又はそのモノマーに分散させる固液混合流体用分散装置であって、前記流路は、
(a) 前記装置の一端部に設けられており、外部圧入手段により前記固液混合流体を導入する孔と、
(b) 前記導入孔の先端から拡径した段部から前記装置の軸線方向に延びる円筒状の空洞からなる滞留部と、
(c) 前記滞留部の先端から前記装置の軸線方向に延びるロート状の空洞からなる加速/整流部と、
(d) 前記加速/整流部の先端から前記装置の軸線方向に延びる円筒状の細孔からなるノズル孔と、
(e) 前記ノズル孔の先端から装置の軸線方向に延びる孔と、
(f) 前記装置の軸線方向に対して垂直に延在する円筒状の空洞からなり、前記ノズル孔の先端から延びる孔が、前記円筒状空洞の軸線方向のほぼ中央においてほぼ接線状に連通している混合部と、
(g) 前記装置の他端部に設けられており、前記混合部の軸線方向の両端部から前記固液混合流体を外部に排出する孔
とを有し、前記固液混合流体を前記ノズル孔に通過させ、かつ前記ノズル孔から噴出した前記固液混合流体を、前記混合部の円筒状壁面に沿って旋回させながら前記排出孔に導くことにより、前記無機超微粒子を前記有機ポリマー及び/又はそのモノマーに均一に分散させることを特徴とする固液混合流体用分散装置。
A solid-liquid mixed fluid comprising inorganic ultrafine particles, an organic polymer and / or a monomer thereof, and a solvent is passed through a flow path having a columnar outer shape and penetrating the inside substantially along the axis thereof, and the inorganic ultrafine particles are passed through. Is dispersed in the organic polymer and / or monomer thereof for a solid-liquid mixed fluid, wherein the flow path comprises:
(a) provided at one end of the apparatus, and a hole for introducing the solid-liquid mixed fluid by external press-fitting means;
(b) a staying portion consisting of a cylindrical cavity extending in the axial direction of the device from a stepped portion having a diameter expanded from the tip of the introduction hole;
(c) an accelerating / rectifying unit comprising a funnel-shaped cavity extending in the axial direction of the device from the tip of the retention unit;
(d) a nozzle hole consisting of a cylindrical fine hole extending in the axial direction of the device from the tip of the acceleration / rectification unit;
(e) a hole extending in the axial direction of the device from the tip of the nozzle hole;
(f) a cylindrical cavity extending perpendicularly to the axial direction of the device, and the hole extending from the tip of the nozzle hole communicates substantially tangentially at the approximate center in the axial direction of the cylindrical cavity. A mixing section,
(g) provided at the other end of the apparatus, and having a hole for discharging the solid-liquid mixed fluid to the outside from both ends in the axial direction of the mixing unit; And passing the solid-liquid mixed fluid ejected from the nozzle hole to the discharge hole while swirling along the cylindrical wall surface of the mixing unit, thereby allowing the inorganic ultrafine particles to be introduced into the organic polymer and / or A dispersing apparatus for a solid-liquid mixed fluid, wherein the monomer is uniformly dispersed.
請求項1に記載の固液混合流体用分散装置において、前記加速/整流部は、前記滞留部から順次縮径した複数のロート状空洞が連設されてなることを特徴とする固液混合流体用分散装置。 2. The solid-liquid mixed fluid according to claim 1, wherein the accelerating / rectifying unit includes a plurality of funnel-like cavities sequentially reduced in diameter from the staying unit. Distribution device. 請求項1又は2に記載の固液混合流体用分散装置において、前記無機超微粒子は層状粘土鉱物からなることを特徴とする固液混合流体用分散装置。 3. The dispersion apparatus for a solid-liquid mixed fluid according to claim 1, wherein the inorganic ultrafine particles are composed of a lamellar clay mineral. 請求項1〜3のいずれかに記載の固液混合流体用分散装置において、前記固液混合流体が導入される圧力は49 MPa以上であり、前記ノズル孔から噴射される前記固液混合流体の速度は100 m/秒以上であることを特徴とする固液混合流体用分散装置。 The solid-liquid mixed fluid dispersing apparatus according to any one of claims 1 to 3, wherein a pressure at which the solid-liquid mixed fluid is introduced is 49 MPa or more, and the solid-liquid mixed fluid injected from the nozzle hole Dispersing device for solid-liquid mixed fluid, characterized in that the speed is 100 m / sec or more.
JP2005289388A 2005-09-30 2005-09-30 Dispersion device for solid/liquid mixed fluid Pending JP2007098689A (en)

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WO2009069470A1 (en) * 2007-11-30 2009-06-04 Shigeo Ando Cooler of high-pressure homogenizer
JP2009131779A (en) * 2007-11-30 2009-06-18 Shigeo Ando Cooling device of high pressure homogenizing apparatus
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US9963560B2 (en) 2014-10-29 2018-05-08 Arisdyne Systems, Inc. Process for dispersing particles in filled resin compositions

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