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JP2007064504A - Cooker - Google Patents

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JP2007064504A
JP2007064504A JP2005247710A JP2005247710A JP2007064504A JP 2007064504 A JP2007064504 A JP 2007064504A JP 2005247710 A JP2005247710 A JP 2005247710A JP 2005247710 A JP2005247710 A JP 2005247710A JP 2007064504 A JP2007064504 A JP 2007064504A
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Japan
Prior art keywords
heater
cooking
catalyst
blower
air
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Japanese (ja)
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Toru Kubota
亨 久保田
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Toshiba Corp
Toshiba Consumer Marketing Corp
Toshiba Lifestyle Products and Services Corp
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Toshiba Corp
Toshiba Consumer Marketing Corp
Toshiba Home Appliances Corp
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Priority to JP2005247710A priority Critical patent/JP2007064504A/en
Publication of JP2007064504A publication Critical patent/JP2007064504A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C14/00Stoves or ranges having self-cleaning provisions, e.g. continuous catalytic cleaning or electrostatic cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/32Arrangements of ducts for hot gases, e.g. in or around baking ovens
    • F24C15/322Arrangements of ducts for hot gases, e.g. in or around baking ovens with forced circulation
    • F24C15/325Arrangements of ducts for hot gases, e.g. in or around baking ovens with forced circulation electrically-heated

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electric Stoves And Ranges (AREA)

Abstract

【課題】 触媒の活性化を速め効率的な脱臭性能を得る。
【解決手段】 調理室16内に収容された被調理物に対し、ヒータ27及び送風装置26により発生した熱風を供給し調理可能とした加熱調理器において、前記ヒータ27の表面には加熱によって活性化する酸化触媒層38を形成するとともに、このヒータ通電直後は前記送風装置26の送風能力を下げた稼動制御を行なう構成とする。
【選択図】 図1
PROBLEM TO BE SOLVED: To obtain efficient deodorizing performance by accelerating the activation of a catalyst.
SOLUTION: In a heating cooker capable of cooking by supplying hot air generated by a heater 27 and a blower 26 to an object to be cooked accommodated in a cooking chamber 16, the surface of the heater 27 is activated by heating. The oxidation catalyst layer 38 to be converted is formed, and immediately after the heater is energized, the operation control is performed with the blowing capacity of the blowing device 26 lowered.
[Selection] Figure 1

Description

本発明は、ヒータ及び送風装置により発生した熱風にて調理する際、被調理物から発生する臭気を分解できる所謂脱臭触媒を備えた加熱調理器に関する。   The present invention relates to a cooking device provided with a so-called deodorizing catalyst capable of decomposing odor generated from an object to be cooked when cooking with hot air generated by a heater and a blower.

一般に、調理室内に収容した被調理物(食品)に対し、電気ヒータにより加熱調理する際、加熱中の被調理物、或は調理室の内壁面に飛散付着した油、及び食品滓等に起因して臭気が発生する。この過度の臭気は、調理者や該加熱調理器の近傍にいる人たちに対して不快感を与える。因みに、このような臭気を抑える方法としては、加熱により活性化する脱臭触媒を調理室の適宜の場所に設置して、臭気を酸化分解して臭気発生を抑えることが知られている。   In general, when cooking with an electric heater for food to be cooked (food) housed in the cooking chamber, it is caused by the cooking food being heated, or oil scattered on the inner wall surface of the cooking chamber, food bowls, etc. Odor is generated. This excessive odor is uncomfortable for the cook and people in the vicinity of the cooking device. Incidentally, as a method for suppressing such an odor, it is known to install a deodorization catalyst activated by heating at an appropriate place in a cooking chamber and oxidize and decompose the odor to suppress the generation of the odor.

例えば、図12はその一例を示した加熱調理器にあって、外郭を形成する調理器本体を除去して概略的に内部構成を示す断面図である。このものは、内部に調理室1を形成する調理ケース2と、その調理ケース2の外側に空気循環路3を形成している。この循環路3は、その一端である吸気口4を調理室2の側壁下部に設け、他端たる吹出し口5を天井壁部分に開口連通して設けており、その途中に空気循環用の送風装置6を装備している。そして、送風装置6の吸気側である前記吸気口4の近傍にハニカム(或はメタルフォーム)からなる脱臭触媒7が配置され、一方送風装置6の吹出し側である前記吹出し口5近傍に加熱調理用のヒータ8を配置した構成としている。   For example, FIG. 12 is a cross-sectional view schematically showing the internal configuration of the cooking device showing an example, with the cooking device body forming the outer shell removed. In this, a cooking case 2 that forms a cooking chamber 1 inside, and an air circulation path 3 is formed outside the cooking case 2. This circulation path 3 is provided with an inlet 4 as one end at the lower portion of the side wall of the cooking chamber 2 and an outlet 5 as the other end in open communication with the ceiling wall portion. The device 6 is equipped. A deodorizing catalyst 7 made of a honeycomb (or metal foam) is disposed in the vicinity of the intake port 4 on the intake side of the blower 6, while cooking is performed in the vicinity of the discharge port 5 on the blowout side of the blower 6. The heater 8 is arranged.

斯かる構成によれば、調理室1内に収容した図示しない被調理物に対し、加熱調理の運転開始に伴い送風装置6が駆動され、ヒータ8が通電発熱することで、吸気口4から取り込まれた空気は図中矢印方向に流れ、ヒータ8にて熱風化され吹出し口5から調理室1内に吹出され、該熱風による加熱調理が実行される。そして、加熱により被調理物から発生した臭気は、循環空気流に乗って積極的に触媒7と接触して脱臭され、且つ該触媒7はこの循環空気(熱風)の流れの中で加熱活性化され脱臭効果を上げるようにしている。   According to such a configuration, the blower 6 is driven as the cooking operation (not shown) accommodated in the cooking chamber 1 starts, and the heater 8 is energized and generates heat, so that it is taken in from the intake port 4. The air flows in the direction of the arrow in the figure, is hot-aired by the heater 8 and blown into the cooking chamber 1 from the blow-out port 5, and cooking by the hot air is performed. Then, the odor generated from the object to be cooked by heating is carried on the circulating air flow and positively contacts the catalyst 7 to be deodorized, and the catalyst 7 is heated and activated in the flow of the circulating air (hot air). In order to improve the deodorizing effect.

しかるに、上記触媒7の活性化について図13に示す温度特性図を参照して説明すると、上記触媒7の加熱活性化は加熱調理用のヒータ8による熱風循環に基づく間接的な加熱方法である。そのため、図中に示すハニカム触媒温度Bは、調理室1内の熱風による空気温度Aに達するまでの範囲の昇温に止まり、且つ当然温度の立上りも調理室内空気温度Aより遅い。従って、図13において例えば触媒7の活性化温度を250度Cとすると、触媒7が活性化する時点は符号T1で示され、つまり運転開始後時間t1経過後における活性化時点T1以降(活性化している時間)に脱臭機能を発揮することが可能となる。   However, the activation of the catalyst 7 will be described with reference to the temperature characteristic diagram shown in FIG. 13. The heat activation of the catalyst 7 is an indirect heating method based on hot air circulation by the heater 8 for cooking. For this reason, the honeycomb catalyst temperature B shown in the figure only stops rising in the range until it reaches the air temperature A due to the hot air in the cooking chamber 1, and naturally the rising of the temperature is also slower than the cooking chamber air temperature A. Therefore, in FIG. 13, for example, if the activation temperature of the catalyst 7 is 250 ° C., the time point at which the catalyst 7 is activated is indicated by the symbol T1, that is, the activation time T1 after the time t1 has elapsed since the start of operation (after activation). It is possible to exert a deodorizing function during a period of time).

これに対し、被調理物の温度上昇を示す食品温度Cによれば、食品材料に応じて種々の温度にて臭気を発生することになるが、今この臭気発生時点をT2とした場合、上記触媒7の活性化時点T1より早期に発生するため、臭気発生時点T2より活性化するまでの時間t0(=t1−t2)の経過後、遅れて脱臭作用が開始され、効率的な脱臭効果が得られない。そこで、例えば前記触媒7の背面側に活性化専用のヒータを設けて該触媒7の早期活性化を図る構成も考えられる。しかし、この方法では別途エネルギーを必要とし省エネルギーに反するとともに、該専用ヒータは触媒7の近傍にあって空気循環路3内に設けられるため、圧力損失が生じ送風装置6の負担となるなどの問題点を有する。   On the other hand, according to the food temperature C indicating the temperature rise of the food to be cooked, odors are generated at various temperatures depending on the food material. Since it occurs earlier than the activation time T1 of the catalyst 7, after the elapse of time t0 (= t1-t2) until activation from the odor generation time T2, the deodorization action is started with a delay, and an efficient deodorization effect is obtained. I can't get it. Therefore, for example, a configuration in which a heater dedicated to activation is provided on the back side of the catalyst 7 to achieve early activation of the catalyst 7 is also conceivable. However, this method requires additional energy and is contrary to energy saving, and the dedicated heater is provided in the air circulation path 3 in the vicinity of the catalyst 7, so that a pressure loss occurs and the air blower 6 is burdened. Has a point.

このような背景事情を踏まえ、例えば調理室の天井付近に脱臭触媒層を担持した調理加熱兼用のヒータを設けるとともに、調理室内の空気を循環する送風装置を設けて、触媒との接触を促進し且つヒータは触媒の活性化と調理加熱を兼ねることができるなど、効率よく脱臭しながら加熱調理ができるようにした加熱調理器が提案されている(例えば、特許文献1参照)。
或は、脱臭ヒータとしての性能アップを図るべく、管状のヒータ外周に螺旋状のフィンを巻回して設け、このフィン付ヒータ全体に触媒を担持して排気ガスとの接触面積を増大し、脱臭性能の向上を図った提案がなされている(例えば、特許文献2参照)。
特開平05−187644号公報 特許第3329104号公報
In light of such background circumstances, for example, a cooking / heating heater carrying a deodorizing catalyst layer is provided near the ceiling of the cooking chamber, and a blower for circulating the air in the cooking chamber is provided to promote contact with the catalyst. In addition, a heating cooker has been proposed in which heating can be performed while efficiently deodorizing such that the heater can serve as both catalyst activation and cooking (see, for example, Patent Document 1).
Alternatively, in order to improve the performance as a deodorizing heater, a spiral fin is wound around the outer periphery of the tubular heater, and the catalyst is supported on the entire finned heater to increase the contact area with the exhaust gas, thereby deodorizing. Proposals for improving performance have been made (see, for example, Patent Document 2).
Japanese Patent Laid-Open No. 05-187644 Japanese Patent No. 3329104

上記した特許文献1記載の構成によれば、循環空気と触媒との接触率が向上するとともに、触媒を活性化する温度の立上りも速くなり、図13にヒータ付触媒温度Dにて示す特性を有する。すなわち、臭気発生時点T2の臭気発生より触媒活性化時点T3(時間t3)における触媒の活性化が速く(時間t3<t2)、効果的な脱臭性能が期待できる。   According to the configuration described in Patent Document 1 above, the contact rate between the circulating air and the catalyst is improved, and the rise of the temperature for activating the catalyst is accelerated, and the characteristic indicated by the catalyst temperature D with heater in FIG. Have. That is, the activation of the catalyst is faster at the catalyst activation time T3 (time t3) than the odor generation at the odor generation time T2 (time t3 <t2), and effective deodorization performance can be expected.

ところが、この積極的に空気を循環させる送風装置は、通常上記ヒータの通断電と同期した稼動制御が行われている。図14は、これらヒータや送風装置(ファン)の稼動率と触媒温度との関連を示す特性図である。該図面からも明らかなように、ヒータ通電(符号イで示す)と同時に送風装置も起動し(ファン稼働率として符号ロで示す)直ぐにフル回転に至る。しかるに、ヒータ通電直後では触媒温度(符号ハで示す)及び循環空気は未だ十分に昇温していないため、該触媒は逆に循環空気による風冷作用を受けて、触媒が活性化するまでに長時間を要し、早期活性化に不利な点を有していた。これは図中、触媒の活性化温度ニに対し、活性化するまでの時間ホで示している。   However, the blower that actively circulates air normally performs operation control in synchronization with the power interruption of the heater. FIG. 14 is a characteristic diagram showing the relationship between the operating rate of these heaters and blowers (fans) and the catalyst temperature. As is apparent from the drawing, the air blower is activated simultaneously (indicated by symbol B as the fan operating rate) at the same time as energization of the heater (indicated by symbol A), and immediately reaches full rotation. However, immediately after the heater is energized, the catalyst temperature (indicated by symbol C) and the circulating air have not yet sufficiently increased, so that the catalyst is subjected to an air cooling action by the circulating air until the catalyst is activated. It took a long time and had disadvantages for early activation. This is indicated by the time e until activation in relation to the activation temperature d of the catalyst.

このような背景事情は、前記特許文献2の如くヒータに触媒を施し接触面積の増大を図ったものでも、特許文献1記載のような加熱調理器に採用した場合、上記同様の問題を発生するもので、特にフィン付構成では循環空気との接触がより良好であるため、風冷作用の影響も大きく逆に活性化するまでに長時間を要することになる。このように、脱臭作用が遅れることは、当然良好な脱臭性能が得られないばかりか、特にあたため調理のように短時間調理の場合、十分な脱臭ができないうちに調理終了することになりかねない。   Even if such a background situation is applied to a heating cooker as described in Patent Document 1 even if the contact area is increased by applying a catalyst to the heater as in Patent Document 2, the same problem as described above occurs. In particular, in the configuration with fins, since the contact with the circulating air is better, the influence of the air cooling action is greatly affected, and on the contrary, it takes a long time to activate. In this way, delaying the deodorizing action not only fails to obtain good deodorizing performance, but also may cause cooking to end before sufficient deodorization cannot be achieved particularly in the case of short-time cooking such as cooking. .

本発明は上記問題点を解決するため、加熱調理用のヒータに触媒を施すとともに、該ヒータの通電直後は触媒と接触する空気流を弱めるようにした加熱調理器を提供することを目的とする。   In order to solve the above-described problems, an object of the present invention is to provide a cooking device in which a catalyst is applied to a heater for heating and cooking, and an air flow in contact with the catalyst is weakened immediately after the heater is energized. .

上記目的を達成するために本発明の加熱調理器は、調理室内に収容された被調理物に対し、ヒータ及び送風装置により発生した熱風を供給し調理可能としたものにおいて、前記ヒータの表面には加熱によって活性化する酸化触媒層を形成するとともに、このヒータ通電直後は前記送風装置の送風能力を下げた稼動制御としたことを主たる特徴とするものである。   In order to achieve the above object, a heating cooker according to the present invention supplies hot air generated by a heater and an air blower to a cooked food housed in a cooking chamber so that cooking can be performed. The main feature is that an oxidation catalyst layer that is activated by heating is formed, and immediately after the heater is energized, operation control is performed by reducing the blowing capacity of the blowing device.

上記手段によれば、加熱調理用のヒータを兼ねて触媒を加熱し活性化できるので、省エネルギーが推進できるとともに、触媒は活性化温度にまで速やかに昇温して効率よく脱臭性能を発揮する。特に、上記ヒータの通電直後の未だ十分な昇温状態に達していない時点では、送風装置の送風能力を落として触媒層に対する風冷作用を抑え、必要な昇温作用を促進できるので、加熱活性化を速め触媒の脱臭機能が早期に発揮できるなど一層効率のよい脱臭性能が期待できる加熱調理器を提供できる。   According to the above means, the catalyst can be heated and activated while serving also as a heater for cooking, so that energy saving can be promoted, and the catalyst is quickly heated up to the activation temperature and efficiently exhibits deodorization performance. In particular, at the point of time when the temperature has not yet reached a sufficient temperature rise immediately after energization of the heater, the air blowing function of the blower device is reduced to suppress the air cooling action on the catalyst layer and the necessary temperature raising action can be promoted. Thus, it is possible to provide a cooking device that can be expected to have a more efficient deodorizing performance, for example, by enabling the deodorizing function of the catalyst at an early stage.

以下、本発明の一実施例を示す図1ないし図8を参照して説明する。
まず、図1,2に基づき加熱調理器の構成につき説明すると、図1は加熱調理器の概略構成を示す縦断側面図、図2は開扉状態の外観斜視図を示したもので、外郭を形成する調理器本体11は、前面を開放した箱状の調理ケース12と、前面左側に位置して回動可能に設けられた扉13と、前面右側に位置して加熱手段や調理メニュー等を選択設定する操作パネル14とから構成されている。
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
First, the configuration of the heating cooker will be described with reference to FIGS. 1 and 2. FIG. 1 is a longitudinal side view showing a schematic configuration of the heating cooker, and FIG. 2 is an external perspective view in an opened state. The cooker main body 11 to be formed includes a box-shaped cooking case 12 having an open front, a door 13 provided on the left side of the front surface so as to be rotatable, a heating means, a cooking menu, etc. on the right side of the front surface. The operation panel 14 is selected and set.

前記扉13は、前面上部にハンドル15を備え、前記調理ケース12によって内部に形成された調理室16の前面開口たる出入口を開閉し、一方前記操作パネル14には各種の操作キー17やLED等を利用した表示部18等を備えている。尚、操作パネル14の背面側で調理室16の図示右側の空間には図示しないが機械室を構成していて、例えばマイクロ波調理するためのマグネトロンや高周波トランス、及び冷却ファンや調理運転全体の制御を行なう制御装置等を内蔵している。   The door 13 includes a handle 15 at an upper front portion, and opens and closes an entrance which is a front opening of a cooking chamber 16 formed inside by the cooking case 12, while the operation panel 14 has various operation keys 17 and LEDs. And a display unit 18 using the In addition, although not shown in the space on the right side of the cooking chamber 16 on the back side of the operation panel 14, a machine room is configured, for example, a magnetron for microwave cooking, a high-frequency transformer, a cooling fan, and the entire cooking operation. It has a built-in control device that performs control.

そのうち、前記調理ケース2の左右側壁には内方に突出し夫々前後方向に延設してなる2対の支持部19a,19a及び19b,19b(左側壁側のみ図示)を上下2段に形成している。これは、図1に使用形態を例示するように上段側に収容した矩形の調理皿20をスライド可能に載置支持するもので、勿論下段側も同様にスライド可能に支持される。この調理皿20には、本実施例では被調理物として魚などの食品Qを収容して、詳細は後述するがオーブン調理する使用態様を示している。この場合、他に焼き網21を使用して食品Qを載置した状態を示している。   Among them, on the left and right side walls of the cooking case 2, two pairs of support portions 19a, 19a and 19b, 19b (shown only on the left side) are formed in two upper and lower stages that project inwardly and extend in the front-rear direction. ing. As shown in FIG. 1, the rectangular cooking dish 20 accommodated on the upper stage side is slidably mounted and supported, and the lower stage side is slidably supported as well. In the present embodiment, the cooking dish 20 contains a food Q such as fish as a food to be cooked. In this case, the state in which the food Q is placed using the grill net 21 is shown.

次に、調理室16内の被調理物を加熱調理する加熱手段につき述べると、前記した図示しないマグネトロンのほかに、例えば調理ケース12の天井壁部の外面側には面状ヒータからなるグリル用ヒータ22を設け、また奥壁部にはオーブン調理に有効な熱風を生成する熱風ユニット23を設けている。この熱風ユニット23は、奥壁部のほぼ中央にファン24及びファンモータ25からなる送風装置26、その外周側のシーズヒータからなる熱風用ヒータ27、これらを覆うケーシング28とから構成され、該ケーシング28の中央部には吸込み口28a、前記ヒータ27の外周囲に位置して吹出し口28bを備えた構成としている。   Next, heating means for heating the cooking object in the cooking chamber 16 will be described. In addition to the above-described magnetron (not shown), for example, for the grill made of a planar heater on the outer surface side of the ceiling wall portion of the cooking case 12. A heater 22 is provided, and a hot air unit 23 for generating hot air effective for oven cooking is provided on the back wall. The hot air unit 23 includes a blower 26 including a fan 24 and a fan motor 25, a hot air heater 27 including a sheathed heater on the outer peripheral side thereof, and a casing 28 covering them. In the central part of 28, it is set as the structure provided with the suction inlet 28a and the blower outlet 28b located in the outer periphery of the said heater 27. As shown in FIG.

特に本実施例における上記熱風用ヒータ27は、図3〜図5に拡大して示す構成を特徴としている。まず、図3から明らかなように、ヒータ27は全体形状として円形環状に形成され、その発熱部分(図4に符号Eで示す)に螺旋状にフィン29を巻回した構成とするとともに、これら表面に酸化触媒層38(詳細は後述する)を施している。この場合、触媒層38の担持範囲(図4に符号Fで示す)は、上記発熱部分Eの範囲内にある。従って、斯かる構成のヒータ27が図1に示す熱風ユニット23として組み込まれた状態では、内方に配置された熱風ファン24により生成された空気流(風)は、図3に示すようにヒータ27に対しほぼ直交する方向(図中矢印方向)に流れ、且つ個々のフィン29間の隙間を通り抜けるようにして空気との接触を良好としている。   In particular, the hot air heater 27 in the present embodiment is characterized by an enlarged configuration shown in FIGS. First, as is apparent from FIG. 3, the heater 27 is formed in a circular ring shape as a whole, and has a structure in which fins 29 are spirally wound around the heat generating portion (indicated by symbol E in FIG. 4). An oxidation catalyst layer 38 (details will be described later) is applied to the surface. In this case, the supported range of the catalyst layer 38 (indicated by the symbol F in FIG. 4) is within the range of the heat generating portion E. Therefore, in the state in which the heater 27 having such a configuration is incorporated as the hot air unit 23 shown in FIG. 1, the air flow (wind) generated by the hot air fan 24 arranged inward is as shown in FIG. The air flows in a direction substantially perpendicular to the direction 27 (in the direction of the arrow in the figure) and passes through the gaps between the individual fins 29 to improve the contact with air.

しかるに、上記ヒータ27の端子部の構成は、特に図4に示すようにパイプ状のシーズ管30端部に碍子31を配置して絶縁封止し、導線たるピン32を端子33に溶接している。このシーズ管30の内部には、詳細は後述するが図5(a)に示す如く中心部に配した螺旋状のヒータ線34を、絶縁層を形成するマグネシア35を介して埋設し、以ってシーズヒータとしてのヒータ27を構成している。   However, the structure of the terminal portion of the heater 27 is, in particular, as shown in FIG. 4 in which an insulator 31 is disposed and sealed at the end of a pipe-shaped sheath tube 30 and a pin 32 serving as a conductor is welded to the terminal 33. Yes. Although the details will be described later, a spiral heater wire 34 arranged at the center portion is embedded in the sheath tube 30 through a magnesia 35 forming an insulating layer, as shown in FIG. The heater 27 is configured as a sheathed heater.

尚、前記フィン29は、このシーズ管30の加熱部分E(図4参照)より端子側にやゝ拡大した範囲に巻き付けて適宜箇所を溶接手段にて固着され、且つこの当初直状のシーズ管30が環状に形成された使用形態では、フィン29がほぼ放射状に指向する構成としている。但し、フィン29は螺旋状に限らず個々の円板状部材を複数個配置する構成としてもよい。因みに、フィン29及びヒータ27従ってシーズ管30の材料は、用途に相応しい例えば鉄基合金系或はニッケル基合金系などの高耐熱耐食合金を採用していて、詳細は後述するが酸化皮膜の形成処理がし易く、その後に施す触媒の担持固定を確実にするのに適している。   The fin 29 is wound around the terminal side of the sheathed tube 30 from the heated portion E (see FIG. 4) and is expanded to a suitable position by welding means, and this initially straight sheathed tube is fixed. In the usage form in which 30 is formed in an annular shape, the fins 29 are configured to be directed radially. However, the fin 29 is not limited to a spiral shape, and a plurality of individual disk-like members may be arranged. Incidentally, the material of the fins 29 and the heaters 27 and hence the sheath tube 30 is a heat-resistant and corrosion-resistant alloy such as an iron-base alloy or nickel-base alloy suitable for the application. It is easy to process and is suitable for ensuring the support and fixation of the catalyst applied thereafter.

ここで、前記ヒータ27等に施した酸化触媒層38の形成手段につき、本実施例に示す基本的なフィン付ヒータの製造方法(以下、製法1と称す)として、主に図5の要部の拡大断面図及び図6のフローチャートを参照して説明する。尚、図5(b)は同図(a)中に符号Gで示す部分拡大図である。
(製法1)
まず、図5(a)に示すように直状のシーズ管30の内部にヒータ線34とマグネシア35を挿入する(ステップS1)。シーズ管30にフィン29を巻き付け固着し(ステップS2)、その全体を酸化雰囲気で加熱してシーズ管30及び図5(b)に示すようにフィン29の表面に酸化皮膜36を形成する(ステップS3)。この酸化皮膜36は、例えばフィン29などをSUS金属製とした場合は安定した酸化皮膜が形成されず、この上に担持する触媒の密着力が不足して剥離し易い憂いを有するが、本実施例の如き上記鉄基合金系等の耐熱耐食材料によれば酸化皮膜が確実に形成できて触媒の担持固定度を高めることができる。
Here, with respect to the means for forming the oxidation catalyst layer 38 applied to the heater 27 and the like, a basic method for manufacturing a finned heater shown in the present embodiment (hereinafter referred to as manufacturing method 1) is mainly shown in FIG. This will be described with reference to the enlarged sectional view of FIG. FIG. 5B is a partially enlarged view indicated by reference numeral G in FIG.
(Production method 1)
First, as shown in FIG. 5A, the heater wire 34 and the magnesia 35 are inserted into the straight sheath tube 30 (step S1). The fins 29 are wound and fixed to the sheath tube 30 (step S2), and the whole is heated in an oxidizing atmosphere to form an oxide film 36 on the sheath tube 30 and the surface of the fin 29 as shown in FIG. S3). For example, when the fins 29 are made of SUS metal, a stable oxide film is not formed, and there is a concern that the catalyst supported on the oxide film 36 is insufficiently adhered and easily peeled off. According to the heat-resistant and corrosion-resistant material such as the above-mentioned iron-based alloy as in the example, an oxide film can be formed with certainty and the degree of catalyst support and fixation can be increased.

そして、この酸化皮膜36を形成する加熱処理を利用して、シーズ管30及びフィン29を焼鈍し、実施例に示す環状に成形加工する(ステップS4)。更に、加熱炉等にてマグネシア35を加熱乾燥し、そして端子部を水が浸入しないように封止する(ステップS5〜6)。次いで、ステップS7に移行し、パラジウムを主体とした触媒を担持する。この場合、酸化触媒層38として触媒反応し易く表面積を拡大するため、本実施例では触媒を担持する以前に微細なアルミナ粉末を分散担持させた所謂ウオッシュコート37を施している(図5(b)参照)。尚、上記パラジウムは高温でも耐熱性に優れ所期の脱臭性能を維持でき、コスト的にも有利である。   Then, the sheath tube 30 and the fins 29 are annealed using the heat treatment for forming the oxide film 36, and formed into an annular shape as shown in the embodiment (step S4). Further, the magnesia 35 is heated and dried in a heating furnace or the like, and the terminal portion is sealed so that water does not enter (steps S5 to S6). Next, the process proceeds to step S7, and a catalyst mainly composed of palladium is supported. In this case, in order to increase the surface area as the oxidation catalyst layer 38 easily reacts with the catalyst, in this embodiment, a so-called washcoat 37 in which fine alumina powder is dispersed and supported is applied before the catalyst is supported (FIG. 5B). )reference). The palladium is excellent in heat resistance even at high temperatures, can maintain the desired deodorizing performance, and is advantageous in terms of cost.

続いて、封止した端子部近傍は、一般的に耐熱性が低いため、次工程に先立ち断熱処理を施す(ステップS8)。例えば、耐熱性の断熱部材を巻いたり、或は加熱炉の外部に出すなどの措置をした後、触媒を焼成する(ステップS9)。これにより、ヒータ27の完成とともに該ヒータ27及びフィン29の表面に酸化触媒層38が形成されて、一連の製造過程を終了する(ステップS10)。   Subsequently, since the heat resistance in the vicinity of the sealed terminal portion is generally low, heat insulation is performed prior to the next process (step S8). For example, after taking measures such as winding a heat-resistant heat insulating member or taking it out of the heating furnace, the catalyst is fired (step S9). Thereby, with the completion of the heater 27, the oxidation catalyst layer 38 is formed on the surfaces of the heater 27 and the fins 29, and the series of manufacturing processes is completed (step S10).

但し、この種製造過程は種々変更可能で、例えば以下に(製法2)として図7のフローチャートを参照して述べる。尚、上記と個々の同一工程には同一符号を付して説明を簡略化するとともに、更に図8に基づく(製法3)、及び図9に基づく(製法4)を示す他の例についても同様に記述する。   However, this kind of manufacturing process can be variously changed. For example, the manufacturing process will be described below with reference to the flowchart of FIG. Note that the same reference numerals are assigned to the same steps as those described above to simplify the description, and the same applies to other examples showing (Production Method 3) based on FIG. 8 and (Production Method 4) based on FIG. Describe in.

(製法2)
まず、ステップS1からステップS4までは、上記(製法1)と全く同一手順による過程につき説明は省略する。しかるに、ステップS4以降ではステップS7−S9−S5−S6−S10とする所謂手順を変更した点で上記(製法1)の製造過程と異なる。
すなわち、この例は上記に対し触媒の担持(ステップS7)及び焼成(ステップS9)を先行して行ない、マグネシア35の乾燥(ステップS5)及び耐熱性の低い端子部の封止(ステップS6)を後に移行したことにある。この方法によれば、端子部近傍の断熱処理(ステップS8)を省いた工程にて触媒の担持焼成ができ、それだけ製造工程を簡略化できる利点を有する。
(Manufacturing method 2)
First, from step S1 to step S4, description of the process according to the same procedure as the above (Production Method 1) is omitted. However, steps S4 and after are different from the manufacturing process of the above (Manufacturing method 1) in that the so-called procedure of steps S7-S9-S5-S6-S10 is changed.
That is, in this example, the catalyst is loaded (step S7) and calcined (step S9) in advance, and the magnesia 35 is dried (step S5) and the terminal portion with low heat resistance is sealed (step S6). It has been moved later. According to this method, there is an advantage that the catalyst can be supported and fired in a process in which the heat insulating process in the vicinity of the terminal portion (step S8) is omitted, and the manufacturing process can be simplified accordingly.

(製法3)
これは図8から明らかなように、やはりステップS1からステップS4までは上記のいずれとも同じである。しかるに、特に上記した(製法2)の図7と対比すると、当(製法3)ではステップS7の触媒を担持する工程の次に、触媒の焼成とマグネシア35の乾燥を同時に行なうステップT1が加入されている点で異なる。従って、上記(製法2)のステップS5,S9の2工程に対しステップT1の1工程となり、一層製造工程は簡略化され製造コストの低減が期待できる。
(Manufacturing method 3)
As is apparent from FIG. 8, steps S1 to S4 are the same as those described above. However, especially in contrast to FIG. 7 of (Manufacturing Method 2) described above, in this (Manufacturing Method 3), Step T1 for simultaneously firing the catalyst and drying magnesia 35 is added after the step of supporting the catalyst in Step S7. Is different. Accordingly, the manufacturing process is one process of Step T1 with respect to the two processes of Steps S5 and S9 in the above (Production Method 2), and the manufacturing process is further simplified and the manufacturing cost can be expected to be reduced.

(製法4)
これは図9に開示するように、最も類似する工程を有する上記(製法2)の図7と対比した場合、当(製法4)ではステップY1の触媒の焼成をヒータ27に通電して加熱する点で異なる。つまり、上記いずれの製法例でも加熱炉を用いていたのに対し、ヒータ27自体を利用することで、図4に示すように加熱部分Eの範囲内に施す触媒の担持部分Fに相当する程度の加熱処理で済み、端子部の断熱処理の不要と併せて製造効率が一層向上する。
(Manufacturing method 4)
As shown in FIG. 9, when compared with FIG. 7 in the above (Production Method 2) having the most similar process, in this (Production Method 4), the catalyst 27 is fired by energizing the heater 27 in Step Y1. It is different in point. That is, in any of the above production methods, a heating furnace is used, but by using the heater 27 itself, the degree corresponding to the catalyst supporting portion F applied within the range of the heating portion E as shown in FIG. The heat treatment is sufficient, and the manufacturing efficiency is further improved together with the necessity of the heat insulation treatment of the terminal portion.

次に、上記のように酸化触媒層38を施したフィン29付ヒータ27を備えた加熱調理器の作用について説明する。
本実施例に示す加熱調理器では、一般的な使用方法として操作パネル14の設定操作に基づき図示しないマグネトロンによるマイクロ波加熱調理、或いはグリル用ヒータ22による輻射熱を利用した加熱調理が可能であるが、ここでは図1に示された食品Qを熱風ユニット23を利用したオーブン調理を行なう場合につき説明する。
Next, the operation of the heating cooker provided with the heater 27 with fins 29 to which the oxidation catalyst layer 38 is applied as described above will be described.
In the cooking device shown in the present embodiment, as a general usage method, microwave cooking by a magnetron (not shown) based on setting operation of the operation panel 14 or cooking using radiant heat by the grill heater 22 is possible. Here, the case where the food Q shown in FIG. 1 is subjected to oven cooking using the hot air unit 23 will be described.

しかして、食品Qを焼き網21を介して調理皿20に収容した状態にて加熱調理の運転を開始すると、図示しない制御装置に基づき熱風ユニット23が稼動し、調理室6内の中央部分からケーシング28の吸込み口28aに吸込まれた空気をヒータ27にて熱風化し、外周側の吹出し口28bから吹出す。この熱風を図示矢印方向に循環することで食品Qを加熱し所謂オーブン調理が実行される。そして、熱風用のヒータ27及びフィン29表面に形成された酸化触媒層38は、加熱調理用でもあるヒータ27を利用して加熱活性化され、且つフィン29による表面積が拡大され空気との接触面積の増大に伴ない、食品Qから発生した臭気を効率よく酸化分解し効果的に脱臭する。   Thus, when the cooking operation is started in a state where the food Q is accommodated in the cooking pan 20 via the grill net 21, the hot air unit 23 is operated based on a control device (not shown), and from the central portion in the cooking chamber 6. The air sucked into the suction port 28a of the casing 28 is turned into hot air by the heater 27 and blown out from the blowout port 28b on the outer peripheral side. By circulating this hot air in the direction of the arrow in the figure, the food Q is heated to perform so-called oven cooking. The hot air heater 27 and the oxidation catalyst layer 38 formed on the surfaces of the fins 29 are heated and activated by using the heaters 27 that are also used for cooking, and the surface area of the fins 29 is increased so that the contact area with the air is increased. The odor generated from the food Q is efficiently oxidatively decomposed and effectively deodorized.

具体的には、ヒータ27の通電と同時に送風装置26も起動するが、この起動時には直ちにフル回転させることなく送風能力を下げた状態で運転するよう稼動制御する。
すなわち、図10はヒータ27や送風装置26の稼動率と、ヒータ27及びフィン29に施された酸化触媒層38の温度との関連を示す特性図で、同図(a),(b),(c)は送風装置26の起動時及び停止直前に送風能力を下げた稼動手段につき、夫々異なる例を示したものである。尚、図中の符号イは、ヒータ27の通電状態、符号ロは送風装置26のファン稼働率、符号ハは触媒温度の特性を示すとともに、符号ニは触媒の活性化温度で、符号ホは触媒の活性化時間を示す。
More specifically, the air blower 26 is activated simultaneously with the energization of the heater 27. At the time of activation, the operation control is performed so that the operation is performed in a state where the air blowing capacity is lowered without being immediately rotated at full speed.
That is, FIG. 10 is a characteristic diagram showing the relationship between the operating rate of the heater 27 and the blower 26 and the temperature of the oxidation catalyst layer 38 applied to the heater 27 and the fins 29. (C) shows different examples of the operating means whose air blowing capacity is lowered at the time of starting and immediately before stopping the air blowing device 26. In the figure, symbol A indicates the energized state of the heater 27, symbol B indicates the fan operating rate of the blower 26, symbol C indicates the catalyst temperature characteristics, symbol D indicates the activation temperature of the catalyst, and symbol E indicates The activation time of the catalyst is shown.

そこで、先ず図10(a)に基づき説明すると、ヒータ27の通電に伴ないフィン29及びこれら表面に形成された酸化触媒層38も加熱され速やかに昇温する。これは、先に図13にて開示した触媒温度D相当であるが、通常の送風能力でファン24を起動した際、未だ冷えた送風が触媒層38と接触し、これが風冷作用となって図14で開示したように触媒層38の活性化時間が長くなり、この場合フィン29による表面積が大きくなるほど不利である。しかるに、当実施例における送風装置26は、ファン稼働率ロに示す如くヒータ27の通電と同時に起動するがフル回転に至る途中において低速回転にて暫時稼動し、その後、通常の駆動制御にて加速し風量を上げるようにしている。   First, referring to FIG. 10A, the fins 29 and the oxidation catalyst layer 38 formed on the surfaces of the fins 29 as the heater 27 is energized are also heated and quickly raised in temperature. This is equivalent to the catalyst temperature D previously disclosed in FIG. 13, but when the fan 24 is activated with a normal blowing capacity, the cooled air still comes into contact with the catalyst layer 38, and this acts as an air cooling function. As disclosed in FIG. 14, the activation time of the catalyst layer 38 becomes longer. In this case, the larger the surface area by the fins 29, the more disadvantageous. However, the air blower 26 in this embodiment starts simultaneously with the energization of the heater 27 as shown in the fan operating rate b, but operates for a while at a low speed in the middle of reaching the full rotation, and then accelerates by normal drive control. The air volume is increased.

従って、ファン24の低速回転にて駆動する所謂送風能力を下げた稼動制御に基づき、ヒータ27の通電直後における酸化触媒層38と空気との接触は弱まり、それだけ風冷作用を抑えて温度上昇を促進でき、活性化時間ホを短くできるもので、従来例を示す図14の活性化時間ホに対し頗る時間短縮ができる。このため、加熱調理の開始早々から有効な脱臭機能を発揮することができ、特にフィン29付ヒータ27の構成に好適するとともに、あたため調理など短時間調理の場合にも早期から確実に脱臭効果が期待できる。尚、当実施例では1段階の低速回転としたが複数段階に稼動制御することも可能である。   Therefore, based on the operation control in which the so-called air blowing capability that is driven by the low speed rotation of the fan 24 is lowered, the contact between the oxidation catalyst layer 38 and the air immediately after the heater 27 is energized is weakened, and the temperature rise is suppressed by that much. The activation time e can be shortened, and the time can be shortened compared to the activation time e of FIG. For this reason, an effective deodorizing function can be exhibited from the beginning of heating cooking, and it is particularly suitable for the structure of the heater 27 with fins 29, and also has a deodorizing effect reliably from the early stage even in the case of short-time cooking such as cooking. I can expect. In this embodiment, one-stage low-speed rotation is used, but operation control can be performed in a plurality of stages.

一方、加熱調理では被調理物たる食品Qから生成される油成分などの高分子物質が触媒層38の表面に付着し易く、触媒機能が徐々に低下するおそれがある。そこで、当実施例ではヒータ27や送風装置26が断電停止する直前に、ファン24の回転を段階的に下げた運転を暫時稼動した後、断電停止する制御とした。これにより、図示触媒温度ハの特性曲線からも明らかなように停止直前に触媒温度が一時的に上昇し(符号aで示す)、触媒層38に付着した油成分などの高分子物質を焼き切り、本来の触媒機能に復元できるので、次回の加熱調理においても早期活性化でき所期の脱臭機能を発揮できるもので、実用上長期使用に供し得る。   On the other hand, in heating cooking, a polymer substance such as an oil component generated from the food Q serving as an object to be cooked easily adheres to the surface of the catalyst layer 38, and the catalytic function may be gradually lowered. Therefore, in this embodiment, immediately before the heater 27 and the air blower 26 stop the disconnection, the operation in which the rotation of the fan 24 is gradually reduced is operated for a while and then the disconnection is stopped. As a result, as is clear from the characteristic curve of the catalyst temperature C shown in the figure, the catalyst temperature temporarily rises immediately before stopping (indicated by symbol a), and the polymer substance such as the oil component adhering to the catalyst layer 38 is burned out. Since it can be restored to its original catalytic function, it can be activated early in the next cooking and can exhibit the desired deodorizing function, and can be practically used for a long time.

次いで、図10(b)に示す実施例につき説明すると、この場合も、ヒータ27と送風装置26は同時に通断電される。しかるに、送風装置26の起動時はファン24が徐々に回転上昇するようにしたもので、所謂回転数が緩やかに上昇する稼動制御としている。従って、当実施例も上記と同様にヒータ27の通電直後は、空気流は弱く触媒層38との接触による風冷作用を抑えて、該触媒層38の加熱活性化を促進でき、触媒の活性化時間ホを短縮化できる。
一方、ヒータ27や送風装置26が断電停止する直前には、ファン24の回転を漸次減少するようにして送風能力を下げている。従って、この場合も上記同様に触媒温度が一時的に上昇し(符号aで示す)、触媒層38に付着した油成分などの高分子物質を焼き切り、本来の触媒機能に復元できるなど、上記同様の有効な脱臭機能が期待できる。
Next, the embodiment shown in FIG. 10B will be described. In this case as well, the heater 27 and the air blower 26 are disconnected at the same time. However, when the air blower 26 is started, the fan 24 is gradually rotated and raised, and so-called operation control is performed so that the so-called rotational speed gradually increases. Accordingly, in this embodiment as well, immediately after the heater 27 is energized, the air flow is weak and the air cooling action due to the contact with the catalyst layer 38 can be suppressed, and the heating activation of the catalyst layer 38 can be promoted. Conversion time can be shortened.
On the other hand, immediately before the heater 27 and the air blower 26 stop power interruption, the air blowing capacity is lowered by gradually reducing the rotation of the fan 24. Accordingly, in this case as well, the catalyst temperature rises temporarily (indicated by symbol a), and the polymer material such as the oil component adhering to the catalyst layer 38 can be burned out to restore the original catalytic function. An effective deodorizing function can be expected.

そして、図10(c)に示す実施例につき説明すると、これは、ヒータ27の通電から暫時休止期間を置いて送風装置26を遅れて起動したもので、その遅動時間(符号bで示す)の設定により当初酸化触媒層38に対する風冷作用がなく、触媒温度ハは急峻な温度上昇の立上りをして加熱活性化が促進され、その後通常の送風能力に戻るが、結果的に加熱活性化されるまでの間に送風装置26の送風能力を下げた稼動制御に相当する。従って、当実施例も上記と同様に触媒層38の活性化時間ホを短縮でき、効果的な脱臭効果が期待できる。   Then, the embodiment shown in FIG. 10 (c) will be described. This is a case where the blower device 26 is started after a period of pause from the energization of the heater 27, and its delay time (indicated by symbol b). In the initial setting, there is no air-cooling action on the oxidation catalyst layer 38, and the catalyst temperature C rises sharply and the heating activation is promoted, and then returns to the normal blowing capacity. This corresponds to the operation control in which the air blowing capacity of the air blower 26 is lowered until it is performed. Accordingly, in this embodiment, the activation time of the catalyst layer 38 can be shortened similarly to the above, and an effective deodorizing effect can be expected.

一方、ヒータ27の断電停止する直前にあっては、該ヒータ27に先行して送風装置26を停止させる。これにより、一時的にファン24による風冷作用がなくなり触媒層38が一時的に温度上昇し(符号aで示す)、該触媒層38に付着した油成分などの高分子物質を焼き切り、触媒機能を復元できるなど、上記同様の有効な脱臭機能が期待できる。
尚、上記したヒータ27の通断電に関連して送風装置26の送風能力を下げた図10(a),(b),(c)の各稼動手段は、適宜入れ替えた組み合わせにて実施可能であるとともに、他に間欠運転により送風能力を下げる手段も考えられるなど、実施に際して種々変更可能である。
On the other hand, immediately before the heater 27 is shut off, the blower 26 is stopped prior to the heater 27. As a result, the air cooling action by the fan 24 temporarily disappears, and the temperature of the catalyst layer 38 temporarily rises (indicated by symbol a), and the polymer material such as the oil component adhering to the catalyst layer 38 is burned off, and the An effective deodorizing function similar to the above can be expected.
In addition, each operating means of FIG. 10 (a), (b), (c) which lowered the air blowing capability of the air blower 26 in relation to the power interruption of the heater 27 described above can be implemented in an appropriately exchanged combination. In addition, various modifications can be made during implementation, such as a means for lowering the blowing capacity by intermittent operation.

以上説明したように、本実施例によれば次の効果を有する。
加熱調理するための熱風用ヒータ27に螺旋状にフィン29を設け、これら表面に酸化触媒層38を担持固定した。従って、触媒層38は活性化のために専用の加熱手段を設けることなく、基本的に図13に示す触媒温度Dで示すように活性化するまでの時間が速くなり脱臭機能を十分に発揮できる。また、フィン29付構成により空気と接触する表面積を拡大するとともに、ヒータ27が環状に形成されることで放射状配置となるフィン29に対し、ファン24で生成された空気流(熱風)が図3,4中に矢印で示すように内方から放射方向に該フィン29の面に沿うように流れて接触効果を高め得、効率的で優れた脱臭性能が期待できる。
As described above, the present embodiment has the following effects.
Fins 29 were provided spirally on the hot-air heater 27 for cooking, and the oxidation catalyst layer 38 was supported and fixed on these surfaces. Therefore, the catalyst layer 38 is basically provided with a dedicated heating means for activation, and as a result, the time until activation basically becomes faster as shown by the catalyst temperature D shown in FIG. . Further, the structure with the fins 29 increases the surface area in contact with the air, and the air flow (hot air) generated by the fan 24 is shown in FIG. , 4 can flow along the surface of the fin 29 in the radial direction from the inside as indicated by an arrow to enhance the contact effect, and an efficient and excellent deodorizing performance can be expected.

このような基本的効果を維持するに加えて、本実施例によれば図10にて開示したように実用的な優れた特徴を有する。すなわち、空気を循環させる方式ではヒータ27及び触媒層38に空気との接触を促進して有効な脱臭性能が得られる反面、通電直後の未だ昇温不十分なヒータ27や触媒層38に対しては、即フル回転に達する送風装置26(ファン24)による送風は、逆に風冷作用を及ぼし触媒層38の速やかな加熱活性化に不利な影響を与える。   In addition to maintaining such basic effects, the present embodiment has excellent practical features as disclosed in FIG. That is, in the system in which air is circulated, the heater 27 and the catalyst layer 38 are promoted to come into contact with air to obtain an effective deodorizing performance, but on the heater 27 and the catalyst layer 38 that are still insufficiently heated immediately after energization. The air blow by the air blower 26 (fan 24) that reaches full rotation immediately has an adverse effect on the rapid heating activation of the catalyst layer 38 by conversely having an air cooling action.

そこで、本実施例ではヒータ27の通電直後における送風装置26は、そのファン24による送風能力を下げた稼動制御を行なうようにし、以って触媒層38に対する上記風冷作用を低減し加熱昇温作用を促進して触媒の早期活性化を可能とした。これにより、加熱調理開始の早期から触媒層38による有効な脱臭機能を発揮することができるとともに、あたため調理など比較的短時間の加熱調理でも十分な脱臭効果が得られる。特に、本実施例のようにフィン29付構成では、昇温前の風冷作用が大きく影響するため送風装置26の起動時における例えば回転数を下げた稼動制御は、触媒の早期活性化に大いに有効である。   Therefore, in this embodiment, the air blower 26 immediately after energization of the heater 27 performs operation control with the air blowing capacity of the fan 24 lowered, thereby reducing the above-described air cooling action on the catalyst layer 38 and heating the temperature. The action was promoted to enable early activation of the catalyst. Accordingly, an effective deodorizing function by the catalyst layer 38 can be exhibited from the early stage of the start of cooking, and a sufficient deodorizing effect can be obtained even in relatively short-time cooking such as cooking. In particular, in the configuration with the fins 29 as in the present embodiment, the air cooling action before the temperature rise has a large influence, and therefore, for example, the operation control with a reduced number of revolutions at the start of the blower 26 greatly contributes to the early activation of the catalyst. It is valid.

また、加熱調理器の実用に際して、被調理物たる食品Qから油成分などの高分子物質が触媒層38の表面に付着し触媒機能を徐々に低下させる憂いがあるが、本実施例によればヒータ27や送風装置26が断電停止する直前に、ファン24による送風能力を下げた運転を暫時稼動した後に停止する制御とした。従って、同図10から明らかなように触媒温度が一時的に上昇し(符号aで示す)、触媒層38に付着した油成分などの高分子物質を焼き切り、本来有する触媒機能に復元できるので、次回の加熱調理においても早期活性化できるとともに、所期の脱臭機能を確実に発揮でき長期使用に供し得る実用的効果を奏する加熱調理器を提供できる。   Further, in the practical use of the cooking device, there is a concern that a polymer substance such as an oil component adheres to the surface of the catalyst layer 38 from the food Q as the food to be cooked, and the catalytic function is gradually lowered. Immediately before the heater 27 and the air blower 26 are stopped from power interruption, the operation in which the air blowing capacity of the fan 24 is lowered is controlled to stop after operating for a while. Therefore, as apparent from FIG. 10, the catalyst temperature temporarily rises (indicated by symbol a), and the polymer material such as the oil component adhering to the catalyst layer 38 can be burned out to restore the original catalytic function. It is possible to provide a heating cooker that can be activated early in the next cooking, and that has a practical effect that can reliably exhibit the desired deodorizing function and can be used for a long time.

尚、本発明は上記し且つ図面に示した実施例に限定されず、例えばフィン付のヒータ構成に限らないし、ヒータ形状も環状に限らず例えば、図11に示すようなU字状に形成するなど、熱風ユニットの構成等に応じて種々変形可能である。その他、加熱調理器としてもヒータ及び送風装置を備え熱風により加熱調理する構成であれば適用できるなど、実施に際して本発明の要旨を逸脱しない範囲内で種々変更して実施できる。   The present invention is not limited to the embodiment described above and shown in the drawings. For example, the present invention is not limited to a finned heater configuration, and the heater shape is not limited to an annular shape. For example, it is formed in a U shape as shown in FIG. Various modifications can be made according to the configuration of the hot air unit. In addition, the heating cooker can be applied with various modifications without departing from the gist of the present invention, for example, as long as it is configured to include a heater and a blower and heat cook with hot air.

本発明の一実施例を示す加熱調理器の概略構成を示す縦断側面図1 is a longitudinal side view showing a schematic configuration of a heating cooker showing an embodiment of the present invention. 開扉状態の外観斜視図External perspective view with the door open ヒータの全体構成図Overall configuration of heater ヒータ要部の拡大図Enlarged view of the main part of the heater (a)はヒータ要部の拡大断面図、(b)は図(a)中に示す符号G部分の拡大図(A) is an enlarged cross-sectional view of the main part of the heater, (b) is an enlarged view of the part G shown in FIG. 触媒を形成するヒータの製造方法を説明するためのフローチャート図The flowchart for demonstrating the manufacturing method of the heater which forms a catalyst 異なる製造方法を示す図6相当図FIG. 6 equivalent view showing a different manufacturing method 他の異なる製造方法を示す図6相当図FIG. 6 equivalent view showing another different manufacturing method 更に異なる製造方法を示す図6相当図FIG. 6 equivalent view showing a further different manufacturing method. (a),(b),(c)は夫々異なる条件下におけるヒータ及び送風装置の稼動率と触媒温度との関連を示す特性図(A), (b), (c) is a characteristic diagram showing the relationship between the operating rate of the heater and the blower under different conditions and the catalyst temperature. 他のヒータ形状を示す図3相当図3 equivalent view showing other heater shapes 従来の概略的な内部構成を示す断面図Sectional drawing which shows the conventional schematic internal structure 触媒の活性化に関する温度特性図Temperature characteristics chart for catalyst activation 図10相当図Fig. 10 equivalent

符号の説明Explanation of symbols

図面中、12は調理ケース、16は調理室、23は熱風ユニット、24はファン、26は送風装置、27はヒータ、29はフィン、30はシーズ管、34はヒータ線、35はマグネシア、36は酸化皮膜、37はウォッシュコート、及び38は酸化触媒層を示す。   In the drawing, 12 is a cooking case, 16 is a cooking chamber, 23 is a hot air unit, 24 is a fan, 26 is a blower, 27 is a heater, 29 is a fin, 30 is a sheath tube, 34 is a heater wire, 35 is magnesia, 36 Indicates an oxide film, 37 indicates a washcoat, and 38 indicates an oxidation catalyst layer.

Claims (5)

調理室内に収容された被調理物に対し、ヒータ及び送風装置により発生した熱風を供給し調理可能としたものにおいて、
前記ヒータの表面には加熱によって活性化する酸化触媒層を形成するとともに、このヒータ通電直後は前記送風装置の送風能力を下げた稼動制御としたことを特徴とする加熱調理器。
In what can be cooked by supplying hot air generated by a heater and a blower to the object to be cooked housed in the cooking chamber,
The heating cooker is characterized in that an oxidation catalyst layer that is activated by heating is formed on the surface of the heater, and immediately after the heater is energized, operation control is performed by reducing the blowing capacity of the blowing device.
ヒータ通電直後の送風装置の送風能力は、その起動時にあって段階的に回転数が上昇する稼動制御としたことを特徴とする請求項1記載の加熱調理器。   2. The cooking device according to claim 1, wherein the blowing capacity of the blower immediately after energization of the heater is set to operation control in which the rotational speed is increased step by step when the blower is started. ヒータ通電直後の送風装置の送風能力は、その起動時にあって緩やかに回転数が上昇する稼動制御としたことを特徴とする請求項1記載の加熱調理器。   2. The cooking device according to claim 1, wherein the blowing capacity of the blower immediately after energization of the heater is set to operation control in which the rotational speed is gradually increased at the time of activation. 送風装置の送風能力は、ヒータ通電から暫時休止期間を置いて起動する稼動制御としたことを特徴とする請求項1記載の加熱調理器。   The cooking device according to claim 1, wherein the blowing capacity of the blower is an operation control that starts after a period of pause after the heater is energized. 送風装置は、ヒータへの通電が停止する直前に送風能力を下げて暫時稼動することを特徴とする請求項1〜4のいずれかに記載の加熱調理器。

The heating cooker according to any one of claims 1 to 4, wherein the blower operates for a while with a reduced blowing ability immediately before energization of the heater is stopped.

JP2005247710A 2005-08-29 2005-08-29 Cooker Pending JP2007064504A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010007878A (en) * 2008-06-24 2010-01-14 Toshiba Corp Heating cooker
JP2010115473A (en) * 2008-10-16 2010-05-27 Panasonic Corp Cooker
JP2011158203A (en) * 2010-02-02 2011-08-18 Mitsubishi Electric Corp Air treating device and heating cooker
JP2013257128A (en) * 2012-06-12 2013-12-26 Lee Young Hee Oven having pyrolytic function
JP2014059137A (en) * 2012-09-14 2014-04-03 Ego Elektro Geraete Blanc & Fischer Purifier for oven, and oven
WO2018048184A1 (en) 2016-09-09 2018-03-15 Samsung Electronics Co., Ltd. Oven

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010007878A (en) * 2008-06-24 2010-01-14 Toshiba Corp Heating cooker
JP2010115473A (en) * 2008-10-16 2010-05-27 Panasonic Corp Cooker
JP2013228202A (en) * 2008-10-16 2013-11-07 Panasonic Corp Heating cooker
JP2011158203A (en) * 2010-02-02 2011-08-18 Mitsubishi Electric Corp Air treating device and heating cooker
JP2013257128A (en) * 2012-06-12 2013-12-26 Lee Young Hee Oven having pyrolytic function
JP2014059137A (en) * 2012-09-14 2014-04-03 Ego Elektro Geraete Blanc & Fischer Purifier for oven, and oven
WO2018048184A1 (en) 2016-09-09 2018-03-15 Samsung Electronics Co., Ltd. Oven
EP3488150A4 (en) * 2016-09-09 2019-10-23 Samsung Electronics Co., Ltd. OVEN
US10914473B2 (en) 2016-09-09 2021-02-09 Samsung Electronics Co., Ltd. Oven

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