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JP2007062440A - Body structure for railway vehicle - Google Patents

Body structure for railway vehicle Download PDF

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Publication number
JP2007062440A
JP2007062440A JP2005247995A JP2005247995A JP2007062440A JP 2007062440 A JP2007062440 A JP 2007062440A JP 2005247995 A JP2005247995 A JP 2005247995A JP 2005247995 A JP2005247995 A JP 2005247995A JP 2007062440 A JP2007062440 A JP 2007062440A
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vehicle body
beams
roof
railway vehicle
body structure
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Japanese (ja)
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Takamitsu Sasa
孝光 佐々
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Priority to JP2005247995A priority Critical patent/JP2007062440A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a body structure for a railway vehicle capable of enhancing strength relative to load applied to a side vehicle body from a vehicle body side surface direction. <P>SOLUTION: In the body structure for the railway vehicle formed by joining a base frame having a side beam and a lateral beam; the side vehicle body having a side outer plate and a side pillar; a roof vehicle body having a roof outer plate, a cant rail and a rafter; and an end vehicle body having an end outer plate, reinforcement skeleton parts 51 in which the lateral beam 21 of the base frame, side pillars 31, 31 of the side vehicle body and the rafter 41 of the roof vehicle body are arranged in the same cross section are arranged at a plurality of positions in a vehicle body longitudinal direction with a predetermined gap. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、鉄道車両の車体構造に関し、詳しくは、あらかじめ製作された台枠、側構体、屋根構体及び妻構体を組み合わせて製造される鉄道車両の車体構造に関する。   The present invention relates to a vehicle body structure of a railway vehicle, and more particularly to a vehicle body structure of a railway vehicle manufactured by combining a prefabricated underframe, side structure, roof structure, and wife structure.

一般的な鉄道車両の車体は、図3の説明図に示すように、あらかじめ別々に製作された台枠11と、左右一対の側構体12,12と、屋根構体13と、前後一対の妻構体(図示省略)とを組み合わせてそれぞれ接合した六面体からなる張殻構造で製造されており、必要に応じて乗務員室や出入台等を区画するための間仕切りが設けられている。   As shown in the explanatory diagram of FIG. 3, a general railway vehicle has a frame 11, a pair of left and right side structures 12, 12, a roof structure 13, and a pair of front and rear wife structures. (Not shown) are manufactured in a shell structure composed of hexahedrons joined to each other, and a partition for partitioning a crew room, an entrance / exit, etc. is provided as necessary.

台枠11は、左右両側の側梁11aと両車端部の端梁11bとの間に複数の横梁11cが設けられるとともに、台車や連結器に対応させて枕梁11dや中梁11eが設けられている。側構体12は、乗降口用開口12aや窓用開口12b等の開口部を形成した側外板12cに複数の側柱12dが設けられるとともに、水平方向の桁12eや帯12f、鉛直方向の間柱12gが設けられている。また、屋根構体13は、左右両側の長桁13aの間に掛け渡した複数の垂木13bに屋根外板13cを接合したものであって、通風器や冷房装置を取り付ける位置には、これらに対応する開口13dが設けられている。   The frame 11 is provided with a plurality of lateral beams 11c between the side beams 11a on both the left and right sides and the end beams 11b at both ends of the vehicle, and a pillow beam 11d and a middle beam 11e are provided corresponding to the vehicle and the coupler. It has been. The side structure 12 is provided with a plurality of side columns 12d on a side outer plate 12c in which openings such as a doorway 12a and a window opening 12b are formed, as well as horizontal beams 12e and bands 12f, and vertical columns. 12g is provided. In addition, the roof structure 13 is obtained by joining a roof outer plate 13c to a plurality of rafters 13b spanned between the long girders 13a on both the left and right sides, and corresponds to the position where the ventilator or the cooling device is attached. An opening 13d is provided.

また、車体組立時には、台枠11の上面に床材が、側構体12の内面に内装材や座席が、屋根構体13の下面に天井材がそれぞれ取り付けられ、台枠11の下面には連結器等を含む各種機器が取り付けられ、屋根構体13には集電装置や冷房装置等が取り付けられる。   When assembling the vehicle body, floor materials are attached to the upper surface of the underframe 11, interior materials and seats are attached to the inner surface of the side structure 12, and ceiling materials are attached to the lower surface of the roof structure 13, respectively. Etc., and a current collector and a cooling device are attached to the roof structure 13.

このような鉄道車両の車体に加わる力としては、車体自身の重量や各種機器の重量、乗客重量等の垂直方向の荷重、曲線通過時等の左右方向の荷重、編成走行時の引張力や圧縮力及び衝突時等の前後方向の荷重があり、これらの各荷重に対しては、車体完成時の張殻構造により十分な強度を保持する設計となっている。さらに、前後方向の過度の荷重に対しては、車端部に干渉部材や衝撃吸収部材を設けたり、隅柱に傾斜リブを設けたりする対策が採られている(例えば、特許文献1,2,3参照。)。
特開平11−192941号公報 特開2001−48016号公報 特開2003−276596号公報
The force applied to the body of such a railway vehicle includes the weight of the body itself, the weight of various equipment, the load in the vertical direction such as the passenger weight, the load in the left and right direction such as when passing through a curve, the tensile force and compression during knitting running There is a force and a load in the front-rear direction such as at the time of collision, and with respect to each of these loads, the design is such that sufficient strength is maintained by the shell structure at the time of completion of the vehicle body. Furthermore, with respect to an excessive load in the front-rear direction, measures are taken such as providing an interference member or a shock absorbing member at the vehicle end, or providing an inclined rib at the corner column (for example, Patent Documents 1 and 2). , 3).
JP-A-11-192941 JP 2001-48016 A JP 2003-276596 A

従来の車体の設計において、左右方向の荷重は、曲線通過時における車体を捩るような力を主として想定しており、前述のような張殻構造では捩り剛性が高いことから、ほとんど問題になるようなことはなかった。しかし、近年は、踏切事故や脱線衝突事故にも対応できるように、車体側面方向からの荷重に対する強度を向上させることが求められるようになってきている。   In conventional vehicle body design, the load in the left-right direction is mainly assumed to be a force that twists the vehicle body when passing through a curve. There was nothing wrong. However, in recent years, it has been required to improve the strength against the load from the side of the vehicle body so as to cope with a railroad crossing accident and a derailment collision accident.

そこで本発明は、車体側面方向から側構体に作用する荷重に対する強度を向上させることができる鉄道車両の車体構造を提供することを目的としている。   Accordingly, an object of the present invention is to provide a vehicle body structure for a railway vehicle that can improve strength against a load acting on a side structure from the side surface direction of the vehicle body.

上記目的を達成するため、本発明の鉄道車両の車体構造は、側梁及び横梁を有する台枠と、側外板及び側柱を有する側構体と、屋根外板、長桁及び垂木を有する屋根構体と、妻外板を有する妻構体とを接合して形成される鉄道車両の車体構造において、前記台枠の横梁、前記側構体の側柱及び前記屋根構体の垂木を同一断面内に配置した補強骨組部を、車体長手方向の複数箇所に所定の間隔にて配設したことを特徴としている。   In order to achieve the above object, a vehicle body structure of a railway vehicle according to the present invention includes a frame having side beams and lateral beams, a side structure having side skins and side columns, a roof having roof roofs, long girders, and rafters. In a vehicle body structure of a railway vehicle formed by joining a structure and a wife structure having a wife outer plate, the transverse beam of the underframe, the side column of the side structure, and the rafter of the roof structure are arranged in the same cross section. Reinforcing frame parts are arranged at predetermined intervals at a plurality of locations in the longitudinal direction of the vehicle body.

さらに、本発明の鉄道車両の車体構造は、車体長手方向の少なくとも一部において、2mの範囲に複数の前記補強骨組部が設けられていること、また、隣接する補強骨組部の側柱間に横骨を設けたこと、さらに、隣接する補強骨組部の一対の側柱と、該側柱間の上下に位置する前記側梁及び前記長桁とにより形成される矩形部に補強板を設けたことを特徴としている。   Furthermore, in the vehicle body structure of the railway vehicle of the present invention, a plurality of the reinforcing frame portions are provided in a range of 2 m in at least a part of the longitudinal direction of the vehicle body, and between side columns of adjacent reinforcing frame portions. A horizontal plate was provided, and a reinforcing plate was provided in a rectangular portion formed by a pair of side columns of adjacent reinforcing frame portions, the side beams positioned above and below the side columns, and the long girders. It is characterized by that.

本発明の鉄道車両の車体構造によれば、車体側面方向から作用する荷重を、側構体の側柱から台枠の横梁及び屋根構体の垂木に直接伝えることができ、側柱から台枠の側梁や屋根構体の長桁に加わる捩り方向の応力を介しての荷重の伝達を低減することができるので、車体強度を著しく向上できる。   According to the vehicle body structure of the railway vehicle of the present invention, the load acting from the side of the vehicle body can be directly transmitted from the side column of the side structure to the cross beam of the frame and the rafter of the roof structure. Since it is possible to reduce the transmission of the load through the stress in the torsional direction applied to the beams and the long girders of the roof structure, the vehicle body strength can be significantly improved.

図1は本発明の鉄道車両の車体構造の一形態例を示す説明図である。本形態例では、前述の図3に示した台枠11、左右一対の側構体12,12及び屋根構体13にそれぞれ設けられている複数の横梁11c、複数の側柱12d及び複数の垂木13bのいくつかにおいて、図1に示すように、横梁21、側柱31、31及び垂木41を同一断面内に配置し、横梁21の両端部に両側の側柱31,31の下端部を接合するとともに、両側の側柱31,31の上端部に垂木41の両端部を直接的に接合した補強骨組部51を形成し、この補強骨組部51を車体長手方向の複数箇所に配設している。   FIG. 1 is an explanatory view showing an example of a vehicle body structure of a railway vehicle according to the present invention. In this embodiment, a plurality of cross beams 11c, a plurality of side pillars 12d, and a plurality of rafters 13b respectively provided on the frame 11, the pair of left and right side structures 12, 12 and the roof structure 13 shown in FIG. In some cases, as shown in FIG. 1, the cross beam 21, the side columns 31, 31 and the rafter 41 are arranged in the same cross section, and the lower ends of the side columns 31, 31 on both sides are joined to both ends of the cross beam 21. The reinforcing frame portions 51 are formed by joining both ends of the rafter 41 directly to the upper ends of the side pillars 31 on both sides, and the reinforcing frame portions 51 are arranged at a plurality of locations in the longitudinal direction of the vehicle body.

例えば、図3の左側部分に示すように、従来の車体構造では、横梁11c、側柱12d及び垂木13bが同一断面内、すなわち、直線L1,L2,L3上に配置されることは少なく、あらかじめ別々に製作された台枠11、左右一対の側構体12,12、屋根構体13、前後一対の妻構体(図示省略)を組み合わせた張殻構造の車体では、側梁11a,側柱12d及び垂木13bを直接的に接合する設計は行われていなかった。   For example, as shown in the left part of FIG. 3, in the conventional vehicle body structure, the cross beam 11c, the side post 12d, and the rafter 13b are rarely arranged in the same cross section, that is, on the straight lines L1, L2, and L3. In a carcass of a shell structure in which a frame 11, a pair of left and right side structures 12, 12, a roof structure 13, and a pair of front and rear end structures (not shown) are combined separately, a side beam 11a, a side column 12d, and a rafter No design was made to join 13b directly.

したがって、従来の側柱12dは、横梁11cや垂木13bに対して側梁11aや長桁13aを介して接合された状態になっているため、車体側面方向から側構体12に加わる荷重は、側柱12dから側梁11aや長桁13aを介して横梁11cや垂木13bに伝わることになり、車体長手方向に設けられた側梁11aや長桁13aに対して捩り方向の応力となって作用する。側梁11aや長桁13aは、前述のように、張殻構造の車体となったときに全体として所定の強度を得られるように設計しているため、通常の状態では十分な強度を有しているが、通常では考えられない大きな荷重が車体側面方向から作用した場合には、局部的な大きな捩れ応力によって側梁11aや長桁13aが大きく変形し、さらに、これらの変形が横梁11cや垂木13bにも捩れ応力として作用することになり、車体全体が変形してしまうことは明白であった。   Therefore, since the conventional side column 12d is joined to the cross beam 11c and the rafter 13b via the side beam 11a and the long beam 13a, the load applied to the side structure 12 from the side surface direction of the vehicle body is It is transmitted from the column 12d to the cross beam 11c and the rafter 13b via the side beam 11a and the long beam 13a, and acts on the side beam 11a and the long beam 13a provided in the longitudinal direction of the vehicle body as stress in the torsional direction. . As described above, the side beams 11a and the long girders 13a are designed so as to obtain a predetermined strength as a whole when the vehicle body has a tension shell structure, and thus have sufficient strength in a normal state. However, when a large load that cannot normally be considered is applied from the side of the vehicle body, the side beams 11a and the long girders 13a are greatly deformed by a large local torsional stress. It was obvious that the rafter 13b also acts as torsional stress, and the entire vehicle body was deformed.

一方、図3の右側部分に示すように、横梁21、側柱31、31及び垂木41を同一断面内、すなわち、直線L4,L5,L6,L7上に配置した補強骨組部51では、車体側面方向から側柱31に加わった荷重は、側柱31の両端から横梁21及び垂木41に直接的に伝わるため、側梁11aや長桁13aに捩れ方向の応力がほとんど作用しなくなり、側梁11aや長桁13aの変形を抑えることができる。また、側梁11aや長桁13aの変形が抑えられることから、他の横梁11cや垂木13bに作用する捩れ応力も小さくなり、全体としての変形量が小さくなって車体全体の変形を抑制することができる。   On the other hand, as shown in the right part of FIG. 3, in the reinforcing frame portion 51 in which the cross beam 21, the side columns 31, 31 and the rafter 41 are arranged in the same cross section, that is, on the straight lines L4, L5, L6, L7, Since the load applied to the side column 31 from the direction is directly transmitted from both ends of the side column 31 to the cross beam 21 and the rafter 41, the stress in the torsional direction hardly acts on the side beam 11a and the long beam 13a, and the side beam 11a. Further, deformation of the long girder 13a can be suppressed. Further, since the deformation of the side beams 11a and the long girders 13a can be suppressed, the torsional stress acting on the other cross beams 11c and the rafters 13b is also reduced, and the overall deformation amount is reduced, thereby suppressing the deformation of the entire vehicle body. Can do.

特に、図1に示すように、横梁21、側柱31、31及び垂木41を同一断面内に配置した補強骨組部51を隣接又は近接させることにより、二組の補強骨組部51と上下の側梁11a及び長桁13aとを一体化させた立体構造とすることができ、車体側面方向から側構体12に加わる荷重に対する強度を向上させることができる。さらに、車体長手方向の少なくとも一部において、2mの範囲に複数の補強骨組部51を設けることにより、一層の強度向上を図ることができる。また、図1の直線L6,L7上に位置する近接配置された二組の補強骨組部51の間に、一部が直線L8上に配置されていない部分があったとしても、直線L6,L7の間隔が2m以下ならば、十分な強度向上効果を得ることができる。さらに、横梁21、側柱31、垂木41を、曲げや座屈に対して強化された断面形状としたり、隣接あるいは近接配置した補強骨組部51間の側梁11aや長桁13aに適当な補強部材を付加したりすることにより、車体側面方向からの荷重に対する強度をより向上させることができる。   In particular, as shown in FIG. 1, two reinforcing frame parts 51 and upper and lower sides are provided by adjoining or bringing the reinforcing frame parts 51 in which the cross beams 21, the side columns 31 and 31 and the rafters 41 are arranged in the same cross section. The beam 11a and the long girder 13a can be integrated into a three-dimensional structure, and the strength against a load applied to the side structure 12 from the side surface of the vehicle body can be improved. Furthermore, the strength can be further improved by providing the plurality of reinforcing frame portions 51 within a range of 2 m in at least a part of the longitudinal direction of the vehicle body. In addition, even if there is a portion that is not disposed on the straight line L8 between the two adjacently disposed reinforcing frame portions 51 positioned on the straight lines L6 and L7 in FIG. If the interval is 2 m or less, a sufficient strength improvement effect can be obtained. Furthermore, the cross beam 21, the side column 31, and the rafter 41 are made to have a cross-sectional shape strengthened against bending and buckling, and appropriate reinforcement is applied to the side beams 11 a and the long girders 13 a between the reinforcing frame portions 51 that are adjacent or arranged close to each other. By adding a member, the strength against the load from the side surface of the vehicle body can be further improved.

また、図2の説明図に示すように、隣接した補強骨組部51の一対の側柱31,31と、該側柱31,31間の上下に位置する側梁11a及び長桁13aとにより形成される矩形部52に、側外板12cよりも板厚が厚く、機械削正によって形成された補強板53を嵌め込むようにして設けることにより、両補強骨組部51の強度を更に向上させることができる。   Further, as shown in the explanatory diagram of FIG. 2, a pair of side columns 31, 31 of adjacent reinforcing frame portions 51, and side beams 11 a and long beams 13 a located above and below the side columns 31, 31 are formed. The strength of both reinforcing frame portions 51 can be further improved by providing the rectangular portion 52 with a reinforcing plate 53 that is thicker than the side outer plate 12c and is formed by mechanical cutting. .

さらに、隣接した補強骨組部51の一対の側柱31,31間に横骨を設けることによっても強度を向上させることができる。この横骨は、座席の一部を構成する部材や荷棚の一部を構成する部材で兼用することもでき、斜めに設けて筋交い状とすることもできる。   Further, the strength can be improved by providing a lateral bone between the pair of side columns 31 of the adjacent reinforcing frame portion 51. The horizontal bone can also be used as a member constituting a part of the seat or a member constituting a part of the cargo rack, or can be provided obliquely to form a brace.

なお、車体長手方向における補強骨組部51の位置は任意であり、設置数も任意であるが、比較的強固な枕梁11dや中梁11eが設けられている車端部よりも、車体中央部に重点的に設けることが好ましい。   The position of the reinforcing frame portion 51 in the longitudinal direction of the vehicle body is arbitrary, and the number of installation frames is also arbitrary, but the vehicle body center portion is more than the vehicle end portion where the relatively strong pillow beams 11d and the middle beams 11e are provided. It is preferable to provide it with emphasis.

本発明の鉄道車両の車体構造の一形態例を示す説明図である。It is explanatory drawing which shows one example of the vehicle body structure of the railway vehicle of this invention. 本発明の鉄道車両の車体構造の他の形態例を示す説明図である。It is explanatory drawing which shows the other example of a vehicle body structure of the railway vehicle of this invention. 車体を構成する各構体の説明図である。It is explanatory drawing of each structure which comprises a vehicle body.

符号の説明Explanation of symbols

11…台枠、11a…側梁、11b…端梁、11c…横梁、11d…枕梁、11e…中梁、12…側構体、12a…乗降口用開口、12b…窓用開口、12c…側外板、12d…側柱、12e…桁、12f…帯、12g…間柱、13…屋根構体、13a…長桁、13b…垂木、13c…屋根外板、13d…開口、21…横梁、31…側柱、41…垂木、51…補強骨組部、52…矩形部、53…補強板   DESCRIPTION OF SYMBOLS 11 ... Underframe, 11a ... Side beam, 11b ... End beam, 11c ... Cross beam, 11d ... Pillow beam, 11e ... Middle beam, 12 ... Side structure, 12a ... Opening for entrance / exit, 12b ... Opening for window, 12c ... Side Outer plate, 12d ... side column, 12e ... girder, 12f ... band, 12g ... intermediary column, 13 ... roof structure, 13a ... long girder, 13b ... rafter, 13c ... roof outer plate, 13d ... opening, 21 ... cross beam, 31 ... Side pillars, 41 ... rafters, 51 ... reinforcing frame part, 52 ... rectangular part, 53 ... reinforcing plate

Claims (4)

側梁及び横梁を有する台枠と、側外板及び側柱を有する側構体と、屋根外板、長桁及び垂木を有する屋根構体と、妻外板を有する妻構体とを接合して形成される鉄道車両の車体構造において、前記台枠の横梁、前記側構体の側柱及び前記屋根構体の垂木を同一断面内に配置した補強骨組部を、車体長手方向の複数箇所に所定の間隔にて配設したことを特徴とする鉄道車両の車体構造。   It is formed by joining a frame having side beams and cross beams, a side structure having side skins and side pillars, a roof structure having roof skins, long girders and rafters, and a wife structure having wife skins. In the vehicle body structure of a railway vehicle, reinforcing frame portions in which cross beams of the underframe, side columns of the side structure and rafters of the roof structure are arranged in the same cross section are provided at predetermined intervals at a plurality of locations in the longitudinal direction of the vehicle body. A vehicle body structure of a railway vehicle characterized by being arranged. 車体長手方向の少なくとも一部において、2mの範囲に複数の前記補強骨組部が設けられていることを特徴とする請求項1記載の鉄道車両の車体構造。   2. The vehicle body structure for a railway vehicle according to claim 1, wherein a plurality of the reinforcing frame portions are provided in a range of 2 m in at least a part of the vehicle body longitudinal direction. 隣接する補強骨組部の側柱間に横骨を設けたことを特徴とする請求項1又は2記載の鉄道車両の車体構造。   The vehicle body structure for a railway vehicle according to claim 1 or 2, wherein a lateral bone is provided between side columns of adjacent reinforcing frame portions. 隣接する補強骨組部の一対の側柱と、該側柱間の上下に位置する前記側梁及び前記長桁とにより形成される矩形部に補強板を設けたことを特徴とする請求項1乃至3いずれか1項記載の鉄道車両の車体構造。   The reinforcing plate is provided in a rectangular portion formed by a pair of side columns of adjacent reinforcing frame portions, and the side beams and the long beams positioned above and below the side columns. 3. The vehicle body structure of the railway vehicle according to any one of 3 above.
JP2005247995A 2005-08-29 2005-08-29 Body structure for railway vehicle Pending JP2007062440A (en)

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JP2011111114A (en) * 2009-11-30 2011-06-09 Railway Technical Research Institute Vehicle body for railroad vehicle
JP2012051495A (en) * 2010-09-02 2012-03-15 Hitachi Ltd Railroad vehicle structure
CN109050553A (en) * 2018-09-26 2018-12-21 重庆中车长客轨道车辆有限公司 A kind of railcar and its headstock and skeleton
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JP2012051495A (en) * 2010-09-02 2012-03-15 Hitachi Ltd Railroad vehicle structure
WO2019024424A1 (en) * 2017-08-03 2019-02-07 中车唐山机车车辆有限公司 Carriage sidewall framework unit, sidewall, and train carriage
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