JP2006275790A - Line light irradiation device - Google Patents
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Abstract
Description
本発明は、複数のLEDを用い、ライン状の光を照射することができるライン光照射装置に関し、特にワーク(製品)の所定照射領域における傷の有無やマーク読み取り等の検査用として好適に用いられるものに関するものである。 The present invention relates to a line light irradiation apparatus that can irradiate line-shaped light using a plurality of LEDs, and is particularly suitably used for inspection of the presence or absence of scratches or mark reading in a predetermined irradiation region of a workpiece (product). It is about what can be done.
従来、検査対象物であるWEB(連続物:フィルム・紙・金属板)等のインライン高速検査を行う場合、ラインセンサカメラを用い、流れていくワークの表面を次々と連続的に画像情報として取り込み、画像情報処理装置において明るさの違う部位を検出するなどして表面欠陥等を検出するようにしている。そしてその際に用いる照明装置(光照射装置)として、代表的には、ハロゲンランプや蛍光灯を利用したものが知られているが、近時では、特許文献1に示すように、速応性や光度安定性、寿命等に優れたLEDを1列に複数並べたものも開発されてきている。 Conventionally, when performing inline high-speed inspection of WEB (continuous material: film, paper, metal plate), etc., which is the object to be inspected, the surface of the flowing workpiece is successively captured as image information one after another using a line sensor camera. In the image information processing apparatus, a surface defect or the like is detected by detecting a part having a different brightness. As a lighting device (light irradiation device) used at that time, a device using a halogen lamp or a fluorescent lamp is typically known. Recently, as shown in Patent Document 1, A device in which a plurality of LEDs excellent in luminous stability, lifetime, etc. are arranged in a row has been developed.
ところがLEDは点光源であり、ライン状の光を得るべく一列に並べたとしても、全体としては不連続な光源となり、照度ムラができるという不具合がある。特にパワーLEDと呼ばれる超高輝度タイプのLEDを用いた場合、放熱の問題も発生することから、LEDの発光部分間のピッチを大きくせざるを得ず、照度ムラの問題が顕著になる。 However, LEDs are point light sources, and even if they are arranged in a line to obtain line-shaped light, the LEDs are discontinuous as a whole, and there is a problem that uneven illuminance is generated. In particular, when an ultra-bright type LED called a power LED is used, a problem of heat dissipation also occurs, so the pitch between the light emitting portions of the LED must be increased, and the problem of uneven illuminance becomes significant.
そこで、本発明者らは、LED列の左右にリフレクタ部材を設け、照度ムラを効果的に抑えようとしたものを開発中である。 In view of this, the present inventors are developing a reflector member provided on the left and right sides of the LED array to effectively suppress uneven illumination.
ところが、実際の組み立てにおいて、リフレクタ部材とLED列との正確な位置決め、特にLEDの光軸に左右対称に各リフレクタ部材を配置することが容易ではなく、そのずれが顕著なものに関しては照度ムラ等が生じて高品質の光を供給できないという問題が生じている。その原因として第1に挙げられるのが、ケーシングに対するリフレクタ部材及びLEDの取り付け誤差である。現状では、リフレクタ部材及びLEDを搭載した基板をそれぞれケーシングに取り付けるようにしているが、その時の取り付け位置の誤差によって、リフレクタ部材とLED列との位置ずれが生じてしまう。また、第2に挙げられるのが、基板に対するLEDの取付位置のばらつきである。なお機械実装を施せば、LEDだけに関して言えば、ほぼ正確に一列に並ばせることはできるが、基板とLED列との相対位置のばらつきを防止するのは難しい。 However, in actual assembly, it is not easy to accurately position the reflector member and the LED array, in particular, to arrange the reflector members symmetrically with respect to the optical axis of the LED. This causes a problem that high-quality light cannot be supplied. The first cause is an attachment error of the reflector member and the LED to the casing. At present, the reflector member and the board on which the LED is mounted are each attached to the casing, but due to an error in the attachment position at that time, the position difference between the reflector member and the LED array occurs. Secondly, there is a variation in the mounting position of the LED with respect to the substrate. If mechanical mounting is performed, it is possible to align the LEDs almost exactly in terms of only the LEDs, but it is difficult to prevent variations in the relative positions of the substrate and the LED rows.
これらの不具合を解決するために容易に考えられるのは、組立者の熟練や加工精度の向上を図ることであるが、これには限界があり、またその分だけコストや手間がかかってしまう。
そこで本発明は、それら不具合を一挙に解決すべく、組み立てていく過程で、リフレクタ部材と発光ユニットとが押圧密接されて固定されそれらの間の正確な位置決めが自動的に行われるようにしたものであって、だれでもが品質にばらつきなく簡単に組み立てられて、しかも部品点数も抑制できるライン光照射装置を提供することをその所期課題としたものである。 Therefore, in the present invention, in order to solve these problems all at once, the reflector member and the light emitting unit are pressed and fixed in an assembling process, and accurate positioning between them is automatically performed. Therefore, it is an object of the present invention to provide a line light irradiation device that can be easily assembled without any variation in quality and can also suppress the number of parts.
すなわち本発明に係るライン光照射装置は、左右一対の側板及び底板を少なくとも有し頂板側に開口部を形成してなるケーシングと、底板上に位置づけられ、長尺基板に複数のLEDを長手方向に沿って列状に搭載してなる発光ユニットと、側板に取り付けられて発光ユニットの左右に配置された一対のリフレクタ部材とを備え、長手方向から見てLEDから射出された光のうち所定角度以上外側に広がる光が前記各リフレクタ部材の内側面に設けた反射面で内向きに反射されるように構成したものであって、前記各リフレクタ部材によって発光ユニットの発光中心から左右に等しい位置に設けた各外向き面を両側から狭圧し、リフレクタ部材の左右対称軸に発光ユニットの発光中心を合致させるように構成した左右狭圧機構と、この左右狭圧機構によって左右方向に位置決めされている発光ユニットをケーシングに固定する固定機構とを備えていることを特徴とする。 That is, the line light irradiation device according to the present invention includes a casing having at least a pair of left and right side plates and a bottom plate and an opening formed on the top plate side, and a plurality of LEDs on a long substrate in the longitudinal direction. And a pair of reflector members mounted on the side plate and disposed on the left and right sides of the light emitting unit, and a predetermined angle of light emitted from the LED when viewed from the longitudinal direction. The light spreading outward is reflected inward by the reflecting surface provided on the inner side surface of each reflector member, and the reflector member is set to be equal to the right and left from the light emission center of the light emitting unit. The left and right narrow pressure mechanisms configured to narrow the respective outward faces provided from both sides and match the light emission center of the light emitting unit with the symmetrical axis of the reflector member, Characterized in that a fixing mechanism for fixing the casing a light emitting unit that is positioned in the lateral direction by the mechanism.
ここで発光中心とは、基本的には、LEDが1列など奇数列の場合は中心列のLEDの発光部位を結ぶ直線である。また機械実装であっても、厳密には、一直線状のLED列を作ることは困難であり、LEDが若干直線からずれて配置されている場合は、左右方向における各LEDの発光部位のばらつきの平均位置を示す直線が好ましい。実際には、例えば図8に示すように、左右方向に最も外れた各LEDの外向き面間の中心に設定することもある。またLEDが偶数列の場合は、左右LEDの対称中心線か、又は左右方向における各LEDの発光部位の平均中心位置を示す直線である。これについても、発光中心を、左右方向に最も外れた各LEDの外向き面間の中心に設定することもある。 Here, the light emission center is basically a straight line connecting the light emitting portions of the LEDs in the central row when the LEDs are in an odd row such as one row. Strictly speaking, even with mechanical mounting, it is difficult to form a straight LED array, and when the LEDs are arranged slightly off the straight line, the variation in the light emitting part of each LED in the left-right direction A straight line indicating the average position is preferred. Actually, for example, as shown in FIG. 8, it may be set at the center between the outward faces of the LEDs most distant in the left-right direction. Moreover, when LED is an even number row | line | column, it is a straight line which shows the average center position of the light emission site | part of each LED in the left-right direction or the symmetrical centerline of right-and-left LED. Also in this case, the light emission center may be set to the center between the outward faces of the LEDs that are furthest off in the left-right direction.
具体的な構造としては、リフレクタ部材が、部材本体とその部材本体の底面から間欠的に突出させた突起とを備えたものであり、前記左右方向狭圧機構が、前記突起の内側面によって前記発光ユニットの各外向き面を狭圧するものを挙げることができる。この突起は左右方向に若干の弾性変形が可能であるものがより好ましい。 As a specific structure, the reflector member includes a member main body and a protrusion that protrudes intermittently from the bottom surface of the member main body, and the left-right direction narrow pressure mechanism is formed by the inner surface of the protrusion. The thing which narrows each outward surface of a light emission unit can be mentioned. It is more preferable that this protrusion is capable of being slightly elastically deformed in the left-right direction.
発光ユニットに特別な構造を付加することなく、リフレクタ部材で狭圧できるようにするには、左右外向き面としてLEDのパッケージにおける左右側面をリフレクタ部材で狭圧するようにすればよい。 In order to be able to narrow pressure with the reflector member without adding a special structure to the light emitting unit, the right and left side surfaces of the LED package may be narrowed with the reflector member as the left and right outward surfaces.
ケーシング内でのリフレクタ部材及びLEDのがたつきを防止し、かつねじ止めなどの組み立てに負担がかかる取り付け構造を排除するためには、リフレクタ部材が、凹凸係合部を介して、側板に若干のガタを有して取り付けられたものであって、リフレクタ部材が発光ユニットを左右から狭圧する反力で、当該リフレクタ部材が側板に押しつけられ、側板との間の左右方向のがたが解消されるように構成しているものが好ましい。 In order to prevent rattling of the reflector member and the LED in the casing and to eliminate the mounting structure that places a burden on assembly such as screwing, the reflector member is slightly attached to the side plate via the concave and convex engaging portions. The reflector member is pressed against the side plate by the reaction force that the reflector member narrows the light emitting unit from the left and right, and the backlash in the left and right direction between the side plate is eliminated. What is comprised so that it may be preferable.
さらに、縦方向(底板と垂直な方向)について確実にガタを解消するには、リフレクタ部材とケーシングとの対向面間に弾性部を設け、その弾性部の弾性復帰力により、リフレクタ部材が底板方向に付勢され、側板に取り付けたリフレクタ部材の縦方向のガタが解消されるように構成しているものが望ましい。 Furthermore, in order to reliably eliminate the backlash in the vertical direction (direction perpendicular to the bottom plate), an elastic portion is provided between the opposing surfaces of the reflector member and the casing, and the reflector member moves toward the bottom plate by the elastic return force of the elastic portion. It is desirable that the reflector is attached to the side plate so that the vertical backlash of the reflector member is eliminated.
その具体的な構成としては、リフレクタ部材の頂部に前記弾性部を一体に設け、リフレクタ部材とケーシングとの対向面間に光拡散板等の中間部材を挿入することにより、前記弾性部が変形してリフレクタ部材を底部方向に付勢するようにしているものを挙げることができる。 Specifically, the elastic portion is integrally formed on the top of the reflector member, and an intermediate member such as a light diffusing plate is inserted between the opposing surfaces of the reflector member and the casing, whereby the elastic portion is deformed. For example, the reflector member may be urged toward the bottom.
底板を最後に組み付けるようにして組み立て作業の容易化を図るには、前記固定機構が、底板と側板との間に設けた対向面によって前記発光ユニットを縦方向に挟み込んで固定するものであることが望ましい。 In order to facilitate the assembly work by assembling the bottom plate last, the fixing mechanism is to fix the light emitting unit by sandwiching the light emitting unit in the vertical direction by a facing surface provided between the bottom plate and the side plate. Is desirable.
より具体的には、前記固定機構が、側板の内側面から内方に突出させた鍔部を備えており、底板と側板とを取り付けることによって、前記鍔部における底板側を向く面と底板との間で前記発光ユニットにおける基板の左右両側部が挟み込まれて固定されるように構成しているものがよい。 More specifically, the fixing mechanism includes a flange that protrudes inwardly from the inner surface of the side plate, and by attaching the bottom plate and the side plate, the surface and the bottom plate facing the bottom plate side of the flange It is preferable that the right and left side portions of the substrate in the light emitting unit are sandwiched and fixed between.
また、リフレクタ部材と底板との間で発光ユニットを挟み込んで固定するようにしても構わない。 Further, the light emitting unit may be sandwiched and fixed between the reflector member and the bottom plate.
放熱効率を大幅に向上させるとともに、発光ユニットに固定機構による無理な力が作用することなくがたつきを抑えられるようにするには、底板と発光ユニットの間に粘弾性を有する熱伝導部材を介在させているものが好ましい。熱伝導部材がクッションの役割を果たすとともに、発光ユニットの基板裏面に抵抗等の部品があっても、熱伝導部材はそれを包み込むように変形して密着するからである。 In order to greatly improve the heat dissipation efficiency and to prevent rattling without excessive force due to the fixing mechanism acting on the light emitting unit, a heat conduction member having viscoelasticity is provided between the bottom plate and the light emitting unit. What intervenes is preferable. This is because the heat conducting member plays a role of a cushion, and even if there are parts such as a resistor on the back surface of the substrate of the light emitting unit, the heat conducting member is deformed so as to wrap around and adheres closely.
上記に加えて放熱の効率を向上させるためには、前記基板の各LEDに対応する部位に貫通孔を設け、その貫通孔に第2の熱伝導部材を嵌入して、その第2の熱伝導部材が、LEDの裏面と前記熱伝導部材とに接触するようにしていることが望ましい。さらに、前記ケーシングと前記熱伝導部材との接触面が凹凸面となるようにしていることが望ましい。 In addition to the above, in order to improve the efficiency of heat dissipation, a through hole is provided in a portion corresponding to each LED of the substrate, and a second heat conducting member is inserted into the through hole, and the second heat conduction is achieved. It is desirable that the member is in contact with the back surface of the LED and the heat conducting member. Furthermore, it is desirable that the contact surface between the casing and the heat conducting member is an uneven surface.
種々の長さに柔軟に対応でき、しかも製造の標準化を図れるようにするには、発光ユニットの長さとリフレクタ部材の長さとを異ならせ、1又は直列させた複数の発光ユニットに対し、発光ユニット数とは数の異なる複数の直列させたリフレクタ部材が対応するように構成しているものが好適である。 In order to be able to flexibly cope with various lengths and to achieve standardization of manufacturing, the length of the light emitting unit is different from the length of the reflector member, and the light emitting unit is compared with one or a plurality of light emitting units arranged in series. What is comprised so that the several reflector member in series from which a number differs from a number respond | corresponds is suitable.
リフレクタ形状の具体例としては、例えば、列方向からみた場合に、リフレクタの表面が光照射方向に向かって拡がる放物線を形成し、LEDから出た光を反射して略平行にするように構成しているものなどを挙げることができる。 As a specific example of the reflector shape, for example, when viewed from the column direction, the reflector surface forms a parabola that expands in the light irradiation direction, and the light emitted from the LED is reflected to be substantially parallel. Can be mentioned.
照度ムラを無くしさらに照射される光を均一化するための実施の態様としては、例えば、前記リフレクタが、そのリフレクタの光照射方向側の先端部に、前記LEDからの光を拡散する拡散面を有するものなどが考えられる。 As an embodiment for eliminating unevenness in illuminance and making the emitted light uniform, for example, the reflector has a diffusing surface for diffusing light from the LED at the tip of the light irradiation direction side of the reflector. What you have is considered.
照度ムラのより少ない光を得るためには、前記LED列の光照射方向側に配置され、LEDからでた光を少なくとも列方向に平均化しつつ透過させる光拡散板をさらに備えているものが好ましい。この光拡散板の具体例としては、例えば、列方向と垂直な筋目を有するレンチキュラレンズやプリズムシートなどを挙げることができる。もちろん、拡散に方向性のない通常の拡散板を用いてもよいし、レンチキュラレンズ等の拡散方向性のあるものと重ねて使用してもよい。 In order to obtain light with less illuminance unevenness, it is preferable to further include a light diffusing plate that is disposed on the light irradiation direction side of the LED row and transmits the light emitted from the LED while averaging at least in the row direction. . Specific examples of the light diffusing plate include a lenticular lens and a prism sheet having a line perpendicular to the column direction. Of course, a normal diffusing plate having no directionality in diffusion may be used, or a diffusion plate having a diffusing direction such as a lenticular lens may be used.
また、LED及びケーシング等の温度上昇を防ぐためには、前記ケーシングに、
冷却用流体を流通させるための流通経路を設けていることが望ましい。
In addition, in order to prevent the temperature rise of the LED and the casing,
It is desirable to provide a flow path for flowing the cooling fluid.
前記ケーシングが、光照射方向に開口するように側板と底板とから構成され、その底板にLEDを保持するようにしたものである場合には、底板が最も温度が高くなるので、前記流通経路を、前記底板の内部に設けていることが好適である。 When the casing is composed of a side plate and a bottom plate so as to open in the light irradiation direction and the LED is held on the bottom plate, the bottom plate has the highest temperature. It is preferable that it is provided inside the bottom plate.
LEDの冷却を均一的に行うため、さらには配管上の利便を図るためには、前記流通経路が、列方向に延びる経路であり、少なくとも1回往復していることが挙げられる。 In order to cool the LEDs uniformly and to further improve the convenience on the piping, the flow path is a path extending in the column direction, and is reciprocated at least once.
このような構成の本発明によれば、リフレクタ部材と、発光ユニットのLEDとの正確な位置決めがなされるため、従来のように位置決めが不正確なことによる光質の劣化を防止できるうえ、ねじ止め等によらず、部材同士の押圧だけでリフレクタ部材と発光ユニットとの固定が行われるため、組み立てが極めて簡単で部品点数も可及的に削減でき、さらには、リフレクタ部材や発光ユニットのがたつきも防止することが可能になる。 According to the present invention having such a configuration, since the reflector member and the LED of the light emitting unit are accurately positioned, it is possible to prevent deterioration of light quality due to inaccurate positioning as in the prior art, and screw The reflector member and the light emitting unit are fixed only by pressing the members without stopping, etc., so that the assembly is extremely simple and the number of parts can be reduced as much as possible. It becomes possible to prevent rattling.
以下に本発明の一実施形態について図面を参照して説明する。
本実施形態に係るライン光照射装置1は、例えば検査物(ワーク)の所定照射領域にライン状の光を照射するもので、撮像装置(図示しない)で前記所定照射領域を撮影し、得られた画像データを、画像処理装置(図示しない)で取り込んで傷等の有無の自動表面検査を行う製品検査システム等に用いられる。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
The line light irradiation apparatus 1 according to this embodiment irradiates, for example, a predetermined irradiation region of a test object (work) with line-shaped light, and is obtained by photographing the predetermined irradiation region with an imaging device (not shown). The obtained image data is used in a product inspection system or the like that takes in an image processing apparatus (not shown) and performs automatic surface inspection for the presence or absence of scratches or the like.
具体的にこのライン光照射装置1は、図1〜図5に示すように、ケーシング2と、長尺配線基板31に複数のLED32を1列に搭載してなる発光ユニット3と、ケーシング2の側板21に支持されて発光ユニット3の左右に配置した一対のリフレクタ部材4とを備えている。なお、以下の説明で、LED32の並ぶ列方向を長手方向ともいい、その長手方向に直交しかつケーシング2の側板21と直交する方向を左右方向、前記長手方向に直交しかつケーシング2の底板22と直交する方向を縦方向と便宜上言うこととする。 Specifically, as shown in FIGS. 1 to 5, the line light irradiation device 1 includes a casing 2, a light emitting unit 3 in which a plurality of LEDs 32 are mounted on a long wiring substrate 31, and a casing 2. A pair of reflector members 4 supported by the side plates 21 and disposed on the left and right sides of the light emitting unit 3 are provided. In the following description, the row direction of the LEDs 32 is also referred to as a longitudinal direction, the direction perpendicular to the longitudinal direction and perpendicular to the side plate 21 of the casing 2 is defined as the left-right direction, the direction perpendicular to the longitudinal direction and the bottom plate 22 of the casing 2. For convenience, the direction orthogonal to the vertical direction will be referred to as the vertical direction.
以下に各部を詳述する。 Each part is described in detail below.
ケーシング2は、図1〜図3に示すように、長尺金属製の直方体形状をなすもので、左右一対の側板21及び頂板24、底板22、エンドプレート23を備えている。 As shown in FIGS. 1 to 3, the casing 2 has a rectangular parallelepiped shape made of a long metal, and includes a pair of left and right side plates 21, a top plate 24, a bottom plate 22, and an end plate 23.
側板21及び頂板24は、例えば押し出し(引き抜き)成型した一体のものである。側板21の外側面には長手方向に延びる複数の溝が設けてあってその間に形成された突条が放熱フィンFとしての役割を果たすようにしてある。また側板21の頂部からは内向きに頂板24が一体に延出し、それら左右の頂板24間に、ライン光を射出するための帯状の開口部Mが形成されている。底板22は、側板21と同じく押し出し(引き抜き)成型した厚肉平板状のもので、互いに内面を対向させて離間配置した前記側板21の底面にねじ止め等により密着させてある。この底板22には、冷却用流体を流通させるための長手方向に延びる流通経路Rを設けている。その流通経路Rは、図7に示すように、少なくとも1回往復して入口と出口が同じエンドプレート23に開口するように構成している。なお、この流通経路Rを使用する場合は、底板22の底にさらに蓋部材25(図3に想像線で示す。他の図ではこの蓋部材25は取り付けられていない。)を取り付ける必要がある。エンドプレート23は、側板21の各端面に取り付けられる矩形板状のものである。 The side plate 21 and the top plate 24 are integrated, for example, extruded (pulled). A plurality of grooves extending in the longitudinal direction are provided on the outer surface of the side plate 21, and the protrusions formed therebetween serve as the radiation fins F. A top plate 24 extends inwardly from the top of the side plate 21, and a strip-shaped opening M for emitting line light is formed between the left and right top plates 24. The bottom plate 22 is a thick flat plate that is extruded (drawn) and molded in the same manner as the side plate 21, and is in close contact with the bottom surface of the side plate 21 that is spaced apart with the inner surfaces facing each other by screwing or the like. The bottom plate 22 is provided with a flow path R extending in the longitudinal direction for flowing the cooling fluid. As shown in FIG. 7, the circulation path R is configured to reciprocate at least once so that the inlet and the outlet open to the same end plate 23. In addition, when using this distribution route R, it is necessary to attach the cover member 25 (it shows with an imaginary line in FIG. 3. This cover member 25 is not attached in another figure.) To the bottom of the baseplate 22. FIG. . The end plate 23 is a rectangular plate attached to each end face of the side plate 21.
発光ユニット3は、図2〜図4に示すように、帯状のプリント配線基板31の表面に、複数のLED32を、光軸を一定方向に揃えて略直線状に1列に機械実装したものである。LED32は、連続して200mA以上の電流を流すことが可能ないわゆるパワーLEDと称されるもので、この実施形態では薄い矩形板状をなすパッケージ321の中央にLED素子322を配設した表面実装型のものである。かかるLED32は、例えば、前記LED素子322が所定の間隔で略直線1列に並ぶように配置される。 As shown in FIGS. 2 to 4, the light emitting unit 3 is a device in which a plurality of LEDs 32 are mechanically mounted on a surface of a belt-like printed wiring board 31 in a line substantially linearly with the optical axis aligned in a certain direction. is there. The LED 32 is a so-called power LED that can continuously pass a current of 200 mA or more. In this embodiment, the LED 32 is a surface-mounting device in which the LED element 322 is disposed in the center of a thin rectangular plate 321. Of the type. For example, the LEDs 32 are arranged so that the LED elements 322 are arranged in a substantially straight line at a predetermined interval.
リフレクタ部材4は、図2〜図5に示すように長尺板状をなす部材本体41と、部材本体41の底面外側から一体に突出させた複数の突起42(この例では各端部に1つずつ、計2箇所)からなるもので、ケーシング側板21の内側面に、凹凸係合部を介して取り付けられる。この凹凸係合部は、若干のガタを有してスライド係合可能な長手方向に延びる凹溝51及び突条52であり、リフレクタ部材4と側板21とを長手方向にスライドさせて前記凹溝51及び突条52を係合させることにより、当該リフレクタ部材4を側板21に取り付けられるように構成している。 The reflector member 4 includes a member main body 41 having a long plate shape as shown in FIGS. 2 to 5, and a plurality of protrusions 42 (one in each end in this example) protruding integrally from the outside of the bottom surface of the member main body 41. 1), and is attached to the inner side surface of the casing side plate 21 via an uneven engagement portion. The concave-convex engaging portion is a concave groove 51 and a protrusion 52 extending in the longitudinal direction that have a slight backlash and can be slidably engaged, and the concave groove is formed by sliding the reflector member 4 and the side plate 21 in the longitudinal direction. The reflector member 4 is configured to be attached to the side plate 21 by engaging the 51 and the protrusion 52.
部材本体41の内側面4aは傾斜させてあり、各リフレクタ部材4をそれぞれ側板21に取り付けた状態では、各内側面4a間の距離が、開口部Mに向かって徐々に大きくなるように構成している。また、この内側面4aの略全域は、LED32からの光を反射する反射面として機能するように蒸着面加工により鏡面にしている。なお、内側面4aの開口側先端部分は、微少な凹凸を形成したり、あるいは白色塗装したりして一部拡散面にしてもよい。また、内側面4aの傾斜は、長手方向から見て開口部に向かって拡がる放物線とし、LED32から出た光を反射して光軸と略平行にするように構成しているが、直線状にしても構わない。 The inner side surface 4a of the member main body 41 is inclined, and when each reflector member 4 is attached to the side plate 21, the distance between the inner side surfaces 4a gradually increases toward the opening M. ing. In addition, substantially the entire area of the inner side surface 4a is made into a mirror surface by vapor deposition surface processing so as to function as a reflection surface that reflects light from the LED 32. In addition, the opening side tip portion of the inner side surface 4a may be formed as a partially diffusing surface by forming fine irregularities or by painting it with white. The inclination of the inner surface 4a is a parabola that extends toward the opening when viewed from the longitudinal direction, and is configured to reflect the light emitted from the LED 32 so as to be substantially parallel to the optical axis. It doesn't matter.
リフレクタ部材4としては、金属や樹脂を用いることができる。また、この実施形態では1つの側板21に複数のリフレクタ部材4を直列保持させているが、1つの側板に1つのリフレクタ部材4にしても構わない。 As the reflector member 4, metal or resin can be used. In this embodiment, a plurality of reflector members 4 are held in series on one side plate 21, but one reflector member 4 may be provided on one side plate.
しかしてこの実施形態では、図3、図4に特に示すように、左右方向については、前記各リフレクタ部材4によって、LEDパッケージ321の左右両側面32a、32bを両側から直接的又は間接的に狭圧するように構成した左右狭圧機構を設けるとともに、縦方向については、前記左右狭圧機構により左右方向に位置決めされている発光ユニット3をケーシング2に固定する固定機構とを設けている。 In this embodiment, as specifically shown in FIGS. 3 and 4, in the left-right direction, the left and right side surfaces 32a, 32b of the LED package 321 are narrowed directly or indirectly from both sides by the respective reflector members 4. A left and right narrow pressure mechanism configured to press is provided, and a fixing mechanism for fixing the light emitting unit 3 positioned in the left and right direction by the left and right narrow pressure mechanism to the casing 2 is provided in the vertical direction.
まず左右狭圧機構について詳述する。この実施形態では、リフレクタ部材4に設けた複数の突起42の内面によって、対応する部位にあるLEDパッケージ321の左右側面32a、32bを挟み込むようにしている。自然状態では左右の突起42の内面間の幅は、LEDパッケージ321の左右幅寸法よりも若干狭く、これら突起42でLED32を挟み込むことにより、突起42が若干弾性変形してLED32を狭圧する(図4の横の矢印が狭圧方向を示す)。一方、その反力でリフレクタ部材4は左右方向外側に付勢され、ケーシング側板21にガタなく押しつけられることになる。 First, the left and right narrow pressure mechanism will be described in detail. In this embodiment, the left and right side surfaces 32a and 32b of the LED package 321 in the corresponding part are sandwiched between the inner surfaces of the plurality of protrusions 42 provided on the reflector member 4. In the natural state, the width between the inner surfaces of the left and right protrusions 42 is slightly narrower than the left and right width dimensions of the LED package 321, and when the LEDs 32 are sandwiched by these protrusions 42, the protrusions 42 are slightly elastically deformed to narrow the LED 32 (see FIG. The arrow next to 4 indicates the direction of narrow pressure). On the other hand, the reflector member 4 is urged outward in the left-right direction by the reaction force, and is pressed against the casing side plate 21 without backlash.
次に固定機構について詳述する。この実施形態では、ケーシング側板21の底部内側面から一体に鍔部26を内方に突出させ、ケーシング底板22をケーシング側板21に締結することによって、前記鍔部26における底板22側を向く面と底板22との間で前記発光ユニット2の基板31における左右両側部が挟み込まれて固定されるように構成している(図4の縦の矢印は鍔部26による付勢方向を示す)。なお、発光ユニット3の裏面とケーシング底板22の内面との間には熱伝導部材9が介在させてある。この熱伝導部材9は、配線基板31と略同じ幅を有する帯状の平板でシリコーン等の所定の粘弾性及び絶縁性を有する素材で形成してある。そして、側板21と底板22とが締結されることにより、熱伝導部材9は、配線基板31の裏側に配した抵抗等の部品を凹むように変形し、配線基板31に理想的に面接触してLED32から底板22への熱伝導効率を高める役割を果たす。 Next, the fixing mechanism will be described in detail. In this embodiment, the flange 26 is integrally protruded inward from the bottom inner surface of the casing side plate 21, and the casing bottom plate 22 is fastened to the casing side plate 21, whereby the surface of the flange 26 facing the bottom plate 22 side is The left and right side portions of the substrate 31 of the light emitting unit 2 are sandwiched and fixed with the bottom plate 22 (the vertical arrows in FIG. 4 indicate the urging direction by the flange portion 26). A heat conducting member 9 is interposed between the back surface of the light emitting unit 3 and the inner surface of the casing bottom plate 22. The heat conducting member 9 is a belt-like flat plate having substantially the same width as the wiring board 31 and is formed of a material having predetermined viscoelasticity and insulating properties such as silicone. When the side plate 21 and the bottom plate 22 are fastened, the heat conducting member 9 is deformed so as to dent a component such as a resistor disposed on the back side of the wiring board 31, and ideally makes surface contact with the wiring board 31. Thus, the heat conduction efficiency from the LED 32 to the bottom plate 22 is increased.
本実施形態では、さらにリフレクタ部材4の頂面から、縦方向に弾性変形可能な弾性部である三角状の複数の突出体7(この例では各端部に1つずつ、計2箇所)を突出させている。 In the present embodiment, a plurality of triangular protrusions 7 (one in each end, two in total in this example) that are elastic portions that are elastically deformable in the vertical direction are further provided from the top surface of the reflector member 4. It is protruding.
リフレクタ部材4をケーシング側板21に取り付けた状態では、リフレクタ部
材4とケーシング頂板24間に隙間が形成されるようにしてあり、その隙間に、一定厚みの帯状拡散板8を長手方向に沿ってスライド挿入することにより、前記頂板24から拡散板8を介して突出体7に没入方向の力が作用し、その突出体7の弾性復帰力によりリフレクタ部材4が底板22に向かって付勢されるようにしてある。そしてこのことにより、前記凹凸係合によるリフレクタ部材4の縦方向のガタが解消されリフレクタ部材4の縦方向の位置決めが行なわれる。
In a state where the reflector member 4 is attached to the casing side plate 21, a gap is formed between the reflector member 4 and the casing top plate 24, and a strip-shaped diffusion plate 8 having a constant thickness is slid along the longitudinal direction in the gap. By inserting, a force in the immersion direction acts on the protrusion 7 from the top plate 24 through the diffusion plate 8, and the reflector member 4 is urged toward the bottom plate 22 by the elastic restoring force of the protrusion 7. It is. As a result, the backlash in the vertical direction of the reflector member 4 due to the concave-convex engagement is eliminated, and the reflector member 4 is positioned in the vertical direction.
次に簡単にこのライン光照射装置1の組み立て方法の一例について説明する。 Next, an example of the assembly method of this line light irradiation apparatus 1 is demonstrated easily.
まず、側板21の長手方向一方側端部にエンドプレート23を取り付ける。 First, the end plate 23 is attached to one end portion in the longitudinal direction of the side plate 21.
次に、側板21の長手方向他方側端部からリフレクタ部材4をスライド挿入し、側板21に係合保持させる(この状態が図2である)。 Next, the reflector member 4 is slid and inserted from the other end portion in the longitudinal direction of the side plate 21 and engaged with the side plate 21 (this state is shown in FIG. 2).
次に底方向から発光ユニット3を、LEDパッケージ321が左右の突起42に挟み込まれるように、嵌め入れる。発光ユニット3の裏面には、長さが揃うように1乃至複数枚の熱伝導部材9を貼り付けておく。 Next, the light emitting unit 3 is fitted from the bottom so that the LED package 321 is sandwiched between the left and right protrusions 42. One or more heat conductive members 9 are attached to the back surface of the light emitting unit 3 so that the lengths are uniform.
次に底板22を取り付ける。 Next, the bottom plate 22 is attached.
次に拡散板8を側板21の長手方向他方側端部からスライド挿入し、この拡散板8で開口を閉塞する(この途中状態が図6である)。 Next, the diffusion plate 8 is slid and inserted from the other end portion in the longitudinal direction of the side plate 21, and the opening is closed with the diffusion plate 8 (this halfway state is shown in FIG. 6).
最後に、側板21の長手方向他方側端部にエンドプレート23を取着する。 Finally, the end plate 23 is attached to the other side end of the side plate 21 in the longitudinal direction.
なお、この組み立て方法はあくまで一例であり、他の手順も考えられる。例えば底板22の取り付けと拡散板8の挿入とは手順が逆でも構わない。また、側板21にリフレクタ部材4を挿入した後、エンドプレート23を側板21の長手方向一方側端部に取り付けてもよい。 Note that this assembling method is merely an example, and other procedures are conceivable. For example, the procedure for attaching the bottom plate 22 and inserting the diffusion plate 8 may be reversed. In addition, after the reflector member 4 is inserted into the side plate 21, the end plate 23 may be attached to one end portion in the longitudinal direction of the side plate 21.
このように、本実施形態によれば、発光ユニット3がケーシング2に対して自在に動ける状態で、その発光ユニット3に搭載されたLED32に対し、リフレクタ部材4が左右からこれを挟み込んで狭圧するのでリフレクタ部材4に対するLED32の左右方向の位置決めを、だれでもが無理なく正確に行うことができ、ひいては製品毎の光の品質を高度に保つことができる。 Thus, according to the present embodiment, the reflector member 4 sandwiches the LED 32 mounted on the light emitting unit 3 from the left and right to narrow the pressure while the light emitting unit 3 is freely movable with respect to the casing 2. Therefore, the right and left positioning of the LED 32 with respect to the reflector member 4 can be performed accurately and without difficulty, and as a result, the quality of light for each product can be maintained at a high level.
またLED32への狭圧力等の反力で、リフレクタ部材4や発光ユニット3がケーシング2に押しつけられるので、これらリフレクタ部材4や発光ユニット3のケーシング2内でのがたつきをも防止できる。 Moreover, since the reflector member 4 and the light emitting unit 3 are pressed against the casing 2 by a reaction force such as a narrow pressure applied to the LED 32, it is possible to prevent rattling of the reflector member 4 and the light emitting unit 3 in the casing 2.
さらに、ねじ止めなどの組み立てに負担がかかり部品点数も増える取り付け構造も可及的に排除されているので、手間やコストの大幅な削減も図れる。 In addition, the mounting structure that increases the number of parts, which imposes a burden on assembly such as screwing, is eliminated as much as possible, so that labor and cost can be greatly reduced.
特にこの実施形態では、固定機構により、発光ユニット3が熱伝導部材9を介してケーシング底板22に押圧されているので、LED32から発する熱を効率よくケーシング2に伝えて放熱できる。 In particular, in this embodiment, since the light emitting unit 3 is pressed against the casing bottom plate 22 via the heat conducting member 9 by the fixing mechanism, the heat generated from the LEDs 32 can be efficiently transmitted to the casing 2 and radiated.
なお、本発明は前記実施形態に限られるものではない(以下の説明中、必要に応じて前記実施形態に対応する部材には同一の符号を付している)。 In addition, this invention is not restricted to the said embodiment (In the following description, the same code | symbol is attached | subjected to the member corresponding to the said embodiment as needed.).
固定機構について、リフレクタ部材4と底板22との間で発光ユニット3を挟み込んで固定するようにしたものでもよい。 As the fixing mechanism, the light emitting unit 3 may be sandwiched and fixed between the reflector member 4 and the bottom plate 22.
具体的には、例えば、部材本体41の底面や、突起42に設けた段部など、リフレクタ部材4におけるケーシング底板22を向く面を設けることによって、発光ユニット3を押圧するようにすればよい。この場合、縦方向について前記実施形態同様、リフレクタ部材4とケーシング2との間に突出体7を介在させておけばよい。その突出体7の弾性復帰力により、リフレクタ部材4が底板22方向に付勢され、側板21に取り付けたリフレクタ部材4の縦方向のガタを解消できるとともに、発光ユニット3に無理な力を作用させることなく好適に押圧固定できるからである。 Specifically, for example, the light emitting unit 3 may be pressed by providing a surface of the reflector member 4 that faces the casing bottom plate 22 such as a bottom surface of the member main body 41 or a step provided on the protrusion 42. In this case, the protruding body 7 may be interposed between the reflector member 4 and the casing 2 in the longitudinal direction as in the above embodiment. The reflector member 4 is urged in the direction of the bottom plate 22 by the elastic restoring force of the projecting body 7, so that the vertical play of the reflector member 4 attached to the side plate 21 can be eliminated and an unreasonable force is applied to the light emitting unit 3. It is because it can press-fix suitably.
また例えば、縦方向について、拡散板8を介在させずとも、ケーシング頂板24と弾性部である突出体7とを直接接触させるようにしてもよい。弾性部は、ケーシング側に設けてもよい、要は、縦方向について、リフレクタ部材底面とケーシング底板との間など、リフレクタ部材とケーシングとの対向する面間に、弾性部を介在させればよい。 Further, for example, in the vertical direction, the casing top plate 24 and the protruding body 7 that is an elastic portion may be brought into direct contact without the diffusion plate 8 being interposed. The elastic portion may be provided on the casing side. In short, the elastic portion may be interposed between the opposing surfaces of the reflector member and the casing, such as between the reflector member bottom surface and the casing bottom plate in the longitudinal direction. .
逆に左右方向には、左右の突起42とLEDパッケージ321の左右各側面32a、32bとの間に、同一の左右幅寸法を有するスペーサを介在させるようにしてもよい。 Conversely, in the left-right direction, spacers having the same left-right width dimension may be interposed between the left and right protrusions 42 and the left and right side surfaces 32a, 32b of the LED package 321.
また、突起42を設けずに、リフレクタ部材4の内側面4aで直接狭圧してもよい。さらに発光ユニット3において、挟み込まれる左右外向き面は、LEDパッケージ321の左右側面32a、32bに限られず、その発光中心から左右均等な位置でさえあればよく、配線基板31に別途ピンをたてるなどして形成しても構わない。 Further, the pressure may be directly reduced by the inner side surface 4a of the reflector member 4 without providing the protrusion 42. Further, the left and right outward surfaces sandwiched in the light emitting unit 3 are not limited to the left and right side surfaces 32 a and 32 b of the LED package 321, and may be any positions that are equal to the left and right from the light emission center. It may be formed by, for example.
加えて言えば、リフレクタ部材により、LEDに斜め内向き、すなわち縦方向と左右方向とを合成した方向の力が作用するようにしてもよい。この場合はリフレクタ部材にLEDの左右隅部を斜め内向きに押圧する傾斜面を設けておけばよい。 In addition, the reflector member may apply a force in a diagonally inward direction, that is, a direction in which the vertical direction and the horizontal direction are combined to the LED. In this case, the reflector member may be provided with an inclined surface that presses the left and right corners of the LED diagonally inward.
その他、放熱の方式や、ケーシング形状など種々変更が可能であるし、LEDは1列に限らず、2列や3列でも構わない。LEDが複数列の場合は最も外側のLEDの外側面を狭圧するようにすればよい。 In addition, various modifications such as a heat dissipation method and a casing shape are possible, and the LEDs are not limited to one row, but may be two rows or three rows. When the LEDs are in a plurality of rows, the outer surface of the outermost LED may be narrowed.
また、熱伝導部材は必ずしも必要なく、使用態様によっては省略可能である。LEDもパワーLEDやチップタイプのものに限られず、通常の電流で動作するものや砲弾型のタイプでも構わない。さらにケーシングに1つの発光ユニットを内蔵させるのではなく、発光ユニットを複数直列または並列させてもよい。その場合、リフレクタ部材は、発光ユニットに1対1に対応させてもよいし、発光ユニットよりも長いものや、短いものを用いてよく、全体としての長ささえ一致するようにすればよい。このようにすれば、少ない種類の発光ユニットやリフレクタ部材を用いて種々の長さのライン光照射装置を製造することもできる。 Further, the heat conducting member is not always necessary, and can be omitted depending on the use mode. The LED is not limited to a power LED or chip type, and may be a type that operates with a normal current or a shell type. Further, a plurality of light emitting units may be connected in series or in parallel instead of incorporating one light emitting unit in the casing. In that case, the reflector member may correspond to the light emitting unit on a one-to-one basis, or a reflector member that is longer or shorter than the light emitting unit may be used. If it does in this way, the line light irradiation apparatus of various length can also be manufactured using few types of light emitting units and reflector members.
以上に詳述したように、本発明によれば、LEDとリフレクタ部材の正確な位置決めを簡単に行えるとともに、それらのがたつきを防止でき、さらには少ない部品点数で構成可能なライン光照射装置を提供することができる。 As described in detail above, according to the present invention, a line light irradiation device that can easily perform accurate positioning of the LED and the reflector member, prevent rattling thereof, and can be configured with a small number of parts. Can be provided.
1・・・光照射装置
2・・・ケーシング
21・・・側板
22・・・底板
26・・・鍔部
3・・・発光ユニット
31・・・基板
32・・・LED
32a、32b・・・外向き面(LEDの左右側面)
4・・・リフレクタ部材
4a・・・内側面
41・・・部材本体
42・・・突起
7・・・弾性部(突出体)
8・・・光拡散板(中間部材)
DESCRIPTION OF SYMBOLS 1 ... Light irradiation apparatus 2 ... Casing 21 ... Side plate 22 ... Bottom plate 26 ... Gutter part 3 ... Light emission unit 31 ... Board | substrate 32 ... LED
32a, 32b ... Faces outward (left and right sides of the LED)
4 ... Reflector member 4a ... Inner side surface 41 ... Member main body 42 ... Protrusion 7 ... Elastic part (projecting body)
8. Light diffusion plate (intermediate member)
Claims (11)
前記各リフレクタ部材によって発光ユニットの発光中心から左右に等しい位置に設けた各外向き面を両側から狭圧し、リフレクタ部材の左右対称軸に発光ユニットの発光中心を合致させるように構成した左右狭圧機構と、この左右狭圧機構によって左右方向に位置決めされている発光ユニットをケーシングに固定する固定機構とを備えているライン光照射装置。 A casing that has at least a pair of left and right side plates and a bottom plate and has an opening formed on the top plate side, and a light emission that is positioned on the bottom plate and has a plurality of LEDs mounted in a row in the longitudinal direction on a long substrate A light source unit and a pair of reflector members disposed on the left and right sides of the light-emitting unit, and the light emitted from the LEDs as viewed from the longitudinal direction is spread outward by a predetermined angle or more. The reflection surface provided on the inner surface is configured to be reflected inward,
The left and right narrow pressures are configured so that the respective outward faces provided at equal positions on the left and right sides from the light emission center of the light emitting unit are narrowed from both sides by the respective reflector members, and the light emission center of the light emitting unit is aligned with the left and right symmetrical axes of the reflector members. A line light irradiation apparatus comprising a mechanism and a fixing mechanism for fixing a light emitting unit positioned in the left-right direction by the left-right narrow pressure mechanism to a casing.
The length of the light emitting unit is different from the length of the reflector member, and one or a plurality of light emitting units arranged in series corresponds to a plurality of reflector members arranged in series different from the number of light emitting units. The light irradiation apparatus according to claim 1.
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| JP2005095730A JP4562570B2 (en) | 2005-03-29 | 2005-03-29 | Line light irradiation device |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2005095730A JP4562570B2 (en) | 2005-03-29 | 2005-03-29 | Line light irradiation device |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2010156413A Division JP4590489B1 (en) | 2010-07-09 | 2010-07-09 | Line light irradiation device |
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| JP4562570B2 JP4562570B2 (en) | 2010-10-13 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2009110827A (en) * | 2007-10-31 | 2009-05-21 | Iwasaki Electric Co Ltd | LED light source device |
| WO2010007835A1 (en) * | 2008-07-15 | 2010-01-21 | シーシーエス株式会社 | Light illuminating device |
| WO2010013540A1 (en) | 2008-07-30 | 2010-02-04 | シーシーエス株式会社 | Light irradiating device |
| JP2010266401A (en) * | 2009-05-18 | 2010-11-25 | Ccs Inc | Light source unit and surface light emitting device |
| JP2011096526A (en) * | 2009-10-30 | 2011-05-12 | Panasonic Corp | Light source device |
| JP2013124863A (en) * | 2011-12-13 | 2013-06-24 | Smics Co Ltd | Line light source |
| WO2014098061A1 (en) | 2012-12-20 | 2014-06-26 | シーシーエス株式会社 | Line light irradiation device |
| JP2016195134A (en) * | 2016-08-23 | 2016-11-17 | 三菱電機株式会社 | Light source unit |
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| JPS6156712U (en) * | 1984-09-19 | 1986-04-16 | ||
| JP2006156192A (en) * | 2004-11-30 | 2006-06-15 | Mirai:Kk | Lighting unit and lighting system equipped with it |
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| JPS6156712U (en) * | 1984-09-19 | 1986-04-16 | ||
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009110827A (en) * | 2007-10-31 | 2009-05-21 | Iwasaki Electric Co Ltd | LED light source device |
| US8777450B2 (en) | 2008-07-03 | 2014-07-15 | Ccs, Inc. | Light irradiation device |
| US8436375B2 (en) | 2008-07-15 | 2013-05-07 | Ccs Inc. | Light illuminating device |
| WO2010007835A1 (en) * | 2008-07-15 | 2010-01-21 | シーシーエス株式会社 | Light illuminating device |
| WO2010013540A1 (en) | 2008-07-30 | 2010-02-04 | シーシーエス株式会社 | Light irradiating device |
| CN102105738B (en) * | 2008-07-30 | 2013-08-14 | Ccs株式会社 | Light irradiation device |
| JP2010266401A (en) * | 2009-05-18 | 2010-11-25 | Ccs Inc | Light source unit and surface light emitting device |
| WO2010134423A1 (en) * | 2009-05-18 | 2010-11-25 | シーシーエス株式会社 | Light source unit and surface illuminant device |
| JP2011096526A (en) * | 2009-10-30 | 2011-05-12 | Panasonic Corp | Light source device |
| JP2013124863A (en) * | 2011-12-13 | 2013-06-24 | Smics Co Ltd | Line light source |
| WO2014098061A1 (en) | 2012-12-20 | 2014-06-26 | シーシーエス株式会社 | Line light irradiation device |
| US9562657B2 (en) | 2012-12-20 | 2017-02-07 | Ccs Inc. | Line light irradiation device |
| JP2016195134A (en) * | 2016-08-23 | 2016-11-17 | 三菱電機株式会社 | Light source unit |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4562570B2 (en) | 2010-10-13 |
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