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JP2006266120A - HC adsorption catalyst system - Google Patents

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JP2006266120A
JP2006266120A JP2005082907A JP2005082907A JP2006266120A JP 2006266120 A JP2006266120 A JP 2006266120A JP 2005082907 A JP2005082907 A JP 2005082907A JP 2005082907 A JP2005082907 A JP 2005082907A JP 2006266120 A JP2006266120 A JP 2006266120A
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adsorption catalyst
upstream
adsorption
catalyst
downstream
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Inventor
Susumu Yamauchi
晋 山内
Shinji Nakagawa
慎二 中川
Hiroyuki Takamura
広行 高村
Kozo Katogi
工三 加藤木
Masami Nagano
正美 永野
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Hitachi Ltd
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Hitachi Ltd
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Abstract

【課題】
上流側HC触媒と下流側HC触媒の間にヒートマスの高い排気管や熱容量体を配置することなく、触媒レイアウトフリーと低コストを維持しながら、排気浄化システムの効率向上を図る。
【解決手段】
内燃機関の排気通路に、内燃機関から排出されるHCを吸着,浄化するHC吸着触媒を少なくとも2つ備え、各HC吸着触媒の昇温速度を吸着HC浄化性能がある昇温速度範囲とするHC吸着触媒システムであり、内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度を急昇温速度範囲401とし、上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度を緩昇温速度範囲402とする。
【選択図】図4
【Task】
Without arranging an exhaust pipe or heat capacity body having a high heat mass between the upstream HC catalyst and the downstream HC catalyst, the efficiency of the exhaust purification system is improved while maintaining a catalyst layout free and low cost.
[Solution]
The exhaust passage of the internal combustion engine is provided with at least two HC adsorption catalysts for adsorbing and purifying HC discharged from the internal combustion engine, and the temperature rise rate of each HC adsorption catalyst is in the temperature rise rate range in which the adsorption HC purification performance is within the range. An adsorption catalyst system, a temperature rising rate of an upstream HC adsorption catalyst installed on the upstream side close to the internal combustion engine is set to a rapid temperature increase rate range 401, and a downstream HC adsorption catalyst installed downstream of the upstream HC adsorption catalyst Is set to a slow temperature increase rate range 402.
[Selection] Figure 4

Description

本発明は、内燃機関の排気浄化のためのHC吸着触媒システムに関する。   The present invention relates to an HC adsorption catalyst system for exhaust purification of an internal combustion engine.

昨今では、環境への配慮のため、自動車等に搭載された内燃機関の排気中に含まれる
HCの浄化効率をより高めることが要求されている。
In recent years, in consideration of the environment, it is required to further increase the purification efficiency of HC contained in the exhaust gas of an internal combustion engine mounted on an automobile or the like.

従来の内燃機関の排気浄化システムとしては、内燃機関へ近い側に配置された上流側
HC触媒と、上流側HC触媒よりも下流に配置された下流側HC触媒の間に、熱容量体を配置したものがある(例えば特許文献1)。
As a conventional exhaust gas purification system for an internal combustion engine, a heat capacity body is disposed between an upstream HC catalyst disposed closer to the internal combustion engine and a downstream HC catalyst disposed downstream of the upstream HC catalyst. There is a thing (for example, patent document 1).

これは、HC触媒内部の温度上昇に伴って、内燃機関から排出されるHCの吸着段階,脱離段階,浄化段階が存在するHC触媒の性質を利用するものである。すなわち、上流側HC触媒と下流側HC触媒の間に熱容量体を配置することにより、上流側HC触媒が浄化段階に至るまで下流側HCは吸着段階を維持し、上流側より脱離したHCを下流側で吸着・浄化することにより、排気浄化システムの効率向上を図るものである。   This utilizes the properties of the HC catalyst in which there are an adsorption stage, a desorption stage, and a purification stage for HC discharged from the internal combustion engine as the temperature inside the HC catalyst rises. That is, by disposing a heat capacity body between the upstream HC catalyst and the downstream HC catalyst, the downstream HC maintains the adsorption stage until the upstream HC catalyst reaches the purification stage, and the HC desorbed from the upstream side is removed. It is intended to improve the efficiency of the exhaust purification system by adsorbing and purifying on the downstream side.

特開2003−201832号公報JP 2003-201832 A

しかし、上記技術では、上流側HC触媒が浄化段階にいたるまで下流側HCを吸着段階に維持させるために、上流側HC触媒と下流側HC触媒の間に設置された熱容量体やヒートマスの高い排気管を、排気管の長さ,HC触媒の温度特性,エンジンの種類、および運転環境(外気温等)等に応じて設計しなければならなかった。そのため、排気浄化システム全体の触媒レイアウトの制限、さらには高コスト化の問題が生じていた。   However, in the above technique, in order to maintain the downstream HC in the adsorption stage until the upstream HC catalyst reaches the purification stage, the heat capacity body or the exhaust gas having a high heat mass installed between the upstream HC catalyst and the downstream HC catalyst is used. The pipe had to be designed according to the length of the exhaust pipe, the temperature characteristics of the HC catalyst, the type of engine, the operating environment (outside temperature, etc.), and the like. For this reason, there has been a problem of restriction of the catalyst layout of the entire exhaust purification system and further cost increase.

本発明の課題は、上流側HC触媒と下流側HC触媒の間にヒートマスの高い排気管や熱容量体を配置することなく、触媒レイアウトフリーと低コストを維持しながら、排気浄化システムの効率向上を図ることである。   The object of the present invention is to improve the efficiency of the exhaust purification system while maintaining the catalyst layout free and low cost without disposing an exhaust pipe or heat capacity body having a high heat mass between the upstream HC catalyst and the downstream HC catalyst. It is to plan.

本発明は、内燃機関の排気通路に複数のHC吸着触媒を設け、内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度と、上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度を、HC浄化率に着目して適切な速度範囲に設定する、またはそのような適切な速度範囲になるように、材料や構造等を選択,設計するものである。   In the present invention, a plurality of HC adsorption catalysts are provided in the exhaust passage of the internal combustion engine, the temperature rising rate of the upstream HC adsorption catalyst installed on the upstream side close to the internal combustion engine, and the downstream of the upstream HC adsorption catalyst. The temperature increase rate of the downstream HC adsorption catalyst is set to an appropriate speed range by paying attention to the HC purification rate, or the material, structure, etc. are selected and designed so as to be within such an appropriate speed range. is there.

本発明により、触媒レイアウトフリーと低コストを維持しながら、排気浄化システムの効率を向上することができる。   According to the present invention, the efficiency of the exhaust purification system can be improved while maintaining catalyst layout free and low cost.

以下、本発明の一実施形態について図面に基づき説明する。図1は、本発明のHC触媒システムの概略図であり、内燃機関本体101から、マニホールドを含んだ排気管102の途中に2つのHC触媒103及び104を直列に配置している。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic view of an HC catalyst system of the present invention, in which two HC catalysts 103 and 104 are arranged in series from an internal combustion engine main body 101 in the middle of an exhaust pipe 102 including a manifold.

本実施形態では、内燃機関101に近い側のHC触媒を上流側HC触媒103とし、その上流側HC触媒103を内燃機関101の排気マニホールドの直後に配置する。さらに、上流側HC触媒103より下流のHC触媒を下流側HC触媒104として、その下流側HC触媒104を上流側HC触媒103から600mm以上離れた位置に配置する。   In the present embodiment, the HC catalyst closer to the internal combustion engine 101 is the upstream HC catalyst 103, and the upstream HC catalyst 103 is disposed immediately after the exhaust manifold of the internal combustion engine 101. Further, the HC catalyst downstream from the upstream HC catalyst 103 is used as the downstream HC catalyst 104, and the downstream HC catalyst 104 is disposed at a position separated from the upstream HC catalyst 103 by 600 mm or more.

また、ここでは、図2に示すように上下流のHC触媒として、ヒートマスの小さいHC触媒を上流側HC触媒103に使用し、ヒートマスの大きいHC触媒を下流側HC触媒
104に使用する。一般的に、HC触媒の単位時間当たりの触媒内温度上昇(以下昇温速度)は、HC触媒自身のヒートマスに反比例する。そのため、上流側HC触媒104は下流側HC触媒103より、内燃機関101の近くにあり、ヒートマスも小さいため、昇温速度が大きくなる。一方で、下流側HC触媒104は上流側HC触媒103に比べ、内燃機関101から離れており、ヒートマスも大きいため、昇温速度は小さくなる。
Here, as shown in FIG. 2, an HC catalyst having a small heat mass is used as the upstream HC catalyst 103 as an upstream / downstream HC catalyst, and an HC catalyst having a large heat mass is used as the downstream HC catalyst 104. In general, the temperature increase in the catalyst per unit time of the HC catalyst (hereinafter referred to as the rate of temperature increase) is inversely proportional to the heat mass of the HC catalyst itself. Therefore, the upstream side HC catalyst 104 is closer to the internal combustion engine 101 than the downstream side HC catalyst 103, and the heat mass is small, so that the rate of temperature increase is increased. On the other hand, the downstream side HC catalyst 104 is farther from the internal combustion engine 101 than the upstream side HC catalyst 103 and the heat mass is large, so the rate of temperature increase is small.

上記のヒートマス設定は、図3に示すようなセル数の違いによって実現し、例えば、上流側に900セルのHC触媒、下流側には300セルのHC触媒をそれぞれ配置する。   The above heat mass setting is realized by the difference in the number of cells as shown in FIG. 3, for example, 900 cells of HC catalysts are arranged on the upstream side, and 300 cells of HC catalysts are arranged on the downstream side.

次に、吸着したHCの浄化率と昇温速度の関係について詳述する。   Next, the relationship between the purification rate of adsorbed HC and the rate of temperature rise will be described in detail.

図5に示すように、HC吸着燃焼触媒は、温度上昇とともに、HC吸着,HC脱離,
HC浄化段階を経ることになる。
As shown in FIG. 5, the HC adsorption combustion catalyst has HC adsorption, HC desorption,
It goes through the HC purification stage.

内燃機関101の始動に伴い、内燃機関101よりHCが排出される。内燃機関101の始動直後では上流側HC触媒103と下流側HC触媒104ともに低温状態である。そのため、上流側HC触媒103と下流側HC触媒104はHC吸着段階であり、HCは上下流のHC触媒に吸着される。   As the internal combustion engine 101 starts, HC is discharged from the internal combustion engine 101. Immediately after the internal combustion engine 101 is started, both the upstream HC catalyst 103 and the downstream HC catalyst 104 are in a low temperature state. Therefore, the upstream HC catalyst 103 and the downstream HC catalyst 104 are in the HC adsorption stage, and HC is adsorbed by the upstream and downstream HC catalysts.

HC触媒がHC脱離開始温度に到達すると、HC吸着段階において吸着されたHCが脱離される。そのHC脱離量は、HC触媒の昇温速度の影響を受ける。これは後述する図4において詳説する。   When the HC catalyst reaches the HC desorption start temperature, the HC adsorbed in the HC adsorption stage is desorbed. The amount of HC desorption is affected by the temperature increase rate of the HC catalyst. This will be described in detail later with reference to FIG.

吸着されたHCはHC触媒の活性化により浄化される。その時の昇温速度に対する吸着されたHCの浄化効率特性は図4のようになる。横軸はHC触媒の昇温速度であり、縦軸は、HC吸着段階で吸着されたHCをHC浄化段階において浄化することができるHCの割合(HCの浄化効率特性)である。吸着HCの浄化効率Eは(式1)のように表される。   The adsorbed HC is purified by the activation of the HC catalyst. The purification efficiency characteristic of the adsorbed HC with respect to the temperature rising rate at that time is as shown in FIG. The horizontal axis represents the rate of temperature rise of the HC catalyst, and the vertical axis represents the ratio of HC that can purify HC adsorbed in the HC adsorption stage in the HC purification stage (HC purification efficiency characteristics). The purification efficiency E of the adsorbed HC is expressed as (Equation 1).

(M0−M1)×100/M0=E (%) (式1)
M0:HC吸着段階において吸着されたHC量(g)
M1:HC脱離段階において脱離されたHC量(g)
(M0−M1) × 100 / M0 = E (%) (Formula 1)
M0: HC amount adsorbed in HC adsorption stage (g)
M1: HC amount desorbed in HC desorption step (g)

上記、吸着HCの浄化効率Eは真値から±5%の測定誤差を含む。   The purification efficiency E of the adsorbed HC includes a measurement error of ± 5% from the true value.

触媒の昇温速度をパラメータとしてHC触媒の浄化性能特性を考えた場合、吸着HCの浄化効率は、HC触媒の昇温速度が大きくなるにつれて低下し、ある所定の昇温速度Tsを境にほぼ0(ゼロ)となる。ところが、さらにHC触媒の昇温速度を大きくしていくと、別のある所定の昇温速度Tlを境に、再び吸着HCの浄化効率が上昇するという特性を発明者は実験により見出した。   When the purification performance characteristic of the HC catalyst is considered with the temperature increase rate of the catalyst as a parameter, the purification efficiency of the adsorbed HC decreases as the temperature increase rate of the HC catalyst increases, and almost reaches a boundary at a predetermined temperature increase rate Ts. 0 (zero). However, the inventors have found through experimentation that the purification efficiency of adsorbed HC increases again at a certain predetermined temperature increase rate Tl as the temperature increase rate of the HC catalyst is further increased.

ここで、昇温速度を小さく設定するに従って吸着HCの浄化効率が上昇する昇温速度範囲(昇温速度Ts以下)を緩昇温速度範囲とし、昇温速度を大きく設定するに従って吸着HCの浄化効率が上昇する昇温速度範囲(昇温速度Tl以上)を急昇温速度範囲と定義する。ここで昇温速度がTsより大きく、かつTlより小さい範囲では、吸着HCの浄化性能が急昇温速度範囲や緩昇温速度範囲の吸着HCの浄化性能より低く、ほぼ0(ゼロ)となっている。この範囲を低浄化率昇温速度範囲とする。   Here, the temperature increase rate range (temperature increase rate Ts or less) in which the purification efficiency of the adsorbed HC increases as the temperature increase rate is set to be small is set as the slow temperature increase rate range, and the adsorption HC is purified as the temperature increase rate is set to be large. A temperature increase rate range in which efficiency increases (a temperature increase rate Tl or more) is defined as a rapid temperature increase rate range. Here, in the range where the temperature rising rate is larger than Ts and smaller than Tl, the adsorption HC purification performance is lower than the adsorption HC purification performance in the rapid temperature rise rate range or the slow temperature rise rate range, and is almost 0 (zero). ing. This range is the low purification rate temperature increase rate range.

HC触媒に吸着されたHCは、排ガス等の外部からHC触媒に供給される単位時間当りの熱エネルギーが大きいほど、HC触媒から脱離しやすい性質を持つ。ここで、緩昇温速度範囲は、HC触媒のHC脱離期間が、昇温速度TsであるHC触媒のHC脱離期間に比べて長くなる。しかし、HC触媒に供給される単位時間当りの熱エネルギーが小さいため、単位時間当りの脱離するHC量が、昇温速度TsであるHC触媒のHC脱離期間に比べて少ない。従って、緩昇温速度範囲は、HC触媒の活性化温度に到達するまでの間に、
HC触媒に捕捉されたHCを浄化することが可能となる昇温範囲と定義することもできる。
HC adsorbed on the HC catalyst has a property of being more easily desorbed from the HC catalyst as the thermal energy per unit time supplied to the HC catalyst from the outside such as exhaust gas increases. Here, in the slow temperature increase rate range, the HC desorption period of the HC catalyst becomes longer than the HC desorption period of the HC catalyst at the temperature increase rate Ts. However, since the thermal energy per unit time supplied to the HC catalyst is small, the amount of HC desorbed per unit time is smaller than the HC desorption period of the HC catalyst at the temperature increase rate Ts. Therefore, the slow temperature increase rate range is the time until the activation temperature of the HC catalyst is reached.
It can also be defined as a temperature rise range in which HC trapped by the HC catalyst can be purified.

また、急昇温速度範囲は、HC触媒に供給される単位時間当りの熱エネルギーが大きい。そのため、単位時間当りの脱離するHC量が、昇温速度TlであるHC触媒のHC脱離期間に比べて多い。しかし、HC触媒のHC脱離期間が、昇温速度TlであるHC触媒のHC脱離期間に比べて短い。従って、急昇温速度範囲は、HC触媒の活性化温度に到達するまでのHC触媒の残留HCを浄化することが可能となる昇温範囲と定義することもできる。   In the rapid temperature increase rate range, the heat energy per unit time supplied to the HC catalyst is large. Therefore, the amount of HC desorbed per unit time is larger than the HC desorption period of the HC catalyst having the temperature increase rate Tl. However, the HC desorption period of the HC catalyst is shorter than the HC desorption period of the HC catalyst having the temperature increase rate Tl. Therefore, the rapid temperature increase rate range can also be defined as a temperature increase range in which the residual HC of the HC catalyst until the activation temperature of the HC catalyst is reached can be purified.

また、低浄化率昇温速度範囲は、HC吸着触媒のHC吸着段階において捕捉されるHC量と、HC吸着触媒のHC脱離段階において脱離されるHC量がほぼ等しくなる昇温速度範囲と定義することもできる。つまり、HC吸着段階において捕捉されるHC量が、HC脱離段階において、ほぼすべて脱離してしまう昇温範囲である。ただし、測定誤差を±5%含むため、5%程度の浄化効率となる昇温速度範囲は、低浄化率昇温速度範囲と定義することも或いは可能である。   The low purification rate temperature increase rate range is defined as a temperature increase rate range in which the amount of HC trapped in the HC adsorption stage of the HC adsorption catalyst is almost equal to the amount of HC desorbed in the HC desorption stage of the HC adsorption catalyst. You can also That is, the amount of HC trapped in the HC adsorption stage is a temperature rise range in which almost all is desorbed in the HC desorption stage. However, since the measurement error includes ± 5%, the temperature increase rate range where the purification efficiency is about 5% can be defined as the low purification rate temperature increase rate range.

前記従来技術のHC触媒を2つ用いた排気浄化システムでは、内燃機関と上流側HC触媒の間に熱容量体となる三元触媒を設置し、また、上流側HC触媒と下流側HC触媒の間にヒートマスの高い排気管や熱容量体を設置しているため、HC触媒そのものを急昇温速度範囲とする設計になっていなかった。特に、上流側HC触媒は内燃機関から近く、比較的高温の排気ガスにさらされるものの、本願における急昇温速度範囲には達しておらず、上流側HC触媒の浄化性能はあまり発揮されていなかった。   In the exhaust gas purification system using two conventional HC catalysts, a three-way catalyst serving as a heat capacity body is installed between the internal combustion engine and the upstream HC catalyst, and between the upstream HC catalyst and the downstream HC catalyst. Since the exhaust pipe and heat capacity body having a high heat mass were installed in the HC catalyst, the HC catalyst itself was not designed to have a rapid temperature increase rate range. In particular, although the upstream HC catalyst is close to the internal combustion engine and is exposed to a relatively high temperature exhaust gas, it does not reach the rapid temperature increase rate range in the present application, and the purification performance of the upstream HC catalyst is not so much exhibited. It was.

以上より、最も効率的なHC触媒の昇温速度の組み合わせは、内燃機関101に近い上流側HC触媒103の昇温速度を急昇温速度範囲に、下流側HC触媒104の昇温速度を緩昇温速度範囲に設定することである。その理由は、排気管102中の排気温度が排気直後では高温であり、下流にいくほど排気ガスの熱エネルギーが触媒等に吸収され、排気ガスの温度が下がるからである。   From the above, the most efficient combination of the temperature rising rates of the HC catalyst is that the temperature rising rate of the upstream HC catalyst 103 close to the internal combustion engine 101 is in the rapid temperature rising rate range and the temperature rising rate of the downstream HC catalyst 104 is slow. It is to set the temperature increase rate range. The reason is that the exhaust temperature in the exhaust pipe 102 is high immediately after exhaust, and the thermal energy of the exhaust gas is absorbed by the catalyst or the like as it goes downstream, and the temperature of the exhaust gas decreases.

このように本実施形態では、内燃機関と上流側HC触媒の間に熱容量体となる三元触媒を設置することなく、上流側HC触媒自体のヒートマスを変化させることで、上流側HC触媒を急昇温速度範囲とする。一方、上流側HC触媒と下流側HC触媒の間にヒートマスの高い排気管や熱容量体を設置することなく、下流側HC触媒自体のヒートマスを変化させることで、下流側HC触媒を緩昇温速度範囲としている。   As described above, in this embodiment, the upstream HC catalyst is suddenly changed by changing the heat mass of the upstream HC catalyst itself without installing a three-way catalyst serving as a heat capacity body between the internal combustion engine and the upstream HC catalyst. The temperature increase rate range. On the other hand, the temperature of the downstream HC catalyst is increased slowly by changing the heat mass of the downstream HC catalyst itself without installing an exhaust pipe or heat capacity body having a high heat mass between the upstream HC catalyst and the downstream HC catalyst. The range.

なお、図4の昇温速度Tl及びTsはLA−4モード走行時に上下流のHC触媒直後の排気温度が300℃に達するまでの平均昇温速度である。内燃機関101にV6型,2500ccのエンジンを使用した場合、Tl=6℃/秒,Ts=2℃/秒であった。   Note that the temperature increase rates Tl and Ts in FIG. 4 are average temperature increase rates until the exhaust temperature immediately after the upstream and downstream HC catalysts reaches 300 ° C. during the LA-4 mode traveling. When the V6 type 2500cc engine was used as the internal combustion engine 101, Tl = 6 ° C./second and Ts = 2 ° C./second.

次に、図5に上流側HC触媒103のセル数を900セル、下流側HC触媒104のセル数を300セルにした時の昇温特性を示す。上流側HC触媒103と下流側HC触媒
104は、それぞれの有するヒートマスの差によって、図5のような昇温特性となる。その結果、上流側HC触媒103は昇温速度10℃/秒、下流側HC触媒104は1.5℃/秒となり、前述のTl=6℃/秒より大きく、かつTs=2℃/秒より小さくになっている事を確認した。
Next, FIG. 5 shows the temperature rise characteristics when the number of cells of the upstream HC catalyst 103 is 900 cells and the number of cells of the downstream HC catalyst 104 is 300 cells. The upstream side HC catalyst 103 and the downstream side HC catalyst 104 have temperature rise characteristics as shown in FIG. As a result, the upstream HC catalyst 103 has a temperature increase rate of 10 ° C./second, and the downstream HC catalyst 104 has a temperature increase of 1.5 ° C./second, which is larger than the aforementioned Tl = 6 ° C./second and Ts = 2 ° C./second. I confirmed that it was getting smaller.

上記の例では、上流側HC触媒103の昇温速度が急昇温速度範囲にあるので、内燃機関101の始動からHC触媒の活性化温度に到達するまでの時間は30秒以内であり、極めて短い。また、上流側HC触媒の昇温速度が高い浄化効率の急昇温速度範囲であり、内燃機関101の始動から30秒以内に排出される大部分のHCも、上流側HC触媒において吸着,浄化される。さらに、上流側HC触媒から脱離したHCも、緩昇温速度範囲となっている下流側HC触媒104が吸着・浄化することで、上下流両方のHC触媒を高効率に利用できる。   In the above example, since the temperature increase rate of the upstream HC catalyst 103 is in the rapid temperature increase rate range, the time from the start of the internal combustion engine 101 to the activation temperature of the HC catalyst is within 30 seconds, short. In addition, the upstream HC catalyst has a high temperature rising rate within a rapid heating rate range of purification efficiency, and most of the HC discharged within 30 seconds from the start of the internal combustion engine 101 is also adsorbed and purified by the upstream HC catalyst. Is done. Furthermore, HC desorbed from the upstream HC catalyst is adsorbed and purified by the downstream HC catalyst 104 in the slow temperature increase rate range, so that both the upstream and downstream HC catalysts can be used with high efficiency.

このように、複数のHC触媒を排気管102の途中に配置する場合、昇温速度を急昇温速度範囲にできるHC触媒と、昇温速度を緩昇温速度範囲にできるHC触媒とを組み合わせることにより、HC吸着触媒システムにとって、最適な組み合わせが得られる。さらに、従来技術よりも上流側HC触媒103が早期に活性化可能なため、活性化前に排出されるCOやNOx等の排気成分の排出量も減らすことができる。   As described above, when a plurality of HC catalysts are arranged in the middle of the exhaust pipe 102, the HC catalyst capable of setting the temperature rising rate within the rapid temperature rising rate range and the HC catalyst capable of setting the temperature rising rate within the slow temperature rising rate range are combined. As a result, an optimum combination is obtained for the HC adsorption catalyst system. Furthermore, since the upstream HC catalyst 103 can be activated earlier than in the prior art, the amount of exhaust components such as CO and NOx discharged before activation can be reduced.

また、上下流のHC触媒の両方を急昇温速度範囲とした場合、触媒全体のHC脱離期間を短縮することができるため、高いHC浄化性能を発揮しながら、HC以外の排気成分の排気浄化性能を向上することもできる。例えば、上下流のHC触媒のセル数を900以上とするようなヒートマスを小さくする場合などである。以下、ヒートマスを調整する方法として上記で説明したセル数を変えるものとは異なる方法を図面に基づき説明する。   Further, when both the upstream and downstream HC catalysts are in the rapid temperature increase rate range, the HC desorption period of the entire catalyst can be shortened, so that exhaust of exhaust components other than HC can be achieved while exhibiting high HC purification performance. Purification performance can also be improved. For example, this is a case where the heat mass is reduced so that the number of cells of the upstream and downstream HC catalysts is 900 or more. Hereinafter, a method different from the method of changing the number of cells described above as a method of adjusting the heat mass will be described with reference to the drawings.

図6は、上流側HC触媒103の体積が下流側HC触媒104の体積よりも小さいことを示している。これにより、上流側HC触媒103のヒートマスを下流側HC触媒104のヒートマスよりも小さくできる。さらに、上流側HC触媒103の体積が小さいため、エンジンルームの省スペース化が可能になる。   FIG. 6 shows that the volume of the upstream HC catalyst 103 is smaller than the volume of the downstream HC catalyst 104. Thereby, the heat mass of the upstream HC catalyst 103 can be made smaller than the heat mass of the downstream HC catalyst 104. Furthermore, since the volume of the upstream HC catalyst 103 is small, it is possible to save space in the engine room.

図7は、上流側HC触媒103の触媒内壁の厚さが下流側HC触媒104の触媒内壁よりも薄いことを示している。これにより、上流側HC触媒103のヒートマスを下流側
HC触媒104のヒートマスよりも小さくできる。さらに、触媒内壁を薄くすることで、排気の通気抵抗を小さくできる。
FIG. 7 shows that the catalyst inner wall of the upstream HC catalyst 103 is thinner than the catalyst inner wall of the downstream HC catalyst 104. Thereby, the heat mass of the upstream HC catalyst 103 can be made smaller than the heat mass of the downstream HC catalyst 104. Furthermore, by reducing the inner wall of the catalyst, exhaust ventilation resistance can be reduced.

図8は、上流側HC触媒103の質量が下流側HC触媒104の質量よりも小さいことを示している。これにより、上流側HC触媒103のヒートマスを下流側HC触媒104のヒートマスよりも小さくできる。さらに、HC触媒を構成する貴金属量,吸着材量,触媒担体量を減らすことでコスト低減が可能になる。   FIG. 8 shows that the mass of the upstream HC catalyst 103 is smaller than the mass of the downstream HC catalyst 104. Thereby, the heat mass of the upstream HC catalyst 103 can be made smaller than the heat mass of the downstream HC catalyst 104. Further, the cost can be reduced by reducing the amount of noble metal, adsorbent, and catalyst carrier constituting the HC catalyst.

図9は、上流側HC触媒103の表面積が下流側HC触媒104の表面積よりも大きいことを示している。これにより、上流側HC触媒103のヒートマスを下流側HC触媒
104のヒートマスよりも小さくできる、さらに、表面積が大きいことで、HC吸着性能の向上や触媒金属の高分散化により、耐久性も向上する。
FIG. 9 shows that the surface area of the upstream HC catalyst 103 is larger than the surface area of the downstream HC catalyst 104. Thereby, the heat mass of the upstream HC catalyst 103 can be made smaller than the heat mass of the downstream HC catalyst 104. Further, the large surface area improves the durability by improving the HC adsorption performance and highly dispersing the catalyst metal. .

図10は、上流側HC触媒103に下流側HC触媒104よりも比熱の小さい材質を使用することを示している。これにより、上流側HC触媒103のヒートマスを下流側HC触媒104よりも小さくできる。さらに、比熱の小さい材質として金属等を使用した場合、上流側HC触媒103の構造的強度,耐熱性が向上し、より急速に昇温することが可能になる。   FIG. 10 shows that a material having a specific heat smaller than that of the downstream HC catalyst 104 is used for the upstream HC catalyst 103. Thereby, the heat mass of the upstream HC catalyst 103 can be made smaller than that of the downstream HC catalyst 104. Furthermore, when a metal or the like is used as a material having a small specific heat, the structural strength and heat resistance of the upstream HC catalyst 103 are improved, and the temperature can be increased more rapidly.

上記のような方法によってヒートマスを調整し、上流側HC触媒103の昇温速度を急昇温速度範囲、下流側HC触媒104の昇温速度を緩昇温速度範囲にしても、セル数を変える場合と同様の効果を得ることができる。また、上記の例を2つ以上組み合わせても良い。但し、上下流のHC触媒と内燃機関との位置関係や排気管中の排気温度勾配を考慮し、上下流のHC触媒の両方を急昇温速度範囲で昇温することや、上流側HC触媒を緩昇温速度範囲、下流側HC触媒を急昇温速度範囲で昇温することなど、場合によって組み合わせを使い分けても良い。   The number of cells is changed by adjusting the heat mass by the method as described above, and setting the temperature increase rate of the upstream HC catalyst 103 to the rapid temperature increase rate range and the temperature increase rate of the downstream HC catalyst 104 to the moderate temperature increase rate range. The same effect as the case can be obtained. Two or more of the above examples may be combined. However, in consideration of the positional relationship between the upstream and downstream HC catalysts and the internal combustion engine and the exhaust temperature gradient in the exhaust pipe, the temperature of both the upstream and downstream HC catalysts can be increased within a rapid temperature increase rate range, or the upstream HC catalyst Depending on circumstances, the combination may be properly used, such as increasing the temperature within a slow temperature increase rate range and increasing the temperature of the downstream HC catalyst within a rapid temperature increase rate range.

本発明の第2の実施形態について、図面に基づき説明する。   A second embodiment of the present invention will be described with reference to the drawings.

内燃機関や排気管,触媒の配置などは実施例1と同様であるが、上下流のHC触媒のヒートマスは任意のものを使用して良い。図11は、内燃機関101の排気に昇温制御を施した場合の、上流側HC触媒103の昇温特性を示す。昇温制御の効果により、昇温制御を施した場合と昇温制御を施さない場合ではHC触媒が活性化するまでの温度特性に差が生じる。昇温制御を施した場合、昇温制御を施さない場合と比較してHC脱離期間を短縮でき、さらに、HC触媒が早期活性化することでHC及びCO,NOxなどの排気成分も早期に浄化可能になる。また、昇温制御によって上流側HC触媒の昇温速度を急昇温速度範囲にすることでヒートマスを変えることなく、昇温制御のみによっても実施例1と同様の効果を得ることができる。   The arrangement of the internal combustion engine, the exhaust pipe, the catalyst, and the like are the same as those in the first embodiment, but any heat mass may be used for the upstream and downstream HC catalysts. FIG. 11 shows the temperature rise characteristic of the upstream HC catalyst 103 when the temperature rise control is performed on the exhaust gas of the internal combustion engine 101. Due to the effect of the temperature rise control, there is a difference in temperature characteristics until the HC catalyst is activated when temperature rise control is performed and when temperature rise control is not performed. When the temperature increase control is performed, the HC desorption period can be shortened compared to the case where the temperature increase control is not performed, and further, the HC catalyst is activated early so that exhaust components such as HC, CO, and NOx are also accelerated. It can be purified. Moreover, the effect similar to Example 1 can be acquired only by temperature rising control, without changing a heat mass by making the temperature rising rate of an upstream HC catalyst into the rapid temperature rising rate range by temperature rising control.

排気の昇温制御は、例えば図12に示すように点火時期制御により行う。すなわち、内燃機関101の始動直後から、点火時期を遅角して、内燃機関101からの排気の温度を上昇させる。それにより、上流側HC触媒103の昇温速度が大きくなる。上流側HC触媒103が活性化温度に到達した後は、その温度以下にはならないように配慮しながら、点火時期の進角により排気温度を下げて、下流側HC触媒104の昇温速度を緩やかにする。この時、上流側HC触媒103の温度は温度センサによって測定、又は水温,エンジン回転数,エンジン負荷値などによって推定する。その他、進角によってノッキングが起きないよう、ノックセンサの信号、または水温によって点火時期を徐々に進角側から通常点火時期に近づけるように制御を行う。或いは、ノッキングを検出した場合は、点火時期を遅角して、徐々に通常点火時期に近づけるように制御しても良い。   Exhaust temperature raising control is performed by ignition timing control as shown in FIG. 12, for example. That is, immediately after the internal combustion engine 101 is started, the ignition timing is retarded and the temperature of the exhaust gas from the internal combustion engine 101 is increased. Thereby, the temperature increase rate of the upstream HC catalyst 103 is increased. After the upstream side HC catalyst 103 reaches the activation temperature, the exhaust gas temperature is lowered by the advance of the ignition timing and the temperature increase rate of the downstream side HC catalyst 104 is moderated while taking care not to become below that temperature. To. At this time, the temperature of the upstream side HC catalyst 103 is measured by a temperature sensor, or estimated from a water temperature, an engine speed, an engine load value, and the like. In addition, control is performed so that the ignition timing is gradually brought closer to the normal ignition timing from the advance side by the signal of the knock sensor or the water temperature so that knocking does not occur due to the advance angle. Alternatively, when knocking is detected, the ignition timing may be retarded and controlled to gradually approach the normal ignition timing.

なお、上流側HC触媒103,下流側HC触媒104ともに急昇温速度範囲とする場合等、上流側HC触媒103が活性化温度に到達してからの点火時期の進角は、行わなくても良い場合がある。   It should be noted that the advance of the ignition timing after the upstream HC catalyst 103 reaches the activation temperature does not have to be performed, such as when both the upstream HC catalyst 103 and the downstream HC catalyst 104 are in the rapid temperature increase rate range. There is a good case.

従って、第2の実施形態によれば、前記実施例1における上下流のHC触媒の組み合わせ以外でも、上流側HC触媒103の昇温速度を急昇温速度範囲に、下流側HC触媒104の昇温速度を緩昇温速度範囲にすることができ、HC吸着触媒システムの浄化性能を向上させることができる。   Therefore, according to the second embodiment, in addition to the combination of the upstream and downstream HC catalysts in the first embodiment, the temperature increase rate of the upstream HC catalyst 103 is set within the rapid temperature increase rate range, and the temperature increase of the downstream HC catalyst 104 is increased. A temperature rate can be made into a moderate temperature increase rate range, and the purification performance of the HC adsorption catalyst system can be improved.

上記の他に、例えば図13に示すようにバルブタイミングにより昇温制御を行うこともできる。すなわち、内燃機関101の始動直後から、排気バルブが開くタイミングを進角することで、排気の温度を上昇させる。それにより、上流側HC触媒103の昇温速度が大きくなる。上流側HC触媒103が活性化温度に到達した後は、その温度以下にはならないように配慮しながら、排気バルブが開くタイミングを遅角して、下流側HC触媒104の昇温速度を緩やかにする。この時も、上流側HC触媒103の温度は温度センサによって測定、又は水温,エンジン回転数,エンジン負荷値などによって推定する。その他、ノッキングが起きないよう、ノックセンサの信号、または水温によって、排気バルブが開くタイミングを徐々に通常のバルブ開時期に近づけるよう制御を行う。或いは、ノッキングを検出した場合、バルブの開時期を進角することで、徐々に通常のバルブ開時期に近づけるようにしても良い。   In addition to the above, for example, as shown in FIG. 13, the temperature rise control can be performed by the valve timing. That is, immediately after the internal combustion engine 101 is started, the exhaust valve temperature is increased by advancing the opening timing of the exhaust valve. Thereby, the temperature increase rate of the upstream HC catalyst 103 is increased. After the upstream HC catalyst 103 reaches the activation temperature, the exhaust valve is opened at a slower timing and the temperature increase rate of the downstream HC catalyst 104 is moderated while taking care not to be below that temperature. To do. Also at this time, the temperature of the upstream side HC catalyst 103 is measured by a temperature sensor or estimated by a water temperature, an engine speed, an engine load value, and the like. In addition, in order to prevent knocking, control is performed so that the timing at which the exhaust valve opens gradually approaches the normal valve opening timing, depending on the signal from the knock sensor or the water temperature. Alternatively, when knocking is detected, the valve opening timing may be advanced to gradually approach the normal valve opening timing.

一方、内燃機関101の始動直後からバッテリ,オルタネータ、又はその他の電源を利用して、電気ヒータによりHC触媒の昇温速度を急昇温速度範囲にすることができる。上流側HC触媒103を強制的に加熱することで、上流側HC触媒103を強制加熱しない場合よりも早く急昇温速度範囲とすることができる。また、HC触媒の種類による耐熱性や吸着するHC種等を考慮して、下流側HC触媒104を強制的に加熱し、下流側HC触媒104が急昇温速度範囲、上流側が緩昇温速度範囲となるような、HC触媒の昇温速度の組み合わせにすることができる。その他、ペルチェ効果を利用したヒータにより、加熱と冷却を同時に行うことで、上下流のHC触媒のどちらか一方を急昇温速度範囲で昇温するようにしても良く、また、ペルチェ効果をヒータ、またはクーラとして、どちらか一方だけに使用しても良い。また、上記の内のいずれかと、実施例1のヒートマス調整手段と組み合わせて使用しても良い。   On the other hand, immediately after the internal combustion engine 101 is started, the temperature increase rate of the HC catalyst can be set within the rapid temperature increase rate range by the electric heater using a battery, an alternator, or other power source. By forcibly heating the upstream HC catalyst 103, the rapid temperature increase rate range can be set faster than when the upstream HC catalyst 103 is not forcibly heated. Also, considering the heat resistance depending on the type of HC catalyst, the HC species to be adsorbed, etc., the downstream HC catalyst 104 is forcibly heated, the downstream HC catalyst 104 is in the rapid temperature increase rate range, and the upstream is the slow temperature increase rate. It is possible to make a combination of the heating rate of the HC catalyst so as to be in the range. In addition, by heating and cooling at the same time with a heater using the Peltier effect, either one of the upstream and downstream HC catalysts may be heated within a rapid temperature increase rate range. Or as a cooler, you may use only for either. Further, any one of the above may be used in combination with the heat mass adjusting means of the first embodiment.

本発明の第3の実施形態について、図面に基づき説明する。内燃機関や排気管,触媒の配置などは実施例1と同様であるが、図14に示すように、上流側HC触媒103と下流側HC触媒104で吸着層の構成が異なるものを使用している。   A third embodiment of the present invention will be described with reference to the drawings. The arrangement of the internal combustion engine, the exhaust pipe, and the catalyst is the same as that of the first embodiment. However, as shown in FIG. 14, the upstream side HC catalyst 103 and the downstream side HC catalyst 104 are different in the structure of the adsorption layer. Yes.

次に、HC触媒の吸着層と吸着層へのHCの吸着について説明する。HC触媒の吸着層は触媒担体の表面に設けられ、さらに吸着層の表面に3元層を設けている。HC触媒が触媒活性化温度に昇温すると、下層側の吸着層から脱離するHCを上層の3元層において燃焼除去する。   Next, the adsorption layer of the HC catalyst and the adsorption of HC to the adsorption layer will be described. The adsorption layer of the HC catalyst is provided on the surface of the catalyst carrier, and further, a ternary layer is provided on the surface of the adsorption layer. When the HC catalyst is heated to the catalyst activation temperature, HC desorbed from the lower adsorption layer is burned and removed in the upper ternary layer.

内燃機関101の稼動中は、燃料の燃焼によって多種多様なHCが生成され、排出される。HC触媒は、それらのHCを冷間時に吸着層に吸着しHC触媒が活性化するまでHCを保持して、その後HCの浄化を行う。そのため、吸着したHCを保持する能力(以下
HC保持性能)が、HC触媒のHC浄化効率を向上させるために重要な要素であり、HC保持性能は、吸着質であるHCと吸着層との間に働く相互作用(以下吸着力)の強さに依存する。さらに、吸着力は一般的に、吸着質の組成や構造、及び吸着材の組成や構造との相性によって決まる。そこで、強い吸着力を得るためには、吸着質の組成や構造と、吸着材の組成や構造が、相互作用を強め合うような組み合わせにする必要がある。しかし、排気中に含まれるHCは多種多様な組成と構造を持つため、図15に示すように、一つの吸着材のみで全てのHC種を吸着,保持することは困難である。
During operation of the internal combustion engine 101, various types of HC are generated and discharged by the combustion of fuel. The HC catalyst adsorbs the HC to the adsorption layer when cold, holds the HC until the HC catalyst is activated, and then purifies the HC. Therefore, the ability to hold the adsorbed HC (hereinafter referred to as HC holding performance) is an important factor for improving the HC purification efficiency of the HC catalyst, and the HC holding performance is between the adsorbate HC and the adsorption layer. Depends on the strength of the interaction (hereinafter referred to as adsorption force) acting on. Further, the adsorption force is generally determined by the compatibility with the composition and structure of the adsorbate and the composition and structure of the adsorbent. Therefore, in order to obtain a strong adsorption force, it is necessary to combine the adsorbate composition and structure and the adsorbent composition and structure so as to strengthen the interaction. However, since HC contained in the exhaust gas has a wide variety of compositions and structures, it is difficult to adsorb and hold all HC species with only one adsorbent as shown in FIG.

さらに、上記の他にも、HC触媒のHC吸着力は温度と密接な関係があり、一般的に
HC吸着力は、温度の高い雰囲気中や、温度変化が大きい雰囲気中、表面温度の高い吸着材に対しては小さくなる性質がある。以上の性質を考慮すると、上流側HC触媒は高温な排気が流入し、吸着層の温度が高く、温度変化も大きくなるため、吸着層と相性の良くないHCは、吸着しても保持し続けることが困難である。もし、それらのHCを保持しようとする場合、排気の温度を下げる、又は温度変化を緩やかにする必要がある。
In addition to the above, the HC adsorption force of the HC catalyst is closely related to the temperature. Generally, the HC adsorption force is adsorbed at a high surface temperature in an atmosphere having a high temperature or a large temperature change. It has the property of becoming smaller for the material. Considering the above properties, high temperature exhaust gas flows into the upstream HC catalyst, the temperature of the adsorption layer is high, and the temperature change also increases. Therefore, HC that is not compatible with the adsorption layer continues to be retained even after adsorption. Is difficult. If these HCs are to be maintained, it is necessary to lower the temperature of the exhaust or to moderate the temperature change.

よって、本実施形態では、上流側HC触媒103と下流側HC触媒104の吸着層に異なる材質を用いて構成する。さらに下流側HC触媒104には、上流側HC触媒103から脱離される主なHC種と、強い吸着力を発揮する吸着材を使用することで、HC吸着触媒システムのHC保持性能向上を図るものである。   Therefore, in this embodiment, different materials are used for the adsorption layers of the upstream HC catalyst 103 and the downstream HC catalyst 104. Further, the HC retention performance of the HC adsorption catalyst system is improved by using the main HC species desorbed from the upstream HC catalyst 103 and the adsorbent exhibiting a strong adsorption force for the downstream HC catalyst 104. It is.

本実施形態の構成によれば、図16に示すように、上流側HC触媒103と強い吸着力を発揮するHC種は上流側HC触媒103で吸着・浄化される。一方、下流側HC触媒
104の吸着層は上流側HC触媒103から脱離する主なHC種と強い吸着力を発揮するため、それらのHCは下流側HC触媒104で吸着・浄化される。
According to the configuration of the present embodiment, as shown in FIG. 16, the HC species that exerts a strong adsorption force with the upstream HC catalyst 103 is adsorbed and purified by the upstream HC catalyst 103. On the other hand, since the adsorption layer of the downstream HC catalyst 104 exhibits a strong adsorption force with the main HC species desorbed from the upstream HC catalyst 103, these HCs are adsorbed and purified by the downstream HC catalyst 104.

具体的には、例えば図17に示すように、最も保持し難いHCとして一般的に知られる飽和炭化水素と直鎖状炭化水素を対象にして、上流側HC触媒103に飽和炭化水素を吸着・浄化する吸着層を備え、下流側HC触媒104には直鎖状炭化水素を吸着・浄化する吸着層を備える。本実施形態では、飽和炭化水素に比べ、直鎖状炭化水素の方が急昇温速度範囲で脱離が促進される。そのため、直鎖状炭化水素は緩昇温速度範囲である下流側
HC触媒で吸着・浄化されるように、このような構成とした。
Specifically, as shown in FIG. 17, for example, saturated hydrocarbons and linear hydrocarbons, which are generally known as the most difficult to hold HC, are adsorbed to the upstream HC catalyst 103. An adsorption layer for purification is provided, and the downstream HC catalyst 104 is provided with an adsorption layer for adsorbing and purifying linear hydrocarbons. In the present embodiment, desorption is promoted in a straight-chain hydrocarbon within a rapid temperature increase rate range as compared with a saturated hydrocarbon. Therefore, such a configuration is adopted so that the linear hydrocarbon is adsorbed and purified by the downstream HC catalyst in the slow temperature increase rate range.

上記を実現する吸着層の構成の一例として、上流側HC触媒103にはゼオライトに銀、又はパラジウム等の貴金属を添加したものを吸着材とし、下流側HC触媒104にはA型ゼオライト,フェリエライト,ZAM−5など、細孔径の小さいゼオライトを吸着材とする。   As an example of the structure of the adsorption layer that realizes the above, the upstream HC catalyst 103 is made of an adsorbent obtained by adding a noble metal such as silver or palladium to zeolite, and the downstream HC catalyst 104 is an A-type zeolite or ferrierite. , ZAM-5 or other zeolite with a small pore size is used as the adsorbent.

上記の上下流HC触媒の吸着剤の選定は、使用する内燃機関,上下流HC触媒の昇温速度等の使用条件に合わせて逆にしても良い。   The selection of the adsorbent for the upstream / downstream HC catalyst may be reversed in accordance with the use conditions such as the internal combustion engine to be used and the temperature increase rate of the upstream / downstream HC catalyst.

この結果、最も脱離しやすい飽和炭化水素や直鎖状炭化水素も含むほぼ全てのHCを吸着・浄化可能になる。従って、本実施形態の3例目によれば、HC吸着触媒システムの保持性能が向上し、HC浄化効率を向上させることができる。   As a result, it is possible to adsorb and purify almost all HCs including saturated hydrocarbons and linear hydrocarbons that are most easily desorbed. Therefore, according to the third example of the present embodiment, the retention performance of the HC adsorption catalyst system can be improved, and the HC purification efficiency can be improved.

上記のような、上下流のHC触媒で吸着材の構成を変える方法のほかに、上記と実施例1、又は上記実施例2の少なくともどちらか一方と組み合わせて使用しても良い。   In addition to the above-described method of changing the configuration of the adsorbent with the upstream / downstream HC catalyst, the adsorbent may be used in combination with at least one of the above and the first embodiment or the second embodiment.

本発明の一実施形態を成すHC触媒システムの概略図を示す。1 shows a schematic diagram of an HC catalyst system according to an embodiment of the present invention. FIG. 図1における上下流HC触媒とヒートマスの関係の図を示す。The figure of the relationship between the upstream / downstream HC catalyst and the heat mass in FIG. 1 is shown. 図1における上流側HC触媒と下流側HC触媒の断面図を示す。Sectional drawing of the upstream HC catalyst and downstream HC catalyst in FIG. 1 is shown. 昇温速度に対する吸着HCの浄化効率特性の図を示す。The figure of the purification efficiency characteristic of adsorption | suction HC with respect to a temperature increase rate is shown. 図1における上下流HC触媒のセル数と昇温特性の関係の図を示す。The figure of the relationship between the number of cells of the upstream / downstream HC catalyst and the temperature rise characteristic in FIG. 1 is shown. 図1における上下流HC触媒の体積変化によるヒートマス調整方法の図を示す。The figure of the heat mass adjustment method by the volume change of the upstream / downstream HC catalyst in FIG. 1 is shown. 図1における上下流HC触媒の触媒内壁厚さの変化によるヒートマス調整方法の図を示す。The figure of the heat mass adjustment method by the change of the catalyst inner wall thickness of the upstream / downstream HC catalyst in FIG. 1 is shown. 図1における上下流HC触媒の質量変化によるヒートマス調整方法の図を示す。The figure of the heat mass adjustment method by the mass change of the upstream / downstream HC catalyst in FIG. 1 is shown. 図1における上下流HC触媒の表面積変化によるヒートマス調整方法の図を示す。The figure of the heat mass adjustment method by the surface area change of the upstream / downstream HC catalyst in FIG. 1 is shown. 図1における上下流HC触媒の比熱変化によるヒートマス調整方法の図を示す。The figure of the heat mass adjustment method by the specific heat change of the upstream and downstream HC catalyst in FIG. 1 is shown. 図1における内燃機関の排気に昇温制御を加えた場合の上流側HC触媒の昇温特性の図を示す。FIG. 2 is a graph of temperature increase characteristics of an upstream HC catalyst when temperature increase control is applied to the exhaust gas of the internal combustion engine in FIG. 1. 図1における点火時期制御により排気の昇温制御を行った場合の昇温特性を示す図である。It is a figure which shows the temperature rising characteristic at the time of performing temperature rising control of exhaust_gas | exhaustion by ignition timing control in FIG. 図1におけるバルブタイミングにより排気の昇温制御を行った場合の昇温特性の図を示す。The figure of the temperature rising characteristic at the time of performing the temperature rising control of exhaust by the valve timing in FIG. 1 is shown. 図1における上流側HC触媒と下流側HC触媒の吸着層の構成図を示す。The block diagram of the adsorption layer of the upstream HC catalyst and downstream HC catalyst in FIG. 1 is shown. 一つの吸着材のみ用いた場合のHC吸着,脱離の図を示す。A diagram of HC adsorption and desorption when only one adsorbent is used is shown. 図1における上下流HC触媒の吸着剤を変えた場合のHC吸着,脱離の図を示す。The figure of HC adsorption | suction and desorption when the adsorbent of the upstream / downstream HC catalyst in FIG. 1 is changed is shown. 図1における種々のHCに対する上下流HC触媒の吸着,脱離,浄化の図を示す。FIG. 2 is a diagram showing the adsorption, desorption, and purification of upstream and downstream HC catalysts with respect to various HCs in FIG.

符号の説明Explanation of symbols

401…急昇温速度範囲、402…緩昇温速度範囲。
401: Rapid temperature increase rate range, 402: Slow temperature increase rate range.

Claims (18)

内燃機関の排気通路に複数のHC吸着触媒を設け、
前記内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度が、昇温速度を大きく設定するに従って吸着HCの浄化効率が上昇する昇温速度範囲の速度であり、
前記上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度が、昇温速度を小さく設定するに従って吸着HCの浄化効率が上昇する昇温速度範囲の速度である
HC吸着触媒システム。
A plurality of HC adsorption catalysts are provided in the exhaust passage of the internal combustion engine,
The temperature increase rate of the upstream HC adsorption catalyst installed on the upstream side close to the internal combustion engine is a rate in a temperature increase rate range in which the purification efficiency of the adsorbed HC increases as the temperature increase rate is set to be large,
The HC adsorption catalyst in which the temperature increase rate of the downstream HC adsorption catalyst installed downstream of the upstream HC adsorption catalyst is within a temperature increase rate range in which the purification efficiency of the adsorbed HC increases as the temperature increase rate is set smaller. system.
内燃機関の排気通路に複数のHC吸着触媒を設け、
前記内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度が、HC吸着触媒のHC吸着段階において捕捉されるHC量と、HC吸着触媒のHC脱離段階において脱離されるHC量がほぼ等しくなる低浄化率昇温速度範囲よりも高い速度であり、
前記上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度が、前記低浄化昇温速度範囲よりも低い速度であるHC吸着触媒システム。
A plurality of HC adsorption catalysts are provided in the exhaust passage of the internal combustion engine,
The temperature rising rate of the upstream HC adsorption catalyst installed on the upstream side near the internal combustion engine is such that the amount of HC captured in the HC adsorption stage of the HC adsorption catalyst and the HC desorbed in the HC desorption stage of the HC adsorption catalyst. The rate is higher than the low purification rate heating rate range in which the amount is almost equal,
An HC adsorption catalyst system in which a temperature increase rate of a downstream HC adsorption catalyst installed downstream of the upstream HC adsorption catalyst is lower than the low purification temperature increase rate range.
内燃機関の排気通路に複数のHC吸着触媒を設け、
前記内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度が、浄化率がほぼゼロである昇温温度範囲よりも高い速度であり、
前記上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度が、浄化率がほぼゼロである昇温温度範囲よりも低い速度であるHC吸着触媒システム。
A plurality of HC adsorption catalysts are provided in the exhaust passage of the internal combustion engine,
The temperature rising rate of the upstream HC adsorption catalyst installed on the upstream side close to the internal combustion engine is higher than the temperature rising temperature range in which the purification rate is substantially zero,
An HC adsorption catalyst system in which a temperature increase rate of a downstream HC adsorption catalyst installed downstream of the upstream HC adsorption catalyst is lower than a temperature increase temperature range in which a purification rate is substantially zero.
内燃機関の排気通路に複数のHC吸着触媒を設け、
前記内燃機関に近い上流側に設置された上流側HC吸着触媒の昇温速度が、6℃/秒よりも高い速度であり、
前記上流側HC吸着触媒の下流に設置された下流側HC吸着触媒の昇温速度が、2℃/秒よりも低い速度であるHC吸着触媒システム。
A plurality of HC adsorption catalysts are provided in the exhaust passage of the internal combustion engine,
The temperature rising rate of the upstream HC adsorption catalyst installed on the upstream side close to the internal combustion engine is higher than 6 ° C./second,
An HC adsorption catalyst system in which a temperature increase rate of a downstream HC adsorption catalyst installed downstream of the upstream HC adsorption catalyst is lower than 2 ° C./second.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒のヒートマスが前記下流側HC吸着触媒のヒートマスよりも小さいHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which the heat mass of the upstream HC adsorption catalyst is smaller than the heat mass of the downstream HC adsorption catalyst.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒のセル数が前記下流側HC吸着触媒のセル数よりも多いHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which the number of cells of the upstream HC adsorption catalyst is larger than the number of cells of the downstream HC adsorption catalyst.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒の体積が前記下流側HC吸着触媒の体積よりも小さいHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which the volume of the upstream HC adsorption catalyst is smaller than the volume of the downstream HC adsorption catalyst.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒の表面積が前記下流側HC吸着触媒の表面積よりも大きいHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which a surface area of the upstream HC adsorption catalyst is larger than a surface area of the downstream HC adsorption catalyst.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒が前記下流側HC吸着触媒よりも比熱を小さいHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which the upstream HC adsorption catalyst has a specific heat smaller than that of the downstream HC adsorption catalyst.
請求項1乃至9のいずれかに記載のHC吸着触媒システムであって、
前記内燃機関を制御することによって、排気温を制御するHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 9,
An HC adsorption catalyst system that controls the exhaust temperature by controlling the internal combustion engine.
請求項10に記載のHC吸着触媒システムであって、
前記内燃機関の点火時期制御を制御することによって、排気温を制御するHC吸着触媒システム。
The HC adsorption catalyst system according to claim 10,
An HC adsorption catalyst system that controls exhaust gas temperature by controlling ignition timing control of the internal combustion engine.
請求項10に記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒内部の温度を測定、または推定する手段を有し、前記上流側
HC吸着触媒が浄化開始温度に到達するまで前記内燃機関の点火時期が遅角されるHC吸着触媒システム。
The HC adsorption catalyst system according to claim 10,
An HC adsorption catalyst system comprising means for measuring or estimating the temperature inside the upstream HC adsorption catalyst, and the ignition timing of the internal combustion engine is retarded until the upstream HC adsorption catalyst reaches a purification start temperature.
請求項12に記載のHC吸着触媒システムであって、
前記上流側HC吸着燃焼触媒が浄化開始温度に到達した後は前記内燃機関の点火時期が進角されるHC吸着触媒システム。
The HC adsorption catalyst system according to claim 12,
An HC adsorption catalyst system in which the ignition timing of the internal combustion engine is advanced after the upstream HC adsorption combustion catalyst reaches the purification start temperature.
請求項10に記載のHC吸着触媒システムであって、
前記内燃機関の排気バルブの開時期を制御することによって、排気温を制御するHC吸着触媒システム。
The HC adsorption catalyst system according to claim 10,
An HC adsorption catalyst system for controlling the exhaust temperature by controlling the opening timing of the exhaust valve of the internal combustion engine.
請求項14に記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒内部の温度を測定、又は推定する手段を有し、前記上流側HC吸着触媒が浄化開始温度に到達するまで前記内燃機関の排気バルブの開時期が進角されるHC吸着触媒システム。
The HC adsorption catalyst system according to claim 14,
HC adsorption having a means for measuring or estimating the temperature inside the upstream HC adsorption catalyst, wherein the opening timing of the exhaust valve of the internal combustion engine is advanced until the upstream HC adsorption catalyst reaches the purification start temperature Catalyst system.
請求項15に記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒が浄化開始温度に到達した後は前記内燃機関の排気バルブの開時期が遅角されるHC吸着触媒システム。
The HC adsorption catalyst system according to claim 15,
An HC adsorption catalyst system in which the opening timing of the exhaust valve of the internal combustion engine is delayed after the upstream HC adsorption catalyst reaches the purification start temperature.
請求項1乃至4のいずれかに記載のHC吸着触媒システムであって、
前記上流側HC吸着触媒の吸着層の成分と、前記下流側HC吸着触媒の吸着層の成分が異なるHC吸着触媒システム。
The HC adsorption catalyst system according to any one of claims 1 to 4,
An HC adsorption catalyst system in which a component of the adsorption layer of the upstream HC adsorption catalyst is different from a component of the adsorption layer of the downstream HC adsorption catalyst.
請求項19に記載のHC吸着触媒システムであって、
前記下流側HC吸着触媒に前記上流側HC吸着触媒から脱離するHC種を吸着する吸着層を備えたHC吸着触媒システム。
The HC adsorption catalyst system according to claim 19,
An HC adsorption catalyst system comprising an adsorption layer for adsorbing HC species desorbed from the upstream HC adsorption catalyst on the downstream HC adsorption catalyst.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
JP2012026420A (en) * 2010-07-28 2012-02-09 Suzuki Motor Corp Exhaust emission control device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012026420A (en) * 2010-07-28 2012-02-09 Suzuki Motor Corp Exhaust emission control device

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