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JP2006132653A - Double pipe, its manufacturing method, and supporting member of double pipe - Google Patents

Double pipe, its manufacturing method, and supporting member of double pipe Download PDF

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JP2006132653A
JP2006132653A JP2004322047A JP2004322047A JP2006132653A JP 2006132653 A JP2006132653 A JP 2006132653A JP 2004322047 A JP2004322047 A JP 2004322047A JP 2004322047 A JP2004322047 A JP 2004322047A JP 2006132653 A JP2006132653 A JP 2006132653A
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Prior art keywords
pipe
support member
double
tube
inner tube
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Inventor
Takashi Kurata
俊 倉田
Hironori Osanawa
広紀 長縄
Takashi Ono
高志 小野
Takahisa Suzuki
隆久 鈴木
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Denso Corp
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Denso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an inexpensive double pipe having an inner pipe and an outer pipe independently formed, and having a joint portion for easily connecting the double pipes with each other, and the double pipe and a connector such as a two-way branch joint, and further to provide a method of manufacturing the double pipe, and a supporting member for fixing the inner pipe and the outer pipe independently formed. <P>SOLUTION: This double pipe 1 has a first pipe (inner pipe) 20 of small diameter and a second pipe (outer pipe) 10 of large diameter, and the inner pipe 20 is mounted in the outer pipe 10. This double pipe has the supporting member 30 kept into contact with an outer peripheral face of the inner pipe 20, and further kept into contact with an inner peripheral face of the outer pipe 10 to support the inner pipe 20 at a prescribed position in the outer pipe 10. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、外管内に内管を備える二重管に関する。更に詳しくは、内管と外管とを別体で形成した二重管とその製造方法および外管内で内管を支持する支持部材に関する。   The present invention relates to a double pipe having an inner pipe inside an outer pipe. More specifically, the present invention relates to a double pipe in which an inner pipe and an outer pipe are separately formed, a manufacturing method thereof, and a support member that supports the inner pipe in the outer pipe.

一般に、冷凍サイクルを構成する空気調和装置(以下、空調装置という。)においては、冷媒を循環するためにコンプレッサ、コンデンサ、膨張弁、エバポレータ間にパイプ状の配管部材が接続されている。この配管部材はその長さが長くなるにしたがってコストが増大することから、空調装置では、各機器の配置距離をできるだけ短縮するように配置されている。しかし、特に、空調装置が車両に搭載されるものにおいては、例えば、ワンボックスタイプの車両では、後部座席用のエバポレータが後部側に配管部材を延設して配置されることから、配管長さは極めて長くなってしまっていた。   In general, in an air conditioner (hereinafter referred to as an air conditioner) constituting a refrigeration cycle, a pipe-like piping member is connected between a compressor, a condenser, an expansion valve, and an evaporator in order to circulate refrigerant. Since this piping member increases in cost as its length increases, in the air conditioner, it is arranged so as to shorten the arrangement distance of each device as much as possible. However, in particular, in the case where the air conditioner is mounted on a vehicle, for example, in a one-box type vehicle, the evaporator for the rear seat is arranged with the piping member extending on the rear side, so that the piping length Was extremely long.

このために、従来では、二重管を構成してその長さを節約することが行われている。二重管を構成する一例は、内管と外管とを連結リブで連結して押し出し成形加工または引き抜き成形加工で一体的に成形されたものがあり、この二重管を接続する継ぎ手構造が特許文献1に開示されている。   For this reason, conventionally, a double pipe is formed to save its length. One example of a double pipe is one in which an inner pipe and an outer pipe are connected by connecting ribs and are integrally formed by extrusion molding or pultrusion processing. It is disclosed in Patent Document 1.

しかし、二重管の採用は、配管長さを短縮してコスト低減と省スペース化とを図るものであるから、例えば、継ぎ手部材に接続する構成を複雑にしてコストアップとなることは望ましくない。上記の従来技術に示されている構成では、内管を突出させるために外管の先端部を切除しなければならず、その加工コストが増大する。また、外管通路としての延長用配管部材に配管するための繋ぎ部材を要することもコストアップ要因となる。   However, the use of a double pipe shortens the pipe length to reduce costs and save space. For example, it is not desirable to increase the cost by complicating the structure of connecting to a joint member. . In the configuration shown in the above prior art, the distal end portion of the outer tube must be cut in order to make the inner tube protrude, which increases the processing cost. In addition, the need for a connecting member for piping to the extending piping member as the outer pipe passage is also a factor for increasing the cost.

さらに、二重管を接続する継ぎ手部材は、一方の二重管の内管と外管とを接続する第1の継ぎ手部材の雄部が、別々に配管された2本の配管部材とを接続する第2の継ぎ手部材の雌部に接合された後、ボルトなどにより連結することから、二重管と継ぎ手部材との接続には多くの工数を要し、瞬時に接続することができなかった。また、第1の継ぎ手部材と第2の継ぎ手部材とは、それぞれ分岐された内管と外管とにロウ付けあるいは溶接などにより接合することからそれぞれの継ぎ手部材は大型化するとともに、内管と外管との接合にも長時間を必要とした。
特開2001−235081号公報
Furthermore, the joint member connecting the double pipes connects the two pipe members separately piped by the male part of the first joint member connecting the inner pipe and the outer pipe of one of the double pipes. After being joined to the female part of the second joint member to be connected, it is connected by a bolt or the like. Therefore, the connection between the double pipe and the joint member requires a lot of man-hours and cannot be instantaneously connected. . Further, since the first joint member and the second joint member are joined to the branched inner pipe and the outer pipe by brazing or welding, the respective joint members are enlarged and the inner pipe and It took a long time to join the outer tube.
JP 2001-235081 A

本発明は上記の課題を解決するためになされたもので、その第1の目的は、内管と外管とを別体で形成し、二重管同士あるいは二重管と2方分岐ジョイントなどのコネクタと容易に接続する継ぎ手部を有する廉価な二重管を提供することである。また、その第2の目的は前記のような二重管を施蔵する製造方法を提供することである。さらに、その第3の目的は、別体で形成された内管と外管とを固定する支持部材を提供することである。   The present invention has been made to solve the above-mentioned problems. The first object of the present invention is to form the inner pipe and the outer pipe as separate bodies, and double pipes or a double pipe and a two-way branch joint. It is an inexpensive double pipe having a joint portion that can be easily connected to the connector. The second object is to provide a manufacturing method for storing the double pipe as described above. A third object of the present invention is to provide a support member that fixes an inner tube and an outer tube formed separately.

本発明の二重管は、小径の第1配管(以後、内管という。)とこの内管よりも大径の第2配管(以後、外管という。)とを有し、内管が外管内に配設される二重管であって、内管の外周面に当接するとともに、外管の内周面に当接して内管を外管内の所定の位置に支持する支持部材を有することを特徴とする。   The double pipe of the present invention has a first pipe having a small diameter (hereinafter referred to as an inner pipe) and a second pipe having a diameter larger than that of the inner pipe (hereinafter referred to as an outer pipe). A double pipe disposed in the pipe, having a support member that contacts the outer peripheral surface of the inner pipe and supports the inner pipe at a predetermined position in the outer pipe by contacting the inner peripheral surface of the outer pipe. It is characterized by.

本発明の二重管は、内管の外周面に当接するとともに、外管の内周面に当接して内管を外管内の所定の位置に支持する支持部材を有するので、内管を外管内部の所定の位置に確実に保持することができる。   The double pipe of the present invention has a support member that contacts the outer peripheral surface of the inner pipe and supports the inner pipe at a predetermined position in the outer pipe by contacting the inner peripheral surface of the outer pipe. It can be reliably held at a predetermined position inside the tube.

本発明の二重管においては、支持部材は外管の端部に形成された段差部の軸方向外側に位置してこの段差部と係合していることが望ましい。   In the double pipe of the present invention, it is desirable that the support member is located on the axially outer side of the step portion formed at the end of the outer tube and is engaged with the step portion.

支持部材を外管の段差部と係合するように配置することで、支持部材が外管の内部に進入することを防止できる。また、支持部材を外管の端部に配置することで支持部材を容易に装着することができるので、二重管の生産性を向上することができる。   By disposing the support member so as to engage with the step portion of the outer tube, the support member can be prevented from entering the outer tube. In addition, since the support member can be easily mounted by arranging the support member at the end of the outer tube, the productivity of the double tube can be improved.

さらに、上記の支持部材は、内管の端部に形成された段差部の軸方向の内側に位置してこの段差部と係合していることが好ましい。   Further, it is preferable that the support member is located on the inner side in the axial direction of the step portion formed at the end portion of the inner tube and is engaged with the step portion.

支持部材を外管の端末段差部と内管の端末段差部との間に配置することで、支持部材が外管の内部へ進入することと、内管が外管の軸方向の内部へ移動することを防止することができる。特に、内管に高圧冷媒を流通させる冷凍サイクルの場合には、二重管同士の接続部において内管同士の接続がはずれる方向に力が働くため、内管と外管との各段差部に係合する支持部材を備えることで極めて安定的に二重管同士の接続を維持することができる。このような二重管は二重管同士の接続部や二重管と従来管とを接続するコネクタとの接続に用いて好適である。   By arranging the support member between the terminal step portion of the outer tube and the terminal step portion of the inner tube, the support member enters the outer tube and the inner tube moves in the axial direction of the outer tube. Can be prevented. In particular, in the case of a refrigeration cycle in which a high-pressure refrigerant is circulated through the inner pipe, a force acts in the direction in which the inner pipes are disconnected at the connection between the double pipes. By providing the supporting member to be engaged, the connection between the double tubes can be maintained extremely stably. Such a double pipe is suitable for use in a connection part between double pipes or a connector for connecting a double pipe and a conventional pipe.

本発明の二重管は、支持部材と内管の段差部との間にスペーサ部材を備えることができる。支持部材と内管の段差部との間にスペーサ部材を介挿することで、内管の軸線方向の移動を容易に防止することができる。   The double tube of the present invention can include a spacer member between the support member and the step portion of the inner tube. By inserting the spacer member between the support member and the step portion of the inner tube, the movement of the inner tube in the axial direction can be easily prevented.

また、支持部材を両端部に備え、一端側にのみ上記のようなスペーサ部材を備える二重管としてもよい。このような形態の二重管は、一端側で他の二重管と接続することができ、他端側を従来管または減圧弁などの機能部品と接続する2方分岐ジョイントなどのコネクタに接続することができる。さらに、一端側を支持部材で固定し、他端側は支持部材とスペーサとで内管の軸方向への移動を容易に固定することができるので、二重管の生産性を向上することができる。   Moreover, it is good also as a double pipe provided with a supporting member in both ends, and having the above spacer members only at one end side. This type of double pipe can be connected to other double pipes at one end, and the other end is connected to a connector such as a two-way branch joint that connects to conventional pipes or functional parts such as pressure reducing valves. can do. Furthermore, since one end side can be fixed with a support member and the other end side can be easily fixed in the axial direction of the inner tube with the support member and the spacer, the productivity of the double tube can be improved. it can.

本発明の二重管における支持部材は、外管の軸線方向の中間部に位置して内管を支持することができる(外管の軸線方向の中間部に位置して内管を支持する支持部材を以後、中間支持部材という。)。このような中間支持部材を有する形態の二重管では、中間支持部材によって内管の振幅による外管との干渉を抑制することができ、異音や摩耗の発生を防止できる。   The support member in the double pipe of the present invention can support the inner pipe by being positioned at the intermediate portion in the axial direction of the outer pipe (support that supports the inner pipe by being positioned at the intermediate portion in the axial direction of the outer pipe) The member is hereinafter referred to as an intermediate support member.) In a double pipe having such an intermediate support member, interference with the outer pipe due to the amplitude of the inner pipe can be suppressed by the intermediate support member, and abnormal noise and wear can be prevented.

また、中間支持部材は外管の曲げ部に位置することができる。中間支持部材を外管の曲げ部に配置することで、外管曲げ部の断面減少を利用して中間支持部材を固定することができる。そのため、中間支持部材の軸方向への移動が無くなり、内管を安定状態で支持することができ、異音や摩耗の発生を防止することができる。   Further, the intermediate support member can be located at a bent portion of the outer tube. By disposing the intermediate support member in the bent portion of the outer tube, the intermediate support member can be fixed using the reduction in the cross section of the outer tube bent portion. Therefore, there is no movement of the intermediate support member in the axial direction, the inner tube can be supported in a stable state, and abnormal noise and wear can be prevented.

上記のような支持部材は、アルミニウム等の金属やナイロン、PPS等の樹脂からなることが好ましい。ナイロンやPPS等の樹脂からなる支持部材は、軽量であるとともに、開口部を設けることで内管に容易に装着することができる。また、曲げ部に位置する中間支持部材は、アルミニウム等の金属からなることが好ましい。このような曲げ部に位置する中間支持部材が材料の伸びの少ない樹脂などで形成される場合には、曲げ部で中間支持部材が大きく変形するため、外管の曲げ断面減少に伴って中間支持部材が圧縮され座屈するおそれがある。このため中間支持部材は伸びが大きいアルミニウムや銅等の金属材料を用いることが好ましい。   The support member as described above is preferably made of a metal such as aluminum or a resin such as nylon or PPS. The support member made of a resin such as nylon or PPS is lightweight and can be easily attached to the inner tube by providing an opening. Moreover, it is preferable that the intermediate support member located in a bending part consists of metals, such as aluminum. When the intermediate support member located in such a bent part is formed of a resin with a small material elongation, the intermediate support member is greatly deformed in the bent part, so that the intermediate support is accompanied by a decrease in the bending section of the outer tube. The member may be compressed and buckled. For this reason, it is preferable to use a metal material such as aluminum or copper having a large elongation for the intermediate support member.

本発明の二重管は、冷凍サイクルの構成要素を接続する配管であって、内部に冷媒が流れる二重管であることが望ましい。例えば、冷凍サイクルの構成要素として、エンジンルームから離れて車室寄りの位置に配置された室内熱交換器、もしくは膨張弁付き蒸発器を、エンジンルームに配置された他の構成要素と接続する配管として本発明の二重管を用いることにより、内管内には蒸発器へ向かう高圧冷媒を流通させ、内管と外管の間の外側通路には蒸発器から圧縮機へ向かう低圧冷媒を流通させることができ、配管長さを短縮してコスト低減と省スペース化とを図ることができる。   The double pipe of the present invention is a pipe that connects components of the refrigeration cycle, and is preferably a double pipe through which a refrigerant flows. For example, as a component of the refrigeration cycle, a pipe that connects an indoor heat exchanger or an evaporator with an expansion valve, which is disposed at a position close to the passenger compartment away from the engine room, to other components disposed in the engine room By using the double pipe of the present invention, the high-pressure refrigerant directed to the evaporator is circulated in the inner pipe, and the low-pressure refrigerant directed from the evaporator to the compressor is circulated in the outer passage between the inner pipe and the outer pipe. In addition, the pipe length can be shortened to reduce costs and save space.

本発明の二重管の製造方法は、小径の内管と内管よりも大径の外管とを有し、内管が外管内に配設される二重管の製造方法であって、内管と外管の各々の両端部に段差部を形成する段差部形成工程と、内管を支持し外管の段差部と係合する支持部材で内管を外管内に固定する支持部材装着工程と、他端に支持部材を装着し内管の突出部にスペーサ部材を装着して内管を軸方向に固定する内管固定工程とを含むことを特徴とする。   The method for producing a double tube of the present invention is a method for producing a double tube having a small diameter inner tube and an outer tube having a larger diameter than the inner tube, and the inner tube is disposed in the outer tube, A stepped portion forming step for forming stepped portions at both ends of the inner tube and the outer tube, and a support member mounting for fixing the inner tube in the outer tube with a support member that supports the inner tube and engages the stepped portion of the outer tube. And an inner tube fixing step in which a support member is attached to the other end and a spacer member is attached to the protruding portion of the inner tube to fix the inner tube in the axial direction.

本発明の二重管の製造方法によれば、まず、内管と外管のそれぞれの両端部に段差部を形成し、一端側の内管を支持部材を用いて外管内に固定した後に、他端側を同様の支持部材で固定してさらにスペーサ部材で内管の軸方向の移動を抑制するので、外管内に内管を容易に配設することができ二重管を製造する生産性を向上することができる。   According to the method of manufacturing a double pipe of the present invention, first, after forming a stepped portion at both ends of the inner pipe and the outer pipe, after fixing the inner pipe on one end side in the outer pipe using a support member, The other end side is fixed with a similar support member, and the axial movement of the inner tube is further suppressed by the spacer member. Therefore, the inner tube can be easily arranged in the outer tube, and the productivity of manufacturing a double tube is achieved. Can be improved.

また、本発明の二重管の製造方法は、外管の軸線方向の中間部で内管を支持する中間支持部材を装着した内管を外管内に組み込む組込工程と、内管に装着した中間支持部材とともに内管と外管とを所定の角度に曲げる曲げ工程とをさらに有することができる。これらの工程を有することで、所望の曲げ形状を備える二重管を安定して形成することができる。   In addition, the manufacturing method of the double pipe of the present invention includes an assembling step of incorporating an inner pipe in which an intermediate support member that supports the inner pipe at an intermediate portion in the axial direction of the outer pipe is installed in the outer pipe, and the inner pipe is attached to the inner pipe. A bending step of bending the inner tube and the outer tube to a predetermined angle together with the intermediate support member can be further included. By having these steps, a double pipe having a desired bent shape can be stably formed.

ここで、組込工程前に中間支持部材を内管に接着剤またはカシメで仮止めすることが好ましい。中間支持部材を内管に仮止めしてから外管に挿入して曲げ加工を施すことで、中間支持部材を備える位置で確実に曲げ加工を施すことが可能となる。   Here, it is preferable to temporarily fix the intermediate support member to the inner tube with an adhesive or caulking before the assembly step. By temporarily fixing the intermediate support member to the inner tube and then bending it by inserting it into the outer tube, it is possible to reliably perform the bending process at the position where the intermediate support member is provided.

本発明の二重管の支持部材は、小径の内管と内管よりも大径の外管とを有し、内管が外管内に配設される二重管の支持部材であって、内管の段差部と、外管の段差部との間に位置して内管を外管の所定位置に支持することを特徴とする。   The double-tube support member of the present invention has a small-diameter inner tube and a larger-diameter outer tube than the inner tube, and the inner tube is disposed in the outer tube. It is located between the level | step-difference part of an inner tube, and the level | step-difference part of an outer tube, and supports an inner tube | pipe in the predetermined position of an outer tube | pipe.

本発明の二重管の支持部材は、内管の段差部と外管の段差部との間に位置して内管を外管の所定位置に支持するので、支持部材が外管内部に進入することがなく、また、内管が軸線方向で外管の内側へ移動することがない。   The support member for the double pipe of the present invention is located between the step portion of the inner tube and the step portion of the outer tube and supports the inner tube at a predetermined position of the outer tube, so that the support member enters the outer tube. And the inner tube does not move inward of the outer tube in the axial direction.

また、本発明の二重管の支持部材は、内管を支持する内管支持部とこの内管支持部の外周に突出する複数のフィン部とを有し、内管支持部の側部に内管を径方向に挿通する開口部を備えることが望ましい。   Further, the double pipe support member of the present invention has an inner pipe support part for supporting the inner pipe and a plurality of fin portions protruding on the outer periphery of the inner pipe support part. It is desirable to provide an opening for inserting the inner tube in the radial direction.

本発明の二重管の支持部材は、内管支持部と内管支持部から突出する複数のフィン部によって、内管の外周面と当接するとともに外管の内周面に当接して内管を外管内に支持することができる。また、内管支持部に開口部を備えることから内管を軸線方向からではなく、径方向から把持することができるので、支持部材の装着が容易である。従って、外管の端部で内管を容易に固定することができる。   The double pipe support member of the present invention is in contact with the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube by the inner tube support portion and the plurality of fin portions protruding from the inner tube support portion. Can be supported in the outer tube. Further, since the inner tube support portion is provided with the opening, the inner tube can be gripped from the radial direction instead of the axial direction, so that the support member can be easily mounted. Therefore, the inner tube can be easily fixed at the end of the outer tube.

本発明の二重管の支持部材は、冷凍サイクルの構成要素を接続する配管であって、内部に冷媒が流れ、支持部材は冷媒中に配置されることが望ましい。例えば、冷凍サイクルの構成要素として、エンジンルームから離れて車室寄りの位置に配置された室内熱交換器、もしくは膨張弁付き蒸発器を、エンジンルームに配置された他の構成要素と接続する配管に本発明の二重管の支持部材を用いることにより、内管内には蒸発器へ向かう高圧冷媒を流通させ、内管と外管の間の外側通路には蒸発器から圧縮機へ向かう低圧冷媒を流通させることができ、配管長さを短縮してコスト低減と省スペース化とを図ることができる。また、内管の振幅による外管との干渉を抑制することができ、異音や摩耗の発生を防止できる。   The support member of the double pipe of the present invention is a pipe that connects the components of the refrigeration cycle, and it is desirable that the coolant flows inside and the support member is disposed in the coolant. For example, as a component of the refrigeration cycle, a pipe that connects an indoor heat exchanger or an evaporator with an expansion valve, which is disposed at a position close to the passenger compartment away from the engine room, to other components disposed in the engine room By using the support member of the double pipe of the present invention, the high-pressure refrigerant directed to the evaporator is circulated in the inner pipe, and the low-pressure refrigerant directed from the evaporator to the compressor is disposed in the outer passage between the inner pipe and the outer pipe. Can be circulated, and the piping length can be shortened to reduce costs and save space. Further, interference with the outer tube due to the amplitude of the inner tube can be suppressed, and abnormal noise and wear can be prevented.

本発明の二重管の好適な実施の形態について図を参照しながら説明する。なお、各図で同様の部分については同一の符号を付した。   A preferred embodiment of the double pipe of the present invention will be described with reference to the drawings. In addition, the same code | symbol was attached | subjected about the same part in each figure.

本発明の二重管、その支持部材、並びにその製造方法は、内側に配置される内管としての第1配管の中に形成される内側通路と、内管の外側に配置される外管としての第2配管の内面と内管の外面との間に形成される外側通路とに、異なる流体を流通させる用途に供される。異なる流体は、圧力、温度、流れ方向など、何らかの物理的あるいは化学的性質が異なる流体である。   The double pipe of the present invention, the supporting member thereof, and the manufacturing method thereof include an inner passage formed in a first pipe as an inner pipe arranged on the inner side, and an outer pipe arranged on the outer side of the inner pipe. The second pipe is used for the purpose of circulating different fluids in the outer passage formed between the inner surface of the second pipe and the outer surface of the inner pipe. Different fluids are fluids that have different physical or chemical properties such as pressure, temperature, flow direction, and the like.

例えば、本発明の二重管、その支持部材、並びにその製造方法は、冷房装置、冷凍装置等を構成する冷凍サイクルの構成要素を接続する配管として用いることができる。内側通路と外側通路には、圧力、温度などの異なる冷媒を流すことができる。この場合、支持部材は冷媒の中に浸漬して配置され、冷媒流に対する圧力損失をおさえることのできる形状、配置を与えられることが望ましい。   For example, the double pipe of the present invention, its support member, and its manufacturing method can be used as piping for connecting the components of the refrigeration cycle constituting the cooling device, the refrigeration device, and the like. Different refrigerants such as pressure and temperature can flow through the inner passage and the outer passage. In this case, it is desirable that the support member is disposed so as to be immersed in the refrigerant, and is provided with a shape and an arrangement capable of suppressing pressure loss with respect to the refrigerant flow.

二重管は、例えば、車両用空調装置の配管として利用することができる。例えば、冷凍サイクルの構成要素として、エンジンルームから離れて車室寄りの位置に配置された室内熱交換器、もしくは膨張弁付き蒸発器を、エンジンルームに配置された他の構成要素と接続する配管として用いることができる。例えば、内側通路には蒸発器へ向かう高圧冷媒を流通させ、外側通路には蒸発器から圧縮機へ向かう低圧冷媒を流通させることができる。   The double pipe can be used, for example, as a pipe of a vehicle air conditioner. For example, as a component of the refrigeration cycle, a pipe that connects an indoor heat exchanger or an evaporator with an expansion valve, which is disposed at a position close to the passenger compartment away from the engine room, to other components disposed in the engine room Can be used as For example, the high-pressure refrigerant directed to the evaporator can be circulated in the inner passage, and the low-pressure refrigerant directed from the evaporator to the compressor can be circulated in the outer passage.

[第1の実施形態]
第1の実施形態による二重管1は、図1(a)に示すように、一端部が雌側継手形状に形成された外管10と、この外管10内に挿入され一端部が雄側継手形状に形成された内管20と、外管10内で内管20を支持する支持部材31とを備えて構成されている。外管10は、その大部分の軸方向範囲を占める一般筒部11の直径によって大径の管として識別される。また、内管20は、その大部分の軸方向範囲を占める一般筒部21の直径によって外管10より小径の管として識別される。
[First Embodiment]
As shown in FIG. 1A, the double tube 1 according to the first embodiment includes an outer tube 10 having one end formed in a female-side joint shape, and an end portion inserted into the outer tube 10 and a male end. An inner tube 20 formed in a side joint shape and a support member 31 that supports the inner tube 20 in the outer tube 10 are provided. The outer tube 10 is identified as a large-diameter tube by the diameter of the general cylindrical portion 11 that occupies most of the axial range. Further, the inner tube 20 is identified as a tube having a smaller diameter than the outer tube 10 by the diameter of the general cylindrical portion 21 that occupies most of the axial range.

外管10には、一般筒部11の外径より大径に拡径された拡径部12と、この拡径部12に連続して一般筒部11へ縮径する縮径部13とが形成されており、この縮径部13が大径部12と一般筒部11との間に形成された段差部となっている。縮径部13は、一般筒部11から外管10の端部に向けて拡がったテーパ状に形成されており、テーパ部とも呼ばれうる部位である。   The outer tube 10 has a diameter-enlarged portion 12 that is larger than the outer diameter of the general cylindrical portion 11, and a diameter-reduced portion 13 that is continuously reduced to the general cylindrical portion 11 after the diameter-enlarged portion 12. The diameter-reduced portion 13 is formed as a step portion formed between the large-diameter portion 12 and the general cylindrical portion 11. The reduced diameter portion 13 is formed in a tapered shape that extends from the general cylindrical portion 11 toward the end of the outer tube 10, and is a portion that can also be referred to as a tapered portion.

また、内管20には、端末側から順に一般筒部21の外径より小径のシール溝部22と、一般筒部21から径方向に突出する膨出部23とが円周方向に形成されており、この膨出部23が一般筒部21との間に形成された段差部となっている。膨出部23は、一般筒部21から内管20の端部に向けて径を拡げて形成されたフランジ部、バルジ部あるいはひもだし部と呼ばれうる部位である。また、シール溝部22のシール溝にはOリング50が装着されている。   Further, the inner tube 20 is formed with a seal groove portion 22 having a diameter smaller than the outer diameter of the general cylindrical portion 21 and a bulging portion 23 protruding radially from the general cylindrical portion 21 in the circumferential direction in order from the terminal side. The bulging portion 23 is a step portion formed between the general cylindrical portion 21 and the bulging portion 23. The bulging portion 23 is a portion that can be referred to as a flange portion, a bulge portion, or a fold-out portion formed by expanding the diameter from the general tubular portion 21 toward the end portion of the inner tube 20. An O-ring 50 is mounted in the seal groove of the seal groove portion 22.

支持部材31は、図1(b)に示すように内管20の一般筒部21を挿通する内管支持部(以後,挿通部という。)31aと、外管10の縮径部13に当接する複数のフィン部31bが一体的に形成されている。   As shown in FIG. 1B, the support member 31 contacts an inner tube support portion (hereinafter referred to as an insertion portion) 31 a that passes through the general tube portion 21 of the inner tube 20 and a reduced diameter portion 13 of the outer tube 10. A plurality of fin portions 31b in contact with each other are integrally formed.

この実施形態では、複数のフィン部31bとして図1(b)に図示されるように4個のフィン部31bが設けられている。フィン部31bは、2個以上設けることができる。フィン部31bは、等間隔に設けることができ、安定性に配慮して3個以上を等間隔に設けることができる。   In this embodiment, as shown in FIG. 1B, four fin portions 31b are provided as the plurality of fin portions 31b. Two or more fin portions 31b can be provided. The fin portions 31b can be provided at equal intervals, and three or more fin portions 31b can be provided at equal intervals in consideration of stability.

図1(b)に図示される4個のフィン部31bは、挿通部31aから径方向に沿って放射状に広がって延びている。それぞれのフィン部31bは、外管10、内管20の軸方向と平行に広がる平板状である。それぞれのフィン部31bは、外管10と内管20との間を流れる流体に対する流体抵抗となり難いように薄い板状であることが望ましい。その一方で、外管10、内管20との接触部であるフィン部31bの外縁において所要の強度と耐摩耗性を得るために所定の厚さを与えられている。   The four fin portions 31b illustrated in FIG. 1B extend radially from the insertion portion 31a along the radial direction. Each fin portion 31 b has a flat plate shape extending in parallel with the axial direction of the outer tube 10 and the inner tube 20. Each of the fin portions 31b is preferably a thin plate so that it does not easily become a fluid resistance to the fluid flowing between the outer tube 10 and the inner tube 20. On the other hand, a predetermined thickness is given at the outer edge of the fin portion 31b which is a contact portion with the outer tube 10 and the inner tube 20 in order to obtain required strength and wear resistance.

挿通部31aの側部には開口部31cが形成されており支持部材31を内管20の径方向から装着して一般筒部21を把持できるようになっている。開口部31cは、周方向にほぼ45度の範囲に渡って開口している。この結果、挿通部31aの断面は、軸方向の全体に渡ってほぼC字状である。開口部31cの周方向の幅は、挿通部31aを径方向外側に拡げるようにして外力を加えて変形させた状態で、内管20の一般筒部21を径方向に受け容れ可能であって、挿通部31aが自らの弾性によって自然状態に復帰した状態では一般筒部21が径方向に離脱できない程度の幅である。よって、挿通部31aは、その弾性によって内管20の外側に巻き付けられる。   An opening 31c is formed on the side of the insertion portion 31a so that the general cylindrical portion 21 can be gripped by attaching the support member 31 from the radial direction of the inner tube 20. The opening 31c opens over a range of approximately 45 degrees in the circumferential direction. As a result, the cross section of the insertion part 31a is substantially C-shaped over the entire axial direction. The circumferential width of the opening 31c is such that the general cylindrical portion 21 of the inner tube 20 can be received in the radial direction in a state where the insertion portion 31a is deformed by applying an external force so as to expand outward in the radial direction. When the insertion portion 31a is restored to its natural state by its own elasticity, the width is such that the general cylindrical portion 21 cannot be detached in the radial direction. Therefore, the insertion part 31a is wound around the outer side of the inner tube 20 by its elasticity.

フィン部31bの径方向外側に面する縁に形成された外側面31dは、外管10の縮径部13の内周面13aに沿う形状に形成されており、支持部材31が縮径部(段差部)13に係合して軸線に沿って外管10の内部へ進入することを防止している。外側面31dは、外管10の拡径部12から縮径部13、さらには一般筒部11に渡ってそれらの内面と径方向に当接し、径方向に関して位置決めする外側面を提供するとともに、縮径部13に向けて外管10の軸方向外側の開口から軸方向奥側に向けて当接し、軸方向に関して位置決めする奥側端面とを提供している。各外側面31dは、外管10の奥側に向けて面する端面でもあり、縮径部13がより大きな角度のテーパ面を提供する場合には、そのテーパ面に沿った端面を提供する。すなわち、外側面31dは、外管10の段差部に対して外管10の軸方向外側から軸方向内側に向かって当接する端面を提供している。   The outer surface 31d formed at the edge facing the radially outer side of the fin portion 31b is formed in a shape along the inner peripheral surface 13a of the reduced diameter portion 13 of the outer tube 10, and the support member 31 is reduced in diameter ( It is prevented from entering the inside of the outer tube 10 along the axis by engaging with the step portion 13. The outer side surface 31d is in contact with the inner surface of the outer tube 10 from the enlarged diameter portion 12 to the reduced diameter portion 13 and the general cylindrical portion 11 in the radial direction, and provides an outer surface that is positioned in the radial direction. A depth side end surface is provided which contacts the reduced diameter portion 13 from the axially outer opening of the outer tube 10 toward the back side in the axial direction and is positioned in the axial direction. Each outer surface 31d is also an end surface facing toward the back side of the outer tube 10, and when the reduced diameter portion 13 provides a tapered surface having a larger angle, it provides an end surface along the tapered surface. In other words, the outer surface 31 d provides an end surface that abuts against the step portion of the outer tube 10 from the outer side in the axial direction of the outer tube 10 toward the inner side in the axial direction.

また、フィン部31bの径方向内側の縁に形成された内側面31eは、内管20の膨出部23の外周面23aに沿う形状に形成されている。フィン部31bの内側面31eから径方向内側に延びる縁には、上記の外側面31dとは反対側の端部に面する垂直の端面31fが、挿通部31aの端面と連続して形成されている。これらの端面31f等が、内管20の膨出部23に係合して支持部材31が軸線に沿って内管20の端部に向けて移動して外れてしまうことを防止している。それら端面31fなどは、内管20の端部側(軸方向外側)に向けて面する端面でもある。これらの端面31f等は、内管20が外管10の内部へ移動しようとすると、膨出部23を上記の端面31f等で受け、さらに支持部材31の外側面31dが縮径部13に当接することによって、内管20が外管10の内部へ進入することを防止している。   Further, the inner side surface 31 e formed at the radially inner edge of the fin portion 31 b is formed in a shape along the outer peripheral surface 23 a of the bulging portion 23 of the inner tube 20. On the edge extending radially inward from the inner side surface 31e of the fin portion 31b, a vertical end surface 31f facing the end opposite to the outer side surface 31d is formed continuously with the end surface of the insertion portion 31a. Yes. These end surfaces 31f and the like engage with the bulging portion 23 of the inner tube 20 to prevent the support member 31 from moving toward the end of the inner tube 20 along the axis and coming off. These end surfaces 31f and the like are also end surfaces facing toward the end side (the axially outer side) of the inner tube 20. When the inner tube 20 is to move into the outer tube 10, these end surfaces 31 f and the like receive the bulging portion 23 by the end surface 31 f and the outer surface 31 d of the support member 31 against the reduced diameter portion 13. By contacting, the inner tube 20 is prevented from entering the outer tube 10.

すなわち、支持部材31は外管10の内部に形成されその内径を端部へ向けて大きくさせる段差部(縮径部13)と、内管20の外側に形成されその外径を端部に向けて大きくさせる段差部(膨出部23)との間に装着されて、内管20を外管10の軸心部に支持するとともに、内管20が外管10の内部へ進入することを防止している。   That is, the support member 31 is formed inside the outer tube 10 and has a stepped portion (reduced diameter portion 13) that increases its inner diameter toward the end portion, and is formed outside the inner tube 20 and its outer diameter faces the end portion. The inner tube 20 is supported between the outer tube 10 and the inner tube 20 from entering the outer tube 10. is doing.

この構造では、外管10の端部に形成された拡径部12によって雌側の配管継手が提供される。また、内管20の端部に形成されたシール溝部22と膨出部23とによって雄側の配管継手が提供される。この二重管は、上記雄側、雌側の配管継手と接続可能な継手形状をもった継手部材と接続可能である。例えば、内側に雌側継手を配置し、それと同心状に雄側継手を配置した継手部材と接続することができる。また、後述する実施形態の二重管と接続されることもできる。   In this structure, the female side pipe joint is provided by the enlarged diameter portion 12 formed at the end of the outer tube 10. Further, a male pipe joint is provided by the seal groove portion 22 and the bulging portion 23 formed at the end of the inner pipe 20. The double pipe can be connected to a joint member having a joint shape that can be connected to the male and female pipe joints. For example, it is possible to connect to a joint member in which a female side joint is disposed inside and a male side joint is disposed concentrically therewith. Moreover, it can also be connected with the double pipe of embodiment mentioned later.

外管10と内管20とは、図1に図示される端部とは反対側の端部においても継手構造を提供することができる。また、この反対側の端部においては、外管20の壁面を貫通させて内管20を外側に取り出し、外管10の継手と、内管20の継手とを別々に構成することもできる。これらの場合、外管10を他の配管と溶接し、内管20も他の配管と溶接することもできる。さらに、この反対側の端部においては、後述する実施形態の継手構造を採用することができる。   The outer tube 10 and the inner tube 20 can provide a joint structure at the end opposite to the end illustrated in FIG. Further, at the opposite end, the inner tube 20 can be taken out through the wall surface of the outer tube 20, and the joint of the outer tube 10 and the joint of the inner tube 20 can be configured separately. In these cases, the outer tube 10 can be welded to other piping, and the inner tube 20 can also be welded to other piping. Furthermore, a joint structure according to an embodiment described later can be employed at the opposite end.

[第2の実施形態]
第2の実施形態による二重管2は、図2に示すように、一端部が雄側継手形状に形成された外管10と、この外管10内に挿入され一端部が雌側継手形状に形成された内管20と、外管10内に内管20を支持する支持部材32とを備えて構成されている。
[Second Embodiment]
As shown in FIG. 2, the double pipe 2 according to the second embodiment includes an outer pipe 10 having one end formed in a male joint shape, and a female joint having one end inserted into the outer pipe 10. The inner tube 20 is formed in the outer tube 10, and the support member 32 that supports the inner tube 20 is provided in the outer tube 10.

外管10には、端末側から順に一般筒部11の外径より小径のシール溝部14と、一般筒部12から径方向に突出する膨出部15が円周方向に形成されており、この外管10では、シール溝部14が段差部となっている。また、シール溝部14にはOリング50が装着されている。シール溝部14は、外管10の内側に向けて突出しており、外管10の端部に向けて内径を拡大させる段差部を提供している。   In the outer tube 10, a seal groove portion 14 having a diameter smaller than the outer diameter of the general tube portion 11 and a bulging portion 15 protruding in the radial direction from the general tube portion 12 are formed in the circumferential direction in this order from the terminal side. In the outer tube 10, the seal groove portion 14 is a stepped portion. An O-ring 50 is attached to the seal groove 14. The seal groove portion 14 projects toward the inner side of the outer tube 10 and provides a step portion that expands the inner diameter toward the end portion of the outer tube 10.

また、内管20には、一般筒部21の外径より大径に拡径された拡径部24と、この拡径部24に連続して一般筒部21へ縮径する縮径部25とが形成されており、この縮径部25が大径部24と一般筒部21との間の段差部となっている。   Further, the inner tube 20 has an enlarged diameter portion 24 that is larger than the outer diameter of the general cylindrical portion 21, and a reduced diameter portion 25 that is reduced in diameter to the general cylindrical portion 21 following the enlarged diameter portion 24. The reduced diameter portion 25 is a stepped portion between the large diameter portion 24 and the general cylindrical portion 21.

支持部材32は、図2(b)に示すように内管20を挿通する挿通部32aと、外管10のシール溝部14に当接する複数(図2(b)では4個)のフィン部32bとが一体的に形成されている。挿通部32aには開口部32cが形成されており支持部材32を内管20の径方向から装着して一般筒部21を挟持できるようになっている。フィン部32bの外側面32dは外管10の最端部からシール溝部14に至る内面14aに沿う形状に形成されており、支持部材32がシール溝部(段差部)14に係合して軸線に沿って外管10の内部へ進入することを防止している。   As shown in FIG. 2B, the support member 32 includes an insertion portion 32a through which the inner tube 20 is inserted, and a plurality of (four in FIG. 2B) fin portions 32b that abut against the seal groove portion 14 of the outer tube 10. And are integrally formed. An opening 32c is formed in the insertion portion 32a so that the general cylindrical portion 21 can be clamped by attaching the support member 32 from the radial direction of the inner tube 20. The outer surface 32d of the fin portion 32b is formed in a shape along the inner surface 14a extending from the outermost end portion of the outer tube 10 to the seal groove portion 14, and the support member 32 engages with the seal groove portion (stepped portion) 14 to be in the axis line. This prevents entry to the inside of the outer tube 10 along the line.

また、フィン部32bの内側面32eは、内管20の縮径部25の外周面25aに沿う形状に形成されており、内管20の縮径部25が支持部材30に係合して軸線に沿って外管10の内部へ進入することを防止している。   In addition, the inner side surface 32e of the fin portion 32b is formed in a shape along the outer peripheral surface 25a of the reduced diameter portion 25 of the inner tube 20, and the reduced diameter portion 25 of the inner tube 20 engages with the support member 30 to make an axis line. And entering the inside of the outer tube 10 along the line.

すなわち、支持部材30は外管10の段差部(シール溝部14)と内管20の段差部(縮径部25)との間に装着されて、内管20を外管10の軸心部に支持するとともに、内管20が外管10の内部へ進行することを防止している。   That is, the support member 30 is mounted between the step portion (seal groove portion 14) of the outer tube 10 and the step portion (reduced diameter portion 25) of the inner tube 20, and the inner tube 20 is attached to the axial center portion of the outer tube 10. The inner tube 20 is prevented from proceeding to the inside of the outer tube 10 while being supported.

この第2の実施形態の支持部材32も、第1の実施形態において説明した支持部材31と同様に、外管20の段差部に向けて外管20の軸方向外側から軸方向奥側に向けて当接係合する部位としてのフィン部32bの外側面(奥側端面)32dと、内管10の段差部に向けて内管の軸方向奥側から軸方向外側に向けて当接係合する部位としての挿通部32aおよびフィン部32bの端面(外側端面)とを提供している。   Similarly to the support member 31 described in the first embodiment, the support member 32 of the second embodiment is directed from the outer side in the axial direction of the outer tube 20 toward the rear side in the axial direction toward the stepped portion of the outer tube 20. The abutting engagement from the outer side (back end surface) 32d of the fin part 32b as the part to be abutted and engaged toward the stepped part of the inner pipe 10 from the inner side of the inner pipe toward the outer side in the axial direction. The insertion part 32a and the end surface (outer end surface) of the fin part 32b are provided.

ところで、一端が第1の実施形態を有する第1の二重管101と、一端が第2の実施形態を有する第2の二重管202とは、図4に示すようにして接続することができ、第1の実施形態の二重管101と第2の実施形態の二重管202とを備える配管構造を提供することができる。ただし、第1の二重管101は鎖線で示す固定部材100に嵌挿されており、第2の二重管202は鎖線で示す固定部材200に嵌挿されている。   By the way, the first double pipe 101 having one end having the first embodiment and the second double pipe 202 having one end having the second embodiment can be connected as shown in FIG. It is possible to provide a piping structure including the double pipe 101 of the first embodiment and the double pipe 202 of the second embodiment. However, the first double pipe 101 is fitted into a fixing member 100 indicated by a chain line, and the second double pipe 202 is fitted into a fixing member 200 indicated by a chain line.

すなわち、第2の二重管202を第1の二重管101側へ移動することにより、第2の二重管202の外管(雄側継ぎ手部)210を第1の二重管101の外管(雌側継ぎ手部)110内に進入させて内嵌するとともに、第1の二重管101の内管(雄側継ぎ手部)120を第2の二重管202の内管(雌側継ぎ手部)220に内嵌させて雌側継ぎ手部の拡径部(112または225)の端部が雄側継ぎ手部の膨出部(215または123)に当接することにより第1の二重管101と第2の二重管202との接続を完了する。また、第1の固定部材100と第2の固定部材200とをボルトなどで車体などの所定の位置へ固定する。   That is, by moving the second double pipe 202 to the first double pipe 101 side, the outer pipe (male side joint portion) 210 of the second double pipe 202 is moved to the first double pipe 101 side. The inner pipe (male side joint part) 120 of the first double pipe 101 is inserted into the outer pipe (female side joint part) 110 and the inner pipe (female side) of the second double pipe 202 is inserted. The first double pipe is fitted into the joint portion 220 and the end of the enlarged diameter portion 112 or 225 of the female joint portion comes into contact with the bulging portion 215 or 123 of the male joint portion. The connection between 101 and the second double pipe 202 is completed. Further, the first fixing member 100 and the second fixing member 200 are fixed to a predetermined position such as a vehicle body with a bolt or the like.

なお、車両の空調装置などの冷凍サイクルにこのような二重管を適用した場合には、第1の二重管101における外管110と第2の二重管202における外管210とは、外管210のシール溝部214に装着されたOリング240でシールされているので、第1の二重管101における外管110内を通る低圧用冷媒は、外部に漏れることなく機密性を向上した状態で第2の二重管202の外管210内を通ることとなる。また、第1の二重管101の内管120と第2の二重管202における内管210とは、Oリング150によってシールされていることから、第1の二重管101における内管120内を通る高圧用冷媒は、外部に漏れることなく機密性を向上した状態で第2の二重管202の内管220内に供給されることとなる。   In addition, when such a double pipe is applied to a refrigeration cycle such as a vehicle air conditioner, the outer pipe 110 in the first double pipe 101 and the outer pipe 210 in the second double pipe 202 are: Since it is sealed by the O-ring 240 attached to the seal groove 214 of the outer tube 210, the low-pressure refrigerant passing through the outer tube 110 in the first double tube 101 has improved confidentiality without leaking outside. In this state, it passes through the outer tube 210 of the second double tube 202. Since the inner tube 120 of the first double tube 101 and the inner tube 210 of the second double tube 202 are sealed by the O-ring 150, the inner tube 120 of the first double tube 101 is sealed. The high-pressure refrigerant passing through the inside is supplied into the inner pipe 220 of the second double pipe 202 in a state where confidentiality is improved without leaking to the outside.

[第3の実施形態]
第3の実施形態による二重管3は、図3に示すように、一端側が雄側継手形状に形成された外管10と、この外管10に挿入され一端側が雄側継手形状に形成された内管20と、外管10内で内管20を支持する支持部材33と、さらにスペーサ部材40とを備えて構成されている。
[Third Embodiment]
As shown in FIG. 3, the double pipe 3 according to the third embodiment has an outer pipe 10 having one end formed in a male joint shape, and is inserted into the outer pipe 10 and has one end formed in a male joint shape. The inner tube 20, the support member 33 that supports the inner tube 20 in the outer tube 10, and the spacer member 40 are further provided.

外管10は、端末側から順に一般筒部12の外径より小径のシール溝部14と、一般筒部12から径方向に突出する膨出部15とが円周方向に形成されており、この外管10では、シール溝部14が段差部となっている。また、シール溝部14にはOリング50が装着されている。   The outer tube 10 is formed with a seal groove portion 14 having a diameter smaller than the outer diameter of the general cylinder portion 12 and a bulging portion 15 protruding in the radial direction from the general cylinder portion 12 in the circumferential direction in order from the terminal side. In the outer tube 10, the seal groove portion 14 is a stepped portion. An O-ring 50 is attached to the seal groove 14.

内管20には、端末側から順に一般筒部21の外径より小径のシール溝部22と、一般筒部21から径方向に突出する膨出部23が円周方向に形成されており、この内管20では、膨出部23が段差部となっている。また、シール溝部22にはOリング50が装着されている。   In the inner tube 20, a seal groove portion 22 having a diameter smaller than the outer diameter of the general cylindrical portion 21 and a bulging portion 23 protruding in the radial direction from the general cylindrical portion 21 are formed in the circumferential direction in order from the terminal side. In the inner tube 20, the bulging portion 23 is a stepped portion. An O-ring 50 is attached to the seal groove portion 22.

支持部材33は、図3(b)に示すように内管20を挿通する挿通部33aと、外管2のシール溝部14に当接するフィン部33bとが一体的に形成されている。挿通部33aには開口部33cが設けられており支持部材33を内管20の径方向から装着して把持することができるようになっている。フィン部33bの外側面33dは外管10の内面14aに当接して径方向の位置決めをなしている。フィン部33bの奥側端面は、シール溝部14に当接し係合するように形成されており、支持部材33が軸線に沿って外管10内部へ進入することを防止している。   As shown in FIG. 3B, the support member 33 is integrally formed with an insertion portion 33 a through which the inner tube 20 is inserted and a fin portion 33 b that is in contact with the seal groove portion 14 of the outer tube 2. The insertion portion 33 a is provided with an opening 33 c so that the support member 33 can be mounted and gripped from the radial direction of the inner tube 20. The outer surface 33d of the fin portion 33b is in contact with the inner surface 14a of the outer tube 10 for positioning in the radial direction. The back end face of the fin portion 33b is formed so as to abut against and engage with the seal groove portion 14, and the support member 33 is prevented from entering the outer tube 10 along the axis.

スペース部材40は、支持部材33と突出した内管20の膨出部23との間に装着される。内管20の膨出部23がスペーサ部材40の一端側と係合するとともに、スペーサ部材40の他端側は支持部材33の前面33eに当接して内管20が軸線に沿って外管10の内部へ進入することを防止することができる。   The space member 40 is mounted between the support member 33 and the protruding portion 23 of the protruding inner tube 20. The bulging portion 23 of the inner tube 20 engages with one end side of the spacer member 40, and the other end side of the spacer member 40 abuts against the front surface 33 e of the support member 33 so that the inner tube 20 extends along the axis of the outer tube 10. Can be prevented from entering the interior.

すなわち、支持部材33は外管10の段差部(シール溝部14)に係合して内管20を外管10の軸心部に支持するとともに、内管20の段差部(膨出部23)に係合するスペース部材40と協働して、内管20が外管10の内部へ進行することを防止している。   That is, the support member 33 engages with the step portion (seal groove portion 14) of the outer tube 10 to support the inner tube 20 on the axial center portion of the outer tube 10, and also the step portion (the bulging portion 23) of the inner tube 20. In cooperation with the space member 40 engaged with the inner tube 20, the inner tube 20 is prevented from proceeding into the outer tube 10.

スパーサ部材40は、例えば、図3(c)に示すように側面に開口部40aを有する断面C字形状の筒体であり、開口部40aを介して内管20を径方向に挿通して内管20に嵌着することができる。スペース部材40は、支持部材33の挿通部とほぼ同様の軸方向断面形状を有している。   For example, as shown in FIG. 3C, the spars member 40 is a cylinder having a C-shaped cross section having an opening 40a on its side surface, and is inserted through the inner tube 20 in the radial direction via the opening 40a. It can be fitted to the tube 20. The space member 40 has substantially the same axial cross-sectional shape as the insertion portion of the support member 33.

この第3の実施形態の支持部材33とスペーサ部材40とは、先の実施形態において説明した支持部材31、32と同様に、外管20の段差部に向けて外管20の軸方向外側から軸方向奥側に向けて当接係合する部位としてのフィン部の奥側端面を提供している。さらに、内管10の段差部に向けて内管の軸方向奥側から軸方向外側に向けて当接係合する部位は、挿通部33aの端面を、スペーサ部材40によって延長し、そのスペーサ部材40の端面40bによって提供している。   The support member 33 and the spacer member 40 of the third embodiment are similar to the support members 31 and 32 described in the previous embodiment from the outside in the axial direction of the outer tube 20 toward the stepped portion of the outer tube 20. The back end face of the fin portion is provided as a portion that abuts and engages toward the back in the axial direction. Furthermore, the part which abuts and engages from the axially inner side of the inner tube toward the axially outer side toward the stepped portion of the inner tube 10 extends the end surface of the insertion portion 33a by the spacer member 40, and the spacer member 40 end faces 40b.

この第3の実施形態の支持部材33と、スペーサ部材40とを用いた二重管の端部構造は、先に説明した実施形態の二重管の反対側の端部の構造として採用することができる。すなわち、この第3の実施形態の構造では、スペーサ部材40を装着する前は、スペーサ部材40の長さ分だけ内管20を軸方向に移動させることが可能であるため、この移動を利用して先の実施形態で述べた二重管の端部構造を構成し、その後に、スペーサ部材40を装着して内管20を外管10に対して位置決め固定することができる。例えば、第1の実施形態に示した端部を一端側とし、第3の実施形態に示した端部を他端側とする二重管を製造する場合、以下の手順を有する製造方法をとることができる。   The end structure of the double pipe using the support member 33 and the spacer member 40 of the third embodiment is adopted as the structure of the opposite end of the double pipe of the above-described embodiment. Can do. That is, in the structure of the third embodiment, the inner tube 20 can be moved in the axial direction by the length of the spacer member 40 before the spacer member 40 is mounted. The end structure of the double pipe described in the previous embodiment can be configured, and thereafter, the spacer member 40 can be mounted to position and fix the inner pipe 20 with respect to the outer pipe 10. For example, when manufacturing a double tube having the end shown in the first embodiment as one end and the end shown in the third embodiment as the other end, a manufacturing method having the following procedure is used. be able to.

まず、外管10と、内管20とを用意する。内管20は、外管10より長くしておく。用意された外管10と内管20とのそれぞれの端部に、第1の実施形態および第3の実施形態で説明した段差部を形成する。これらの工程により、外管10と内管20とを準備する工程が終了する。   First, the outer tube 10 and the inner tube 20 are prepared. The inner tube 20 is longer than the outer tube 10. The step portions described in the first embodiment and the third embodiment are formed at the respective end portions of the prepared outer tube 10 and inner tube 20. By these steps, the step of preparing the outer tube 10 and the inner tube 20 is completed.

内管20を外管10の中に挿通する。内管20の一端側又は他端側のいずれか一方を外管10から突出させた状態に保持して、その内管20の端部へその径方向外側から支持部材31を装着する。一端側に支持部材31を装着した場合、内管20の他端側を外管10から突出させるように内管20を軸方向に移動させる。支持部材31が外管10の段差部と内管20の段差部との両方に当接するまで軸方向に移動させてもよい。そして、内管20の他端側に支持部材33を装着する。このとき、他端側の支持部材33は、本来の装着位置に装着される必要はなく、膨出部23と外管10の端部との間に長く延びる一般筒部21上に装着される。従って、支持部材33は、一般筒部21上をスライドして移動可能であって、内管20もまた外管10に対して軸方向に位置決めされていない状態となる。次に、他端側の支持部材33をスライドさせて、外管10の段差部に当接させる。この結果、他端側においては、支持部材33と内管20の他端側との間に長く一般筒部21が延びる状態となる。この突出して延びる一般筒部21に、スペーサ部材40を装着する。スペーサ部材40は、他端側の支持部材33と内管20の段差部としての膨出部23との間の距離に対応するか、わずかに短い軸方向長さをもっており、他端側の支持部材33と内管20の段差部との間の隙間を埋める。この結果、支持部材33とスペーサ40は外管10の段差部と内管20の段差部との間に配置され、内管20が外管10の軸方向奥側へ向けて移動することを規制する規制部材として機能することとなる。このとき、二重管の他端側では、先に装着された支持部材31が両管の間に挟まれているから、軸方向の一端側から他端側へ向けて内管20が移動することも阻止される。   The inner tube 20 is inserted into the outer tube 10. One end side or the other end side of the inner tube 20 is held in a state of protruding from the outer tube 10, and the support member 31 is attached to the end portion of the inner tube 20 from the radially outer side. When the support member 31 is attached to one end side, the inner tube 20 is moved in the axial direction so that the other end side of the inner tube 20 protrudes from the outer tube 10. The support member 31 may be moved in the axial direction until it contacts both the stepped portion of the outer tube 10 and the stepped portion of the inner tube 20. Then, the support member 33 is attached to the other end side of the inner tube 20. At this time, the support member 33 on the other end side does not need to be mounted at the original mounting position, but is mounted on the general cylinder portion 21 that extends long between the bulging portion 23 and the end portion of the outer tube 10. . Therefore, the support member 33 is slidable on the general tube portion 21 and the inner tube 20 is not positioned in the axial direction with respect to the outer tube 10. Next, the support member 33 on the other end side is slid and brought into contact with the step portion of the outer tube 10. As a result, on the other end side, the general cylindrical portion 21 extends long between the support member 33 and the other end side of the inner tube 20. The spacer member 40 is mounted on the general cylindrical portion 21 that protrudes and extends. The spacer member 40 corresponds to the distance between the support member 33 on the other end side and the bulging portion 23 as the stepped portion of the inner tube 20, or has a slightly shorter axial length, and supports the other end side. The gap between the member 33 and the step portion of the inner tube 20 is filled. As a result, the support member 33 and the spacer 40 are disposed between the stepped portion of the outer tube 10 and the stepped portion of the inner tube 20, and the inner tube 20 is restricted from moving toward the back side in the axial direction of the outer tube 10. It will function as a regulating member. At this time, on the other end side of the double tube, since the previously attached support member 31 is sandwiched between the two tubes, the inner tube 20 moves from one end side in the axial direction toward the other end side. This is also prevented.

内管20を外管10の中に挿通した段階に戻って、先に内管20の他端側に支持部材33を装着した場合、内管20の一端側を外管10から突出させるように内管20を軸方向に移動させる。支持部材33が外管10の段差部と内管20の段差部との両方に当接するまで軸方向に移動させてもよい。そして、内管20の一端側に支持部材31を装着する。このとき、他端側の支持部材33は、本来の装着位置には位置しておらず、内管20の膨出部23に当接可能な位置あるいはその近傍まで移動している。次に、他端側の支持部材33をスライドさせて、外管10の段差部に当接させる。同時に、内管20を外管10の他端側に引出す。このとき、二重管の一端側においては、支持部材31が外管10の段差部と内管20の段差部との両方に当接するまで内管20を軸方向に移動させてもよい。この結果、他端側においては、支持部材33と内管20の他端側端部との間に長く一般筒部21が延びる状態となる。従って、支持部材33は、一般筒部21上をスライドして移動可能であって、内管20もまた外管10に対して軸方向に位置決めされていない状態となる。 次に、この突出して延びる一般筒部21に、スペーサ部材40を装着する。スペーサ部材40は、他端側の支持部材33と内管20の段差部としての膨出部23との間の距離に対応するか、わずかに短い軸方向長さをもっており、他端側の支持部材33と内管20の段差部との間の隙間を埋める。この結果、支持部材33とスペーサ40は外管10の段差部と内管20の段差部との間に配置され、内管20が外管10の軸方向奥側へ向けて移動することを規制する規制部材として機能することとなる。このとき、二重管の他端側では、先に装着された支持部材31が両管の間に挟まれているから、軸方向の一端側から他端側へ向けて内管20が移動することも阻止される。   Returning to the stage where the inner tube 20 is inserted into the outer tube 10, when the support member 33 is first attached to the other end side of the inner tube 20, one end side of the inner tube 20 protrudes from the outer tube 10. The inner tube 20 is moved in the axial direction. The support member 33 may be moved in the axial direction until it contacts both the stepped portion of the outer tube 10 and the stepped portion of the inner tube 20. Then, the support member 31 is attached to one end side of the inner tube 20. At this time, the support member 33 on the other end side is not located at the original mounting position, but has moved to a position where it can come into contact with the bulging portion 23 of the inner tube 20 or the vicinity thereof. Next, the support member 33 on the other end side is slid and brought into contact with the step portion of the outer tube 10. At the same time, the inner tube 20 is pulled out to the other end side of the outer tube 10. At this time, on the one end side of the double tube, the inner tube 20 may be moved in the axial direction until the support member 31 contacts both the stepped portion of the outer tube 10 and the stepped portion of the inner tube 20. As a result, on the other end side, the general cylindrical portion 21 extends long between the support member 33 and the other end side end portion of the inner tube 20. Therefore, the support member 33 is slidable on the general tube portion 21 and the inner tube 20 is not positioned in the axial direction with respect to the outer tube 10. Next, the spacer member 40 is attached to the general cylindrical portion 21 that protrudes and extends. The spacer member 40 corresponds to the distance between the support member 33 on the other end side and the bulging portion 23 as the stepped portion of the inner tube 20, or has a slightly shorter axial length, and supports the other end side. The gap between the member 33 and the step portion of the inner tube 20 is filled. As a result, the support member 33 and the spacer 40 are disposed between the stepped portion of the outer tube 10 and the stepped portion of the inner tube 20, and the inner tube 20 is restricted from moving toward the back side in the axial direction of the outer tube 10. It will function as a regulating member. At this time, on the other end side of the double tube, since the previously attached support member 31 is sandwiched between the two tubes, the inner tube 20 moves from one end side in the axial direction toward the other end side. This is also prevented.

この第3の実施形態に係わる二重管303は、図5に示すように、2方分岐ジョイント400を装着して、二重管303と図示しない別々に配管された一対の配管部材(例えば、高圧用配管と低圧用配管)とを接続することができる。   As shown in FIG. 5, the double pipe 303 according to the third embodiment is equipped with a two-way branch joint 400 and a pair of pipe members (not shown) separately piped (for example, High-pressure piping and low-pressure piping) can be connected.

外管310には、外管310の先端部を覆うように2方分岐ジョイント400が装着されている。2方分岐ジョイント400は、二重管303の軸心に沿ってパイプ状に延設する本体部401を有するとともに、本体部401の軸心と直交する方向に、併設して配置された小径孔411と大径孔412を形成している。   A two-way branch joint 400 is attached to the outer tube 310 so as to cover the tip of the outer tube 310. The two-way branch joint 400 has a main body portion 401 that extends in a pipe shape along the axis of the double pipe 303, and a small-diameter hole that is disposed side by side in a direction orthogonal to the axis of the main body portion 401. 411 and a large-diameter hole 412 are formed.

本体部401の一端における内周面には、二重管303の外管310がOリング350を介して内嵌されるとともに、本体部401の先端部、つまり二重管303の挿入される挿入部413は、外管310の膨出部315を係止するように形成されている。本体中央部412aは、外管310の先端に連接されて中空状に形成され、本体部401の軸心と直交する大径孔412に連接される。   The outer pipe 310 of the double pipe 303 is fitted through the O-ring 350 on the inner peripheral surface at one end of the main body 401, and the distal end of the main body 401, that is, the insertion into which the double pipe 303 is inserted. The part 413 is formed to lock the bulging part 315 of the outer tube 310. The main body central portion 412 a is connected to the distal end of the outer tube 310 and is formed in a hollow shape, and is connected to a large-diameter hole 412 orthogonal to the axis of the main body portion 401.

本体部401の他端は、本体中央部412aに隣接する厚肉部402に形成されている。厚肉部402内には、本体部401の軸心に直交するように小径孔411が形成されており、内管320の先端を厚肉部402に嵌入することによって、小径孔411と内管320とを連通することができる。   The other end of the main body portion 401 is formed in a thick wall portion 402 adjacent to the main body central portion 412a. A small-diameter hole 411 is formed in the thick-walled portion 402 so as to be orthogonal to the axial center of the main body 401. By inserting the tip of the inner tube 320 into the thick-walled portion 402, the small-diameter hole 411 and the inner tube 320 can be communicated.

これによって、二重管303は、内管320と、外管310とをそれぞれ2方分岐ジョイント400の小径孔411と大径孔412とに連通することができ、小径孔411に高圧用配管を接続し、大径孔412に低圧用配管を接続することによって、分岐配管と二重管とを同一冷凍サイクル内で連結することができる。   As a result, the double pipe 303 can communicate the inner pipe 320 and the outer pipe 310 with the small diameter hole 411 and the large diameter hole 412 of the two-way branch joint 400, respectively. By connecting and connecting the low-pressure pipe to the large-diameter hole 412, the branch pipe and the double pipe can be connected in the same refrigeration cycle.

この2方分岐ジョイント400は、例えば、エンジンルーム内に配置された冷凍サイクル内の配管の一部から、後部座席用のエバポレータに二重管で配管する際の二重管との継ぎ手部に配置されることとなる。これによって、エンジンルームから車体の後部に長い距離を配管する場合に、二重管303で節約できることとなり、配管部材の節約と配管スペースの省スペース化を達成することができる。   The two-way branch joint 400 is disposed, for example, at a joint portion with a double pipe when a double pipe is piped to an evaporator for a rear seat from a part of a pipe in a refrigeration cycle arranged in an engine room. Will be. As a result, when a long distance is piped from the engine room to the rear part of the vehicle body, the double pipe 303 can be saved, thereby saving the piping members and saving the piping space.

(支持部材)
既に説明したとおり、本発明の支持部材は外管の端部に形成した段差部の内周面と、内管の端部に形成した段差部の外周面とに当接する形状を備えている。図1〜3に示す各二重管に好適な支持部材をそれぞれの斜視図で例示したが、支持部材の形状はこれらに限定されるものではなく、内管を径方向から把持して係合し外管の段差部と係止できるとともに、外管内の流体を流通することができれば、図6の(a)〜(f)に例示する正面視形状のものでもよい。
(Support member)
As already described, the support member of the present invention has a shape that comes into contact with the inner peripheral surface of the stepped portion formed at the end of the outer tube and the outer peripheral surface of the stepped portion formed at the end of the inner tube. Although the supporting member suitable for each double pipe shown in FIGS. 1 to 3 is illustrated in each perspective view, the shape of the supporting member is not limited to these, and the inner pipe is gripped and engaged from the radial direction. As long as it can be engaged with the stepped portion of the outer tube and the fluid in the outer tube can be circulated, the shape of the front view illustrated in FIGS.

(a)は、外管の内周面に当接する開口部30c’を有するC字状の外管当接部30gと内管の外周面に当接する開口部30cを有するC字状の挿通部30aとそれらを繋ぐフィン部30bとが連続して一体的に形成されたものであり、開口部30cを介して内管に装着することができる。   (A) is a C-shaped insertion portion having a C-shaped outer tube abutting portion 30g having an opening portion 30c 'abutting on the inner peripheral surface of the outer tube and an opening portion 30c abutting on the outer peripheral surface of the inner tube. 30a and the fin part 30b which connects them are continuously formed integrally, and can be attached to the inner tube via the opening 30c.

(b)は、内管の外周面に当接する開口部30cを有するC字状の内管挿通部30aと外管の内周面に側面30dで当接する3個のフィン部30bとが連続して一体的に形成されたものであり、開口部30cを介して内管に装着することができる。   In (b), a C-shaped inner tube insertion portion 30a having an opening 30c that contacts the outer peripheral surface of the inner tube and three fin portions 30b that contact the inner peripheral surface of the outer tube at the side surface 30d are continuous. And can be attached to the inner tube through the opening 30c.

(c)は、上記(b)のフィン部30b先端に外管の内周面と当接する鍔部30hを設けて一体的に形成されたものであり、開口部30cを介して内管に装着することができる。   (C) is formed integrally by providing a flange 30h that contacts the inner peripheral surface of the outer tube at the tip of the fin portion 30b of (b), and is attached to the inner tube through the opening 30c. can do.

(d)は、外管の内周面に当接する開口部30c’を有するC字状の外管当接部30gと内管の外周面に側面30eで当接するフィン部30bとが連続して一体的に形成されたものであり、開口部30c’を介して内管に装着することができる。   (D) shows a continuous C-shaped outer tube contact portion 30g having an opening 30c 'that contacts the inner peripheral surface of the outer tube, and a fin portion 30b that contacts the outer peripheral surface of the inner tube at the side surface 30e. It is formed integrally and can be attached to the inner tube via the opening 30c ′.

(e)は、(d)の開口部30c’端に軸心方向に突出したフィン部30bを設けフィン部30bが弾性変形することにより内管を挿通し、フィン部30bの先端で内管を軸心方向へ押圧することで外管と内管の相対的な位置をより安定したものとすることができる。   (E) includes a fin portion 30b projecting in the axial direction at the end of the opening 30c ′ in (d), and the fin portion 30b is elastically deformed to allow the inner tube to pass through. The inner tube is inserted at the tip of the fin portion 30b. By pressing in the axial direction, the relative position of the outer tube and the inner tube can be made more stable.

(f)は、外管の内周面に当接する円環状の外管当接部30gと内管の外周面に当接するフィン部30bとを連続して一体的に形成したものである。中空部30jは内管の先端部に形成した膨出部23を挿通可能な大きさであり、この支持部材30は、内管の先端から中空部30jを挿通して所定の位置で内管の軸心と支持部材の軸心とが一致するように軸線と交差する方向に移動することでフィン部30bが内管の外周面と当接して内管を支持することができる。   (F) is formed by continuously and integrally forming an annular outer tube contact portion 30g that contacts the inner peripheral surface of the outer tube and a fin portion 30b that contacts the outer peripheral surface of the inner tube. The hollow portion 30j is sized to allow the bulging portion 23 formed at the distal end portion of the inner tube to be inserted, and the support member 30 is inserted through the hollow portion 30j from the distal end of the inner tube and is inserted into the inner tube at a predetermined position. By moving in the direction intersecting the axis so that the axis of the shaft and the axis of the support member coincide with each other, the fin portion 30b can contact the outer peripheral surface of the inner tube to support the inner tube.

また、支持部材30の縦断面は、図6(g)、(h)に示すものでもよい。   Further, the vertical cross section of the support member 30 may be as shown in FIGS.

(g)は、図2(a)に示す外管の端部が雄側継手形状で、内管の端部が雌側継手形状を有する二重管に用いて好適な支持部材であるが、内管20とは縮径部25のみで係合し、図2(b)に示す支持部材32のフィン部32bで拡径部24と当接する軸線との平行部を省略したものである。   (G) is a support member suitable for use in a double pipe in which the end of the outer tube shown in FIG. 2 (a) has a male joint shape and the end of the inner tube has a female joint shape. The inner tube 20 is engaged only with the reduced diameter portion 25, and the parallel portion with the axis that contacts the enlarged diameter portion 24 is omitted at the fin portion 32b of the support member 32 shown in FIG. 2B.

(h)は、図1(a)に示す外管の端部が雌側継手形状で、内管の端部が雄側継手形状を有する二重管に用いて好適な支持部材であるが、外管10とは縮径部13のみで係合し、図1(b)に示す支持部材31のフィン部31bで拡径部12と当接する軸線との平行部を省略したものである。   (H) is a support member suitable for use in a double pipe in which the end of the outer tube shown in FIG. 1 (a) has a female joint shape and the end of the inner tube has a male joint shape. The outer tube 10 is engaged only by the reduced-diameter portion 13, and a portion parallel to the axis that contacts the enlarged-diameter portion 12 is omitted at the fin portion 31 b of the support member 31 shown in FIG.

以上説明した支持部材は、一例であり、本発明の趣旨を逸脱しない範囲で更に様々な形状とすることは可能である。   The support member described above is an example, and various shapes can be made without departing from the spirit of the present invention.

なお、以上のような形状を有する支持部材において、外管の段差部、特にシール溝部と当接する内角部(例えば、図6(g)の30k)の曲率R1は外管の内周面の外角部の曲率R2(例えば、図4)よりも大きいことが望ましい。これは、R1<R2の場合には、支持部材の内角部30kに引張の集中応力が働くために支持部材が破損することがあるからである。R1>R2として圧縮の集中応力とすることで支持部材の破損する確率を減じることができる。   In the support member having the above-described shape, the curvature R1 of the inner corner portion (for example, 30k in FIG. 6G) that contacts the step portion of the outer tube, particularly the seal groove portion, is the outer angle of the inner peripheral surface of the outer tube. It is desirable that the curvature is larger than the curvature R2 (for example, FIG. 4). This is because in the case of R1 <R2, the support member may be damaged because the concentrated stress of tension acts on the inner corner portion 30k of the support member. The probability of breakage of the support member can be reduced by setting the concentrated stress of compression as R1> R2.

また、外管内を流通する流体に曝される支持部材の角部、例えば、フィン部の側端稜線部(図1(b)31mなど)はR付けをして緩やかな曲面とすることが好ましい。これらの角部をR付けすることにより外管内を流通する流体の乱れを防止して流体の通過音を抑制することができる。   Further, it is preferable that the corners of the support member exposed to the fluid flowing in the outer tube, for example, the side edge ridge lines (such as 31m in FIG. 1 (b)) of the fin portion are rounded to form a gentle curved surface. . By attaching R to these corners, it is possible to prevent the fluid flowing through the outer tube from being disturbed and to suppress the passage sound of the fluid.

さらに、外管と当接する支持部材の外形寸法は、外管と内管との端末加工部の同軸度のずれを吸収できる寸法とすることが望ましい。具体的には、同軸度のずれを考慮して支持部材の外周部と外管の内周面との間に僅かに隙間を設ける。このことにより二重管同士、または二重管と2方分岐ジョイントなどと確実かつ容易に接続することができる。   Furthermore, it is desirable that the outer dimension of the support member that comes into contact with the outer tube is a size that can absorb the deviation of the coaxial degree of the end machining portion between the outer tube and the inner tube. Specifically, a slight gap is provided between the outer peripheral portion of the support member and the inner peripheral surface of the outer tube in consideration of the deviation of the coaxiality. This makes it possible to reliably and easily connect the double pipes or the double pipe and the two-way branch joint.

以上のように二重管の端部に位置する支持部材は、ナイロンやPPSなどのように高い強度を有し弾性変形が容易な樹脂材料を用いて形成することが望ましい。高い強度を有し弾性変形可能な樹脂材料からなる支持部材は、軽量であるとともに、内管を径方向から把持するように装着することができるので、二重管の生産性を向上することができる。   As described above, the support member positioned at the end of the double tube is preferably formed using a resin material having high strength and easy elastic deformation, such as nylon or PPS. The support member made of a resin material having high strength and elastically deformable is lightweight and can be mounted so as to grip the inner tube from the radial direction, thereby improving the productivity of the double tube. it can.

本発明の二重管では、内管の振動により発生する異音や摩耗を防止するために長手方向の中間部に支持部材を備えることができる。特に、二重管の曲げ部には曲げ形状に沿って支持部材を備えることが望ましい。   In the double pipe of the present invention, a support member can be provided at an intermediate portion in the longitudinal direction in order to prevent abnormal noise and wear caused by vibration of the inner pipe. In particular, it is desirable that the bent portion of the double tube is provided with a support member along the bent shape.

このような支持部材(中間支持部材35と称する。)は図7(a)に示すように内管を挿通する小円環部35aと、小円環部35aの外周面から等間隔で外方に向かって延びる複数のフィン部35bと、外管の内周面に当接する大円環部35gとを備えて一体的に形成されており、図7(e)に示すように内管20に挿通して外管10の内部に挿入して配置される。   Such a support member (referred to as an intermediate support member 35) has a small annular portion 35a inserted through the inner tube as shown in FIG. 7 (a), and outwards from the outer peripheral surface of the small annular portion 35a at equal intervals. Are integrally formed with a plurality of fin portions 35b extending toward the inner surface and a large annular portion 35g that abuts on the inner peripheral surface of the outer tube, as shown in FIG. It is inserted and placed inside the outer tube 10.

なお、この中間支持部材35は、小円環部35aから突出するフィン部35bが小円環部35aの半径方向に突出していなくても、(b)に示すように螺旋状に突出して大円環部35gに連続してもよい。また、(c)、(d)に示すように、大円環部を省略してフィン部35bの先端側面35dが直接外管の内周面に当接する形態でもよい。   The intermediate support member 35 protrudes in a spiral shape as shown in (b) even when the fin portion 35b protruding from the small annular portion 35a does not protrude in the radial direction of the small annular portion 35a. It may be continuous with the ring portion 35g. Further, as shown in (c) and (d), the configuration may be such that the large annular portion is omitted and the tip side surface 35d of the fin portion 35b directly contacts the inner peripheral surface of the outer tube.

上述の図7(a)〜(d)は、中間支持部材35の断面形状の一例を示したものであり、内管を外管内部の軸心に安定して支持できれば中間支持部材の形状は任意に選定すればよい。   FIGS. 7A to 7D show examples of the cross-sectional shape of the intermediate support member 35. If the inner tube can be stably supported by the axis inside the outer tube, the shape of the intermediate support member is as follows. Any selection may be made.

また、このような中間支持部材35は、二重管の曲げ部に配置された場合には、曲げ加工に耐えられるように座屈しない伸びのある材料で形成することが望ましい。図8の(a)〜(c)は曲げ部における中間支持部材35を例示する模式図である。これらの例示のように中間支持部材35は、曲げ部において大きな変形を与えられるので、例えば材料の伸びが少ない樹脂で形成される場合には、外管10の曲げ断面減少に伴い、中間支持部材35は圧縮され座屈してしまう。従って、材料の伸びが大きく耐座屈性の高いアルミニウムや銅等の金属材料を用いることが好ましい。   In addition, when such an intermediate support member 35 is disposed in a bent portion of a double tube, it is desirable to form the intermediate support member 35 with a material that does not buckle so as to withstand bending. 8A to 8C are schematic views illustrating the intermediate support member 35 in the bent portion. As shown in these examples, the intermediate support member 35 can be greatly deformed in the bent portion. For example, when the intermediate support member 35 is made of a resin having a small material elongation, the intermediate support member 35 is reduced as the bending cross section of the outer tube 10 decreases. 35 is compressed and buckled. Therefore, it is preferable to use a metal material such as aluminum or copper having a large material elongation and high buckling resistance.

(製造方法)
以上のような支持部材を有する二重管は、次のようにして作製することができる。
(Production method)
The double tube having the support member as described above can be manufactured as follows.

二重管の製造方法は、内管と外管の各々の両端部に段差部を形成する段差部形成工程と、内管を支持し外管の段差部と係合する支持部材で一端側の内管を外管内に固定する支持部材装着工程と、他端に支持部材を装着し内管の突出部にスペーサ部材を装着して内管を軸方向に固定するスペーサ部材装着工程とを含むことを特徴とする。   The double pipe manufacturing method includes a stepped portion forming step for forming stepped portions at both ends of the inner tube and the outer tube, and a support member that supports the inner tube and engages the stepped portion of the outer tube. A support member mounting step for fixing the inner tube in the outer tube, and a spacer member mounting step for mounting the support member on the other end and mounting the spacer member on the protruding portion of the inner tube to fix the inner tube in the axial direction. It is characterized by.

すなわち、まず、内管と外管の各々の両端部に段差部を形成し(段差部形成工程)、段差部を形成した外管と内管について、内管の一端側に内管の段差部に当接するように支持部材を内管の径方向から内管に装着して、この支持部材を装着した内管を外管の内部に進入させ、外管の段差部で支持部材を係止する(支持部材装着工程)。   That is, first, step portions are formed at both ends of the inner tube and the outer tube (step portion forming step), and the step portion of the inner tube is formed on one end side of the inner tube with respect to the outer tube and the inner tube formed with the step portion. The support member is attached to the inner tube from the radial direction of the inner tube so as to abut against the inner tube, the inner tube to which the support member is attached is advanced into the outer tube, and the support member is locked at the step portion of the outer tube. (Support member mounting step).

次に、内管の他端側に同様に支持部材を装着して支持部材を軸線方向で外管の内部へ移動し外管の段差部に係止する。その後、支持部材表面から突出している内管に、この支持部材に当接するとともに、内管の膨出部に当接して内管の軸線方向の移動を抑制するスペーサ部材を内管の径方向から装着して固定する(スペーサ部材装着工程)。このようにして、一端に図1(a)または図2(a)に示す継ぎ手形状を有し、他端に図3(a)に示す継ぎ手形状を有する二重管を得ることができる。つまり、この二重管の製造方法によると、両端に継ぎ手構造を有する二重管を、簡単な組み立て工程で、しかも確実な連結構造を実現して製造することができる。また、一端の継手構造は、2方分岐ジョイントなどのコネクタと接続する継ぎ手形状とすることができる。   Next, a support member is similarly attached to the other end side of the inner tube, and the support member is moved in the axial direction to the inside of the outer tube and locked to the step portion of the outer tube. Thereafter, a spacer member that abuts on the inner tube protruding from the surface of the supporting member and abuts on the bulging portion of the inner tube and suppresses the axial movement of the inner tube from the radial direction of the inner tube. Mounting and fixing (spacer member mounting step). In this way, a double pipe having the joint shape shown in FIG. 1 (a) or FIG. 2 (a) at one end and the joint shape shown in FIG. 3 (a) at the other end can be obtained. That is, according to this double pipe manufacturing method, a double pipe having a joint structure at both ends can be manufactured with a simple assembling process and a reliable connection structure. Moreover, the joint structure of one end can be made into the joint shape connected with connectors, such as a two-way branch joint.

二重管は、上記の方法で得ることができるが、直線部の長さが長い、あるいは曲げ部を有する二重管の場合には、さらに以下のように、中間支持部材を組み込む工程と、二重管を曲げ加工する工程とを含むことができる。すなわち、組込工程→段差部形成工程→支持部材装着工程→スペーサ部材装着工程→曲げ工程を有する製造方法である。   The double pipe can be obtained by the above method, but in the case of a double pipe having a long straight part or a bent part, a step of incorporating an intermediate support member as follows: Bending the double tube. That is, it is a manufacturing method including an assembling process → stepped portion forming process → support member mounting process → spacer member mounting process → bending process.

まず、組込工程として内管に中間支持部材35を挿通して中間支持部材35を所定の位置に固定(仮止め)する。固定手段は、接着剤を用いてもよいし、あるいは、カシメによってもよい。続いて、中間支持部材を挿通した内管を外管内に挿入する。 次に、段差部形成工程で、外管の一端側を図1(a)または図2(a)の外管10の形状に成形し、他端を図3(a)の外管10の形状に成形する。外管端部の形成が終了したら、外管の端末を基準として内管の両端部を成形する。例えば、一端(端部Aとする)の外管と内管とを図1(a)の形状に成形したら、他端(端部Bとする)の外管と内管とは図3(a)の形状に成形する。   First, as an assembling step, the intermediate support member 35 is inserted into the inner tube, and the intermediate support member 35 is fixed (temporarily fixed) at a predetermined position. The fixing means may use an adhesive, or may be caulked. Subsequently, the inner tube inserted through the intermediate support member is inserted into the outer tube. Next, in the stepped portion forming step, one end side of the outer tube is formed into the shape of the outer tube 10 in FIG. 1A or 2A, and the other end is formed in the shape of the outer tube 10 in FIG. To form. When the formation of the outer tube end portion is completed, both end portions of the inner tube are formed with reference to the end of the outer tube. For example, when the outer tube and the inner tube at one end (referred to as end portion A) are formed into the shape of FIG. 1A, the outer tube and the inner tube at the other end (referred to as end portion B) are shown in FIG. ).

次に、支持部材装着工程で、まず、端部Aの内管20の膨出部23に係合するように支持部材31を装着して、外管10内部へ進入させ支持部材31を外管の段差部13に係止させる。   Next, in the support member mounting step, first, the support member 31 is mounted so as to be engaged with the bulging portion 23 of the inner tube 20 at the end A, and the support member 31 is caused to enter the outer tube 10 to be inserted into the outer tube. The stepped portion 13 is locked.

引き続いて、スペーサ部材装着工程では、端部Bから突出している内管20に支持部材33を挿通して外管10のシール溝部14に当接させて係止する。端部Bの内管20は支持部材33の表面から軸方向に突出しているので支持部材33の表面から内管20の膨出部23までの長さを有するスペーサ部材40を内管20の突出部に装着する。   Subsequently, in the spacer member mounting step, the support member 33 is inserted into the inner tube 20 protruding from the end B, and is brought into contact with the seal groove 14 of the outer tube 10 to be locked. Since the inner tube 20 at the end B protrudes in the axial direction from the surface of the support member 33, the spacer member 40 having a length from the surface of the support member 33 to the bulging portion 23 of the inner tube 20 is protruded from the inner tube 20. Attach to the part.

このように端部Aでは支持部材31で内管20が外管10内に固定され、端部Bでは支持部材33とスペーサ部材40とによって外管10から突出した状態で内管20が固定される。   Thus, at the end A, the inner tube 20 is fixed in the outer tube 10 by the support member 31, and at the end B, the inner tube 20 is fixed in a state of protruding from the outer tube 10 by the support member 33 and the spacer member 40. The

さらに曲げ工程で、中間支持部材35の挿入箇所に所定の曲げ加工を施して所望の二重管を得ることができる。   Furthermore, a desired double pipe can be obtained by performing a predetermined bending process at the insertion position of the intermediate support member 35 in the bending step.

本発明の二重管は、内管に高圧冷媒を流通させ、外管に低圧冷媒を流通させる 車両用空調装置を構成する冷凍サイクル用配管として好適である。さらに、建築物などの構造物内に配置される空調装置においても適用することができる。   The double pipe of the present invention is suitable as a pipe for a refrigeration cycle constituting a vehicle air conditioner in which a high-pressure refrigerant is circulated through an inner pipe and a low-pressure refrigerant is circulated through an outer pipe. Furthermore, the present invention can also be applied to an air conditioner arranged in a structure such as a building.

(a)本発明の第1の形態を示す二重管の端部の断面模式図である。(b)(a)に用いて好適な支持部材の一例を示す斜視図である。(A) It is a cross-sectional schematic diagram of the edge part of the double tube which shows the 1st form of this invention. (B) It is a perspective view which shows an example of a suitable supporting member used for (a). (a)本発明の第2の形態を示す二重管の端部の断面模式図である。(b)(a)に用いて好適な支持部材の一例を示す斜視図である。(A) It is a cross-sectional schematic diagram of the edge part of the double tube which shows the 2nd form of this invention. (B) It is a perspective view which shows an example of a suitable supporting member used for (a). (a)本発明の第3の形態を示す二重管の端部の断面模式図である。(b)(a)に用いて好適な支持部材の一例を示す斜視図である。(c)(a)に用いて好適なスペーサ部材の一例を示す斜視図である。(A) It is a cross-sectional schematic diagram of the edge part of the double tube which shows the 3rd form of this invention. (B) It is a perspective view which shows an example of a suitable supporting member used for (a). (C) It is a perspective view which shows an example of a suitable spacer member used for (a). 第1の形態の二重管と第2の形態の二重管とを接続した状態を説明する断面模式図である。It is a cross-sectional schematic diagram explaining the state which connected the double pipe of the 1st form and the double pipe of the 2nd form. 第3の形態の二重管を2方分岐ジョイントに接続した状態を説明する断面模式図である。It is a cross-sectional schematic diagram explaining the state which connected the double pipe of the 3rd form to the two-way branch joint. 支持部材の形状を例示する模式図である。(a)〜(c)は内管の外周面に当接するC型円環部を有するものの正面視模式図である。(d)〜(f)は外管の内周面に当接するC型円環部、または円環部を有するものの正面視模式図である。(g)と(f)は断面形状の例示である。It is a schematic diagram which illustrates the shape of a supporting member. (A)-(c) is a front view schematic diagram of what has a C-shaped ring part contact | abutted to the outer peripheral surface of an inner tube | pipe. (D)-(f) is a front view schematic diagram of what has a C-shaped annular part which contacts the inner peripheral surface of an outer tube | pipe, or an annular part. (G) and (f) are examples of cross-sectional shapes. 中間支持部材の形状を例示する模式図である。(a)、(b)は外管の内周面に当接する円環部有するものの断面視模式図である。(c)、(d)は外管の内周面に当接する円環部を有しないものの断面模式図である。(e)は中間支持部材の装着状態を説明する説明図である。It is a schematic diagram which illustrates the shape of an intermediate support member. (A), (b) is a cross-sectional schematic diagram of what has an annular part which contact | abuts to the internal peripheral surface of an outer tube | pipe. (C), (d) is a cross-sectional schematic diagram of what does not have a ring part which contact | abuts to the internal peripheral surface of an outer tube | pipe. (E) is explanatory drawing explaining the mounting state of an intermediate | middle support member. 曲げ部における中間支持部材の状態を例示する模式図である。(a)、(b)、(c)で中間支持部材の形状が異なる。It is a schematic diagram which illustrates the state of the intermediate support member in a bending part. The shape of the intermediate support member is different between (a), (b), and (c).

符号の説明Explanation of symbols

1、2、3:二重管 10:外管(第2配管)12:外管拡径部 13:外管縮径部(段差部) 14:外管シール溝部(段差部) 15:外管膨出部 20:内管(第1配管) 22:内管シール溝部 23:内管膨出部(段差部) 24:内管拡径部 25:内管縮径部(段差部) 30(31、32、33):支持部材 30a:内管支持部(挿通部) 30b:フィン部 30c:開口部 40:スペーサ部材 40a:開口部 50:Oリング 100:第1の二重管固定部材 200:第2の二重管固定部材 400:2方分岐ジョイント 1, 2, 3: Double pipe 10: Outer pipe (second pipe) 12: Outer pipe diameter-expanded section 13: Outer pipe diameter-reduced section (stepped section) 14: Outer pipe seal groove section (stepped section) 15: Outer pipe Swelling part 20: Inner pipe (first pipe) 22: Inner pipe seal groove part 23: Inner pipe bulging part (step part) 24: Inner pipe diameter-enlarged part 25: Inner pipe diameter-reduced part (step part) 30 (31 32, 33): Support member 30a: Inner tube support portion (insertion portion) 30b: Fin portion 30c: Opening portion 40: Spacer member 40a: Opening portion 50: O-ring 100: First double tube fixing member 200: Second double pipe fixing member 400: Two-way branch joint

Claims (15)

小径の第1配管と前記第1配管よりも大径の第2配管とを有し、前記第1配管が前記第2配管内に配設される二重管であって、
前記第1配管の外周面に当接するとともに、前記第2配管の内周面に当接して前記第1配管を前記第2配管内の所定の位置に支持する支持部材を有することを特徴とする二重管。
A double pipe having a first pipe having a small diameter and a second pipe having a diameter larger than that of the first pipe, wherein the first pipe is disposed in the second pipe;
It has a supporting member that contacts the outer peripheral surface of the first pipe and supports the first pipe at a predetermined position in the second pipe by contacting the inner peripheral surface of the second pipe. Double tube.
前記支持部材は前記第2配管の端部に形成された段差部の軸方向外側に位置して該段差部と係合している請求項1に記載の二重管。   2. The double pipe according to claim 1, wherein the support member is located on an axially outer side of a step portion formed at an end portion of the second pipe and is engaged with the step portion. 前記支持部材は前記第1配管の端部に形成された段差部の軸方向の内側に位置して該段差部と係合している請求項2に記載の二重管。   3. The double pipe according to claim 2, wherein the support member is located on an inner side in an axial direction of a step portion formed at an end portion of the first pipe and is engaged with the step portion. 前記支持部材と前記第1配管端部の段差部との間にスペーサ部材を備える請求項3に記載の二重管。   The double pipe according to claim 3, further comprising a spacer member between the support member and a step portion at the end of the first pipe. 前記支持部材を両端部に備え、一端側にのみ該支持部材と前記スペーサ部材とを備える請求項4に記載の二重管。   The double pipe according to claim 4, wherein the support member is provided at both ends, and the support member and the spacer member are provided only at one end side. 前記支持部材は前記第2配管の軸線方向の中間部に位置して前記第1配管を支持する請求項1に記載の二重管。   2. The double pipe according to claim 1, wherein the support member is positioned at an intermediate portion in an axial direction of the second pipe and supports the first pipe. 前記支持部材は前記第2配管の曲げ部に位置する請求項6に記載の二重管。   The double pipe according to claim 6, wherein the support member is located at a bent portion of the second pipe. 前記支持部材はアルミニウム等の金属やナイロンやPPS等の樹脂からなる請求項1〜7のいずれかに記載の二重管。   The double tube according to any one of claims 1 to 7, wherein the support member is made of a metal such as aluminum, or a resin such as nylon or PPS. 前記二重管は冷凍サイクルの構成要素を接続する配管であって、内部に冷媒が流れる請求項1ないし8のいずれかに記載の二重管。   The double pipe according to any one of claims 1 to 8, wherein the double pipe is a pipe connecting components of a refrigeration cycle, and a refrigerant flows therein. 小径の第1配管と前記第1配管よりも大径の第2配管とを有し、前記第1配管が前記第2配管内に配設される二重管の製造方法であって、
前記第1配管と前記第2配管の各々の両端部に段差部を形成する段差部形成工程と、
前記第1配管を支持し前記第2配管の段差部と係合する支持部材で前記第1配管を前記第2配管内に固定する支持部材装着工程と、
他端に前記支持部材を装着し前記第1配管の突出部にスペーサ部材を装着して前記第1配管を軸方向に固定する第1配管固定工程とを含むことを特徴とする二重管の製造方法。
A method for producing a double pipe having a first pipe having a small diameter and a second pipe having a diameter larger than that of the first pipe, wherein the first pipe is disposed in the second pipe;
A stepped portion forming step of forming a stepped portion at both ends of each of the first pipe and the second pipe;
A support member mounting step of fixing the first pipe in the second pipe with a support member that supports the first pipe and engages a step portion of the second pipe;
And a first pipe fixing step of fixing the first pipe in the axial direction by mounting the support member on the other end and mounting a spacer member on the projecting portion of the first pipe. Production method.
前記第2配管の軸線方向の中間部で前記第1配管を支持する支持部材を装着した前記第1配管を前記第2配管内に組み込む組込工程と、
前記第1配管に装着した支持部材とともに第1配管と前記第2配管とを所定の角度に曲げる曲げ工程とをさらに有する請求項10に記載の二重管の製造方法。
An assembling step of incorporating the first pipe into which the support member for supporting the first pipe is mounted at the intermediate portion in the axial direction of the second pipe into the second pipe;
The method for manufacturing a double pipe according to claim 10, further comprising a bending step of bending the first pipe and the second pipe at a predetermined angle together with the support member attached to the first pipe.
前記支持部材を前記第1配管に接着剤またはカシメで仮止めする請求項11に記載の二重管の製造方法。   The method for manufacturing a double pipe according to claim 11, wherein the support member is temporarily fixed to the first pipe with an adhesive or caulking. 小径の第1配管を前記第1配管よりも大径の第2配管内に配設した二重管の支持部材であって、
前記第1配管の段差部と、前記第2配管の段差部との間に位置して前記第1配管を前記第2配管の所定位置に支持することを特徴とする二重管の支持部材。
A double pipe support member in which a first pipe having a small diameter is disposed in a second pipe having a diameter larger than that of the first pipe,
The double pipe support member is located between the step portion of the first pipe and the step portion of the second pipe and supports the first pipe at a predetermined position of the second pipe.
前記第1配管を支持する第1配管支持部と前記第1配管支持部の外周に突出する複数のフィン部とを有し、前記第1配管支持部の側部に前記第1配管を径方向に挿通する開口部を備える請求項13に記載の二重管の支持部材。   A first pipe support portion that supports the first pipe; and a plurality of fin portions that protrude from an outer periphery of the first pipe support portion, and the first pipe is radially disposed on a side portion of the first pipe support portion. The support member for a double pipe according to claim 13, further comprising an opening inserted into the tube. 前記二重管は冷凍サイクルの構成要素を接続する配管であって、内部に冷媒が流れ、前記支持部材は冷媒中に配置される請求項13又は14に記載の二重管の支持部材。   The double pipe support member according to claim 13 or 14, wherein the double pipe is a pipe connecting components of a refrigeration cycle, wherein the refrigerant flows therein, and the support member is disposed in the refrigerant.
JP2004322047A 2004-11-05 2004-11-05 Double pipe, its manufacturing method, and supporting member of double pipe Withdrawn JP2006132653A (en)

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