JP2006037163A - Method for producing high purity copper ingot with low carbon content - Google Patents
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Abstract
Description
この発明は、炭素含有量の少ない高純度銅鋳塊の製造方法に関するものであり、この炭素含有量の少ない高純度銅鋳塊は高純度銅ターゲット、メッキ用アノード、高級オーディオワイヤ、極薄圧延銅箔などを製造するための加工素材となるものである。 The present invention relates to a method for producing a high-purity copper ingot with a low carbon content. The high-purity copper ingot with a low carbon content is a high-purity copper target, an anode for plating, a high-quality audio wire, and an ultra-thin rolling. It is a processed material for producing copper foil and the like.
高純度銅として、ガス成分を除いた純度が99.999質量%以上の5N〜7N高純度銅が知られており広く市販されている。この高純度銅は一般に電気または電子機器の配線材料として使用されており、例えば、スパッタリングやメッキにより形成されたIC,LSI,ULSIなどの半導体装置の導電性金属膜として使用され、さらにオーディオワイヤとして使用され、さらに10μm以下の圧延銅箔にも適用を検討している。前記半導体装置の導電性金属膜は純度が99.999質量%以上の高純度銅ターゲットをスパッタリングすることにより形成され、このターゲットに含まれるC、Oなどのガス成分の総量は少ないほどスパッタリング中に発生するパーティクルの数が少なくなり、ターゲット中の炭素含有量はC、Oなどのガス成分の総量は5ppm以下(一層好ましくは1ppm以下)が良いとされている(特許文献1参照)。
さらに、スパッタリング用高純度銅ターゲットを製造するための高純度銅鋳塊は、電解精製して得られた純度:99.999質量%以上の電気銅を1150〜1300℃で溶解し一方向凝固鋳造することにより得られること、およびかかる温度で溶解し鋳造して得られた高純度銅鋳塊を熱間圧延と冷間圧延を繰り返したのち切断して高純度銅ターゲットを製造する方法も知られている(特許文献2参照)。
Furthermore, the high-purity copper ingot for producing a high-purity copper target for sputtering is a unidirectionally solidified casting in which electrolytic copper obtained by electrolytic refining is melted at 1150 to 1300 ° C. with electrolytic copper of 99.999 mass% or more. And a method for producing a high-purity copper target by cutting a high-purity copper ingot obtained by melting and casting at such a temperature after repeated hot rolling and cold rolling. (See Patent Document 2).
前述の如く、高純度銅鋳塊は、純度:99.999質量%以上の高純度銅カソード(電気銅)を真空または不活性ガス中で溶解して得られた銅溶湯を鋳造することにより製造されることは知られているが、高純度銅カソード(電気銅)を製造する際に炭素は添加剤から不可避的に混入し、高純度銅カソード(電気銅)中に1ppm以上含まれている。この炭素は純度:99.999質量%以上の高純度銅カソード(電気銅)を真空または不活性ガス中で溶解して得られた高純度銅溶湯を鋳造することによりある程度除去できるが、炭素量の低減には限界がある。そのために、簡便で一層炭素含有量の少ない高純度銅鋳塊の製造方法が求められていた。 As described above, a high-purity copper ingot is manufactured by casting a molten copper obtained by melting a high-purity copper cathode (electric copper) having a purity of 99.999 mass% or more in a vacuum or an inert gas. Although it is known that carbon is inevitably mixed from the additive when producing a high purity copper cathode (electrocopper), 1 ppm or more is contained in the high purity copper cathode (electrocopper). . This carbon can be removed to some extent by casting a high-purity copper melt obtained by melting a high-purity copper cathode (electro-copper) having a purity of 99.999% by mass or more in a vacuum or an inert gas. There is a limit to reducing this. Therefore, there has been a demand for a method for producing a high-purity copper ingot that is simple and has a lower carbon content.
そこで、本発明者らは、炭素含有量の少ない高純度銅鋳塊を簡便に製造すべく研究を行った結果、
純度:99.999質量%以上の高純度銅カソードを、真空または不活性ガス雰囲気中で溶解し、得られた高純度銅溶湯を銅の融点(1084℃)に近い温度にしたのち鋳造して鋳塊を作製すると、炭素含有量の少ない高純度銅鋳塊を作製することができ、溶湯温度が銅の融点に近いほど銅中への炭素の溶解度が低下し炭素含有量の少ない高純度銅鋳塊を作製することができるが、その溶湯温度は1150℃未満であることが好ましいことから、1084〜1150℃未満であることが必要である、などの知見を得たのである。
Therefore, the present inventors conducted a study to easily produce a high-purity copper ingot with a low carbon content,
Purity: 99.999 mass% or more of high purity copper cathode is melted in vacuum or inert gas atmosphere, and the resulting high purity copper molten metal is cast at a temperature close to the melting point of copper (1084 ° C.). When the ingot is made, a high-purity copper ingot with a low carbon content can be made. The closer the molten metal temperature is to the melting point of copper, the lower the solubility of carbon in copper and the high-purity copper with a low carbon content. Although an ingot can be produced, since the molten metal temperature is preferably less than 1150 ° C., it has been found that it is necessary to be less than 1084 to 1150 ° C.
この発明は、かかる知見にもとづいてなされたものであって、
(1)純度:99.999質量%以上の高純度銅カソードを、真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解したのち鋳造する炭素含有量の少ない高純度銅鋳塊の製造方法、に特徴を有するものである。
This invention was made based on such knowledge,
(1) Purity: 99.999 mass% or more of a high purity copper ingot having a low carbon content that is cast after melting a high purity copper cathode in a vacuum or an inert gas atmosphere at a temperature of less than 1084 to 1150 ° C. It is characterized by the manufacturing method.
さらに、前記炭素含有量の一層少ない高純度銅鋳塊を製造するには、高純度銅カソードを真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解し鋳造する前に、純度:99.999質量%以上の高純度銅カソードを大気中あるいは酸化性雰囲気中、温度:700〜1050℃に加熱保持することにより高純度銅カソード中のカーボンを酸化し、この加熱前処理を施した高純度銅カソードを真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解し鋳造することが一層好ましい。したがって、この発明は、
(2)純度:99.999質量%以上の高純度銅カソードを大気中あるいは酸化性雰囲気中、温度:700〜1050℃に加熱保持する前処理を施し、この前処理を施した高純度銅カソードを真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解したのち鋳造する炭素含有量の少ない高純度銅鋳塊の製造方法、に特徴を有するものである。
Further, in order to produce a high purity copper ingot having a lower carbon content, the purity of the high purity copper cathode is melted and cast in a vacuum or an inert gas atmosphere at a temperature of less than 1084 to 1150 ° C. 99.999 mass% or more of the high purity copper cathode was heated and held in the atmosphere or in an oxidizing atmosphere at a temperature of 700 to 1050 ° C. to oxidize the carbon in the high purity copper cathode and subjected to this heating pretreatment. More preferably, the high purity copper cathode is melted and cast in a vacuum or an inert gas atmosphere at a temperature of less than 1084 to 1150 ° C. Therefore, the present invention
(2) Purity: 99.999% by mass or more of a high-purity copper cathode subjected to pretreatment by heating and holding at a temperature of 700 to 1050 ° C. in the atmosphere or in an oxidizing atmosphere In a vacuum or an inert gas atmosphere at a temperature of less than 1084 to 1150 ° C. and then cast, and is characterized by a method for producing a high-purity copper ingot having a low carbon content.
さらに、前記炭素含有量の一層少ない高純度銅鋳塊を製造するには、前記純度:99.999質量%以上の高純度銅カソードを、真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解し、その溶湯中に酸化銅を添加するかまたは酸素を含有するガスを吹き込んでC+O→COあるいはC+O2→CO2の反応で除去したのち鋳造することにより炭素含有量の一層少ない高純度銅鋳塊を得ることができる。したがって、この発明は、
(3)純度:99.999質量%以上の高純度銅カソードを、真空または不活性ガス雰囲気中、温度:1084〜1150℃未満で溶解し、次いで溶湯中に酸化銅を添加するかまたは酸素を含有するガスを吹き込んだのち鋳造する炭素含有量の少ない高純度銅鋳塊の製造方法、に特徴を有するものである。
Further, in order to produce a high-purity copper ingot with a lower carbon content, the high-purity copper cathode having a purity of 99.999% by mass or more is heated in a vacuum or an inert gas atmosphere at a temperature of 1084 to 1150 ° C. The content of carbon is further reduced by casting after adding copper oxide into the molten metal or blowing in oxygen-containing gas and removing it by the reaction of C + O → CO or C + O 2 → CO 2. A pure copper ingot can be obtained. Therefore, the present invention
(3) Purity: 99.999 mass% or more of a high purity copper cathode is melted at a temperature of less than 1084 to 1150 ° C. in a vacuum or an inert gas atmosphere, and then copper oxide is added to the molten metal or oxygen is added. It is characterized by a method for producing a high-purity copper ingot with a low carbon content to be cast after blowing the contained gas.
前記純度:99.999質量%以上の高純度銅カソードの溶解温度を1150℃未満にしたのは、1150℃以上の温度で溶解した高純度銅溶湯を鋳造しても炭素含有量が少ない1ppm未満の高純度銅鋳塊を製造することが容易でないからである。また、温度:1084℃未満に加熱しても高純度銅は溶解しないので銅溶湯を作製することはできない。
高純度銅カソードを大気中あるいは酸化性雰囲気中で加熱保持する前処理の温度を700〜1050℃に限定したのは、温度:700℃未満に加熱しても酸素が高純度銅カソード内部まで浸透して高純度銅カソード内部の炭素と反応するまでに時間がかかりすぎるので好ましくなく、一方、1050℃を越える温度に加熱すると融点近い温度であるために溶融する可能性があるとともに銅の酸化損耗が激しくなるので好ましくない理由によるものである。温度:700〜1050℃に保持する時間は、10分以上、5時間未満が好ましい。
The purity: 99.999 mass% or more of the high purity copper cathode was melted at a temperature of less than 1150 ° C. The carbon content was less than 1 ppm even when casting a high purity copper melt melted at a temperature of 1150 ° C. or more. This is because it is not easy to produce a high purity copper ingot. Further, even when heated to a temperature of less than 1084 ° C., high-purity copper does not dissolve, so a molten copper cannot be produced.
The pretreatment temperature for heating and holding the high purity copper cathode in the air or in an oxidizing atmosphere was limited to 700 to 1050 ° C. The temperature penetrated into the high purity copper cathode even when heated to less than 700 ° C. It is not preferable because it takes too much time to react with the carbon inside the high-purity copper cathode. On the other hand, heating to a temperature exceeding 1050 ° C. may cause melting because it is close to the melting point, and copper oxidation loss This is due to an undesirable reason. Temperature: The time maintained at 700 to 1050 ° C. is preferably 10 minutes or more and less than 5 hours.
炭素含有量の少ない高純度銅鋳塊を簡便な方法で提供することができ、この炭素含有量の少ない高純度銅鋳塊を用いて作製したスパッタリングターゲットはスパッタリングに際してパーティクルの発生が少なく、また、この炭素含有量の少ない高純度銅鋳塊を用いて作製したメッキ用アノードは、銅メッキによる配線を形成しても銅薄膜表面にパーティクルが付着生成することが少なく、またこの炭素含有量の少ない高純度銅鋳塊を用いて作製した高純度銅圧延箔はピンホールの発生や圧延割れが少なく、さらにこの炭素含有量の少ない高純度銅鋳塊を用いて音響に与える影響が少ない高級オーディオワイヤを提供することができるなど産業上優れた効果をもたらすものである。 A high-purity copper ingot with a low carbon content can be provided by a simple method, and the sputtering target produced using this high-purity copper ingot with a low carbon content has less generation of particles during sputtering, The anode for plating produced using this high-purity copper ingot with a low carbon content is less likely to cause particles to adhere to the surface of the copper thin film even when wiring is formed by copper plating, and the carbon content is low. High-purity copper rolled foil produced using high-purity copper ingots has less pinholes and rolling cracks, and high-quality audio wires have less impact on sound using high-purity copper ingots with low carbon content. It is possible to provide an industrially superior effect.
実施例1
純度:99.999質量%以上の高純度銅カソード(電気銅)を用意した。高純度銅カソード(電気銅)には4ppmの炭素が含まれていた。この高純度銅カソード(電気銅)をアルゴンガス雰囲気中、表1に示される温度で溶解して高純度銅溶湯を作製し、この高純度銅溶湯を鋳型に鋳造して鋳塊を作製することにより本発明法1〜5および従来法1〜3を実施した。本発明法1〜5および従来法1〜3により得られた鋳塊から縦:25mm、横:25mm、厚さ:10mmの寸法を有するプレートを切り出し、エッチングやアセトン洗浄したのち、GD−MS分析(グロー放電質量分析)により炭素(C)不純物量の測定を行い、炭素(C)不純物量の測定量を表1に示した。なお、表1に示されるGD−MS分析結果は3回以上繰り返し行い、定量結果が安定したところで測定を終了し、測定結果としたものである。
Example 1
Purity: A high-purity copper cathode (electrocopper) having a purity of 99.999 mass% or more was prepared. The high purity copper cathode (electrocopper) contained 4 ppm of carbon. This high-purity copper cathode (electro-copper) is melted in an argon gas atmosphere at the temperature shown in Table 1 to produce a high-purity copper melt, and this high-purity copper melt is cast into a mold to produce an ingot. Inventive methods 1 to 5 and conventional methods 1 to 3 were carried out. A plate having dimensions of 25 mm in length, 25 mm in width, and 10 mm in thickness is cut from the ingots obtained by the present invention methods 1 to 5 and the conventional methods 1 to 3, and after etching and acetone cleaning, GD-MS analysis is performed. The carbon (C) impurity amount was measured by (glow discharge mass spectrometry), and the measured amount of the carbon (C) impurity amount is shown in Table 1. Note that the GD-MS analysis results shown in Table 1 were repeated three or more times, and the measurement was terminated when the quantitative results were stable, and the measurement results were obtained.
表1に示される結果から、純度:99.999質量%以上の高純度銅カソード(電気銅)を1150℃未満の温度で溶解して得られた銅溶湯を鋳造して得られた鋳塊に含まれるC量は、1150℃以上の温度で溶解して得られた銅溶湯を鋳造して得られた鋳塊に含まれるC量に比べて少なくなっており、C含有量が1ppm未満に低下した鋳塊が得られることが分かる。 From the results shown in Table 1, the ingot obtained by casting a copper melt obtained by melting a high purity copper cathode (electrocopper) having a purity of 99.999 mass% or more at a temperature of less than 1150 ° C. The amount of C contained is smaller than the amount of C contained in the ingot obtained by casting a molten copper obtained by melting at a temperature of 1150 ° C. or higher, and the C content is reduced to less than 1 ppm. It can be seen that an ingot is obtained.
実施例2
実施例1で用意した純度:99.999質量%以上の高純度銅カソード(電気銅)を表2に示される温度に表2に示される時間保持することにより前処理を施し、この前処理を施した高純度銅カソード(電気銅)を表2に示される温度で溶解して高純度銅溶湯を作製し、この高純度銅溶湯を鋳型に鋳造して鋳塊を作製することにより本発明法6〜10を実施した。この本発明法6〜10により得られた鋳塊から縦:25mm、横:25mm、厚さ:10mmの寸法を有するプレートを切り出し、エッチングやアセトン洗浄したのち、GD−MS分析(グロー放電質量分析)により炭素(C)不純物量の測定を行い、炭素(C)不純物量の測定量を表2に示した。
Example 2
Purity prepared in Example 1: A high-purity copper cathode (electro-copper) of 99.999% by mass or more was pretreated by maintaining the temperature shown in Table 2 for the time shown in Table 2, and this pretreatment was performed. The high purity copper cathode (electrocopper) applied was melted at the temperature shown in Table 2 to produce a high purity copper melt, and the high purity copper melt was cast into a mold to produce an ingot. 6-10 were performed. A plate having dimensions of 25 mm in length, 25 mm in width, and 10 mm in thickness was cut out from the ingots obtained by the inventive methods 6 to 10, and after etching and acetone cleaning, GD-MS analysis (glow discharge mass spectrometry) ) Was used to measure the amount of carbon (C) impurities, and Table 2 shows the amounts of carbon (C) impurities measured.
表2に示される結果から、純度:99.999質量%以上の高純度銅カソード(電気銅)を表2に示される温度に表2に示される時間保持する前処理を施すことにより、鋳塊に含まれるC量が一層少なくなっていることが分かる。 From the results shown in Table 2, a high purity copper cathode (electrocopper) having a purity of 99.999% by mass or more was subjected to pretreatment for holding the temperature shown in Table 2 for the time shown in Table 2 to obtain an ingot. It can be seen that the amount of C contained in is further reduced.
実施例3
実施例1の本発明法2で得られた高純度銅溶湯に酸化銅粉末を添加したのち、得られた高純度銅溶湯を鋳型に鋳造して鋳塊を作製することにより本発明法11を実施した。この鋳塊から縦:25mm、横:25mm、厚さ:10mmの寸法を有するプレートを切り出し、実施例1と同様にしてエッチングやアセトン洗浄したのち、GD−MS分析(グロー放電質量分析)により炭素(C)不純物量の測定を行った結果、炭素(C)不純物量の測定量は0.21mass−ppmであった。この測定結果から、純度:99.999質量%以上の高純度銅カソード(電気銅)を1150℃未満の温度で溶解し、酸化銅粉末を添加することにより一層炭素含有量の少ない高純度銅鋳塊が得られることが分かる。
Example 3
After adding copper oxide powder to the high-purity copper melt obtained in the present invention method 2 of Example 1, the present invention method 11 is produced by casting the obtained high-purity copper melt into a mold to produce an ingot. Carried out. A plate having dimensions of 25 mm in length, 25 mm in width, and 10 mm in thickness is cut out from this ingot, etched and washed in the same manner as in Example 1, and then subjected to carbon by GD-MS analysis (glow discharge mass spectrometry). (C) As a result of measuring the impurity amount, the measured amount of carbon (C) impurity amount was 0.21 mass-ppm. From this measurement result, a high-purity copper cast with a lower carbon content is obtained by melting a high-purity copper cathode (electro-copper) having a purity of 99.999 mass% or more at a temperature below 1150 ° C. and adding copper oxide powder. It can be seen that a lump is obtained.
実施例4
実施例2の本発明法7で得られた高純度銅溶湯に酸化銅粉末を添加したのち、得られた高純度銅溶湯を鋳型に鋳造して鋳塊を作製することにより本発明法12を実施した。この鋳塊から縦:25mm、横:25mm、厚さ:10mmの寸法を有するプレートを切り出し、実施例1と同様にしてエッチングやアセトン洗浄したのち、GD−MS分析(グロー放電質量分析)により炭素(C)不純物量の測定を行った結果、炭素(C)不純物量の測定量は0.24mass−ppmであった。この測定結果から、純度:99.999質量%以上の高純度銅カソード(電気銅)を1150℃未満の温度で溶解し、酸化銅粉末を添加することにより一層炭素含有量の少ない高純度銅鋳塊が得られることが分かる。
Example 4
After adding copper oxide powder to the high-purity copper melt obtained in the method 7 of the present invention of Example 2, the present method 12 is produced by casting the obtained high-purity copper melt into a mold to produce an ingot. Carried out. A plate having dimensions of 25 mm in length, 25 mm in width, and 10 mm in thickness is cut out from this ingot, etched and washed in the same manner as in Example 1, and then subjected to carbon by GD-MS analysis (glow discharge mass spectrometry). (C) As a result of measuring the impurity amount, the measured amount of carbon (C) impurity amount was 0.24 mass-ppm. From this measurement result, a high-purity copper cast with a lower carbon content is obtained by melting a high-purity copper cathode (electro-copper) having a purity of 99.999 mass% or more at a temperature below 1150 ° C. and adding copper oxide powder. It can be seen that a lump is obtained.
Claims (4)
Purity: A high-purity copper cathode having a purity of 99.999 mass% or more is subjected to a pretreatment in which it is heated and held at 700 to 1050 ° C. in the air or in an oxidizing atmosphere, and the high-purity copper cathode subjected to the pretreatment is vacuumed or High in low carbon content, characterized by melting in an inert gas atmosphere at a temperature of less than 1084 to 1150 ° C., and then casting after adding copper oxide into the molten metal or blowing a gas containing oxygen A method for producing a pure copper ingot.
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| JP4505731B2 JP4505731B2 (en) | 2010-07-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8030082B2 (en) | 2006-01-13 | 2011-10-04 | Honeywell International Inc. | Liquid-particle analysis of metal materials |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH108244A (en) * | 1996-06-21 | 1998-01-13 | Dowa Mining Co Ltd | Single crystal copper target and its production as well as semiconductor internal wiring formed by using the same |
| JPH107491A (en) * | 1996-06-21 | 1998-01-13 | Dowa Mining Co Ltd | High-purity single crystal copper and its production and production unit therefor |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH108244A (en) * | 1996-06-21 | 1998-01-13 | Dowa Mining Co Ltd | Single crystal copper target and its production as well as semiconductor internal wiring formed by using the same |
| JPH107491A (en) * | 1996-06-21 | 1998-01-13 | Dowa Mining Co Ltd | High-purity single crystal copper and its production and production unit therefor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8030082B2 (en) | 2006-01-13 | 2011-10-04 | Honeywell International Inc. | Liquid-particle analysis of metal materials |
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| JP4505731B2 (en) | 2010-07-21 |
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