JP2006009231A - Wallpaper having moisture permeability/water absorbency and method for producing the same - Google Patents
Wallpaper having moisture permeability/water absorbency and method for producing the same Download PDFInfo
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- JP2006009231A JP2006009231A JP2004282061A JP2004282061A JP2006009231A JP 2006009231 A JP2006009231 A JP 2006009231A JP 2004282061 A JP2004282061 A JP 2004282061A JP 2004282061 A JP2004282061 A JP 2004282061A JP 2006009231 A JP2006009231 A JP 2006009231A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 28
- 230000035699 permeability Effects 0.000 title description 14
- 239000010954 inorganic particle Substances 0.000 claims abstract description 106
- 239000000835 fiber Substances 0.000 claims abstract description 54
- 239000004744 fabric Substances 0.000 claims abstract description 52
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 239000011347 resin Substances 0.000 claims abstract description 42
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 25
- 239000000057 synthetic resin Substances 0.000 claims abstract description 25
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 238000010030 laminating Methods 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 28
- 239000005909 Kieselgur Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 12
- 239000004745 nonwoven fabric Substances 0.000 claims description 11
- 238000009833 condensation Methods 0.000 abstract description 16
- 230000005494 condensation Effects 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 90
- 238000010521 absorption reaction Methods 0.000 description 31
- 239000000123 paper Substances 0.000 description 14
- 238000005299 abrasion Methods 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 12
- 239000002904 solvent Substances 0.000 description 10
- 238000010276 construction Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 239000003063 flame retardant Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- -1 earth Substances 0.000 description 5
- 239000004576 sand Substances 0.000 description 5
- 229920000178 Acrylic resin Polymers 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 229910021536 Zeolite Inorganic materials 0.000 description 4
- 239000004566 building material Substances 0.000 description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 239000010457 zeolite Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 235000014653 Carica parviflora Nutrition 0.000 description 3
- 241000243321 Cnidaria Species 0.000 description 3
- 229920000433 Lyocell Polymers 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 229920005749 polyurethane resin Polymers 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004578 natural building material Substances 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 229910052613 tourmaline Inorganic materials 0.000 description 2
- 229940070527 tourmaline Drugs 0.000 description 2
- 239000011032 tourmaline Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000001053 orange pigment Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
Description
本発明は、透湿・吸水性を有する壁紙およびその製造方法に関する。本発明は、特に、優れた意匠性を有するとともに、室内の湿気を透過させる透湿性および湿気を吸ったり吐いたりする吸放湿性を有することで室内の湿度の変動を調整する作用を有し、吸水性に優れ、結露することが少ない壁紙に関するものである。また、使用時は勿論のこと、製造から施工に至る過程においても表面にキズ等が付きにくく、柔軟性に富み、耐磨擦性のある壁紙と、その製造方法に関する。 The present invention relates to a wallpaper having moisture permeability and water absorption and a method for producing the wallpaper. In particular, the present invention has an excellent design property, and has an action of adjusting fluctuations in indoor humidity by having moisture permeability that allows the moisture in the room to permeate and moisture absorption and desorption that sucks or exhales the moisture, The present invention relates to a wallpaper having excellent water absorption and little condensation. Further, the present invention relates to a wallpaper having high flexibility and abrasion resistance, and a method for producing the same, which is hardly scratched on the surface not only during use but also in the process from production to construction.
従来、建物の内装材として使用される壁紙としては、主として天然の建築用材料である漆喰、土、木材、紙で構成されたものと、石油を原料とする、たとえば、低廉なコストで製造でき、かつ、意匠の表現も多様な塩化ビニル樹脂系のビニル壁紙と称されるものが上市されている。 Conventionally, wallpaper used as building interior materials can be manufactured at low cost, for example, mainly composed of natural building materials such as plaster, earth, wood, paper, and petroleum. In addition, what is called vinyl wallpaper based on vinyl chloride resin is also on the market.
多雨多湿環境下における建築物の建築材料としては、室内の湿気を吸放湿することや冬期の結露防止の観点からも天然の建築用材料が見直されてきている。最近は水分や湿気の吸放湿性があるとされる粉末状多孔質無機鉱物である珪藻土(二酸化珪素を主体とする)を用いた環境に優しい壁紙も見受けられる。 Natural building materials have been reconsidered as building materials for buildings in a wet and humid environment from the viewpoint of absorbing and releasing indoor moisture and preventing condensation in winter. Recently, environmentally friendly wallpaper using diatomaceous earth (mainly silicon dioxide), which is a powdery porous inorganic mineral that is considered to be capable of absorbing and releasing moisture and moisture, can also be seen.
ところで、湿気の吸放湿を行い、結露防止もできる壁紙として、EVA系樹脂と天然珪藻土と熱膨張型発泡剤を使用した吸放湿性壁紙が開示されている(特許文献1)。
しかし、この文献には、上記の壁紙は吸放湿性を有するとしているものの、次元の異なる透湿性や吸水性の観点からの記載は一切なく、柔軟性、耐磨擦性についての記載も存在しない。
By the way, a moisture absorbing / releasing wallpaper using EVA resin, natural diatomaceous earth, and a thermal expansion foaming agent is disclosed as a wallpaper that can absorb and release moisture and prevent condensation (Patent Document 1).
However, in this document, although the above wallpaper has moisture absorption / release properties, there is no description from the viewpoint of moisture permeability and water absorption in different dimensions, and there is no description about flexibility and abrasion resistance. .
また、湿気の吸放湿を行う調湿性と、結露防止やカビ発生防止ができる壁紙として、珪藻土による吸放湿層と壁紙基材の間に、ポリエチレン樹脂等の遮蔽層を設けたものが開示されている(特許文献2)。
しかし、この文献では、上記の壁紙は調湿性や結露防止を有するとしているものの、具体的に検証されていないし、吸水性の観点からの記載は一切なく、また柔軟性、耐磨擦性についての記載もない。
In addition, as a wallpaper that can absorb and release moisture and prevent condensation and mold generation, a wallpaper with a shielding layer such as polyethylene resin between the moisture absorbing and releasing layer of diatomaceous earth and the wallpaper substrate is disclosed. (Patent Document 2).
However, in this document, although the above-mentioned wallpaper is said to have humidity control and condensation prevention, it has not been specifically verified, there is no description from the viewpoint of water absorption, and flexibility and abrasion resistance are not described. There is no description.
さらに、通気性とカビ発生防止ができ、難燃性のある壁紙として、壁紙基材に珪藻土を添加して通気性を図り、さらに壁紙基材や裏打ち紙に難燃性の材料を使用したものが開示されている(特許文献3)。
しかし、この文献では、上記の壁紙は通気性を有するとしているものの、具体的に検証されていないし、吸水性の観点の記載は一切なく、また柔軟性、耐磨擦性についての記載もない。
さらに、上記の特許文献1〜3に記載された壁紙は、いずれも、意匠性に関しても満足できるものではなく、改良が望まれるものであった。
Furthermore, it is possible to prevent the occurrence of air permeability and mold, and as a flame retardant wallpaper, add diatomaceous earth to the wallpaper base material to achieve air permeability, and further use a flame retardant material for the wallpaper base material and backing paper. Is disclosed (Patent Document 3).
However, in this document, although the above-mentioned wallpaper is said to have air permeability, it has not been specifically verified, there is no description of the water absorption viewpoint, and there is no description of flexibility and abrasion resistance.
Furthermore, none of the wallpaper described in the above-mentioned Patent Documents 1 to 3 is satisfactory in terms of design, and improvement is desired.
本発明は、上記の如き従来技術の問題点に鑑み、意匠性に優れ、かつ、室内の湿気を室外に透過させたり、また吸湿し、放湿することで室内の湿度の変動を調整する作用を有し、吸水性に優れ、結露することが少ない壁紙を提供することを課題とする。また、使用時は勿論のこと、製造から施工に至る過程においても表面にキズ等が付きにくく、柔軟性に富み、耐磨擦性のある壁紙とその製造方法を提供することを課題とする。 In view of the problems of the prior art as described above, the present invention is excellent in design and has an effect of adjusting indoor humidity fluctuations by allowing indoor humidity to permeate outside, absorb moisture, and release moisture. It is an object to provide a wallpaper having high water absorption and low condensation. Further, it is an object of the present invention to provide a wallpaper and a method for producing the wallpaper which are not only scratched on the surface in the process from production to construction, but also have a high flexibility and abrasion resistance, not only during use.
上記の課題を解決するため、本発明は、(1)請求項1に規定する、壁紙基材層、無機粒子層および繊維布帛層を有する壁紙を提供する。
本発明は、さらに、(2)無機粒子層が無機粒子を含み、無機粒子が珪藻土を含む、請求項1に記載の壁紙、(3)無機粒子層が、粒子径の70%以上が1〜100μmである無機粒子と、合成樹脂とを含む、請求項1または2に記載の壁紙を提供する。
In order to solve the above problems, the present invention provides (1) a wallpaper having a wallpaper substrate layer, an inorganic particle layer, and a fiber fabric layer as defined in claim 1.
The present invention further includes (2) the wallpaper according to claim 1, wherein the inorganic particle layer includes inorganic particles, and the inorganic particles include diatomaceous earth, and (3) the inorganic particle layer has a particle diameter of 1 to 70% or more. The wallpaper of Claim 1 or 2 containing the inorganic particle which is 100 micrometers, and a synthetic resin is provided.
本発明は、また、(4)無機粒子の含有量が50〜1000g/m2である、請求項1〜3のいずれかに記載の壁紙、(5)壁紙基材層の片面に無機粒子層が設けられ、無機粒子層の上に繊維布帛層が設けられている、請求項1〜4のいずれかに記載の壁紙、(6)繊維布帛層に用いられる繊維布帛がセルロース系繊維を含む、請求項1〜5のいずれかに記載の壁紙、(7)繊維布帛が目付け10〜100g/m2の不織布である、請求項1〜6のいずれかに記載の壁紙、(8)さらに、防炎剤含有層を有する、請求項1〜7のいずれかに記載の壁紙を提供する。 The present invention is also (4) the content of the inorganic particles is 50 to 1000 g / m 2, wallpaper according to any of claims 1 to 3, (5) inorganic particle layer on one surface of the wallpaper substrate layer The wallpaper according to any one of claims 1 to 4, wherein the fiber fabric layer is provided on the inorganic particle layer, and (6) the fiber fabric used for the fiber fabric layer contains cellulosic fibers. The wallpaper according to any one of claims 1 to 5, (7) the wallpaper according to any one of claims 1 to 6, wherein the fiber fabric is a nonwoven fabric having a basis weight of 10 to 100 g / m 2 , (8) The wallpaper according to any one of claims 1 to 7, which has a flame retardant-containing layer.
さらに、本発明は、(9)壁紙基材層の片面に、無機粒子と合成樹脂を含む樹脂溶液を塗布して無機粒子層を形成する工程と、塗布した無機粒子と合成樹脂を含む樹脂溶液が固まる前にこの無機粒子層に繊維布帛を積層して繊維布帛層を形成する工程を有する壁紙の製造方法を提供する。 Furthermore, the present invention provides (9) a step of applying a resin solution containing inorganic particles and a synthetic resin to one surface of a wallpaper base material layer to form an inorganic particle layer, and a resin solution containing the applied inorganic particles and a synthetic resin. Provided is a wallpaper manufacturing method including a step of forming a fiber fabric layer by laminating a fiber fabric on the inorganic particle layer before the cake becomes solid.
本発明によれば、壁紙表面の粒子感や自然な色の濃淡を有する意匠性に優れる壁紙を得ることができる。また、砂壁感がありながら砂落ちなどの問題がほとんどない壁紙を得ることができる。さらに、室内の湿気を透過させる透湿性および湿気を吸ったり、吐いたりすることのできる吸放湿性を有していることにより室内の湿度の変動を調整する作用を有し、吸水性に優れ、結露することが少ない壁紙を提供することができる。したがって、本発明の壁紙は、多雨多湿環境下における建築物の建築材料として好適であり、さらに冬期の結露防止の観点からも好ましい。 ADVANTAGE OF THE INVENTION According to this invention, the wallpaper which is excellent in the designability which has the particle | grain feeling of a wallpaper surface, and the natural color shading can be obtained. Moreover, it is possible to obtain a wallpaper having a sand wall feeling and almost no problems such as falling sand. Furthermore, it has the function of adjusting the fluctuation of indoor humidity by having moisture permeability that allows moisture in the room to permeate and moisture absorption and desorption that can absorb and exhale moisture, and is excellent in water absorption. It is possible to provide a wallpaper with less condensation. Therefore, the wallpaper of the present invention is suitable as a building material for buildings in a wet and humid environment, and is also preferable from the viewpoint of preventing condensation in winter.
さらに、本発明の壁紙は柔軟性、耐磨擦性があるので、使用時は勿論のこと、製造から施工に至る過程においても熟練した技術も不要で、取り扱いが簡便であり、キズや削り取り、ひび割れなどが生じることが少ないという利点を有する。 Furthermore, since the wallpaper of the present invention has flexibility and abrasion resistance, not only during use, but also in the process from manufacturing to construction, skilled techniques are unnecessary, easy handling, scratches and scrapes, There is an advantage that cracks and the like are less likely to occur.
次に、本発明の好ましい実施の一形態について詳しく説明する。
この実施形態の壁紙は、壁紙基材層の片面に無機粒子層が設けられ、この無機粒子層の上に繊維布帛層が設けられたものである。
Next, a preferred embodiment of the present invention will be described in detail.
In the wallpaper of this embodiment, an inorganic particle layer is provided on one side of the wallpaper base material layer, and a fiber fabric layer is provided on the inorganic particle layer.
(壁紙基材層)
ここで、壁紙基材層とは、壁紙基材により形成される層をいう。壁紙基材としては、壁紙に一般的に使用されている坪量(平方mあたり)50〜300gの合成紙、和紙、エマルジョン紙、不燃紙、難燃紙、およびそれらから選択される複数種からなる複合紙、生分解性紙などが挙げられる。また、その他の基材として、アクリル樹脂、ポリプロピレン樹脂、ポリエチレン樹脂、ポリスチレン樹脂、ポリウレタン樹脂、シリコーン樹脂、ポリエステル樹脂、ポリテトラフルオロエチレン(PTFE)等のシート状のものが挙げられるが、無機粒子を含有する無機粒子層を形成することができるものであれば、特に限定はされない。
(Wallpaper base material layer)
Here, the wallpaper base material layer refers to a layer formed of the wallpaper base material. As a wallpaper base material, the basis weight (per square meter) generally used for wallpaper is 50 to 300 g of synthetic paper, Japanese paper, emulsion paper, noncombustible paper, flame retardant paper, and a plurality of types selected from them. And composite paper and biodegradable paper. In addition, examples of other substrates include sheet-like materials such as acrylic resin, polypropylene resin, polyethylene resin, polystyrene resin, polyurethane resin, silicone resin, polyester resin, and polytetrafluoroethylene (PTFE). If it can form the inorganic particle layer to contain, it will not specifically limit.
さらに、壁紙基材の厚さは、5〜1000μmであることが好ましい。厚さが5μm未満であると、加工の際基材がカールしたり、管理することが困難になることがある。また、1000μmを超えると、柔軟性が低下して巻き取りなどの加工に支障をきたすことがあり、軽量化ということから望ましくない場合もある。 Furthermore, it is preferable that the thickness of a wallpaper base material is 5-1000 micrometers. If the thickness is less than 5 μm, the substrate may be curled or difficult to manage during processing. On the other hand, if it exceeds 1000 μm, the flexibility may be lowered, which may hinder processing such as winding, and may be undesirable from the viewpoint of weight reduction.
(無機粒子層)
壁紙基材の片面に設ける無機粒子層は、無機粒子を含むのが好ましく、無機粒子が珪藻土を含むのがさらに好ましい。無機粒子層は、アクリル樹脂、ポリエステル樹脂、ポリウレタン樹脂、シリコーン樹脂から選ばれる少なくともひとつの合成樹脂をバインダーとして含むことが好ましい。
(Inorganic particle layer)
The inorganic particle layer provided on one side of the wallpaper base material preferably contains inorganic particles, and more preferably contains inorganic diatomaceous earth. The inorganic particle layer preferably contains at least one synthetic resin selected from an acrylic resin, a polyester resin, a polyurethane resin, and a silicone resin as a binder.
かかる無機粒子としては、たとえば、ゼオライト系、珪藻土系、シリカ系のものが使用できる。より具体的には、珪藻土や水酸化アルミニウム、炭酸カルシウム、多孔質シリカ、化石サンゴ、トルマリン等が挙げられ、多孔質、無孔質を問わないが、好ましくは、透湿性や吸水性の観点から多孔質であるものがよい。特に焼入れした珪藻土、金や銀などを担持させたゼオライト、多孔質シリカなどの多孔体が好ましく用いられる。また、意匠性の観点からは珪藻土や砂なども好ましく用いられ、マイナスイオン発生の観点からは、化石サンゴ、トルマリンやセシウムなどの希有元素を含む鉱物の粒子が好ましく用いられ、さらに抗菌性の観点からは銀、銅、銀を担持させたゼオライトなどが好ましく用いられる。これらの無機粒子は、複数のものを混合して使用してもよい。
珪藻土は、たとえば、酒の製造工程で濾過材として用いられている珪藻土を焼入れすることなどして得られる多孔質な珪藻土であってもよい。
As such inorganic particles, for example, zeolite-based, diatomaceous earth-based, or silica-based particles can be used. More specifically, diatomaceous earth, aluminum hydroxide, calcium carbonate, porous silica, fossilized coral, tourmaline and the like can be mentioned, regardless of whether porous or nonporous, but preferably from the viewpoint of moisture permeability and water absorption What is porous is good. In particular, a porous material such as quenched diatomaceous earth, zeolite supporting gold or silver, or porous silica is preferably used. In addition, diatomaceous earth and sand are also preferably used from the viewpoint of designability, and from the viewpoint of negative ion generation, mineral particles containing rare elements such as fossil coral, tourmaline and cesium are preferably used, and further antibacterial viewpoints Is preferably silver, copper, zeolite carrying silver, or the like. These inorganic particles may be used by mixing a plurality of them.
The diatomaceous earth may be, for example, a porous diatomaceous earth obtained by quenching diatomaceous earth that is used as a filter material in the liquor manufacturing process.
また、本発明では、無機粒子として、粒子径の70%以上が1〜100μmのものが好ましく用いられる。1μm未満のものが多いと比表面積が増え、バインダーとしての合成樹脂の量を増やす必要が生ずる。合成樹脂量を増やすと多孔質の無機粒子を用いた場合、その孔が埋まってしまい、多孔質の無機粒子としての効果を失ってしまうことがある。また、粒子が溶媒を大量に吸収し、乾燥時間が長くなり、製造工程上問題となる。さらに、無機粒子層を製造するための樹脂溶液製造時に粉立ちも発生し、取り扱いが困難となる場合がある。
また、100μmを超えるものが多いと、無機粒子層を製造するための樹脂溶液製造時に無機粒子の沈降が生じたり、コーティング手法を用いて無機粒子層を設ける際にスジ状の欠点が発生する場合がある。
In the present invention, inorganic particles having a particle diameter of 70% or more and 1 to 100 μm are preferably used. When there are many things less than 1 micrometer, a specific surface area will increase and it will be necessary to increase the quantity of the synthetic resin as a binder. When the amount of the synthetic resin is increased, when porous inorganic particles are used, the pores are filled and the effect as porous inorganic particles may be lost. Further, the particles absorb a large amount of the solvent, and the drying time becomes longer, which causes a problem in the manufacturing process. Furthermore, powdering may occur during the production of a resin solution for producing an inorganic particle layer, which may make handling difficult.
Moreover, when there are many things exceeding 100 micrometers, sedimentation of an inorganic particle arises at the time of the resin solution manufacture for manufacturing an inorganic particle layer, or a stripe-like fault generate | occur | produces when providing an inorganic particle layer using a coating method There is.
無機粒子層としては、無機粒子が50〜1000g/m2の量で含有されているのが好ましく、150〜800g/m2の量であるのがさらに好ましい。50g/m2未満であると、吸水性が不十分となる場合があり、また意匠性も低下し、本発明の特徴を活かせないことがある。また、1000g/m2を超えると、コスト的に不利であるし、柔軟性が損なわれる結果、無機粒子を含有する層がひび割れを生じる場合もある。 また、無機粒子層の厚さは、100〜1000μmが好ましい。 The inorganic particle layer is preferably inorganic particles are contained in an amount of 50 to 1000 g / m 2, and even more preferably in an amount of 150 to 800 g / m 2. If it is less than 50 g / m 2 , the water absorption may be insufficient, the design properties may be lowered, and the features of the present invention may not be utilized. Moreover, when it exceeds 1000 g / m < 2 >, it is disadvantageous in cost, and as a result of the flexibility being impaired, the layer containing inorganic particles may crack. Further, the thickness of the inorganic particle layer is preferably 100 to 1000 μm.
また、無機粒子と合成樹脂との配合比は、無機粒子100質量部に対し合成樹脂固形分で5〜100質量部であるのが好ましい。合成樹脂の配合比が5質量部を下まわると無機粒子の壁紙基材への接着が弱まり、壁紙としての取扱い時に無機粒子の脱落が発生することがある。合成樹脂の配合比が100質量部を上まると、透湿性、吸放湿性、吸水性が低下することがある。
また、無機粒子層には、上記のような無機粒子やバインダーとしての合成樹脂以外に、有機物質、無機物質に限らず、任意の色を壁紙に付与して意匠性を高めるための着色用顔料また機能性を付与するための消臭剤、紫外線吸収剤、酸化防止剤、架橋剤、発泡剤、増粘剤、防炎剤などの種々の添加物を添加してもよい。透湿性、吸水性、意匠性の観点からは発泡剤の添加も好ましい。
Moreover, it is preferable that the compounding ratio of an inorganic particle and a synthetic resin is 5-100 mass parts in synthetic resin solid content with respect to 100 mass parts of inorganic particles. When the blending ratio of the synthetic resin is less than 5 parts by mass, the adhesion of the inorganic particles to the wallpaper base material is weakened, and the inorganic particles may fall off when handled as wallpaper. When the blending ratio of the synthetic resin exceeds 100 parts by mass, moisture permeability, moisture absorption / release properties, and water absorption may be lowered.
In addition to the above-described inorganic particles and synthetic resins as binders, the inorganic particle layer is not limited to organic materials and inorganic materials, and pigments for coloring to enhance the design by imparting any color to wallpaper. Moreover, you may add various additives, such as a deodorizing agent for providing functionality, an ultraviolet absorber, antioxidant, a crosslinking agent, a foaming agent, a thickener, and a flameproofing agent. Addition of a foaming agent is also preferable from the viewpoint of moisture permeability, water absorption, and design.
(繊維布帛層)
繊維布帛層は、少なくとも繊維布帛を含む。繊維布帛としては、ポリエステル、ナイロンなどの合成繊維、レーヨン、リヨセルなどの再生繊維、アセテートなどの半合成繊維、綿、絹、毛などの天然繊維が挙げられる。また、その形態としては、織物、編物、不織布等のいずれの形態であってもよい。また、紙を用いることも可能である。
吸水性、吸放湿性の観点からは綿、レーヨン、リヨセルなどのセルロース系繊維を用いることが好ましく、意匠性の観点からはセルロース系繊維を用いた不織布を用いるのが好ましい。また、これらの繊維布帛は、防炎性を有するものや染料や顔料で着色されているものであってもよい。
(Fiber fabric layer)
The fiber fabric layer includes at least a fiber fabric. Examples of the fiber fabric include synthetic fibers such as polyester and nylon, regenerated fibers such as rayon and lyocell, semi-synthetic fibers such as acetate, and natural fibers such as cotton, silk, and hair. Moreover, as a form, any form, such as a woven fabric, a knitted fabric, and a nonwoven fabric, may be sufficient. It is also possible to use paper.
Cellulose fibers such as cotton, rayon and lyocell are preferably used from the viewpoints of water absorption and moisture absorption / release, and nonwoven fabrics using cellulose fibers are preferably used from the viewpoint of design. Further, these fiber fabrics may be flameproof or colored with dyes or pigments.
繊維布帛は、吸水性、吸放湿性、耐磨擦性の向上、ひび割れ防止などの機能を奏するものであるが、さらに意匠性の面からの効果も大きい。
また、無機粒子層に含まれる合成樹脂や無機粒子の一部は、無機粒子層上に設けられた繊維布帛に含浸され、さらには繊維布帛の表面にまで透過して、全面にまたは部分的に表面層を形成して、繊維布帛層を構成する成分の一部となっていてもよい。
The fiber fabric has functions such as water absorption, moisture absorption / release properties, improved abrasion resistance, and prevention of cracking, but also has a great effect in terms of design.
In addition, a part of the synthetic resin and inorganic particles contained in the inorganic particle layer is impregnated into the fiber cloth provided on the inorganic particle layer, and further penetrates to the surface of the fiber cloth to be entirely or partially. The surface layer may be formed and may be a part of the components constituting the fiber fabric layer.
上記セルロース系繊維を用いた不織布は、目付け5〜1000g/m2、厚み5μm〜5000μmの不織布であるのが好ましい。より好ましくは、目付け10〜100g/m2であるのがよい。目付けおよび厚みが上記の範囲であれば、透湿性、柔軟性を確保しながら、保護層として耐磨擦性にも優れ、また優れた意匠性をも備えることができるので、好ましい。 The nonwoven fabric using the cellulose-based fiber is preferably a nonwoven fabric having a basis weight of 5 to 1000 g / m 2 and a thickness of 5 μm to 5000 μm. More preferably, the basis weight is 10 to 100 g / m 2 . If the fabric weight and the thickness are in the above ranges, it is preferable because the protective layer has excellent abrasion resistance and excellent design properties while ensuring moisture permeability and flexibility.
なお、上記した壁紙は、一実施形態にすぎず、本発明の主旨を逸脱しない範囲において適宜設計を変更することができる。
例えば、それぞれ複数の壁紙基材層や無機粒子層、繊維布帛層を設けることも可能である。また、壁紙基材層の無機粒子層を設けた反対面に、接着剤層を設けることもできる。接着剤層を設けておけば、壁紙を貼るための糊を施工現場で塗る必要がなく、施工の簡素化が可能となる。
The wallpaper described above is merely an embodiment, and the design can be changed as appropriate without departing from the gist of the present invention.
For example, a plurality of wallpaper base material layers, inorganic particle layers, and fiber fabric layers can be provided. Moreover, an adhesive layer can also be provided on the opposite surface of the wallpaper base material layer provided with the inorganic particle layer. If an adhesive layer is provided, it is not necessary to apply glue for attaching wallpaper on the construction site, and the construction can be simplified.
また、さらに防炎剤含有層を付与することもできる。防炎性は、防炎性能を有する壁紙基材を用いたり、無機粒子層に防炎剤を添加したり、防炎性能を有する繊維布帛を用いることによっても付与することができるが、防炎剤含有層を付与するのが防炎性能の観点からはより好ましい。防炎剤含有層は、壁紙基材層と無機粒子層の間や壁紙基材層の無機粒子層を設けた反対面に設けることもできる。 Further, a flameproofing agent-containing layer can be further provided. The flameproof property can be imparted by using a wallpaper base material having flameproof performance, adding a flameproof agent to the inorganic particle layer, or using a fiber fabric having flameproof performance. It is more preferable to provide an agent-containing layer from the viewpoint of flameproof performance. The flameproofing agent-containing layer can be provided between the wallpaper base material layer and the inorganic particle layer or on the opposite surface of the wallpaper base material layer provided with the inorganic particle layer.
この防炎剤含有層は、ヘキサブロムシクロドデカンなどの臭素などを含むハロゲン系防炎剤やリン系、窒素系、金属塩系、水和金属塩系、シリコン系などのノンハロゲン系防炎剤を含むアクリル樹脂やウレタン樹脂、ポリエステル樹脂、ポリアミド樹脂などからなる樹脂層などが挙げられる。防炎剤の樹脂への添加量としては、樹脂固形分100質量部に対し、好ましくは防炎剤固形分20〜600質量部、さらに好ましくは100〜200質量部がよい。
防炎剤含有層には前述した如き無機粒子をはじめとする各種添加剤を添加してもよい。
This flame retardant-containing layer contains halogen-based flame retardants containing bromine such as hexabromocyclododecane and non-halogen flame retardants such as phosphorus, nitrogen, metal salt, hydrated metal salt, and silicon. Examples thereof include a resin layer made of an acrylic resin, a urethane resin, a polyester resin, a polyamide resin, or the like. The amount of the flameproofing agent added to the resin is preferably 20 to 600 parts by weight, more preferably 100 to 200 parts by weight, based on 100 parts by weight of the resin solids.
Various additives including inorganic particles as described above may be added to the flameproofing agent-containing layer.
(壁紙の製造方法)
以下に、好ましい本発明の壁紙の製造方法の一例について説明する。
まず、無機粒子層を形成する工程として、壁紙基材層を形成する壁紙基材の片面に、無機粒子層を形成するための樹脂溶液を付与する。無機粒子層を形成するには、無機粒子とバインダーとしての合成樹脂を含む樹脂溶液を壁紙基材上に塗布する。この場合の塗布方法としては、ナイフコーター、パイプコーター、コンマコーター、グラビアコーターなどを用いたコーテイング手法、スプレーなどを用いた噴霧、またはTダイなどによる押出手法を用いることができる。
無機粒子層の制御の観点からは、ナイフコーター、パイプコーター、コンマコーターなどを用いたコーテイング手法により塗布するのが好ましくい。
(Wallpaper manufacturing method)
Below, an example of the preferable manufacturing method of the wallpaper of this invention is demonstrated.
First, as the step of forming the inorganic particle layer, a resin solution for forming the inorganic particle layer is applied to one side of the wallpaper substrate that forms the wallpaper substrate layer. In order to form the inorganic particle layer, a resin solution containing inorganic particles and a synthetic resin as a binder is applied on the wallpaper substrate. As a coating method in this case, a coating method using a knife coater, a pipe coater, a comma coater, a gravure coater, spraying using a spray or the like, or an extrusion method using a T die or the like can be used.
From the viewpoint of controlling the inorganic particle layer, it is preferable to apply by a coating method using a knife coater, a pipe coater, a comma coater or the like.
無機粒子とバインダーとしての合成樹脂を含む樹脂溶液としては、無機粒子と合成樹脂と溶媒の配合比が、無機粒子100質量部に対して合成樹脂固形分5〜100質量部であり、溶媒5〜1000質量部であるのが好ましい。溶媒の配合比が5質量部を下まわると樹脂溶液の流動性が悪く、また1000質量部を上まると添加されている粒子の沈降や乾燥に時間がかかるなどの問題が発生することがある。
用いられる合成樹脂としては、エマルジョンタイプやディスパージョンタイプなどの水系タイプや溶剤タイプなどの種々のタイプのものを用いることができ、したがってこのとき用いられる溶媒としては、水、炭素数1〜3の脂肪族低級アルコール、ジメチルホルムアミド、メチルエチルケトン、トルエンなどを挙げることができ、これらの溶媒を、単独もしくは配合して用いることができる。建築材料としての観点からは、揮発性有機溶剤を極力用いず、水を溶媒として用いることが好ましい。
As the resin solution containing the synthetic resin as the inorganic particles and the binder, the blending ratio of the inorganic particles, the synthetic resin, and the solvent is 5 to 100 parts by mass of the synthetic resin solid content with respect to 100 parts by mass of the inorganic particles. The amount is preferably 1000 parts by mass. If the blending ratio of the solvent is less than 5 parts by mass, the fluidity of the resin solution is poor, and if it exceeds 1000 parts by mass, problems such as sedimentation and drying of the added particles may occur. .
As a synthetic resin to be used, various types such as an emulsion type and a dispersion type such as an aqueous type and a solvent type can be used. Therefore, as a solvent used at this time, water, a carbon number of 1 to 3 is used. Aliphatic lower alcohols, dimethylformamide, methyl ethyl ketone, toluene and the like can be mentioned, and these solvents can be used alone or in combination. From the viewpoint of building materials, it is preferable to use water as a solvent without using a volatile organic solvent as much as possible.
なお、合成樹脂としてホットメルトタイプの樹脂を用いる場合には、溶媒を配合しなくてもよい。さらに、上述の範囲内であれば、無機粒子の配合量または溶媒の配合量が異なる樹脂液を用い、無機粒子を含有する無機粒子層を2層以上に積層するために、コーティング手法等により樹脂溶液の付与を数度繰り返してもよい。 In addition, when using a hot melt type resin as a synthetic resin, it is not necessary to mix | blend a solvent. Furthermore, if it is within the above-mentioned range, a resin solution having a different amount of inorganic particles or a different amount of solvent is used, and in order to laminate two or more inorganic particle layers containing inorganic particles, a resin is applied by a coating method or the like. The application of the solution may be repeated several times.
次に、繊維布帛層の形成工程として、無機粒子層を形成するための樹脂溶液が固まる前に、この樹脂溶液の上に繊維布帛を積層する。この際、積層された繊維布帛の繊維間隙に無機粒子層を形成するための樹脂溶液の一部が浸透して含浸され、無機粒子の質感とともに繊維布帛への含浸ムラにより色の自然な濃淡が現れ、さらに新規な意匠が発現される。さらに、この無機粒子と合成樹脂の一部が繊維布帛表面の全面または一部にまで透過し、表面層を形成すると、さらにイメージの異なる意匠性を有する壁紙を得ることができる。
特にセルロース系不織布を用いると、意匠性、吸水性、吸放湿性、触った時の触感などの機能性がすぐれたものが得られるので好ましい。
また、繊維布帛には無機粒子層に含まれる合成樹脂も含浸されるため、磨擦強度が向上し、さらに壁紙として取り扱われる際に繊維布帛の剥離強力も向上する。
Next, as a fiber cloth layer forming step, the fiber cloth is laminated on the resin solution before the resin solution for forming the inorganic particle layer is solidified. At this time, a part of the resin solution for forming the inorganic particle layer is infiltrated and impregnated into the fiber gaps of the laminated fiber cloth, and the natural texture of the color is caused by the unevenness of the impregnation of the fiber cloth together with the texture of the inorganic particles. Appears and new designs are developed. Furthermore, when the inorganic particles and a part of the synthetic resin are permeated to the entire surface or a part of the surface of the fiber fabric to form a surface layer, a wallpaper having a design with a different image can be obtained.
In particular, it is preferable to use a cellulose-based non-woven fabric because a product having excellent design properties, water absorption, moisture absorption / release properties, touch feeling when touched, and the like can be obtained.
Further, since the fiber fabric is impregnated with the synthetic resin contained in the inorganic particle layer, the abrasion strength is improved, and the peel strength of the fiber fabric is also improved when handled as wallpaper.
繊維布帛を積層した後、樹脂のタイプによっても異なるが、水系の樹脂を用いた場合には140℃程度の温度での乾燥や、ホットメルト樹脂の場合には融点以下に冷却することなどにより、無機粒子層を形成するための樹脂液を固化させ、無機粒子層および繊維布帛層を形成する。 After laminating the fiber fabric, depending on the type of resin, when using a water-based resin, drying at a temperature of about 140 ° C., or in the case of a hot melt resin, cooling to below the melting point, etc. The resin liquid for forming the inorganic particle layer is solidified to form the inorganic particle layer and the fiber fabric layer.
また、防炎剤層を形成する場合において、防炎剤を含む樹脂溶液を用いて防炎層を形成する場合には、上記の無機粒子層の形成と同じようにコーテイング手法等を用いて行うことができ、壁紙基材層の上に、防炎剤を含む樹脂溶液を塗布した後、直ちに乾燥し、防炎剤層を形成させればよい。この際の乾燥は140℃程度の温度で行うことができる。
また、防炎剤を含む樹脂溶液は、樹脂溶液中での防炎剤の沈降等を防止するため、樹脂溶液粘度を好ましくは3000〜50000cps、さらに好ましくは5000〜30000cpsに調整するのがよい。増粘させる方法としては、溶媒の配合割合の調整や公知の増粘剤による粘度調整によることができる。
In the case of forming the flameproofing agent layer, when the flameproofing layer is formed using a resin solution containing the flameproofing agent, the coating method is used in the same manner as the formation of the inorganic particle layer. It is possible to apply a resin solution containing a flameproofing agent on the wallpaper base material layer and then immediately dry to form a flameproofing agent layer. The drying at this time can be performed at a temperature of about 140 ° C.
Further, the resin solution containing the flameproofing agent is preferably adjusted to have a resin solution viscosity of 3000 to 50000 cps, more preferably 5000 to 30000 cps, in order to prevent sedimentation of the flameproofing agent in the resin solution. As a method for increasing the viscosity, it is possible to adjust the blending ratio of the solvent or adjust the viscosity with a known thickener.
本発明の壁紙は、無機粒子層の上に繊維布帛層を有することにより壁紙の表面もしくは表面近辺に繊維布帛があり、意匠性に優れ、柔軟性、耐磨擦性を有するので、使用時は勿論のこと、製造から施工に至る過程においても熟練した技術も不要で、取り扱いが簡便であり、キズや削り取り、ひび割れなどを生じることも少ないものである。さらに、壁紙基材において、壁紙基材層の無機粒子層を設けた反対面に粘着剤層を設けることによって、壁紙としての施行性や加工性に富むものとなるので、好ましい形態を得ることができることはいうまでもない。 Since the wallpaper of the present invention has a fiber fabric layer on the inorganic particle layer and has a fiber fabric on or near the surface of the wallpaper, it has excellent design properties, flexibility and abrasion resistance. Of course, no skill is required in the process from manufacturing to construction, the handling is simple, and scratches, scrapes, cracks, and the like are not likely to occur. Furthermore, in the wallpaper base material, by providing the pressure-sensitive adhesive layer on the opposite side of the wallpaper base material layer provided with the inorganic particle layer, it becomes rich in enforceability and processability as wallpaper, so that a preferable form can be obtained. Needless to say, it can be done.
以下に実施例を用いて本発明をさらに説明する。これらの実施例において用いる性能評価は、次に記載する方法に拠った。 The present invention will be further described below using examples. The performance evaluation used in these examples was based on the method described below.
透湿性の評価:JIS L‐1099 A−1法(塩化カルシウム法)より求めた。
吸水性の評価:JIS L‐1907(滴下法)より求めた。
厚さ:試料断面の電子顕微鏡写真よりもとめた。
耐磨擦性評価:施工刷毛による表面傷つきにより評価した。
JIS A6921 ドライ25回、湿5回
Evaluation of moisture permeability: Determined from JIS L-1099 A-1 method (calcium chloride method).
Evaluation of water absorption: It was determined from JIS L-1907 (drop method).
Thickness: Determined from an electron micrograph of the sample cross section.
Abrasion scuff resistance evaluation: evaluated by surface scratches caused by construction brushes.
JIS A6921 dry 25 times, wet 5 times
結露性の評価
40℃の温水を500ml入れた500mlのビーカーを、壁紙の部屋側がビーカー側になるようにして、ビーカーの上側から壁紙で覆い、輪ゴムで固定する。このビーカーを10℃、60%RHの条件下の恒温恒湿機中に1時間放置する。1時間後における壁紙に付着した水滴量を測定して結露量を求め、単位をg/m2/hrに換算した。
結露量の求め方
W1:壁紙でビーカーを覆った状態(10℃、60%RH)にて1時間放置した後、ビーカーから結露水が落ちないようにして試料を取外し、測定した質量(g)
W2:W1を測定した後、濾紙を用いて結露水を吸い取った後の壁紙の質量(g)
S:ビーカー口の面積(m2)
結露量(g/m2/hr)=(W1−W2)÷S
Evaluation of dew condensation A 500 ml beaker containing 500 ml of warm water of 40 ° C. is covered with wallpaper from the upper side of the beaker so that the room side of the wallpaper is on the beaker side, and fixed with rubber bands. This beaker is left in a thermo-hygrostat under conditions of 10 ° C. and 60% RH for 1 hour. The amount of water droplets adhering to the wallpaper after 1 hour was measured to determine the amount of condensation, and the unit was converted to g / m 2 / hr.
How to determine the amount of dew condensation W1: Mass (g) after leaving the beaker covered with wallpaper (10 ° C, 60% RH) for 1 hour, removing the sample from the beaker so that the dew condensation does not fall
W2: Mass of wallpaper (g) after W1 is measured and then condensed water is absorbed using filter paper
S: Area of beaker mouth (m 2 )
Condensation amount (g / m 2 / hr) = (W1−W2) ÷ S
吸放湿性の評価
20℃、65%RHおよび30℃、90%RHの雰囲気下に、恒温恒湿器中に24時間放置後、質量を測定し、それぞれの吸湿率を次式で求めた。なお、乾燥を105℃で1時間行った。
吸湿率(%)=[(吸湿後の重量−乾燥後の重量)/乾燥後の重量]×100
その後、上記で測定した20℃、65%RHおよび30℃、90%RHの条件での吸湿率(それぞれMR1およびMR2とする)から、
吸放湿量差(%)=MR2−MR1
を求めた。吸放湿量差が大きいほど吸放湿性に優れることがわかる。
Evaluation of moisture absorption / release properties The sample was allowed to stand in an oven at 20 ° C., 65% RH, 30 ° C. and 90% RH for 24 hours, and then the mass was measured. In addition, drying was performed at 105 degreeC for 1 hour.
Moisture absorption rate (%) = [(weight after moisture absorption−weight after drying) / weight after drying] × 100
Then, from the moisture absorption rate (respectively MR1 and MR2) under the conditions of 20 ° C., 65% RH and 30 ° C., 90% RH measured above,
Moisture absorption / release difference (%) = MR2-MR1
Asked. It can be seen that the greater the moisture absorption / release difference, the better the moisture absorption / release properties.
実施例1
壁紙基材として、坪量(平立方m当り)110g、厚さ200μmの壁紙用エマルジョン紙の片面に、無機粒子層を形成するため、コンマコーターを用いて、水系アクリル樹脂(固形分10%)80部と、水40部、粒子径の70%以上が3〜80μmである無機粒子(スワン株式会社製:珪藻ストーン)100部を含む樹脂溶液をコートした(塗布)。
Example 1
Use a comma coater to form an inorganic particle layer on one side of a wall paper emulsion paper with a basis weight (per square cubic meter) of 110 g and a thickness of 200 μm as a wallpaper base material. Water-based acrylic resin (solid content 10%) A resin solution containing 80 parts, 40 parts of water, and 100 parts of inorganic particles (Swan Co., Ltd .: Diatom Stone) having a particle size of 70% or more of 3 to 80 μm was coated (application).
次に、コーテイングにより付与した樹脂溶液が固まる前に、繊維布帛として、綿の不織布(目付け30g/m2、厚み100μm)を壁紙基材上に塗布した樹脂溶液上に積層し、130℃で60秒間予備乾燥した後、150℃で5分間乾燥して、壁紙基材層、無機粒子層、繊維布帛層を有する壁紙を得た。得られた壁紙は、繊維布帛の表面にはほとんど無機粒子が存在していないものの、不織布越しの外観として砂壁感を有し、また全体的に自然な濃淡が感じられ、意匠性に優れるものであった。その評価を表1に記載する。 Next, before the resin solution applied by coating is hardened, a non-woven cotton fabric (weighing 30 g / m 2 , thickness 100 μm) is laminated as a fiber fabric on the resin solution coated at 60 ° C. at 60 ° C. After preliminary drying for 2 seconds, drying was performed at 150 ° C. for 5 minutes to obtain a wallpaper having a wallpaper substrate layer, an inorganic particle layer, and a fiber fabric layer. Although the obtained wallpaper has almost no inorganic particles on the surface of the fiber fabric, it has a sand wall feeling as an appearance over the nonwoven fabric, and it has a natural shade as a whole and is excellent in design. there were. The evaluation is described in Table 1.
実施例2
実施例1で用いた微粒子に代えて粒子径の70%以上が100μmを超える無機粒子を用いた以外は、実施例1と同じ処方、同じ工程により壁紙を得た。その評価を表1に記載する。
得られた壁紙は繊維布帛の表面にはほとんど無機粒子が存在しないものの、繊維布帛越しに独特の意匠感を有し、また全体的に自然な濃淡が感じられた。
Example 2
A wallpaper was obtained by the same formulation and the same process as in Example 1 except that inorganic particles having a particle diameter of 70% or more exceeding 100 μm were used instead of the fine particles used in Example 1. The evaluation is described in Table 1.
Although the obtained wallpaper had almost no inorganic particles on the surface of the fiber fabric, it had a unique design feeling over the fiber fabric, and an overall natural shade was felt.
実施例3
実施例1で用いた微粒子に代えて粒子径の70%以上が3〜80μmである無機粒子を20部含む樹脂溶液を用いた以外は、同じ処方、同じ工程により壁紙を得た。その評価を表1に記載する。
Example 3
Instead of the fine particles used in Example 1, a wallpaper was obtained by the same formulation and the same process except that a resin solution containing 20 parts of inorganic particles having a particle diameter of 3 to 80 μm of 70% or more was used. The evaluation is described in Table 1.
比較例1
実施例1において綿の不織布を積層しなかった以外は実施例1と同じ工程および処方により壁紙を得た。その評価を表1に記載する。
得られた壁紙は繊維布帛の表面に無機粒子が存在しているものの、従来からの珪藻土等を直接壁に塗ったものと同じく何ら意匠性に変化もなく、また全体的に自然な濃淡もなかった。また、施工時に無機粒子層の脱落やひび割れも生じた。
Comparative Example 1
A wallpaper was obtained by the same process and formulation as in Example 1 except that the cotton nonwoven fabric was not laminated in Example 1. The evaluation is described in Table 1.
Although the obtained wallpaper has inorganic particles on the surface of the fiber fabric, there is no change in design as in the case where the conventional diatomaceous earth is directly applied to the wall, and there is no overall natural shade. It was. In addition, the inorganic particle layer dropped off and cracked during construction.
実施例4
壁紙基材として、厚さ20μm、坪量120g/m2の不撚紙を用いた。この壁紙基材の片面に無機粒子層を形成するため下記樹脂溶液を準備した。
無機粒子層用樹脂溶液
焼き入れした珪藻土(無機粒子) 50質量部
銀担持ゼオライト(無機粒子) 5質量部
化石サンゴ(無機粒子) 35質量部
オレンジ顔料(無機粒子)(固形分50%) 10質量部
(上記無機粒子の粒子径の70%以上が1〜100μm)
ポリウレタン樹脂(固形分50%) 80質量部
水 150質量部
Example 4
As the wallpaper substrate, untwisted paper having a thickness of 20 μm and a basis weight of 120 g / m 2 was used. In order to form an inorganic particle layer on one side of the wallpaper base material, the following resin solution was prepared.
Resin solution for inorganic particle layer Quenched diatomaceous earth (inorganic particles) 50 parts by mass Silver supported zeolite (inorganic particles) 5 parts by mass Fossil coral (inorganic particles) 35 parts by mass Orange pigment (inorganic particles) (solid content 50%) 10 parts by mass Part (70% or more of the particle diameter of the inorganic particles is 1 to 100 μm)
Polyurethane resin (solid content 50%) 80 parts by weight Water 150 parts by weight
この無機粒子層用の樹脂溶液を、ナイフコーターを用いて壁紙基材上に塗布した。
次に、樹脂溶液が固まる前に、リヨセル製不織布(目付け30g/m2、厚さ100μm)を塗布した樹脂溶液上に積層し、140℃で3分間乾燥した後、150℃で1分間熱処理を行い、壁紙基材層、無機粒子層、繊維布帛層を有する壁紙を得た。得られた壁紙は、繊維布帛の表面にはほとんど無機粒子が存在しないものの、不織布越しに砂壁感があり、また全体的に自然な濃淡が感じられ、意匠性に優れるものであった。その評価を表2に記載する。
The resin solution for the inorganic particle layer was applied onto a wallpaper substrate using a knife coater.
Next, before the resin solution hardens, it is laminated on the resin solution coated with a lyocell non-woven fabric (weighing 30 g / m 2 , thickness 100 μm), dried at 140 ° C. for 3 minutes, and then heat treated at 150 ° C. for 1 minute. The wallpaper having a wallpaper base material layer, an inorganic particle layer, and a fiber fabric layer was obtained. Although the obtained wallpaper had almost no inorganic particles on the surface of the fiber fabric, it had a sand wall feeling over the non-woven fabric and an overall natural tone, and was excellent in design. The evaluation is shown in Table 2.
比較例2
珪藻土を用いた市販の壁紙(LY−6418 販売元:リリカラ)に対して、その評価を表2に記載する。
意匠性に関しては、珪藻土のみの質感であり、本発明のような意匠性はなく、また全体的に自然な濃淡も感じられなかった。
Comparative Example 2
The evaluation is shown in Table 2 for a commercially available wallpaper (LY-6418 vendor: Lilykara) using diatomaceous earth.
Regarding the design properties, it was a texture of diatomaceous earth only, there was no design properties as in the present invention, and no overall natural shade was felt.
本発明は、従来にない意匠性を有するとともに、室内の湿気を透湿し、吸放湿することで、室内の湿度の変動を調整する作用を有し、吸水性に優れ、結露することが少ない壁紙を提供することができ、これは透湿性、吸放湿性を有するとともに、吸水性にも優れるので、多雨多湿環境下における建築物の建築材料として好適であり、さらに冬場の結露防止の観点からも好ましく、また柔軟性、耐磨擦性を有するので、使用時は勿論のこと、製造から施工に至る過程においても熟練した技術も不要で、取り扱いが簡便であり、キズや削り取り、ひび割れなどを生じることが少ないという利点を有し、したがって本発明は産業上極めて有用である。 The present invention has an unprecedented design and has the function of adjusting fluctuations in indoor humidity by permeating and absorbing and releasing moisture in the room, has excellent water absorption, and dew condensation. It is possible to provide a small amount of wallpaper, which has moisture permeability and moisture absorption / release properties, and is also excellent in water absorption, so it is suitable as a building material for buildings in a wet and humid environment, and also from the viewpoint of preventing condensation in winter Also, since it has flexibility and abrasion resistance, it does not require skilled skills in the process from manufacturing to construction, not to mention use, it is easy to handle, scratches, scrapes, cracks, etc. Therefore, the present invention is very useful industrially.
Claims (9)
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Cited By (4)
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| JP2012111809A (en) * | 2010-11-22 | 2012-06-14 | Masanaga Sakaguchi | Dew condensation prevention agent |
| JP2013113012A (en) * | 2011-11-29 | 2013-06-10 | Green Techno 21:Kk | Humidity-conditioning wallpaper |
| JP2013221233A (en) * | 2012-04-18 | 2013-10-28 | Taeko Kumagai | Method for producing functional wallpaper or functional japanese paper, and functional wallpaper or functional japanese paper |
| CN113089151A (en) * | 2021-04-07 | 2021-07-09 | 罗莱生活科技股份有限公司 | Three-dimensional antibacterial yarn containing cotton fibers, preparation method of three-dimensional antibacterial yarn and towel product |
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| CN113089151A (en) * | 2021-04-07 | 2021-07-09 | 罗莱生活科技股份有限公司 | Three-dimensional antibacterial yarn containing cotton fibers, preparation method of three-dimensional antibacterial yarn and towel product |
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