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JP2006007129A - Spray gun for electrostatic painting - Google Patents

Spray gun for electrostatic painting Download PDF

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JP2006007129A
JP2006007129A JP2004189578A JP2004189578A JP2006007129A JP 2006007129 A JP2006007129 A JP 2006007129A JP 2004189578 A JP2004189578 A JP 2004189578A JP 2004189578 A JP2004189578 A JP 2004189578A JP 2006007129 A JP2006007129 A JP 2006007129A
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paint
air
spray gun
electrostatic coating
electrode
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JP4331650B2 (en
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Masahiko Amari
昌彦 甘利
Takuho Sokawa
拓歩 曽川
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Asahi Sunac Corp
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Asahi Sunac Corp
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Abstract

【課題】電気抵抗の低い塗料を使用する静電塗装に適したコンパクトなエアスプレー方式の静電塗装用スプレーガンを提供する。
【解決手段】前部が略円柱状に形成したバレル(2)の前端部に、先端に塗料吐出口(32)を有する絶縁材料製の塗料ノズル(30)を取り付ける。塗料ノズルとバレルの前端面を覆い、中央部には塗料吐出口を挿通させると共にその塗料吐出口から吐出される塗料を霧化する圧縮空気を噴出させる霧化エア噴出口(33)を兼ねる円筒状電極(55)が取り付けた絶縁材料製のエアキャップ(50)を取り付ける。塗料吐出口から前方に突出するピン電極(35)を取り付け、ピン電極を接地してピン電極と円筒状電極との間に直流高電圧を印加する。
【選択図】図2
Disclosed is a compact air spray type spray gun for electrostatic coating suitable for electrostatic coating using a paint having low electrical resistance.
A paint nozzle (30) made of an insulating material having a paint discharge port (32) at the tip is attached to the front end of a barrel (2) whose front part is formed in a substantially cylindrical shape. A cylinder that covers the front end face of the paint nozzle and the barrel, and also serves as an atomizing air outlet (33) through which a paint discharge port is inserted in the center and jets compressed air that atomizes the paint discharged from the paint discharge port An air cap (50) made of an insulating material to which the electrode (55) is attached is attached. A pin electrode (35) protruding forward from the paint discharge port is attached, the pin electrode is grounded, and a DC high voltage is applied between the pin electrode and the cylindrical electrode.
[Selection] Figure 2

Description

本発明は、静電塗装用スプレーガンに関し、特に電気抵抗が比較的低い水系塗料、メタリック系塗料を使用する静電塗装に適した静電塗装用スプレーガンに関する。   The present invention relates to a spray gun for electrostatic coating, and more particularly to a spray gun for electrostatic coating suitable for electrostatic coating using a water-based paint or metallic paint having a relatively low electrical resistance.

一般に、車体等の静電塗装に用いられる塗料には、電気抵抗の比較的高い溶剤系塗料(油性塗料)、電気抵抗の比較的低い水系塗料(水性塗料)、及びこれらに金属粉末を分散させたメタリック系塗料とがある。このうち電気抵抗の比較的低い水系塗料、メタリック系塗料を用いて静電塗装する場合には、これら塗料と接触する静電塗装ガン本体の荷電電極に直接高電圧を印加したのでは、塗料供給経路を通して接地された塗料タンクに電流が流れてしまう。このため荷電電極と被塗物との間に高電圧を印加できないため放電が生ぜず、霧化させた塗料粒子を帯電させることができない。   In general, paints used for electrostatic coating of car bodies and the like are solvent-based paints (oil-based paints) having a relatively high electrical resistance, water-based paints (water-based paints) having a relatively low electrical resistance, and metal powder dispersed therein. And metallic paints. When electrostatic coating is performed using water-based paints or metallic paints with relatively low electrical resistance, a high voltage is applied directly to the charging electrode of the electrostatic coating gun body that comes into contact with these paints. The current flows to the grounded paint tank through the path. For this reason, since a high voltage cannot be applied between the charging electrode and the object to be coated, no discharge occurs and the atomized paint particles cannot be charged.

この問題を解決する従来技術としては、例えば、塗料タンクを接地から電気的に絶縁する方法がある。この方法によれば、静電塗装ガン本体の荷電電極と被塗物との間に高電圧を印加できるため塗料粒子を帯電させることができる。しかし、塗料タンクに高電圧を印加するため塗料を補充する際には塗装作業を中断するか、あるいは塗料タンクと電気的絶縁を保った状態で補充を行なう特別の塗料補充装置(例えば、特許文献1参照)を必要とする不便さがある。   As a conventional technique for solving this problem, for example, there is a method of electrically insulating the paint tank from the ground. According to this method, since a high voltage can be applied between the charging electrode of the electrostatic coating gun body and the object to be coated, the paint particles can be charged. However, a special paint replenishing device that interrupts the painting operation when replenishing the paint to apply a high voltage to the paint tank or replenishes the paint tank while maintaining electrical insulation (for example, Patent Documents) 1)).

別の解決手段として、静電塗装ガン本体よりも径方向外側位置に1ないし複数本の外部電極を配置し、これに高電圧を印加する外部電極方式と呼ばれる方式がある。この方式には、静電塗装ガン本体における塗料の霧化に回転霧化頭を用いる方式(例えば、特許文献2参照)と、圧縮空気を用いるエアスプレー方式(例えば、特許文献3参照)とがある。両方式とも高電圧を印加する外部電極は電気抵抗の低い塗料と接触することがないため、塗料タンクを接地した状態で塗料粒子を帯電させることができる。従って、塗料タンクへの塗料の補充に特別の装置を必要とせず連続塗装が可能である。しかし、外部電極方式の場合には静電塗装ガン本体の外側に外部電極を取り付けるため静電塗装ガンが大型となる上、高電圧の印加された電極が本体外部に存在するため危険性が高い。また、霧化された塗料粒子が静電気力により外部電極付近あるいは静電塗装ガン本体周りに付着し易いという問題もある。   As another solution, there is a system called an external electrode system in which one or a plurality of external electrodes are arranged at positions radially outside the electrostatic coating gun body and a high voltage is applied thereto. This method includes a method using a rotary atomizing head for atomizing paint in the electrostatic coating gun body (for example, see Patent Document 2) and an air spray method using compressed air (for example, see Patent Document 3). is there. In both systems, the external electrode to which a high voltage is applied does not come into contact with the paint having a low electrical resistance, so that the paint particles can be charged while the paint tank is grounded. Therefore, continuous coating is possible without requiring a special device for replenishing the paint tank with the paint. However, in the case of the external electrode method, the external electrode is attached to the outside of the electrostatic coating gun main body, so that the electrostatic coating gun becomes large and there is a high risk because an electrode to which a high voltage is applied exists outside the main body. . There is also a problem that the atomized paint particles easily adhere to the vicinity of the external electrode or around the electrostatic coating gun body due to electrostatic force.

このような外部電極式の問題点を避けるため本出願の発明者らは、静電塗装ガン先端の塗料吐出口から突出させたピン電極と、静電塗装ガンの前端面に取り付けたエアキャップ内側のパターンエア流路内に収納した電極との間に高電圧を印加して塗料を帯電させる方式のエアスプレー式静電塗装ガン(特許文献4、5参照)を開発し、技術を開示してきた。
特開2002−143730号公報 特開平06−134353号公報 特開平09−136047号公報 特願2003−87882号 特願2003−399464号
In order to avoid such problems of the external electrode type, the inventors of the present application have a pin electrode protruding from the paint discharge port at the tip of the electrostatic coating gun, and an inner side of the air cap attached to the front end surface of the electrostatic coating gun. Has developed an air spray electrostatic coating gun (see Patent Documents 4 and 5) that charges a paint by applying a high voltage between electrodes housed in the pattern air flow path. .
JP 2002-143730 A Japanese Patent Laid-Open No. 06-134353 Japanese Patent Laid-Open No. 09-136047 Japanese Patent Application No. 2003-87882 Japanese Patent Application No. 2003-399464

本発明はかかる背景からなされたもので、その課題は、比較的電気抵抗の低い水系塗料、メタリック系塗料を用いた静電塗装に使用することができるエアスプレー方式の静電塗装ガンであって、塗料タンクを接地して塗装することができ、且つ、本体外側に電極を設けないコンパクトな構造の静電塗装用スプレーガンを提供することにある。   The present invention has been made from such a background, and the subject thereof is an air spray type electrostatic coating gun that can be used for electrostatic coating using a water-based paint or metallic paint having a relatively low electrical resistance. An object of the present invention is to provide a spray gun for electrostatic coating having a compact structure in which a paint tank can be grounded and coated, and no electrode is provided outside the main body.

前記課題を達成するための請求項1に記載の発明は、圧縮空気で霧化した塗料を高電圧を使用して帯電させ被塗物に塗着させる静電塗装用スプレーガン(1)であって、前部が略円柱状に形成されたバレル(2)と、該バレルの前端部に取り付けられ先端に塗料吐出口(32)を有する絶縁材料製の塗料ノズル(30)と、該塗料ノズルと前記バレルの前端面を覆い、中央部には前記塗料吐出口を挿通させると共に該塗料吐出口を通って吐出される塗料を霧化する圧縮空気を噴出させる霧化エア噴出口(33)を兼ねる円筒状電極(55)を取り付けた絶縁材料製のエアキャップ(50)と、前記塗料吐出口から突出するピン電極(35)と、を備え、該ピン電極を接地して前記円筒状電極に直流高電圧を印加するようにしたことを特徴とする静電塗装用スプレーガンである。   The invention described in claim 1 for achieving the above object is a spray gun (1) for electrostatic coating in which a paint atomized with compressed air is charged using a high voltage and applied to an object to be coated. A barrel (2) having a front part formed in a substantially cylindrical shape, a paint nozzle (30) made of an insulating material having a paint discharge port (32) attached to the front end of the barrel, and the paint nozzle An atomizing air outlet (33) for covering the front end surface of the barrel and for inserting compressed paint for atomizing the paint discharged through the paint discharge port at the center portion. An air cap (50) made of an insulating material to which a cylindrical electrode (55) serving also as an electrode is attached, and a pin electrode (35) protruding from the paint discharge port, are grounded to the cylindrical electrode. It is characterized by applying DC high voltage. It is a spray gun for electrostatic coating.

このような構成の静電塗装用スプレーガンよれば、電気抵抗の低い塗料を用いた静電塗装を行なうことができる。加えてこの構成によれば、高電圧が印加される円筒状電極が塗料ノズルとバレルの先端部を覆うエアキャップの中央付近に取り付けられているために、バレルの外側に電極を取り付ける外部電極式のガンに比べて装置が小型になる利点がある。   According to the spray gun for electrostatic coating having such a configuration, electrostatic coating using a paint having low electrical resistance can be performed. In addition, according to this configuration, since the cylindrical electrode to which a high voltage is applied is attached near the center of the air cap that covers the tip of the paint nozzle and the barrel, the external electrode type that attaches the electrode to the outside of the barrel There is an advantage that the device is smaller than the gun of this type.

また、請求項2に記載の発明は、請求項1に記載の静電塗装用スプレーガンにおいて、前記エアキャップの内面と前記塗料ノズルの外周面との間に圧縮空気を供給するパターンエア流路(54)を形成すると共に、前記エアキャップの左右両端部から前方に突出し該パターンエア流路に連通して圧縮空気を斜め内側前方に噴出させるパターンエア噴出孔(61)を穿設した一対の角部(60)を設けたことを特徴とする。   The invention according to claim 2 is a pattern air flow path for supplying compressed air between the inner surface of the air cap and the outer peripheral surface of the paint nozzle in the spray gun for electrostatic coating according to claim 1. (54) and a pair of pattern air ejection holes (61) that project forward from the left and right ends of the air cap and communicate with the pattern air flow path to eject compressed air obliquely inward and forward. A corner portion (60) is provided.

このような構成によって噴出されるパターンエアは、霧化された塗料粒子の噴霧パターンを塗装に適した楕円形ないし小判形に形成する効果がある。また、このパターンエアは、帯電した塗料粒子を被塗物近くまで搬送する働きをすると同時に、エアキャップ表面に付着する塗料粒子を減少させる効果も奏する。   The pattern air ejected by such a configuration has the effect of forming an atomized pattern of atomized paint particles into an oval or oval shape suitable for painting. In addition, the pattern air functions to convey charged paint particles to the vicinity of the object to be coated, and at the same time, has the effect of reducing the paint particles adhering to the air cap surface.

また、請求項3に記載の発明は、請求項1又は2に記載の静電塗装用スプレーガンにおいて、前記塗料ノズルは塗料を霧化する前記圧縮空気を供給する霧化エア流路(36)を内部に有し、前記円筒状電極(55)の外側の前記エアキャップ部に該霧化エア流路に連通して圧縮空気を噴出させる複数の副霧化エア噴出孔(56)を穿設したことを特徴とする。   According to a third aspect of the present invention, there is provided the spray gun for electrostatic coating according to the first or second aspect, wherein the paint nozzle supplies the compressed air for atomizing the paint. And a plurality of sub-atomizing air ejection holes (56) that communicate with the atomizing air flow path and eject compressed air in the air cap portion outside the cylindrical electrode (55). It is characterized by that.

このような構成によって副霧化エア噴出孔から噴出される圧縮空気は、塗料の霧化を助けると同時に、帯電した塗料粒子がエアキャップ表面や円筒状電極に付着するのを妨げる効果を奏する。   With such a configuration, the compressed air ejected from the sub-atomizing air ejection holes helps to atomize the paint, and at the same time has an effect of preventing charged paint particles from adhering to the air cap surface and the cylindrical electrode.

また、請求項4に記載の発明は、請求項1乃至3の何れかに記載の静電塗装用スプレーガンにおいて、前記円筒状電極(55)への給電は、前記バレル(2)の前面部に設けた高電圧供給端子(13)から前記エアキャップ内部を通って該円筒状電極に至る導体線(65)にて行なうことを特徴とする。
このような構成によれば、高電圧が印加された導体線がエアキャップ内を通ることにより安全性が増すと同時に安定して保持される効果を奏する。
According to a fourth aspect of the present invention, in the spray gun for electrostatic coating according to any one of the first to third aspects, power is supplied to the cylindrical electrode (55) from the front portion of the barrel (2). And a conductor wire (65) extending from the high voltage supply terminal (13) provided in the air cap to the cylindrical electrode through the air cap.
According to such a configuration, there is an effect that the conductor wire to which the high voltage is applied passes through the air cap, and thus safety is increased and at the same time, it is stably held.

また、請求項5に記載の発明は、請求項1乃至4の何れかに記載の静電塗装用スプレーガンにおいて、前記ピン電極(35)を塗料の有する導電性を利用して接地するようにしたことを特徴とする。
このような構成とすれば、ピン電極から接地までの接地線を必要としない効果を奏する。
According to a fifth aspect of the present invention, in the spray gun for electrostatic coating according to any one of the first to fourth aspects, the pin electrode (35) is grounded using the conductivity of the paint. It is characterized by that.
With such a configuration, there is an effect that a ground line from the pin electrode to the ground is not required.

また、請求項6に記載の発明は、請求項1乃至4の何れかに記載の静電塗装用スプレーガンにおいて、前記ピン電極(35)を接地線を介して接地するようにしたことを特徴とする。
このような構成とすれば、導電性を有しない塗料を用いた静電塗装も可能となる効果を奏する。
According to a sixth aspect of the present invention, in the spray gun for electrostatic coating according to any one of the first to fourth aspects, the pin electrode (35) is grounded via a ground wire. And
With such a configuration, there is an effect that electrostatic coating using a paint having no conductivity is possible.

また、請求項7に記載の発明は、請求項1乃至4の何れかに記載の静電塗装用スプレーガンにおいて、前記ピン電極(35)を無くし、前記塗料吐出口(32)から吐出され塗料を、その塗料の有する導電性を利用して接地するようにしたことを特徴とする。
このような構成としても霧化される塗料は帯電される。従って、請求項1に記載の発明と同様の効果を奏する。
According to a seventh aspect of the present invention, in the spray gun for electrostatic coating according to any one of the first to fourth aspects, the pin electrode (35) is eliminated, and the paint discharged from the paint discharge port (32) is used. Is characterized in that it is grounded using the conductivity of the paint.
Even in such a configuration, the atomized paint is charged. Therefore, the same effect as that of the first aspect of the invention can be obtained.

(第1の実施形態)
以下、本発明に係る静電塗装用スプレーガン(以下、単にスプレーガンという)の第1の実施形態について図1〜図5を参照しながら説明する。本実施形態のスプレーガン1は、塗料として電気抵抗の低い水系塗料又はメタリック系塗料を主に使用することを目的とするものである。図1に本実施形態のスプレーガン1の全体構造の縦断面図を、図2にその先端部分の縦断面図を、図3には先端のピン電極35付近の拡大縦断面と塗料、圧縮空気の流れを示す説明図を、図4には先端エアキャップ50の斜視図を、図5には電極の位置関係を表わす斜視図を示す。
(First embodiment)
Hereinafter, a first embodiment of a spray gun for electrostatic coating according to the present invention (hereinafter simply referred to as a spray gun) will be described with reference to FIGS. The spray gun 1 of the present embodiment is mainly intended to use a water-based paint or a metallic paint having a low electrical resistance as a paint. FIG. 1 is a longitudinal sectional view of the entire structure of the spray gun 1 of the present embodiment, FIG. 2 is a longitudinal sectional view of the tip portion thereof, and FIG. 3 is an enlarged longitudinal sectional view in the vicinity of the pin electrode 35 at the tip, paint and compressed air. FIG. 4 is a perspective view of the tip air cap 50, and FIG. 5 is a perspective view showing the positional relationship of the electrodes.

本スプレーガン1は、ガン本体であるバレル(銃身)2とその後端部に設けたグリップ3とから構成される。バレル2は絶縁性の合成樹脂材料からなり全体として略円柱状をなしている。本スプレーガン1は高電圧発生回路内蔵型のスプレーガンであって、バレル2内の上部に高電圧発生に必要な昇圧トランスと高電圧整流回路とを一体にモールドした前後方向に長いカスケード4が収納してある。その電源としての高周波電圧はグリップ3の下部に取り付けた電源コネクタ5から取り入れられ、グリップ3内の図示しない配線ケーブルを通ってカスケード4内の昇圧トランスに供給される。供給された高周波電圧は昇圧トランスで昇圧され、コッククロフト−ウォルトン型倍電圧整流回路を使用した高電圧整流回路により整流と同時に昇圧され数千〜数万Vの直流高電圧を発生させる。   The spray gun 1 includes a barrel (barrel) 2 which is a gun body and a grip 3 provided at the rear end thereof. The barrel 2 is made of an insulating synthetic resin material and has a substantially cylindrical shape as a whole. This spray gun 1 is a spray gun with a built-in high voltage generation circuit, and a cascade 4 that is long in the front-rear direction is integrally formed with a step-up transformer and a high voltage rectifier circuit that are necessary for generating a high voltage in the upper part of the barrel 2. It is stored. The high frequency voltage as the power is taken in from the power connector 5 attached to the lower part of the grip 3 and supplied to the step-up transformer in the cascade 4 through a wiring cable (not shown) in the grip 3. The supplied high frequency voltage is boosted by a step-up transformer, and is boosted simultaneously with rectification by a high voltage rectifier circuit using a Cockcroft-Walton type voltage doubler rectifier circuit to generate a DC high voltage of several thousand to several tens of thousands of volts.

発生した直流高電圧は、カスケード4前端の出力端子6からそれに接触する導電性のスプリング7を介し、その前部のバレル2内に穿設された孔に螺合する円柱状の導電性接触子8の後端側に導かれる。そして、接触子8の前端側から別の導電性スプリング9にて取り出される。スプリング9の前端側には、バレル2の前端面から穿設された穴に螺合して円柱状の抵抗保持体10が取り付けられている。スプリング9はその後端側に穿設された穴に前端部が挿入され、該穴に挿入された高抵抗体11を奥端部に付勢すると同時に高電圧を高抵抗体11の後端端子に導く。高抵抗体11の前端端子は、穴の奥端部から抵抗保持体10を貫通する導体棒12に接触している。導体棒12の先端側は、抵抗保持体10の前端に取り付けた高電圧供給端子13につながっている。このようにして発生した高電圧は、電流制限用の高抵抗体11を通り高電圧供給端子13に供給される。   The generated DC high voltage is a cylindrical conductive contact that is screwed into a hole formed in the barrel 2 at the front portion of the cascade 4 through the output spring 6 at the front end of the cascade 4 and a conductive spring 7 that is in contact therewith. 8 is led to the rear end side. Then, it is taken out from the front end side of the contact 8 by another conductive spring 9. A cylindrical resistance holding body 10 is attached to the front end side of the spring 9 by screwing into a hole drilled from the front end surface of the barrel 2. The spring 9 has a front end portion inserted in a hole drilled on the rear end side thereof, and urges the high resistance body 11 inserted in the hole toward the back end portion, and at the same time, applies a high voltage to the rear end terminal of the high resistance body 11. Lead. The front end terminal of the high resistance body 11 is in contact with the conductor rod 12 penetrating the resistance holding body 10 from the back end portion of the hole. The leading end side of the conductor rod 12 is connected to a high voltage supply terminal 13 attached to the front end of the resistance holder 10. The high voltage generated in this way is supplied to the high voltage supply terminal 13 through the high resistor 11 for current limitation.

塗料は、塗料タンク(図示せず)より塗料ホース(図示せず)にてグリップ3の下部に取り付けた塗料ホース用ジョイント15に供給される。そこから塗料チューブ16を通り塗料バルブ20の弁室21に導かれる。塗料バルブ20は、バレル2の前端中央部に設けた取り付け凹部22の奥端中央部からバレル2内を後端側に向けて穿設されたガイド孔23内に設けられている。塗料バルブ20は、弁室21とニードル24とガイド孔23と弁口25とパッキン26とを備えて構成されている。ニードル24は、前端部がテーパ状をなし弁室21を前後方向に貫通している。ガイド孔23は、ニードル24における弁室21よりも後方の部分を前後方向に移動可能に案内する。弁口25は、塗料バルブ20の前端に固定された後述する塗料ノズル30と弁室21との間を連通させるとともにニードル24のテーパ状前端部が当接、離間することによって開放、閉塞される。パッキン26は、弁室21とガイド孔23との間に装着されてニードル24の外周に対して液密状態に密着されている。   The paint is supplied from a paint tank (not shown) to a paint hose joint 15 attached to the lower part of the grip 3 by a paint hose (not shown). From there, it is guided to the valve chamber 21 of the paint valve 20 through the paint tube 16. The paint valve 20 is provided in a guide hole 23 that is drilled from the center of the rear end of the mounting recess 22 provided in the center of the front end of the barrel 2 toward the rear end of the barrel 2. The paint valve 20 includes a valve chamber 21, a needle 24, a guide hole 23, a valve port 25, and a packing 26. The needle 24 has a tapered front end and penetrates the valve chamber 21 in the front-rear direction. The guide hole 23 guides a portion of the needle 24 behind the valve chamber 21 so as to be movable in the front-rear direction. The valve port 25 communicates between a later-described paint nozzle 30 fixed to the front end of the paint valve 20 and the valve chamber 21 and is opened and closed by contacting and separating the tapered front end portion of the needle 24. . The packing 26 is mounted between the valve chamber 21 and the guide hole 23 and is in close contact with the outer periphery of the needle 24 in a liquid-tight state.

塗料バルブ20内のニードル24は、バレル2の後端部に設けた復帰バネ69の付勢により常には弁口25を閉塞する閉弁状態に保持され、供給された塗料の塗料ノズル30への吐出を阻止している。ニードル24はトリガ68が引かれている間のみ復帰バネ69に抗して後退し、弁口25が開放されて塗料バルブ20は開弁状態となる。塗料バルブ20が開弁すると弁室21内に供給されていた塗料は、塗料バルブ20の前方に取り付けられた塗料ノズル30内に吐出される。   The needle 24 in the paint valve 20 is always held in a closed state in which the valve port 25 is closed by the urging of the return spring 69 provided at the rear end of the barrel 2, and the supplied paint is applied to the paint nozzle 30. Discharging is blocked. The needle 24 moves backward against the return spring 69 only while the trigger 68 is pulled, the valve port 25 is opened, and the paint valve 20 is opened. When the paint valve 20 is opened, the paint supplied into the valve chamber 21 is discharged into a paint nozzle 30 attached in front of the paint valve 20.

バレル2の前端部にはその前端面中央を切欠した形態の断面円形の取り付け凹部22が形成されており、この取り付け凹部22の内周に絶縁性合成樹脂材料からなる塗料ノズル30がその後端部を螺合し前端部を取り付け凹部22から前方に突出した形態で固定されている。
塗料ノズル30の前後両端面間を貫通する中心孔は塗料流路31として前記弁口25に連通している。塗料ノズル30の前端、即ち塗料流路31の前端にあたる部分は小径に突出形成され、塗料吐出口32として後述のエアキャップ50の霧化エア噴出口33より外部に開口した状態で挿通されている。塗料バルブ20から供給された塗料は、塗料流路31を通り塗料吐出口32から前方に吐出される。
A mounting recess 22 having a circular cross section is formed at the front end of the barrel 2 in the form of a notch at the center of the front end surface. A paint nozzle 30 made of an insulating synthetic resin material is provided on the inner periphery of the mounting recess 22 at the rear end. And the front end is fixed in a form protruding forward from the mounting recess 22.
A central hole that penetrates between both front and rear end faces of the paint nozzle 30 communicates with the valve port 25 as a paint flow path 31. A front end of the paint nozzle 30, that is, a portion corresponding to the front end of the paint flow path 31 is formed so as to protrude to a small diameter, and is inserted as a paint discharge port 32 in an open state from an atomizing air outlet 33 of an air cap 50 described later. . The paint supplied from the paint valve 20 passes through the paint flow path 31 and is discharged forward from the paint discharge port 32.

塗料吐出口32には、その内径よりも細いピン電極35が前方に突出して挿通されている。ピン電極35の後端側はコイル状スプリングに形成されて塗料流路31内に収納されており、そのスプリングの付勢によりピン電極35を前方に突出した状態で保持している。本実施形態では塗料として電気抵抗の比較的低い水系塗料、メタリック系塗料を使用する。ピン電極35はその塗料の導電性により図示しない接地された塗料タンクと電気的につながり接地電位に維持される。   A pin electrode 35 thinner than the inner diameter of the paint discharge port 32 protrudes forward and is inserted. The rear end side of the pin electrode 35 is formed as a coiled spring and is accommodated in the paint flow path 31, and the pin electrode 35 is held in a state of protruding forward by the bias of the spring. In this embodiment, a water-based paint or a metallic paint having a relatively low electrical resistance is used as the paint. The pin electrode 35 is electrically connected to a grounded paint tank (not shown) by the conductivity of the paint and is maintained at the ground potential.

塗料ノズル30の内部には、塗料流路31と同心円状に配された複数の霧化エア流路36が塗料ノズル30の前後両端面間に貫通する孔状に形成されている。霧化エア流路36の前端は、塗料ノズル30の前端面とエアキャップ50の裏面とによって囲まれた環状の霧化エア流路37に連通している。   In the paint nozzle 30, a plurality of atomizing air flow paths 36 concentrically arranged with the paint flow path 31 are formed in a hole shape penetrating between both front and rear end faces of the paint nozzle 30. The front end of the atomizing air channel 36 communicates with an annular atomizing air channel 37 surrounded by the front end surface of the paint nozzle 30 and the back surface of the air cap 50.

塗料ノズル30の前端部は、エアキャップ50により覆われている。塗料ノズル30の前端外周部は前端側に向けて大径の円環状に突出しており、この環状突出部38はエアキャップ50内面の凹陥部51と嵌合している。この状態でエアキャップ50は、バレル2の前端外周縁から前方に突出して形成された円筒部52の外周面に螺合するリテイニングナット53により塗料ノズル30に押しつけられた状態で固定されている。この結果としてエアキャップ50の内面、塗料ノズル30の外周面、円筒部52の内周面、バレル2の前端面とによって囲まれた環状の空隙が形成される。この空隙はパターンエア流路54として利用される。   The front end of the paint nozzle 30 is covered with an air cap 50. The outer peripheral portion of the front end of the paint nozzle 30 protrudes in a large-diameter annular shape toward the front end side, and the annular protrusion 38 is fitted with a recessed portion 51 on the inner surface of the air cap 50. In this state, the air cap 50 is fixed in a state where it is pressed against the paint nozzle 30 by a retaining nut 53 that is screwed to the outer peripheral surface of the cylindrical portion 52 formed to protrude forward from the outer peripheral edge of the front end of the barrel 2. . As a result, an annular gap surrounded by the inner surface of the air cap 50, the outer peripheral surface of the paint nozzle 30, the inner peripheral surface of the cylindrical portion 52, and the front end surface of the barrel 2 is formed. This gap is used as the pattern air channel 54.

エアキャップ50の中央部には霧化エア噴出口33を形成するように円筒状電極55が嵌め込まれている。即ち、図3に示すようにエアキャップ50の中央部に円筒状電極55が嵌め込まれ,その内側が霧化エア噴出口33となっている。そして、その霧化エア噴出口33には前述した塗料ノズル30先端に形成された小径の塗料吐出口32が挿通され、さらにその塗料吐出口32にはピン電極35が前方に突出して挿通されている。霧化エア噴出口33は前記環状の霧化エア流路37に連通しており、霧化エア流路36を通って供給される圧縮空気を前方に噴出させる。   A cylindrical electrode 55 is fitted in the central portion of the air cap 50 so as to form an atomizing air ejection port 33. That is, as shown in FIG. 3, the cylindrical electrode 55 is fitted in the center portion of the air cap 50, and the inside thereof is the atomizing air ejection port 33. A small-diameter paint discharge port 32 formed at the tip of the above-described paint nozzle 30 is inserted into the atomizing air outlet 33, and a pin electrode 35 protrudes forward through the paint discharge port 32. Yes. The atomizing air ejection port 33 communicates with the annular atomizing air flow path 37 and ejects compressed air supplied through the atomizing air flow path 36 forward.

また、円筒状電極55の外側部には同じく環状の霧化エア流路37に連通する複数の副霧化エア噴出孔56が穿設されており、霧化エア流路36から供給される圧縮空気を斜め内側前方に向かって噴出させる。
前記円筒状電極55は、図5の電極の位置関係を示す斜視図に示すように、エアキャップ50内部を通る導体線65によって抵抗保持体10の前面部に設けられた高電圧供給端子13につながれている。即ち、円筒状電極55には、高電圧発生回路で発生した直流高電圧が印加される。
Further, a plurality of sub-atomizing air ejection holes 56 communicating with the annular atomizing air flow path 37 are formed in the outer portion of the cylindrical electrode 55, and the compression supplied from the atomizing air flow path 36 is performed. Air is ejected diagonally inward and forward.
As shown in the perspective view showing the positional relationship of the electrodes in FIG. 5, the cylindrical electrode 55 is connected to the high voltage supply terminal 13 provided on the front surface portion of the resistance holding body 10 by a conductor wire 65 passing through the inside of the air cap 50. It is connected. That is, a DC high voltage generated by the high voltage generation circuit is applied to the cylindrical electrode 55.

更に、エアキャップ50の表面両端部からは左右方向に対向し且つ前方に突出した一対の角部60が形成されている。各角部60には前記パターンエア流路54に連通したパターンエア噴出孔61が複数(図2、図4では左右に2個ずつ)形成されており圧縮空気であるパターンエアを斜め内側前方に向けて噴出させる。
霧化エア及びパターンエア用の圧縮空気は、図示しない圧縮空気発生装置から高圧エアホースによりグリップ3下部に取り付けたエアホースジョイント71に供給される。圧縮空気はここからグリップ3内のエア流路72を通り、バレル2後端部に設けられたエアバルブ73に導かれる。
Further, a pair of corner portions 60 that are opposed to each other in the left-right direction and project forward are formed from both ends of the surface of the air cap 50. Each corner 60 is formed with a plurality of pattern air ejection holes 61 (two on the left and right in FIGS. 2 and 4) communicating with the pattern air flow path 54. Erupt towards.
Atomized air and compressed air for pattern air are supplied from a compressed air generator (not shown) to an air hose joint 71 attached to the lower part of the grip 3 by a high-pressure air hose. From here, the compressed air passes through an air flow path 72 in the grip 3 and is guided to an air valve 73 provided at the rear end of the barrel 2.

エアバルブ73は、ニードル24と一体に前後移動する弁体74により供給された圧縮空気を開閉する。塗料バルブ20が開弁するとエアバルブ73も開弁し、塗料バルブ20が閉弁するとエアバルブ73も閉弁する。エアバルブ73が開弁すると圧縮空気はバレル2内に設けられた霧化エア供給路75、パターンエア供給路76を通ってそれぞれ塗料ノズル30後端の環状の霧化エア流路77と、環状のパターンエア流路54に供給される。環状の霧化エア流路77は霧化エア流路36に連通して霧化エアを供給する。   The air valve 73 opens and closes compressed air supplied by a valve body 74 that moves back and forth integrally with the needle 24. When the paint valve 20 is opened, the air valve 73 is also opened, and when the paint valve 20 is closed, the air valve 73 is also closed. When the air valve 73 is opened, the compressed air passes through the atomizing air supply passage 75 and the pattern air supply passage 76 provided in the barrel 2, respectively, and the annular atomizing air passage 77 at the rear end of the paint nozzle 30 and the annular air passage 73. It is supplied to the pattern air channel 54. An annular atomizing air channel 77 communicates with the atomizing air channel 36 to supply atomizing air.

次に、このように構成した本実施形態のスプレーガン1の作用について説明する。トリガ68が引かれると塗料バルブ20が開弁して塗料ホース用ジョイント15から供給された塗料が塗料流路31に吐出され、塗料ノズル30前端の塗料吐出口32からピン電極35の表面を伝って皮膜状に吐出される。同時にカスケード4内の高電圧発生回路に高周波電圧が供給され、高電圧整流回路により発生した数千〜数万Vの直流高電圧が高抵抗体11、導体棒12、高電圧供給端子13、導体線65を介して円筒状電極55に供給される。   Next, the operation of the spray gun 1 of the present embodiment configured as described above will be described. When the trigger 68 is pulled, the paint valve 20 is opened, and the paint supplied from the paint hose joint 15 is discharged to the paint flow path 31, and is transmitted from the paint discharge port 32 at the front end of the paint nozzle 30 to the surface of the pin electrode 35. And discharged in the form of a film. At the same time, a high-frequency voltage is supplied to the high-voltage generating circuit in the cascade 4, and a DC high voltage of several thousand to several tens of thousands of volts generated by the high-voltage rectifier circuit is applied to the high resistor 11, the conductor rod 12, the high voltage supply terminal 13, and the conductor. It is supplied to the cylindrical electrode 55 via a line 65.

ピン電極35は塗料の導電性を利用して接地されているため、ピン電極35の表面からは高電圧が印加された円筒状電極55に向かう強い電界が発生する。これによりピン電極35の表面を伝う導電性を有する塗料の表面には、円筒状電極55の高電圧の極性とは反対極性の電荷が大量に誘起される。
また、トリガ68が引かれると同時に霧化エア流路75を通った圧縮空気が、霧化エア噴出口33を通り前方に噴出される。この霧化エアは、ピン電極35の表面を伝う塗料に衝突し霧吹きの原理により塗料を霧化させる。この霧化エアの噴出と同時に副霧化エア噴出孔56からも霧化エア流路36から供給される圧縮空気が噴出される。この圧縮空気もまた塗料の霧化に補助的役割を果たす。
Since the pin electrode 35 is grounded using the conductivity of the paint, a strong electric field is generated from the surface of the pin electrode 35 toward the cylindrical electrode 55 to which a high voltage is applied. As a result, a large amount of charge having a polarity opposite to the polarity of the high voltage of the cylindrical electrode 55 is induced on the surface of the conductive coating material that travels on the surface of the pin electrode 35.
Further, simultaneously with the trigger 68 being pulled, the compressed air that has passed through the atomizing air flow path 75 is jetted forward through the atomizing air outlet 33. The atomized air collides with the paint traveling on the surface of the pin electrode 35 and atomizes the paint by the principle of spraying. Simultaneously with the ejection of the atomized air, the compressed air supplied from the atomized air passage 36 is also ejected from the sub-atomized air ejection hole 56. This compressed air also plays an auxiliary role in the atomization of the paint.

このようにして霧化される塗料粒子は、ピン電極35の表面に接触していた時に誘起された電荷を持ったまま空中に飛び出す。即ち、霧化された塗料粒子は円筒状電極55の極性とは反対極性に帯電している。
他方、パターンエア流路54に供給された圧縮空気は、パターンエアとして左右の角部60に設けられたパターンエア噴出孔61から斜め内側前方に向けて勢い良く噴出される。このパターンエアは、霧化された塗料粒子の噴霧パターンを塗装に適した楕円形ないし小判形に形成する。なお、この噴霧パターンの形成には前記副霧化エア噴出孔56から噴出される圧縮空気も補助的役割を果たす。
The paint particles atomized in this way jump out into the air with the electric charge induced when they are in contact with the surface of the pin electrode 35. That is, the atomized paint particles are charged with a polarity opposite to the polarity of the cylindrical electrode 55.
On the other hand, the compressed air supplied to the pattern air flow path 54 is ejected vigorously from the pattern air ejection holes 61 provided in the left and right corner portions 60 as the pattern air toward the diagonally inner front. This pattern air forms an atomized pattern of atomized paint particles into an oval or oval shape suitable for painting. Note that the compressed air ejected from the sub-atomization air ejection holes 56 also plays an auxiliary role in forming this spray pattern.

塗料粒子は、主としてこのパターンエア及び霧化エアによって被塗物近傍まで搬送される。帯電した塗料粒子が被塗物に近づくと、静電誘導により接地された被塗物の表面に塗料粒子の電荷とは反対極性の電荷が誘起される。すると、誘起された反対極性電荷と帯電した塗料粒子との間に静電気力が働き、塗料粒子は被塗物に向かう吸引力を受ける。この吸引力とパターンエア及び霧化エアによる吹きつけ力との双方の力により塗料粒子は被塗物表面に塗着される。静電気力による吸引力が働くため塗料粒子は被塗物の裏側にも回り込み、スプレーガン1に面しない被塗物の裏側にも塗料が塗着される。以上のような作用により被塗物に静電塗装が行なわれる。   The paint particles are conveyed to the vicinity of the object to be coated mainly by the pattern air and the atomizing air. When the charged paint particles approach the object to be coated, a charge having a polarity opposite to the charge of the paint particles is induced on the surface of the object to be grounded by electrostatic induction. Then, an electrostatic force acts between the induced opposite polarity charge and the charged paint particles, and the paint particles receive an attractive force toward the object to be coated. The paint particles are applied to the surface of the object by both the suction force and the spray force of the pattern air and atomizing air. Since the suction force due to electrostatic force works, the paint particles also wrap around the back side of the object to be coated, and the paint is also applied to the back side of the object not facing the spray gun 1. Electrostatic coating is performed on the object to be coated by the above operation.

なお、本実施形態の場合、ピン電極35先端には電気力線が集中して高電界となるためピン電極35先端部で放電が生ずることがある。この放電が生ずるとピン電極35先端付近にイオン化圏域が形成されるため、霧化された塗料粒子はこのイオン化圏域から電荷を受け取りその電荷量や極性が変化することが起こる。静電誘導による帯電と放電により形成されたイオンによる帯電との双方が関係するため霧化された塗料粒子の帯電のメカニズムは非常に複雑である。いずれにしてもパターンエア噴出孔61から噴出されるパターンエアがかなり強力であるため、霧化された塗料粒子は主としてこのパターンエアの搬送力により被塗物近傍まで搬送される。そして静電気力による吸引力とパターンエアによる吹きつけ力との双方の力により被塗物に塗着される。   In the case of the present embodiment, electric field lines concentrate on the tip of the pin electrode 35 and a high electric field is generated, so that discharge may occur at the tip of the pin electrode 35. When this discharge occurs, an ionization zone is formed in the vicinity of the tip of the pin electrode 35, so that the atomized paint particles receive charges from the ionization zone and the charge amount and polarity change. Since both charging by electrostatic induction and charging by ions formed by discharging are related, the charging mechanism of the atomized paint particles is very complicated. In any case, since the pattern air ejected from the pattern air ejection hole 61 is quite strong, the atomized paint particles are conveyed to the vicinity of the object to be coated mainly by the conveying force of the pattern air. Then, the material is applied to the object by both the suction force by the electrostatic force and the spray force by the pattern air.

このようにして本実施形態のスプレーガン1によれば、電気抵抗の低い塗料を用いた静電塗装を行なうことができる。しかも、本実施形態のスプレーガン1では、高電圧が印加される円筒状電極55が塗料ノズル30とバレル2の先端部を覆うエアキャップ50の中央付近に取り付けられているために、バレル2の外側に電極を取り付ける外部電極式のガンに比べて装置が小型になる利点がある。また、高電圧が加わる円筒状電極55と接地されたピン電極35の間隔が狭いために比較的低い電圧で強い電界を発生させることができる。その発生した電界の電気力線は、大部分が円筒状電極55とピン電極35との間に存在し、絶縁材料製のエアキャップ50を通過する電気力線は少ない。従って、絶縁材料が分極を起こしてエアキャップ50の表面に分極電荷が生ずることが少なくなり、加えてパターンエアが塗料粒子を前方に搬送するために、帯電した塗料粒子がエアキャップ50の表面に付着することが少なくなる。更に、円筒状電極55の内側からは霧化エアが前方に噴出し、その外側の副霧化エア噴出孔56からも斜め内側前方に副霧化エアが噴出しているために、帯電した塗料粒子が円筒状電極55の表面に付着することも少なくなる。   Thus, according to the spray gun 1 of this embodiment, electrostatic coating using a paint with low electrical resistance can be performed. Moreover, in the spray gun 1 of the present embodiment, the cylindrical electrode 55 to which a high voltage is applied is attached in the vicinity of the center of the air cap 50 that covers the coating nozzle 30 and the tip of the barrel 2. There is an advantage that the apparatus is smaller than an external electrode type gun in which an electrode is attached to the outside. Further, since the distance between the cylindrical electrode 55 to which a high voltage is applied and the pin electrode 35 grounded is narrow, a strong electric field can be generated at a relatively low voltage. Most of the electric lines of force of the generated electric field exist between the cylindrical electrode 55 and the pin electrode 35, and there are few electric lines of force passing through the air cap 50 made of an insulating material. Therefore, polarization of the insulating material causes less polarization charge on the surface of the air cap 50. In addition, since the pattern air transports the paint particles forward, the charged paint particles are applied to the surface of the air cap 50. Less adherence. Further, since the atomized air is ejected forward from the inside of the cylindrical electrode 55 and the sub-atomized air is ejected obliquely inward and forward from the sub-atomized air ejection hole 56 on the outside thereof, the charged paint Particles are less likely to adhere to the surface of the cylindrical electrode 55.

(第2の実施形態)
図6に、第2の実施形態に係るスプレーガン1aの先端部分の縦断面図を示す。本実施形態の構成が第1の実施形態と異なる点は、ピン電極35が設けられていない点のみである。一般に電気力線は、尖った部分、細い部分から多く生じその付近の電界強度は強くなる。この点からいえば細いピン電極35を塗料吐出口32内から前方に向けて突出させることが好ましい。しかし、そのようなピン電極35がなくても塗料自体が導電性を有し、接地電位に保たれているので静電誘導により塗料は帯電した状態で霧化され得る。従って、第1の実施形態と同様にして静電塗装が可能であり、第1の実施形態と同様の効果を得ることができる。
(Second Embodiment)
FIG. 6 is a longitudinal sectional view of the tip portion of the spray gun 1a according to the second embodiment. The configuration of this embodiment is different from that of the first embodiment only in that the pin electrode 35 is not provided. Generally, many lines of electric force are generated from a sharp part and a thin part, and the electric field strength in the vicinity thereof becomes strong. In this respect, it is preferable that the thin pin electrode 35 protrudes forward from the paint discharge port 32. However, even if there is no such pin electrode 35, the coating itself has conductivity and is maintained at the ground potential, so that the coating can be atomized in a charged state by electrostatic induction. Therefore, electrostatic coating can be performed in the same manner as in the first embodiment, and the same effect as in the first embodiment can be obtained.

(変形実施形態)
これまでの実施形態ではピン電極35あるいは塗料ノズル30内の塗料を、塗料の有する導電性を利用して接地してきたが、代わりにピン電極35または塗料ノズル30内と接地とを結ぶ接地線を設けて接地するようにしてもよい。そのようにすれば導電性を有しない塗料、導電性の低い塗料を使用した静電塗装も可能となる。
(Modified embodiment)
In the embodiments so far, the paint in the pin electrode 35 or the paint nozzle 30 is grounded by utilizing the conductivity of the paint, but instead, a ground line connecting the inside of the pin electrode 35 or the paint nozzle 30 and the ground is provided. It may be provided and grounded. By doing so, electrostatic coating using a paint having no conductivity or a paint having low conductivity is also possible.

第1の実施形態に係るスプレーガンの全体構造の縦断面図である。It is a longitudinal section of the whole spray gun structure concerning a 1st embodiment. 第1の実施形態に係るスプレーガンの先端部の縦断面図である。It is a longitudinal cross-sectional view of the front-end | tip part of the spray gun which concerns on 1st Embodiment. 第1の実施形態に係るスプレーガン先端部の拡大縦断面と塗料、圧縮空気の流れを説明する図である。It is a figure explaining the flow of the enlarged vertical cross section of the spray gun front-end | tip part which concerns on 1st Embodiment, a coating material, and compressed air. 第1、第2の実施形態に係る先端エアキャップの斜視図である。It is a perspective view of the tip air cap concerning the 1st and 2nd embodiment. 第1の実施形態に係る電極の位置関係を表わす斜視図である。It is a perspective view showing the positional relationship of the electrode which concerns on 1st Embodiment. 第2の実施形態に係るスプレーガンの先端部の縦断面図である。It is a longitudinal cross-sectional view of the front-end | tip part of the spray gun which concerns on 2nd Embodiment.

符号の説明Explanation of symbols

図面中、1、1aは静電塗装用スプレーガン、2はバレル、13は高電圧供給端子、20は塗料バルブ、30は塗料ノズル、31は塗料流路、32は塗料吐出口、33は霧化エア噴出口、35はピン電極、36は霧化エア流路、50はエアキャップ、54はパターンエア流路、55は円筒状電極、56は副霧化エア噴出孔、60は角部、61はパターンエア噴出孔、65は導体線を示す。   In the drawings, 1, 1a is a spray gun for electrostatic coating, 2 is a barrel, 13 is a high voltage supply terminal, 20 is a paint valve, 30 is a paint nozzle, 31 is a paint flow path, 32 is a paint discharge port, and 33 is a mist , 35 is a pin electrode, 36 is an atomizing air channel, 50 is an air cap, 54 is a pattern air channel, 55 is a cylindrical electrode, 56 is a sub-atomizing air ejection hole, 60 is a corner, Reference numeral 61 denotes a pattern air ejection hole, and 65 denotes a conductor wire.

Claims (7)

圧縮空気で霧化した塗料を高電圧を使用して帯電させ被塗物に塗着させる静電塗装用スプレーガン(1)であって、
前部が略円柱状に形成されたバレル(2)と、
該バレルの前端部に取り付けられ先端に塗料吐出口(32)を有する絶縁材料製の塗料ノズル(30)と、
該塗料ノズルと前記バレルの前端面を覆い、中央部には前記塗料吐出口を挿通させると共に該塗料吐出口を通って吐出される塗料を霧化する圧縮空気を噴出させる霧化エア噴出口(33)を兼ねる円筒状電極(55)を取り付けた絶縁材料製のエアキャップ(50)と、
前記塗料吐出口から突出するピン電極(35)と、を備え、
該ピン電極を接地して前記円筒状電極に直流高電圧を印加するようにしたことを特徴とする静電塗装用スプレーガン。
An electrostatic coating spray gun (1) for charging a paint atomized with compressed air using a high voltage and applying it to a workpiece,
A barrel (2) whose front part is formed in a substantially cylindrical shape;
A paint nozzle (30) made of an insulating material attached to the front end of the barrel and having a paint discharge port (32) at the tip;
An atomizing air outlet (covering the paint nozzle and the front end surface of the barrel, and allowing the paint discharge port to be inserted in the center and jetting compressed air to atomize the paint discharged through the paint discharge port ( 33) an air cap (50) made of an insulating material to which a cylindrical electrode (55) that also serves as 33) is attached;
A pin electrode (35) protruding from the paint discharge port,
A spray gun for electrostatic coating, wherein the pin electrode is grounded and a high DC voltage is applied to the cylindrical electrode.
前記エアキャップの内面と前記塗料ノズルの外周面との間に圧縮空気を供給するパターンエア流路(54)を形成すると共に、前記エアキャップの左右両端部から前方に突出し該パターンエア流路に連通して圧縮空気を斜め内側前方に噴出させるパターンエア噴出孔(61)を穿設した一対の角部(60)を設けたことを特徴とする請求項1に記載の静電塗装用スプレーガン。   A pattern air flow path (54) for supplying compressed air is formed between the inner surface of the air cap and the outer peripheral surface of the paint nozzle, and protrudes forward from the left and right ends of the air cap to the pattern air flow path. The spray gun for electrostatic coating according to claim 1, further comprising a pair of corners (60) provided with pattern air ejection holes (61) for communicating and ejecting compressed air obliquely inward and forward. . 前記塗料ノズルは塗料を霧化する前記圧縮空気を供給する霧化エア流路(36)を内部に有し、前記円筒状電極(55)の外側の前記エアキャップ部に該霧化エア流路に連通して圧縮空気を斜め内側前方に噴出させる複数の副霧化エア噴出孔(56)を穿設したことを特徴とする請求項1又は2に記載の静電塗装用スプレーガン。   The paint nozzle has an atomizing air flow path (36) for supplying the compressed air for atomizing the paint inside, and the atomizing air flow path is provided in the air cap portion outside the cylindrical electrode (55). The spray gun for electrostatic coating according to claim 1 or 2, further comprising a plurality of sub-atomizing air ejection holes (56) that are communicated with each other to eject compressed air obliquely inward and forward. 前記円筒状電極(55)への給電は、前記バレル(2)の前面部に設けた高電圧供給端子(13)から前記エアキャップ内部を通って該円筒状電極に至る導体線(65)にて行なうことを特徴とする請求項1乃至3の何れかに記載の静電塗装用スプレーガン。   Electric power is supplied to the cylindrical electrode (55) from a high voltage supply terminal (13) provided on the front surface of the barrel (2) to a conductor wire (65) passing through the inside of the air cap to the cylindrical electrode. The spray gun for electrostatic coating according to any one of claims 1 to 3, wherein the spray gun is used. 前記ピン電極(35)を塗料の有する導電性を利用して接地するようにしたことを特徴とする請求項1乃至4の何れかに記載の静電塗装用スプレーガン。   The spray gun for electrostatic coating according to any one of claims 1 to 4, wherein the pin electrode (35) is grounded by utilizing conductivity of a paint. 前記ピン電極(35)を接地線を介して接地するようにしたことを特徴とする請求項1乃至4の何れかに記載の静電塗装用スプレーガン。   The spray gun for electrostatic coating according to any one of claims 1 to 4, wherein the pin electrode (35) is grounded via a ground wire. 前記ピン電極(35)を無くし、前記塗料吐出口(32)から吐出される塗料を、その塗料の有する導電性を利用して接地するようにしたことを特徴とする請求項1乃至4の何れかに記載の静電塗装用スプレーガン。

The pin electrode (35) is eliminated, and the paint discharged from the paint discharge port (32) is grounded using the conductivity of the paint. A spray gun for electrostatic coating as described in Crab.

JP2004189578A 2004-06-28 2004-06-28 Spray gun for electrostatic painting Expired - Fee Related JP4331650B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011056331A (en) * 2009-09-05 2011-03-24 Asahi Sunac Corp Spray gun for use in electrostatic coating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011056331A (en) * 2009-09-05 2011-03-24 Asahi Sunac Corp Spray gun for use in electrostatic coating

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