JP2006003209A - Current detector - Google Patents
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Abstract
Description
本発明は電流検出器、特に、ホール素子などの磁電変換素子を利用した電流検出器の、温度補償回路に関するものである。 The present invention relates to a current detector, and more particularly to a temperature compensation circuit for a current detector using a magnetoelectric transducer such as a Hall element.
従来の電流検出器、例えば、ホール電流センサーの電流検出方式として、図2に示すような磁気比例方式(Open-loop type)の電流検出器、即ち、開磁路磁性体中に被検出電流導体を通し、磁性体の空隙内にホール素子を介装し、被検出電流導体を流れる電流Ifにより発生する磁束を、ホール素子などの磁電変換素子で電圧Vhに変換し、増幅器を介して出力するようにした構成の電流検出器、および、図3に示すような磁気平衡式(Closed-loop type)の電流検出器、即ち、二次巻線を卷装した開磁路磁性体中に被検出電流導体を通し、磁性体の空隙内にホール素子を介装し、このホール素子側に増幅器を設け、この増幅器の出力を上記二次巻線に接続し、被検出電流導体を流れる電流Ifにより発生する磁束を、ホール素子などの磁電変換素子で電圧Vhに変換し、増幅器を介して電流増幅し、電流Ifによって発生した磁束を打ち消す方向に卷装された上記二次巻線に流すように構成された電流検出器、があり、この際、磁気回路の磁束は限りなく零に近くなり、電流値Ioは一次と二次の巻線比によって決まる。 As a current detection method of a conventional current detector, for example, a Hall current sensor, a current detector of a magnetic proportional method (Open-loop type) as shown in FIG. 2, that is, a current conductor to be detected in an open magnetic circuit magnetic body The magnetic flux generated by the current If flowing through the current conductor to be detected is converted into a voltage Vh by a magnetoelectric conversion element such as a Hall element and output through an amplifier. Detected in the current detector having the above-described configuration and the magnetic balance type (Closed-loop type) current detector as shown in FIG. 3, that is, in the open magnetic circuit magnetic body equipped with the secondary winding A current element is passed through a Hall element in the gap of the magnetic material, an amplifier is provided on the Hall element side, the output of this amplifier is connected to the secondary winding, and the current If flowing through the detected current conductor The generated magnetic flux is converted to voltage Vh by a magnetoelectric transducer such as a Hall element. In other words, there is a current detector configured to amplify a current through an amplifier and to flow in the secondary winding mounted in a direction to cancel the magnetic flux generated by the current If. The magnetic flux is extremely close to zero, and the current value Io is determined by the primary and secondary winding ratio.
これら両方式の電流検出器は共に実用に供されているが、両方式の電流検出器を比較するに、構成としては開磁路磁性体に二次巻線を卷装した分だけ、磁気比例方式の方が簡単であるが、図2、図3のいずれの電流検出方式においても、オフセット電圧の温度ドリフトは、使用するホール素子など磁電変換素子自体の特性によって定まってしまうのが現状である。
即ち、ホール素子など磁電変換素子を利用した電流検出器において、ホール素子が有する温度特性のために電流測定精度を向上させることが阻害されていた。
Both of these types of current detectors are in practical use. To compare both types of current detectors, however, the configuration is magnetically proportional to the amount of secondary magnetic coil mounted on an open magnetic circuit magnetic body. Although the method is simpler, in any of the current detection methods shown in FIGS. 2 and 3, the temperature drift of the offset voltage is determined by the characteristics of the magnetoelectric conversion element itself such as the Hall element to be used. .
That is, in a current detector using a magnetoelectric conversion element such as a Hall element, it has been impeded to improve current measurement accuracy due to the temperature characteristics of the Hall element.
また、種々の温度に対する温度特性を有するホール素子を用意するものとすると、夫々の温度に対応温度特性を有する多数種類のホール素子を製造する必要があり、ホール素子自体が高コストとなる難点がある。 Also, if Hall elements having temperature characteristics with respect to various temperatures are prepared, it is necessary to manufacture a large number of types of Hall elements having temperature characteristics corresponding to the respective temperatures, and the Hall element itself is difficult to be expensive. is there.
本発明の目的は、ホール素子など磁電変換素子を利用した電流検出器において、ホール素子が有する温度特性のために電流測定精度の向上が阻害されていた点を改善するための温度補償回路を付加することによって、既存の廉価なホール素子を利用して高精度の電流検出器を提供せんとするものである。 The object of the present invention is to add a temperature compensation circuit to improve the current measurement accuracy obstructed due to the temperature characteristics of the Hall element in the current detector using a magnetoelectric conversion element such as a Hall element. By doing so, it is intended to provide a highly accurate current detector using an existing inexpensive Hall element.
本発明電流検出器は、磁性体の磁路中に配置された磁電変換素子を用いるホール電流検出器において、ホール素子と、温度感知素子と、ホール素子を駆動するための定電流発生回路と、温度補償信号やオフセット電圧調整に必要な定電圧発生回路と、増幅器からなる温度補償信号発生回路と、ホール素子からの出力電圧を増幅する電圧増幅回路とを具え、前記温度感知素子の特性を利用した温度補正信号を、ホール素子からの出力電圧を増幅する回路の途中に加算するようにした温度補償回路を用いるようにしたことを特徴とする。
前記温度補償回路は、常温とそれ以外の他温度におけるオフセット電圧の差を相殺させることができる温度補正電圧を前記増幅回路に加算し、ホール素子自体に起因する温度ドリフトを相殺するようにする。
The current detector of the present invention is a Hall current detector using a magnetoelectric conversion element arranged in a magnetic path of a magnetic material, and a Hall element, a temperature sensing element, a constant current generating circuit for driving the Hall element, A constant voltage generation circuit necessary for adjusting the temperature compensation signal and offset voltage, a temperature compensation signal generation circuit comprising an amplifier, and a voltage amplification circuit for amplifying the output voltage from the Hall element, and utilizing the characteristics of the temperature sensing element A temperature compensation circuit is used in which the temperature correction signal is added in the middle of the circuit for amplifying the output voltage from the Hall element.
The temperature compensation circuit adds a temperature correction voltage capable of canceling a difference between offset voltages at normal temperature and other temperatures to the amplifier circuit so as to cancel temperature drift caused by the Hall element itself.
本発明はこの点を改善するために、ホール素子からの出力電圧を2段で増幅し、1 段目の増幅器の後に温度感知素子から得た信号によって温度補正信号を増幅器に加算せしめ、表1の特性比較表に示すように、きわめて測定精度の高いホール電流センサーを得ることに成功した。又、実質使用温度範囲(20℃から60℃)におけるオフセット電圧のドリフトは0.0013%/℃と磁気平衡式の1/7.6 倍、磁気例式の1/19 になった。 In order to improve this point, the present invention amplifies the output voltage from the Hall element in two stages, and adds the temperature correction signal to the amplifier by the signal obtained from the temperature sensing element after the first stage amplifier. As shown in the characteristics comparison table, we succeeded in obtaining a Hall current sensor with extremely high measurement accuracy. Moreover, the drift of the offset voltage in the actual operating temperature range (20 ° C to 60 ° C) was 0.0013% / ° C, 1 / 7.6 times that of the magnetic equilibrium type and 1/19 of the magnetic example type.
ホール素子など磁電変換素子を利用した電流検出器(ホール電流検出器、ホール電流センサー、HCT等と云われており、以下ホール電流センサーと称する)において、ホール素子で磁電変換された出力電圧はその値がmV単位と小さく、実用に供するためは電子増幅器を用いて増幅する必要がある。
図1に示すように、本発明電流検出器は、構成の簡単な磁気比例方式の電流検出器を使用し、これに本発明による温度補償回路を採用して、安価なホール素子を用いて高精度の電流検出器を構成する。
図2に示すような従来例の構成の電流検出器、即ち、開磁路磁性体中に被検出電流導体を通し、磁性体の空隙内にホール素子を介装し、被検出電流導体を流れる電流Ifにより発生する磁束を、ホール素子などの磁電変換素子で電圧Vhに変換し、この変換された電圧Vhを増幅器Amp1を介して出力する電流検出器を用い、これにさらに増幅器Amp2を接続して出力するようにした構成し、このホール素子に対する温度感知素子と、オフセット電圧の温度ドリフトを補償するオフセットの温度補正信号発生回路と、出力電圧温度補正信号発生回路とを図示のように接続して本発明による電流検出器の温度補償回路を構成する。
In a current detector using a magnetoelectric conversion element such as a Hall element (referred to as a Hall current detector, Hall current sensor, HCT, etc., hereinafter referred to as a Hall current sensor), the output voltage magnetoelectrically converted by the Hall element is The value is as small as mV, and it is necessary to amplify it with an electronic amplifier in order to use it practically.
As shown in FIG. 1, the current detector of the present invention uses a magnetic proportional type current detector having a simple configuration, and employs a temperature compensation circuit according to the present invention to achieve high performance using an inexpensive Hall element. Configure an accurate current detector.
A current detector having a conventional configuration as shown in FIG. 2, that is, a detected current conductor is passed through an open magnetic circuit magnetic body, a Hall element is interposed in the gap of the magnetic body, and the detected current conductor flows. The magnetic flux generated by the current If is converted into a voltage Vh by a magnetoelectric conversion element such as a Hall element, and a current detector that outputs the converted voltage Vh through an amplifier Amp1 is connected to an amplifier Amp2. The temperature sensing element for this Hall element, the offset temperature correction signal generation circuit that compensates for the offset voltage temperature drift, and the output voltage temperature correction signal generation circuit are connected as shown in the figure. Thus, the temperature compensation circuit of the current detector according to the present invention is configured.
図4は本発明電流検出器の温度補償回路を実施する回路のブロック図である。図4において、演算増幅器のような増幅器OP1からなる回路ブロックAは図1に示す磁性体の磁路中に設置されたホール素子H1を駆動させるための定電流発生回路、増幅器OP2 からなる回路ブロックBは温度補償信号やオフセット電圧調整に必要な定電圧発生回路、増幅器OP3,OP4 からなる回路ブロックCは温度補償信号を発生するための回路、増幅器OP5,OP6からなる回路ブロックDはホール素子からの出力電圧を増幅する回路である。又VR1,VR2,VR3,VR4は回路常数を調整するための半固定可変抵抗器で、H1はホール素子、TR1,TR2は温度によって抵抗値が変化する温度感知素子である。
これら回路素子を図4に示すように接続配置して本発明電流検出器の温度補償回路を構成する。
FIG. 4 is a block diagram of a circuit for implementing the temperature compensation circuit of the current detector of the present invention. In FIG. 4, a circuit block A comprising an amplifier OP1 such as an operational amplifier is a constant current generating circuit for driving the Hall element H1 installed in the magnetic path of the magnetic material shown in FIG. 1, and a circuit block comprising an amplifier OP2. B is a constant voltage generation circuit necessary for adjusting the temperature compensation signal and offset voltage, a circuit block C comprising amplifiers OP3 and OP4 is a circuit for generating a temperature compensation signal, and a circuit block D comprising amplifiers OP5 and OP6 is a Hall element. It is a circuit which amplifies the output voltage of. VR1, VR2, VR3, and VR4 are semi-fixed variable resistors for adjusting circuit constants, H1 is a Hall element, and TR1 and TR2 are temperature sensing elements whose resistance values change with temperature.
These circuit elements are connected and arranged as shown in FIG. 4 to constitute a temperature compensation circuit of the current detector of the present invention.
上記回路の常数を以下に示す手順により調整することによって、本発明の目的とする所の温度ドリフトのきわめて少ないホール電流検出器を得ることができる。 By adjusting the constant of the above circuit according to the procedure shown below, a Hall current detector having a very small temperature drift can be obtained.
1) 室温中での調整
常温又は25℃において、図4の回路ブロックにあるP1点が0ボルトになるように可変抵抗VR4を調整した後可変部を固定し、可変抵抗VR3は予め後工程の調整が容易なように可変部をほぼ中点に設定しておく。更に出力端子3で当該電流検出器の零電流における出力電圧、即ちオフセット電圧がゼロになるように可変抵抗VR2を調整すると共に当該電流検出器としての感度を可変抵抗VR1で調整し固定する。本発明の実施例では100Aにおける出力電圧を4Vに、オフセット電圧を約0.002V に調整した。
1) Adjustment at room temperature After adjusting the variable resistor VR4 so that the P1 point in the circuit block of FIG. The variable part is set at a substantially midpoint so that adjustment is easy. Further, the variable resistor VR2 is adjusted at the
2) 高温での調整
当該電流検出器を常温又は25℃以外の任意な温度、本発明の実施の場合は80℃において高温時の調整を行った。即ち、80℃において最終出力端子3がゼロになる様に可変抵抗VR3を調整し固定する。
2) Adjustment at high temperature The current detector was adjusted at normal temperature or any temperature other than 25 ° C., or at 80 ° C. in the case of implementation of the present invention. That is, the variable resistor VR3 is adjusted and fixed so that the
上記手順による温度補償の動作説明は以下の如くである。
図4において、可変抵抗VR2は温度補償を伴わない通常のオフセット調整用で、このオフセット電圧はホール素子自身の温度変動によって変化する。その電圧変動差をここでΔVと定める。(所謂オフセット電圧の温度ドリフトで温度補償を行わない場合は0.025%/℃で変化する。)
An explanation of the operation of temperature compensation according to the above procedure is as follows.
In FIG. 4, the variable resistor VR2 is used for normal offset adjustment without temperature compensation, and this offset voltage changes depending on the temperature variation of the Hall element itself. The voltage fluctuation difference is defined as ΔV here. (It changes at 0.025% / ° C when temperature compensation is not performed due to temperature drift of so-called offset voltage.)
一方、温度感知素子TR1、VR4、その他の固定抵抗から構成されたP1 点の電圧は、温度感知素子の特性により温度変化と共に変化する。この際予め温度感知素子TR1、VR4、その他の固定抵抗とを組合せる常数割合は、ホール素子によるオフセット電圧の温度変化率ΔVoに相当するように定めておく。 On the other hand, the voltage at the point P1 composed of the temperature sensing elements TR1, VR4 and other fixed resistors changes with the temperature change due to the characteristics of the temperature sensing element. At this time, the constant ratio for combining the temperature sensing elements TR1, VR4 and other fixed resistors is determined in advance so as to correspond to the temperature change rate ΔVo of the offset voltage by the Hall element.
温度補正用の信号電圧となるP1点の電圧は、増幅器OP3, OP4からなる回路ブロックCの可変抵抗VR3を経由し、可変抵抗VR2で調整された出力端子3におけるオフセト電圧を相殺するよう増幅器OP6 のバイアスとして加算される。
The voltage at the point P1, which is a signal voltage for temperature correction, passes through the variable resistor VR3 of the circuit block C composed of the amplifiers OP3 and OP4, and the amplifier OP6 so as to cancel the offset voltage at the
可変抵抗VR3 はホール素子によってはオフセットの温度ドリフトが周囲温度に対して、正又は負の方向に変化をするものがあるが、可変抵抗VR3によって前記ΔVo を相殺することができる電圧及び極性を選択調整することができる。 For the variable resistor VR3, depending on the Hall element, the offset temperature drift changes in the positive or negative direction with respect to the ambient temperature, but the voltage and polarity that can cancel the ΔVo by the variable resistor VR3 are selected. Can be adjusted.
温度感知素子TR2を使用して増幅器OP6の増幅率を変化させることにより当該ホール電流検出器の出力温度特性を改善することができる。
本実施例では、ホール素子の出力電圧は、周囲温度の上昇に伴い直線的に減少するので、温度上昇に伴い増幅率が上昇するように、温度感知素子TR2と固定抵抗を増幅回路の倍率調整抵抗として使用する。
By changing the amplification factor of the amplifier OP6 using the temperature sensing element TR2, it is possible to improve the output temperature characteristic of the Hall current detector.
In this embodiment, since the output voltage of the Hall element decreases linearly as the ambient temperature increases, the amplification factor of the amplification circuit is adjusted by adjusting the temperature sensing element TR2 and the fixed resistor so that the amplification factor increases as the temperature increases. Use as a resistor.
上述した本発明電流検出器の温度補償回路を用いて実験を行った結果、図5に示すようなオフセット電圧の温度特性および図6に示すような出力電圧温度特性が得られた。 As a result of experiments using the above-described temperature compensation circuit of the current detector of the present invention, a temperature characteristic of an offset voltage as shown in FIG. 5 and an output voltage temperature characteristic as shown in FIG. 6 were obtained.
ホール電流検出器の特性上、最も重要なオフセット電圧の温度ドリフトは、−20℃から+80℃の範囲で0.0075 %/℃と良好な結果が得られた。更に図5から使用温度範囲が、本発明電流検出器で最も良く使用される20℃から60℃の範囲では0.0013 %/℃となった。
Due to the characteristics of the Hall current detector, the most important offset voltage temperature drift was 0.0075% / ° C in the range of -20 ° C to + 80 ° C. Further, from FIG. 5, the operating temperature range was 0.0013% / ° C. in the range of 20 ° C. to 60 ° C. that is most often used in the current detector of the present invention.
この数値は周囲温度が20℃から60℃の範囲において、従来最も良いとされている磁気平衡式の凡そ1/7.6、−20℃から+80℃の範囲では1/1.3となった。又出力の温度特性も磁気比例式に比べて1/10と小さく、本発明回路を採用することによって磁気比例方式に温度補償を施した温度補償磁気比例式は、磁気平衡式に同等又は上回るホール電流検出器を得ることができた。 This value is about 1 / 7.6 of the best magnetic equilibrium type in the past when the ambient temperature is in the range of 20 ° C to 60 ° C, and 1 / 1.3 in the range of -20 ° C to + 80 ° C. Also, the temperature characteristic of the output is as small as 1/10 compared to the magnetic proportional type, and the temperature compensated magnetic proportional type, in which the temperature compensation is applied to the magnetic proportional type by adopting the circuit of the present invention, is equivalent to or higher than the magnetic balanced type. A current detector could be obtained.
本方式による電流検出器は、磁気平衡式に見られる電流帰還用の2 次コイルを有さないので軽量、単純構造であり、且つ検出電流が大きい程、コストメリットを得ることができる。ちなみに1000A 以上の電流検出では、製造コストは磁気平衡式に比べて1/10程度で製造することが可能である。
さらに、使用するホール素子自体も、所望の温度特性を有する高価なホール素子を製造する必要はなく、既存の廉価なホール素子を使用することができる。
The current detector according to this method does not have the secondary coil for current feedback found in the magnetic balance type, so it is light in weight and has a simple structure, and the larger the detected current, the better the cost merit. By the way, with a current detection of 1000A or more, the manufacturing cost can be reduced to about 1/10 compared with the magnetic balance type.
Furthermore, it is not necessary to manufacture an expensive Hall element having a desired temperature characteristic, and an existing inexpensive Hall element can be used.
本発明電流検出器は、鉄道車両、エレベータ等の制御装置、AC・DCサーボ・大型インバータ等の回転機器制御装置、燃料電池・太陽発電装置等の充放電電流検出器、溶接機、工業用ロボット、空調機、等のFA機器、めっき装置、配電盤、CPU等の多方面における用途があり、特に、500Aを超える大電流の機器では小型軽量且つコスト面で多大の利点を得ることができる。 The current detector of the present invention includes control devices for railway vehicles, elevators, etc., rotary device control devices such as AC / DC servos / large inverters, charge / discharge current detectors for fuel cells / solar power generators, welding machines, industrial robots, etc. There are applications in various fields such as FA equipment such as air conditioners, plating devices, switchboards, CPUs, etc. Especially, a large current device exceeding 500 A can provide a great advantage in terms of small size and light weight and cost.
3 出力端子
If 被検出電流
Vh ホール素子の出力電圧
A 定電流発生回路
B 定電圧発生回路
C 温度補償信号発生回路
D 電圧増幅回路
H1 ホール素子
TR1,TR2 温度感知素子
VR1,VR2,VR3,VR4 半固定可変抵抗器
3 Output terminals
If Detected current
Vh Hall element output voltage A Constant current generator B Constant voltage generator C Temperature compensation signal generator D Voltage amplifier
H1 Hall element
TR1, TR2 Temperature sensing element
VR1, VR2, VR3, VR4 Semi-fixed variable resistors
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| JP2004179788A Pending JP2006003209A (en) | 2004-06-17 | 2004-06-17 | Current detector |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2006017470A (en) * | 2004-06-30 | 2006-01-19 | Tdk Corp | Electric current detecting circuit |
| JP2007278938A (en) * | 2006-04-10 | 2007-10-25 | Yazaki Corp | Current sensor with temperature detection function |
| WO2014006914A1 (en) | 2012-07-06 | 2014-01-09 | アルプス・グリーンデバイス株式会社 | Method for manufacturing current sensor, and current sensor |
| CN103616550A (en) * | 2013-11-29 | 2014-03-05 | 河北工业大学 | Giant magnetoresistance current sensor |
| CN106993346A (en) * | 2017-05-16 | 2017-07-28 | 洛阳科诺工业设备有限公司 | A kind of induction coil life-span tape deck |
| WO2019049410A1 (en) * | 2017-09-06 | 2019-03-14 | 株式会社村田製作所 | Current sensor and current sensor manufacturing method |
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2004
- 2004-06-17 JP JP2004179788A patent/JP2006003209A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006017470A (en) * | 2004-06-30 | 2006-01-19 | Tdk Corp | Electric current detecting circuit |
| JP2007278938A (en) * | 2006-04-10 | 2007-10-25 | Yazaki Corp | Current sensor with temperature detection function |
| US7615986B2 (en) * | 2006-04-10 | 2009-11-10 | Yazaki Corporation | Temperature detection function-incorporating current sensor |
| WO2014006914A1 (en) | 2012-07-06 | 2014-01-09 | アルプス・グリーンデバイス株式会社 | Method for manufacturing current sensor, and current sensor |
| US9702909B2 (en) | 2012-07-06 | 2017-07-11 | Alps Electric Co., Ltd. | Manufacturing method for current sensor and current sensor |
| CN103616550A (en) * | 2013-11-29 | 2014-03-05 | 河北工业大学 | Giant magnetoresistance current sensor |
| CN106993346A (en) * | 2017-05-16 | 2017-07-28 | 洛阳科诺工业设备有限公司 | A kind of induction coil life-span tape deck |
| WO2019049410A1 (en) * | 2017-09-06 | 2019-03-14 | 株式会社村田製作所 | Current sensor and current sensor manufacturing method |
| CN110709712A (en) * | 2017-09-06 | 2020-01-17 | 株式会社村田制作所 | Current sensor and manufacturing method of current sensor |
| US11204374B2 (en) | 2017-09-06 | 2021-12-21 | Murata Manufacturing Co., Ltd. | Current sensor, and manufacturing method for current sensor |
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