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JP2006057960A - Cooling water circulation supply system and control method of cooling water temperature in the system - Google Patents

Cooling water circulation supply system and control method of cooling water temperature in the system Download PDF

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JP2006057960A
JP2006057960A JP2004242487A JP2004242487A JP2006057960A JP 2006057960 A JP2006057960 A JP 2006057960A JP 2004242487 A JP2004242487 A JP 2004242487A JP 2004242487 A JP2004242487 A JP 2004242487A JP 2006057960 A JP2006057960 A JP 2006057960A
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cooling water
cooling
temperature
water
cooling tower
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Tomoaki Tadama
智明 田玉
Tomomichi Terabatake
知道 寺畠
Hiroki Kurooka
裕樹 黒岡
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JFE Steel Corp
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JFE Steel Corp
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Abstract

【課題】 冷却対象である高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を最小限に抑制できる冷却水循環供給系統及びその系統における冷却水温度の制御方法を提供する。
【解決手段】 冷却水循環供給系統は、給水タンク1から冷却水W1 を冷却対象Aに向けて供給し、冷却対象Aに向け供給後の冷却水W2 を回収タンク18に回収し、回収タンク18に回収後の冷却水W3 を冷却塔23に送って冷却し、冷却塔23により冷却された冷却水W4 を給水タンク1に戻すようになっている。そして、回収タンク18から冷却塔23に向かう冷却水W3 の通る系統のほかに、回収タンク18から給水タンク1に向かうバイパス冷却水W5 の通る系統を設けている。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a cooling water circulation supply system capable of suppressing the occurrence of surface defects at the time of casting steel having high cracking sensitivity such as high-carbon special steel to be cooled and a method for controlling the cooling water temperature in the system.
A cooling water circulation supply system supplies cooling water W 1 toward the cooling target A from the water supply tank 1, the cooling water W 2 after feed was recovered in the recovery tank 18 toward the cooling target A, the recovery tank 18, the recovered cooling water W 3 is sent to the cooling tower 23 to be cooled, and the cooling water W 4 cooled by the cooling tower 23 is returned to the water supply tank 1. In addition to the system through which the cooling water W 3 goes from the recovery tank 18 to the cooling tower 23, a system through which the bypass cooling water W 5 goes from the recovery tank 18 to the water supply tank 1 is provided.
[Selection] Figure 1

Description

本発明は、冷却水循環供給系統及びその系統における冷却水温度の制御方法に関する。   The present invention relates to a cooling water circulation supply system and a method for controlling a cooling water temperature in the system.

従来、省エネルギーや工程省略等の観点から、金属業界では、連続鋳造鋳片を常温まで温度低下させずに温片または熱片のまま熱間圧延工程に送り、加熱時間を短縮し、あるいは加熱を省略して熱間圧延するいわゆる直送圧延プロセスが検討され、これまでに、例えば特許文献1や特許文献2に記載のような種々の方法が提案されている。現在では、鋳片表面に割れの発生しにくいアルミキルド鋼等は、この直送圧延プロセスでかなりの比率で製造されるようになっている。   Conventionally, from the viewpoint of energy saving and process omission, in the metal industry, continuous cast slabs are sent to the hot rolling process as hot or hot pieces without lowering the temperature to room temperature, shortening the heating time or heating. A so-called direct feed rolling process, in which hot rolling is omitted, has been studied, and various methods such as those described in Patent Document 1 and Patent Document 2 have been proposed so far. At present, aluminum killed steel and the like, which are less prone to cracking on the surface of the slab, are produced at a considerable ratio by this direct feed rolling process.

しかしながら、C濃度が0.30質量%以上の鋼、およびC濃度が0.10質量%以上でかつCr,Ni,Moのうちの1種以上を含む鋼(これらの鋼を以下「高炭特殊鋼」と呼ぶ)の連続鋳造鋳片には、表面割れが発生しやすく、熱間圧延工程に送る前に表面を検査し、欠陥があればその部位を研削して除去する手立てが一般的に採られる。この除去作業はその性格上、鋳片を常温まで冷却して行わなければならず、高炭特殊鋼は直送圧延プロセスで製造するのが困難であった。   However, steel having a C concentration of 0.30% by mass or more, and steel having a C concentration of 0.10% by mass or more and containing one or more of Cr, Ni, and Mo (these steels are hereinafter referred to as “high charcoal special Steel casts) are often prone to surface cracks and are generally inspected before they are sent to the hot rolling process, and if there are defects, they are ground and removed. Taken. Due to the nature of this removal operation, the slab must be cooled to room temperature, and high-carbon special steel has been difficult to manufacture by a direct rolling process.

このようなことから、高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を抑制する方法の一つとして、鋳片に生じる歪みを極小化できる垂直型連続鋳造機にて鋳造する方法がある。しかし、この方法は、鋳片の内部品質確保の観点からは有利なものの、生産性の観点からは不利である。そこで、現在は、高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を抑制する方法として、垂直部につづき、曲げ部と矯正部とを有する連続鋳造機(垂直曲げ型連続鋳造機という)にて鋳造する方法も採られている。   For this reason, a vertical continuous casting machine that minimizes the distortion that occurs in the slab as one of the methods to suppress the occurrence of surface defects during casting of high cracking sensitive steel such as high-carbon special steel. There is a method of casting. However, this method is advantageous from the viewpoint of securing the internal quality of the slab, but disadvantageous from the viewpoint of productivity. Therefore, as a method to suppress the occurrence of surface defects during the casting of steel with high cracking sensitivity such as high-carbon special steel, a continuous casting machine (vertical bending die) that has a vertical part followed by a bending part and a straightening part. A method of casting with a continuous casting machine) is also employed.

この垂直曲げ型連続鋳造機を使用する場合には、例えば特許文献3や特許文献4に記載のように、二次冷却帯の冷却水流量の分布(二次冷却水量パターン)や具体的なスプレー方法を規定し、鋳片に生じる歪みを少なくすべき部位の冷却水流量を小さくすることにより、鋳造時における表面欠陥の発生を抑制する対策が採られることがある。その内訳としては、(1) 曲げ部、矯正部を通過する鋳片が脆化領域に入らないように二次冷却水量パターンを制御して弱冷却する、(2) 冷えやすく熱応力起因の引張歪みが生じやすい鋳片コーナー部への注水を制限して局部的に表面温度を上昇させる、という二つの方法がある。(1) は「二次冷却水の弱冷化」、(2) は「二次冷却水の幅切り」とも称される。   When this vertical bending type continuous casting machine is used, for example, as described in Patent Document 3 and Patent Document 4, the distribution of cooling water flow rate (secondary cooling water amount pattern) in the secondary cooling zone and a specific spray are used. By prescribing the method and reducing the cooling water flow rate at the site where the distortion generated in the slab should be reduced, measures may be taken to suppress the occurrence of surface defects during casting. The breakdown is as follows: (1) weak cooling by controlling the secondary cooling water volume pattern so that the slab passing through the bending part and straightening part does not enter the embrittlement region, and (2) easy to cool and tensile due to thermal stress There are two methods of locally increasing the surface temperature by restricting water injection to the slab corner where distortion is likely to occur. (1) is also referred to as “weakening of secondary cooling water” and (2) is also referred to as “width reduction of secondary cooling water”.

ここで、(1) の「二次冷却水の弱冷化」を図るために、例えば、特許文献5に記載の水処理設備における冷却塔ファンの制御装置や特許文献6に記載の冷却塔の運転方法のように、冷却水を循環使用することでその温度を高め、さらに弱冷化を図る場合がある。
特許文献5に記載の水処理設備における冷却塔ファンの制御装置は、図5に示すように、冷却水に相当する水Aを冷却塔101に通して冷却する水処理設備において、冷却に関与する空気の湿球温度の変化を検出する湿球温度検出器102と、この湿球温度検出器102による検出信号で冷却塔ファン103の風量制御を行う風量制御機構104とを具備している。冷却塔101は、散水配管108から落下する水滴に向け、冷却塔ファン103によって外気を吸引して発生させた空気流と接触させることで、蒸発潜熱を水滴から奪って冷却する原理であるが、冷却された水Aは、冷水槽109内に一時貯留され、給水ポンプ110により冷却対象(例えば、鋳片)に向け供給されるようになっている。冷却塔101の出側にある冷水槽109内の冷却水の温度は、風量制御機構104によって冷却塔ファン103の風量制御を行うことにより、制御される。なお、図5中、符号105は信号変換器、106は可変速制御器、107は冷却塔ファン用モータである。
Here, in order to achieve the “weakening of the secondary cooling water” in (1), for example, the control device for the cooling tower fan in the water treatment facility described in Patent Document 5 and the cooling tower described in Patent Document 6 are used. As in the operation method, the cooling water may be circulated and used to increase the temperature and further reduce the cooling.
As shown in FIG. 5, the control device for the cooling tower fan in the water treatment facility described in Patent Document 5 is involved in cooling in the water treatment facility that cools the water A corresponding to the cooling water through the cooling tower 101. A wet bulb temperature detector 102 that detects a change in the wet bulb temperature of the air, and an air volume control mechanism 104 that controls the air volume of the cooling tower fan 103 using a detection signal from the wet bulb temperature detector 102 are provided. The cooling tower 101 is the principle of cooling by removing the latent heat of vaporization from the water droplets by bringing the cooling tower fan 103 into contact with the air flow generated by sucking outside air toward the water droplets falling from the sprinkling pipe 108, The cooled water A is temporarily stored in the cold water tank 109 and supplied to the object to be cooled (for example, slab) by the water supply pump 110. The temperature of the cooling water in the cold water tank 109 on the outlet side of the cooling tower 101 is controlled by controlling the air volume of the cooling tower fan 103 by the air volume control mechanism 104. In FIG. 5, reference numeral 105 denotes a signal converter, 106 denotes a variable speed controller, and 107 denotes a cooling tower fan motor.

また、特許文献6に記載の冷却塔の運転方法は、図6に示すように、給水主管201から分配弁202を介して上部水槽203に給水され、この上部水槽203から散水された冷却水に相当する処理水206を、可変速度送風機207により外気を吸引して発生させた空気流と接触させることで冷却する冷却塔の運転方法であって、給水主管201に流量計208を、上部水槽203内に散水面積調整用の可動仕切板209ならびに水位計210を、冷却塔下部に水温計211をそれぞれ配設し、流量計208の測定値に基づき可動仕切板209の位置設定を行うとともに、流量計208の測定値と水温計211の測定値とにより可変速度送風機207の回転数制御を行い、水位計210の測定値に基づき分配弁202の開度調整ならびに可動仕切板209の設定位置補正を行うものである。そして、可変速度送風機207により冷却された処理水206は、下部水槽205内に一時貯留され、冷却対象に向けて供給されるようになっている。流量計208の測定値と、冷却塔下部の水温計211により測定した冷却後の処理水温度の測定値とにより、可変速度送風機207の回転数を制御し、通過する外気の流量を制御し、これにより、冷却塔の出側にある下部水槽205内の処理水の温度が制御される。なお、図6中、符号204は冷却塔本体内の充填物、212は演算機、213は動力制御盤である。
特公昭56−21330号公報 特公昭56−24018号公報 特公平2−18936号公報 特開平1−95801号公報 実開昭56−140798号公報 特開平4−273998号公報
In addition, as shown in FIG. 6, the operation method of the cooling tower described in Patent Document 6 is supplied to the upper water tank 203 from the water supply main pipe 201 through the distribution valve 202, and the cooling water sprayed from the upper water tank 203 is converted into the cooling water. A cooling tower operating method for cooling the corresponding treated water 206 by bringing it into contact with an air flow generated by sucking outside air with a variable speed blower 207, which includes a flow meter 208 in a water supply main pipe 201 and an upper water tank 203. A movable partition plate 209 and a water level meter 210 for adjusting the sprinkling area are disposed inside, and a water temperature meter 211 is disposed at the lower part of the cooling tower, and the position of the movable partition plate 209 is set based on the measured value of the flow meter 208. The rotational speed of the variable speed blower 207 is controlled based on the measured value of the total gauge 208 and the measured value of the water temperature gauge 211, and the opening degree of the distribution valve 202 can be adjusted based on the measured value of the water level gauge 210. It is intended to set the position correction of the partition plate 209. Then, the treated water 206 cooled by the variable speed blower 207 is temporarily stored in the lower water tank 205 and supplied toward the cooling target. Based on the measured value of the flow meter 208 and the measured value of the treated water temperature after cooling measured by the water temperature meter 211 at the bottom of the cooling tower, the rotational speed of the variable speed blower 207 is controlled, and the flow rate of the outside air passing through is controlled. Thereby, the temperature of the treated water in the lower water tank 205 on the exit side of the cooling tower is controlled. In FIG. 6, reference numeral 204 denotes a packing in the cooling tower body, 212 denotes a calculator, and 213 denotes a power control panel.
Japanese Examined Patent Publication No. 56-21330 Japanese Examined Patent Publication No. 56-24018 Japanese Patent Publication No. 2-18936 JP-A-1-95801 Japanese Utility Model Publication No. 56-140798 JP-A-4-273998

しかしながら、特許文献5に記載の水処理設備における冷却塔ファンの制御装置や特許文献6に記載の冷却塔の運転方法では、冷却塔の出側である冷水槽109や下部水槽205内の冷却水の温度は、冷却塔ファン103あるいは可変速度送風機207の回転数を制御することによって制御されているが、以下の理由により、所望の設定温度に制御できない場合があった。   However, in the cooling tower fan control device in the water treatment facility described in Patent Document 5 and the cooling tower operation method described in Patent Document 6, the cooling water in the cold water tank 109 and the lower water tank 205 on the outlet side of the cooling tower is used. Is controlled by controlling the number of revolutions of the cooling tower fan 103 or the variable speed blower 207. However, there are cases where the temperature cannot be controlled to a desired set temperature for the following reason.

即ち、理論的には、冷却塔ファン103や可変速度送風機207の回転数がゼロの場合の設定温度から定格回転数の場合の設定温度まで制御可能なはずであるが、実際上は冷却塔ファン103や可変速度送風機207は、その冷却塔の給排気流量の仕様上の制限から、定格の回転数の例えば30〜50%の範囲に限って運転される等するため、その範囲未満の回転数によらなければ実現できない設定温度には制御できなかった。   That is, theoretically, it should be possible to control from the set temperature when the rotation speed of the cooling tower fan 103 and the variable speed blower 207 is zero to the set temperature when the rotation speed is rated. 103 and the variable speed blower 207 are operated only within a range of, for example, 30 to 50% of the rated number of rotations due to the limitation on the specification of the supply / exhaust flow rate of the cooling tower. It was not possible to control to a set temperature that could not be realized without this.

具体的には、図7に示す冷却塔の出側温度と冷却に関与する空気流量との関係で表された冷却塔性能曲線の例で、ケース1は充填物近傍の湿球温度が5℃のときの性能曲線であり、このケース1の場合には前記出側温度を46℃(冷却に関与する空気流量が約100t/ hの場合に対応する冷却塔ファンの回転数のときの温度)よりも高い温度に設定できなかった。また、ケース2の場合は充填物近傍の湿球温度が10℃のときの性能曲線であり、前記出側温度を46℃よりも高い温度に設定できなかった。同様に、ケース3の場合は充填物近傍の湿球温度が20℃のときの性能曲線であり、前記出側温度を47℃よりも高い温度に設定できなかった。更に、ケース4の場合は充填物近傍の湿球温度が30℃のときの性能曲線であり、前記出側温度を48℃よりも高い温度に設定できなかった。   Specifically, in the example of the cooling tower performance curve represented by the relationship between the outlet side temperature of the cooling tower shown in FIG. 7 and the air flow rate involved in cooling, Case 1 has a wet bulb temperature in the vicinity of the packing of 5 ° C. In this case 1, the outlet side temperature is 46 ° C. (temperature at the cooling tower fan speed corresponding to the case where the air flow rate related to cooling is about 100 t / h) It was not possible to set a higher temperature. Further, in case 2, the performance curve is obtained when the wet bulb temperature in the vicinity of the filling is 10 ° C., and the outlet temperature cannot be set higher than 46 ° C. Similarly, Case 3 shows a performance curve when the wet bulb temperature near the packing is 20 ° C., and the outlet temperature could not be set higher than 47 ° C. Furthermore, in the case of Case 4, it is a performance curve when the wet bulb temperature in the vicinity of the filling is 30 ° C., and the outlet temperature cannot be set higher than 48 ° C.

また、冷却塔内部を落下するだけでも冷却水の温度は低下するので、たとえ、冷却塔ファン103や送風機207の回転数をゼロとした場合でも、必ずいくらかは冷却水の温度は低下する。従って、冷却塔ファン103や可変速度送風機207の回転数の制御のみでは、冷却塔の出側にある冷水槽109や下部水槽205内の冷却水の設定温度をある一定の温度以上とすることは難しかった。特に、冬季は、冷却対象から戻ってくる冷却水の温度が低くかつ外気温(湿球温度)が低いので、冷却塔ファン103や可変速度送風機207の回転数の制御のみでは、前記設定温度をある一定の温度以上とすることはいよいよ難しかった。   Moreover, since the temperature of the cooling water is lowered only by dropping inside the cooling tower, even if the number of rotations of the cooling tower fan 103 and the blower 207 is set to zero, the temperature of the cooling water always decreases somewhat. Therefore, only by controlling the number of revolutions of the cooling tower fan 103 and the variable speed blower 207, the set temperature of the cooling water in the cooling water tank 109 and the lower water tank 205 on the outlet side of the cooling tower can be set to a certain temperature or higher. was difficult. In particular, in winter, the temperature of the cooling water returning from the object to be cooled is low and the outside air temperature (wet bulb temperature) is low. Therefore, the set temperature is set only by controlling the rotation speed of the cooling tower fan 103 and the variable speed blower 207. It was finally difficult to set the temperature above a certain temperature.

また、冷却塔の出側にある冷水槽109や下部水槽205内の冷却水の設定温度が、冷却対象から水処理設備に戻ってくる水温に近づくほど、冷却に関与する空気流量の制御範囲が狭くなり、ハンチング等が起こって制御が難しくなることがあった。即ち、冷水槽109や下部水槽205内の冷却水の設定温度が、冷却対象から水処理設備に戻ってくる水温に近いということは、その設定温度が高めの温度であることを意味するが、図7に示すように、出側温度の設定を急に高くしようとすると、それが少し高くなっただけでも、冷却に関与する空気流量の方はそれにも増して急に低減させることが必要になり、空気流量の低減が追いつかず、経済的に設定通りに制御できない場合があるという問題があった。   In addition, as the set temperature of the cooling water in the cooling water tank 109 or the lower water tank 205 on the outlet side of the cooling tower approaches the water temperature returning from the object to be cooled to the water treatment facility, the control range of the air flow rate related to the cooling is increased. It became narrow and hunting occurred, making control difficult. That is, the fact that the set temperature of the cooling water in the cold water tank 109 and the lower water tank 205 is close to the water temperature returning from the object to be cooled to the water treatment facility means that the set temperature is a higher temperature. As shown in FIG. 7, if the outlet temperature setting is suddenly increased, the air flow rate related to cooling needs to be further decreased suddenly even if it is slightly increased. Therefore, there is a problem that the reduction of the air flow rate cannot catch up and the control cannot be performed economically as set.

また、冷却対象である鋼の種類に応じて、冷却塔の出側にある冷水槽109や下部水槽205内の冷却水の設定温度を変更する必要が生じる場合があるが、連続鋳造機において通常の水処理設備の能力に相当する、例えば1600m3 / hの場合、給水槽(冷水槽109や下部水槽205)の容積は1000m3 以上の場合が殆どであり、そのような膨大な容積からくる冷却水の熱容量の大きさ故、出側温度の設定を急に低くしようとしても、急には冷却水の温度が低下せず、結果的に設定通りに制御できない場合があるという問題もあった。 Further, depending on the type of steel to be cooled, it may be necessary to change the set temperature of the cooling water in the cooling water tank 109 or the lower water tank 205 on the outlet side of the cooling tower. For example, in the case of 1600 m 3 / h, which corresponds to the capacity of the water treatment facility, the volume of the water supply tank (the cold water tank 109 or the lower water tank 205) is almost 1000 m 3 or more, and it comes from such a huge volume Due to the large heat capacity of the cooling water, even if the outlet temperature setting is suddenly lowered, there is a problem that the temperature of the cooling water does not drop suddenly, and as a result it may not be controlled as set. .

このように、冷却水の温度が所望の設定温度に制御できないと、冷却対象である高炭特殊鋼等の割れ感受性の大きな鋼の鋳造時における表面欠陥の発生を十分に抑制することはできない。
従って、本発明は上述の問題点に鑑みてなされたものであり、その目的は、冷却対象である高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を最小限に抑制できる冷却水循環供給系統及びその系統における冷却水温度の制御方法を提供することにある。
Thus, if the temperature of the cooling water cannot be controlled to a desired set temperature, it is not possible to sufficiently suppress the occurrence of surface defects at the time of casting of steel with high cracking sensitivity such as high-carbon special steel to be cooled.
Accordingly, the present invention has been made in view of the above-mentioned problems, and the object thereof is to minimize the occurrence of surface defects during casting of high-susceptibility steels such as high-carbon special steels to be cooled. Another object of the present invention is to provide a cooling water circulation supply system and a method for controlling the cooling water temperature in the system.

上記諸問題を解決するため、本発明のうち請求項1に係る冷却水循環供給系統は、冷却水を冷却対象に向けて供給し、前記冷却対象に供給後の冷却水を回収し、回収後の冷却水を冷却塔に送って冷却し、前記冷却塔により冷却された冷却水を再び冷却対象に向けて供給する冷却水循環供給系統において、前記冷却塔に向かう冷却水の通る系統のほかに、前記冷却塔をバイパスする冷却水の通る系統を設けたことを特徴としている。   In order to solve the above problems, a cooling water circulation supply system according to claim 1 of the present invention supplies cooling water to a cooling target, collects the cooling water after supply to the cooling target, In the cooling water circulation supply system that sends the cooling water to the cooling tower and cools it, and supplies the cooling water cooled by the cooling tower again to the object to be cooled, in addition to the system through which the cooling water goes to the cooling tower, It is characterized by providing a system through which cooling water bypasses the cooling tower.

また、本発明のうち請求項2に係る冷却水循環供給系統は、請求項1記載の冷却水循環供給系統において、前記冷却対象に向かう冷却水の温度を測定する温度計と、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を制御する制御装置とを備えることを特徴としている。
さらに、本発明のうち請求項3に係る冷却水循環供給系統における冷却水温度の制御方法は、請求項2記載の冷却水循環供給系統を用いて、前記冷却対象に向かう冷却水の温度を前記温度計にて測定し、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を前記制御装置により制御し、これにより前記冷却対象に向かう冷却水の温度を制御することを特徴としている。
A cooling water circulation supply system according to claim 2 of the present invention is the cooling water circulation supply system according to claim 1, wherein the cooling water circulation supply system is measured by a thermometer that measures the temperature of the cooling water toward the cooling target, and the thermometer. And a control device for controlling the flow rate of the cooling water that bypasses the cooling tower based on the temperature of the cooling water.
Furthermore, the method for controlling the cooling water temperature in the cooling water circulation supply system according to claim 3 of the present invention uses the cooling water circulation supply system according to claim 2 to determine the temperature of the cooling water toward the cooling object as the thermometer. The flow rate of the cooling water that bypasses the cooling tower is controlled by the control device based on the temperature of the cooling water measured by the thermometer, thereby controlling the temperature of the cooling water toward the cooling target. It is characterized by doing.

加えて、本発明のうち請求項4に係る冷却水循環供給系統における冷却水温度の制御方法は、請求項3記載の冷却水循環供給系統における冷却水温度の制御方法において、前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更してから、前記冷却対象に向かう冷却水の温度が前記冷却対象側の目標冷却水温度に到達するまでに要する時間を予め予測しておき、実際に前記冷却対象側の目標冷却水温度を変更すべきタイミングがくるよりも、前記予測した時間分だけ前もって前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更することを特徴としている。   In addition, the cooling water temperature control method in the cooling water circulation supply system according to claim 4 of the present invention is the cooling water temperature control method in the cooling water circulation supply system according to claim 3, wherein the cooling tower bypasses the cooling tower. The time required for the temperature of the cooling water toward the cooling target to reach the target cooling water temperature on the cooling target side after the water flow rate is changed by the control device is predicted in advance, and the cooling is actually performed. The flow rate of the cooling water that bypasses the cooling tower is changed by the control device by the predicted time before the timing at which the target cooling water temperature on the target side should be changed.

本発明のうち請求項1に係る冷却水循環供給系統によれば、冷却塔に向かう冷却水の通る系統のほかに、冷却塔をバイパスする冷却水の通る系統を設けたので、冷却対象に供給後の温かい冷却水を冷却塔に向かわせずにバイパスさせ、再び冷却対象に向けて供給することができる。このため、冬季においても、冷却対象に向かう冷却水の温度を高めることができ、冷却対象に向かう冷却水の温度(設定温度)を適切な値に調整することができる。これにより、冷却対象である高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を最小限に抑制できる。   According to the cooling water circulation supply system according to claim 1 of the present invention, in addition to the system through which the cooling water goes to the cooling tower, a system through which the cooling water bypasses the cooling tower is provided. It is possible to bypass the warm cooling water without going to the cooling tower and supply it again toward the object to be cooled. For this reason, even in winter, the temperature of the cooling water toward the cooling target can be increased, and the temperature (set temperature) of the cooling water toward the cooling target can be adjusted to an appropriate value. Thereby, generation | occurrence | production of the surface defect at the time of casting of steel with high crack sensitivity, such as high-carbon special steel etc. which is cooling object can be suppressed to the minimum.

また、本発明のうち請求項2に係る冷却水循環供給系統によれば、請求項1に記載の冷却水循環供給系統において、前記冷却対象に向かう冷却水の温度を測定する温度計と、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を制御する制御装置とを備えるので、冷却対象に向かう冷却水の温度に基づいて冷却塔をバイパスする冷却水の流量を制御でき、これにより冷却対象に向かう冷却水の温度を制御することができる。従って、冷却塔ファンや送風機の回転数の制御による冷却に関与する空気流量の制御範囲が狭い場合でも、冷却対象に向かう冷却水の温度(設定温度)を適切な値に調整することができる。   Moreover, according to the cooling water circulation supply system according to claim 2 of the present invention, in the cooling water circulation supply system according to claim 1, a thermometer for measuring a temperature of the cooling water toward the cooling target, and the thermometer And a control device that controls the flow rate of the cooling water that bypasses the cooling tower based on the temperature of the cooling water measured in step 1. Therefore, the cooling water that bypasses the cooling tower based on the temperature of the cooling water toward the object to be cooled The flow rate can be controlled, whereby the temperature of the cooling water toward the cooling target can be controlled. Therefore, even when the control range of the air flow rate involved in cooling by controlling the rotation speed of the cooling tower fan or blower is narrow, the temperature of the cooling water (set temperature) toward the cooling target can be adjusted to an appropriate value.

さらに、本発明のうち請求項3に係る冷却水循環供給系統における冷却水温度の制御方法によれば、請求項2に記載の冷却水循環供給系統を用いて、前記冷却対象に向かう冷却水の温度を前記温度計にて測定し、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を前記制御装置により制御し、これにより前記冷却対象に向かう冷却水の温度を制御するので、冷却対象に向かう冷却水の温度(設定温度)を冬季においても適切な値に調整することができ、冷却対象である高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を最小限に抑制できる。そして、冷却塔ファンや送風機の回転数の制御による冷却に関与する空気流量の制御範囲が狭い場合でも、冷却対象に向かう冷却水の温度(設定温度)を適切な値に制御することができる。   Furthermore, according to the control method of the cooling water temperature in the cooling water circulation supply system according to claim 3 of the present invention, the cooling water temperature toward the cooling target is set using the cooling water circulation supply system according to claim 2. The flow rate of the cooling water that is measured by the thermometer and that bypasses the cooling tower is controlled by the control device based on the temperature of the cooling water that is measured by the thermometer. Since the temperature is controlled, the temperature of the cooling water (set temperature) toward the cooling target can be adjusted to an appropriate value even in winter, and when casting steel with high cracking sensitivity such as high-carbon special steel that is the cooling target. The occurrence of surface defects in can be minimized. And even when the control range of the air flow rate involved in the cooling by controlling the rotation speed of the cooling tower fan or the blower is narrow, the temperature of the cooling water (set temperature) toward the cooling target can be controlled to an appropriate value.

加えて、本発明のうち請求項4に係る冷却水循環供給系統における冷却水温度の制御方法によれば、請求項3に記載の冷却水循環供給系統における冷却水温度の制御方法において、前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更してから、前記冷却対象に向かう冷却水の温度が前記冷却対象側の目標冷却水温度に到達するまでに要する時間を予め予測しておき、実際に冷却対象側の目標冷却水温度を変更すべきタイミングがくるよりも、前記予測した時間分だけ前もって前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更するので、実際に冷却対象側の目標冷却水温度を変更すべきタイミングがきたときに、冷却対象に向かう冷却水の温度を確実に冷却対象側の目標冷却水温度に到達させることができる。このため、必要なタイミングに必要な冷却水設定温度を得ることができる。   In addition, according to the cooling water temperature control method in the cooling water circulation supply system according to claim 4 of the present invention, in the cooling water temperature control method in the cooling water circulation supply system according to claim 3, the cooling tower is After the flow rate of the cooling water to be bypassed is changed by the control device, the time required for the temperature of the cooling water toward the cooling target to reach the target cooling water temperature on the cooling target side is predicted in advance. The flow rate of the cooling water that bypasses the cooling tower is changed by the control device in advance by the predicted time before the timing at which the target cooling water temperature on the cooling target side should be changed. When it is time to change the target cooling water temperature, it is possible to ensure that the cooling water temperature toward the cooling target reaches the target cooling water temperature on the cooling target side. . For this reason, the cooling water set temperature required at the required timing can be obtained.

次に本発明の一つの実施形態を図面を参照して説明する。図1は本発明の一つの実施形態に係る冷却水循環供給系統の概略構成図である。図2は垂直曲げ型連続鋳造機の詳細を示す説明図である。図3は冷却塔ファンのオンオフ制御及び開閉弁の開閉制御の概要を示す説明図である。
図1において、冷却水循環供給系統は、給水タンク1から給水ポンプ2によって冷却水W1 を後述の二次冷却帯の冷却水として鋳片(冷却対象)Aに向けて供給し、鋳片Aに供給後の冷却水W2 を回収タンク18に回収し、回収タンク18に回収後の冷却水W3 を冷却塔送水ポンプ20によって冷却塔23に送って冷却し、冷却塔23により冷却された冷却水W4 を給水タンク1に戻すようになっている。
Next, one embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic configuration diagram of a cooling water circulation supply system according to one embodiment of the present invention. FIG. 2 is an explanatory view showing details of the vertical bending type continuous casting machine. FIG. 3 is an explanatory diagram showing an overview of on / off control of the cooling tower fan and on / off control of the on / off valve.
In Figure 1, the cooling water circulation supply system, and supplied toward the cooling water W 1 to cast a cooling water of the secondary cooling zone below pieces (cooling target) A by feed pump 2 from the water supply tank 1, the slab A The cooling water W 2 after supply is recovered in the recovery tank 18, and the recovered cooling water W 3 is sent to the cooling tank 23 by the cooling tower water pump 20 to be cooled by the cooling tower water pump 20, and is cooled by the cooling tower 23. The water W 4 is returned to the water supply tank 1.

給水タンク1には、給水主管3が接続され、給水主管3の途中には給水ポンプ2が設置されている。給水主管3の出側には、図2に示すように、垂直曲げ型連続鋳造機4の複数ゾーン101 〜1010の各々に配置された複数のノズル111 〜1110が流量制御弁121 〜1210を介して接続されている。ノズル116 〜119 及び流量制御弁126 〜129 の図示は省略している。垂直曲げ型連続鋳造機4は、溶鋼が溜められるタンディッシュ5と、タンディッシュ5の出側に設置されたモールド6と、モールド6の出側に設置された鋳片案内装置7とで構成されている。垂直曲げ型連続鋳造機4においては、タンディッシュ5に溜められた溶鋼が水冷ジャケットにより冷却されたモールド6に流れ込み、このモールド6内を通過する過程で外周部に凝固殻が形成され、次いで、モールド6から出た鋳片Aが鋳片案内装置7中に導かれ、そこで複数のノズル111 〜1110からの冷却水W1 により冷却されながら鋳片案内装置7を通過するようになっている。鋳片案内装置7は、図2に示すように、鋳片通路13に沿って連接する形で設けられた垂直部8と複数(本実施形態にあっては19個)のセグメント91 〜919とで構成され、垂直部8及び各セグメント91 〜919には、鋳片通路13を挟む形で各複数対の鋳片案内ロール14が設けられている。垂直部8は3つのゾーン101 〜103 で構成され、セグメント91 はゾーン104 を構成し、セグメント92 及び93 はゾーン105 を構成し、セグメント94 及び95 はゾーン106 を構成し、セグメント96 及び97 はゾーン107 を構成し、セグメント98 及び99 はゾーン108 を構成し、セグメント910、911及び912はゾーン109 を構成し、セグメント913、914、915、916、917、918及び919はゾーン1010を構成している。先述の二次冷却帯とは、画一的に決まるものではないが、冷却水を鋳片に向け供給すると、鋳片に生じる歪みが特に大きくなりそうな部位ということで、例えばゾーン106 と107 というように適宜決めればよい。 A water supply main pipe 3 is connected to the water supply tank 1, and a water supply pump 2 is installed in the middle of the water supply main pipe 3. As shown in FIG. 2, a plurality of nozzles 11 1 to 11 10 arranged in each of a plurality of zones 10 1 to 10 10 of the vertical bending type continuous casting machine 4 are provided on the outlet side of the water supply main pipe 3. 1 to 12 10 are connected. The nozzles 11 6 to 11 9 and the flow rate control valves 12 6 to 12 9 are not shown. The vertical bending type continuous casting machine 4 includes a tundish 5 in which molten steel is stored, a mold 6 installed on the exit side of the tundish 5, and a slab guide device 7 installed on the exit side of the mold 6. ing. In the vertical bending type continuous casting machine 4, the molten steel stored in the tundish 5 flows into the mold 6 cooled by the water-cooling jacket, and in the process of passing through the mold 6, a solidified shell is formed on the outer periphery. The slab A coming out of the mold 6 is guided into the slab guide device 7 and passes through the slab guide device 7 while being cooled by the cooling water W 1 from the plurality of nozzles 11 1 to 11 10. Yes. As shown in FIG. 2, the slab guide device 7 includes a vertical portion 8 and a plurality (19 in the present embodiment) of segments 9 1 to 9 which are provided so as to be connected along the slab passage 13. The vertical portion 8 and the segments 9 1 to 9 19 are provided with a plurality of pairs of slab guide rolls 14 with the slab passage 13 interposed therebetween. The vertical portion 8 is constituted by three zones 10 1 to 10 3 , the segment 9 1 constitutes the zone 10 4 , the segments 9 2 and 9 3 constitute the zone 10 5 , and the segments 9 4 and 9 5 constitute the zone 10. 6 , segments 9 6 and 9 7 constitute zone 10 7 , segments 9 8 and 9 9 constitute zone 10 8 , segments 9 10 , 9 11 and 9 12 constitute zone 10 9 , The segments 9 13 , 9 14 , 9 15 , 9 16 , 9 17 , 9 18 and 9 19 constitute the zone 10 10 . Foregoing secondary cooling zone and include, but are not determined uniformly, the supply is directed to the cooling water in the slab, that the particularly large will likely site strain occurring in the cast piece, for example, zone 106 and What is necessary is just to decide suitably like 10 < 7 >.

そして、給水タンク1から給水ポンプ2によって給水主管3から供給される冷却水W1 は、各流量制御弁121 〜1210を介して各ノズル111 〜1110から冷却対象である鋳片Aに向け供給される。これにより、鋳片Aは冷却される。このとき、供給される冷却水W1 の流量は、各ゾーン101 〜1010毎に流量制御弁121 〜1210によって制御される。 Then, the cooling water W 1 supplied from the water supply main pipe 3 from the water supply tank 1 by the feedwater pump 2 is a cooling object from each of the nozzles 11 1 to 11 10 through the respective flow control valves 12 1 to 12 10 slab A Supplied towards. Thereby, the slab A is cooled. At this time, the flow rate of the supplied cooling water W 1 is controlled by the flow rate control valves 12 1 to 12 10 for each of the zones 10 1 to 10 10 .

そして、鋳片Aに向け供給された後の冷却水W2 は、回収管15を介してフィルターや沈殿式等の異物除去装置16に回収され、その後、別の回収管17を介して回収タンク18に冷却水W’として回収される。回収タンク18には、これから冷却塔23に向けて供給されるべき、回収タンク18内の冷却水の温度を測定するための回収タンク温度検出器32が設けられている。 Then, the cooling water W 2 after being supplied to the slab A is recovered by a foreign substance removing device 16 such as a filter or a precipitation type through a recovery pipe 15, and then recovered in a recovery tank via another recovery pipe 17. 18 is recovered as cooling water W ′. The recovery tank 18 is provided with a recovery tank temperature detector 32 for measuring the temperature of the cooling water in the recovery tank 18 to be supplied to the cooling tower 23 from now on.

回収タンク18には、送水主管19が接続され、送水主管19の途中には冷却塔送水ポンプ20が設置されている。そして、送水主管19の冷却塔送水ポンプ20よりも出側には、冷却塔23へ向かう送水主管21が接続されている。送水主管21の出側には、開閉弁22、冷却塔23、上部水槽24が順次配置されている。回収タンク18に回収後の冷却水W’は、冷却塔送水ポンプ20によって送水主管19、21を通って上部水槽24に向け冷却水W3 として供給される。上部水槽24の底部は多孔板となっており、冷却水W3 は冷却塔23の本体内部の充填物25中に通水され、充填物25中を落下した冷却水W3 は冷却されて冷却水W4 となり、冷却水W4 は給水タンク1に集められる。給水タンク1内の冷却水は符号Wで表している。冷却塔23の上部には、冷却塔ファン26が設置され、この冷却塔ファン26はその回転のオンオフ制御を行う制御装置31に接続されている。充填物25中を落下しつつある冷却水W3 は、制御装置31により冷却塔ファン26の回転をオンオフ制御することにより外気を吸引して発生させた空気流と充填物25内で接触させられ、蒸発潜熱を水滴状の冷却水W3 から奪うことで、冷却されるようになっている。 A water supply main pipe 19 is connected to the recovery tank 18, and a cooling tower water supply pump 20 is installed in the middle of the water supply main pipe 19. And the water supply main pipe 21 which goes to the cooling tower 23 is connected to the outgoing side rather than the cooling tower water pump 20 of the water supply main pipe 19. On the outlet side of the water supply main pipe 21, an on-off valve 22, a cooling tower 23, and an upper water tank 24 are sequentially arranged. The recovered cooling water W ′ is supplied to the recovery tank 18 as cooling water W 3 by the cooling tower water pump 20 through the water supply main pipes 19 and 21 toward the upper water tank 24. The bottom of the upper water tank 24 is a perforated plate, the cooling water W 3 is passed through the packing 25 inside the main body of the cooling tower 23, and the cooling water W 3 that has fallen through the packing 25 is cooled and cooled. The water W 4 is collected, and the cooling water W 4 is collected in the water supply tank 1. The cooling water in the water supply tank 1 is represented by the symbol W. A cooling tower fan 26 is installed in the upper part of the cooling tower 23, and this cooling tower fan 26 is connected to a control device 31 that performs on / off control of rotation thereof. The cooling water W 3 that is falling in the packing 25 is brought into contact with the air flow generated by sucking outside air by controlling the rotation of the cooling tower fan 26 by the control device 31 in the packing 25. Cooling is performed by removing the latent heat of vaporization from the water droplet-like cooling water W 3 .

請求項1にいう「冷却塔に向かう冷却水の通る系統」は、送水主管19,21で構成される。
そして、送水主管19の冷却塔送水ポンプ20よりも出側には、送水主管21から分岐する形でバイパス管29が設けられている。パイパス管29の途中には、開閉弁30が設けられるとともに、バイパス管29の出側は給水タンク1に接続されている。バイパス管29には、冷却塔送水ポンプ20のポンプ圧によって回収タンク18から給水タンク1に向かうバイパス冷却水W5 が通るようになっている。このバイパス管29は、請求項1にいう「冷却塔をバイパスする冷却水の通る系統」を構成する。
The “system through which the cooling water goes to the cooling tower” according to claim 1 is constituted by the water supply main pipes 19 and 21.
A bypass pipe 29 is provided on the outlet side of the water supply main pipe 19 from the cooling tower water supply pump 20 so as to branch from the water supply main pipe 21. An on-off valve 30 is provided in the middle of the bypass pipe 29, and the outlet side of the bypass pipe 29 is connected to the water supply tank 1. A bypass cooling water W 5 from the recovery tank 18 toward the water supply tank 1 passes through the bypass pipe 29 by the pump pressure of the cooling tower water pump 20. The bypass pipe 29 constitutes the “system through which the cooling water bypassing the cooling tower passes” according to claim 1.

そして、給水タンク1には、これから冷却対象である鋳片Aに向けて供給されるべき、給水タンク1内の冷却水Wの冷却水の温度TW を測定する温度計28が設置され、冷却塔23には、充填物25の周囲の湿球温度TA を測定する湿球温度検出器27が設置されている。温度計28及び湿球温度検出器27は、制御装置31に接続され、温度計28で測定された冷却水の温度TW の測定値及び湿球温度検出器27で測定された湿球温度TA の測定値は制御装置31に送られるようになっている。制御装置31は、冷却水の温度TW の測定値に基づいて開閉弁30の開閉制御及び冷却塔ファン26の回転のオンオフ制御を行うようになっている。 Then, the water supply tank 1, is installed thermometer 28 for measuring the temperature T W of the cooling water of the slab to be supplied toward the A, the cooling water W in the water supply tank 1 is now cooled object, cooling the tower 23, wet-bulb temperature detector 27 for measuring the wet bulb temperature T a around the packing 25 is installed. The thermometer 28 and the wet bulb temperature detector 27 are connected to the control device 31, and the measured value of the cooling water temperature T W measured by the thermometer 28 and the wet bulb temperature T measured by the wet bulb temperature detector 27. The measurement value A is sent to the control device 31. Controller 31 is configured to perform on-off control of the rotation of the switching controller and the cooling tower fan 26 of the on-off valve 30 based on the measured value of the temperature T W of the cooling water.

次に、図1及び図3を参照して、制御装置31による冷却塔ファン26のオンオフ制御及び開閉弁30の開閉制御の概要を説明する。
冷却塔ファン26のオンオフ制御及び開閉弁30の開閉制御は、全く独立して行われ、冷却塔ファン26のオンオフ制御結果が開閉弁30の開閉制御に影響を及ぼしたり、あるいは開閉弁30の開閉制御結果が冷却塔ファン26のオンオフ制御に影響を及ぼすものではない。
Next, with reference to FIG. 1 and FIG. 3, an outline of on / off control of the cooling tower fan 26 and opening / closing control of the on-off valve 30 by the control device 31 will be described.
The on / off control of the cooling tower fan 26 and the on / off control of the on / off valve 30 are performed completely independently, and the on / off control result of the cooling tower fan 26 affects the on / off control of the on / off valve 30 or the on / off control of the on / off valve 30. The control result does not affect the on / off control of the cooling tower fan 26.

このため、先ず、冷却塔ファン26のオンオフ制御について説明する。図3に示すように、給水タンク1内の冷却水の温度TW が設定温度(目標冷却水温度)に対して±1.5℃の範囲内にある場合には、制御装置31は冷却塔ファン26に対して現在の状態を維持するように制御する。例えば、冷却塔ファン26がオンに制御され回転している場合には、その状態を維持するよう冷却塔ファン26をオンに制御し、その逆に冷却塔ファン26がオフに制御され回転していない場合には、その状態を維持するよう冷却塔ファン26をオフに制御する。 Therefore, first, on / off control of the cooling tower fan 26 will be described. As shown in FIG. 3, when the temperature T W of the cooling water in the water supply tank 1 is within a range of ± 1.5 ° C. with respect to the set temperature (target cooling water temperature), the control device 31 The fan 26 is controlled to maintain the current state. For example, when the cooling tower fan 26 is controlled to turn on and is rotating, the cooling tower fan 26 is controlled to be turned on to maintain the state, and conversely, the cooling tower fan 26 is controlled to be turned off and is rotating. If not, the cooling tower fan 26 is controlled to be off so as to maintain the state.

そして、給水タンク1内の冷却水の温度TW が設定温度に対して1.5℃を超えて低くなった場合には、制御装置31は冷却塔ファン26をオフに制御し、その冷却塔ファン26の回転を止めるようにし、外気を吸引して発生させた空気流と冷却水を充填物25内で接触させるのを止め、冷却水の冷却を止める。これにより、給水タンク1内の冷却水の温度TW は上昇することになる。 When the temperature T W of the cooling water in the water supply tank 1 becomes lower than 1.5 ° C. with respect to the set temperature, the control device 31 controls the cooling tower fan 26 to be turned off, and the cooling tower The rotation of the fan 26 is stopped, the air flow generated by sucking the outside air is stopped from contacting the cooling water in the filling 25, and the cooling of the cooling water is stopped. Accordingly, the temperature T W of the cooling water in the water supply tank 1 rises.

一方、給水タンク1内の冷却水の温度TW が設定温度に対して1.5℃を超えて高くなった場合には、制御装置31は冷却塔ファン26をオンに制御し、その冷却塔ファン26の回転を行うようにし、外気を吸引して発生させた空気流と冷却水を充填物25内で接触させ、冷却水の冷却を行う。これにより、給水タンク1内の冷却水の温度TW は低下することになる。 On the other hand, when the temperature T W of the cooling water in the water supply tank 1 exceeds 1.5 ° C. with respect to the set temperature, the control device 31 controls the cooling tower fan 26 to be turned on, and the cooling tower The fan 26 is rotated to bring the air flow generated by sucking outside air into contact with the cooling water in the filling 25 to cool the cooling water. Accordingly, the temperature T W of the cooling water in the water supply tank 1 is lowered.

次に、開閉弁30の開閉制御について説明する。図3に示すように、給水タンク1内の冷却水の温度TW が設定温度に対して0.5℃を超えて低くなった場合には、制御装置31は開閉弁30を開くよう制御する。これにより、回収タンク18内の温かいバイパス冷却水W5 が冷却塔送水ポンプ20のポンプ圧により送水主管19、29を通って給水タンク1内に供給される。このため、冬季においても、給水タンク1内の冷却水の温度TW を上昇させることができ、給水タンク1内の冷却水の温度TW (設定温度)を適切な値に調整することができる。これにより、給水タンク1から鋳片(冷却対象)Aに向けて供給する冷却水の温度を冬季においても適切な値に調整することができ、冷却対象である高炭特殊鋼等の割れ感受性の高い鋼の鋳造時における表面欠陥の発生を最小限に抑制できる。 Next, opening / closing control of the opening / closing valve 30 will be described. As shown in FIG. 3, when the temperature T W of the cooling water in the water supply tank 1 becomes lower than 0.5 ° C. with respect to the set temperature, the control device 31 controls to open the on-off valve 30. . Thereby, the warm bypass cooling water W 5 in the recovery tank 18 is supplied into the water supply tank 1 through the water supply main pipes 19 and 29 by the pump pressure of the cooling tower water supply pump 20. For this reason, even in winter, the temperature T W of the cooling water in the water supply tank 1 can be increased, and the temperature T W (set temperature) of the cooling water in the water supply tank 1 can be adjusted to an appropriate value. . Thereby, the temperature of the cooling water supplied toward the slab (cooling target) A from the water supply tank 1 can be adjusted to an appropriate value even in winter, and cracking susceptibility of the high-carbon special steel that is the cooling target can be improved. The occurrence of surface defects during the casting of high steel can be minimized.

一方、給水タンク1内の冷却水の温度TW が設定温度に対して0.5℃を超えて高くなった場合には、制御装置31は開閉弁30を閉じるよう制御する。これにより、回収タンク18から給水タンク1へ向かう温かいバイパス冷却水W5 の供給が停止され、給水タンク1内の冷却水の温度TW は低下することになる。
制御装置31は、開閉弁30の開閉制御を行うようになっているが、開閉弁30を流量制御弁で構成し、給水タンク1へのバイパス冷却水W5 の流量を制御するようにしてもよい。このようにすることで、給水タンク1内の冷却水の温度TW に基づいて給水タンク1へ向かうバイパス冷却水W5 の流量を制御でき、これにより給水タンク1内の冷却水の温度TW を制御することができる。従って、冷却塔ファン26の回転数の制御による冷却に関与する空気流量の制御範囲が狭い場合でも、給水タンク1内の冷却水の温度(設定温度)を適切に制御することができ、給水タンク1から鋳片Aに向けて供給する冷却水の温度を適切に制御することができる。
On the other hand, when the temperature T W of the cooling water in the water supply tank 1 exceeds 0.5 ° C. with respect to the set temperature, the control device 31 controls to close the on-off valve 30. Thus, the supply of warm bypass coolant W 5 from the recovery tank 18 toward the feed water tank 1 is stopped, the temperature T W of the cooling water in the water supply tank 1 is lowered.
The control device 31 is configured to perform opening / closing control of the opening / closing valve 30, but the opening / closing valve 30 is configured by a flow control valve so as to control the flow rate of the bypass cooling water W 5 to the water supply tank 1. Good. By doing so, based to T W of the cooling water in the water supply tank 1 to control the flow rate of the bypass cooling water W 5 toward the feed water tank 1, thereby the temperature T W of the cooling water in the water supply tank 1 Can be controlled. Therefore, even when the control range of the air flow rate involved in cooling by controlling the rotation speed of the cooling tower fan 26 is narrow, the temperature (set temperature) of the cooling water in the water supply tank 1 can be appropriately controlled, and the water supply tank The temperature of the cooling water supplied from 1 to the slab A can be appropriately controlled.

そして、制御装置31は、バイパス冷却水W5 の流量を変更してから、給水タンク1内の冷却水の温度TW が鋳片(冷却対象)A用の設定温度(目標冷却水温度)に到達するまでに要する時間を予め予測しておき、実際に鋳片A用の設定温度を変更すべきタイミングがくるよりも、前記予測した時間分だけ前もってバイパス冷却水W5 の流量を変更する。この、バイパス冷却水W5 の流量を変更してから、給水タンク1内の冷却水の温度TW が鋳片A用の設定温度に到達するまでに要する時間の予測は、タンディッシュ5内の残鋼量と溶鋼処理速度(t/ min)等に基づいて計算や経験的実績により行う。これにより、実際に鋳片A用の設定温度を変更すべきタイミングがきたときに、給水タンク1内の冷却水の温度TW を鋳片A用の設定温度に到達させることができる。このため、給水タンク1の容積が大きくても、必要なタイミングに必要な冷却水温度を得ることができる。 Then, after the control device 31 changes the flow rate of the bypass cooling water W 5 , the temperature T W of the cooling water in the water supply tank 1 becomes the set temperature (target cooling water temperature) for the slab (cooling target) A. The time required to reach the target is predicted in advance, and the flow rate of the bypass cooling water W 5 is changed in advance by the predicted time before the timing for actually changing the set temperature for the slab A comes. The time required for the temperature T W of the cooling water in the water supply tank 1 to reach the set temperature for the slab A after changing the flow rate of the bypass cooling water W 5 is estimated in the tundish 5 This is done by calculation and empirical results based on the remaining steel amount and molten steel processing speed (t / min). As a result, when it is time to actually change the set temperature for the slab A, the temperature T W of the cooling water in the water supply tank 1 can reach the set temperature for the slab A. For this reason, even if the capacity | capacitance of the water supply tank 1 is large, the cooling water temperature required at a required timing can be obtained.

以上の通りであるが、上記した実施形態は一例にすぎず、本発明の実施形態はこれに限るものではない。すなわち、各種の変更を加えることができる。例えば、給水タンク1や回収タンク18をはじめ、請求項に記載されていないものは適宜省略しても良い。また、温度計28、32は、タンク内の冷却水中に浸漬しなくても、例えば、配管を流れる冷却水中に浸漬する等、その他の実施形態によっても良い。   As described above, the above-described embodiment is merely an example, and the embodiment of the present invention is not limited thereto. That is, various changes can be made. For example, the supply tank 1 and the recovery tank 18 and those not described in the claims may be omitted as appropriate. Further, the thermometers 28 and 32 do not have to be immersed in the cooling water in the tank, but may be in other embodiments, for example, immersed in the cooling water flowing through the piping.

図1に示した冷却水循環供給系統にて給水タンク内の冷却水の温度を設定温度に制御した場合と、図1に示した冷却水循環供給系統に対してバイパス管を設けないで給水タンク内の冷却水の温度を設定温度に制御した場合とを比較した。
ここで、垂直部の長さが2.5mである垂直曲げ型連続鋳造機を用い、給水タンク内の冷却水温度の設定温度を35℃、37℃、42℃とする3通りの場合について比較した。
When the temperature of the cooling water in the water supply tank is controlled to the set temperature in the cooling water circulation supply system shown in FIG. 1, and in the water supply tank without providing a bypass pipe for the cooling water circulation supply system shown in FIG. The case where the temperature of the cooling water was controlled to the set temperature was compared.
Here, a vertical bending type continuous casting machine having a vertical part length of 2.5 m is used, and the three cases where the set temperature of the cooling water temperature in the water supply tank is 35 ° C., 37 ° C., and 42 ° C. are compared. did.

なお、連続鋳造に供する鋼種、鋳込み速度、鋳片の厚み及び幅は以下の通りである。
鋼種:C濃度0.05〜0.10質量%の低炭素鋼、比水量2.0〜2.50/ kg−steel
C濃度1.00〜1.50質量%の中炭素鋼、比水量0.6〜2.0/ kg−steel
C濃度1.50〜2.00質量%の高炭素鋼、比水量0.6〜1.61/ kg−steel
鋳込み速度:0.6〜2.0m/ min
鋳片の厚み:260mm、鋳片の幅:650〜1650mm
The steel types, casting speed, slab thickness and width used for continuous casting are as follows.
Steel type: Low carbon steel with C concentration of 0.05 to 0.10% by mass, specific water amount of 2.0 to 2.50 / kg-steel
Medium carbon steel with C concentration of 1.00 to 1.50 mass%, specific water content of 0.6 to 2.0 / kg-steel
High carbon steel with C concentration of 1.50 to 2.00% by mass, specific water amount of 0.6 to 1.61 / kg-steel
Casting speed: 0.6 to 2.0 m / min
Cast slab thickness: 260 mm, slab width: 650-1650 mm

図4は、図1に示した冷却水循環供給系統にて給水タンク内の冷却水の温度を設定温度に制御した場合(実施例の場合)の制御実績と、図1に示した冷却水循環供給系統に対してバイパス管を設けないで給水タンク内の冷却水の温度を設定温度に制御した場合(比較例の場合)の制御実績との比較結果を示すグラフであり、(A)は冬季の場合の制御実績の比較結果、(B)は春季の場合の制御実績の比較結果を示している。   4 shows the control results when the temperature of the cooling water in the water supply tank is controlled to the set temperature in the cooling water circulation supply system shown in FIG. 1 (in the case of the embodiment), and the cooling water circulation supply system shown in FIG. It is a graph which shows the comparison result with the control performance when the temperature of the cooling water in a water supply tank is controlled to preset temperature (in the case of a comparative example) without providing a bypass pipe, and (A) is in the case of winter (B) shows the comparison results of the control results in the spring season.

図4(A)からわかるように、冬季の場合(湿球温度10℃の場合)には、実施例にあっては、給水タンク内の冷却水の温度の設定温度を37℃に制御したときの実際の冷却水の温度は37℃よりもほんの少しだけ高めになる頻度が若干高かったものの、設定温度を35℃、42℃に制御したときの実際の冷却水の温度は35℃、42℃になる頻度が高かく、問題はなかった。これに対して、比較例にあっては、給水タンク内の冷却水の温度の設定温度を42℃に制御したときの実際の冷却水の温度は42℃よりもかなり低くなる頻度が高かった。冬季で設定温度が42℃の場合、冷却塔ファンの回転数の制御のみでは実際の冷却水の温度をある一定の温度以上には制御できないことがわかる。また、給水タンク内の冷却水の温度の設定温度を37℃に制御したときの実際の冷却水の温度は37℃よりもやや高くなり、かつ、ばらつきが大きくなっている。冬季で設定温度が37℃の場合、冷却塔ファンの回転数の制御のみでは実際の冷却水の温度がばらついてしまうことがわかる。なお、給水タンク内の冷却水の温度の設定温度を35℃に制御したときの実際の冷却水の温度は35℃になる頻度が高く、問題はなかった。   As can be seen from FIG. 4A, in the case of the winter season (when the wet bulb temperature is 10 ° C.), in the embodiment, when the set temperature of the cooling water in the water supply tank is controlled to 37 ° C. Although the actual cooling water temperature was slightly higher than 37 ° C, the actual cooling water temperature was 35 ° C and 42 ° C when the set temperature was controlled at 35 ° C and 42 ° C. There was no problem. On the other hand, in the comparative example, when the set temperature of the temperature of the cooling water in the water supply tank was controlled to 42 ° C., the actual cooling water temperature was frequently lower than 42 ° C. It can be seen that when the set temperature is 42 ° C. in winter, the actual cooling water temperature cannot be controlled above a certain temperature only by controlling the rotation speed of the cooling tower fan. Moreover, the actual temperature of the cooling water when the set temperature of the temperature of the cooling water in the water supply tank is controlled to 37 ° C. is slightly higher than 37 ° C., and the variation is large. It can be seen that when the set temperature is 37 ° C. in winter, the actual cooling water temperature varies only by controlling the rotation speed of the cooling tower fan. In addition, when the preset temperature of the temperature of the cooling water in the water supply tank was controlled to 35 ° C., the actual cooling water temperature was frequently 35 ° C., and there was no problem.

また、図4(B)からわかるように、春季の場合(湿球温度20℃の場合)には、実施例にあっては、給水タンク内の冷却水の温度の設定温度を37℃に制御したときの実際の冷却水の温度は37℃よりもほんの少しだけ高めになる頻度が若干高かったものの、設定温度を35℃、42℃に制御したときの実際の冷却水の温度は35℃、42℃になる頻度が高く、問題はなかった。これに対して、比較例にあっても、給水タンク内の冷却水の温度の設定温度を37℃に制御したときの実際の冷却水の温度は37℃よりもやや高めになる頻度が高かったが、設定温度を35℃、42℃に制御したときの実際の冷却水の温度は35℃、42℃になる頻度が高く、問題はなかった。   Further, as can be seen from FIG. 4B, in the case of spring (wet bulb temperature 20 ° C.), in the embodiment, the set temperature of the cooling water in the water supply tank is controlled to 37 ° C. Although the actual cooling water temperature was slightly higher than 37 ° C, the actual cooling water temperature was 35 ° C and 42 ° C when the set temperature was controlled to 35 ° C. The frequency of becoming 42 ° C. was high and there was no problem. On the other hand, even in the comparative example, when the set temperature of the temperature of the cooling water in the water supply tank was controlled to 37 ° C., the actual cooling water temperature was slightly higher than 37 ° C. However, when the set temperature was controlled to 35 ° C. and 42 ° C., the actual cooling water temperature was frequently 35 ° C. and 42 ° C., and there was no problem.

本発明の一つの実施形態に係る冷却水循環供給系統の概略構成図である。It is a schematic block diagram of the cooling water circulation supply system which concerns on one embodiment of this invention. 垂直曲げ型連続鋳造機の詳細を示す説明図である。It is explanatory drawing which shows the detail of a vertical bending type | mold continuous casting machine. 冷却塔ファンのオンオフ制御及び開閉弁の開閉制御の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the on-off control of a cooling tower fan, and the on-off control of an on-off valve. 図1に示した冷却水循環供給系統にて給水タンク内の冷却水の温度を設定温度に制御した場合(実施例の場合)の制御実績と、図1に示した冷却水循環供給系統に対してバイパス管を設けないで給水タンク内の冷却水の温度を設定温度に制御した場合(比較例の場合)の制御実績との比較結果を示すグラフであり、(A)は冬季の場合の制御実績の比較結果、(B)は春季の場合の制御実績の比較結果を示す。The control results when the temperature of the cooling water in the water supply tank is controlled to the set temperature in the cooling water circulation supply system shown in FIG. 1 (in the case of the embodiment) and the bypass for the cooling water circulation supply system shown in FIG. It is a graph which shows the comparison result with the control performance when the temperature of the cooling water in a water supply tank is controlled to preset temperature without providing a pipe (in the case of a comparative example), and (A) is the control performance in the winter season. A comparison result and (B) show the comparison result of the control performance in the case of spring. 従来例の水処理設備の冷却塔ファンの制御装置の概略構成図である。It is a schematic block diagram of the control apparatus of the cooling tower fan of the water treatment facility of a prior art example. 従来例の冷却塔の運転方法が適用される全体機器配置概略図である。It is the whole apparatus arrangement | positioning schematic with the operating method of the cooling tower of a prior art example applied. 冷却塔の出側温度と冷却に関与する空気流量との関係の一例を示すグラフである。It is a graph which shows an example of the relationship between the exit side temperature of a cooling tower, and the air flow rate in connection with cooling.

符号の説明Explanation of symbols

1 給水タンク
2 給水ポンプ
3 給水主管
4 垂直曲げ型連続鋳造機
5 タンディッシュ
6 モールド
7 鋳片案内装置
8 垂直部
1 〜919 セグメント
101 〜1010 ゾーン
111 〜1110 ノズル
121 〜1210 流量制御弁
13 鋳片通路
14 鋳片案内ロール
15 回収管
16 異物除去装置
17 回収管
18 回収タンク
19 送水主管
20 冷却塔送水ポンプ
21 送水主管
22 開閉弁
23 冷却塔
24 上部水槽
25 充填物
26 冷却塔ファン
27 湿球温度検出器
28 温度計
29 パイパス管
30 開閉弁
31 制御装置
32 回収タンク温度検出器
W,W’,W1 ,W2 ,W3 ,W4 冷却水
5 バイパス冷却水
A 鋳片
DESCRIPTION OF SYMBOLS 1 Water supply tank 2 Water supply pump 3 Water supply main pipe 4 Vertical bending type continuous casting machine 5 Tundish 6 Mold 7 Slab guide device 8 Vertical part 9 1 to 9 19 segment 10 1 to 10 10 zone 11 1 to 11 10 Nozzle 12 1 to 12 10 Flow control valve 13 Slab passage 14 Slab guide roll 15 Recovery pipe 16 Foreign material removal device 17 Recovery pipe 18 Recovery tank 19 Water supply main pipe 20 Cooling tower water supply pump 21 Water supply main pipe 22 On-off valve 23 Cooling tower 24 Upper water tank 25 Filling 26 Cooling tower fan 27 Wet bulb temperature detector 28 Thermometer 29 Bypass pipe 30 On-off valve 31 Control device 32 Recovery tank temperature detector W, W ′, W 1 , W 2 , W 3 , W 4 Cooling water W 5 Bypass cooling Water A slab

Claims (4)

冷却水を冷却対象に向けて供給し、前記冷却対象に供給後の冷却水を回収し、回収後の冷却水を冷却塔に送って冷却し、前記冷却塔により冷却された冷却水を再び冷却対象に向けて供給する冷却水循環供給系統において、
前記冷却塔に向かう冷却水の通る系統のほかに、前記冷却塔をバイパスする冷却水の通る系統を設けたことを特徴とする冷却水循環供給系統。
Cooling water is supplied to the cooling target, the cooling water after being supplied to the cooling target is recovered, the recovered cooling water is sent to the cooling tower to be cooled, and the cooling water cooled by the cooling tower is cooled again. In the cooling water circulation supply system that supplies the target,
In addition to a system through which the cooling water goes to the cooling tower, a system through which the cooling water passes to bypass the cooling tower is provided.
前記冷却対象に向かう冷却水の温度を測定する温度計と、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を制御する制御装置とを備えることを特徴とする請求項1記載の冷却水循環供給系統。   A thermometer that measures the temperature of the cooling water toward the object to be cooled, and a control device that controls the flow rate of the cooling water that bypasses the cooling tower based on the temperature of the cooling water measured by the thermometer. The cooling water circulation supply system according to claim 1, wherein: 請求項2記載の冷却水循環供給系統を用いて、前記冷却対象に向かう冷却水の温度を前記温度計にて測定し、該温度計で測定された冷却水の温度に基づいて前記冷却塔をバイパスする冷却水の流量を前記制御装置により制御し、これにより前記冷却対象に向かう冷却水の温度を制御することを特徴とする冷却水循環供給系統における冷却水温度の制御方法。   Using the cooling water circulation supply system according to claim 2, the temperature of the cooling water toward the cooling object is measured by the thermometer, and the cooling tower is bypassed based on the temperature of the cooling water measured by the thermometer. A control method of the cooling water temperature in the cooling water circulation supply system, wherein the flow rate of the cooling water to be controlled is controlled by the control device, thereby controlling the temperature of the cooling water toward the cooling target. 前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更してから、前記冷却対象に向かう冷却水の温度が前記冷却対象側の目標冷却水温度に到達するまでに要する時間を予め予測しておき、実際に前記冷却対象側の目標冷却水温度を変更すべきタイミングがくるよりも、前記予測した時間分だけ前もって前記冷却塔をバイパスする冷却水の流量を前記制御装置によって変更することを特徴とする請求項3記載の冷却水循環供給系統における冷却水温度の制御方法。   The time required for the temperature of the cooling water toward the cooling target to reach the target cooling water temperature on the cooling target side after changing the flow rate of the cooling water bypassing the cooling tower by the control device is predicted in advance. In addition, the flow rate of the cooling water that bypasses the cooling tower is changed by the control device in advance of the predicted time before the timing at which the target cooling water temperature on the cooling target side should actually be changed. The method for controlling the cooling water temperature in the cooling water circulation supply system according to claim 3.
JP2004242487A 2004-08-23 2004-08-23 Cooling water circulation supply system and control method of cooling water temperature in the system Pending JP2006057960A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112719250A (en) * 2020-12-18 2021-04-30 四川福蓉科技股份公司 Constant-temperature and constant-pressure cooling circulation system and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112719250A (en) * 2020-12-18 2021-04-30 四川福蓉科技股份公司 Constant-temperature and constant-pressure cooling circulation system and control method thereof

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