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JP2005299624A - Engine muffler - Google Patents

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JP2005299624A
JP2005299624A JP2004145667A JP2004145667A JP2005299624A JP 2005299624 A JP2005299624 A JP 2005299624A JP 2004145667 A JP2004145667 A JP 2004145667A JP 2004145667 A JP2004145667 A JP 2004145667A JP 2005299624 A JP2005299624 A JP 2005299624A
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chamber
exhaust gas
exhaust
muffler
outlet
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Mitsunori Nikaido
光徳 二階堂
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an engine muffler for actualizing high output, high speed rotation, improved fuel consumption and clean exhaust gas while solving problems on a mini-vehicle of 550cc displacement which has poor acceleration, no speed increase and bad mileage wherein such a phenomenon appears that it is followed by more vehicle when running on a slope and it cannot turns aside to the left on a mountain road because there are less spaces, overtaking lanes and by-lanes. <P>SOLUTION: As shown in Fig., compressed exhaust gas is accelerated while being delivered from an exhaust port at the rearmost portion of a chamber straightly via a space into a center pipe 3 or a somewhat larger pipe and it is further accelerated at a position of an outlet 14 of a second chamber. Thus, the exhaust gas highly compressed in a first chamber c7 and pushed out of a hole 13 is inhaled into the center pipe 3 at a position 14. Considerable temperature rise occurs in the second chamber 4, which shows the effect of complete combustion. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、エンジンのマフラーに関する。  The present invention relates to an engine muffler.

2サイクルエンジンにおいては、燃焼室内での混合気の燃焼よって発生した排気ガスを新気で追い出す掃気作用がなされ、機構的に吸気管と燃焼室及び排気管が連通状態にある時間が比較的長いため、新気が吹き抜けたり、排気ガスが必要以上に燃焼室に残留して性能に悪影響を及ぼす。新気の吹き抜け防止と掃気効率の向上を図っている。  In a two-cycle engine, a scavenging action is performed to expel exhaust gas generated by combustion of the air-fuel mixture in the combustion chamber with fresh air, and the time during which the intake pipe, the combustion chamber, and the exhaust pipe are in communication with each other is relatively long. Therefore, fresh air blows through or exhaust gas remains in the combustion chamber more than necessary, adversely affecting performance. The new air is prevented from being blown through and the scavenging efficiency is improved.

即ち、2サイクルエンジンにおいては、掃気ポートが閉じた後から排気ポートが閉じるまでの間は新規の吹き抜け充墳効率が低下する時期があり、この期間に排気ポート近傍の排気期間内圧がシリンダ内圧よりも高いことが望ましく、又、掃気ポートが開いている間は排気ポート近傍排気管内圧を負圧として掃気流が流れやすくすることが望ましい。  That is, in the two-cycle engine, there is a period when the new blow-through charging efficiency decreases after the scavenging port is closed until the exhaust port is closed. During this period, the exhaust period internal pressure in the vicinity of the exhaust port is higher than the cylinder internal pressure. In addition, it is desirable that the scavenging air flow easily while the scavenging port is open and the exhaust pipe internal pressure near the exhaust port is set to a negative pressure.

そこで、2サイクルエンジンの排気管には排気圧力による動脈効果を有効に利用すりためのエキスパンションチャンバが形成されており、このエキスパンションチャンバによる動脈効果によって排気ポートが閉じる直前の排気ポート近傍に正圧の反射波が戻り、掃気ポートが開いている間は排気ポート近傍負圧の反射波が戻るようにしている。  Therefore, an expansion chamber for effectively utilizing the arterial effect due to the exhaust pressure is formed in the exhaust pipe of the two-cycle engine, and a positive pressure is generated near the exhaust port just before the exhaust port is closed by the arterial effect due to the expansion chamber. While the reflected wave returns and the scavenging port is open, a negative reflected wave near the exhaust port returns.

ところで、圧力波は音速で排気管内を伝播し、音速は温度に比例〔正確には絶対温度の平方根に比例〕するため、全回転域において動脈効果を利用するためにはエンジンが高回転になる程排気音を高めて排気圧力波の伝播速度を高める必要がある。  By the way, the pressure wave propagates through the exhaust pipe at the speed of sound, and the speed of sound is proportional to the temperature (exactly proportional to the square root of the absolute temperature). It is necessary to increase the exhaust sound and increase the propagation speed of the exhaust pressure wave.

そこで、高回転域にいて排気温度を高める方法として、点火時期を遅角させたり、排気管を断熱材やカバー等で覆って保温する方法が採用された。  Therefore, as a method of increasing the exhaust temperature in the high rotation range, a method of delaying the ignition timing or covering the exhaust pipe with a heat insulating material or a cover to keep the temperature warm has been adopted.

2サイクルエンジンはピストンの2ストロークの運動、即ち、クランクシャフトが1回転間に、吸気、圧縮、爆発、掃気の動作を行い、これを繰り返すことによって動力を発生する。2サイクルエンジンにおいては、ピストンの上昇行程は混合気を圧縮する行程で、下降行程は動力を発生する爆発行程であって、圧縮と爆発行程は4サイクルエンジンと同様に行われるが、4サイクルエンジンと違って吸入と排気のための独立した行程がない。  The two-cycle engine performs two-stroke movement of the piston, that is, the intake, compression, explosion, and scavenging operations during one rotation of the crankshaft, and generates power by repeating these operations. In a two-cycle engine, the upward stroke of the piston is a stroke for compressing the air-fuel mixture, and the downward stroke is an explosion stroke for generating power, and the compression and the explosion stroke are performed in the same manner as the four-cycle engine. Unlike there is no separate process for intake and exhaust.

2サイクルエンジンは、4サイクルエンジンの様にバルブを用いないのでシンプルな構造となり軽量で取り扱いが容易といった利点を有する反面、排気の際に混合気の一部が未燃焼のまま排出されるために燃費消費率が大きく、また、動作が不確実で、回転効率が悪いといった欠点があるが、従来はマフラー内に排気される未燃ガスを燃焼室に反復的に戻して完全燃焼を図るという考え方は取られていなかった。
特開平10−212943 特開平9−273431
The 2-cycle engine does not use valves like the 4-cycle engine, and it has the advantage of being simple and lightweight and easy to handle. On the other hand, part of the air-fuel mixture is discharged unburned during exhaust. The fuel consumption rate is large, the operation is uncertain, and the rotation efficiency is poor. Conventionally, the concept of complete combustion by repeatedly returning unburned gas exhausted into the muffler to the combustion chamber Was not taken.
JP-A-10-212943 JP-A-9-273431

ところが、高回転域において点火時期を遅角させて排気温度を高める方法は、混合気の燃焼が悪化し排気管の温度が低い間は排気ガス温度も低下するために燃焼が悪化する分だけ逆効果となる他、点火時期の過度の遅角は排気の異常昇温を招いて種々の不具合引き起こす問題がある。  However, the method of increasing the exhaust gas temperature by retarding the ignition timing in the high engine speed range reverses the amount of combustion deterioration because the combustion of the air-fuel mixture deteriorates and the exhaust gas temperature decreases while the exhaust pipe temperature is low. In addition to being effective, excessive retardation of the ignition timing causes an abnormal temperature rise of the exhaust and causes various problems.

又、排気管を保温する方法では排気管や排気ガスの温度を確実に高めることが出来る反面、排出管や排気ガスの温度が全回転域で高められるために低回転域のおいて排気脈動のミスマッティングが生じて性能が低下するという問題が発生する。  In addition, while the temperature of the exhaust pipe can be reliably increased, the temperature of the exhaust pipe and the exhaust gas can be reliably increased. However, since the temperature of the exhaust pipe and the exhaust gas is increased in the entire rotation range, the exhaust pulsation is suppressed in the low rotation range. There arises a problem that mis-mating occurs and performance deteriorates.

2サイクルエンジンの軽自動車、排気量550ccでは加速が悪く、スピードも出ない、燃費も悪い、それでは高速道路が走れない。高出力、高回転、燃費向上を可能にするエンジンのマフラーを提供すること。  A two-cycle light car with a displacement of 550 cc is not accelerating, does not produce speed, and has poor fuel consumption. To provide an engine muffler that enables high output, high speed, and improved fuel efficiency.

マフラーの中の排気ガスの流れが遅いと吸気の流れも遅くなると燃焼スピードも遅くなる、するとマフラーの中の温度が下がる、下がると不完全燃焼のかすがマフラーの内面に蓄積されて段々と内面積が狭くなる。初期の性能よりもかなり低性能になることが2サイクルエンジンでは少なくは無い、不動になることもある。完全燃焼をさせて常に内面積を保持する必要がある。  If the flow of exhaust gas in the muffler is slow, the combustion speed will also be slow if the flow of intake air is slow, and the temperature in the muffler will drop, and if it falls, the incomplete combustion debris will accumulate on the inner surface of the muffler and gradually increase the inner area Becomes narrower. A two-cycle engine can become immobile, which is much lower than the initial performance. It is necessary to always maintain the inner area by complete combustion.

上記目的を達成するため、請求項1記載の発明は、マフラーの膨張室チャンバー後部を2室構造にして、すなわちチャンバー後部の出口とセンターパイプの間に空間を作り、それでその回りを円筒で囲み、2室構造にして、ジェット気流を起こさせる構造にした、エンジンのマフラーにおいて、チャンバーの後部に丸い筒を被せフタをして、チャンバー後方部分とセンターパイプの間に空間を作り、外部に排気が漏れ無いようにし、それで膨張して圧縮された排気ガスが一気に解放されると途端にスピードを増し、更に他の排気まで巻きこんでくれるようにする。  In order to achieve the above object, the invention according to claim 1 has a structure in which the rear part of the expansion chamber of the muffler has a two-chamber structure, that is, creates a space between the outlet of the rear part of the chamber and the center pipe, and surrounds it with a cylinder, The engine muffler has a two-chamber structure that generates jet airflow. A round cylinder is put on the rear part of the chamber and a lid is formed to create a space between the rear part of the chamber and the center pipe. As soon as the exhaust gas expanded and compressed is released at once, the speed is increased and further exhaust gas is taken up.

請求項2記載の発明は、請求項1の発明において、マフラーの膨張室を2室構造にして保温効果を上げ、完全燃焼出来るようにした、ことを特徴する、チャンバー後方の部分に丸い筒のフタをしてチャンバー内の排気圧力を増し、排気熱が上がる部分を保護してあげる事で二重の保温効果がでるようにする。  The invention according to claim 2 is characterized in that, in the invention according to claim 1, a round tube is provided at the rear portion of the chamber, wherein the expansion chamber of the muffler has a two-chamber structure to increase the heat retaining effect and to enable complete combustion. The cover is increased to increase the exhaust pressure in the chamber and protect the part where the exhaust heat rises.

請求項3記載の発明は、請求項2の発明において膨張室、チャンバー内部後方部分に多数の穴を開け、高回転の時の膨張室内の余分な圧力が、チャンバー後方の出口から直接出る事が出来なくなった排気ガスを、第2室に一時的逃がし、それを直接チャンバー出口から出られた高圧力の排気ガスの気流に吸い込ませて、更に排気効率が向上するようにしたことを特徴とする。すなわち、チャンバー本体後方にちいさい穴を多数にあけ、急激な高回転になると相当な排気圧がかかる、それをそのままにしておくと悪い抵抗となり、回転が下がる。それらのことを無くすために、圧力が一番高くかかる部分に穴お開け、適当な圧力に調整出来るようにする。  In the invention of claim 3, in the invention of claim 2, a large number of holes are made in the expansion chamber and the chamber rear portion, and excessive pressure in the expansion chamber at the time of high rotation can be directly emitted from the outlet at the rear of the chamber. The exhaust gas that has become impossible to escape temporarily to the second chamber, and it is directly sucked into the air flow of high-pressure exhaust gas from the chamber outlet, so that the exhaust efficiency is further improved. . That is, if a large number of small holes are made in the rear of the chamber body and a rapid high rotation is applied, a considerable exhaust pressure is applied. If this is left as it is, the resistance becomes bad and the rotation decreases. In order to eliminate these problems, a hole is made in a portion where the pressure is highest, so that the pressure can be adjusted appropriately.

以上の説明で明らかなように、請求項1または2記載の発明によれば部屋を作くって保温室で完全燃焼された排気ガスが一段と加速を増してきれいな排気となって出て行くという効果得られる。  As is apparent from the above description, according to the first or second aspect of the present invention, the exhaust gas that has been made into a room and has been completely burned in the warming room is further accelerated and exits as clean exhaust gas. can get.

又、請求項3記載の発明によれば、高回転域で伸び悩んでいたが余分な圧力を無数の穴で適度に抜いたために良い伸びが生まれた。ところが高回転が良いと低回転が悪くなるのが普通だが、チャンバーと穴の組み合わせで、低回転では狭くなった絞られた円すい型の壁に適度に抵抗され、高回転では無数の穴効果で余分な排圧は外の部屋に出され、請求項1,2で得られた効果の高圧の排気ガスの音速の気流に吸い込まれて行く効果を得る。  Further, according to the invention described in claim 3, although it was difficult to grow in the high rotation range, a good elongation was born because the excess pressure was moderately removed by countless holes. However, when high rotation is good, low rotation is usually poor, but with the combination of chamber and hole, it is moderately resisted by a narrow conical wall that is narrow at low rotation, and at high rotation, there are countless hole effects. The excess exhaust pressure is discharged to the outside room, and the effect of being sucked into the sonic airflow of the high-pressure exhaust gas having the effect obtained in claims 1 and 2 is obtained.

それで、マフラー内の排気スピードが増し、吸入効果が良く成り、エンジン回転数も増し、エンジンの性能向上を図ることが出来ると言う効果が得られる。  Thus, the exhaust speed in the muffler is increased, the suction effect is improved, the engine speed is increased, and the engine performance can be improved.

マフラー内の温度も20度近く上がり完全燃焼に近い排気になり、白煙も殆ど出なくなった。山道の上り坂も加速する様に成り、追い越したくても追い越せない、逆の立場になり得る。  The temperature inside the muffler also rose by nearly 20 degrees, resulting in exhaust near exhaustion and almost no white smoke. The uphill of the mountain road will also accelerate, and even if you want to overtake it, you can not overtake it, you can be in the opposite position.

本発明の実施の形態について説明する。2サイクルエンジにおいては排気孔が開いた後少し遅れて掃気口が開き、それまで予圧されていた混合気が掃気口を通ってシリンダー上部の燃焼室内に流入し、燃焼室内の燃焼ガスを追い出すよう作用する。これが掃気作用であり、この行程こそが2サイクルエンジンの心臓である。でもその際に燃焼と共に新しい混合気も若干排出されてしまい、これが排気公害の一要因ともなっている。  Embodiments of the present invention will be described. In the two-cycle engine, the scavenging port opens a little after the exhaust hole is opened, and the pre-compressed air-fuel mixture flows into the combustion chamber above the cylinder through the scavenging port and expels the combustion gas in the combustion chamber. Works. This is the scavenging action, and this process is the heart of the two-cycle engine. However, at that time, a new air-fuel mixture is also discharged with combustion, which is a factor of exhaust pollution.

本発明は、エンジン出力を上げ,尚かつ無公害排気ガスに近ずいた。それがチャンバーの後部とセンターパイプの間に空間を作り、それを室で囲んだ事が成功の最大の形態である。  The present invention increases engine output and is close to pollution-free exhaust gas. It is the greatest form of success that it creates a space between the back of the chamber and the center pipe and surrounds it with the chamber.

本発明の実施の形態を、添付図面、図2に基づいて説明すると、チャンバー本体が1で、そのチャンバー最後部12とセンターパイプ3の間に空間を作り、円筒8で囲って、ふた9をし、第2室4を施したことで排気口12からセンターパイプ3へ流速の速い排気ガスが出て行くのである。  An embodiment of the present invention will be described with reference to the accompanying drawings and FIG. 2. A chamber body is 1, a space is formed between the chamber rearmost portion 12 and the center pipe 3, surrounded by a cylinder 8, and a lid 9 is formed. By providing the second chamber 4, the exhaust gas having a high flow velocity goes out from the exhaust port 12 to the center pipe 3.

それから、チャンバー1の最後部、第1室c7を円筒8とフタ9で第2室4を施したことで、保温効果が生まれ完全燃焼効果も生まれた。  Then, the last part of the chamber 1, the first chamber c 7, was provided with the second chamber 4 with the cylinder 8 and the lid 9, and a heat retention effect was produced and a complete combustion effect was also produced.

又、図2のチャンバー後部第1室c7に多数の穴13(排気量、エンジン性能で数は変わる)を開けたことで、低回転から高回転までエンジン性能が安定して回る様になった。これは、穴13を開けたことで低回転では排気ガスがチャンバーの後部第1室c7の壁が段々細く絞まっているので安定し、高回転ではチャンバーの最後部の小さい穴12では全く排気ガスは抜けきれない。そこで後部の複数個の穴13から適度に抜け出していくので、高回転も安定するのである。  In addition, by opening a large number of holes 13 (the number varies depending on the engine displacement and engine performance) in the first chamber c7 at the rear of the chamber in FIG. 2, the engine performance can be stably rotated from low to high. . This is because the hole 13 is opened and the exhaust gas is stable because the wall of the rear first chamber c7 of the chamber is gradually narrowed at a low rotation, and at a high rotation, the exhaust gas is completely exhausted at the small hole 12 at the end of the chamber. Can't escape. Therefore, since it escapes moderately from the plurality of holes 13 at the rear, high rotation is also stabilized.

ここで、チャンバー後部の穴13から押し出された排気ガスが、直接真っすぐ出た高圧の速い排気ガスに第2室出口14の場所で引き込まれるので相乗効果が生まれたのある。  Here, since the exhaust gas pushed out from the hole 13 at the rear of the chamber is drawn into the high-pressure fast exhaust gas that has come out straight at the location of the second chamber outlet 14, a synergistic effect has been produced.

市販のエンジンとマフラーでは、走行中、常にマフラー最後部から白煙が出ているのが常だが、このマフラーを装着したら、暖気後、水温(ラジェター)が50度近くなったら出無くなった。  In the case of a commercial engine and muffler, white smoke is always emitted from the end of the muffler during running, but when this muffler was installed, it would not come out when the water temperature (rajeter) approached 50 degrees after warming up.

最高スピードが平均して時速65から75キロメーターしか走らなかったのが、時速80から95キロメーターで走る様になった。  On average, the maximum speed was only 65 to 75 kilometers per hour, but now it is running at 80 to 95 kilometers per hour.

マフラーの全体の平面を示した説明図である。It is explanatory drawing which showed the whole plane of the muffler. チャンバーの左側面の断面を示した説明図である。It is explanatory drawing which showed the cross section of the left side surface of a chamber.

符号の説明Explanation of symbols

1 チャンバー
2 消音器
3 センターパイプ
4 第2室
5 第1室a
6 第1室b
7 第1室c
8 円筒
9 フタ
12 排気口
13 穴
14 第2室出口
1 Chamber 2 Silencer 3 Center pipe 4 Second chamber 5 First chamber a
6 Room 1 b
7 Room 1 c
8 Cylinder 9 Lid 12 Exhaust port 13 Hole 14 Second chamber outlet

Claims (3)

マフラーの膨張室チャンバー後部を2室構造にして、すなわちチャンバー後部の出口とセンターパイプの間に空間を作り、それでその回りを円筒で囲み、2室構造にして、ジェット気流を起こさせる構造にしたマフラー。  Exhaust chamber of the muffler The muffler has a structure in which the rear part of the chamber has a two-chamber structure, that is, a space is created between the outlet of the rear part of the chamber and the center pipe, and the circumference is surrounded by a cylinder. . マフラーの膨張室チャンバー後部を2室構造にして、防温効果を上げ完全燃焼出来るようにした請求項1記載のマフラー。  The muffler according to claim 1, wherein the rear part of the expansion chamber chamber of the muffler has a two-chamber structure so as to increase the heat insulation effect and allow complete combustion. 膨張室、チャンバー内部の後方部分に多数の穴を開け、高回転の時の膨張室内の余分な圧力が、チャンバー後方の出口から直接出る事が出来なくなった排気ガスを,第2室に一時的に逃がし、それを直接チャンバー出口から出られた高圧力の排気ガスの気流に吸い込ませて、更に排気効率が向上するようにした請求項2記載のマフラー。  A large number of holes are made in the rear part of the expansion chamber and the chamber, and the exhaust gas that cannot be discharged directly from the outlet at the rear of the chamber due to excessive pressure in the expansion chamber during high rotation is temporarily stored in the second chamber. 3. A muffler according to claim 2, wherein the exhaust efficiency is further improved by exhausting the air into a high-pressure exhaust gas stream exiting from the chamber outlet.
JP2004145667A 2004-04-12 2004-04-12 Engine muffler Pending JP2005299624A (en)

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JP2004145667A JP2005299624A (en) 2004-04-12 2004-04-12 Engine muffler

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Application Number Priority Date Filing Date Title
JP2004145667A JP2005299624A (en) 2004-04-12 2004-04-12 Engine muffler

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106930803A (en) * 2017-04-18 2017-07-07 泰山学院 A kind of Combined type muffling unit for exhaust silencer for internal-combustion engine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106930803A (en) * 2017-04-18 2017-07-07 泰山学院 A kind of Combined type muffling unit for exhaust silencer for internal-combustion engine

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