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JP2005266559A - Conveyer belt and image forming apparatus using the same - Google Patents

Conveyer belt and image forming apparatus using the same Download PDF

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JP2005266559A
JP2005266559A JP2004081363A JP2004081363A JP2005266559A JP 2005266559 A JP2005266559 A JP 2005266559A JP 2004081363 A JP2004081363 A JP 2004081363A JP 2004081363 A JP2004081363 A JP 2004081363A JP 2005266559 A JP2005266559 A JP 2005266559A
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belt
base material
adjustment layer
back surface
layer
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JP2005266559A5 (en
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Shinichi Kuramoto
新䞀 倉本
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a conveyer belt by which a stable image is obtained by effectively restraining resistance variation caused by time change and environmental change, and an image forming apparatus using the same. <P>SOLUTION: The conveyer belt 1 on the surface of which a toner image or recording material 5 is carried is equipped with belt base material 2 composed of elastic material, a surface adjusting layer 3a which is formed to cover the surface of the base material 2 so as not to spoil the elasticity of the base material 2 and whose resistance can be adjusted, and a back surface adjusting layer 3b which is formed to cover the back surface of the base material 2 so as not to spoil the elasticity of the base material 2 and whose resistance can be adjusted considering the resistance of the adjusting layer 3a. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、耇写機、プリンタ、ファクシミリ等の画像圢成装眮で甚いられる搬送ベルトに係り、特に、ベルト基材が匟性材で構成される搬送ベルト及びこれを甚いた画像圢成装眮の改良に関する。   The present invention relates to a conveyance belt used in an image forming apparatus such as a copying machine, a printer, and a facsimile, and more particularly to an improvement in a conveyance belt having a belt base material made of an elastic material and an image forming apparatus using the same.

耇写機、プリンタ、ファクシミリ等の画像圢成装眮においおは、感光䜓ドラム等の像担持䜓䞊に画像を圢成し、この画像を䞭間転写ベルトを介しお蚘録材に間接的に転写するようにしたり、蚘録材搬送ベルト䞊の蚘録材に盎接転写するものが既に提䟛されおいる。
ずころで、この皮の画像圢成装眮のうち、䞭間転写型を䟋に挙げるず、搬送ベルトずしおの䞭間転写ベルトには、ベルト基材ずしお硬質暹脂材を䜿甚した態様が倚く甚いられおいるが、画像䟋えばトナヌ像ぞの集䞭荷重による像抜け等の䞍具合が芋られる。
このような䞍具合を解決するには、䟋えば特蚱文献に瀺すように、ベルト基材ずしお、柔軟なゎム材料等の匟性材を䜿甚するこずで、トナヌ像ぞの集䞭荷重の䜎枛を図り、像抜け等の問題を根本的に解決するこずが奜たしい。
In an image forming apparatus such as a copying machine, a printer, or a facsimile, an image is formed on an image carrier such as a photosensitive drum, and the image is indirectly transferred to a recording material via an intermediate transfer belt, There is already provided one that directly transfers to a recording material on a recording material conveyance belt.
By the way, in this type of image forming apparatus, taking an intermediate transfer type as an example, an intermediate transfer belt as a conveyance belt is often used in a form using a hard resin material as a belt base material. Problems such as image omission due to a concentrated load on (for example, a toner image) are observed.
In order to solve such a problem, for example, as shown in Patent Document 1, an elastic material such as a flexible rubber material is used as a belt base material, thereby reducing the concentrated load on the toner image, It is preferable to fundamentally solve problems such as omission.

この皮の䞭間転写ベルトにおいおは、ベルト基材の匟性を利甚し、像担持䜓ずの間に十分にニップ域を確保するこずができる利点がある反面、ベルト基材ずしお䜿甚されるゎム材料による特性倉化も倧きい。
䞀般に、䞭間転写ベルトは、耇数の匵架郚材に架け枡されお回転駆動するようになっおおり、䜿甚されるゎム材料には䞭間転写ベルトに芁求される、䟋えば、耐オゟン性、難燃性、可塑性、老化防止性等のため、各皮薬品が添加されおいる。そのため、経時的な倉化によっお各皮薬品がゎム衚面に析出する所謂ブリヌドが発生するこずがある。
このようなブリヌド等が発生するず、䞭間転写ベルトに芁求される特性が倉化するこずに加え、䞭間転写ベルトのベタ぀きや衚面クラック等が発生するようになる。
そこで特性倉化を抑えるために、ベルト基材のゎム材料をクロロプレンゎムずの混合基材ずし、基材䞭に二皮の異なる導電性カヌボンブラックアセチレンブラックずファヌネスブラック、たたは、アセチレンブラックずケッチェンブラックを分散させお構成する提案がなされおいる䟋えば特蚱文献参照。このタむプによれば、ベルト基材にずずの混合基材を䜿甚するこずで耐オゟン性を向䞊させるこずができ、曎に、二皮の異なる導電性カヌボンブラックを分散させるこずで、電気的特性を安定させるこずができる。しかしながら、䟋えば特蚱文献に所茉の技術を採甚したずしおも、凊理のないベルト基材裏面は、バむアス印加等によるオゟン劣化の圱響を盎接受けおしたうこずぞの察応がなされおいない。
This type of intermediate transfer belt has the advantage of using the elasticity of the belt base material to ensure a sufficient nip area with the image carrier, but it depends on the rubber material used as the belt base material. The characteristic change is also large.
In general, the intermediate transfer belt is driven to rotate across a plurality of stretching members, and the rubber material used is required for the intermediate transfer belt, for example, ozone resistance, flame retardancy, etc. Various chemicals are added for plasticity and anti-aging properties. For this reason, so-called bleed in which various chemicals are deposited on the rubber surface may occur due to changes over time.
When such bleeding or the like occurs, the characteristics required for the intermediate transfer belt change, and stickiness of the intermediate transfer belt, surface cracks, and the like occur.
Therefore, in order to suppress the characteristic change, the rubber material of the belt base material is a mixed base material of chloroprene rubber (CR) and EPDM, and two different conductive carbon blacks (acetylene black and furnace black or acetylene are contained in the base material). A proposal has been made to disperse black and ketjen black) (see, for example, Patent Document 2). According to this type, ozone resistance can be improved by using a mixed base material of CR and EPDM for the belt base material, and furthermore, by dispersing two different conductive carbon blacks, The characteristic can be stabilized. However, even if the technique described in Patent Document 2, for example, is adopted, the back surface of the belt base material that has not been treated is not directly affected by ozone deterioration due to bias application or the like.

たた、特蚱文献では、繊維局の䞡面に匟性局を備え、いずれかの匟性局䞊に暹脂局を被芆させた構成の転写ベルトが提案されおいる。このタむプによれば、繊維局によるベルト匷床の補匷効果が向䞊するが、䞡面ぞの暹脂局の被芆は提瀺されおおらず、ブリヌド等を防ぐ効果は期埅できない。たた、繊維局がある堎合、ベルト自䜓の硬床が柔らかくできずに像抜けなどの問題を䜵発しおしたう。   Patent Document 3 proposes a transfer belt having a configuration in which elastic layers are provided on both sides of a fiber layer and a resin layer is coated on any elastic layer. According to this type, the reinforcing effect of the belt strength by the fiber layer is improved, but the coating of the resin layer on both sides is not presented, and the effect of preventing bleeding or the like cannot be expected. Further, when there is a fiber layer, the hardness of the belt itself cannot be made soft, and problems such as image omission occur at the same time.

特開−号公報課題を解決するための手段JP 2002-268398 A (Means for Solving the Problems) 特開平−号公報発明の実斜の圢態、図JP-A-9-179414 (Embodiment of the Invention, FIG. 1) 特開平−号公報課題を解決するための手段及び発明の実斜の圢態Japanese Patent Laid-Open No. 11-249450 (Means for Solving the Problem and Embodiment of the Invention)

䞊述した特蚱文献〜のいずれの構成にあっおも、ベルト基材の片面のみの被芆が提瀺されおおり、裏面偎に察しおは䜕らの被芆も斜されおいない。
䞀般に、ゎム材を䜿甚した䞭間転写ベルトにあっおは、トナヌを担持する面、すなわち、䞭間転写ベルトの衚面ぞ各皮被膜が圢成されるこずはよく知られおいる。䟋えば、転写電界を安定させるための抵抗調敎局やトナヌの固着を防ぐ離型局等が挙げられる。䞀方、裏面は、通垞、研磚による機械的仕䞊げが斜され、この研磚面がそのたた露出しおいる状態である。
たた、このような䞭間転写ベルトを䜿甚する堎合、ベルト䞊の残留トナヌの陀去に際しおはクリヌニング郚材ずしおブレヌド等の機械的な手段のみでは陀去性胜が䞍足し易く、ブラシ状郚材を䜿い䞔぀バむアス印加を行っお陀去する方匏が甚いられる。このクリヌニングバむアスには、高電界䟋えば、感光䜓等の像担持䜓から䞭間転写ベルトぞトナヌ像を転写するずきの電界の数倍が印加されるため、特にクリヌニング郚材ずのプレニップ域で気䞭攟電が起こりオゟンが発生する。そしお、この発生したオゟンによりゎムの酞化や劣化が起こり、環境劣化によりベルト基材面にクラックが入ったり、攟電生成物の窒玠酞化物等の付着が起こる。
In any of the configurations of Patent Documents 1 to 3 described above, the coating on only one side of the belt base material is presented, and no coating is applied to the back surface side.
In general, in an intermediate transfer belt using a rubber material, it is well known that various coatings are formed on the surface carrying a toner, that is, the surface of the intermediate transfer belt. For example, a resistance adjusting layer for stabilizing the transfer electric field, a release layer for preventing toner from sticking, and the like can be mentioned. On the other hand, the back surface is usually subjected to mechanical finishing by polishing, and the polished surface is exposed as it is.
Further, when such an intermediate transfer belt is used, when removing the residual toner on the belt, mechanical performance such as a blade as a cleaning member tends to be insufficient in removal performance, and a brush-like member is used and bias application is performed. A method of removing by going is used. This cleaning bias is applied with a high electric field (for example, several times the electric field when a toner image is transferred from an image carrier such as a photosensitive member to an intermediate transfer belt), and therefore, particularly in the pre-nip region with the cleaning member. Medium discharge occurs and ozone is generated. The generated ozone causes the rubber to be oxidized or deteriorated, and due to environmental deterioration, the belt base material is cracked, or the discharge products such as NOx (nitrogen oxide) are attached.

このような堎合、䞭間転写ベルト衚面は、各皮被膜の圢成がなされおおり、たた、衚面はクリヌニング郚材等によっお残留トナヌも含めた付着物の陀去がなされるため、攟電生成物が䞭間転写ベルト衚面に滞留するこずは少ない。曎に、ブリヌドはこの被膜によっお抑えられおいる。
䞀方、研磚面のたたの裏面は、特に裏面䞊を摺擊するような察向郚材もなく、䞭間転写ベルトの匵架郚材によっお単に抌し圓おられるのみのため、裏面ぞの付着物の陀去効果は期埅できない。そのため、裏面では、䞊述したようなクラックや堆積物攟電生成物によっお、機械的な匷床䜎䞋がもたらされるず共に、氎分ぞの耐性が損なわれ、特に、堆積したが氎分ず結合するこずで、裏面の䜎むンピヌダンス化珟象をもたらし、その結果、䞭間転写ベルトの抵抗倉化にも繋がり、適切な転写電界を付䞎するこずも困難ずなっおくる。
In such a case, various coatings are formed on the surface of the intermediate transfer belt, and the surface is subjected to removal of deposits including residual toner by a cleaning member or the like. Is less likely to stay. Furthermore, the bleed is suppressed by this coating.
On the other hand, since the back surface of the polished surface is not particularly a facing member that rubs on the back surface, it is simply pressed against the tension member of the intermediate transfer belt, so that the effect of removing the deposit on the back surface is expected. Can not. Therefore, on the back surface, the above-described cracks and deposits (discharge products) cause mechanical strength reduction and impair moisture resistance. In particular, the deposited NOx is combined with moisture. As a result, the impedance of the back surface is lowered, and as a result, the resistance of the intermediate transfer belt is changed, and it is difficult to apply an appropriate transfer electric field.

尚、このような技術的課題は、搬送ベルトが䞭間転写ベルトの堎合に限られず、蚘録材搬送ベルトの堎合も同様に生じ埗る。
本発明は、以䞊の技術的課題を解決するためになされたものであっお、経時倉化や環境倉化による抵抗倉動を有効に抑え、安定した画像が埗られるようにした搬送ベルト及びこれを甚いた画像圢成装眮を提䟛するものである。
Such a technical problem is not limited to the case where the conveyance belt is an intermediate transfer belt, but may also occur in the case of a recording material conveyance belt.
The present invention has been made to solve the above technical problem, and uses a conveyor belt that effectively suppresses resistance fluctuations due to changes over time and environmental changes and that can obtain a stable image, and the same. An image forming apparatus is provided.

すなわち、本発明は、図に瀺すように、衚面にトナヌ像若しくは蚘録材を担持する搬送ベルトであっお、匟性材からなるベルト基材ず、このベルト基材の匟性を損なわないように前蚘ベルト基材の衚面に被芆圢成され䞔぀抵抗調敎可胜な衚面調敎局ず、ベルト基材の匟性を損なわないようにベルト基材裏面に被芆圢成され䞔぀衚面調敎局の抵抗を考慮した抵抗調敎可胜な裏面調敎局ずを備えたこずを特城ずするものである。   That is, according to the present invention, as shown in FIG. 1A, a conveyor belt 1 carrying a toner image or a recording material on its surface, a belt base material 2 made of an elastic material, and the elasticity of the belt base material 2 The surface adjustment layer 3a is coated on the surface of the belt base 2 so as not to impair the belt, and the resistance can be adjusted. The surface adjustment layer 3a is coated on the back of the belt base 2 so as not to impair the elasticity of the belt base 2. And a back surface adjustment layer 3b capable of adjusting the resistance in consideration of the resistance of the layer 3a.

このような技術的手段においお、搬送ベルトずしおは、匟性材からなるベルト基材を有するものであれば適宜遞定しお差し支えなく、䟋えば画像圢成装眮を䟋に挙げれば、䞭間転写ベルトや蚘録材搬送ベルトがある。
たた、ベルト基材は匟性材を䜿甚したものであれば特に限定されず、合成ゎム材又ぱラストマヌ材が挙げられ、曎に、ベルト基材の䞭に、䟋えば抵抗調敎甚の導電性フィラヌを始めずする各皮添加物補匷甚繊維も含むを含めるこずは差し支えない。
曎に、「ベルト基材の匟性を損なわない」ずは、調敎局を蚭けるこずで搬送ベルトずしお匟性を瀺すようになっおいればよい。
曎にたた、像抜けやブラヌを䞀局防止する芳点から、ベルト基材のダング率は以䞋、奜たしくは〜ずするこずがよい。
尚、本発明における「抵抗調敎可胜」ずは、䟋えば調敎局に導電剀等を入れ、その䜓積抵抗率を調敎するこずが必芁に応じお可胜であるこずを意味する。したがっお、䟋えば衚面調敎局に察しおのみ抵抗調敎を行い、裏面調敎局に察しお抵抗調敎しない態様玠材そのものの抵抗を具備をも含む。
In such technical means, the conveying belt 1 may be appropriately selected as long as it has a belt base 2 made of an elastic material. For example, an image forming apparatus is used as an intermediate transfer belt or a recording belt. There is a material transport belt.
The belt base material 2 is not particularly limited as long as it uses an elastic material, and examples thereof include a synthetic rubber material or an elastomer material. Further, for example, a conductive filler for resistance adjustment is included in the belt base material 2. Various additives including the reinforcing fibers (including reinforcing fibers) can be included.
Furthermore, “does not impair the elasticity of the belt base material 2” only needs to provide elasticity as a conveying belt by providing an adjustment layer.
Furthermore, from the viewpoint of further preventing image omission and blurring, the Young's modulus of the belt substrate 2 is 8 MPa or less, preferably 3 to 5 MPa.
In the present invention, “resistance can be adjusted” means that, for example, a conductive agent or the like is put in the adjustment layer and the volume resistivity can be adjusted as necessary. Therefore, for example, a mode in which the resistance is adjusted only for the front surface adjustment layer 3a and the resistance is not adjusted for the back surface adjustment layer 3b (including the resistance of the material itself) is also included.

本発明における衚面調敎局及び裏面調敎局は、積局構成であっおも差し支えない。䟋えば、衚面調敎局に離型局を備える態様であっおもよい。
たた、衚面調敎局及び裏面調敎局は、少なくずもポリりレタン暹脂、ポリ゚ステル暹脂及びアクリル暹脂のいずれかをバむンダずした暹脂局で構成するこずが、長期的に安定した被芆局を構築できる点で奜たしく、曎に、この被芆局に導電剀、難燃剀等の各皮添加剀を含む態様であっおも差し支えない。尚、衚面調敎局及び裏面調敎局に䜿甚されるバむンダは、同䞀であっおもよいし、異なっおいおも差し支えない。
The front surface adjustment layer 3a and the back surface adjustment layer 3b in the present invention may have a laminated structure. For example, the aspect provided with a mold release layer in the surface adjustment layer 3a may be sufficient.
Moreover, the surface adjustment layer 3a and the back surface adjustment layer 3b are constituted by a resin layer using at least one of a polyurethane resin, a polyester resin, and an acrylic resin as a binder in that a stable coating layer 3 can be constructed over a long period of time. It is preferable that the coating layer 3 further includes various additives such as a conductive agent and a flame retardant. In addition, the binder used for the surface adjustment layer 3a and the back surface adjustment layer 3b may be the same or different.

たた、本発明にあっおは、ベルト基材を含む衚面調敎局又は裏面調敎局の䜓積抵抗率は、調敎局を含たないベルト基材のみの䜓積抵抗率よりも同等かそれ以䞊にするこずが奜たしく、このこずにより、衚面調敎局及び裏面調敎局の抵抗がベルト基材より高くなり、ベルト基材䞭の抵抗ムラの圱響を軜枛でき、䟋えば転写時の転写電流の特定箇所ぞの集䞭が抑制され、転写電流が均䞀に分散されるようになり、安定した転写条件が可胜になる。
曎に、衚面調敎局は、䟋えば、䜎枩䜎湿状態での転写条件を安定させ環境倉動に匷くする芳点から、衚面調敎局に導電剀を含むこずが奜たしく、この堎合、環境倉動に匱いむオン導電的性質を避けるこずができる。尚、衚面調敎局の倖局ずしお、䟋えばフッ玠系暹脂よりなる離型局等を備えるこずも可胜である。
そしお、本発明における搬送ベルトの機械的な䜜甚から刀断するず、衚面調敎局ず裏面調敎局ずの合蚈膜厚がΌを超えない範囲に蚭定されるこずで、搬送ベルトの態様ずしおもその匟性を損なわず、たた、搬送ベルトが匵架されたたた長期間保持されおも巻き癖等の倉圢を防ぐこずが可胜になる。
In the present invention, the volume resistivity of the surface adjustment layer 3a or the back surface adjustment layer 3b including the belt substrate 2 is equal to or higher than the volume resistivity of only the belt substrate 2 not including the adjustment layer. It is preferable that the resistance of the front surface adjustment layer 3a and the back surface adjustment layer 3b is higher than that of the belt base material 2, and the influence of resistance unevenness in the belt base material 2 can be reduced. Is suppressed from being concentrated at a specific location, and the transfer current is uniformly distributed, thereby enabling stable transfer conditions.
Further, the surface adjustment layer 3a preferably contains a conductive agent in the surface adjustment layer 3a from the viewpoint of stabilizing the transfer conditions in a low temperature and low humidity state and making it resistant to environmental fluctuations. Can avoid the nature. In addition, as an outer layer of the surface adjustment layer 3a, a release layer made of, for example, a fluorine resin can be provided.
And judging from the mechanical action of the conveyance belt 1 in the present invention, the aspect of the conveyance belt 1 is set by setting the total film thickness of the front surface adjustment layer 3a and the back surface adjustment layer 3b not to exceed 30 ÎŒm. However, even if the conveyor belt 1 is held for a long time while being stretched, it is possible to prevent deformation such as curling.

曎に、裏面調敎局に導電剀を含たない態様にあっおは、抵抗調敎局ずしお機胜する膜厚を維持し、たた、䜎枩䜎湿状態䞋にあっおも抵抗調敎局ずしお安定した電気的な䜜甚を奏する䞊限膜厚を考慮するず、裏面調敎局の膜厚は、Ό以䞊Ό以䞋が奜たしい。
特に、本発明では、裏面調敎局を備えるこずで、ベルト基材面が盎接他の郚材ず接觊するこずを防いだり、たた、倖気ず盎接觊れないようにするこずが可胜ずなり、ベルト基材からの添加剀のブリヌド等の経時劣化やオゟン、等による環境劣化を抑制する効果がある。
Furthermore, in the aspect in which the back surface adjustment layer 3b does not contain a conductive agent, the film thickness that functions as a resistance adjustment layer is maintained, and the electrical operation that is stable as the resistance adjustment layer even in a low temperature and low humidity state. In consideration of the upper limit film thickness for achieving the above, the thickness of the back surface adjustment layer 3b is preferably 1 ÎŒm or more and 7 ÎŒm or less.
In particular, in the present invention, by providing the back surface adjustment layer 3b, it is possible to prevent the surface of the belt base material 2 from coming into direct contact with other members and to prevent direct contact with outside air. There is an effect of suppressing deterioration over time such as bleeding of the additive from the material 2 and environmental deterioration due to ozone, NOx and the like.

本発明は搬送ベルトを察象ずするものであるが、これに限られず、これを甚いた画像圢成装眮をも察象ずする。
この堎合、本発明は、䟋えば図に瀺すように、像担持䜓及びこれに察向する搬送ベルトを有し、像担持䜓䞊に圢成された画像を搬送ベルト若しくはこの搬送ベルト䞊の蚘録材に転写する画像圢成装眮においお、前蚘搬送ベルトずしお、䞊述の搬送ベルトを備えるこずを特城ずする。
The present invention is intended for the conveyor belt 1, but is not limited thereto, and is also intended for an image forming apparatus using the same.
In this case, as shown in FIG. 1B, for example, the present invention includes an image carrier 4 and a conveyance belt 1 facing the image carrier 4, and an image formed on the image carrier 4 is transferred to the conveyance belt 1 or this belt. The image forming apparatus for transferring to the recording material 5 on the conveyance belt 1 is characterized in that the conveyance belt 1 is provided with the above-described conveyance belt.

ここで、搬送ベルトを䞭間転写ベルトずしお䜿甚する態様にあっおは、図に瀺すように、像担持䜓䞊のトナヌ像を䞀次転写装眮にお搬送ベルト䞭間転写ベルトに䞀次転写した埌、搬送ベルト䞭間転写ベルト䞊のトナヌ像を二次転写装眮にお蚘録材に二次転写する。
䞀方、搬送ベルトを蚘録材保持ベルトずしお䜿甚する態様にあっおは、図に瀺すように、搬送ベルト蚘録材保持ベルト䞊に蚘録材を保持した埌、像担持䜓䞊のトナヌ像を転写装眮にお搬送ベルト蚘録材保持ベルト䞊の蚘録材に転写する。
Here, in a mode in which the transport belt 1 is used as an intermediate transfer belt, as shown in FIG. 1B, the toner image on the image carrier 4 is transferred by the primary transfer device 6 to the transport belt (intermediate transfer belt). ) After primary transfer to 1, the toner image on the conveying belt (intermediate transfer belt) 1 is secondarily transferred to the recording material 5 by the secondary transfer device 7.
On the other hand, in the embodiment in which the conveyance belt 1 is used as a recording material holding belt, as shown in FIG. 1B, after holding the recording material 5 on the conveyance belt (recording material holding belt) 1, the image is carried. The toner image on the body 4 is transferred to the recording material 5 on the conveying belt (recording material holding belt) 1 by the transfer device 8.

たた、図に瀺す画像圢成装眮においお、搬送ベルトは耇数の匵架郚材に匵架され、ドラム状の像担持䜓の圢状に沿っお接觊配眮されおいる態様が奜たしい。
本態様によれば、搬送ベルトを出来るだけ像担持䜓の圢状に沿わせる事で、転写の際のニップ域前埌での無駄な空隙による攟電をなくし、トナヌ像の飛び散りを防止するこずができる。
曎に、像担持䜓及び搬送ベルトのいずれか䞀方を駆動源ずし、他方を埓動回転させるようにする態様が奜たしい。
本態様によれば、このような駆動構成にするこずで、䞀方の駆動機構を省略するこずができ、その分、駆動コストを抑制できるほか、搬送ベルトず像担持䜓ずの駆動干枉からくる搬送ベルトの厚み倉動や、プロセス方向の送り倉動などの倉動芁因を陀倖するこずができる。
Further, in the image forming apparatus shown in FIG. 1B, it is preferable that the conveying belt 1 is stretched around a plurality of stretching members 9 and arranged in contact with the drum-shaped image carrier 4.
According to this aspect, by causing the conveying belt 1 to follow the shape of the image carrier 4 as much as possible, discharge due to useless gaps before and after the nip area during transfer can be eliminated, and scattering of the toner image can be prevented. it can.
Furthermore, it is preferable that either one of the image carrier 4 and the conveyance belt 1 be a drive source and the other be driven to rotate.
According to this aspect, by adopting such a drive configuration, one drive mechanism can be omitted, and accordingly, the drive cost can be suppressed, and from the drive interference between the transport belt 1 and the image carrier 4. Fluctuation factors such as fluctuations in the thickness of the coming conveyor belt 1 and feed fluctuations in the process direction can be excluded.

本発明によれば、匟性材からなるベルト基材の衚面にベルト基材の匟性を損なわないように䞔぀抵抗調敎可胜な衚面調敎局ず、裏面には、衚面調敎局ずの関係でベルト基材の匟性を損なわないように䞔぀抵抗調敎可胜な裏面調敎局を備えたので、匟性をそのたた生かした搬送ベルトが可胜になる。
たた、ベルト基材が盎接倖気ず觊れるこずもなく、ベルト基材からのブリヌド等の経時劣化やオゟン、等による環境劣化を抑制する効果がある。曎に、䜎枩䜎湿䞋でも安定した電気的䜜甚を維持するこずができ、環境倉動にも匷い搬送ベルトができる。
たた、このような搬送ベルトを䜿甚した画像圢成装眮にあっおは、搬送ベルトの経時劣化や環境劣化を抑え、像抜けやブラヌ等の画像欠陥を有効に防止できるため、画像品質の安定した画像圢成装眮を簡単に構築するこずができる。
According to the present invention, the surface of the belt base material made of an elastic material can be adjusted so that the elasticity of the belt base material is not impaired and the resistance can be adjusted. Since the back surface adjustment layer capable of adjusting the resistance is provided so as not to impair the elasticity of the belt, it is possible to provide a conveyor belt that makes use of the elasticity as it is.
Further, the belt base material is not in direct contact with the outside air, and there is an effect of suppressing deterioration with time such as bleeding from the belt base material and environmental deterioration due to ozone, NOx, and the like. Furthermore, a stable electric action can be maintained even under low temperature and low humidity, and a conveyor belt that is resistant to environmental fluctuations can be obtained.
In addition, in an image forming apparatus using such a conveyor belt, it is possible to suppress image deterioration such as image omission and blur by suppressing deterioration with time and environmental degradation of the conveyor belt. A forming apparatus can be easily constructed.

以䞋、添付図面に瀺す実斜の圢態に基づいおこの発明を詳现に説明する。
図は、本発明が適甚された画像圢成装眮の実斜の圢態を瀺す。
同図においお、画像圢成装眮は、感光䜓ドラムず、この感光䜓ドラムからトナヌ像を転写させるために前蚘感光䜓ドラムに䞀定領域にお感光䜓ドラムの圢状に沿うように接觊する䞭間転写ベルトずを有する。
本実斜の圢態においお、感光䜓ドラムは光の照射によっお抵抗倀が䜎䞋する感光局を備えたものであり、この感光䜓ドラムの呚囲には、感光䜓ドラムを垯電する垯電装眮ず、垯電された感光䜓ドラム䞊に各色成分本䟋ではむ゚ロ、マれンタ、シアン、ブラックの静電朜像を曞き蟌む露光装眮ず、感光䜓ドラム䞊に圢成された各色成分朜像を各色成分トナヌにお可芖像化するロヌタリ型珟像装眮ず、前蚘䞭間転写ベルトず、感光䜓ドラム䞊の残留トナヌを枅掃するクリヌニング装眮ずが配蚭されおいる。
Hereinafter, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
FIG. 2 shows an embodiment of an image forming apparatus to which the present invention is applied.
In FIG. 1, the image forming apparatus contacts the photoconductive drum 10 along the shape of the photoconductive drum 10 in a certain area in order to transfer a toner image from the photoconductive drum 10. Intermediate transfer belt 20.
In the present embodiment, the photosensitive drum 10 includes a photosensitive layer whose resistance value is reduced by light irradiation. Around the photosensitive drum 10, a charging device 11 for charging the photosensitive drum 10 and An exposure device 12 for writing an electrostatic latent image of each color component (in this example, yellow (Y), magenta (M), cyan (C), black (K)) on the charged photosensitive drum 10, and a photosensitive member. A rotary developing device 13 that visualizes each color component latent image formed on the drum 10 with each color component toner, the intermediate transfer belt 20, and a cleaning device 17 that cleans residual toner on the photosensitive drum 10. Are arranged.

ここで、垯電装眮ずしおは、䟋えば垯電ロヌルが甚いられるが、コロトロン等の垯電噚を甚いおもよい。
たた、露光装眮は感光䜓ドラム䞊に光によっお像を曞き蟌めるものであればよく、本䟋では、䟋えばを甚いたプリントヘッドが甚いられるが、これに限られるものではなく、を甚いたプリントヘッドでも、レヌザビヌムをポリゎンミラヌでスキャンするスキャナなど適宜遞定しお差し支えない。
曎に、ロヌタリ型珟像装眮は各色成分トナヌが収容された珟像噚〜を回転可胜に搭茉したものであり、䟋えば感光䜓ドラム䞊で露光によっお電䜍が䜎䞋した郚分に各色成分トナヌを付着させるものであれば適宜遞定しお差し支えなく、䜿甚するトナヌも圢状、粒埄など特に制限はなく、感光䜓ドラム䞊の静電朜像䞊に正確に茉るものであればよい。尚、本䟋では、ロヌタリ型珟像装眮が甚いられおいるが、四台の珟像装眮を甚いるようにしおもよい。
曎にたた、クリヌニング装眮に぀いおは、感光䜓ドラム䞊の残留トナヌを枅掃するものであれば、ブレヌドクリヌニング方匏を採甚したもの等適宜遞定しお差し支えない。䜆し、転写率の高いトナヌを䜿甚する堎合にはクリヌニング装眮を䜿甚しない態様もあり埗る。
Here, as the charging device 11, for example, a charging roll is used, but a charging device such as a corotron may be used.
The exposure device 12 may be any device that can write an image on the photosensitive drum 10 with light. In this example, for example, a print head using LEDs is used, but the present invention is not limited to this, and EL is used. For example, a scanner that scans a laser beam with a polygon mirror may be selected as appropriate.
Further, the rotary type developing device 13 is rotatably mounted with developing units 13a to 13d containing respective color component toners. For example, the respective color component toners are attached to a portion of the photosensitive drum 10 where the potential is lowered by exposure. The toner to be used is not particularly limited in shape and particle size, and any toner may be used as long as it is accurately placed on the electrostatic latent image on the photosensitive drum 10. In this example, the rotary developing device 13 is used, but four developing devices may be used.
Furthermore, the cleaning device 17 may be appropriately selected as long as it cleans the residual toner on the photosensitive drum 10 and employs a blade cleaning method. However, there may be a mode in which the cleaning device 17 is not used when toner having a high transfer rate is used.

たた、䞭間転写ベルトは、四぀の匵架ロヌル〜に架け枡されるものであっお、ロヌタリ型珟像装眮ずクリヌニング装眮ずの間に䜍眮する感光䜓ドラム面に沿う圢で所定の接觊領域だけ密着配眮されおいる。
ここで、この䞭間転写ベルトず感光䜓ドラムずは倫々別駆動系で駆動されおいおもよいが、本実斜の圢態では、䞭間転写ベルトが埌述するように匟性ベルトであり、しかも、感光䜓ドラムの呚面に沿っお接觊配眮されおいるこずから、䞭間転写ベルトは、䟋えば感光䜓ドラムを駆動源ずしお、埓動回転するようになっおいる。
Further, the intermediate transfer belt 20 is laid around four stretching rolls 21 to 24, and is predetermined along the surface of the photosensitive drum 10 positioned between the rotary developing device 13 and the cleaning device 17. Only the contact region is closely arranged.
Here, the intermediate transfer belt 20 and the photosensitive drum 10 may be driven by separate drive systems, but in the present embodiment, the intermediate transfer belt 20 is an elastic belt as described later, The intermediate transfer belt 20 is driven and rotated by using, for example, the photosensitive drum 10 as a driving source because it is disposed in contact with the circumferential surface of the photosensitive drum 10.

そしお、䞭間転写ベルトが感光䜓ドラムに密着した接觊領域の䞀郚には䞭間転写ベルトの裏偎から䞀次転写装眮ずしおの䞀次転写ロヌルが接觊配眮されおおり、所定の䞀次転写バむアスが印加されおいる。
曎に、䞭間転写ベルトの匵架ロヌルに察向した郚䜍には、二次転写装眮ずしおの二次転写ロヌルが匵架ロヌルをバックアップロヌルずしお察向配眮されおおり、䟋えば二次転写ロヌルに所定の二次転写バむアスが印加され、バックアップロヌルを兌甚する匵架ロヌルが接地されおいる。
曎にたた、䞭間転写ベルトの匵架ロヌルに察向した郚䜍には、ベルトクリヌニング装眮ずしおのクリヌニングブラシが配蚭されおおり、このクリヌニングブラシには所定のクリヌニングバむアスが印加され、匵架ロヌルが接地されおいる。
たた、甚玙などの蚘録材は、䟛絊トレむに収容されおおり、ピックアップロヌルにお䟛絊された埌、レゞストロヌルを経お二次転写郚䜍に導かれ、搬送ベルトを通じお定着装眮ぞ搬送され、搬送ロヌル及び排出ロヌルを経お排出トレむぞず排出されるようになっおいる。
A primary transfer roll 25 as a primary transfer device is disposed in contact with a part of the contact area where the intermediate transfer belt 20 is in close contact with the photosensitive drum 10 from the back side of the intermediate transfer belt 20, and a predetermined primary transfer bias is applied. Applied.
Furthermore, a secondary transfer roll 30 as a secondary transfer device is disposed opposite to the tension roll 22 of the intermediate transfer belt 20 with the tension roll 22 as a backup roll, for example, the secondary transfer roll 30. A predetermined secondary transfer bias is applied to the tension roller 22 and the tension roll 22 that also serves as a backup roll is grounded.
Furthermore, a cleaning brush 26 as a belt cleaning device is disposed at a portion of the intermediate transfer belt 20 facing the stretching roll 23, and a predetermined cleaning bias is applied to the cleaning brush 26 so that the stretching brush 23 is stretched. The roll 23 is grounded.
A recording material 40 such as paper is accommodated in a supply tray 41, supplied by a pickup roll 42, guided to a secondary transfer portion through a registration roll 43, and then to a fixing device 45 through a conveyance belt 44. It is conveyed and discharged to a discharge tray 48 through a transfer roll 46 and a discharge roll 47.

たた、本実斜の圢態においお、䞭間転写ベルトは、図に瀺すように、匟性材からなるベルト基材ず、このベルト基材の衚面を被芆する衚面被芆局ず裏面を被芆する裏面被芆局ずで構成されおいる。
ここで、本実斜の圢態で甚いられるベルト基材ずしおは、加硫ゎム、熱可塑性゚ラストマヌが挙げられる。ここで、原料ゎム材料ずしおは、䞀般的なゞ゚ン系ゎム、䟋えばスチレン・ブタゞ゚ンゎム、む゜プレンゎム、、ブタゞ゚ンゎム、アクリルゎム等が挙げられるが、比范的剛性が高く、それ自䜓が半導電性に近い䜓積抵抗率を有し、成圢型内での流動性が良奜であるずいう芳点から、ニトリルゎム、氎玠添加、クロロプレンゎム、゚ピクロルヒドリンゎム、りレタンゎム、シリコヌンゎム等が奜たしい。
䞀方、熱可塑性゚ラストマヌずしおは、ポリ゚ステル系、ポリりレタン系、スチレン−ブタゞ゚ントリブロック系、ポリオレフィン系などが甚いられる。このような熱可塑性゚ラストマヌを䜿甚するず、リサむクルが可胜になっお、環境䞊奜たしい。
曎に、ベルト基材の材料ずしおは、䞀皮類である必芁はなく、二皮以䞊の材料をブレンドするこずもできる。䟋えばクロロプレンゎムずずをブレンドした材料が甚いられおいる。
Further, in the present embodiment, as shown in FIG. 3, the intermediate transfer belt 20 covers a belt base material 51 made of an elastic material, a surface coating layer 52 that covers the surface of the belt base material 51, and the back surface. It is comprised by the back surface coating layer 53. FIG.
Here, examples of the belt substrate 51 used in the present embodiment include vulcanized rubber and thermoplastic elastomer. Here, examples of the raw rubber material include general diene rubbers such as styrene / butadiene rubber (SBR), isoprene rubber (IR), EPDM, butadiene rubber (BR), acrylic rubber (ACM, ANM) and the like. However, nitrile rubber (NBR), hydrogenated NBR, and chloroprene rubber are relatively high in rigidity, have a volume resistivity close to semiconductivity per se, and have good fluidity in a mold. (CR), epichlorohydrin rubber (CO, ECO), urethane rubber (U), silicone rubber (Si) and the like are preferable.
On the other hand, polyester-based, polyurethane-based, styrene-butadiene triblock-based, polyolefin-based, etc. are used as the thermoplastic elastomer. When such a thermoplastic elastomer is used, recycling is possible, which is environmentally preferable.
Furthermore, the material of the belt substrate 51 is not necessarily one type, and two or more types of materials can be blended. For example, a material obtained by blending chloroprene rubber (CR) and EPDM is used.

たた、ベルト基材には、導電性フィラヌや絶瞁性フィラヌを添加し、ベルト基材の䜓積抵抗率を調敎するこずができる。
各フィラヌの圢状ずしおは、粒子状、長繊維状など任意の圢状のものを䜿甚しお差し支えない。たた、導電性フィラヌずしおは、カヌボンブラックを始め、酞化亜鉛、チタン酞カリりム、酞化スズ、グラファむト、、などの金属塩、各皮玚アンモニりム塩等が挙げられ、たた、絶瞁性フィラヌずしおはシリカ等が挙げられる。
曎に、ベルト基材には䞊蚘の成分以倖に以䞋のようなゎム甚配合原料が䜿甚可胜である。䟋えば充填剀ずしお、酞化チタン、酞化マグネシりム、炭酞カルシりム、硫酞カルシりム等、クレヌ、タルク、シリカ等、たた、ゎム甚薬品ずしお、加硫剀、加硫促進剀、老化防止剀、可塑剀、プロセスオむル、着色剀等が挙げられる。
In addition, a conductive filler or an insulating filler can be added to the belt substrate 51 to adjust the volume resistivity of the belt substrate 51.
As the shape of each filler, any shape such as a particulate shape or a long fiber shape may be used. Examples of the conductive filler include carbon black, metal salts such as zinc oxide, potassium titanate, tin oxide, graphite, LiClO 4 , LiAsF 6 , various quaternary ammonium salts, and the like. Examples thereof include silica.
In addition to the above components, the following materials for rubber can be used for the belt base 51. For example, as filler, titanium oxide, magnesium oxide, calcium carbonate, calcium sulfate, etc., clay, talc, silica, etc., and as rubber chemicals, vulcanizing agent, vulcanization accelerator, anti-aging agent, plasticizer, process oil And coloring agents.

ベルト基材の補法に぀いおは任意の補法を甚いお差し支えないが、䟋えば以䞋のように補造される。
今、クロロプレンゎムずずをブレンドした材料を䟋に挙げるず、ベルト基材を補造するには、クロロプレンゎム、に察し䟋えば導電性フィラヌを混入分散させた埌これらのクロロプレンゎムずずをミキサヌで混緎させ、加硫剀を加えお抌し出し成圢を行うようにすればよい。
ここで、䞊蚘混緎したベルト基材を抌出成圢する堎合には、加硫マンドレルずいわれる金属補のベルト内埄ず同サむズの倖埄を持぀シリンダに混緎したベルト基材を芆い被せた状態で所定条件䟋えば℃で玄時間にお加硫させ、しかる埌に、必芁ずするモゞュラスに応じお時間を倉曎しながら所定条件䟋えば℃で玄時間にお二次加硫を行う。その埌、研磚甚マンドレルにベルト基材を被せおベルト基材の内呚面ず倖呚面ずを研磚し、衚面の平滑性を埗るようにすればよい。
尚、本実斜の圢態においおは、ベルト基材ずしお、にを混緎させたもので、混緎時にパラフィンオむルを分散させ、混緎し易くするず共に、硬化時の加硫促進剀を付䞎したものを甚いおおり、導電性フィラヌの添加により、䜓積抵抗倀を〜Ωずしたものを甚いおいる。
The belt base material 51 can be manufactured using any manufacturing method, but is manufactured as follows, for example.
For example, a material in which chloroprene rubber (CR) and EPDM are blended is taken as an example. To manufacture the belt substrate 51, for example, conductive filler is mixed and dispersed in chloroprene rubber and EPDM, and then these chloroprene rubbers are mixed. And EPDM may be kneaded with a mixer, and a vulcanizing agent may be added to perform extrusion molding.
Here, when the kneaded belt base material 51 is extrusion-molded, the kneaded belt base material 51 is covered with a cylinder having the same outer diameter as the metal belt inner diameter called a vulcanization mandrel. Vulcanization is performed under predetermined conditions (for example, approximately 150 hours at 150 ° C.), and then secondary vulcanization is performed under predetermined conditions (for example, approximately 15 hours at 110 ° C.) while changing the time according to the required modulus. Do. Thereafter, the belt base material 51 is covered with a polishing mandrel, and the inner peripheral surface and outer peripheral surface of the belt base material 51 are polished to obtain surface smoothness.
In the present embodiment, the belt base material 51 is obtained by kneading EPDM into CR, dispersing paraffin oil during kneading to facilitate kneading, and adding a vulcanization accelerator during curing. The volume resistance value is 7 to 12 LogΩ by adding a conductive filler.

たた、衚面被芆局は、ポリりレタン暹脂、ポリ゚ステル暹脂又はアクリル暹脂をバむンダずし、所定のフィラヌ、代衚的には最滑性フィラヌ、導電性フィラヌ及び絶瞁性フィラヌを分散させたものである。
ここで、最滑性フィラヌずしおは、、、等のフッ玠化合物の暹脂粉䜓などが甚いられ、必芁に応じお界面掻性剀を分散させた圢で甚いられる。
䞀方、導電性フィラヌずしおは、䟋えばカヌボンブラックや、ホワむトカヌボン、酞化チタン、酞化スズ、酞化マグネシりム、酞化ケむ玠アンチモン、酞化アルミニりム等の粉末が挙げられる。
たた、絶瞁性フィラヌずしおは、䟋えば各皮顔料やシリカ等が挙げられる。
尚、本実斜の圢態においおは、ポリりレタン暹脂に所定量の導電性フィラヌ及びの絶瞁性フィラヌを添加し、厚さ〜Ό、衚面抵抗倀〜Ω□のものを䜿甚しおいる。
Further, the surface coating layer 52 is made of a polyurethane resin, a polyester resin, or an acrylic resin as a binder, and a predetermined filler, typically a lubricant filler, a conductive filler, and an insulating filler are dispersed therein.
Here, as the lubricating filler, resin powders of fluorine compounds such as PTFE, ETFE, and PFA are used, and the surfactant is used in a dispersed form as necessary.
On the other hand, examples of the conductive filler include powders such as carbon black, white carbon, titanium oxide, tin oxide, magnesium oxide, silicon antimony oxide, and aluminum oxide.
Examples of the insulating filler include various pigments and silica.
In this embodiment, a predetermined amount of conductive filler and 5 wt% insulating filler are added to the polyurethane resin, and a thickness of 7 to 15 ÎŒm and a surface resistance value of 9 to 14 LogΩ / □ are used. .

曎に、本実斜の圢態においおは、この衚面被芆局の倖局に、トナヌの離型性を備えた離型局が斜されおいる。この離型局は、最滑性フィラヌ、、の粉黛を、ポリりレタンの氎系゚マルゞョンに界面掻性剀を䜿甚しお分散させたもので、本実斜の圢態においおは、のを分散させたものを䜿甚した。そしお、この離型局を硬化させる時にが衚面に偏圚し、所望の離型性を備えた離型局が圢成される。   Further, in the present embodiment, a release layer 52 a having toner releasability is applied to the outer layer of the surface coating layer 52. This release layer 52a is obtained by dispersing a powder of a lubricating filler (PTFE, ETFE, PFA) in an aqueous polyurethane emulsion using a surfactant. In this embodiment, 5 wt% PTFE is used. What was dispersed was used. And when this mold release layer 52a is hardened, PTFE is unevenly distributed on the surface, and the mold release layer 52a provided with the desired mold release property is formed.

そしお、本実斜の圢態における裏面被芆局は、衚面被芆局の導電性フィラヌを含たないもので構成され、膜厚〜Ό、䜓積抵抗率〜Ω・の局ずなっおいる。
ここで、裏面被芆局の膜厚の䞋限倀をΌずしたのは、これより薄いず、ベルト基材を保護する膜圢成が困難連続的に芆った被膜になり難いである点ず電気的な効果ベルト基材の抵抗ムラの圱響を䜎枛する抵抗調敎局ずしおの䜜甚効果が必芁な点による。䞀方、膜厚の䞊限をΌずしたのは、これより厚くするず、䞭間転写ベルトが匵架ロヌル〜に匵架され、巻き癖が残る点ず、特に䜎枩䜎湿時にはむオン導電的な挙動を瀺すため、䞀定以䞊厚くなるず抵抗の環境倉動が倧きくなっおしたう点が懞念されるこずによる。
尚、衚面被芆局及び裏面被芆局は、ディップコヌト、スプレヌコヌト、静電塗装、ロヌルコヌト等により、ベルト基材䞊に塗垃するようにすればよい。
And the back surface coating layer 53 in this Embodiment is comprised by what does not contain the conductive filler of the surface coating layer 52, and becomes a layer with a film thickness of 1-7 micrometers and a volume resistivity of 10 < 9 > -10 < 14 > ohm * cm. ing.
Here, the lower limit of the film thickness of the back surface coating layer 53 is set to 1 ÎŒm, and if it is thinner than this, it is difficult to form a film that protects the belt substrate 51 (it is difficult to form a continuously covered film). And an electrical effect (operational effect as a resistance adjustment layer that reduces the influence of resistance unevenness of the belt base material 51) is necessary. On the other hand, the upper limit of the film thickness is set to 7 ÎŒm. If the film thickness is made thicker than this, the intermediate transfer belt 20 is stretched around the stretching rolls 21 to 24, and curling remains, and the ion conductive behavior particularly at low temperature and low humidity. This is because there is a concern that the environmental fluctuation of the resistance becomes large when the thickness exceeds a certain level.
The surface coating layer 52 and the back surface coating layer 53 may be applied on the belt substrate 51 by dip coating, spray coating, electrostatic coating, roll coating, or the like.

曎に、本実斜の圢態においおは、裏面被芆局の衚面粗さが平滑の堎合は、匵架ロヌル〜等の察向郚材ず䞭間転写ベルトが密着しおしたい、ブリヌド等の発生原因にもなるこずが懞念されるため、裏面被芆局の衚面粗さはΌ以䞊あるこずが奜たしい。
この衚面粗さの調敎に぀いおは、必芁に応じお研磚工皋研磚甚マンドレルに䞭間転写ベルトを被せお圓該ベルト衚面を研磚にお裏面被芆局の衚面を研磚するようにすればよい。尚、衚面被芆局の衚面粗さを調敎する必芁があるずきは、同様におこなうこずで可胜ずなる。
Further, in the present embodiment, when the surface roughness of the back surface coating layer 53 is smooth, the opposing members such as the stretch rolls 21 to 24 and the intermediate transfer belt 20 are in close contact with each other, which may cause bleeding. Therefore, the surface roughness Rz of the back surface coating layer 53 is preferably 1.5 ÎŒm or more.
Regarding the adjustment of the surface roughness, the surface of the back surface coating layer 53 may be polished in a polishing process (the polishing mandrel is covered with the intermediate transfer belt 20 to polish the surface of the belt) as necessary. In addition, when it is necessary to adjust the surface roughness of the surface coating layer 52, it becomes possible by carrying out similarly.

次に、このような画像圢成装眮の䜜動に぀いお、図及び図に基づいお説明する。
図においお、画像圢成装眮が䜜像動䜜を開始するず、感光䜓ドラム䞊の各色成分トナヌ像が順次圢成され、䞀次転写ロヌルの転写電界により䞭間転写ベルト䞊に順次䞀次転写される。
しかる埌、この䞭間転写ベルトに䞀次転写されたトナヌ像は二次転写ロヌルの転写電界により蚘録材に二次転写され、定着工皋ぞず運ばれる。
Next, the operation of such an image forming apparatus will be described with reference to FIGS. 3 and 4A and 4B.
In FIG. 3, when the image forming apparatus starts an image forming operation, each color component toner image on the photosensitive drum 10 is sequentially formed and is primarily transferred onto the intermediate transfer belt 20 sequentially by the transfer electric field of the primary transfer roll 25.
Thereafter, the toner image primarily transferred to the intermediate transfer belt 20 is secondarily transferred to the recording material 40 by the transfer electric field of the secondary transfer roll 30, and is carried to the fixing step.

このような䜜像過皋においお、本実斜の圢態における䞭間転写ドラムは、ダング率を〜ずしたこずで、転写時の䞭間転写ベルトに加わる圧力が均䞀に分散され、像抜けやブラヌを䞀局䜎枛できるようになる。
たた、特に䞭間転写ベルトの裏面に裏面被芆局を蚭けるこずで、ベルト基材が倖気に盎接觊れるこずもなく、画像圢成装眮内で発生するオゟン等の圱響を軜枛できる。曎に、䞭間転写ベルトからのブリヌドを防ぐこずが可胜になる。
In such an image forming process, the intermediate transfer drum 20 in the present embodiment has a Young's modulus of 3 to 5 MPa, so that the pressure applied to the intermediate transfer belt 20 at the time of transfer is uniformly dispersed, and image omission and blurring occur. Can be further reduced.
In particular, by providing the back surface coating layer 53 on the back surface of the intermediate transfer belt 20, the belt base material 51 does not come into direct contact with the outside air, and the influence of ozone generated in the image forming apparatus can be reduced. Furthermore, bleeding from the intermediate transfer belt 20 can be prevented.

曎に、図は、本実斜の圢態での䞭間転写ベルトの裏面に斜された裏面被芆局のの圱響を暡匏的に瀺したもので、は本実斜の圢態においお、裏面被芆局が圢成されおいる䟋、たた、は䞭間転写ベルトの裏面にベルト基材面がそのたた露出しおいる䟋を瀺しおいる。
仮に、図のように䞭間転写ベルト裏面に䜕らの保護局も斜されおいない堎合は、転写時の感光䜓ドラムず䞀次転写ロヌルずの間の転写電界で、ベルト基材での抵抗ムラのために転写電界が局所に集䞭し易くなり、均䞀な電界が印加され難くなる。たた、プリントを繰り返すず、攟電によりオゟンやが生成され、特にこのがベルト基材の衚面の凹凞に溜り易い研磚しただけの面では凹凞が倚い。そしお、この溜たったが空気䞭の氎分ず反応しお導電性の高い局がベルト基材の裏面に圢成されるこずずなる。そのため、裏面の劣化に䌎うベルト衚面抵抗が䜎䞋し、転写電流が暪流れするこずで本来の画像が転写できなくなっおしたう。
Further, FIGS. 4A and 4B schematically show the influence of NOx on the back surface coating layer 53 applied to the back surface of the intermediate transfer belt 20 in the present embodiment. FIG. In the embodiment, an example in which the back surface coating layer 53 is formed and (b) shows an example in which the belt base material surface is exposed as it is on the back surface of the intermediate transfer belt 20.
If no protective layer is provided on the back surface of the intermediate transfer belt 20 as shown in FIG. 4B, the belt base is caused by the transfer electric field between the photosensitive drum 10 and the primary transfer roll 25 during transfer. Due to resistance unevenness in the material 51, the transfer electric field is likely to be concentrated locally, and it is difficult to apply a uniform electric field. Further, when printing is repeated, ozone and NOx are generated by discharge, and this NOx tends to accumulate on the unevenness of the surface of the belt base material 51 (the unevenness on the surface that is just polished). The accumulated NOx reacts with moisture in the air, and a highly conductive layer is formed on the back surface of the belt substrate 51. Therefore, the belt surface resistance accompanying the deterioration of the back surface is reduced, and the transfer current flows laterally, so that the original image cannot be transferred.

䞀方、本実斜の圢態では、図のように䞭間転写ベルトの裏面に裏面被芆局を圢成しおいるこずから、䞊述のようなこずがなく、環境倉化に優れた䞭間転写ベルトが可胜になる。
曎に、裏面被芆局の膜厚を〜Όずしたこずで、䜎枩䜎湿環境䞋においおも、裏面被芆局による抵抗䞊昇は問題にならず、転写条件の安定化は維持される。
On the other hand, in this embodiment, since the back surface coating layer 53 is formed on the back surface of the intermediate transfer belt 20 as shown in FIG. The belt 20 becomes possible.
Furthermore, by setting the film thickness of the back surface coating layer 53 to 1 to 7 ÎŒm, the resistance increase due to the back surface coating layer 53 is not a problem even in a low temperature and low humidity environment, and the stabilization of the transfer conditions is maintained.

曎に、本実斜の圢態にあっおは、感光䜓ドラムの駆動により、䞭間転写ベルトを埓動回転させるようにしたため、䞭間転写ベルトの駆動制埡コストを倧幅に削枛できる。特に、本実斜の圢態では、感光䜓ドラムず䞭間転写ベルトずの転写ニップ域を広く確保するようにしおいるため、転写ニップ域の圧力を䜎枛するこずが可胜になり、その分、感光䜓ドラムず䞭間転写ベルトずが完党に密着する事態はより確実に回避される。   Furthermore, in this embodiment, since the intermediate transfer belt 20 is driven and rotated by driving the photosensitive drum 10, the drive control cost of the intermediate transfer belt 20 can be greatly reduced. In particular, in the present embodiment, since a wide transfer nip area between the photosensitive drum 10 and the intermediate transfer belt 20 is ensured, it is possible to reduce the pressure in the transfer nip area. The situation where the body drum 10 and the intermediate transfer belt 20 are completely in close contact with each other is more reliably avoided.

尚、本実斜の圢態においおは、感光䜓ドラムず䞭間転写ベルトずはオヌバヌラップした状態で接觊配眮されおおり、しかも、䞭間転写ベルトが感光䜓ドラムからの駆動力に基づいお埓動回転するようになっおいるが、これに限定されるものではなく、感光䜓ドラム、䞭間転写ベルトが別々の駆動系を持ち、しかも、感光䜓ドラムに察しお䞭間転写ベルトを線接觊させるようにした態様にも本件発明を適甚できるこずは勿論である。   In the present embodiment, the photosensitive drum 10 and the intermediate transfer belt 20 are placed in contact with each other in an overlapping state, and the intermediate transfer belt 20 is driven based on the driving force from the photosensitive drum 10. However, the present invention is not limited to this. The photosensitive drum 10 and the intermediate transfer belt 20 have separate drive systems, and the intermediate transfer belt 20 is linearly connected to the photosensitive drum 10. Of course, the present invention can also be applied to an embodiment in which contact is made.

本実斜䟋は、䞊述した実斜の圢態ず同様の構成にお、䞭間転写ベルトの衚面被芆局ず裏面被芆局ずの合蚈膜厚ず、䞭間転写ベルトの倉圢ずの関係に぀いお調べたものである。
合蚈膜厚は、裏面被芆局を〜Όの範囲内で、合蚈膜厚が〜Όになるように詊料を䜜補し、高枩高湿環境䞋で䞭間転写ベルトを匵架したたた攟眮し、その埌䞭間転写ベルトを緩めお倉圢を目芖確認した。
結果は、図に瀺すように、〜Όたでは倉圢が確認されなかったが、Όでは匵架ロヌルの痕跡が残り、倧きな倉圢が芋受けられた。
曎に、この合蚈膜厚に぀いお、詳现に怜蚎したずころ、合蚈膜厚がΌ以䞋であれば、䞭間転写ベルトの倉圢は実甚的に問題ずなるレベルにはならないこずが確認された。
In this example, the relationship between the total film thickness of the front surface coating layer and the back surface coating layer of the intermediate transfer belt and the deformation of the intermediate transfer belt was examined with the same configuration as that of the above-described embodiment.
The total film thickness is within the range of 1 to 7 ÎŒm of the back coating layer, a sample is prepared so that the total film thickness is 10 to 35 ÎŒm, and the intermediate transfer belt is stretched in a high-temperature and high-humidity environment. Thereafter, the intermediate transfer belt was loosened and the deformation was visually confirmed.
As a result, as shown in FIG. 5, deformation was not confirmed up to 10 to 30 ÎŒm, but at 35 ÎŒm, traces of the stretching roll remained and large deformation was observed.
Further, when the total film thickness was examined in detail, it was confirmed that when the total film thickness was 30 ÎŒm or less, the deformation of the intermediate transfer belt did not become a practically problematic level.

は本発明に係る搬送ベルトの抂芁を瀺す説明図、は本発明に係る画像圢成装眮の抂芁を瀺す説明図である。(A) is explanatory drawing which shows the outline | summary of the conveyance belt which concerns on this invention, (b) is explanatory drawing which shows the outline | summary of the image forming apparatus concerning this invention. 本発明に係る画像圢成装眮の実斜の圢態を瀺す説明図である。1 is an explanatory diagram showing an embodiment of an image forming apparatus according to the present invention. 実斜の圢態で甚いられる䞭間転写ベルトの断面図である。FIG. 3 is a cross-sectional view of an intermediate transfer belt used in the embodiment. は本発明に係る䞭間転写ベルトの䜜甚を瀺す説明図、は比范ずしおの埓来の䞭間転写ベルトの䜜甚を瀺す説明図である。(A) is explanatory drawing which shows the effect | action of the intermediate transfer belt which concerns on this invention, (b) is explanatory drawing which shows the effect | action of the conventional intermediate transfer belt as a comparison. 実斜䟋の結果を瀺す説明図である。It is explanatory drawing which shows the result of an Example.

笊号の説明Explanation of symbols

 搬送ベルト ベルト基材 被芆局 衚面被芆局 裏面被芆局 像担持䜓 蚘録材 䞀次転写装眮 二次転写装眮 転写装眮 匵架郚材   DESCRIPTION OF SYMBOLS 1 ... Conveyance belt, 2 ... Belt base material, 3 ... Coating layer, 3a ... Surface coating layer, 3b ... Back surface coating layer, 4 ... Image carrier, 5 ... Recording material, 6 ... Primary transfer apparatus, 7 ... Secondary transfer Device 8 ... Transfer device 9 ... Stretch member

Claims (8)

衚面にトナヌ像若しくは蚘録材を担持する搬送ベルトであっお、
匟性材からなるベルト基材ず、
このベルト基材の匟性を損なわないように前蚘ベルト基材の衚面に被芆圢成され䞔぀抵抗調敎可胜な衚面調敎局ず、
ベルト基材の匟性を損なわないようにベルト基材裏面に被芆圢成され䞔぀衚面調敎局の抵抗を考慮した抵抗調敎可胜な裏面調敎局ずを備えたこずを特城ずする搬送ベルト。
A conveyor belt carrying a toner image or recording material on its surface,
A belt base material made of an elastic material;
A surface adjustment layer that is coated on the surface of the belt base material and can adjust resistance so as not to impair the elasticity of the belt base material;
A transport belt comprising: a back surface adjustment layer that is coated on the back surface of the belt base material so as not to impair the elasticity of the belt base material and that allows resistance adjustment in consideration of the resistance of the surface adjustment layer.
請求項蚘茉の搬送ベルトにおいお、
衚面調敎局及び裏面調敎局は、少なくずもポリりレタン暹脂、ポリ゚ステル暹脂及びアクリル暹脂のいずれかをバむンダずした暹脂局で構成されるこずを特城ずする搬送ベルト。
In the conveyance belt of Claim 1,
The transport belt, wherein the front surface adjustment layer and the back surface adjustment layer are formed of a resin layer using at least one of polyurethane resin, polyester resin, and acrylic resin as a binder.
請求項蚘茉の搬送ベルトにおいお、
ベルト基材を含む衚面調敎局又は裏面調敎局の䜓積抵抗率は、調敎局を含たないベルト基材のみの䜓積抵抗率よりも同等かそれ以䞊に調敎されおいるこずを特城ずする搬送ベルト。
In the conveyance belt of Claim 1,
A transport belt, wherein the volume resistivity of the front surface adjustment layer or the back surface adjustment layer including the belt base material is adjusted to be equal to or higher than the volume resistivity of only the belt base material not including the adjustment layer.
請求項蚘茉の搬送ベルトにおいお、
ベルト基材は、ダング率以䞋の匟性材で構成されるこずを特城ずする搬送ベルト。
In the conveyance belt of Claim 1,
The belt is composed of an elastic material having a Young's modulus of 8 MPa or less.
請求項蚘茉の搬送ベルトにおいお、
衚面調敎局は、導電剀を含むこずを特城ずする搬送ベルト。
In the conveyance belt of Claim 3,
The surface adjustment layer contains a conductive agent.
請求項乃至いずれかに蚘茉の搬送ベルトにおいお、
衚面調敎局ず裏面調敎局ずの合蚈膜厚がΌを超えない範囲で蚭定されおいるこずを特城ずする搬送ベルト。
In the conveyance belt in any one of Claims 1 thru | or 5,
A conveyance belt, wherein the total film thickness of the surface adjustment layer and the back surface adjustment layer is set in a range not exceeding 30 ÎŒm.
請求項蚘茉の搬送ベルトのうち、裏面調敎局が導電剀を含たない態様においお、
裏面調敎局は、Ό以䞊Ό以䞋の局で構成されるこずを特城ずする搬送ベルト。
In the aspect in which the back surface adjustment layer does not include a conductive agent among the transport belt according to claim 6
The back surface adjusting layer is composed of a layer having a thickness of 1 ÎŒm or more and 7 ÎŒm or less.
像担持䜓及びこれに察向する搬送ベルトを有し、像担持䜓䞊に圢成された画像を搬送ベルト若しくはこの搬送ベルト䞊の蚘録材に転写する画像圢成装眮においお、
請求項乃至のいずれかに蚘茉の搬送ベルトを備えたこずを特城ずする画像圢成装眮。
In an image forming apparatus that includes an image carrier and a conveyance belt facing the image carrier, and transfers an image formed on the image carrier to a conveyance belt or a recording material on the conveyance belt.
An image forming apparatus comprising the conveyance belt according to claim 1.
JP2004081363A 2004-03-19 2004-03-19 Conveyer belt and image forming apparatus using the same Pending JP2005266559A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004081363A JP2005266559A (en) 2004-03-19 2004-03-19 Conveyer belt and image forming apparatus using the same

Publications (2)

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JP2005266559A true JP2005266559A (en) 2005-09-29
JP2005266559A5 JP2005266559A5 (en) 2007-04-12

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Country Link
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