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JP2005265012A - Vacuum insulation and folding cooler - Google Patents

Vacuum insulation and folding cooler Download PDF

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Publication number
JP2005265012A
JP2005265012A JP2004076246A JP2004076246A JP2005265012A JP 2005265012 A JP2005265012 A JP 2005265012A JP 2004076246 A JP2004076246 A JP 2004076246A JP 2004076246 A JP2004076246 A JP 2004076246A JP 2005265012 A JP2005265012 A JP 2005265012A
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heat insulating
vacuum heat
insulating material
peripheral wall
lid
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JP2004076246A
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JP3680853B1 (en
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Masato Sasaki
正人 佐々木
Takao Sato
隆夫 佐藤
Munetaka Yamada
宗登 山田
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vacuum heat insulating material which does not damage another member abutting on the vacuum heat insulating material, and a folding type cold insulating container improving durability and a cold insulating property by using the vacuum heat insulating material. <P>SOLUTION: A board-shaped core material 32 is covered by covering a jacket material 33 having a gas barrier property, and a vacuum heat insulating material body 31 reducing the pressure of the jacket material 33 and vacuum sealing that is covered by a storage bag 36, thereby forming the vacuum heat insulating material 5. Fin portions 33a to 33c on a peripheral edge of the jacket material 33 are folded and piled on a surface of the jacket material 33 corresponding to an involved part of the core material 32, and a pair or all of the vacuum heat insulating material body 31 on which the fin portions 33a to 33c are folded and piled is covered by the storage bag 36. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、真空断熱材およびこれを用いた折り畳み式保冷容器に関する。   The present invention relates to a vacuum heat insulating material and a foldable cold insulation container using the same.

近年、冷凍食品などの普及に伴い保冷を必要とする冷凍商品の配送が増加している。このような配送は、冷凍商品の工場から卸業者(物流センター)などへの大口配送と、卸業者からスーパーマーケットやコンビニエンスストアなどへの小口配送とに区分して行われるのが一般的である。   In recent years, with the spread of frozen foods and the like, the delivery of frozen products that require cold storage is increasing. Such delivery is generally performed by dividing into large-volume delivery from a factory of frozen goods to a wholesaler (distribution center) and small-scale delivery from a wholesaler to a supermarket or a convenience store.

ところで、卸業者からマーケットやコンビニエンスストアなどへ冷凍商品を配送する小口配送では、冷凍商品を配送先毎に区別して保冷容器に収納して配送される。   By the way, in small-lot delivery in which frozen goods are delivered from a wholesaler to a market, a convenience store, etc., the frozen goods are distinguished for each delivery destination and stored in a cool container.

従来より、保冷容器としては、発泡ポリスチレンや硬質発泡ウレタンフォームなどの簡易な断熱材を用い、チャックや面ファスナなどを用いて蓋の開閉を行うものが多用されている。しかし、このような保冷容器は断熱材の初期熱伝導率が高く保冷性能に劣るため、保冷性能を向上させた保冷容器を提供するべく断熱性に優れた真空断熱材が開発された。   2. Description of the Related Art Conventionally, as a cold container, a container that uses a simple heat insulating material such as foamed polystyrene or rigid foamed urethane foam and opens and closes a lid using a chuck, a hook-and-loop fastener, or the like is often used. However, since such a cold insulating container has a high initial thermal conductivity of the heat insulating material and is inferior in the cold insulating performance, a vacuum heat insulating material with excellent heat insulating properties has been developed to provide a cold insulating container with improved cold insulating performance.

特許文献1には、このような真空断熱材が開示されている。   Patent Document 1 discloses such a vacuum heat insulating material.

特許文献1に開示された真空断熱材100は、図14(a),(b)の様に、ガスバリア性を有する積層フィルム材で製された二枚の外被材101,101を重ね合わせて三方をシールし、外被材101,101の間に断熱コア材(芯材)102を挿入する。そして、外被材101,101の内部を減圧しつつ残る一方をシールして真空封入して形成される。   As shown in FIGS. 14A and 14B, the vacuum heat insulating material 100 disclosed in Patent Document 1 is formed by superposing two outer cover materials 101 and 101 made of a laminated film material having gas barrier properties. Three sides are sealed, and a heat insulating core material (core material) 102 is inserted between the jacket materials 101 and 101. Then, the inside of the jacket materials 101, 101 is formed by sealing and vacuum-sealing the remaining one while reducing the pressure.

特許文献1に開示された真空断熱材100は、外被材101の内部が真空状態に維持されるため、従来の断熱材に比べて断熱性能が著しく高い。従って、特許文献1に開示された真空断熱材100を保冷容器などに採用することにより、保冷性能を向上させた保冷容器とすることができる。
特開2003−172493号公報
The heat insulating performance of the vacuum heat insulating material 100 disclosed in Patent Document 1 is significantly higher than that of a conventional heat insulating material because the inside of the jacket material 101 is maintained in a vacuum state. Therefore, by adopting the vacuum heat insulating material 100 disclosed in Patent Document 1 for a cold insulation container or the like, a cold insulation container with improved cold insulation performance can be obtained.
JP 2003-172493 A

ところで、特許文献1に開示された真空断熱材100は、図14(b)の様に、外被材101の四方の周縁にシール部(ひれ部)103が形成される。特に、最後にシールされるひれ部103は、外被材101の内部を減圧しつつ封止する製造上の都合により、他のひれ部103に比べて長さが増大する。   Incidentally, in the vacuum heat insulating material 100 disclosed in Patent Document 1, seal portions (fin portions) 103 are formed on the peripheral edges of the outer cover material 101 as shown in FIG. In particular, the fin portion 103 to be sealed last is longer than the other fin portions 103 due to the manufacturing convenience of sealing the inside of the jacket material 101 while reducing the pressure.

外被材101は、例えば、ガスバリア性を有するアルミウム箔やステンレス箔に熱溶着層と保護層とを積層したラミネートフィルムで形成される。このため、外被材101自体は可撓性を有するものの、外被材101同士を接合して形成されるひれ部103は相当の剛性・強度を有する。   The jacket material 101 is formed of, for example, a laminate film in which a heat welding layer and a protective layer are laminated on an aluminum foil or stainless steel foil having gas barrier properties. For this reason, although the jacket material 101 itself has flexibility, the fin part 103 formed by joining the jacket materials 101 has considerable rigidity and strength.

このため、真空断熱材100をシート材の内部に内包する構造の保冷容器では、使用に伴って真空断熱材100のひれ部103がシート材に繰り返し擦れて、シート材が破れる様な不具合が生じ易かった。   For this reason, in the cold storage container having the structure in which the vacuum heat insulating material 100 is included in the sheet material, the fin portion 103 of the vacuum heat insulating material 100 repeatedly rubs against the sheet material with use, and the sheet material is broken. It was easy.

そこで、断熱に寄与しないひれ部103を折り曲げることにより、シート材の破損を防止しつつ断熱面積(被覆率)の増大を図ったものもある。   In view of this, there is a case in which the heat insulating area (coverage) is increased while the damage of the sheet material is prevented by bending the fin portion 103 that does not contribute to heat insulation.

則ち、図15(a),(b)の様に、真空断熱材100の長手両側縁に沿うひれ部103,103を芯材102の内包部位へ折り重ねてテープ104で止め、更に、長手両端部のひれ部103,103を芯材102の内包部位へ折り重ねてテープ104で止める予備加工を行う。そして、予備加工した真空断熱材100を保冷容器のシート材に挿入する構造も採ったものもある。   That is, as shown in FIGS. 15A and 15B, the fin portions 103, 103 along the longitudinal both side edges of the vacuum heat insulating material 100 are folded over to the enclosing portion of the core material 102 and fixed with the tape 104. Preliminary processing is performed in which the fins 103 and 103 at both ends are folded over to the encapsulated portion of the core member 102 and stopped by the tape 104. In some cases, a pre-processed vacuum heat insulating material 100 is inserted into the sheet material of the cold container.

ところが、このような構成の保冷容器では、真空断熱材100の四隅103bは、ひれ部103が重なり合った状態で略直角に折曲されることとなり、四隅103bがシート材と擦れてシート材を突き破るような不具合が生じ易かった。また、長期間の使用によってひれ部103を固定したテープ104が劣化して剥がれ、ひれ部103が浮き上がってひれ部103の角部103aがシート材に擦れて破れるような不具合も生じ易かった。   However, in the cold storage container having such a configuration, the four corners 103b of the vacuum heat insulating material 100 are bent at substantially right angles with the fins 103 overlapped, and the four corners 103b rub against the sheet material and break through the sheet material. Such troubles were likely to occur. Further, the tape 104 to which the fin portion 103 is fixed is deteriorated and peeled off due to long-term use, and the fin portion 103 is lifted and the corner portion 103a of the fin portion 103 is easily rubbed and broken by the sheet material.

本発明は、上記した事情に鑑みて提案されるもので、真空断熱材と当接する他の部材へ損傷を与えることを防止した真空断熱材を提供することを目的としている。同時に提案される本発明は、その真空断熱材を用いて耐久性および保冷性を向上させた折り畳み式保冷容器を提供することを目的としている。   This invention is proposed in view of the above situation, and it aims at providing the vacuum heat insulating material which prevented the damage to the other member contact | abutted with a vacuum heat insulating material. The object of the present invention proposed at the same time is to provide a foldable cold insulation container having improved durability and cold insulation using the vacuum heat insulating material.

上記目的を達成するために本発明は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の一部または全部を収納袋で覆って形成される真空断熱材である。   In order to achieve the above object, the present invention is formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering a vacuum heat insulating material body in which the inside of the jacket material is evacuated and vacuum-sealed with a storage bag. The fin portion along the periphery of the outer cover material is folded on the surface of the outer cover material corresponding to the encapsulated portion of the core material, and the vacuum heat insulating material body in which the fin portion is folded It is a vacuum heat insulating material formed by covering part or all with a storage bag.

ここに、本発明で言うひれ部とは、外被材の周縁に沿って外被材同士がシール接続される部位を指す。   Here, the fin part said by this invention refers to the site | part by which a jacket material seal-connects along the periphery of a jacket material.

ここで、ひれ部は断熱に寄与しないので、芯材の内包部位に折り重ねるように折曲することにより、断熱に寄与しないひれ部が占有する面積を低減することができる。しかし、外被材の周縁に沿うひれ部を折曲すると、真空断熱材本体の四隅は、隣接するひれ部が重ね合わさった状態で略直角に折曲されて角が鋭く尖った状態となる。このため、真空断熱材本体の四隅が繰り返して他の部材に当接したり擦れたりすると、他の部材に損傷が生じ易い。   Here, since a fin part does not contribute to heat insulation, the area which the fin part which does not contribute to heat insulation occupies can be reduced by bending so that it may be folded up in the inclusion part of a core material. However, when the fin portion along the periphery of the jacket material is bent, the four corners of the vacuum heat insulating material body are bent at a substantially right angle with the adjacent fin portions overlapped, and the corners are sharply pointed. For this reason, if the four corners of the vacuum heat insulating material body repeatedly contact or rub against other members, the other members are likely to be damaged.

また、ひれ部の四隅は角が鋭く尖っている場合が多く、折曲されたひれ部は折曲前の状態に戻ろうとして外被材の表面から浮き上がり易い。このため、ひれ部が浮き上がって繰り返して他の部材に当接したり擦れたりすると、他の部材に損傷を与えることとなる。   Further, the four corners of the fin portion often have sharp corners, and the bent fin portion tends to lift from the surface of the jacket material in an attempt to return to the state before the bending. For this reason, if a fin part floats up and repeats and abuts against other members and is rubbed, it will damage other members.

本発明によれば、ひれ部を折曲した状態で真空断熱材本体が収納袋に収納されるので、外被材の四隅が収納袋で覆われて外部に露出しない。また、折曲されたひれ部が折曲前の状態に戻ろうとしても、収納袋によって外被材からの浮き上がりが阻止される。   According to the present invention, since the vacuum heat insulating material main body is stored in the storage bag with the fin portion bent, the four corners of the jacket material are covered with the storage bag and are not exposed to the outside. Moreover, even if the bent fin part tries to return to the state before the bending, the storage bag prevents the floating from the jacket material.

これにより、本発明の真空断熱材を他の部材に直接当接させても、ひれ部や真空断熱材本体の四隅によって他の部材に損傷を与えることが未然に防止される。   Thereby, even if the vacuum heat insulating material of the present invention is brought into direct contact with another member, the other members are prevented from being damaged by the fins and the four corners of the vacuum heat insulating material body.

別の本発明は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体をカバー材で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、少なくとも、折り重ねられたひれ部の四隅の角部近傍とひれ部の折り重ねられた真空断熱材本体の四隅の角部近傍とをカバー材で覆って形成される真空断熱材である。   Another embodiment of the present invention is a vacuum heat insulating material formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material body, which is vacuum-sealed by reducing the pressure inside the jacket material. The fin portion along the periphery of the outer cover material is folded on the surface of the outer cover material corresponding to the encapsulated portion of the core material, and at least near the corners of the four corners of the folded fin portion and the fin portion. It is a vacuum heat insulating material formed by covering the corners near the four corners of the folded vacuum heat insulating material main body with a cover material.

本発明によれば、外被材のひれ部が折り重ねられた状態で、少なくとも、折り重ねられたひれ部の四隅とひれ部の折曲された真空断熱材本体の四隅とがカバー材で覆われる。   According to the present invention, the cover material covers at least the four corners of the folded fin portion and the four corners of the vacuum heat insulating material body where the fin portion is bent in a state where the fin portion of the jacket material is folded. Is called.

従って、折曲されたひれ部が折曲前の状態に戻ろうとしてもカバー材で戻りが阻止されて、鋭く尖ったひれ部の四隅が外被材から浮き上がることが防止される。また、真空断熱材本体の四隅がカバー材で覆われるので、鋭く尖った四隅が直接他の部材と当接することがない。   Therefore, even if the bent fin portion returns to the state before the bending, the cover material prevents the bent fin portion from returning, and the sharp corners of the fin portion are prevented from floating from the jacket material. Further, since the four corners of the vacuum heat insulating material body are covered with the cover material, the sharply sharp four corners do not directly contact other members.

これにより、本発明の真空断熱材を他の部材に直接当接させても、ひれ部や真空断熱材本体の四隅によって他の部材に損傷を与えることを未然に防止することができる。   Thereby, even if the vacuum heat insulating material of the present invention is brought into direct contact with another member, it is possible to prevent the other member from being damaged by the fins and the four corners of the vacuum heat insulating material body.

さらに別の本発明は、4面の周壁部と底面部と開閉可能な蓋部とを有し、各部はいずれもシート材に請求項1乃至5のいずれか一項に記載の真空断熱材を内包して形成され、使用時には、各部によって箱体を形成し、不使用時には、各部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。   Still another aspect of the present invention has four peripheral wall portions, a bottom surface portion, and a lid portion that can be opened and closed, and each portion is made of the vacuum heat insulating material according to any one of claims 1 to 5 as a sheet material. It is a foldable cold storage container that is formed so as to be enclosed and formed into a box by each part when in use, and can be folded by overlapping each part when not in use.

本発明によれば、真空断熱材を内包するシート材と真空断熱材本体とが直接当接することがない。則ち、上記したように、真空断熱材にはカバー材や収納袋が設けられるので、ひれ部や真空断熱材本体の鋭く尖った角部がカバー材や収納袋で覆われて直接シート材に当接しない。これにより、シート材に損傷を与えることを効果的に防止することができる。   According to the present invention, the sheet material containing the vacuum heat insulating material and the vacuum heat insulating material main body do not directly contact each other. In other words, as described above, since the vacuum insulation material is provided with a cover material and a storage bag, the sharp and sharp corners of the fins and the vacuum insulation material body are covered with the cover material and the storage bag and directly into the sheet material. Does not touch. Thereby, it is possible to effectively prevent the sheet material from being damaged.

特に、本発明によれば、折り畳み式の保冷容器であるため、保冷容器の折り畳みや組み立てに際して真空断熱材がシート材の内部で移動し易く、ひれ部や真空断熱材本体の鋭く尖った四隅がシート材に繰り返して擦れたり当接したりし易い。しかし、ひれ部や真空断熱材本体の鋭く尖った角部がカバー材や収納袋で覆われるので、シート材に損傷を与えることを未然に防止することが可能となる。   In particular, according to the present invention, since it is a foldable cold storage container, the vacuum heat insulating material can easily move inside the sheet material when folding or assembling the cold storage container, and the fins and the sharp and sharp four corners of the vacuum heat insulating material main body are It is easy to repeatedly rub and abut against the sheet material. However, since the fins and sharply sharp corners of the vacuum heat insulating material main body are covered with the cover material and the storage bag, it is possible to prevent the sheet material from being damaged in advance.

本発明の真空断熱材によれば、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋やカバー材で覆われるので、真空断熱材を内包する他の部材へ損傷を与えることが防止される。これにより、本発明の真空断熱材を用いる製品の断熱性能の向上を図りつつ耐久性の向上を図ることが可能となる。   According to the vacuum heat insulating material of the present invention, since the fin portion and the sharply pointed portion of the vacuum heat insulating material body are covered with the storage bag or the cover material, it is prevented that the other members enclosing the vacuum heat insulating material are damaged. The Thereby, it is possible to improve the durability while improving the heat insulation performance of the product using the vacuum heat insulating material of the present invention.

また、本発明の折り畳み式保冷容器によれば、上記した本発明の真空断熱材を用いることにより、真空断熱材を内包するシート材に損傷を与えることを未然に防止することができ、断熱性能および耐久性を著しく向上させることが可能となる。   Moreover, according to the folding type cold insulation container of the present invention, by using the above-described vacuum heat insulating material of the present invention, it is possible to prevent damage to the sheet material containing the vacuum heat insulating material, and the heat insulating performance. In addition, the durability can be remarkably improved.

請求項1に記載の真空断熱材は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の一部または全部を収納袋で覆った構成とされている。   The vacuum heat insulating material according to claim 1 is formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material main body, which is vacuum-sealed by reducing the pressure inside the jacket material, with a storage bag. The fin portion along the periphery of the outer cover material is folded on the surface of the outer cover material corresponding to the encapsulated portion of the core material, and the vacuum heat insulating material body in which the fin portion is folded A part or the whole is covered with a storage bag.

本発明によれば、ひれ部を折曲した状態で真空断熱材本体が収納袋に収納されるので、真空断熱材本体の四隅が収納袋で覆われて外部に露出しない。また、折曲されたひれ部が折曲前の状態に戻ろうとしても、収納袋によって外被材からの浮き上がりが阻止される。   According to the present invention, since the vacuum heat insulating material main body is stored in the storage bag with the fin portion bent, the four corners of the vacuum heat insulating material main body are covered with the storage bag and are not exposed to the outside. Moreover, even if the bent fin part tries to return to the state before the bending, the storage bag prevents the floating from the jacket material.

これにより、本発明の真空断熱材を他の部材に直接当接させても、ひれ部や真空断熱材本体の四隅によって他の部材が損傷を受けることが未然に防止される。   Thereby, even if the vacuum heat insulating material of the present invention is brought into direct contact with another member, the other member is prevented from being damaged by the fins and the four corners of the vacuum heat insulating material body.

本発明において、収納袋は、種々の形態を採ることができる。   In the present invention, the storage bag can take various forms.

例えば、二枚のシート材を重ね合わせて三方を縫製し残りの一方を開口とした袋や、二枚のシート材を重ね合わせて二方を縫製し残りの二方を開口とした袋を収納袋とすることができる。また、二枚のシート材を重ね合わせて対向する二方を縫製して筒形状とした袋を収納袋とすることも可能である。   For example, a bag with two sheets of material stacked and sewn on three sides and the other side opened, or a bag with two sheets of material overlapped and sewn on two sides, and the other two opened. It can be a bag. Moreover, it is also possible to use a bag formed into a cylindrical shape by stacking two sheet materials and sewing two opposite sides to form a storage bag.

また、本発明において、収納袋は、真空断熱材本体の全部を覆う構成であっても良く、また、真空断熱材本体の一部のみを覆う構成であっても良い。一部のみを覆う構成の場合、例えば、真空断熱材本体の四隅やひれ部の四隅を覆うように、一または二以上の収納袋を装着する構成を採ることが可能である。   In the present invention, the storage bag may be configured to cover the entire vacuum heat insulating material body, or may be configured to cover only a part of the vacuum heat insulating material body. In the case of a configuration that covers only a part, for example, it is possible to adopt a configuration in which one or more storage bags are mounted so as to cover the four corners of the vacuum heat insulating material body and the four corners of the fin portion.

請求項2に記載の真空断熱材は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体をカバー材で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、少なくとも、折り重ねられたひれ部の四隅の角部近傍とひれ部の折り重ねられた真空断熱材本体の四隅の角部近傍とをカバー材で覆った構成とされている。   The vacuum heat insulating material according to claim 2 is formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material body in which the inside of the jacket material is decompressed and vacuum-sealed with a cover material. The fins along the peripheral edge of the jacket material are folded on the surface of the jacket material corresponding to the encapsulated portion of the core material, and at least the corners of the four corners of the folded fin parts The vicinity and the corners of the four corners of the vacuum heat insulating material body with the fins folded are covered with a cover material.

本発明によれば、外被材のひれ部が折り重ねられた状態で、少なくとも、折り重ねられたひれ部の四隅とひれ部の折曲された真空断熱材本体の四隅とがカバー材で覆われる。   According to the present invention, the cover material covers at least the four corners of the folded fin portion and the four corners of the vacuum heat insulating material body where the fin portion is bent in a state where the fin portion of the jacket material is folded. Is called.

従って、折曲されたひれ部が折曲前の状態に戻ろうとしてもカバー材で戻りが阻止されて、鋭く尖ったひれ部の四隅が外被材から浮き上がることが防止される。また、真空断熱材本体の四隅はカバー材を介して他の部材と当接することとなり、鋭く尖った四隅が直接他の部材と当接することがない。   Therefore, even if the bent fin portion returns to the state before the bending, the cover material prevents the bent fin portion from returning, and the sharp corners of the fin portion are prevented from floating from the jacket material. Further, the four corners of the vacuum heat insulating material main body come into contact with other members via the cover material, and the sharply sharp four corners do not directly come into contact with other members.

これにより、本発明の真空断熱材を他のシート材などに内包させても、ひれ部や真空断熱材本体の四隅によって他のシート材が損傷を受けることが未然に防止される。   Thereby, even if the vacuum heat insulating material of the present invention is included in another sheet material or the like, the other sheet material is prevented from being damaged by the fins and the four corners of the vacuum heat insulating material body.

本発明において、カバー材は、折り重ねられたひれ部の四隅と外被材の四隅とだけを覆うように設けることができる。則ち、ひれ部を順次折曲し、折り重ねられたひれ部の四隅と外被材の四隅とを覆うように、外被材の両端部近傍にシート状のカバー材を巻き付けるように設けることができる。   In the present invention, the cover material can be provided so as to cover only the four corners of the folded fin portion and the four corners of the jacket material. In other words, bend the fins one after the other, and cover the four corners of the folded fins and the four corners of the jacket material so that sheet-like cover material is wrapped around both ends of the jacket material Can do.

また、ひれ部を折曲した外被材全体を覆うようにシート状のカバー材を巻き付ける構成とすることも可能である。   Moreover, it is also possible to make it the structure which winds a sheet-like cover material so that the whole jacket material which bent the fin part may be covered.

請求項3に記載の発明は、請求項1または2に記載の真空断熱材において、外被材の表面に折り重ねられたひれ部を当該外被材に仮止めする仮止め部材を設けた構成とされている。   A third aspect of the present invention is the vacuum heat insulating material according to the first or second aspect, wherein a temporary fixing member for temporarily fixing a fin portion folded on the surface of the outer jacket material to the outer jacket material is provided. It is said that.

本発明によれば、仮止め部材によってひれ部を外被材の表面に仮止めすることにより、ひれ部の浮き上がりが防止される。これにより、ひれ部を折曲した真空断熱材本体を容易に収納袋へ収納したり、あるいは、ひれ部を折曲した真空断熱材本体にカバー材を容易に装着することができる。   According to the present invention, the fin portion is prevented from being lifted up by temporarily fixing the fin portion to the surface of the jacket material by the temporary fixing member. Thereby, the vacuum heat insulating material main body bent in the fin part can be easily stored in the storage bag, or the cover material can be easily attached to the vacuum heat insulating material main body bent in the fin part.

また、収納袋への収納後やカバー材の装着後に仮止め部材が剥がれても、収納袋やカバー材でひれ部や外被材が覆われているので、他の部材へ損傷を与えることが防止される。   In addition, even if the temporary fixing member is peeled off after storage in the storage bag or after the cover material is attached, the storage bag or cover material covers the fins and jacket material, which may damage other members. Is prevented.

本発明において、仮止め部材には、テープや接着剤を用いることが可能である。   In the present invention, a tape or an adhesive can be used for the temporary fixing member.

請求項4に記載の発明は、請求項1乃至3のいずれか一項に記載の真空断熱材において、カバー材または収納袋は、前記外被材よりも柔軟性の高い素材で製される構成とされている。   According to a fourth aspect of the present invention, in the vacuum heat insulating material according to any one of the first to third aspects, the cover material or the storage bag is made of a material having higher flexibility than the jacket material. It is said that.

本発明によれば、カバー材や収納袋が外被材よりも高い柔軟性を有するので、カバー材や収納袋が緩衝材として機能する。これにより、ひれ部や真空断熱材本体の鋭く尖った部位がカバー材や収納袋で覆われて他の部材に直接当接したり擦れたりすることを効果的に防止することができ、損傷が生じることを未然に防止することができる。   According to the present invention, since the cover material and the storage bag have higher flexibility than the jacket material, the cover material and the storage bag function as a cushioning material. As a result, it is possible to effectively prevent the fin part or the sharply pointed portion of the vacuum heat insulating body from being covered with the cover material or the storage bag and directly contacting or rubbing other members, resulting in damage. This can be prevented beforehand.

請求項5に記載の発明は、請求項1乃至4のいずれか一項に記載の真空断熱材において、芯材は、繊維材をボード状に圧縮成形して形成され、外被材はガスバリア性を有する積層フィルム材で形成される構成とされている。   According to a fifth aspect of the present invention, in the vacuum heat insulating material according to any one of the first to fourth aspects, the core material is formed by compression-molding a fiber material into a board shape, and the jacket material is a gas barrier property. It is set as the structure formed with the laminated film material which has this.

本発明によれば、外被材の内部が真空状態となるので、従来の断熱材に比べて断熱性能を著しく向上させることができる。これにより、同一の断熱性能を有する断熱材を製する場合は、従来の断熱材に比べて真空断熱材を薄くすることができ、省スペース化、軽量化を図ることが可能となる。   According to the present invention, since the inside of the jacket material is in a vacuum state, the heat insulating performance can be significantly improved as compared with the conventional heat insulating material. Thereby, when manufacturing the heat insulating material which has the same heat insulation performance, compared with the conventional heat insulating material, a vacuum heat insulating material can be made thin, and it becomes possible to achieve space saving and weight reduction.

本発明において、芯材には、グラスウールなどの繊維材をバインダーを用いてボード状に加熱成形したものを用いることができる。   In the present invention, the core material may be a fiber material such as glass wool that is heat-molded into a board shape using a binder.

また、外被材には、ガスバリア層の内外に熱溶着層および保護層を積層して形成されるラミネートフィルムを用いて形成することができる。則ち、外被材は、アルミニウムなどの金属箔や、金属または無酸化物の蒸着されたフィルムをガスバリア層とし、当該ガスバリア層の内面側に、無延伸ポリプロピレン等のフィルムを熱溶着層として積層すると共に、ガスバリア層の外面側に、ナイロンやポリエチレンテレフタレートなどのフィルムを保護層として積層したラミネートフィルムを用いて形成することができる。   The covering material can be formed by using a laminate film formed by laminating a heat welding layer and a protective layer on the inside and outside of the gas barrier layer. In other words, the jacket material is a metal foil such as aluminum or a film deposited with metal or non-oxide as a gas barrier layer, and a film such as unstretched polypropylene is laminated on the inner surface side of the gas barrier layer as a heat welding layer. In addition, it can be formed using a laminate film in which a film such as nylon or polyethylene terephthalate is laminated as a protective layer on the outer surface side of the gas barrier layer.

請求項6に記載の発明は、4面の周壁部と底面部と開閉可能な蓋部とを有し、周壁部、底面部および蓋部はいずれもシート材に請求項1乃至5のいずれか一項に記載の真空断熱材を内包して形成され、使用時には、周壁部、底面部および蓋部によって箱体を形成し、不使用時には、周壁部、底面部および蓋部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。   The invention described in claim 6 has four peripheral wall portions, a bottom surface portion, and an openable / closable lid portion, and the peripheral wall portion, the bottom surface portion, and the lid portion are all formed on the sheet material. Formed by enclosing the vacuum heat insulating material according to one item, when used, a box is formed by the peripheral wall, bottom and lid, and when not in use, the peripheral wall, bottom and lid are overlapped and folded. This is a foldable cold storage container that can be configured.

本発明によれば、真空断熱材を用いることにより、高い保冷性能を得ることができる。また、周壁部、底面部および蓋部は、いずれも、シート材に平板状の真空断熱材を内包して一体的に形成される。従って、真空断熱材を取り外すような手間を要することなく、短時間に組み立てや折り畳みを行うことが可能である。   According to the present invention, a high cold insulation performance can be obtained by using a vacuum heat insulating material. Further, the peripheral wall portion, the bottom surface portion, and the lid portion are all integrally formed by including a flat vacuum heat insulating material in the sheet material. Therefore, it is possible to assemble and fold in a short time without the trouble of removing the vacuum heat insulating material.

また本発明によれば、真空断熱材には収納袋やカバー材が設けられるので、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋やカバー材で覆われて、保冷容器のシート材に直接当接しない。これにより、ひれ部や真空断熱材本体によって保冷容器のシート材が損傷することを効果的に防止することができる。   Further, according to the present invention, since the storage bag and the cover material are provided in the vacuum heat insulating material, the sharp and sharp parts of the fin part and the vacuum heat insulating material body are covered with the storage bag and the cover material, and the sheet material of the cold storage container Do not touch directly. Thereby, it can prevent effectively that the sheet | seat material of a cold storage container is damaged by a fin part or a vacuum heat insulating material main body.

特に、本発明によれば、折り畳み式の保冷容器であるため、保冷容器の折り畳みや組み立てに際して真空断熱材がシート材の内部で移動し易い。しかし、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋やカバー材で覆われているので、シート材に損傷を与えることが未然に防止され、保冷容器の耐久性の向上を図ることが可能となる。   In particular, according to the present invention, since it is a foldable cold storage container, the vacuum heat insulating material easily moves inside the sheet material when the cold storage container is folded or assembled. However, since the fins and sharply pointed parts of the vacuum heat insulating material body are covered with the storage bag or cover material, damage to the sheet material is prevented and the durability of the cold container is improved. Is possible.

請求項7に記載の発明は、互いに折曲可能に方形状に連接された4面の周壁部と、対向する2面の周壁部の上側縁に沿って折曲可能に連接された2面の蓋部と、当該蓋部の連接された2面の周壁部の下側縁に沿って折曲可能に連接された2面の底面部とを備え、周壁部、蓋部および底面部は、いずれもシート材に請求項1乃至5のいずれか一項に記載の真空断熱材を内包して形成され、蓋部および底面部の連接された周壁部に隣接する2面の周壁部は、略中央部に高さ方向へ延びる折り畳み線に沿って真空断熱材が分割されて折曲可能とされ、使用時には、2面の蓋部および底面部を閉姿勢に回動し互いに係合させて箱体とされ、不使用時には、蓋部および底面部の係合を解除し、底面部を周壁部内方または周壁部外方へ折曲すると共に蓋部を底面部とは逆方向へ折曲し、折曲可能な周壁部を折り畳み線に沿って内方へ折曲しつつ隣接する周壁部同士を近接させて、蓋部、周壁部および底面部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。   The invention according to claim 7 includes four peripheral wall portions connected in a rectangular shape so as to be bendable to each other, and two surfaces connected so as to be bendable along the upper edges of the two peripheral wall portions facing each other. A lid, and two bottom surfaces connected in a foldable manner along the lower edge of the two peripheral walls connected to the cover, the peripheral wall, the lid, and the bottom being either The sheet wall material is formed by including the vacuum heat insulating material according to any one of claims 1 to 5, and the two peripheral wall portions adjacent to the peripheral wall portion where the lid portion and the bottom surface portion are connected are substantially centered. The vacuum heat insulating material is divided along the folding line extending in the height direction at the part so that it can be bent. At the time of use, the lid part and the bottom part of the two surfaces are rotated to the closed position and engaged with each other to form a box When not in use, the lid part and the bottom part are disengaged, the bottom part is bent to the inside of the peripheral wall part or to the outside of the peripheral wall part, and the cover part Bend in the opposite direction to the bottom surface, close the adjacent peripheral walls close to each other while folding the foldable peripheral wall inward along the fold line, and overlap the lid, peripheral wall, and bottom This is a foldable cold storage container that can be folded together.

本発明によれば、4面の周壁部、2面の蓋部および2面の底面部の全てが、シート材に真空断熱材を内包して形成されるので、高い保冷性能が発現される。   According to the present invention, since all of the four peripheral wall portions, the two lid portions, and the two bottom surface portions are formed by enclosing the vacuum heat insulating material in the sheet material, high cold insulation performance is exhibited.

また、本発明によれば、周壁部、蓋部および底面部は全て折曲可能に連接されている。そして、連接されたままの状態で、組み立てて箱体としたり、折り畳んで重ね合わせることができる。これにより、別部材を取り付けたり取り外す手間が不要となり、組み立てや折り畳みに要する手間を著しく軽減することができる。また、各部が連接されているので、部材の一部を紛失するような虞もない。   Moreover, according to this invention, the surrounding wall part, the cover part, and the bottom face part are all connected so that bending is possible. And in the state where it was connected, it can be assembled into a box or folded and overlapped. This eliminates the need for attaching or removing another member, and can significantly reduce the effort required for assembly and folding. Moreover, since each part is connected, there is no possibility of losing a part of member.

また本発明によれば、真空断熱材本体には収納袋やカバー材が設けられるので、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋やカバー材で覆われて直接シート材に当接しない。これにより、ひれ部や真空断熱材本体によって保冷容器のシート材が損傷することを効果的に防止することができる。   Further, according to the present invention, since the storage bag and the cover material are provided on the vacuum heat insulating material body, the sharp part of the fin portion and the vacuum heat insulation material body is covered with the storage bag and the cover material and directly contacts the sheet material. Do not touch. Thereby, it can prevent effectively that the sheet | seat material of a cold storage container is damaged by a fin part or a vacuum heat insulating material main body.

特に、本発明によれば、折り畳み式の保冷容器であるため、保冷容器の折り畳みや組み立てに際して真空断熱材がシート材の内部で移動し易い。しかし、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋やカバー材で覆われているので、シート材が損傷することを未然に防止され、保冷容器の耐久性の向上を図ることが可能となる。   In particular, according to the present invention, since it is a foldable cold storage container, the vacuum heat insulating material easily moves inside the sheet material when the cold storage container is folded or assembled. However, since the fins and sharply pointed parts of the vacuum heat insulating material body are covered with the storage bag or cover material, it is possible to prevent the sheet material from being damaged and to improve the durability of the cold insulation container. It becomes possible.

また、本発明によれば、真空断熱材を内包したシート材で各面が形成されるので、各面の強度および剛性が高く、組み立てて箱体とした場合の強度、剛性が向上する。また、折り畳む際には、折曲可能な周壁部を折り畳み線に沿って内方へ折曲することにより、折曲可能な周壁部が隣接する周壁部からはみ出すことなくコンパクトに折り畳むことができ、回収や保管に便利である。   Further, according to the present invention, since each surface is formed of a sheet material including a vacuum heat insulating material, the strength and rigidity of each surface are high, and the strength and rigidity when assembled into a box body are improved. Also, when folding, by folding the foldable peripheral wall inward along the fold line, the foldable peripheral wall can be folded compactly without protruding from the adjacent peripheral wall, Convenient for collection and storage.

請求項8に記載の発明は、請求項7に記載の折り畳み式保冷容器において、一方の蓋部には、他方の蓋部へ係合する側縁に沿って、面ファスナを備えた可撓性を有する係合フラップが設けられると共に、他方の蓋部には、係合フラップに対応する部位に面ファスナが設けられ、2面の蓋部を閉姿勢に回動すると双方の蓋部の側縁同士が突き合わされ、一方の蓋部の係合フラップを他方の蓋部に当接させて面ファスナ同士を係合させる構成とされている。   According to an eighth aspect of the present invention, in the collapsible cold storage container according to the seventh aspect, one of the lid portions is provided with a surface fastener along a side edge engaged with the other lid portion. The other lid portion is provided with a surface fastener at a portion corresponding to the engagement flap, and when the two lid portions are turned to the closed position, the side edges of both lid portions are provided. They are abutted against each other, and the engagement flap of one lid is brought into contact with the other lid to engage the surface fasteners.

2面の蓋部を係合させる構成としては、例えば、2面の蓋部を閉姿勢に回動させて互いの端部同士を重ね合わせて係合させる構成を採ることができる。しかし、この構成では、蓋部の厚さが増加するに連れて、係合させたときに蓋部間に段差が生じ、蓋部と折曲可能な周壁部との間に隙間が生じる。このため、隙間を介して保冷容器の内外が連通し、保冷性能が損なわれる。   As a configuration for engaging the two lid portions, for example, a configuration can be adopted in which the two lid portions are rotated in a closed posture and the end portions are overlapped and engaged with each other. However, in this configuration, as the thickness of the lid portion increases, a step is produced between the lid portions when engaged, and a gap is created between the lid portion and the bendable peripheral wall portion. For this reason, the inside and outside of the cold insulation container communicate with each other through the gap, and the cold insulation performance is impaired.

本発明によれば、2面の蓋部を閉姿勢に回動すると、双方の蓋部の側縁同士が突き合わされる。これにより、蓋部の厚さが増加しても蓋部同士の間に段差を生じることがなく、蓋部と折曲可能な周壁部の上側縁との間に隙間が生じない。   According to the present invention, when the lid portions on the two surfaces are turned to the closed posture, the side edges of both lid portions are brought into contact with each other. Thereby, even if the thickness of a cover part increases, a level | step difference does not arise between cover parts, but a clearance gap does not arise between an upper edge of a cover part and the surrounding wall part which can be bent.

また、一方の蓋部の係合フラップを他方の蓋部に当接させて面ファスナ同士を係合させるので、双方の蓋部の側縁の突き合わせ部位が係合フラップで覆われる。これにより、蓋部の側縁の突き合わせ部位を係合フラップで遮蔽して内外の連通を遮蔽することができ、保冷性能が向上する。   Moreover, since the engagement flap of one cover part is made to contact | abut to the other cover part and a surface fastener is engaged, the butted part of the side edge of both cover parts is covered with an engagement flap. Thereby, the abutting site | part of the side edge of a cover part can be shielded with an engagement flap, and internal / external communication can be shielded, and cold insulation performance improves.

また、係合フラップが可撓性を有するので、係合フラップの一部を掴んで面ファスナ同士の係合を容易に解除することができる。   Further, since the engagement flap has flexibility, it is possible to easily release the engagement between the hook-and-loop fasteners by grasping a part of the engagement flap.

本発明の構成は、底面部にも適用することが可能である。   The configuration of the present invention can also be applied to the bottom portion.

本発明の構成を底面部に適用することにより、底面部の厚さが増加しても、底面部同士を係合させたときに折曲可能な周壁部との間に隙間を生じることがない。また、一方の底面部の係合フラップを他方の底面部に当接させて面ファスナ同士を係合させるので、双方の底面部の側縁の突き合わせ部位が係合フラップで覆われ、遮蔽性を一層向上させることが可能である。   By applying the configuration of the present invention to the bottom surface portion, even if the thickness of the bottom surface portion increases, no gap is generated between the peripheral wall portions that can be bent when the bottom surface portions are engaged with each other. . Moreover, since the engagement flap of one bottom face part is made to contact | abut to the other bottom face part, and a surface fastener is engaged, the butted part of the side edge of both bottom face parts is covered with an engagement flap, and shielding property is provided. Further improvement is possible.

請求項9に記載の発明は、請求項7または8に記載の折り畳み式保冷容器において、折曲可能な2面の周壁部には、上側縁に沿って面ファスナを備えた可撓性を有する係合フラップが横方向よりも上方へ向けて付勢された状態で設けられると共に、当該面ファスナに対応させて2面の蓋部に面ファスナが設けられ、2面の蓋部を閉姿勢へ向けて回動すると、蓋部が係合フラップを押下しつつ当接して面ファスナ同士が係合する構成とされている。   According to a ninth aspect of the present invention, in the foldable cold storage container according to the seventh or eighth aspect, the peripheral wall portion of the two foldable surfaces has flexibility having a surface fastener along the upper edge. The engaging flap is provided in a state of being biased upward from the lateral direction, and the surface fasteners are provided on the two lid portions corresponding to the surface fasteners, and the two lid portions are closed. When it is turned, the lid part comes into contact with each other while pressing the engagement flap, and the surface fasteners are engaged with each other.

ここで、2面の蓋部を閉姿勢で係合させる構成として、前記請求項8に記載の構成、則ち、蓋部同士の側縁を突き合わせて係合フラップで係合させる構成を採用した場合であっても、折曲可能な周壁部と蓋部とは辺で当接するだけである。このため、折曲可能な周壁部と蓋部との間に隙間が生じ易く、保冷性能を損なう要因となる。   Here, as a configuration in which the lid portions on the two surfaces are engaged in the closed posture, the configuration according to claim 8, that is, a configuration in which the side edges of the lid portions are abutted and engaged with each other by an engagement flap is adopted. Even in this case, the bendable peripheral wall portion and the lid portion only abut on the sides. For this reason, a gap is easily formed between the bendable peripheral wall portion and the lid portion, which becomes a factor that impairs the cold insulation performance.

本発明によれば、折曲可能な周壁部の上側縁に沿って係合フラップが設けられるので、蓋部を閉姿勢へ向けて回動すると、蓋部の内面によって係合フラップが内方へ倒れるように押し下げられる。そして、係合フラップと蓋部の面ファスナ同士が係合する。これにより、折曲可能な周壁部と蓋部との間が係合フラップによって遮蔽されることとなり、隙間の発生が防止されて保冷性能が向上する。   According to the present invention, the engagement flap is provided along the upper edge of the bendable peripheral wall portion. Therefore, when the lid portion is rotated toward the closed position, the engagement flap is inward by the inner surface of the lid portion. It is pushed down to fall down. And an engagement flap and the surface fastener of a cover part engage. Thereby, between the bendable peripheral wall part and the cover part is shielded by the engagement flap, the generation of a gap is prevented, and the cold insulation performance is improved.

また、本発明によれば、係合フラップが横方向よりも上方へ向けて付勢されている。従って、係合フラップの付勢力に抗して蓋部を閉姿勢へ向けて回動させるだけで、自ずと係合フラップと蓋部の面ファスナ同士を係合させることができる。   Further, according to the present invention, the engagement flap is biased upward from the lateral direction. Therefore, it is possible to naturally engage the engagement flap and the surface fasteners of the lid portion only by rotating the lid portion toward the closed posture against the urging force of the engagement flap.

本発明において、係合フラップを横方向よりも上方へ向けて付勢させる構成としては、例えば、係合フラップに復元力を有する素材(生地)を使用し、当該係合フラップを折曲可能な周壁部の上側縁のシート材に略上方へ向けて縫製するような構成を採ることができる。この構成によれば、長期間の使用によっても係合フラップが下方へ垂れ下がることがなく、蓋部を閉姿勢へ向けて回動させるだけで面ファスナ同士を確実に係合させることが可能となる。   In the present invention, as a configuration for biasing the engagement flap upward from the lateral direction, for example, a material (cloth) having a restoring force is used for the engagement flap, and the engagement flap can be bent. A configuration can be adopted in which the sheet material on the upper edge of the peripheral wall portion is sewn substantially upward. According to this configuration, the engagement flap does not hang downward even when used for a long time, and it is possible to reliably engage the hook-and-loop fasteners only by rotating the lid portion toward the closed position. .

請求項10に記載の発明は、請求項7乃至9のいずれか一項に記載の折り畳み式保冷容器において、折り畳みに際して、底面部を周壁部内方へ折曲すると共に前記蓋部を周壁部外方へ折曲する構成とされ、使用時において2面の底面部の外面全面を覆う可撓性を有する底面シートを、4面の周壁部の下側縁に沿って取り付けた構成とされている。   According to a tenth aspect of the present invention, in the foldable cold storage container according to any one of the seventh to ninth aspects, when folding, the bottom surface portion is bent inward of the peripheral wall portion and the lid portion is formed outward of the peripheral wall portion. It is set as the structure which bend | folds at the time, and it is set as the structure which attached the bottom sheet | seat which has the flexibility which covers the outer surface whole surface of the two bottom face parts at the time of use along the lower side edge of the four peripheral wall parts.

本発明によれば、底面シートによって底面部の外面全面が覆われる。これにより、底面部を閉姿勢としたときに、底面部同士や、折曲可能な周壁部と底面部との間に隙間が生じても、底面シートによって内外の連通が遮断され、保冷性能が損なわれない。   According to the present invention, the entire outer surface of the bottom portion is covered with the bottom sheet. As a result, when the bottom surface portions are in a closed posture, even if a gap is generated between the bottom surface portions or between the bendable peripheral wall portion and the bottom surface portion, communication between the inside and outside is blocked by the bottom surface sheet, and the cold insulation performance is improved. Not damaged.

また、収納された冷凍商品などに付着した氷が融けて水が内部に流動しても、底面シートによって保冷容器外部への流出を阻止することができる。   Moreover, even if the ice adhering to the stored frozen goods melts and the water flows inside, the bottom sheet can prevent the outflow to the outside of the cold storage container.

また、本発明によれば、底面部を周壁部内方へ折曲して折り畳むので、折り畳みに際して底面シートが障害になることがなく、しかも、底面シートは可撓性を有するので、折り畳む際に周壁部の内方へ容易に収納可能である。   Further, according to the present invention, since the bottom surface portion is folded inwardly into the peripheral wall portion and folded, the bottom sheet is not obstructed when folded, and the bottom sheet has flexibility, so that the peripheral wall is folded when folded. It can be easily stored inside the unit.

(実施の形態1)
以下に図面を参照して本発明の実施の形態を説明する。
(Embodiment 1)
Embodiments of the present invention will be described below with reference to the drawings.

図1(a)は、本発明の実施の形態1に係る真空断熱材5に採用する真空断熱材本体31を示す斜視図、図1(b)は(a)のA−A矢視断面図、図2は、図1の真空断熱材本体31のひれ部を折曲する手順を示す斜視図である。また、図3(a),(b)は、本発明の実施の形態1に係る真空断熱材5の製造手順を示す斜視図、図3(c)は(b)のB−B矢視断面図である。尚、図1に示す真空断熱材本体31は、後述する実施の形態2,3の真空断熱材に共通に使用するものである。   Fig.1 (a) is a perspective view which shows the vacuum heat insulating body 31 employ | adopted for the vacuum heat insulating material 5 which concerns on Embodiment 1 of this invention, FIG.1 (b) is AA arrow sectional drawing of (a). FIG. 2 is a perspective view showing a procedure for bending a fin portion of the vacuum heat insulating body 31 of FIG. 3 (a) and 3 (b) are perspective views showing a manufacturing procedure of the vacuum heat insulating material 5 according to Embodiment 1 of the present invention, and FIG. 3 (c) is a cross-sectional view taken along the line BB in FIG. 3 (b). FIG. The vacuum heat insulating material body 31 shown in FIG. 1 is used in common for the vacuum heat insulating materials of Embodiments 2 and 3 to be described later.

本実施の形態に採用する真空断熱材本体31は、図1(b)の様に、ボード状の芯材32をガスバリア性を有する外被材33,33で覆い、外被材33,33の内部を減圧して真空封入して形成される断熱材である。   As shown in FIG. 1B, the vacuum heat insulating material main body 31 employed in the present embodiment covers the board-shaped core material 32 with the covering materials 33 and 33 having gas barrier properties, and the covering materials 33 and 33. It is a heat insulating material formed by reducing the inside and vacuum-sealing.

芯材32は、繊維材または樹脂発泡材または粒状体の素材のうちの少なくともいずれか1種類の素材を用いて形成することができる。本実施の形態では、繊維材をバインダーを用いてボード状に加熱成形したものを用いている。   The core material 32 can be formed using at least any one of a fiber material, a resin foam material, or a granular material. In the present embodiment, a fiber material that is heat-formed into a board shape using a binder is used.

外被材33は、ガスバリア性を有する素材を用いて形成することができる。本実施の形態では、外被材33として、ガスバリア層の内外に熱溶着層および保護層を積層して形成されるラミネートフィルムを使用した。則ち、外被材33は、アルミニウムなどの金属箔や、金属または無酸化物の蒸着されたフィルムをガスバリア層とし、当該ガスバリア層の内面側に、無延伸ポリプロピレン等のフィルムを熱溶着層として積層すると共に、ガスバリア層の外面側に、ナイロンやポリエチレンテレフタレートなどのフィルムを保護層として積層したラミネートフィルムである。   The jacket material 33 can be formed using a material having gas barrier properties. In the present embodiment, a laminate film formed by laminating a heat welding layer and a protective layer on the inside and outside of the gas barrier layer is used as the covering material 33. That is, the covering material 33 is a metal foil such as aluminum, or a metal or non-oxide deposited film as a gas barrier layer, and a film such as unstretched polypropylene is used as a heat welding layer on the inner surface side of the gas barrier layer. The laminate film is a laminate film in which a film such as nylon or polyethylene terephthalate is laminated as a protective layer on the outer surface side of the gas barrier layer.

真空断熱材本体31は、繊維材をボード状に成形した芯材32を、ガスバリア性を有するラミネートフィルムで成る外被材33,33で覆い、外被材33,33の内部を減圧して真空封入して形成された断熱材であり、図1(a),(b)の様に、平板形状を有する。   The vacuum heat insulating body 31 covers a core material 32 formed of a fiber material in a board shape with covering materials 33 and 33 made of a laminate film having gas barrier properties, and the inside of the covering materials 33 and 33 is depressurized and vacuumed. It is a heat insulating material formed by sealing, and has a flat plate shape as shown in FIGS.

本実施の形態の真空断熱材本体31は、厚さが略12mmであり、熱伝導率(初期熱伝導率)は0.005W/mKで、ウレタン樹脂の略4倍の優れた断熱性能を有する。   The vacuum heat insulating material body 31 of the present embodiment has a thickness of approximately 12 mm, a thermal conductivity (initial thermal conductivity) of 0.005 W / mK, and has an excellent thermal insulation performance that is approximately four times that of a urethane resin. .

真空断熱材本体31は、図1(a)の様に、芯材32を内包した外被材33,33の周囲がシールされて真空封入して形成されるため、外被材33の周縁に沿って外被材33同士を接合したひれ部(シール部)33a,33b,33cが形成される。   As shown in FIG. 1A, the vacuum heat insulating material body 31 is formed by sealing and vacuum-sealing the outer covering materials 33, 33 including the core material 32. Fin portions (seal portions) 33a, 33b, and 33c are formed by joining the jacket materials 33 along.

これらのひれ部33a〜33cは、ラミネートフィルムで成る外被材33同士を熱溶着によって接合して形成されるため、ラミネートフィルム自体は可撓性を有する素材であるものの、ひれ部33a〜33cの4隅の角部Kは鋭く尖り、相当の強度を有する。このため、保冷容器などを製する際に、真空断熱材本体31をそのままシート材などに内包すると、ひれ部33a〜33cの尖った角部Kがシート材に直接当接してシート材を突き破る虞が生じる。   Since these fin portions 33a to 33c are formed by joining the jacket material 33 made of a laminate film by heat welding, the laminate film itself is a flexible material, but the fin portions 33a to 33c The corners K at the four corners are sharp and have considerable strength. For this reason, when manufacturing the cold insulation container or the like, if the vacuum heat insulating material main body 31 is included in the sheet material or the like as it is, the sharp corners K of the fin portions 33a to 33c may directly contact the sheet material and break through the sheet material. Occurs.

また、ひれ部33a〜33cは、図1(b)様に、芯材32を内包しないため、断熱に寄与しない。このため、真空断熱材本体31の面積に対してひれ部の面積が増大すると、断熱性を発現する面積が低減する。従って、保冷容器などを製する場合には、できる限りひれ部33a〜33cの面積を縮小する必要がある。   Moreover, since the fin parts 33a-33c do not enclose the core material 32 like FIG.1 (b), they do not contribute to heat insulation. For this reason, when the area of a fin part increases with respect to the area of the vacuum heat insulating main body 31, the area which expresses heat insulation reduces. Therefore, when manufacturing a cold storage container etc., it is necessary to reduce the area of the fin parts 33a-33c as much as possible.

本実施の形態の真空断熱材5は、このような真空断熱材本体31の使用に際しての問題、則ち、ひれ部33a〜33cの角部Kによる他の部材への損傷や、ひれ部33a〜33cによる断熱面積の低下を回避するべく、ひれ部33a〜33cを折曲し、更に、ひれ部33a〜33cを折曲した真空断熱材本体31を収納袋に収納する構成を採用している。   The vacuum heat insulating material 5 of the present embodiment has a problem in using such a vacuum heat insulating material body 31, that is, damage to other members due to the corners K of the fin portions 33a to 33c, or the fin portions 33a to 33a. In order to avoid a decrease in heat insulation area due to 33c, a configuration is adopted in which the fin portions 33a to 33c are bent and the vacuum heat insulating material body 31 in which the fin portions 33a to 33c are bent is stored in a storage bag.

真空断熱材本体31のひれ部33a〜33cは、図2に示す手順で折曲される。   The fin parts 33a-33c of the vacuum heat insulating material body 31 are bent in the procedure shown in FIG.

則ち、図2(a),(b)の様に、真空断熱材本体31の長手両側縁に沿うひれ部33c,33cを側縁に沿って下方に折曲して、芯材32の内包部位に相当する外被材33の表面(図2aの下面)に折り重ねる。この際、図2(b)の様に、ひれ部33cの折り目の延長線がひれ部33aに係る部位は、ひれ部33aの端部に向かうに連れて折り目が内方へ傾斜するように折曲する。   That is, as shown in FIGS. 2A and 2B, the fins 33 c and 33 c along both longitudinal side edges of the vacuum heat insulating material body 31 are bent downward along the side edges to enclose the core material 32. Fold over the surface of the jacket material 33 corresponding to the part (the lower surface in FIG. 2a). At this time, as shown in FIG. 2 (b), the portion of the fold line of the fin portion 33c where the extension line of the fin portion 33a is related to the fin portion 33a is folded so that the fold line is inclined inward toward the end of the fin portion 33a. To sing.

次いで、図2(c)の様に、真空断熱材本体31の長手両端部のひれ部33a,33bを、芯材32の内包部位に相当する外被材33の表面(図2cの上面)に折り重ねる。そして、図3(a)の様に、テープ(仮止め部材)35でひれ部33a,33bを外被材33の表面に仮止めする。   Next, as shown in FIG. 2 (c), the fins 33 a and 33 b at both longitudinal ends of the vacuum heat insulating material body 31 are placed on the surface of the outer cover material 33 corresponding to the encapsulated portion of the core material 32 (upper surface in FIG. 2 c). Fold it over. Then, as shown in FIG. 3A, the fins 33 a and 33 b are temporarily fixed to the surface of the jacket material 33 with a tape (temporary fixing member) 35.

このようにして真空断熱材本体31のひれ部33a〜33cを折曲すると、図3(a)の様に、折曲されたひれ部33a〜33cの4隅の角部Kが真空断熱材本体31の長手両端部近傍の上面側に位置し、真空断熱材本体31の四隅に角部Mが形成される。   When the fin portions 33a to 33c of the vacuum heat insulating material body 31 are bent in this manner, the corners K at the four corners of the bent fin portions 33a to 33c are the vacuum heat insulating material main body as shown in FIG. The corners M are formed at the four corners of the vacuum heat insulating material body 31 on the upper surface side in the vicinity of both longitudinal ends of 31.

これらの角部K,Mは、上記したように、鋭く尖って強度を有するので、他の部材へ損傷を与え易い。しかし、本実施の形態の真空断熱材5は、真空断熱材本体31を収納袋36に収納して角部K,Mを覆うことにより、他の部材への損傷の発生を防止する構成としている。   As described above, these corners K and M are sharp and pointed and have strength, so that other members are easily damaged. However, the vacuum heat insulating material 5 of the present embodiment is configured to prevent the occurrence of damage to other members by storing the vacuum heat insulating material body 31 in the storage bag 36 and covering the corners K and M. .

尚、本実施の形態では、真空断熱材本体31のひれ部33a〜33cを図2の様に折曲したが、全てのひれ部33a〜33cを上方または下方に折曲することも可能である。   In the present embodiment, the fin portions 33a to 33c of the vacuum heat insulating material body 31 are bent as shown in FIG. 2, but all the fin portions 33a to 33c can be bent upward or downward. .

ひれ部33a〜33cを折曲した真空断熱材本体31は、図3(a)の様に、収納袋36に収納される。   The vacuum heat insulating material body 31 obtained by bending the fin portions 33a to 33c is stored in the storage bag 36 as shown in FIG.

本実施の形態では、収納袋36を、合成樹脂を素材とした高強度のシート基材とシート基布とをラミネート加工したシート材36aを用いて形成している。則ち、収納袋36は、方形状のシート材36a,36aをシート基材側を対向させて重ね合わせ、重ね合わせたシート材36a,36aの三方の側縁36c,36d,36dを縫製して袋状としたものである。   In the present embodiment, the storage bag 36 is formed using a sheet material 36a obtained by laminating a high-strength sheet base material and a sheet base fabric made of synthetic resin. In other words, the storage bag 36 is formed by stacking the rectangular sheet materials 36a, 36a with the sheet base material side facing each other, and sewing the three side edges 36c, 36d, 36d of the stacked sheet materials 36a, 36a. It is a bag.

収納袋36の内面のシート基材側は外面のシート基布側に比べて表面の平滑性が高く、摩擦が少ない。収納袋36は、真空断熱材本体31より僅かに幅が広く、その長さは真空断熱材本体31よりも長い。   The sheet base material side of the inner surface of the storage bag 36 has higher surface smoothness and less friction than the outer sheet base fabric side. The storage bag 36 is slightly wider than the vacuum heat insulating body 31 and its length is longer than that of the vacuum heat insulating body 31.

則ち、収納袋36は、内面側にシート基材が位置し外面側にシート基布が位置することとなり、外面側に比べて内面側は摩擦が少なく、後述する真空断熱材本体31の挿入を容易に行うことを可能にしている。   That is, in the storage bag 36, the sheet base material is positioned on the inner surface side and the sheet base fabric is positioned on the outer surface side, and there is less friction on the inner surface side than the outer surface side. Making it easy to do.

シート材36aに使用する合成樹脂素材としては、適宜のものを用いることができるが、例えば、ポリプロピレン、ポリエチレン、ポリエステルなどの樹脂素材を使用することができる。また、本実施の形態では、シート材36aに使用する素材を真空断熱材本体31の外被材33に比べて柔軟性の高い素材としている。   As the synthetic resin material used for the sheet material 36a, an appropriate material can be used. For example, a resin material such as polypropylene, polyethylene, or polyester can be used. Moreover, in this Embodiment, the raw material used for the sheet material 36a is made into a raw material with a high flexibility compared with the jacket material 33 of the vacuum heat insulating body 31.

ひれ部33a〜33cを折曲した真空断熱材本体31を、図3(a)の様に、収納袋36の開口部36bから挿入し、図3(b)の様に、収納袋36の開口部36bを折り返してテープ35で固定する。これにより、真空断熱材本体31を収納袋36に収納した真空断熱材5が完成する。   The vacuum heat insulating material body 31 in which the fins 33a to 33c are bent is inserted from the opening 36b of the storage bag 36 as shown in FIG. 3 (a), and the opening of the storage bag 36 as shown in FIG. 3 (b). The part 36b is folded back and fixed with the tape 35. Thereby, the vacuum heat insulating material 5 which accommodated the vacuum heat insulating material main body 31 in the storage bag 36 is completed.

尚、本実施の形態では、収納袋36の開口部36bを、図3(b)の様に、そのまま折り返している。しかし、開口部36bの上面側のシート材36aを先に真空断熱材本体31の下面と下面側のシート材36aとの間に挿入し、開口部36bの下面側のシート材36aを上面側のシート材36aに重ねて折り返しても良い。   In the present embodiment, the opening 36b of the storage bag 36 is folded as it is as shown in FIG. However, the sheet material 36a on the upper surface side of the opening 36b is first inserted between the lower surface of the vacuum heat insulating body 31 and the sheet material 36a on the lower surface side, and the sheet material 36a on the lower surface side of the opening 36b is inserted on the upper surface side. The sheet material 36a may be folded back.

また、真空断熱材本体31を収納した収納袋36の三方の周縁を内方に折曲してテープなどで止めることも可能である。   It is also possible to fold the three peripheral edges of the storage bag 36 containing the vacuum heat insulating body 31 inward and stop it with tape or the like.

このようにして製された真空断熱材5は、図3(a)〜(c)の様に、ひれ部33a〜33cが折曲された真空断熱材本体31が収納袋36で覆われて形成される。従って、真空断熱材本体31の四隅の角部Mや、ひれ部33a〜33cの角部Kが収納袋36のシート材36aで覆われることとなり、角部M,Kが露出しない。これにより、角部M,Kによって他の部材へ損傷を与えることが防止される。   The vacuum heat insulating material 5 manufactured in this way is formed by covering the vacuum heat insulating material body 31 in which the fin portions 33a to 33c are bent with a storage bag 36, as shown in FIGS. Is done. Accordingly, the corners M of the four corners of the vacuum heat insulating material body 31 and the corners K of the fins 33a to 33c are covered with the sheet material 36a of the storage bag 36, and the corners M and K are not exposed. This prevents damage to other members by the corner portions M and K.

また、折曲されたひれ部33a〜33cが収納袋36によって外被材33の表面に密着するので、仮に、ひれ部33a〜33cを外被材に仮止めしたテープ35が剥がれた場合でも、ひれ部33a〜33cが外被材33の表面から浮き上がることが防止される。これにより、浮き上がったひれ部33a〜33cの角部Kが収納袋36のシート材36aを突き破って他の部材に損傷を与える様な不具合を未然に防止することが可能となる。   Further, since the bent fin portions 33a to 33c are in close contact with the surface of the jacket material 33 by the storage bag 36, even if the tape 35 temporarily fixing the fin portions 33a to 33c to the jacket material is peeled off, The fins 33 a to 33 c are prevented from being lifted from the surface of the jacket material 33. As a result, it is possible to prevent problems such as the corners K of the raised fin portions 33a to 33c breaking through the sheet material 36a of the storage bag 36 and damaging other members.

このように、本実施の形態の真空断熱材5によれば、真空断熱材本体31を収納袋36で覆うだけの極めて簡単な構成により、折曲されたひれ部33a〜33cの角部Kや真空断熱材本体31の角部Mを収納袋36で覆われる。これにより、真空断熱材5を用いて保冷容器などを形成する場合でも、真空断熱材5を内包するシート材などに損傷を与えることがなく、耐久性の向上を図ることが可能となる。   Thus, according to the vacuum heat insulating material 5 of the present embodiment, the corner portions K of the bent fin portions 33a to 33c can be obtained by an extremely simple configuration in which the vacuum heat insulating material body 31 is simply covered with the storage bag 36. The corner M of the vacuum heat insulating material body 31 is covered with the storage bag 36. Thereby, even when forming a cold insulation container etc. using the vacuum heat insulating material 5, it becomes possible to aim at the improvement of durability, without damaging the sheet material etc. which include the vacuum heat insulating material 5. FIG.

(実施の形態2)
図4は、本発明の実施の形態2に係る真空断熱材6の製造手順を示す斜視図である。
(Embodiment 2)
FIG. 4 is a perspective view showing a manufacturing procedure of the vacuum heat insulating material 6 according to Embodiment 2 of the present invention.

本実施の形態の真空断熱材6は、前記実施の形態1に示した真空断熱材5において、収納袋36に代えて収納袋37を用いるものであり、真空断熱材本体31は同一のものを使用する。従って、同一部分には同一の符号を付して重複した説明を省略する。   The vacuum heat insulating material 6 of the present embodiment uses a storage bag 37 in place of the storage bag 36 in the vacuum heat insulating material 5 shown in the first embodiment, and the vacuum heat insulating material body 31 is the same. use. Accordingly, the same portions are denoted by the same reference numerals, and redundant description is omitted.

本実施の形態の真空断熱材6に採用する真空断熱材本体31は、前記実施の形態1に採用した真空断熱材本体31と同一であり、図4(a)の様に、ひれ部33a〜33cが上記した手順で折曲されてテープ35で仮止めされたものを使用する。   The vacuum heat insulating material main body 31 employed in the vacuum heat insulating material 6 of the present embodiment is the same as the vacuum heat insulating material main body 31 employed in the first embodiment, and as shown in FIG. 33c is bent by the above procedure and temporarily fixed with the tape 35.

真空断熱材6に使用する収納袋37は、図4(a)の様に、方形状のシート材37a,37aを対向させて重ね合わせ、シート材37aの長手方向に沿う二方の側縁37d,37dに沿って縫製して筒形状とした袋である。   As shown in FIG. 4A, the storage bag 37 used for the vacuum heat insulating material 6 is formed by stacking rectangular sheet materials 37a and 37a facing each other, and two side edges 37d along the longitudinal direction of the sheet material 37a. , 37d and sewn along a cylindrical shape.

収納袋37は、真空断熱材本体31よりも僅かに幅が広く、その長さは真空断熱材本体31よりも長い。また、収納袋37に採用するシート材37aは、前記実施の形態1に採用したシート材36aと同一のものである。   The storage bag 37 is slightly wider than the vacuum heat insulating body 31 and is longer than the vacuum heat insulating body 31. The sheet material 37a employed for the storage bag 37 is the same as the sheet material 36a employed in the first embodiment.

真空断熱材6は、真空断熱材本体31を収納袋37に挿入して製される。則ち、図4(a)の様に、ひれ部33a〜33cを折曲した真空断熱材本体31を収納袋37の開口部37bまたは開口部37cのいずれかから挿入し、図4(b)の様に、真空断熱材本体31の長手両端から突出する収納袋37の開口部37b,37cを折り返してテープ35で固定して製される。   The vacuum heat insulating material 6 is manufactured by inserting the vacuum heat insulating material body 31 into the storage bag 37. That is, as shown in FIG. 4 (a), the vacuum heat insulating material main body 31 with the fins 33a to 33c bent is inserted from either the opening 37b or the opening 37c of the storage bag 37, and FIG. In this manner, the openings 37 b and 37 c of the storage bag 37 protruding from both longitudinal ends of the vacuum heat insulating body 31 are folded and fixed with the tape 35.

このようにして製された真空断熱材6は、上記した真空断熱材5と同様に、真空断熱材本体31を収納袋37に挿入した極めて簡単な構成により、折曲されたひれ部33a〜33cの角部Kや真空断熱材本体31の角部Mを収納袋37で覆った真空断熱材6を形成することができる。これにより、真空断熱材6を用いて保冷容器などを形成する場合でも、真空断熱材6を内包するシート材などに損傷を与えることがなく、耐久性の向上を図ることが可能となる。   The vacuum heat insulating material 6 manufactured as described above is bent fin portions 33a to 33c with a very simple configuration in which the vacuum heat insulating material main body 31 is inserted into the storage bag 37 in the same manner as the vacuum heat insulating material 5 described above. The vacuum heat insulating material 6 can be formed by covering the corner portion K and the corner portion M of the vacuum heat insulating material body 31 with the storage bag 37. Thereby, even when forming a cold insulation container etc. using the vacuum heat insulating material 6, it becomes possible to aim at the improvement of durability, without damaging the sheet material etc. which contain the vacuum heat insulating material 6. FIG.

尚、本実施の形態の真空断熱材6は、図4(b)の様に、収納袋37の両端をそのまま折り返した構成としたが、開口部37bの上面側のシート材37aを先に真空断熱材本体31の下面と下面側のシート材37aの間に挿入し、開口部37bの下面側のシート材37aを上面側のシート材37aに折り返して重ねても良い。また、開口部37cについても同様にして折り返すことが可能である。   In addition, although the vacuum heat insulating material 6 of this Embodiment set it as the structure which folded both ends of the storage bag 37 as it was like FIG.4 (b), the sheet | seat material 37a of the upper surface side of the opening part 37b is vacuumed first. The sheet material 37a may be inserted between the lower surface of the heat insulating body 31 and the lower surface side sheet material 37a, and the lower surface side sheet material 37a of the opening 37b may be folded back and overlapped with the upper surface side sheet material 37a. Further, the opening 37c can be folded in the same manner.

また、真空断熱材本体31を収納した収納袋37の長手両側縁を内方に折曲してテープなどで止めることも可能である。   It is also possible to fold the longitudinal side edges of the storage bag 37 containing the vacuum heat insulating body 31 inward and stop it with tape or the like.

また、本実施の形態の真空断熱材6は、真空断熱材本体31全体を一つの収納袋37に収納する構成としたが、長さの短い収納袋を二つ用いて、真空断熱材本体31の長手両端部のみを覆う構成を採ることも可能である。   Moreover, although the vacuum heat insulating material 6 of this Embodiment was set as the structure which accommodates the whole vacuum heat insulating main body 31 in the one storage bag 37, the vacuum heat insulating main body 31 is used using two storage bags with short length. It is also possible to take a configuration that covers only both longitudinal ends of the.

(実施の形態3)
図5は、本発明の実施の形態3に係る真空断熱材7の製造手順を示す斜視図である。
(Embodiment 3)
FIG. 5 is a perspective view showing a manufacturing procedure of the vacuum heat insulating material 7 according to Embodiment 3 of the present invention.

本実施の形態の真空断熱材7は、前記実施の形態1に示した真空断熱材5において、収納袋36に代えてカバー材38を用いるものであり、真空断熱材本体31は同一のものを使用する。従って、同一部分には同一の符号を付して重複した説明を省略する。   The vacuum heat insulating material 7 of the present embodiment uses a cover material 38 instead of the storage bag 36 in the vacuum heat insulating material 5 shown in the first embodiment, and the vacuum heat insulating material body 31 is the same. use. Accordingly, the same portions are denoted by the same reference numerals, and redundant description is omitted.

本実施の形態の真空断熱材7に採用する真空断熱材本体31は、前記実施の形態1に採用した真空断熱材本体31と同一であり、ひれ部33a〜33cも、図5(a)の様に、上記した手順で折曲されたものを使用する。   The vacuum heat insulating material main body 31 employed in the vacuum heat insulating material 7 of the present embodiment is the same as the vacuum heat insulating material main body 31 employed in the first embodiment, and the fin portions 33a to 33c are also shown in FIG. In the same way, the one bent by the above procedure is used.

また、真空断熱材7に使用するカバー材38は、図5(a)の様に、方形長尺のシート材であり、前記実施の形態1に採用したシート材36aと同一素材のシート材を用いている。   The cover material 38 used for the vacuum heat insulating material 7 is a rectangular long sheet material as shown in FIG. 5A, and is made of the same material as the sheet material 36a employed in the first embodiment. Used.

真空断熱材7は、真空断熱材本体31の長手両端部にカバー材38,38を巻き付けて製される。則ち、図5(a)の様に、ひれ部33a〜33cを折曲した真空断熱材本体31の長手両端部のひれ部33a,33bを覆うように、カバー材38,38を短手方向に向けて真空断熱材本体31に巻き付け、図5(b)の様に、巻き付けたカバー材38,38の端部をテープ35で固定して製される。   The vacuum heat insulating material 7 is manufactured by winding cover materials 38, 38 around the longitudinal end portions of the vacuum heat insulating material body 31. That is, as shown in FIG. 5 (a), the cover members 38, 38 are arranged in the short direction so as to cover the fin portions 33a, 33b at both longitudinal ends of the vacuum heat insulating material body 31 where the fin portions 33a-33c are bent. It is wound around the vacuum heat insulating material body 31 toward the end, and as shown in FIG.

このようにして製された真空断熱材7は、真空断熱材本体31にカバー材38,38を巻き付けただけの極めて簡単な構成により、折曲されたひれ部33a〜33cの角部Kや真空断熱材本体31の角部Mがカバー材38,38で覆われる。これにより、真空断熱材7を用いて保冷容器などを形成する場合でも、真空断熱材7を内包するシート材などに損傷を与えることがなく、耐久性の向上を図ることが可能となる。   The vacuum heat insulating material 7 manufactured in this way has a very simple configuration in which the cover materials 38, 38 are wound around the vacuum heat insulating material body 31, and the corner portions K of the bent fin portions 33a to 33c and the vacuum The corner M of the heat insulating body 31 is covered with the cover members 38 and 38. Thereby, even when forming a cold insulation container etc. using the vacuum heat insulating material 7, it becomes possible to aim at the improvement of durability, without damaging the sheet material etc. which include the vacuum heat insulating material 7. FIG.

尚、本実施の形態では、カバー材38,38を、真空断熱材本体31の長手両端部に短手方向へ向けて巻き付ける構成としたが、真空断熱材本体31の短手両端部に長手方向へ向けて巻き付ける構成を採ることも可能である。   In this embodiment, the cover members 38 are configured to be wound around the both longitudinal ends of the vacuum heat insulating body 31 in the short direction. It is also possible to adopt a configuration in which the wire is wound toward the head.

(実施の形態4)
次に、前記真空断熱材5(図3参照)を採用した本発明の実施の形態4に係る保冷容器1を説明する。
(Embodiment 4)
Next, a cold insulating container 1 according to Embodiment 4 of the present invention that employs the vacuum heat insulating material 5 (see FIG. 3) will be described.

図6は、本実施の形態に係る折り畳み式保冷容器1を示す斜視図、図7は図6のC−C矢視断面図、図8は図6の保冷容器1の蓋部を閉じる状態を示す斜視図、図9は図8のE方向矢視図、図10は図8のF−F矢視断面図、図11は図6のG−G矢視断面図において底面部の係合を解除した状態を示す断面図、図12(a)〜(e)は図6の保冷容器1を折り畳む手順を示す斜視図である。また、図13(a)は図6の保冷容器1を保護容器に収納した状態を示す斜視図、同図(b),(c)は、不使用時に折り畳まれた保冷容器1を保護容器に収納する状態を示す斜視図である。   6 is a perspective view showing the foldable cold insulation container 1 according to the present embodiment, FIG. 7 is a cross-sectional view taken along the line CC in FIG. 6, and FIG. 8 is a state in which the lid of the cold insulation container 1 in FIG. 9 is a view taken in the direction of the arrow E in FIG. 8, FIG. 10 is a cross-sectional view taken along the line FF in FIG. 8, and FIG. Sectional drawing which shows the state which cancelled | released, FIG. 12 (a)-(e) is a perspective view which shows the procedure which folds the cold insulator 1 of FIG. 13 (a) is a perspective view showing a state in which the cold insulation container 1 of FIG. 6 is housed in a protective container, and FIGS. 13 (b) and (c) show the cold insulation container 1 folded when not in use as a protective container. It is a perspective view which shows the state to accommodate.

本実施の形態の折り畳み式保冷容器1は、使用時には箱体とされ、不使用時に折り畳むことのできる折り畳み可能な保冷容器である。   The foldable cold storage container 1 of the present embodiment is a foldable cold storage container that is a box when in use and can be folded when not in use.

本実施の形態の保冷容器1は、図6の様に、互いに折曲可能に方形状に連接された4面の周壁部10,10,13,13と、対向する2面の周壁部10,10の上側縁11,11に沿って折曲可能に連接された2面の蓋部16,16と、当該蓋部16,16の連接された2面の周壁部10,10の下側縁12,12に沿って折曲可能に連接された2面の底面部21,21とを備えて形成される。   As shown in FIG. 6, the cold insulation container 1 of the present embodiment includes four circumferential wall portions 10, 10, 13, and 13 that are connected to each other in a square shape so that they can be bent, and two opposed circumferential wall portions 10, 10, 10, two lids 16, 16 connected to bendable along the upper edges 11, 11, and a lower edge 12 of the two peripheral walls 10, 10 connected to the lids 16, 16. , 12 and two bottom surfaces 21 and 21 connected to each other so as to be bendable.

本実施の形態では、蓋部16は、対向する蓋部16側へ向かう長さ、則ち、周壁部10の上側縁11から蓋部16の側縁17までの長さLが、周壁部13の幅Dの略半分であり、2面の蓋部16,16は同一形状を有する。また、2面の底面部21,21も蓋部16と同一形状を有する。また、蓋部16の長さLは、周壁部10の高さHよりも短い構成としている。   In the present embodiment, the cover portion 16 has a length toward the facing cover portion 16, that is, a length L from the upper edge 11 of the peripheral wall portion 10 to the side edge 17 of the cover portion 16, and the peripheral wall portion 13. The lid portions 16, 16 on the two surfaces have the same shape. Further, the bottom surface portions 21 and 21 of the two surfaces have the same shape as the lid portion 16. Further, the length L of the lid portion 16 is shorter than the height H of the peripheral wall portion 10.

具体的には、本実施の形態の保冷容器1は、図6の様に、幅Wが600mm、奥行きDが400mm、高さHが300mmのサイズであり、蓋部16の長さLは略200mmであって高さHよりも短い構成としている。また、保冷容器1の内容積は略70リットルである。   Specifically, as shown in FIG. 6, the cold insulation container 1 of the present embodiment has a width W of 600 mm, a depth D of 400 mm, and a height H of 300 mm, and the length L of the lid portion 16 is substantially the same. The configuration is 200 mm and shorter than the height H. The internal volume of the cold container 1 is approximately 70 liters.

周壁部10、蓋部16および底面部21は、図7の様に、いずれもシート材30に上記した真空断熱材5を内包して形成される。   As shown in FIG. 7, the peripheral wall portion 10, the lid portion 16, and the bottom surface portion 21 are all formed by enclosing the vacuum heat insulating material 5 in the sheet material 30.

真空断熱材5は、前記図3に示したものと同一である。則ち、前記図1で示した繊維材で成る芯材32を、ガスバリア性を有する外被材33で覆い、その内部を減圧して真空封入して形成される真空断熱材本体31を、図3の様に、収納袋36に収納して形成された真空断熱材5である。   The vacuum heat insulating material 5 is the same as that shown in FIG. That is, the vacuum heat insulating body 31 formed by covering the core material 32 made of the fiber material shown in FIG. 3 is a vacuum heat insulating material 5 formed by being accommodated in a storage bag 36.

真空断熱材5は、上記したように、熱伝導率(初期熱伝導率)が0.005W/mK、その厚さが略12mmであり、周壁部10、蓋部16および底面部21における高い断熱性を確保すると共に、当該各部の薄型化を図っている。   As described above, the vacuum heat insulating material 5 has a thermal conductivity (initial thermal conductivity) of 0.005 W / mK, a thickness of approximately 12 mm, and high heat insulation in the peripheral wall portion 10, the lid portion 16, and the bottom surface portion 21. In addition to ensuring the properties, the respective parts are made thinner.

シート材30は、ポリエステル生地の裏面に合成樹脂コートを施したものを縫製により成形加工したもので、耐水性、防水性および柔軟性を兼ね備えている。   The sheet material 30 is formed by sewing a polyester fabric with a synthetic resin coat on the back surface, and has water resistance, waterproofness and flexibility.

本実施の形態では、周壁部10、蓋部16および底面部21のうち、保冷容器1の使用時または不使用時に外部側に位置する面には、図7の様に、厚さ4mmのシート材30aを用い、他の面には厚さ2mmのシート材30bを用いている。   In the present embodiment, a sheet having a thickness of 4 mm is provided on the outer wall surface of the peripheral wall portion 10, the lid portion 16, and the bottom surface portion 21 when the cold insulation container 1 is used or not used, as shown in FIG. A material 30a is used, and a sheet material 30b having a thickness of 2 mm is used on the other surface.

則ち、保冷容器1の周壁部10、蓋部16および底面部21の各部は、耐水性、防水性および柔軟性を備えた袋状に縫製されたシート材30の内部に真空断熱材5を内包した構造である。これらの、周壁部10、蓋部16および底面部21は、互いのシート材30の側縁同士が縫製によって接続されて、折曲可能にされている。   In other words, each of the peripheral wall portion 10, the lid portion 16, and the bottom surface portion 21 of the cold container 1 has the vacuum heat insulating material 5 inside the sheet material 30 sewn in a bag shape having water resistance, waterproofness and flexibility. It is an enclosed structure. The peripheral wall portion 10, the lid portion 16, and the bottom surface portion 21 can be bent by connecting the side edges of the sheet material 30 to each other by sewing.

また、図6の様に、蓋部16および底面部21の連接された周壁部10,10に隣接する2面の周壁部13,13は、略中央部に高さ方向へ延びる折り畳み線23に沿って真空断熱材5が分割され、当該折り畳み線23に沿って周壁部13が折曲可能とされている。則ち、周壁部13は、袋状に縫製されたシート材30の内部に二つの真空断熱材5,5を収納し、折り畳み線23に沿ってシート材30を縫製して形成され、当該折り畳み線23に沿って折曲可能とされている。   Further, as shown in FIG. 6, the two peripheral wall portions 13 and 13 adjacent to the peripheral wall portions 10 and 10 connected to the lid portion 16 and the bottom surface portion 21 are formed by folding lines 23 extending in the height direction substantially at the center portion. The vacuum heat insulating material 5 is divided along the folding line 23, and the peripheral wall 13 can be bent along the folding line 23. In other words, the peripheral wall portion 13 is formed by storing the two vacuum heat insulating materials 5 and 5 inside the sheet material 30 sewn in a bag shape and sewing the sheet material 30 along the fold line 23. It is possible to bend along the line 23.

則ち、本実施の形態の保冷容器1は、周壁部10,13、蓋部16および底面部21の各部が、シート材30に真空断熱材5を内包して形成され、各々の真空断熱材5には、上記したように、真空断熱材本体31を収納袋36で覆ったものを用いている。これにより、真空断熱材本体31をそのままシート材30に内包する構成に比べて、真空断熱材本体31の角部によってシート材30が損傷を受けることを効果的に防止している。   In other words, the cold insulation container 1 according to the present embodiment includes the peripheral wall portions 10 and 13, the lid portion 16, and the bottom surface portion 21, each of which is formed by including the vacuum heat insulating material 5 in the sheet material 30. As described above, the vacuum heat insulating material body 31 covered with the storage bag 36 is used for 5. Thereby, compared with the structure which encloses the vacuum heat insulating material main body 31 in the sheet material 30 as it is, the sheet material 30 is effectively prevented from being damaged by the corners of the vacuum heat insulating material main body 31.

図6,図8の様に、一方の蓋部16には、側縁17に沿って、面ファスナ18aを備えた可撓性を有する係合フラップ18が設けられ、他方の蓋部16には、一方の蓋部16の係合フラップ18に対応させて面ファスナ20が設けられている。係合フラップ18も、上記したシート材30b(厚さ2mm、図7参照)を用いており、当該シート材30bに面ファスナ18aを縫製して形成されている。   As shown in FIGS. 6 and 8, one lid portion 16 is provided with a flexible engagement flap 18 having a surface fastener 18 a along the side edge 17, and the other lid portion 16 has A hook-and-loop fastener 20 is provided so as to correspond to the engagement flap 18 of one lid portion 16. The engagement flap 18 also uses the above-described sheet material 30b (thickness 2 mm, see FIG. 7), and is formed by sewing the surface fastener 18a on the sheet material 30b.

また、図6,図8の様に、折曲可能な2面の周壁部13には、上側縁14に沿って、面ファスナ24aを備えた可撓性を有する係合フラップ24が略上方へ向けて付勢された状態で縫製によって取り付けられている。係合フラップ24も、上記したシート材30b(厚さ2mm、図7参照)を用いており、当該シート材30bに面ファスナ24aを縫製して形成されている。   Further, as shown in FIGS. 6 and 8, a flexible engagement flap 24 having a hook-and-loop fastener 24 a is provided substantially upward along the upper edge 14 on the two peripheral wall portions 13 that can be bent. It is attached by sewing in a state of being biased toward. The engagement flap 24 also uses the above-described sheet material 30b (thickness 2 mm, see FIG. 7), and is formed by sewing a surface fastener 24a on the sheet material 30b.

また、係合フラップ24の面ファスナ24aに対応させて、2面の蓋部16,16の内面には面ファスナ19,19が設けられている。   Further, surface fasteners 19, 19 are provided on the inner surfaces of the two lid portions 16, 16 so as to correspond to the surface fasteners 24 a of the engagement flap 24.

底面部21は蓋部16と同一の基本構造を有する。則ち、図6,図11の様に、一方の底面部21には、側縁29に沿って、面ファスナ22aを備えた可撓性を有する係合フラップ22が設けられている。また、他方の底面部21には、一方の底面部21の係合フラップ22に対応させて面ファスナ28が設けられている。この係合フラップ22も、上記したシート材30b(厚さ2mm、図7参照)を用いており、当該シート材30bに面ファスナ22aを縫製して形成されている。   The bottom surface portion 21 has the same basic structure as the lid portion 16. That is, as shown in FIGS. 6 and 11, one bottom surface portion 21 is provided with a flexible engagement flap 22 having a surface fastener 22 a along the side edge 29. In addition, a hook-and-loop fastener 28 is provided on the other bottom surface portion 21 so as to correspond to the engagement flap 22 of the one bottom surface portion 21. The engagement flap 22 also uses the above-described sheet material 30b (thickness 2 mm, see FIG. 7), and is formed by sewing a surface fastener 22a on the sheet material 30b.

また、図6,図11の様に、底面部21の外面側には、外面全面を覆う可撓性を有する底面シート27が設けられている。則ち、底面シート27は、2面の底面部21の外形と略等しい長方形のシートであり、その4つの辺部を周壁部10,13の下側縁12,15に沿って縫製して取り付けられている。本実施の形態では、底面シート27にも、上記したシート材30b(厚さ2mm、図7参照)を用いている。   As shown in FIGS. 6 and 11, on the outer surface side of the bottom surface portion 21, a flexible bottom sheet 27 that covers the entire outer surface is provided. In other words, the bottom sheet 27 is a rectangular sheet that is substantially equal to the outer shape of the two bottom surface portions 21, and its four sides are sewn along the lower edges 12 and 15 of the peripheral wall portions 10 and 13 and attached. It has been. In the present embodiment, the above-described sheet material 30b (thickness 2 mm, see FIG. 7) is also used for the bottom sheet 27.

保冷容器1の内部には、内蓋25が設けられている。内蓋25は、可撓性を有する方形状のシート材であり、図6,図10の様に、蓋部16が連接される周壁部10の上側縁11に沿ってその一辺が縫製によって取り付けられている。内蓋25は、蓋部16による遮蔽性を補助するための遮蔽材ある。   An inner lid 25 is provided inside the cold insulation container 1. The inner lid 25 is a rectangular sheet material having flexibility. As shown in FIGS. 6 and 10, one side of the inner lid 25 is attached by sewing along the upper edge 11 of the peripheral wall portion 10 to which the lid portion 16 is connected. It has been. The inner lid 25 is a shielding material for assisting the shielding by the lid portion 16.

本実施の形態では、内蓋25は、図6の様に、保冷容器1の幅Wと略等しい幅を有し、その長さは、図10の様に、対向する周壁部10までの長さDと周壁部10の高さHの和以上とされている。内蓋25をこのサイズに設定することにより、図10の様に、保冷容器1の内部の一部に冷凍商品S1〜S4が収納されて隙間が生じる場合でも、冷凍商品S1〜S4の全てを内蓋25で覆いつくすことができ、遮蔽効果が増大する。   In the present embodiment, the inner lid 25 has a width substantially equal to the width W of the cold insulation container 1 as shown in FIG. 6, and the length is the length up to the opposing peripheral wall portions 10 as shown in FIG. 10. The sum of the height D and the height H of the peripheral wall 10 is greater than or equal to the sum. By setting the inner lid 25 to this size, as shown in FIG. 10, even when the frozen products S1 to S4 are stored in a part of the inside of the cold storage container 1 and a gap is generated, all of the frozen products S1 to S4 are stored. It can be covered with the inner lid 25, and the shielding effect is increased.

また、保冷容器1の内部には、蓄冷剤を収納する蓄冷剤収納部26を設けている。蓄冷剤収納部26は、図6,図10の様に、メッシュ状のネット材を用いて形成した袋体であり、図10の様に、内部に蓄冷剤34を収納可能である。本実施の形態では、蓄冷剤収納部26を、前記内蓋25が連接された周壁部10の内面に設けている。これにより、蓄冷剤34および冷凍商品S1〜S4を内蓋25で容易に覆うことができ、冷凍商品S1〜S4の保冷性能および遮蔽性の向上を図っている。   In addition, a cool storage agent storage unit 26 that stores a cool storage agent is provided inside the cold insulation container 1. The cold storage agent storage unit 26 is a bag formed using a mesh net material as shown in FIGS. 6 and 10, and the cold storage agent 34 can be stored therein as shown in FIG. 10. In the present embodiment, the regenerator storage portion 26 is provided on the inner surface of the peripheral wall portion 10 to which the inner lid 25 is connected. Thereby, the cool storage agent 34 and frozen goods S1-S4 can be easily covered with the inner cover 25, and the cold preservation performance and shielding property of frozen goods S1-S4 are aimed at.

尚、蓄冷剤収納部26は、周壁部10の内面に限らず、周壁部13や蓋部16の内面に複数設けることも可能である。   In addition, the cool storage agent storage part 26 can be provided not only on the inner surface of the peripheral wall part 10 but also on the inner surfaces of the peripheral wall part 13 and the lid part 16.

本実施の形態では、蓄冷剤収納部26に、融点が−27℃〜−18℃、重量が1kgの蓄冷剤34を2個収納可能としている。また、本実施の形態で使用した蓄冷剤34は、(株)イノアックコーポレーション製「CAH−1001マイナス25℃グレード」である。   In the present embodiment, the cool storage agent storage unit 26 can store two cool storage agents 34 having a melting point of −27 ° C. to −18 ° C. and a weight of 1 kg. Moreover, the cool storage agent 34 used in this embodiment is “CAH-1001 minus 25 ° C. grade” manufactured by Inoac Corporation.

次に、本実施の形態の保冷容器1の使用時に際しての組み立て手順を説明する。   Next, an assembling procedure at the time of using the cold insulating container 1 of the present embodiment will be described.

まず、図11の様に、底面部21,21を閉姿勢(水平方向)へ回動させて、図10の様に、側縁29,29同士を突き合わせる。そして、一方の底面部21に設けた係合フラップ22を他方の底面部21に押圧して、係合フラップ22の面ファスナ22aと他方の底面部21の面ファスナ28を互いに係合させる。   First, as shown in FIG. 11, the bottom surface portions 21 and 21 are rotated to the closed posture (horizontal direction), and the side edges 29 and 29 are brought into contact with each other as shown in FIG. Then, the engagement flap 22 provided on one bottom surface portion 21 is pressed against the other bottom surface portion 21 so that the surface fastener 22a of the engagement flap 22 and the surface fastener 28 of the other bottom surface portion 21 are engaged with each other.

底面部21,21をこのように係合すると、図10の様に、双方の底面部21によって略平面が形成され、当該底面21,21の下方には全面を覆うように底面シート27が位置する。従って、底面部21と周壁部13との間に僅かな隙間が生じた場合でも、底面シート27によって内外の連通が遮断され、保冷性能が損なわれることがない。   When the bottom surface portions 21 and 21 are engaged in this way, a substantially flat surface is formed by both the bottom surface portions 21 as shown in FIG. 10, and the bottom sheet 27 is positioned below the bottom surfaces 21 and 21 so as to cover the entire surface. To do. Accordingly, even when a slight gap is generated between the bottom surface portion 21 and the peripheral wall portion 13, the communication between the inside and the outside is blocked by the bottom surface sheet 27, and the cold insulation performance is not impaired.

また、本実施の形態では、底面シート27に耐水性および防水性を有するシート材30bを用いており、内部に滞留する水が容器外部に流出することを防止している。   In the present embodiment, the bottom sheet 27 is made of a water-resistant and waterproof sheet material 30b to prevent water staying inside from flowing out of the container.

次いで、図10の様に、必要に応じて蓄冷剤収納部26に上記した蓄冷剤34を収納すると共に、配送しようとする冷凍食品などの冷凍商品S1〜S4を内部に収納し、冷凍商品S1〜S4を覆うように内蓋25をかける。   Next, as shown in FIG. 10, the above-described cold storage agent 34 is stored in the cold storage agent storage unit 26 as necessary, and frozen products S1 to S4 such as frozen food to be delivered are stored inside, and the frozen product S1 is stored. Put the inner lid 25 to cover ~ S4.

ここで、本実施の形態では、蓄冷剤34に融点が−27℃以上−18℃以下のものを使用している。これは、通常、小口配送を行う卸業者や物流センターでは、冷凍倉庫を−30℃〜−22℃程度に温度管理することが多い。従って、当該冷凍倉庫に保管するだけで蓄冷剤34を固体化させ得るように、前記範囲の融点を有する蓄冷剤34を使用している。これにより、配送時には、冷凍倉庫で保管されて固体化された蓄冷剤を直ちに保冷容器1に収納して保冷に供することが可能となる。   Here, in the present embodiment, the regenerator 34 having a melting point of −27 ° C. or higher and −18 ° C. or lower is used. Usually, in a wholesaler or a distribution center that performs small-lot delivery, the temperature of a refrigerated warehouse is often controlled to about −30 ° C. to −22 ° C. Therefore, the cold storage agent 34 having the melting point in the above range is used so that the cold storage agent 34 can be solidified only by storing in the freezer warehouse. Thereby, at the time of delivery, it becomes possible to immediately store the refrigerating agent stored in the refrigeration warehouse and solidified in the cold insulation container 1 for cold preservation.

収納しようとする冷凍商品S1〜S4を全て収納すると、蓋部16,16を閉姿勢(略水平方向)へ回動させる。図8の様に、蓋部16,16を内方へ向けて回動すると、周壁部13に略上方へ向けて設けられた係合フラップ24が、蓋部16の回動によって押圧されて内方へ倒れ、係合フラップ24の面ファスナ24aと蓋部16の面ファスナ19が互いに係合する。そして、蓋部16,16の双方を閉姿勢に移動すると、係合フラップ24の面ファスナ24aの全面が蓋部16の面ファスナ19と係合し、蓋部16と周壁部13との間が係合フラップ24によって遮蔽される。   When all the frozen products S1 to S4 to be stored are stored, the lid portions 16 and 16 are rotated to the closed posture (substantially horizontal direction). As shown in FIG. 8, when the lid portions 16 and 16 are turned inward, the engagement flap 24 provided on the peripheral wall portion 13 substantially upward is pressed by the turning of the lid portion 16 to be The hook-and-loop fastener 24a of the engagement flap 24 and the hook-and-loop fastener 19 of the lid 16 are engaged with each other. When both the lid portions 16 and 16 are moved to the closed posture, the entire surface fastener 24a of the engagement flap 24 is engaged with the surface fastener 19 of the lid portion 16, and the gap between the lid portion 16 and the peripheral wall portion 13 is established. It is shielded by the engagement flap 24.

また、蓋部16,16を閉姿勢に移動すると、図9の様に、蓋部16,16の側縁17,17同士が互いに突き合わされる。そして、最後に、一方の蓋部16に設けた係合フラップ18を他方の蓋部16に押圧して、面ファスナ18a,20を互いに係合させる。これにより、蓋部16,16の側縁17,17同士の突き合わせ部位が係合フラップ18で覆われる。   When the lid portions 16 and 16 are moved to the closed posture, the side edges 17 and 17 of the lid portions 16 and 16 are abutted with each other as shown in FIG. Finally, the engagement flap 18 provided on one lid 16 is pressed against the other lid 16 to engage the surface fasteners 18a and 20 with each other. Thereby, the abutting part of the side edges 17 and 17 of the lid parts 16 and 16 is covered with the engagement flap 18.

則ち、本実施の形態の保冷容器1は、底面部21,21および蓋部16,16を閉姿勢に回動して係合フラップ22,18で係合するだけで、図12(a)の様に、真空断熱材5を内包した周壁部10,13、底面部21および蓋部16で囲まれた箱体が形成される。   In other words, the cold insulation container 1 of the present embodiment is configured by simply rotating the bottom surface portions 21 and 21 and the lid portions 16 and 16 to the closed posture and engaging them with the engagement flaps 22 and 18 as shown in FIG. As described above, a box surrounded by the peripheral wall portions 10 and 13, the bottom surface portion 21, and the lid portion 16 including the vacuum heat insulating material 5 is formed.

そして、形成された箱体は、図10の様に、底面部21,21の側縁29,29同士の突き合わせ部位が係合フラップ22で覆われると共に、底面部21の外面が底面シート27で覆われる。更に、図9の様に、蓋部16,16の突き合わせ部位は係合フラップ18で覆われると共に、蓋部16と周壁部13との間が係合フラップ24によって遮蔽される。   As shown in FIG. 10, the formed box is covered with the engagement flap 22 at the abutting portion between the side edges 29 and 29 of the bottom surface portions 21 and 21, and the outer surface of the bottom surface portion 21 is the bottom sheet 27. Covered. Furthermore, as shown in FIG. 9, the abutting portions of the lid portions 16 and 16 are covered with the engagement flap 18, and the gap between the lid portion 16 and the peripheral wall portion 13 is shielded by the engagement flap 24.

このように、本実施の形態の保冷容器1は、底面部21,21および蓋部16,16を閉姿勢に移動させて組み立てるだけで、内外の連通が完全に遮断され、しかも全面が真空断熱材で囲まれた極めて断熱性の高い箱体を直ちに形成することができる。   As described above, the cold insulation container 1 according to the present embodiment is assembled by moving the bottom surface portions 21 and 21 and the lid portions 16 and 16 to the closed posture, and the communication between the inside and the outside is completely blocked, and the entire surface is vacuum insulated. It is possible to immediately form a box body surrounded by materials and having a very high heat insulating property.

本実施の形態では、保冷容器1の内部に、融点が−27℃以上−18℃以下の蓄冷剤を、50リットル当たりにつき1個収納することにより、保冷容器1の内部の雰囲気の平均温度を10時間以上継続して0℃以下に保持可能であり、冷凍商品(例えばアイスクリーム)の品温に置き換えれば、10時間以上継続して概ね−15℃までに保持できる。従って、本実施の形態の保冷容器1に蓄冷剤を併用して配送を行うことにより、冷凍商品を低温に維持して品質を損ねることなく長距離配送を行うことが可能となる。なお、蓄冷剤の少なくとも一部をドライアイスで代用しても構わない。   In the present embodiment, by storing one cold storage agent having a melting point of −27 ° C. or more and −18 ° C. or less per 50 liters inside the cold insulation container 1, the average temperature of the atmosphere inside the cold insulation container 1 is set. It can be maintained at 0 ° C. or lower continuously for 10 hours or longer, and can be maintained at about −15 ° C. continuously for 10 hours or longer if replaced with the product temperature of a frozen product (for example, ice cream). Therefore, by delivering the cold storage container 1 in combination with the cold storage agent according to the present embodiment, it is possible to maintain the frozen product at a low temperature and perform long-distance delivery without damaging the quality. In addition, you may substitute at least one part of a cool storage agent with dry ice.

次に、不使用時に際しての保冷容器1の折り畳み手順を説明する。   Next, the folding procedure of the cold insulation container 1 when not in use will be described.

保冷容器1の折り畳みは、例えば、配送を終えて保冷容器1が空になった時や、配送元に戻って保冷容器1を収納保管する際に行われる。尚、以下の折り畳み手順の説明においては、蓄冷剤収納部26に収納された蓄冷剤34は取り出されているものとする。   The cold storage container 1 is folded, for example, when the cold storage container 1 is emptied after delivery or when the cold storage container 1 is stored and returned to the delivery source. In the following description of the folding procedure, it is assumed that the cool storage agent 34 stored in the cool storage agent storage unit 26 has been taken out.

折り畳みに際しては、まず、図12(a)の様に、箱体とされている保冷容器1の蓋部16の係合フラップ24掴んで引き上げる。そして、図12(b)の様に、係合フラップ18の面ファスナ18aと蓋部16の面ファスナ20の係合、および、係合フラップ24の面ファスナ24aと蓋部16の面ファスナ19の係合を解除しつつ蓋部16,16を開姿勢へ回動する。   At the time of folding, first, as shown in FIG. 12A, the engagement flap 24 of the lid portion 16 of the cold insulation container 1 which is a box is grasped and pulled up. Then, as shown in FIG. 12B, the engagement of the surface fastener 18 a of the engagement flap 18 and the surface fastener 20 of the lid portion 16, and the engagement of the surface fastener 24 a of the engagement flap 24 and the surface fastener 19 of the lid portion 16. The lids 16 and 16 are rotated to the open posture while releasing the engagement.

次いで、図11,図12(c)の様に、内蓋25を蓄冷剤収納部26側へ寄せ、底面部21の係合フラップ22を掴んで引き上げて、係合フラップ22の面ファスナ22aと底面部21の面ファスナ28の係合を解除する。そして、図12(d)の様に、底面部21,21を周壁部10,10の内面に折り重ねると共に、蓋部16,16を周壁部10,10の外面に折り重ねる。   Next, as shown in FIG. 11 and FIG. 12C, the inner lid 25 is moved toward the regenerator storage portion 26 side, the engagement flap 22 of the bottom portion 21 is grasped and pulled up, and the surface fastener 22 a of the engagement flap 22 The engagement of the hook-and-loop fastener 28 of the bottom surface portion 21 is released. Then, as shown in FIG. 12 (d), the bottom surface portions 21 and 21 are folded on the inner surfaces of the peripheral wall portions 10 and 10, and the lid portions 16 and 16 are folded on the outer surfaces of the peripheral wall portions 10 and 10.

続いて、図12(d)の様に、周壁部13,13を折り畳み線23に沿って内方に折曲しつつ、周壁部10,10同士を近接させる。これにより、図12(e)の様に、外側から順に蓋部16、周壁部10、底面部21および折曲された周壁部13の4面が対象に重ね合わせられ、全8面が重なった状態で折り畳みが完了する。   Subsequently, as shown in FIG. 12D, the peripheral wall portions 10 are brought close to each other while the peripheral wall portions 13 are bent inward along the fold line 23. As a result, as shown in FIG. 12 (e), the four surfaces of the lid portion 16, the peripheral wall portion 10, the bottom surface portion 21, and the bent peripheral wall portion 13 were overlapped in order from the outside, and all eight surfaces overlapped. Folding is completed in the state.

このように、本実施の形態の保冷容器1は、従来のように断熱パネルなどの部材の着脱を行うことなく、短時間に極めて容易にコンパクトに折り畳むことができる。   As described above, the cold insulation container 1 of the present embodiment can be folded very easily and compactly in a short time without attaching / detaching a member such as a heat insulating panel as in the prior art.

保冷容器1を折り畳むと、図12(e)の様に、蓋部16,16、周壁部10,10、底面部21,21および周壁部13,13の合計8面が折り重ねられた状態となる。   When the cold insulation container 1 is folded, as shown in FIG. 12E, a total of eight surfaces of the lid portions 16 and 16, the peripheral wall portions 10 and 10, the bottom surface portions 21 and 21 and the peripheral wall portions 13 and 13 are folded. Become.

また、上記したように、本実施の形態では、周壁部10,13の高さH(300mm)に対して、蓋部16および底面部21の長さL(200mm)が短い。これにより、保冷容器1を折り畳むと、周壁部10を最大外寸として前記8面が重ね合わせられた形状となる。   Further, as described above, in the present embodiment, the length L (200 mm) of the lid portion 16 and the bottom surface portion 21 is shorter than the height H (300 mm) of the peripheral wall portions 10 and 13. Thereby, when the cold insulation container 1 is folded, it becomes a shape in which the eight surfaces are overlapped with the peripheral wall portion 10 as the maximum outer dimension.

また、図6の保冷容器1は、使用時または不使用時に外部側に位置する全ての面に対して、図7で示した厚手のシート材30aを使用している。則ち、周壁部10、周壁部13および底面部21の外面側と、蓋部16の内面および外面側の各々の面に、図7で示した厚手のシート材30aを採用している。   Further, the cold insulation container 1 of FIG. 6 uses the thick sheet material 30a shown in FIG. 7 for all surfaces located on the outside side when in use or not in use. That is, the thick sheet material 30a shown in FIG. 7 is employed on the outer surface side of the peripheral wall portion 10, the peripheral wall portion 13, and the bottom surface portion 21, and on the inner surface and outer surface side of the lid portion 16, respectively.

より具体的には、蓋部16は、真空断熱材5の厚さ(12mm)と、それを内包するシート材30aの厚さ(4mm+4mm)の和である厚さ20mmである。周壁部10,13は、真空断熱材5の厚さ(12mm)と、それを内包するシート材30a,30bの厚さ(4mm+2mm)の和である厚さ18mmである。また、底面部21は、真空断熱材5の厚さ(12mm)と、それを内包するシート材30a,30bの厚さ(4mm+2mm)の和である厚さ18mmである。従って、折り畳んで8面を重ね合わせると、その厚さの合計は略148mmとなる。   More specifically, the lid portion 16 has a thickness of 20 mm, which is the sum of the thickness (12 mm) of the vacuum heat insulating material 5 and the thickness (4 mm + 4 mm) of the sheet material 30a containing it. The peripheral wall portions 10 and 13 have a thickness of 18 mm, which is the sum of the thickness (12 mm) of the vacuum heat insulating material 5 and the thicknesses (4 mm + 2 mm) of the sheet materials 30a and 30b enclosing it. Further, the bottom surface portion 21 has a thickness of 18 mm, which is the sum of the thickness (12 mm) of the vacuum heat insulating material 5 and the thicknesses (4 mm + 2 mm) of the sheet materials 30a and 30b enclosing it. Therefore, when the eight surfaces are folded and overlapped, the total thickness becomes approximately 148 mm.

則ち、本実施の形態の保冷容器1を折り畳むと、周壁部10の外寸(W600mm×H300mm)を最大外寸とし、厚さを略148mmに縮小することができ、使用時の箱体に比べて極めてコンパクトにすることができる。これにより、折り畳んだ複数の保冷容器1を汎用のロールパレットなどに収納して容易に移動させることも可能である。   In other words, when the cold insulation container 1 of the present embodiment is folded, the outer dimension (W600 mm × H300 mm) of the peripheral wall portion 10 can be made the maximum outer dimension, and the thickness can be reduced to about 148 mm. Compared to this, it can be extremely compact. Thereby, it is also possible to store a plurality of folded cold insulation containers 1 in a general-purpose roll pallet or the like and easily move them.

また、上記したように、使用時または不使用時に外部側に位置する全ての面に対して、厚手のシート材30aを使用している。   Further, as described above, the thick sheet material 30a is used for all the surfaces positioned on the outside side when in use or not in use.

従って、使用に際して箱体が形成されたときは、各面に内包される真空断熱材5が厚手のシート材30aによって外力から保護される。また、不使用時に折り畳むと、蓋部16の内面が厚手のシート材30aによって外力から保護されることとなる。これにより、使用時および不使用時の双方において、真空断熱材5を外力から保護することができ、真空断熱材5の破損を防止して耐久性を向上することが可能となる。   Accordingly, when the box is formed in use, the vacuum heat insulating material 5 included in each surface is protected from external force by the thick sheet material 30a. When folded when not in use, the inner surface of the lid portion 16 is protected from external force by the thick sheet material 30a. Thereby, the vacuum heat insulating material 5 can be protected from external force both during use and when it is not used, and the vacuum heat insulating material 5 can be prevented from being damaged and the durability can be improved.

更に、本実施の形態の保冷容器1は、周壁部10,13、蓋部16および底面部21の各部が、シート材30に上記した上記した真空断熱材5を内方して形成されるので、折り畳みや組み立てに際して、周壁部10,13、蓋部16および底面部21の各部に繰り返して外力が作用しても、真空断熱材5によってシート材30が損傷を受けることがない。   Furthermore, in the cold insulation container 1 of the present embodiment, the peripheral wall portions 10 and 13, the lid portion 16, and the bottom surface portion 21 are formed with the above-described vacuum heat insulating material 5 inside the sheet material 30. During folding and assembly, the sheet material 30 is not damaged by the vacuum heat insulating material 5 even if an external force is repeatedly applied to the peripheral wall portions 10 and 13, the lid portion 16, and the bottom surface portion 21.

これにより、保冷容器1の耐久性を著しく向上させることが可能となる。   Thereby, it becomes possible to remarkably improve the durability of the cold container 1.

尚、本実施の形態の保冷容器1は、前記実施の形態1の真空断熱材5を用いた構成としたが、前記実施の形態2,3で述べた真空断熱材6,7を用いて構成することも可能である。   Although the cold insulation container 1 of the present embodiment is configured using the vacuum heat insulating material 5 of the first embodiment, it is configured using the vacuum heat insulating materials 6 and 7 described in the second and third embodiments. It is also possible to do.

ここで、本実施の形態の保冷容器1は、上記したように、所定の強度および剛性を備えた真空断熱材5を内包した蓋部16、周壁部10,13および底面部21で形成されるので、保冷容器1を単独で使用する場合でも、ある程度の強度および剛性を得ることができる。しかし、保冷容器1を、更に強度および剛性の高い保護容器に収納してセットで使用することにより、保冷容器1の耐久性を著しく向上させることができる。   Here, as described above, the cold insulation container 1 of the present embodiment is formed by the lid portion 16, the peripheral wall portions 10 and 13 and the bottom surface portion 21 including the vacuum heat insulating material 5 having predetermined strength and rigidity. Therefore, even when the cold container 1 is used alone, a certain degree of strength and rigidity can be obtained. However, the durability of the cold insulation container 1 can be remarkably improved by storing the cold insulation container 1 in a protective container having higher strength and rigidity and using it as a set.

例えば、図13(a)の様に、保冷容器1をすっぽり収納可能な保護容器2を用意し、配送に際して箱体とされた保冷容器1を収納してセットで使用する構成を採ることができる。   For example, as shown in FIG. 13 (a), a protective container 2 that can completely store the cold insulation container 1 is prepared, and the cold insulation container 1 that is a box at the time of delivery can be accommodated and used as a set. .

図13(a)に示す保護容器2は、合成樹脂材を成形加工して製されたもので、上方が開放された箱形状を有し、極めて軽量である。保護容器2は、上部および下部の外面を全周に渡って突出させてフランジ部2a,2bを形成している。従って、フランジ部2aを手掛かりとして保護容器2を容易に持ち運び可能である。また、保冷容器1を保護容器2に収納したまま、係合フラップ18を掴んで蓋部16,16を開閉することができる。   The protective container 2 shown in FIG. 13 (a) is manufactured by molding a synthetic resin material, has a box shape with the top opened, and is extremely lightweight. The protective container 2 is formed with flange portions 2a and 2b by projecting the outer surfaces of the upper and lower portions over the entire circumference. Therefore, the protective container 2 can be easily carried using the flange portion 2a as a clue. In addition, the lids 16 and 16 can be opened and closed by grasping the engagement flap 18 while the cold container 1 is stored in the protective container 2.

また、保護容器2のフランジ部2bを別の保護容器2のフランジ部2aに重ね合わせて係合可能な構造とされており、保護容器2を多段に積み重ねることができる。従って、配送車などに、保冷容器1を収納した保護容器2を多数積み込む場合でも、多段に積み上げることによって積み込みスペースを有効に利用でき、しかも、保冷容器1に直接過大な荷重が加わることがなく損傷を受けることがない。   In addition, the flange portion 2b of the protective container 2 is overlapped with the flange portion 2a of another protective container 2 and can be engaged, and the protective containers 2 can be stacked in multiple stages. Therefore, even when a large number of protective containers 2 containing the cold storage containers 1 are loaded on a delivery vehicle, the loading space can be effectively used by stacking them in multiple stages, and an excessive load is not directly applied to the cold storage containers 1. There is no damage.

このように、保冷容器1を軽量化された保護容器2とセットで使用することにより、保冷容器1の耐久性を著しく向上させることが可能となる。   As described above, the durability of the cold insulation container 1 can be remarkably improved by using the cold insulation container 1 together with the reduced weight protective container 2 as a set.

更に、図12(e)に示したように、保冷容器1は、周壁部10を最大外寸として8面が重ね合わせられた形状に折り畳み可能である。従って、図13(b),(c)の様に、一つの保護容器2に、折り畳んだ複数の保冷容器1・・を収納することができる。   Furthermore, as shown in FIG.12 (e), the cold storage container 1 can be folded in the shape on which 8 surfaces were piled up by making the surrounding wall part 10 into the largest outer dimension. Accordingly, as shown in FIGS. 13B and 13C, a plurality of folded cold-reserving containers 1... Can be stored in one protective container 2.

これにより、複数の保冷容器1を纏めて保護容器2に収納して容易に持ち運ぶことができ、配送に際しての準備作業や回収作業を効率良く行うことができる。また、複数の保冷容器1を保護容器2に整理して保管でき、保管スペースも削減できる。   As a result, a plurality of cold storage containers 1 can be collectively stored in the protective container 2 and easily carried, and preparation work and collection work for delivery can be performed efficiently. In addition, a plurality of cold storage containers 1 can be arranged and stored in the protective container 2, and the storage space can be reduced.

尚、図13で示した保護容器2は、箱形に形成されたものとして述べたが、保護容器2を折り畳み可能な構造とすることにより、準備や回収時における保護容器2の持ち運びが容易となり、保管スペースも削減することが可能となる。   Although the protective container 2 shown in FIG. 13 has been described as being formed in a box shape, the protective container 2 can be folded to facilitate carrying the protective container 2 during preparation and collection. The storage space can also be reduced.

以上説明したように、本発明に係る真空断熱材は、当該真空断熱材を内包する部材へ損傷を与えることを未然に防止することができるので、保冷容器に限らず、シート材に真空断熱材を内包する構造を備えた断熱パネルなどに適用することにより、耐久性を著しく向上させることが可能となる。   As described above, the vacuum heat insulating material according to the present invention can prevent damage to the member containing the vacuum heat insulating material, so that the vacuum heat insulating material is not limited to the cold storage container, but the sheet material. The durability can be remarkably improved by applying it to a heat insulating panel having a structure including the.

(a)は、本発明の実施の形態1〜3に係る真空断熱材に採用する真空断熱材本体を示す斜視図、(b)は(a)のA−A矢視断面図(A) is a perspective view which shows the vacuum heat insulating body main body employ | adopted as the vacuum heat insulating material which concerns on Embodiment 1-3 of this invention, (b) is AA arrow sectional drawing of (a). (a)〜(c)は、図1の真空断熱材本体のひれ部を折曲する手順を示す斜視図(A)-(c) is a perspective view which shows the procedure which bends the fin part of the vacuum heat insulating material main body of FIG. (a),(b)は、本発明の実施の形態1に係る真空断熱材の製造手順を示す斜視図、(c)は(b)のB−B矢視断面図(A), (b) is a perspective view which shows the manufacturing procedure of the vacuum heat insulating material which concerns on Embodiment 1 of this invention, (c) is BB arrow sectional drawing of (b). (a),(b)は、本発明の実施の形態2に係る真空断熱材の製造手順を示す斜視図(A), (b) is a perspective view which shows the manufacturing procedure of the vacuum heat insulating material which concerns on Embodiment 2 of this invention. (a),(b)は、本発明の実施の形態3に係る真空断熱材の製造手順を示す斜視図(A), (b) is a perspective view which shows the manufacturing procedure of the vacuum heat insulating material which concerns on Embodiment 3 of this invention. 本発明の実施の形態4に係る折り畳み式保冷容器を示す斜視図The perspective view which shows the folding-type cold storage container which concerns on Embodiment 4 of this invention. 図6のC−C矢視断面図CC sectional view of FIG. 図6の保冷容器の蓋部を閉じる状態を示す斜視図The perspective view which shows the state which closes the cover part of the cold storage container of FIG. 図8のE方向矢視図E direction arrow view of FIG. 図8のF−F矢視断面図FF arrow sectional view of FIG. 図6のG−G矢視断面図において、底面部の係合を解除した状態を示す断面図Sectional drawing which shows the state which released the engagement of the bottom face part in GG arrow sectional drawing of FIG. (a)〜(e)は、図6の保冷容器を折り畳む手順を示す斜視図(A)-(e) is a perspective view which shows the procedure which folds the cold storage container of FIG. (a)は、図6の保冷容器を保護容器に収納した状態を示す斜視図、(b),(c)は、不使用時に折り畳まれた保冷容器を保護容器に収納する状態を示す斜視図(A) is a perspective view which shows the state which accommodated the cold storage container of FIG. 6 in the protection container, (b), (c) is a perspective view which shows the state which accommodates the cold storage container folded at the time of non-use in a protection container (a)は、従来の真空断熱材を示す断面図、(b)は、その平面図(A) is sectional drawing which shows the conventional vacuum heat insulating material, (b) is the top view. (a)は、従来の真空断熱材のひれ部を折曲した状態を示す断面図、(b)は、その平面図(A) is sectional drawing which shows the state which bent the fin part of the conventional vacuum heat insulating material, (b) is the top view

符号の説明Explanation of symbols

1 折り畳み式保冷容器
2 保護容器
5,6,7 真空断熱材
10,13 周壁部
11,14 上側縁
12,15 下側縁
16 蓋部
17 側縁
18 係合フラップ
18a 面ファスナ
19 面ファスナ
20 面ファスナ
21 底面部
23 折り畳み線
24 係合フラップ
24a 面ファスナ
25 内蓋
26 蓄冷剤収納部
27 底面シート
30 シート材
31 真空断熱材本体
32 芯材
33 外被材
34 蓄冷剤
K 角部(ひれ部の四隅の角部)
M 角部(真空断熱材本体の四隅の角部)
DESCRIPTION OF SYMBOLS 1 Folding type cold storage container 2 Protection container 5, 6, 7 Vacuum heat insulating material 10, 13 Peripheral wall part 11,14 Upper edge 12,15 Lower edge 16 Lid part 17 Side edge 18 Engagement flap 18a Surface fastener 19 Surface fastener 20 surface Fastener 21 Bottom portion 23 Folding line 24 Engagement flap 24a Surface fastener 25 Inner lid 26 Cold storage agent storage portion 27 Bottom sheet 30 Sheet material 31 Vacuum heat insulating material body 32 Core material 33 Outer cover material 34 Cold storage agent K Corner portion (of the fin portion) Corners of the four corners)
M corner (the four corners of the vacuum insulation body)

上記目的を達成するために本発明は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の全部を一つの収納袋で覆って前記収納袋の開口部を折り返して形成される真空断熱材である。 In order to achieve the above object, the present invention is formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering a vacuum heat insulating material body in which the inside of the jacket material is evacuated and vacuum-sealed with a storage bag. The fin portion along the periphery of the outer cover material is folded on the surface of the outer cover material corresponding to the encapsulated portion of the core material, and the vacuum heat insulating material body in which the fin portion is folded It is a vacuum heat insulating material formed by covering the whole with one storage bag and folding back the opening of the storage bag .

別の本発明は、4面の周壁部と底面部と開閉可能な蓋部とを有し、各部はいずれもシート材に上記真空断熱材を内包して形成され、使用時には、各部によって箱体を形成し、不使用時には、各部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。 Another of the present invention has a openable lid portion and the peripheral wall portion and the bottom portion of the four sides, each unit is formed by encapsulating the vacuum heat insulating material in both the sheet material, in use, the box by each unit This is a foldable cold storage container that can be folded by overlapping each part when not in use.

本発明によれば、真空断熱材を内包するシート材と真空断熱材本体とが直接当接することがない。則ち、上記したように、真空断熱材には収納袋が設けられるので、ひれ部や真空断熱材本体の鋭く尖った角部が収納袋で覆われて直接シート材に当接しない。これにより、シート材に損傷を与えることを効果的に防止することができる。 According to the present invention, the sheet material containing the vacuum heat insulating material and the vacuum heat insulating material main body do not directly contact each other. In other words, as described above, since the storage bag is provided in the vacuum heat insulating material, the sharp and sharp corners of the fin portion and the vacuum heat insulating material body are covered with the storage bag and do not directly contact the sheet material. Thereby, it is possible to effectively prevent the sheet material from being damaged.

特に、本発明によれば、折り畳み式の保冷容器であるため、保冷容器の折り畳みや組み立てに際して真空断熱材がシート材の内部で移動し易く、ひれ部や真空断熱材本体の鋭く尖った四隅がシート材に繰り返して擦れたり当接したりし易い。しかし、ひれ部や真空断熱材本体の鋭く尖った角部が収納袋で覆われるので、シート材に損傷を与えることを未然に防止することが可能となる。 In particular, according to the present invention, since it is a foldable cold storage container, the vacuum heat insulating material can easily move inside the sheet material when folding or assembling the cold storage container, and the fins and the sharp and sharp four corners of the vacuum heat insulating material main body are It is easy to repeatedly rub and abut against the sheet material. However, since the fins and sharply sharp corners of the vacuum heat insulating material body are covered with the storage bag , it is possible to prevent the sheet material from being damaged in advance.

本発明の真空断熱材によれば、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋で覆われるので、真空断熱材を内包する他の部材へ損傷を与えることが防止される。これにより、本発明の真空断熱材を用いる製品の断熱性能の向上を図りつつ耐久性の向上を図ることが可能となる。 According to the vacuum heat insulating material of the present invention, since the fin part and the sharply pointed portion of the vacuum heat insulating material body are covered with the storage bag , damage to other members including the vacuum heat insulating material is prevented. Thereby, it is possible to improve the durability while improving the heat insulation performance of the product using the vacuum heat insulating material of the present invention.

請求項1に記載の真空断熱材は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の全部を一つの収納袋で覆って前記収納袋の開口部を折り返した構成とされている。 The vacuum heat insulating material according to claim 1 is formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material main body, which is vacuum-sealed by reducing the pressure inside the jacket material, with a storage bag. The fin portion along the periphery of the outer cover material is folded on the surface of the outer cover material corresponding to the encapsulated portion of the core material, and the vacuum heat insulating material body in which the fin portion is folded The whole is covered with one storage bag, and the opening of the storage bag is folded back .

本発明によれば、ひれ部を折曲した状態で真空断熱材本体の全部が一つの収納袋に収納されるので、真空断熱材本体の四隅が収納袋で覆われて外部に露出しない。また、折曲されたひれ部が折曲前の状態に戻ろうとしても、収納袋によって外被材からの浮き上がりが阻止される。 According to the present invention, since the whole vacuum heat insulating material body is stored in one storage bag with the fin portion bent, the four corners of the vacuum heat insulating material body are covered with the storage bag and are not exposed to the outside. Moreover, even if the bent fin part tries to return to the state before the bending, the storage bag prevents the floating from the jacket material.

請求項に記載の発明は、請求項に記載の真空断熱材において、収納袋は、前記外被材よりも柔軟性の高い素材で製される構成とされている。 According to a second aspect of the invention, in the vacuum heat insulating material according to claim 1, storage bag is configured to be manufactured in a flexible material than said outer covering material.

本発明によれば、収納袋が外被材よりも高い柔軟性を有するので、収納袋が緩衝材として機能する。これにより、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋で覆われて他の部材に直接当接したり擦れたりすることを効果的に防止することができ、損傷が生じることを未然に防止することができる。 According to the present invention, since the packaging bag has a higher flexibility than the enveloping member, storage bag acts as a buffer. As a result, it is possible to effectively prevent the fins and the sharply pointed parts of the vacuum heat insulating material body from being covered with the storage bag and coming into direct contact with or rubbing against other members. Can be prevented.

請求項に記載の発明は、請求項1または2に記載の真空断熱材において、芯材は、繊維材をボード状に圧縮成形して形成され、外被材はガスバリア性を有する積層フィルム材で形成される構成とされている。 The invention according to claim 3 is the vacuum heat insulating material according to claim 1 or 2 , wherein the core material is formed by compression-molding a fiber material into a board shape, and the jacket material is a laminated film material having gas barrier properties. It is set as the structure formed by.

請求項に記載の発明は、4面の周壁部と底面部と開閉可能な蓋部とを有し、周壁部、底面部および蓋部はいずれもシート材に請求項1乃至のいずれか一項に記載の真空断熱材を内包して形成され、使用時には、周壁部、底面部および蓋部によって箱体を形成し、不使用時には、周壁部、底面部および蓋部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。 Invention according to claim 4, having a peripheral wall portion and the bottom portion of the four sides and an openable lid portion, the peripheral wall portion, any one of claims 1 to 3 Both bottom part and Futabu the sheet material Formed by including the vacuum heat insulating material according to one item, when used, a box is formed by the peripheral wall, bottom and lid, and when not in use, the peripheral wall, bottom and lid are overlapped and folded. This is a foldable cold storage container that can be configured.

また本発明によれば、真空断熱材には収納袋が設けられるので、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋で覆われて、保冷容器のシート材に直接当接しない。これにより、ひれ部や真空断熱材本体によって保冷容器のシート材が損傷することを効果的に防止することができる。特に、本発明によれば、折り畳み式の保冷容器であるため、保冷容器の折り畳みや組み立てに際して真空断熱材がシート材の内部で移動し易い。しかし、ひれ部や真空断熱材本体の鋭く尖った部位が収納袋で覆われているので、シート材に損傷を与えることが未然に防止され、保冷容器の耐久性の向上を図ることが可能となる。 Further, according to the present invention, since the storage bag is provided in the vacuum heat insulating material, the sharply pointed portion of the fin part or the vacuum heat insulating material body is covered with the storage bag and does not directly contact the sheet material of the cold insulation container. Thereby, it can prevent effectively that the sheet | seat material of a cold storage container is damaged by a fin part or a vacuum heat insulating material main body. In particular, according to the present invention, since it is a foldable cold storage container, the vacuum heat insulating material easily moves inside the sheet material when the cold storage container is folded or assembled. However, since the fins and sharply pointed parts of the vacuum heat insulating material body are covered with the storage bag, it is possible to prevent damage to the sheet material and improve the durability of the cold storage container. Become.

請求項5に記載の発明は、互いに折曲可能に方形状に連接された4面の周壁部と、対向する2面の周壁部の上側縁に沿って折曲可能に連接された2面の蓋部と、当該蓋部の連接された2面の周壁部の下側縁に沿って折曲可能に連接された2面の底面部とを備え、周壁部、蓋部および底面部は、いずれもシート材に平板状の真空断熱材を内包して形成され、蓋部および底面部の連接された周壁部に隣接する2面の周壁部は、略中央部に高さ方向へ延びる折り畳み線に沿って真空断熱材が分割されて折曲可能とされ、前記真空断熱材は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、前記外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の一部または全部を収納袋で覆って形成される真空断熱材であり、使用時には、2面の蓋部および底面部を閉姿勢に回動し互いに係合させて箱体とされ、不使用時には、蓋部および底面部の係合を解除し、底面部を周壁部内方または周壁部外方へ折曲すると共に蓋部を底面部とは逆方向へ折曲し、折曲可能な周壁部を折り畳み線に沿って内方へ折曲しつつ隣接する周壁部同士を近接させて、蓋部、周壁部および底面部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。The invention described in claim 5 includes four peripheral wall portions connected in a rectangular shape so as to be bendable with each other, and two surfaces connected in a bendable manner along the upper edge of the two peripheral wall portions facing each other. A lid, and two bottom surfaces connected in a foldable manner along the lower edge of the two peripheral walls connected to the cover, the peripheral wall, the lid, and the bottom being either The sheet wall material is formed by including a flat vacuum heat insulating material, and the two peripheral wall portions adjacent to the peripheral wall portion where the lid portion and the bottom surface portion are connected to each other are fold lines extending in the height direction at a substantially central portion. The vacuum heat insulating material can be bent along the vacuum insulating material, and the vacuum heat insulating material is a vacuum in which a board-shaped core material is covered with a jacket material having a gas barrier property, and the inside of the jacket material is decompressed and vacuum-sealed. It is a vacuum heat insulating material formed by covering the heat insulating material body with a storage bag, and the fin portion along the peripheral edge of the outer jacket material is the inclusion part of the core material A vacuum heat insulating material that is folded on the surface of the corresponding jacket material, and is formed by covering a part or all of the folded vacuum heat insulating material main body with a storage bag. The lid portion and the bottom surface portion are rotated to a closed position and engaged with each other to form a box. When not in use, the engagement between the lid portion and the bottom surface portion is released, and the bottom surface portion is moved inwardly or outwardly from the peripheral wall portion. Bending the lid part in the direction opposite to the bottom part, making the bendable peripheral wall part inward along the fold line, bringing adjacent peripheral wall parts close together, the cover part, It is a foldable cold storage container configured to be able to be folded by overlapping the peripheral wall portion and the bottom surface portion.

請求項に記載の発明は、互いに折曲可能に方形状に連接された4面の周壁部と、対向する2面の周壁部の上側縁に沿って折曲可能に連接された2面の蓋部と、当該蓋部の連接された2面の周壁部の下側縁に沿って折曲可能に連接された2面の底面部とを備え、周壁部、蓋部および底面部は、いずれもシート材に平板状の真空断熱材を内包して形成され、蓋部および底面部の連接された周壁部に隣接する2面の周壁部は、略中央部に高さ方向へ延びる折り畳み線に沿って真空断熱材が分割されて折曲可能とされ、前記真空断熱材は、ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体をカバー材で覆って形成される真空断熱材であって、前記外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、少なくとも、折り重ねられたひれ部の四隅の角部近傍とひれ部の折り重ねられた真空断熱材本体の四隅の角部近傍とをカバー材で覆って形成される真空断熱材であり、使用時には、2面の蓋部および底面部を閉姿勢に回動し互いに係合させて箱体とされ、不使用時には、蓋部および底面部の係合を解除し、底面部を周壁部内方または周壁部外方へ折曲すると共に蓋部を底面部とは逆方向へ折曲し、折曲可能な周壁部を折り畳み線に沿って内方へ折曲しつつ隣接する周壁部同士を近接させて、蓋部、周壁部および底面部を重ね合わせて折り畳み可能な構成とされた折り畳み式保冷容器である。 The invention according to claim 6 includes four peripheral wall portions connected in a rectangular shape so as to be bendable to each other, and two surfaces connected so as to be bendable along the upper edges of the two peripheral wall portions facing each other. A lid, and two bottom surfaces connected in a foldable manner along the lower edge of the two peripheral walls connected to the cover, the peripheral wall, the lid, and the bottom being either The sheet wall material is formed by including a flat vacuum heat insulating material, and the two peripheral wall portions adjacent to the peripheral wall portion where the lid portion and the bottom surface portion are connected to each other are fold lines extending in the height direction at a substantially central portion. The vacuum heat insulating material can be bent along the vacuum insulating material, and the vacuum heat insulating material is a vacuum in which a board-shaped core material is covered with a jacket material having a gas barrier property, and the inside of the jacket material is decompressed and vacuum-sealed. It is a vacuum heat insulating material formed by covering the heat insulating material body with a cover material, and the fin portion along the outer periphery of the outer cover material is an inclusion portion of the core material The cover material covers at least the corners of the four corners of the folded fin part and the corners of the four corners of the vacuum heat insulating material body folded of the fin part. It is a vacuum heat insulating material formed to cover, and when used, the lid and bottom of the two surfaces are turned into a closed position and engaged with each other to form a box, and when not used, the lid and bottom are engaged. Release the joint, bend the bottom part inward of the peripheral wall part or outward of the peripheral wall part, bend the lid part in the direction opposite to the bottom part, and inwardly turn the peripheral wall part that can be folded inward along the fold line It is a foldable cold storage container that is configured to be able to be folded by bringing adjacent peripheral wall portions close to each other while being folded and overlapping a lid portion, a peripheral wall portion, and a bottom surface portion.

請求項に記載の発明は、請求項5または6に記載の折り畳み式保冷容器において、一方の蓋部には、他方の蓋部へ係合する側縁に沿って、面ファスナを備えた可撓性を有する係合フラップが設けられると共に、他方の蓋部には、係合フラップに対応する部位に面ファスナが設けられ、2面の蓋部を閉姿勢に回動すると双方の蓋部の側縁同士が突き合わされ、一方の蓋部の係合フラップを他方の蓋部に当接させて面ファスナ同士を係合させる構成とされている。 According to a seventh aspect of the present invention, in the foldable cold storage container according to the fifth or sixth aspect of the present invention, one lid portion may be provided with a surface fastener along a side edge engaged with the other lid portion. A flexible engagement flap is provided, and the other lid portion is provided with a surface fastener at a portion corresponding to the engagement flap. When the two lid portions are rotated to the closed position, both lid portions are provided. The side edges are abutted against each other, and the engagement flap of one lid is brought into contact with the other lid to engage the surface fasteners.

請求項に記載の発明は、請求項5乃至7のいずれか一項に記載の折り畳み式保冷容器において、折曲可能な2面の周壁部には、上側縁に沿って面ファスナを備えた可撓性を有する係合フラップが横方向よりも上方へ向けて付勢された状態で設けられると共に、当該面ファスナに対応させて2面の蓋部に面ファスナが設けられ、2面の蓋部を閉姿勢へ向けて回動すると、蓋部が係合フラップを押下しつつ当接して面ファスナ同士が係合する構成とされている。 According to an eighth aspect of the present invention, in the foldable cold storage container according to any one of the fifth to seventh aspects, the two peripheral wall portions that can be folded are provided with a surface fastener along the upper edge. A flexible engagement flap is provided in a state of being urged upward from the lateral direction, and a surface fastener is provided on the two lid portions corresponding to the surface fastener, and the two-surface lid is provided. When the part is rotated toward the closed posture, the lid part comes into contact with the engaging flap being pressed down and the surface fasteners are engaged with each other.

ここで、2面の蓋部を閉姿勢で係合させる構成として、前記請求項に記載の構成、則ち、蓋部同士の側縁を突き合わせて係合フラップで係合させる構成を採用した場合であっても、折曲可能な周壁部と蓋部とは辺で当接するだけである。このため、折曲可能な周壁部と蓋部との間に隙間が生じ易く、保冷性能を損なう要因となる。 Here, as a configuration in which the lid portions on the two surfaces are engaged in the closed posture, the configuration according to claim 7 , that is, a configuration in which the side edges of the lid portions are abutted and engaged with each other by an engagement flap is adopted. Even in this case, the bendable peripheral wall portion and the lid portion only abut on the sides. For this reason, a gap is easily formed between the bendable peripheral wall portion and the lid portion, which becomes a factor that impairs the cold insulation performance.

請求項に記載の発明は、請求項5乃至8のいずれか一項に記載の折り畳み式保冷容器において、折り畳みに際して、底面部を周壁部内方へ折曲すると共に前記蓋部を周壁部外方へ折曲する構成とされ、使用時において2面の底面部の外面全面を覆う可撓性を有する底面シートを、4面の周壁部の下側縁に沿って取り付けた構成とされている。
According to a ninth aspect of the present invention, in the foldable cold storage container according to any one of the fifth to eighth aspects, when folding, the bottom surface portion is folded inwardly into the peripheral wall portion and the lid portion is formed outwardly of the peripheral wall portion. It is set as the structure which bend | folds at the time, and it is set as the structure which attached the bottom sheet | seat which has the flexibility which covers the outer surface whole surface of the two bottom face parts at the time of use along the lower side edge of the four peripheral wall parts.

Claims (10)

ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体を収納袋で覆って形成される真空断熱材であって、前記外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、当該ひれ部の折り重ねられた真空断熱材本体の一部または全部を収納袋で覆って形成される真空断熱材。   A vacuum heat insulating material formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material body in which the inside of the jacket material is vacuum-sealed with a storage bag, A fin portion along the periphery of the workpiece is folded on the surface of the jacket material corresponding to the encapsulated portion of the core material, and a part or all of the folded vacuum heat insulating material body of the fin portion is covered with a storage bag. Vacuum insulation formed. ボード状の芯材をガスバリア性を有する外被材で覆い、外被材の内部を減圧して真空封入した真空断熱材本体をカバー材で覆って形成される真空断熱材であって、前記外被材の周縁に沿うひれ部が芯材の内包部位に相当する外被材の表面に折り重ねられ、少なくとも、折り重ねられたひれ部の四隅の角部近傍とひれ部の折り重ねられた真空断熱材本体の四隅の角部近傍とをカバー材で覆って形成される真空断熱材。   A vacuum heat insulating material formed by covering a board-shaped core material with a jacket material having a gas barrier property, and covering the vacuum heat insulating material body, which is vacuum-sealed by reducing the pressure inside the jacket material, The fins along the periphery of the workpiece are folded on the surface of the jacket material corresponding to the core enclosing part, and at least the corners of the four corners of the folded fin and the vacuum of the fins are folded. A vacuum heat insulating material formed by covering the four corners of the heat insulating material main body with a cover material. 前記外被材の表面に折り重ねられたひれ部を当該外被材に仮止めする仮止め部材を設けたことを特徴とする請求項1または2に記載の真空断熱材。   The vacuum heat insulating material according to claim 1 or 2, further comprising a temporary fixing member for temporarily fixing a fin portion folded on a surface of the outer jacket material to the outer jacket material. 前記カバー材または収納袋は、前記外被材よりも柔軟性の高い素材で製されることを特徴とする請求項1乃至3のいずれか一項に記載の真空断熱材。   The vacuum heat insulating material according to any one of claims 1 to 3, wherein the cover material or the storage bag is made of a material having higher flexibility than the jacket material. 前記芯材は、繊維材をボード状に圧縮成形して形成され、前記外被材はガスバリア性を有する積層フィルム材で形成されることを特徴とする請求項1乃至4のいずれか一項に記載の真空断熱材。   5. The core material according to claim 1, wherein the core material is formed by compression-molding a fiber material into a board shape, and the covering material is formed of a laminated film material having gas barrier properties. The vacuum insulation material described. 4面の周壁部と底面部と開閉可能な蓋部とを有し、前記周壁部、底面部および蓋部はいずれもシート材に請求項1乃至5のいずれか一項に記載の真空断熱材を内包して形成され、使用時には、前記周壁部、底面部および蓋部によって箱体を形成し、不使用時には、前記周壁部、底面部および蓋部を重ね合わせて折り畳み可能なことを特徴とする折り畳み式保冷容器。   The vacuum insulating material according to any one of claims 1 to 5, further comprising: a four-surface peripheral wall portion, a bottom surface portion, and an openable / closable lid portion, wherein the peripheral wall portion, the bottom surface portion, and the lid portion are all sheet materials. Characterized in that, when used, a box is formed by the peripheral wall portion, the bottom surface portion and the lid portion, and when not in use, the peripheral wall portion, the bottom surface portion and the lid portion can be overlapped and folded. Foldable cold storage container. 互いに折曲可能に方形状に連接された4面の周壁部と、対向する2面の周壁部の上側縁に沿って折曲可能に連接された2面の蓋部と、当該蓋部の連接された2面の周壁部の下側縁に沿って折曲可能に連接された2面の底面部とを備え、前記周壁部、蓋部および底面部は、いずれもシート材に請求項1乃至5のいずれか一項に記載の真空断熱材を内包して形成され、前記蓋部および底面部の連接された周壁部に隣接する2面の周壁部は、略中央部に高さ方向へ延びる折り畳み線に沿って真空断熱材が分割されて折曲可能とされ、
使用時には、前記2面の蓋部および底面部を閉姿勢に回動し互いに係合させて箱体とされ、不使用時には、前記蓋部および底面部の係合を解除し、前記底面部を周壁部内方または周壁部外方へ折曲すると共に前記蓋部を底面部とは逆方向へ折曲し、前記折曲可能な周壁部を折り畳み線に沿って内方へ折曲しつつ隣接する周壁部同士を近接させて、前記蓋部、周壁部および底面部を重ね合わせて折り畳み可能なことを特徴とする折り畳み式保冷容器。
Four peripheral wall portions connected to each other in a square shape so as to be bendable, two lid portions connected so as to be bendable along the upper edge of the two opposing peripheral wall portions, and connection of the lid portions And two bottom surfaces connected in a foldable manner along the lower edge of the two peripheral wall portions, and the peripheral wall portion, the lid portion, and the bottom surface portion are all made of sheet material. The two peripheral wall portions that are formed so as to include the vacuum heat insulating material according to claim 5 and that are adjacent to the peripheral wall portion where the lid portion and the bottom surface portion are connected to each other extend substantially in the height direction at the center portion. The vacuum heat insulating material is divided along the fold line so that it can be bent,
When in use, the lid and bottom of the two surfaces are rotated to a closed position and engaged with each other to form a box, and when not in use, the engagement of the lid and bottom is released, and the bottom is Bends inward or outward of the peripheral wall portion, bends the lid portion in a direction opposite to the bottom surface portion, and adjoins the bendable peripheral wall portion inwardly along a fold line. A foldable cold storage container characterized in that the peripheral wall portions are brought close to each other and can be folded by overlapping the lid portion, the peripheral wall portion, and the bottom surface portion.
前記一方の蓋部には、他方の蓋部へ係合する側縁に沿って、面ファスナを備えた可撓性を有する係合フラップが設けられると共に、他方の蓋部には、前記係合フラップに対応する部位に面ファスナが設けられ、前記2面の蓋部を閉姿勢に回動すると双方の蓋部の側縁同士が突き合わされ、前記一方の蓋部の係合フラップを他方の蓋部に当接させて面ファスナ同士を係合させることを特徴とする請求項7に記載の折り畳み式保冷容器。   The one lid portion is provided with a flexible engagement flap having a surface fastener along a side edge engaged with the other lid portion, and the other lid portion has the engagement. A surface fastener is provided at a portion corresponding to the flap, and when the lid portions of the two surfaces are turned to the closed position, the side edges of both lid portions are brought into contact with each other, and the engaging flap of the one lid portion is connected to the other lid. The folding cold storage container according to claim 7, wherein the hook-and-loop fasteners are brought into contact with each other to engage with each other. 前記折曲可能な2面の周壁部には、上側縁に沿って面ファスナを備えた可撓性を有する係合フラップが横方向よりも上方へ向けて付勢された状態で設けられると共に、当該面ファスナに対応させて前記2面の蓋部に面ファスナが設けられ、前記2面の蓋部を閉姿勢へ向けて回動すると、蓋部が前記係合フラップを押下しつつ当接して面ファスナ同士が係合することを特徴とする請求項7または8に記載の折り畳み式保冷容器。   On the peripheral wall portion of the two bendable surfaces, a flexible engagement flap having a surface fastener along the upper edge is provided in a state of being biased upward from the lateral direction, Corresponding to the surface fasteners, surface fasteners are provided on the two lids, and when the lids of the two surfaces are rotated toward the closed position, the lids abut while pressing the engagement flaps. The folding cold storage container according to claim 7 or 8, wherein the hook-and-loop fasteners are engaged with each other. 折り畳みに際して、前記底面部を周壁部内方へ折曲すると共に前記蓋部を周壁部外方へ折曲する構成とされ、使用時において前記2面の底面部の外面全面を覆う可撓性を有する底面シートを、前記4面の周壁部の下側縁に沿って取り付けたことを特徴とする請求項7乃至9のいずれか一項に記載の折り畳み式保冷容器。   At the time of folding, the bottom portion is bent inward to the peripheral wall portion and the lid portion is bent outward from the peripheral wall portion, and has flexibility to cover the entire outer surface of the two bottom surface portions in use. The foldable cold storage container according to any one of claims 7 to 9, wherein a bottom sheet is attached along a lower edge of the peripheral wall portion of the four surfaces.
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