JP2005240928A - Rotary cam pressure regulating device - Google Patents
Rotary cam pressure regulating device Download PDFInfo
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- JP2005240928A JP2005240928A JP2004052817A JP2004052817A JP2005240928A JP 2005240928 A JP2005240928 A JP 2005240928A JP 2004052817 A JP2004052817 A JP 2004052817A JP 2004052817 A JP2004052817 A JP 2004052817A JP 2005240928 A JP2005240928 A JP 2005240928A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 238000005096 rolling process Methods 0.000 claims abstract description 19
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Abstract
Description
本発明は、摩擦によって動力を伝達する変減速機や無段変速機等の変速装置において、転動体の当接面に押付力を発生させる押付力発生装置の内、特に負荷の変化に応じて押付力を調整し得る調圧カム装置の負荷容量を向上させる構造に関するものである。
The present invention relates to a pressing force generating device that generates a pressing force on the contact surface of a rolling element, particularly in response to a change in load, in a transmission such as a variable speed reducer or a continuously variable transmission that transmits power by friction. The present invention relates to a structure for improving the load capacity of a pressure adjusting cam device capable of adjusting the pressing force.
摩擦伝動を利用した変速装置では、押付力発生装置としてばねで一定力を与える方法とカムによって負荷に比例した押付力を付与する方法とがある。前者は最も簡便な方法であるが、負荷が小さい場合は伝達効率が低く、過大な負荷ではスリップ失速する欠点がある。後者は負荷の変化に関係なく高効率が維持できてスリップ失速もなく、多くの変速装置に採用されている。 In a transmission using friction transmission, there are a method of applying a constant force with a spring as a pressing force generating device and a method of applying a pressing force proportional to a load with a cam. The former is the simplest method, but has a drawback that the transmission efficiency is low when the load is small, and the slip stall occurs when the load is excessive. The latter is used in many transmissions because it can maintain high efficiency regardless of changes in the load and there is no slip stall.
従来のカム方式には、転がり要素にボールを使用したものが一般的である。ところが、ボールはカムのV溝面に対して点接触となり、負荷トルクの増加や減少するときにヒステリシスの発生が少ないものの、大きな負荷トルクによって接触面が弾性変形や塑性変形しやすくなる。この変形によって所期の機能を果たすことができなくなることから、加える負荷トルクが制限される問題が生じる。 A conventional cam system generally uses balls as rolling elements. However, the ball is in point contact with the V-groove surface of the cam, and although the occurrence of hysteresis is small when the load torque is increased or decreased, the contact surface is easily elastically deformed or plastically deformed by a large load torque. Since the desired function cannot be achieved by this deformation, there is a problem that the applied load torque is limited.
このような問題点を解決するためにローラカム(非特許文献1)が採用され、負荷容量が大きく動作時のヒステリシスの少ない高性能な押付力発生装置が報告されている。これは、ボールの特徴である小さなヒステリシスとローラの特徴である大きな負荷容量の両方を満足するために研究されたものである。この研究では、ローラの欠点ともいえる外周側と内周側の速度差を吸収するために、ローラを回転軸と直角な面で複数に分割し、それぞれの分割ローラをボールの接触状態に近づけた構成としている。
非特許文献1に開示しているローラカムは、カムのV溝面との速度差をある程度解消できるものの、このことは各ローラ間に速度差が生じることでもある。このため、各ローラの端面間に滑り摩擦が発生し、ヒステリシスの増加と共に押付力低下の原因になる。
Although the roller cam disclosed in Non-Patent
また、この問題を解決するものとして特許文献1がある。これには、ローラの端面間の接触面積を小さくして滑り摩擦を低減させる方法が開示されている。しかしながら、この方法ではローラの端面を円錐や円弧状に加工するため、V溝面とローラの周面との接触面積が少なくなり、負荷容量を大きくできるというローラとしての本来の機能が損なわれる構造的な問題が生じる。
Moreover, there exists
しかも、上述した従来技術ではいずれもローラとV溝面との間の速度差による損失を低減させることによってヒステリシスの減少を図っているが、如何に分割を細かくしてもローラに幅がある限りヒステリシスはなくならない。また、負荷の増加に伴い対向するカム同士の位相がずれることによって、ローラがV溝面と点接触となることから、複数のローラを極力大きなピッチ円上に配列し、V溝のリード角を小さくしてできるだけこれを回避する方法がある。しかし、この方法をもってしてもローラとV溝面との点接触が解消できるものではなく、しかも負荷トルクが減少すると、楔効果によりフェースカム同士の位相のずれが元に戻らず、却ってヒステリシスの増大に繋がることにもなる。
Moreover, in all of the above-described conventional techniques, the hysteresis is reduced by reducing the loss due to the speed difference between the roller and the V-groove surface, but no matter how finely divided, the roller has a width. Hysteresis does not go away. Also, as the load increases, the cams facing each other shift in phase, causing the rollers to make point contact with the V-groove surface, so that a plurality of rollers are arranged on the largest possible pitch circle and the lead angle of the V-groove is increased. There is a way to avoid this as much as possible by making it smaller. However, even with this method, the point contact between the roller and the V-groove surface cannot be eliminated, and when the load torque is reduced, the phase shift between the face cams does not return to the original due to the wedge effect, and the hysteresis It will also lead to an increase.
そこで本発明者は上記問題に鑑み鋭意研究の結果、本発明を成し得たものであり、その特徴とするところは、入力軸から出力軸に至る伝動系として複数の転動体を備えた摩擦伝動式の変速装置において、対向位置に配し転がり要素を介在させた一対のフェースカムにより該入力軸と該出力軸の少なくとも一方に作用する負荷トルクに応じた押付力を該転動体の当接面に付与させる押付力発生装置であって、該フェースカムの一方は、該転がり要素としたローラを軸方向に沿って当接させるV溝を備えた回転カムを、回転自在にフェースカム本体の軸心回りに複数支持したことにある。 Therefore, the present inventor has achieved the present invention as a result of intensive studies in view of the above problems, and the feature thereof is a friction provided with a plurality of rolling elements as a transmission system from the input shaft to the output shaft. In a transmission type transmission, a pressing force corresponding to a load torque acting on at least one of the input shaft and the output shaft is applied to the rolling elements by a pair of face cams arranged at opposing positions and interposing rolling elements. A pressing force generating device to be applied to a surface, wherein one of the face cams has a rotating cam provided with a V-groove for contacting a roller as the rolling element along the axial direction, and the face cam main body is rotatable. This is because there are multiple supports around the axis.
ここで、本明細書中でいう「押付力発生装置」とは、円錐車、球、円板などの転動体を利用し、摩擦当接点を移動させて回転半径を無段階に変える摩擦伝動式変速装置において、入力軸や出力軸に作用する負荷トルクに応じた押付力を当接面に振り向ける装置をいう。例えば、フェースカム本体の一方の面に複数のV溝を放射方向に沿って配した一対のフェースカムを対向させ、向かい合うV溝間に転がり要素としてのローラを介在させる構造である。 Here, the “pressing force generator” in this specification refers to a friction transmission type that uses a rolling element such as a conical wheel, a sphere, and a disk, and moves the friction contact point to change the turning radius steplessly. In a transmission, a device that directs a pressing force according to a load torque acting on an input shaft or an output shaft to a contact surface. For example, there is a structure in which a pair of face cams each having a plurality of V-grooves arranged in the radial direction are opposed to one surface of the face cam body, and a roller as a rolling element is interposed between the facing V-grooves.
「回転カム」とは、一端面にV溝を備えた構造のもので、フェースカム本体の一方の面に複数回転可能に支持する部材をいう。形状としては、一方の端面にV溝を形成した円柱状が一般的であるが、周面や他端面の形状は特に限定するものではなく、フェースカム本体の軸と平行な軸によってV溝面の傾斜角度が変化することなく可回転に支持できるものであればよい。 The “rotating cam” is a member having a V-groove on one end surface, and is a member that is rotatably supported on one surface of the face cam body. As a shape, a cylindrical shape in which a V-groove is formed on one end surface is common, but the shape of the peripheral surface and the other end surface is not particularly limited, and the V-groove surface is determined by an axis parallel to the axis of the face cam body What is necessary is just to be able to support the rotation without changing the inclination angle.
支持する手段としては、例えばフェースカム本体に回転カムを嵌め込む円形や一部円形の孔を設けたり、一体若しくは別体の軸により可回転に支持する。回転カムは、フェースカム本体に直接可回転に設ける他、皿ばねやコイルばねなどのばねを介して設けてもよい。ばねを設けることにより、無負荷や軽負荷の段階で押付力発生装置として機能させたり、転動体の当接面にプリロードを与えて転動体同士の初期滑りによる失速を防止することが可能となる。さらに、ばねは回転カムの他端面側に小さな面積で介在されるため、該回転カムの摩擦抵抗を低減して回転を容易にすることができる。また、ばねの他ゴムなどの弾性体でもよく、金属板等を介すれば回転カムの回転抵抗を低減させることができる。 As a means for supporting, for example, a circular or partially circular hole into which the rotating cam is fitted is provided in the face cam main body, or it is rotatably supported by an integral or separate shaft. The rotary cam may be provided directly on the face cam body so as to be rotatable, or may be provided via a spring such as a disc spring or a coil spring. By providing a spring, it becomes possible to function as a pressing force generator at the stage of no load or light load, or to prevent a stall due to an initial slip between the rolling elements by applying a preload to the contact surface of the rolling elements. . Furthermore, since the spring is interposed on the other end face side of the rotating cam with a small area, the frictional resistance of the rotating cam can be reduced to facilitate rotation. Further, an elastic body such as rubber may be used in addition to the spring, and the rotational resistance of the rotating cam can be reduced through a metal plate or the like.
「保持器」とは、一対のフェースカムの間に装着することによって、対向するV溝間に介在させるローラや回転カムを保持させる部材をいう。本発明においては、各回転カムをフェースカム本体に可回転に支持する構造であることから、保持器にローラや回転カムに外嵌させる貫通孔を設けて保持する。保持器としては、その機能を一対のフェースカム本体のいずれか一方若しくは両方に設けた構造としてもよい。 A “retainer” refers to a member that is mounted between a pair of face cams to hold a roller or a rotating cam interposed between opposing V grooves. In the present invention, since each rotary cam is rotatably supported by the face cam body, the retainer is provided with a through-hole that is externally fitted to the roller or the rotary cam. The cage may have a structure in which the function is provided in one or both of the pair of face cam bodies.
「支持部」とは、回転カムのV溝上に位置するローラの両端部と接触可能に回転カムに設ける部材をいう。この支持部は、保持器と同様の機能を有するものであり、フェースカムがその回転軸回りに回転するとき遠心力によるローラの外方向への飛び出し防止など、V溝上における該ローラの軸方向の移動を規制することを目的とする。支持部は、回転カムに一体的に設ける他、V溝の溝方向両端側を覆うように別体の円筒状部材やリング状部材などを外嵌させてもよい。
“Supporting portion” refers to a member provided on the rotating cam so as to be in contact with both ends of the roller located on the V groove of the rotating cam. This support portion has the same function as the cage, and prevents the roller from protruding outward due to centrifugal force when the face cam rotates around its rotation axis. The purpose is to regulate movement. The support portion may be provided integrally with the rotating cam, or a separate cylindrical member or ring-shaped member may be externally fitted so as to cover both ends of the V groove in the groove direction.
本発明に係る回転カム調圧装置は、負荷トルクの増加に応じて一対のフェースカムが捻られる場合において、一方のフェースカムに可回転に支持した回転カムが回転することにより、該回転カムのV溝面及び他方のフェースカムのV溝面の双方に対し、これらに介在させたローラが線接触を維持した極めて安定した状態で転動させることができる。 When the pair of face cams are twisted in response to an increase in load torque, the rotary cam pressure control device according to the present invention rotates the rotary cam that is rotatably supported by one face cam. Both the V-groove surface and the V-groove surface of the other face cam can be rolled in a very stable state in which the rollers interposed therebetween maintain line contact.
従って、本発明装置は、線接触による大きな負荷容量に対応できるというローラの長所を、実質的に高負荷時において発揮させることが可能となる。しかも、衝撃的な負荷トルクの変動に対しても、滑り失速を防止でき高効率で安定した動力の伝達が可能となる。また、ローラのスピンを考慮する必要がなくなるため、ローラを配列するピッチ円を小さくしてリード角を大きく取ることができるなど、設計の自由度が大きくなり、摩擦伝動式変速装置における動力伝達系の要素として極めて有益な効果を有するものである。
Therefore, the apparatus of the present invention can exhibit the advantage of the roller that it can cope with a large load capacity due to line contact at a substantially high load. Moreover, slip stall can be prevented even when shocking load torque fluctuates, and highly efficient and stable power transmission can be achieved. In addition, since it is not necessary to consider the spin of the rollers, the pitch circle in which the rollers are arranged can be reduced to increase the lead angle. For example, the degree of freedom in design increases, and the power transmission system in the friction transmission type transmission device It has a very beneficial effect as an element.
本発明は、摩擦伝動式の変速装置における押付力発生装置として、フェースカムの一方に、ローラを軸方向に沿って当接させるV溝を備えた回転カムを、複数可回転に支持したことにより、上述課題を解決した。
According to the present invention, as a pressing force generating device in a friction transmission type transmission, a rotating cam provided with a V-groove for contacting a roller in the axial direction on one of the face cams is supported by a plurality of rotations. The above-mentioned problem has been solved.
図1(a)(b)は、本発明に係る回転カム調圧装置1の実施例を示すものであり、一対のフェースカム2を構成する一方のフェースカム2は、V溝31を備えた回転カム3を複数(8個)回転自在にフェースカム本体21の同心円上に設けた構造である。他方のフェースカム2は、フェースカム本体21の一面にV溝31を形成している。これら一対のフェースカム2の対向するV溝31間にローラ4を介在させることによって、フェースカム2の回転トルクに応じた押付力を該フェースカム2の軸方向に発生させる。V溝31間に介在させたローラ4を支持する手段として、例えば図2に示すような矩形の貫通孔51を同心円上に配した保持器5を、一対のフェースカム2の間に設ける。
FIGS. 1A and 1B show an embodiment of a rotary cam
従来の押圧力発生装置では、図3(a)の負荷のかかっていない状態から同図(b)の負荷状態に移行する段階において、ローラ4は図中太線で示すように対向する一方のV溝31面に対し線接触から点接触に転じる。本発明においては、回転カム3を可回転に設けたことにより、同図(c)のように各V溝31がローラ4に対し線接触する状態を維持しながら移行することになる。つまり、回転カム3はローラ4の回転軸に直角の回転軸を持ち、対向する各V溝31が負荷トルクによって捻られる方向の角度αと逆方向に同じ角度βで回転する。これにより負荷トルクが作用してローラ4を挟む対向するV溝31間に角度差αが生じる場合でも、ローラ4が介在することによって、相手側のV溝31面に対し回転カム3側のV溝31面が回転して平行となり、そのローラ4に双方のV溝31面が線接触することになる。
In the conventional pressing force generating device, at the stage of transition from the unloaded state of FIG. 3A to the loaded state of FIG. From the line contact to the point contact with respect to the
図4(a)(b)は、本発明に回転カム調圧装置1の他の例であり、回転カム3のV溝31の溝方向両端側に支持部32を設けたものである。この支持部32により同図(c)のようにV溝31面上においてローラ4の軸方向の移動を規制して保持できる。回転カム3に支持部32を設けることにより、前述したような保持器5の代替とすることができるが、別途保持器5を設けてローラ4や回転カム3を保持させてもよい。
FIGS. 4A and 4B show another example of the rotary cam
図5は本発明に係る回転カム調圧装置1のさらに他の例であり、回転カム3をばね33を介してフェースカム本体21に回転自在に支持した構造である。本例に示したばね33はコイルばねであり、回転カム3を対向するフェースカム2のV溝31に向かって付勢させる。ばね33を設けることは、前述したように転動体にプリロードを与えることなどを目的としている。このため、負荷がかかった場合には、本例のようにフェースカム本体21で回転カム3を直接支持できるようにばね33を設け、剛性を低下させないようにするのが好ましい。
FIG. 5 shows still another example of the rotary cam
本発明に係る回転カム調圧装置1は、特に図6に示すようなトラクション・ドライブ構造の無段変速機6において、その機能を最大限に活かすことができる。トラクション・ドライブは、金属間にトラクション・オイルを介して接線力を発生させることから金属間に押付力を必要とし、しかも負荷トルクに応じて押付力を確実に増大させる必要があるからである。
The rotary cam
この無段変速装置6は、転動体として遊星運動する変速コーン61を利用したもので、入力軸62と入力板63との間に回転カム調圧装置1を設け、該入力板63と変速コーン61の入力部64との当接面に押付力を付与させる。そして、変速コーン61の出力部65と出力リング66の当接面に押付力を付与させるため、該出力リング66と出力軸67との間に回転カム調圧装置1を設けている。また、本例に示した無段変速装置6では、変速リング68と変速コーン61の変速部に押付力を与えることを目的として、該変速コーン61の底部側に回転カム調圧装置1を設け、該変速コーン61の底部から軸方向の押付力を与える構造としている。
This continuously
1 回転カム調圧装置
2 フェースカム
21 フェースカム本体
3 回転カム
31 V溝
32 支持部
33 ばね
4 ローラ
5 保持器
6 無段変速装置
61 変速コーン
62 入力軸
63 入力板
64 入力部
65 出力部
66 出力リング
67 出力軸
68 変速リング
1 Rotary
21
31 V groove
32 Support part
33
61 Shift cone
62 Input shaft
63 Input board
64 input section
65 Output section
66 Output ring
67 Output shaft
68 Shifting ring
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004052817A JP4588333B2 (en) | 2004-02-27 | 2004-02-27 | Rotating cam pressure regulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004052817A JP4588333B2 (en) | 2004-02-27 | 2004-02-27 | Rotating cam pressure regulator |
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| Publication Number | Publication Date |
|---|---|
| JP2005240928A true JP2005240928A (en) | 2005-09-08 |
| JP4588333B2 JP4588333B2 (en) | 2010-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2004052817A Expired - Fee Related JP4588333B2 (en) | 2004-02-27 | 2004-02-27 | Rotating cam pressure regulator |
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Cited By (43)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008057507A1 (en) * | 2006-11-08 | 2008-05-15 | Fallbrook Technologies Inc. | Clamping force generator |
| US7419451B2 (en) | 1997-09-02 | 2008-09-02 | Fallbrook Technologies Inc. | Continuously variable transmission |
| US7422546B2 (en) | 2003-08-11 | 2008-09-09 | Fallbrook Technologies Inc. | Continuously variable planetary gear set |
| US7455617B2 (en) | 2004-07-21 | 2008-11-25 | Fallbrook Technologies Inc. | Rolling traction planetary drive |
| US7462127B2 (en) | 2001-04-26 | 2008-12-09 | Fallbrook Technologies Inc. | Continuously variable transmission |
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| US11667351B2 (en) | 2016-05-11 | 2023-06-06 | Fallbrook Intellectual Property Company Llc | Systems and methods for automatic configuration and automatic calibration of continuously variable transmissions and bicycles having continuously variable transmission |
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| US11215268B2 (en) | 2018-11-06 | 2022-01-04 | Fallbrook Intellectual Property Company Llc | Continuously variable transmissions, synchronous shifting, twin countershafts and methods for control of same |
| US12173778B2 (en) | 2018-11-06 | 2024-12-24 | Enviolo B.V. | Continuously variable transmissions, synchronous shifting, twin countershafts and methods for control of same |
| US11530739B2 (en) | 2019-02-26 | 2022-12-20 | Fallbrook Intellectual Property Company Llc | Reversible variable drives and systems and methods for control in forward and reverse directions |
| US12000458B2 (en) | 2019-02-26 | 2024-06-04 | Fallbrook Intellectual Property Company Llc | Reversible variable drives and systems and methods for control in forward and reverse directions |
| US11174922B2 (en) | 2019-02-26 | 2021-11-16 | Fallbrook Intellectual Property Company Llc | Reversible variable drives and systems and methods for control in forward and reverse directions |
| US12442434B2 (en) | 2019-02-26 | 2025-10-14 | Enviolo B.V. | Reversible variable drives and systems and methods for control in forward and reverse directions |
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