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JP2005138164A - Straightening method for seamless steel pipes - Google Patents

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Publication number
JP2005138164A
JP2005138164A JP2003379308A JP2003379308A JP2005138164A JP 2005138164 A JP2005138164 A JP 2005138164A JP 2003379308 A JP2003379308 A JP 2003379308A JP 2003379308 A JP2003379308 A JP 2003379308A JP 2005138164 A JP2005138164 A JP 2005138164A
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straightening
roll
straightness
seamless steel
steel pipe
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Masahiro Tonegawa
正博 利根川
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Sanyo Special Steel Co Ltd
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Sanyo Special Steel Co Ltd
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Abstract

【課題】 高精度な伸直度の矯正が可能となる継目無鋼管の矯正方法を提供する。
【解決手段】 継目無鋼管の矯正方法において、凹ロールでかつ対向または千鳥形状の複数スタンドから構成される多ロール矯正機と、1対の凹凹ロールまたは凹凸ロールの組み合わせで構成される2ロール矯正機により矯正することにより、材料端部まで高精度に伸直度を向上させて切断工程時に端部切断代を減少させることを特徴とする継目無鋼管の矯正方法。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a straightening method for a seamless steel pipe capable of highly straightening straightness.
In a straightening method for a seamless steel pipe, a two-roll straightening comprising a combination of a multi-roll straightening machine composed of a plurality of opposing rolls and staggered stands and a pair of concave-convex rolls or concave-convex rolls. A straightening method for a seamless steel pipe, characterized by improving straightness to a material end with high accuracy and reducing an end cutting allowance during a cutting process by correcting with a machine.
[Selection] Figure 1

Description

本発明は、継目無鋼管を製造するための矯正方法に関し、特に材料端部まで伸直度のすぐれた継目無鋼管の矯正方法に関する。   The present invention relates to a straightening method for manufacturing a seamless steel pipe, and more particularly, to a straightening method for a seamless steel pipe having excellent straightness to the end of a material.

一般に熱間圧延、冷間圧延あるいは熱処理された材料は、矯正することにより材料の曲がりが除去され、後工程である2次加工部門やユーザーの要求する伸直度を得ることができる。要求される曲がり基準は材料1m当たり1mm以内であり、後工程では、材料の切断、切削、研磨、等の各種加工を行うため伸直度は重要である。また、矯正後の切断工程で材料の不良部分を切断除去するにあたり、切断代を短くし歩留りを向上させることは製造コスト低減、生産性向上につながるため重要視されている。   Generally, a material that has been hot-rolled, cold-rolled, or heat-treated can be straightened to remove the bending of the material, and the degree of straightness required by the secondary processing department or the user, which is a subsequent process, can be obtained. The required bending standard is 1 mm or less per 1 m of material, and straightness is important because various processes such as cutting, cutting, and polishing of the material are performed in the subsequent process. Further, in cutting and removing a defective portion of a material in a cutting process after correction, it is regarded as important to shorten the cutting margin and improve the yield because this leads to a reduction in manufacturing cost and an improvement in productivity.

しかしながら、後工程の要求する伸直度を得るためには、材料端部に残る曲がりを切断工程で除去する必要があり、矯正で端部の伸直度が悪い場合は切断で端部の切断代も大きくなる。従って、従来方法では、コイル形状に巻き取られた細物棒鋼の製造に関する矯正方法が、例えば特開平11−33619号(特許文献1)に開示されている。この方法はビレットから径30mm以下の所定の径に圧延した細物棒鋼材を圧延工程においてコイル状に巻取り、巻き取ったコイルを圧延工程と異なる別ラインにおいて巻き戻して直線化した後、所定の長さに切断し、次いで矯正した後に疵検出する細物棒鋼の製造方法にある。   However, in order to obtain the straightness required by the post-process, it is necessary to remove the bend remaining at the end of the material in the cutting process. If the straightness of the end is poor by correction, the end is cut by cutting. The bill gets bigger. Therefore, in the conventional method, for example, Japanese Patent Application Laid-Open No. 11-33619 (Patent Document 1) discloses a correction method relating to the production of a thin steel bar wound in a coil shape. In this method, a thin steel bar rolled to a predetermined diameter of 30 mm or less from a billet is wound into a coil shape in a rolling process, and the wound coil is rewound in a separate line different from the rolling process and straightened, and then a predetermined length is obtained. In the method of manufacturing a fine steel bar, a wrinkle is detected after cutting to a length of 1 mm and then straightening.

しかしながら、上記特許文献1に開示されている方法では、直線形状の棒鋼や鋼管に関する矯正方法、特に多ロール矯正機で材料を回転させながらの矯正方法と材料端部まで高精度に伸直度を得る矯正方法は確立されていないため、材料端部まで曲りを除去することができず、端部切断代が大きい。そのため、圧延した材料が最終製品になる割合が低くなり歩留りが悪化するため製造コスト高騰、生産性低下につながる。   However, in the method disclosed in Patent Document 1, the straightening method for straight steel bars and steel pipes, particularly the straightening method while rotating the material with a multi-roll straightening machine and the straightness to the material end with high accuracy. Since the straightening method to be obtained has not been established, the bending cannot be removed to the end portion of the material, and the end cutting margin is large. For this reason, the ratio of the rolled material to the final product becomes low and the yield deteriorates, leading to a rise in manufacturing cost and a decrease in productivity.

而して、一般に多ロール矯正機は、図2に示すように対向する凹ロールからなる、1スタンド9、2スタンド10、3スタンド11、4スタンド12なる1スタンド〜4スタンド有し、材料円周方向への圧下作用と、材料長手方向への曲げ作用を与え材料の伸直度を向上させる構造である。この各ロールは、材料進行方向に対し角度(25〜35°)を有しており、それぞれ回転することで材料13へ推進力を与える。しかも、多ロール矯正機はその特性から材料中央部分の曲がりには有効であるが材料端部まで伸直度を出すことは難しい。   Thus, generally, the multi-roll straightening machine has 1 stand to 4 stands, which are 1 stand 9, 2 stand 10, 3 stand 11, 4 stand 12, which are composed of opposing concave rolls as shown in FIG. It is a structure that improves the straightness of the material by giving a rolling action in the circumferential direction and a bending action in the longitudinal direction of the material. Each of these rolls has an angle (25 to 35 °) with respect to the material traveling direction, and gives a propulsive force to the material 13 by rotating. Moreover, the multi-roll straightening machine is effective for bending the central portion of the material because of its characteristics, but it is difficult to achieve straightness to the end of the material.

また、2ロール矯正機は、図3に示すように対向する凹ロール14と凸ロール15を1対有し、材料円周方向への圧下作用と、材料長手方向への曲げ作用を与え材料の伸直度を向上させる構造である。各ロールは材料進行方向に対し角度(10〜30°)を有しており、それぞれ回転することで材料13へ推進力を与える。2ロール矯正機はその特性から材料中央部分の曲がりと材料端部の曲がりの両方に有効であるが、熱間圧延、冷間圧延あるいは熱処理された材料を2ロール矯正機のみで1回矯正した場合は伸直度維持のために矯正速度を低下させる必要が生じるか、あるいは必要な伸直度が得られない場合がある。   Further, as shown in FIG. 3, the two-roll straightening machine has a pair of opposed concave rolls 14 and convex rolls 15, and provides a rolling action in the circumferential direction of the material and a bending action in the longitudinal direction of the material. It is a structure that improves straightness. Each roll has an angle (10 to 30 °) with respect to the material traveling direction, and gives a propulsive force to the material 13 by rotating each roll. The two-roll straightening machine is effective for both the bending of the central part of the material and the bending of the end of the material because of its characteristics, but the hot-rolled, cold-rolled or heat-treated material was corrected once with only the two-roll straightening machine. In some cases, it may be necessary to reduce the correction speed in order to maintain straightness, or the required straightness may not be obtained.

特開平11−33619号JP 11-33619 A

本発明は、従来の外径φ15〜95の継目無鋼管を製造する場合の問題点を解決するために創案されたもので、材料端部まで高精度な伸直度を有し、端部切断代を必要最小限に減少させることで高精度で歩留りの良好な製品を製造する方法を提供するものである。   The present invention was devised in order to solve the problems in the case of manufacturing a conventional seamless steel pipe having an outer diameter of φ15 to 95, and has a high degree of straightness up to the material end, and the end cut. The present invention provides a method for manufacturing a product with high accuracy and good yield by reducing the cost to the minimum necessary.

本発明はかかる課題を解決するために、外径φ15〜95の継目無鋼管の製造方法において、熱間圧延、冷間圧延、熱処理工程で発生する曲がりを有した材料を多ロールまたは2ロール矯正機で材料中央部分の伸直度を向上させ、次に、2ロール矯正機で材料中央部の伸直度および材料端部の伸直度を向上させることにより高精度な伸直度の矯正が可能となるため切断代を削減できる製造方法にある。   In order to solve this problem, the present invention provides a method for producing a seamless steel pipe having an outer diameter of 15 to 95, and uses a material having a bend generated in hot rolling, cold rolling, and heat treatment processes as a multi-roll or two-roll straightening. The straightness of the central part of the material is improved with a machine, and then the straightness of the central part of the material and the straightness of the material end are improved with a two-roll straightening machine. Therefore, the manufacturing method can reduce the cutting allowance.

その発明の要旨とするところは、
(1)継目無鋼管の矯正方法において、凹ロールでかつ対向または千鳥形状の複数スタンドから構成される多ロール矯正機と、1対の凹凹ロールまたは凹凸ロールの組み合わせで構成される2ロール矯正機により矯正することにより材料端部まで高精度に伸直度を向上させて切断工程時に端部切断代を減少させることを特徴とする継目無鋼管の矯正方法。
(2)前記(1)に記載の継目無鋼管としては、熱間圧延後の材料、冷間圧延後の材料および熱処理後の材料を矯正することを特徴とする継目無鋼管の矯正方法にある。
The gist of the invention is that
(1) In a straight steel pipe straightening method, a multi-roll straightening machine composed of a concave roll and a plurality of opposed or staggered multiple stands, and a two-roll straightening machine composed of a pair of concave-convex rolls or concave-convex rolls The straight steel pipe straightening method is characterized in that the straightening degree is improved to the material end portion with high accuracy and the end cutting allowance is reduced during the cutting process.
(2) The seamless steel pipe according to (1) is a straight steel pipe straightening method characterized by straightening a material after hot rolling, a material after cold rolling, and a material after heat treatment. .

上述したように、本発明は、外径φ15〜95以下の継目無鋼管の製造方法において、材料端部まで伸直度を向上させることにより、材料端部の不良部分が減少し、そのため切断工程での端部切断代を減少することが可能となる。端部切断代が減少すると、歩留りが向上し最終製品になる材料が増加し、製造コスト低減、生産性向上するという極めて優れた効果を奏するものである。   As described above, according to the present invention, in the method of manufacturing a seamless steel pipe having an outer diameter of φ15 to 95 or less, by improving the straightness to the material end portion, the defective portion of the material end portion is reduced, so that the cutting step It is possible to reduce the edge cutting margin at. When the edge cutting allowance is reduced, the yield is improved and the number of materials to be the final product is increased, thereby producing extremely excellent effects of reducing manufacturing costs and improving productivity.

以下、本発明について詳細に説明する。
熱間圧延、冷間圧延あるいは熱処理工程を経て矯正工程へ搬送されてきた曲がりを有する材料を、多ロールまたは2ロール矯正機へ装入し材料中央部分の伸直度を向上させる。1回目の矯正である多ロールで矯正した後の材料は端部の曲がりが残存するため、次に2ロール矯正機へ搬送し材料中央部の伸直度および材料端部の伸直度を向上させ高精度な伸直度を得る。その後、切断機へ搬送し材料端部の曲がりおよび外径寸法外れ等の不良部分を切断除去し、必要に応じて端部加工機でユーザーの要求する端部形状へ面取り加工を行うものである。
Hereinafter, the present invention will be described in detail.
The material having the bending that has been conveyed to the straightening process through the hot rolling, cold rolling or heat treatment process is inserted into a multi-roll or two-roll straightening machine to improve the straightness of the central portion of the material. The material after straightening with multiple rolls, which is the first straightening, remains bent at the end, and then transported to a 2-roll straightening machine to improve the straightness of the material center and the straightness of the material edge. To obtain a high degree of straightness. After that, it is transported to a cutting machine to cut off and remove defective parts such as bending of the material end and outside diameter, and chamfering to the end shape required by the user with an end processing machine as necessary. .

以下、本発明について実施例によって詳細に説明する。
図1は、本発明に係る矯正機での工程を示す図である。この図1に示すように、装入テーブル1に積込まれた材料を、図2に示す4スタンド7ロール(ロール角度30°、凹ロール)を有する多ロール矯正機2で粗矯正する。抽出された材料は連結テーブル3により2ロール矯正機4へと搬送される。2ロール矯正機4では1対の凹凸ロール(ロール角度各15°)で仕上矯正、その後抽出されて連結テーブル5により切断機6へ搬送され端部の不良部分を両側それぞれ40mm切断除去される。その後必要に応じて、端部加工機7でユーザーの要求する端部形状へ面取り加工を行い最終クレードル8へ送られる。多ロール矯正機−2ロール矯正機と2種類の矯正を行うことで伸直度0.5mm/mを材料端部まで得ることができ切断機の切断代を従来の100mmから40mmへと60mm減少させることができた。
Hereinafter, the present invention will be described in detail with reference to examples.
FIG. 1 is a diagram showing a process in a straightening machine according to the present invention. As shown in FIG. 1, the material loaded on the charging table 1 is roughly straightened by a multi-roll straightening machine 2 having 4 stands 7 rolls (roll angle 30 °, concave roll) shown in FIG. The extracted material is conveyed to the 2-roll straightening machine 4 by the connection table 3. In the two-roll straightening machine 4, finishing correction is performed with a pair of concave and convex rolls (roll angles of 15 ° each), and then extracted and conveyed to the cutting machine 6 by the connecting table 5, and defective portions at the ends are cut and removed by 40 mm on both sides. Then, if necessary, the end processing machine 7 chamfers the end shape requested by the user and sends it to the final cradle 8. Multi-roll straightener-2 Roll straightener and two kinds of straightening can achieve straightness of 0.5mm / m to the end of the material, reducing cutting allowance of cutting machine from conventional 100mm to 40mm by 60mm I was able to.

本発明に係る矯正機での工程を示す図である。It is a figure which shows the process in the correction machine which concerns on this invention. 多ロール矯正機の概略図である。It is the schematic of a multi-roll straightening machine. 2ロール矯正機の概略図である。It is a schematic diagram of a 2 roll straightening machine.

符号の説明Explanation of symbols

1 装入テーブル
2 多ロール矯正機
3 連結テーブル
4 2ロール矯正機
5 連結テーブル
6 切断機
7 端部加工機
8 最終クレードル
9 1スタンド
10 2スタンド
11 3スタンド
12 4スタンド
13 材料
14 凹ロール
15 凸ロール


特許出願人 山陽特殊製鋼株式会社
代理人 弁理士 椎 名 彊
DESCRIPTION OF SYMBOLS 1 Loading table 2 Multi-roll straightening machine 3 Connection table 4 2-roll straightening machine 5 Connection table 6 Cutting machine 7 End processing machine 8 Final cradle 9 1 stand 10 2 stand 11 3 stand 12 4 stand 13 Material 14 Concave roll 15 Convex roll


Patent Applicant Sanyo Special Steel Co., Ltd.
Attorney: Attorney Shiina

Claims (2)

継目無鋼管の矯正方法において、凹ロールでかつ対向または千鳥形状の複数スタンドから構成される多ロール矯正機と、1対の凹凹ロールまたは凹凸ロールの組み合わせで構成される2ロール矯正機により矯正することにより、材料端部まで高精度に伸直度を向上させて切断工程時に端部切断代を減少させることを特徴とする継目無鋼管の矯正方法。 In a straightening method for seamless steel pipes, correction is performed by a multi-roll straightening machine composed of a concave roll and a plurality of opposed or staggered stands, and a two-roll straightening machine composed of a pair of concave-convex rolls or uneven rolls. Thus, the straight steel pipe straightening method is characterized in that the straightness is improved to the material end with high accuracy and the end cutting allowance is reduced during the cutting process. 請求項1に記載の継目無鋼管としては、熱間圧延後の材料、冷間圧延後の材料および熱処理後の材料を矯正することを特徴とする継目無鋼管の矯正方法。 The seamless steel pipe according to claim 1, wherein the material after hot rolling, the material after cold rolling, and the material after heat treatment are straightened.
JP2003379308A 2003-11-10 2003-11-10 Straightening method for seamless steel pipes Pending JP2005138164A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008087929A1 (en) 2007-01-16 2008-07-24 Sumitomo Metal Industries, Ltd. 2-phase stainless pipe manufacturing method, correction method, intensity adjusting method, and correction device operating method
CN112718928A (en) * 2020-12-10 2021-04-30 中国重型机械研究院股份公司 Round material straightening device and straightening method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008087929A1 (en) 2007-01-16 2008-07-24 Sumitomo Metal Industries, Ltd. 2-phase stainless pipe manufacturing method, correction method, intensity adjusting method, and correction device operating method
US8006528B2 (en) 2007-01-16 2011-08-30 Sumitomo Metal Industries, Ltd. Method for producing duplex stainless steel pipe, method for straightening, method for regulating strength, and method for operating straightener
CN112718928A (en) * 2020-12-10 2021-04-30 中国重型机械研究院股份公司 Round material straightening device and straightening method thereof

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