JP2005192440A - Bread production method and bread aging control method - Google Patents
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Abstract
【課題】低温保存中のグルテンの硬化や製品の店ざらし中における乾燥硬化に伴うパンの品質の老化を抑制して、焼きたてパンが有する良好な外観と、風味や食味、パン体積や外相及び内相及び食味を長期に保持させる方法を提供すること及びかかる品質に優れたパンを提供する。
【解決手段】ペースト状に加工した新鮮な野菜及び又は果実を原料の小麦粉100重量部に対して1〜100重量部、好ましくは5〜30重量部加えて混捏し、以下常法に従って、発酵、分割、ベンチ、成型、ホイロ、焼成を行ってパン類を調製する。得られたパン類は、時間と共に、又冷蔵保存したときに惹起するパン類の劣化が顕著に抑えられ、焼きたてパンが有する良好な外観と、風味や食味、パン体積や外相及び内相及び食味が従来に比し大幅に長期間保持される。又、使用した野菜、果実の色がそのままパン類に生かされ、見た目も美しいパン類が得られる。
【選択図】 なしAn object of the present invention is to suppress the aging of bread quality due to the hardening of gluten during low-temperature storage and the drying and hardening of products in the store, and the good appearance of baked bread, as well as the flavor, taste, bread volume, etc. To provide a method for maintaining the outer phase and the inner phase and the taste for a long period of time, and to provide a bread excellent in such quality.
A fresh vegetable and / or fruit processed into a paste is mixed with 1 to 100 parts by weight, preferably 5 to 30 parts by weight, based on 100 parts by weight of raw flour. Divide, bench, mold, proof, and bake to prepare bread. The breads obtained have significantly reduced deterioration of breads caused over time and when stored refrigerated, and have a good appearance, freshness and taste, bread volume, outer phase and inner phase. In addition, the taste is maintained for a long period of time compared to the conventional case. In addition, the used vegetables and fruits are used as they are in breads, and breads with a beautiful appearance can be obtained.
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Description
この発明は、化学品や酵素製剤等を使用することなく、焼成後の時間の経過と共に進行する老化が抑制されたパン類及び老化が抑制されたパン類の製造方法に関する。 The present invention relates to breads with suppressed aging that progress with the lapse of time after baking and methods for producing breads with suppressed aging without using chemicals, enzyme preparations, and the like.
パン類は老化が速く、時間の経過、特に低温保存中のグルテンの硬化や製品の店ざらし中における乾燥硬化に伴って、焼き立てパンの優れた風味や食味、パン体積や外相及び内相は焼成後の時間経過と共に急速に失われていく。
この老化は、流通過程における冷蔵保存、家庭においての冷蔵保存、売れ残り品の冷蔵等何れの段階においても進行している。
近年、焼き立てまたは揚げ立てのフレッシュなパンや菓子パンに対する消費者の需要が増しており、更にパンの種類の増大や多様化に対しても消費者の需要などがますます高まっている。そのため、消費者に美味しいパン類をタイムリーに提供するためには、大量生産工程をスムースに行いながら、品質の良い製品を供給するために様々な改善がなされて来ている。Breads age quickly, and with the passage of time, especially gluten hardening during low-temperature storage and dry-curing of products in store, the excellent flavor and taste of freshly baked bread, bread volume, outer phase and inner phase are It is lost rapidly with the passage of time after firing.
This aging is progressing at any stage such as refrigerated storage in the distribution process, refrigerated storage at home, and refrigeration of unsold goods.
In recent years, consumer demand for freshly baked or fried fresh bread and sweet buns has increased, and consumer demand has further increased for the increase and diversification of bread types. Therefore, in order to provide delicious breads to consumers in a timely manner, various improvements have been made to supply high-quality products while smoothly performing a mass production process.
この焼きたてパンの良好な外観と、風味や食味、パン体積や外相及び内相及び食味に優れたパンの製造法としては、パン生地の調製時に融解した油脂を添加混捏する冷凍パン生地の製法(特開平8−196197号公報)、原料小麦粉にα−アミラーゼとビタミンCを添加・混捏してパン生地を調製する冷凍パンの製法(特開平11−56218号公報)、製パン用小麦粉にビタミンC、アミノ酸、ある種のグリセリン脂肪酸モノエステル等を添加、混合する方法(特開平5−49384号公報)などが知られている。 As a method for producing a bread having excellent appearance and flavor, taste, bread volume, outer phase, inner phase, and taste of this freshly baked bread, a method for producing a frozen bread dough by adding and kneading the melted fats and oils during the preparation of bread dough ( JP-A-8-196197), α-amylase and vitamin C are added to the raw flour and kneaded to prepare bread dough (JP-A-11-56218), vitamin C for breadmaking flour, A method of adding and mixing amino acids, certain glycerin fatty acid monoesters, etc. (Japanese Patent Laid-Open No. 5-49384) is known.
又、焼成されたパンが良好な容積と内相を有するためには、製造工程中におけるグルテンの三次元的網目構造の生成を図るために、従来は、臭素酸カリが用いられてきた。しかしながら、化学品の添加が安全性面から嫌われ、最近ではビタミンCが多く使用され、これについても合成ビタミンCに替わるものとして、カムカム果汁(特開2000−342162号)、ビタミンCを多量含有する有用植物果実の果汁を蛋白加水分解物及び粉末油脂と共に添加して大量生産時における製造工程上の問題を解決しつつ良好な品質のパンを得る方法が知られている(特開2000−4768)。 In addition, in order for the baked bread to have a good volume and an internal phase, potassium bromate has been conventionally used to produce a three-dimensional network structure of gluten during the production process. However, the addition of chemicals is disliked from the viewpoint of safety, and recently, vitamin C has been used a lot, and as an alternative to synthetic vitamin C, Kamukamu juice (Japanese Patent Laid-Open No. 2000-342162), containing a large amount of vitamin C A method is known in which fruit juice of useful plant fruits is added together with protein hydrolyzate and powdered fats and oils to obtain a good quality bread while solving problems in the production process during mass production (Japanese Patent Laid-Open No. 2000-4768). ).
さらに、焼成後の時間の経過に伴って劣化するパンの風味、食感等の老化性を改善ないし老化を遅延させる方法として、小麦粉に糯粉を添加混合する方法(特開平10−113115号公報)、糖度を60〜80度に調製して50〜70日間熟成させた果汁熟成物、カルシウム塩、麹発酵物及び乳酸発酵物からなる製パン改良剤を用いることにより耐老化性を改善する方法(特開平9−107869号公報)、高融点を原料とする粉末脂質等が提案されている。しかしながら、これらの何れの方法も、焼きたてパンの良好な外観と、優れた風味や食味、パン体積や外相及び内相の時間の経過による劣化を長期に保持する方法として満足のいくものではない。
この発明は、上記の如き問題点に鑑みてなされたものであり、時間の経過、特に低温保存中のグルテンの硬化や製品の店ざらし中における乾燥硬化に伴うパン類の品質の老化を抑制して、焼きたてパンが有する良好な外観と、風味や食味、パン体積や外相及び内相及び食味を長期に保持させるパン類の製造方法を提供すること及びかかる品質に優れたパン類を提供することを課題とする。 The present invention has been made in view of the above-described problems, and suppresses the aging of the quality of breads accompanying the passage of time, in particular, the hardening of gluten during low-temperature storage and the drying and hardening of products in storefronts. And providing a method for producing bread that maintains the good appearance of freshly baked bread and the flavor, taste, bread volume, outer phase, inner phase and taste for a long period of time, and bread excellent in such quality. The issue is to provide.
本発明者らは、上記課題を解決すべく鋭意研究の結果、パンの製造工程の仕込み・混捏の段階において、ペースト状に加工した新鮮な野菜及び又は果実を原料の小麦粉100重量部に対して1〜100重量部加えて混捏し、以下常法に従って、発酵、分割、ベンチ、成型、ホイロ、焼成を行ったときは、時間と共に、又冷蔵保存したときに惹起するパン類の劣化が顕著に抑えられ、焼きたてパンが有する良好な外観と、風味や食味、パン体積や外相及び内相及び食味が従来に比し大幅に長期間保持されることを見出し、この知見に基づいて本発明を完成した。 As a result of diligent research to solve the above-mentioned problems, the present inventors have made fresh vegetables and / or fruits processed into a paste form with respect to 100 parts by weight of raw flour in the stage of preparation / mixing of the bread production process. Add 1 to 100 parts by weight and knead. When fermentation, division, bench, molding, proofing and baking are performed according to conventional methods, the deterioration of breads caused by time and refrigerated storage is significant. It was found that the good appearance of the baked bread, flavor and taste, bread volume, outer phase and inner phase and taste were maintained for a long period of time compared to the conventional one, and based on this finding, the present invention Was completed.
本発明によって調製されるパン類は、従来の常法によって調製されたパン類に比し、焼き立てパンが有する風味や食味、パン体積や外相及び内相等の品質が流通・保存等の時間の経過と共に劣化のすることが大幅に抑制されること、その結果、パン類の保存期限、賞味期限が大幅に延長される。又、本発明によって調製されたパン類は、野菜の持つ天然の色をも有し、視覚を通しても美しい、食欲をそそるパン類が提供される。さらに、従来硬化や乾燥による品質低下のために好ましい商品が提供できなかった、低温に冷やしたパン、菓子パン、ケーキ類の商品化も可能である。 Breads prepared according to the present invention are more time-consuming in terms of the quality of the flavor and taste of freshly baked bread, the volume of the bread, the external phase and the internal phase, etc., distribution and storage, compared to breads prepared by conventional methods. At the same time, the deterioration is greatly suppressed, and as a result, the shelf life and shelf life of bread are greatly extended. In addition, the breads prepared according to the present invention provide appetizing breads that have the natural colors of vegetables and are beautiful through the eyes. Furthermore, it is possible to commercialize bread, confectionery bread, and cakes that have been cooled to a low temperature, which have not been able to provide favorable products due to quality degradation due to curing or drying.
本発明を実施するに当っては、予め新鮮な野菜及び又は果実を適当なミキサー又は擂潰器等でペースト状になるまで擂り潰したものを使用する。使用されるミキサーの例としては、高速遠心ミキサー(特開2002−336138号公報)、家庭用のミキサー、工業用の擂潰器等が挙げられる。使用される野菜や果実には特に制限は無く、かぼちゃ、さつまいも、ジャガイモ、トマト、ブロッコリー、枝豆、ほうれん草、パプリカ、アボガドなどの出来るだけ新鮮なものを1種乃至2種以上を混合しても良い。色物野菜は多くの場合出来上がりパン類にこれらの着色野菜の色と風味がそのまま生かされるので、好みの色と風味に合わせて使用すると良い。 In practicing the present invention, a fresh vegetable and / or fruit that has been crushed in a suitable mixer or masher until it is pasty is used. Examples of the mixer used include a high-speed centrifugal mixer (Japanese Patent Laid-Open No. 2002-336138), a home mixer, an industrial crusher, and the like. There are no particular restrictions on the vegetables and fruits used, and pumpkins, sweet potatoes, potatoes, tomatoes, broccoli, edamame, spinach, paprika, avocado, etc., as fresh as possible may be mixed in one or more kinds. . Colored vegetables are often used in finished breads because the color and flavor of these colored vegetables are used as they are.
これらの野菜、果実のペーストは、パン類の原料である小麦粉100重量部に対して1〜100重量部、好ましくは5〜30重量部添加し、通常パンの調製に用いられるイースト、調味料、水、糖類、油脂類、乳製品及びその他の副原料と共に混捏してパン生地を作成する。特に水の使用量は、野菜、果実ペーストの水分含量を考慮して、多くの場合、全体として小麦粉100重量部に対し50乃至65重量部程度が好ましい。パン生地を調製した後は、所望のパンにあわせて、通常の発酵、分割、ベンチ、成型、ホイロ、焼成等の工程をとってパン類を焼成する。原料小麦は、パン用の強力粉100%のものでも、適宜に薄力粉を含む物でも良く、玄米、全麦粉その他各種のパン原料粉を随意に用いることが出来る。
パン類としては、プレーンな食パン、フランスパン、ペストリー類、バターロール等、各種菓子パン類、油揚げパン類、蒸パン類、さらには、従来不適とされて来た冷やして食するのに適したパン類、冷蔵ケーキ類において本発明の効果が顕著に発揮される。These vegetable and fruit pastes are added in an amount of 1 to 100 parts by weight, preferably 5 to 30 parts by weight, based on 100 parts by weight of wheat flour, which is a raw material for breads. Mix with water, sugar, fats, dairy products and other auxiliary ingredients to make dough. In particular, the amount of water used is preferably about 50 to 65 parts by weight with respect to 100 parts by weight of flour as a whole in consideration of the water content of vegetables and fruit pastes. After the bread dough is prepared, the breads are baked in accordance with the desired bread by taking steps such as normal fermentation, division, bench, molding, proofing and baking. The raw wheat may be 100% strong flour for bread, or it may appropriately contain weak flour, and brown rice, whole wheat flour and other various bread raw flours can be optionally used.
As breads, plain bread, French bread, pastries, butter rolls, various sweet breads, deep-fried breads, steamed breads, and bread that has been considered unsuitable for chilled foods. The effects of the present invention are remarkably exhibited in refrigerated cakes.
街の店頭には、りんごやオレンジを挟み込んだ菓子パン、胡桃やレーズン、ライ麦などを練りこんだパン類が各種見られるが、これらは何れも混捏・発酵が終了したパン生地に挟み込んで成型して調製されるものであり、原料小麦粉と混捏してパン生地を調製するものではない。従って、これらのパンは、パン生地部分については従来一般のパン類と同様に品質の劣化が進行しており、本発明の如く品質劣化の遅延効果は期待できない。 At the storefront of the city, there are various types of breads made with kneaded potatoes, raisins, rye, and other confectionery bread with apples and oranges. It is not intended to prepare bread dough by mixing with raw flour. Accordingly, these breads are deteriorated in quality in the same manner as conventional breads in the bread dough part, and a delay effect of quality deterioration cannot be expected as in the present invention.
又、カムカム果汁やアセロラ、グアバ、スダチ、柚子などビタミンCを多く含む果実の果汁又は果汁の乾燥粉末を、特定の油脂類、酵素、カルシウム及び窒素含有天然物と共に小麦粉に添加する方法が知られているが、これらは、小麦粉のグルテンを酸化して、グルテンの網目構造作成を助長するために使用されるものであり、そもそも化学品であるビタミンCの代替品として使用されるものである。又その果汁と共に他の副成分を同時に使用されて初めて初期の効果が齎されるのであり、本発明とは全く実施の態様も目的・効果も異なる。 Also known is a method of adding fruit juice or fruit juice rich in vitamin C, such as Kamukamu juice, acerola, guava, sudachi, coconut, etc., together with specific oils, enzymes, calcium and nitrogen-containing natural products to wheat flour. However, they are used to oxidize gluten of wheat flour to promote creation of a gluten network structure, and are used as substitutes for vitamin C, which is a chemical product in the first place. In addition, the initial effect is exhibited only when other subcomponents are used together with the fruit juice, and the embodiment, purpose and effect are completely different from the present invention.
以下実施例を用いて本発明を更に詳細に説明するが、本発明はこれらに限定されるものではない。
実施例1
予め解凍し、皮をむいた市販冷凍かぼちゃ138g宛を混連機「高速遠心ミキサのS−Type」(永田精機株式会社製、東京都豊島区)の二個のカップに入れ、毎分1000回転で25秒(予備回転10秒、本回転15秒)間運転し、キメの細かいかぼちゃのピューレ260gを調製した。
上に得たかぼちゃのピューレ20部、パン用強力粉80部、薄力粉20部の混合物に、水60部にドライイースト3部、食塩2部、砂糖6部、及びスキムミルク2部を加えて溶かした溶液を加えて混合し、低速で2分、中高速で5分間混捏した。次いでショートニング6部を加えて、室温22度、本体温度28℃で低速2分間、中高速で8分間混捏して生地を調製した。この生地をボールに入れてラップをかぶせ、30℃で60分間発酵させた後、30分間パンチを行い、分割してラウンダーで丸め成型、ストレートモルダーを用いてロール間隙2mm、38℃で30分間ホイロした後、210℃で45分間焼成してかぼちゃ入り山形食パン(1斤:240g×2)を得た。
このパンは、かぼちゃの黄色その風味が鮮やかに食パンに表れており、室温に3日間おいた後も焼成直後に近い生地感と風味を有していた。
比較例として、上記の工程の中で、かぼちゃのピューレを使用しない外は全く同様にして食パンを焼成した。Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
Example 1
Thawed in advance and peeled into 138 g of commercial frozen pumpkin in two cups of a mixed machine “High Speed Centrifugal Mixer S-Type” (manufactured by Nagata Seiki Co., Ltd., Toshima-ku, Tokyo), 1000 revolutions per minute For 25 seconds (preliminary rotation 10 seconds, main rotation 15 seconds) to prepare 260 g of pumpkin puree with fine texture.
Solution obtained by adding 3 parts of dry yeast, 2 parts of salt, 6 parts of sugar, and 2 parts of skim milk to 60 parts of water to a mixture of 20 parts of pumpkin puree, 80 parts of flour for bread, and 20 parts of flour. And mixed for 2 minutes at low speed and 5 minutes at medium and high speed. Next, 6 parts of shortening was added, and the dough was prepared by kneading at a room temperature of 22 ° C, a body temperature of 28 ° C for 2 minutes at low speed, and 8 minutes at medium to high speed. This dough is put in a bowl, covered with wrap, fermented at 30 ° C for 60 minutes, punched for 30 minutes, divided and rounded with a rounder, and rolled with a straight molder at a gap of 2mm at 38 ° C for 30 minutes. After that, it was baked at 210 ° C. for 45 minutes to obtain a pumpkin-filled Yamagata bread (1 kg: 240 g × 2).
This bread had a pumpkin yellow color and its flavor was vividly reflected in the bread. Even after 3 days at room temperature, it had a texture and flavor close to that immediately after baking.
As a comparative example, the bread was baked in the same manner as above except that no pumpkin puree was used.
ここで得られたかぼちゃパン及び比較例として調製した通常パンについて、パンの老化評価をおこなった。上記室温に保存した食パンを10名のパネラーによって、品質について感度評価を行った。評価は各人5段階評価を行い、合計点を人数で割って加重平均値を算出、4.5点以上を○、3.5以上4.5未満を三角で、3.5未満を×で表した。結果を表1に示した。About the pumpkin bread obtained here and the normal bread prepared as a comparative example, bread aging evaluation was performed. The sensitivity of the breads stored at room temperature was evaluated for quality by 10 panelists. The evaluation is based on a five-point evaluation for each person, and the weighted average is calculated by dividing the total score by the number of people. expressed. The results are shown in Table 1.
実施例2
生の完熟トマトを四つ切にし、家庭用ミキサーで5分間処理して、トマトピューレを調製した。
此処に得たトマトピューレ20部を用い、水を55部用いた外は実施例1と同様に処理して、トマト入り山形食パン(1斤:240g×2)を得た。得られた食パンは、トマトの朱色が美しく残っており、ユニークな食パンである。このパンも、トマトの赤色とその風味が鮮やかに食パンに表れており、室温に3日問おいた後も焼成直後に近い生地感と風味を有しており、格別硬化した感触はなかった。Example 2
Fresh ripe tomatoes were cut into four pieces and treated with a home mixer for 5 minutes to prepare tomato puree.
Using 20 parts of the tomato puree obtained here and using 55 parts of water, the same treatment as in Example 1 was carried out to obtain a tomato-filled mountain bread (1 kg: 240 g × 2). The resulting bread has a beautiful tomato vermilion and is a unique bread. This bread, too, showed the tomato red color and its flavor vividly in the bread. Even after three days at room temperature, the bread had a texture and flavor almost immediately after baking, and there was no particular hardened touch.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010268737A (en) * | 2009-05-22 | 2010-12-02 | Yamazaki Baking Co Ltd | Bread production method |
| JP2018000119A (en) * | 2016-07-04 | 2018-01-11 | 日本製粉株式会社 | Manufacturing method of antioxidant of starch-containing food, and manufacturing method of starch-containing food treated by antioxidant |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010268737A (en) * | 2009-05-22 | 2010-12-02 | Yamazaki Baking Co Ltd | Bread production method |
| JP2018000119A (en) * | 2016-07-04 | 2018-01-11 | 日本製粉株式会社 | Manufacturing method of antioxidant of starch-containing food, and manufacturing method of starch-containing food treated by antioxidant |
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