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JP2005176464A - Linear motor - Google Patents

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Publication number
JP2005176464A
JP2005176464A JP2003410867A JP2003410867A JP2005176464A JP 2005176464 A JP2005176464 A JP 2005176464A JP 2003410867 A JP2003410867 A JP 2003410867A JP 2003410867 A JP2003410867 A JP 2003410867A JP 2005176464 A JP2005176464 A JP 2005176464A
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JP
Japan
Prior art keywords
phase
coil
linear motor
coils
hollow
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Pending
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JP2003410867A
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Japanese (ja)
Inventor
Takeshi Moriyama
毅 森山
Ikuma Nariyoshi
郁馬 成吉
Tomoyuki Hoshikawa
朋之 星川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toei Electric Co Ltd
Shibaura Machine Co Ltd
Original Assignee
Toshiba Machine Co Ltd
Toei Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Toshiba Machine Co Ltd, Toei Electric Co Ltd filed Critical Toshiba Machine Co Ltd
Priority to JP2003410867A priority Critical patent/JP2005176464A/en
Priority to KR1020067011197A priority patent/KR100844759B1/en
Priority to US10/582,552 priority patent/US8110950B2/en
Priority to PCT/JP2004/018393 priority patent/WO2005057763A1/en
Priority to DE112004002360.2T priority patent/DE112004002360B4/en
Priority to CN2004800406683A priority patent/CN1906831B/en
Publication of JP2005176464A publication Critical patent/JP2005176464A/en
Priority to US13/331,754 priority patent/US20120175973A1/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a linear motor in which the weight of an armature is reduced and variation in thrust force is eliminated. <P>SOLUTION: The linear motor comprises an armature having a hollow three-phase coil 3 applied with a conductor tubularly, and a plurality of magnets 60 each having a magnetic pole arranged oppositely to the outer circumferential surface of the three-phase coil 3 such that the magnetic poles of the same polarity face each other wherein only the three-phase coil 3 exists between the opposing magnets. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、リニアモータに関する。   The present invention relates to a linear motor.

コアレスリニアモータは、電機子にコア(鉄心)を持たないタイプのリニアモータであり、コギングがなく推力変動が小さい、精密制御が容易等の特徴をもつ。このコアレスリニアモータは、たとえば、工作機械、射出成形機、半導体製造装置等の各種分野に用いられている。コアレスリニアモータの構造は、たとえば、特許文献1等に開示されている。
たとえば、特許文献1に開示されているようなコアレスリニアモータの可動子では、可動子の剛性を確保するために、ステンレスやFRP等の非磁性材料からなるプレート状の保持板の両面に扁平に形成された複数のコイルが樹脂で固定される。この保持板を直線状に配列された一対の永久磁石列の間に配置し、一方の永久磁石列から他方の永久磁石列に向かう磁束とコイルに流れる電流との相互作用によって、左手のフレミング則に基づく推力が発生する。
特開2002−165434号公報
The coreless linear motor is a type of linear motor that does not have a core (iron core) in the armature, and has features such as no cogging, small thrust fluctuation, and easy precision control. The coreless linear motor is used in various fields such as machine tools, injection molding machines, and semiconductor manufacturing apparatuses. The structure of the coreless linear motor is disclosed in, for example, Patent Document 1 and the like.
For example, in a mover of a coreless linear motor as disclosed in Patent Document 1, in order to ensure the rigidity of the mover, both sides of a plate-like holding plate made of a nonmagnetic material such as stainless steel or FRP are flattened. A plurality of formed coils are fixed with resin. This holding plate is arranged between a pair of linearly arranged permanent magnet rows, and the left-hand Fleming law is determined by the interaction between the magnetic flux from one permanent magnet row to the other permanent magnet row and the current flowing through the coil. Thrust based on is generated.
JP 2002-165434 A

ところで、上記のような構造のコアレスリニアモータでは、コイルの剛性が低いため、剛性を確保するための保持板が必ず必要である。このため、可動子が重くなり、制御応答性が低下するという不利益が存在した。
また、コイルの保持板をステンレス等の非磁性の金属を用いると、保持板は磁気回路の磁束の通路にあるため、保持板を可動子が直線運動したときに保持板に誘導電流が流れることで推力とは逆方向の力が発生し、推力変動の原因となる。
By the way, in the coreless linear motor having the above-described structure, since the rigidity of the coil is low, a holding plate for ensuring the rigidity is indispensable. For this reason, there existed a disadvantage that a needle | mover became heavy and control responsiveness fell.
If a non-magnetic metal such as stainless steel is used for the coil holding plate, the holding plate is in the magnetic flux path of the magnetic circuit, so that an induced current flows through the holding plate when the mover moves linearly through the holding plate. In this case, a force in the direction opposite to the thrust is generated, which causes the thrust fluctuation.

本発明は、上記した問題に鑑みてなされたものであって、その目的は、電機子が軽量化されるとともに、推力変動のないリニアモータを提供することにある。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a linear motor in which the armature is reduced in weight and the thrust does not vary.

本発明のリニアモータは、導電線を筒状に巻いた中空の3相コイルと、磁極が前記中空の3相コイルの外周面に対向し、かつ、同じ極性の磁極が対向するように配置された複数の磁石とを有する。   The linear motor of the present invention is arranged such that a hollow three-phase coil in which conductive wires are wound in a cylindrical shape, a magnetic pole is opposed to the outer peripheral surface of the hollow three-phase coil, and a magnetic pole of the same polarity is opposed. A plurality of magnets.

好適には、前記中空の3相コイルは、各相のコイルが筒状に整列多層巻きされ、かつ、接着剤で固められており、電気絶縁性の部材を介して端面が互いに結合されている   Preferably, the hollow three-phase coil is configured such that the coils of each phase are aligned and wound in a cylindrical shape and are hardened with an adhesive, and end faces are coupled to each other via an electrically insulating member.

さらに好適には、前記中空の3相コイルは、互いに逆位相の磁界を発生させる第1および第2の中空の3相コイルとから構成され、前記第1および第2の中空の3相コイルの対応する各相のコイルは隣接して配置されている。   More preferably, the hollow three-phase coil includes first and second hollow three-phase coils that generate magnetic fields having opposite phases, and the first and second hollow three-phase coils. Corresponding coils of each phase are arranged adjacent to each other.

また、本発明のリニアモータは、導電線を筒状に巻いた中空の3相コイルと、磁極が前記中空の3相コイルの外周面に対向し、かつ、同じ極性の磁極が対向するように配置された複数の磁石と、非磁性で、かつ、電機絶縁性の材料で形成され、前記中空の3相コイルの各相のコイルの内周を共通に支持する中空の補強部材とを有する。   The linear motor of the present invention is such that a hollow three-phase coil in which conductive wires are wound in a cylindrical shape, a magnetic pole is opposed to the outer peripheral surface of the hollow three-phase coil, and a magnetic pole of the same polarity is opposed. A plurality of magnets arranged, and a non-magnetic and electrically insulating material, and a hollow reinforcing member that commonly supports the inner circumference of each phase of the hollow three-phase coil.

本発明では、電機子に用いる3相コイルを導電線を筒状に巻いて形成するため、コイルの断面2次モーメントを大きくとることができ、コイルの剛性、特に、曲げ、せん断剛性が高まる。また、導電線を筒状に整列多層巻きし、かつ、接着剤で固め、電気絶縁性の部材を介して端面を互いに結合することで、コイル自体の剛性が飛躍的に高まる。この結果、コイル内にコイルの剛性を確保するための金属部材が不要となり、電機子が大幅に軽量化される。
また、本発明では、コイルを極性が同じ磁極が対向配置された磁石間に配置するとともに、対向する磁石間に中空のコイルのみを配置し、磁石間にヨーク等の磁性体やコイルを保持する金属板などの導電体が存在しない。このため、対向する磁石の磁束は向きが相反し、かつ、コイル内部にヨークなどの磁性体が存在しないので、磁束は磁石に近い位置にあるコイルには到達するが、3相コイルの内部にはほとんど到達しない。
対向する磁石の一方の磁束とコイルとの間で発生する力の向きと、他方の磁束とコイルとの間で発生する力の向きとは同じ向きとなり、これがリニアモータの推力となる。
また、磁石間にコイル以外の導電体がないため、コイル以外に誘導電流が発生することがない。この結果、磁性体の磁気飽和による推力低下およびコイル以外の導電体に流れる誘導電流に起因する推力とは逆方向の力による推力変動がない。
さらに、本発明では、3相コイルに対して逆相の関係にある3相コイルを各相コイルに隣接して配置する。互いに隣接するコイルの内部では、相反する向きの磁束が発生し、互いに打ち消し合う。この結果、コイルからの磁束が磁石の形成する磁界へ悪影響を与えることがない。
また、本発明では、渦電流損失も回避でき、モータ効率の低下を防ぐことができる。
In the present invention, the three-phase coil used for the armature is formed by winding a conductive wire in a cylindrical shape, so that the secondary moment of the coil can be increased, and the rigidity of the coil, in particular, the bending and shearing rigidity can be increased. In addition, the rigidity of the coil itself is remarkably increased by winding the conductive wires in a multi-layered arrangement in a cylindrical shape, and hardening them with an adhesive, and connecting the end faces to each other via an electrically insulating member. As a result, a metal member for ensuring the rigidity of the coil is not required in the coil, and the armature is significantly reduced in weight.
In the present invention, the coil is disposed between magnets having the same polarity of magnetic poles facing each other, and only a hollow coil is disposed between the facing magnets, and a magnetic body such as a yoke or a coil is held between the magnets. There is no conductor such as a metal plate. For this reason, the magnetic fluxes of the opposing magnets have opposite directions, and there is no magnetic material such as a yoke inside the coil, so that the magnetic flux reaches the coil near the magnet, but inside the three-phase coil. Hardly reach.
The direction of the force generated between one magnetic flux of the opposing magnet and the coil is the same as the direction of the force generated between the other magnetic flux and the coil, and this is the thrust of the linear motor.
Moreover, since there is no conductor other than the coil between the magnets, no induced current is generated other than the coil. As a result, there is no thrust fluctuation due to the force in the direction opposite to the thrust drop due to magnetic saturation of the magnetic material and the thrust caused by the induced current flowing in the conductor other than the coil.
Furthermore, in the present invention, a three-phase coil having a reverse phase relationship with respect to the three-phase coil is disposed adjacent to each phase coil. In the coils adjacent to each other, magnetic fluxes in opposite directions are generated and cancel each other. As a result, the magnetic flux from the coil does not adversely affect the magnetic field formed by the magnet.
Further, in the present invention, eddy current loss can also be avoided, and reduction in motor efficiency can be prevented.

本発明によれば、電機子コイルの剛性を大幅に向上させることができる。
また、本発明によれば、コイルからの熱を効率良く放出でき、温度上昇が抑制されたリニアモータが得られる。
さらに、本発明によれば、電機子が大幅に軽量化されたリニアモータが得られる。
また、本発明によれば、推力の変動が大幅に抑制されたリニアモータが得られる。
According to the present invention, the rigidity of the armature coil can be greatly improved.
In addition, according to the present invention, it is possible to obtain a linear motor that can efficiently release the heat from the coil and suppress the temperature rise.
Furthermore, according to the present invention, a linear motor having a significantly reduced armature can be obtained.
Moreover, according to the present invention, a linear motor in which fluctuations in thrust are significantly suppressed can be obtained.

以下、本発明の実施の形態について図面を参照して説明する。
第1の実施形態
図1は、本発明の一実施形態に係るリニアモータの構造を示す斜視図である。
図1に示すように、リニアモータ1は、可動部2と固定部50とを有する。なお、本実施形態では、電機子が可動部2となっている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First Embodiment FIG. 1 is a perspective view showing the structure of a linear motor according to an embodiment of the present invention.
As shown in FIG. 1, the linear motor 1 has a movable part 2 and a fixed part 50. In the present embodiment, the armature is the movable portion 2.

固定部50は、ヨーク51と、ヨークに保持された複数の永久磁石60とを有する。
ヨーク51は、互いに対向する平面をもつ所定の間隔で対向する対向部51A,51Bと、これらに垂直に配置され直動方向A1およびA2に沿って対向部51A,51Bの一端部を連結する連結部51Cとからなる。なお、直動方向A1,A2は可動部2の運動する方向である。
対向部51A,51Bおよび連結部51Cは、たとえば、鉄などの強磁性体材料で一体に形成されている。対向部51A,51Bまたは連結部51Cの外側面がベースなどに固定される。なお、対向部51A,51Bおよび連結部51Cは、別体としてもよい。また、対向部51A,51Bに強磁性体を用い、連結部51Cに非磁性体を用いる構成としてもよい。また、ヨーク51は、軽量化の観点から、アルミ二ウム合金等の比強度の高い軽量の金属や強化プラスチックなどの非磁性材料を用いてもよい。
The fixed part 50 includes a yoke 51 and a plurality of permanent magnets 60 held by the yoke.
The yoke 51 is connected to the opposing portions 51A and 51B, which are opposed to each other at a predetermined interval, having a plane opposite to each other, and one end portion of the opposing portions 51A and 51B that are arranged perpendicular to these and along the linear motion directions A1 and A2. Part 51C. The linear movement directions A1 and A2 are directions in which the movable part 2 moves.
The facing portions 51A and 51B and the connecting portion 51C are integrally formed of a ferromagnetic material such as iron, for example. The outer surface of the facing portions 51A, 51B or the connecting portion 51C is fixed to the base or the like. The facing portions 51A and 51B and the connecting portion 51C may be separate. Moreover, it is good also as a structure which uses a ferromagnetic material for the opposing parts 51A and 51B, and uses a nonmagnetic material for the connection part 51C. Further, from the viewpoint of weight reduction, the yoke 51 may be made of a non-magnetic material such as a lightweight metal having a high specific strength such as an aluminum alloy or a reinforced plastic.

永久磁石60は、外形が長方形の板状に形成されており、各永久磁石60は同じ寸法を有する。
これらの永久磁石60は、対向部51A,51Bの各対向面に直動方向A1,A2に沿って配列されている。永久磁石60は、直動方向A1,A2に沿って磁極の極性が交互に反転する、すなわち、N極、S極、N極、S極となるように配列されている。さらに、対向部51A側と対向部51Bとで対向する永久磁石60は、同じ極性の磁極が対向するように配置されている。
The permanent magnet 60 is formed in a plate shape having a rectangular outer shape, and each permanent magnet 60 has the same dimensions.
These permanent magnets 60 are arranged on the facing surfaces of the facing portions 51A and 51B along the linear motion directions A1 and A2. The permanent magnets 60 are arranged so that the polarities of the magnetic poles are alternately reversed along the linear motion directions A1 and A2, that is, the N pole, the S pole, the N pole, and the S pole. Furthermore, the permanent magnets 60 facing the facing portion 51A and the facing portion 51B are arranged so that the magnetic poles having the same polarity face each other.

図2は、可動部2の構造を示す斜視図である。
図2に示すように、可動部2は、コイル結合体3と、保持部材10とを有する。
保持部材10は、プレート状の部材からなり、たとえば、ステンレス、アルミ二ウム合金等の金属で形成されている。保持部材10は、コイル結合体3を保持する役割を果たす。この保持部材10は、図示しないガイド機構によって直動方向A1およびA2に移動自在に支持されている。
FIG. 2 is a perspective view showing the structure of the movable part 2.
As shown in FIG. 2, the movable part 2 includes a coil assembly 3 and a holding member 10.
The holding member 10 is made of a plate-like member, and is formed of, for example, a metal such as stainless steel or an aluminum alloy. The holding member 10 plays a role of holding the coil assembly 3. The holding member 10 is supported by a guide mechanism (not shown) so as to be movable in the linear motion directions A1 and A2.

コイル結合体3は、3相コイル3A,3B,3Cからなる。各相のコイル3A,3B,3Cは、たとえば、電気絶縁材料で被覆された導電線にウエット状態の接着剤を塗布し、これを筒状に整列多層巻きし、接着剤を硬化させて固めたものである。コイル3A,3B,3Cは、断面の輪郭形状が長方形状であり、永久磁石60に対向する各辺がそれ以外の辺よりも長くなっている。
筒状の3相コイル3A,3B,3Cをそれぞれ形成したのち、非磁性材料からなる電気絶縁性部材9によって端面同士が互いに結合され、コイル結合体3が形成される。電気絶縁性部材9は、たとえば、ガラスエポキシ樹脂や硬質アルマイト処理されたアルミ合金である。コイル結合体3は、長手方向に沿って貫通する輪郭が長方形状の中空部3Hをもつ。
なお、3相コイル3相コイル3A,3B,3Cの巻き方向は、すべて同じである。
また、3相コイル3A,3B,3Cを上記構成とすることにより、断面2次モーメントを大きくとることができ、3相コイル3A,3B,3Cコイルの剛性、特に、曲げ、せん断剛性が高まる。また、3相コイル3A,3B,3C自体の剛性が高まるとともに、3相コイル3A,3B,3Cは中空部3Hをもつので軽量である。
The coil coupling body 3 includes three-phase coils 3A, 3B, 3C. For each phase coil 3A, 3B, 3C, for example, a wet adhesive was applied to a conductive wire covered with an electrically insulating material, and this was aligned and wound in a cylindrical shape, and the adhesive was cured and hardened. Is. The coils 3A, 3B, and 3C have a rectangular cross-sectional shape, and each side facing the permanent magnet 60 is longer than the other sides.
After forming the cylindrical three-phase coils 3A, 3B, 3C, the end faces are joined to each other by the electrically insulating member 9 made of a nonmagnetic material, and the coil assembly 3 is formed. The electrically insulating member 9 is, for example, a glass epoxy resin or a hard anodized aluminum alloy. The coil coupling body 3 has a hollow portion 3H having a rectangular outline penetrating along the longitudinal direction.
Note that the winding directions of the three-phase coils 3A, 3B, and 3C are all the same.
Further, by configuring the three-phase coils 3A, 3B, and 3C as described above, the moment of inertia of the cross section can be increased, and the rigidity, particularly the bending and shearing rigidity of the three-phase coils 3A, 3B, and 3C coils is increased. Further, the rigidity of the three-phase coils 3A, 3B, and 3C itself is increased, and the three-phase coils 3A, 3B, and 3C are lightweight because they have the hollow portion 3H.

コイル結合体3の保持部材10への固定は、図3に示すように、まず電気絶縁性の接着剤350により保持部材10に対向する外周面3s1を保持部材10に固定する。さらに、コイル結合体3の永久磁石60に対向する外周面3f3,3f4を締付部材11で締め付けた状態で、締付部材11をボルト30で保持部材10に締結する。これにより、コイル結合体3は保持部材10に強固に固定される。   For fixing the coil assembly 3 to the holding member 10, first, the outer peripheral surface 3 s 1 facing the holding member 10 is fixed to the holding member 10 with an electrically insulating adhesive 350 as shown in FIG. 3. Further, the fastening member 11 is fastened to the holding member 10 with the bolt 30 in a state where the outer peripheral surfaces 3 f 3 and 3 f 4 facing the permanent magnet 60 of the coil assembly 3 are fastened by the fastening member 11. As a result, the coil assembly 3 is firmly fixed to the holding member 10.

3相コイル3A,3B,3Cは、断面の輪郭形状が長方形状となっているため、図4に示すように、互いに対向する永久磁石60の対向面60fは、コイル結合体3の外周面3f3,3f4に対して所定の空隙をもって対向しており、対向面60fと外周面3f3,3f4は略平行である。図4から分かるように、対向する永久磁石60,60の間には、3相コイル3A,3B,3Cを結合したコイル結合体3のみが配置されている。したがって、コイル結合体3の中空部3Hの内部には、磁性体や導電体は存在しない。   Since the three-phase coils 3A, 3B, and 3C have a rectangular cross-sectional profile, the facing surface 60f of the permanent magnet 60 facing each other is the outer peripheral surface 3f3 of the coil assembly 3 as shown in FIG. , 3f4 with a predetermined gap, and the facing surface 60f and the outer peripheral surfaces 3f3, 3f4 are substantially parallel. As can be seen from FIG. 4, only the coil assembly 3 in which the three-phase coils 3 </ b> A, 3 </ b> B, 3 </ b> C are coupled is disposed between the opposing permanent magnets 60, 60. Therefore, there is no magnetic body or conductor inside the hollow portion 3H of the coil assembly 3.

次に、上記構成のリニアモータ1の作用について図5を参照して説明する。
図5に示すように、直動方向A1,A2に関して、一対の磁極、すなわち、2個の永久磁石60の寸法と、3相コイル3A,3B,3Cの寸法とが略一致する。
3相コイル3A,3B,3Cを間にして、対向する永久磁石60,60の磁束BFは、磁極の極性が同じであることから、対向している永久磁石60,60の一方から他方へはほとんど向かわず、主に隣接する永久磁石60,60へ向かう。
Next, the operation of the linear motor 1 having the above configuration will be described with reference to FIG.
As shown in FIG. 5, the dimensions of the pair of magnetic poles, that is, the two permanent magnets 60, and the dimensions of the three-phase coils 3A, 3B, 3C substantially coincide with each other in the linear motion directions A1, A2.
The magnetic flux BF of the opposing permanent magnets 60, 60 with the three-phase coils 3A, 3B, 3C in between is the same in the polarity of the magnetic poles, so that from one of the opposing permanent magnets 60, 60 to the other Going to the permanent magnets 60, 60 that are mainly adjacent to each other, mostly.

3相コイル3A,3B,3Cへそれぞれ位相が120度づつ異なるU相、V相、W相の3相交流を供給すると、ヨーク51A側の3相コイル3A,3B,3Cに流れる電流の方向と、ヨーク51B側の3相コイル3A,3B,3Cに流れる電流の方向は逆向きであり、かつ、ヨーク51A側の3相コイル3A,3B,3Cを貫く磁束BFの向きと、ヨーク51B側の3相コイル3A,3B,3Cを貫く磁束BFの向きとは逆になる。このため、ヨーク51A側とヨーク51B側とには、同じ向きの推力が発生する。この推力によって、可動部2が直動方向A1およびA2に駆動される。   When three-phase alternating currents of U-phase, V-phase, and W-phase that are 120 degrees apart from each other are supplied to the three-phase coils 3A, 3B, and 3C, the direction of the current flowing through the three-phase coils 3A, 3B, and 3C on the yoke 51A side The direction of the current flowing in the three-phase coils 3A, 3B, 3C on the yoke 51B side is opposite, and the direction of the magnetic flux BF passing through the three-phase coils 3A, 3B, 3C on the yoke 51A side and the yoke 51B side The direction of the magnetic flux BF passing through the three-phase coils 3A, 3B, 3C is reversed. Therefore, thrust in the same direction is generated on the yoke 51A side and the yoke 51B side. Due to this thrust, the movable portion 2 is driven in the linear motion directions A1 and A2.

図5からわかるように、永久磁石60の磁束BFは、永久磁石60の表面60f付近に主に分布し、3相コイル3A,3B,3Cの内部へは到達しにくい。したがって、3相コイル3A,3B,3Cの芯部まで導電線が存在したとしても、永久磁石60の磁束を利用することはできない。本実施形態では、磁束の到達しない領域を中空部3Hとして、永久磁石60の磁束の利用効率を高めると同時に、3相コイル3A,3B,3Cの軽量化を図っている。この結果、可動部2の大幅に軽量化され、高い制御応答性が実現する。     As can be seen from FIG. 5, the magnetic flux BF of the permanent magnet 60 is mainly distributed in the vicinity of the surface 60f of the permanent magnet 60 and hardly reaches the interior of the three-phase coils 3A, 3B, 3C. Therefore, even if there are conductive wires up to the cores of the three-phase coils 3A, 3B, 3C, the magnetic flux of the permanent magnet 60 cannot be used. In the present embodiment, the region where the magnetic flux does not reach is defined as the hollow portion 3H, so that the utilization efficiency of the magnetic flux of the permanent magnet 60 is enhanced, and at the same time, the weight of the three-phase coils 3A, 3B, 3C is reduced. As a result, the movable part 2 is significantly reduced in weight and high control responsiveness is realized.

また、本実施形態によれば、コイル結合体3は中空部3Hを有するので、3相コイル3A,3B,3Cで発生した熱がこの中空部3Hを通じて外部に放出されやすくなる。また、この中空部3Hを利用して、空気などの冷却媒体を流せば、さらに効率良く冷却することができる。この結果、リニアモータの温度上昇を抑制でき、熱変形による位置決め精度の低下を防ぐことができる。
さらに、本実施形態によれば、コイル結合体3は中空部3Hに導電体が存在しないため、3相コイル3A,3B,3Cの発生する磁界によって誘導電流が発生することがなく、推力とは逆方向の力が発生しない。この結果、誘導電流に起因するリニアモータ1の推力変動が発生しない。また、誘導電流が発生しないので、モータの効率の低下を防ぐことができる。
Moreover, according to this embodiment, since the coil coupling body 3 has the hollow part 3H, the heat generated in the three-phase coils 3A, 3B, 3C is easily released to the outside through the hollow part 3H. Further, if a cooling medium such as air is flowed using the hollow portion 3H, the cooling can be performed more efficiently. As a result, the temperature rise of the linear motor can be suppressed, and a decrease in positioning accuracy due to thermal deformation can be prevented.
Further, according to the present embodiment, since the coil assembly 3 has no conductor in the hollow portion 3H, no induced current is generated by the magnetic field generated by the three-phase coils 3A, 3B, 3C. No reverse force is generated. As a result, the thrust force fluctuation of the linear motor 1 due to the induced current does not occur. Further, since no induced current is generated, it is possible to prevent a reduction in motor efficiency.

第2の実施形態
図6は、本発明の第2の実施形態に係るリニアモータの可動部の構造を示す斜視図である。なお、本実施形態に係るリニアモータの基本的な構成は第1の実施形態のリニアモータ1と同様である。また、図6において、第1の実施形態と同一構成部分は同一の符号を使用している。
図6に示す可動部2Aは、3相コイル3A1,3B1,3C1と、3相コイル3A2,3B2,3C2からなるコイル結合体30を備えている。各相のコイル3A2,3B2,3C2は、各相のコイル3A1,3B1,3C1にそれぞれ隣接して配置されている。
3相コイル3A1,3B1,3C1と3相コイル3A2,3B2,3C2は、上述した実施形態の3相コイル3A,3B,3Cと同様の構成である。コイル結合体30も上述した実施形態と同様に形成される。
3相コイル3A2,3B2,3C2は、3相コイル3A1,3B1,3C1に対して逆位相、すなわち、位相が180度異なる磁界を発生する。
Second embodiment Fig. 6 is a perspective view showing a structure of a movable portion of a linear motor according to a second embodiment of the present invention. The basic configuration of the linear motor according to this embodiment is the same as that of the linear motor 1 of the first embodiment. Moreover, in FIG. 6, the same code | symbol is used for the same component as 1st Embodiment.
The movable part 2A shown in FIG. 6 includes a coil combination 30 including three-phase coils 3A1, 3B1, 3C1, and three-phase coils 3A2, 3B2, 3C2. The coils 3A2, 3B2, 3C2 of each phase are arranged adjacent to the coils 3A1, 3B1, 3C1 of each phase, respectively.
The three-phase coils 3A1, 3B1, 3C1 and the three-phase coils 3A2, 3B2, 3C2 have the same configuration as the three-phase coils 3A, 3B, 3C of the above-described embodiment. The coil combination 30 is also formed in the same manner as in the above-described embodiment.
The three-phase coils 3A2, 3B2, and 3C2 generate magnetic fields that are opposite in phase to the three-phase coils 3A1, 3B1, and 3C1, that is, a phase that is 180 degrees different.

次に、可動部2Aを備えるリニアモータの作用について説明する。
図7に示すように、2組の3相コイル3A1,3B1,3C1および3相コイル3A2,3B2,3C2は、2対の磁極、すなわち、4個の隣り合う永久磁石60に対向する。直動方向A1およびA2に関して、4個の永久磁石60の寸法と、6個のコイルの寸法とが略同じである。
Next, the operation of the linear motor provided with the movable portion 2A will be described.
As shown in FIG. 7, two sets of three-phase coils 3A1, 3B1, 3C1 and three-phase coils 3A2, 3B2, 3C2 face two pairs of magnetic poles, that is, four adjacent permanent magnets 60. Regarding the linear motion directions A1 and A2, the dimensions of the four permanent magnets 60 and the dimensions of the six coils are substantially the same.

たとえば、3相コイル3A1,3B1,3C1と3相コイル3A2,3B2,3C2の巻き方向が同じ場合には、U相、V相、W相の3相交流を3相コイル3A1,3B1,3C1へ供給し、3相コイル3A2,3B2,3C2へは、3相交流と位相が180度異なる-U相、-V相、-W相の3相交流を供給する。これにより、図7に示すように、コイル3A1,3A2、コイル3B1,3B2およびコイル3C1,3C2には、それぞれ逆向きの磁界が発生する。これらは、逆位相の関係にあるため、磁界の磁束は互いに打ち消しあう。
この結果、コイル3A1,3A2、コイル3B1,3B2およびコイル3C1,3C2内から漏れる磁束が抑制されるため、永久磁石60の形成する磁場への乱れを少なくできまた、コイルの発生する磁束によるヨーク51の磁気飽和を防ぐことができる。
For example, when the winding directions of the three-phase coils 3A1, 3B1, 3C1 and the three-phase coils 3A2, 3B2, 3C2 are the same, the three-phase alternating current of the U phase, the V phase, and the W phase is transferred to the three-phase coils 3A1, 3B1, 3C1. To the three-phase coils 3A2, 3B2, and 3C2 are supplied with a three-phase alternating current of -U phase, -V phase, and -W phase that is 180 degrees different from the three-phase alternating current. Accordingly, as shown in FIG. 7, magnetic fields in opposite directions are generated in the coils 3A1 and 3A2, the coils 3B1 and 3B2, and the coils 3C1 and 3C2. Since these are in an antiphase relationship, the magnetic fluxes of the magnetic fields cancel each other.
As a result, since the magnetic flux leaking from the coils 3A1, 3A2, 3B1, 3B2, and 3C1, 3C2 is suppressed, the disturbance to the magnetic field formed by the permanent magnet 60 can be reduced, and the yoke 51 by the magnetic flux generated by the coil can be reduced. Can prevent magnetic saturation.

なお、3相コイル3A2,3B2,3C2と3相コイル3A1,3B1,3C1とが発生する磁界を逆位相とするには、3相コイル3A2,3B2,3C2と3相コイル3A1,3B1,3C1の巻き方向を逆にして同相の3相交流を印加してもよいし、コイルの結線方法を変えることで対応してもよい。   In order to reverse the magnetic fields generated by the three-phase coils 3A2, 3B2, 3C2 and the three-phase coils 3A1, 3B1, 3C1, the three-phase coils 3A2, 3B2, 3C2 and the three-phase coils 3A1, 3B1, 3C1 The winding direction may be reversed to apply a three-phase alternating current of the same phase, or the coil connection method may be changed.

図8は、上記した第2の実施形態の変形例を示す図である。
図8に示すように、コイル3A1,3A2、コイル3B1,3B2およびコイル3C1,3C2の組の寸法を2個の磁石60の寸法と略同じとし、各コイルの組を60度または120度の位相分異ならせた配置とする。各コイルの組に上記と同様に磁界を発生させることにより、同様の作用、効果が得られる。
FIG. 8 is a diagram showing a modification of the above-described second embodiment.
As shown in FIG. 8, the dimensions of the coil 3A1, 3A2, coil 3B1, 3B2 and coil 3C1, 3C2 are made substantially the same as the dimensions of the two magnets 60, and each coil set has a phase of 60 degrees or 120 degrees. Different arrangements are used. By generating a magnetic field in each coil set in the same manner as described above, similar actions and effects can be obtained.

第3の実施形態
図9は、本発明の第3の実施形態に係るリニアモータの可動部の構造を示す斜視図である。
図9に示すリニアモータ1Aの基本的な構成は、第1の実施形態に係るリニアモータ1と同様であるが、異なる構成は、コイル結合体3の中空部3Hに補強部材20を設けた点である。
Third Embodiment FIG. 9 is a perspective view showing the structure of a movable part of a linear motor according to a third embodiment of the present invention.
The basic configuration of the linear motor 1A shown in FIG. 9 is the same as that of the linear motor 1 according to the first embodiment, but a different configuration is that the reinforcing member 20 is provided in the hollow portion 3H of the coil assembly 3. It is.

補強部材20は、コイル結合体3の中空部3Hの断面形状に合致する断面形状を有し、中空部3Hの全長に渡って中空部3Hの内周に嵌合している。補強部材20はコイル結合体3と結合されている。
また、補強部材20は、中空部20hを備える。この中空部20hは、軽量化のために形成されている。
補強部材20の形成材料としては、非磁性で電気絶縁性の材料が用いられる。たとえば、ガラスエポキシ樹脂、カーボン繊維等の強化繊維を用いたFRP(Fiber Reinforced Plastics)等の材料が好ましく、金属よりも軽量で高剛性な材料が好ましい。
このように、非磁性で電気絶縁性の材料の補強部材20によって、コイル結合体3の中空部3Hの内周を支持することにより、コイル結合体3の剛性をさらに向上させることができる。
なお、本実施形態では、補強部材20の形状を筒状としたが、これに限定されるわけではなく、種々の形状を採用することができる。例えば、平板状ととしても良い。また、コイル内の全周に設けずに、例えば、対向する一対の側面にそれぞれ平板状の補強部材を設ける構成としても良い。また、中実の部材を用いて、中空部3Hをすべて補強部材とすることも可能である。
The reinforcing member 20 has a cross-sectional shape that matches the cross-sectional shape of the hollow portion 3H of the coil assembly 3, and is fitted to the inner periphery of the hollow portion 3H over the entire length of the hollow portion 3H. The reinforcing member 20 is coupled to the coil assembly 3.
The reinforcing member 20 includes a hollow portion 20h. The hollow portion 20h is formed for weight reduction.
As a material for forming the reinforcing member 20, a nonmagnetic and electrically insulating material is used. For example, a material such as glass epoxy resin, FRP (Fiber Reinforced Plastics) using reinforcing fibers such as carbon fibers is preferable, and a material that is lighter and more rigid than metal is preferable.
Thus, the rigidity of the coil assembly 3 can be further improved by supporting the inner periphery of the hollow portion 3H of the coil assembly 3 by the reinforcing member 20 made of a nonmagnetic and electrically insulating material.
In the present embodiment, the shape of the reinforcing member 20 is a cylindrical shape. However, the shape is not limited to this, and various shapes can be employed. For example, it may be flat. Moreover, it is good also as a structure which provides a flat reinforcement member in a pair of side surface which opposes, for example, without providing in the perimeter in a coil, respectively. Moreover, it is also possible to use all the hollow portions 3H as reinforcing members by using solid members.

第4の実施形態
図11は、本発明の第4の実施形態に係るリニアモータの斜視図である。
図11に示すように、リニアモータ100は、可動部150と固定部101とを有する。本実施形態では、固定部101が電機子となっている。
Fourth Embodiment FIG. 11 is a perspective view of a linear motor according to a fourth embodiment of the present invention.
As shown in FIG. 11, the linear motor 100 includes a movable part 150 and a fixed part 101. In the present embodiment, the fixing portion 101 is an armature.

固定部101は、コイル結合体103と、保持部材110とを有する。
保持部材110は、平板状の部材からなり、たとえば、ステンレス、アルミ二ウム合金等の金属で形成されている。保持部材110は、コイル結合体103を保持する役割を果たす。この保持部材110は、図示しないベース等に固定される。
The fixing unit 101 includes a coil coupling body 103 and a holding member 110.
The holding member 110 is made of a flat plate member, and is formed of a metal such as stainless steel or an aluminum alloy, for example. The holding member 110 plays a role of holding the coil assembly 103. The holding member 110 is fixed to a base (not shown).

コイル結合体103は、3相コイル103A,103B,103Cが複数集まったものである。各コイル103A,103B,103Cは、電気絶縁部材109を介して結合されている。コイル結合体103の形成は、第1の実施形態で説明したコイル結合体3と同様である。ただし、3相コイル103A,103B,103Cが多数結合され、全長が長い点で異なる。   The coil combination 103 is a collection of a plurality of three-phase coils 103A, 103B, 103C. The coils 103A, 103B, and 103C are coupled via an electrical insulating member 109. The formation of the coil combination 103 is the same as that of the coil combination 3 described in the first embodiment. However, the three-phase coils 103 </ b> A, 103 </ b> B, and 103 </ b> C are coupled together and are different in that the total length is long.

図11に示すように、保持部材110は、コイル結合体103の対向する外周面を全面的に保持している。このため、比較的長い全長をもつ固定部101の剛性が飛躍的に高まる。
また、コイル結合体3の中空部103Hは、直動方向A1およびA2に沿って貫通している。
As shown in FIG. 11, the holding member 110 holds the entire outer peripheral surface of the coil assembly 103 facing each other. For this reason, the rigidity of the fixed portion 101 having a relatively long overall length is dramatically increased.
The hollow portion 103H of the coil assembly 3 penetrates along the linear motion directions A1 and A2.

可動部150は、ヨーク151と、ヨークに保持された複数の永久磁石106とを有する。この可動部150は、図示しないガイド機構によって直動方向A1およびA2に移動自在に支持されている。
ヨーク151は、図12に示すように、互いに対向する平面をもつ所定の間隔で対向する対向部51A,151Bと、これらに垂直に配置され直動方向A1およびA2に沿って対向部151A,151Bの一端部を連結する連結部151Cとが一体に形成されている。なお、対向部151A,151B、連結部151Cを別体としてもよい。
ヨーク151は、鉄などの磁性材料で形成することができるが、可動部150の軽量化の観点から、アルミ二ウム合金等の比強度の高い軽量の材料を用いることができる。
また、対向部151A,151Bに磁性材料を用い、連結部151Cにアルミ二ウム合金等の非磁性材料を用いても良い。
The movable part 150 includes a yoke 151 and a plurality of permanent magnets 106 held by the yoke. The movable portion 150 is supported by a guide mechanism (not shown) so as to be movable in the linear motion directions A1 and A2.
As shown in FIG. 12, the yoke 151 includes opposed portions 51A and 151B having a plane opposite to each other at a predetermined interval, and opposed portions 151A and 151B which are arranged perpendicularly to these and along the linear motion directions A1 and A2. The connecting portion 151C for connecting the one end portions is integrally formed. In addition, it is good also considering the opposing part 151A, 151B and the connection part 151C as a different body.
The yoke 151 can be formed of a magnetic material such as iron, but from the viewpoint of reducing the weight of the movable portion 150, a lightweight material having a high specific strength such as an aluminum alloy can be used.
Further, a magnetic material may be used for the facing portions 151A and 151B, and a nonmagnetic material such as an aluminum alloy may be used for the connecting portion 151C.

永久磁石106は、たとえば、長方形または正方形の外形をもつ板状に形成されており同じ寸法を有する。永久磁石106は、ヨーク151の対向部151A,151Bの各対向面に固定されている。各対向面に2個ずつ設けられている。また、同じ対向面に設けられた永久磁石106は、磁極の極性が異なるように配置されている。さらに、対向部151A側と対向部151Bとで対向する永久磁石106は、同じ極性の磁極が対向するように配置されている。 The permanent magnet 106 is formed in a plate shape having a rectangular or square outer shape, for example, and has the same dimensions. The permanent magnet 106 is fixed to each facing surface of the facing portions 151A and 151B of the yoke 151. Two are provided on each facing surface. Further, the permanent magnets 106 provided on the same facing surface are arranged so that the polarities of the magnetic poles are different. Further, the permanent magnet 106 facing the facing portion 151A and the facing portion 151B is disposed so that the magnetic poles having the same polarity face each other.

3相コイル103A,103B,103Cは、断面の輪郭形状が長方形となっているため、図13に示すように、互いに対向する永久磁石106の対向面106fは、コイル結合体103の外周面103fに対して所定の空隙をもって対向しており、対向面106fと外周面103fは略平行に配置されている。   Since the three-phase coils 103A, 103B, and 103C have rectangular cross-sectional contours, the facing surfaces 106f of the permanent magnets 106 facing each other are formed on the outer peripheral surface 103f of the coil assembly 103 as shown in FIG. The opposing surface 106f and the outer peripheral surface 103f are arranged substantially parallel to each other with a predetermined gap.

次に、上記リニアモータ100の作用について図13を参照して説明する。
図13に示すように、直動方向A1,A2に関して、一対の磁極、すなわち、2個の永久磁石106の寸法と、3相コイル103A,103B,103Cの寸法とが略一致する。
3相コイル103A,103B,103Cを間にして、対向する永久磁石106,106の磁束BFは、磁極の極性が同じであることから、対向している永久磁石106,106の一方から他方へはほとんど向かわず、主に隣接する永久磁石106へ向かう。
したがって、図13からわかるように、永久磁石106の磁束BFは、永久磁石106の表面付近に主に分布し、対向する3相コイル103A,103B,103Cの内部へは到達しにくい。
Next, the operation of the linear motor 100 will be described with reference to FIG.
As shown in FIG. 13, the dimensions of the pair of magnetic poles, that is, the two permanent magnets 106, and the dimensions of the three-phase coils 103A, 103B, and 103C substantially coincide with each other in the linear motion directions A1 and A2.
The magnetic flux BF of the opposing permanent magnets 106, 106 with the three-phase coils 103A, 103B, 103C in between is the same in the polarity of the magnetic poles, so that from one of the opposing permanent magnets 106, 106 to the other. Going to the permanent magnets 106 that are mainly adjacent to each other.
Therefore, as can be seen from FIG. 13, the magnetic flux BF of the permanent magnet 106 is mainly distributed in the vicinity of the surface of the permanent magnet 106 and hardly reaches the inside of the three-phase coils 103A, 103B, 103C facing each other.

3相コイル103A,103B,103Cへそれぞれ位相が120度づつ異なるU相、V相、W相の3相交流を供給すると、電流は、すべてのコイルに流れる。ヨーク151A側の3相コイル103A,103B,103Cに流れる電流の方向と、ヨーク151B側の3相コイル103A,103B,103Cに流れる電流の方向は逆向きであり、かつ、ヨーク151A側の3相コイル103A,103B,103Cを貫く磁束BFの向きと、ヨーク51B側の3相コイル103A,103B,103Cを貫く磁束BFの向きとは逆になる。このため、ヨーク151A側とヨーク151B側とには、同じ向きの推力が発生する。この推力によって、可動部150が直動方向A1およびA2に駆動される。   When three-phase alternating currents of U phase, V phase, and W phase, each having a phase difference of 120 degrees, are supplied to the three-phase coils 103A, 103B, and 103C, current flows in all the coils. The direction of the current flowing through the three-phase coils 103A, 103B, 103C on the yoke 151A side is opposite to the direction of the current flowing through the three-phase coils 103A, 103B, 103C on the yoke 151B side, and the three-phase on the yoke 151A side. The direction of the magnetic flux BF passing through the coils 103A, 103B, and 103C is opposite to the direction of the magnetic flux BF passing through the three-phase coils 103A, 103B, and 103C on the yoke 51B side. Therefore, thrust in the same direction is generated on the yoke 151A side and the yoke 151B side. Due to this thrust, the movable portion 150 is driven in the linear motion directions A1 and A2.

次に、リニアモータ100の冷却方法の一例を図14を参照して説明する。
図14に示すように、コイル結合体103の中空部103Hの一端からファン300を用いて空気を供給する。中空部103Hの一端から供給された空気は、中空部H内を通過し、熱を効率よく吸収して、中空部103Hの他端から排出される。
本実施形態では、コイル結合体103が固定されているので、空気等の冷却媒体を中空部103Hへ常時供給して強制冷却を容易に行うことができる。この結果、リニアモータの温度管理が容易にできる。
なお、冷却媒体として空気を用いたが、コイル結合体103をシールするなどして液体の冷却媒体を用いて冷却することも可能である。
Next, an example of a cooling method of the linear motor 100 will be described with reference to FIG.
As shown in FIG. 14, air is supplied from one end of the hollow portion 103 </ b> H of the coil assembly 103 using a fan 300. The air supplied from one end of the hollow portion 103H passes through the hollow portion H, efficiently absorbs heat, and is discharged from the other end of the hollow portion 103H.
In the present embodiment, since the coil assembly 103 is fixed, a forced cooling can be easily performed by constantly supplying a cooling medium such as air to the hollow portion 103H. As a result, the temperature control of the linear motor can be easily performed.
Although air is used as the cooling medium, it is also possible to cool using a liquid cooling medium by sealing the coil assembly 103 or the like.

第5の実施形態
図15は、本発明の第5の実施形態に係るリニアモータの構成を示す図である。
なお、本実施形態に係るリニアモータの基本的な構成は第3の実施形態のリニアモータ100と同様である。また、図15において、第3の実施形態と同一構成部分は同一の符号を使用している。
図15に示すリニアモータ100Aは、第3の実施形態と同様に、固定部が電機子であり、可動部に永久磁石が設けられている。リニアモータ100Aは、複数の3相コイル103A1,103B1,103C1と、3相コイル103A2,103B2,103C2からなるコイル結合体103−Aを備えている。また、各相のコイル103A2,103B2,103C2は、各相のコイル103A1,103B1,103C1にそれぞれ隣接して配置されている。
3相コイル103A1,103B1,103C1と3相コイル103A2,103B2,103C2は、上述した実施形態の3相コイル103A,103B,103Cと同様の構成である。
3相コイル103A2,103B2,103C2は、3相コイル103A1,103B1,103C1に対して位相が180度異なる磁界を発生する。
Fifth Embodiment FIG. 15 is a diagram showing a configuration of a linear motor according to a fifth embodiment of the present invention.
The basic configuration of the linear motor according to this embodiment is the same as that of the linear motor 100 according to the third embodiment. In FIG. 15, the same components as those in the third embodiment use the same reference numerals.
In the linear motor 100A shown in FIG. 15, the fixed portion is an armature and the movable portion is provided with a permanent magnet, as in the third embodiment. The linear motor 100A includes a coil combination 103-A including a plurality of three-phase coils 103A1, 103B1, and 103C1 and three-phase coils 103A2, 103B2, and 103C2. The coils 103A2, 103B2, and 103C2 for each phase are disposed adjacent to the coils 103A1, 103B1, and 103C1 for each phase, respectively.
The three-phase coils 103A1, 103B1, and 103C1 and the three-phase coils 103A2, 103B2, and 103C2 have the same configuration as the three-phase coils 103A, 103B, and 103C of the above-described embodiment.
Three-phase coils 103A2, 103B2, and 103C2 generate magnetic fields that are 180 degrees out of phase with respect to three-phase coils 103A1, 103B1, and 103C1.

また、ヨーク151A,151Bには、それぞれ4個の永久磁石160が磁極の極性が直動方向A1およびA2に沿って交互に反転するように配列され、かつ、対向する永久磁石160の磁極の極性が同じになるように固定されている。   Further, in each of the yokes 151A and 151B, four permanent magnets 160 are arranged so that the polarities of the magnetic poles are alternately reversed along the linear motion directions A1 and A2, and the polarities of the magnetic poles of the opposing permanent magnets 160 are arranged. Are fixed to be the same.

図15に示すように、2組の3相コイル103A1,103B1,103C1および3相コイル103A2,103B2,103C2は、2対の磁極、すなわち、4個の隣り合う永久磁石60に対向する。直動方向A1およびA2に関して、4個の永久磁石60の寸法と、6個のコイルの寸法とが略同じである。   As shown in FIG. 15, two sets of three-phase coils 103A1, 103B1, and 103C1 and three-phase coils 103A2, 103B2, and 103C2 face two pairs of magnetic poles, that is, four adjacent permanent magnets 60. Regarding the linear motion directions A1 and A2, the dimensions of the four permanent magnets 60 and the dimensions of the six coils are substantially the same.

上記構成のリニアモータ100Aにおいて、U相、V相、W相の3相交流を3相コイル103A1,103B1,103C1へ供給し、3相コイル103A2,103B2,103C2へは、3相交流と位相が180度異なる-U相、-V相、-W相の3相交流を供給する。コイル103A1,103A2、コイル103B1,103B2およびコイル103C1,103C2には、それぞれ逆向きの磁界が発生する。この結果、第2の実施形態と同様の作用、効果が得られる。   In the linear motor 100A having the above-described configuration, the U-phase, V-phase, and W-phase three-phase alternating current is supplied to the three-phase coils 103A1, 103B1, and 103C1, and the three-phase coils 103A2, 103B2, and 103C2 are in phase with the three-phase alternating current. Supply three-phase alternating current of -U phase, -V phase, and -W phase different by 180 degrees. In the coils 103A1 and 103A2, the coils 103B1 and 103B2, and the coils 103C1 and 103C2, respectively, opposite magnetic fields are generated. As a result, the same operation and effect as in the second embodiment can be obtained.

第6の実施形態
図16は、本発明の第6の実施形態に係るリニアモータの構成を示す図である。
図17は、図16に示すリニアモータの可動部および固定部の構造を示す断面図である。
本実施形態に係るリニアモータは、電機子が固定部であり、可動部に永久磁石が設けられている。また、本実施形態に係るリニアモータの基本的な構成は、第4の実施形態または第5の実施形態と同様である。
本実施形態では、ヨーク151−Aを外形が四角の筒状に形成している。ヨーク151−Aの内面には、2組の対向する永久磁石106が設けられている。これらの永久磁石106がコイル結合体103の4つの外周面にそれぞれ対向している。
このように構成することにより、コイルが利用する永久磁石の利用効率が高まり、推力等を向上させることができる。
Sixth Embodiment FIG. 16 is a diagram showing a configuration of a linear motor according to a sixth embodiment of the present invention.
FIG. 17 is a cross-sectional view showing the structure of the movable part and the fixed part of the linear motor shown in FIG.
In the linear motor according to the present embodiment, the armature is a fixed part, and a permanent magnet is provided in the movable part. The basic configuration of the linear motor according to the present embodiment is the same as that of the fourth embodiment or the fifth embodiment.
In the present embodiment, the yoke 151-A is formed in a cylindrical shape having a rectangular outer shape. Two sets of opposing permanent magnets 106 are provided on the inner surface of the yoke 151-A. These permanent magnets 106 are respectively opposed to the four outer peripheral surfaces of the coil assembly 103.
By comprising in this way, the utilization efficiency of the permanent magnet which a coil utilizes can increase, and thrust etc. can be improved.

なお、上述した実施形態では、コイルの断面形状を長方形状とし、永久磁石を平板状に形成したが、本発明はこれに限定されない。たとえば、コイルの断面形状は、正方形、円形、楕円形状などの他の形状でもよく、永久磁石はこれらの形状に応じて湾曲した形状とすることができる。
また、第3の実施形態で説明した補強部材20は、第2、第4〜第6の実施形態のコイルにも適用することができる。
また、本発明の補強部財は、コイル内にセンターヨークが挿入されるタイプのリニアモータのコイルにも適用することができる。
In the above-described embodiment, the coil has a rectangular cross-sectional shape and the permanent magnet is formed in a flat plate shape, but the present invention is not limited to this. For example, the cross-sectional shape of the coil may be other shapes such as a square, a circle, and an ellipse, and the permanent magnet can be curved according to these shapes.
Further, the reinforcing member 20 described in the third embodiment can be applied to the coils of the second and fourth to sixth embodiments.
Further, the reinforcing member of the present invention can be applied to a coil of a linear motor in which a center yoke is inserted into the coil.

本発明の一実施形態に係るリニアモータの構造を示す斜視図である。It is a perspective view which shows the structure of the linear motor which concerns on one Embodiment of this invention. 可動部の構造を示す斜視図である。It is a perspective view which shows the structure of a movable part. 可動部の側面図である。It is a side view of a movable part. 可動部および固定部の直動方向に直交する平面に沿った断面図である。It is sectional drawing along the plane orthogonal to the linear motion direction of a movable part and a fixed part. リニアモータの作用を説明するための図である。It is a figure for demonstrating the effect | action of a linear motor. 本発明の第2の実施形態に係るリニアモータの可動部の構造を示す斜視図である。It is a perspective view which shows the structure of the movable part of the linear motor which concerns on the 2nd Embodiment of this invention. 図6に示した可動部をもつリニアモータの作用を説明するための図である。It is a figure for demonstrating an effect | action of the linear motor which has a movable part shown in FIG. 第2の実施形態の変形例を示す図である。It is a figure which shows the modification of 2nd Embodiment. 本発明の第3の実施形態に係るリニアモータの構造を示す断面図である。It is sectional drawing which shows the structure of the linear motor which concerns on the 3rd Embodiment of this invention. 本発明の第4の実施形態に係るリニアモータの斜視図である。It is a perspective view of the linear motor which concerns on the 4th Embodiment of this invention. 本発明の第4の実施形態に係るリニアモータの正面図である。It is a front view of the linear motor which concerns on the 4th Embodiment of this invention. 図10に示すリニアモータの可動部および固定部の直動方向に直交する平面に沿った断面図である。It is sectional drawing along the plane orthogonal to the linear motion direction of the movable part and fixed part of a linear motor shown in FIG. 図10に示すリニアモータの可動部および固定部の水平面方向の断面図である。It is sectional drawing of the horizontal surface direction of the movable part and fixed part of a linear motor shown in FIG. 図10に示すリニアモータにおける冷却方法の一例を示す断面図である。It is sectional drawing which shows an example of the cooling method in the linear motor shown in FIG. 本発明の第5の実施形態に係るリニアモータの構成を示す図である。It is a figure which shows the structure of the linear motor which concerns on the 5th Embodiment of this invention. 本発明の第6の実施形態に係るリニアモータの構成を示す図である。It is a figure which shows the structure of the linear motor which concerns on the 6th Embodiment of this invention. 図16に示すリニアモータの可動部および固定部の構造を示す断面図である。It is sectional drawing which shows the structure of the movable part and fixed part of a linear motor shown in FIG.

符号の説明Explanation of symbols

1,100,400…リニアモータ
2…可動部
3…コイル結合体
10…保持部材
20…補強部材
50…固定部
51…ヨーク
60…永久磁石
DESCRIPTION OF SYMBOLS 1,100,400 ... Linear motor 2 ... Movable part 3 ... Coil coupling body 10 ... Holding member 20 ... Reinforcement member 50 ... Fixed part 51 ... Yoke 60 ... Permanent magnet

Claims (4)

導電線を筒状に巻いた中空の3相コイルと、
磁極が前記中空の3相コイルの外周面に対向し、かつ、同じ極性の磁極が対向するように配置された複数の磁石と
を有するリニアモータ。
A hollow three-phase coil in which a conductive wire is wound in a cylindrical shape;
And a plurality of magnets arranged such that the magnetic poles face the outer peripheral surface of the hollow three-phase coil and the magnetic poles of the same polarity face each other.
前記中空の3相コイルは、各コイルが筒状に整列多層巻きされ、かつ、接着剤で固められており、電気絶縁性の部材を介して端面が互いに結合されている
請求項1に記載のリニアモータ。
2. The hollow three-phase coil is configured such that each coil is arranged in a multi-layered manner in a cylindrical shape and is hardened with an adhesive, and end faces thereof are coupled to each other via an electrically insulating member. Linear motor.
前記中空の3相コイルは、互いに逆位相の磁界を発生させる第1および第2の中空の3相コイルとから構成され、
前記第1および第2の中空の3相コイルの対応する各コイルは隣接して配置されている
請求項1に記載のリニアモータ。
The hollow three-phase coil is composed of first and second hollow three-phase coils that generate magnetic fields having opposite phases to each other,
The linear motor according to claim 1, wherein the corresponding coils of the first and second hollow three-phase coils are arranged adjacent to each other.
導電線を筒状に巻いた中空の3相コイルと、
磁極が前記中空の3相コイルの外周面に対向し、かつ、同じ極性の磁極が対向するように配置された複数の磁石と、
非磁性で、かつ、電機絶縁性の材料で形成され、前記中空の3相コイルの各コイルの内周を共通に支持する補強部材と
を有するリニアモータ。
A hollow three-phase coil in which a conductive wire is wound in a cylindrical shape;
A plurality of magnets arranged such that the magnetic poles face the outer peripheral surface of the hollow three-phase coil and the magnetic poles of the same polarity face each other;
A linear motor having a non-magnetic and electrically insulating material, and having a reinforcing member that commonly supports the inner circumference of each of the hollow three-phase coils.
JP2003410867A 2003-12-09 2003-12-09 Linear motor Pending JP2005176464A (en)

Priority Applications (7)

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JP2003410867A JP2005176464A (en) 2003-12-09 2003-12-09 Linear motor
KR1020067011197A KR100844759B1 (en) 2003-12-09 2004-12-09 Coreless linear motor
US10/582,552 US8110950B2 (en) 2003-12-09 2004-12-09 Coreless linear motor having a non-magnetic reinforcing member
PCT/JP2004/018393 WO2005057763A1 (en) 2003-12-09 2004-12-09 Coreless linear motor
DE112004002360.2T DE112004002360B4 (en) 2003-12-09 2004-12-09 Coreless linear motor
CN2004800406683A CN1906831B (en) 2003-12-09 2004-12-09 Ironless Linear Motor
US13/331,754 US20120175973A1 (en) 2003-12-09 2011-12-20 Coreless linear motor

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