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JP2005169511A - Cutting edge replaceable type rotating tool - Google Patents

Cutting edge replaceable type rotating tool Download PDF

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Publication number
JP2005169511A
JP2005169511A JP2003408397A JP2003408397A JP2005169511A JP 2005169511 A JP2005169511 A JP 2005169511A JP 2003408397 A JP2003408397 A JP 2003408397A JP 2003408397 A JP2003408397 A JP 2003408397A JP 2005169511 A JP2005169511 A JP 2005169511A
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cutting edge
rotary tool
blade
insert
cutting
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Yoshimitsu Nagashima
由光 長島
Yoshiyuki Kobayashi
由幸 小林
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Moldino Tool Engineering Ltd
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Hitachi Tool Engineering Ltd
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Priority to JP2003408397A priority Critical patent/JP2005169511A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting tool enabling stable high efficiency machining in contour line machining or the like by suppressing trembling vibration in cutting a corner or a groove. <P>SOLUTION: An insert mounted to this cutting edge replaceable type rotating tool is formed in an approximately square shape from the rake face side view and has a pinhole. Four sides forming cutting edge ridgelines are formed in outward projecting shapes, and a connection part of two adjacent sides is formed of a corner cutting edge comprising a curve of an approximately round shape and/or a straight line. A radius r(mm) of the corner cutting edge is 1≤r≤5, and a flat part is formed at nearly the center of a flank. An insert is mounted to the cutting edge replaceable type rotating tool so that the corner cutting edge projects to the outer peripheral side of the tip of the cutting edge replaceable type rotating tool, that the cutting edge ridgeline of a projecting shape continuous with one end of the corner cutting edge forms a peripheral cutting edge, while the cutting edge ridgeline of a projecting shape continuous with the other end forms a main cutting edge and that an outermost peripheral point and/or a lowest point of the tool cutting edge is on the corner cutting edge. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、インサートを着脱可能に取り付けた刃先交換式回転工具(以下単に切削工具と称する。)であり、詳細には特に高送りに適する工具に関する。   The present invention relates to a cutting edge exchange type rotary tool (hereinafter simply referred to as a cutting tool) to which an insert is detachably attached, and particularly relates to a tool particularly suitable for high feed.

高送り加工に適した切削工具及びそれに用いるインサートに関し、特許文献1には、切削工具におけるインサートの形状が略4角形状をなし、切刃稜線をなす四辺は外側に凸円弧状で、逃げ面略中央に平坦部を設けている。しかし、特許文献1のインサートの取り付け方法はくさびにより締め付けて取り付ける方法又はインサートにネジ穴を設けることのみの固定であり、彫り込み加工の際に問題となるクランプ剛性について、何ら配慮がなされていない。更に、被削材の立ち壁部を形成する場合、被削材に接触する切れ刃長さが大きくなり、切削抵抗の低減化に対する配慮がなされていない。
特許文献2は、スローアウェイ式回転工具において、スローアウェイチップは略4角形をなし、スローアウェイチップを形成する4辺のうち、対称の位置にある2辺は直線状であり、他の対称の位置にある2辺は、円弧部と該円弧部に連なる直線部からなり、工具は該辺を外周切刃、該他の辺の該円弧部を主切刃、該直線部を内周切刃とし、主切刃の切り込み角を3度以上35度以下、とした技術を開示している。特許文献2の回転工具を用いて被材削材の立ち壁部を形成する場合、被削材に接触する切れ刃長さが大きくなることを回避してほぼ一定となるように工夫され切削抵抗の低減化に対する配慮がなされている。
Regarding a cutting tool suitable for high-feed machining and an insert used therefor, Patent Document 1 discloses that the shape of the insert in the cutting tool is a substantially quadrangular shape, and the four sides forming the cutting edge ridge line are convex outward in the arc, A flat portion is provided at substantially the center. However, the method of attaching the insert of Patent Document 1 is a method of attaching by tightening with a wedge or fixing only by providing a screw hole in the insert, and no consideration is given to clamp rigidity that becomes a problem during engraving. Furthermore, when the standing wall portion of the work material is formed, the length of the cutting edge that comes into contact with the work material becomes large, and no consideration is given to reducing the cutting resistance.
In Patent Document 2, in a throw-away rotary tool, the throw-away tip has a substantially quadrangular shape, and of the four sides forming the throw-away tip, two sides at symmetrical positions are linear, and other symmetrical The two sides at the position consist of a circular arc part and a straight line part connected to the circular arc part, and the tool has an outer peripheral cutting edge at the side, a main cutting edge at the arc part at the other side, and an inner peripheral cutting edge at the linear part. And a technique in which the cutting angle of the main cutting edge is 3 degrees or more and 35 degrees or less is disclosed. When the standing wall portion of the work material is formed using the rotary tool of Patent Document 2, the cutting resistance is devised so as to avoid an increase in the cutting edge length contacting the work material and to be substantially constant. Consideration has been given to the reduction of

特開平2003−275917号公報Japanese Patent Laid-Open No. 2003-275917 特許第3317490号公報Japanese Patent No. 3317490

最近の等高線加工などにおける高能率加工では、コーナー部や溝切削でビビリ振動が発生し、刃先欠損のトラブルに至る場合がある。本発明は、コーナー部や溝切削におけるビビリ振動を抑え、等高線加工などにおける安定した高能率加工を実現する切削工具を提供することである。   In recent high-efficiency processing such as contour processing, chatter vibration occurs in corners and groove cutting, which may lead to a problem of chipping of the cutting edge. An object of the present invention is to provide a cutting tool that suppresses chatter vibrations in corner and groove cutting, and realizes stable high-efficiency machining in contour line machining and the like.

本発明の切削工具において、これに装着するインサートは、すくい面側から見た形状が略正方形状でピン穴を有し、切れ刃稜線をなす4辺は外側に凸形状で、隣り合う2辺との繋ぎは略R形状の曲線及び/又は直線からなるコーナー刃が形成され、該コーナー刃の半径r(mm)は、1≦r≦5であり、逃げ面略中央部に平坦部を設けており、該インサートを刃先交換式回転工具に取り付けた時、該コーナー刃は刃先交換式回転工具の先端部の外周側に突出するように装着され、該コーナー刃の1端に連なる該凸形状切れ刃稜線は外周切れ刃をなし、該コーナー刃の他の端に連なる該凸形状切れ刃稜線は底刃をなす主切れ刃であって、該刃先交換式回転工具の切れ刃の最外周点及び/又は最下点が該コーナー刃上に在るように装着されていることを特徴とする刃先交換式回転工具である。上記構成を採用することにより、切れ刃の強度が向上し、更に切れ刃長さを調節することによって切削抵抗を小さくできることから、コーナー部や溝切削におけるビビリ振動をおさえ、等高線加工などにおける安定した高能率加工を実現する切削工具を提供することことが可能となる。   In the cutting tool of the present invention, the insert attached to the cutting tool has a substantially square shape when viewed from the rake face side and has a pin hole, the four sides forming the cutting edge ridge line are convex outward, and two adjacent sides The corner blade is formed of a substantially R-shaped curve and / or straight line, and the radius r (mm) of the corner blade is 1 ≦ r ≦ 5, and a flat portion is provided at the substantially central portion of the flank. When the insert is attached to the blade-tip-exchangeable rotary tool, the corner blade is mounted so as to protrude to the outer peripheral side of the tip portion of the blade-tip-exchangeable rotary tool, and the convex shape is continuous with one end of the corner blade The cutting edge ridge line forms an outer peripheral cutting edge, and the convex cutting edge ridge line connected to the other end of the corner blade is the main cutting edge forming the bottom edge, and is the outermost peripheral point of the cutting edge of the cutting edge exchangeable rotary tool. And / or mounted so that the lowest point is on the corner blade It is indexable rotary tool, wherein the door. By adopting the above configuration, the strength of the cutting edge is improved, and the cutting resistance can be reduced by adjusting the cutting edge length, so chatter vibrations in corner and groove cutting are suppressed, and stable in contour processing, etc. It is possible to provide a cutting tool that realizes high-efficiency machining.

本発明の切削工具は、コーナー部や溝切削におけるビビリ振動をおさえ、等高線加工などにおける安定した高能率加工を実現する切削工具を提供することを可能にした。   The cutting tool of the present invention makes it possible to provide a cutting tool that suppresses chatter vibrations in corner and groove cutting and realizes stable and highly efficient machining in contour line machining and the like.

図1、図2より、切削工具本体5に装着されたインサート7は、すくい面側から見た形状が略正方形状でピン穴を有し、切れ刃稜線をなす4辺は外側に凸形状であって、隣り合う2辺との繋ぎは略R形状の曲線及び/又は直線からなるコーナー刃12が形成されている。工具本体へのインサートの固定方法は、工具のインサート座に設けたねじ穴と、インサートに設けたピン穴とを合わせ、固定ねじを挿通させ締め付けて取り付けることによる第1の方法と、クランプ駒4を用いてインサートのすくい面を押圧することによる第2の方法とを併用している。この様に、独立した2つの固定方法を併用することにより、インサート切れ刃の剛性を向上させることが可能となり、特に、高送り加工において、切れ刃のビビリ振動を抑制するために有効な方法である。更に、インサート座は周方向に不等間隔に形成された場合、被削材コーナー部分の加工時において、ビビリ振動による共振を回避することに好都合である。図3は、図2のインサートの拡大図を示す。図3より、切れ刃の最外周点G及び/又は最下点Jがコーナー刃12上に在るように装着されている。特に最外周点Gが、コーナー刃12と外周刃6との繋ぎ部分よりも工具の内周側に来るように装着することにより、切削に関与する切刃長さを調節できる。切れ刃長さを大きく設定すると、刃先強度がもっとも弱い切れ刃中央部が最初に被削材と接触し衝撃を受けることを避けることができる。インサートを切削工具に取り付けた時、コーナー刃は刃先交換式回転工具の先端部の外周側に突出するようにセットされ、コーナー刃12の1端に連なる凸形状切れ刃稜線は外周刃6をなし、コーナー刃12の他の端に連なる凸形状切れ刃稜線は底刃をなす主切れ刃3である。図4は、インサートの正面図を示す。インサートは中心から外側に凸形状の切れ刃稜線1を4つ備え、この切れ刃稜線1は曲線及び/又は直線からなり、略円弧状をなす。切刃稜線と切刃稜線との繋ぎ部分であるコーナー刃12の半径r(mm)は、1≦r≦5である。rを1≦r≦5とすることによって、切れ刃強度が向上し欠損を回避することができる。更に切れ刃長さを適切な範囲とすることにより、切削抵抗の増大によるビビリ振動の発生や、これに起因するインサートの破損を回避することができる。rが1未満の場合は、コーナー刃12の欠損が発生し易くなる傾向にあり、一方、rが5を超えて大きい場合には、切削加工中のビビリ振動が顕著となり、インサート自体が破損し易くなる傾向にある。従って、rは1≦r≦5に限定する。図5は図4のA矢視方向の側面図を、図6は図5の投影図を示す。図5より逃げ面の略中央に平坦部2を切れ刃稜線から後退した位置よりインサート底面まで設ける。この平坦部2は工具本体へ取り付ける際の接触面となるが、平坦にしたことにより正確な位置決めが可能となる。平坦部2の面積Mは、図6に示す平坦部を含む逃げ面の投影面積Kとの比M/Kが、0.3≦M/K≦0.4である。M/Kを0.3≦M/K≦0.4とすることにより更に正確な位置決めとインサートの確実な固定が可能となる。M/Kが0.3未満の時は十分な接触面積を確保することができないため、平坦部を設ける効果が得られない。一方、0.4を超えて大きい場合は、刃先強度の低下を招くため適切ではない。図7は図4のB矢視方向の側面図を示す。図7に示す、すくい面と逃げ面のなす角度βと、図5に示す平坦部2とすくい面とのなす角度αとの差β−αは、2≦β−α≦6となるようにする。この差β−αが2未満の場合、充分な接触面積が得られず、6を超えて大きいと刃先強度の低下を招く。図4に示す様に、凸形状からなる切れ刃稜線1は曲線及び/又は直線からなり、切れ刃稜線を略円弧状とみなした時の曲率半径Rは、インサート内接円直径Dとした時、RとDとの比R/Dをとって、0.7≦R/D≦1.6とする。0.7未満の場合は丸インサートと略同形状になり、切り込み深さが大きくなる用途では切り込み角が大きくなる。従って、外周刃部分における被削材と切れ刃との接触長さが大きくなり、切削抵抗の増大となることから高送り加工には不適となる。一方、1.6を超えて大きいと直線切れ刃と略同形状になり略凸円弧状切れ刃の特徴を見出せない。本発明において、D(mm)はφ10以上、φ16以下、好ましくはφ12以上、φ14以下である。Dがφ16を超えて大きい場合には、主切れ刃が長くなり、切削抵抗の増大を招くことから、高送り加工にとって不都合となる。一方、φ10未満では、ねじ穴を設けたインサートにとって強度不足となり欠損を生じやすくなる。そこで、本発明においてDはφ10以上、φ16以下であることが好ましい。ここで略凸円弧状切れ刃の特徴とは、切削時の接触切れ刃長さを適度に大きくすることにより、断続切削に強くなる点、また圧縮の力が働くためにヒートクラックが発生しても破壊にいたるまでが長寿命となる点、などがあ。図7に示す様に、インサートの底面に垂直な線と逃げ面とがなす角κは、5度から20度であることが好ましい。しかし、κの値は被削材の硬度と刃先強度とのバランスを考慮して定めることが必要である。即ち、高硬度な被削材、例えばHRC40以上の様なSKD61による高送り加工では、大きな切削抵抗により切れ刃部分に過大な応力が作用するため、κは6度から11度とすることが好ましい。これにより、刃先強度を維持し、切れ刃の欠損を回避する効果がある。一方、被削材の硬度がHRC40未満の場合は、刃先強度をあまり気にすることなく切削抵抗の低減化を図れることから、κは10度から20度とすることが好ましい。図8より、切れ刃の最下点Jから外周側に向かう直線部長さがFの切り込み角γを、9度以上、12度以下とするのが好ましい。γが9度未満の場合、高硬度な被削材、例えばHRC40以上では切れ刃部分に被削材の溶着が発生し易く、工具は短寿命となり好ましくない。γが12度を超えて大きいの場合、切れ刃の欠損を招きやすくなる傾向となるため好ましくない。また、主切れ刃の最下点から外周側に向かう直線部分の長さF(mm)を、4≦F≦7の範囲とすることにより、特に高硬度の被削材を加工する際に、切り屑の排出性が改善される効果がある。これは、切り屑に適度な厚みを持たせてムシレの無い切り屑を生成させるためである。図1及び図9に示す切削工具の半径方向すくい角Rr、及び回転軸方向すくい角Ar(図示せず)は、被削材の種類によって設定する値を選択するとよい。即ち、被削材の硬度がHRC40未満の場合は、−45≦Rr≦−5、5≦Ar≦10を選択すると良い。一方、被削材の硬度がHRC40以上の場合は、−3≦Rr≦3、−4≦Ar≦4を選択すると良い。被削材の硬度がHRC40未満であるような場合は、Rrの値を負の値に設定することにより、図3に示すように、被削材に接触して切削開始領域8で生成する切屑の厚さは薄く、工具の回転に従って徐々に厚くなり、切削終了領域9では厚い切屑を生成するため、工具が受ける衝撃力を緩和でき、高送りが可能となる。更に好ましくは、Rrは−15度から−10度と負の値に設定する。一方、被削材の硬度がHRC40以上であるような場合は、Rrの値を−3≦Rr≦3の値に設定することが好ましく、より長寿命が得られる。   1 and 2, the insert 7 attached to the cutting tool body 5 has a substantially square shape when viewed from the rake face side and has a pin hole, and the four sides forming the cutting edge ridge are convex outward. In addition, a corner blade 12 formed of a substantially R-shaped curve and / or straight line is formed at the connection between two adjacent sides. The method of fixing the insert to the tool body is a first method in which the screw hole provided in the insert seat of the tool is aligned with the pin hole provided in the insert, the fixing screw is inserted and tightened, and the clamp piece 4 Is used together with the second method by pressing the rake face of the insert. In this way, by using two independent fixing methods in combination, it becomes possible to improve the rigidity of the insert cutting edge. In particular, it is an effective method for suppressing chatter vibration of the cutting edge in high feed machining. is there. Furthermore, when the insert seats are formed at unequal intervals in the circumferential direction, it is advantageous to avoid resonance due to chatter vibration during machining of the workpiece corner portion. FIG. 3 shows an enlarged view of the insert of FIG. As shown in FIG. 3, the outermost peripheral point G and / or the lowest point J of the cutting edge is mounted on the corner edge 12. In particular, when the outermost peripheral point G is mounted so as to be closer to the inner peripheral side of the tool than the connecting portion between the corner blade 12 and the outer peripheral blade 6, the cutting edge length involved in cutting can be adjusted. When the cutting edge length is set to be large, it is possible to avoid that the cutting blade center portion having the weakest blade strength first comes into contact with the work material and receives an impact. When the insert is attached to the cutting tool, the corner blade is set so as to protrude to the outer peripheral side of the tip portion of the blade-tip-exchange-type rotary tool, and the convex cutting edge ridge line connected to one end of the corner blade 12 forms the outer peripheral blade 6. The convex cutting edge ridge line connected to the other end of the corner edge 12 is the main cutting edge 3 forming the bottom edge. FIG. 4 shows a front view of the insert. The insert includes four cutting edge ridge lines 1 that are convex outward from the center, and the cutting edge ridge line 1 is formed of a curved line and / or a straight line and has a substantially arc shape. The radius r (mm) of the corner blade 12 that is a connecting portion between the cutting edge ridge line and the cutting edge ridge line is 1 ≦ r ≦ 5. By setting r to 1 ≦ r ≦ 5, the cutting edge strength can be improved and a defect can be avoided. Furthermore, by setting the cutting edge length to an appropriate range, it is possible to avoid chatter vibration due to an increase in cutting resistance and damage to the insert due to this. When r is less than 1, chipping of the corner blade 12 tends to occur. On the other hand, when r is greater than 5, chatter vibration during cutting becomes significant and the insert itself is damaged. It tends to be easier. Therefore, r is limited to 1 ≦ r ≦ 5. 5 is a side view in the direction of arrow A in FIG. 4, and FIG. 6 is a projection view of FIG. As shown in FIG. 5, the flat portion 2 is provided from the position retreated from the cutting edge ridge line to the bottom surface of the insert at substantially the center of the flank. The flat portion 2 serves as a contact surface when attached to the tool body, but accurate positioning is possible due to the flatness. The ratio M / K of the area M of the flat part 2 to the projected area K of the flank including the flat part shown in FIG. 6 is 0.3 ≦ M / K ≦ 0.4. By setting M / K to 0.3 ≦ M / K ≦ 0.4, it is possible to perform more accurate positioning and secure fixing of the insert. When M / K is less than 0.3, a sufficient contact area cannot be ensured, and the effect of providing a flat portion cannot be obtained. On the other hand, if it exceeds 0.4, it is not appropriate because it causes a reduction in the strength of the blade edge. 7 shows a side view in the direction of arrow B in FIG. The difference β-α between the angle β formed by the rake face and the flank shown in FIG. 7 and the angle α formed by the flat portion 2 and the rake face shown in FIG. 5 is set to satisfy 2 ≦ β−α ≦ 6. To do. When this difference β−α is less than 2, a sufficient contact area cannot be obtained, and when it exceeds 6, the cutting edge strength is lowered. As shown in FIG. 4, the cutting edge ridge line 1 having a convex shape is formed of a curve and / or a straight line, and the curvature radius R when the cutting edge ridge line is regarded as a substantially arc shape is the inscribed circle diameter D of the insert. The ratio R / D of R and D is taken as 0.7 ≦ R / D ≦ 1.6. When it is less than 0.7, it becomes substantially the same shape as the round insert, and the cutting angle increases in applications where the cutting depth becomes large. Therefore, the contact length between the work material and the cutting edge in the outer peripheral blade portion is increased, and the cutting resistance is increased, so that it is not suitable for high feed processing. On the other hand, if it is larger than 1.6, it becomes substantially the same shape as the straight cutting edge, and the characteristics of the substantially convex arcuate cutting edge cannot be found. In the present invention, D (mm) is not less than φ10 and not more than φ16, preferably not less than φ12 and not more than φ14. When D is larger than φ16, the main cutting edge becomes longer, leading to an increase in cutting resistance, which is inconvenient for high-feed machining. On the other hand, if it is less than φ10, the insert having a screw hole is insufficient in strength and tends to be damaged. Therefore, in the present invention, D is preferably φ10 or more and φ16 or less. Here, the characteristics of the substantially convex arcuate cutting edge are that the contact cutting edge length at the time of cutting is appropriately increased to make it stronger against interrupted cutting, and heat cracks occur due to the compression force acting. However, it has a long life until destruction. As shown in FIG. 7, the angle κ formed by the line perpendicular to the bottom surface of the insert and the flank is preferably 5 degrees to 20 degrees. However, the value of κ needs to be determined in consideration of the balance between the hardness of the work material and the strength of the cutting edge. That is, in high-feed machining with a high-hardness work material, for example, SKD61 such as HRC40 or higher, an excessive stress acts on the cutting edge portion due to a large cutting resistance, so κ is preferably 6 to 11 degrees. . Thereby, there exists an effect which maintains the blade-tip intensity | strength and avoids the defect | deletion of a cutting blade. On the other hand, when the hardness of the work material is less than HRC40, the cutting resistance can be reduced without much concern about the strength of the cutting edge. From FIG. 8, it is preferable that the cutting angle γ of the straight portion length F from the lowest point J of the cutting edge to the outer peripheral side is 9 degrees or more and 12 degrees or less. When γ is less than 9 degrees, a highly hard work material, for example, HRC 40 or more, is liable to cause welding of the work material to the cutting edge portion, and the tool has a short life, which is not preferable. If γ is greater than 12 degrees, it is not preferable because the cutting edge tends to be damaged. Further, by making the length F (mm) of the straight portion from the lowest point of the main cutting edge toward the outer peripheral side in a range of 4 ≦ F ≦ 7, when machining a particularly hard work material, This has the effect of improving chip discharge. This is because the chips are given an appropriate thickness to generate chips without mussels. The radial rake angle Rr and the rotational axis rake angle Ar (not shown) of the cutting tool shown in FIGS. 1 and 9 may be selected according to the type of work material. That is, when the hardness of the work material is less than HRC40, it is preferable to select −45 ≦ Rr ≦ −5 and 5 ≦ Ar ≦ 10. On the other hand, when the hardness of the work material is HRC40 or more, it is preferable to select −3 ≦ Rr ≦ 3 and −4 ≦ Ar ≦ 4. When the hardness of the work material is less than HRC40, by setting the value of Rr to a negative value, as shown in FIG. 3, the chips generated in the cutting start region 8 in contact with the work material Is thin, and gradually increases with the rotation of the tool. Since a thick chip is generated in the cutting end region 9, the impact force applied to the tool can be reduced and high feed can be achieved. More preferably, Rr is set to a negative value from -15 degrees to -10 degrees. On the other hand, when the hardness of the work material is HRC40 or more, it is preferable to set the value of Rr to a value of −3 ≦ Rr ≦ 3, and a longer life can be obtained.

本願発明では、従来不可能と考えられていたインサートに生じる切削時の衝撃発生メカニズムを、第1段階として、切削始めとなる被削材への喰いつき時、第2段階として、喰いついてから被削材から離れるまでの2つの段階に分け、衝撃緩和させることに着目し、前者は曲線及び/又は直線とからなる略凸円弧状の主切れ刃により、その主切れ刃先端部の最下点Jを切削開始領域8とし被削材に薄く喰いつかせる。後者は半径方向の負のすくい角により、工具の回転に伴い徐々に厚くなる切屑を生成し、切削終了領域9で最も厚くし、切屑生成形態の位相差に最適値を見出し、衝撃を緩和させ断続切削に強く、長寿命となった。   In the present invention, the impact generation mechanism at the time of cutting, which has been considered impossible in the past, is defined as the first stage, when biting the work material at the beginning of cutting, as the second stage, Focusing on the impact mitigation divided into two stages until the workpiece is separated, the former is the lowest point of the tip of the main cutting edge by the main cutting edge of a substantially convex arc shape consisting of a curve and / or a straight line Let J be a cutting start region 8 and let the work material bite thinly. The latter uses a negative rake angle in the radial direction to generate chips that gradually increase with the rotation of the tool, thickest in the cutting end region 9, finds the optimum value for the phase difference of the chip generation form, and reduces the impact. Resistant to intermittent cutting and long life.

図10は本発明例の別のインサートの斜視図を示し、インサートの切れ刃稜線に沿ってブレーカー状のすくい溝を設けた例である。図11は本発明例の別のインサートの斜視図を示し、インサートのすくい面を盛り上がった凸形状にした例である。図12は、図11に示すインサートを切削工具にセットした時、主切れ刃のRrがRr1から外周側に向かうに従いRr2へと連続的又は断続的に変化する例を示す。本発明の切削工具に装着するインサートの数は、2以上、7以下であり、この時の工具直径H(mm)は25≦H≦125の範囲とすることが好ましい。これは、汎用性のある切削機械の馬力であっても、高能率加工が可能な切れ刃数を設定できる点で有効である。更に、切り屑排出の面からも、十分なポケット空間を設けることが可能な範囲である。以下、本発明を実施例に基づいて説明するが、本発明の切削工具及びインサートは下記に限定されるものではなく、適宜変更を行うことも本技術範囲に含まれるものである。   FIG. 10 is a perspective view of another insert according to the present invention, and is an example in which a breaker-shaped rake groove is provided along the cutting edge ridge line of the insert. FIG. 11 shows a perspective view of another insert according to the present invention, which is an example in which the rake face of the insert is raised and raised. FIG. 12 shows an example in which, when the insert shown in FIG. 11 is set on a cutting tool, Rr of the main cutting edge changes continuously or intermittently from Rr1 toward Rr2. The number of inserts attached to the cutting tool of the present invention is 2 or more and 7 or less, and the tool diameter H (mm) at this time is preferably in the range of 25 ≦ H ≦ 125. This is effective in that the number of cutting edges capable of high-efficiency machining can be set even with versatile cutting machine horsepower. Furthermore, it is the range which can provide sufficient pocket space also from the surface of chip discharge. Hereinafter, although this invention is demonstrated based on an Example, the cutting tool and insert of this invention are not limited to the following, It is also contained in this technical scope to change suitably.

(実施例1)
Hがφ63mm工具本体に、4箇所のインサート座を設け、Rrが−6度、Arが9度となるように工具本体を作製した。切削工具に装着するインサートとしては、図4〜図7に示すインサートについて、Dを12.7mm、Rを15mm、αを70度、βを75度、インサートの厚さを5.56mm、平坦部2は切刃稜線から逃げ面に沿って0.7mm後退した位置からインサート底面まで設けたインサートを作製し、上記の工具本体に装着した。インサートの装着には、固定ねじによる固定方法と、クランプ駒による固定方法とを併用し、切削工具を準備した。表1に本発明例及び比較例に用いた工具形状及びインサート形状を示す。これらの切削工具を用いて以下に示す切削条件により切削試験を行った。評価方法は、切削状態についてビビリ振動を目安として評価した。
(Example 1)
A tool body was prepared such that H had a φ63 mm tool body with four insert seats, Rr was −6 degrees, and Ar was 9 degrees. 4 to 7 as inserts to be mounted on the cutting tool, D is 12.7 mm, R is 15 mm, α is 70 degrees, β is 75 degrees, insert thickness is 5.56 mm, flat part No. 2 produced an insert provided from a position retreated 0.7 mm along the flank from the cutting edge ridge line to the bottom of the insert, and mounted on the tool body. For the insertion of the insert, a cutting tool was prepared by using both a fixing method using a fixing screw and a fixing method using a clamp piece. Table 1 shows the tool shape and insert shape used in the present invention and the comparative example. Using these cutting tools, a cutting test was performed under the following cutting conditions. The evaluation method evaluated the cutting state using chatter vibration as a guide.

Figure 2005169511
Figure 2005169511

(切削条件)
切削方法:側面粗加工、(肩削り→溝削り→肩削り)
被削材:S50C(硬さHB200)
工具刃径:φ63(4枚刃)
工具突き出し量L:200mm
切削速度Vc:160m/min
テーブル送量Vf:1000、2000、3000、4000mm/min
一刃当りの送量fz:0.31、0.62、0.93、1.24mm/刃
回転数n:808min−1
切り込み深さap:1.5mm
切り込み幅ae:35(肩削り)〜63(溝削り)mm
切削油:なし、(エアーブローによる乾式切削)
表1に示す本発明例3〜13の切削工具について、インサートのコーナー刃のr値が、1、3、5のインサートは、M/K値、β−α値、R/D値を夫々変更したものを装着した。比較例1、2については、r値が0.5のインサート、比較例14、15については、r値が5.5のインサートを用意した。これらの工具を用い、図13に示す様に等高線の彫り込み加工を想定した切削試験を行った。ビビリ振動の発生しやすい様にゲージラインからの工具突き出し量Lを200mmと長く設定しアーバーに取り付けた。また加工形状もビビリ振動が生じやすい条件とするため、肩削り→溝削り→肩削りになる様に設定した。図14は切削試験の結果を示す。但し、図中のマーク〇はビビリ振動無く切削性良好表し、△は微小のビビリ振動又は微小の欠損は発生するが使用可能を表し、×は大きなビビリ振動又は大きな欠損が発生し使用不可を表す。
(Cutting conditions)
Cutting method: Side roughing, (shoulder cutting → groove cutting → shoulder cutting)
Work material: S50C (Hardness HB200)
Tool blade diameter: φ63 (4 blades)
Tool protrusion L: 200mm
Cutting speed Vc: 160 m / min
Table feed rate Vf: 1000, 2000, 3000, 4000 mm / min
Feed per tooth fz: 0.31, 0.62, 0.93, 1.24 mm / tooth rotation speed n: 808 min-1
Cutting depth ap: 1.5 mm
Cutting width ae: 35 (shoulder cutting) to 63 (grooving) mm
Cutting oil: None, (Dry cutting by air blow)
Regarding the cutting tools of Invention Examples 3 to 13 shown in Table 1, the inserts whose corner blade r values are 1, 3, and 5 are changed in M / K value, β-α value, and R / D value, respectively. I put on what I did. Inserts with an r value of 0.5 were prepared for Comparative Examples 1 and 2, and inserts with an r value of 5.5 were prepared for Comparative Examples 14 and 15. Using these tools, as shown in FIG. 13, a cutting test was performed assuming engraving of contour lines. The tool protrusion amount L from the gauge line was set as long as 200 mm so that chatter vibrations were likely to occur, and was attached to the arbor. The machining shape was also set to shoulder shaving → grooving → shoulder shaving so that chatter vibration was likely to occur. FIG. 14 shows the results of the cutting test. However, the mark ◯ in the figure indicates good cutting performance without chatter vibration, △ indicates that a minute chatter vibration or minute defect occurs but can be used, and × indicates that a large chatter vibration or large defect occurs and cannot be used .

図14より、本発明例3から13は、1段目からVf=1000、2000、3000、4000mm/minの全領域で加工可能であり、2段目、3段目、4段目と彫り下げても、大きなビビリ振動や重欠損の発生はなく彫り下げ加工が可能であった。比較例1はVf=4000mm/minにおいてコーナー刃部が欠損する重欠損が発生したため使用不可となった。この原因は、コーナー刃部の強度不足の為である。比較例2はVf=1000mm/minの時から、外周刃が立ち壁部に接触することによるビビリ振動が発生し、Vf=3000mm/minにおいて大きなビビリ振動が発生したため使用不可となった。比較例14、15は、Vf=3000mm/minにおいて大きなビビリ振動が発生し切削不可となった。この原因は、コーナー刃部の切削抵抗が大きい為である。本発明例4、5の切削状態は良好であったが、本発明例4は、拘束面となる平坦部の面積が小さい為インサートが変動し易い傾向を示した。本発明例5は、拘束面となる平坦部の角度が大きい為、インサートが変動し易い傾向を示した。これは、インサートが切削中に若干動いたと思われる様な痕が、工具本体のインサート座面に観察されたことによる。また、本発明例6は継続して使用可能な状態であったが、切れ刃に微欠損が観察された。これは、R値が小さい為、強度が若干不足していたことが原因である。本発明例7も継続して使用可能な状態であったが、小さなビビリ振動が発生した。これは、R値が大きい為、切削抵抗が若干大きかったことが原因である。従来例16は、rが小さいために、コーナー刃部が欠損する重欠損が発生したため使用不可となった。この原因は、コーナー刃部の強度不足の為である。更に、外周刃が立ち壁部に接触することによる大きなビビリ振動の発生も見られた。   From FIG. 14, Examples 3 to 13 of the present invention can be processed in the entire region of Vf = 1000, 2000, 3000, and 4000 mm / min from the first stage, and are engraved with the second stage, the third stage, and the fourth stage. However, it was possible to carve without large chatter vibrations or heavy defects. Comparative Example 1 was disabled due to the occurrence of a heavy defect in which the corner edge part was lost at Vf = 4000 mm / min. This is because the corner blade portion has insufficient strength. In Comparative Example 2, since Vf = 1000 mm / min, chatter vibration due to the outer peripheral blade coming into contact with the standing wall portion occurred, and since large chatter vibration occurred at Vf = 3000 mm / min, it was not usable. In Comparative Examples 14 and 15, large chatter vibration occurred at Vf = 3000 mm / min, and cutting was impossible. This is because the cutting resistance of the corner blade portion is large. The cutting states of Invention Examples 4 and 5 were good, but Invention Example 4 showed a tendency for the insert to fluctuate because the area of the flat portion serving as the constraining surface was small. In Invention Example 5, since the angle of the flat portion serving as the constraining surface is large, the insert tends to fluctuate. This is because a trace that seems to have moved a little during the cutting was observed on the insert seating surface of the tool body. Further, Example 6 of the present invention was in a state where it could be used continuously, but fine defects were observed on the cutting edge. This is because the R value is small and the strength is slightly insufficient. Invention Example 7 was also in a state where it could be used continuously, but small chatter vibration was generated. This is because the cutting resistance was slightly large because the R value was large. The conventional example 16 cannot be used because r is small and a heavy defect in which the corner blade part is lost occurs. This is because the corner blade portion has insufficient strength. Furthermore, generation of large chatter vibration due to the outer peripheral blade contacting the standing wall portion was also observed.

(実施例2)
実施例1と同様な工具本体を用い、1箇所のインサート座にインサートを装着して以下に示す切削条件により切削試験を行った。表1に用いた工具形状、インサート形状及び評価結果を併記する。評価方法は、切削長200mmまで肩削り加工した時の、初期の切り屑の形態及び初期のインサート切れ刃の損傷状態を、夫々のインサートについて観察して評価した。
(切削条件)
切削方法:平面肩削り加工
被削材:SKD61(HRC45)
工具刃径:φ63(1枚刃)
切り込み深さap:1.0mm
切り込み幅ae:40mm
切削速度Vc:60m/min
回転数n:303min−1
テーブル送量Vf:242mm/min
一刃当りの送量fz:0.8mm/tooth
切削油:なし(エアーブローによる乾式切削)
(Example 2)
Using a tool body similar to that in Example 1, an insert was mounted on one insert seat, and a cutting test was performed under the following cutting conditions. Table 1 also shows the tool shape, insert shape, and evaluation results used. In the evaluation method, the shape of the initial chip and the damaged state of the initial insert cutting edge when shouldering to a cutting length of 200 mm were observed and evaluated for each insert.
(Cutting conditions)
Cutting method: flat shoulder machining Work material: SKD61 (HRC45)
Tool blade diameter: φ63 (single blade)
Cutting depth ap: 1.0 mm
Cutting width ae: 40 mm
Cutting speed Vc: 60 m / min
Rotational speed n: 303 min-1
Table feed rate Vf: 242 mm / min
Feed per tooth fz: 0.8 mm / tooth
Cutting oil: None (dry cutting by air blow)

Figure 2005169511
Figure 2005169511

表2より、本発明例3〜9と13、比較例1、2、14、15、従来例16は略凸円弧状の切れ刃を有するインサートを用いており、切り屑にささくれ状のムシレが多く発生し、インサートの境界部に欠損が発生した。これらの欠損は、略凸円弧状切れ刃の為、切り屑厚みが薄くムシレが発生し易い形状をしているので切り屑の流れが不安定となっていることが原因である。一方、本発明例10はγ値を8度に設定した切れ刃を有するインサートを用いており、切り屑に微小のささくれ状のムシレが発生する程度に減少し、インサートの境界部に発生した欠損も微小であった。本発明例10は、本発明例8の略凸円弧状切れ刃よりも切り屑厚みが厚くなるが、γ値が8度と弱い為、若干のムシレが見られた。しかし、本発明例3〜9と13の場合程の欠損は無く継続使用可能な状態であった。本発明例11はγ値を10度に設定した切れ刃を有するインサートを用いており、切り屑にささくれ状のムシレの発生は無く良好な形状を示し、インサートは正常摩耗を示した。本発明例11は、適度な切り屑厚みを持たせてやる事で切り屑にムシレの発生も無く、切り屑の流れもスムーズになっていた。本発明例12はγ値を13度に設定した切れ刃を有するインサートを用いており、切り屑にささくれ状のムシレの発生は無く良好な形状を示し、インサートの境界部に微小欠損が発生した。本発明例12は切り屑厚みが今回の実施例2の中では一番厚い切り屑が発生する切れ刃形状をしていた。この為切り屑のムシレが発生しずらく良好な切り屑形態を示したが、切り屑厚みが厚くなる為、刃先に負荷がかかり微欠損を発生した。これより、S50Cの様な比較的容易に加工出来る鋼材には略凸円弧状切れ刃が高送り加工に適しているが、HRC40を超えるような高硬度材加工においては、γ値が8〜13度の直線状切れ刃を設ける事で、切り屑にある程度の厚みを持たせてムシレの無い切り屑を生成させ、切り屑の流れをスムーズにしてやる事により、更に寿命をアップさせる事が可能である。   From Table 2, Examples 3 to 9 and 13 of the present invention, Comparative Examples 1, 2, 14, 15 and Conventional Example 16 use an insert having a substantially convex arc-shaped cutting edge, and the chipping-like mussels are formed. Many occurred, and a defect occurred at the boundary of the insert. These defects are caused by the chip flow being unstable because the chip is thin and has a shape that tends to cause mess. On the other hand, Example 10 of the present invention uses an insert having a cutting edge in which the γ value is set to 8 degrees, and the chip is reduced to such a degree that a fine whisker-like mussel is generated on a chip, and a defect generated at a boundary portion of the insert Was also very small. Inventive Example 10 had a larger chip thickness than the substantially convex arcuate cutting edge of Inventive Example 8, but the γ value was as weak as 8 degrees, so a slight musiness was observed. However, there were no defects as in the case of Invention Examples 3 to 9 and 13, and the apparatus could be used continuously. Invention Example 11 uses an insert having a cutting edge with a γ value set to 10 degrees, and there is no occurrence of scissors-like lashes on the chips, showing a good shape, and the insert shows normal wear. In Example 11 of the present invention, by giving an appropriate chip thickness, there was no occurrence of stuffiness on the chips, and the flow of the chips was smooth. Example 12 of the present invention uses an insert having a cutting edge with a γ value set to 13 degrees, and there is no occurrence of scissors-like lashes on the chips, and a good shape is observed, and a minute defect is generated at the boundary portion of the insert. . Invention Example 12 had a cutting edge shape in which the chip thickness was the largest in the present Example 2. For this reason, it showed a good chip form in which chipping was difficult to occur. However, since the chip thickness was increased, a load was applied to the cutting edge and a fine defect was generated. From this, a substantially convex arcuate cutting edge is suitable for high feed processing for steel materials such as S50C that can be processed relatively easily. However, in high-hardness material processing exceeding HRC40, the γ value is 8-13. By providing a straight cutting edge with a certain degree, it is possible to increase the life by giving the chip a certain amount of thickness and generating crumb-free chips, and smoothing the flow of chips. is there.

図1は、本発明例の切削工具の底面視を示す。FIG. 1 shows a bottom view of a cutting tool of an example of the present invention. 図2は、図1のC−C線の断面図を示す。FIG. 2 is a sectional view taken along the line CC of FIG. 図3は、図2の主切れ刃部の詳細を示す。FIG. 3 shows details of the main cutting edge portion of FIG. 図4は、本発明例の工具に装着するインサートの正面図を示す。FIG. 4 shows a front view of an insert to be mounted on the tool of the present invention. 図5は、図4のA矢視方向の側面図を示す。FIG. 5 shows a side view in the direction of arrow A in FIG. 図6は、図5の側面図の投影図を示す。FIG. 6 shows a projection of the side view of FIG. 図7は、図4のB矢視方向の側面図を示す。7 shows a side view in the direction of arrow B in FIG. 図8は、本発明例の別の切削工具の図を示す。FIG. 8 shows a diagram of another cutting tool of the example of the present invention. 図9は、本発明例の切削工具について、半径方向すくい角を示す。FIG. 9 shows the rake angle in the radial direction for the cutting tool of the example of the present invention. 図10は、本発明例の工具に装着する別インサートの斜視図を示す。FIG. 10 shows a perspective view of another insert attached to the tool of the present invention. 図11は、本発明例の工具に装着する別インサートの斜視図を示す。FIG. 11 shows a perspective view of another insert attached to the tool of the present invention. 図12は、本発明例の切削工具について、別の半径方向すくい角を示す。FIG. 12 shows another radial rake angle for the cutting tool of the example of the present invention. 図13は、等高線の彫り込み加工を説明する図を示す。FIG. 13 is a diagram for explaining contour line engraving. 図14は、切削試験の結果を示す。FIG. 14 shows the results of the cutting test.

符号の説明Explanation of symbols

1:凸形状切刃稜線
2:平坦部
3:主切れ刃
4:クランプ駒
5:工具本体
6:外周刃
7:インサート
8:切削開始領域
9:切削終了領域
12:コーナー刃
ap:切り込み深さ
D:内接円の直径
fz:1刃当たりの送り量
F:主切れ刃の直線部分の長さ
G:切刃の最外周点
H:工具直径
J:切刃の最下点
K:平坦部を含む逃げ面の投影面積
M:平坦部2の面積
r:コーナー刃の半径
R:略凸円弧状切刃の曲率半径
Rr:半径方向すくい角
Rr1:半径方向すくい角
Rr2:半径方向すくい角
W:被削材
α:平坦部2とすくい面とのなす角度
β:すくい面と逃げ面とのなす角度
γ:切り込み角
κ:インサートの底面に垂直な線と逃げ面とがなす角
1: Convex cutting edge ridge line 2: Flat part 3: Main cutting edge 4: Clamping piece 5: Tool body 6: Peripheral cutting edge 7: Insert 8: Cutting start area 9: Cutting end area 12: Corner edge ap: Depth of cut D: Diameter of the inscribed circle fz: Feed amount per blade F: Length of the straight part of the main cutting edge G: Outermost peripheral point of the cutting edge H: Tool diameter J: Bottom point of the cutting edge K: Flat part M: Area of flat part 2 r: Radius of corner edge R: Radius of curvature of substantially convex arcuate cutting edge Rr: Radial rake angle Rr1: Radial rake angle Rr2: Radial rake angle W : Work material α: Angle between flat part 2 and rake face β: Angle between rake face and flank face γ: Cut angle κ: Angle between line perpendicular to bottom face of insert and flank face

Claims (11)

インサートが着脱可能な刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートは、すくい面側から見た形状が略正方形状でピン穴を有し、切れ刃稜線をなす4辺は外側に凸形状であって、隣り合う2辺との繋ぎは略R形状の曲線及び/又は直線からなるコーナー刃が形成され、該コーナー刃の半径r(mm)は1≦r≦5であり、逃げ面略中央に平坦部を設けており、該インサートを刃先交換式回転工具に取り付けた時、該コーナー刃は刃先交換式回転工具の先端部の外周側に突出するように装着され、該コーナー刃の1端に連なる該凸形状切れ刃稜線は外周切れ刃をなし、該コーナー刃の他の端に連なる該凸形状切れ刃稜線は底刃をなす主切れ刃であって、該刃先交換式回転工具の切れ刃の最外周点及び/又は最下点が該コーナー刃上に在るように装着されていることを特徴とする刃先交換式回転工具。 In the blade-tip-replaceable rotary tool in which the insert can be attached and detached, the insert attached to the blade-tip replaceable rotary tool has a substantially square shape when viewed from the rake face side and has a pin hole, and the four sides forming the cutting edge ridge line are A corner blade that is convex outward and has a substantially R-shaped curve and / or straight line between two adjacent sides is formed, and the radius r (mm) of the corner blade is 1 ≦ r ≦ 5. A flat portion is provided in the approximate center of the flank face, and when the insert is attached to the blade-tip replaceable rotary tool, the corner blade is mounted so as to protrude to the outer peripheral side of the tip portion of the blade-tip replaceable rotary tool, The convex cutting edge ridge line connected to one end of the corner blade forms an outer peripheral cutting edge, and the convex cutting edge ridge line connected to the other end of the corner blade is a main cutting edge that forms a bottom blade, and the blade tip is replaced. Outermost point and / or lowest point of the cutting edge of a rotary tool Indexable rotary tool, characterized in that it is fitted to be on the corner edge. 請求項1記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートの固定方法は、インサートに設けた該ピン穴に固定ねじを挿通させることによる第1の方法と、クランプ駒を用いてインサートのすくい面を押圧することによる第2の方法とを併用したことを特徴とする刃先交換式回転工具。 2. The blade tip replaceable rotary tool according to claim 1, wherein a method of fixing the insert attached to the blade tip replaceable rotary tool is a first method by inserting a fixing screw into the pin hole provided in the insert, and a clamp piece The blade-tip-replaceable rotary tool characterized by using the second method by pressing the rake face of the insert using 請求項1又は2記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートの平坦部は、切れ刃稜線から後退した位置よりインサート底面側まで設けられ、該平坦部の面積Mは、該平坦部を含む逃げ面の投影面積Kとの比M/Kが、0.3≦M/K≦0.4としたことを特徴とする刃先交換式回転工具。 The blade tip replaceable rotary tool according to claim 1 or 2, wherein the flat portion of the insert attached to the blade tip replaceable rotary tool is provided from the position retracted from the cutting edge ridge line to the insert bottom surface, and the area M of the flat portion. Is a blade-tip-replaceable rotary tool characterized in that the ratio M / K to the projected area K of the flank including the flat portion is 0.3 ≦ M / K ≦ 0.4. 請求項1乃至3いずれかに記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートの平坦部は、切れ刃稜線から後退した位置よりインサート底面側まで設けられ、該平坦部とすくい面とのなす角度α(度)とし、すくい面と逃げ面のなす角度β(度)とした時、αとβとの差は、2≦β−α≦6としたことを特徴とする刃先交換式回転工具。 The blade tip replaceable rotary tool according to any one of claims 1 to 3, wherein the flat portion of the insert attached to the blade tip replaceable rotary tool is provided from the position retracted from the cutting edge ridge line to the insert bottom surface side. The angle between the rake face and the rake face is α (degrees), and the angle between the rake face and the flank face is β (degrees), and the difference between α and β is 2 ≦ β−α ≦ 6. Cutting edge exchangeable rotary tool. 請求項1乃至4いずれかに記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートの凸形状切れ刃稜線は、曲線及び/又は直線からなることを特徴とする刃先交換式回転工具。 5. The cutting edge exchange type rotating tool according to claim 1, wherein the convex cutting edge ridge line of the insert attached to the cutting edge exchange type rotating tool is formed of a curve and / or a straight line. Rotary tool. 請求項1乃至5いずれかに記載の刃先交換式回転工具において、工具に装着するインサートの凸形状切れ刃稜線を円弧とみなした時の曲率半径をRとし、該インサートの内接円直径をDとした時、RとDとの比R/Dが、0.7≦R/D≦1.6としたことを特徴とする刃先交換式回転工具。 6. The cutting edge replacement type rotary tool according to claim 1, wherein a radius of curvature when the convex cutting edge ridge line of the insert attached to the tool is regarded as an arc is R, and an inscribed circle diameter of the insert is D. The ratio R / D of R and D is 0.7 ≦ R / D ≦ 1.6. 請求項1乃至6いずれかに記載の刃先交換式回転工具において、主切れ刃の最下点から外周側に向かう直線部分が、回転軸に垂直な直線となす角を切り込み角γ(度)とした時、9≦γ≦12であることを特徴とする刃先交換式回転工具。 The cutting edge exchange type rotary tool according to any one of claims 1 to 6, wherein an angle formed by a straight line portion extending from the lowest point of the main cutting edge toward the outer peripheral side to a straight line perpendicular to the rotation axis is defined as a cutting angle γ (degrees). The blade edge replaceable rotary tool, wherein 9 ≦ γ ≦ 12. 請求項1乃至7いずれかに記載の刃先交換式回転工具において、主切れ刃の最下点から外周側に向かう直線部分の長さF(mm)を、4≦F≦7としたことを特徴とする刃先交換式回転工具。 The blade tip replaceable rotary tool according to any one of claims 1 to 7, wherein a length F (mm) of a straight portion from the lowest point of the main cutting edge toward the outer peripheral side is set to 4≤F≤7. The blade tip changeable rotary tool. 請求項1乃至8いずれかに記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートのすくい面は、インサート底面側から上面方向に向かって凸形状をなし、主切れ刃の半径方向すくい角が外周側に向かうに従って連続的又は断続的に変化することを特徴とした刃先交換式回転工具。 The cutting edge exchange type rotary tool according to any one of claims 1 to 8, wherein a rake face of the insert attached to the cutting edge exchange type rotary tool has a convex shape from the bottom surface side of the insert toward the top surface, A blade-tip-exchange-type rotary tool characterized in that the rake angle in the radial direction changes continuously or intermittently toward the outer peripheral side. 請求項1乃至9いずれかに記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートの数は、2以上、7以下であり、該刃先交換式回転工具の工具直径H(mm)は25≦H≦125であることを特徴とする刃先交換式回転工具。 The cutting edge replaceable rotary tool according to any one of claims 1 to 9, wherein the number of inserts attached to the blade replaceable rotary tool is 2 or more and 7 or less, and the tool diameter H ( mm) is 25 ≦ H ≦ 125. 請求項1記載の刃先交換式回転工具において、該刃先交換式回転工具に装着するインサートは、切れ刃稜線に沿ってブレーカー状のすくい溝を設けた事を特徴とした刃先交換式回転工具。
2. The blade tip replaceable rotary tool according to claim 1, wherein the insert attached to the blade tip replaceable rotary tool is provided with a breaker-shaped rake groove along the cutting edge ridge line.
JP2003408397A 2003-12-08 2003-12-08 Cutting edge replaceable type rotating tool Pending JP2005169511A (en)

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Cited By (10)

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JP2009056587A (en) * 2007-08-30 2009-03-19 Snecma Grooving milling cutter for machining with high feed and low cutting depth
WO2010110009A1 (en) * 2009-03-24 2010-09-30 日立ツール株式会社 Cutting tip replacement type rotary tool
JP2013500166A (en) * 2009-07-24 2013-01-07 ハルトメタル−ウェルクゾーグファブリック ポール ホーン ゲゼルシャフト ミット ベシュレンクテル ハフツング Cutting inserts for cutting tools, especially for high speed milling
US20130142581A1 (en) * 2011-02-27 2013-06-06 Kennametal Inc. High feed cutting insert
KR101275033B1 (en) * 2012-09-10 2013-06-17 (주)코리아툴링 Cutting insert compatible toolholder
JP2014502927A (en) * 2011-01-27 2014-02-06 デグテック リミテッド Tangential cutting insert
US8926234B2 (en) * 2007-06-05 2015-01-06 Sandvik Intellectual Property Ab Indexable end-milling insert
KR20160117478A (en) * 2014-02-20 2016-10-10 세라티지트 오스트리아 게젤샤프트 엠.베.하 Indexable cutting insert and milling tool
JPWO2018003684A1 (en) * 2016-06-27 2019-04-04 三菱日立ツール株式会社 Cutting insert and cutting edge exchangeable rotary cutting tool
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Cited By (18)

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Publication number Priority date Publication date Assignee Title
US8926234B2 (en) * 2007-06-05 2015-01-06 Sandvik Intellectual Property Ab Indexable end-milling insert
JP2009056587A (en) * 2007-08-30 2009-03-19 Snecma Grooving milling cutter for machining with high feed and low cutting depth
WO2010110009A1 (en) * 2009-03-24 2010-09-30 日立ツール株式会社 Cutting tip replacement type rotary tool
JP2013500166A (en) * 2009-07-24 2013-01-07 ハルトメタル−ウェルクゾーグファブリック ポール ホーン ゲゼルシャフト ミット ベシュレンクテル ハフツング Cutting inserts for cutting tools, especially for high speed milling
JP2014502927A (en) * 2011-01-27 2014-02-06 デグテック リミテッド Tangential cutting insert
US20130142581A1 (en) * 2011-02-27 2013-06-06 Kennametal Inc. High feed cutting insert
KR101275033B1 (en) * 2012-09-10 2013-06-17 (주)코리아툴링 Cutting insert compatible toolholder
CN106029071A (en) * 2014-02-20 2016-10-12 森拉天时奥地利有限公司 Indexable cutting insert and milling tool
KR20160117478A (en) * 2014-02-20 2016-10-10 세라티지트 오스트리아 게젤샤프트 엠.베.하 Indexable cutting insert and milling tool
EP3107676A1 (en) * 2014-02-20 2016-12-28 Ceratizit Austria Gesellschaft m.b.H. Indexable cutting insert and milling tool
US10092965B2 (en) 2014-02-20 2018-10-09 Ceratizit Austria Gesellschaft M.B.H. Indexable cutting insert and milling tool
KR101940890B1 (en) * 2014-02-20 2019-01-21 세라티지트 오스트리아 게젤샤프트 엠.베.하 Indexable cutting insert and milling tool
JPWO2018003684A1 (en) * 2016-06-27 2019-04-04 三菱日立ツール株式会社 Cutting insert and cutting edge exchangeable rotary cutting tool
US11123810B2 (en) 2016-06-27 2021-09-21 Moldino Tool Engineering, Ltd. Cutting insert and indexable rotary cutting tool
WO2019073468A1 (en) * 2017-10-09 2019-04-18 Iscar Ltd. Square-shaped cutting insert having curved secondary and corner cutting edges, and rotary cutting tool
US10384278B2 (en) 2017-10-09 2019-08-20 Iscar, Ltd. Square-shaped cutting insert having curved secondary and corner cutting edges, and rotary cutting tool
JP2020536749A (en) * 2017-10-09 2020-12-17 イスカル リミテッド Square cutting inserts and rotary cutting tools with curved secondary and corner cutting edges
JP7270613B2 (en) 2017-10-09 2023-05-10 イスカル リミテッド Square cutting inserts and rotary cutting tools with curved secondary and corner cutting edges

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