JP2005161584A - Gas barrier laminated film - Google Patents
Gas barrier laminated film Download PDFInfo
- Publication number
- JP2005161584A JP2005161584A JP2003400826A JP2003400826A JP2005161584A JP 2005161584 A JP2005161584 A JP 2005161584A JP 2003400826 A JP2003400826 A JP 2003400826A JP 2003400826 A JP2003400826 A JP 2003400826A JP 2005161584 A JP2005161584 A JP 2005161584A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- gas barrier
- acrylic acid
- meth
- poly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Landscapes
- Laminated Bodies (AREA)
Abstract
Description
本発明は、高分子フィルムからなる層、特定ポリマーからなる成形物層および金属化合物を含む層からなるガスバリア性積層フィルムに関する。より詳しくは一つの最外側層を形成する金属化合物を含む層が更にアンチブロッキング剤を有し、製袋時のシール操作における自己接着を抑えたガスバリア性積層フィルムに関する。 The present invention relates to a gas barrier laminate film comprising a layer made of a polymer film, a molded product layer made of a specific polymer, and a layer containing a metal compound. More specifically, the present invention relates to a gas barrier laminated film in which a layer containing a metal compound forming one outermost layer further has an antiblocking agent, and self-adhesion in a sealing operation during bag making is suppressed.
ガスバリア性を有するフィルムは、材料となるポリマーの多様化、ガスバリア性を必要とする対象の種類、性質等により、その用途に合わせて種々のガスバリア性フィルムが提供されている。ガスバリア性フィルムの多様な用途展開と共に、ガスバリア性フィルムに付随する他の性質に対する要望も高まっている。
特許文献1は、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも一種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなる成形物層の表面に金属化合物を含む層を塗工してなるガスバリヤ性フィルムに関する発明を開示している。このフィルムの金属化合物層を含む層を外側層としてフィルムを製袋後に重ねて保存する際、この層同士で自重によりブロッキングしたり、また、スタンディングパウチ状に製袋する場合、底部がこの層同士を重ねて熱シールされるためにブロッキングが生じることがある。
特許文献2によれば、ポリエチレン系無延伸フィルムよりなる積層フィルムの少なくとも一方の外層にアンチブロッキング性を付与する目的で、無機及び/又は有機微粒子(アンチブロッキング剤)を添加することを提案している。
しかし、フィルムの材質、厚さ、アンチブロッキング剤の物性等が十分配慮され、効果的にブロッキング防止効果が発揮されるガスバリア性積層フィルムが待望されている。
As for the film having gas barrier properties, various gas barrier films are provided in accordance with the use depending on the diversification of polymers as materials and the kind and property of the object requiring gas barrier properties. With the development of various uses of gas barrier films, there is an increasing demand for other properties associated with gas barrier films.
Patent Document 1 discloses a molding made of a mixture of at least one poly (meth) acrylic acid polymer selected from the group consisting of poly (meth) acrylic acid and poly (meth) acrylic acid partially neutralized products and polyalcohols. An invention relating to a gas barrier film formed by coating a layer containing a metal compound on the surface of a physical layer is disclosed. When the film containing the metal compound layer of the film is used as an outer layer and the film is stacked and stored after bag making, when the layers are blocked by their own weight, or when making a bag in a standing pouch shape, the bottom part is between the layers. May be blocked due to heat sealing.
According to Patent Document 2, it is proposed to add inorganic and / or organic fine particles (anti-blocking agent) for the purpose of imparting anti-blocking properties to at least one outer layer of a laminated film made of a polyethylene-based unstretched film. Yes.
However, there is a need for a gas barrier laminate film that sufficiently considers the material and thickness of the film, the physical properties of the antiblocking agent, etc., and that effectively exhibits an antiblocking effect.
本発明は、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも一種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなる成形物層及びそれに隣接する金属化合物を含む層を最外側層とするガスバリア性積層フィルムを用いて製袋する際、該最外側層同士の熱シールによるブロッキングが起こることのないガスバリア性積層フィルムを提供することを目的とする。 The present invention relates to a molded article comprising a mixture of at least one poly (meth) acrylic acid polymer selected from the group consisting of poly (meth) acrylic acid and partially neutralized poly (meth) acrylic acid and a polyalcohol. Provided is a gas barrier laminate film in which blocking by heat sealing between the outermost layers does not occur when a bag is formed using a gas barrier laminate film having an outermost layer comprising a layer and a layer containing a metal compound adjacent thereto. For the purpose.
本発明者らは、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも一種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなる成形物層及びそれに隣接する金属化合物を含む層を最外側層とするガスバリア性積層フィルムにおいて、金属化合物を含む層にアンチブロッキング剤を加え、該特定範囲の平均粒径のアンチブロッキング剤の平均粒径と金属化合物及びアンチブロッキング剤を含む層の厚みとの比を特定範囲にすることにより前記の課題を解決し得ることを見出し本発明を完成するに至った。
即ち、本発明の第1は、高分子フィルム層(A)、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも一種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなる成形物層(B)及びそれに隣接する金属化合物とアンチブロッキング剤を含む層(C)からなる積層フィルムであって、該層(C)が積層フィルムの最外側層を形成し、該アンチブロッキング剤の平均粒径が0.1μm以上、5μm以下であり、且つ該アンチブロッキング剤の平均粒径と層(C)の厚みとの比(平均粒径/層(C)の厚み)が、0.5〜15の範囲であるガスバリア性積層フィルムを提供する。
The present inventors comprise a mixture of at least one poly (meth) acrylic acid polymer selected from the group consisting of poly (meth) acrylic acid and poly (meth) acrylic acid partially neutralized products and polyalcohols. In a gas barrier laminate film having a molded product layer and a layer containing a metal compound adjacent thereto as an outermost layer, an antiblocking agent is added to the layer containing the metal compound, and the average particle size of the antiblocking agent having an average particle size in the specific range The inventors have found that the above problem can be solved by setting the ratio of the diameter and the thickness of the layer containing the metal compound and the antiblocking agent to a specific range, and have completed the present invention.
That is, the first of the present invention is at least one poly (meth) acrylic acid selected from the group consisting of a polymer film layer (A), poly (meth) acrylic acid, and a partially neutralized poly (meth) acrylic acid. A laminated film comprising a molded layer (B) comprising a mixture of a polymer and a polyalcohol and a layer (C) comprising a metal compound and an antiblocking agent adjacent thereto, wherein the layer (C) is a laminated film An outermost layer is formed, the average particle size of the antiblocking agent is 0.1 μm or more and 5 μm or less, and the ratio of the average particle size of the antiblocking agent to the thickness of the layer (C) (average particle size / The thickness (thickness of a layer (C)) provides the gas barrier laminated film whose range is 0.5-15.
本発明の第2は、高分子フィルム層(A)の一つの片面に蒸着層(D)を有し、層(A)の他の片面又は該蒸着層(D)の面上に成形物層(B)及びそれに隣接する層(C)が配置されている前記第1の発明のガスバリア性積層フィルムを提供する。本発明の第3は、少なくとも成形物層(B)が熱処理されている前記第1又は第2の発明のガスバリア性積層フィルムを提供する。本発明の第4は、層(C)を構成する金属化合物が酸化マグネシウム、酸化カルシウム、酸化亜鉛、水酸化マグネシウム、水酸化カルシウムおよび水酸化亜鉛の群から選ばれる少なくとも1種である前記第1〜第3のいずれかの発明のガスバリア性積層フィルムを提供する。本発明の第5は、蒸着層(D)を構成する化合物が酸化珪素、酸化アルミニウム、アルミニウム及び窒化珪素からなる群から選ばれる少なくとも一種である前記第2〜第4のいずれかの発明のガスバリア性積層フィルムを提供する。本発明の第6は、蒸着層(D)のいずれかの面にポリエステル樹脂、ポリウレタン樹脂、及びニトロセルロース樹脂の群から選ばれる少なくとも一種の高分子材料から透明プライマー層(E)を有する前記第2〜第5のいずれかの発明のガスバリア性積層フィルムを提供する。本発明の第7は、最外側層(C)と反対側の最外側にプラスチックフィルム層(F)が積層されている前記第1〜第6のいずれかの発明のガスバリア性積層フィルムを提供する。 The second of the present invention has a vapor deposition layer (D) on one side of the polymer film layer (A), and a molded layer on the other side of the layer (A) or on the surface of the vapor deposition layer (D). The gas barrier laminate film of the first invention, in which (B) and a layer (C) adjacent thereto are arranged, is provided. A third aspect of the present invention provides the gas barrier laminate film of the first or second aspect, wherein at least the molded product layer (B) is heat-treated. According to a fourth aspect of the present invention, the metal compound constituting the layer (C) is at least one selected from the group consisting of magnesium oxide, calcium oxide, zinc oxide, magnesium hydroxide, calcium hydroxide and zinc hydroxide. A gas barrier laminate film according to any one of the third to third aspects is provided. According to a fifth aspect of the present invention, the gas barrier according to any one of the second to fourth aspects, wherein the compound constituting the vapor deposition layer (D) is at least one selected from the group consisting of silicon oxide, aluminum oxide, aluminum, and silicon nitride. An adhesive laminated film is provided. 6th of this invention has the transparent primer layer (E) from at least 1 sort (s) of polymeric materials chosen from the group of a polyester resin, a polyurethane resin, and a nitrocellulose resin in any surface of a vapor deposition layer (D). A gas barrier laminate film according to any one of the second to fifth inventions is provided. A seventh aspect of the present invention provides the gas barrier laminate film according to any one of the first to sixth inventions, wherein a plastic film layer (F) is laminated on the outermost side opposite to the outermost layer (C). .
本発明により、高分子フィルム層(A)、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも一種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなる成形物層(B)及びそれに隣接する金属化合物とアンチブロッキング剤を含む層(C)からなり、該層(C)が積層フィルムの最外側層を形成するガスバリア性積層フィルムの層(C)のブロッキング強度は極めて低い値となり、層(C)を折り込み熱シールしても層(C)同士のブロッキングは認められなくなった。 According to the present invention, at least one poly (meth) acrylic acid polymer and polyalcohol selected from the group consisting of a polymer film layer (A), poly (meth) acrylic acid and a partially neutralized poly (meth) acrylic acid Gas barrier laminate film comprising a molded product layer (B) composed of a mixture with a metal and a layer (C) containing a metal compound and an antiblocking agent adjacent thereto, wherein the layer (C) forms the outermost layer of the laminate film The blocking strength of the layer (C) was extremely low, and even when the layer (C) was folded and heat sealed, blocking between the layers (C) was not recognized.
以下、本発明について詳述する。
本発明のガスバリア性積層フィルムを構成する高分子フィルム層(A)(基材と呼ぶこともある)の材質は、特に制限がないが、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)等のポリエステル樹脂、ナイロン6、ナイロン66、ナイロン12、ナィロン6・66共重合体、ナイロン6・12共重合体、メタキシリレンアジパミド・ナイロン6共重合体、非晶性ナイロンなどのポリアミド、低密度ポリエチレン、高密度ポリエチレン、直鎖状低密度ポリエチレン、エチレン・酢酸ビニル共重合体、ポリプロピレン、エチレン・プロピレン共重合体、エチレン・アクリル酸共重合体、エチレン`アクリル酸塩共重合体、エチレン・エチルアクリレート共重合体、ポリメチルペンテンなどのポリオレフィン、ポリ塩化ビニリデン、ポリフェニレンサルファイド等のプラスチックフィルムの中から熱処理温度や使用目的(例えば、殺菌処理用など)に応じて選ばれる。また、成形物層(B)との接着性を向上させるためにアンカー剤を基材層に塗工してもよい。なお、層(A)の厚みは、特に制限されるものではないが、好ましくは1〜200μm、更に好ましくは1〜100μm、最も好ましくは5〜50μmである。
Hereinafter, the present invention will be described in detail.
The material of the polymer film layer (A) (also referred to as a base material) constituting the gas barrier laminate film of the present invention is not particularly limited, but polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene Polyester resin such as naphthalate (PEN), nylon 6, nylon 66, nylon 12, nylon 6,66 copolymer, nylon 6,12 copolymer, metaxylylene adipamide / nylon 6 copolymer, amorphous Polyamide such as reactive nylon, low density polyethylene, high density polyethylene, linear low density polyethylene, ethylene / vinyl acetate copolymer, polypropylene, ethylene / propylene copolymer, ethylene / acrylic acid copolymer, ethylene`acrylic acid Salt copolymer, ethylene / ethyl acrylate copolymer, polymethyl It is selected from among plastic films such as polyolefins such as rupentene, polyvinylidene chloride, polyphenylene sulfide and the like according to the heat treatment temperature and intended use (for example, for sterilization). Moreover, you may apply an anchor agent to a base material layer, in order to improve adhesiveness with a molding layer (B). The thickness of the layer (A) is not particularly limited, but is preferably 1 to 200 μm, more preferably 1 to 100 μm, and most preferably 5 to 50 μm.
また、前記、高分子フィルム層(A)の片面に設けられる蒸着層(D)を構成する材料としては、酸化珪素、酸化アルミニウム、アルミニウム、窒化珪素などの無機化合物等の金属化合物からなる薄膜が蒸着法、スパッタリング法イオンプレーティング法により形成されたものを使用することもできる。蒸着層(D)の厚さは、通常5〜600nm、更には10〜400nmが好ましい。 Moreover, as a material which comprises the vapor deposition layer (D) provided in the single side | surface of the said polymer film layer (A), the thin film which consists of metal compounds, such as inorganic compounds, such as silicon oxide, aluminum oxide, aluminum, and silicon nitride, is mentioned. Those formed by vapor deposition or sputtering or ion plating can also be used. The thickness of the vapor deposition layer (D) is usually preferably 5 to 600 nm, more preferably 10 to 400 nm.
さらに、無機化合物、金属化合物からなる蒸着層(D)を保護する目的で、ガラス転移点60〜80℃のポリエステル樹脂、ポリウレタン樹脂、ニトロセルロース樹脂のいずれかの高分子材料からなる透明プライマー層(E)を塗工することもできる。透明プライマー層(E)の厚みは、通常0.05〜10μm、更には0.1〜5μmが好ましい。 Furthermore, for the purpose of protecting the vapor deposition layer (D) made of an inorganic compound or a metal compound, a transparent primer layer (made of a polymer material of polyester resin, polyurethane resin, or nitrocellulose resin having a glass transition point of 60 to 80 ° C. ( E) can also be applied. The thickness of the transparent primer layer (E) is usually 0.05 to 10 μm, more preferably 0.1 to 5 μm.
本発明に係わる成形物層(B)は、ポリ(メタ)アクリル酸およびポリ(メタ)アクリル酸部分中和物からなる群から選ばれた少なくとも1種のポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合物からなっている。
ポリ(メタ)アクリル酸系ポリマーとは、アクリル酸およびメタクリル酸系の共重合体であって、カルボキシル基を2個以上含有し、それらのカルボン酸系ポリマーおよびカルボン酸系ポリマーの部分中和物を含めた総称である。
ポリ(メタ)アクリル酸は、具体的には、ポリアクリル酸、ポリメタクリル酸、アクリル酸とメタクリル酸の共重合体、あるいはこれら2種以上の混合物である。また、水に可溶な範囲でアクリル酸またはメタクリル酸のホモポリマーや両者の共重合体が好ましく、アクリル酸のホモポリマーやアクリル酸が優位量となるメタクリル酸との共重合体が、酸素ガスバリア性の点で、特に好適なものである。
ポリ(メタ)アクリル酸系ポリマーの数平均分子量は、特に限定されないが、ハンドリング性の問題から、好ましくは1,000〜4,000,000、さらに好ましくは、2,000〜250,000の範囲である。
The molded product layer (B) according to the present invention comprises at least one poly (meth) acrylic acid polymer selected from the group consisting of poly (meth) acrylic acid and partially neutralized poly (meth) acrylic acid and poly (meth) acrylic acid. It consists of a mixture with alcohols.
The poly (meth) acrylic acid polymer is a copolymer of acrylic acid and methacrylic acid, containing two or more carboxyl groups, and a partially neutralized product of the carboxylic acid polymer and the carboxylic acid polymer. It is a generic name including
Specifically, poly (meth) acrylic acid is polyacrylic acid, polymethacrylic acid, a copolymer of acrylic acid and methacrylic acid, or a mixture of two or more thereof. In addition, a homopolymer of acrylic acid or methacrylic acid or a copolymer of both is preferable as long as it is soluble in water, and a homopolymer of acrylic acid or a copolymer of methacrylic acid in which acrylic acid is a dominant amount is an oxygen gas barrier. It is particularly suitable in terms of sex.
The number average molecular weight of the poly (meth) acrylic acid polymer is not particularly limited, but is preferably in the range of 1,000 to 4,000,000, and more preferably in the range of 2,000 to 250,000, due to handling problems. It is.
ポリ(メタ)アクリル酸の部分中和物は、ポリ(メタ)アクリル酸のカルボキシル基をアルカリで部分的に中和する(即ち、カルボン酸塩とする)ことにより得ることができる。アルカリとしては、例えば、水酸化ナトリウム、水酸化リチウム、水酸化カリウム等のアルカリ金属水酸化物、水酸化アンモニウムなどが挙げられる。このアルカリ金属塩は一価の金属またはアンモニウムイオンとして成形物層(B)に含まれる。ポリ(メタ〕アクリル酸の部分中和物を用いると、成形物層(B)の熱による着色を抑えることがあり得るので、場合によりこれを用いることが望ましい。 The partially neutralized product of poly (meth) acrylic acid can be obtained by partially neutralizing the carboxyl group of poly (meth) acrylic acid with an alkali (that is, forming a carboxylate). Examples of the alkali include alkali metal hydroxides such as sodium hydroxide, lithium hydroxide, and potassium hydroxide, and ammonium hydroxide. This alkali metal salt is contained in the molded product layer (B) as a monovalent metal or ammonium ion. When a partially neutralized product of poly (meth) acrylic acid is used, it is possible to suppress coloring of the molded product layer (B) due to heat.
ポリ(メタ)アクリル酸とアルカリの量比を調節することにより、所望の中和度とすることができる。ポリ(メタ)アクリル酸の部分中和物の中和度は、得られるフィルムの酸素ガスバリア性の程度を基準として、選択することが好ましい。なお、中和度は、式:中和度(%)=(N/N0)×100と定義し、求めることができる。ここで、Nは部分中和されたポリ(メタ)アクリル酸1g中の中和されたカルボキシル基のモル数、NOは部分中和する前のポリメタアクリル酸1g中のカルボキシル基のモル数である。
ここで中和度は、酸素ガスバリア性の観点から、通常未中和物か中和度20%以下の部分中和物を用いることが望ましい。更に好ましくは、未中和物か中和度15%以下の部分中和物を用いることが望ましい。
A desired degree of neutralization can be achieved by adjusting the amount ratio of poly (meth) acrylic acid and alkali. The degree of neutralization of the partially neutralized poly (meth) acrylic acid is preferably selected based on the degree of oxygen gas barrier properties of the resulting film. The degree of neutralization can be determined by defining the formula: degree of neutralization (%) = (N / N 0 ) × 100. Here, N is the number of moles of neutralized carboxyl groups in 1 g of partially neutralized poly (meth) acrylic acid, and N 2 O is the number of moles of carboxyl groups in 1 g of polymethacrylic acid before partial neutralization. It is.
Here, from the viewpoint of oxygen gas barrier properties, it is generally desirable to use an unneutralized product or a partially neutralized product having a neutralization degree of 20% or less. More preferably, it is desirable to use an unneutralized product or a partially neutralized product having a neutralization degree of 15% or less.
ポリアルコール類とは、分子内に2個以上の水酸基を有する低分子化合物からアルコール系重合体までを含み、ポリビニルアルコール(PVA)や糖類および澱粉類を含むものである。具体的には、グリセリン、エチレングリコール、プロピレングリコール等の低分子化合物の他、PVAはケン化度が通常95%以上、好ましくは98%以上であり、平均重合度が通常300〜1500である。
糖類としては、単糖類、オリゴ糖類および多糖類を使用する。これらの糖類には、ソルビトール、マンニトール、ズルシトール、キシリトール、エリトリトール等の糖アルコールや各種置換体・誘導体なども含まれ。これらの糖類は、水およびアルコール、あるいは水とアルコールの混合溶剤に溶解性のものが好ましい。
The polyalcohol includes a low molecular compound having two or more hydroxyl groups in the molecule to an alcohol polymer, and includes polyvinyl alcohol (PVA), sugars and starches. Specifically, in addition to low molecular weight compounds such as glycerin, ethylene glycol, and propylene glycol, PVA has a saponification degree of usually 95% or more, preferably 98% or more, and an average polymerization degree of usually 300 to 1500.
As the saccharide, monosaccharide, oligosaccharide and polysaccharide are used. These saccharides include sugar alcohols such as sorbitol, mannitol, dulcitol, xylitol, erythritol, and various substitutes and derivatives. These saccharides are preferably soluble in water and alcohol or a mixed solvent of water and alcohol.
ポリ(メタ)アクリル酸系ポリマーとポリアルコール類との混合比(質量比)は、高湿度条件下でも優れた酸素ガスバリア性を有する成形物層(B)を得るという観点から、好ましくは99:1〜20:80、さらに好ましくは95:5〜40:60、最も好ましくは95:5〜50:50である。
また、成形物層(B)に耐水性と更なるガスバリア性を付与する目的で熱処理する場合はその条件を緩和するために両ポリマーの混合溶液調製の際に、水に可溶な無機酸または有機酸の金属塩を適宜添加することができる。無機酸または有機酸の金属塩の具体的な例としては、ホスフィン酸ナトリウム(次亜リン酸ナトリウム)、ホスフィン酸カルシウム(次亜リン酸カルシウム)等のホスフィン酸金属塩(次亜リン酸金属塩)が挙げられる。無機酸および有機酸の金属塩の添加量は、ポリ(メタ)アクリル酸系ポリマー固形分100質量部に対して、好ましくは0.1〜40質量部、さらに好ましくは1〜30質量部である。
このようにして成形物層(B)を形成するための混合物溶液が得られる。
The mixing ratio (mass ratio) of the poly (meth) acrylic acid polymer and the polyalcohol is preferably 99: from the viewpoint of obtaining a molded layer (B) having excellent oxygen gas barrier properties even under high humidity conditions. 1-20: 80, more preferably 95: 5-40: 60, most preferably 95: 5-50: 50.
In addition, when heat-treating the molded product layer (B) for the purpose of imparting water resistance and further gas barrier properties, a water-soluble inorganic acid or Metal salts of organic acids can be added as appropriate. Specific examples of inorganic or organic acid metal salts include phosphinic acid metal salts (hypophosphite metal salts) such as sodium phosphinate (sodium hypophosphite) and calcium phosphinate (calcium hypophosphite). Can be mentioned. The addition amount of the metal salt of the inorganic acid and organic acid is preferably 0.1 to 40 parts by mass, more preferably 1 to 30 parts by mass with respect to 100 parts by mass of the poly (meth) acrylic acid polymer solid content. .
In this way, a mixture solution for forming the molded product layer (B) is obtained.
高分子フィルム層(A)に成形物層(B)を形成する方法は次の通りである。ポリ(メタ)アクリル酸系ポリマーとポリアルコール類の混合物溶液を、エアーナイフコーター、キスロールコーター、メタリングバーコーター、グラピアロールコーター、リバースロールコーター、デイップコーター、ダイコーター等の装置、あるいは、それらを組み合わせた装置を用いて、基材となる高分子フィルム層(A)上に所望の厚さにコーティングし、次いでアーチドライヤー、ストレートバスドライヤー、タワードライヤー、フローティングドライヤー、ドラムドライヤーなどの装置、あるいは、それらを組み合わせた装置を用いて、或いは熱風の吹き付けや赤外線照射などにより水分を蒸発させて乾燥させ、皮膜(成形物層)を形成させる。
また、混合物水溶液の塗工性を上げるため、および成形物の厚みの均一性を増すために、水で希釈あるいは、アルコール等を添加してもよい。
The method for forming the molded product layer (B) on the polymer film layer (A) is as follows. A mixture solution of a poly (meth) acrylic acid polymer and a polyalcohol, an apparatus such as an air knife coater, kiss roll coater, metering bar coater, grapier roll coater, reverse roll coater, dip coater, die coater, or the like, Using a device combining them, the polymer film layer (A) as a base material is coated to a desired thickness, and then an apparatus such as an arch dryer, straight bath dryer, tower dryer, floating dryer, drum dryer, Alternatively, the film (molded product layer) is formed by drying by using an apparatus combining them, or by evaporating moisture by blowing hot air or irradiating infrared rays.
Further, in order to improve the coating property of the aqueous mixture and to increase the uniformity of the thickness of the molded product, it may be diluted with water, or alcohol may be added.
高分子フィルム層(A)の面に固定された成形物層(B)の耐水性およびガスバリア性の向上を目的として、少なくとも成形物層(B)を熱処理することができる。成形物層(B)の表面に隣接する金属化合物とアンチブロッキング剤を含む層(C)を塗工した積層物を特定条件で熱処理してもよいし、成形物層(B)を熱処理した後、金属化合物とアンチブロッキング剤を含む層(C)を成形物層(B)表面に形成してもよい。 For the purpose of improving the water resistance and gas barrier properties of the molded product layer (B) fixed on the surface of the polymer film layer (A), at least the molded product layer (B) can be heat-treated. A laminate coated with a layer (C) containing a metal compound and an antiblocking agent adjacent to the surface of the molding layer (B) may be heat-treated under specific conditions, or after the molding layer (B) is heat-treated. A layer (C) containing a metal compound and an antiblocking agent may be formed on the surface of the molded product layer (B).
熱処理は、特開平7−165942号公報記載の熱処理条件を用いて行う。即ち、ポリアルコール類として糖類が用いられた場合は、好ましくは該成形物層(B)を下記関係式(a)および(b)で規定する熱処理温度と熱処理時間の関係を満足する条件下で熱処理する。 The heat treatment is performed using the heat treatment conditions described in JP-A-7-165742. That is, when a saccharide is used as the polyalcohol, the molded layer (B) is preferably subjected to a condition satisfying the relationship between the heat treatment temperature and the heat treatment time defined by the following relational expressions (a) and (b). Heat treatment.
(a)logt≧−0.0622×T+28.48
(b)373≦T≦573
(式中、tは熱処理時間(分)で、Tは熱処理温度(K)である。)
(A) logt ≧ −0.0622 × T + 28.48
(B) 373 ≦ T ≦ 573
(Where t is the heat treatment time (minutes) and T is the heat treatment temperature (K).)
この熱処理条件を採用することにより、形成された成形物層(B)は耐水性を有し、且つ30℃、相対湿度80%の条件下で測定した成形物層(B)の厚さが3μmにおける酸素透過度が2.0×10-12mol/m・s・Pa(400cm3/m2・24h・atm)以下の優れた酸素ガスバリア性を有する成形物層(B)を得ることができる。 By adopting this heat treatment condition, the formed molded layer (B) has water resistance, and the thickness of the molded layer (B) measured at 30 ° C. and a relative humidity of 80% is 3 μm. The molded article layer (B) having an excellent oxygen gas barrier property having an oxygen permeability of 2.0 × 10 −12 mol / m · s · Pa (400 cm 3 / m 2 · 24 h · atm) or less can be obtained. .
この熱処理は、前記の成形物層(B)を含む熱処理物を、所定温度に保持したオーブン中に所定時間入れて行うことができる。また、所定温度に保持したオーブン中を所定時間内に通過させることにより、或いは、熱ロールに接触させることにより連続的に熱処理を行ってもよい。この熱処理により、得られた成形物層(B)は、耐水性を有し、且つ高湿度条件下でもより優れた酸素ガスバリア性を有する成形物層(B)となる。しかも、この成形物層(B)は水や沸騰水に対して不活性となり以下に定義したような耐水性を有している。ここで、耐水性であるとは、成形物層(B)を含む積層フィルムを沸騰水中に30分間浸漬後、乾燥して成形物層(B)の厚さが浸漬前の厚さの50%以上である場合、この成形物層(B)は耐水性であると云う。
蒸着層(D)のない積層フィルムの場合は、成形物層(B)の厚さが、積層フィルム全体の酸素透過度を支配するので、被包装物に要求される酸素透過度の程度により成形物層(B)の厚さを任意に決めることができる。通常、好ましくは0.05〜10μm、更に好ましくは0.1〜5μm、最も好ましくは0.1〜1μmの範囲にあることにより優れた酸素ガスバリア効果を発揮することができる。
This heat treatment can be performed by placing the heat treatment product containing the molded product layer (B) in an oven kept at a predetermined temperature for a predetermined time. Further, the heat treatment may be performed continuously by passing through an oven maintained at a predetermined temperature within a predetermined time, or by contacting with a hot roll. By this heat treatment, the obtained molded layer (B) becomes a molded layer (B) which has water resistance and superior oxygen gas barrier properties even under high humidity conditions. Moreover, this molded product layer (B) is inactive against water and boiling water and has water resistance as defined below. Here, the water resistance means that the laminated film containing the molded product layer (B) is immersed in boiling water for 30 minutes and then dried, and the thickness of the molded product layer (B) is 50% of the thickness before immersion. When it is above, this molded product layer (B) is said to be water resistant.
In the case of a laminated film without a vapor deposition layer (D), the thickness of the molded product layer (B) governs the oxygen permeability of the entire laminated film, so it is shaped according to the degree of oxygen permeability required for the package. The thickness of the material layer (B) can be arbitrarily determined. Usually, it is preferably 0.05 to 10 μm, more preferably 0.1 to 5 μm, and most preferably 0.1 to 1 μm, thereby exhibiting an excellent oxygen gas barrier effect.
金属化合物およびアンチブロッキング剤を含む層(C)は、金属化合物、アンチブロッキング剤および樹脂等からなり、前記成形物層(B)に隣接することが必須である。
層(C)に係わる金属化合物の金属としては、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム等のアルカリ土類金属、亜鉛等の酸価数が+2の遷移金属が有効である。また、使用する金属化合物の種類は、金属単体を含み、酸化物、水酸化物、ハロゲン化物、炭酸塩等の無機塩、カルボン酸塩、スルホン酸塩等の有機塩、ポリ(メタ)アクリル酸塩等のポリ酸塩等が挙げられる。
これらのうちアルカリ土類金属、酸価数+2の遷移金属の酸化物、水酸化物、炭酸塩が好ましく、さらに好ましくは、成形物との接着性、ハンドリング性の観点から酸化マグネシウム、酸化カルシウム、酸化亜鉛、水酸化マグネシウム、水酸化カルシウム、水酸化亜鉛、炭酸マグネシウム、炭酸カルシウムの群から選ばれた少なくとも1種の金属化合物が、最も好ましくは酸化マグネシウム、酸化カルシウム、酸化亜鉛、水酸化マグネシウム、水酸化カルシウムおよび水酸化亜鉛の群から選ばれる少なくとも1種の金属化合物が用いられる。金属化合物の形状としては粒子状のものが好ましい。また、粒径は酸素ガスバリア性発現効果および透明性の観点から、0.01〜0.5μm、より好ましくは0.01〜0.3μmである。
The layer (C) containing a metal compound and an antiblocking agent is composed of a metal compound, an antiblocking agent, a resin, and the like, and it is essential to be adjacent to the molded product layer (B).
As the metal of the metal compound related to the layer (C), an alkaline earth metal such as beryllium, magnesium, calcium, strontium and barium, and a transition metal having an acid valence of +2 such as zinc are effective. The types of metal compounds used include simple metals, inorganic salts such as oxides, hydroxides, halides and carbonates, organic salts such as carboxylates and sulfonates, and poly (meth) acrylic acid. Examples thereof include polyacid salts such as salts.
Among these, alkaline earth metals, oxides, hydroxides, and carbonates of transition metals having an acid value of +2 are preferable, and magnesium oxide, calcium oxide, and more preferably from the viewpoints of adhesion to a molded product and handling properties. At least one metal compound selected from the group consisting of zinc oxide, magnesium hydroxide, calcium hydroxide, zinc hydroxide, magnesium carbonate, and calcium carbonate is most preferably magnesium oxide, calcium oxide, zinc oxide, magnesium hydroxide, At least one metal compound selected from the group consisting of calcium hydroxide and zinc hydroxide is used. The shape of the metal compound is preferably particulate. The particle size is 0.01 to 0.5 μm, more preferably 0.01 to 0.3 μm, from the viewpoint of the oxygen gas barrier property expression effect and transparency.
層(C)を構成するアンチブロッキング剤は特に限定されないが、無機及び/又は有機の微粒子が好ましい。具体的には、有機微粒子としては、例えば実質的に変形しないポリマーからなり、乳化重合又は懸濁重合等により得られるポリメチルメタクリレート、ポリスチレン及びポリアミド等が挙げられる。又、無機微粒子としては、例えばシリカ、ゼオライト、珪藻土、タルク、力オリナイト及び非晶性アルミノシリケート等が挙げられる。フィルムの透明性面からは有機微粒子系のポリメチルメタクリレートが、又コスト面からは無機微粒子系のシリカ、ゼオライト及び珪藻土が好ましい。該アンチブロッキング剤の平均粒径は、外観、透明性及びブロッキング性の面を考慮すると0.1以上、5μm以下の範囲である。後述するが、アンチブロッキング剤の平均粒径は、金属化合物層およびアンチブロッキング剤を含む層(C)の厚みに制限され、両者の比(平均粒径/層(C)の厚み)は、0.5〜15、好ましくは1〜10である。
用いるアンチブロッキング剤の量は特に限定されず、フィルム物性、外観、透明性等を阻害しない範囲で自由に使用することができるが、層(C)100質量部に対して0.2〜10質量部、更には1〜5質量部が好ましい。
The anti-blocking agent constituting the layer (C) is not particularly limited, but inorganic and / or organic fine particles are preferable. Specifically, the organic fine particles include, for example, polymethyl methacrylate, polystyrene, polyamide, and the like that are made of a polymer that does not substantially deform and are obtained by emulsion polymerization or suspension polymerization. Examples of inorganic fine particles include silica, zeolite, diatomaceous earth, talc, force orinite, and amorphous aluminosilicate. From the viewpoint of transparency of the film, organic fine particle-based polymethyl methacrylate is preferable, and from the viewpoint of cost, inorganic fine particle-based silica, zeolite and diatomaceous earth are preferable. The average particle size of the anti-blocking agent is in the range of 0.1 or more and 5 μm or less in view of appearance, transparency and blocking properties. As will be described later, the average particle size of the antiblocking agent is limited to the thickness of the metal compound layer and the layer (C) containing the antiblocking agent, and the ratio between them (average particle size / layer (C) thickness) is 0. .5-15, preferably 1-10.
The amount of the anti-blocking agent to be used is not particularly limited and can be freely used as long as the film properties, appearance, transparency and the like are not impaired, but 0.2 to 10 mass with respect to 100 parts by mass of the layer (C). Part, further 1 to 5 parts by mass is preferable.
層(C)を形成する際に金属化合物およびアンチブロッキング剤のバインダー又は成形物層(B)への接着性を付与するために、必要に応じて層(C)に樹脂を加えてもよい。樹脂としては、アルキド樹脂、メラミン樹脂、アクリル樹脂、ウレタン樹脂、ニトロセルロース、エポキシ樹脂、ポリエステル樹脂、フェノール樹脂、アミノ樹脂、フッ素樹脂、イソシアネートの群から選ばれた少なくとも1種の樹脂を用いることが好ましい。樹脂の使用量は、特に限定はないが金属化合物100質量部に対して、好ましくは20〜200質量部、更に好ましくは20〜100質量部、最も好ましくは50〜100質量部である。金属化合物、アンチブロッキング剤および樹脂との混合物は、樹脂の有機溶媒に溶かすか、或いは分散させる。有機溶媒としては特に制限はされないが、アルコール、脂肪族炭化水索、芳香族炭化水素、エステル類、ケトン類が挙げられる。 A resin may be added to the layer (C) as necessary in order to impart adhesion of the metal compound and the antiblocking agent to the binder or the molded product layer (B) when forming the layer (C). As the resin, it is possible to use at least one resin selected from the group of alkyd resin, melamine resin, acrylic resin, urethane resin, nitrocellulose, epoxy resin, polyester resin, phenol resin, amino resin, fluororesin, and isocyanate. preferable. Although the usage-amount of resin is not specifically limited, Preferably it is 20-200 mass parts with respect to 100 mass parts of metal compounds, More preferably, it is 20-100 mass parts, Most preferably, it is 50-100 mass parts. The mixture of the metal compound, the antiblocking agent and the resin is dissolved or dispersed in the organic solvent of the resin. Although it does not restrict | limit especially as an organic solvent, Alcohol, an aliphatic hydrocarbon cable, aromatic hydrocarbon, ester, ketones are mentioned.
前記の金属化合物とアンチブロッキング剤および必要に応じて用いられる樹脂および溶媒からなる分散液或いは懸濁液を成形物層(B)に塗工し、乾燥して層(C)を形成する。分散液或いは懸濁液を塗布する方法としては、グラビアロールコーター、リバースロールコーター、ディップコーターまたはダイコーター等で成形物層(B)の表面に塗工する。金属化合物およびアンチブロッキング剤を含む層(C)の塗工厚みは、乾燥後、好ましくは0.1〜3μm、更に好ましくは0.2〜2μm、最も好ましくは0.2〜1μmである。 A dispersion or suspension composed of the metal compound, the antiblocking agent, and a resin and solvent used as necessary is applied to the molded product layer (B) and dried to form the layer (C). As a method for applying the dispersion or suspension, the dispersion is applied to the surface of the molding layer (B) with a gravure roll coater, reverse roll coater, dip coater or die coater. The coating thickness of the layer (C) containing a metal compound and an antiblocking agent is preferably 0.1 to 3 μm, more preferably 0.2 to 2 μm, and most preferably 0.2 to 1 μm after drying.
本発明のガスバリア性積層フィルムは強度やシール性を付与するために更に、最外側層を形成する層(C)と反対側の外側層であるプラスチックフィルム層(F)を積層して酸素カスバリア性積層フィルムとすることができる。なお、プラスチックフィルム層(F)は、袋に成形したときに最も内側になるので、最内側層と云う。
プラスチックフィルム層(F)を構成する樹脂としては、例えば低密度ポリエチレン、直鎖状低密度ポリエチレン、高密度ポリエチレン、エチレン−酢酸ビニル共重合体、メタロセン触媒を使用して得られたエチレン系共重合体、メタロセン触媒を使用して得られたプロピレン系共重合体、未延伸エチレン−プロピレン共重合体、未延伸ポリプロピレン、エチレン−アクリル酸共重合体、エチレン−アクリル酸塩共重合体、エチレン−エチルアクリレート共重合体等のポリオレフィン、ナイロン6・66共重合体、ナイロン6・12共重合体などのナイロン共重合体などが挙げられる。高周波シール可能な樹脂としては、ポリ塩化ビニル、ポリ塩化ビニリデン、ナイロン6、ナイロン66などが挙げられる。シールの方法としては、四方シール、三方シール、合掌シール、封筒シール等が挙げられる。プラスチックフィルム層(F)の厚みは特に限定されるものではないが、10〜200μm、更には20〜150μm、最も好ましくは20〜100μmの範囲である。
The gas barrier laminate film of the present invention is further laminated with a plastic film layer (F) which is the outer layer on the opposite side to the layer (C) which forms the outermost layer in order to impart strength and sealing properties, and oxygen barrier properties. It can be set as a laminated film. The plastic film layer (F) is the innermost layer when it is formed into a bag, and is therefore referred to as the innermost layer.
Examples of the resin constituting the plastic film layer (F) include low-density polyethylene, linear low-density polyethylene, high-density polyethylene, ethylene-vinyl acetate copolymer, and ethylene copolymer obtained using a metallocene catalyst. Polymer, propylene copolymer obtained by using metallocene catalyst, unstretched ethylene-propylene copolymer, unstretched polypropylene, ethylene-acrylic acid copolymer, ethylene-acrylate copolymer, ethylene-ethyl Examples thereof include polyolefins such as acrylate copolymers, nylon copolymers such as nylon 6/66 copolymers, nylon 6/12 copolymers, and the like. Examples of the resin capable of high frequency sealing include polyvinyl chloride, polyvinylidene chloride, nylon 6, nylon 66, and the like. Examples of the sealing method include a four-way seal, a three-way seal, a joint seal, and an envelope seal. Although the thickness of a plastic film layer (F) is not specifically limited, It is 10-200 micrometers, Furthermore, it is 20-150 micrometers, Most preferably, it is the range of 20-100 micrometers.
積層フィルムとしては、特に制限されるものではないが、層(C)/成形物層(B)/高分子フィルム層(A)(ポリエチレンテレフタレート層)/プラスティックフィルム層(F)(未延伸ポリプロビレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(ポリエチレンテレフタレート層)/プラスティックフィルム層(F)(直鎖状低密度ポリエチレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(ポリエチレンテレフタレート層)/プラスティックフィルム層(F)(低密度ポリエチレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(ポリエチレンテレフタレート)/プラスティックフィルム層(F)(メタロセン触媒を使用して得られたエチレン系共重合体)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン)/プラスティックフィルム層(F)(未延伸ポリプロピレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン)/プラスティックフィルム層(F)(直鎖状低密度ポリエチレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン層)/プラスティックフィルム層(F)(低密度ポリエチレン層)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン)/プラスティックフィルム層(F)(メタロセン触媒を使用して得られたエチレン系共重合体)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン)/プラスティックフィルム層(F)(メタロセン触媒を使用して得られたプロピレン系共重合体)、透明プライマー層(E)/蒸着層(D)/高分子フィルム層(A)(ナイロン又はポリエチレンテレフタレート)/成形物層(B)/層(C)、層(C)/成形物層(B)/高分子フィルム層(A)(延伸ナイロン又はポリエチレンテレフタレート)/蒸着層(D)、層(C)/成形物層(B)/蒸着層(D)/高分子フィルム層(A)(ナイロン又はポリエチレンテレフタレート)等の層構成を有する積層フィルムを挙げることができる。 The laminated film is not particularly limited, but layer (C) / molded layer (B) / polymer film layer (A) (polyethylene terephthalate layer) / plastic film layer (F) (unstretched polypropylene layer) ), Layer (C) / molded product layer (B) / polymer film layer (A) (polyethylene terephthalate layer) / plastic film layer (F) (linear low density polyethylene layer), layer (C) / molded product Layer (B) / Polymer film layer (A) (Polyethylene terephthalate layer) / Plastic film layer (F) (Low density polyethylene layer), Layer (C) / Molded product layer (B) / Polymer film layer (A) (Polyethylene terephthalate) / plastic film layer (F) (ethylene copolymer obtained using a metallocene catalyst), layer (C) / molded layer (B) / high Molecular film layer (A) (stretched nylon) / plastic film layer (F) (unstretched polypropylene layer), layer (C) / molded layer (B) / polymer film layer (A) (stretched nylon) / plastic film Layer (F) (linear low density polyethylene layer), layer (C) / molded layer (B) / polymer film layer (A) (stretched nylon layer) / plastic film layer (F) (low density polyethylene layer) ), Layer (C) / molded layer (B) / polymer film layer (A) (stretched nylon) / plastic film layer (F) (ethylene copolymer obtained using metallocene catalyst), layer (C) / molded product layer (B) / polymer film layer (A) (stretched nylon) / plastic film layer (F) (propylene copolymer obtained using a metallocene catalyst), transparent primer Layer (E) / deposition layer (D) / polymer film layer (A) (nylon or polyethylene terephthalate) / molded layer (B) / layer (C), layer (C) / molded layer (B) / high Molecular film layer (A) (stretched nylon or polyethylene terephthalate) / deposition layer (D), layer (C) / molded layer (B) / deposition layer (D) / polymer film layer (A) (nylon or polyethylene terephthalate) And the like.
前記のような積層フィルムを得るには、接着剤層を介し、または介することなく、コーティング法、ドライラミネート法、押出コーティング法などの公知の積層方法により熱可塑性樹脂から形成されたプラスチックフィルム層(F)を本発明の積層フィルムの最外側層を形成する層(C)と反対側の最内側層となるように高分子フィルム(A)又は必要に応じて加えた他のフィルム層に積層する。この様にして高分子フィルム層(A)、成形物層(B)及びそれに隣接する層(C)からなる積層フィルムであって、該層(C)が積層フィルムの最外側層を形成したガスバリア性積層フィルムを得ることができる。
ドライラミネート法では、高分子フィルム層(A)の片面に固定された成形物層(B)及びそれに隣接する金属化合物とアンチブロッキング剤を含む層(C)の、最外側層を形成する層(C)と反対側の最内側層にプラスチックフィルム層(F)を貼り合わせたり、シートを貼り合わせたりすることができる。
押出コーティング法では、基材の高分子フィルム層(A)の片面に固定された成形物層(B)及びそれに隣接してなる層(C)を含むガスバリア性積層フィルムの高分子フィルム層(A)の他の片面に熱可塑性樹脂を溶融押出して、プラスチックフィルム層(F)を積層し、ガスバリア性積層フィルムを形成することができる。
In order to obtain the laminated film as described above, a plastic film layer formed from a thermoplastic resin by a known laminating method such as a coating method, a dry laminating method, and an extrusion coating method with or without an adhesive layer ( F) is laminated on the polymer film (A) or other film layer added as necessary so as to be the innermost layer opposite to the layer (C) forming the outermost layer of the laminated film of the present invention. . Thus, a gas barrier in which the polymer film layer (A), the molded product layer (B) and the layer (C) adjacent thereto are laminated films, and the layer (C) forms the outermost layer of the laminated film. Can be obtained.
In the dry laminating method, a layer (B) that is fixed to one surface of the polymer film layer (A) and a layer (C) that includes a metal compound and an antiblocking agent adjacent to the formed layer (B) ( A plastic film layer (F) or a sheet can be bonded to the innermost layer opposite to C).
In the extrusion coating method, a polymer film layer (A) of a gas barrier laminate film comprising a molded product layer (B) fixed on one side of a polymer film layer (A) of a base material and a layer (C) formed adjacent thereto. ) The other side of the thermoplastic resin is melt-extruded, and the plastic film layer (F) is laminated to form a gas barrier laminated film.
本発明のガスバリア性積層フィルムを構成するプラスチックフィルム層(F)は、積層フィルムの最外側層である層(C)と反対側の最内側層となる。積層フィルムから袋等を製造する際、フィルム同士を熱接着する場合を考慮して熱シール、高周波シール、或いは超音波シール可能な材料(シーラント)を使用することが好ましい。 The plastic film layer (F) constituting the gas barrier laminate film of the present invention is the innermost layer opposite to the layer (C) which is the outermost layer of the laminate film. When manufacturing a bag etc. from a laminated film, it is preferable to use the material (sealant) which can be heat sealed, a high frequency seal, or an ultrasonic seal in consideration of the case where films are heat-bonded.
この様にして得られる本発明のガスバリア性積層フィルムは、最外側層である層(C)のブロッキング強度が好ましくは0〜100gf/15mm幅、更に好ましくは0〜70gf/15mm幅の範囲にあることにより、層(C)同士の保存時或いは熱シール時のブロッキングを防ぐことができる。また、ガスバリア性積層フィルムの酸素透過度は好ましくは0.1〜20cm3/m2・day・atm(30℃、80%RH)、更に好ましくは0.1〜10cm3/m2・day・atm、最も好ましくは0.1〜5cm3/m2・day・atmである。水蒸気透過度は、好ましく0.1〜4g/m2・day(40℃、90%RH)、更に好ましくは0.1〜3g/m2・day、最も好ましくは0.1〜2g/m2・dayである。 In the gas barrier laminate film of the present invention thus obtained, the blocking strength of the outermost layer (C) is preferably in the range of 0 to 100 gf / 15 mm width, more preferably 0 to 70 gf / 15 mm width. Thereby, blocking at the time of preservation | save of a layer (C) or heat sealing can be prevented. The oxygen permeability of the gas barrier laminate film is preferably 0.1 to 20 cm 3 / m 2 · day · atm (30 ° C., 80% RH), more preferably 0.1 to 10 cm 3 / m 2 · day ·. atm, most preferably 0.1 to 5 cm 3 / m 2 · day · atm. The water vapor permeability is preferably 0.1 to 4 g / m 2 · day (40 ° C., 90% RH), more preferably 0.1 to 3 g / m 2 · day, and most preferably 0.1 to 2 g / m 2. -Day.
本発明のガスバリア性積層フィルムは、高湿度雰囲気下における酸素ガスバリア性に優れており、鰹節、削り節、わかめ、昆布、とろろ、味噌、漬物、惣菜、珍味、煮干、スモークサーモン、ピーナッツ、アーモンド、生肉、加工肉、生鮮魚、加工魚肉製品、焼き鳥、焼肉、焼き魚、員、豆、海藻、干魚、ウインナー、ハンバーグ、調理食品、野菜、パン、サンドイッチ、おにぎり、フルーヅ(果実)、即席ラーメン、ラーメン添付スープ、辛子酢味噌、だし入り味噌、卵焼き、とうもろこし、スイートコーン、こんにゃく、山菜、たけのこ、マヨネーズ、ケチャッブ、つゆ、たれ、だしの素、粉末スープ、みりん、ふりかけ、せんべい、牛乳、脱脂粉乳、発酵乳、練乳、クリームスーブ、コーンスープ、日本茶、ウーロン茶、紅茶、コーヒー、ジュース、ココア、水、豆乳、炭酸飲料水、清涼飲料水、乳酸菌飲料、燻製、塩辛、汁物、洋酒、清酒、ワイン、餅、ビール、スナック菓子、揚げ菓子、米菓、豆菓子、生菜子、ガム、キャンディ、キャラメル、清涼菓子、アイスクリーム、米、ご飯、赤飯、油揚げ、黄な粉、粉末製品、洋菓子、和菓子、廿納豆、納豆、豆腐、緑茶、しいたけ、のり、ビスケット、バームクーヘン、カステラ、ワッフル、パイ、スライスハム、スライスベーコン、ソーセージ、サラミソーセージ、コーンビーフ、蒲鉾、ちくわ、生節、ラー油、ミルクパウダー、香料、ベビーフード、クリーム、ケーキ、スポンジケーキ、チーズ、バター、レーズンバター、カレー、シチュー、佃煮、さきいか・ピクルス、プリン、ゼリー、ヨーグルト、ムース、羊羹、ジャム、マーガリン、チョコレート、マーマレード、ピーナツバター、あん、ドレッシング、 The gas barrier laminate film of the present invention is excellent in oxygen gas barrier properties in a high humidity atmosphere, such as bonito, shaving, seaweed, kelp, taro, miso, pickles, side dish, boiled, smoked salmon, peanut, almond, raw meat , Processed meat, fresh fish, processed fish products, yakitori, grilled meat, grilled fish, staff, beans, seaweed, dried fish, wiener, hamburger, cooked food, vegetables, bread, sandwiches, rice balls, fluo (fruit), instant ramen, ramen Attached soup, spicy vinegar miso, miso with dashi, fried egg, corn, sweet corn, konjac, wild vegetables, bamboo shoots, mayonnaise, ketchup, soy sauce, sauce, dashi soup, powdered soup, mirin, sprinkle, rice cracker, milk, skim milk powder, fermentation Milk, condensed milk, cream soup, corn soup, Japanese tea, oolong tea, tea, coffee Juice, cocoa, water, soy milk, carbonated drink, soft drink, lactic acid bacteria drink, smoked, salted, soup, western liquor, sake, wine, rice cake, beer, snack confectionery, fried confectionery, rice confectionery, bean confectionery, raw vegetable paste, gum , Candy, caramel, refreshing confectionery, ice cream, rice, rice, red rice, fried chicken, yellow powder, powdered product, Western confectionery, Japanese confectionery, candy natto, natto, tofu, green tea, shiitake, paste, biscuit, balm kuchen, castella, waffle, pie , Sliced ham, sliced bacon, sausage, salami sausage, corn beef, salmon, chikuwa, fresh bonito, chili oil, milk powder, fragrance, baby food, cream, cake, sponge cake, cheese, butter, raisin butter, curry, stew, Boiled crab, Sakiika pickle, pudding, jelly, yogurt, mousse, sheep crab, ja , Margarine, chocolate, marmalade, peanut butter, ann, dressing,
砂糖、食塩食酢、食用油、ソース、しょうゆ、トマトピユーレ、からし、わさビ、香辛料・ドライフルーツ、ドライフード、フルーツソース、ポテトサラダ、ツナフレーク、うどん、そは、生麺、電子レンジ対応食品、オーブントースター対応食品、ポーションパック、バッグインボックス、栄養補助食、滋養強壮剤、冷凍食品等酸素により劣化を受けやすい食品、また、輸液バッグ、断熱材、耐熱剤、静電気除去材、電磁遮蔽材、シンナー、精油、製油、除光液、芳香剤、農薬、歯磨き粉、化粧品、エンジンオイル、ガソリン、工業薬品、工業溶剤、石油添加剤、発香製品、保冷剤、保温剤、脱臭剤、殺虫剤、除湿剤、防虫剤、防腐剤、防錆剤、写真現像液、植物の保健剤、粉末、顆粒、錠剤状の医薬品、シヤンプー、リンス、ボディソープ、石鹸、洗剤、入浴剤、目薬、貼り薬、塗り薬、漢方薬、ペットフード、肥料、飼料、繊維製品、皮製品、病院用栄養液、医療器具、カイロ、たばこ、機器、カセット、ビヂオテープ、MD、CD、DVD、CD−R、電子部品、トイレタリー商品、雑貨、文具等物品の包装材料に適している。また、これらの食品、物品等のボイル・レトルト用途も含む。これらのフィルムおよび積層フィルムを使用する際の形態としては、袋、ケーシング、パウチ、蓋材等が挙げられる。 Sugar, salted vinegar, cooking oil, sauce, soy sauce, tomato pyule, mustard, wasabi, spices, dried fruit, dried food, fruit sauce, potato salad, tuna flakes, udon, soba, raw noodles, food for microwave oven, oven Toaster-compatible foods, potion packs, bag-in-boxes, dietary supplements, nourishing tonics, frozen foods and other foods that are susceptible to deterioration by oxygen, infusion bags, heat insulating materials, heat-resistant agents, static eliminators, electromagnetic shielding materials, thinners , Essential oil, oil refining, deodorant, fragrance, pesticide, toothpaste, cosmetics, engine oil, gasoline, industrial chemicals, industrial solvents, petroleum additives, fragranced products, cooler, warmer, deodorant, insecticide, dehumidifier Agent, insect repellent, preservative, rust preventive agent, photographic developer, plant health care agent, powder, granule, tablet-shaped pharmaceutical, sheampoo, rinse, body saw , Soap, detergent, bath preparation, eye drops, adhesives, lacquers, herbal medicine, pet food, fertilizer, feed, textile products, leather products, hospital nutrition, medical equipment, warmers, cigarettes, equipment, cassettes, videotapes, MD, Suitable for packaging materials such as CDs, DVDs, CD-Rs, electronic parts, toiletries, miscellaneous goods and stationery. Also included are boil and retort applications for these foods and articles. Examples of forms when using these films and laminated films include bags, casings, pouches, lids, and the like.
(実施例)
以下に実施例及び比較例を挙げて、本発明についてより具体的に説明するが、本発明は、これらの突施例のみに限定されるものではない。なお、物性の測定法は、次の通りである。
(1)酸素透過度
JIS K7126に従い、Modern Control社製の酸素透過試験器OX−TRAN 2/20型を用い、30℃、80%RH(相対湿度)の条件で測定した。
単位は、cm3/m2・day・atmである。
(2)水蒸気透過度
JIS K−7129に従い、Modern Control社製の水蒸気透過度試験器PERMATRAN−W 3/31型を用い、40℃、90%RHの条件で測定した。
単位は、g/m2・dayである。
(3)ブロッキング強度
縦、横が10cm×20cmのフィルムを金属化合物とアンチブロッキング剤を含む層(C)同士を2枚重ね合わせ、テスター産業(株)製ヒートシールテスターを使用し、150℃、67g/cm2で5秒間加圧加熱した(シール部2cm×15cm、シール圧2kgf)。これを、23℃、60%RHの条件下で、ASTM D−1893に準拠して、引張試験機により剥離強度(gf/15mm)として測定した。この値が小さいぼとアンチブロッキング性は良好である。
(Example)
Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited only to these projecting examples. In addition, the measuring method of a physical property is as follows.
(1) Oxygen permeability According to JIS K7126, the oxygen permeability tester OX-TRAN 2/20 type manufactured by Modern Control was used and measured under conditions of 30 ° C. and 80% RH (relative humidity).
The unit is cm 3 / m 2 · day · atm.
(2) Water vapor permeability According to JIS K-7129, the water vapor permeability tester PERMATRAN-W 3/31 type manufactured by Modern Control was used and measured at 40 ° C. and 90% RH.
The unit is g / m 2 · day.
(3) Blocking strength Two layers (C) each containing a metal compound and an antiblocking agent are stacked on a 10 cm × 20 cm long and horizontal film, and a heat seal tester manufactured by Tester Sangyo Co., Ltd. is used. It was heated under pressure at 67 g / cm 2 for 5 seconds (sealing part 2 cm × 15 cm, sealing pressure 2 kgf). This was measured as peel strength (gf / 15 mm) with a tensile tester in accordance with ASTM D-1893 under conditions of 23 ° C. and 60% RH. When this value is small, the anti-blocking property is good.
(実施例1)
ポリアクリル酸(PAA)として和光純薬工業(株)製のポリアクリル酸25質量%水溶液(数平均分子最150,000)を用いた。PAA水溶液の固形分100質量部に対して17.5質量部の和光純薬工業(株)製のホスフィン酸ナトリウム一水和物を添加した。
一方、ポリアルコールとして、和光純薬工業(株)製のグリセリン特級を用いた。両者を水で希釈して、各々10質量%に調製した。ついで、ホスフィン酸ナトリウム添加PAA水溶液とグリセリン水溶液を用いて、ホスフィン酸ナトリウム添加PAA:グリセリン=60:40(質量比)の混合物水溶液(濃度10質量%)を調製した。
東レ(株)製ポリエステルフィルムP−60(厚み12μm)(基材フィルム:PETと略称することもある)層(A)上に、上記混合物水溶液を卓上コーター(RK Print−Coat Instruments社製K303 PROOFER)を用い、メイヤバーでコーティングし、次いで、ドライヤーを用いて水を蒸発させて、厚み0.4μmの成形物層(B)を得た。この成形物層(B)を220℃の熱風にて10秒間、熱処理を行った。
(Example 1)
As polyacrylic acid (PAA), a 25% by weight aqueous solution of polyacrylic acid (number average molecular maximum of 150,000) manufactured by Wako Pure Chemical Industries, Ltd. was used. 17.5 parts by mass of sodium phosphinate monohydrate manufactured by Wako Pure Chemical Industries, Ltd. was added to 100 parts by mass of the solid content of the PAA aqueous solution.
On the other hand, glycerin special grade manufactured by Wako Pure Chemical Industries, Ltd. was used as the polyalcohol. Both were diluted with water to prepare 10 mass% each. Subsequently, using a sodium phosphinate-added PAA aqueous solution and a glycerin aqueous solution, a mixed aqueous solution (concentration: 10% by mass) of sodium phosphinate-added PAA: glycerin = 60: 40 (mass ratio) was prepared.
Polyester film P-60 (thickness: 12 μm) manufactured by Toray Industries, Inc. (base film: may be abbreviated as PET) layer (A), the above aqueous mixture is applied to a table coater (K303 PROFERR manufactured by RK Print-Coat Instruments). ) And coated with a Meyer bar, and then water was evaporated using a dryer to obtain a molded layer (B) having a thickness of 0.4 μm. The molded product layer (B) was heat-treated with hot air at 220 ° C. for 10 seconds.
次いで、金属化合物およびアンチブロッキング剤を含む層(C)を次のように調製した。ポリエステルポリオール系の樹脂(大日精化(株)製、NB−300)に酸化亜鉛微粒子(堺化学(株)製)を混合し、酸化亜鉛微粒子含有ポリエステルポリオール系樹脂溶液を調製した。この際、酸化亜鉛微粒子とポリエステルポリオール樹脂固形分の質量比は、1.5:1となるようにした。さらにこれにイソシアネート系の硬化剤ラミックBハードナー(大日精化(株)製)を樹脂固形分100質量部に対して、5質量部添加して、酸化亜鉛含有塗料を調製した。さらに、この酸化亜鉛含有塗料にアンチブロッキング剤としてシリコーン系微粒子(ジーイー東芝シリコーン(株)製、トスパール120(粒径2μm))を酸化亜鉛塗料固形分(樹脂+酸化亜鉛)100質量部に対して1.5質量部添加した。この塗料を前記の成形物層(B)に、塗工し、100℃の熱風で1〜2秒間乾燥して0.2μmの層(C)とし、積層フィルムを得た。以下、実施例及び比較例で得た積層フィルムの評価結果を表1に示した。 Next, a layer (C) containing a metal compound and an antiblocking agent was prepared as follows. Zinc oxide fine particles (manufactured by Sakai Chemical Co., Ltd.) were mixed with polyester polyol resin (manufactured by Dainichi Seika Co., Ltd., NB-300) to prepare a zinc polyol fine particle-containing polyester polyol resin solution. At this time, the mass ratio of the zinc oxide fine particles and the polyester polyol resin solid content was set to 1.5: 1. Furthermore, 5 mass parts of isocyanate-based curing agent Ramic B Hardener (manufactured by Dainichi Seika Co., Ltd.) was added to 100 mass parts of resin solids to prepare a zinc oxide-containing paint. Further, silicone fine particles (Tospearl 120 (particle size: 2 μm) manufactured by GE Toshiba Silicone Co., Ltd.) as an anti-blocking agent are added to the zinc oxide-containing paint with respect to 100 parts by mass of the solid content of zinc oxide paint (resin + zinc oxide). 1.5 parts by mass were added. This paint was applied to the molded product layer (B) and dried with hot air at 100 ° C. for 1 to 2 seconds to form a 0.2 μm layer (C) to obtain a laminated film. The evaluation results of the laminated films obtained in Examples and Comparative Examples are shown in Table 1.
(実施例2)
アンチブロッキング剤を粒径3μm(ジーイー東芝シリコーン(株)製、トスパール130)とした以外は、実施例1と同様に行った。
(実施例3)
成形物層(B)の厚みを乾燥後0.3μmとした以外は、実施例1と同様に行った。
(実施例4)
成形物層(B)の厚みを乾燥後0.3μmとした以外は、実施例2と同様に行った。
(Example 2)
The same operation as in Example 1 was performed except that the particle size of the anti-blocking agent was 3 μm (GE Toshiba Silicone Co., Ltd., Tospearl 130).
(Example 3)
The same procedure as in Example 1 was performed except that the thickness of the molded product layer (B) was 0.3 μm after drying.
Example 4
The same procedure as in Example 2 was performed except that the thickness of the molded product layer (B) was 0.3 μm after drying.
(実施例5)
アンチブロッキング剤を粒径5μm(ジーイー東芝シリコーン(株)製トスパール145)とし、成形物層(B)の厚みを乾燥後0.4μmとした以外は、実施例3と同様に行った。
(実施例6)
成形物層(B)の厚みを乾燥後0.7μmとした以外は、実施例1と同様に行った。
(実施例7)
成形物層(B)の厚みを乾燥後0.7μmとした以外は、実施例4と同様に行った。
(実施例8)
成形物層(B)の厚みを乾燥後0.7μmとした以外は、実施例5と同様に行った。
(実施例9)
基材として、酸化アルミニウム蒸着PETフィルム(東洋メタライジング(株)製、1011HG−CR(厚み12μm))(PET−vm略す)を用いたこと以外は、実施例3と同様に行った。但し、基材の蒸着層(D)(厚み、20nm)と反対の面に成形物層(B)の層、金属化合物およびアンチブロッキング剤を含む層(C)をこの順で形成させた。
(Example 5)
The same procedure as in Example 3 was performed except that the antiblocking agent had a particle size of 5 μm (Tospearl 145 manufactured by GE Toshiba Silicone Co., Ltd.) and the thickness of the molded product layer (B) was 0.4 μm after drying.
(Example 6)
The same procedure as in Example 1 was conducted except that the thickness of the molded product layer (B) was 0.7 μm after drying.
(Example 7)
The same procedure as in Example 4 was performed except that the thickness of the molded product layer (B) was 0.7 μm after drying.
(Example 8)
The same procedure as in Example 5 was performed except that the thickness of the molded product layer (B) was 0.7 μm after drying.
Example 9
The same procedure as in Example 3 was performed except that an aluminum oxide-deposited PET film (manufactured by Toyo Metallizing Co., Ltd., 1011HG-CR (thickness 12 μm)) (PET-vm) was used as the substrate. However, the layer of the molded product layer (B), the layer containing the metal compound and the antiblocking agent (C) was formed in this order on the surface opposite to the vapor deposition layer (D) (thickness, 20 nm) of the substrate.
(実施例10)
基材として、二軸延伸ナイロンフィルム(ユニチカ(株)製、エンブレムONBC(厚み15μm))(Nyと略す)を用いたこと以外は、実施例4と同様に行った。
(実施例11)
基材として、酸化ケイ素蒸着ナイロン(三菱樹脂(株)製、テックバリアNR(厚み15μm)(Ny−vmと略す))を用いたこと以外は、実施例4と同様に行った。但し、基材の蒸着層(D)と反対の面に成形物層(B)の表面に金属化合物およびアンチブロッキング剤を含む層(C)を形成させた。
(実施例12)
アンチブロッキング剤の添加量を酸化亜鉛塗料固形分(樹脂+酸化亜鉛)100質量部に対して0.8質量部にした以外は、実施例4と同様に行った。
(実施例13)
アンチブロッキング剤の添加量を酸化亜鉛塗料固形分(樹脂+酸化亜鉛)100質量部に対して3.0質量部にした以外は、実施例4と同様に行った。
(Example 10)
The same procedure as in Example 4 was performed except that a biaxially stretched nylon film (manufactured by Unitika Ltd., Emblem ONBC (thickness 15 μm)) (abbreviated as Ny) was used as the substrate.
(Example 11)
The same procedure as in Example 4 was performed except that silicon oxide-deposited nylon (manufactured by Mitsubishi Plastics, Techbarrier NR (thickness 15 μm) (abbreviated as Ny-vm)) was used as the substrate. However, a layer (C) containing a metal compound and an antiblocking agent was formed on the surface of the molded product layer (B) on the surface opposite to the vapor deposition layer (D) of the substrate.
(Example 12)
The same procedure as in Example 4 was performed except that the amount of the antiblocking agent added was 0.8 parts by mass with respect to 100 parts by mass of the solid content of zinc oxide paint (resin + zinc oxide).
(Example 13)
The same procedure as in Example 4 was performed except that the addition amount of the antiblocking agent was changed to 3.0 parts by mass with respect to 100 parts by mass of zinc oxide paint solids (resin + zinc oxide).
(比較例1)
アンチブロッキング剤を平均粒径5μm(ジーイー東芝シリコーン(株)製、トスパール145)とした以外は、実施例1と同様に行った。
(比較例2)
アンチブロッキング剤を平均粒径10μm((株)日本触媒製、エポスターMA1010)とした以外は、実施例3と同様に行った。
(比較例3)
アンチブロッキング剤を平均粒径10μm((株)日木触媒製、エポスターMA1010)とし、成形物層(B)の厚みを乾燥後0.5μmとした以外は、実施例6と同様に行った。
(比較例4)
アンチブロッキング剤を添加しなかったこと以外は、実施例1と同様に行った。
(Comparative Example 1)
The same operation as in Example 1 was conducted except that the antiblocking agent was changed to an average particle size of 5 μm (manufactured by GE Toshiba Silicone Co., Ltd., Tospearl 145).
(Comparative Example 2)
The same procedure as in Example 3 was performed except that the antiblocking agent was changed to an average particle size of 10 μm (manufactured by Nippon Shokubai Co., Ltd., Eposta MA1010).
(Comparative Example 3)
The same procedure as in Example 6 was conducted, except that the antiblocking agent had an average particle size of 10 μm (manufactured by Hioki Catalyst Co., Ltd., Eposter MA1010) and the thickness of the molded product layer (B) was 0.5 μm after drying.
(Comparative Example 4)
The same procedure as in Example 1 was performed except that no antiblocking agent was added.
Claims (7)
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103549307A (en) * | 2013-09-22 | 2014-02-05 | 五河县鲲鹏食品饮料有限公司 | Preparation method for flavorful dried-ivy mosses sauce |
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| KR101779556B1 (en) * | 2009-08-14 | 2017-09-18 | 인노비아 필름즈 리미티드 | Cigarette filter |
| CN109741938A (en) * | 2018-12-21 | 2019-05-10 | 苏州太湖电工新材料股份有限公司 | A method of preparing the epoxy PET insulating cylinder for the dry-type transformer that is suitable for casting |
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| KR101779556B1 (en) * | 2009-08-14 | 2017-09-18 | 인노비아 필름즈 리미티드 | Cigarette filter |
| CN103549307A (en) * | 2013-09-22 | 2014-02-05 | 五河县鲲鹏食品饮料有限公司 | Preparation method for flavorful dried-ivy mosses sauce |
| CN106153762A (en) * | 2016-06-15 | 2016-11-23 | 司法部司法鉴定科学技术研究所 | A kind of identify the method for schizophrenia medication In vivo analysis mark in fingernail |
| CN106798076A (en) * | 2016-12-26 | 2017-06-06 | 山东海创工贸有限公司 | A kind of preparation method of pets sandwich |
| CN106798076B (en) * | 2016-12-26 | 2020-11-27 | 山东海创工贸有限公司 | Method for making sandwich for pet |
| CN109741938A (en) * | 2018-12-21 | 2019-05-10 | 苏州太湖电工新材料股份有限公司 | A method of preparing the epoxy PET insulating cylinder for the dry-type transformer that is suitable for casting |
| CN109741938B (en) * | 2018-12-21 | 2021-08-06 | 苏州太湖电工新材料股份有限公司 | Method for preparing epoxy PET insulating cylinder suitable for casting dry-type transformer |
| JP2020131139A (en) * | 2019-02-21 | 2020-08-31 | 凸版印刷株式会社 | Substrate film transfer device and method for manufacturing gas barrier film using the base film |
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| JP2020151859A (en) * | 2019-03-18 | 2020-09-24 | リンテック株式会社 | Volatile drug-containing film |
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