JP2005160140A - Armature for dynamo-electric machine, and dynamo-electric machine - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an armature for a dynamo-electric machine, which can cool the interior of the dynamo-electric machine while suppressing the increase of the number of parts and the manhour in setting, and a dynamo-electric machine which is equipped with this armature. <P>SOLUTION: A vane 15f for cooling the interior of a motor 1 is united with insulators 15 and 16 to be mounted on a core 10. The vane 15f is housed in the core 10 by being inserted into an insertion port 15f made in the core 10 when the insulators 15 and 16 are mounted on the core l0. When the armature 7 rotates, a large air current is generated axially by the vane 15f. That is, when the armature 7 rotates, air is sucked in a motor housing 4 through a connection port 3a by the vane 15f, and the sucked air cools the armature 7, especially, a winding 9 and the core 10 through core through holes (a hole 17g and an insertion hole 18d), and then it is discharged out of the motor housing 4 from a connection port 2a. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to an armature having a cooling structure for cooling a rotating electric machine, and to a rotating electric machine having the armature.

Some motors have a cooling structure for cooling the inside of the motor, particularly the winding and the core (see, for example, Patent Document 1).
In the motor disclosed in Patent Document 1, a cooling fan is mounted on a rotating shaft between a core around which a winding is wound and a commutator inside the motor housing. Then, when the motor rotates, the cooling fan rotates and air outside the motor is guided into the motor from the vent (wind window), and the inside of the motor is cooled.
JP 2001-95203 A

  However, since the motor disclosed in Patent Document 1 has a configuration in which a cooling fan is mounted on the rotating shaft, a separate component for cooling is required. Therefore, the motor disclosed in Patent Document 1 has a problem that the number of parts increases and the number of assembling steps increases as the number of parts increases.

  The present invention has been made in view of such circumstances, and an object of the present invention is to provide an armature for a rotating electrical machine capable of cooling the inside of the rotating electrical machine while suppressing an increase in the number of parts and assembly man-hours, and the electrical machine. It is in providing the rotary electric machine provided with the child.

  In order to solve the above-mentioned problem, the invention according to claim 1 is an armature of a rotating electrical machine including an insulating member attached to the core in order to insulate the core and a winding wound around the core. The insulating member is integrally formed with a blade portion that generates an air flow for cooling the inside of the rotating electric machine when the armature rotates.

  According to a second aspect of the present invention, in the armature for a rotating electric machine according to the first aspect, a core through-hole penetrating in the axial direction is formed in the core at a radially inner portion with respect to the winding. The blade portion is provided integrally with the insulating member so that at least a part of the blade portion is located inside the core through hole so as to generate an air flow in the core through hole.

  According to a third aspect of the present invention, in the armature of the rotating electric machine according to the second aspect, the core is fixed to the rotating shaft, and the first is located at an axial end in the axial direction. A first portion and a second portion adjacent to the first portion, wherein the first portion is formed from an axial end portion along the axial direction to receive and insert the blade portion. The first hole is formed, and the second part is formed with a fixing portion for fixing the core to the rotating shaft, and a second part that communicates with the first hole to form the core through hole. Are formed.

  According to a fourth aspect of the present invention, there is provided a communication hole for communicating an armature having an insulating member attached to the core to insulate the core and a winding wound around the core at a predetermined portion. In the rotating electrical machine housed in the motor housing having the above, the insulating member is integrally formed with a blade portion for generating an air flow for cooling the rotating electrical machine when the armature rotates.

  According to a fifth aspect of the present invention, in the rotating electrical machine according to the fourth aspect of the present invention, the core is formed with a core through-hole penetrating in the axial direction at a radially inner portion of the winding, and the blade portion is In order to generate an air flow in the core through hole, the insulating member is integrally provided so that at least a part thereof is located inside the core through hole.

  A sixth aspect of the present invention is the rotating electrical machine according to the fifth aspect, wherein the core is fixed to the rotating shaft, and the first portion is located at the axial end in the axial direction; The first part and a second part adjacent to the first part are formed along the axial direction from the axial end part, and the first part is inserted into the first part for receiving the blade part. The second portion includes a fixing portion for fixing the core to the rotating shaft, and a second hole communicating with the first hole to form the core through hole. Is formed.

(Function)
According to the first and fourth aspects of the present invention, an air flow for cooling the inside of the rotating electric machine is generated in the insulating member attached to the core in order to insulate it from the winding when the armature rotates. The blade portion is integrally formed. Accordingly, it is not necessary to separately provide parts for cooling, and an increase in the number of parts and assembly man-hours can be suppressed.

  According to invention of Claim 2, 5, the core through-hole penetrated to an axial direction in the radial direction inner side part from the coil | winding wound by this core is formed in a core. The blade portion is integrally formed with the insulating member so that at least part of the blade portion is located inside the core through hole so as to generate an air flow in the core through hole. Therefore, the enlargement of the armature in the axial direction by providing the blade portion is suppressed as much as possible, and since the blade portion generates an air flow in the core through hole, a large air flow is generated along the axial direction, It effectively cools the inside of the motor, especially the armature.

  According to invention of Claim 3, 6, since a blade | wing part is accommodated in the 1st hole formed in the 1st part located in the axial direction edge part of a core, it is to the axial direction of an armature. Increase in size is minimized. In addition, the second part adjacent to the first part is formed with the second hole that communicates with the first hole and forms the core through hole, and therefore is accommodated in the first hole. Since the air flow generated by the blades passing through the core through-hole consisting of the first hole and the second hole, a large air flow is generated along the axial direction, effectively cooling the inside of the motor, particularly the armature. Is done.

  ADVANTAGE OF THE INVENTION According to this invention, the armature of the rotary electric machine which can cool the inside of a rotary electric machine, suppressing the increase in the number of parts and an assembly man-hour, and the rotary electric machine provided with this armature can be provided.

DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the invention will be described with reference to the drawings.
As shown in FIG. 1, a motor 1 as a rotating electrical machine of this embodiment includes a motor housing 4 including a bottomed cylindrical yoke 2 and an end frame 3 that closes an opening of the yoke 2. ing. A plurality of communication holes 2 a are formed in the bottom of the yoke 2 for communicating the inside and outside of the motor 1 (motor housing 4). Furthermore, a bearing recess 2b is formed at the bottom center of the yoke 2, and a bearing 5a is accommodated in the bearing recess 2b. The end frame 3 is formed with a plurality of communication holes 3a that allow the inside and outside of the motor 1 (motor housing 4) to communicate with each other. And the bearing recessed part 3b is formed in the center of the end frame 3, and the bearing 5b is accommodated in this bearing recessed part 3b.

  A plurality of magnets 6 are fixed to the inner peripheral surface of the yoke 2, and an armature 7 is rotatably accommodated inside the magnets 6. The armature 7 includes a rotating shaft 8, a core 10 around which the winding 9 is wound, and a commutator 11 to which the winding end of the winding 9 is connected. The rotating shaft 8 is rotatably supported by the bearings 5a and 5b. The rotating shaft 8 has a core 10 fixed to the bearing 5a side and a commutator 11 fixed to the bearing 5b side between the bearing 5a and the bearing 5b. The commutator 11 is in contact (sliding contact) with a brush 13 held by a brush holder 12 fixed to the end frame 3, and the commutator 11 is driven from the outside via the brush 13. Power is supplied to winding 9.

  The core 10 includes a laminated core formed by laminating a plurality of core sheets 17 and 18. Incidentally, two insulators 15 and 16 as insulating members for insulating the winding 9 are mounted on the core 10, and the winding 9 is wound around the insulators 15 and 16.

  The core 10 is formed by laminating two types of plate-like core sheets 17 and 18 as shown in FIGS. The core sheet 17 shown in FIG. 2A includes 16 teeth portions 17a for winding the winding 9. The 16 teeth portions 17a are arranged at equal angular intervals in the circumferential direction, and are provided with convex portions 17b projecting on both sides in the circumferential direction at the radially outer end portion of the teeth portion 17a. The adjacent teeth portions 17a are connected in the circumferential direction by a connecting portion 17c having an annular shape at the radially inner end portion. From the inside of the connecting portion 17c, three stay portions 17d are extended radially inward at equal angular intervals in the circumferential direction, and the radially inner end portion of the stay portion 17d is the rotating shaft. 8 is inserted in the circumferential direction by an annular insertion portion 17f that forms an insertion hole 17e for fixing the core 10 to the rotary shaft 8 by fitting. The stay portion 17d and the insertion portion 17f constitute a fixing portion for fixing the core 10 to the rotating shaft 8. A hole 17g is formed in a portion surrounded by the connecting portion 17c, the three stay portions 17d, and the insertion portion 17f.

  The core sheet 18 shown in FIG. 2 (b) includes 16 teeth portions 18 a for winding the winding 9, as with the core sheet 17. The sixteen teeth 18a are arranged at equal angular intervals in the circumferential direction, and are provided with convex portions 18b projecting on both sides in the circumferential direction at the radially outer end of the teeth 18a. Adjacent teeth 18a are connected to each other in the circumferential direction by an annular connecting portion 18c at the radially inner end. The inside of the connecting portion 18c is an insertion hole 18d into which the insulators 15 and 16 are fitted. Incidentally, the insertion hole 18d is a first hole, the hole 17g is a second hole, and the insertion hole 18d and the hole 17g constitute a core through hole that penetrates the core 10 in the axial direction. Yes.

  In the core sheets 17 and 18 as described above, first, a plurality of core sheets 17 are laminated in the axial direction. At this time, the core sheet 17 is laminated so that the stay portion 17d overlaps in the axial direction. Next, a plurality of core sheets 18 are laminated on both ends of the laminated core sheet 17. The core sheet 18 is laminated on both ends of the laminated core sheet 17 by the number of sheets that is about half the axial length of the laminated core sheet 17. And the core 10 is comprised integrally by the core sheet 17 and 18 laminated | stacked being caulked in the axial direction, or being fixed by welding. In addition, the core 10 makes the part comprised with the core sheet 18 the 1st part, and makes the part comprised with the core sheet 17 the 2nd part. Moreover, the teeth parts 17a and 18a of the core sheets 17 and 18 constitute the teeth 19 shown in FIGS. 1 and 5 when the core 10 is formed.

  As shown in FIGS. 3 and 4, the insulator 15 is made of synthetic resin. The insulator 15 includes 16 U-shaped teeth cover portions 15 a that cover one end portion in the axial direction of the tooth 19 and both side surfaces along the axial direction to the intermediate portion in the axial direction of the core 10. The radially inner end of the teeth cover portion 15a connects the facing side walls of the adjacent tooth cover portions 15a and a connecting wall 15b that covers the outer peripheral surface of the connecting portions 17c, 18c between the teeth portions 17a, 18a. Is formed. An annular connection cover portion 15c that covers one end surface in the axial direction of the connection portion 18c is formed at the radially inner end portion of the teeth cover portion 15a. A cylindrical insertion wall 15d extending in the axial direction is formed at the radially inner end of the connecting cover portion 15c so as to be fitted into the insertion hole 18d of the core sheet 18. The axial length of the insertion wall 15d is formed in the core 10 to be equal to the axial length of the core sheet 18 laminated on one end of the core 10. In addition, a cylindrical fixed cylinder portion 15 e for fixing the insulator 15 to the rotation shaft 8 by fitting the rotation shaft 8 is formed in the center portion of the insulator 15.

  Between the outer peripheral surface of the fixed cylinder portion 15e and the inner peripheral surface of the insertion wall 15d, six blade portions 15f are integrally formed with the insulator 15 at equal angular intervals in the circumferential direction. Each blade portion 15f is inclined in one direction with respect to the axial direction of the insulator 15 (rotating shaft 8). Specifically, as seen from the connection cover portion 15c side, the blade portion 15f moves from the upper end to the lower end. It is inclined so as to gradually shift in the clockwise direction. Such an insulator 15 has an insertion wall 15d inserted into an insertion hole 18d provided in one axial direction of the core 10 and is attached to the core 10 from one axial direction. When the motor 1 is driven and the armature 7 is rotated and the insulator 15 is rotated together with the core 10, an air flow along the axial direction is generated by the blade portion 15f.

  Similarly to the insulator 15, the insulator 16 also includes a teeth cover portion, a connecting wall, a connecting cover portion, an insertion wall, a fixed cylinder portion, and six blade portions (not shown). However, the insulator 16 is inserted into an insertion hole 18d provided in the other axial direction of the core 10 with the insertion wall 15d, and is attached to the core 10 from the other axial direction. Further, the blade portion 15f of the insulator 16 is formed so that the inclination direction with respect to the axial direction is opposite to that of the blade portion 15f of the insulator 15. That is, when the insulator 16 is attached to the core 10, the blade portion 15f of the insulator 16 is configured so that the inclination direction of the blade portion 15f of the insulator 15 is equal, and when the armature 7 rotates. The direction of the flow of wind generated by the blade portions 15f of both the insulators 15 and 16 is set to one direction.

  When the armature 7 using the insulators 15 and 16 configured as described above is rotated forward, for example, an air flow as indicated by arrows in FIG. 1 is generated by the blade portions 15f provided in the insulators 15 and 16. . That is, air outside the motor 1 is sucked from the communication hole 3 a provided in the end frame 3, and most of the air passes through the vicinity of the winding 9 and passes from the blade portion 15 f of the insulator 16 to the center portion (empty space). Reaches the hole 17g), passes again through the vicinity of the winding 9 from the blade portion 15f of the insulator 15, and is discharged from the communication hole 2a provided in the yoke 2 to the outside of the motor 1. In addition, when the armature 7 reverses, an air flow in a direction opposite to the air flow is generated. Thus, by generating such an air flow with the rotation of the armature 7, the motor 1 is cooled around the winding 9 and the core 10 which are large portions of heat generation.

As described above, the present embodiment has the following effects.
(1) The blade 15 f for cooling the motor 1, particularly the armature 7 that generates a large amount of heat, is integrally formed with the insulators 15 and 16 made of synthetic resin. Accordingly, there is no need for additional cooling parts, and thus the increase in the number of parts and assembly man-hours can be suppressed. In addition, as a cooling structure of the motor 1, a structure in which the stay portion 17 d is laminated so as to be spiral and formed like a blade portion is also conceivable, but it is difficult to manufacture the core 10. However, since the blade portion 15f of the present embodiment is formed integrally with the insulators 15 and 16, the manufacture thereof is easy, and the blade portions 15 and 16 are simultaneously mounted on the core 10 when the blades 15f are mounted on the core 10. Since 15f is also assembled to the core 10, it can be easily assembled.

  Furthermore, since the blade portion 15f is also formed of a synthetic resin having a small weight, an increase in weight due to the provision of the blade portion 15f can be suppressed, and an influence on the armature balance of the armature 7 can be suppressed.

  (2) The core 10 is formed with a core through hole composed of a hole 17g and an insertion hole 18d. The blade portion 15f is integrally formed with the insulators 15 and 16 so as to be positioned inside the insertion hole 18d so as to generate an air flow in the core through-hole (hole 17g and insertion hole 18d). Therefore, when the core 10 (insulators 15 and 16) is rotated by the rotation of the armature 7, the air flow generated by the blade portions 15f passes through the air holes 17g and the insertion holes 18d, so that a large amount of air is generated along the axial direction. A current is generated and the winding 9 and the core 10 can be effectively cooled.

  (3) The blade portion 15f is inserted into and accommodated in the insertion hole 18d constituting the core through hole formed in the core 10. Therefore, the increase in size of the armature 7 in the axial direction due to the provision of the blade portion 15f can be suppressed as much as possible.

  (4) When the motor 1 (armature 7) is rotated, the blade portion 15f formed integrally with the insulators 15 and 16 forms an air flow in one direction. And when the motor 1 (armature 7) is reversely rotated, an air flow is formed in the reverse direction. Therefore, by changing the mounting direction of the insulators 15 and 16, the air flow with respect to the rotation can be changed in the reverse direction.

In addition, you may change embodiment of this invention as follows.
In the above embodiment, the air flow generated by the blade portion 15f is sucked into the motor housing 4 from the communication hole 3a during normal rotation, and passes through the core through hole (hole 17g and insertion hole 18d). However, this is not the case. The air flow generated by the blade portion 15f at the time of reverse rotation is replaced with the insulators 15 and 16 and attached to the core 10 (or the direction of the core 10 after the insulators 15 and 16 are attached is reversed and fixed to the rotary shaft 8). The air may be sucked into the motor housing 4 from the communication hole 3a and exhausted to the outside of the motor housing 4 from the communication hole 2a through the core through hole.

  In the above embodiment, the blade 10 f is provided at both axial ends of the core 10, but the blade 10 f may be provided at any one axial end of the core 10.

In the above embodiment, the number of teeth 19 is 16, and the number of blade portions 15f is six. However, the number is not limited to this, and may be changed as appropriate.
In the above embodiment, the laminated core 10 using a plurality of core sheets 17 and 18 is used, but other cores, for example, a core for molding (sintering) magnetic powder may be used.

The front sectional view of a motor. (A) is a front view of the core sheet provided with the stay part, (b) is a front view of the core sheet not provided with the stay part. The front view of an insulator. The perspective view of an insulator. The figure which shows the core after insulator mounting | wearing.

Explanation of symbols

  2a, 3a ... communication hole, 4 ... motor housing, 7 ... armature, 8 ... rotating shaft, 9 ... winding, 10 ... core, 15, 16 ... insulator as insulation member, 15f ... blade part, 17 ... second A core sheet that constitutes a part of the above, 17d... A stay part that constitutes the fixing part, 17f... An insertion part that constitutes the fixing part, 17g. Core sheet constituting part, 18d... Insertion hole as first hole constituting core through hole.

Claims (6)

An armature of a rotating electrical machine comprising an insulating member attached to the core to insulate the core and a winding wound around the core,
The armature of a rotating electric machine, wherein the insulating member is integrally formed with a blade portion that generates an air flow for cooling the inside of the rotating electric machine when the armature rotates. An armature for a rotating electrical machine according to claim 1,
The core is formed with a core through hole penetrating in the axial direction in the radially inner portion of the winding,
The rotation is characterized in that the blade part is provided integrally with the insulating member so that at least a part thereof is located inside the core through hole so as to generate an air flow in the core through hole. Electric armature. An armature for a rotating electrical machine according to claim 2,
The core is fixed to a rotating shaft, and includes a first portion located at an axial end in the axial direction, and a second portion adjacent to the first portion,
The first portion is formed with a first hole formed along the axial direction from an axial end portion for inserting and accommodating the blade portion,
The second portion has a fixing portion for fixing the core to the rotating shaft, and a second hole that communicates with the first hole and forms the core through hole. An armature of a rotating electric machine characterized by In order to insulate the core and the winding wound around the core, an armature provided with an insulating member attached to the core is accommodated in a motor housing having a communication hole communicating with the inside and outside at a predetermined portion. A rotating electric machine,
The rotating electrical machine according to claim 1, wherein the insulating member is integrally formed with a blade portion that generates an air flow for cooling the interior of the rotating electrical machine when the armature rotates. The rotating electrical machine according to claim 4,
The core is formed with a core through hole penetrating in the axial direction in the radially inner portion of the winding,
The rotation is characterized in that the blade part is provided integrally with the insulating member so that at least a part thereof is located inside the core through hole so as to generate an air flow in the core through hole. Electric. The rotating electrical machine according to claim 5,
The core is fixed to a rotating shaft, and includes a first portion located at an axial end in the axial direction, and a second portion adjacent to the first portion,
The first portion is formed with a first hole formed along the axial direction from an axial end portion for inserting and accommodating the blade portion,
The second portion has a fixing portion for fixing the core to the rotating shaft, and a second hole that communicates with the first hole and forms the core through hole. Rotating electric machine.

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