JP2005146064A - Dispersion of microcapsuled dye dispersion, its manufacturing process, and photosensitive material for thermal development photography - Google Patents
Dispersion of microcapsuled dye dispersion, its manufacturing process, and photosensitive material for thermal development photography Download PDFInfo
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- JP2005146064A JP2005146064A JP2003383487A JP2003383487A JP2005146064A JP 2005146064 A JP2005146064 A JP 2005146064A JP 2003383487 A JP2003383487 A JP 2003383487A JP 2003383487 A JP2003383487 A JP 2003383487A JP 2005146064 A JP2005146064 A JP 2005146064A
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- Prior art keywords
- dye
- water
- group
- organic solvent
- dispersion
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- 239000000463 material Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000011161 development Methods 0.000 title abstract description 14
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- 239000003960 organic solvent Substances 0.000 claims abstract description 48
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- 238000009832 plasma treatment Methods 0.000 description 1
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- 239000010979 ruby Substances 0.000 description 1
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- ADZWSOLPGZMUMY-UHFFFAOYSA-M silver bromide Chemical compound [Ag]Br ADZWSOLPGZMUMY-UHFFFAOYSA-M 0.000 description 1
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- HRILWXJIWQHJMT-UHFFFAOYSA-M sodium;(4-methylphenyl)-oxido-oxo-sulfanylidene-$l^{6}-sulfane Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=S)C=C1 HRILWXJIWQHJMT-UHFFFAOYSA-M 0.000 description 1
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- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
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Landscapes
- Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)
- Manufacturing Of Micro-Capsules (AREA)
Abstract
Description
本発明は有機溶剤に溶解する染料をマイクロカプセル化し、有機溶剤に分散させた染料マイクロカプセル分散物及びその製造方法に関し、更には該染料マイクロカプセル分散物をいずれかの層に含有する熱現像写真感光材料に関する。 The present invention relates to a dye microcapsule dispersion in which a dye dissolved in an organic solvent is microencapsulated and dispersed in an organic solvent, and a method for producing the same, and further, a photothermographic photograph containing the dye microcapsule dispersion in any layer. The present invention relates to a photosensitive material.
一般に染料を感光材料に使用する際には、有機溶剤に溶解し少なくともバインダーと混合して塗設して層を形成して使用される。しかしながら、染料は有機溶剤に溶解することから、染料を塗設した層の上に、有機溶剤を含む塗布液を塗設して他の層を形成したり、2層以上を一度に形成したりすると、染料が層間を移動してしまうという問題があった。 In general, when a dye is used in a light-sensitive material, it is dissolved in an organic solvent, mixed with at least a binder and coated to form a layer. However, since the dye dissolves in the organic solvent, the coating liquid containing the organic solvent is applied on the layer coated with the dye to form another layer, or two or more layers are formed at once. Then, there existed a problem that dye will move between layers.
染料の層間移動の問題を解決するため、湿式現像によって画像を出力するハロゲン化銀写真感光材料(以下、コンベンショナル感材と称す)の分野で、検討が進められてきていた。 In order to solve the problem of dye transfer between layers, studies have been made in the field of silver halide photographic light-sensitive materials (hereinafter referred to as conventional light-sensitive materials) that output images by wet development.
つまりコンベンショナル感材において、特定の波長域の光を吸収させる目的で、写真乳剤層その他の親水性コロイド層を着色させる数々の技術開発が行われてきた。例えば、入射光が写真乳剤層を透過した光、あるいは透過後に散乱された光が乳剤層と支持体の界面、または支持体を挟んで乳剤層と反対側のコンベンショナル感材の表面で反射されて再び写真乳剤層中に入射して乳剤層を感光させることに基づく画像のボケ、即ちハレーションを防止するために着色層を設ける技術や、両面に乳剤層を有するX線用コンベンショナル感材では、片面の増感紙から発光された光が反対面の乳剤面まで到達する、所謂クロスオーバー光による鮮鋭性の劣化を防止するために着色層を設ける技術などである。 That is, in conventional photosensitive materials, a number of technical developments have been made to color photographic emulsion layers and other hydrophilic colloid layers for the purpose of absorbing light in a specific wavelength range. For example, incident light is transmitted through the photographic emulsion layer, or light scattered after transmission is reflected at the interface between the emulsion layer and the support, or the surface of the conventional photosensitive material opposite to the emulsion layer across the support. One side of the technique is to provide a colored layer to prevent blurring of the image, that is, to prevent halation, or to an X-ray conventional photosensitive material having emulsion layers on both sides. In other words, a technique for providing a colored layer in order to prevent deterioration of sharpness due to so-called crossover light in which light emitted from the intensifying screen reaches the emulsion surface on the opposite side.
このような技術では、親水性コロイド層を染料により着色するが、この染料は使用目的に応じた分光吸収を有すること、ハロゲン化銀乳剤に対して不活性であること、現像処理工程で脱色し、且つ処理液を汚染しないこと、経時安定性に優れることなどの性能を有している。中でも、染料がハロゲン化銀乳剤の固有の吸収領域と重なる吸収を有しているので、ハロゲン化銀の感光に対して影響を及ぼさないという性能が要求される。その一つの技術として染料を固体分散状態にして染料含有層に固定し染料とハロゲン化銀乳剤の共存を避ける技術が、このコンベンショナル感材の分野で多く検討化され実用化されてきた。 In such a technique, the hydrophilic colloid layer is colored with a dye. This dye has spectral absorption according to the purpose of use, is inactive with respect to the silver halide emulsion, and is decolorized in the development processing step. In addition, it has performances such as not contaminating the processing solution and excellent stability over time. Among these, since the dye has an absorption that overlaps with the intrinsic absorption region of the silver halide emulsion, a performance that does not affect the sensitivity of the silver halide is required. As one of the techniques, a technique in which a dye is solid-dispersed and fixed in a dye-containing layer to avoid the coexistence of the dye and a silver halide emulsion has been extensively studied and put into practical use in the field of conventional photosensitive materials.
しかしながら、コンベンショナル感材の湿式処理に伴う廃液が、作業性上、環境保全、省スペースの観点から、近年、レーザー・イメージャーやレーザー・イメージセッターにより効率的な露光が可能で、高感度で現像後の銀画像の保存性及び熱現像時のランニング特性に優れた熱現像写真感光材料に関する技術が見直され急速に進んできた。 However, from the viewpoints of workability, environmental protection, and space saving, the waste liquid from wet processing of conventional photosensitive materials can be efficiently exposed with a laser imager or laser image setter in recent years and developed with high sensitivity. The technology relating to the heat-developable photographic light-sensitive material excellent in the storage stability of the silver image and the running characteristics at the time of heat development was reviewed and advanced rapidly.
このような技術としては、米国特許第3,152,904号明細書、同3,487,075号明細書及びD.モーガン(Morgan)による「ドライシルバー写真材料(Dry Silver Photographic Materials)」(Handbook of Imaging Materials,Marcel Dekker,Inc.第48頁、1991)等に記載されているように支持体上に有機銀塩、感光性ハロゲン化銀粒子及び還元剤を含有する熱現像写真感光材料が知られている。これらの熱現像写真感光材料により、廃液が発生しない画像形成システムをユーザーに提供することが可能である。 Such techniques include U.S. Pat. Nos. 3,152,904, 3,487,075 and D.C. Morgan, “Dry Silver Photographic Materials” (Handbook of Imaging Materials, Marcel Dekker, Inc., page 48, 1991), etc. Photothermographic materials containing photosensitive silver halide grains and a reducing agent are known. These heat-developable photographic light-sensitive materials can provide the user with an image forming system that does not generate waste liquid.
このような熱現像写真感光材料はレーザーで露光することにより、ハロゲン化銀粒子を感光させるが、感光層と支持体であるプラスチックフィルムでは屈折率が違うため、支持体と感光層の界面で、入射したレーザー光の一部が反射したり、また通り抜けたレーザー光が、更に支持体と背面層、背面層と空気、機械のカバー等で反射したりして、その反射光により、実際には露光しなかった部分が感光し、画像の鮮鋭性が劣化するという先ほど述べたようなコンベンショナル感材と同様の課題がある。しかしながら、レーザー光を吸収する染料いわゆるハレーション防止染料は、その機能を考えると感光層のすぐ下の層がもっとも効果的であるが、ハレーション防止染料が熱現像写真感光材料の塗布溶媒であるメチルエチルケトンに溶けてしまうために、所望の層に固定化できず、感光層を同時もしくは逐次塗布する際にしみ出してしまい、ハロゲン化銀と入射してくる光を取り合うため、感度が低くなってしまうという問題があった。 Such a photothermographic material is exposed to a laser to expose silver halide grains. However, since the refractive index is different between the photosensitive layer and the plastic film as the support, at the interface between the support and the photosensitive layer, A part of the incident laser beam is reflected, or the laser beam that has passed through is further reflected by the support and back layer, the back layer and air, the machine cover, etc. There is a problem similar to that of the conventional photosensitive material as described above in which the unexposed part is exposed to light and the sharpness of the image is deteriorated. However, the dye that absorbs laser light, the so-called antihalation dye, is most effective in the layer immediately below the photosensitive layer in view of its function. However, the antihalation dye is added to methyl ethyl ketone, which is the coating solvent for the photothermographic material. Because it melts, it cannot be fixed to the desired layer, and the photosensitive layer oozes out when it is applied simultaneously or sequentially, and the silver halide and the incident light are held together, so the sensitivity becomes low. There was a problem.
要するに、溶剤で塗布した際に染料を層に固定することができる技術が望まれていた。これに対して、有機溶剤に溶ける染料を用いてレーザー光によるハレーション防止を意図した技術(例えば、特許文献1、2参照。)が公開されているが、上記課題を十分克服しているとは言い難い。 In short, there has been a demand for a technique capable of fixing a dye to a layer when applied with a solvent. On the other hand, techniques (for example, refer to Patent Documents 1 and 2) intended to prevent halation by laser light using a dye that is soluble in an organic solvent have been disclosed, but the above-mentioned problems have been sufficiently overcome. It's hard to say.
また、この固定化を達成するために、染料をマイクロカプセル化する検討を当業者において行っているが、マイクロカプセル化による染料の特定層への固定化は成功していない。
従って、本発明は上記の事情に鑑みてなされたものであり、有機溶剤に溶解する染料をマイクロカプセル化し有機溶剤中に分散する技術を確立することであり、その技術を熱現像写真感光材料に適用することによって、感度、鮮鋭性、残色性を改良することにある。 Accordingly, the present invention has been made in view of the above circumstances, and is to establish a technique for microencapsulating a dye dissolved in an organic solvent and dispersing it in the organic solvent. This technique is applied to a photothermographic material. Application is to improve sensitivity, sharpness, and residual color.
本発明の上記目的は、下記の構成により達成された。
(請求項1)
有機溶剤に染料とバインダーを溶解し、水溶性樹脂を含む水溶液中に分散した後、該有機溶剤を蒸発させ、壁膜(シェル)を形成した後、水を蒸発させ乾燥させることにより得られるマイクロカプセルを有機溶剤に分散することを特徴とする染料マイクロカプセル分散物の製造方法。
(請求項2)
有機溶剤に染料とバインダーを溶解し、水溶性樹脂を含む水溶液中に分散した後、該有機溶剤を蒸発させ、壁膜(シェル)を形成した後、コロイダルシリカを添加し、更に水を蒸発させ乾燥させることにより得られるマイクロカプセルを有機溶剤に分散することを特徴とする染料マイクロカプセル分散物の製造方法。
(請求項3)
前記有機溶剤に染料とバインダーを溶解し、水溶性樹脂を含む水溶液中に分散する際、19〜22kHzの周波数で超音波分散することを特徴とする請求項1または2に記載の染料マイクロカプセル分散物の製造方法。
(請求項4)
前記コロイダルシリカ中に含まれる塩の濃度がコロイダルシリカ固形分に対し1ppm以下であることを特徴とする請求項2または3に記載の染料マイクロカプセル分散物の製造方法。
(請求項5)
前記壁膜(シェル)を形成した後、水溶性樹脂の親水性基と反応する化合物を添加することを特徴とする請求項1〜4のいずれか1項に記載の染料マイクロカプセル分散物の製造方法。
(請求項6)
前記水溶性樹脂の親水性基と反応する化合物を染料マイクロカプセルの水分散液の5〜20%の固形分濃度になるように添加することを特徴とする請求項5に記載の染料マイクロカプセル分散物の製造方法。
(請求項7)
前記水溶性樹脂がゼラチンとアラビアゴムであることを特徴とする請求項1〜6のいずれか1項に記載の染料マイクロカプセル分散物の製造方法。
(請求項8)
前記水溶性樹脂がゼラチンであることを特徴とする請求項1〜6のいずれか1項に記載の染料マイクロカプセル分散物の製造方法。
(請求項9)
請求項1〜8のいずれか1項に記載の染料マイクロカプセル分散物の製造方法によって製造されたことを特徴とする染料マイクロカプセル分散物。
(請求項10)
前記染料マイクロカプセル分散物中の染料マイクロカプセルの平均粒径が100nm以上、1μm以下であることを特徴とする請求項9に記載の染料マイクロカプセル分散物。
(請求項11)
請求項9または10に記載の染料マイクロカプセル分散物を含む塗布液を支持体のいずれかの面側に塗設して層を形成することを特徴とする熱現像写真感光材料。
(請求項12)
前記層が感光層と支持体の間もしくは支持体を介して感光層とは反対側にあることを特徴とする請求項11に記載の熱現像写真感光材料。
The above object of the present invention has been achieved by the following constitution.
(Claim 1)
A micro-particle obtained by dissolving a dye and a binder in an organic solvent and dispersing it in an aqueous solution containing a water-soluble resin, evaporating the organic solvent to form a wall film (shell), and evaporating and drying the water. A method for producing a dye microcapsule dispersion comprising dispersing capsules in an organic solvent.
(Claim 2)
Dissolve the dye and binder in an organic solvent and disperse it in an aqueous solution containing a water-soluble resin, then evaporate the organic solvent to form a wall film (shell), add colloidal silica, and evaporate the water. A method for producing a dye microcapsule dispersion, characterized in that microcapsules obtained by drying are dispersed in an organic solvent.
(Claim 3)
3. The dye microcapsule dispersion according to claim 1, wherein when the dye and the binder are dissolved in the organic solvent and dispersed in an aqueous solution containing a water-soluble resin, ultrasonic dispersion is performed at a frequency of 19 to 22 kHz. Manufacturing method.
(Claim 4)
The method for producing a dye microcapsule dispersion according to claim 2 or 3, wherein the concentration of the salt contained in the colloidal silica is 1 ppm or less based on the solid content of the colloidal silica.
(Claim 5)
After forming the said wall film (shell), the compound which reacts with the hydrophilic group of water-soluble resin is added, The manufacturing of the dye microcapsule dispersion of any one of Claims 1-4 characterized by the above-mentioned. Method.
(Claim 6)
The dye microcapsule dispersion according to claim 5, wherein a compound that reacts with the hydrophilic group of the water-soluble resin is added so as to have a solid content concentration of 5 to 20% of the aqueous dispersion of the dye microcapsule. Manufacturing method.
(Claim 7)
The method for producing a dye microcapsule dispersion according to any one of claims 1 to 6, wherein the water-soluble resin is gelatin and gum arabic.
(Claim 8)
The method for producing a dye microcapsule dispersion according to any one of claims 1 to 6, wherein the water-soluble resin is gelatin.
(Claim 9)
A dye microcapsule dispersion produced by the method for producing a dye microcapsule dispersion according to any one of claims 1 to 8.
(Claim 10)
The dye microcapsule dispersion according to claim 9, wherein an average particle diameter of the dye microcapsules in the dye microcapsule dispersion is 100 nm or more and 1 µm or less.
(Claim 11)
A photothermographic material, wherein a coating liquid containing the dye microcapsule dispersion according to claim 9 or 10 is coated on either side of a support to form a layer.
(Claim 12)
12. The photothermographic material according to claim 11, wherein the layer is located between the photosensitive layer and the support or on the opposite side of the photosensitive layer through the support.
本発明によって、有機溶剤に溶解する染料をマイクロカプセル化し有機溶剤中に分散する技術を確立することができ、その技術を熱現像写真感光材料に適用することによって、感度、鮮鋭性、残色性を改良することができた。 According to the present invention, it is possible to establish a technology for microencapsulating a dye dissolved in an organic solvent and dispersing it in the organic solvent. By applying the technology to a photothermographic material, sensitivity, sharpness, and residual color properties are established. Could be improved.
以下、本発明について詳述する。 Hereinafter, the present invention will be described in detail.
まず、本発明の染料マイクロカプセルについて説明する。 First, the dye microcapsule of the present invention will be described.
本発明のマイクロカプセルとは「微小な容器」の意味で、径がナノメートルの領域からミリメートルの領域にあるものの総称である(必ずしも語源であるマイクロメートルの領域の容器を意味しない)。また、マイクロカプセルは中身である芯(コア)と容器の壁膜(シェル)からなる。また、芯が単核のものも複核のものもいずれも、本発明ではマイクロカプセルとする。染料マイクロカプセルのコア部分には、染料及びバインダーを含む。染料とバインダーの比率は任意でかまわないが、0.1/99.9〜99/1である。 The microcapsule of the present invention means “a fine container”, and is a generic name for those having a diameter in the nanometer region to a millimeter region (not necessarily referring to a container in the micrometer region, which is the word source). The microcapsule is composed of a core (core) and a wall film (shell) of the container. In addition, both mononuclear and binuclear cores are microcapsules in the present invention. The core portion of the dye microcapsule contains a dye and a binder. The ratio of the dye and the binder may be arbitrary, but is 0.1 / 99.9 to 99/1.
特開2001−83655号公報記載のように、感光層を透過する光の量または波長分布を制御するために感光層と同じ側または反対の側にフィルター層を形成するか、感光層に染料を含有させている。本発明では、このような染料を塗布溶媒に溶解しない形に加工(マイクロカプセル化)して添加することになるが、用いる染料としては公知のものを用いることができる。つまり、感光材料の感色性に応じて種々の波長領域の光を吸収する公知の化合物が使用できる。 As described in JP-A-2001-83655, a filter layer is formed on the same side as or opposite to the photosensitive layer in order to control the amount of light transmitted through the photosensitive layer or the wavelength distribution, or a dye is added to the photosensitive layer. It is included. In the present invention, such a dye is added after being processed (microencapsulated) into a form that does not dissolve in the coating solvent, and known dyes can be used. That is, known compounds that absorb light in various wavelength regions can be used depending on the color sensitivity of the photosensitive material.
本発明に用いられる染料としては、下記に示す構造のものが挙げられる。 Examples of the dye used in the present invention include the structures shown below.
式中、Z1及びZ2は各々縮環してもよい5または6員の含窒素複素環を形成するに必要な非金属原子群を表し、R1及びR2は各々アルキル基、アルケニル基またはアラルキル基を表し、R3及びR5は各々水素原子または互いに連結して5または6員環を形成するに必要な非金属原子群を表し、R4は水素原子、アルキル基、ハロゲン原子、アリール基、−N(R6)R7、−SR8または−OR9を表し、R6は水素原子、アルキル基またはアリール基を表し、R7はアルキル基、アリール基、スルホニル基またはアシル基を表し、R8及びR9は各々アルキル基またはアリール基を表し、R6とR7で互いに連結して5または6員環を形成してもよい。a及びbは各々0または1を表し、X-はアニオンを表す。 In the formula, each of Z 1 and Z 2 represents a group of nonmetallic atoms necessary to form a 5- or 6-membered nitrogen-containing heterocyclic ring which may be condensed, and R 1 and R 2 are each an alkyl group or an alkenyl group. Or an aralkyl group, R 3 and R 5 each represent a hydrogen atom or a group of nonmetallic atoms necessary to form a 5- or 6-membered ring by bonding to each other, R 4 represents a hydrogen atom, an alkyl group, a halogen atom, An aryl group, —N (R 6 ) R 7 , —SR 8 or —OR 9 ; R 6 represents a hydrogen atom, an alkyl group or an aryl group; R 7 represents an alkyl group, an aryl group, a sulfonyl group or an acyl group; R 8 and R 9 each represents an alkyl group or an aryl group, and R 6 and R 7 may be linked to each other to form a 5- or 6-membered ring. a and b each represents 0 or 1, and X − represents an anion.
一般式(I)において、Z1、Z2で表される縮環してもよい5または6員の含窒素複素環は、オキサゾール環、イソオキサゾール環、ベンゾオキサゾール環、ナフトオキサゾール環、チアゾール環、ベンゾチアゾール環、ナフトチアゾール環、インドレニン環、ベンゾインドレニン環、イミダゾール環、ベンゾイミダゾール環、ナフトイミダゾール環、キノリン環、ピリジン環、ピロロピリジン環、フロピロール環等を挙げることができる。好ましくは、ベンゼン環あるいはナフタレン環が縮環した5員の含窒素複素環であり、最も好ましくはインドレニン環である。これらの環は置換されていてもよい。置換基としては、低級アルキル基(例えば、メチル基、エチル基)、アルコキシ基(例えば、メトキシ基、エトキシ基)、フェノキシ基(例えば、無置換のフェノキシ基、p−クロロフェノキシ基)、カルボキシ基、ハロゲン原子(Cl、Br、F)、アルコキシカルボニル基(例えば、エトキシカルボニル基)、シアノ基、ニトロ基、ヒドロキシル基等を挙げることができる。 In the general formula (I), the 5- or 6-membered nitrogen-containing heterocyclic ring represented by Z 1 or Z 2 may be an oxazole ring, an isoxazole ring, a benzoxazole ring, a naphthoxazole ring or a thiazole ring. Benzothiazole ring, naphthothiazole ring, indolenine ring, benzoindolenine ring, imidazole ring, benzimidazole ring, naphthimidazole ring, quinoline ring, pyridine ring, pyrrolopyridine ring, fluropyrrole ring and the like. A 5-membered nitrogen-containing heterocyclic ring condensed with a benzene ring or a naphthalene ring is preferred, and an indolenine ring is most preferred. These rings may be substituted. As a substituent, a lower alkyl group (for example, methyl group, ethyl group), an alkoxy group (for example, methoxy group, ethoxy group), a phenoxy group (for example, unsubstituted phenoxy group, p-chlorophenoxy group), a carboxy group , Halogen atoms (Cl, Br, F), alkoxycarbonyl groups (for example, ethoxycarbonyl group), cyano groups, nitro groups, hydroxyl groups, and the like.
R1、R2、R4、R8及びR9で表されるアルキル基は、炭素数1から10、より好ましくは1から6のアルキル基(例えば、メチル基、エチル基、プロピル基、ブチル基、イソブチル基、ペンチル基、ヘキシル基)である。また、ヒドロキシル基、カルボキシ基及びハロゲン原子(Cl、Br)等で置換されていてもよい。R6及びR7で表されるアルキル基は、R1、R2、R4、R8及びR9で表されるアルキル基及びアルコキシカルボニルアルキル基(例えば、メトキシカルボニルメチル基、エトキシカルボニルメチル基、エトキシカルボニルエチル基)である。R3とR5が互いに連結して形成する5または6員環としては、例えば、シクロペンテン、シクロヘキセンが挙げられ、これらの環は置換基(例えば、メチル基、t−ブチル基、フェニル基)を有していてもよい。 The alkyl group represented by R 1 , R 2 , R 4 , R 8 and R 9 is an alkyl group having 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms (for example, methyl group, ethyl group, propyl group, butyl group). Group, isobutyl group, pentyl group, hexyl group). Further, it may be substituted with a hydroxyl group, a carboxy group, a halogen atom (Cl, Br) or the like. The alkyl group represented by R 6 and R 7 is an alkyl group or alkoxycarbonylalkyl group represented by R 1 , R 2 , R 4 , R 8 and R 9 (for example, methoxycarbonylmethyl group, ethoxycarbonylmethyl group). Ethoxycarbonylethyl group). Examples of the 5- or 6-membered ring formed by connecting R 3 and R 5 to each other include cyclopentene and cyclohexene, and these rings have substituents (for example, a methyl group, a t-butyl group, and a phenyl group). You may have.
R4で表されるハロゲン原子にはF、Cl、Brが挙げられる。R4、R6、R7、R8及びR9で表されるアリール基は、6〜12の炭素数のものが好ましく、フェニル基またはナフチルが挙げられる。アリール基はZ1の環が有してもよい置換基で述べた置換基で置換されていてもよい。R1及びR2で表されるアラルキル基は、7〜12の炭素数を有するアラルキル基(例えば、ベンジル基、フェニルエチル基)が好ましく、置換基(例えば、メチル基、アルコキシ基、クロル原子)を有していてもよい。R1及びR2で表されるアルケニル基は、2〜6の炭素数を有しているアルケニル基が好ましく、例えば、2−ペンテニル基、ビニル基、アリル基、2−ブテニル基、1−プロペニル基を挙げることができる。R7で表されるスルホニル基は、1〜10の炭素数を有するスルホニル基が好ましく、例えば、メシル基、トシル基、ベンゼンスルホニル基、エタンスルホニル基を挙げることができる。R7で表されるアシル基は、2〜10の炭素数を有するアシル基が好ましく、例えば、アセチル基、プロピオニル基、ベンゾイル基を挙げることができる。R6とR7は、互いに連結してヘテロ環を形成してもよい。ヘテロ環としては、ピペリジン、モルホリン、ピペラジン等を挙げることができ、これらの環は置換基(例えば、メチル基、フェニル基、エトキシカルボニル基)を有していてもよい。より好ましくは、R1、R2が、アルキル基であり、R3とR4が連結して5または6員環を形成し、R4が−N(R6)R7の場合である。更に好ましくは、R6またはR7の少なくとも一方がフェニル基の場合である。 Examples of the halogen atom represented by R 4 include F, Cl, and Br. The aryl group represented by R 4 , R 6 , R 7 , R 8 and R 9 preferably has 6 to 12 carbon atoms, and examples thereof include a phenyl group and naphthyl. The aryl group may be substituted with the substituent described in the substituent that the ring of Z 1 may have. The aralkyl group represented by R 1 and R 2 is preferably an aralkyl group having 7 to 12 carbon atoms (eg, benzyl group, phenylethyl group), and a substituent (eg, methyl group, alkoxy group, chloro atom). You may have. The alkenyl group represented by R 1 and R 2 is preferably an alkenyl group having 2 to 6 carbon atoms, for example, 2-pentenyl group, vinyl group, allyl group, 2-butenyl group, 1-propenyl. The group can be mentioned. The sulfonyl group represented by R 7 is preferably a sulfonyl group having 1 to 10 carbon atoms, and examples thereof include a mesyl group, a tosyl group, a benzenesulfonyl group, and an ethanesulfonyl group. The acyl group represented by R 7 is preferably an acyl group having 2 to 10 carbon atoms, and examples thereof include an acetyl group, a propionyl group, and a benzoyl group. R 6 and R 7 may be connected to each other to form a heterocycle. Examples of the heterocycle include piperidine, morpholine, piperazine and the like, and these rings may have a substituent (for example, methyl group, phenyl group, ethoxycarbonyl group). More preferably, R 1 and R 2 are alkyl groups, R 3 and R 4 are linked to form a 5- or 6-membered ring, and R 4 is —N (R 6 ) R 7 . More preferably, at least one of R 6 or R 7 is a phenyl group.
X-で表されるアニオンとしては、ハロゲンイオン(Cl-、Br-、I-)、p−トルエンスルホン酸イオン、エチル硫酸イオン、PF6 -、BF4 -、ClO4 -等が挙げられる。 Examples of the anion represented by X − include halogen ions (Cl − , Br − , I − ), p-toluenesulfonic acid ions, ethyl sulfate ions, PF 6 − , BF 4 − , ClO 4 − and the like.
本発明において更に好ましくは、下記一般式(II)で表される染料である。 In the present invention, the dye represented by the following general formula (II) is more preferable.
式中、Z3及びZ4はベンゾ、ナフト縮合環を形成するに必要な非金属原子群を表し、R10及びR11は各々アルキル基、アラルキル基またはアルケニル基を表し、R12及びR14は各々水素原子または互いに連結して5または6員環を形成するに必要な非金属原子群を表し、R13は水素原子、アルキル基、ハロゲン原子、アリール基、−N(R19)R20、−SR21または−OR22を表し、R19、R20、R21及びR22は各々アルキル基またはアリール基を表し、R19とR20が互いに連結して環を形成してもよい。R15、R16、R17及びR18は各々アルキル基を表し、R15とR16またはR17とR18が連結して環を形成してもよい。X-はアニオンを表す。 In the formula, Z 3 and Z 4 each represent a nonmetallic atom group necessary for forming a benzo or naphtho fused ring, R 10 and R 11 each represent an alkyl group, an aralkyl group or an alkenyl group, and R 12 and R 14 Each represents a hydrogen atom or a group of nonmetallic atoms necessary to form a 5- or 6-membered ring linked to each other, and R 13 represents a hydrogen atom, an alkyl group, a halogen atom, an aryl group, —N (R 19 ) R 20 represents -SR 21 or -OR 22, R 19, R 20, R 21 and R 22 represent each an alkyl group or an aryl group, may be linked R 19 and R 20 with each other to form a ring. R 15 , R 16 , R 17 and R 18 each represent an alkyl group, and R 15 and R 16 or R 17 and R 18 may be linked to form a ring. X − represents an anion.
一般式(II)について詳説する。Z3及びZ4で形成されるベンゾまたはナフト縮合環は、Z1で述べた置換基で置換されていてもよい。R10、R11、R13、R15、R16、R17、R18、R21及びR22で表されるアルキル基は、一般式(I)で述べたR1、R2、R4、R8及びR9におけるアルキル基と同義である。R15とR16、R17とR18がお互いに連結して環(例えば、シクロヘキサン環)を形成してもよい。R19及びR20で表されるアルキル基は、一般式(I)で述べたR6及びR7におけるアルキル基で同義である。R10及びR11で表されるアルケニル基及びアラルキル基は、R1及びR2のアルケニル基及びアラルキル基と同義である。R13、R19、R20、R21及びR22で表されるアリール基は、一般式(I)のR4、R6、R7、R8及びR9のアリール基と同義である。R13のハロゲン原子は、R4のハロゲン原子と同義である。R19とR20による環形成は、R6とR7の環形成と同義である。X-は一般式(I)のX-と同義である。好ましくは、R10及びR11が各々アルキル基であり、R12とR14が連結して5または6員環を形成し、R13が−N(R19)R20で表される化合物である。特に好ましくは、R19またはR20の少なくとも一方にフェニル基を有する化合物である。 The general formula (II) will be described in detail. The benzo or naphth fused ring formed by Z 3 and Z 4 may be substituted with the substituent described for Z 1 . The alkyl groups represented by R 10 , R 11 , R 13 , R 15 , R 16 , R 17 , R 18 , R 21 and R 22 are R 1 , R 2 , R 4 described in the general formula (I). , R 8 and R 9 have the same meaning as the alkyl group. R 15 and R 16 , R 17 and R 18 may be connected to each other to form a ring (eg, a cyclohexane ring). The alkyl group represented by R 19 and R 20 has the same meaning as the alkyl group in R 6 and R 7 described in formula (I). The alkenyl group and aralkyl group represented by R 10 and R 11 are synonymous with the alkenyl group and aralkyl group of R 1 and R 2 . The aryl group represented by R 13 , R 19 , R 20 , R 21 and R 22 is synonymous with the aryl group of R 4 , R 6 , R 7 , R 8 and R 9 in formula (I). The halogen atom of R 13 has the same meaning as the halogen atom of R 4 . The ring formation by R 19 and R 20 is synonymous with the ring formation of R 6 and R 7 . X - represents the general formula (I) X - as synonymous. Preferably, R 10 and R 11 are each an alkyl group, R 12 and R 14 are linked to form a 5- or 6-membered ring, and R 13 is a compound represented by —N (R 19 ) R 20. is there. Particularly preferred is a compound having a phenyl group in at least one of R 19 and R 20 .
本発明において、特に好ましくは一般式(III)で表される染料である。 In the present invention, the dye represented by the general formula (III) is particularly preferable.
式中、Z3及びZ4は、各々ベンゾまたはナフト縮合環を形成するに必要な非金属原子を表し、R10及びR11は各々アルキル基、アラルキル基またはアルケニル基を表し、R23及びR24は各々アルキル基またはアリール基を表し、R15、R16、R17及びR18は各々アルキル基を表し、R15とR16またはR17とR18が連結して環を形成してもよい。X-はアニオンを表す。 In the formula, Z 3 and Z 4 each represents a nonmetallic atom necessary for forming a benzo or naphtho fused ring, R 10 and R 11 each represents an alkyl group, an aralkyl group or an alkenyl group, and R 23 and R 24 represents an alkyl group or an aryl group, R 15 , R 16 , R 17 and R 18 each represent an alkyl group, and R 15 and R 16 or R 17 and R 18 may be linked to form a ring. Good. X − represents an anion.
一般式(III)について詳説する。Z3及びZ4で形成されるベンゾまたはナフト縮合環は、Z1で述べた置換基で置換されていてもよい。R10、R11、R15、R16、R17及びR18で表されるアルキル基は、一般式(I)で述べたR1、R、R4、R8及びR9におけるアルキル基と同義である。R15とR16、R17とR18がお互いに連結して環(例えば、シクロヘキサン環)を形成してもよい。R23及びR24で表されるアルキル基は、一般式(I)で述べたR6及びR7におけるアルキル基と同義である。R10及びR11で表されるアルケニル基及びアラルキル基は、R1及びR2のアルケニル基及びアラルキル基と同義である。R23及びR24で表されるアリール基は、一般式(I)のR6及びR7のアリール基と同義である。R23及びR24による環形成は、R6及びR7の環形成と同義である。X-は一般式(I)のX-と同義である。更に好ましくは、R10及びR11が各々アルキル基であり、R23及びR24が各々フェニル基である。本発明に用いられる染料の具体例を以下に示すが、本発明の範囲はこれらに限定されるものではない。 The general formula (III) will be described in detail. The benzo or naphth fused ring formed by Z 3 and Z 4 may be substituted with the substituent described for Z 1 . The alkyl groups represented by R 10 , R 11 , R 15 , R 16 , R 17 and R 18 are the same as the alkyl groups in R 1 , R, R 4 , R 8 and R 9 described in formula (I). It is synonymous. R 15 and R 16 , R 17 and R 18 may be connected to each other to form a ring (eg, a cyclohexane ring). The alkyl group represented by R 23 and R 24 has the same meaning as the alkyl group in R 6 and R 7 described in formula (I). The alkenyl group and aralkyl group represented by R 10 and R 11 are synonymous with the alkenyl group and aralkyl group of R 1 and R 2 . The aryl group represented by R 23 and R 24 has the same meaning as the aryl group of R 6 and R 7 in formula (I). Ring formation by R 23 and R 24 is synonymous with the ring formation of R 6 and R 7 . X - represents the general formula (I) X - as synonymous. More preferably, R 10 and R 11 are each an alkyl group, and R 23 and R 24 are each a phenyl group. Specific examples of the dye used in the present invention are shown below, but the scope of the present invention is not limited thereto.
上記染料は米国特許第3,671,648号明細書や以下の合成例を参考にして合成できる。 The above dyes can be synthesized with reference to US Pat. No. 3,671,648 and the following synthesis examples.
合成例(化合物2の合成)
1,2,3,3−テトラメチル−5−クロロインドレニウム−p−トルエンスルフォネート11.4g、N−(2,5−ジアニリノメチレンシクロペンチリデン)−ジフェニルアルミニウム・パークロレート7.2g、エチルアルコール100ml、無水酢酸6ml、トリエチルアミン12mlを外温100℃で1時間攪拌し、析出した結晶を濾別した。メチルアルコール100mlで再結晶を行い7.3gの化合物2を得た。融点:270℃以上、λmax:800.8nm、ε:2.14×105(クロロホルム)。その他の染料も同様に合成できる。
Synthesis Example (Synthesis of Compound 2)
1,1.4 g of 1,2,3,3-tetramethyl-5-chloroindolenium-p-toluenesulfonate, 7.2 g of N- (2,5-dianilinomethylenecyclopentylidene) -diphenylaluminum perchlorate 100 ml of ethyl alcohol, 6 ml of acetic anhydride, and 12 ml of triethylamine were stirred at an external temperature of 100 ° C. for 1 hour, and the precipitated crystals were separated by filtration. Recrystallization with 100 ml of methyl alcohol gave 7.3 g of compound 2. Melting point: 270 ° C. or higher, λmax: 800.8 nm, ε: 2.14 × 10 5 (chloroform). Other dyes can be synthesized similarly.
更に、本発明において用いられる染料としては、チオピリリウム核を有するスクアリリウム染料(チオピリリウムスクアリリウム染料と呼ぶ)及びピリリウム核を有するスクアリリウム染料(ピリリウムスクアリリウム染料と呼ぶ)、またスクアリリウム染料に類似したチオピリリウムクロコニウム染料、またはピリリウムクロコニウム染料が挙げられる。 Further, the dye used in the present invention includes a squarylium dye having a thiopyrylium nucleus (referred to as a thiopyrylium squarylium dye), a squarylium dye having a pyrylium nucleus (referred to as a pyrylium squarylium dye), and a thiopyrilium similar to a squarylium dye. Examples thereof include a lithium croconium dye and a pyrylium croconium dye.
なお、スクアリリウム核を有する化合物とは分子構造中に1−シクロブテン−2−ヒドロキシ−4−オンを有する化合物であり、クロコニウム核を有する化合物とは分子構造中に1−シクロペンテン−2−ヒドロキシ−4,5−ジオンを有する化合物である。ここで、ヒドロキシル基は解離していてもよい。以下、本明細書ではこれらの色素を便宜的に一括してスクアリリウム染料とよぶ。 The compound having a squarylium nucleus is a compound having 1-cyclobuten-2-hydroxy-4-one in the molecular structure, and the compound having a croconium nucleus is 1-cyclopentene-2-hydroxy-4 in the molecular structure. , 5-dione-containing compounds. Here, the hydroxyl group may be dissociated. Hereinafter, in the present specification, these pigments are collectively referred to as squarylium dyes for convenience.
以下に先ず、本発明で用いられる一般式(1)で表されるスクアリリウム染料について説明する。 First, the squarylium dye represented by the general formula (1) used in the present invention will be described.
一般式(1)において、R1、R2は各々1価の置換基を表す。1価の置換基には特に制限はないが、アルキル基(例えば、メチル基、エチル基、イソプロピル基、t−ブチル基、メトキシエチル基、メトキシエトキシエチル基、2−エチルヘキシル基、2−ヘキシルデシル基、ベンジル基等)、アリール基(例えば、フェニル基、4−クロロフェニル基、2,6−ジメチルフェニル基等)であることが好ましく、アルキル基であることがより好ましく、t−ブチル基であることが特に好ましい。R1、R2は共同して環を形成してもよい。m、nは各々0から4の整数を表し、2以下であることが好ましい。 In the general formula (1), R 1 and R 2 each represent a monovalent substituent. The monovalent substituent is not particularly limited, but may be an alkyl group (for example, methyl group, ethyl group, isopropyl group, t-butyl group, methoxyethyl group, methoxyethoxyethyl group, 2-ethylhexyl group, 2-hexyldecyl). Group, benzyl group, etc.) and aryl groups (for example, phenyl group, 4-chlorophenyl group, 2,6-dimethylphenyl group, etc.), alkyl groups are more preferred, and t-butyl groups are preferred. It is particularly preferred. R 1 and R 2 may form a ring together. m and n each represents an integer of 0 to 4, preferably 2 or less.
以下に本発明に用いられる染料を例示する。 Examples of the dye used in the present invention are shown below.
これらのスクアリリウム染料については、特開2000−160042号公報に記載された方法により合成ができる。 About these squarylium dyes, it is compoundable by the method described in Unexamined-Japanese-Patent No. 2000-160042.
本発明で使用できるコアを形成するバインダーは、無色且つ透明または半透明で天然ポリマー合成樹脂やポリマー及びコポリマー、その他フィルムを形成する媒体、例えば、セルロースアセテート、セルロースアセテートブチレート、ポリ(塩化ビニル)、コポリ(スチレン−アクリロニトリル)、コポリ(スチレン−ブタジエン)、ポリ(ビニルアセタール)類(例えば、ポリ(ビニルホルマール)及びポリ(ビニルブチラール))、ポリ(エステル)類、ポリ(ウレタン)類、フェノキシ樹脂、ポリ(塩化ビニリデン)、ポリ(エポキシド)類、ポリ(カーボネート)類、ポリ(ビニルアセテート)、セルロースエステル類、ポリ(アミド)類があり、疎水性透明バインダーを使用することが好ましい。好ましいバインダーとしては、ポリビニルブチラール、セルロースアセテート、セルロースアセテートブチレート、ポリエステル、ポリカーボネート、ポリアクリル酸、ポリウレタンなどが挙げられる。その中でもポリビニルブチラール、セルロースアセテート、セルロースアセテートブチレート、ポリエステルは特に好ましく用いられる。 The core-forming binder that can be used in the present invention is a colorless and transparent or translucent natural polymer synthetic resin, polymer and copolymer, and other film-forming media such as cellulose acetate, cellulose acetate butyrate, poly (vinyl chloride) , Copoly (styrene-acrylonitrile), copoly (styrene-butadiene), poly (vinyl acetal) s (eg, poly (vinyl formal) and poly (vinyl butyral)), poly (esters), poly (urethanes), phenoxy There are resins, poly (vinylidene chloride), poly (epoxides), poly (carbonates), poly (vinyl acetate), cellulose esters, and poly (amides), and it is preferable to use a hydrophobic transparent binder. Preferable binders include polyvinyl butyral, cellulose acetate, cellulose acetate butyrate, polyester, polycarbonate, polyacrylic acid, polyurethane and the like. Among these, polyvinyl butyral, cellulose acetate, cellulose acetate butyrate, and polyester are particularly preferably used.
続いて、本発明のマイクロカプセルのシェル部分を構成する成分について説明する。 Subsequently, components constituting the shell portion of the microcapsule of the present invention will be described.
シェル部分のバインダーとしては、水溶性樹脂が用いられる。この水溶性樹脂の機能としては、上記コア成分を水に分散する際の保護コロイドの役割と、有機溶剤に分散する際にコア部分が有機溶剤に溶解しないように、バリアする役割がある。従ってこのような観点から見ると、水溶性樹脂の中でもポリビニルアルコールもしくはその誘導体か、ゼラチン、もしくはゼラチンとアラビアゴムの両方、及びアルブミンを用いることが好ましく、中でもゼラチン及びゼラチンとアラビアゴムの両方を用いることが好ましい。 A water-soluble resin is used as the binder for the shell portion. The water-soluble resin functions as a protective colloid when the core component is dispersed in water and as a barrier so that the core portion does not dissolve in the organic solvent when dispersed in the organic solvent. Therefore, from this point of view, it is preferable to use polyvinyl alcohol or a derivative thereof, gelatin, or both gelatin and gum arabic, and albumin among water-soluble resins. Among them, gelatin, both gelatin and gum arabic are used. It is preferable.
本発明の最も好ましい水溶性樹脂としては、ゼラチンとアラビアゴムが挙げられるが、ゼラチンとしては、石灰処理ゼラチンの他、酸処理ゼラチンやブル・ソサイエティ・サイエンス・ホトグラフィー・ジャパン(Bull.Soc.Sci.Phot.Japan)、No.16、30頁(1966)に記載されているような酸素処理ゼラチンを用いてもよく、またゼラチンの加水分解物や酸素分解物も用いることもできる。更には、ゼラチン誘導体、ゼラチンと他の高分子とのグラフトポリマーも用いることができる。アラビアゴムとしては、市販のものをそのまま使用する事ができる。また、アラビアゴムとゼラチンを併せて使用する時は、ゼラチンはアルカリ処理のゼラチンが好ましい。 The most preferred water-soluble resin of the present invention includes gelatin and gum arabic, and examples of gelatin include lime-processed gelatin, acid-processed gelatin and Bull Society Science Photography Japan (Bull. Soc. Sci. Phot.Japan), No. 16, 30 (1966), an oxygen-treated gelatin may be used, and a hydrolyzate or oxygen-decomposed product of gelatin can also be used. Furthermore, gelatin derivatives and graft polymers of gelatin and other polymers can also be used. A commercially available gum arabic can be used as it is. Further, when gum arabic and gelatin are used in combination, the gelatin is preferably alkali-treated gelatin.
このような水溶性樹脂は、分子内に親水性基を有しており、有機溶剤に分散する際には、親水性基が抱え込んだ水により分散を阻害されたり、塗布乾燥する際に、塗布膜がブラッシングしたりする懸念がある。そのために本発明では、水溶性樹脂と反応することができる無機または有機の化合物を含有することが好ましい。このような化合物としては、例えば、クロム塩、アルデヒド類(ホルムアルデヒド、グルタールアルデヒドなど)、N−メチロール化合物(ジメチロール尿素など)、活性ビニル化合物(1,3,5−トリアクリロイル−ヘキサヒドロ−s−トリアジン、ビス(ビニルスルホニル)メチルエーテル、N,N′−メチレンビス−〔β−(ビニルスルホニル)プロピオンアミド〕など)、活性ハロゲン化合物(2,4−ジクロル−6−ヒドロキシ−s−トリアジンなど)、ムコハロゲン酸類(ムコクロル酸など)、N−カルバモイルピリジニウム塩類((1−モルホリノカルボニル−3−ピリジニオ)メタンスルホナートなど)、ハロアミジニウム塩類(1−(1−クロロ−1−ピリジノメチレン)ピロリジニウム、2−ナフタレンスルホナートなど)中でも、特公昭53−41220号、同53−57257号、同59−162546号、同60−80846号の各公報に記載の活性ビニル化合物及び米国特許第3,325,287号明細書に記載の活性ハロゲン化物等を単独または組み合せて用いることができる。 Such a water-soluble resin has a hydrophilic group in the molecule, and when dispersed in an organic solvent, the dispersion is hindered by water carried by the hydrophilic group, or when the coating is dried. There is a concern that the film may be brushed. Therefore, in this invention, it is preferable to contain the inorganic or organic compound which can react with water-soluble resin. Examples of such compounds include chromium salts, aldehydes (formaldehyde, glutaraldehyde, etc.), N-methylol compounds (dimethylol urea, etc.), active vinyl compounds (1,3,5-triacryloyl-hexahydro-s-). Triazine, bis (vinylsulfonyl) methyl ether, N, N′-methylenebis- [β- (vinylsulfonyl) propionamide] and the like), active halogen compounds (such as 2,4-dichloro-6-hydroxy-s-triazine), Mucohalogen acids (such as mucochloric acid), N-carbamoylpyridinium salts (such as (1-morpholinocarbonyl-3-pyridinio) methanesulfonate), haloamidinium salts (1- (1-chloro-1-pyridinomethylene) pyrrolidinium, 2 -Naphthalenesulfonate In particular, the active vinyl compounds described in JP-B-53-41220, 53-57257, 59-162546, and 60-80846 and U.S. Pat. No. 3,325,287 The active halides described can be used alone or in combination.
また、この反応によりシェルの細孔径の大きさも縮小できるため、コア内の染料の有機溶剤中での放出制御にも有効である。サブミクロンオーダーの粒径のマイクロカプセルにおいて、コア内の染料の有機溶剤中での放出を防止するには、マイクロカプセル水分散液の5〜20%の濃度(固形分)で、水溶性樹脂と反応することができる無機または有機の化合物を添加する必要がある。この濃度が20%より高いと水溶性樹脂と反応する化合物自身で凝集が生じたり、カプセル粒子間で反応して凝集したりする場合があり、逆に5%より低いと溶媒に対するバリヤー性が劣化し、分散状態に影響を与えてくる。 In addition, since the pore diameter of the shell can be reduced by this reaction, it is effective for controlling the release of the dye in the core in the organic solvent. In order to prevent the dye in the core from being released in the organic solvent in the microcapsule having a particle size of submicron order, the water-soluble resin can be used at a concentration (solid content) of 5 to 20% of the microcapsule aqueous dispersion. It is necessary to add an inorganic or organic compound that can react. If this concentration is higher than 20%, the compound reacting with the water-soluble resin itself may cause agglomeration or may react between the capsule particles and agglomerate. Conversely, if the concentration is lower than 5%, the barrier property against the solvent deteriorates. And affects the dispersion state.
シェルの表面には、塩濃度が1ppm以下のコロイダルシリカを有することが好ましい。勿論、塩濃度がゼロであってもかまわない。通常、コロイダルシリカは安定化剤として、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、アンモニア等の無機のアルカリ成分やテトラメチルアンモニウムイオンの如き有機のアルカリ成分を含有する1次粒径が平均粒径5nm〜数十nmの二酸化ケイ素の微粒子の水分散物をを指すが、本発明では効果の点で好ましくは、アルカリ成分の含有量が1ppm以下のコロイダルシリカである。このようなコロイダルシリカは、イオン性の化合物により分散していないため、水溶媒、有機溶剤いずれにでも分散することができるため、水溶媒中で作製したコアシェル粒子を有機溶剤中で再分散させるために、重要な役割を果たす。このようなコロイダルシリカは、扶桑化学工業株式会社より、PL−1、PL−2、PL−3などの商品名で市販されており容易に入手可能である。 The surface of the shell preferably has colloidal silica having a salt concentration of 1 ppm or less. Of course, the salt concentration may be zero. Colloidal silica usually has a primary particle size as an average particle containing an inorganic alkali component such as sodium hydroxide, potassium hydroxide, lithium hydroxide or ammonia or an organic alkali component such as tetramethylammonium ion as a stabilizer. This refers to an aqueous dispersion of silicon dioxide fine particles having a diameter of 5 nm to several tens of nm. In the present invention, colloidal silica having an alkali component content of 1 ppm or less is preferred from the viewpoint of effects. Since such colloidal silica is not dispersed by an ionic compound, it can be dispersed in either an aqueous solvent or an organic solvent, so that core-shell particles prepared in an aqueous solvent are redispersed in an organic solvent. It plays an important role. Such colloidal silica is commercially available from Fuso Chemical Industry Co., Ltd. under trade names such as PL-1, PL-2, and PL-3, and is easily available.
このような染料マイクロカプセルのコアとシェルの比率であるが、1/99〜99/1であることが好ましい。 The ratio of the core and shell of such a dye microcapsule is preferably 1/99 to 99/1.
実際に、出来上がった粒子がコアシェル構造を取っているかどうかは、以下のように評価する。 Whether or not the finished particles have a core-shell structure is actually evaluated as follows.
まず、得られた粒子を染料が溶解する有機溶剤に分散する。この分散液のITOフィルム上に塗布乾燥したものを電子顕微鏡で観察すると、所望のコアシェル粒子が得られていれば、粒子の形状が見られ、溶解して乾燥した染料(シミ様)が観察されない。また、染料は溶解状態の吸収よりも、固体状態のほうが短波長側に吸収がシフトするため、以上の分散液と染料の溶解液の分光光度を測定することで、所望のコアシェル粒子ができていれば、染料が溶解しないので、長波長側に吸収がシフトするかどうかで、所望のコアシェル粒子が得られたかどうかが判断できる。 First, the obtained particles are dispersed in an organic solvent in which the dye is dissolved. When this dispersion liquid coated and dried on an ITO film is observed with an electron microscope, if the desired core-shell particles are obtained, the shape of the particles is seen, and the dissolved and dried dye (stain-like) is not observed. . In addition, since the absorption of the dye in the solid state is shifted to the shorter wavelength side than the absorption in the dissolved state, the desired core-shell particles can be formed by measuring the spectrophotometry of the above dispersion and the dissolved solution of the dye. Then, since the dye does not dissolve, it can be determined whether or not the desired core-shell particles are obtained by whether the absorption shifts to the long wavelength side.
つまり、長時間保存し染料の浸みだしをできるだけ押さえるためには、シェル部分を厚く設計すればよく、染料の吸収性を上げるためには、シェルの部分を薄くなる様に設計すればよい。染料の吸収を考えるのであれば、粒子径の1/3以上がコア成分であることが好ましい。 In other words, in order to store for a long time and suppress the soaking of the dye as much as possible, the shell portion may be designed to be thick, and in order to increase the absorbability of the dye, the shell portion may be designed to be thin. Considering the absorption of the dye, it is preferable that 1/3 or more of the particle diameter is the core component.
次に、本発明の染料マイクロカプセル分散物の製造方法を説明する。 Next, a method for producing the dye microcapsule dispersion of the present invention will be described.
まず、必要とする染料及びバインダーを有機溶剤に溶解する。使用する有機溶剤は染料とバインダーを溶解し、純水に対する溶解度が1%以下のものであることが好ましい。ここで、有機溶剤に溶解するのは、染料及びバインダーとも水中で堅いため、細かく粉砕するのが難しいため、溶媒に溶解することで分散しやすくするためと、カプセル化の際のシェル形成素材またはシェル形成プレ素材の界面への吸着を容易にするため(染料、バインダー種によらず有機溶剤の選択で可能にできる)である。 First, the required dye and binder are dissolved in an organic solvent. The organic solvent to be used preferably dissolves the dye and the binder and has a solubility in pure water of 1% or less. Here, it is difficult to finely pulverize the dye and the binder because they are hard in water because the dye and the binder are hard in water, so that it is easy to disperse by dissolving in the solvent, or the shell-forming material at the time of encapsulation or This is to facilitate the adsorption of the shell-forming pre-material to the interface (can be achieved by selecting an organic solvent regardless of the dye and binder type).
本発明の染料及びバインダーを溶解しうる有機溶剤としては、沸点が120℃以下であって、コア成分を有機溶剤の自重の1%溶解し得るものである。これを満足するものであれば特に公知のものであれば使用し得るが、水に対する溶解度が10%以下であることが好ましい。有機溶剤としては、酢酸エチル、酢酸ブチル等のエステル類、シクロヘキサン等の脂環族、ヘプタンやヘキサンなどの脂肪族、シクロヘキサノン等のケトン類、アルコール類、ジメチルエーテル、ジエチルエーテル等のエーテル類、ベンゼン、トルエン、キシレン等の芳香族、四塩化炭素、クロロホルム、ジクロルメタン等のハロゲン化炭化水素、ジエチルスルホキサイドメチルセロソルブ等がありこれらを必要に応じて1種または2種以上使用することもできる。 The organic solvent that can dissolve the dye and binder of the present invention has a boiling point of 120 ° C. or lower and can dissolve the core component by 1% of its own weight. Any known material can be used as long as it satisfies this condition, but the solubility in water is preferably 10% or less. Examples of organic solvents include esters such as ethyl acetate and butyl acetate, alicyclic groups such as cyclohexane, aliphatic groups such as heptane and hexane, ketones such as cyclohexanone, alcohols, ethers such as dimethyl ether and diethyl ether, benzene, There are aromatics such as toluene and xylene, halogenated hydrocarbons such as carbon tetrachloride, chloroform and dichloromethane, diethyl sulfoxide methyl cellosolve, etc., and these may be used alone or in combination of two or more as required.
このような有機溶剤に少なくとも染料とバインダーを溶解した後、水溶性樹脂の水溶液中に分散する。分散は、マグネチックスターラーの攪拌から高速ディゾルバを用いた分散、超音波を用いた分散、マントンゴーリンやナノマイザーなどの高圧を用いた分散が存在し、所望の粒径により使い分けをすればよい。この中でもサブミクロンオーダーの分散液滴を得るためには、超音波分散若しくはナノマイザーによる分散でなければならない。特に、一種の超臨界状態を作れると言われている超音波分散が好ましい。用いる超音波の周波数は19〜22kHzが好ましく、これ以上の周波数ではサブミクロンオーダーのカプセルにならず、これ以下の周波数では、出力が大きすぎて扱いが難しく、逆に液滴の凝集を生じさせて粒径を大きくしてしまうことがある。安定性を向上させるため公知のアニオン界面活性剤、カチオン界面活性剤、ベタイン界面活性剤、ノニオン界面活性剤、フッ素系界面活性剤を必要に応じて、本発明の目的に反しない程度添加してもかまわない。 At least a dye and a binder are dissolved in such an organic solvent, and then dispersed in an aqueous solution of a water-soluble resin. For dispersion, there are dispersion using a magnetic stirrer, dispersion using a high-speed dissolver, dispersion using ultrasonic waves, and dispersion using high pressure such as Manton Gorin and Nanomizer, and these may be properly used depending on the desired particle size. Among these, in order to obtain submicron-order dispersed droplets, the dispersion must be performed by ultrasonic dispersion or nanomizer. In particular, ultrasonic dispersion, which is said to be able to create a kind of supercritical state, is preferable. The frequency of the ultrasonic wave to be used is preferably 19 to 22 kHz. At frequencies higher than this, it does not become a submicron order capsule, and at frequencies lower than this, the output is too large and difficult to handle, conversely causing droplet aggregation. May increase the particle size. In order to improve the stability, known anionic surfactants, cationic surfactants, betaine surfactants, nonionic surfactants, and fluorosurfactants are added as necessary so as not to contradict the purpose of the present invention. It doesn't matter.
このようにして得られた分散液から、まず有機溶剤を除去する。有機溶剤を除去する方法は特には規定しないが、染料の分解を防止する観点から熱があまりかからないように分散液をエバポレータなどにより減圧で取り除くことが好ましい。 The organic solvent is first removed from the dispersion thus obtained. Although the method for removing the organic solvent is not particularly defined, it is preferable to remove the dispersion under reduced pressure by an evaporator or the like so that heat is not so much applied from the viewpoint of preventing the decomposition of the dye.
有機溶剤を取り除いた後、壁膜の形成を行う。その後の乾燥操作より先に壁膜の形成を行わず、スプレードライ等により乾燥と同時に壁膜化を行うと、カプセルが多核カプセル化し、粒径も大きくなってしまい、サブミクロンオーダーのマイクロカプセルを得ることができない。壁膜の形成方法としてはマイクロカプセル化の公知の方法が利用できるが、特に単純コアセルベーション法、複合コアセルベーション法を利用することが好ましく、ゼラチンをシェル材とする場合には、単純コアセルベーション法を、ゼラチンとアラビアゴムをシェル材とする場合には、複合コアセルベーションを利用すればよい。 After removing the organic solvent, a wall film is formed. If the wall film is not formed prior to the subsequent drying operation, and the wall film is formed at the same time as drying by spray drying or the like, the capsule becomes a multinuclear capsule and the particle size becomes large. Can't get. As a method for forming the wall film, a known method of microencapsulation can be used, but it is particularly preferable to use a simple coacervation method or a complex coacervation method. When gelatin is used as a shell material, a simple core is used. If the shell is made of gelatin and gum arabic, the coacervation method may be used.
その後、コロイダルシリカを加えたりする。また、この時、サブミクロン粒子であることによる乾燥後の取り出し、取り扱い性の劣化を意識して、pH制御等によりサブミクロン粒子のゆるい凝集体としてもよい。 Then, colloidal silica is added. At this time, taking into account the removal after drying due to the submicron particles and the deterioration of the handleability, loose aggregates of the submicron particles may be formed by pH control or the like.
その後、乾燥し染料マイクロカプセルを取り出すが、乾燥においても、染料の分解を防止する観点で熱がかからないように乾燥することが好ましく、スプレードライヤーで乾燥することが好ましい。乾燥する際の粉体の温度は、40℃以下のなるようにコントロールしながら乾燥させる。 Thereafter, drying and taking out the dye microcapsules are performed, but also in drying, drying is preferably performed so that heat is not applied from the viewpoint of preventing decomposition of the dye, and drying with a spray dryer is preferable. It is made to dry, controlling the temperature of the powder at the time of drying so that it may become 40 degrees C or less.
塗布に使用するには、塗布に使用する有機溶剤に分散する。表面にコロイダルシリカをつけた微粒子は、有機溶剤中でマグネチックスターラーなどを用いて攪拌することで分散したり、超音波で分散したりして分散できる。 In order to use for coating, it is dispersed in an organic solvent used for coating. The fine particles having colloidal silica on the surface can be dispersed by stirring in an organic solvent using a magnetic stirrer or the like, or dispersed by ultrasonic waves.
このようにして調製した染料マイクロカプセル分散物の塗布液は、本発明の熱現像写真感光材料の支持体のいずれかの層に塗設される。塗設される層としては、感光層と支持体の間の層あるいはバック面側の層が挙げられる。 The coating solution of the dye microcapsule dispersion thus prepared is applied to any layer of the support of the photothermographic material of the present invention. Examples of the layer to be coated include a layer between the photosensitive layer and the support or a layer on the back surface side.
続いて、本発明の熱現像写真感光材料に関わる技術について説明する。 Next, techniques relating to the heat-developable photographic material of the present invention will be described.
本発明の熱現像写真感光材料に用いることができる支持体(以下、本発明に係る支持体という)の素材は、各種高分子材料、ガラス、ウール布、コットン布、紙、アルミニウム等の金属等が挙げられるが、可撓性のあるシートまたはロールに加工できるものがよいため、プラスチックフィルム(例えば、セルロースアセテートフィルム、ポリエステルフィルム、ポリエチレンテレフタレートフィルム、ポリエチレンナフタレートフィルム、ポリアミドフィルム、ポリイミドフィルム、セルローストリアセテートフィルムまたはポリカーボネートフィルム等)を用いることが好ましい。 The material of the support (hereinafter referred to as the support according to the present invention) that can be used in the photothermographic material of the present invention includes various polymer materials, glass, wool cloth, cotton cloth, paper, metal such as aluminum, etc. However, plastic films (for example, cellulose acetate film, polyester film, polyethylene terephthalate film, polyethylene naphthalate film, polyamide film, polyimide film, cellulose triacetate are preferable because they can be processed into flexible sheets or rolls. It is preferable to use a film or a polycarbonate film.
本発明の熱現像写真感光材料を医用画像記録用として用いるには、青色着色した2軸延伸熱固定した厚さ70〜250μmのポリエチレンテレフタレートフィルムが好ましい。また、特開2001−22026号公報段落番号「0030」〜「0034」等に記載の技術を本発明に用いることができる。本発明に係る支持体はコロナ放電処理をすることが好ましい。放電量の条件としては、5〜30W/m2・分が好ましい。コロナ処理した支持体はコロナ処理後1〜2ヶ月以内に本発明に係る下引層を塗布することが好ましい。 In order to use the photothermographic material of the present invention for medical image recording, a blue-colored biaxially stretched heat-fixed polyethylene terephthalate film having a thickness of 70 to 250 μm is preferable. Further, the techniques described in paragraph numbers “0030” to “0034” of JP-A-2001-22026 can be used in the present invention. The support according to the present invention is preferably subjected to corona discharge treatment. The discharge amount condition is preferably 5 to 30 W / m 2 · min. The support subjected to the corona treatment is preferably coated with the undercoat layer according to the present invention within 1 to 2 months after the corona treatment.
本発明に係る支持体はコロナ放電処理以外にもプラズマ表面処理をすることができる。特に大気圧近傍でのプラズマ処理が好ましい。プラズマ放電を行う場合の処理用ガスとしては、アミノ基、カルボキシル基、水酸基、カルボニル基等の極性官能基を付与できるガスがよく、例えば、窒素(N2)ガス、水素(H2)ガス、酸素(O2)ガス、二酸化炭素(CO2)ガス、アンモニア(NH3)ガス、水蒸気等がある。また、反応ガス以外にもヘリウムやアルゴン等の不活性ガスを用いてもよく、ガスの組成の中の60%以上にすることで安定な放電条件を得ることができる。但し、パルス化された電界でプラズマを発生させさえすれば、不活性ガスは必ずしも60%以上必要ではなく、反応ガス濃度を増加させることが可能である。パルス電界の周波数1〜100kHzの範囲が好ましい。1つのパルス電界が印加される時間は1〜1000μsであることが好ましく、電極に印加する電圧の大きさは電界強度が1〜100kV/cmとなる範囲が好ましい。 The support according to the present invention can be subjected to plasma surface treatment in addition to corona discharge treatment. In particular, plasma treatment near atmospheric pressure is preferable. As a processing gas in the case of performing plasma discharge, a gas capable of imparting a polar functional group such as an amino group, a carboxyl group, a hydroxyl group, or a carbonyl group is preferable. For example, nitrogen (N 2 ) gas, hydrogen (H 2 ) gas, Examples include oxygen (O 2 ) gas, carbon dioxide (CO 2 ) gas, ammonia (NH 3 ) gas, and water vapor. In addition to the reactive gas, an inert gas such as helium or argon may be used, and stable discharge conditions can be obtained by setting it to 60% or more of the gas composition. However, as long as plasma is generated with a pulsed electric field, the inert gas is not necessarily required to be 60% or more, and the reaction gas concentration can be increased. A frequency range of 1 to 100 kHz of the pulse electric field is preferable. The time during which one pulse electric field is applied is preferably 1 to 1000 μs, and the magnitude of the voltage applied to the electrode is preferably in the range where the electric field strength is 1 to 100 kV / cm.
本発明の熱現像写真感光材料に用いることができる有機銀塩(以下、本発明に係る有機銀塩という)は還元可能な銀源であり、有機酸及びヘテロ有機酸の銀塩、特に長鎖の(炭素数10〜30、好ましくは15〜25)脂肪族カルボン酸及び含窒素複素環化合物の銀塩が好ましい。配位子が銀イオンに対する総安定度常数として4.0〜10.0の値をもつようなリサーチ・ディスクロージャー17029、29963に記載された有機または無機の錯体も好ましい。これら好適な銀塩の例としては、有機酸の銀塩、例えば、没食子酸、蓚酸、ベヘン酸、ステアリン酸、アラキジン酸、パルミチン酸、ラウリン酸等の銀塩等が挙げられる。その他の例としては、特開2001−83659号公報段落番号「0193」に記載の有機銀塩が挙げられる。また、有機銀塩の作製法、有機銀塩の粒径についても、同公報の段落番号「0194」〜「0197」の記載が参照できる。また本発明に係る有機銀塩として、特開2001−48902号公報段落番号「0028」〜「0033」、特開2000−72777号公報段落番号「0025」〜「0041」等に記載の技術を用いることができる。 The organic silver salt that can be used in the photothermographic material of the present invention (hereinafter referred to as the organic silver salt according to the present invention) is a reducible silver source, and is a silver salt of an organic acid or heteroorganic acid, particularly a long chain. (C10-30, preferably 15-25) aliphatic carboxylic acid and a silver salt of a nitrogen-containing heterocyclic compound are preferred. Preference is also given to organic or inorganic complexes described in Research Disclosure 17029, 29963, in which the ligand has a value of 4.0 to 10.0 as the total stability constant for silver ions. Examples of these suitable silver salts include silver salts of organic acids such as gallic acid, succinic acid, behenic acid, stearic acid, arachidic acid, palmitic acid, and lauric acid. Other examples include organic silver salts described in paragraph number “0193” of JP-A-2001-83659. Moreover, the description of paragraph number "0194"-"0197" of the same gazette can also be referred to for the preparation method of organic silver salt and the particle size of organic silver salt. Further, as the organic silver salt according to the present invention, the techniques described in paragraph numbers “0028” to “0033” of JP-A No. 2001-48902, paragraph numbers “0025” to “0041” of JP-A No. 2000-72777, etc. are used. be able to.
本発明の熱現像写真感光材料に用いることができる感光性ハロゲン化銀(以下、本発明に係る感光性ハロゲン化銀という)とは、ハロゲン化銀結晶の固有の性質として本来的に、または人為的に物理化学的な方法により、可視光ないし赤外光を吸収し得て、且つ可視光ないし赤外光を吸収したときに当該ハロゲン化銀結晶内や結晶表面に物理化学的変化が起こり得るように処理調製されたハロゲン化銀結晶粒子をいう。 The photosensitive silver halide that can be used in the heat-developable photographic light-sensitive material of the present invention (hereinafter referred to as the photosensitive silver halide according to the present invention) is intrinsic or artificial as an intrinsic property of silver halide crystals. In particular, it can absorb visible or infrared light by physicochemical methods, and physicochemical changes can occur in the silver halide crystal or on the crystal surface when visible or infrared light is absorbed. The silver halide crystal grains processed and prepared as described above.
本発明に係る感光性ハロゲン化銀は、P.Glafkides著Chimie et Physique Photographique(Paul Montel社刊、1967年)、G.F.Duffin著 Photographic Emulsion Chemistry(The Focal Press刊、1966年)、V.L.Zelikman et al著Making and Coating Photographic Emulsion(The Focal Press刊、1964年)等に記載された方法を用いてハロゲン化銀粒子乳剤として調製することができる。この中でも、形成条件をコントロールしつつハロゲン化銀粒子を調製する所謂コントロールドダブルジェット法が好ましい。ハロゲン組成としては特に制限はなく、塩化銀、塩臭化銀、塩沃臭化銀、臭化銀、沃臭化銀、沃化銀のいずれであってもよい。また、本発明に係るハロゲン化銀の粒子形成は通常、ハロゲン化銀種粒子(核)生成と粒子成長の2段階に分けられ、一度にこれらを連続的に行う方法でもよく、また核(種粒子)形成と粒子成長を分離して行う方法でもよく、特開2001−83659号公報段落番号「0063」に記載の技術を用いることができる。 The photosensitive silver halide according to the present invention is disclosed in P.I. Chifie et Physique Photographic (published by Paul Montel, 1967) by Glafkides. F. Duffin's Photographic Emission Chemistry (published by The Focal Press, 1966), V.C. L. It can be prepared as a silver halide grain emulsion using the method described in Making and Coating Photographic Emulsion (published by The Focal Press, 1964) by Zelikman et al. Among these, the so-called controlled double jet method for preparing silver halide grains while controlling the formation conditions is preferable. The halogen composition is not particularly limited, and may be any of silver chloride, silver chlorobromide, silver chloroiodobromide, silver bromide, silver iodobromide, and silver iodide. In addition, the formation of silver halide grains according to the present invention is usually divided into two stages: silver halide seed grain (nucleus) generation and grain growth. The method described in paragraph number “0063” of JP-A-2001-83659 may be used.
本発明に係る感光性ハロゲン化銀は、画像形成後の白濁を低く抑える、良好な画質を得る等のため平均粒子サイズが小さい方が好ましい。平均粒子サイズが0.2μm以下、より好ましくは0.01〜0.17μm、特に0.02〜0.14μmが好ましい。ここでいう粒子サイズとは、ハロゲン化銀粒子が立方体或いは八面体のいわゆる正常晶である場合は、ハロゲン化銀粒子の稜の長さをいう。また、ハロゲン化銀粒子が平板状粒子である場合には主表面の投影面積と同面積の円像に換算したときの直径をいう。 The photosensitive silver halide according to the present invention preferably has a small average grain size in order to keep the cloudiness after image formation low and to obtain good image quality. The average particle size is 0.2 μm or less, more preferably 0.01 to 0.17 μm, and particularly preferably 0.02 to 0.14 μm. The grain size here refers to the length of the edge of the silver halide grain when the silver halide grain is a so-called normal crystal of a cube or octahedron. Further, when the silver halide grain is a tabular grain, it means a diameter when converted into a circular image having the same area as the projected area of the main surface.
粒子サイズは単分散であることが好ましく、詳しくは特開2001−83659号公報段落番号「0064」〜「0066」に記載の技術を用いることができる。粒子の形状としては、立方体、八面体、14面体、平板状ハロゲン化銀粒子のいずれでもよい。平板状ハロゲン化銀粒子の場合、平均アスペクト比は概ね1.5以上、100以下、好ましくは2以上、50以下がよい。これらは米国特許第5,264,337号、同5,314,798号、同5,320,958号の各明細書に記載の技術を適用できる。また、粒子形成技術としては、特開2001−83659号公報段落番号「0068」〜「0090」に記載の技術を適用できる。 The particle size is preferably monodisperse, and in particular, the techniques described in JP-A-2001-83659, paragraph numbers “0064” to “0066” can be used. The shape of the grains may be any of cubic, octahedral, tetrahedral and tabular silver halide grains. In the case of tabular silver halide grains, the average aspect ratio is generally from 1.5 to 100, preferably from 2 to 50. The techniques described in US Pat. Nos. 5,264,337, 5,314,798, and 5,320,958 can be applied to these. Further, as the particle forming technique, the technique described in paragraph Nos. “0068” to “0090” of Japanese Patent Laid-Open No. 2001-83659 can be applied.
本発明に係る感光性ハロゲン化銀は、照度不軌改良のため元素周期律表の6族から11族に属する遷移金属のイオンを含有することが好ましい。好ましい含有率は銀1モルに対し1×10-9〜1×10-2モル、より好ましくは1×10-8〜1×10-4の範囲である。好ましい遷移金属錯体または錯体イオンは、一般式〔ML6〕m(ここで、Mは元素周期表の6〜11族の元素から選ばれる遷移金属、Lは配位子を表し、mは0、−、2−、3−または4−を表す)で表される。Lで表される配位子の具体例としては、ハロゲンイオン(弗素イオン、塩素イオン等)、シアナイド、シアナート、チオシアナート、セレノシアナート、テルロシアナート、アジド及びアコの各配位子、ニトロシル、チオニトロシル等が挙げられ、好ましくはアコ、ニトロシル及びチオニトロシルである。アコ配位子が存在する場合には、配位子の一つまたは二つを占めることが好ましい。遷移金属配位錯イオンとしては、特開2001−83659号公報段落番号「0094」〜「0095」記載のものを用いることができる。 The photosensitive silver halide according to the present invention preferably contains ions of transition metals belonging to Groups 6 to 11 of the Periodic Table of Elements for improving illuminance failure. A preferred content is in the range of 1 × 10 −9 to 1 × 10 −2 mol, more preferably 1 × 10 −8 to 1 × 10 −4 mol per mol of silver. A preferred transition metal complex or complex ion is represented by the general formula [ML 6 ] m (where M is a transition metal selected from Group 6 to 11 elements of the periodic table, L represents a ligand, m is 0, -Represents 2-, 3- or 4-). Specific examples of the ligand represented by L include halogen ions (fluorine ion, chlorine ion, etc.), cyanide, cyanate, thiocyanate, selenocyanate, tellurocyanate, azide and aco ligands, nitrosyl, A thionitrosyl etc. are mentioned, Ako, nitrosyl, and thionitrosyl are preferable. When an acoligand is present, it preferably occupies one or two of the ligands. As transition metal coordination complex ions, those described in JP-A-2001-83659, paragraph numbers “0094” to “0095” can be used.
本発明に係る感光性ハロゲン化銀は、化学増感されていることが好ましい。好ましい化学増感に関しては、特開2000−112057号公報段落番号「0044」〜「0045」に記載の化学増感剤、技術を用いることができる。本発明に係る感光性ハロゲン化銀は、分光増感されていることが好ましい。好ましい分光増感に関しては、特開2001−83659号公報段落番号「0099」〜「0144」に記載の増感色素、技術を用いることができる。 The photosensitive silver halide according to the present invention is preferably chemically sensitized. Regarding preferred chemical sensitization, chemical sensitizers and techniques described in JP-A No. 2000-112057, paragraph numbers “0044” to “0045” can be used. The photosensitive silver halide according to the present invention is preferably spectrally sensitized. Regarding preferred spectral sensitization, sensitizing dyes and techniques described in JP-A-2001-83659, paragraph numbers “00099” to “0144” can be used.
本発明に係る感光性ハロゲン化銀は、増感色素とともに、それ自身分光増感作用をもたない色素あるいは可視光を実質的に吸収しない物質であって、強色増感効果を発現する強色増感剤を用いてもよい。強色増感剤については、特開2001−83659号公報段落番号「0148」〜「0152」に記載の化合物を用いることができる。本発明においては、上記の強色増感剤の他に、特開2000−250166号公報段落番号「0017」〜「0019」に記載の一般式(1)〜(4)で表される化合物と少なくとも1種のヘテロ原子を有する大環状化合物を強色増感剤として使用できる。該一般式(1)で表される化合物の具体例は、特開2000−250166号公報段落番号「0020」〜「0028」に記載されている。 The photosensitive silver halide according to the present invention, together with a sensitizing dye, is a dye that does not itself have a spectral sensitizing action or a substance that does not substantially absorb visible light, and exhibits a strong sensitizing effect. A color sensitizer may be used. As the supersensitizer, compounds described in paragraph numbers “0148” to “0152” of JP-A-2001-83659 can be used. In the present invention, in addition to the supersensitizer described above, compounds represented by general formulas (1) to (4) described in paragraph numbers “0017” to “0019” of JP 2000-250166 A and Macrocycles having at least one heteroatom can be used as supersensitizers. Specific examples of the compound represented by the general formula (1) are described in paragraph numbers “0020” to “0028” of JP-A No. 2000-250166.
本発明の熱現像写真感光材料に用いることができる還元剤(以下、本発明に係る還元剤という)としては、熱現像写真感光材料の技術分野で公知の還元剤の中から適宜選択して使用することができる。特に、有機銀塩に脂肪族カルボン酸銀塩を使用する場合、2個以上のヒドロキシフェニル基がアルキレン基または硫黄によって連結されたポリフェノール類、特にヒドロキシフェニル基のヒドロキシル基置換位置に隣接した位置の少なくとも一つにアルキル基(例えば、メチル基、エチル基、プロピル基、t−ブチル基、シクロヘキシル基等)またはアシル基(例えば、アセチル基、プロピオニル基等)が置換したヒドロキシフェニル基の2個以上がアルキレン基または硫黄によって連結されたビスフェノール類が好ましい。 The reducing agent that can be used in the photothermographic material of the present invention (hereinafter referred to as the reducing agent according to the present invention) is appropriately selected from known reducing agents in the technical field of photothermographic materials. can do. In particular, when an aliphatic carboxylic acid silver salt is used as the organic silver salt, polyphenols in which two or more hydroxyphenyl groups are linked by an alkylene group or sulfur, particularly a position adjacent to the hydroxyl group substitution position of the hydroxyphenyl group. Two or more hydroxyphenyl groups substituted with at least one alkyl group (eg, methyl group, ethyl group, propyl group, t-butyl group, cyclohexyl group, etc.) or acyl group (eg, acetyl group, propionyl group, etc.) Are preferably bisphenols linked by an alkylene group or sulfur.
例えば、特開2000−112057号公報段落番号「0047」〜「0048」に記載のヒンダードフェノールタイプの還元剤は、本発明において好ましく用いられる。その具体的例示化合物については、特開2000−112057号公報段落番号「0050」〜「0051」に記載されている。還元剤の使用量は銀1モル当たり1×10-2〜10モル、好ましくは1×10-2〜1.5モルである。 For example, hindered phenol type reducing agents described in paragraph numbers “0047” to “0048” of JP-A No. 2000-112057 are preferably used in the present invention. Specific exemplary compounds thereof are described in paragraph numbers “0050” to “0051” of JP-A No. 2000-112057. The amount of the reducing agent used is 1 × 10 −2 to 10 mol, preferably 1 × 10 −2 to 1.5 mol, per mol of silver.
本発明の熱現像写真感光材料に用いることができるバインダーは、透明または半透明で、一般に無色であり、天然高分子や合成高分子である。バインダーの例として、特開2001−66725号公報段落番号「0193」に記載の天然または合成高分子が挙げられる。バインダーとしてはポリビニルアセタール類が好ましく、ポリビニルブチラールが特に好ましい。バインダーの使用量としては、バインダーと有機銀塩との割合は15:1〜1:2、特に8:1〜1:1の範囲が好ましい。また、本発明に係るバインダーとしては、ポリマーラテックスも好ましく用いることができる。ポリマーラテックスに関しては、特開2001−66725号公報段落番号「0194」〜「0203」に記載されている化合物と技術を適用できる。 The binder that can be used in the photothermographic material of the present invention is transparent or translucent, generally colorless, and is a natural polymer or a synthetic polymer. Examples of the binder include natural or synthetic polymers described in JP-A No. 2001-66725, paragraph number “0193”. As the binder, polyvinyl acetals are preferable, and polyvinyl butyral is particularly preferable. As a usage-amount of a binder, the ratio of a binder and organic silver salt has the preferable range of 15: 1 to 1: 2, especially 8: 1 to 1: 1. Moreover, a polymer latex can also be preferably used as the binder according to the present invention. Regarding the polymer latex, the compounds and techniques described in paragraph numbers “0194” to “0203” of JP-A No. 2001-66725 can be applied.
バインダーは架橋剤を用いることにより膜付きがよくなり、現像ムラが少なくなり、また保存時のカブリ抑制や現像後のプリントアウト銀の生成を抑制する効果が期待できる。特開昭50−96216号公報に記載されているアルデヒド系、エポキシ系、エチレンイミン系、ビニルスルホン系、スルホン酸エステル系、アクリロイル系、カルボジイミド系、シラン化合物系の架橋剤を用いることができるが、好ましい架橋剤としてはイソシアネート系化合物、シラン化合物、エポキシ化合物または酸無水物である。イソシアネート系化合物については、特開2001−83659号公報段落番号「0159」〜「0168」に記載されている化合物と技術を適用できる。エポキシ化合物については、特開2001−83659号公報段落番号「0170」〜「0180」に記載されている化合物と技術を適用できる。酸無水物については、特開2001−83659号公報段落番号「0182」〜「0187」に記載されている化合物と技術を適用できる。シラン化合物については、特開2001−264930号公報段落番号「0022」〜「0028」に記載されている化合物と技術を適用できる。 By using a cross-linking agent, the binder is improved in film formation, development unevenness is reduced, and an effect of suppressing fogging during storage and suppressing generation of printout silver after development can be expected. Aldehyde-type, epoxy-type, ethyleneimine-type, vinylsulfone-type, sulfonate-type, acryloyl-type, carbodiimide-type, and silane-compound-type crosslinking agents described in JP-A-50-96216 can be used. Preferred crosslinking agents are isocyanate compounds, silane compounds, epoxy compounds or acid anhydrides. As for the isocyanate compound, compounds and techniques described in JP-A-2001-83659, paragraph numbers “0159” to “0168” can be applied. For the epoxy compound, the compounds and techniques described in JP-A-2001-83659, paragraph numbers “0170” to “0180” can be applied. For the acid anhydride, compounds and techniques described in JP-A-2001-83659, paragraph numbers “0182” to “0187” can be applied. As for the silane compound, compounds and techniques described in JP-A No. 2001-264930, paragraph numbers “0022” to “0028” can be applied.
本発明の熱現像写真感光材料は必要に応じて色調剤を用いることができる。本発明において用いることのできる色調剤としては、特開2000−198757号公報段落番号「0064」〜「0066」に記載されている化合物と技術を適用できる。 In the heat-developable photographic light-sensitive material of the present invention, a color toner can be used as necessary. As the toning agent that can be used in the present invention, compounds and techniques described in paragraph numbers “0064” to “0066” of JP-A-2000-198757 can be applied.
本発明の熱現像写真感光材料は、還元剤としてビスフェノール類やスルホンアミドフェノール類のようなプロトンをもった還元剤が用いられているので、これらの水素を引き抜くことができる活性種を発生することにより還元剤を不活性化できる化合物が含有されていることが好ましい。無色の光酸化性物質として、露光時にフリーラジカルを反応活性種として生成可能な化合物が好ましい。これらの化合物として、特開2000−57004号公報段落番号「0065」〜「0069」に開示されているビイミダゾリル化合物や、同公報段落番号「0071」〜「0082」に開示されているヨードニウム化合物を用いることができる。 Since the photothermographic material of the present invention uses a reducing agent having a proton such as bisphenols or sulfonamidophenols as a reducing agent, it generates active species capable of extracting these hydrogens. It is preferable that a compound capable of inactivating the reducing agent is contained. As the colorless photo-oxidizing substance, a compound capable of generating free radicals as reactive species upon exposure is preferable. As these compounds, biimidazolyl compounds disclosed in paragraphs “0065” to “0069” of JP-A-2000-57004 and iodonium compounds disclosed in paragraphs “0071” to “0082” of the same publication are used. Can be used.
本発明の熱現像写真感光材料は、還元剤を不活性化し還元剤が有機銀塩を銀に還元できないようにする化合物として、ハロゲン原子を活性種として放出する化合物を使用することができる。活性ハロゲン原子を生成する化合物の具体例としては、特開2000−57004号公報段落番号「0086」〜「0102」に開示されている化合物を用いることができる。 In the photothermographic material of the present invention, a compound that releases a halogen atom as an active species can be used as a compound that deactivates the reducing agent and prevents the reducing agent from reducing the organic silver salt to silver. As specific examples of the compound that generates an active halogen atom, compounds disclosed in paragraphs “0086” to “0102” of JP-A No. 2000-57004 can be used.
本発明の熱現像写真感光材料は省銀化剤を用いることができる。省銀化剤とは、一定の銀画像濃度を得るために必要な銀量を低減化し得る化合物をいう。この低減化する機能の作用機構は種々考えられるが現像銀の被覆力を向上させる機能を有する化合物が好ましい。ここで、現像銀の被覆力とは、銀の単位量当たりの光学濃度をいう。本発明において用いることのできる省銀化剤としては、特開2001−66725号公報段落番号「0075」〜「0081」に開示されているヒドラジン誘導体化合物、同公報段落番号「0109」〜「0132」に開示されているビニル化合物、同公報段落番号「0150」〜「0158」に開示されている4級オニウム化合物が挙げられる。 The photothermographic material of the present invention can use a silver saving agent. The silver saving agent refers to a compound that can reduce the amount of silver necessary to obtain a certain silver image density. Various action mechanisms of the function of decreasing can be considered, but a compound having a function of improving the covering power of developed silver is preferable. Here, the covering power of developed silver refers to the optical density per unit amount of silver. Examples of silver saving agents that can be used in the present invention include hydrazine derivative compounds disclosed in paragraphs “0075” to “0081” of JP-A No. 2001-66725, paragraph numbers “0109” to “0132” of the publication. And quaternary onium compounds disclosed in paragraph numbers “0150” to “0158” of the publication.
本発明の熱現像写真感光材料は、本発明に係る下引層を設けた支持体上に有機銀塩、感光性ハロゲン化銀、還元剤、及びバインダーを含有する感光層を設けてなるものであるが、感光層の上に非感光層を形成するのが好ましい。例えば、感光層の上には保護層が感光層を保護する目的で、また支持体の反対の面にはくっつきを防止する為に、バッキング層が設けられるのが好ましい。これらの保護層やバッキング層に用いるバインダーとしては感光層よりもガラス転移点が高く、擦り傷や変形の生じにくいポリマー、例えば、セルロースアセテート、セルロースアセテートブチレート等のポリマーが、前記のバインダーのなかから選ばれる。また、階調調整等のために、感光層を支持体の一方の側に2層以上または支持体の両側に1層以上設置してもよい。 The photothermographic material of the present invention is obtained by providing a photosensitive layer containing an organic silver salt, a photosensitive silver halide, a reducing agent, and a binder on a support provided with an undercoat layer according to the present invention. However, it is preferable to form a non-photosensitive layer on the photosensitive layer. For example, it is preferable that a backing layer is provided on the photosensitive layer for the purpose of protecting the photosensitive layer by the protective layer and for preventing sticking on the opposite surface of the support. As the binder used in these protective layers and backing layers, polymers having a glass transition point higher than that of the photosensitive layer and less likely to be scratched or deformed, for example, polymers such as cellulose acetate and cellulose acetate butyrate are among the above binders. To be elected. In order to adjust the gradation, two or more photosensitive layers may be provided on one side of the support or one or more layers on both sides of the support.
本発明の熱現像写真感光材料は、上述した各構成層の素材を溶媒に溶解または分散させた塗布液を作り、それら塗布液を複数同時に重層塗布した後、加熱処理を行って形成されることが好ましい。ここで「複数同時に重層塗布」とは、各構成層(例えば、感光層、保護層)の塗布液を作製し、これを支持体へ塗布する際に各層個別に塗布、乾燥の繰り返しをするのではなく、同時に重層塗布を行い乾燥する工程も同時に行える状態で各構成層を形成し得ることを意味する。即ち、下層中の全溶剤の残存量が、例えば、70質量%以下となる前に上層を設けることが好ましい。 The photothermographic material of the present invention is formed by preparing a coating solution obtained by dissolving or dispersing the above-mentioned constituent layers in a solvent, applying a plurality of these coating solutions simultaneously, and then performing a heat treatment. Is preferred. Here, “multiple simultaneous multi-layer coating” means that a coating solution for each constituent layer (for example, photosensitive layer, protective layer) is prepared, and each layer is repeatedly coated and dried when it is coated on a support. Rather, it means that each constituent layer can be formed in a state in which multiple layers can be simultaneously applied and dried. That is, it is preferable to provide the upper layer before the remaining amount of the total solvent in the lower layer becomes, for example, 70% by mass or less.
各構成層を複数同時に重層塗布する方法は特に制限はなく、例えば、バーコーター法、カーテンコート法、浸漬法、エアーナイフ法、ホッパー塗布法、エクストルージョン塗布法などの公知の方法を用いることができる。これらのうちより好ましくは、エクストルージョン塗布法と呼ばれる前計量タイプの塗布方式である。エクストルージョン塗布法はスライド塗布方式のようにスライド面での溶媒の揮発がないため、精密塗布、有機溶剤塗布に適している。この塗布方法は感光層を有する側について述べたが、バックコート層を設ける際、下引きとともに塗布する場合についても同様である。もちろん、本発明の熱現像写真感光材料は水系の溶媒でもよい。 There are no particular restrictions on the method of applying multiple layers of each constituent layer simultaneously. For example, a known method such as a bar coater method, curtain coating method, dipping method, air knife method, hopper coating method, or extrusion coating method may be used. it can. Of these, a pre-weighing type coating method called an extrusion coating method is more preferable. The extrusion coating method is suitable for precision coating and organic solvent coating because the solvent does not volatilize on the slide surface unlike the slide coating method. Although this coating method has been described on the side having the photosensitive layer, the same applies to the case of coating with undercoating when providing the backcoat layer. Of course, the photothermographic material of the present invention may be an aqueous solvent.
本発明の熱現像写真感光材料の現像条件について説明する。現像条件は使用する機器、装置、或いは手段に依存して変化するが、典型的には適した高温に於いて像様に露光した光熱写真ドライイメージング材料を加熱することを伴う。露光後に得られた潜像は、例えば、約80〜200℃、好ましくは約100〜200℃で、概ね1秒〜2分間加熱することにより現像することができる。加熱温度が80℃以下では短時間に十分な画像濃度が得られず、200℃以上ではバインダーが溶融しローラーへの転写など、画像そのものだけでなく搬送性や、現像機等への悪影響を及ぼす。加熱することで有機銀塩(酸化剤として機能する)と還元剤との間の酸化還元反応により銀画像を生成する。 The development conditions of the photothermographic material of the present invention will be described. Development conditions vary depending on the equipment, apparatus, or means used, but typically involve heating the imagewise exposed photothermographic dry imaging material at a suitable high temperature. The latent image obtained after the exposure can be developed, for example, by heating at about 80 to 200 ° C., preferably about 100 to 200 ° C. for about 1 second to 2 minutes. When the heating temperature is 80 ° C. or lower, sufficient image density cannot be obtained in a short time. When the heating temperature is 200 ° C. or higher, the binder is melted and transferred to a roller, which affects not only the image itself but also the transportability and the developing machine. . By heating, a silver image is generated by an oxidation-reduction reaction between an organic silver salt (which functions as an oxidizing agent) and a reducing agent.
この反応過程は、外部からの水等の処理液の供給なしに進行する。加熱する機器、装置、或いは手段はホットプレート、アイロン、ホットローラー、炭素または白色チタン等を用いた熱発生器として典型的な加熱手段で行ってよい。本発明の熱現像写真感光材料が保護層を有する場合であれば、保護層を有する側の面を加熱手段と接触させ加熱処理するのが、均一な加熱を行う上で、また熱効率、作業性の点などから好ましく、該面をヒートローラに接触させながら搬送し加熱処理して現像することが好ましい。 This reaction process proceeds without supplying a treatment liquid such as water from the outside. The apparatus, device, or means for heating may be performed by a heating means typical as a heat generator using a hot plate, an iron, a hot roller, carbon, white titanium, or the like. If the photothermographic material of the present invention has a protective layer, the surface having the protective layer is brought into contact with the heating means for heat treatment in order to achieve uniform heating, thermal efficiency, and workability. It is preferable from the above points, and it is preferable that the surface is conveyed while being in contact with a heat roller, heated and developed.
現像時において、本発明の熱現像写真感光材料は溶剤を5〜1000mg/m2、好ましくは100〜500mg/m2であるように調製する。これにより高感度、低かぶり、最高濃度の高い熱現像写真感光材料となる。 During development, the photothermographic material of the present invention is 5 to 1000 mg / m 2 of the solvent, preferably prepared such that 100 to 500 mg / m 2. As a result, a photothermographic material having high sensitivity, low fog and high maximum density is obtained.
溶剤としては、アセトン、メチルエチルケトン、イソフォロン等のケトン類、メチルアルコール、エチルアルコール、イソプロピルアルコール、シクロヘキサノール、ベンジルアルコール等のアルコール類、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、ヘキシレングリコール等のグリコール類、エチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル等のエーテルアルコール類、イソプロピルエーテル等のエーテル類、酢酸エチル、酢酸ブチル等のエステル類、塩化メチレン、ジクロルベンゼン等の塩化物類、炭化水素類等が挙げられる。その他に水、ホルムアミド、ジメチルホルムアミド、トルイジン、テトラヒドロフラン、酢酸等が挙げられる。但し、これらに限定されるものではない。また、これらの溶剤は単独、または数種類組み合せることができる。 Solvents include ketones such as acetone, methyl ethyl ketone, isophorone, alcohols such as methyl alcohol, ethyl alcohol, isopropyl alcohol, cyclohexanol, benzyl alcohol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, hexylene glycol, etc. Glycols, ether alcohols such as ethylene glycol monomethyl ether and diethylene glycol monoethyl ether, ethers such as isopropyl ether, esters such as ethyl acetate and butyl acetate, chlorides such as methylene chloride and dichlorobenzene, hydrocarbons Etc. Other examples include water, formamide, dimethylformamide, toluidine, tetrahydrofuran, and acetic acid. However, it is not limited to these. These solvents can be used alone or in combination.
なお、熱現像写真感光材料中の上記溶剤の含有量は塗布工程後の乾燥工程等における温度条件等の条件変化によって調整できる。また、当該溶剤の含有量は含有させた溶剤を検出するために適した条件下におけるガスクロマトグラフィーで測定できる。 The content of the solvent in the photothermographic material can be adjusted by changing conditions such as temperature conditions in the drying step after the coating step. The content of the solvent can be measured by gas chromatography under conditions suitable for detecting the contained solvent.
本発明の熱現像写真感光材料の露光条件について説明する。 The exposure conditions of the photothermographic material of the present invention will be described.
本発明の熱現像写真感光材料の露光は、熱現像写真感光材料に付与した感色性に対し適切な光源を用いることが望ましい。例えば、赤外光に感じ得るものとした場合は、赤外光域ならばいかなる光源にも適用可能であるが、レーザーパワーがハイパワーであることや、本発明の熱現像写真感光材料を透明にできる等の点から、赤外半導体レーザー(780nm、820nm)が好ましく用いられる。 In the exposure of the photothermographic material of the present invention, it is desirable to use a light source suitable for the color sensitivity imparted to the photothermographic material. For example, when it can be felt by infrared light, it can be applied to any light source as long as it is in the infrared light range, but the laser power is high or the photothermographic material of the present invention is transparent. From the viewpoint of being able to be made, an infrared semiconductor laser (780 nm, 820 nm) is preferably used.
本発明の熱現像写真感光材料の露光は、レーザー走査露光により行うことが好ましく、その露光方法には種々の方法が採用できる。 The exposure of the photothermographic material of the present invention is preferably performed by laser scanning exposure, and various methods can be adopted as the exposure method.
第1の好ましい方法として、熱現像写真感光材料の露光面と走査レーザー光のなす角が実質的に垂直になることがないレーザー走査露光機を用いる方法が挙げられる。ここで、「実質的に垂直になることがない」とはレーザー走査中に最も垂直に近い角度として、好ましくは55度以上、88度以下、より好ましくは60度以上、86度以下、更に好ましくは65度以上、84度以下、最も好ましくは70度以上、82度以下であることをいう。レーザー光が、熱現像写真感光材料に走査されるときの感光材料露光面でのビームスポット直径は、好ましくは200μm以下、より好ましくは100μm以下である。これは、スポット径が小さい方がレーザー入射角度の垂直からのずらし角度を減らせる点で好ましい。ビームスポット直径の下限は10μmである。このようなレーザー走査露光を行うことにより干渉縞様のムラの発生等のような反射光に係る画質劣化を減じることができる。 As a first preferred method, there is a method using a laser scanning exposure machine in which the angle formed between the exposure surface of the photothermographic material and the scanning laser beam is not substantially perpendicular. Here, “substantially not perpendicular” means the angle that is closest to the vertical during laser scanning, preferably 55 degrees or more and 88 degrees or less, more preferably 60 degrees or more and 86 degrees or less, and even more preferably. Means 65 degrees or more and 84 degrees or less, and most preferably 70 degrees or more and 82 degrees or less. The beam spot diameter on the exposed surface of the photosensitive material when the laser beam is scanned onto the photothermographic material is preferably 200 μm or less, more preferably 100 μm or less. This is preferable in that a smaller spot diameter can reduce the angle of deviation of the laser incident angle from the vertical. The lower limit of the beam spot diameter is 10 μm. By performing such laser scanning exposure, it is possible to reduce image quality deterioration related to reflected light such as generation of interference fringe-like unevenness.
第2の方法として、縦マルチである走査レーザー光を発するレーザー走査露光機を用いて露光を行うことも好ましい。縦単一モードの走査レーザー光に比べて干渉縞様のムラの発生等の画質劣化が減少する。縦マルチ化するには、合波による戻り光を利用する、高周波重畳をかける、等の方法がよい。ここで、縦マルチとは、露光波長が単一でないことを意味し、通常露光波長の分布が5nm以上、好ましくは10nm以上になるとよい。露光波長の分布の上限には特に制限はないが、通常60nm程度である。 As a second method, it is also preferable to perform exposure using a laser scanning exposure machine that emits scanning laser light that is a vertical multi. Compared with a single longitudinal mode scanning laser beam, image quality degradation such as generation of interference fringe-like unevenness is reduced. In order to make it vertically multi-ply, methods such as using return light by multiplexing and applying high-frequency superposition are preferable. Here, the vertical multi means that the exposure wavelength is not single, and the distribution of the exposure wavelength is usually 5 nm or more, preferably 10 nm or more. The upper limit of the exposure wavelength distribution is not particularly limited, but is usually about 60 nm.
第3の態様として、2本以上のレーザーを用いて、走査露光により画像を形成することも好ましい。複数本のレーザーを利用した画像記録方法としては、高解像度化、高速化の要求から1回の走査で複数ラインずつ画像を書き込むレーザープリンタやデジタル複写機の画像書込み手段で使用されている技術であり、例えば、特開昭60−166916号公報等により知られている。これは、光源ユニットから放射されたレーザー光をポリゴンミラーで偏向走査し、fθレンズ等を介して感光体上に結像する方法であり、これはレーザー・イメージャーなどと原理的に同じレーザー走査光学装置である。レーザープリンタやデジタル複写機の画像書込み手段における熱現像写真感光材料上へのレーザー光の結像は、1回の走査で複数ラインずつ画像を書き込むという用途から、一つのレーザー光の結像位置から1ライン分ずらして次のレーザー光が結像されている。具体的には、二つの光ビームは互いに副走査方向に像面上で数10μmオーダーの間隔で近接しており、印字密度が400dpi(ここで、1インチ即ち、2.54cm当たりに1ドットの印字密度のことをdpi(ドットパーインチ)と定義する)で2ビームの副走査方向ピッチは63.5μm、600dpiで42.3μmである。 As a third aspect, it is also preferable to form an image by scanning exposure using two or more lasers. An image recording method using a plurality of lasers is a technique used in image writing means of laser printers and digital copying machines that write images line by line in a single scan due to the demand for higher resolution and higher speed. For example, it is known from JP-A-60-166916. This is a method in which laser light emitted from a light source unit is deflected and scanned by a polygon mirror and imaged on a photoconductor via an fθ lens or the like. In principle, this is the same laser scanning as a laser imager. It is an optical device. Laser image formation on the photothermographic material for image development of laser printers and digital copiers is based on the application of writing multiple lines of images in one scan, from the position where one laser beam is imaged. The next laser beam is imaged with a shift of one line. Specifically, the two light beams are close to each other in the sub-scanning direction on the image plane with an interval of the order of several tens of μm, and the print density is 400 dpi (here, one dot per inch, ie, 2.54 cm). The printing density is defined as dpi (dot per inch), and the sub-scanning direction pitch of the two beams is 63.5 μm, and 600 dpi is 42.3 μm.
副走査方向に解像度分ずらした方法とは異なり、同一の場所に2本以上のレーザーを入射角を変え露光面に集光させ画像形成することも好ましい。この際、通常の1本のレーザー(波長λ[nm])で書き込むときの露光面での露光エネルギーがEである場合、露光に使用するN本のレーザーが同一波長(波長λ[nm])、同一露光エネルギー(En)とした場合、0.9×E≦En×N≦1.1×Eの範囲にするのが好ましい。このようにすることにより、露光面ではエネルギーは確保されるが、それぞれのレーザー光の画像形成層への反射は、レーザーの露光エネルギーが低いため低減され、ひいては干渉縞の発生が抑えられる。なお、上述では複数本のレーザーの波長をλと同一のものを使用したが、波長の異なるものを用いてもよい。この場合、λ[nm]に対して(λ−30)<λ1、λ2、・・・λn≦(λ+30)の範囲にするのが好ましい。 Unlike the method in which the resolution is shifted in the sub-scanning direction, it is also preferable to form an image by condensing two or more lasers at the same place on the exposure surface while changing the incident angle. At this time, when the exposure energy on the exposure surface when writing with one normal laser (wavelength λ [nm]) is E, N lasers used for exposure have the same wavelength (wavelength λ [nm]). When the same exposure energy (En) is used, it is preferable that the range is 0.9 × E ≦ En × N ≦ 1.1 × E. By doing so, energy is secured on the exposure surface, but the reflection of each laser beam to the image forming layer is reduced because the exposure energy of the laser is low, and thus the occurrence of interference fringes is suppressed. In the above description, a plurality of lasers having the same wavelength as λ are used. However, lasers having different wavelengths may be used. In this case, it is preferable that (λ−30) <λ1, λ2,... Λn ≦ (λ + 30) with respect to λ [nm].
上述した第1、第2及び第3の態様の露光方法において、走査露光に用いるレーザーとしては、一般によく知られている、ルビーレーザー、YAGレーザー、ガラスレーザー等の固体レーザー;He−Neレーザー、Arイオンレーザー、Krイオンレーザー、CO2レーザー、COレーザー、He−Cdレーザー、N2レーザー、エキシマーレーザー等のガスレーザー;InGaPレーザー、AlGaAsレーザー、GaAsPレーザー、InGaAsレーザー、InAsPレーザー、CdSnP2レーザー、GaSbレーザー等の半導体レーザー;化学レーザー、色素レーザー等を用途に併せて適時選択して使用できるが、これらの中でもメンテナンスや光源の大きさの問題から、波長が600〜1200nmの半導体レーザーを用いるのが好ましい。 In the exposure methods of the first, second, and third aspects described above, as lasers used for scanning exposure, generally known solid lasers such as ruby lasers, YAG lasers, and glass lasers; He—Ne lasers, Ar ion laser, Kr ion laser, CO 2 laser, CO laser, He—Cd laser, N 2 laser, excimer laser and other gas lasers; InGaP laser, AlGaAs laser, GaAsP laser, InGaAs laser, InAsP laser, CdSnP 2 laser, Semiconductor lasers such as GaSb lasers; chemical lasers, dye lasers, etc. can be selected and used in a timely manner, but among these, semiconductor lasers with wavelengths of 600 to 1200 nm are used due to maintenance and light source size problems. Preferred.
なお、レーザー・イメージャーやレーザー・イメージセッターで使用されるレーザーにおいて、熱現像写真感光材料に走査されるときの露光面でのビームスポット径は、一般に短軸径として5〜75μm、長軸径として5〜100μmの範囲であり、レーザー光走査速度は熱現像写真感光材料固有のレーザー発振波長における感度とレーザーパワーによって、熱現像写真感光材料毎に最適な値に設定することができる。 In the laser used in a laser imager or laser image setter, the beam spot diameter on the exposure surface when scanned with a photothermographic material is generally 5 to 75 μm as the minor axis diameter, and the major axis diameter. The laser beam scanning speed can be set to an optimum value for each photothermographic material by the sensitivity and laser power at the laser oscillation wavelength inherent to the photothermographic material.
以下、実施例により詳しく本発明を説明する。 Hereinafter, the present invention will be described in detail with reference to examples.
実施例1
〔マイクロカプセル微粒子3の作製〕
酢酸エチル23.88g中に化合物1−1、0.11gを攪拌しながら加え、攪拌を止めても沈降物が無くなることを確認した。その後ブチラール樹脂(ブットバー B−79)を1.01g添加し、ブチラール樹脂を完全に溶解させた。
Example 1
[Preparation of microcapsule fine particles 3]
It was confirmed that the compound 1-1 and 0.11 g were added to 23.88 g of ethyl acetate with stirring, and the precipitate disappeared even when the stirring was stopped. Thereafter, 1.01 g of butyral resin (Butbar B-79) was added to completely dissolve the butyral resin.
一方、純水47.5gにゼラチン(コニカゼラチン:01LU−90)1.25gを溶解し、更に界面活性剤(三洋化成:サンモリンOT−70)の10%溶液を1.25g加えた後、染料とブチラール樹脂の酢酸エチル溶液をゆっくりと加え、更に超音波分散機で10分間分散を続けやや濁った分散液を得た。これに、アラビアゴム2.5%水溶液を50g添加し、2分間撹拌する。得られた分散物をロータリーエバポレーターで酢酸エチル臭がしなくなるまで減圧留去したところ、澄明な水分散液が得られた。得られた水分散物の粒径を測定したところ200nmであった。この後、この水分散液に5%酢酸を添加し、pH=3.5に調整し、コアセルベーションを起こさせ、マイクロカプセル化した。更に、よく撹拌しながら、ゼラチンと反応する化合物(グルタールアルデヒド)を全体の10%(固形分)になるように添加、50℃、4時間で反応させた。その後、デカンテーションして水洗を3回行い、この中に塩濃度が1ppm以下であるコロイダルシリカ(扶桑化学工業株式会社製PL−2)を10g加えよく攪拌した後、スプレードライヤーで乾燥し、微粒子3の粉体を得た。 On the other hand, 1.25 g of gelatin (Konica gelatin: 01LU-90) was dissolved in 47.5 g of pure water, and 1.25 g of a 10% solution of a surfactant (Sanyo Kasei: Sanmorin OT-70) was added. And an ethyl acetate solution of butyral resin were slowly added, and dispersion was continued for 10 minutes with an ultrasonic disperser to obtain a slightly turbid dispersion. To this, 50 g of a 2.5% aqueous solution of gum arabic is added and stirred for 2 minutes. When the obtained dispersion was distilled off under reduced pressure until no odor of ethyl acetate was produced using a rotary evaporator, a clear aqueous dispersion was obtained. It was 200 nm when the particle size of the obtained water dispersion was measured. Thereafter, 5% acetic acid was added to the aqueous dispersion to adjust the pH to 3.5, causing coacervation, and microencapsulation. Further, while stirring well, a compound that reacts with gelatin (glutaraldehyde) was added so as to be 10% (solid content) of the whole, and reacted at 50 ° C. for 4 hours. Thereafter, decantation and washing with water were performed three times, and after adding 10 g of colloidal silica (PL-2 manufactured by Fuso Chemical Co., Ltd.) having a salt concentration of 1 ppm or less and stirring well, the particles were dried with a spray drier. 3 powder was obtained.
同様にして、表1のように染料、水溶性樹脂、反応性化合物、コロイダルシリカ、分散条件を変え、微粒子1、2、4〜9、11〜20の粉体を得た。 Similarly, as shown in Table 1, dyes, water-soluble resins, reactive compounds, colloidal silica, and dispersion conditions were changed, and powders of fine particles 1, 2, 4 to 9, and 11 to 20 were obtained.
〔マイクロカプセル微粒子10の作製〕
酢酸エチル23.88g中に化合物1−1、0.11gを攪拌しながら加え、攪拌を止めても沈降物が無くなることを確認した。その後ブチラール樹脂(ブットバー B−79)を1.01g添加し、ブチラール樹脂を完全に溶解させた。
[Preparation of microcapsule fine particles 10]
It was confirmed that the compound 1-1 and 0.11 g were added to 23.88 g of ethyl acetate with stirring, and the precipitate disappeared even when the stirring was stopped. Thereafter, 1.01 g of butyral resin (Butbar B-79) was added to completely dissolve the butyral resin.
一方、純水47.5gにゼラチン(コニカゼラチン:01LU−90)1.25gを溶解し、更に界面活性剤(三洋化成:サンモリンOT−70)の10%溶液を1.25g加えた後、染料とブチラール樹脂の酢酸エチル溶液をゆっくりと加え、更に超音波分散機で10分間分散を続けやや濁った分散液を得た。これに、アラビアゴム2.5%水溶液を50g添加し、2分間撹拌する。得られた分散物をロータリーエバポレーターで酢酸エチル臭がしなくなるまで減圧留去したところ、澄明な水分散液が得られた。得られた水分散物の粒径を測定したところ5000nmであった。この後、この中に塩濃度が1ppm以下であるコロイダルシリカ(扶桑化学工業株式会社製PL−2)を10g加えよく攪拌した後、スプレードライヤーで乾燥し、微粒子10の粉体を得た。 On the other hand, 1.25 g of gelatin (Konica gelatin: 01LU-90) was dissolved in 47.5 g of pure water, and 1.25 g of a 10% solution of a surfactant (Sanyo Kasei: Sanmorin OT-70) was added. And an ethyl acetate solution of butyral resin were slowly added, and dispersion was continued for 10 minutes with an ultrasonic disperser to obtain a slightly turbid dispersion. To this, 50 g of a 2.5% aqueous solution of gum arabic is added and stirred for 2 minutes. When the obtained dispersion was distilled off under reduced pressure until no odor of ethyl acetate was produced using a rotary evaporator, a clear aqueous dispersion was obtained. The particle size of the obtained aqueous dispersion was measured and found to be 5000 nm. Thereafter, 10 g of colloidal silica (PL-2 manufactured by Fuso Chemical Industry Co., Ltd.) having a salt concentration of 1 ppm or less was added and stirred well, followed by drying with a spray dryer to obtain a fine particle 10 powder.
得られた微粒子の粉体1〜20を1%の濃度でMEK中に分散し、分散性を目視で評価した。なお、染料は固体状態では溶解状態よりも吸収が長波長側にでるため、原材料の分光吸収と比較し、長波長側に染料の吸収がシフトしたものを分散、変わらないものを溶解と判断した。 The obtained fine particle powders 1 to 20 were dispersed in MEK at a concentration of 1%, and the dispersibility was visually evaluated. In addition, since the absorption of the dye is longer in the solid state than in the dissolved state, it is determined that the dye absorption shifted to the longer wavelength side is dispersed and the unchanged one is dissolved compared to the spectral absorption of the raw material. .
5:マグネチックスターラーで攪拌することで分散する
4:超音波を1分かけると分散する
3:超音波を5分かけると分散する
2:超音波を30分以上かけると分散する
1:溶解。
5: Dispersed by stirring with a magnetic stirrer 4: Dispersed when ultrasonic waves are applied for 1 minute 3: Dispersed when ultrasonic waves are applied for 5 minutes 2: Dispersed when ultrasonic waves are applied for 30 minutes or more 1: Dissolution
表1より、本発明の染料マイクロカプセル分散物は分散性が良好なことがわかる。 Table 1 shows that the dye microcapsule dispersion of the present invention has good dispersibility.
次に、熱現像写真感光材料の調製方法を説明する。 Next, a method for preparing a photothermographic material will be described.
《支持体の作製》
濃度0.170に青色着色したポリエチレンテレフタレートフィルムベース(厚み175μm)の片方の面に、0.5kV・A・min/m2のコロナ放電処理を施した後、その上に下記の下引塗布液Aを用いて下引層aを乾燥膜厚が0.2μmになるように塗設した。更に、もう一方の面に同様に0.5kV・A・min/m2のコロナ放電処理を施した後、その上に下記の下引塗布液Bを用い、下引層bを乾燥膜厚が0.1μmとなるように塗設した。その後、複数のロール群からなるフィルム搬送装置を有する熱処理式オーブンの中で、130℃にて15分熱処理を行った。
<Production of support>
One side of a polyethylene terephthalate film base (thickness: 175 μm) colored blue with a concentration of 0.170 was subjected to a corona discharge treatment of 0.5 kV · A · min / m 2 , and then the following undercoat coating solution was applied thereon. Using A, the undercoat layer a was applied so that the dry film thickness was 0.2 μm. Further, the other surface is similarly subjected to a corona discharge treatment of 0.5 kV · A · min / m 2 , and then the undercoat coating solution B described below is used thereon to form the undercoat layer b with a dry film thickness. It coated so that it might be set to 0.1 micrometer. Thereafter, heat treatment was performed at 130 ° C. for 15 minutes in a heat treatment type oven having a film transport device composed of a plurality of roll groups.
〈下引塗布液A〉
n−ブチルアクリレート30質量%、t−ブチルアクリレート20質量%、スチレン25質量%及び2−ヒドロキシエチルアクリレート25質量%の共重合体ラテックス液(固形分30%)270g、ドデシルベンゼンスルフォン酸ナトリウム0.6g及びメチルセルロース0.5gを混合した。更に、シリカ粒子(サイロイド350、富士シリシア社製)1.3gを水100gに添加し、超音波分散機(ALEX Corporation社製、Ultrasonic Generator、周波数25kHz、600W)にて30分間分散処理した分散液を加え、最後に水で1000mlに仕上げて、下引塗布液Aとした。
<Undercoat coating liquid A>
270 g of copolymer latex liquid (solid content 30%) of 30% by mass of n-butyl acrylate, 20% by mass of t-butyl acrylate, 25% by mass of styrene and 25% by mass of 2-hydroxyethyl acrylate, sodium dodecylbenzenesulfonate 6 g and 0.5 g of methylcellulose were mixed. Further, 1.3 g of silica particles (Syloid 350, manufactured by Fuji Silysia) was added to 100 g of water, and the dispersion was subjected to a dispersion treatment for 30 minutes with an ultrasonic dispersing machine (manufactured by ALEX Corporation, Ultrasonic Generator, frequency 25 kHz, 600 W). Was finally made up to 1000 ml with water, and this was used as the undercoat coating solution A.
(コロイド状酸化スズ分散液の調製)
塩化第2スズ水和物65gを、水/エタノール混合溶液2000mlに溶解して均一溶液を調製した。次いで、これを煮沸し、共沈殿物を得た。生成した沈殿物をデカンテーションにより取り出し、蒸留水にて数回水洗した。沈殿物を洗浄した蒸留水中に硝酸銀を滴下し、塩素イオンの反応がないことを確認後、洗浄した沈殿物に蒸留水を添加し、全量を2000mlとする。更に、30%アンモニア水を40ml添加し、水溶液を加温して、容量が470mlになるまで濃縮してコロイド状酸化スズ分散液を調製した。
(Preparation of colloidal tin oxide dispersion)
A homogeneous solution was prepared by dissolving 65 g of stannic chloride hydrate in 2000 ml of a water / ethanol mixed solution. Subsequently, this was boiled and the coprecipitate was obtained. The generated precipitate was taken out by decantation and washed several times with distilled water. Silver nitrate is dropped into distilled water from which the precipitate has been washed, and after confirming that there is no reaction of chlorine ions, distilled water is added to the washed precipitate to make a total volume of 2000 ml. Furthermore, 40 ml of 30% aqueous ammonia was added, the aqueous solution was heated, and concentrated to a volume of 470 ml to prepare a colloidal tin oxide dispersion.
〈下引塗布液B〉
上記コロイド状酸化スズ分散液37.5g、n−ブチルアクリレート20質量%、t−ブチルアクリレート30質量%、スチレン27質量%及び2−ヒドロキシエチルアクリレート28質量%の共重合体ラテックス液(固形分30%)3.7g、n−ブチルアクリレート40質量%、スチレン20質量%、グリシジルメタクリレート40質量%の共重合体ラテックス液(固形分30%)14.8gとドデシルベンゼンスルフォン酸ナトリウム0.1gを混合し、水で1000mlに仕上げて下引塗布液Bとした。
<Undercoat coating solution B>
A copolymer latex liquid (solid content 30) of 37.5 g of the above colloidal tin oxide dispersion, 20% by mass of n-butyl acrylate, 30% by mass of t-butyl acrylate, 27% by mass of styrene and 28% by mass of 2-hydroxyethyl acrylate. %) 3.7 g, n-butyl acrylate 40 mass%, styrene 20 mass%, glycidyl methacrylate 40 mass% copolymer latex liquid (solid content 30%) 14.8 g and sodium dodecylbenzenesulfonate 0.1 g And it was made into 1000 ml with water, and it was set as the undercoat coating liquid B.
〈バック面側塗布〉
メチルエチルケトン(MEK)830gを撹拌しながら、セルロースアセテートブチレート(Eastman Chemical社製、CAB381−20)84.2g及びポリエステル樹脂(Bostic社製、VitelPE2200B)4.5gを添加し、溶解した。次に溶解した液に、更にメタノール43.2gに溶解したF系活性剤(旭硝子社製、サーフロンKH40)4.5gとF系活性剤(大日本インク社製、メガファッグF120K)2.3gを添加して、溶解するまで十分に撹拌を行った。最後に、メチルエチルケトンに1質量%の濃度でディゾルバ型ホモジナイザにて分散したシリカ(W.R.Grace社製、シロイド64X6000)を75g添加、撹拌しバック面側用の塗布液を調製した。
<Back side application>
While stirring 830 g of methyl ethyl ketone (MEK), 84.2 g of cellulose acetate butyrate (manufactured by Eastman Chemical, CAB381-20) and 4.5 g of polyester resin (manufactured by Boston, VitelPE2200B) were added and dissolved. Next, 4.5 g of F-type active agent (Surflon KH40, manufactured by Asahi Glass Co., Ltd.) and 2.3 g of F-type active agent (manufactured by Dainippon Ink Co., Ltd., Megafag F120K) dissolved in 43.2 g of methanol are added to the dissolved solution. The mixture was sufficiently stirred until dissolved. Finally, 75 g of silica dispersed in a dissolver type homogenizer at a concentration of 1% by mass in methyl ethyl ketone (WR Grace, Syloid 64X6000) was added and stirred to prepare a coating solution for the back surface side.
このように調製したバック面塗布液を、乾燥膜厚が3.5μmになるように押し出しコーターにて塗布、乾燥を行った。乾燥温度100℃、露点温度10℃の乾燥風を用いて5分間かけて乾燥した。 The back surface coating solution thus prepared was applied and dried by an extrusion coater so that the dry film thickness was 3.5 μm. It dried for 5 minutes using the drying air with a drying temperature of 100 degreeC, and dew point temperature of 10 degreeC.
〈感光層と支持体の間の層の塗布液1〜20の調製〉
メチルエチルケトン(MEK)955gを撹拌しながら、ブチラール樹脂88.7gを添加し、溶解した。次に溶解した液に、上記1〜20の微粒子の粉体を染料の含有量が6.0gとなるように添加し、十分に撹拌を行い感光層と支持体の間の塗布液1〜20を調製した。
<Preparation of coating solutions 1-20 for the layer between the photosensitive layer and the support>
While stirring 955 g of methyl ethyl ketone (MEK), 88.7 g of butyral resin was added and dissolved. Next, the fine particle powder of 1 to 20 is added to the dissolved solution so that the dye content is 6.0 g, and the mixture is sufficiently stirred to apply the coating solutions 1 to 20 between the photosensitive layer and the support. Was prepared.
〈感光性ハロゲン化銀乳剤1の調製〉
溶液(A1)
フェニルカルバモイル化ゼラチン 88.3g
化合物(K)(10%メタノール水溶液) 10ml
臭化カリウム 0.32g
水で5429mlに仕上げる
溶液(B1)
0.67mol/L硝酸銀水溶液 2635ml
溶液(C1)
臭化カリウム 51.55g
沃化カリウム 1.47g
水で660mlに仕上げる
溶液(D1)
臭化カリウム 154.9g
沃化カリウム 4.41g
塩化オスミウム(1%溶液) 0.93ml
水で1982mlに仕上げる
溶液(E1)
0.4mol/L臭化カリウム水溶液 下記銀電位制御量
溶液(F1)
水酸化カリウム 0.71g
水で20mlに仕上げる
溶液(G1)
56%酢酸水溶液 18.0ml
溶液(H1)
無水炭酸ナトリウム 1.72g
水で151mlに仕上げる
化合物(K):
HO(CH2CH2O)n(CH(CH3)CH2O)17(CH2CH2O)mH
(m+n=5〜7)
特公昭58−58288号公報、同58−58289号公報に示される混合撹拌機を用いて溶液(A1)に、溶液(B1)の1/4量及び溶液(C1)全量を温度40℃、pAg8.09に制御しながら、同時混合法により4分45秒を要して添加し、核形成を行った。1分後、溶液(F1)の全量を添加し、続けて4−ヒドロキシ−6−メチル−1,3,3a,7−テトラアザインデンの5%水溶液を20ml添加した。この間pAgの調整を、水溶液(E1)を用いて適宜行った。6分間経過後、溶液(B1)の3/4量及び溶液(D1)の全量を、温度40℃、pAg8.09に制御しながら、同時混合法により14分15秒かけて添加した。5分間撹拌した後、溶液(G1)を全量添加し、ハロゲン化銀乳剤を沈降させた。沈降部分2000mlを残して上澄み液を取り除き、水を10L加え、撹拌後、再度ハロゲン化銀乳剤を沈降させた。沈降部分1500mlを残し、上澄み液を取り除き、更に水を10L加え、撹拌後、ハロゲン化銀乳剤を沈降させた。沈降部分1500mlを残し、上澄み液を取り除いた後、溶液(H1)を加え、60℃に昇温し、更に120分撹拌した。最後にpHが5.8になるように調整し、銀量1モル当たり1161gになるように水を添加し、乳剤を得た。この乳剤は平均粒子サイズ0.050μm、粒子サイズの変動係数14%、〔100〕面比率93%の単分散立方体沃臭化銀粒子であった。
<Preparation of photosensitive silver halide emulsion 1>
Solution (A1)
Phenylcarbamoylated gelatin 88.3g
Compound (K) (10% aqueous methanol solution) 10 ml
Potassium bromide 0.32g
Finish to 5429 ml with water Solution (B1)
0.67 mol / L silver nitrate aqueous solution 2635 ml
Solution (C1)
Potassium bromide 51.55g
Potassium iodide 1.47g
Finish to 660 ml with water Solution (D1)
Potassium bromide 154.9g
4.41 g of potassium iodide
Osmium chloride (1% solution) 0.93ml
Finish to 1982ml with water Solution (E1)
0.4 mol / L potassium bromide aqueous solution The following silver potential control amount solution (F1)
Potassium hydroxide 0.71g
Finish to 20 ml with water Solution (G1)
56% acetic acid aqueous solution 18.0 ml
Solution (H1)
Anhydrous sodium carbonate 1.72 g
Finish to 151 ml with water Compound (K):
HO (CH 2 CH 2 O) n (CH (CH 3) CH 2 O) 17 (CH 2 CH 2 O) m H
(M + n = 5-7)
Using the mixing stirrer disclosed in Japanese Patent Publication Nos. 58-58288 and 58-58289, a 1/4 amount of the solution (B1) and a total amount of the solution (C1) were added to the solution (A1) at a temperature of 40 ° C., pAg8 While controlling at 0.09, nucleation was performed by adding 4 minutes and 45 seconds by the simultaneous mixing method. After 1 minute, the entire amount of the solution (F1) was added, followed by 20 ml of a 5% aqueous solution of 4-hydroxy-6-methyl-1,3,3a, 7-tetraazaindene. During this time, the pAg was adjusted as appropriate using the aqueous solution (E1). After 6 minutes, 3/4 amount of the solution (B1) and the total amount of the solution (D1) were added over 14 minutes and 15 seconds by the simultaneous mixing method while controlling the temperature at 40 ° C. and pAg 8.09. After stirring for 5 minutes, the entire amount of the solution (G1) was added to precipitate the silver halide emulsion. The supernatant was removed leaving 2000 ml of the sedimented portion, 10 L of water was added, and after stirring, the silver halide emulsion was sedimented again. The remaining portion of 1500 ml was left, the supernatant was removed, 10 L of water was further added, and after stirring, the silver halide emulsion was allowed to settle. After leaving 1500 ml of the sedimented portion and removing the supernatant, the solution (H1) was added, the temperature was raised to 60 ° C., and the mixture was further stirred for 120 minutes. Finally, the pH was adjusted to 5.8, and water was added so that the amount was 1161 g per mole of silver to obtain an emulsion. This emulsion was monodisperse cubic silver iodobromide grains having an average grain size of 0.050 μm, a grain size variation coefficient of 14%, and a [100] face ratio of 93%.
次に上記乳剤にトリフェニルホスフィンセレニド(0.5%メタノール溶液)240mlを加え、更にこの増感剤の1/20モル相当の塩化金酸増感剤を添加し、55℃にて120分間撹拌して化学増感を施した。これを感光性ハロゲン化銀乳剤1とする。 Next, 240 ml of triphenylphosphine selenide (0.5% methanol solution) was added to the above emulsion, and a chloroauric acid sensitizer equivalent to 1/20 mol of this sensitizer was added, and the mixture was added at 55 ° C. for 120 minutes. Stir to give chemical sensitization. This is designated as photosensitive silver halide emulsion 1.
〈粉末脂肪族カルボン酸銀塩1の調製〉
4720mlの純水にベヘン酸130.8g、アラキジン酸67.7g、ステアリン酸43.6g、パルミチン酸2.3gを80℃で溶解した。次に1.5Mの水酸化ナトリウム水溶液540.2mlを添加し、濃硝酸6.9mlを加えた後、55℃に冷却して脂肪酸ナトリウム溶液を得た。該脂肪酸ナトリウム溶液の温度を55℃に保ったまま、45.3gの上記の感光性ハロゲン化銀乳剤1と純水450mlを添加し5分間撹拌した。
<Preparation of powdered aliphatic carboxylic acid silver salt 1>
130.8 g of behenic acid, 67.7 g of arachidic acid, 43.6 g of stearic acid, and 2.3 g of palmitic acid were dissolved in 4720 ml of pure water at 80 ° C. Next, 540.2 ml of 1.5M sodium hydroxide aqueous solution was added, 6.9 ml of concentrated nitric acid was added, and then cooled to 55 ° C. to obtain a fatty acid sodium solution. While maintaining the temperature of the fatty acid sodium solution at 55 ° C., 45.3 g of the above photosensitive silver halide emulsion 1 and 450 ml of pure water were added and stirred for 5 minutes.
次に1Mの硝酸銀溶液702.6mlを2分間かけて添加し、10分間撹拌し脂肪族カルボン酸銀塩分散物を得た。その後、得られた脂肪族カルボン酸銀塩分散物を水洗容器に移し、脱イオン水を加えて撹拌後、静置させて脂肪族カルボン酸銀塩分散物を浮上分離させ、下方の水溶性塩類を除去した。その後、排水の電導度が50μS/cmになるまで脱イオン水による水洗、排水を繰り返し、遠心脱水を実施した後、得られたケーキ状の脂肪族カルボン酸銀塩を、気流式乾燥機フラッシュジェットドライヤー(セイシン企業社製)を用いて、窒素ガス雰囲気及び乾燥機入り口熱風温度の運転条件により、含水率が0.1%になるまで乾燥して粉末脂肪族カルボン酸銀塩1を得た。脂肪族カルボン酸銀塩組成物の含水率測定には赤外線水分計を使用した。 Next, 702.6 ml of 1M silver nitrate solution was added over 2 minutes and stirred for 10 minutes to obtain an aliphatic carboxylic acid silver salt dispersion. Thereafter, the obtained aliphatic carboxylic acid silver salt dispersion was transferred to a water-washing vessel, deionized water was added and stirred, and then allowed to stand to float and separate the aliphatic carboxylic acid silver salt dispersion. Was removed. Thereafter, washing with deionized water and drainage were repeated until the electrical conductivity of the drainage reached 50 μS / cm, and centrifugal dehydration was carried out. Using a dryer (manufactured by Seishin Enterprise Co., Ltd.), powdery aliphatic carboxylic acid silver salt 1 was obtained by drying until the water content became 0.1% under the operating conditions of nitrogen gas atmosphere and dryer inlet hot air temperature. An infrared moisture meter was used to measure the water content of the aliphatic carboxylic acid silver salt composition.
〈予備分散液1の調製〉
ポリビニルブチラール樹脂の14.57gをメチルエチルケトン1457gに溶解し、VMA−GETZMANN社製ディゾルバDISPERMAT CA−40M型にて撹拌しながら、粉末脂肪族カルボン酸銀塩1の500gを徐々に添加して十分に混合することにより予備分散液1を調製した。
<Preparation of Preliminary Dispersion 1>
Dissolve 14.57 g of polyvinyl butyral resin in 1457 g of methyl ethyl ketone, and gradually add 500 g of powdered aliphatic carboxylic acid silver salt 1 while stirring with a dissolver DISPERMAT CA-40M manufactured by VMA-GETZMANN. By doing so, Preliminary Dispersion 1 was prepared.
〈感光性乳剤分散液1の調製〉
予備分散液1をポンプを用いてミル内滞留時間が1.5分間となるように、0.5mm径のジルコニアビーズ(トレセラム東レ社製)を内容積の80%充填したメディア型分散機DISPERMAT SL−C12EX型(VMA−GETZMANN社製)に供給し、ミル周速8m/sにて分散を行なうことにより感光性乳剤分散液1を調製した。
<Preparation of photosensitive emulsion dispersion 1>
Media type disperser DISPERMAT SL filled with 80% of the internal volume of 0.5 mm zirconia beads (manufactured by Treceram Toray) so that the residence time in the mill is 1.5 minutes using a pump. Photosensitive emulsion dispersion 1 was prepared by supplying to -C12EX type (manufactured by VMA-GETZMANN) and dispersing at a mill peripheral speed of 8 m / s.
〈添加液Aの調製〉
1.0gの大環状化合物S−19と0.31gの酢酸カリウムをメタノール4.97gに溶解し、添加液Aを調製した。
<Preparation of additive solution A>
1.0 g of macrocyclic compound S-19 and 0.31 g of potassium acetate were dissolved in 4.97 g of methanol to prepare additive solution A.
〈赤外増感色素液Aの調製〉
19.2mgの下記赤外増感色素1−3、1.488gの2−クロロ−安息香酸、2.779gの安定剤2及び365mgの5−メチル−2−メルカプトベンズイミダゾールを、31.3mlのMEKに暗所にて溶解し、赤外増感色素液Aを調製した。
<Preparation of infrared sensitizing dye liquid A>
19.2 mg of the following infrared sensitizing dye 1-3, 1.488 g 2-chloro-benzoic acid, 2.7779 g stabilizer 2 and 365 mg 5-methyl-2-mercaptobenzimidazole Infrared sensitizing dye solution A was prepared by dissolving in MEK in the dark.
〈添加液a1の調製〉
現像剤として、1,1−ビス(2−ヒドロキシ−3,5−ジメチルフェニル)−3,5,5−トリメチルヘキサンの14.0gと1.54gの4−メチルフタル酸、0.48gの前記化合物1をMEK110gに溶解し、添加液a1とした。
<Preparation of additive liquid a1>
As a developer, 14.0 g of 1,1-bis (2-hydroxy-3,5-dimethylphenyl) -3,5,5-trimethylhexane and 1.54 g of 4-methylphthalic acid, 0.48 g of the above compound 1 was dissolved in 110 g of MEK to obtain an additive solution a1.
〈添加液bの調製〉
3.43gのフタラジンをMEK40.9gに溶解し、添加液bとした。
<Preparation of additive liquid b>
3.43 g of phthalazine was dissolved in 40.9 g of MEK to obtain additive solution b.
〈添加液cの調製〉
3.56gのカブリ防止剤2、0.25gのp−トルエンチオスルフォン酸ナトリウムをMEK40.9gに溶解し、添加液cとした。
<Preparation of additive liquid c>
3.56 g of antifoggant 2 and 0.25 g of sodium p-toluenethiosulfonate were dissolved in 40.9 g of MEK to obtain additive liquid c.
〈感光層塗布液1の調製〉
不活性気体雰囲気下(窒素97%)において、前記感光性乳剤分散液1(50g)及びMEK15.11gを撹拌しながら21℃に保温し、カブリ防止剤1(10%メタノール溶液)390μlを加え、1時間撹拌した。次に塩化イリジウムのメタノール溶液をハロゲン化銀1モル当たり1.0×10-5モルになるように添加し、更に臭化カルシウム(10%メタノール溶液)494μlを添加して30分撹拌した。続いて、0.21gの前記添加液A、1.32gの前記赤外増感色素液Aを添加して1時間撹拌した。その後、温度を13℃まで降温して更に30分撹拌した。13℃に保温したまま、バインダー樹脂としてポリビニルアセタール樹脂を13.31g添加して30分撹拌した後、テトラクロロフタル酸(9.4質量%MEK溶液)1.084gを添加して15分間撹拌した。更に撹拌を続けながら、12.43gの添加液a1、1.6mlのDesmodurN3300/モーベイ社製の脂肪族イソシアネート(10%MEK溶液)、4.27gの添加液b、10.0gの添加液cを順次添加し撹拌することにより感光層塗布液1を得た。
<Preparation of photosensitive layer coating solution 1>
In an inert gas atmosphere (nitrogen 97%), the photosensitive emulsion dispersion 1 (50 g) and 15.11 g of MEK were kept at 21 ° C. with stirring, and 390 μl of antifoggant 1 (10% methanol solution) was added, Stir for 1 hour. Next, a methanol solution of iridium chloride was added so as to be 1.0 × 10 −5 mol per mol of silver halide, and 494 μl of calcium bromide (10% methanol solution) was further added, followed by stirring for 30 minutes. Subsequently, 0.21 g of the additive solution A and 1.32 g of the infrared sensitizing dye solution A were added and stirred for 1 hour. Thereafter, the temperature was lowered to 13 ° C. and further stirred for 30 minutes. While keeping the temperature at 13 ° C., 13.31 g of polyvinyl acetal resin as a binder resin was added and stirred for 30 minutes, and then 1.084 g of tetrachlorophthalic acid (9.4 mass% MEK solution) was added and stirred for 15 minutes. . While continuing to stir, 12.43 g of additive liquid a1, 1.6 ml of Desmodur N3300 / Moby aliphatic isocyanate (10% MEK solution), 4.27 g of additive liquid b, 10.0 g of additive liquid c By sequentially adding and stirring, a photosensitive layer coating solution 1 was obtained.
(マット剤分散液の調製)
セルロースアセテートブチレート(Eastman Chemical社製、7.5gのCAB171−15)をMEK42.5gに溶解し、その中に炭酸カルシウム(Speciality Minerals社製、Super−Pflex200)5gを添加し、ディゾルバ型ホモジナイザにて8000rpmで30min分散し、マット剤分散液を調製した。
(Preparation of matting agent dispersion)
Cellulose acetate butyrate (Eastman Chemical, 7.5 g CAB171-15) is dissolved in 42.5 g of MEK, and 5 g of calcium carbonate (Speciality Minerals, Super-Pflex200) is added to it and dissolved in a dissolver type homogenizer. Then, a matting agent dispersion was prepared by dispersing at 8000 rpm for 30 minutes.
〈表面保護層塗布液の調製〉
MEK(メチルエチルケトン)865gを撹拌しながら、セルロースアセテートブチレート(Eastman Chemical社製、CAB171−15)を96g、ポリメチルメタクリル酸(ローム&ハース社製、パラロイドA−21)を4.5g、VSCを1.5g、ベンズトリアゾールを1.0g、F系活性剤(旭硝子社製、サーフロンKH40)を1.0g、添加し溶解した。次に上記マット剤分散液30gを添加して撹拌し、表面保護層塗布液を調製した。
<Preparation of surface protective layer coating solution>
While stirring 865 g of MEK (methyl ethyl ketone), 96 g of cellulose acetate butyrate (manufactured by Eastman Chemical, CAB171-15), 4.5 g of polymethylmethacrylic acid (Rohm & Haas, Paraloid A-21), VSC 1.5 g, 1.0 g of benztriazole, and 1.0 g of F-based activator (Asahi Glass Co., Surflon KH40) were added and dissolved. Next, 30 g of the above matting agent dispersion was added and stirred to prepare a surface protective layer coating solution.
〔熱現像写真感光材料101〜120の作製〕
感光層と支持体の間の層の塗布液1〜20、感光層塗布液1と表面保護層塗布液を、公知のエクストルージョン型コーターを用いて、同時に重層塗布することにより試料101〜120を作製した。感光層と支持体の間の層が3.7μm、感光層中の銀が単位体積当たり1×10-4g/m3、表面保護層が乾燥膜厚で2.5μmになる様にして行った。その後、乾燥温度75℃、露点温度10℃の乾燥風を用いて、10分間乾燥した。
[Preparation of Photothermographic Photosensitive Materials 101-120]
Samples 101 to 120 are coated by simultaneously applying the coating solutions 1 to 20 for the layer between the photosensitive layer and the support, the photosensitive layer coating solution 1 and the surface protective layer coating solution using a known extrusion coater. Produced. The layer between the photosensitive layer and the support is 3.7 μm, the silver in the photosensitive layer is 1 × 10 −4 g / m 3 per unit volume, and the surface protective layer is 2.5 μm in dry film thickness. It was. Then, it dried for 10 minutes using the drying air with a drying temperature of 75 degreeC and a dew point temperature of 10 degreeC.
〈露光及び現像処理〉
上記のように作製した試料の感光層側から、高周波重畳にて波長800〜820nmの縦マルチモード化された半導体レーザーを露光源とした露光機により、レーザー走査による露光を与えた。この際に、試料の露光面と露光レーザー光の角度を75度として画像を形成した。その後、ヒートドラムを有する自動現像機を用いて、試料の保護層とドラム表面が接触するようにして、110℃で15秒熱現像処理した。その際、露光及び現像は23℃、50%RHに調湿した部屋で行った。
<Exposure and development processing>
From the photosensitive layer side of the sample produced as described above, exposure by laser scanning was given by an exposure machine using a semiconductor laser having a longitudinal multimode wavelength of 800 to 820 nm by high frequency superposition as an exposure source. At this time, an image was formed by setting the angle of the exposure surface of the sample and the exposure laser beam to 75 degrees. Thereafter, using an automatic developing machine having a heat drum, the sample was thermally developed at 110 ° C. for 15 seconds so that the protective layer of the sample was in contact with the drum surface. At that time, exposure and development were performed in a room adjusted to 23 ° C. and 50% RH.
〈感度の評価〉
得られた画像の評価を濃度計により行った。測定の結果は、感度(未露光部分よりも1.0高い濃度を与える露光量の比の逆数)を評価し、それぞれの染料の比較試料101、113、116を100としたときの相対値で、表2に示した。
<Evaluation of sensitivity>
The obtained image was evaluated with a densitometer. As a result of the measurement, the sensitivity (reciprocal of the ratio of the exposure amount giving a density higher by 1.0 than the unexposed portion) was evaluated, and the relative value when the comparison samples 101, 113, and 116 of the respective dyes were set to 100 was used. The results are shown in Table 2.
〈鮮鋭度の評価〉
鮮鋭度を光学濃度1.0で15本/mmでのMTF値を用いて評価した。
<Evaluation of sharpness>
Sharpness was evaluated using an MTF value of 15 / mm at an optical density of 1.0.
〈残色性の評価〉
試料の残色性を、写真観察用光源台の上で下記に示す評価基準に従って目視により評価した。
<Evaluation of residual color>
The residual color of the sample was visually evaluated according to the evaluation criteria shown below on a light source table for photographic observation.
A:色素残りが全くない
B:色素残りは僅かにあるが、診断に支障ない
C:色素残りが診断に気になる程度存在する
D:色素残りが明らかにあり、診断に支障がある
〈塗布性の評価〉
未露光の試料101〜120の塗布ムラ、スジ故障についての総合評価を下記の評価基準で目視により5段階評価した。
A: There is no pigment residue B: There is a little pigment residue, but it does not interfere with the diagnosis C: The pigment residue is present to the extent that the diagnosis is anxious D: The pigment residue is apparent and the diagnosis is hindered Sexual evaluation>
An overall evaluation of coating unevenness and streak failure of the unexposed samples 101 to 120 was visually evaluated in five stages according to the following evaluation criteria.
A:塗布ムラ、スジの発生なく仕上がり良好である
B:塗布ムラ、スジの発生がごく僅かある
C:塗布ムラ、スジの発生は若干ある
D:塗布ムラ、スジの発生がある
E:塗布ムラ、スジの発生が激しく、仕上がりは非常に悪い。
A: Good finish without occurrence of coating unevenness and streaks B: Very little coating unevenness and streaks C: There is slight coating unevenness and streaks D: There are uneven coating and streaks E: Uneven coating , Streaks are intense and the finish is very bad.
塗布性ランクD及びEは、製品として使用できない。少なくともC以上でないと生産性が悪く製品として生産できない。 The applicability ranks D and E cannot be used as products. If it is at least C or more, the productivity is poor and the product cannot be produced.
表2より、本発明の熱現像写真感光材料は感度、鮮鋭性、残色性、塗布性を総合的に評価した場合、比較に比し明らかに優れていることがわかる。 From Table 2, it can be seen that the photothermographic material of the present invention is clearly superior to the comparison when the sensitivity, sharpness, residual color property and coating property are comprehensively evaluated.
Claims (12)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114673016A (en) * | 2022-03-15 | 2022-06-28 | 连云港鹰游新立成纺织科技有限公司 | A kind of preparation method of nano disperse dye capsule for textile printing |
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|---|---|---|---|---|
| JPS6315247A (en) * | 1986-07-08 | 1988-01-22 | Konica Corp | Heat developable photosensitive material with which dye image having excellent developability and transferability is obtainable |
| JPH04361084A (en) * | 1991-06-07 | 1992-12-14 | Casio Comput Co Ltd | Optical record sheet coated with agent containing color-changing microcapsule and optical recording method using it |
| JPH10186572A (en) * | 1996-12-26 | 1998-07-14 | Fuji Photo Film Co Ltd | Heat-developable photosensitive material |
| JPH1138609A (en) * | 1997-07-14 | 1999-02-12 | Fuji Photo Film Co Ltd | Light and heat sensitive recording material |
| JP2001507051A (en) * | 1996-12-17 | 2001-05-29 | ケムコロイズ・リミテッド | Encapsulation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6315247A (en) * | 1986-07-08 | 1988-01-22 | Konica Corp | Heat developable photosensitive material with which dye image having excellent developability and transferability is obtainable |
| JPH04361084A (en) * | 1991-06-07 | 1992-12-14 | Casio Comput Co Ltd | Optical record sheet coated with agent containing color-changing microcapsule and optical recording method using it |
| JP2001507051A (en) * | 1996-12-17 | 2001-05-29 | ケムコロイズ・リミテッド | Encapsulation |
| JPH10186572A (en) * | 1996-12-26 | 1998-07-14 | Fuji Photo Film Co Ltd | Heat-developable photosensitive material |
| JPH1138609A (en) * | 1997-07-14 | 1999-02-12 | Fuji Photo Film Co Ltd | Light and heat sensitive recording material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114673016A (en) * | 2022-03-15 | 2022-06-28 | 连云港鹰游新立成纺织科技有限公司 | A kind of preparation method of nano disperse dye capsule for textile printing |
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