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JP2005034704A - Painting equipment - Google Patents

Painting equipment Download PDF

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Publication number
JP2005034704A
JP2005034704A JP2003197987A JP2003197987A JP2005034704A JP 2005034704 A JP2005034704 A JP 2005034704A JP 2003197987 A JP2003197987 A JP 2003197987A JP 2003197987 A JP2003197987 A JP 2003197987A JP 2005034704 A JP2005034704 A JP 2005034704A
Authority
JP
Japan
Prior art keywords
atomizing head
rotary atomizing
outer peripheral
peripheral surface
spiral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003197987A
Other languages
Japanese (ja)
Inventor
Masahiko Amari
昌彦 甘利
Teruo Ando
輝夫 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Sunac Corp
Original Assignee
Asahi Sunac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Sunac Corp filed Critical Asahi Sunac Corp
Priority to JP2003197987A priority Critical patent/JP2005034704A/en
Publication of JP2005034704A publication Critical patent/JP2005034704A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To wash a rotary atomization head without using a dedicated washing means with regard to a coating apparatus fitted with a coating gun having the rotary atomization head. <P>SOLUTION: In the coating apparatus, an ejection opening 12 opens toward the peripheral edge 11a of the rotary atomization head 11, and a washing liquid supply means B for supplying the washing liquid is connected to a supply passage 21 for shaping air in the coating gun A. After coating, the washing liquid is supplied to the supply passage 21 in a body 10. When the washing liquid is sprayed from the ejection opening 12 to the peripheral edge 11a of the rotary atomization head 11, a coating adherent to the peripheral edge 11a is removed. Since the washing liquid is supplied and ejected by using the supply passage 21 and the ejection opening 12, a dedicated washing apparatus is unnecessary. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、回転霧化頭を有する塗装ガンを備えた塗装装置に関する。
【0002】
【従来の技術】
先端に回転霧化頭を有する塗装ガンには、回転霧化頭の外周縁に沿うように、シェーピングエアを噴出するための噴出口が設けられている。回転霧化頭の外周縁から霧化状に放出された塗料は、シェーピングエアにより中央へ収束されつつ所定のパターンに成形されて被塗物に塗着される。尚、回転霧化頭を有する塗装ガンとしては、特許文献1に開示されているものがある。
【0003】
【特許文献1】
特開平10−216567号公報
【0004】
【発明が解決しようとする課題】
霧化した塗料の一部は、被塗物に塗着されずに回転霧化頭の近傍にて浮遊するため、塗装を長時間続ける間に、浮遊している霧化塗料が回転霧化頭の外周縁部に付着することは避けられない。この付着した塗料が溜まってくると、「ブツ」と称される塗料塊となって被塗物に向かって飛ばされる虞がある。
【0005】
そこで従来は、定期的に専用の洗浄装置を用い、この洗浄装置を回転霧化頭の近傍へ移動させて洗浄液を回転霧化頭の外周縁部に吹き付け、付着した塗料を除去するようにしていたが、このような専用の洗浄装置を用いることは、コストが高くつくだけでなく、洗浄工程と塗装工程との間での段取り替えに手間がかかるという問題がある。
本願発明は上記事情に鑑みて創案され、専用の洗浄手段を用いることなく回転霧化頭を洗浄できるようにすることを目的としている。
【0006】
【課題を解決するための手段】
請求項1の発明は、前端部に、外周縁から塗料を放射状に放出させる回転霧化頭と、前記回転霧化頭から放出された霧化塗料に吹き付けられることでその霧化塗料を所定形状に成形するためのシェーピングエアを噴出させる噴出口とが設けられている塗装ガンを備えた塗装装置であって、前記噴出口は前記回転霧化頭の外周縁を指向する向きに開口され、前記塗装ガン内部に設けたシェーピングエアの供給路に、洗浄液を供給するための洗浄液供給手段を接続した構成とした。
【0007】
請求項2の発明は、請求項1の発明において、前記噴出口が、前記回転霧化頭の外周縁よりも後方であり、且つ前記回転霧化頭の外周面から離間した位置に配置されているものにおいて、前記噴出口の外周側の縁部が、内周側の縁部よりも前方へ張り出した形態とされている構成とした。
請求項3の発明は、請求項1又は請求項2の発明において、前記噴出口が全周に亘って連続して開口する形態とされている構成とした。
【0008】
請求項4の発明は、請求項3の発明において、前記塗装ガン内に設けた前記供給路には、前記回転霧化頭の回転中心と略同心の螺旋状をなす複数の螺旋流路が、周方向に間隔を空けて設けられている構成とした。
請求項5の発明は、請求項4の発明において、前記供給路には、前記螺旋流路の前端及び前記噴出口の後端に連なり、且つ全周に亘って連続する環状の環状流路が設けられている構成とした。
【0009】
請求項6の発明は、請求項5の発明において、前記環状流路における前記回転霧化頭の回転中心と直角な断面積が、前記螺旋流路側から前記噴出口側に向かって次第に減少する形態とした構成とした。
請求項7の発明は、請求項4乃至請求項6のいずれかの発明において、前記噴出口から噴出する洗浄液の螺旋方向が、前記回転霧化頭の回転方向とは逆向きとされている構成とした。
【0010】
【発明の作用及び効果】
[請求項1の発明]
塗装後は、ボディ内のシェーピングエアの供給路に洗浄液を供給し、その洗浄液を噴出口から回転霧化頭の外周縁部に吹き付けると、その外周縁部に付着した塗料が除去される。シェーピングエアの供給路と噴出口とを利用して洗浄液の供給と噴出とを行うようにしたので、専用の洗浄装置が不要である。
【0011】
[請求項2の発明]
噴出口が、回転霧化頭の外周縁よりも後方であり、且つ回転霧化頭の外周面から離間した位置に配置されている場合、噴出口の開口方向に沿ったシェーピングエアの噴出経路と回転霧化頭の外周面との間の空間が負圧になるため、霧化塗料がその負圧空間に引き込まれて回転霧化頭の外周面に付着する虞がある。
しかし本発明では、噴出口の外周側の縁部が内周側の縁部よりも前方へ張り出した形態としているので、洗浄液の一部が、噴出口の開口方向に沿ったシェーピングエアの噴出経路よりも内側、即ち回転霧化頭の外周側に向かうため、洗浄可能な領域が拡がる。
【0012】
[請求項3の発明]
噴出口は、全周に亘って連続して開口する形態なので、全周に亘って均一な洗浄効果が得られる。
[請求項4の発明]
供給路に供給された洗浄液は、複数の螺旋流路を通ることにより周方向の回転力を蓄えた状態で噴出口に送られる。複数の螺旋流路を通過した複数の洗浄液流は、噴出口に至る間に混じり合うことにより周方向において均一化された螺旋洗浄液流となり、均一な螺旋流の状態を保ったままで噴出口から噴出する。
【0013】
[請求項5の発明]
螺旋流路を通過した複数の洗浄液流は、噴出口に至る前に、環状流路内を移動する過程で混じり合うことにより周方向において均一化された螺旋洗浄液流となるので、噴出口から噴出するときの均一度が高い。
[請求項6の発明]
環状流路を流れる間に、洗浄液の流路の断面積が次第に減少するので、洗浄液の流速が加速され、洗浄液による洗浄効果が高められる。
[請求項7の発明]
塗装後は、洗浄液を回転霧化頭の外周縁に対して吹き付け続けると、回転霧化頭の回転を抑制するブレーキ効果が得られるので、専用のエアブレーキ機構が不要となる。
【0014】
【発明の実施の形態】
[実施形態1]
以下、本発明を具体化した実施形態1を図1乃至図4を参照して説明する。
本実施形態の塗装装置は、塗装ガンAと洗浄液供給手段Bを備えて構成されており、塗装ガンAの内部に設けたシェーピングエア用の供給路21には、洗浄液を供給するための洗浄液供給手段Bが接続されている。
塗装ガンAは、ボディ10の前端部(図1における左端部)に、回転霧化頭11と、この回転霧化頭11の外周縁11aに沿うように設けた円形スリット状の噴出口12とを設けたものである。ボディ10内には、前後方向に延びる円筒状の固定軸13が回転規制された状態で設けられ、固定軸13の前端部には、前後方向に細長い塗料パイプ14が固定軸13と同軸状に且つ固定軸13から前方へ突出する形態で固定されている。塗装ガンAは塗料供給源(図示せず)に接続されており、その塗料供給源から圧送された液体塗料は、固定軸13を通過して塗料パイプ14に供給されるようになっている。
【0015】
固定軸13の外周には、固定軸13と同心の円筒状をなす回転軸15が回転可能に支持され、回転軸15は、その外周に設けたタービン翼16に対するタービンエアの吹き付けにより高速で回転駆動されるようになっている。この回転霧化頭11の回転方向は、前方に向かって反時計回りとなる方向、即ち左回りとなっている。回転軸15の前端部には、回転軸15と同心の円形をなし、前方に開いたカップ状をなす回転霧化頭11が一体回転するように取り付けられている。回転霧化頭11の内部には、貯留室17が形成され、この貯留室17内には塗料パイプ14の前端部が臨んでいる。回転霧化頭11の前面には同心円形の皿状をなす凹部18が形成され、凹部18の内周は、前方に向かって拡径したテーパ面19となっている。また、凹部18と貯留室17とを仕切る隔壁には、貯留室17の外周からテーパ面19に貫通する小径の連通孔20が周方向に間隔を空けて複数形成されている。
【0016】
回転霧化頭11を高速回転させた状態で塗料パイプ14に液体塗料を供給すると、その液体塗料は、塗料パイプ14の前端から貯留室17内に滴下され、遠心力により連通孔20を通ってテーパ面19に送られ、同じく遠心力によりテーパ面19を前方へ移動し、テーパ面19(回転霧化頭11)の外周縁から霧化状となって放射状に放出されるようになっている。
ボディ10内には、シェーピングエア及び洗浄液を噴出口12へ供給するための供給路21が設けられている。この供給路21の後端部はボディ10の後端部のポート22に達しており、ポート22には、ホース23を介してエア供給源24が接続されている。一方、供給路21の前端は噴出口12となっている。かかる供給路21のうち前端部領域は、内周外周ともに回転霧化頭11と同心の円形をなす筒状のエアキャップ25と、同じく内周外周ともに回転霧化頭11と同心の円形をなす筒状のエアガイド26との2部品から構成されている。エアキャップ25は、ボディ10の前端部外周を構成するものであり、ボディ10に対して回転不能に固定されている。また、エアガイド26は、エアキャップ25の中空内に固定して設けられている。
【0017】
エアキャップ25の内周前端部には、前方に向かって縮径するテーパ状内周面27が形成されており、このテーパ状内周面27の後端には、前後方向において内径が一定とされた定径内周面28が連なっている。この定径内周面28の内径はテーパ状内周面27の後端の内径と同一寸法となっている。また、定径内周面28の後端には、定径内周面28よりも内径が大きい且つ前後方向において内径が一定の拡径内周面29が段差状に連なって形成されている。
【0018】
エアガイド26の外周前端部には、前方に向かって縮径し且つテーパ状内周面27と同じ勾配のテーパ状外周面30が形成されている。前後方向において、テーパ状外周面30の前端はテーパ状内周面27の前端とほぼ同じ位置にあるが、テーパ状外周面30の後端はテーパ状内周面27の後端よりも前方に位置する。テーパ状外周面30の後端には、前後方向において外径が一定とされた定径外周面31が連なっている。この定径外周面31の内径は、テーパ状外周面30の後端の内径と同一寸法であり、定径内周面28よりも小径となっている。前後方向において、定径外周面31の後端は、定径内周面28の前端(即ち、テーパ状内周面27の後端)と同じ位置となっている。
【0019】
定径外周面31の後端には、外径が定径外周面31の内径と同じかそれよりも僅かに小さく、且つ前後方向において外径が一定の拡径外周面32が段差状に連なって形成されている。前後方向において、拡径外周面32の後端は定径内周面28の後端と同じ位置であり、換言すると、拡径外周面32と定径内周面28とは形成領域が同じ範囲となっている。この拡径外周面32には、回転霧化頭11と同心の螺旋状をなす複数の螺旋溝33が、周方向において等間隔を空けて(一定ピッチで)形成されている。螺旋溝33の断面形状は、本実施形態では半円形をなす。尚、螺旋溝33の断面形状については、半円形に限らず、方形、三角形、台形など任意の形状とすることができる。
【0020】
さらに、拡径外周面32の後端には、外径が拡径外周面32の外径よりも小さく、且つ前後方向において外径が一定の縮径外周面34が段差状に連なって形成されている。前後方向において、縮径外周面34の後端は拡径内周面29の後端と同じ位置であり、換言すると、縮径外周面34と拡径内周面29とは形成領域が同じ範囲となっている。尚、縮径外周面34には、その前後方向における中央位置から同心円形状に拡径した形態であって外径が拡径内周面29の内径よりも小さいフランジ部35が形成されている。
【0021】
上記エアキャップ25とエアガイド26との間には、次のような空間が構成されている。まず、テーパ状内周面27の前端側領域とテーパ状外周面30との間には、全周に亘って連続する狭いスリット36が構成され、このスリット36の前端の開口が、塗装ガンAの前端において全周に亘って連続して開口する円形の噴出口12となっている。前後方向における噴出口12の位置は、回転霧化頭11の外周縁11a(即ち、テーパ面19の外周縁であり、液体塗料が霧化状となって径方向外方へ放出される位置)よりも後方に設定されている。また、噴出口12の位置は、回転霧化頭11の外周縁11aに対して径方向外方へ離間した位置となっている。そして、噴出口12の開口方向、即ちテーパ状内周面27及びテーパ状外周面30の傾斜方向は、そこから噴出されるシェーピングエアが回転霧化頭11の外周縁11aを指向し、その外周縁11aに対して斜め外後方から当たる向きとされている。さらに、リング状に開口する噴出口12を構成する縁部のうち、外周側の縁部12a(エアキャップ25のテーパ状内周面27の前端)は、内周側の縁部12b(エアガイド26のテーパ状外周面30の前端)よりも前方へ張り出した形態とされている。
【0022】
テーパ状内周面27と定径外周面31との間には、全周に亘って連続する円形の環状流路37が形成されている。この環状流路37を構成する外周側の周面、即ちテーパ状内周面27は、前方に向かって縮径していることから、環状流路37における回転霧化頭11の回転中心と直角な断面積は、後方(螺旋流路38側)から前方(噴出口12側)に向かって次第に減少する形態となっている。
定径内周面28と拡径外周面32との間には、定径内周面28と螺旋溝33とによって構成された複数の螺旋流路38が周方向に一定間隔を空けて形成されている。この螺旋流路38の前端は環状流路37に連通している。また、螺旋流路38の螺旋方向は、前方に向かって時計回り方向に変位する向き(即ち、右回り)となっている。
【0023】
拡径内周面29と縮径外周面34との間には、全周に亘って連続する円形の環状室39が形成されている。環状室39はフランジ部35によって前後2室の区画されているが、両室の間ではフランジ部35の外周と拡径内周面29との隙間を通してエアが流通し得るようになっている。環状室39の前端においては全ての螺旋流路38が連通している。また、環状室39の後端は、回転霧化頭11の回転中心に対して径方向に偏心し且つ回転軸15よりも径方向外方位置に設けた前後方向に延びる偏心孔40を介してポート22に連通している。つまり、供給路21は、偏心孔40、環状室39、螺旋流路38、環状流路37、スリット36及び噴出口12によって構成されている。
【0024】
次に、洗浄液供給手段Bについて説明する。
洗浄液供給手段Bは、ボディ10内のシェーピングエア用の供給路21に、洗浄液(例えば、シンナー)を供給するためのものである。塗装ガンAとエア供給源24とを接続するホース23の途中には、分岐路41が接続されており、その分岐路41の途中には常閉式の逆止弁42が接続され、分岐路41の終端には洗浄液を貯留するタンク43が接続されている。逆止弁42に対し、パイロットエア圧送源44からパイロットエアを供給すると、逆止弁42が開弁されるようになっている。また、タンク43に対し、加圧エア供給源45から加圧エアを圧送してタンク43内を加圧すると、このエア圧により、タンク43内に貯留されている洗浄液が逆止弁42側へ圧送されるようになっている。
【0025】
次に、本実施形態の作用を説明する。
塗装を行う際には、液体塗料を回転霧化頭11の外周縁11aから霧化状にして放出させるとともに、逆止弁42を閉弁状態に保ったままでエア供給源24から塗装ガンA内の供給路21へエアを圧送する。圧送されたエアは、偏心孔40、環状室39、螺旋流路38、環状流路37、スリット36を順に通過し、噴出口12から斜め前方へ回転霧化頭11の外周縁11aに向かってシェーピングエアとして噴出される。すると、回転霧化頭11の外周縁11aから放出された霧化塗料は、放出と同時にシェーピングエアを吹き付けられることにより収束されつつ所定形状のパターンに成形されて被塗物(図示せず)に塗着される。
【0026】
ここで、シェーピングエアについて説明すると、供給路21に供給されたエアは、複数の螺旋流路38を通ることにより周方向の回転力を蓄えた状態で環状流路37内に送り込まれる。この環状流路37内においては、各螺旋流路38を通過することによって形成された複数の螺旋流が、周方向の回転力を蓄えたままで互いに混ざり合うことにより周方向において密度が均一化された螺旋エア流となり、スリット36を通過して噴出口12に至る。そして、噴出口12から、均一な螺旋流の状態を保ったままでシェーピングエアとして噴出するのである。これにより、回転霧化頭11から放出された霧化塗料は、全周に亘って均一なパターンに成形される。また、シェーピングエアの吹き付けが周方向において不均一であることに起因して霧化塗料の粒径が不均一になることが回避される。
【0027】
また、環状流路37における回転霧化頭11の回転中心と直角な断面積を、螺旋流路38側から噴出口12側に向かって次第に減少する形態としているので、環状流路37を流れる間にエアの流速が加速される。これにより、シェーピングエアの流速が高められている。
また、噴出口12は、そこから噴出されるシェーピングエアが回転霧化頭11の外周縁11aに当たる向きに開口されているので、回転霧化頭11の外周縁11aから放出された霧化塗料は、放出と同時にシェーピングエアにより成形される。これにより、霧化塗料の粒径の均一化を図ることができるとともに、シェーピングエアによる成形効率の向上を図ることができる。
【0028】
また、噴出口12から噴出するシェーピングエアの螺旋方向と回転霧化頭11の回転方向とが互いに逆向きとなっているので、回転霧化頭11から放出された霧化塗料の放射方向と、この霧化塗料に対するシェーピングエアの噴出方向とが、周方向において互いに逆向きになる。したがって、霧化塗料に対するシェーピングエアの相対吹き付け速度が高まり、成形効率に優れている。
また、シェーピングエアが回転霧化頭11の外周縁11aを指向して螺旋方向に吹き付けられ、しかも、その吹き付けられるシェーピングエアの螺旋の向きが回転霧化頭11の回転方向とは逆方向となっていることを利用すれば、塗装を終了した後も、所定時間のあいだシェーピングエアを回転霧化頭11の外周縁11aに対して吹き付け続けることにより、回転霧化頭11の回転を抑制するブレーキ効果が得られるので、専用のエアブレーキ機構が不要となる。
【0029】
また、噴出口12は、回転霧化頭11の外周縁11aよりも後方であり、且つ回転霧化頭11の外周面から外方へ離間した位置に配置されているのであるが、この場合、噴出口12の開口方向に沿った(即ち、回転霧化頭11の外周縁11aを指向する)シェーピングエアの噴出経路と回転霧化頭11の前端部外周面との間に形成される略三角形断面の空間が負圧になるため、霧化塗料がその負圧空間に引き込まれて回転霧化頭11の前端部外周面に付着することが懸念される。しかし本実施形態では、噴出口12の外周側の縁部12aを内周側の縁部12bよりも前方へ張り出した形態としているので、シェーピングエアの一部が、噴出口12の開口方向に沿ったシェーピングエアの噴出経路よりも内側、即ち回転霧化頭11の前端部外周側に向かうことになるため、上記空間が負圧になる虞がない。
【0030】
また、回転霧化頭11から放出された霧化塗料は、螺旋を描くので、被塗物の背面側へ回り込んで背面にも塗着するようになるので、塗着効率がよい。
さて、回転霧化頭11の前端部外周縁11aを洗浄する際には、逆止弁42を開弁するとともに、タンク43内の洗浄液を逆止弁42側へ圧送する。すると、塗装ガンA内においてはシェーピングエアの流路である供給路21に洗浄液が供給され、その洗浄液が噴出口12から回転霧化頭11の外周縁11aに吹き付けられ、これにより、回転霧化頭11の前端部外周縁11aに付着した塗料が除去される。このように、シェーピングエア用の供給路21と噴出口12を利用して洗浄液の供給と噴出を行うようにしたので、専用の洗浄装置が不要である。
【0031】
また、万一、噴出口12の開口方向に沿ったシェーピングエアの噴出経路(噴出口12から回転霧化頭11の外周縁11aを指向する経路)と回転霧化頭11の外周面との間の空間が負圧になり、その負圧空間に引き込まれた霧化塗料が回転霧化頭11の前端部外周面に付着することがあっても、本実施形態では、その付着した塗料を除去することができるようになっている。即ち、本実施形態では、噴出口12の外周側の縁部12aを内周側の縁部12bよりも前方へ張り出した形態としているので、洗浄液の一部が、噴出口12の開口方向に沿ったシェーピングエアの噴出経路よりも内側、即ち回転霧化頭11の外周前端縁よりも後方の外周領域に向かうため、洗浄可能な領域が拡がり、この領域に付着している塗料を確実に洗い落とすことができる。
【0032】
また、上記のように噴出口12は、全周に亘って連続して開口する形態なので、全周に亘って均一な洗浄効果が得られる。
また、供給路21に供給された洗浄液は、複数の螺旋流路38を通ることにより周方向の回転力を蓄えた状態で噴出口12に送られるが、複数の螺旋流路38を通過した複数の洗浄液流は、噴出口12に至る間に混じり合うことにより周方向において均一化された螺旋洗浄液流となるため、均一な螺旋流の状態を保ったままで噴出口12から噴出し、周方向において均一な洗浄効果が得られる。
【0033】
しかも、螺旋流路38を通過した複数の洗浄液流は、噴出口12に至る前に、環状流路37内を移動する過程で混じり合うことにより周方向において均一化された螺旋洗浄液流となるので、噴出口12から噴出するときの均一度がより高められる。
また、上記のように環状流路37における回転霧化頭11の回転中心と直角な断面積が、螺旋流路38側から噴出口12側に向かって次第に減少する形態としているので、環状流路37を流れる間に、洗浄液の流速が加速され、洗浄液による洗浄効果が高められている。
【0034】
また、上記のように噴出口12から噴出する洗浄液の螺旋方向が回転霧化頭11の回転方向とは逆向きとされているので、塗装後は、洗浄液を回転霧化頭11の外周縁11aに対して吹き付け続けることによって、回転霧化頭11の回転を抑制するブレーキ効果を得ることができる。したがって、専用のエアブレーキ機構が不要となる。
[他の実施形態]
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施態様も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
【0035】
(1)上記実施形態では噴出口を全周に渡って連続して開口するスリット状としたが、本発明によれば、噴出口が周方向に間隔を空けて配置した複数の開口部によって構成されていてもよい。この場合、各開口部は円形でもよく、回転霧化頭と同心の円弧形でもよい。
(2)上記実施形態では、噴出口から噴出する洗浄液の螺旋方向を、回転霧化頭の回転方向とは逆方向としたが、本発明によれば、洗浄液の螺旋方向を回転霧化頭の回転方向と同じ方向としてもよい。
【0036】
(3)上記実施形態では、螺旋流路を、エアガイドの外周に形成したが、本発明によれば、エアキャップの内周に形成してもよく、エアガイドの外周とエアキャップの内周の両方に形成してもよい。
(4)上記実施形態では噴出口に連通するスリットから明確に区画された環状流路を設けたが、本発明によれば、このような環状流路を設けなくてもよい。この場合、スリットが前方に向かって次第に幅狭になるようにしてもよい。
【0037】
(5)上記実施形態では環状流路の外側の周面をテーパ状にしたが、本発明によれば、環状流路の外側の周面を前後方向において一定の径にしてもよい。
(6)上記実施形態では、噴出口の外周側の縁部が内周側の縁部よりも前方へ張り出す形態としたが、本発明によれば、噴出口の外周側の縁部が内周側の縁部よりも前方へ張り出さない形態、即ち内外双方の縁部が前後方向において同じ位置となる形態、若しくは内周側の縁部が外周側の縁部よりも前方へ張り出した形態としてもよい。
【0038】
(7)上記実施形態では環状流路における回転霧化頭の回転中心と直角な断面積が、螺旋流路側から噴出口側に向かって次第に減少する形態としたが、本発明によれば、断面積が一定のままであってもよく、螺旋流路側から噴出口側に向かって断面積が次第に増加する形態としてもよい。
【図面の簡単な説明】
【図1】実施形態1におけるボディの先端側部分の断面図
【図2】シェーピングエアの供給経路をあらわす一部切欠側面図
【図3】ボディの先端部の部分拡大断面図
【図4】螺旋流路をあらわす部分拡大断面図
【符号の説明】
A…塗装ガン
B…洗浄液供給手段
11…回転霧化頭
11a…回転霧化頭の外周縁
12…噴出口
21…供給路
37…環状流路
38…螺旋流路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a coating apparatus provided with a coating gun having a rotary atomizing head.
[0002]
[Prior art]
A coating gun having a rotary atomizing head at the tip is provided with an outlet for ejecting shaping air along the outer peripheral edge of the rotary atomizing head. The paint discharged in an atomized form from the outer peripheral edge of the rotary atomizing head is formed into a predetermined pattern while being converged to the center by shaping air, and is applied to the object to be coated. In addition, as a coating gun having a rotary atomizing head, there is one disclosed in Patent Document 1.
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-216567
[Problems to be solved by the invention]
Part of the atomized paint floats in the vicinity of the rotary atomizing head without being applied to the workpiece, so that the floating atomized paint stays in the rotary atomizing head while painting is continued for a long time. It is unavoidable that it adheres to the outer periphery. If the adhered paint accumulates, it may become a paint lump called “butsu” and fly toward the object to be coated.
[0005]
Therefore, conventionally, a dedicated cleaning device is regularly used, and the cleaning device is moved to the vicinity of the rotary atomizing head to spray the cleaning liquid on the outer peripheral edge of the rotary atomizing head to remove the attached paint. However, the use of such a dedicated cleaning apparatus is not only costly, but also has a problem that it takes time to change the setup between the cleaning process and the painting process.
The present invention has been made in view of the above circumstances, and has an object to allow the rotary atomizing head to be cleaned without using a dedicated cleaning means.
[0006]
[Means for Solving the Problems]
According to the first aspect of the present invention, the atomizing paint is sprayed onto the front end portion from the outer peripheral edge in a radial manner, and the atomized paint discharged from the rotary atomizing head is sprayed onto the atomized paint in a predetermined shape. A coating device provided with a spray gun for jetting shaping air to be molded into the spray gun, wherein the jet port is opened in a direction toward the outer peripheral edge of the rotary atomizing head, A cleaning liquid supply means for supplying a cleaning liquid was connected to a shaping air supply path provided inside the coating gun.
[0007]
According to a second aspect of the present invention, in the first aspect of the present invention, the jet port is disposed behind the outer peripheral edge of the rotary atomizing head and at a position separated from the outer peripheral surface of the rotary atomizing head. In the present invention, the outer peripheral edge of the outlet is configured to protrude forward from the inner peripheral edge.
According to a third aspect of the present invention, in the first or second aspect of the present invention, the jet outlet is configured to continuously open over the entire circumference.
[0008]
According to a fourth aspect of the present invention, in the third aspect of the present invention, the supply path provided in the coating gun includes a plurality of spiral flow paths having a spiral shape substantially concentric with the rotation center of the rotary atomizing head. It was set as the structure provided at intervals in the circumferential direction.
According to a fifth aspect of the present invention, in the fourth aspect of the present invention, the supply path includes an annular annular flow path that is continuous with the entire front end of the spiral flow path and the rear end of the jet outlet. It was set as the structure provided.
[0009]
According to a sixth aspect of the present invention, in the fifth aspect of the present invention, the cross-sectional area perpendicular to the rotation center of the rotary atomizing head in the annular flow path gradually decreases from the spiral flow path side toward the jet outlet side. The configuration is as follows.
A seventh aspect of the present invention is the structure according to any one of the fourth to sixth aspects, wherein the spiral direction of the cleaning liquid ejected from the ejection port is opposite to the rotational direction of the rotary atomizing head. It was.
[0010]
Operation and effect of the invention
[Invention of Claim 1]
After painting, when the cleaning liquid is supplied to the shaping air supply passage in the body and the cleaning liquid is sprayed from the jet port to the outer peripheral edge of the rotary atomizing head, the paint adhering to the outer peripheral edge is removed. Since the cleaning liquid is supplied and ejected by using the shaping air supply passage and the jet outlet, a dedicated cleaning device is not required.
[0011]
[Invention of claim 2]
When the jet outlet is located behind the outer peripheral edge of the rotary atomizing head and is disposed at a position separated from the outer peripheral surface of the rotary atomizing head, an ejection path for shaping air along the opening direction of the jet outlet; Since the space between the outer peripheral surface of the rotary atomizing head becomes negative pressure, the atomized paint may be drawn into the negative pressure space and adhere to the outer peripheral surface of the rotary atomizing head.
However, according to the present invention, the outer peripheral edge of the jet outlet is projected forward from the inner peripheral edge, so that a part of the cleaning liquid is ejected by shaping air along the opening direction of the jet outlet. The area that can be cleaned is expanded because it goes to the inner side, that is, the outer peripheral side of the rotary atomizing head.
[0012]
[Invention of claim 3]
Since a jet nozzle is a form which opens continuously over the perimeter, a uniform cleaning effect is acquired over the perimeter.
[Invention of claim 4]
The cleaning liquid supplied to the supply path passes through the plurality of spiral flow paths and is sent to the jet outlet while accumulating circumferential rotational force. The plurality of cleaning liquid flows that have passed through the plurality of spiral flow channels are mixed while reaching the jet outlet to become a uniform spiral cleaning liquid flow in the circumferential direction, and are ejected from the jet outlet while maintaining a uniform spiral flow state. To do.
[0013]
[Invention of claim 5]
Since the plurality of cleaning liquid flows that have passed through the spiral flow path are mixed in the process of moving in the annular flow path before reaching the jet outlet, they become a uniform spiral cleaning liquid flow in the circumferential direction. High uniformity when doing.
[Invention of claim 6]
Since the cross-sectional area of the flow path of the cleaning liquid gradually decreases while flowing through the annular flow path, the flow speed of the cleaning liquid is accelerated and the cleaning effect by the cleaning liquid is enhanced.
[Invention of Claim 7]
After coating, if the cleaning liquid is continuously sprayed on the outer peripheral edge of the rotary atomizing head, a brake effect for suppressing the rotation of the rotary atomizing head can be obtained, so that a dedicated air brake mechanism becomes unnecessary.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
[Embodiment 1]
A first embodiment of the present invention will be described below with reference to FIGS.
The coating apparatus of the present embodiment is configured to include a coating gun A and a cleaning liquid supply means B, and a cleaning liquid supply for supplying a cleaning liquid to a shaping air supply path 21 provided in the coating gun A is provided. Means B is connected.
The coating gun A includes a rotary atomizing head 11 and a circular slit-shaped jet nozzle 12 provided along the outer peripheral edge 11a of the rotary atomizing head 11 at the front end portion (left end portion in FIG. 1) of the body 10. Is provided. In the body 10, a cylindrical fixed shaft 13 extending in the front-rear direction is provided in a rotationally restricted state, and a paint pipe 14 elongated in the front-rear direction is coaxial with the fixed shaft 13 at the front end portion of the fixed shaft 13. And it is fixed in a form protruding forward from the fixed shaft 13. The coating gun A is connected to a paint supply source (not shown), and the liquid paint pumped from the paint supply source passes through the fixed shaft 13 and is supplied to the paint pipe 14.
[0015]
A rotating shaft 15 having a cylindrical shape concentric with the fixed shaft 13 is rotatably supported on the outer periphery of the fixed shaft 13, and the rotating shaft 15 rotates at high speed by blowing turbine air to a turbine blade 16 provided on the outer periphery of the rotating shaft 15. It is designed to be driven. The rotation direction of the rotary atomizing head 11 is a counterclockwise direction toward the front, that is, a counterclockwise direction. A rotary atomizing head 11 having a cup shape that is concentric with the rotary shaft 15 and opened forward is attached to the front end portion of the rotary shaft 15 so as to rotate integrally. A storage chamber 17 is formed inside the rotary atomizing head 11, and a front end portion of the paint pipe 14 faces in the storage chamber 17. A concentric circular dish-shaped recess 18 is formed on the front surface of the rotary atomizing head 11, and the inner periphery of the recess 18 is a tapered surface 19 whose diameter is increased toward the front. In addition, a plurality of small-diameter communication holes 20 penetrating from the outer periphery of the storage chamber 17 to the tapered surface 19 are formed in the partition partitioning the recess 18 and the storage chamber 17 at intervals in the circumferential direction.
[0016]
When the liquid paint is supplied to the paint pipe 14 with the rotary atomizing head 11 rotated at a high speed, the liquid paint is dropped into the storage chamber 17 from the front end of the paint pipe 14 and passes through the communication hole 20 by centrifugal force. The taper surface 19 is sent to the taper surface 19 and moved forward by the centrifugal force, and is atomized from the outer peripheral edge of the taper surface 19 (rotating atomizing head 11) to be discharged radially. .
A supply path 21 for supplying the shaping air and the cleaning liquid to the ejection port 12 is provided in the body 10. The rear end portion of the supply path 21 reaches a port 22 at the rear end portion of the body 10, and an air supply source 24 is connected to the port 22 via a hose 23. On the other hand, the front end of the supply path 21 is a spout 12. The front end portion of the supply path 21 has a cylindrical air cap 25 that is concentric with the rotary atomizing head 11 on the inner and outer circumferences, and a circular shape that is concentric with the rotary atomizing head 11 on the inner and outer circumferences. It consists of two parts, a cylindrical air guide 26. The air cap 25 constitutes the outer periphery of the front end of the body 10 and is fixed to the body 10 so as not to rotate. The air guide 26 is fixedly provided in the hollow of the air cap 25.
[0017]
A tapered inner peripheral surface 27 that decreases in diameter toward the front is formed at the inner peripheral front end of the air cap 25, and the inner diameter is constant in the front-rear direction at the rear end of the tapered inner peripheral surface 27. The constant-diameter inner peripheral surface 28 is continuous. The inner diameter of the constant diameter inner peripheral surface 28 is the same as the inner diameter of the rear end of the tapered inner peripheral surface 27. Further, at the rear end of the constant diameter inner peripheral surface 28, an enlarged inner peripheral surface 29 having an inner diameter larger than that of the constant diameter inner peripheral surface 28 and having a constant inner diameter in the front-rear direction is formed in a step shape.
[0018]
A tapered outer peripheral surface 30 that is reduced in diameter toward the front and has the same gradient as the tapered inner peripheral surface 27 is formed at the outer peripheral front end of the air guide 26. In the front-rear direction, the front end of the tapered outer peripheral surface 30 is substantially at the same position as the front end of the tapered inner peripheral surface 27, but the rear end of the tapered outer peripheral surface 30 is more forward than the rear end of the tapered inner peripheral surface 27. To position. A constant-diameter outer peripheral surface 31 having a constant outer diameter in the front-rear direction is connected to the rear end of the tapered outer peripheral surface 30. The inner diameter of the constant diameter outer peripheral surface 31 is the same as the inner diameter of the rear end of the tapered outer peripheral surface 30 and is smaller than the constant diameter inner peripheral surface 28. In the front-rear direction, the rear end of the constant diameter outer peripheral surface 31 is at the same position as the front end of the constant diameter inner peripheral surface 28 (that is, the rear end of the tapered inner peripheral surface 27).
[0019]
At the rear end of the constant diameter outer peripheral surface 31, an enlarged outer peripheral surface 32 having an outer diameter equal to or slightly smaller than the inner diameter of the constant diameter outer peripheral surface 31 and having a constant outer diameter in the front-rear direction is formed in a step shape. Is formed. In the front-rear direction, the rear end of the enlarged diameter outer peripheral surface 32 is at the same position as the rear end of the constant diameter inner peripheral surface 28. In other words, the enlarged outer peripheral surface 32 and the constant diameter inner peripheral surface 28 are in the same range. It has become. A plurality of spiral grooves 33 having a concentric spiral shape with the rotary atomizing head 11 are formed on the enlarged diameter outer peripheral surface 32 at regular intervals (at a constant pitch) in the circumferential direction. In the present embodiment, the cross-sectional shape of the spiral groove 33 is a semicircular shape. The cross-sectional shape of the spiral groove 33 is not limited to a semicircular shape, and may be any shape such as a square, a triangle, and a trapezoid.
[0020]
Further, a reduced diameter outer peripheral surface 34 having an outer diameter smaller than the outer diameter of the enlarged outer peripheral surface 32 and a constant outer diameter in the front-rear direction is formed in a stepped manner at the rear end of the enlarged outer peripheral surface 32. ing. In the front-rear direction, the rear end of the reduced diameter outer peripheral surface 34 is at the same position as the rear end of the enlarged diameter inner peripheral surface 29. In other words, the reduced diameter outer peripheral surface 34 and the expanded inner peripheral surface 29 have the same formation region. It has become. The reduced diameter outer peripheral surface 34 is formed with a flange portion 35 that is concentrically expanded from the center position in the front-rear direction and whose outer diameter is smaller than the inner diameter of the expanded inner peripheral surface 29.
[0021]
The following space is formed between the air cap 25 and the air guide 26. First, between the front end side region of the tapered inner peripheral surface 27 and the tapered outer peripheral surface 30, a narrow slit 36 that is continuous over the entire circumference is formed, and the opening at the front end of the slit 36 is the coating gun A. This is a circular spout 12 that continuously opens over the entire circumference at the front end. The position of the jet nozzle 12 in the front-rear direction is the outer peripheral edge 11a of the rotary atomizing head 11 (that is, the outer peripheral edge of the tapered surface 19, and the liquid paint is atomized and discharged radially outward). Is set backwards. Moreover, the position of the jet nozzle 12 is a position spaced radially outward with respect to the outer peripheral edge 11 a of the rotary atomizing head 11. The opening direction of the spout 12, that is, the inclination direction of the tapered inner peripheral surface 27 and the tapered outer peripheral surface 30 is such that the shaping air ejected therefrom is directed to the outer peripheral edge 11 a of the rotary atomizing head 11, It is set as the direction which hits the periphery 11a from diagonally outside rear. Further, of the edges constituting the ring-shaped opening 12, the outer peripheral edge 12 a (the front end of the tapered inner peripheral surface 27 of the air cap 25) is the inner peripheral edge 12 b (air guide). 26, the front end of the tapered outer peripheral surface 30).
[0022]
Between the taper-shaped inner peripheral surface 27 and the constant-diameter outer peripheral surface 31, a circular annular channel 37 that is continuous over the entire circumference is formed. Since the peripheral surface on the outer peripheral side constituting the annular flow path 37, that is, the tapered inner peripheral surface 27 is reduced in diameter toward the front, it is perpendicular to the rotation center of the rotary atomizing head 11 in the annular flow path 37. The cross-sectional area gradually decreases from the rear (spiral channel 38 side) to the front (jet port 12 side).
Between the constant-diameter inner peripheral surface 28 and the enlarged-diameter outer peripheral surface 32, a plurality of spiral flow paths 38 formed by the constant-diameter inner peripheral surface 28 and the spiral groove 33 are formed at regular intervals in the circumferential direction. ing. The front end of the spiral channel 38 communicates with the annular channel 37. Further, the spiral direction of the spiral flow path 38 is a direction that is displaced in the clockwise direction toward the front (that is, clockwise).
[0023]
A circular annular chamber 39 that is continuous over the entire circumference is formed between the enlarged inner peripheral surface 29 and the reduced outer peripheral surface 34. The annular chamber 39 is divided into two front and rear chambers by the flange portion 35, and air can flow between the two chambers through a gap between the outer periphery of the flange portion 35 and the enlarged inner peripheral surface 29. All the spiral channels 38 communicate with each other at the front end of the annular chamber 39. In addition, the rear end of the annular chamber 39 is decentered in the radial direction with respect to the rotation center of the rotary atomizing head 11 and via an eccentric hole 40 extending in the front-rear direction provided at a position radially outward from the rotation shaft 15. It communicates with the port 22. That is, the supply path 21 is configured by the eccentric hole 40, the annular chamber 39, the spiral flow path 38, the annular flow path 37, the slit 36, and the ejection port 12.
[0024]
Next, the cleaning liquid supply means B will be described.
The cleaning liquid supply means B is for supplying a cleaning liquid (for example, thinner) to the shaping air supply path 21 in the body 10. A branch passage 41 is connected in the middle of the hose 23 connecting the coating gun A and the air supply source 24, and a normally closed check valve 42 is connected in the middle of the branch passage 41. Is connected to a tank 43 for storing the cleaning liquid. When pilot air is supplied to the check valve 42 from the pilot air pressure supply source 44, the check valve 42 is opened. Further, when pressurized air is pumped from the pressurized air supply source 45 to the tank 43 to pressurize the tank 43, the cleaning liquid stored in the tank 43 is moved to the check valve 42 side by the air pressure. It is designed to be pumped.
[0025]
Next, the operation of this embodiment will be described.
When painting, the liquid paint is atomized from the outer peripheral edge 11a of the rotary atomizing head 11 and released, and the check valve 42 is kept in the closed state from the air supply source 24 in the painting gun A. The air is pumped to the supply path 21. The pumped air sequentially passes through the eccentric hole 40, the annular chamber 39, the spiral channel 38, the annular channel 37, and the slit 36, and obliquely forward from the jet port 12 toward the outer peripheral edge 11a of the rotary atomizing head 11. It is ejected as shaping air. Then, the atomized paint released from the outer peripheral edge 11a of the rotary atomizing head 11 is shaped into a pattern of a predetermined shape while being converged by being blown with shaping air simultaneously with the release, and is applied to an object to be coated (not shown). Painted.
[0026]
Here, the shaping air will be described. The air supplied to the supply path 21 is sent into the annular flow path 37 in a state where the rotational force in the circumferential direction is accumulated by passing through the plurality of spiral flow paths 38. In the annular channel 37, the plurality of spiral flows formed by passing through the spiral channels 38 are mixed with each other while accumulating the rotational force in the circumferential direction, so that the density is uniform in the circumferential direction. The spiral air flow passes through the slit 36 and reaches the spout 12. And it ejects as shaping air from the jet nozzle 12, maintaining the state of a uniform spiral flow. Thereby, the atomization coating material discharge | released from the rotary atomization head 11 is shape | molded by the uniform pattern over the perimeter. Further, it is avoided that the particle diameter of the atomized paint is nonuniform due to nonuniformity of the shaping air spraying in the circumferential direction.
[0027]
In addition, since the cross-sectional area perpendicular to the rotation center of the rotary atomizing head 11 in the annular flow path 37 gradually decreases from the spiral flow path 38 side toward the jet outlet 12 side, The air flow rate is accelerated. Thereby, the flow velocity of the shaping air is increased.
In addition, since the jetting air 12 is opened in a direction in which the shaping air ejected therefrom hits the outer peripheral edge 11a of the rotary atomizing head 11, the atomized paint discharged from the outer peripheral edge 11a of the rotary atomizing head 11 is At the same time as the release, it is shaped by shaping air. Thereby, the particle diameter of the atomized paint can be made uniform, and the molding efficiency by shaping air can be improved.
[0028]
In addition, since the spiral direction of the shaping air ejected from the ejection port 12 and the rotation direction of the rotary atomizing head 11 are opposite to each other, the radiation direction of the atomized paint discharged from the rotary atomizing head 11, The ejection direction of the shaping air with respect to the atomized paint is opposite to each other in the circumferential direction. Therefore, the relative blowing speed of the shaping air to the atomized paint is increased, and the molding efficiency is excellent.
Further, the shaping air is blown in the spiral direction toward the outer peripheral edge 11 a of the rotary atomizing head 11, and the direction of the spiral of the shaping air to be blown is opposite to the rotation direction of the rotary atomizing head 11. The brake which suppresses rotation of the rotary atomizing head 11 by continuing to blow shaping air on the outer peripheral edge 11a of the rotary atomizing head 11 for a predetermined time even after finishing painting. Since an effect is obtained, a dedicated air brake mechanism is not required.
[0029]
Further, the spout 12 is disposed behind the outer peripheral edge 11a of the rotary atomizing head 11 and at a position spaced outward from the outer peripheral surface of the rotary atomizing head 11, in this case, A substantially triangular shape formed between an ejection path of shaping air along the opening direction of the jet nozzle 12 (that is, directed to the outer peripheral edge 11a of the rotary atomizing head 11) and the outer peripheral surface of the front end portion of the rotary atomizing head 11. Since the space of the cross section becomes negative pressure, there is a concern that the atomized paint is drawn into the negative pressure space and adheres to the outer peripheral surface of the front end portion of the rotary atomizing head 11. However, in this embodiment, since the outer peripheral edge 12a of the jet nozzle 12 is projected forward from the inner peripheral edge 12b, a part of the shaping air is along the opening direction of the jet nozzle 12. Further, since the air travels toward the inner side of the shaping air ejection path, that is, toward the outer peripheral side of the front end portion of the rotary atomizing head 11, there is no possibility that the space becomes negative pressure.
[0030]
In addition, since the atomized paint released from the rotary atomizing head 11 draws a spiral, it wraps around the back side of the object to be coated and is also applied to the back side, so that the coating efficiency is good.
Now, when cleaning the outer peripheral edge 11a of the front end portion of the rotary atomizing head 11, the check valve 42 is opened and the cleaning liquid in the tank 43 is pumped to the check valve 42 side. Then, in the coating gun A, the cleaning liquid is supplied to the supply path 21 which is a flow path of the shaping air, and the cleaning liquid is sprayed from the jet port 12 to the outer peripheral edge 11a of the rotary atomizing head 11, thereby rotating the atomization. The paint adhering to the outer peripheral edge 11a of the front end portion of the head 11 is removed. As described above, since the cleaning liquid is supplied and ejected by using the supply passage 21 for the shaping air and the ejection port 12, a dedicated cleaning device is unnecessary.
[0031]
Also, in the unlikely event, between the ejection path of shaping air along the opening direction of the ejection port 12 (a path directed from the ejection port 12 to the outer peripheral edge 11a of the rotary atomizing head 11) and the outer peripheral surface of the rotary atomizing head 11 In this embodiment, the adhering paint is removed even if the space becomes negative pressure and the atomized paint drawn into the negative pressure space adheres to the outer peripheral surface of the front end portion of the rotary atomizing head 11. Can be done. That is, in this embodiment, since the edge 12a on the outer peripheral side of the spout 12 is configured to protrude forward from the edge 12b on the inner peripheral side, a part of the cleaning liquid is along the opening direction of the spout 12. In addition to the shaping air ejection path, that is, toward the outer peripheral area behind the outer peripheral front end edge of the rotary atomizing head 11, the washable area is expanded, and the paint adhering to this area is surely washed off. Can do.
[0032]
Moreover, since the jet nozzle 12 is a form which opens continuously over the perimeter as mentioned above, a uniform cleaning effect is acquired over the perimeter.
Further, the cleaning liquid supplied to the supply passage 21 is sent to the ejection port 12 in a state where the rotational force in the circumferential direction is accumulated by passing through the plurality of spiral flow paths 38, but the plurality of liquids that have passed through the plurality of spiral flow paths 38. The cleaning liquid flow becomes a spiral cleaning liquid flow that is made uniform in the circumferential direction by being mixed while reaching the jet outlet 12, and is thus ejected from the jet outlet 12 while maintaining a uniform spiral flow state. A uniform cleaning effect can be obtained.
[0033]
In addition, the plurality of cleaning liquid flows that have passed through the spiral flow path 38 are mixed in the process of moving through the annular flow path 37 before reaching the jet outlet 12, thereby forming a spiral cleaning liquid flow that is uniform in the circumferential direction. The uniformity when ejected from the ejection port 12 is further increased.
In addition, as described above, the cross-sectional area perpendicular to the rotation center of the rotary atomizing head 11 in the annular flow path 37 gradually decreases from the spiral flow path 38 side toward the jet outlet 12 side. While flowing through 37, the flow rate of the cleaning liquid is accelerated, and the cleaning effect of the cleaning liquid is enhanced.
[0034]
In addition, as described above, the spiral direction of the cleaning liquid ejected from the ejection port 12 is opposite to the rotational direction of the rotary atomizing head 11, and therefore the cleaning liquid is applied to the outer peripheral edge 11 a of the rotary atomizing head 11 after painting. As a result, the braking effect of suppressing the rotation of the rotary atomizing head 11 can be obtained. Therefore, a dedicated air brake mechanism is not required.
[Other Embodiments]
The present invention is not limited to the embodiment described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
[0035]
(1) In the above-described embodiment, the spout is formed in a slit shape that continuously opens over the entire circumference. However, according to the present invention, the spout is configured by a plurality of openings arranged at intervals in the circumferential direction. May be. In this case, each opening may have a circular shape or an arc shape concentric with the rotary atomizing head.
(2) In the above-described embodiment, the spiral direction of the cleaning liquid ejected from the ejection port is opposite to the rotational direction of the rotary atomizing head. However, according to the present invention, the spiral direction of the cleaning liquid is the rotational direction of the rotary atomizing head. It is good also as the same direction as a rotation direction.
[0036]
(3) In the above embodiment, the spiral flow path is formed on the outer periphery of the air guide. However, according to the present invention, it may be formed on the inner periphery of the air cap. You may form in both.
(4) In the above embodiment, the annular flow path clearly defined from the slit communicating with the ejection port is provided, but according to the present invention, such an annular flow path may not be provided. In this case, you may make it a slit become narrow gradually toward the front.
[0037]
(5) In the above embodiment, the outer peripheral surface of the annular flow path is tapered. However, according to the present invention, the outer peripheral surface of the annular flow path may have a constant diameter in the front-rear direction.
(6) In the above embodiment, the outer peripheral edge of the jet port is projected forward from the inner peripheral edge. However, according to the present invention, the outer peripheral edge of the jet port is the inner edge. Form that does not protrude forward from the edge on the peripheral side, that is, the form in which both the inner and outer edges are in the same position in the front-rear direction, or the form in which the inner peripheral edge protrudes forward from the outer peripheral edge It is good.
[0038]
(7) In the above embodiment, the cross-sectional area perpendicular to the rotation center of the rotary atomizing head in the annular flow path gradually decreases from the spiral flow path side toward the jet outlet side. The area may remain constant, or the cross-sectional area may gradually increase from the spiral channel side toward the jet port side.
[Brief description of the drawings]
1 is a cross-sectional view of a front end portion of a body in Embodiment 1. FIG. 2 is a partially cutaway side view showing a shaping air supply path. FIG. 3 is a partially enlarged cross-sectional view of a front end portion of a body. Partial enlarged cross-sectional view showing the flow path [Explanation of symbols]
A ... Coating gun B ... Cleaning liquid supply means 11 ... Rotating atomizing head 11a ... Outer peripheral edge 12 of rotating atomizing head ... Spout 21 ... Supply channel 37 ... Annular channel 38 ... Spiral channel

Claims (7)

前端部に、外周縁から塗料を放射状に放出させる回転霧化頭と、前記回転霧化頭から放出された霧化塗料に吹き付けられることでその霧化塗料を所定形状に成形するためのシェーピングエアを噴出させる噴出口とが設けられている塗装ガンを備えた塗装装置であって、
前記噴出口は前記回転霧化頭の外周縁を指向する向きに開口され、
前記塗装ガン内部に設けたシェーピングエアの供給路に、洗浄液を供給するための洗浄液供給手段を接続したことを特徴とする塗装装置。
A rotary atomizing head that discharges the paint radially from the outer periphery to the front end, and shaping air for forming the atomized paint into a predetermined shape by being sprayed to the atomized paint discharged from the rotary atomizing head A coating device provided with a coating gun provided with a spout for ejecting
The spout is opened in a direction toward the outer periphery of the rotary atomizing head;
A coating apparatus, wherein a cleaning liquid supply means for supplying a cleaning liquid is connected to a shaping air supply path provided in the coating gun.
前記噴出口が、前記回転霧化頭の外周縁よりも後方であり、且つ前記回転霧化頭の外周面から離間した位置に配置されているものにおいて、前記噴出口の外周側の縁部が、内周側の縁部よりも前方へ張り出した形態とされていることを特徴とする請求項1記載の塗装装置。In the case where the jet outlet is disposed behind the outer peripheral edge of the rotary atomizing head and is spaced from the outer peripheral surface of the rotary atomizing head, the outer peripheral edge of the jet outlet is The coating apparatus according to claim 1, wherein the coating apparatus projects forward from the edge on the inner peripheral side. 前記噴出口が全周に亘って連続して開口する形態とされていることを特徴とする請求項1又は請求項2記載の塗装装置。The coating apparatus according to claim 1, wherein the jet port is configured to continuously open over the entire circumference. 前記塗装ガン内に設けた前記供給路には、前記回転霧化頭の回転中心と略同心の螺旋状をなす複数の螺旋流路が、周方向に間隔を空けて設けられていることを特徴とする請求項3記載の塗装装置。The supply path provided in the coating gun is provided with a plurality of spiral flow paths having a spiral shape substantially concentric with the rotation center of the rotary atomizing head at intervals in the circumferential direction. The coating apparatus according to claim 3. 前記供給路には、前記螺旋流路の前端及び前記噴出口の後端に連なり、且つ全周に亘って連続する環状の環状流路が設けられていることを特徴とする請求項4記載の塗装装置。The said supply channel is provided with the cyclic | annular annular flow path which continues to the front end of the said spiral flow path, and the rear end of the said jet outlet, and continues over the perimeter. Painting equipment. 前記環状流路における前記回転霧化頭の回転中心と直角な断面積が、前記螺旋流路側から前記噴出口側に向かって次第に減少する形態としたことを特徴とする請求項5記載の塗装装置。6. The coating apparatus according to claim 5, wherein a cross-sectional area perpendicular to the rotation center of the rotary atomizing head in the annular flow path gradually decreases from the spiral flow path side toward the ejection port side. . 前記噴出口から噴出する洗浄液の螺旋方向が、前記回転霧化頭の回転方向とは逆向きとされていることを特徴とする請求項4乃至請求項6のいずれかに記載の塗装装置。The coating apparatus according to any one of claims 4 to 6, wherein a spiral direction of the cleaning liquid ejected from the ejection port is opposite to a rotational direction of the rotary atomizing head.
JP2003197987A 2003-07-16 2003-07-16 Painting equipment Pending JP2005034704A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010036091A (en) * 2008-08-04 2010-02-18 Asahi Sunac Corp Rotary spray coater, and coating method using the same
DE102012001896A1 (en) * 2012-02-01 2013-08-01 Eisenmann Ag rotary atomizers
WO2013133428A1 (en) * 2012-03-08 2013-09-12 Wang Zuozheng Dry mist generation device and air conditioning device
JPWO2017047223A1 (en) * 2015-09-17 2018-06-14 本田技研工業株式会社 Rotating atomizing coating device and spray head

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010036091A (en) * 2008-08-04 2010-02-18 Asahi Sunac Corp Rotary spray coater, and coating method using the same
DE102012001896A1 (en) * 2012-02-01 2013-08-01 Eisenmann Ag rotary atomizers
WO2013133428A1 (en) * 2012-03-08 2013-09-12 Wang Zuozheng Dry mist generation device and air conditioning device
JPWO2017047223A1 (en) * 2015-09-17 2018-06-14 本田技研工業株式会社 Rotating atomizing coating device and spray head

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