JP2005068381A - Solvent discoloration resistant dye-colored spherical particle of polymer and method for producing the same - Google Patents
Solvent discoloration resistant dye-colored spherical particle of polymer and method for producing the same Download PDFInfo
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- JP2005068381A JP2005068381A JP2003303697A JP2003303697A JP2005068381A JP 2005068381 A JP2005068381 A JP 2005068381A JP 2003303697 A JP2003303697 A JP 2003303697A JP 2003303697 A JP2003303697 A JP 2003303697A JP 2005068381 A JP2005068381 A JP 2005068381A
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- Prior art keywords
- dye
- meth
- colored
- polymer
- solvent
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- 239000000975 dye Substances 0.000 claims abstract description 90
- 239000012798 spherical particle Substances 0.000 claims abstract description 90
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 71
- 239000002904 solvent Substances 0.000 claims abstract description 62
- 239000007771 core particle Substances 0.000 claims abstract description 51
- 229920000642 polymer Polymers 0.000 claims abstract description 44
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 31
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- 238000006116 polymerization reaction Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000004132 cross linking Methods 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims description 65
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- 238000005562 fading Methods 0.000 claims description 34
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- 238000004040 coloring Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229920000620 organic polymer Polymers 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
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- 230000015572 biosynthetic process Effects 0.000 claims description 7
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- 238000010438 heat treatment Methods 0.000 claims description 2
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- 238000004090 dissolution Methods 0.000 abstract description 6
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- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 4
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 4
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004342 Benzoyl peroxide Substances 0.000 description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 4
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- FURYAADUZGZUGQ-UHFFFAOYSA-N phenoxybenzene;sulfuric acid Chemical compound OS(O)(=O)=O.C=1C=CC=CC=1OC1=CC=CC=C1 FURYAADUZGZUGQ-UHFFFAOYSA-N 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 150000003926 acrylamides Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 125000004386 diacrylate group Chemical group 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 238000004945 emulsification Methods 0.000 description 3
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- 125000003700 epoxy group Chemical group 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000007850 fluorescent dye Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 3
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- 229940059574 pentaerithrityl Drugs 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
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- 238000002360 preparation method Methods 0.000 description 3
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- 125000001424 substituent group Chemical group 0.000 description 3
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- XZGBFIIYIIVECC-UHFFFAOYSA-N 2-(cyclohexylamino)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCNC1CCCCC1 XZGBFIIYIIVECC-UHFFFAOYSA-N 0.000 description 2
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
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- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
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- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 2
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- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 2
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- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
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- AZLXCBPKSXFMET-UHFFFAOYSA-M sodium 4-[(4-sulfophenyl)diazenyl]naphthalen-1-olate Chemical compound [Na+].C12=CC=CC=C2C(O)=CC=C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 AZLXCBPKSXFMET-UHFFFAOYSA-M 0.000 description 1
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Landscapes
- Polymerisation Methods In General (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
本発明は、着色染料の耐溶剤退色性に優れる染料着色有機ポリマーの球状粒子に関し、より詳細には、油溶性染料で着色されている染料着色有機ポリマーの球状粒子が、溶剤に対して優れた耐溶剤性で、且つ着色染料の溶剤溶出に係わる耐退色性に著しく優れている耐溶剤退色性の染料着色ポリマー球状粒子及びその製造方法に関する。 The present invention relates to spherical particles of a dye-colored organic polymer excellent in solvent-bleaching resistance of a colored dye. More specifically, the spherical particles of a dye-colored organic polymer colored with an oil-soluble dye are superior to a solvent. The present invention relates to solvent-bleachable dye-colored polymer spherical particles which are solvent-resistant and have excellent resistance to fading associated with solvent elution of colored dyes, and a method for producing the same.
従来から、着色微細粒子に係わって、電子写真画像形成用のトナー、IJ(インクジェット)プリンター用インク、印刷用インク、筆記用インク、スタンプ用インク、コーティング剤、塗料、化粧品等にはナノサイズからミクロンサイズの着色ポリマー球状微細粒子が、各種の着色材として広く用いられている。通常、このような着色材は水性又は油性溶媒を含む何れかの固−液分散系エマルジョンの流動体、粘稠体、ペースト又は固形体として用いられている。また、その水性又は油性の分散溶媒に対しては、着色が分散溶媒に耐退色性で、しかも、粒子素材を含めて分散溶媒に対して耐溶剤性であることが一般的に重要である。また、近年においては、このような固−液分散系としては、診断薬用トレーサーとして、また、PLD等の表示デバイスにおいては、ディスプレイ媒体としての着色微細球状粒子が、絶縁性の有機流体中で分散・泳動させて画像・印字表示をさせる等が挙げられる。 In the past, nano-sized toner for electrophotographic image formation, ink for IJ (inkjet) printer, ink for printing, ink for writing, ink for stamping, coating agent, paint, cosmetics, etc. in connection with colored fine particles Micron-sized colored polymer spherical fine particles are widely used as various coloring materials. Typically, such colorants are used as fluids, viscous bodies, pastes or solid bodies of any solid-liquid dispersion emulsion containing an aqueous or oily solvent. Further, for the aqueous or oil-based dispersion solvent, it is generally important that the coloring is fading resistant to the dispersion solvent and is resistant to the dispersion solvent including the particulate material. In recent years, as such a solid-liquid dispersion system, as a tracer for a diagnostic agent, and in a display device such as a PLD, colored fine spherical particles as a display medium are dispersed in an insulating organic fluid.・ Migration to display images and prints.
従来から、有機ポリマーの球状粒子を調製させるに、ポリマーの重合形成時に染料を溶解させた重合性モノマーを重合させて染料を内包させる染料着色球状粒子が種々提案されている。このように調製される有機ポリマー球状粒子は、染料を粒子形成時に内包させて反応重合系において染料が溶出するのを防止させながら、また、既に上述する如く、着色材として実使用時における着色染料が分散溶媒(又は分散流体)に溶出することによる退色を防止されなければならない。 Conventionally, various dye-colored spherical particles have been proposed in which spherical particles of an organic polymer are prepared by polymerizing a polymerizable monomer in which a dye is dissolved during polymerization of the polymer to encapsulate the dye. The organic polymer spherical particles thus prepared contain the dye during particle formation to prevent the dye from eluting in the reaction polymerization system, and as already mentioned above, the colored dye in actual use as a colorant. Must be prevented from fading due to elution into the dispersion solvent (or dispersion fluid).
このような状況にあって、例えば、[特許文献1]には、筆記用インク、印刷用インク、IJ記録用インク、塗料及びカラーフィルタ等に用いられる特定単量体を含有する単量体組成物と油溶性染料と有機珪素単量体とを、重合開始剤、反応性乳化剤(又は重合性乳化剤)下及び非反応性乳化剤との併用下に乳化重合させたナノサイズの着色微粒子を含有する着色樹脂エマルジョンが提案されている。特に、染料が均一に、高濃度に配合され、且つ耐熱性、耐光性、耐溶剤性、耐水性及び耐剥離性等の耐久性に優れる着色樹脂エマルジョン、その着色微粒子として提案されている。 Under such circumstances, for example, [Patent Document 1] describes a monomer composition containing a specific monomer used for writing ink, printing ink, IJ recording ink, paint, color filter, and the like. Containing nano-sized colored fine particles obtained by emulsion polymerization of a product, an oil-soluble dye, and an organosilicon monomer in combination with a polymerization initiator, a reactive emulsifier (or polymerizable emulsifier) and a non-reactive emulsifier Colored resin emulsions have been proposed. In particular, it has been proposed as a colored resin emulsion in which a dye is uniformly mixed at a high concentration and excellent in durability such as heat resistance, light resistance, solvent resistance, water resistance and peel resistance, and its colored fine particles.
また、近年に至って、電気泳動表示セル内で電気的に帯電させて、泳動させる帯電性着色樹脂微粒子に係わって、特開平9−185087号公報、[特許文献2]等には電気泳動表示装置が提案されている。例えば、[特許文献2]には、単純マトリックス駆動による表示コントラストを可能にさせる電気泳動表示装置が提案され、シリコーンオイル、トルエン、キシレン、高純度石油等の透明有機絶縁流体が封入されるセルに装填される着色帯電泳動微粒子として黒、白又はRGBに係わる平均粒子径0.5〜20μmの着色樹脂粒子が記載されている。 In recent years, electrophoretic display devices have been disclosed in JP-A-9-185087, [Patent Document 2], etc., in connection with chargeable colored resin fine particles that are electrically charged and electrophoresed in an electrophoretic display cell. Has been proposed. For example, [Patent Document 2] proposes an electrophoretic display device that enables display contrast by simple matrix driving, and in a cell in which a transparent organic insulating fluid such as silicone oil, toluene, xylene, and high-purity petroleum is enclosed. Colored resin particles having an average particle diameter of 0.5 to 20 μm relating to black, white or RGB are described as the charged charged electrophoretic fine particles.
また、[特許文献3]には、シード重合法によるアクリル系球状粒子の製造方法が提案され、エチレングリコールジメタクリレート、トリメチロールプロパントリアクリレート(以後、TMPTAと略記する)等の多官能性単量体を架橋剤とすることで、アセトン、トルエン、フェノール、酢酸エチル、ジクロロメタン等の溶剤に対して良好な耐溶剤性の重合体球状粒子になることが記載されている。 [Patent Document 3] proposes a method for producing acrylic spherical particles by a seed polymerization method, and is a polyfunctional monomer such as ethylene glycol dimethacrylate, trimethylolpropane triacrylate (hereinafter abbreviated as TMPTA). It is described that by using a cross-linking agent as a body, polymer spherical particles having good solvent resistance against solvents such as acetone, toluene, phenol, ethyl acetate, and dichloromethane can be obtained.
更には、[特許文献4]には、油溶性染料を含有させた平均粒子径0.5〜100μmのアクリル系着色樹脂微粒子が提案され、例えば、(メタ)アクリル系モノマーとスチレン系モノマーとの共重合体からなる着色樹脂微粒子も開示されている。その調製方法として、水系媒体中に分散する乳化重合又は懸濁重合等によって調製された平均粒子径が0.05〜1μmのシード粒子に、アクリル系モノマーと油溶性染料とを吸収させて重合させるものである。そのシード粒子として、(メタ)アクリル系モノマーの(共)重合体、スチレン系(共)重合体、(メタ)アクリル系モノマーとスチレン系モノマーとの共重合体が挙げられている。また、アクリル系モノマーとして、アルキル基がメチル,エチル,プロピル,ブチル,イソブチル,2−エチルヘキシル,シクロヘキシル,2−ヒドロキシエチル,メトキシエチル,グリシジル等であるアルキル(メタ)アクリレートが挙げられ、その重合成長させてなるアルキル(メタ)アクリレートの重合体に、エチレングリコールジ(メタ)アクリレート,トリメチロールプロパントリ(メタ)アクリレート(又はTMPTAと略記する)等の多官能単量体を架橋させることが記載されている。 Furthermore, [Patent Document 4] proposes acrylic colored resin fine particles having an average particle size of 0.5 to 100 μm containing an oil-soluble dye. For example, a (meth) acrylic monomer and a styrene monomer are used. Colored resin fine particles made of a copolymer are also disclosed. As a preparation method thereof, an acrylic monomer and an oil-soluble dye are absorbed and polymerized on seed particles having an average particle diameter of 0.05 to 1 μm prepared by emulsion polymerization or suspension polymerization dispersed in an aqueous medium. Is. Examples of the seed particles include (co) polymers of (meth) acrylic monomers, styrene (co) polymers, and copolymers of (meth) acrylic monomers and styrene monomers. Examples of acrylic monomers include alkyl (meth) acrylates whose alkyl groups are methyl, ethyl, propyl, butyl, isobutyl, 2-ethylhexyl, cyclohexyl, 2-hydroxyethyl, methoxyethyl, glycidyl, etc., and their polymerization growth It is described that a polyfunctional monomer such as ethylene glycol di (meth) acrylate or trimethylolpropane tri (meth) acrylate (or abbreviated as TMPTA) is cross-linked to an alkyl (meth) acrylate polymer. ing.
以上のような状況下に、近年に至って、電気泳動表示セル内に充装する絶縁性の無色透明又は着色透明の有機流体中を、染顔料で着色されている帯電性着色有機樹脂微粒子を電気的に泳動させて画像及び/又は印字表示させるペーパーライクディスプレ(PLD)が、第三の表示形態として実用化に向けて再検討されている。このPLDの技術的狙い目は、動画表示や、書き換えの頻度を望まない限り、視覚性の高い画像を多数回にわたって記録・消去させるサイクルが可能で、しかも、ハードコピーの特性を持ち、書き換え可能で、更には、従来のCRT、液晶デバイス等の表示デバイスや、複写機、レーザープリンター等の電子写真画像形成装置等に比べて、その表示に保持エネルギーを要さない省エネ型であって、また、携帯性及び表示品位にも優れる表示形態として期待されている。 Under the circumstances as described above, until recently, electrically charged colored organic resin fine particles colored with a dye / pigment are electrically charged in an insulating colorless transparent or colored transparent organic fluid filled in an electrophoretic display cell. A paper-like display (PLD) that automatically migrates and displays images and / or prints has been reviewed as a third display form for practical use. The technical aim of this PLD is to display and erase a high-visibility image many times as long as video display and rewrite frequency are not desired, and it has the characteristics of hard copy and can be rewritten. Furthermore, compared to conventional display devices such as CRTs and liquid crystal devices, and electrophotographic image forming apparatuses such as copiers and laser printers, etc. It is expected as a display form that is excellent in portability and display quality.
しかるに、その表示媒体(又はディスプレ媒体)である着色有機樹脂の球状粒子は、常時有機系流体(又は有機溶剤)中に浸かっている固−液分散系にあることから、このディスプレ媒体(又は表示媒体)の着色有機ポリマーの球状粒子は、常時、樹脂自体が耐溶剤性であって、しかも、着色染料の耐溶解性、その溶解に伴って生ずる耐退色性が重要視される。また、このようにPLD用表示媒体である着色有機ポリマー球状粒子の染料着色を耐退色性にさせるために、固−液分散系においての表示形態を可能にさせる対向する電極表示セル内での電界系にあって電気的に応答し易い帯電性を損ねてはならない。また、泳動ディスプレ性をスムーズにさせる観点から、泳動粒子の凝集性を防止させて粒子形状が定形な球状粒子で、その粒子径の分布度(バラツキ度)の少ない単分散粒子である等を損ねてはならない。 However, since the spherical particles of the colored organic resin, which is the display medium (or display medium), are in a solid-liquid dispersion that is always immersed in an organic fluid (or organic solvent), the display medium (or display medium) The spherical particles of the colored organic polymer of the medium) always have a solvent resistance to the resin itself, and the emphasis is on the resistance to dissolution of the colored dye and the resistance to fading caused by the dissolution. In addition, in order to make the dye coloring of the colored organic polymer spherical particles, which are display media for PLD, fade-resistant in this way, the electric field in the opposing electrode display cell that enables a display form in a solid-liquid dispersion system is possible. It must not impair the chargeability of the system that is easily responsive to electricity. In addition, from the viewpoint of smooth migration display properties, the agglomeration of the migrating particles is prevented, and the spherical particles with a regular particle shape are impaired, such as the monodisperse particles having a small particle size distribution degree (variation degree). must not.
また、同様の固−液分散系に係わって用いられる着色有機ポリマーの球状粒子として、従来から電子写真画像形成用のトナー、IJプリンター用インク、印刷用インク、筆記用インク、コーティング剤、塗料、化粧料等には、染顔料で着色されたナノサイズからミクロンサイズの着色樹脂微粒子や、着色樹脂微粒子が分散するエマルジョンの流動体、粘稠体、ペースト又は固形体が広く用いられている。このような固−液分散体として分散する着色ポリマー球状粒子も、同様に着色有機ポリマーの球状粒子が、常時、樹脂自体が耐溶剤性で、また、着色染料が耐溶解性で、その溶解に係わって生ずる分散媒流体に対して耐退色性であることが重要である。 In addition, as a spherical particle of a colored organic polymer used in connection with a similar solid-liquid dispersion system, conventionally, toner for electrophotographic image formation, ink for IJ printer, ink for printing, ink for writing, coating agent, paint, For cosmetics and the like, nano- to micron-sized colored resin fine particles colored with dyes and pigments, and emulsion fluids, viscous bodies, pastes or solid bodies in which the colored resin fine particles are dispersed are widely used. The colored polymer spherical particles dispersed as such a solid-liquid dispersion are similarly colored organic polymer spherical particles, the resin itself is always solvent resistant, and the colored dye is resistant to dissolution. It is important to be discoloration resistant to the resulting dispersion medium fluid.
そこで、このようなナノサイズからミクロンサイズの染料着色有機ポリマー球状粒子及びその製造方法については、既に上述した特許文献に記載されている種々なる提案例を含め、また、アニオン染料を特定のカチオン性単量体と反応させて固定させるとか、更には、ミニエマルジョン重合法と称する界面活性剤と共界面活性剤の存在下に染料を溶解する重合性モノマーの水性エマルジョンを重合させる等が提案されている。このように従来の提案例からも明らかな如く、微細樹脂粒子内に色材である着色染料を安定に固定させる着色樹脂微球状粒子の調製方法は、比較的に煩雑で、コスト的にも必ずしも低廉な製造法ではなく、しかも、得られる着色微粒子が耐溶剤性に係わって必ずしも着色染料が耐溶剤退色性において、未だ充分に満足されるに至っていないのが実状である。 Therefore, for such nano-sized to micron-sized dye-colored organic polymer spherical particles and a method for producing the same, including various proposal examples already described in the above-mentioned patent literature, It has been proposed to react with a monomer and fix it, or to polymerize an aqueous emulsion of a polymerizable monomer that dissolves a dye in the presence of a surfactant and a cosurfactant called a mini-emulsion polymerization method. Yes. Thus, as is clear from the conventional proposal example, the method for preparing the colored resin fine spherical particles for stably fixing the colored dye, which is the coloring material, in the fine resin particles is relatively complicated and not necessarily cost effective. In fact, it is not an inexpensive manufacturing method, and the colored fine particles obtained are related to the solvent resistance, and the colored dyes are not necessarily fully satisfied with respect to the solvent fading resistance.
以上から、本発明の目的は、カラーフィルタや、IJプリンター用インク、印刷用インク、筆記用インク及びスタンプ用インク等のインクや、コーティング剤、塗料、化粧料等のカラー材、又は、PLDに用いられるディスプレイ媒体等の何れの用途からも明らか如く、固−液分散系のエマルジョン流動体、エマルジョン粘稠体又はエマルジョン固形体として、各種の有機流体(又は有機溶媒)に分散されている染料着色有機ポリマー球状粒子が、耐溶剤性、耐溶剤退色性に優れていることを特徴とする(メタ)アクリル系ポリマーの染料着色ポリマー球状粒子を提供することである。 From the above, the object of the present invention is to color filters, inks for IJ printers, inks for printing, inks for writing, stamp inks, etc., color materials such as coating agents, paints, cosmetics, or PLDs. As is clear from any application of the display medium used, the coloring of the dye dispersed in various organic fluids (or organic solvents) as an emulsion fluid, emulsion viscous or emulsion solid in a solid-liquid dispersion system It is an object to provide dye-colored polymer spherical particles of a (meth) acrylic polymer, wherein the organic polymer spherical particles are excellent in solvent resistance and solvent fading resistance.
また、本発明の他の目的は、このように所望する耐溶解性、耐溶剤退色性に優れるナノサイズからミクロンサイズの染料着色球状粒子を、格別の工程を要さずに、簡便に、高効率に調製させることを特徴とする耐溶剤退色性に優れる染料着色ポリマー球状粒子の製造方法を提供することである。 Another object of the present invention is to provide nano- to micron-sized dye-colored spherical particles that are excellent in dissolution resistance and solvent fading resistance as described above, without requiring a special process. An object of the present invention is to provide a method for producing a dye-colored polymer spherical particle having excellent solvent fading resistance, characterized by being efficiently prepared.
本発明者らは、上記する課題を鋭意検討した結果、(メタ)アクリル系重合性モノマーと油溶性染料を含有する水性乳化系において、(メタ)アクリル系重合性モノマーに比べてより親水性傾向にある架橋剤種を選んでシェル−コア構造の染料着色球状粒子を架橋重合させたところ、得られた染料着色の重合体粒子がアルコール、アセトン、MEK、トルエン等の有機溶剤に対して耐溶剤溶解性で、又着色染料が耐溶剤退色性に著しく優れていることを見出して、本発明を完成させるに至った。 As a result of intensive studies on the above-mentioned problems, the inventors of the present invention tend to be more hydrophilic than (meth) acrylic polymerizable monomers in aqueous emulsion systems containing (meth) acrylic polymerizable monomers and oil-soluble dyes. When the cross-linking agent type is selected and the dye-colored spherical particles having a shell-core structure are cross-linked and polymerized, the obtained dye-colored polymer particles are resistant to organic solvents such as alcohol, acetone, MEK, and toluene. The present invention has been completed by finding that it is soluble and the colored dye is remarkably excellent in solvent fading resistance.
本発明によれば、油溶性染料が内包着色されたコア粒子に、シード重合反応法でコア粒子に、(メタ)アクリル系モノマーの架橋重合体であるシェル層を被覆するように形成されているシェル−コア構造を有する染料着色球状子である。この油溶性染料は、このシェル層が形成される反応重合時にコア粒子に内包され、また、特定の分子構造を有する多官能単量体である架橋剤が、形成されるシェル層の表面近傍層により密に局在するように架橋されている[アクリル系モノマーの架橋重合体なるシェル層−染料内包着色のコア粒子]なることを特徴とするシェル−コア構造の染料着色ポリマー球状粒子を提供する。 According to the present invention, the core particle colored with an oil-soluble dye is formed so as to cover the shell particle, which is a crosslinked polymer of a (meth) acrylic monomer, by a seed polymerization reaction method. It is a dye-colored spheroid having a shell-core structure. This oil-soluble dye is encapsulated in the core particles during the reaction polymerization in which the shell layer is formed, and a cross-linking agent that is a polyfunctional monomer having a specific molecular structure is formed near the surface of the shell layer. A dye-colored polymer spherical particle having a shell-core structure, which is cross-linked so as to be more closely localized [shell layer of crosslinked polymer of acrylic monomer-color core particle of dye inclusion] .
すなわち、油溶性の染料で着色されている耐溶剤退色性に優れる本発明によるアクリル系ポリマーの染料着色球状粒子は、コア粒子に、架橋重合体としてのシェル層が被覆形成されてなるシェル−コア構造を有している。 That is, the acrylic polymer dye-colored spherical particles colored with an oil-soluble dye and having excellent solvent fading resistance are formed by coating a core layer with a shell layer as a cross-linked polymer. It has a structure.
また、コア粒子を被覆するように形成されているシェル層は、(メタ)アクリル系モノマーと油溶性染料とコア粒子を含有する水性乳化系(又は水性エマルジョン系)で重合形成される(メタ)アクリル系モノマーの架橋重合体であって、しかも、その架橋構造は、用いる特定の分子構造を有する架橋剤がシェル層の表面近傍層に、より密に局在するように架橋されていることを特徴とする染料着色ポリマー球状粒子(以後、単に着色球状粒子と記すこともある)である。 Further, the shell layer formed so as to cover the core particles is polymerized and formed by an aqueous emulsion system (or aqueous emulsion system) containing a (meth) acrylic monomer, an oil-soluble dye, and core particles (meth). It is a cross-linked polymer of acrylic monomers, and the cross-linking structure is that the cross-linking agent having a specific molecular structure to be used is cross-linked so that it is more closely localized in the surface vicinity layer of the shell layer. Dye-colored polymer spherical particles (hereinafter sometimes simply referred to as colored spherical particles).
また、この架橋剤は、下記(1)式で表される分子構造からシェル層形成用に用いる(メタ)アクリル系モノマーに比べて、より親水性傾向にある特定の分子構造を有するトリメチロールプロパントリ(メタ)アクリレート(又はTMPTAと略記する)系の多官能単量体である。しかも、本発明においては、このTMPTAがエチレンオキサイド(以後EOと略記する)又はプロピレンオキサイド(以後POと略記する)で変性された(EO)−TMPTA又は(PO)−TMPTAであることを特徴とする変性トリメチロールプロパントリ(メタ)アクリレートを架橋剤に用いている。
以上から、このような構造的な特徴を有するシェル−コア構造を有している染料着色ポリマー球状粒子であることから、コア粒子に内包着色される染料は耐溶剤退色性に著しく優れていることを特徴とする染料着色ポリマー球状粒子である。 From the above, since it is a dye-colored polymer spherical particle having a shell-core structure having such structural characteristics, the dye contained in the core particle is remarkably excellent in solvent fading resistance. Dye-colored polymer spherical particles characterized by the following.
また、本発明によれば、このような特徴ある架橋構造を有するシェル層により所望する耐溶剤溶解性、耐溶剤退色性に優れる着色球状粒子を、水性乳化系における重合反応着色法で油溶性染料をコア粒子に内包着色させ、そのコア粒子に(メタ)アクリル系の架橋重合体であるシェル層を被覆形成させて、シェル−コア構造を有する耐溶剤退色性に優れる着色球状粒子として、格別の工程を要さずに、しかも、簡便に、高効率に調製させることを特徴とする耐溶剤退色性に優れる染料着色ポリマー球状粒子の製造方法を提供する。 Further, according to the present invention, the colored spherical particles having excellent solvent resistance and solvent fading resistance desired by the shell layer having such a characteristic cross-linked structure are converted into oil-soluble dyes by a polymerization reaction coloring method in an aqueous emulsion system. As a colored spherical particle having a shell-core structure and excellent in solvent fading resistance, the core particle is encapsulated and the core particle is coated with a shell layer which is a (meth) acrylic crosslinked polymer. Provided is a method for producing a dye-colored polymer spherical particle having excellent solvent fading resistance, characterized in that it can be easily and highly efficiently prepared without requiring a process.
すなわち、本発明によるシェル−コア構造を有する(メタ)アクリル系ポリマーの染料着色球状粒子の製造方法によれば、水性乳化系における重合反応着色法で油溶性染料をコア粒子に内包着色させたコア粒子に、(メタ)アクリル系モノマーの架橋重合体が被覆させるように形成させたシェル層の表面近傍層には、架橋剤がより密に局在するように架橋されたシェル−コア構造を有する(メタ)アクリル系ポリマーの染料着色球状粒子が製造される。 That is, according to the method for producing dye-colored spherical particles of a (meth) acrylic polymer having a shell-core structure according to the present invention, a core in which an oil-soluble dye is encapsulated and colored by a polymerization reaction coloring method in an aqueous emulsion system. In the vicinity of the surface of the shell layer formed so that the crosslinked polymer of the (meth) acrylic monomer is coated on the particle, it has a shell-core structure that is crosslinked so that the crosslinking agent is more densely localized. Dye-colored spherical particles of (meth) acrylic polymer are produced.
まず、(メタ)アクリル系モノマーに、油溶性染料と、この(メタ)アクリル系モノマーより親水性傾向にある分子構造が下記(1)式、
で表される架橋剤を溶解させた原料溶液を調製させる。
First, the (meth) acrylic monomer has an oil-soluble dye and a molecular structure that is more hydrophilic than the (meth) acrylic monomer.
A raw material solution in which the cross-linking agent represented by is dissolved is prepared.
次いで所定量の水と、所定量の乳化剤及び所定量の重合開始剤とを添加させた後、予め調製させた有機ポリマーの球状コア粒子が固形分濃度で表して5〜40%濃度で分散する所定量の水性乳化サスペンジョンを攪拌下に添加させて、球状コア粒子の周囲に油溶性染料が溶解する(メタ)アクリル系モノマーが被覆するように形成されているエマルジョン状球状粒子が分散する水性乳化系の反応性サスペンジョンを調製させる。 Next, after adding a predetermined amount of water, a predetermined amount of emulsifier, and a predetermined amount of polymerization initiator, the spherical core particles of the organic polymer prepared in advance are dispersed at a concentration of 5 to 40% expressed in solid content concentration. Aqueous emulsification in which emulsion-like spherical particles are formed by coating a (meth) acrylic monomer that dissolves oil-soluble dye around spherical core particles by adding a predetermined amount of aqueous emulsion suspension under stirring. A reactive suspension of the system is prepared.
次いで、攪拌下に、この反応性水性サスペンジョンを40〜95℃の温度範囲で、多段階に昇温させながら染料が内包着色され、シェル層が重合形成され、そのシェル層が架橋され、熟成されて、シェル−コア構造を有する(メタ)アクリル系ポリマーの染料着色球状粒子が、耐溶剤退色性に優れる染料着色ポリマー球状粒子として製造される。 Then, under stirring, the reactive aqueous suspension is heated and colored in multiple stages in the temperature range of 40 to 95 ° C., the dye is encapsulated and colored, the shell layer is polymerized, the shell layer is crosslinked and aged. Thus, dye-colored spherical particles of a (meth) acrylic polymer having a shell-core structure are produced as dye-colored polymer spherical particles having excellent solvent fading resistance.
以上から、本発明による耐溶剤退色性に優れる染料着色アクリル系ポリマー球状粒子は、コア粒子にシェル層を形成させるに際して、そのシェル層を架橋させるに、下記(1)式に示す分子構造を有するトリメチロールプロパントリアクリレート(TMPTAと記す)のエチレンオキサイド(EOと記す)及び/又はプロピレンオキサイド(POと記す)が付加されている変性多官能モノマー(EO−TMPTA又はPO−TMPTAと記す)で、しかも、EO又はPOを6〜60モルの範囲に付加されている変性EO(又は変性PO)−TMPTAを、コア粒子を被覆するように形成する(メタ)アクリル系ポリマーのシェル層に架橋されている。
そこで、本発明における水性乳化系において、分散する油溶性染料を内包着色されている球状コア粒子の表面を球状に被覆するように介在する(メタ)アクリル系モノマー層が、重合形成される(メタ)アクリル系ポリマー層のシェル層に対して、この特定の分子構造を有する変性EO(又は変性PO)−TMPTAは、架橋剤として反応するに際しては、本発明においては、この水性乳化系おいてより親水性の架橋剤として介在・作用することから、架橋剤の架橋方向は、コア粒子方向よりも、分散するエマルジョン粒子の親水性サイドである(メタ)アクリル系ポリマー層に向かって架橋反応を進捗させて、この変性EO(又は変性PO)−TMPTAなる架橋剤は、形成されるシェル層の表面近傍層により密に局在するように架橋するシェル層を形成させるものと思われる。 Therefore, in the aqueous emulsion system of the present invention, a (meth) acrylic monomer layer interposed so as to spherically coat the surface of the spherical core particles encapsulated with the oil-soluble dye to be dispersed is formed by polymerization (meta ) When the modified EO (or modified PO) -TMPTA having this specific molecular structure reacts as a cross-linking agent with respect to the shell layer of the acrylic polymer layer, in the present invention, in the aqueous emulsion system, Because it acts as a hydrophilic cross-linking agent, the cross-linking direction of the cross-linking agent advances from the core particle direction toward the (meth) acrylic polymer layer that is the hydrophilic side of the dispersed emulsion particles. Then, this modified EO (or modified PO) -TMPTA cross-linking agent cross-links so as to be more densely localized in the vicinity of the surface layer of the shell layer to be formed. It is believed to form a E le layer.
その結果、後述する実施例に示す耐溶剤退色性に係わる事実からも明らかなように、コア粒子層側よりシェル層の表面近傍層が、より密な架橋構造を形成されていることから、2次的に浸漬する有機溶剤に対して、内包着色されている着色染料の溶出は、このシェル層によって効果的にガードされて、溶剤の拡散・浸透を著しく抑制されて、着色染料の溶出を著しく困難させ、着色染料の溶剤による退色を効果的に防止させている。 As a result, as is apparent from the fact relating to the solvent fading resistance shown in the examples described later, the surface layer near the surface of the shell layer is formed with a denser cross-linked structure than the core particle layer side. The elution of the colored dye contained in the organic solvent to be immersed next is effectively guarded by this shell layer, and the diffusion and penetration of the solvent is remarkably suppressed, and the elution of the colored dye is remarkably suppressed. This makes it difficult to effectively prevent discoloration of the colored dye by the solvent.
以下に、このような本発明による耐溶剤退色性に優れる(メタ)アクリル系の染料着色ポリマー球状粒子及びその製造方法に係わって実施するための最良の形態について更に説明をする。 Hereinafter, the best mode for carrying out the invention in connection with the (meth) acrylic dye-colored polymer spherical particles having excellent solvent fading resistance according to the present invention and the production method thereof will be further described.
既に上述する如く、本発明による油溶性染料が内包着色されたシェル−コア構造を有する(メタ)アクリル系ポリマーの染料着色着色球状粒子は、シード重合反応法でコア粒子に、(メタ)アクリル系ポリマーの架橋重合体としてのシェル層が被覆するように形成されているシェル−コア構造の染料着色ポリマー球状粒子であることを特徴としている。しかも、この油溶性染料は、このシェル層が形成される反応重合時にコア粒子に内包され、下記(1)式に示す特定の分子構造を有する多官能単量体によって、
シェル層に形成する架橋構造は、この反応系での特性が生かされて、その表面近傍層により密に局在するように架橋されてなる[アクリル系ポリマーの架橋重合体なるシェル層−染料内包着色のコア粒子]のシェル−コア構造の染料着色ポリマー球状粒子であることを特徴としている。
As already described above, the dye-colored colored spherical particles of the (meth) acrylic polymer having a shell-core structure in which the oil-soluble dye according to the present invention is encapsulated and colored are formed on the core particle by the seed polymerization reaction method. It is characterized by being dye-colored polymer spherical particles having a shell-core structure formed so as to cover a shell layer as a crosslinked polymer of the polymer. Moreover, this oil-soluble dye is encapsulated in the core particles at the time of the reaction polymerization for forming the shell layer, and by the polyfunctional monomer having a specific molecular structure represented by the following formula (1),
The cross-linked structure formed in the shell layer is cross-linked so as to be localized more closely in the layer near the surface by taking advantage of the characteristics in this reaction system [shell layer of acrylic polymer cross-linked polymer-dye inclusion Colored core particles] are dye-colored polymer spherical particles having a shell-core structure.
本発明においては、シェル層が形成される水性乳化反応系の特性が生かされてシェル層の表面近傍に局在して架橋させるに、このような特定の構造を有する架橋剤の分子構造を表す上記(1)式において、好ましくは、[l+m+n]数値が、6〜60で、より好ましくは、6〜50で、特に好ましくは、6〜18において、本発明に適宜架橋剤として好適に用いることができる。この数値が下限値の6以下では、この固−液分散系の水性エマルジョンにおいて、架橋剤は、既に上述する定義による分散特性は、(メタ)アクリル系モノマーよりも、より疎水性傾向になって、架橋反応に係わって既に上述したような優位性を発揮する架橋構造を形成させることが困難である。また、上限値の60を超えると、むしろ親水性が強すぎて、架橋モノマーと言うよりは、反応性乳化剤として挙動してシェル層の重合安定性を著しく阻害させて好ましくない。そこで本発明においては、必ずしも変成前の多官能モノマーがトリメチロールプロパントリ(メタ)アクリレート(TMPTA)に相当する変性多官能モノマーに限定されず、TMPTA以外の例えば、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、1,1,1−トリスヒドロキシメチルエタントリ(メタ)アクリレ−ト、テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等を同様に変性させた多官能モノマーを挙げることができる。 In the present invention, the molecular structure of the crosslinking agent having such a specific structure is represented in order to make use of the characteristics of the aqueous emulsion reaction system in which the shell layer is formed and to localize and crosslink near the surface of the shell layer. In the above formula (1), the [l + m + n] numerical value is preferably 6 to 60, more preferably 6 to 50, and particularly preferably 6 to 18, which is suitably used as a crosslinking agent as appropriate in the present invention. Can do. When this value is 6 or less, which is the lower limit, in this solid-liquid dispersion aqueous emulsion, the cross-linking agent tends to be more hydrophobic than the (meth) acrylic monomer in terms of dispersion characteristics already defined above. It is difficult to form a crosslinked structure that exhibits the above-described superiority in connection with the crosslinking reaction. On the other hand, when the upper limit of 60 is exceeded, the hydrophilicity is rather too strong, and it is not preferable because it behaves as a reactive emulsifier rather than a crosslinking monomer and significantly inhibits the polymerization stability of the shell layer. Therefore, in the present invention, the polyfunctional monomer before modification is not necessarily limited to a modified polyfunctional monomer corresponding to trimethylolpropane tri (meth) acrylate (TMPTA), but other than TMPTA, for example, pentaerythritol tri (meth) acrylate, Pentaerythritol tetra (meth) acrylate, glycerin tri (meth) acrylate, 1,1,1-trishydroxymethylethanetri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, tetramethylolpropane tetra (meth) acrylate And polyfunctional monomers obtained by similarly modifying dipentaerythritol hexa (meth) acrylate and the like.
また、本発明によるシェル−コア構造の(メタ)アクリル系ポリマーの染料着色球状粒子は、既に上述する如く、予め調製する球状のコア粒子を用いて、このコア粒子を被覆するように(メタ)アクリル系ポリマーの架橋重合体を被覆形成させてなるシェル−コア構造の着色球状粒子である。本発明においては、このコア粒子のポリマー種には、特に限定されず、(メタ)アクリル系であってもよく、また、非(メタ)アクリル系であってもよく、例えば、(メタ)アクリル系として(メタ)アクリル系、(メタ)アクリル−スチレン系、フッ素置換(メタ)アクリル系、フッ素置換(メタ)アクリル−スチレン系等を挙げることができる。 Further, the dye-colored spherical particles of the (meth) acrylic polymer having a shell-core structure according to the present invention are coated with (meth) the core particles using the spherical core particles prepared in advance as described above. This is a colored spherical particle having a shell-core structure formed by coating a crosslinked polymer of an acrylic polymer. In the present invention, the polymer species of the core particle is not particularly limited, and may be (meth) acrylic or non- (meth) acrylic, such as (meth) acrylic. Examples of the system include (meth) acrylic, (meth) acrylic-styrene, fluorine-substituted (meth) acrylic, and fluorine-substituted (meth) acrylic-styrene.
また、このように用いられるコア粒子は、好ましくは、体積基準で表す平均粒子径が0.05〜40μmの粒子サイズにあって、より好ましくは0.07〜20μmであれば適宜好適に本発明における分散系の水性エマルジョン中に分散させて、シェル層を形成させることができる。このような粒子サイズにあるコア粒子にシェル層を形成させてなる本発明によるシェル−コア構造の(メタ)アクリル系ポリマーの染料着色球状粒子は、好ましくは体積基準で表す平均粒子径が0.1〜50μmの粒子サイズで、更に好ましくは0.15〜30μmの粒子サイズにある耐溶剤退色性に優れる染料着色ポリマー球状粒子を適宜好適に提供することができる。 In addition, the core particles used in this way preferably have an average particle size expressed on a volume basis of 0.05 to 40 μm, and more preferably 0.07 to 20 μm. The dispersion can be dispersed in an aqueous emulsion to form a shell layer. The dye-colored spherical particles of the (meth) acrylic polymer having a shell-core structure according to the present invention obtained by forming a shell layer on the core particles having such a particle size preferably have an average particle size of 0.00 on the volume basis. Dye-colored polymer spherical particles having a particle size of 1 to 50 μm, more preferably 0.15 to 30 μm, and excellent in solvent fading resistance, can be suitably provided.
また、本発明による耐溶剤退色性の染料着色球状粒子は、例えば、電子写真画像装置の電界系で用いられ所望する帯電性の静電着色トナーとして、また、PLDに用いられて所望する帯電性、電気泳動性を発揮させるディスプレイ媒体として、粒子表面により均質に帯電する平均粒子径が1.0〜30μmの範囲で、好ましくは、1.0〜10μmの範囲で、更に好ましくは1.0〜5μmにあるPLD用に又は静電トナーを構成させる帯電性着色粒子として使用することができることから、既に上述したシェル層を形成させるに際しては、予め表面帯電性に富む(メタ)アクリル系モノマー種を適宜選んでシェル層を形成させることができる。 In addition, the solvent-bleachable dye-colored spherical particles according to the present invention are used as, for example, a desired electrostatic electrostatic toner used in an electric field system of an electrophotographic image apparatus, or used in a PLD as desired chargeability. As a display medium that exhibits electrophoretic properties, the average particle diameter charged uniformly by the particle surface is in the range of 1.0 to 30 μm, preferably in the range of 1.0 to 10 μm, and more preferably in the range of 1.0 to Since it can be used for the PLD of 5 μm or as the charged colored particles constituting the electrostatic toner, when the above-mentioned shell layer is formed, a (meth) acrylic monomer species rich in surface chargeability is previously selected. A shell layer can be formed by appropriately selecting.
そこで、本発明において用いる(メタ)アクリル系モノマーは、本発明におけるシェル層を形成させる重合性モノマーであって、油溶性染料や、既に上述した如くの特定の分子構造を有する架橋剤を溶解させ、また、予め調製されたポリマー球状コア粒子を分散させて、水性乳化系のエマルジョン粒子を形成する重合性モノマー種であって、本発明においては、好ましくは、以下に記載する(メタ)アクリル系モノマーを適宜好適に用いることができる。 Therefore, the (meth) acrylic monomer used in the present invention is a polymerizable monomer for forming a shell layer in the present invention, and dissolves an oil-soluble dye or a crosslinking agent having a specific molecular structure as described above. In addition, in the present invention, preferably a (meth) acrylic monomer described below, in which polymer spherical core particles prepared in advance are dispersed to form emulsion particles of an aqueous emulsion system. A monomer can be used suitably suitably.
本発明におけるシェル層形成用の(メタ)アクリル系モノマーとして、例えば、アクリル酸アルキルエステルとしては;(メタ)アクリル酸メチル,(メタ)アクリル酸エチル,(メタ)アクリル酸プロピル,(メタ)アクリル酸イソプロピル,(メタ)アクリル酸ブチル,(メタ)アクリル酸イソブチル,(メタ)アクリル酸ペンチル,(メタ)アクリル酸ヘキシル,(メタ)アクリル酸2−エチルヘキシル,(メタ)アクリル酸オクチル,(メタ)アクリル酸ラウリル,(メタ)アクリル酸ノニル,(メタ)アクリル酸デシル,(メタ)アクリル酸ドデシル,(メタ)アクリル酸フェニル,(メタ)アクリル酸メトキシエチル,(メタ)アクリル酸エトキシエチル,(メタ)アクリル酸プロポキシエチル,(メタ)アクリル酸ブトキシエチル,(メタ)アクリル酸エトキシプロピル等が挙げられ、ジアルキルアミノアルキル(メタ)アクリレートとしては;ジエチルアミノエチル(メタ)アクリレート等が挙げられ、また、(メタ)アクリル酸アルコキシエステル類としては;(メタ)アクリル酸メトキシエチル,(メタ)アクリル酸エトキシエチル,(メタ)アクリル酸プロポキシエチル,(メタ)アクリル酸ブトキシエチル,(メタ)アクリル酸エトキシプロピル等が挙げられ、また、(ポリ)アルキレングリコールのジアクリル酸エステル類としては;エチレングリコールのジアクリル酸エステル,ジエチルグリコールのジアクリル酸エステル,トリエチレングリコールのジアクリル酸エステル,ポリエチレングリコールのジアクリル酸エステル,ジプロピレングリコールのジアクリル酸エステル,トリプロピレングリコールのジアクリル酸エステル等が挙げられ、また、(ポリ)アルキレングリコールのジメタクリル酸エステル類としては;エチレングリコールのジメタクリル酸エステル,ジエチレングリコールのジメタクリル酸エステル,トリエチレングリコールのジメタクリル酸エステル,ポリエチレングリコールのジアクリル酸エステル,プロピレングリコールのジメタクリル酸エステル,ジプロピレングリコールのジメタクリル酸エステル,トリプロピレングリコールのジメタクリル酸エステル等が挙げられ、更には、多価アクリル酸エステル類としては、トリメチロールプロパントリメタクリル酸エステル等が挙げられる。多価メタクリル酸エステルとしては;トリメチロールプロパントリメタクリル酸エステル等が挙げられる。また、ビニル化合物としては、酢酸ビニル、プロピオン酸ビニル、n−酪酸ビニル、イソ酪酸ビニル、ピバリン酸ビニル、カプロン酸ビニル、パーサティック酸ビニル、ラウリル酸ビニル、ステアリン酸ビニル、安息香酸ビニル、p−t−ブチル安息香酸ビニル等が挙げられる。また、アクリル酸シクロヘキシル等の脂環式アルコールのアクリル酸エステルや、メタクリル酸シクロエキシル等の脂環式アルコールのメタクリル酸エステル等が挙げられる。 Examples of (meth) acrylic monomers for forming a shell layer in the present invention include, for example, alkyl acrylate esters; methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, (meth) acrylic Isopropyl acid, butyl (meth) acrylate, isobutyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, (meth) Lauryl acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, phenyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, (meth ) Propoxyethyl acrylate, butoxye (meth) acrylate , Ethoxypropyl (meth) acrylate and the like, examples of the dialkylaminoalkyl (meth) acrylate; diethylaminoethyl (meth) acrylate and the like, and examples of the (meth) acrylic acid alkoxyesters; ) Methoxyethyl acrylate, ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, ethoxypropyl (meth) acrylate, and the like of (poly) alkylene glycol Diacrylates: ethylene glycol diacrylate, diethyl glycol diacrylate, triethylene glycol diacrylate, polyethylene glycol diacrylate, dipropylene glycol And (poly) alkylene glycol dimethacrylates include: ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene Examples include glycol dimethacrylate, polyethylene glycol diacrylate, propylene glycol dimethacrylate, dipropylene glycol dimethacrylate, tripropylene glycol dimethacrylate, and more. Examples of the acid esters include trimethylolpropane trimethacrylate. Examples of the polyvalent methacrylic acid ester include trimethylolpropane trimethacrylic acid ester. Examples of vinyl compounds include vinyl acetate, vinyl propionate, vinyl n-butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caproate, vinyl persate, vinyl laurate, vinyl stearate, vinyl benzoate, p- Examples thereof include vinyl t-butylbenzoate. Further, acrylic acid esters of alicyclic alcohols such as cyclohexyl acrylate, methacrylic acid esters of alicyclic alcohols such as cyclohexyl methacrylate, and the like can be given.
また、本発明による染料着色のポリマー球状粒子が、各種の用途において、例えばPLD用の表示媒体として、本発明による染料着色球状粒子が帯電性及び電気泳動性を求められる場合、少なくとも1種の官能基及び/又は置換基を分子内に有する(メタ)アクリル系モノマーであって、その官能基又は置換基として、本発明において既に上述した理由により架橋剤として用いる変性EO(又は変性PO)−TMPTAの親水性傾向を阻害させない範囲において、例えば、カルボニル基,ビニル基,フェニル基,アミノ基,アミド基,イミド基,ヒドロキシル基,ハロゲン基,スルホン酸基,エポキシ基及びウレタン結合等を挙げることができる。その官能基又は置換基の種類によって、その帯電性は、それぞれ(−)帯電性と(+)帯電性を示す傾向にあるモノマー種を挙げることができる。 In addition, the dye-colored polymer spherical particles according to the present invention are used in various applications, for example, as a display medium for PLD. Modified EO (or modified PO) -TMPTA which is a (meth) acrylic monomer having a group and / or a substituent in the molecule and used as a crosslinking agent for the reason already described in the present invention as the functional group or substituent In the range which does not inhibit the hydrophilic tendency, for example, carbonyl group, vinyl group, phenyl group, amino group, amide group, imide group, hydroxyl group, halogen group, sulfonic acid group, epoxy group, urethane bond and the like can be mentioned. it can. Depending on the type of the functional group or substituent, the chargeability may include monomer species that tend to exhibit (−) chargeability and (+) chargeability, respectively.
そこで、(−)帯電性の傾向にあるシェル層形成用の重合性モノマーとして、例えば、(メタ)アクリル酸アニールエステル類としては;(メタ)アクリル酸フェニル,(メタ)アクリル酸ベンジル等が挙げられ、ハロゲン基としては;サリチル酸ビニル,塩化ビニリデン,クロロヘキサンカルボン酸ビニル,アクリル酸−2−クロロエチル,メタクリル酸−2−クロロエチル等が挙げられ、ニトリル系としては;アクリルニトリル,メタクリロニトリル等が挙げられ、エポキシ基含有重合性化合物類としては;グリシジルメタクリレート,マレイン酸のモノ及びジグリシジルエステル,フマル酸のモノ及びジグリシジルエステル,クロトン酸のモノ及びジグリシジルエステル,テトラヒドロフタル酸のモノ及びジグリシジルエステル,イタコン酸のモノ及びグシジルエステル,ブテントリカルボン酸のモノ及びジグリシジルエステル,シトラコン酸のモノ及びジグリシジルエステル,アリルコハク酸のモノ及びグリシジルエステル等のジカルボン酸モノ及びアルキルグリシジルエステル,p−スチレンカルボン酸のアルキルグリシジルエステル等が挙げられ、エポキシ基含有重合性化合物類としては;アリルグリシジルエーテル,アクリル酸グリシジルエテール,メタアクリル酸グリシジルエテール,アクリル酸−2−エチルグリシジルエテール,メタアクリル酸−2−エチルグリシジルエテール,2−メチルアリルグリシジルエーテル,スチレン−p−グリシジルエーテル,グリシジルアクリレート等が挙げられ、ヒドロキシ基含有重合性化合物類としては;アクリル酸−2−ヒドリキシエチル,メタクリル酸−2−ヒドリキシエチル,アクリル酸−2−ヒドリキシプロピル,アクリル酸又はメタクリル酸とポリプロピレングリコール又はポリエチレングリコールとのモノエステル,ラクトン類と(メタ)アクリル酸−2−ヒドロキシエチルとの付加物等が挙げられ、フッ素ビニル単量体類としては;フッ素置換メタクリル酸アルキルエステル,フッ素置換アクリル酸アルキルエステル等が挙げられ、不飽和カルボン酸類としては;アクリル酸,メタアクリル酸,テトラヒドロフタル酸,イタコン酸,シトラコン酸,クロトン酸,マレイン酸,フマル酸,イソクロトン酸,ノルボルネンジカルボン酸,ビシクロ[2,2,1]ヘプト−2−エン−5,6−ジカルボン酸等が挙げられ、また、これらの誘導体としての無水マレイン酸,無水イタコン酸,無水シトラコン酸,テトラヒドロ無水フタル酸,ビシクロ[2,2,1]ヘプト−2−エン−5,6−ジカルボン酸無水物,酸ハライド等が挙げられ、有機ケイ素基含有ビニル化合物単量体類としては;ビニルトリメタキシシラン,γ−メタクリロキシプロピルトリメトキシシラン,トリメトシリルプロピルアニルアミン,2−メトキシエトキシトリメトキシシラン等が挙げられる。 Therefore, examples of the polymerizable monomer for forming a shell layer that tends to have (−) chargeability include (meth) acrylic acid annealed esters; phenyl (meth) acrylate, benzyl (meth) acrylate, and the like. Examples of the halogen group include: vinyl salicylate, vinylidene chloride, vinyl chlorohexanecarboxylate, 2-chloroethyl acrylate, 2-chloroethyl methacrylate, and the nitrile type; acrylonitrile, methacrylonitrile, and the like. Examples of epoxy group-containing polymerizable compounds include: glycidyl methacrylate, maleic acid mono- and diglycidyl esters, fumaric acid mono- and diglycidyl esters, crotonic acid mono- and diglycidyl esters, tetrahydrophthalic acid mono- and di- Glycidyl ester, Ita Mono- and diglycidyl esters of acid, mono- and diglycidyl esters of butenetricarboxylic acid, mono- and diglycidyl esters of citraconic acid, mono- and glycidyl esters of allyl succinic acid, p-styrene carboxylic acid Examples of the epoxy group-containing polymerizable compounds include: allyl glycidyl ether, glycidyl ether acrylate, glycidyl ether methacrylate, acrylate-2-ethylglycidyl ether, methacrylic acid Examples include 2-ethylglycidyl ether, 2-methylallyl glycidyl ether, styrene-p-glycidyl ether, glycidyl acrylate, and the like. Examples of the hydroxy group-containing polymerizable compounds include: acrylic acid-2- Droxyethyl, methacrylic acid-2-hydroxyethyl, acrylic acid-2-hydroxypropyl, monoester of acrylic acid or methacrylic acid and polypropylene glycol or polyethylene glycol, lactones and 2-hydroxyethyl (meth) acrylate Examples of fluorine vinyl monomers include: fluorine-substituted methacrylic acid alkyl ester, fluorine-substituted acrylic acid alkyl ester, etc., and unsaturated carboxylic acids: acrylic acid, methacrylic acid, tetrahydro Phthalic acid, itaconic acid, citraconic acid, crotonic acid, maleic acid, fumaric acid, isocrotonic acid, norbornene dicarboxylic acid, bicyclo [2,2,1] hept-2-ene-5,6-dicarboxylic acid, etc. In addition, anhydrous as these derivatives Maleic acid, itaconic anhydride, citraconic anhydride, tetrahydrophthalic anhydride, bicyclo [2,2,1] hept-2-ene-5,6-dicarboxylic anhydride, acid halide, etc. Examples of vinyl compound monomers include: vinyltrimethyoxysilane, γ-methacryloxypropyltrimethoxysilane, trimethosilylpropylanilamine, 2-methoxyethoxytrimethoxysilane, and the like.
また、(ポリ)アルキレングリコールのジアクリル酸エステル類としては;エチレングリコールのジアクリル酸エステル,ジエチルグリコールのジアクリル酸エステル,トリエチレングリコールのジアクリル酸エステル,ポリエチレングリコールのジアクリル酸エステル,ジプロピレングリコールのジアクリル酸エステル,トリプロピレングリコールのジアクリル酸エステル等が挙げられ、また、(ポリ)アルキレングリコールのジメタクリル酸エステル類としては;エチレングリコールのジメタクリル酸エステル,ジエチレングリコールのジメタクリル酸エステル,トリエチレングリコールのジメタクリル酸エステル,ポリエチレングリコールのジアクリル酸エステル,プロピレングリコールのジメタクリル酸エステル,ジプロピレングリコールのジメタクリル酸エステル,トリプロピレングリコールのジメタクリル酸エステル等が挙げられ、また、フッ素置換(メタ)アクリル系モノマーとしては;(メタ)アクリル酸トリフルオロメチルメチル,(メタ)アクリル酸−2−トリフルオロメチルエチル,(メタ)アクリル酸−2−パ−フルオロメチルエチル,(メタ)アクリル酸−2−パ−フルオロエチル−2−パ−フルオロブチルエチル,(メタ)アクリル酸−2−パ−フルオロエチル,(メタ)アクリル酸パ−フルオロメチル,(メタ)アクリル酸ジパ−フルオロメチルメチル等を挙げることができる。 In addition, (poly) alkylene glycol diacrylates include: ethylene glycol diacrylate, diethyl glycol diacrylate, triethylene glycol diacrylate, polyethylene glycol diacrylate, dipropylene glycol diacrylate Examples of the dimethacrylic acid ester of (poly) alkylene glycol include: ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, and triethylene glycol dimethacrylate. Methacrylic acid ester, polyethylene glycol diacrylic acid ester, propylene glycol dimethacrylic acid ester, dipropylene glycol Dimethacrylic acid ester of tripropylene, dimethacrylic acid ester of tripropylene glycol, and the like as fluorine-substituted (meth) acrylic monomers; trifluoromethylmethyl (meth) acrylate, (meth) acrylic acid 2-trifluoromethylethyl, (meth) acrylic acid-2-perfluoromethylethyl, (meth) acrylic acid-2-perfluoroethyl-2-perfluorobutylethyl, (meth) acrylic acid-2- Examples thereof include perfluoroethyl, perfluoromethyl (meth) acrylate, diperfluoromethylmethyl (meth) acrylate, and the like.
一方、(+)帯電性の傾向にあるアクリル系モノマーとして、例えば、アミド基含有ビニル単量体類としては;メタクリルアミド,N−メチロールメタクリルアミド,N−メトキシエチルメタクリルアミド,N−ブトキシメチルメタクリルアミド等が挙げられ、アミノ基含有エチレン性不飽和化合物類としては;(メタ)アクリル酸アミノエチル,(メタ)アクリル酸プロピルアミノエチル,メタクリル酸ジメチルアミノエチル,(メタ)アクリル酸アミノプロピル,メタクリル酸フェニルアミノエチル,メタクリル酸シクロヘキシルアミノエチル等のアクリル酸またはメタクリル酸のアルキルエステル系誘導体類,N−ビニルジエチルアミン,N−アセチルビニルアミン等のビニルアミン系誘導体類,アリルアミン,メタクリルアミン,N−メチルアクリルアミン,N,N−ジメチルアクリルアミド、N,N−ジメチルアミノプロピルアクリルアミド等のアリルアミン系誘導体,アクリルアミド,N−メチルアクリルアミド等のアクリルアミド系誘導体,p−アミノスチレン等のアミノスチレン類,N-メチロール(メタ)アクリルアミド及びジアセトンアクリルアミド等の(メタ)アクリルアミド類,6−アミノヘキシルコハク酸イミド,2−アミノエチルコハク酸イミド等が挙げられる。 On the other hand, as an (+) chargeable acrylic monomer, for example, amide group-containing vinyl monomers: methacrylamide, N-methylol methacrylamide, N-methoxyethyl methacrylamide, N-butoxymethyl methacryl Examples of the amino group-containing ethylenically unsaturated compounds include: aminoethyl (meth) acrylate, propylaminoethyl (meth) acrylate, dimethylaminoethyl methacrylate, aminopropyl (meth) acrylate, methacryl Alkyl ester derivatives of acrylic acid or methacrylic acid such as phenylaminoethyl acid, cyclohexylaminoethyl methacrylate, vinylamine derivatives such as N-vinyldiethylamine and N-acetylvinylamine, allylamine, methacrylamine, N Allylamine derivatives such as methylacrylamine, N, N-dimethylacrylamide, N, N-dimethylaminopropylacrylamide, acrylamide derivatives such as acrylamide and N-methylacrylamide, aminostyrenes such as p-aminostyrene, N-methylol Examples include (meth) acrylamides such as (meth) acrylamide and diacetone acrylamide, 6-aminohexyl succinimide, 2-aminoethyl succinimide, and the like.
また、例えば、(メタ)アクリル酸アミノエチル,(メタ)アクリル酸プロピルアミノエチル,メタクリル酸ジメチルアミノエチル,(メタ)アクリル酸アミノプロピル,メタクリル酸フェニルアミノエチル,メタクリル酸シクロヘキシルアミノエチル等のアクリル酸またはメタクリル酸のアルキルエステル系誘導体類,N−ビニルジエチルアミン,N−アセチルビニルアミン等のビニルアミン系誘導体類,アリルアミン,メタクリルアミン,N−メチルアクリルアミン,N,N−ジメチルアクリルアミド,N,N−ジメチルアミノプロピルアクリルアミドなどのアリルアミン系誘導体,アクリルアミド,N−メチルアクリルアミド等のアクリルアミド系誘導体,N−アミノスチレン等のアミノスチレン類,6−アミノヘキシルコハク酸イミド,2−アミノエチルコハク酸イミド等のアミノ基含有エチレン性不飽和結合を有するモノマーが適宜好適に使用することができる。 Further, for example, acrylic acid such as aminoethyl (meth) acrylate, propylaminoethyl (meth) acrylate, dimethylaminoethyl methacrylate, aminopropyl (meth) acrylate, phenylaminoethyl methacrylate, cyclohexylaminoethyl methacrylate, etc. Or alkyl ester derivatives of methacrylic acid, vinylamine derivatives such as N-vinyldiethylamine, N-acetylvinylamine, allylamine, methacrylamine, N-methylacrylamine, N, N-dimethylacrylamide, N, N-dimethyl Allylamine derivatives such as aminopropylacrylamide, acrylamide derivatives such as acrylamide and N-methylacrylamide, aminostyrenes such as N-aminostyrene, and 6-aminohexyl succinic acid , Monomers having an amino group-containing ethylenic unsaturated bond such as 2-aminoethyl succinimide can be suitably used as appropriate.
そこで、本発明で使用される着色剤としての染料は、各種の用途から無彩色の黒色系の油溶性染料及び/又は有彩色系の油溶性染料として、既に上述した(メタ)アクリル系モノマーに溶解又は均一に分散させられる限りにおいて、特に限定することなく適宜選んで用いられる。本発明において、好ましくはモノマーより水に溶解し難い油溶性染料であれば適宜好適に使用される。その油溶性染料として、例えば、黒色のSolvent Black 27Cr(3価)5%含有,Pigment Black7/水、赤色のSolvent RED8Cr(3価)5.8%含有、青色のSolvent Blue35、黄色のSolvent Yellow16,Solvent Yellow33,マゼンダのSolvent RED149,Solvent RED49,Solvent RED52,シアンのSolvent Blue70Cu4%含有、オレンジのSolvent Orange80,Solvent Orange6Cr2.7%含有、ブラウンのSolvent Yellow116等を挙げることができる。また、例えば、クラリン系、ペリレン系、ジシアノピニル系、アゾ系、キノフタロン系、アミノピラゾール系、メチン系、ジシアノイミダゾール系、インドアニリン系、フタロシアニン系等の筆記記録液に通常使用されている染料や、感熱記録紙や感温色材として用いられるロイコ染料や、また、例えば、ローダミンBステアレート(赤色215号),テトラクロルテトラブロムフルオレセン(赤色218号),テトラブロムフルオレセン(赤色223号),スダン3(赤色225号),ジブロムフルオレセイン(橙色201号),ジヨードフルオレセイン(橙色206号),フルオレセイン(黄色201号),キノリンエローSS(黄色204号),キニザリングリーンSS(緑色202号),アズリンパープルSS(紫色201号),薬用スカーレット(赤色501号),オイルレッドXO(赤色505号),オレンジSS(橙色403号),エローAB(黄色404号),エローOB(黄色405号),スダンブルーB(青色403号)等の化粧品に使用されているタール系染料をも挙げることができる。本発明において、これらの染料の単独又は2種以上を混合させて使用され、また、必要に応じて各種の直接染料、酸性染料、塩基性染料、アゾイック染料、反応性染料、蛍光染料及び蛍光増白剤等を所望する色調等に応じて適宜選んで使用することができる。 Therefore, the dye as the colorant used in the present invention is an achromatic black oil-soluble dye and / or a chromatic color oil-soluble dye from various uses. As long as it can be dissolved or uniformly dispersed, it is appropriately selected without particular limitation. In the present invention, any oil-soluble dye that is preferably less soluble in water than the monomer is suitably used. Examples of the oil-soluble dye include black Solvent Black 27Cr (trivalent) 5%, Pigment Black 7 / water, red Solvent RED8Cr (trivalent) 5.8%, blue Solvent Blue 35, yellow Solvent Yellow 16, Solvent Yellow 33, magenta Solvent RED149, Solvent RED49, Solvent RED52, cyan 4% Solvent Blue 70Cu, orange Solvent Orange 80, Solvent Orange 6Cr 2.7%, brown Solvent Yellow 116, and the like. In addition, for example, dyes commonly used in writing recording liquids such as clarine, perylene, dicyanopinyl, azo, quinophthalone, aminopyrazole, methine, dicyanoimidazole, indoaniline, phthalocyanine, A leuco dye used as a heat-sensitive recording paper or a temperature-sensitive color material, and, for example, rhodamine B stearate (red 215), tetrachlorotetrabromofluoresene (red 218), tetrabromofluorescene (red 223) No.), Sudan 3 (red No. 225), dibromofluorescein (orange No. 201), diiodofluorescein (orange No. 206), fluorescein (yellow No. 201), quinoline yellow SS (yellow No. 204), quinizarin green SS ( Green 202), azurin purple SS (purple 201), medicine Cosmetics such as Scarlet (Red 501), Oil Red XO (Red 505), Orange SS (Orange 403), Yellow AB (Yellow 404), Yellow OB (Yellow 405), Sudan Blue B (Blue 403) The tar-type dye currently used for can also be mentioned. In the present invention, these dyes are used alone or in admixture of two or more, and various direct dyes, acid dyes, basic dyes, azoic dyes, reactive dyes, fluorescent dyes and fluorescent dyes are used as necessary. A whitening agent or the like can be appropriately selected and used according to a desired color tone.
そこで、本発明においては、これらの染料の単独又は2種以上を混合させて使用され、また、必要に応じて各種の直接染料、酸性染料、塩基性染料、アゾイック染料、反応性染料、蛍光染料及び蛍光増白剤や、更には(メタ)アクリル系モノマーへの分散が可能である、例えば、チタンホワイト、ベンガラ、群青、カーボンブラック(又は帯電性カーボンブラック)、磁性微粉体、導電性金属微粉体等の各種の無機・有機染顔料及び機能性粉体等も使用することができる。また、これらの染料及び顔料(又は染顔料と記す)等は、それぞれシェル−コア構造の着色球状微粒子を形成させる上記する各種のモノマー種、その着色粒子の用途において、所望する色調等に応じて適宜選んで使用することができる。 Therefore, in the present invention, these dyes are used alone or in admixture of two or more kinds, and various direct dyes, acid dyes, basic dyes, azoic dyes, reactive dyes, fluorescent dyes as necessary. In addition, it is possible to disperse in a fluorescent whitening agent or even a (meth) acrylic monomer, for example, titanium white, bengara, ultramarine blue, carbon black (or chargeable carbon black), magnetic fine powder, conductive metal fine powder. Various inorganic / organic dyes and pigments such as bodies and functional powders can also be used. In addition, these dyes and pigments (or dyes and pigments) are used in accordance with the desired color tone, etc., in the above-described various monomer types for forming colored spherical fine particles having a shell-core structure, and the use of the colored particles. It can be selected and used as appropriate.
そこで、以上のような本発明による耐溶剤溶解性で、耐溶剤退色性に優れる染料着色ポリマー球状粒子の製造方法として、上記する(メタ)アクリル系モノマー、上記する特定の分子構造を有する架橋剤、及び上記する油溶性染料等を用いて、例えば、乳化重合、懸濁重合又はシード重合下に調製することができ、その代表的な製造方法について以下に説明をする。 Therefore, as a method for producing a dye-colored polymer spherical particle having excellent solvent resistance and solvent fading resistance according to the present invention as described above, the (meth) acrylic monomer described above and the crosslinking agent having the specific molecular structure described above are used. , And the oil-soluble dyes described above, for example, can be prepared under emulsion polymerization, suspension polymerization or seed polymerization, and a typical production method thereof will be described below.
本発明における製造方法においては、予め調製するコア粒子は、体積基準で表す平均粒子径が0.05〜40μmの範囲で、好ましくは0.1〜20μmの範囲にあって、また、好ましくは、粒子形状が略球状で、更に好ましくは略単分散粒子で、固形分濃度で表して5〜40%濃度で分散するコア粒子の水性サスペンジョンを適宜調製する。 In the production method in the present invention, the core particles prepared in advance have an average particle size expressed by volume in the range of 0.05 to 40 μm, preferably in the range of 0.1 to 20 μm, and preferably, An aqueous suspension of core particles having a substantially spherical shape, more preferably substantially monodispersed particles, and dispersed at a concentration of 5 to 40% expressed as a solid content concentration, is appropriately prepared.
既に上述するように、本発明に用いるコア粒子は、アクリル系であってもよく、非アクリル系であってもよく、特に限定することなく用いられる。例えば、アクリル系のコア粒子として、(メタ)アクリル系モノマーの100重量部に、水200〜350重量部を含有させた系を、強攪拌下に65〜85℃に加温させ、次いで過硫酸カリウムの0.3〜0.6重量部を添加して加温・撹拌下に重合して、平均粒子径が0.05〜0.5μmにあるアクリル系の球状重合体のコア粒子を調製する。通常、このように調製されるコア粒子は、固形分濃度で表して5〜30重量%で分散するコア粒子の水性サスペンジョン(S−1)として用いることができる。次いで、別途に、強攪拌下に(メタ)アクリル系モノマーの80〜95重量部に、過酸化ベンゾイルの0.8〜1.2重量部を溶解した後、強撹拌下に水の180〜250重量部と、乳化剤として、例えば、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩の3.0〜4.0重量部と、亜硝酸ナトリウムの0.05〜0.15重量部とを混合させる。次いで、上記水性サスペンジョン(S−1)の28〜35重量部を添加後、緩やかな攪拌下に60〜80℃範囲で反応させて、新たに(メタ)アクリル系モノマーを重ね重合形成して、平均粒径0.1〜2μmのコア粒子が、固形分濃度で表して5〜40重量%で分散するコア粒子の水性サスペンジョン(S−2)を調製する。このようにして同様に重ね重合形成を繰り返すことによって、平均粒径が0.05〜40μmであるコア粒子が、固形分濃度で表して5〜40%濃度で分散する本発明に用いるコア粒子の水性サスペンジョン(S−N)を適宜調製することができる。 As already described above, the core particles used in the present invention may be acrylic or non-acrylic, and are used without particular limitation. For example, as an acrylic core particle, a system containing 200 to 350 parts by weight of water in 100 parts by weight of a (meth) acrylic monomer is heated to 65 to 85 ° C. with strong stirring, and then persulfuric acid. Acrylic spherical polymer core particles having an average particle size of 0.05 to 0.5 μm are prepared by adding 0.3 to 0.6 parts by weight of potassium and polymerizing under heating and stirring. . Usually, the core particle prepared in this way can be used as an aqueous suspension (S-1) of the core particle which is expressed by solid content concentration and is dispersed at 5 to 30% by weight. Next, separately, 0.8 to 1.2 parts by weight of benzoyl peroxide is dissolved in 80 to 95 parts by weight of the (meth) acrylic monomer under strong stirring, and then 180 to 250 of water with strong stirring. For example, 3.0 to 4.0 parts by weight of polyoxyethylene polycyclic phenyl ether sulfate ester salt and 0.05 to 0.15 parts by weight of sodium nitrite are mixed as an emulsifier. Next, after adding 28 to 35 parts by weight of the aqueous suspension (S-1), the reaction is performed in the range of 60 to 80 ° C. with gentle stirring, and a new (meth) acrylic monomer is superposed and formed. An aqueous suspension (S-2) of core particles in which core particles having an average particle diameter of 0.1 to 2 μm are dispersed at 5 to 40% by weight in terms of solid content concentration is prepared. Thus, by repeating the repeated polymerization formation in the same manner, the core particles having an average particle diameter of 0.05 to 40 μm are expressed in terms of solid content concentration and dispersed at a concentration of 5 to 40%. Aqueous suspension (SN) can be prepared as appropriate.
本発明においては、既に上述する如く、このように調製したコア粒子に、油溶性染料を内包着色させながら、(メタ)アクリル系ポリマーのシェル層を形成し、そのシェル層を架橋させるに際して、この水性乳化反応系における架橋剤の分散特性を活かしてそのシェル層の表面近傍層方向に架橋剤が、より密に局在するように架橋重合させて、染料を内包着色してなるシェル−コア構造を有する(メタ)アクリル系ポリマーの着色球状粒子に調製するものである。まず、(メタ)アクリル系モノマーの100重量部当たり、油溶性染料の1〜50重量部と、分子構造から明らかなように、シェル層形成用の(メタ)アクリル系モノマーより親水性傾向にある分子構造が下記(1)式、
で表される架橋剤を、好ましくは、5〜50重量部で、更に好ましくは、8〜40重量部を溶解して原料溶液を調製する。このような水性乳化系において、本発明においては、この架橋剤が下限値の5重量部以下では、本発明が目的とする架橋効果が発揮できず、一方、上限値の50重量部を超えると、架橋剤が水に溶解傾向になり、重合安定性を低下させて、このように親水性傾向にある架橋剤を使用することによる本発明が目的とするシェル層の架橋構造を形成させることが不可能である。
In the present invention, as already described above, the core particle thus prepared is encapsulated with an oil-soluble dye, while forming a shell layer of (meth) acrylic polymer and crosslinking the shell layer. A shell-core structure in which the cross-linking agent is cross-linked and polymerized so that the cross-linking agent is more densely localized in the vicinity of the surface of the shell layer by utilizing the dispersion characteristics of the cross-linking agent in the aqueous emulsion reaction system, and the dye is encapsulated and colored (Meth) acrylic polymer having colored spherical particles. First, per 100 parts by weight of the (meth) acrylic monomer, 1 to 50 parts by weight of the oil-soluble dye, and as apparent from the molecular structure, it tends to be more hydrophilic than the (meth) acrylic monomer for forming the shell layer. The molecular structure is the following formula (1):
Is preferably 5 to 50 parts by weight, and more preferably 8 to 40 parts by weight, to prepare a raw material solution. In such an aqueous emulsification system, in the present invention, when the cross-linking agent is 5 parts by weight or less of the lower limit value, the cross-linking effect intended by the present invention cannot be exhibited, while when the upper limit value of 50 parts by weight is exceeded. The cross-linking agent tends to dissolve in water, lowers the polymerization stability, and thus forms a cross-linked structure of the shell layer intended by the present invention by using a cross-linking agent that tends to be hydrophilic. Impossible.
次いで、同様に(メタ)アクリル系モノマーの100重量部当たり、水の50〜500重量部と、乳化剤として、例えば、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩の7〜12重量部と、重合開始剤として、例えば、亜硝酸ナトリウムの0.05〜0.15重量部とを添加して強撹拌した後、予め調製した、例えば、上記する体積基準で表す平均粒子径が0.05〜40μmである有機ポリマーの球状コア粒子が固形分濃度で表して5〜40%濃度で分散する水性サスペンジョン(S−N)の1〜50重量部を強攪拌下に添加しる。これによって、水性サスペンジョンは、球状コア粒子の周囲に油溶性染料が溶解する(メタ)アクリル系モノマーが被覆するように形成されているコア粒子のエマルジョン粒子が分散する水性乳化系の反応性サスペンジョンが調製される。 Next, similarly, per 100 parts by weight of the (meth) acrylic monomer, 50 to 500 parts by weight of water, and as an emulsifier, for example, 7 to 12 parts by weight of polyoxyethylene polycyclic phenyl ether sulfate, and polymerization start As an agent, for example, 0.05 to 0.15 parts by weight of sodium nitrite was added and stirred vigorously, and then prepared in advance, for example, the average particle diameter represented by the above-mentioned volume standard was 0.05 to 40 μm. 1 to 50 parts by weight of an aqueous suspension (SN) in which spherical core particles of an organic polymer are dispersed at a concentration of 5 to 40% expressed as a solid content concentration is added with vigorous stirring. As a result, the aqueous suspension is a reactive suspension of an aqueous emulsion system in which emulsion particles of core particles formed so as to coat (meth) acrylic monomers in which oil-soluble dyes are dissolved around spherical core particles are dispersed. Prepared.
次いで、攪拌下に、この反応性水性サスペンジョンを40〜95℃の温度範囲で、多段階に昇温しながら染料を内包着色し、シェル層を重合形成し、そのシェル層を架橋形成し、熟成してシェル−コア構造を有する、例えば、体積基準で表す平均粒子径が0.1〜50μmにあるアクリル系ポリマーの染料着色球状粒子が形成される。本発明においては、着色染料が耐溶剤退色性に優れる染料着色ポリマー球状粒子として製造することができる。 Then, under stirring, this reactive aqueous suspension is colored by encapsulating the dye while raising the temperature in a multi-stage within a temperature range of 40 to 95 ° C., polymerizing the shell layer, crosslinking the shell layer, and aging. Thus, an acrylic polymer dye-colored spherical particle having a shell-core structure, for example, having an average particle size expressed by volume of 0.1 to 50 μm is formed. In the present invention, a colored dye can be produced as a dye-colored polymer spherical particle having excellent solvent fading resistance.
以上から、水性乳化系における重合反応着色法で油溶性染料をコア粒子に内包着色しコア粒子に(メタ)アクリル系の架橋重合体であるシェル層を被覆形成して、架橋構造に特徴あるシェル層に形成させることにより所望する耐溶解性、耐溶剤退色性に優れる(メタ)アクリル系ポリマーの染料着色球状粒子を、格別の工程を要さずに、簡便に、高効率に調製させることを特徴とする耐溶剤退色性に優れる染料着色ポリマー球状粒子の製造方法を提供することができる。 From the above, a shell characteristic of a cross-linked structure is obtained by encapsulating an oil-soluble dye in core particles by a polymerization reaction coloring method in an aqueous emulsion system and coating the core particles with a shell layer that is a (meth) acrylic cross-linked polymer. It is possible to easily and efficiently prepare dye-colored spherical particles of a (meth) acrylic polymer excellent in dissolution resistance and solvent fading resistance desired by forming in a layer without requiring a special process. It is possible to provide a method for producing a dye-colored polymer spherical particle having excellent solvent fading resistance.
また、重合開始剤としては、例えば、コア粒子を調製するに際しては、過硫酸カリウム,過硫酸アンモニウム等の過硫酸塩、過酸化ベンゾイル、過酸化ラウリウム等の過酸化物、アソビスイソブチロニトリル等のアゾ化合物等が挙げられる。また、着色・重合時に好ましく用いられる重合開始剤として、例えば、アゾ系重合開始剤としては、2,2’−アゾビス(2−メチルプロポピオニトリル)、2,2’−アゾビス(2-メチルブチロルニトリル)、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2−ジクロプロピルプロピオニトリル)、1,1’−アゾビス(シクロヘキサン−1−カルボニトリル)、ジメチル−2,2’−アゾビス(2−メチルプロピオネート)等が挙げられる。そこで、本発明において、着色・重合時に際しては、これらの重合開始剤は、コア粒子を調製するに際しては、(メタ)アクリル系モノマーの100重量部当たり、通常、0.01〜5で、好ましくは0.5〜2重量部の範囲であればよい。 As the polymerization initiator, for example, in preparing the core particles, persulfates such as potassium persulfate and ammonium persulfate, peroxides such as benzoyl peroxide and laurium peroxide, asobisisobutyronitrile, etc. An azo compound etc. are mentioned. Examples of polymerization initiators preferably used for coloring and polymerization include azo polymerization initiators such as 2,2′-azobis (2-methylpropopionitrile) and 2,2′-azobis (2-methylbutylene). Tyrolonitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (2-dichloropropylpropionitrile), 1,1′-azobis (cyclohexane-1-carbonitrile) , Dimethyl-2,2′-azobis (2-methylpropionate) and the like. Therefore, in the present invention, at the time of coloring and polymerization, these polymerization initiators are preferably 0.01 to 5 per 100 parts by weight of the (meth) acrylic monomer when preparing the core particles. May be in the range of 0.5 to 2 parts by weight.
また、乳化剤としては、通常に使用されているアニオン系界面活性剤、カチオン系界面活性剤又は必要に応じてノニオン系界面活性剤等から選んで、その単独又は組合わせて使用することができる。例えば、アニオン系界面活性剤としてはドデシルベンゼンスルホネート、ドデシルベンゼンスルホネート、トリデシルベンゼンスルホネート等のナトリウム、カリウム塩等が挙げられ、また、カチオン系界面活性剤としてはセチルトリメチルアンモニウムプロミド、塩化ヘキサデシルピリジニウム、塩化ヘキサデシルトリメチルアンモニウム等が挙げられ、また、ノニオン系界面活性剤としては、リピリジニウム等が挙げられる。また、アニオン性、カチオン性又はノニオン性の反応性乳化剤(例えば、アクリロイル基、メタクロイル基等の重合性基を有する乳化剤)が挙げられ特に限定することなく使用される。また、本発明において、染料着色・シェル層形成時に好まし用いられる乳化剤としては、ドデシルベンゼンスルホン酸ナトリウム等のアルキルベンゼンスルホン酸塩,ポリエチレングリコールノニルフェニルエーテル等のポリエチレングリコールアルキルエーテル、ポリオキシエチレンアルキルエーテル、ポリオキシエチレン多環フェニルエーテル、アリルエテール及びその硫酸塩等を挙げることができる。そこで、これらの乳化剤は、(メタ)アクリル系モノマーの100重量部当たり、通常、0.01〜5重量部の範囲であってよく、また、本発明においては、必要に応じてそれ自体公知のその他の添加剤(配合剤)である、例えば、熱安定剤、分散剤、防腐剤、表面張力調整剤、pH調整剤、消泡剤、防錆剤、キレート化剤、酸化防止剤、帯電防止剤、近赤外吸収剤、紫外線吸収剤、蛍光剤、蛍光増白剤、香料等をそれ自体公知の処方によって添加・分散させることができる。 Moreover, as an emulsifier, it can select from the anionic surfactant normally used, a cationic surfactant, or a nonionic surfactant as needed, and can use it individually or in combination. Examples of anionic surfactants include sodium and potassium salts such as dodecyl benzene sulfonate, dodecyl benzene sulfonate, and tridecyl benzene sulfonate. Cationic surfactants include cetyltrimethylammonium promide, hexadecyl chloride, and the like. Examples thereof include pyridinium and hexadecyltrimethylammonium chloride, and examples of the nonionic surfactant include lipiridinium. In addition, anionic, cationic or nonionic reactive emulsifiers (for example, emulsifiers having a polymerizable group such as acryloyl group and methacryloyl group) may be used without particular limitation. In the present invention, emulsifiers preferably used for dye coloring and shell layer formation include alkylbenzene sulfonates such as sodium dodecylbenzene sulfonate, polyethylene glycol alkyl ethers such as polyethylene glycol nonylphenyl ether, and polyoxyethylene alkyl ethers. , Polyoxyethylene polycyclic phenyl ether, allyl ether and sulfate thereof. Therefore, these emulsifiers may usually be in the range of 0.01 to 5 parts by weight per 100 parts by weight of the (meth) acrylic monomer. In the present invention, these emulsifiers are known per se. Other additives (compounding agents) such as heat stabilizers, dispersants, preservatives, surface tension regulators, pH regulators, antifoaming agents, rust inhibitors, chelating agents, antioxidants, antistatic agents An agent, a near-infrared absorber, an ultraviolet absorber, a fluorescent agent, a fluorescent brightening agent, a fragrance and the like can be added and dispersed according to a formulation known per se.
以上から、本発明によるナノサイズからミクロンサイズの粒子サイズである(メタ)アクリル系の染料着色ポリマー球状粒子は、耐溶剤退色性に優れている着色材(又はカラー材)として、各種の用途に係わって固−液分散系の着色エマルジョンの流動体、粘稠体、ペースト、固形体として、既に公知のIJプリンター用インク、印刷用インク、筆記用インク及びスタンプ用インク等のカラー、感熱記録紙用発色剤、感温色材、コーティング剤、塗料及び化粧料、カラーフィルタ等に適宜好適に用いることができる。また、同様の固−液分散系として用いられているDPL等のディスプレイ媒体の着色球状粒子等にも適宜好適に用いることができる。 From the above, the (meth) acrylic dye-colored polymer spherical particles having a particle size of nano to micron according to the present invention are used in various applications as a colorant (or color material) having excellent solvent fading resistance. Involved in solid-liquid dispersion colored emulsion fluids, viscous bodies, pastes, solids, already known colors for IJ printers, printing inks, writing inks, stamping inks, etc., thermal recording paper It can be suitably used suitably for color developing agents, temperature-sensitive color materials, coating agents, paints and cosmetics, color filters and the like. Further, it can also be suitably used for colored spherical particles of display media such as DPL, which are used as a similar solid-liquid dispersion.
以下に、本発明を実施例により説明するが、本発明は、これらの実施例にいささかも限定されるものではない。 EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples.
<色調の評価>
本実施例において、染料着色粒子の色調を評価するために、着色粒子の水分散体(固形分として10重量部)を供試体とし、その3gを容器に入れ、上部に厚さ1.7mmの透明ガラス板を被せ、その上から東京電色(株)製のカラーエースMODEL TC−P3を用いて測定をし、色材の色を表わすL*a*b*立体表色系の値(L*、a*、b*)をそれぞれ求め
る。ここで得られるL*値は明度(L*がゼロを黒とし、L*が100を白とする)を表し、また、色相と彩度を示す色度をそれぞれa*、b*値で表し、+a*値は赤の方向、−a*値は緑の方向、+b*値は黄色の方向、−b*値は青の方向の指標である。参考例として、例えば、ジャパンカラーとして使われているイエロー(Y)、マゼンダー(M)及びシアン(C)の色彩値L*a*b*値は[表1]の通りである。
In this example, in order to evaluate the color tone of the dye-colored particles, an aqueous dispersion of colored particles (10 parts by weight as a solid content) was used as a test sample, 3 g of the sample was placed in a container, and a thickness of 1.7 mm was formed on the top. Cover with a transparent glass plate, and measure with a color ace MODEL TC-P3 manufactured by Tokyo Denshoku Co., Ltd., and L * a * b * solid color system value (L * , A * , b * ) are obtained respectively. The L * value obtained here represents lightness (L * is zero when black and L * is 100 when white), and chromaticity indicating hue and saturation is represented by a * and b * values, respectively. The + a * value is an indicator in the red direction, the -a * value is in the green direction, the + b * value is in the yellow direction, and the -b * value is in the blue direction. As a reference example, for example, color values L * a * b * values of yellow (Y), magenta (M), and cyan (C) used as Japan colors are as shown in [Table 1].
<コア粒子の水性サスペンジョンの調製>
温度計と窒素導入管とを装着した、容量1リットルの四つ口フラスコに、(メタ)アクリル系モノマーのメチルメタクリレート(MMA)の100重量部と水の300重量部とを投入して撹拌混合し、さらに窒素雰囲気下で撹拌しながら約80℃に昇温した。次いで混合液中に過硫酸カリウムの0.5重量部を加え、約80℃に保持しながら約6時間反応し、電子顕微鏡で観測して平均粒子径が0.4 mで、略球状の球状粒子が固形分濃度で表して26.5重量%で分散する水性サスペンジョン(S−1)を調製した。次いで、同様の容量1リットルの四つ口フラスコに、MMAの91.7重量部と過酸化ベンゾイルの1.3重量部とを投入して溶解し、更に水の200重量部と、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩の3.3重量部、亜硝酸ナトリウムの0.1重量部を加え強撹拌下に混合し、次いで、上記する水性サスペンジョン(S−1)の31.3重量部を添加し、室温から78℃まで段階的に昇温しながら2時間反応して、平均粒子径が0.9μmの略真球状の球状粒子が固形分濃度で31重量%で分散する水性サスペンジョン(S−2)を調製した。次いで、同様にしてMMAの95重量部と過酸化ベンゾイルの1.3重量部とを投入して溶解し、更に水の200重量部と、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩の3.3重量部、亜硝酸ナトリウムの0.1重量部を加え強撹拌し、上記する水性サスペンジョン(S−2)の16.1重量部を添加して、同様に重合反応して、平均粒径が2.41μmの略真球状の本発明に用いるコア球状粒子が、固形分濃度として32.5重量%で分散する水性サスペンジョン(S−3)を調製した。
<Preparation of aqueous suspension of core particles>
100 parts by weight of methyl methacrylate (MMA), a (meth) acrylic monomer, and 300 parts by weight of water were added to a 1 liter four-necked flask equipped with a thermometer and a nitrogen inlet tube and stirred and mixed. Further, the temperature was raised to about 80 ° C. with stirring in a nitrogen atmosphere. Next, 0.5 part by weight of potassium persulfate was added to the mixed solution, reacted for about 6 hours while maintaining at about 80 ° C., and observed with an electron microscope, the average particle size was 0.4 m, and a substantially spherical shape. An aqueous suspension (S-1) was prepared in which the particles were expressed as a solid content concentration and dispersed at 26.5% by weight. Next, 91.7 parts by weight of MMA and 1.3 parts by weight of benzoyl peroxide are charged into a similar one-liter four-necked flask and dissolved, and further 200 parts by weight of water, polyoxyethylene 3.3 parts by weight of polycyclic phenyl ether sulfate and 0.1 parts by weight of sodium nitrite were added and mixed with vigorous stirring, and then 31.3 parts by weight of the aqueous suspension (S-1) described above was added. Added and reacted for 2 hours while gradually raising the temperature from room temperature to 78 ° C., and an aqueous suspension in which substantially spherical particles having an average particle size of 0.9 μm are dispersed at a solid content concentration of 31% by weight (S -2) was prepared. Subsequently, 95 parts by weight of MMA and 1.3 parts by weight of benzoyl peroxide are added and dissolved in the same manner. Further, 200 parts by weight of water and 3.3 parts of polyoxyethylene polycyclic phenyl ether sulfate are added. Part by weight, 0.1 part by weight of sodium nitrite was added and stirred vigorously, 16.1 parts by weight of the above-mentioned aqueous suspension (S-2) was added, and the polymerization reaction was carried out in the same manner. An aqueous suspension (S-3) was prepared in which core spherical particles used in the present invention having a substantially spherical shape of 41 μm were dispersed at a solid content concentration of 32.5% by weight.
(実施例1)
<本発明による耐溶剤退色性の染料着色ポリマー球状粒子の調製>
形成されるシェル層を架橋させる架橋剤としてエチレンオキサイド変性のトリメチロールプロパントリアクリレート[(EO)−TMPTA]を用いてシェル−コア構造の黒色の染料着色アクリル系ポリマー球状粒子を調製した。
(Example 1)
<Preparation of Solvent-Fade Resistant Dye-Colored Polymer Spherical Particles According to the Present Invention>
A black dye-colored acrylic polymer spherical particle having a shell-core structure was prepared using ethylene oxide-modified trimethylolpropane triacrylate [(EO) -TMPTA] as a crosslinking agent for crosslinking the formed shell layer.
温度計と窒素導入管とを装着した、容量1リットルの四つ口フラスコに、MMAの44重量部と、(EO)−TMPTAの30重量部と、2−ヒドロキシエチルメタクリレートの6重量部を投入した。次いで、ジメチル−2,2'−アゾビス−2−メチルプロピオネートの1.5重量部と、CIソルベントブラック27の5重量部と、CIソルベントレッド8の0.1重量部と、CIソルベントイエロー16の0.1重量部とを投入して溶解し、更に水の250重量部と、乳化剤としてポリオキシエチレン多環フェニルエーテル硫酸エステル塩の10重量部と、亜硝酸ナトリウムの0.1重量部とを加え強撹拌下に混合した。次いで、この水性乳化系に上記する水性サスペンジョン(S−3)の61.5重量部を添加し、室温から78℃まで段階的に昇温しながら2時間反応して、更に昇温して約2時間熟成して、平均粒径が3.9μmで略真球状の黒色単分散球状粒子が、固形分濃度として32重量%で分散する水性サスペンジョンを調製した。次いで、得られた水性サスペンジョンを濾過、乾燥、粉化した黒色球状粒子を試料Aとしてその着色染料の耐溶剤退色性を評価した。 44 parts by weight of MMA, 30 parts by weight of (EO) -TMPTA, and 6 parts by weight of 2-hydroxyethyl methacrylate are charged into a one-liter four-necked flask equipped with a thermometer and a nitrogen inlet tube. did. Next, 1.5 parts by weight of dimethyl-2,2′-azobis-2-methylpropionate, 5 parts by weight of CI solvent black 27, 0.1 part by weight of CI solvent red 8, and CI solvent yellow 16 parts by weight of 0.1 part by weight and dissolved, 250 parts by weight of water, 10 parts by weight of polyoxyethylene polycyclic phenyl ether sulfate as an emulsifier, and 0.1 parts by weight of sodium nitrite And mixed under strong stirring. Next, 61.5 parts by weight of the above-described aqueous suspension (S-3) was added to this aqueous emulsification system, reacted for 2 hours while gradually raising the temperature from room temperature to 78 ° C. After aging for 2 hours, an aqueous suspension was prepared in which approximately monospherical black monodispersed spherical particles having an average particle diameter of 3.9 μm were dispersed at a solid content concentration of 32% by weight. Subsequently, the obtained aqueous suspension was filtered, dried, and powdered black spherical particles were used as Sample A to evaluate the solvent fading resistance of the colored dye.
(比較例1)
実施例1で用いた(EO)−TMPTAなる架橋剤に換えて、エチレングリコールジメタクリレートの30重量部を架橋剤として用いた以外は、実施例1と同様にしてシェル−コア構造の黒色着色球状粒子を調製した。得られた黒色着色球状粒子の平均粒子径は3.9μmで、固形分濃度として32重量%で分散する水性サスペンジョンであった。同様にして得た黒色球状粒子を試料H−1としてその着色染料の耐溶剤退色性を評価した。
(Comparative Example 1)
A black colored sphere having a shell-core structure was used in the same manner as in Example 1 except that 30 parts by weight of ethylene glycol dimethacrylate was used as the crosslinking agent in place of the crosslinking agent (EO) -TMPTA used in Example 1. Particles were prepared. The obtained black colored spherical particles had an average particle size of 3.9 μm and were aqueous suspensions dispersed at a solid content concentration of 32% by weight. The black spherical particles obtained in the same manner were used as Sample H-1, and the solvent fading resistance of the colored dye was evaluated.
(比較例2)
実施例1で用いた容量1リットルの四つ口フラスコに、MMAの69重量部と、(EO)−TMPTAの5重量部とした以外は、実施例1と全く同様の条件でシェル−コア構造の黒色着色球状粒子を調製した。得られた黒色着色球状粒子の平均粒子径は3.9μmで、固形分濃度として32重量%で分散する水性サスペンジョンであった。同様にして得た黒色球状粒子を試料H−2としてその着色染料の耐溶剤退色性を評価した。
(Comparative Example 2)
A shell-core structure under exactly the same conditions as in Example 1 except that the 4-liter flask having a volume of 1 liter used in Example 1 was replaced with 69 parts by weight of MMA and 5 parts by weight of (EO) -TMPTA. Of black colored spherical particles were prepared. The obtained black colored spherical particles had an average particle size of 3.9 μm and were aqueous suspensions dispersed at a solid content concentration of 32% by weight. The black spherical particles obtained in the same manner were used as Sample H-2 to evaluate the solvent fading resistance of the colored dye.
<耐溶剤退色性の評価>
実施例及び比較例で得られた黒色染料で着色されたそれぞれ球状粒子の100gを不揮発分30%になるまでメチルエチルケトン(MEK)で洗浄した後、その黒色球状粒子の色彩度(又は着色性)を色差計(東京電色(株)製:カラーエースMODEL TC−P3)により測定し、その色彩度の低下から着色染料の耐溶出性を評価しその結果を[表2]に示した。表色系はL*a*b*を用い、その黒色度の評価であるL* 値の変化を測定した。L* 値が0に近いほど黒色を表し、L* の値が100に近いほど白色を表す。
<Evaluation of solvent fading resistance>
After washing 100 g of each spherical particle colored with the black dye obtained in Examples and Comparative Examples with methyl ethyl ketone (MEK) until the non-volatile content is 30%, the color saturation (or coloring property) of the black spherical particle is determined. It was measured with a color difference meter (manufactured by Tokyo Denshoku Co., Ltd .: Color Ace Model TC-P3), and the elution resistance of the coloring dye was evaluated from the decrease in the color saturation. The results are shown in [Table 2]. L * a * b * was used as the color system, and the change in L * value, which is an evaluation of the blackness, was measured. The closer the L * value is to 0, the more black it is, and the closer the L * value is to 100, the more white it is.
[表2]に示す結果から明らかなように、本発明による試料Aは、溶剤MEKの2回の洗浄で、染料の溶出は抑えられている。一方、比較例のH−1では、MEK洗浄による溶解染料が多くその溶出も完全に抑えられなく、その結果、視感される着色は黒色が薄くなり灰色近くまで変色している。更に、比較例のH−2では、シェル層の架橋度が不充分で、MEKに対して十分な耐溶剤性を発揮させることができなかった。以上から、本発明による(メタ)アクリル系ポリマーの染料着色球状粒子は、コア粒子層側よりシェル層の表面近傍層が、(EO)−TMPTAでより密に架橋され、2次的に浸漬するMEK等の有機溶剤の粒子内への拡散・浸透を効果的に抑制させ、内包着色されている着色染料の溶出を、このシェル層によって効果的にガードされて着色染料の溶出を著しく抑制し、着色染料の溶剤による退色を効果的に防止している。 As is clear from the results shown in [Table 2], in Sample A according to the present invention, the elution of the dye is suppressed by washing with the solvent MEK twice. On the other hand, in H-1 of the comparative example, there are many dissolved dyes by MEK washing, and the elution is not completely suppressed, and as a result, the color to be perceived is faintly black and discolored to near gray. Furthermore, in the comparative example H-2, the crosslinking degree of the shell layer was insufficient, and sufficient solvent resistance against MEK could not be exhibited. From the above, in the (meth) acrylic polymer dye-colored spherical particles according to the present invention, the surface layer near the surface of the shell layer is more closely cross-linked with (EO) -TMPTA than the core particle layer side, and is secondarily immersed. Effectively suppresses diffusion / penetration of organic solvents such as MEK into particles, elution of colored dyes encapsulated is effectively guarded by this shell layer and remarkably suppresses elution of colored dyes, It effectively prevents discoloration of colored dyes by solvents.
以上から、本発明によるシェル−コア構造の(メタ)アクリル系の染料着色ポリマー球状粒子は、各種の用途において2次的に浸漬又は接触する各種の溶剤(又は各種の有機流体)に対して、耐溶剤性で、しかも、内包着色させた着色染料は、特徴ある架橋構造のシェル層によって、著しく優れた耐溶剤退色性を発揮させることを特徴とする染料着色の(メタ)アクリル系ポリマー球状粒子であることから、以下の用途に耐溶剤性で、耐溶剤退色性に優れる着色球状微細粒子として提供することができる。 From the above, the (meth) acrylic dye-colored polymer spherical particles having a shell-core structure according to the present invention are used for various solvents (or various organic fluids) that are secondarily immersed or contacted in various applications. Colored dyes that are solvent-resistant and encapsulated are dye-colored (meth) acrylic polymer spherical particles that are characterized by their outstanding cross-linking shell layer that exhibits outstanding solvent fading resistance. Therefore, it can be provided as colored spherical fine particles excellent in solvent resistance and solvent fading resistance in the following applications.
有彩色又は無彩色の黒色に着色された球状粒子は、ボールペンインク、IJプリンター用インク、印刷用インク、筆記用インク及びスタンプ用インクや、その他の感温色材、コーティング剤、塗料及びカラー化粧料等のカラー着色料として、また、黒色系無彩色に染色着色された100〜500nmの球状粒子は、構造色形成用の黒色系球状粒子として提供することができる。 Spherical particles colored in chromatic or achromatic black are ballpoint pen ink, IJ printer ink, printing ink, writing ink, stamp ink, other temperature sensitive colorants, coating agents, paints and color makeup. As a color coloring agent such as a colorant, 100 to 500 nm spherical particles dyed and colored in black achromatic colors can be provided as black spherical particles for forming a structural color.
また、シェル層を形成する(メタ)アクリル系モノマー種の官能基種によって、適宜(+)帯電又は(−)帯電性粒子として調製され本発明による帯電性ポリマー染料着色球状粒子は、電子写真画像装置の電界系で用いられ所望する帯電性の静電着色トナーとして、所望する帯電・電気泳動性を発揮させてPLD用に画像表示及び/又は印字表示させるディスプレイ媒体として提供することができる。
The charged polymer dye colored spherical particles according to the present invention are appropriately prepared as (+) charged or (−) charged particles depending on the functional group of the (meth) acrylic monomer that forms the shell layer. As a desired electrostatic charging toner used in the electric field system of the apparatus, it can be provided as a display medium that exhibits desired charging and electrophoretic properties and displays an image and / or prints for PLD.
Claims (6)
前記染料着色ポリマー球状粒子は、コア粒子に、架橋重合体としてのシェル層が形成されているシェル−コア構造を有する着色球状粒子で、
(メタ)アクリル系モノマーと油溶性染料と前記コア粒子とを含有する水性乳化系で重合形成される(メタ)アクリル系ポリマーの前記シェル層は、分子構造が前記(メタ)アクリル系モノマーより親水性傾向にある下記(1)式、
で表される架橋剤が、前記シェル層の表面近傍層により密に局在するように架橋されていることを特徴とする耐溶剤退色性の染料着色ポリマー球状粒子。 In acrylic dye-colored polymer spherical particles that are colored with oil-soluble dyes and have excellent solvent fading resistance,
The dye-colored polymer spherical particles are colored spherical particles having a shell-core structure in which a core layer is formed with a shell layer as a crosslinked polymer.
The shell layer of the (meth) acrylic polymer formed by polymerization in an aqueous emulsion system containing a (meth) acrylic monomer, an oil-soluble dye, and the core particles has a molecular structure that is more hydrophilic than the (meth) acrylic monomer. The following formula (1)
A solvent-bleachable dye-colored polymer spherical particle, wherein the cross-linking agent represented by the formula (1) is cross-linked so that it is more closely localized in the vicinity of the surface layer of the shell layer.
(メタ)アクリル系モノマーに、油溶性染料と、前記(メタ)アクリル系モノマーより親水性傾向にある分子構造が下記(1)式、
で表される架橋剤を溶解させて原料溶液を調製させ、
次いで、撹拌下に所定量の水と、所定量の乳化剤及び所定量の重合開始剤とを添加させて水性乳化溶液に調製させた後、撹拌下に予め調製させた有機ポリマーの球状コア粒子が固形分濃度で表して5〜40%濃度で分散するサスペンジョンの所定量を添加させ、
次いで、攪拌下の40〜95℃の温度範囲で、多段階に昇温させながら染料内包着色・シェル層重合形成・シェル層架橋・熟成させることを特徴とする耐溶剤退色性の染料着色ポリマー球状粒子の製造方法。 The core particles, in which oil-soluble dyes are encapsulated and colored by the polymerization reaction coloring method in an aqueous emulsion system, are more closely localized in the surface layer of the shell layer, which is a (meth) acrylic polymer. In the method for producing dye-colored polymer spherical particles of a (meth) acrylic polymer having a shell-core structure that is cross-linked and excellent in solvent fading resistance,
The (meth) acrylic monomer has an oil-soluble dye and a molecular structure that is more hydrophilic than the (meth) acrylic monomer.
The raw material solution is prepared by dissolving the crosslinking agent represented by
Next, after adding a predetermined amount of water, a predetermined amount of emulsifier and a predetermined amount of polymerization initiator under stirring to prepare an aqueous emulsified solution, the organic polymer spherical core particles prepared in advance under stirring are prepared. Add a predetermined amount of suspension, expressed as solids concentration and dispersed at 5-40% concentration,
Next, dye-encapsulated polymer-colored polymer spheres having resistance to fading, characterized by dye-encapsulated coloring, shell layer polymerization formation, shell layer crosslinking, and aging while heating in a multi-step temperature range of 40 to 95 ° C. with stirring Particle production method.
The average particle size of the spherical core particles prepared in advance is 0.05 to 40 μm on a volume basis, and the average particle size of the obtained dye-colored polymer spherical particles is 0.1 to 50 μm on a volume basis. 6. The method of producing solvent-bleachable dye-colored polymer spherical particles according to claim 4 or 5, wherein the shell layer is formed so as to satisfy the following conditions.
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