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JP2004314039A - Continuous grinding device for crushed sand and continuous production plant of crushed sand as well as massive operating member used for the same - Google Patents

Continuous grinding device for crushed sand and continuous production plant of crushed sand as well as massive operating member used for the same Download PDF

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JP2004314039A
JP2004314039A JP2003274777A JP2003274777A JP2004314039A JP 2004314039 A JP2004314039 A JP 2004314039A JP 2003274777 A JP2003274777 A JP 2003274777A JP 2003274777 A JP2003274777 A JP 2003274777A JP 2004314039 A JP2004314039 A JP 2004314039A
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Tatsushi Aihara
達志 相原
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a continuous grinding device for crushed sand capable of inexpensively producing pit sand which can be used as straight sand and a water washing-type continuous production plant of the crushed sand as well as a massive operating member with a high grinding and/or crushing efficiency. <P>SOLUTION: The continuous grinding device for the crushed sand, the water washing-type continuous production plant of the crushed sand and the massive operating member with the high grinding and/or crushing efficiency are characterized by having the continuous grinding device which inputs the crushed sand through an inlet and outputs the crushed sand through an outlet during which the crushed sand in processing is jog-fed with the vibration of the massive operating member mixed in the crushed sand so as to sequentially carry out the grinding and the crushing. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、海砂や川砂同様にセメント骨材として利用可能な高品質の砕砂を効率良く連続的に製造することができる連続式砕砂研磨装置及び砕砂連続製造プラント並びにこれらに用いる塊状作動体に関する。     The present invention relates to a continuous crushed sand polishing apparatus and a crushed sand continuous production plant capable of efficiently and continuously producing high-quality crushed sand that can be used as a cement aggregate as well as sea sand and river sand, and a bulk operating body used for these. .

現在、砕石プラントで製造される山砂は、砕石であって表面積が大で吸水率が高いことから、モルタルやコンクリート等のセメント骨材として1本砂として単体利用はできず、海砂や川砂の補助材として、せいぜい30〜50%混合利用されるにすぎない。     At present, mountain sand produced in crushed stone plants is crushed stone, has a large surface area, and has a high water absorption. Therefore, it cannot be used as a single sand as cement aggregate such as mortar or concrete. As an auxiliary material, only 30 to 50% is used at most.

1本砂として使用する為には、研磨装置を利用して砕砂の角をとり、かつ粒度範囲を適切化しなければならない。しかもこれらの処理を格別安価としなければ、到底実用化できない。   In order to use the sand as a single sand, it is necessary to make corners of the crushed sand using a polishing device and to adjust a particle size range appropriately. Moreover, unless these treatments are made particularly inexpensive, they cannot be put to practical use at all.

従来の山砂研磨装置の例としては、例えば実開昭58-31944号公報(サンドボール)に示されるものの例がある。これは、下方に隙間を設けた仕切り壁を介して複数の箱体を連設し、各箱体内に玉石或は鉄の塊を入れておき、複数連設された箱体の一方側から乾燥した砂原料を投入し、前記箱体を振動させて前記砂を研磨し、研磨済みの砂を前記隙間を介して順次出口側に送るようにしたものである。   As an example of a conventional mountain sand polishing apparatus, there is an example shown in Japanese Utility Model Application Laid-Open No. 58-31944 (sand ball). This is achieved by connecting a plurality of boxes through a partition wall having a gap below, putting a cobblestone or a lump of iron in each box, and drying from one side of the plurality of boxes. The sand material is charged, the box body is vibrated to grind the sand, and the polished sand is sequentially sent to the outlet side through the gap.

また、従来の山砂研磨装置の例としては、例えば特公昭58-22656号公報(山砂研磨処理機)の例がある。これは、一端面に砂、砂利及び水の投入口、他端面に排出口を有する円筒形回転胴の内周に、投入口より排出口に至る一条の螺旋状間仕切り板を固着し、この間仕切り板により区切られた螺旋状流路溝にV字形に羽根板又は鎖を設置することを特徴とする山砂研磨処理機である。この山砂研磨処理機で精製された砂は、水流のミキシングによって研磨されると同時に洗浄されるので、粘土、風化物等の付着、混在等ないから、これをコンクリート骨材として使用すれば砂とセメントペーストとの付着強度が向上しコンクリート強度が大となると同時に単位水量の減少によりコンクリートの収縮が少なくなり、更にコンクリートの色も著しく改善される。   Also, as an example of a conventional sand sand polishing apparatus, there is an example of Japanese Patent Publication No. 58-22656 (sand sand polishing processing machine). In this method, a single spiral partition plate extending from the inlet to the outlet is fixed to the inner periphery of a cylindrical rotary drum having an inlet for sand, gravel and water at one end and an outlet at the other end. A mountain sand polishing machine characterized in that a blade plate or a chain is installed in a V-shape in a spiral channel groove separated by a plate. The sand refined by this mountain sand polishing machine is polished and mixed with water flow and washed at the same time.Therefore, there is no adhesion or mixing of clay and weathered material. At the same time, the strength of the concrete is increased and the concrete strength is increased, and at the same time, the shrinkage of the concrete is reduced due to the decrease of the unit water amount, and the color of the concrete is also remarkably improved.

しかしながら、砕砂製造の現況砕石プラントにおいて、上記の如き従来の山砂研磨装置を用いて山砂を研磨処理し、セメント骨材として汎用することはできなかった。その理由は、一つには、砕石プラントへの1体化が深く考慮されておらず、処理コストが高く実用的でないという点である。   However, in the present state of the crushed stone production plant for crushed sand, the hill sand was polished using the conventional hill sand polishing apparatus as described above, and could not be used as cement aggregate. One of the reasons is that the integration into a crushed stone plant is not deeply considered, and the treatment cost is high and is not practical.

また一つには、設備コストが高く、又は単位処理費が嵩み、研磨済み砕砂である最終製品コストを格別高くしているからである。   Another reason is that the equipment cost is high or the unit processing cost is high, and the final product cost of polished crushed sand is particularly high.

因みに、セメント骨材としての製品単価は、いかに高品質化しようとも単に採取するだけの海砂や川砂に対して余り高くては利用できる筈が無いのである。具体的には、砕石製造単価に対し、研磨処理費をその数分の1以下に抑えなければ実用化できない。つまりは、プラント全体の問題であり、かつ既存砕砂製造プラントに即適応できなければならない。
実開昭58−31944号公報、第1頁、図1 特開昭58−22656号公報、第1頁、図1
Incidentally, no matter how high the quality of the cement aggregate, no matter how high its quality is, it cannot be used if it is too high for sea sand or river sand that is simply collected. Specifically, it cannot be put to practical use unless the polishing processing cost is reduced to a fraction of the unit price of the crushed stone production unit. That is, it is a problem for the whole plant and must be immediately adaptable to existing crushed sand production plants.
JP-A-58-31944, page 1, FIG. JP-A-58-22656, page 1, FIG.

そこで、本発明は、上記従来技術に鑑みて、既存の砕砂製造プラントの改造で即対応でき、高品質、即ちセメント骨材として1本砂とし利用可能な磨き砂を、効率良く、底コストで製造可能な連続式砕砂研磨装置及び砕砂連続製造プラント並びにこれらに用いる塊状作動体を提供することを目的とする。   Therefore, in view of the above prior art, the present invention can immediately cope with the remodeling of an existing crushed sand production plant, and efficiently and polished sand that can be used as a single sand as cement aggregate at a low cost. It is an object of the present invention to provide a continuous-type crushed sand polishing apparatus and a crushed sand continuous production plant that can be manufactured, and a lump operating body used for these.

上記課題を解決することができる本発明の第1の連続式砕砂研磨装置は、砕石プラントで製造された砕石砂を海砂や川砂同様にセメント骨材として利用可能とするための連続式砕砂研磨装置であって、
進行方向に対しほぼ水平な底面を有する樋状体と、
前記樋状体の中間部を仕切る複数の仕切り体と、
各仕切り体で仕切られた各仕切り室内に配置される塊状作動体と、
前記仕切り体内に設けられ、砂の径より大きく前記塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体とを備え、
前記仕切り室に入力された砂又は水混じりの流砂を、前記塊状作動体と水中で混合接触させて研磨処理しつつ順次次段に送り、連続的に研磨することを特徴とする。
A first continuous sand crushing apparatus of the present invention capable of solving the above problems is a continuous sand crushing apparatus for making crushed sand produced in a crushing plant usable as cement aggregate as well as sea sand and river sand. A device,
A gutter having a bottom surface substantially horizontal to the traveling direction;
A plurality of partition bodies that partition an intermediate portion of the gutter-like body,
A block operating body arranged in each partition room partitioned by each partition body,
A mesh network provided in the partition body, larger than the diameter of sand and smaller than the diameter of the massive operating body,
A vibrator for vibrating the entire gutter-like body at least up and down,
The sand or the quicksand mixed with water input into the partitioning chamber is mixed with and brought into contact with the block operating body in water, and is sequentially sent to the next stage while being subjected to polishing processing, and is continuously polished.

一般的な砕石プラントでは、石材に強制的な圧力を与えて破砕し、岩石を砕石し製造するので、粒径が整わず、かつ角が立ち、このままでは1本砂として利用できない。そこで、本発明では、砕石砂を仕切り体で複数室に仕切られた樋状体内に水を含む流砂の状態で案内し、少なくとも上下の振動を与える。樋状態の内部には直径数cm〜10cm程度の鉄の塊のような塊状作動体が混入されている。ここでいう流砂とは、砂表面に水を含み、湿った状態で、多少なりとも流動性を有する砂をいう。水を張った状態をも含む。研磨作用は、乾燥砂より流動砂の方が効率的に現れる。流砂は粉砕も可能である。従って、樋状体の中に投入された砕石は、流砂となって、更に砕かれ又は研磨され、仕切り体の一部を構成する網を介して次段の仕切り室へ送られる。塊状作動体等による粉砕作用と研磨作用の調節が重要である。そのために、水を含む流砂を研磨処理する本件連続式砕石研磨装置では、樋状体全体又はその一部で粉砕作用を与えて砕石粒径を整え、FM値を適切とする調節が必要である。この調節は、入力される砕石粒径に応じ、振動条件と、塊状作動体と、送り速度等、制御条件を変化させて行うことができる。   In a general crushing stone plant, a stone is crushed by applying a forcible pressure to crush the rock, and the rock is crushed and manufactured. Therefore, the grain size is not uniform and the corners are erected. Therefore, in the present invention, the crushed sand is guided in the state of quicksand containing water into the gutter-like body divided into a plurality of chambers by the partition body, and at least a vertical vibration is given. A massive operating body such as an iron lump having a diameter of about several cm to 10 cm is mixed inside the gutter state. Here, quicksand refers to sand that contains water on the surface of the sand and has a certain degree of fluidity in a wet state. Including watered condition. The sanding effect appears more efficiently with fluid sand than with dry sand. Quicksand can also be crushed. Therefore, the crushed stone put into the gutter-like body becomes quicksand, and is further crushed or polished, and is sent to the next partitioning room through a net constituting a part of the partitioning body. It is important to control the pulverizing action and the polishing action by the massive working body or the like. Therefore, in the present continuous crushed stone polisher for polishing quicksand containing water, it is necessary to adjust the crushed stone particle size by giving a crushing action to the entire gutter-like body or a part thereof, and to adjust the FM value appropriately. . This adjustment can be performed by changing the control conditions such as the vibration condition, the massive operating body, and the feed speed according to the input crushed stone particle size.

砂の粉砕と研磨の兼ね合いにおいて、塊状作動体の形状は、特に重要である。例えば、球状の作動体と、球形に凹凸、特に突起を設けた塊状作動体を用いると、振動に応じ樋状体の底部分と塊状作動体との間で粉砕が生じることから、粉砕力の関係において、凹凸有無で格別差が生じる。凹凸を設けた方が粉砕機能が数段高い。従ってどの形状寸法塊状作動体を用いるか、又形状寸法の異なる複数の塊状作動体を準備しておいて、どの樋状体にどの塊状作動体をどの比率で用いるか等により、粉砕度合いを自由に定めることができる。   The shape of the massive working body is particularly important in balancing sand crushing and polishing. For example, when a spherical operating body and a massive operating body having irregularities, particularly projections, are provided in a spherical shape, pulverization occurs between the bottom portion of the gutter-like body and the massive operating body in response to vibration. In the relationship, a special difference occurs depending on the presence or absence of unevenness. The crushing function is several steps higher when the unevenness is provided. Therefore, the degree of pulverization can be freely determined depending on which shape and size of the bulk operating body is to be used, and a plurality of bulk and large working bodies having different shapes and dimensions are prepared, and which gutter and which bulk operating body are used in which ratio. Can be determined.

振動する樋状体(容器)中での、流砂及び塊状作動体との相互作用による粉砕又は研磨についての詳細を示すと、次の通りである。塊状作動体としては、直径数cm〜10cmの球体と、その表面に凹凸、特に突起を設けたものが考えられる。例えば、直径10cmの鉄球と、その表面に直径3〜4cmの半球を6個対称的に接合したような有突起球状作動体を用いるものとする。   The details of grinding or polishing in the vibrating gutter (container) by interaction with quicksand and massive working bodies are as follows. The lumped operating body may be a sphere having a diameter of several cm to 10 cm, and a surface provided with irregularities, particularly projections. For example, it is assumed that a protruding spherical operating body in which an iron ball having a diameter of 10 cm and six hemispheres having a diameter of 3 to 4 cm are symmetrically joined to the surface thereof is used.

振動容器内に流砂を入れ、その中に塊状作動体を混入すると、塊状作動体は上下に踊り、砂と接触する。同時に、容器底面で砂を介在させた状態で接触するので、介在砂を粉砕することができる。   When quicksand is put into the vibrating vessel and the massive operating body is mixed therein, the massive operating body dances up and down and comes into contact with the sand. At the same time, the sand comes in contact with the bottom surface of the container, so that the sand can be crushed.

研磨は、接触面積及び接触速度が大きく影響する。粉砕は、作動体の底面に対する接触面積に反比例する。即ち、球状作動体は接触面積が大であるので粉砕効率は悪いが、有突起球状作動体は、接触面積小であるから粉砕効率が高い。   Polishing has a great influence on the contact area and contact speed. Grinding is inversely proportional to the area of contact with the bottom surface of the working body. That is, the spherical operating body has a large contact area and therefore has a low grinding efficiency, but the spherical operating body with projections has a small contact area and therefore has a high grinding efficiency.

従って、容器の振動数、振幅を適切とし、塊状作動体の種別及び量を各仕切り室毎に適切に定めることにより、研磨及び粉砕の度合いを適切化でき、FM値を適切に制御することができる。   Therefore, by appropriately setting the vibration frequency and amplitude of the container and appropriately determining the type and amount of the massive operating body for each partitioning chamber, the degree of polishing and pulverization can be optimized, and the FM value can be appropriately controlled. it can.

前記加振体は、前記樋状体に送られてきた流砂を順次出口側に向けてジョグ送りする振動要素を含めることができる。流砂を入口から出口に向けて自然に流すと、その流動性に応じて流速が変化し、制御し難い。そこで、振動にジョグ送り要素を含めて制御すると、流速を正確に一定化することができる。上下動の加振体とは別途にジョグ送り用の加振体を設けることもできるが、上下振動用の加振体の振動方向に角度を付けることにより、1つの加振体でジョグ送り要素を含めることができる。   The vibrator may include a vibrating element for jog-feeding the sediment transported to the gutter-like body sequentially toward an outlet side. When the quicksand flows naturally from the inlet to the outlet, the flow velocity changes according to the flowability, and it is difficult to control. Therefore, if the vibration is controlled to include the jog feed element, the flow velocity can be accurately made constant. A jog-feeding vibrator can be provided separately from the vertically-moving vibrating body, but the jog-feeding element can be provided by one vibrating body by making the vibration direction of the vertical vibrating body an angle. Can be included.

前記仕切り体の断面形状中の下部を網状体とし、上部に前記流砂の流れを阻止する板材を配置することができる。仕切り体全体を網状体とすると、樋状体の中を流れる流砂の上下関係において、上方部と下方部とが層状に分かれ、一方の層のみが速度大となる可能性が有る。そこで、仕切り体の下部を網状体とし、上部に流砂の流れを阻止する板材を配置すると、流砂は仕切り室間の移行において、上部の流砂が下部に潜り込み、ここで混合され、砂全体を混合しながら均一に研磨することができる。   The lower part in the cross-sectional shape of the partition body may be a net-like body, and a plate member for preventing the flow of the quicksand may be arranged on the upper part. If the entire partition body is a net-like body, the upper part and the lower part are separated into layers in the vertical relationship of the quicksand flowing in the gutter-like body, and there is a possibility that only one layer has a high speed. Therefore, when the lower part of the partition body is made into a net-like body and a plate material that blocks the flow of quicksand is arranged on the upper part, the quicksand at the transition between the partition chambers sinks into the lower part, where it mixes, and the entire sand is mixed. Polishing can be performed uniformly.

前記樋状体は、各仕切り室毎に順次次段が下位置となるよう段差をつけて形成することができる。これにより、自然で、かつ正確な流砂の流れを形成することができ、品質の安定化を図ることができる。   The gutter-like body can be formed with a step so that the next stage is sequentially located at the lower position for each partition chamber. Thereby, a natural and accurate flow of quicksand can be formed, and quality can be stabilized.

本発明の第2の連続式砕砂研磨装置は、進行方向に対しほぼ水平な底面を有し、乾燥砂又は水抜きされた流砂を投入可能の樋状体と、
前記樋状体の出口側に設けられ、前記樋状体内に投入される砂の径より大きく、砂の微粉砕を目的として投入される塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体と、で構成される砕砂微粉砕装置と、
進行方向に対しほぼ水平な底面を有する樋状体と、
前記樋状体の中間部を仕切る複数の仕切り体と、
各仕切り体で仕切られた各仕切り室内に配置される塊状作動体と、
前記仕切り体内に設けられ、前記流砂の径より大きく前記塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体と、で構成される砕砂研磨装置と、を上下又は列状に連結して成り、前記砕砂微粉砕装置で粒度調節された砕砂を前記砕砂研磨装置で連続的に研磨処理することを特徴とする。
The second continuous crushed sand polishing apparatus of the present invention has a bottom surface substantially horizontal to the traveling direction, and a gutter-shaped body into which dry sand or drained quicksand can be charged,
Provided on the outlet side of the gutter-like body, a mesh net having a diameter larger than the diameter of the sand charged into the gutter-like body and smaller than the diameter of the massive operating body charged for the purpose of finely pulverizing the sand,
A vibrating body that vibrates the entire gutter-like body at least up and down, and a crushed sand fine crushing device,
A gutter having a bottom surface substantially horizontal to the traveling direction;
A plurality of partition bodies that partition an intermediate portion of the gutter-like body,
A block operating body arranged in each partition room partitioned by each partition body,
A mesh network provided in the partition body, larger than the diameter of the quicksand, and smaller than the diameter of the massive operating body;
A vibrating body that vibrates the entire gutter-like body at least up and down, and a crushed sand polishing device configured by connecting the crushed sand crushed sand, the crushed sand of which the particle size is adjusted by the crushed sand fine crushing device, is formed by the crushed sand. It is characterized in that a polishing process is continuously performed by a polishing apparatus.

本発明の第2の連続式砕砂研磨装置は、前記第1の連続式砕砂研磨装置の前段に、砕砂微粉砕装置を付属させた形である。砕砂微粉砕装置は、前述の砕砂研磨装置と同様の樋状体と、その出口側に設けられる網状体とを有し、該網状体の出口は、前記第1の発明の連続砕砂研磨装置の入口に接続された形とされる。   A second continuous sand crushing apparatus of the present invention is a form in which a fine sand crushing apparatus is attached to a stage preceding the first continuous sand crushing apparatus. The crushed sand fine crusher has a gutter-like body similar to the above-described crushed sand polisher and a mesh provided on an outlet side thereof, and an outlet of the mesh is provided by the continuous crushed sand polisher of the first invention. It is connected to the entrance.

砕砂微粉砕装置の樋状体は、複数の仕切り室に分けても良いが分けなくとも良い。樋状体の中には、塊状作動体が投入されるが、微粉砕を目的とするため、専ら凹凸、特に有突起塊状作動体が投入される。   The gutter-like body of the crushed sand pulverizing device may be divided into a plurality of partitioning rooms, but may not be divided. A massive operating body is put into the gutter-like body, but for the purpose of fine pulverization, an uneven surface, particularly a massive operating body with a projection is mainly introduced.

砕砂微粉砕装置の樋状体には、水切りされた流砂又は乾燥砂が投入される。微粉砕効率を高めるため、水は張らない。砕砂研磨装置との接続は、上下多段にしても良く、平面内で接続することも可能である。砕砂研磨装置の樋状体は、研磨を主目的とするので水を張って使用する。   Drained quicksand or dry sand is charged into the gutter-like body of the crushed sand fine grinding device. No water is applied to increase the efficiency of pulverization. The connection with the crushed sand polishing device may be made up and down in multiple stages, and may be made in a plane. The gutter-shaped body of the crushed sand polishing device is used with water, since it is mainly used for polishing.

通常の砕石プラントで製造された砕石は、粒径が適切に整っておらず、FM値が不適切である。本発明の第2の連続式砕石研磨装置では、前段で自由に微粉砕できるので、後段研磨装置との兼ね合いで、粒度分布を自由に調節でき、FM値を適切に制御できる。即ち、入力砕石の粒度分布を計測した後、微粉砕の所要量を定め、砕砂微粉砕装置を適切に制御することにより、出力砕石のFM値を最適化することができる。砕石微粉砕装置の適切な制御とは、主に振動数、振幅並びに送り速度の制御と、樋状体の内部に投入する塊状作動体の種別及び量の適切な調節である。微粉砕は、砕砂研磨装置の中でも一部行うことができるので、全体の流れの中で所要粉砕程度を見て定めるものとする。   Crushed stones produced in a normal crushed stone plant are not properly adjusted in particle size and have an inappropriate FM value. In the second continuous crushed stone polishing apparatus according to the present invention, fine grinding can be freely performed in the first stage, so that the particle size distribution can be freely adjusted and the FM value can be appropriately controlled in consideration of the second stage polishing apparatus. That is, after measuring the particle size distribution of the input crushed stone, the required amount of fine crushing is determined, and the FM value of the output crushed stone can be optimized by appropriately controlling the crushed sand fine crushing device. Appropriate control of the crushed stone crusher is mainly control of the frequency, amplitude, and feed rate, and appropriate adjustment of the type and amount of the massive working body to be introduced into the gutter. Since the fine pulverization can be partially performed in the crushed sand polishing apparatus, the required pulverization degree should be determined in the entire flow.

本発明の第1の砕砂連続装置プラントは、原料石を順次小さく破砕し、5mm以下程度の砕砂を得る一次及び二次の破砕機並びに整粒機と、
これら各機の間に配置され砕砂成分を除いて残り石材を次段に送る振動ふるいと、
各振動ふるい及び前記整粒機より出力される砕砂に水を掛け、砕砂混じりの水流を生成する水流化手段と、
前記水流化手段で生成された水混じりの砂を入力し、余分な水を切り、砕砂が丁度水に浸る程度の量に水量調整し、水量調整された流砂を生成する流砂生成手段と、
前記流砂生成手段で生成された流砂を入口側に入力し出口側へ向けて出力すると共に、流砂中に混在させた塊状作動体の振動により出力途中の流砂をジョグ送りしつつ順次研磨する砕砂研磨装置とを有し、
前記原料石の破砕による連続的な砕砂製造に次いで、順次研磨処理することにより研磨済みの砕砂製品を連続的に製造することを特徴とする。
The first crushed sand continuous apparatus plant of the present invention comprises a primary and secondary crusher and a granulator, which sequentially crush raw material stones to obtain crushed sand of about 5 mm or less,
A vibrating sieve that is placed between these machines and sends the remaining stone material to the next stage except for the crushed sand component,
Water flowing means for applying water to the crushed sand output from each vibrating sieve and the sizing machine to generate a water flow mixed with crushed sand,
The sand mixed with water generated by the water flowing means is input, cut off excess water, the amount of crushed sand is adjusted to an amount just immersed in water, the quicksand generating means for generating the adjusted sand with the water flow,
The crushed sand polishing in which the quicksand generated by the quicksand generating means is input to the inlet side and output toward the outlet side, and the sand is gradually polished while jog-feeding the quicksand being output by the vibration of the massive operating body mixed in the quicksand. Device and
Following the continuous production of crushed sand by crushing the raw material stones, the crushed sand product is continuously produced by successively performing a polishing treatment.

本発明の砕砂連続製造プラントは、前記第1の連続式砕砂研磨装置を水洗式砕石プラントに結合した形である。従って、水洗式砕石プラントで製造した砕石を本発明の第1の連続式砕石研磨装置で連続的に研磨処理することにより、FM値を適切とした1本砂を連続的に製造することができる。   The continuous crushed sand production plant of the present invention is a form in which the first continuous crushed sand polishing apparatus is connected to a rinsing crushed stone plant. Therefore, a single sand having an appropriate FM value can be continuously produced by continuously polishing the crushed stone produced by the water crushing stone crushing plant with the first continuous crushed stone polishing apparatus of the present invention. .

ここに、本発明では、水洗式砕石プラントで得た砕砂混じりの水流を入力し、余分な水を切って、砕砂が丁度水に浸る程度の量に水量調整し、水量調整された流砂を生成する流砂生成手段を設け、該流砂生成手段で生成された程好い流動性を持った流砂を微粉砕し、かつ研磨処理する。程好い流動性とは、自然に流れず、僅かの振動で流動する程度である。   Here, in the present invention, the water flow mixed with the crushed sand obtained in the washing type crushed stone plant is input, excess water is cut off, the amount of water is adjusted to an amount just enough for the crushed sand to be immersed in the water, and the amount of adjusted sand is generated. A quick-sand generating means is provided, and the quick-sand having good fluidity generated by the quick-sand generating means is finely pulverized and polished. The reasonably good fluidity is such that the fluid does not flow naturally but flows with a slight vibration.

流砂生成手段は、要は砕砂混じりの水流を水切りすれば良いので一度集水マス等の水槽に集めた砂をバケットコンベヤ等で汲み出し、余分な水を水洗式砕石プラントに返す形のものや、流砂を送る樋やコンベヤに水流を掛け、余分な水をオーバーフローさせる等、各種の形態のものが設計できる。流砂の砂に対する水量は、1:1の他、所要の比、例えば体積比で1:0.5、或は1:2等であっても良い。砂は、十分に濡れた状態で程好い流動性を有するからである。   The quicksand generation means, in short, it is only necessary to drain the water flow mixed with crushed sand, so once the sand collected in the water tank such as the catchment mass is pumped out by a bucket conveyor etc., and the excess water is returned to the washing crushed stone plant, Various forms can be designed, such as applying a stream of water to a gutter or conveyor that sends quicksand to overflow excess water. The amount of water in the quicksand relative to the sand may be a required ratio, for example, 1: 0.5 or 1: 2 in volume ratio, in addition to 1: 1. This is because sand has a favorable fluidity in a sufficiently wet state.

砕石研磨装置は、前記流砂生成手段から出力される流砂を連続的に研磨処理できるものでなければならない。本発明の連続式流砂研磨装置は、流砂を入口側に入力し、出口側へ向けて出力すると共に、流砂中に混在された塊状作動体の振動により、出力中の流砂をジョグ送りしつつ順次微粉砕し、かつ研磨する。   The crushed stone polishing apparatus must be capable of continuously polishing the quicksand output from the quicksand generating means. In the continuous sandblasting device of the present invention, the quicksand is input to the inlet side and output toward the outlet side, and the vibrating mass-operated bodies mixed in the quicksand cause the quicksand being output to be jog-fed in sequence. Mill and grind.

本発明の水洗式の砕砂連続装置プラントによれば、原料石の連続的な破砕に次いで順次連続的に粉砕及び研磨処理することにより、効率的に、かつ安価に研磨済みの砕砂製品を製造することができる。   ADVANTAGE OF THE INVENTION According to the water-washing type crushed sand continuous apparatus plant of this invention, the crushed sand product which was polished efficiently and inexpensively is manufactured by performing continuous crushing of the raw material stone, and then successively crushing and polishing. be able to.

本発明の第2の砕砂連続式装置プラントは、原料石を順次小さく破砕し、5mm以下程度の砕砂を得る一次及び二次の破砕機並びに整粒機と、
これら各機の間に配置され砕砂を除いて残り石材を次段に送る振動ふるいと、
各振動ふるい及び前記整粒機より出力される砕砂に水を掛け砕砂混じりの水流を生成する水流化手段と、
前記水流化手段で生成された水混じりの砂を入力し、余分な水を切り、砕砂が丁度水に浸る程度の量に水量調整し、水量調整された流砂を生成する流砂生成手段と、
前記水流化手段で生成された水混じりの砂から水を完全に切った砂を入力し、砂中に混在させた塊状作動体の振動により前記砂を破砕し粒度調節する砕砂微粉砕装置と、
前記砕砂微粉砕装置に次いで配置され、当該装置で粒度調節された砂に水を加えて水混じりの流砂を生成し、当該流砂を入口側に入力し出口側へ向けて出力すると共に、流砂中に混在させた塊状作動体の振動により出力途中の流砂をジョグ送りしつつ順次研磨する砕砂研磨装置とを有し、
前記原料石の破砕による連続的な砕砂製造に次いで順次連続的に粒度調節及び研磨処理することにより研磨済みの高品質の砕砂製品を連続的に効率良く製造することを特徴とする。
The second crushed sand continuous apparatus plant of the present invention comprises a primary and secondary crusher and a granulator for crushing the raw material stone sequentially to obtain crushed sand of about 5 mm or less,
A vibrating sieve that is placed between these machines and sends the remaining stone material to the next stage except for the crushed sand,
Water flow means for applying a water to the crushed sand output from each vibrating sieve and the sizing machine to generate a water flow mixed with crushed sand,
The sand mixed with water generated by the water flowing means is input, cut off excess water, the amount of crushed sand is adjusted to an amount just immersed in water, the quicksand generating means for generating the adjusted sand with the water flow,
A crushed sand fine crushing device for inputting sand which completely cuts water from the water-mixed sand generated by the water-streaming means, crushing the sand by vibration of a massive operating body mixed in the sand, and adjusting the particle size,
Next to the crushed sand pulverizing device, water is added to the sand whose particle size has been adjusted by the device to generate quicksand mixed with water, the quicksand is input to the inlet side and output toward the outlet side, and the Having a crushed sand polishing device that sequentially polishes while jog-feeding the sand that is being output by the vibration of the massive operating body mixed with
The method is characterized by continuously and efficiently producing a polished high-quality crushed sand product by successively and continuously performing grain size adjustment and polishing treatment after the continuous crushed sand production by crushing the raw material stone.

本発明の第2の砕砂連続装置プラントは、前記第2の連続式砕砂研磨装置を水洗式砕石プラントに結合した形である。砕砂微粉砕装置に、当該水洗式砕石プラント外で製造した砕石を持ち込み、併せて処理可能であることは勿論である。   The second continuous sand crushing device plant of the present invention is a form in which the second continuous sand crushing device is connected to a water washing crushed stone plant. It is a matter of course that the crushed stone produced outside the water-washing type crushed stone plant can be brought into the crushed sand fine crushing apparatus and also processed together.

既に示したように、容器中に投入された粒状物の中に混入され、前記容器の回転又は少なくとも上下の振動に応じて前記粒状物を粉砕又は研磨するのに用いられる塊状作動体であって、
塊状の本体を有し、その表面に複数の凹凸を設けたことを特徴とする塊状作動体によれば、効率良く砂を微粉砕することができる。前記凹凸を突起とすることにより、粉砕効率を最大とすることができる。
As already indicated, the mass-operated body mixed in the granular material put into the container, and used to pulverize or grind the granular material according to the rotation of the container or at least vertical vibration. ,
According to the block-shaped operating body having a block-shaped main body and having a plurality of irregularities on its surface, sand can be finely pulverized efficiently. By making the irregularities protrusions, the pulverization efficiency can be maximized.

本発明の塊状作動体は、砂の破砕に限定されず、各種化学薬品、配合剤、食品、化粧品等各種粒状物の粉砕ないし微粉砕に利用できる。また、容器中に塊状作動体を投入する場合に限定されず、回転式のミル装置等回転体の中に投入し、回転及び落下によるミル作用にて各種粒状物を効率よく微粉砕できる。   The bulk operating body of the present invention is not limited to the crushing of sand, but can be used for crushing or finely crushing various granular materials such as various chemicals, compounding agents, foods and cosmetics. In addition, the present invention is not limited to the case where the bulk operating body is charged into the container, but can be charged into a rotating body such as a rotary mill device, and various kinds of granular materials can be efficiently pulverized by the milling action by rotation and dropping.

本発明の第1の連続式砕砂研磨装置によれば、網を備えた仕切り体で仕切られる複数の仕切り室を備えた樋状体に流砂を送り、流砂中に混在された塊状作動体を樋状体を少なくとも上下に振動させることで振動させ、研磨するので、流砂を連続的に効率良く研磨することができる。また、塊状作動体の種別及び量を調節し、研磨作用に加えて粉砕することができるので、砂の粒度分布を適切にすることができ、セメント骨材として利用可能な1本砂を安価に製造できる。   According to the first continuous sand crushing apparatus of the present invention, quicksand is sent to a gutter-like body provided with a plurality of partition chambers partitioned by a partition body having a net, and the massive operating body mixed in the quicksand is guttered. Since the vibrating member is vibrated by vibrating at least vertically, the quicksand can be continuously and efficiently polished. In addition, since the type and amount of the massive working body can be adjusted and crushed in addition to the polishing action, the particle size distribution of the sand can be made appropriate, and single sand usable as cement aggregate can be produced at low cost. Can be manufactured.

加振体にジョグ送りする振動要素を含めれば、送り速度を一定にすることができ、品質が安定した高品質の1本砂を製造することができる。   If the vibrating element includes a vibrating element for jog feeding, the feeding speed can be made constant, and high quality single sand with stable quality can be manufactured.

仕切り体の下部を網状体とし、上部は流砂の流れを阻止する板材で構成すれば、各仕切り体の位置で上層部を下層部にもぐり込ませることができ、上下層を混合して品質を安定化させることができる。   If the lower part of the partition is made of a mesh and the upper part is made of a plate material that blocks the flow of quicksand, the upper part can be inserted into the lower part at the position of each partition, and the upper and lower layers are mixed to improve quality. Can be stabilized.

樋状体を、各仕切り室が順次下位置となるよう段差を付けて構成すれば、流砂を自然な形で安定して定速で流すことができる。   If the gutter-like body is formed with a step so that each partition chamber is sequentially positioned at the lower position, the quicksand can flow stably at a constant speed in a natural form.

本発明の第2の連続式砕砂研磨装置によれば、研磨装置の前段に砕砂を微粉砕する砕砂微粉砕装置を付属させるので、砕砂微粉砕を必要なだけ適切に行うことができる。   According to the second continuous crushed sand polishing apparatus of the present invention, the crushed sand fine crushing apparatus for crushing the crushed sand is attached before the polishing apparatus, so that the crushed sand finely crushed can be appropriately performed as needed.

砕砂微粉砕装置の粉砕能力をAとし、研磨装置の各仕切り室毎の粉砕能力及び研磨能力を夫々Bi、Ci(iは各仕切り室の番号)とするとき、原料性状に応じて、A+(Bi+Ci)を適切に制御できる。Aは粒度分布改善のための積極的な微粉砕とし、Biは全体を搗き、粒形判定の容積率を向上させる形の粉砕とすることができる。   When the crushing capacity of the crushed sand fine crushing apparatus is A and the crushing capacity and polishing capacity of each partition chamber of the polishing apparatus are Bi and Ci (i is the number of each partition chamber), A + (Bi + Ci) can be appropriately controlled. A can be positively pulverized to improve the particle size distribution, and Bi can be pulverized by grinding the whole to improve the volume ratio for determining the particle shape.

原料としての入力砂は、砕石であって、形状に角が有り、粒度分布も悪い。また、表面の性状として各粒の表面には微小な凹凸が有り、光を吸収して黒ずんで見える。粒度分布が悪く、かつ角が立っているので粒径判定容積率も悪い。本発明では、入力砂の状況を判定したのち、制御条件を定め、微粉砕Aと流砂の研磨Bi+Ciを適切に行うことができるので、これら特性を一気に改善し、粒度分布及び研磨度合いを適切にでき、粒径判定容積率も高くでき、従来1本砂に優る高品質の1本砂とすることができる。   The input sand as a raw material is crushed stone, has corners in shape, and has a poor particle size distribution. In addition, the surface of each grain has minute irregularities as a surface property, and absorbs light to appear dark. Since the particle size distribution is poor and the corners are raised, the particle size determination volume ratio is also poor. In the present invention, after determining the condition of the input sand, the control conditions are determined, and the grinding Bi + Ci of the fine pulverization A and the quicksand can be appropriately performed. Therefore, these characteristics can be improved at a stretch, and the particle size distribution and the polishing degree can be improved. Appropriately, the particle size determination volume ratio can be increased, and high quality single sand can be obtained, which is superior to conventional single sand.

また、水を切った流砂の他に乾燥砂の入力を可能とするので、水洗式砕石プラントが出力したものに限定されず、任意のプラントで製造された乾燥砂を原料とすることもできる。   In addition, since dry sand can be input in addition to drained sand, the present invention is not limited to the output of a crushed stone crushing plant, and dry sand produced by any plant can be used as a raw material.

本発明の第1の砕砂連続製造プラントによれば、水洗式砕石プラントと本発明の第1の連続式砕石研磨装置とを組合せ、連続処理するので、砕石に次いで連続的に研磨でき、安価で高品質の1本砂を製造できる。   According to the first crushed sand continuous production plant of the present invention, the washing crushed stone crushing plant and the first continuous crushed stone polisher of the present invention are combined and continuously processed, so that the crushed stone can be continuously polished next to the crushed stone, and inexpensive. High quality single sand can be manufactured.

本発明の第2の砕石連続製造プラントによれば、水洗式砕石プラントに本発明の第2の連続式砕石研磨装置を組合せ、連続処理するので、研磨処理に併せて行う微粉砕処理をより適切かつ効率良く行うことができ、より高品質の1本砂を安価に製造することができる。   According to the second continuous crushed stone crushing plant of the present invention, the second continuous crushed stone polisher of the present invention is combined with the rinsing crushed stone plant, and the continuous processing is performed. In addition, it can be performed efficiently, and higher quality single sand can be produced at low cost.

本発明の塊状作動体は、塊状の本体を有し、その表面に複数の凹凸を有するので、振動又は回転に応じて粒状物に所要の粉砕力を与えることができ、効率よく、高速に粉砕処理することができる。表面に突起を設けると、その突起先端で集中的な加圧力を与えることができ、粉砕力を格別高くすることができる。また、表面に複数の凹部のみを設けた場合にも同様の効果を有するが、粒状物との接触面積が大となることから研磨効率を高めることができる。表面に凹凸を設けていない塊状作動体と、表面に凹凸を設けた各種の塊状作動体とは、任意に組合せて利用できるので、これら組合せを適切に行なうことにより、研磨及び粉砕ないし微粉砕の程度を自由に調節することができる。   Since the massive operating body of the present invention has a massive body and has a plurality of irregularities on its surface, it can apply a required grinding force to the granular material in response to vibration or rotation, and can efficiently and rapidly grind. Can be processed. When a projection is provided on the surface, a concentrated pressing force can be applied at the tip of the projection, and the crushing force can be particularly increased. The same effect is obtained when only a plurality of concave portions are provided on the surface, but the polishing area can be increased because the contact area with the granular material becomes large. The bulk operating body having no unevenness on the surface and various bulk operating bodies having unevenness on the surface can be used in any combination, and by appropriately performing these combinations, polishing and grinding or fine grinding can be performed. The degree can be adjusted freely.

以下、添付図面を参照して、本発明を実施するための最良の形態を、第1の連続式砕砂研磨装置を備えた第1の砕砂連続製造プラント、第2の連続式砕砂研磨装置、塊状作動体の順で詳細に説明する。   BEST MODE FOR CARRYING OUT THE INVENTION With reference to the accompanying drawings, the best mode for carrying out the present invention will be described below with reference to a first continuous sand crushing production plant equipped with a first continuous sand crushing device, a second continuous sand crushing device, The operation will be described in detail in the order.

図1〜図5は、本発明の第1の連続式砕砂研磨装置SGM−1を備えた第1の砕砂連続製造プラントの一実施形態に係るシステム構成図である。図2は、本発明の第1の連続式流砂研磨装置の一実施形態を示す斜視図である。   FIGS. 1 to 5 are system configuration diagrams according to an embodiment of a first continuous crushed sand production plant provided with a first continuous crushed sand polishing apparatus SGM-1 of the present invention. FIG. 2 is a perspective view showing an embodiment of the first continuous quicksand polisher of the present invention.

図1に示すように、原料としての石材1は、1次破砕機2、2次破砕機3、整粒機4の順で通され、順次細かく砕かれる。各機の間には、振動ふるい5−i(i=1〜3)が介在され、各機及び振動ふるい5−i間にはベルトコンベヤ6−i(i=1〜5)が介在され、材料が移動される。   As shown in FIG. 1, a stone 1 as a raw material is passed through a primary crusher 2, a secondary crusher 3, and a sizing machine 4 in this order, and is finely crushed sequentially. A vibrating sieve 5-i (i = 1 to 3) is interposed between each machine, and a belt conveyor 6-i (i = 1 to 5) is interposed between each machine and the vibrating sieve 5-i. Material is moved.

前記振動ふるい5−iにより選別された3mm以下のサイズの砕砂は、水を掛けられて水流化され、水流砂7となって分水器8へ送られる。ここでは、水を含む砂を流砂と呼ぶが、水が多く、水の流れに乗って砂が流れるものを水流砂7と呼ぶ。   The crushed sand having a size of 3 mm or less selected by the vibrating sieve 5-i is sprinkled with water to form a stream of water, and is sent to a water separator 8 as a stream of sand 7. Here, the sand containing water is referred to as quicksand, but the one that has a large amount of water and flows along with the flow of water is referred to as quicksand 7.

分水器8は、本発明で特に必要とされる装置であり、水混じりの砂である流砂9を作って、残り水10を配管11i(i=1〜3)を介して分級機12へ送る。   The water separator 8 is a device particularly required in the present invention. The water separator 8 creates quicksand 9, which is sand mixed with water, and transfers the remaining water 10 to a classifier 12 via a pipe 11i (i = 1 to 3). send.

前記分級機12では、従来の水洗式砕石プラントで使用されている分級機と同様に、入力材料から水10を切り、砂分を分級化して例えば3mm以下の砕砂製品GSを得るものである。   In the classifier 12, the water 10 is cut off from the input material and the sand content is classified to obtain a crushed sand product GS having a size of, for example, 3 mm or less, similarly to the classifier used in the conventional crushing stone crushing plant.

前記分級機12から出力された水10は、砂を洗浄した水であるので汚れている。この汚れた水は、ろ過してプレス機13で絞り、ケーキ14を分離し、残り水を配管11−2を介して振動ふるい5−1、5−2、整粒機4へ返される。   The water 10 output from the classifier 12 is contaminated because it is water obtained by washing sand. The contaminated water is filtered, squeezed by the press 13 to separate the cake 14, and the remaining water is returned to the vibrating sieves 5-1 and 5-2 and the sizing machine 4 via the pipe 11-2.

前記整粒機4に次いで配置された振動ふるい5−3は、粗成分として粗製品15を取って、残り砂分を他の振動ふるい5−1、5−2同様に水流化し、配管11−3を介して前記分水器8へ送る。   The vibrating sieve 5-3 disposed next to the sizing machine 4 takes the coarse product 15 as a coarse component, and makes the remaining sand water flow like the other vibrating sieves 5-1 and 5-2. 3 to the water separator 8.

本例では、前記1次破砕機2に入力する砕石原料を洗浄するドラム式ウォッシャー16が設けられている。5mm以下のものは、ベルトコンベヤ6−1へ送られる。   In the present embodiment, a drum type washer 16 for washing the crushed stone material input to the primary crusher 2 is provided. Those having a size of 5 mm or less are sent to the belt conveyor 6-1.

次に、前記分水器8では、前記水流砂7を入力し、減水し、分水した水を配管11−1を介して分級機12へ返す一方、砕砂が丁度水に浸る程度の適量水を含む流砂9を生成する。分水器8は、例えば槽中に投入された水流砂をバケットコンベヤで取りだし、オーバーフロー水を配管11−1に返すように構成されている。   Next, in the water separator 8, the flowing sand 7 is input, the water is reduced, and the separated water is returned to the classifier 12 via the pipe 11-1. Is generated. The water separator 8 is configured to take out, for example, quicksand charged into the tank with a bucket conveyor and return overflow water to the pipe 11-1.

本発明では、水を振動ふるい5−iや整粒機4に送り、砂混じりの水を分水器8に送るまでの手段を、水流化手段と称する。また、分水器8は、槽によるもの以外に、樋状体に水流砂7を送り、オーバーフロー水を配管11−1に返すような構成も含み、要は流砂9を作るものである。ここでは、これらの手段を流砂生成手段と称する。流砂とは、水で湿り、又は水に浸った状態で流動性のある砂をいう。   In the present invention, means for sending water to the vibrating sieve 5-i or the sizing machine 4 and sending the water mixed with sand to the water separator 8 is referred to as a water flow means. In addition, the water separator 8 includes a configuration in which the water sand 7 is sent to a gutter-like body and the overflow water is returned to the pipe 11-1 in addition to the tank, and in short, the water separator 9 is formed. Here, these means are referred to as quicksand generating means. Quicksand refers to fluid sand that is wet with water or immersed in water.

前記分水器8で生成された流砂9は、連続式砕砂研磨装置SGM−1に送られ、研磨処理され、分級機12に送られ荒脱水され、適宜野積み、乾燥された後、製品GSとして販売される。   The quicksand 9 generated by the water separator 8 is sent to a continuous sand crushing and polishing apparatus SGM-1, is polished, sent to a classifier 12, is roughly dewatered, is appropriately piled, and is dried. Sold as.

前記連続式流砂研磨装置SGM−1は、本例では、底部をばね支持して、上部に設けた加振体17で、上下振動を含めて全体を振動させる形としている。流砂9を入力し、研磨処理後の流砂9Eを出力することができる。   In the present example, the continuous type quicksand polishing apparatus SGM-1 is configured to support the bottom portion with a spring and vibrate the entire vibrating body including the vertical vibration by the vibrating body 17 provided at the upper part. The quicksand 9 can be input, and the quicksand 9E after the polishing process can be output.

図2に示すように、本発明の連続式砕砂研磨装置SGM−1は、箱体18の上部に加振体17を備えて成る。図2は、本体部分のみを示し、下部の支持体、及び加振体17部分を除いて示している。加振体17は、図1に示した振動ふるい5−iに用いられている加振体と類似のものであり、一定振幅、一定振動数で上下に振動する。また、その内部に位置するものを前(図において左方)から後(図において右方)にジョグ送りできる振動要素を含めているものとする。振動数は、例えば800〜1200RPM、上下振幅は30mm前後とされる。またジョグ送りの速度は、流砂9の流れの程度と、上下振動により調節可能な制御量であるので、これに前記前後の振動を調節して加え、適切速度に調節する。本プラントでは、設備を低コストで設置することを一つの目標とするが、加振体17として、振動ふるい5−iのような既製品をそのまま利用可能な点は、好都合である。   As shown in FIG. 2, the continuous sand crushing apparatus SGM-1 of the present invention includes a vibrating body 17 on an upper part of a box 18. FIG. 2 shows only the main body portion, excluding the lower support and the vibrator 17. The vibrating body 17 is similar to the vibrating body used in the vibrating sieve 5-i shown in FIG. 1, and vibrates up and down at a constant amplitude and a constant frequency. Further, it is assumed that a vibration element which can be jogged from the front (left side in the figure) to the rear side (right side in the figure) is included in the inside. The frequency is, for example, 800 to 1200 RPM, and the vertical amplitude is about 30 mm. The jog feed speed is a control amount that can be adjusted by the degree of the flow of the sand 9 and the vertical vibration. In this plant, one goal is to install the equipment at low cost, but it is advantageous that ready-made products such as the vibrating sieve 5-i can be used as the vibrator 17 as they are.

前記箱体18は、左右一対の壁板19R、19Lを対向配置して成り、その内部に、例えば直径60cmのドラム缶を2分割したような形の半円容器20−i(i=1〜4)を縦方向に複数接続して成る樋状体21(21R、21L)を有する。樋状体21R、21Lは、夫々同一構成で同様作用を為すものであり、処理量に応じて複数列に組合せて構成される。本例では、2列4段の例で示している。前記壁板19R、19Lは、樋状体21R、21Lを保持すべく、適宜リブ22が設けられている。   The box 18 includes a pair of left and right wall plates 19R and 19L arranged opposite to each other, and has a semicircular container 20-i (i = 1 to 4) in which a drum having a diameter of 60 cm is divided into two parts. ) Are connected in the vertical direction to form a gutter-like body 21 (21R, 21L). The gutter-like bodies 21R and 21L have the same configuration and perform the same operation, and are configured in combination in a plurality of rows according to the processing amount. In this example, an example of two rows and four stages is shown. The wall plates 19R and 19L are appropriately provided with ribs 22 to hold the gutter-like bodies 21R and 21L.

前記樋状体21(21R、21L)は、複数の半円容器20−iの両端位置において、樋状体21(21R、21L)の入口の端は、隔壁23を用いて閉じられ、中間点には網目サイズを7〜10mmとする網24を備えた仕切り体25−i(i=1〜4)を設けている。仕切り体25−iは、各仕切り室を分けるものであり、下部に網24を設け、上部は砕砂13の流れを阻止する板26で構成されている。   The trough-like body 21 (21R, 21L) is closed at the both ends of the plurality of semicircular containers 20-i at the ends of the entrances of the trough-like bodies 21 (21R, 21L) by using a partition wall 23, and is located at an intermediate point. Is provided with a partition 25-i (i = 1 to 4) provided with a net 24 having a mesh size of 7 to 10 mm. The partition body 25-i separates each partition chamber, and is provided with a net 24 at a lower portion and a plate 26 at an upper portion for preventing the flow of the crushed sand 13.

前記樋状体21の容器内側底面に、ゴム板20R、柔軟樹脂板等の板状弾性材を貼設すると、振動時における研磨作動体の反発力が高くなり、研磨効率が格別向上する。また、研磨作動体と底部との間に介在される砕砂のひき割量を低下させ、その割合を適切に制御することができる。これらにより研磨コストの低減、騒音の低減を図ることができる。ただし、研磨処理では、砕砂の粉砕を促進しなければならない場合が多いので、ゴム板20Rは、後段側において、研磨作用のみを促進する場合に限られて利用される。   When a plate-like elastic material such as a rubber plate 20R or a flexible resin plate is attached to the bottom surface of the gutter-like body 21 on the inner side of the container, the repulsive force of the polishing operating body at the time of vibration increases, and the polishing efficiency is particularly improved. In addition, the amount of crushed sand interposed between the polishing body and the bottom can be reduced, and the ratio can be appropriately controlled. These can reduce the polishing cost and the noise. However, in the polishing treatment, it is often necessary to promote the pulverization of the crushed sand. Therefore, the rubber plate 20R is used only in a case where only the polishing action is promoted in the subsequent stage.

通常の砕石プラントで砕石された原料砂を試験すると、研磨されていないので角が立っているのは勿論のこと、粒度分布が不適切である。粒度分布は、通常0.0075〜10mmのふるい通過物の重量分率から見たFM値で評価される。   When the raw sand crushed in a normal crushed stone plant is tested, it is not polished and, as a matter of course, has sharp edges and an inappropriate particle size distribution. The particle size distribution is usually evaluated by the FM value as viewed from the weight fraction of the sieve passed from 0.0075 to 10 mm.

ここに、本発明の連続式砕砂研磨装置SGM−1では、研磨に加えて粉砕することが可能であるので、粉砕処理を加えて、FM値の向上を図ることができる。砂の粉砕は、振動する樋状体の底部と、その中に投入した塊状作動体の衝突により実現できる。   Here, in the continuous type sand crushing apparatus SGM-1 of the present invention, since grinding can be performed in addition to polishing, the FM value can be improved by performing a grinding process. The grinding of the sand can be realized by the collision between the bottom of the vibrating gutter-shaped body and the massive operating body charged therein.

従って、本発明の連続式砕砂研磨装置SGM−1では、粉砕及び研磨を共に行なうことも特徴で、両者の度合いを適切に定めることが必要である。粉砕は、主に樋状体21の前段部で行う。研磨は、全体的に、また特に後段部でよく行う。このために、樋状体21の前段部は粉砕効率を高めるため、半円容器20−iの底部の厚みを大きくする。また、後段部は、ゴム板20Rを貼付し、塊状作動体27がよくはずむようにするのが好ましい。   Therefore, the continuous type sand crushing apparatus SGM-1 of the present invention is characterized by performing both pulverization and polishing, and it is necessary to appropriately determine the degree of both. The pulverization is mainly performed at the front stage of the gutter-like body 21. Polishing is carried out generally, and especially in the subsequent stage. For this reason, the thickness of the bottom of the semicircular container 20-i is increased in the front part of the gutter-shaped body 21 in order to increase the pulverization efficiency. Further, it is preferable that a rubber plate 20 </ b> R is attached to the rear part so that the massive operating body 27 can come off well.

網24は、鋼線を編んで作ることができる。又はパンチングメタルそのもので網状体を構成することもできる。   The net 24 can be made by knitting a steel wire. Alternatively, the net-like body can be constituted by the punching metal itself.

前記各半円容器20−i毎に形成される各仕切り室には、研磨作動体として、直径40〜10mmの塊状作動体27を投入する。塊状作動体27の最適の形態については、図8以下で詳細に説明する。塊状作動体27としては、球形のもの27Aと、表面に突起を設けたもの27Bと、表面に凹部を設けたもの27Cと、突起及び凹部を共に設けたもの27Dの例がある。本発明の連続式砕砂研磨装置SGM−1では、これら塊状作動体27A、27B、27C、27Dを、各仕切り室毎に選択使用することができる。塊状作動体27の投入量は、所要の研磨作用を供すべく、網24の上側高さの1/2〜2/3高さまでの量である。研磨作用では、球の径の違いは余り影響が無い。   A bulk operating body 27 having a diameter of 40 to 10 mm is charged as a polishing operating body into each partition chamber formed for each of the semicircular containers 20-i. The optimal form of the block operating body 27 will be described in detail with reference to FIG. Examples of the block-shaped actuator 27 include a spherical actuator 27A, a projection 27B provided on the surface, a depression 27C provided on the surface, and a projection 27D provided with both the projection and the depression. In the continuous-type sand crushing apparatus SGM-1 of the present invention, these bulk operating bodies 27A, 27B, 27C, and 27D can be selectively used for each partition chamber. The input amount of the mass-operated body 27 is an amount of 1/2 to 2/3 of the upper height of the net 24 so as to provide a required polishing action. In the polishing action, the difference in the diameter of the sphere has little effect.

以上の構成の連続式砕砂研磨装置SGM−1の作用を示す。まず、図1に示した水洗式砕石プラントが駆動され、水流砂7が生成され、分水器8を介して流砂9が生成される。次に、連続式砕砂研磨装置SGM−1の加振体17が駆動され、初段の半円容器20−iに流砂9が投入され、粉砕及び研磨処理が開始される。   The operation of the continuous sand crusher SGM-1 having the above configuration will be described. First, the water-washing type crushed stone plant shown in FIG. 1 is driven to generate the quicksand 7 and the quicksand 9 via the water separator 8. Next, the vibrating body 17 of the continuous sand crushing and polishing apparatus SGM-1 is driven, the quicksand 9 is charged into the first-stage semicircular container 20-i, and the crushing and polishing processing is started.

流砂9の投入量は、最適投入量Qm3/minに対し、余りに多すぎると、オーバーフローするが、その変動可能量は、上下に50%位まで可能であり、相当大きな許容幅を有する。即ち、連続製造において他機との関係でフレキシブルに対応できる。 If the input amount of the quicksand 9 is too large with respect to the optimum input amount Qm 3 / min, the overflow will occur. However, the variable amount thereof can be up to about 50% up and down, and has a considerably large allowable width. In other words, it is possible to flexibly cope with continuous production in relation to other machines.

図3及び図4を参照して、粉砕及び研磨作用を説明する。投入された流砂9は、加振体17の上下振動により、塊状作動体27と混在される。塊状作動体27は流砂9中に浮遊した形となる。そして、上下振動により跳ね上がり、流砂9中で踊る形となる。   The pulverizing and polishing operations will be described with reference to FIGS. The loaded sand 9 is mixed with the massive operating body 27 by the vertical vibration of the vibrating body 17. The massive operating body 27 is in a form floating in the quicksand 9. Then, it jumps up due to the up-down vibration and dances in the quicksand 9.

塊状作動体27が半円容器20−i中の流砂9中で踊ると、流砂9が塊状作動体27の表面と接触し、粉砕及び研磨される。粉砕において、容器底部との間に流砂7を挟んだ状態で、容器底部と塊状作動体27とが衝突するので、砂が特定粒径に対し選択的に粉砕される。この粉砕処理を促進するには、有突起の塊状作動体27Bを用いるのが最適である。因みに、容器底部に接触する直径10cmの球と、直径3cmの突起とを比較するとき、接触面積が約9倍異なるので、砂一粒に作用する力は、9〜10倍強い。また突起の大きさにより、粉砕すべき粒径を選択可能である。よって、FM値の不適切な原料を粉砕及び研磨処理して、FM値が適切で、良質の1本砂を製造することができる。   When the massive operating body 27 dances in the quicksand 9 in the semicircular container 20-i, the quicksand 9 comes into contact with the surface of the massive operating body 27, and is crushed and polished. In the crushing, the container bottom and the massive operating body 27 collide with the quicksand 7 sandwiched between the container and the container bottom, so that the sand is selectively crushed to a specific particle size. In order to accelerate the pulverizing process, it is optimal to use a protruding block-shaped operating body 27B. Incidentally, when comparing a sphere of 10 cm in diameter in contact with the bottom of the container with a projection of 3 cm in diameter, the contact area is about 9 times different, so that the force acting on one grain of sand is 9 to 10 times stronger. The particle size to be pulverized can be selected according to the size of the projection. Therefore, a raw material having an inappropriate FM value can be pulverized and polished to produce a single sand having an appropriate FM value and good quality.

前記樋状体21の容器内側底面に、ゴム板、柔軟樹脂板等の板状弾性材を貼設すると、振動時における研磨作動体の反発力が格別高くなり、前記塊状作動体27の踊る高さを大とすることができ、研磨効率を格別向上することができる。また、塊状作動体と底部との間に介在される砕砂のひき割量を適切に制御することができる。図3及び図4には、ゴム板20Rを貼設した例を示している。これらにより研磨コストの低減、騒音の低減を図ることができる。これらにより、流砂9中の砂分は、塊状作動体27と共に半円容器20−iの底部で揉まれ、擦られ、きね、搗かれて効率良く粉砕、研磨される。   If a plate-like elastic material such as a rubber plate or a flexible resin plate is attached to the bottom surface of the gutter-like body 21 on the inner side of the container, the repulsive force of the polishing working body during vibration becomes extremely high, and the height of the lump-like working body 27 dances. The polishing efficiency can be increased, and the polishing efficiency can be particularly improved. In addition, the amount of crushed sand interposed between the massive operating body and the bottom can be appropriately controlled. 3 and 4 show an example in which the rubber plate 20R is attached. These can reduce the polishing cost and the noise. Thus, the sand in the quicksand 9 is rubbed, rubbed, kinked, polished, and efficiently crushed and polished at the bottom of the semicircular container 20-i together with the massive operating body 27.

図4に矢印を付けて動きを示すように、流砂9及び塊状作動体27は後部にジョグ送りされる。従って、一つの半円容器20−iでは、砂は前部の仕切り体25−iから次の仕切り体にかけて内容物を順次定速で移動される。ここに網目を砂の半径より大きく、塊状作動体27の直径より小さくしてあるので、塊状作動体27は半円容器20−iの内部に止まり、砂分28のみが次の半円容器20−iへ移動する。ここに、本仕切り体25−iの上部は板26とされているので、流砂9を下方の網24から次の仕切り室へ移動させ、上下に撹拌し、研磨品質を高めることができる。これらの繰り返しにより、流砂13は半円容器20−i内で塊状作動体27と接触しつつ所要の粉砕及び研磨処理ができる。   As shown by the arrows in FIG. 4 to show the movement, the quicksand 9 and the mass-operated body 27 are jogged to the rear. Therefore, in one semicircular container 20-i, the sand moves the contents sequentially from the front partition 25-i to the next partition at a constant speed. Here, since the mesh is larger than the radius of the sand and smaller than the diameter of the massive operating body 27, the massive operating body 27 stops inside the semicircular container 20-i, and only the sand 28 remains in the next semicircular container 20-i. Go to -i. Here, since the upper part of the main partition 25-i is the plate 26, the quicksand 9 can be moved from the lower net 24 to the next partition chamber and stirred up and down to improve the polishing quality. By repeating these, the quicksand 13 can be subjected to the required crushing and polishing treatment while being in contact with the bulk operating body 27 in the semicircular container 20-i.

研磨済みの流砂9Eは、図2の最終段の仕切り体25−4の網24をくぐり、分級機12に投入され、荒脱水したのち適宜野積み再水切りされ、製品GSとなって販売される。オーバーフローした水10は分級機12及びプレス機13を介し、適宜ろ過して再利用される。   The polished quicksand 9E passes through the net 24 of the partition body 25-4 at the last stage in FIG. 2, is put into the classifier 12, is roughly dewatered, is appropriately drained and drained, and is sold as a product GS. . The overflowed water 10 is appropriately filtered and reused through a classifier 12 and a press 13.

実施例を示すと、総重量4300kgの連続式砕砂研磨装置SGM−1に1.72tの塊状作動体27を投入し、流砂9を順次投入し、1時間当り砂分で30t研磨処理できた。研磨後の砂を観察すると、角が取れ、図5に示すふるい試験に合格し、モルタル及びコンクリートの1本砂として十分使用に応えるものとすることができた。具体的な試験値を比較例及び実験例として表1、表2に示し、これらの結果を図5に示す。

Figure 2004314039
Figure 2004314039
図5において、粒度曲線は滑らかで、総合評価のFM値は、2.5程度であった。また粒子の角が取れ、手触りソフトでまろやかな高品質の製品とすることができた。図において、C−1は研磨前の曲線を、C−2は研磨後の曲線をそれぞれ示している。比較例によるFM値は2.9、実施例のものは2.38であった。また、1.2mm〜0.15mmの残留%の平均化を図ることができた。 In the embodiment, 1.72 t of the bulk operating body 27 was put into a continuous crushing sand polisher SGM-1 having a total weight of 4300 kg, and quick sand 9 was sequentially put therein. Observation of the sand after polishing revealed that the sand was cut off and passed the sieving test shown in FIG. 5, and the sand was sufficiently used as a single sand of mortar and concrete. Specific test values are shown in Tables 1 and 2 as Comparative Examples and Experimental Examples, and the results are shown in FIG.
Figure 2004314039
Figure 2004314039
In FIG. 5, the particle size curve was smooth, and the FM value of the comprehensive evaluation was about 2.5. In addition, the corners of the particles were removed, and the product was soft, mellow, and high-quality. In the figure, C-1 shows a curve before polishing, and C-2 shows a curve after polishing. The FM value of the comparative example was 2.9, and that of the example was 2.38. In addition, the residual% of 1.2 mm to 0.15 mm could be averaged.

以上示した実施の形態では、加振体17を一つのもので示したが、上下振動及び前後送り振動を夫々個別の加振体で行うようにしても良い。また、上下振動に対しても複数の加振体に分割することもできる。塊状作動体は、球でなくとも棒状体であっても良い。樋状体21L、21Rを半円容器20−iを接続することで構成したが、長尺材を用いて一体に作ることもできる。また、樋状体21L、21Rの断面形状を半円形の例で示したが、U字形や、角にアールを付けた箱型等であっても良い。   In the embodiment described above, the vibration body 17 is shown as one, but the vertical vibration and the forward-backward vibration may be performed by separate vibration bodies. Further, the vertical vibration can be divided into a plurality of vibrators. The massive operating body may be a rod instead of a sphere. Although the gutter-like bodies 21L and 21R are configured by connecting the semicircular containers 20-i, they can be integrally formed using a long material. Further, although the cross-sectional shape of the gutter-like bodies 21L and 21R is shown as an example of a semicircle, it may be a U-shape or a box shape with rounded corners.

さらに、樋状体21L、21Rを水平とする例で示したが、前後に僅かの傾斜を設け、ジョグ送り動作を助長するものも良く、また逆に前方側を下げて塊状作動体27が仕切り体25−iに向けて移動するのを阻止し、砂分のみを移動するようにすることもできる。各仕切り室毎に角度調節自在とすることもできる。さらに、半円容器20−iを順次後段側に行くほど5〜10cm程度下位置とする態様で段差を付け、流れを正確とし、かつ撹拌効果を高めること等もできる。   Furthermore, although the example in which the gutter-like bodies 21L and 21R are horizontal is shown, a slight inclination may be provided in the front and rear to facilitate the jog feeding operation, and conversely, the lump-shaped operating body 27 is partitioned by lowering the front side. The movement toward the body 25-i can be prevented, and only the sand can be moved. The angle can be freely adjusted for each partition chamber. In addition, a step may be provided in such a manner that the semicircular container 20-i is sequentially positioned at a lower position of about 5 to 10 cm as it goes to the subsequent stage, so that the flow is accurate and the stirring effect can be enhanced.

図6は、本発明の第2の連続式砕砂研磨装置SGM−2の一実施形態を示す斜視図である。本連続式砕砂研磨装置SGM−2を、図1に示した連続式砕砂研磨装置SGM−1に置き換えることにより、第2の砕砂連続製造プラントを構成できる。   FIG. 6 is a perspective view showing an embodiment of the second continuous sand crushing apparatus SGM-2 of the present invention. By replacing the continuous sand crushing apparatus SGM-2 with the continuous sand crushing apparatus SGM-1 shown in FIG. 1, a second continuous sand crushing production plant can be configured.

本発明の連続砕砂研磨装置SGM−2は、最上段の受け皿29に次いで、その出口下方に流れ方向を逆とした樋状体30が配置され、その下方に、既に図2で示した連続式砕砂研磨装置と類似構成の2列4段の研磨装置31が配置されている。   In the continuous crushing sand polisher SGM-2 of the present invention, a gutter-like body 30 whose flow direction is reversed is arranged below the outlet of the tray 29 at the uppermost stage, and below the outlet, the continuous type grinding machine already shown in FIG. A two-row four-stage polishing device 31 having a similar configuration to the crushed sand polishing device is arranged.

受け皿29及び樋状体30共に2列構成とされ、夫々の列が下段の研磨装置31の各列と夫々接続される。樋状体30、研磨装置31を構成する樋状体は共に箱状の例で示す。受け皿29、樋状体30、研磨装置31は、共に一体化され、最下端は、ばね32で支持され、図示しない加振体で、ジョグ送り要素を含めて、上下に加振される。   Both the tray 29 and the gutter-like body 30 are configured in two rows, and each row is connected to each row of the lower polishing apparatus 31. The gutter-like body 30 and the gutter-like body constituting the polishing apparatus 31 are both shown as box-shaped examples. The tray 29, the gutter-like body 30, and the polishing device 31 are integrated together, and the lowermost end is supported by a spring 32, and is vibrated up and down by a vibrating body (not shown) including the jog feed element.

前記受け皿29の原料受け口(図において左端)には、水を切った流砂9C又は乾燥砂9Dが入力可能となっている。受け皿29の他端は開放端となっており、原料砂9C、9Dは、ジョグ送りされて開放端から下方の樋状体30の原料受け口(図において左方)へ落とされる。   Drained sand 9C or dry sand 9D can be input to the raw material receiving port (the left end in the figure) of the receiving tray 29. The other end of the tray 29 is an open end, and the raw material sands 9C and 9D are jog-fed and dropped from the open end to a raw material receiving port (left side in the figure) of the gutter-like body 30 below.

前記樋状体30は、1つの箱状容器で形成される例が示されており、その出口端には、図2で示したものと同様の網24が配置されている。また、容器内には、塊状作動体27として、粉砕機能の高い有突起の塊状作動体27Bが投入されている。従って、原料たる流砂9C、又は乾燥砂9Dは、塊状作動体27Bの作用を受けて微粉砕され、網24を介して原料送り方向とは逆の方向へ送られ、研磨装置31の初段の仕切り室へ送られる。ここに、装置全体をばね32で支持する場合には、樋状体30中の砂は、図において右方向へ移動しようとする。しかし、樋状体30には適宜図において右上がり(左下がり)の傾斜を設け、或いは右方に高い壁を設けているので右方向からこぼれ落ちることはなく、振動に伴って適切に混合されて、塊状作動体27Bの作用を良く受け、粉砕されて研磨装置31の初段へ送られる。   The gutter-shaped body 30 is shown as an example formed of one box-shaped container, and a net 24 similar to that shown in FIG. 2 is arranged at the outlet end. In addition, in the container, a massive operating body 27 </ b> B having a high crushing function is provided as a massive operating body 27. Accordingly, the raw sand 9C or the dry sand 9D is finely pulverized by the action of the massive operating body 27B and sent through the net 24 in a direction opposite to the feed direction of the raw material. Sent to the room. Here, when the entire apparatus is supported by the spring 32, the sand in the gutter 30 tends to move rightward in the figure. However, since the gutter-like body 30 is provided with a slope that rises to the right (downward to the left) in the figure or a high wall is provided on the right side, the gutter-like body 30 does not fall off from the right direction, and is appropriately mixed with vibration. Then, it receives the action of the massive operating body 27B well, is pulverized and sent to the first stage of the polishing device 31.

前記研磨装置31の初段の上部には、給水管33が設けられ、水10を投入可能となっている。従って、樋状体30から送られてきた流砂9C又は乾燥砂9Dは、水が掛けられ、水を張った状態での流砂9となる。   A water supply pipe 33 is provided above the first stage of the polishing device 31 so that water 10 can be charged. Therefore, the quicksand 9C or the dry sand 9D sent from the gutter-like body 30 is covered with water, and becomes the quicksand 9 in a state of being filled with water.

前記研磨装置31は、4個の樋状体34−i(i=1〜4)を順次連設して成り、各接続部は、図2〜図4で示したと同様の網24が介在されている。各樋状体34−iは、初段の方ほどより高くなるよう底上げされており、これにより流砂は、より自然に次段の樋状体34−iに移行されるようになっている。   The polishing device 31 is formed by sequentially connecting four gutter-like bodies 34-i (i = 1 to 4), and each connection portion is provided with a net 24 similar to that shown in FIGS. ing. Each gutter 34-i is raised so that it becomes higher toward the first stage, so that quicksand is more naturally transferred to the next gutter 34-i.

前記研磨装置31の各樋状体34−iには、夫々異なる種別の塊状作動体27(27A、27B、27C、27D)を投入可能である。本例では、初段及び次段の樋状体34−1、34−2には、有突起の塊状作動体27Bを投入し、第3段及び第4段の樋状体34−3、34−4には、凹部を有する塊状作動体27Cを投入している。従って、初段及び次段で十分な粉砕及び予備的な研磨をし、第3段及び第4段で十分な研磨をすることができる。第4段の樋状体34−4からは、十分に粉砕及び研磨された流砂9Eを出力することができる。   Each of the gutter-shaped bodies 34-i of the polishing apparatus 31 can be charged with a different type of lump-shaped operating body 27 (27A, 27B, 27C, 27D). In this example, the protruding mass-operated body 27B is put into the first-stage and next-stage gutter-shaped bodies 34-1 and 34-2, and the third- and fourth-stage gutter-shaped bodies 34-3 and 34-1. 4 is filled with a block-shaped operating body 27C having a concave portion. Therefore, sufficient pulverization and preliminary polishing can be performed in the first and second stages, and sufficient polishing can be performed in the third and fourth stages. From the fourth-stage gutter-like body 34-4, the sufficiently crushed and polished quicksand 9E can be output.

以上の構成において、本発明の第2の連続式砕砂研磨装置SGM−2にあっては、受け皿29、樋状体30から成る砕砂微粉砕装置35を設けているので、水を切った流砂9C又は乾燥砂9Dを必要なだけ微粉砕し、次いで研磨装置31で2次粉砕し、研磨できる。乾燥砂9Dとしては、図1に示した水洗式砕石プラントで製造された砕石を一度乾燥させたものであっても、他の砕石プラントで製造されたものであっても良い。図1で示した水洗式砕石プラントと接合した場合には、第2の砕砂連続製造プラントとして、高品質の1本砂を効率良く製造することができる。実施例を表3及び図7に示す。

Figure 2004314039
図7において、C−3は研磨前の曲線(比較例)を、C−4は研磨後の曲線(実施例)を示している。比較例C−3では、FM値2.460で粒径0.075〜0.6mmの通過量が大であるが、FM値は2.619となり、曲線は破線で示す許容値の丁度中間位置に改善されている。十分な研磨を行っているので、角が取れ、山砂は勿論のこと今までの海砂や川砂では見られなかったほどまろやかな高品質の砂となっている。 In the above configuration, the second continuous sand crushing device SGM-2 of the present invention is provided with the crushed sand fine crushing device 35 including the receiving tray 29 and the gutter-shaped body 30, so that the sand 9C from which water has been drained is removed. Alternatively, the dry sand 9D can be finely pulverized as needed, and then secondarily pulverized by the polishing device 31 to be polished. As the dry sand 9D, crushed stone produced in the crushed stone crushing plant shown in FIG. 1 may be dried once, or may be produced in another crushed stone plant. In the case of joining with the crushed stone crushing plant shown in FIG. 1, high quality single sand can be efficiently produced as the second continuous crushed sand production plant. Examples are shown in Table 3 and FIG.
Figure 2004314039
In FIG. 7, C-3 shows a curve before polishing (Comparative Example), and C-4 shows a curve after polishing (Example). In Comparative Example C-3, although the passage amount of the particle diameter of 0.075 to 0.6 mm is large at the FM value of 2.460, the FM value is 2.619, and the curve is improved to the intermediate position of the allowable value indicated by the broken line. Due to sufficient polishing, the corners are removed, and the sand is mellow and high quality sand that has never been seen with conventional sea sand or river sand.

本発明では、入力砂の状況を判別したのち、制御条件を定め、砂の微粉砕と流砂の研磨を適切に行うことができる。従って、本発明の製品GSは、原料砂の特性不良点を一気に改善し、粒度分布及び研磨度合いを適切にでき、粒径判定容積率を高くして、高品質の1本砂を製造することができた。容積率から見ると、恰も所要粒度の砂を所要量づつ配合したかのように、ギッシリと目が詰まった状況である。流砂と塊状作動体との見事なマッチングによるものと考えられる。加えて砂粒の表面に光沢を持たせることができ、吸水率を低く抑えることができた。セメントを不用に吸着せず、同一強度を持たせるのにセメント配合量を低下させることができる。研磨方式が適切であることを示している。製品GSは、自然の砂を凌いで、かつてない高品質の1本砂である。   According to the present invention, after determining the condition of the input sand, control conditions are determined, and fine grinding of sand and polishing of quicksand can be appropriately performed. Therefore, the product GS of the present invention can improve the characteristic defect point of the raw material sand at a stretch, make the particle size distribution and the degree of polishing appropriate, increase the particle size judgment volume ratio, and produce high quality single sand. Was completed. From the viewpoint of the volume ratio, it is as if the required amount of sand of the required particle size was mixed in the required amount, and the eyes were clogged. This is probably due to the excellent matching between the quicksand and the massive working body. In addition, the surface of the sand grains can be made glossy, and the water absorption can be kept low. It is possible to reduce the amount of cement to give the same strength without unnecessarily adsorbing the cement. This indicates that the polishing method is appropriate. Product GS is the highest quality single sand, surpassing natural sand.

図8に示すように、本発明の一実施形態に係る有突起の塊状作動体27Bは、直径Dの本体36を有し、その表面に複数(6個)の直径d1の突起37を備えている。突起37は、半球の例で示すが、これに限定されない。   As shown in FIG. 8, a protruding mass-operated body 27B according to an embodiment of the present invention has a main body 36 with a diameter D, and has a plurality (six) of protrusions 37 with a diameter d1 on its surface. I have. The protrusion 37 is shown as an example of a hemisphere, but is not limited to this.

有突起の塊状作動体27Bは、例えば鋳物として製造することができる。溶接により製造することも可能であるが、鋳物の方が丈夫で、かつ安価に製造できる。対向する方向から一対の半球を抱き合わせ、ボルト結合して製造することもできる。   The protruding massive operating body 27B can be manufactured, for example, as a casting. Although it can be manufactured by welding, a casting is more durable and can be manufactured at lower cost. It can also be manufactured by tying a pair of hemispheres from opposite directions and connecting them by bolts.

直径Dは、用途に応じ適切に定める。例えば既に示した砕砂を微粉砕する装置に用いる場合には、直径は8〜12cm程度とされる。この場合の突起37の直径は、2〜4cmである。   The diameter D is appropriately determined according to the application. For example, when used in the previously described apparatus for finely grinding crushed sand, the diameter is about 8 to 12 cm. The diameter of the projection 37 in this case is 2 to 4 cm.

砕砂を微粉砕するには、既に示した振動方式のものの他、円筒形回転胴の研磨装置にも適用できる。円筒形回転胴の中に本発明の有突起の塊状作動体27Bを入れると、回転に応じ胴内で転がり、突起部分で砂を微粉砕することができる。単なる球27A(図示せず)と異なり、粉砕効率が格別に向上する。また、突起37の径を変化させることにより、粉砕する粒径等、粉砕特性を変化させることができる。   In order to finely pulverize the crushed sand, in addition to the vibration method described above, the present invention can be applied to a polishing apparatus for a cylindrical rotary drum. When the protruding block-shaped operating body 27B of the present invention is put in the cylindrical rotary drum, it rolls in the drum in accordance with the rotation, and the sand can be finely pulverized at the projected portion. Unlike a simple sphere 27A (not shown), the crushing efficiency is particularly improved. Further, by changing the diameter of the projection 37, it is possible to change the pulverizing characteristics such as the particle size to be pulverized.

本発明の有突起の塊状作動体27Bは、砂の微粉砕に利用できるのみならず、砂以外の粒状物、例えば各種化学薬品、配合剤、食品、化粧品等各種粒状物の微粉砕に利用できる。   The protruding massive working body 27B of the present invention can be used not only for fine pulverization of sand, but also for fine pulverization of granular materials other than sand, for example, various granular materials such as various chemicals, compounding agents, foods, and cosmetics. .

図9は、本発明の塊状作動体の一実施形態を示し、塊状の本体36の表面に複数(18個)の凹部を備えた塊状作動体27Cが示されている。凹部の形状は略球形を為すものとし、その直径d2は、本体の直径Dに対し、1/5程度とするのが好ましい。凹部38の直径d2は、2種含めて示すが、1種であっても多種であっても良い。また、凹部形状は球形に限らず、任意の形で良い。凹部38の大きさ及び数は、粒状物の種別及び粉砕又は研磨の目的に応じて定める。一般的には、凹部の数は、6〜18に定める。   FIG. 9 shows an embodiment of the massive operating body of the present invention, in which a massive operating body 27C having a plurality of (18) concave portions on the surface of a massive main body 36 is shown. The shape of the concave portion is substantially spherical, and its diameter d2 is preferably about 1/5 of the diameter D of the main body. The diameter d2 of the recess 38 is shown including two types, but may be one type or various types. The shape of the concave portion is not limited to a spherical shape, but may be any shape. The size and number of the concave portions 38 are determined according to the type of the granular material and the purpose of grinding or polishing. Generally, the number of recesses is determined to be 6 to 18.

本発明の凹部を備えた塊状作動体27Cによれば、多数の凹部を有するので、粒状物との接触面積大で粒状物を撹拌する効果も大であり、研磨効率が高い。また、容器に対する受圧面積が小さいので加圧力が大となり、粒状物を微粉砕するのにも適している。   According to the block operating body 27C having the concave portion of the present invention, since it has a large number of concave portions, the contact area with the granular material is large, the effect of stirring the granular material is large, and the polishing efficiency is high. Further, since the pressure receiving area with respect to the container is small, the pressing force is large, which is suitable for finely pulverizing the granular material.

図10は、塊状作動体の更に他の実施の形態を示し、凹部38及び突起37を共に備えた塊状作動体27Dが示されている。凹部38及び突起37を備えるので、研磨及び粉砕効率が共に高い。   FIG. 10 shows a further embodiment of the block operating body, and illustrates a block operating body 27D having both the concave portion 38 and the projection 37. The provision of the concave portion 38 and the projection 37 provides high polishing and grinding efficiency.

以上示した塊状作動体27B、27C、27D及び図示しない球形の塊状作動体27Aは、夫々単独で、又は組合わせて使用できる。既に示した砂の研磨及び粉砕に限定されず、回転胴体を備えた研磨又は粉砕装置に適用することができ、一般的なミル装置全般に適用できる。材質は鉄に限定されず、他の金属等であっても良い。さらに本体36の形状も球に限定されず、楕円、その他の形状であっても良い。   The above-described massive operating bodies 27B, 27C, 27D and a spherical massive operating body 27A (not shown) can be used alone or in combination. The present invention is not limited to the sand polishing and pulverization described above, but can be applied to a polishing or pulverization apparatus having a rotating body, and can be applied to general mill apparatuses in general. The material is not limited to iron, but may be another metal or the like. Further, the shape of the main body 36 is not limited to a sphere, but may be an ellipse or another shape.

本発明は、上記実施の形態に限定されず、本発明の要旨を逸脱しない範囲で適宜設計的変更をすることができ、各種態様で実施することができる。   The present invention is not limited to the above embodiments, and can be appropriately modified in design without departing from the gist of the present invention, and can be implemented in various modes.

本発明の一実施形態に係る水洗式砕砂連続製造プラントのシステム構成図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a system configuration | structure figure of the washing type crushed sand continuous manufacturing plant which concerns on one Embodiment of this invention. 本発明の第1の連続式砕砂研磨装置の一実施形態を示す斜視図である。It is a perspective view showing one embodiment of the 1st continuous type sand crushing device of the present invention. 図2に示す連続式砕砂研磨装置の作用を示す横断面モデルである。3 is a cross-sectional model showing an operation of the continuous sand crushing apparatus shown in FIG. 2. 図2に示す連続式砕砂研磨装置の作用を示す縦断面モデルである。3 is a longitudinal sectional model showing the operation of the continuous sand crushing apparatus shown in FIG. 2. 本発明の第1の連続式砕砂研磨装置で研磨された砕砂のふるい試験による実施例を示すグラフである。It is a graph which shows the Example by the sieve test of the crushed sand ground with the 1st continuous-type sand crushing apparatus of this invention. 本発明の第2の連続式砕砂研磨装置の一実施形態を示す斜視図である。It is a perspective view showing one embodiment of the 2nd continuous type sand crushing device of the present invention. 本発明の第2の連続式砕砂研磨装置で粉砕及び研磨された砕砂のふるい試験による実施例を示すグラフである。5 is a graph showing an example of a crushed sand crushed and polished by a second continuous crushed sand polishing apparatus of the present invention by a sieve test. 有突起塊状作動体の一実施形態を示す正面図である。It is a front view showing one embodiment of a projection mass operation body. 凹部を備えた塊状作動体の一実施形態を示す正面図である。It is a front view showing one embodiment of a block operation body provided with a crevice. 突起及び凹部を備えた塊状作動体の一実施形態を示す正面図である。It is a front view showing one embodiment of a block operation body provided with a projection and a crevice.

符号の説明Explanation of reference numerals

1 石材
2 1次破砕機
3 2次破砕機
4 整粒機
5−i(i=1〜3) 振動ふるい
6−i(i=1〜5) ベルトコンベヤ
7 水流砂
8 分水器
9、9C、9E 流砂
9D 乾燥砂
10 水
11−i(i=1〜3) 配管
12 分級機
13 プレス機
14 ケーキ
15 粗製品
16 ドラム式ウォッシャー
17 加振体
18 箱体
19L、19R 壁板
20−i(i=1〜4) 半円容器
20R ゴム板
21(21L、21R)、30、34−i(i=1〜4)樋状体
22 リブ
23 隔壁
24 網
25−i(i=1〜4) 仕切り体
26 板
27(27A、27B、27C、27D)塊状作動体
28 砂分
29 受け皿
31 研磨装置
33 給水管
35 砕砂微粉砕装置
36 塊状作動体の本体
37 塊状作動体の突起
38 塊状作動体の凹部
C−1、C−3 原料砂(研磨前)の比較例曲線
C−2、C−4 製品(研磨後)の実施例曲線
SGM 連続式砕砂研磨装置
GS 製品
D 塊状作動体の本体部分の直径
d1 突起の直径
d2 凹部の直径
DESCRIPTION OF SYMBOLS 1 Stone material 2 Primary crusher 3 Secondary crusher 4 Sizing machine 5-i (i = 1-3) Vibrating sieve 6-i (i = 1-5) Belt conveyor 7 Water sand 8 Water separator 9, 9C 9E Dry sand 9D Dry sand 10 Water 11-i (i = 1 to 3) Piping 12 Classifier 13 Press machine 14 Cake 15 Crude product 16 Drum type washer 17 Vibration body 18 Box body 19L, 19R Wall plate 20-i ( i = 1 to 4) semicircular container 20R rubber plate 21 (21L, 21R), 30, 34-i (i = 1 to 4) gutter 22 rib 23 partition 24 net 25-i (i = 1 to 4) Partition body 26 Plate 27 (27A, 27B, 27C, 27D) Lumped operating body 28 Sand 29 Receiving tray 31 Polishing device 33 Water supply pipe 35 Crushed sand fine crushing device 36 Main body of Lumped operating body 37 Projection of Lumped operating body 38 Cavities C-1, C-3 Ratio of raw material sand (before polishing) Comparative curves C-2, C-4 Example curves of products (after polishing) SGM Continuous sand crusher GS Products D Diameter of main body of massive operating body d1 Diameter of projection d2 Diameter of recess

Claims (9)

砕石プラントで製造された砕石砂を海砂や川砂同様にセメント骨材として利用可能とするための連続式砕砂研磨装置であって、
進行方向に対しほぼ水平な底面を有する樋状体と、
前記樋状体の中間部を仕切る複数の仕切り体と、
各仕切り体で仕切られた各仕切り室内に配置される塊状作動体と、
前記仕切り体内に設けられ、砂の径より大きく前記塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体とを備え、
前記仕切り室に入力された砂又は水混じりの流砂を、前記塊状作動体と水中で混合接触させて研磨処理しつつ順次次段に送り、連続的に研磨することを特徴とする連続式砕砂研磨装置。
A continuous sand crushing device for making crushed sand produced in a crushed stone plant usable as cement aggregate as well as sea sand and river sand,
A gutter having a bottom surface substantially horizontal to the traveling direction;
A plurality of partition bodies that partition an intermediate portion of the gutter-like body,
A block operating body arranged in each partition room partitioned by each partition body,
A mesh network provided in the partition body, larger than the diameter of sand and smaller than the diameter of the massive operating body,
A vibrator for vibrating the entire gutter-like body at least up and down,
The continuous sand crushing sand characterized in that sand or water-mixed sand input to the partition chamber is mixed and contacted in water with the massive working body and sequentially sent to the next stage while being polished, and continuously polished. apparatus.
請求項1に記載の連続式砕砂研磨装置において、前記加振体は、前記樋状体に送られてきた砂又は流砂を順次出口側に向けてジョグ送りする振動要素を有することを特徴とする連続式砕砂研磨装置。   2. The continuous sand crushing device according to claim 1, wherein the vibrator has a vibrating element that jogs and sends sand or quicksand that has been sent to the gutter-like body sequentially toward an outlet side. 3. Continuous sand grinding machine. 請求項1又は2に記載の連続式砕砂研磨装置において、前期仕切り体は下部が網状体とされ、上部は前記流砂の流れを阻止する板材で構成されることを特徴とする連続式砕砂研磨装置。   3. The continuous sand crushing device according to claim 1, wherein the partition body has a lower portion formed of a mesh, and an upper portion formed of a plate member that prevents the flow of the quicksand. 4. . 請求項1〜3のいずれか1項に記載の連続式砕砂研磨装置において、前記樋状体は、各仕切り室毎に順次次段が下位置となるよう段差をつけて形成されることを特徴とする連続式砕砂研磨装置。   The continuous sand crushing apparatus according to any one of claims 1 to 3, wherein the gutter-like body is formed with a step so that the next stage is sequentially positioned at a lower position for each partition chamber. Continuous grinding sand polishing equipment. 進行方向に対しほぼ水平な底面を有し、乾燥砂又は水抜きされた流砂を投入可能の樋状体と、
前記樋状体の出口側に設けられ、前記樋状体内に投入される砂の径より大きく、砂の微粉砕を目的として投入される塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体と、で構成される砕砂微粉砕装置と、
進行方向に対しほぼ水平な底面を有する樋状体と、
前記樋状体の中間部を仕切る複数の仕切り体と、
各仕切り体で仕切られた各仕切り室内に配置される塊状作動体と、
前記仕切り体内に設けられ、前記流砂の径より大きく前記塊状作動体の径より小さい目の網状体と、
前記樋状体全体を少なくとも上下に振動させる加振体と、で構成される砕砂研磨装置と、を上下又は列状に連結して成り、前記砕砂微粉砕装置で粒度調節された砕砂を前記砕砂研磨装置で連続的に研磨処理することを特徴とする連続式砕砂研磨装置。
A gutter-like body having a bottom surface substantially horizontal to the traveling direction and capable of charging dry sand or drained quicksand,
Provided on the outlet side of the gutter-like body, a mesh net having a diameter larger than the diameter of the sand charged into the gutter-like body and smaller than the diameter of the massive operating body charged for the purpose of finely pulverizing the sand,
A vibrating body that vibrates the entire gutter-like body at least up and down, and a crushed sand fine crushing device,
A gutter having a bottom surface substantially horizontal to the traveling direction;
A plurality of partition bodies that partition an intermediate portion of the gutter-like body,
A block operating body arranged in each partition room partitioned by each partition body,
A mesh network provided in the partition body, larger than the diameter of the quicksand, and smaller than the diameter of the massive operating body;
A vibrating body that vibrates the entire gutter-like body at least up and down, and a crushed sand polishing device configured by connecting the crushed sand crushed sand, the crushed sand of which the particle size has been adjusted by the crushed sand fine crushing device, to the crushed sand. A continuous crushed sand polishing apparatus characterized in that polishing is continuously performed by a polishing apparatus.
原料石を順次小さく破砕し、5mm以下程度の砕砂を得る一次及び二次の破砕機並びに整粒機と、
これら各機の間に配置され砕砂成分を除いて残り石材を次段に送る振動ふるいと、
各振動ふるい及び前記整粒機より出力される砕砂に水を掛け、砕砂混じりの水流を生成する水流化手段と、
前記水流化手段で生成された水混じりの砂を入力し、余分な水を切り、砕砂が丁度水に浸る程度の量に水量調整し、水量調整された流砂を生成する流砂生成手段と、
前記流砂生成手段で生成された流砂を入口側に入力し出口側へ向けて出力すると共に、流砂中に混在させた塊状作動体の振動により出力途中の流砂をジョグ送りしつつ順次研磨する砕砂研磨装置とを有し、
前記原料石の破砕による連続的な砕砂製造に次いで、順次研磨処理することにより研磨済みの砕砂製品を連続的に製造することを特徴とする砕砂連続製造プラント。
Primary and secondary crushers and sizing machines, which sequentially crush the raw stones to obtain crushed sand of about 5 mm or less,
A vibrating sieve that is placed between these machines and sends the remaining stone material to the next stage except for the crushed sand component,
Water flowing means for applying water to the crushed sand output from each vibrating sieve and the sizing machine to generate a water flow mixed with crushed sand,
The sand mixed with water generated by the water flowing means is input, cut off excess water, the amount of crushed sand is adjusted to an amount just immersed in water, the quicksand generating means for generating the adjusted sand with the water flow,
The crushed sand polishing in which the quicksand generated by the quicksand generating means is input to the inlet side and output toward the outlet side, and the sand is gradually polished while jog-feeding the quicksand being output by the vibration of the massive operating body mixed in the quicksand. Device and
A continuous crushed sand production plant, characterized by continuously producing polished crushed sand products by successively performing a polishing treatment after the continuous crushed sand production by crushing the raw material stone.
原料石を順次小さく破砕し、5mm以下程度の砕砂を得る一次及び二次の破砕機並びに整粒機と、
これら各機の間に配置され砕砂を除いて残り石材を次段に送る振動ふるいと、
各振動ふるい及び前記整粒機より出力される砕砂に水を掛け砕砂混じりの水流を生成する水流化手段と、
前記水流化手段で生成された水混じりの砂を入力し、余分な水を切り、砕砂が丁度水に浸る程度の量に水量調整し、水量調整された流砂を生成する流砂生成手段と、
前記水流化手段で生成された水混じりの砂から水を完全に切った砂を入力し、砂中に混在させた塊状作動体の振動により前記砂を破砕し粒度調節する砕砂微粉砕装置と、
前記砕砂微粉砕装置に次いで配置され、当該装置で粒度調節された砂に水を加えて水混じりの流砂を生成し、当該流砂を入口側に入力し出口側へ向けて出力すると共に、流砂中に混在させた塊状作動体の振動により出力途中の流砂をジョグ送りしつつ順次研磨する砕砂研磨装置とを有し、
前記原料石の破砕による連続的な砕砂製造に次いで順次連続的に粒度調節及び研磨処理することにより研磨済みの砕砂製品を連続的に製造することを特徴とする砕砂連続製造プラント。
Primary and secondary crushers and sizing machines, which sequentially crush the raw stones to obtain crushed sand of about 5 mm or less,
A vibrating sieve that is placed between these machines and sends the remaining stone material to the next stage except for the crushed sand,
Water flow means for applying a water to the crushed sand output from each vibrating sieve and the sizing machine to generate a water flow mixed with crushed sand,
The sand mixed with water generated by the water flowing means is input, cut off excess water, the amount of crushed sand is adjusted to an amount just immersed in water, the quicksand generating means for generating the adjusted sand with the water flow,
A crushed sand fine crushing device for inputting sand which completely cuts water from the water-mixed sand generated by the water-streaming means, crushing the sand by vibration of a massive operating body mixed in the sand, and adjusting the particle size,
Next to the crushed sand pulverizing device, water is added to the sand whose particle size has been adjusted by the device to generate quicksand mixed with water, the quicksand is input to the inlet side and output toward the outlet side, and the Having a crushed sand polishing device that sequentially polishes while jog-feeding the sand that is being output by the vibration of the massive operating body mixed with
A continuous crushed sand production plant, characterized by continuously producing a crushed sand product by successively and continuously performing particle size adjustment and polishing treatment after the continuous crushed sand production by crushing the raw material stone.
容器中に投入された粒状物の中に混入され、前記容器の回転又は少なくとも上下の振動に応じて前記粒状物を粉砕又は研磨するのに用いられる塊状作動体であって、
塊状の本体を有し、その表面に複数の凹凸を設けたことを特徴とする塊状作動体。
A bulk operating body that is used to grind or grind the granular material in response to rotation or at least up and down vibration of the container, which is mixed into the granular material put into the container,
A lump-shaped operating body having a lump-shaped main body and a plurality of irregularities provided on a surface thereof.
請求項8に記載の塊状作動体であって、前記凹凸は突起であることを特徴とする塊状作動体。   9. The massive operating body according to claim 8, wherein the unevenness is a projection.
JP2003274777A 2003-03-28 2003-07-15 Continuous grinding device for crushed sand and continuous production plant of crushed sand as well as massive operating member used for the same Pending JP2004314039A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010104882A (en) * 2008-10-29 2010-05-13 Kyocera Corp Medium particle for crushing, medium for crushing and method of crushing ceramic powder
CN116099631A (en) * 2023-02-08 2023-05-12 黑龙江大众安泰药业有限公司 Preparation process and equipment of nanoscale ginseng powder based on skin care product
WO2025032891A1 (en) * 2023-08-09 2025-02-13 日本国土開発株式会社 Processing system and processing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010104882A (en) * 2008-10-29 2010-05-13 Kyocera Corp Medium particle for crushing, medium for crushing and method of crushing ceramic powder
CN116099631A (en) * 2023-02-08 2023-05-12 黑龙江大众安泰药业有限公司 Preparation process and equipment of nanoscale ginseng powder based on skin care product
CN116099631B (en) * 2023-02-08 2024-06-04 黑龙江大众安泰药业有限公司 Preparation process and equipment of nanoscale ginseng powder based on skin care product
WO2025032891A1 (en) * 2023-08-09 2025-02-13 日本国土開発株式会社 Processing system and processing method

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