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JP2004298924A - Method for controlling feeding of wire in arc welding accompanied with short circuit - Google Patents

Method for controlling feeding of wire in arc welding accompanied with short circuit Download PDF

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JP2004298924A
JP2004298924A JP2003095038A JP2003095038A JP2004298924A JP 2004298924 A JP2004298924 A JP 2004298924A JP 2003095038 A JP2003095038 A JP 2003095038A JP 2003095038 A JP2003095038 A JP 2003095038A JP 2004298924 A JP2004298924 A JP 2004298924A
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circuit
time
welding
feeding
arc
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JP2003095038A
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JP4773044B2 (en
Inventor
Futoshi Nishisaka
太志 西坂
Kogun Do
紅軍 仝
Toshiro Uesono
敏郎 上園
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Daihen Corp
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Daihen Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the stability of a welding state in a method for controlling feeding of wire in arc welding accompanied with short circuit with which a welding wire is advancedly fed to a base material during arc time and the welding wire is retreatedly fed to the direction leaving from the base material during short circuit time. <P>SOLUTION: In the control method for feeding the wire in arc welding accompanied with the short circuit, the advanced feeding is succeeded and also, the welding current Iw is increased until passing a preset long term short circuit distinguishing time Tt from the time point when the short circuit is generated, and after passing the long term short circuit distinguishing time Tt, the advanced feeding is changed over to the retreated feeding and also, the welding current Iw is decreased, and when the arc is regenerated (t5) by leaving the tip part of the wire from the base material with the retreated feeding, this feeding is again changed over to the advanced feeding and also, the welding current Iw is increased to a value according to the feeding speed of the advanced feeding. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、短絡を伴うアーク溶接において、短絡期間中の送給制御方法に関する。
【0002】
【従来の技術】
図7は、従来技術の短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。同図(A)は溶接電圧Vwの、同図(B)は溶接電流Iwの、同図(C)は送給速度設定信号Frの、同図(D)はワイヤ先端の送給速度Fsの時間変化を示す。上記の短絡を伴うアーク溶接には、短絡移行溶接、短絡を伴うグロビュール移行溶接、短絡を伴うパルスアーク溶接等が含まれる。以後、同図に示すように、短絡を伴うアーク溶接の典型である短絡移行溶接を例として説明する。
【0003】
短絡移行溶接では、時刻t1〜t2の短絡期間Tsと、時刻t2〜t3のアーク期間Taとを交互に繰り返す。同図(A)に示すように、溶接電圧Vwは、短絡期間Ts中は数V程度の低い短絡電圧値となり、アーク期間Ta中は15〜40V程度のアーク電圧値となる。また、同図(B)に示すように、溶接電流Iwは、短絡期間Ts中は次第に増加して短絡解除を促進され、アーク期間Ta中はアーク負荷によって定まる電流波形となる。通常、短絡期間Ts中の電流波形を制御することによって、溶滴を円滑に移行させると共に適正な時間で短絡を解除させてアークを再発生させる。他方、アーク期間Ta中は、アーク長を適正値に維持するために、定電圧制御されるので、溶接電流Iwはアーク負荷によって変化する。同図(C)に示すように、送給速度設定信号Frは、予め定めた一定値に設定され、同図(D)に示すように、送給速度Fsも一定値となる。
【0004】
上述した短絡電流制御とアーク長制御とによって、時刻t1〜t5のように、短ほ期間Tsは、3〜7msの範囲にほぼ分布することになる。しかし、時刻t5〜t6に示すように、10ms程度を超える長期短絡が発生することがときたまある。この原因は、送給速度の変動、溶融池及び溶滴の不規則運動、トーチ高さ(チップ・母材間距離)の変動等の種々の外乱によって、アーク長が変動し、ワイヤ先端が十分に溶融していない状態で短絡が発生するためである。この状態になると、大電流を長時間通電してワイヤ先端部をジュール熱によって強制的に溶断する必要がある。このような長期短絡が発生すると、溶断によりアークが再発生しても溶断に伴って大粒のスパッタが発生し、かつ、アーク状態も不安定になる。また、溶断時にワイヤ先端と母材との距離が長くなる場合もあり、このような場合には、時刻t6に示すように、アーク切れが発生する。
【0005】
上述したように、短絡期間Tsは、通常短絡で終了するときがほとんどであるが、外乱によってときたま長期短絡に至るときがある。長期短絡が発生しても電流制御によってできるだけ早期に短絡を解除するように制御しているが、スパッタの発生及びアーク切れを完全に防止することはできない。
【0006】
上述した問題点を解決するために、短絡期間中は溶接ワイヤの送給方向を逆転させて母材から離れる方向に後退送給する方法が提案されている(例えば、特許文献1参照)。以下、この別の従来技術について説明する。
【0007】
図8は、短絡期間中に後退送給する従来技術の出力波形図である。同図(A)は溶接電圧Vwの、同図(B)は溶接電流Iwの、同図(C)は送給速度設定信号Frの、同図(D)はワイヤ先端の送給速度Fsの時間変化を示す。以下、同図を参照して説明する。
【0008】
時刻t1〜t2の短絡期間Ts中は、同図(C)に示すように、送給速度設定信号Frは負の値の後退送給速度設定値Frrとなり、同図(D)に示すように、送給速度Fsは時刻t1から慣性によるスロープを伴って減速する。ただし、上述したように、通常短絡の時間は3〜7ms程度であるために、過渡特性に優れたパルスモータ、サーボモータ等を使用しても、この時間では送給方向が反転して後退送給にまで至ることはない。続いて、時刻t2〜t3のアーク期間Ta中は、同図(C)に示すように、送給速度設定信号Frは正の値の前進送給速度設定値Ffrになり、同図(D)に示すように、時刻t2から慣性によるスロープを伴って加速して前進送給速度Ffsに達する。このように、通常短絡では、送給速度Fsの減速と加速が行われるだけであり、これによる有益なことは何もない。すなわち、図7で上述したように、送給速度を一定値で前進送給している状態で短絡電流制御によって安定した溶滴移行及び短絡解除を行うことができるので、送給速度を変化させる必要はない。それどころか、送給速度が不必要に減速及び加速されることによって、外乱による送給速度の変動と同じ状態になり、かえって溶接状態が不安定になる不利益がある。
【0009】
他方、時刻t5〜t8の長期短絡については以下のとおりである。同図(C)に示すように、時刻t5において送給速度設定信号Frは後退送給速度設定値Frrに切り換わり、同図(D)に示すように、送給速度Fsは慣性によるスロープで減速する。そして、時刻t6において、送給モータは逆回転を開始するが、送給モータから母材までの送給経路中の溶接ワイヤの曲がりによる遊び分を後退送給するまでの時刻t7まではワイヤ先端は後退送給されず停止したままである。時刻t7において、遊び分の後退送給が終了するとワイヤ先端が後退送給し、時刻t8においてワイヤ先端が母材から離れてアークが再発生する。アークが再発生すると、同図(C)に示すように、時刻t8において送給速度設定信号Frは前進送給速度設定値Ffrに切り換わり、同図(D)に示すように、送給速度Fsは後退送給から前進送給へと上記と同様の遅れ時間の後に切り換わる。
【0010】
このように、長期短絡では短絡期間が長いので、溶接ワイヤは短絡期間中に後退送給に切り換わることができる。このために、長期短絡を確実に解除してアークを再発生させることができる。しかし、同図(B)に示すように、、時刻t8においてアークが再発生するときの電流値が非常に大きいために、アーク再発生時に大粒のスパッタが発生する。さらに、時刻t8直後のアーク長は当然に非常に短いために、この状態で大電流が通電すると大きなアーク力によって溶融池及び溶滴が変形して再び短絡状態に戻る場合も生じる。このように、長期短絡を解除することができる有益な点はあるが、他方問題も残っている。
【0011】
【特許文献1】
特公昭48−20688号公報
【0012】
【発明が解決しようとする課題】
上述したように、送給速度が一定値である一般的な従来技術では、通常短絡時は短絡電流制御によって良好な溶滴移行及び短絡解除を行うことができるが、長期短絡時はアーク切れ、スパッタの発生等の問題がある。他方、短絡機関に後退送給するもう1つの従来技術では、通常短絡時に不必要に送給速度が減速及び加速されるために溶接状態が不安定になりやすい。さらに、長期短絡時は後退送給によって短絡を確実に解除してアークを再発生させることはできるが、スパッタ及び再短絡の発生の問題がある。したがって、どちらの従来技術でも課題が存在する。
【0013】
そこで、本発明では、短絡を伴うアーク溶接において、通常短絡時及び長期短絡時に良好な溶滴移行を行うことができ、かつ、アーク切れ、スパッタ及び再短絡の発生しない良好な短絡解除を行うことができる送給制御方法を提供する。
【0014】
【課題を解決するための手段】
上述した課題を解決するために、請求項1の発明は、アーク期間中は溶接ワイヤを母材へ前進送給し、短絡期間中は溶接ワイヤを母材から離れる方向に後退送給する短絡を伴うアーク溶接の送給制御方法において、
短絡が発生した時点から予め定めた長期短絡判別時間が経過するまでは前記前進送給を継続すると共に溶接電流を増加させ、前記長期短絡判別時間が経過した後は前記後退送給に切り換えると共に前記溶接電流を減少させ、前記後退送給によってワイヤ先端が母材から離れてアークが再発生すると前記前進送給に再び切り換えると共に前記溶接電流を前記前進送給の送給速度に応じた値に増加させることを特徴とする短絡を伴うアーク溶接の送給制御方法である。
【0015】
また、請求項2の発明は、前記長期短絡判別時間が経過した後は前記後退送給に切り換え、前記長期短絡判別時間が経過した時点から予め定めた電流減少遅延時間が経過した後に前記溶接電流を減少させる請求項1に記載の短絡を伴うアーク溶接の送給制御方法である。
【0016】
また、請求項3の発明は、アークが再発生した時点から予め定めた後退送給継続時間が経過するまでは前記後退送給を継続すると共に前記溶接電流を減少させたままで維持し、前記後退送給継続時間が経過した後は前記前進送給に再び切り換えると共に前記溶接電流を前記前進送給の送給速度に応じた値に増加させる請求項1又は請求項2に記載の短絡を伴うアーク溶接の送給制御方法である。
【0017】
【発明の実施の形態】
以下、本発明の実施の形態について図面を参照して説明する。
【0018】
[実施の形態1]
図1は、本発明の実施の形態1に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。同図(A)は溶接電圧Vwの、同図(B)は溶接電流Iwの、同図(C)は送給速度設定信号Frの、同図(D)はワイヤ先端の送給速度Fsの時間変化を示す。以下、同図を参照して説明する。
【0019】
時刻t1〜t2の短絡期間Ts中は、短絡期間が予め定めた長期短絡判別時間Tt以下であるので、同図(C)に示すように、送給速度設定信号Frは前進送給速度設定値Ffrのままであり、同図(D)に示すように、送給速度Fsは前進送給速度Ffsで送給される。続く時刻t2〜t3のアーク期間Ta中は、同図(C)に示すように、上記の前進送給速度設定値Ffrのままであり、同図(D)に示すように、送給速度Fsは上記の前進送給速度Ffsで送給される。すなわち、通常短絡時は一定値の前進送給を維持する。
【0020】
時刻t3において短絡が発生し長期短絡判別時間Ttを経過する時刻t4までは、同図(C)に示すように、送給速度設定信号Frは前進送給速度設定値Ffrのままであり、同図(D)に示すように、送給速度Fsは前進送給速度Ffsのままである。時刻t4において上記の長期短絡判別時間Ttを経過すると、同図(C)に示すように、送給速度設定信号Frは後退送給速度設定値Frrに切り換わり、同図(D)に示すように、送給速度Fsは慣性によるスロープで減速する。同時に、同図(B)に示すように、時刻t4から溶接電流Iwを低い値に減少させる。
【0021】
同図(D)に示すように、送給速度Fsは、減速して一旦0となり、その後遊び分を後退送給するまではワイヤ先端の送給速度であるので0のままであり、その後に後退送給されて、時刻t5においてワイヤ先端が母材から離れて短絡が解除されてアークが再発生する。このアーク再発生時の電流値は、同図(B)に示すように、低い値であるのでスパッタはほとんど発生せず、アーク力も弱いので再短絡も発生しない。したがって、良好な長期短絡の解除を行うことができる。
【0022】
時刻t5においてアークが再発生すると、同図(C)に示すように、送給速度設定信号Ffrは前進送給速度設定値Ffrに切り換わり、同図(D)に示すように、送給速度Fsは後退送給から減速、停止及び反転を経て前進送給速度Ffsで送給される。同時に、同図(B)に示すように、溶接電流Iwは、溶接電源装置の定電圧特性とアーク負荷とによって定まる前進送給速度Ffsに応じた値へと増加する。
【0023】
上述したように、実施の形態1では、通常短絡時は一定値の前進送給を継続し、短絡電流制御によって良好な溶滴移行及び短絡解除を行う。他方、長期短絡時は、予め定めた長期短絡判別時間Tt経過後から後退送給を開始すると共に、溶接電流を減少させて、アーク切れ、スパッタ及び再短絡の発生しない良好な長期短絡の解除を行うことができる。
【0024】
図2は、上述した実施の形態1に係る溶接電源装置のブロック図である。以下、同図を参照して各回路について説明する。
【0025】
電源主回路MCは、商用交流電源(3相200V等)を入力として、後述する駆動信号Dvに従ってインバータ制御、サイリスタ位相制御等の出力制御を行い、溶接に適した溶接電圧Vw及び溶接電流Iwを出力する。溶接ワイヤ1は、ワイヤ送給モータWMに直結した送給ロール5の回転によって溶接トーチ4を通って送給され、母材2との間にアーク3が発生する。
【0026】
電圧検出回路VDは、上記の溶接電圧Vwを検出して、電圧検出信号Vdを出力する。短絡判別回路SDは、上記の電圧検出信号Vdを入力して短絡又はアークを判別し、短絡期間中はHighレベルとなる短絡判別信号Sdを出力する。長期短絡判別回路TTは、上記の短絡判別信号Sdを予め定めた長期短絡判別時間だけオンディレイさせた長期短絡判別信号Ttを出力する。したがって、この長期短絡判別信号Ttは、上述した図1の時刻t4〜t5の期間だけHighレベルとなる信号である。後退送給速度設定回路FRRは、所望値の後退送給速度設定信号Frrを出力する。前進送給速度設定回路FFRは、所望値の前進送給速度設定信号Ffrを出力する。送給速度設定切換回路SFは、上記の長期短絡判別信号TtがLowレベルのときはb側に切り換わり、上記の前進送給速度設定信号Ffrを送給制御設定信号Fcrとして出力し、Highレベルのときは上記の後退送給速度設定信号Frrを送給制御設定信号Frとして出力する。送給制御回路FCは、上記の送給速度設定信号Frに従って溶接ワイヤを送給するための送給制御信号Fcをワイヤ送給モータWMへ出力する。したがって、上述した図1の時刻t4〜t5の期間中は、上記の送給速度設定信号Frは後退送給速度設定信号Frrとなり、溶接ワイヤ1は後退送給される。
【0027】
短絡電流設定回路ISRは、短絡期間中の電流変化を設定するための予め定めた短絡電流設定信号Isrを出力する。減少電流設定回路IMRは、予め定めた減少電流設定信号Imrを出力する。ここで、上記の短絡電流設定信号Isrは、図1(B)で上述したように、時刻t1〜t2及び時刻t3〜t4の各期間の短絡電流の変化を設定する信号となる。他方、上記の減少電流設定信号Imrは、図1(B)で上述したように、時刻t4〜t5の期間の減少させた電流Imを設定する信号である。電流設定切換回路SIは、上記の長期短絡判別信号TtがLowレベルのときはb側に切り換わり、上記の短絡電流設定信号Isrを電流制御設定信号Icrとして出力し、Highレベルのときはa側に切り換わり、上記の減少電流設定信号Imrを電流制御設定信号Icrとして出力する。したがって、上述した図1の時刻t4〜t5の期間中は、電流制御設定信号Icrは減少電流設定信号Imrとなり、溶接電流Iwは減少する。アーク電圧設定回路VARは、アーク期間中のアーク電圧を設定するための所望値のアーク電圧設定信号Varを出力する。
【0028】
電流検出回路IDは、上記の溶接電流Iwを検出して、電流検出信号Idを出力する。電流誤差増幅回路EIは、上記の電流制御設定信号Icrと上記の電流検出信号Idとの誤差を増幅して、電流誤差増幅信号Eiを出力する。電圧誤差増幅回路EVは、上記のアーク電圧設定信号Varと上記の電圧検出信号Vdとの誤差を増幅して、電圧誤差増幅信号Evを出力する。外部特性切換回路SPは、上記の短絡判別信号SdがLowレベル(アーク期間)のときはb側に切り換わり、上記の電圧誤差増幅信号Evを誤差増幅信号Eaとして出力し、Highレベル(短絡期間)のときはa側に切り換わり、上記の電流誤差増幅信号Eiを誤差増幅信号Eaとして出力する。したがって、アーク期間中は定電圧制御となり、短絡期間中は定電流制御となる。駆動回路DVは、上記の誤差増幅信号Eaに従ってインバータ回路等を駆動する駆動信号Dvを出力する。
【0029】
[実施の形態2]
図3は、本発明の実施の形態2に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。同図(A)は溶接電圧Vwの、同図(B)は溶接電流Iwの、同図(C)は送給速度設定信号Frの、同図(D)はワイヤ先端の送給速度Fsの時間変化を示す。同図において、時刻t4〜t41の電流減少遅延期間Tid以外は上述した図1と同一の動作であるので説明は省略する。以下、同図を参照して電流減少遅延期間Tidの動作について説明する。
【0030】
時刻t4において長期短絡判別時間Ttが経過すると、同図(C)に示すように、送給速度設定信号Frを後退送給速度設定値Frrに切り換えて、同図(D)に示すように、後退送給を開始する。この動作は上述した図1と同一である。しかし、同図(B)に示すように、溶接電流Iwは時刻t4から減少させないで、時刻t41から減少させる。この点が上述した図1とは異なる。この時刻t41は、時刻t4から予め定めた電流減少遅延時間Tidが経過した時点である。そして、この電流減少遅延時間Tidは、同図(D)に示すように、後退送給を開始してからほぼ慣性によるスロープが終了して送給モータが逆回転を開始する時間に相当するように設定する。このように電流減少のタイミングを遅延させる理由は、以下のとおりである。すなわち、電流を減少させる理由は、時刻t5のアーク再発生時点での電流値を低くして、スパッタ及び再短絡の発生を抑制するためである。したがって、時刻t41に送給モータが後退送給に対応する逆回転を開始しても上述したように送給経路の溶接ワイヤの曲がりによる遊び分を後退送給するまではワイヤ先端は停止したままで後退送給されない。すなわち、時刻t41から少ししてからワイヤ先端が母材から離れてアークが再発生するので、時刻t41において電流を減少させてもアーク再発生時の電流値を低くすることができ、上述した効果を損ねることはない。それに加えて、電流を減少させている時間を上述した図1のときに比べて短くすることができるので、溶融池の温度を下げることになる時間が短くなり、ビード外観への影響を最小限にすることができる。
【0031】
図4は、上述した実施の形態2に係る溶接電源装置のブロック図である。同図において、上述した図2と同一の回路には同一符号を付してそれらの説明は省略する。以下、図2とは異なる点線で示す回路について説明する。
【0032】
電流減少遅延回路TIDは、長期短絡判別信号Ttを入力して予め定めた電流減少遅延時間だけオンディレイさせた電流減少遅延信号Tidを出力する。したがって、この電流減少遅延信号Tidは、上述した図3の時刻t4〜t41の期間だけHighレベルとなる信号である。そして、この期間中は、電流制御設定信号Icrが減少電流設定信号Imrになり、溶接電流Iwは減少する。
【0033】
[実施の形態3]
図5は、本発明の実施の形態3に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。同図(A)は溶接電圧Vwの、同図(B)は溶接電流Iwの、同図(C)は送給速度設定信号Frの、同図(D)はワイヤ先端の送給速度Fsの時間変化を示す。同図において、時刻t5〜t51の後退送給継続時間Trcの動作以外は上述した図3と同一であるのでそれらの説明は省略する。以下、同図を参照してこの後退送給継続時間Trc中の動作について説明する。
【0034】
時刻t5において、後退送給によってワイヤ先端が母材から離れてアークが再発生すると、時刻t5から予め定めた後退送給継続時間Trcが経過する時刻t51までの期間中は、同図(C)に示すように、送給速度設定信号Frを後退送給速度設定値Frrのままとし、同図(D)に示すように、後退送給を継続する。同様に、同図(B)に示すように、溶接電流Iwを減少させた状態で維持する。
【0035】
このように、アーク再発生後も少しの間は後退送給を継続し、電流を減少させたままで維持する理由は、以下のとおりである。すなわち、上記の後退送給継続時間Trcは、後退送給によってアーク長(ワイヤ先端・母材間距離)を定常のアーク長まで引き上げるためである。これによって、時刻t51において、前進送給に切り換わった後、速やかに定常アーク長に収束し安定したアーク状態になる。したがって、後退送給継続時間Trcは、アーク長を定常アーク長まで引き上げる時間として設定する。この引き上げ中に電流を減少させた状態であるのは、この期間でのワイヤ先端の溶融を小さくして溶融による引き上げ距離の誤差を小さくし、定常アーク長への引き上げを正確に行うためである。
【0036】
図6は、上述した実施の形態3に係る溶接電源装置のブロック図である。同図において、上述した図4と同一の回路には同一符号を付してそれらの説明は省略する。以下、図4とは異なる点線で示す回路について説明する。
【0037】
後退送給継続回路TRCは、長期短絡判別信号Ttを入力して予め定めた後退送給継続時間だけオフディレイさせて後退送給継続信号Trcを出力する。この信号は、上述した図5の時刻t4〜t51の期間Highレベルとなる。電流減少遅延回路TIDは、上記の後退送給継続信号Trcを入力して予め定めた電流減少遅延時間だけオンディレイさせて電流減少遅延信号Tidを出力する。この信号は、上述した図5の時刻t41〜t61の期間Highレベルとなる。論理和回路ORは、短絡判別信号Sdと上記の後退送給継続信号Trcとの論理和を取り、論理和信号Orを出力する。この信号は、上述した図5の時刻t3〜t51の期間Highレベルとなる。
【0038】
上述した実施の形態3は、実施の形態2に後退送給継続時間を追加した場合について説明したが、実施の形態1に後退送給継続時間を追加する場合も同様である。すなわち、上述した図5において時刻t4〜t41の電流減少遅延時間を削除すれば良い。また、上述した図6において電流減少遅延回路TIDを削除すれば良い。
【0039】
上述した実施の形態1〜3は、短絡移行溶接の場合について説明したが、短絡を伴うグロビュール移行溶接及び短絡を伴うパルスアーク溶接の場合も、短絡期間に関する本発明は同様に適用することができる。すなわち、本発明には、短絡を伴うアーク溶接が全て含まれる。
【0040】
【発明の効果】
請求項1記載の短絡を伴うアーク溶接の送給制御方法によれば、長期短絡時にのみ後退送給を行い、かつ、再アーク発生時の電流値を低くすることができるので、以下の効果を奏する。まず、通常短絡時は後退送給されないので送給速度に不必要に減速及び加速を加えることがなく、良好な溶滴移行及び短絡解除を行うことができる。さらに、長期短絡時は、アーク切れ、スパッタ及び再短絡の発生しない良好な長期短絡の解除を行うことができる。
【0041】
請求項2記載の短絡を伴うアーク溶接の送給制御方法によれば、電流を減少させるタイミングを遅延させることによって、上記の効果に加えて、溶融池の温度を下げる時間が短くなるのでビード外観への影響を最小限にすることができる。
【0042】
請求項3記載の短絡を伴うアーク溶接の送給制御方法によれば、再アーク発生後に後退送給継続時間を追加することによって、上記の効果に加えて、再アーク発生後、速やかにアーク長を定常アーク長に引き上げつことができるので、定常アーク状態に速やかに収束させることができる。
【図面の簡単な説明】
【図1】本発明の実施の形態1に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。
【図2】本発明の実施の形態1に係る溶接電源装置のブロック図である。
【図3】本発明の実施の形態2に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。
【図4】本発明の実施の形態2に係る溶接電源装置のブロック図である。
【図5】本発明の実施の形態3に係る短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。
【図6】本発明の実施の形態3に係る溶接電源装置のブロック図である。
【図7】従来技術1における短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。
【図8】従来技術2における短絡を伴うアーク溶接の送給制御方法を示す出力波形図である。
【符号の説明】
1 溶接ワイヤ
2 母材
3 アーク
4 溶接トーチ
5 送給ロール
DV 駆動回路
Dv 駆動信号
Ea 誤差増幅信号
EI 電流誤差増幅回路
Ei 電流誤差増幅信号
EV 電圧誤差増幅回路
Ev 電圧誤差増幅信号
FC 送給制御回路
Fc 送給制御信号
FFR 前進送給速度設定回路
Ffr 前進送給速度設定(値/信号)
Ffs 前進送給速度
Fr 送給速度設定信号
FRR 後退送給速度設定回路
Frr 後退送給速度設定(値/信号)
Fs 送給速度
Icr 電流制御設定信号
ID 電流検出回路
Id 電流検出信号
Im 減少電流値
IMR 減少電流設定回路
Imr 減少電流設定信号
ISR 短絡電流設定回路
Isr 短絡電流設定信号
Iw 溶接電流
MC 電源主回路
OR 論理和回路
Or 論理和信号
SD 短絡判別回路
Sd 短絡判別信号
SF 送給速度設定切換回路
SI 電流設定切換回路
SP 外部特性切換回路
Ta アーク期間
TID 電流減少遅延回路
Tid 電流減少遅延(時間/信号)
TRC 後退送給継続回路
Trc 後退送給継続(時間/信号)
Ts 短絡期間
TT 長期短絡判別回路
Tt 長期短絡判別(時間/信号)
VAR アーク電圧設定回路
Var アーク電圧設定信号
VD 電圧検出回路
Vd 電圧検出信号
Vw 溶接電圧
WM ワイヤ送給モータ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a feed control method during a short circuit period in arc welding involving a short circuit.
[0002]
[Prior art]
FIG. 7 is an output waveform diagram showing a conventional feed control method for arc welding with a short circuit. (A) shows the welding voltage Vw, (B) shows the welding current Iw, (C) shows the feed speed setting signal Fr, and (D) shows the feed speed Fs at the wire tip. Shows the time change. The above-described arc welding with a short circuit includes short-circuit transfer welding, globule transfer welding with a short circuit, pulse arc welding with a short circuit, and the like. Hereinafter, short-circuit transfer welding, which is a typical example of arc welding involving short-circuiting, will be described as an example, as shown in FIG.
[0003]
In the short-circuit transfer welding, a short-circuit period Ts from time t1 to t2 and an arc period Ta from time t2 to t3 are alternately repeated. As shown in FIG. 3A, the welding voltage Vw has a short-circuit voltage value of about several V during the short-circuit period Ts, and has an arc voltage value of about 15 to 40 V during the arc period Ta. Also, as shown in FIG. 3B, the welding current Iw gradually increases during the short-circuit period Ts to promote the release of the short-circuit, and has a current waveform determined by the arc load during the arc period Ta. Usually, by controlling the current waveform during the short-circuit period Ts, the droplet is smoothly transferred, and the short-circuit is released at an appropriate time to re-generate the arc. On the other hand, during the arc period Ta, constant voltage control is performed to maintain the arc length at an appropriate value, so that the welding current Iw changes depending on the arc load. As shown in FIG. 3C, the feed speed setting signal Fr is set to a predetermined constant value, and the feed speed Fs also becomes a constant value as shown in FIG.
[0004]
By the above-described short-circuit current control and arc length control, the short period Ts is substantially distributed in the range of 3 to 7 ms, as shown at times t1 to t5. However, as shown at times t5 to t6, a long-term short circuit exceeding about 10 ms sometimes occurs. This is because the arc length fluctuates due to various disturbances such as fluctuations in the feed rate, irregular movement of the molten pool and droplets, and fluctuations in the torch height (distance between tip and base material), and the wire tip is not sufficiently sharp. This is because a short circuit occurs in a state where the metal is not melted. In this state, it is necessary to apply a large current for a long time to forcibly blow the tip of the wire by Joule heat. When such a long-term short circuit occurs, even if an arc is regenerated by fusing, large-sized spatters are generated with the fusing, and the arc state becomes unstable. In addition, the distance between the tip of the wire and the base material may be increased during fusing, and in such a case, an arc break occurs as shown at time t6.
[0005]
As described above, the short-circuit period Ts usually ends with a short-circuit in most cases, but occasionally leads to a long-term short-circuit due to disturbance. Even if a long-term short-circuit occurs, current control is performed to release the short-circuit as soon as possible, but it is not possible to completely prevent the occurrence of spatter and the breakage of the arc.
[0006]
In order to solve the above-mentioned problem, a method has been proposed in which the feeding direction of the welding wire is reversed during the short-circuit period and the welding wire is fed backward in a direction away from the base material (for example, see Patent Document 1). Hereinafter, another conventional technique will be described.
[0007]
FIG. 8 is an output waveform diagram of the related art in which the sheet is fed backward during the short circuit period. (A) shows the welding voltage Vw, (B) shows the welding current Iw, (C) shows the feed speed setting signal Fr, and (D) shows the feed speed Fs at the wire tip. Shows the time change. Hereinafter, description will be made with reference to FIG.
[0008]
During the short-circuit period Ts from the time t1 to t2, the feed speed setting signal Fr becomes a negative backward feed speed set value Frr as shown in FIG. The feeding speed Fs is reduced from time t1 with a slope due to inertia. However, as described above, since the time of the short circuit is usually about 3 to 7 ms, even if a pulse motor or a servo motor having excellent transient characteristics is used, the feeding direction is reversed during this time and the backward feeding is performed. It doesn't even pay. Subsequently, during the arc period Ta from the time t2 to the time t3, the feed speed setting signal Fr becomes a positive forward feed speed set value Ffr as shown in FIG. As shown in (2), from time t2, the vehicle accelerates with a slope due to inertia and reaches the forward feed speed Ffs. As described above, in the normal short circuit, only the deceleration and acceleration of the feed speed Fs are performed, and there is no benefit from this. That is, as described above with reference to FIG. 7, stable droplet transfer and short circuit release can be performed by short-circuit current control in a state in which the feed speed is forwardly fed at a constant value, so that the feed speed is changed. No need. On the contrary, when the feed speed is unnecessarily decelerated and accelerated, the feed speed becomes the same as the change in the feed speed due to disturbance, and there is a disadvantage that the welding state is rather unstable.
[0009]
On the other hand, the long-term short circuit between times t5 and t8 is as follows. At time t5, the feed speed setting signal Fr is switched to the reverse feed speed set value Frr as shown in FIG. 9C, and the feed speed Fs is a slope due to inertia as shown in FIG. Slow down. Then, at time t6, the feed motor starts to rotate in the reverse direction, but until the time t7 when the play due to the bending of the welding wire in the feed path from the feed motor to the base metal is fed backward, the wire tip ends. Is not backed off and remains stopped. At time t7, when the backward feed of the play ends, the wire tip is retreated, and at time t8, the wire tip separates from the base material and an arc is generated again. When the arc re-occurs, the feed speed setting signal Fr is switched to the forward feed speed set value Ffr at time t8 as shown in FIG. 9C, and the feed speed is set as shown in FIG. Fs switches from reverse feed to forward feed after a delay time similar to that described above.
[0010]
As described above, since the short-circuit period is long in the long-term short circuit, the welding wire can be switched to the backward feeding during the short circuit period. For this reason, a long-term short circuit can be reliably released and an arc can be regenerated. However, as shown in FIG. 5B, the current value when the arc is regenerated at the time t8 is very large, so that large spatters are generated when the arc is regenerated. Furthermore, since the arc length immediately after time t8 is of course very short, if a large current flows in this state, a large arc force may deform the molten pool and the droplet and return to a short circuit state again. Thus, while there is a benefit in that long term shorts can be cleared, problems remain.
[0011]
[Patent Document 1]
JP-B-48-20688 [0012]
[Problems to be solved by the invention]
As described above, in the general prior art in which the feeding speed is a constant value, a good droplet transfer and short circuit release can be performed by a short circuit current control during a normal short circuit. There are problems such as generation of spatter. On the other hand, in another conventional technique of feeding back to a short-circuit engine, the feeding speed is usually unnecessarily reduced and accelerated during a short-circuit, so that the welding state tends to be unstable. Further, in the case of a long-term short circuit, it is possible to reliably release the short circuit by retreating and re-generate an arc, but there is a problem of occurrence of spatter and re-short circuit. Therefore, there is a problem in both the prior arts.
[0013]
Therefore, in the present invention, in arc welding involving a short circuit, it is possible to perform good droplet transfer during a normal short circuit and a long-term short circuit, and to perform a good short circuit release without arc break, spatter and re-short circuit. To provide a feeding control method.
[0014]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention according to claim 1 includes a short circuit that feeds a welding wire forward to a base material during an arc period, and feeds back a welding wire backward in a direction away from the base material during a short circuit period. In the accompanying arc welding feed control method,
The forward feeding is continued and the welding current is increased until the predetermined long-term short-circuit determination time elapses from the time when the short-circuit occurs, and the welding current is increased after the long-term short-circuit determination time elapses. The welding current is reduced, and when the wire retreats from the base metal due to the backward feeding and the arc reoccurs, the mode is switched again to the forward feeding and the welding current is increased to a value corresponding to the feeding speed of the forward feeding. This is a feed control method for arc welding with a short circuit characterized by causing a short circuit.
[0015]
Further, the invention according to claim 2 is characterized in that after the long-term short-circuit determination time has elapsed, switching to the backward feeding is performed, and after a predetermined current decrease delay time has elapsed from the time when the long-term short-circuit determination time has elapsed, the welding current is reduced. 2. The feed control method for arc welding with a short circuit according to claim 1, wherein
[0016]
Further, the invention according to claim 3 is characterized in that the backward feeding is continued until the predetermined backward feeding continuation time elapses from the time when the arc re-occurs, and the welding current is kept reduced, and The arc with a short circuit according to claim 1 or 2, wherein after the feed duration time has elapsed, the welding is switched back to the forward feed and the welding current is increased to a value corresponding to the feed speed of the forward feed. This is a feed control method for welding.
[0017]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0018]
[Embodiment 1]
FIG. 1 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 1 of the present invention. (A) shows the welding voltage Vw, (B) shows the welding current Iw, (C) shows the feed speed setting signal Fr, and (D) shows the feed speed Fs at the wire tip. Shows the time change. Hereinafter, description will be made with reference to FIG.
[0019]
During the short-circuit period Ts from the time t1 to t2, the short-circuit period is equal to or shorter than the predetermined long-term short-circuit determination time Tt. Therefore, as shown in FIG. Ffr is maintained, and the feed speed Fs is fed at the forward feed speed Ffs, as shown in FIG. During the subsequent arc period Ta from time t2 to time t3, the forward feed speed set value Ffr remains at the above-mentioned forward feed speed set value Ffr, as shown in FIG. Are fed at the above-mentioned forward feed speed Ffs. That is, a normal value of forward feeding is maintained during a short circuit.
[0020]
Until time t4 when a short circuit occurs at time t3 and the long-term short circuit determination time Tt elapses, the feed speed setting signal Fr remains at the forward feed speed set value Ffr, as shown in FIG. As shown in FIG. (D), the feed speed Fs remains at the forward feed speed Ffs. When the long-term short-circuit determination time Tt has elapsed at time t4, the feed speed setting signal Fr switches to the reverse feed speed set value Frr, as shown in FIG. Meanwhile, the feeding speed Fs is reduced by a slope due to inertia. At the same time, the welding current Iw is reduced to a low value from time t4, as shown in FIG.
[0021]
As shown in FIG. 3D, the feed speed Fs is reduced to 0 once, and remains at 0 because the feed speed is the feed speed of the wire tip until the play portion is fed backward. The wire is fed backward, and at time t5, the tip of the wire separates from the base material, the short circuit is released, and an arc is generated again. Since the current value at the time of the arc re-generation is a low value as shown in FIG. 7B, almost no spatter occurs, and the arc force is weak, so that no re-short-circuit occurs. Therefore, good long-term short circuit release can be performed.
[0022]
When the arc re-occurs at time t5, the feed speed setting signal Ffr switches to the forward feed speed set value Ffr, as shown in FIG. 9C, and the feed speed is set as shown in FIG. Fs is fed at a forward feed speed Ffs through deceleration, stop, and reversal from reverse feed. At the same time, as shown in FIG. 3B, the welding current Iw increases to a value corresponding to the forward feed speed Ffs determined by the constant voltage characteristics of the welding power supply device and the arc load.
[0023]
As described above, in the first embodiment, during a normal short circuit, the forward feeding of a constant value is continued, and the transfer of the droplet and the release of the short circuit are performed by the short circuit current control. On the other hand, in the case of a long-term short-circuit, the backward feeding is started after the elapse of the predetermined long-term short-circuit determination time Tt, and the welding current is reduced so that a good long-term short-circuit without arc break, spatter, and re-short can be released. It can be carried out.
[0024]
FIG. 2 is a block diagram of the welding power supply device according to Embodiment 1 described above. Hereinafter, each circuit will be described with reference to FIG.
[0025]
The power supply main circuit MC receives a commercial AC power supply (three-phase 200 V or the like) as input, performs output control such as inverter control and thyristor phase control in accordance with a drive signal Dv described later, and outputs a welding voltage Vw and a welding current Iw suitable for welding. Output. The welding wire 1 is fed through the welding torch 4 by the rotation of the feed roll 5 directly connected to the wire feed motor WM, and an arc 3 is generated between the welding wire 1 and the base material 2.
[0026]
The voltage detection circuit VD detects the above welding voltage Vw and outputs a voltage detection signal Vd. The short-circuit determination circuit SD receives the above-described voltage detection signal Vd to determine a short-circuit or an arc, and outputs a short-circuit determination signal Sd having a high level during the short-circuit period. The long-term short-circuit discrimination circuit TT outputs a long-term short-circuit discrimination signal Tt in which the short-circuit discrimination signal Sd is ON-delayed by a predetermined long-term short-circuit discrimination time. Therefore, the long-term short-circuit determination signal Tt is a signal that becomes High level only during the period from the time t4 to the time t5 in FIG. The reverse feed speed setting circuit FRR outputs a desired reverse feed speed setting signal Frr. The forward feed speed setting circuit FFR outputs a desired forward feed speed setting signal Ffr. The feed speed setting switching circuit SF switches to the b side when the long-term short-circuit determination signal Tt is at the Low level, outputs the forward feed speed setting signal Ffr as the feed control setting signal Fcr, and outputs the High level. In this case, the reverse feed speed setting signal Frr is output as the feed control setting signal Fr. The feed control circuit FC outputs a feed control signal Fc for feeding the welding wire to the wire feed motor WM according to the feed speed setting signal Fr. Therefore, during the period from the time t4 to the time t5 in FIG. 1 described above, the feed speed setting signal Fr becomes the reverse feed speed setting signal Frr, and the welding wire 1 is fed backward.
[0027]
The short-circuit current setting circuit ISR outputs a predetermined short-circuit current setting signal Isr for setting a current change during the short-circuit period. The decreasing current setting circuit IMR outputs a predetermined decreasing current setting signal Imr. Here, the short-circuit current setting signal Isr is a signal for setting a change in the short-circuit current in each of the periods of time t1 to t2 and time t3 to t4, as described above with reference to FIG. On the other hand, the above-described reduced current setting signal Imr is a signal for setting the reduced current Im in the period from the time t4 to the time t5, as described above with reference to FIG. The current setting switching circuit SI switches to the b side when the long-term short-circuit discrimination signal Tt is at a low level, outputs the short-circuit current setting signal Isr as a current control setting signal Icr, and when the high level is at a high level. , And outputs the reduced current setting signal Imr as the current control setting signal Icr. Therefore, during the period from time t4 to time t5 in FIG. 1 described above, the current control setting signal Icr becomes the decreasing current setting signal Imr, and the welding current Iw decreases. The arc voltage setting circuit VAR outputs an arc voltage setting signal Var of a desired value for setting an arc voltage during an arc period.
[0028]
The current detection circuit ID detects the above welding current Iw and outputs a current detection signal Id. The current error amplifier EI amplifies an error between the current control setting signal Icr and the current detection signal Id, and outputs a current error amplified signal Ei. The voltage error amplification circuit EV amplifies the error between the arc voltage setting signal Var and the voltage detection signal Vd, and outputs a voltage error amplification signal Ev. When the short-circuit determination signal Sd is at the low level (arc period), the external characteristic switching circuit SP switches to the b side, outputs the voltage error amplification signal Ev as the error amplification signal Ea, and outputs the high level (short period). In the case of ()), the current is switched to the a side, and the above-described current error amplification signal Ei is output as the error amplification signal Ea. Therefore, constant voltage control is performed during the arc period, and constant current control is performed during the short circuit period. The drive circuit DV outputs a drive signal Dv for driving an inverter circuit or the like in accordance with the error amplification signal Ea.
[0029]
[Embodiment 2]
FIG. 3 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 2 of the present invention. (A) shows the welding voltage Vw, (B) shows the welding current Iw, (C) shows the feed speed setting signal Fr, and (D) shows the feed speed Fs at the wire tip. Shows the time change. In the figure, since the operation is the same as that of FIG. 1 described above except for the current decrease delay period Tid from time t4 to t41, the description is omitted. Hereinafter, the operation of the current decrease delay period Tid will be described with reference to FIG.
[0030]
When the long-term short circuit determination time Tt elapses at time t4, the feed speed setting signal Fr is switched to the reverse feed speed set value Frr as shown in FIG. Initiate reverse feed. This operation is the same as in FIG. 1 described above. However, as shown in FIG. 5B, the welding current Iw is not decreased from time t4 but is decreased from time t41. This is different from FIG. 1 described above. The time t41 is a time when a predetermined current decrease delay time Tid has elapsed from the time t4. The current decrease delay time Tid is, as shown in FIG. 3D, such that the slope due to inertia ends after the backward feeding starts and the feeding motor starts reverse rotation. Set to. The reason for delaying the timing of the current decrease in this way is as follows. That is, the reason for reducing the current is to reduce the current value at the time of the arc re-occurrence at time t5 to suppress the occurrence of spatter and re-short circuit. Therefore, even when the feed motor starts reverse rotation corresponding to the backward feed at time t41, the wire tip remains stopped until the play due to the bending of the welding wire in the feed path is backward fed as described above. It is not sent back. In other words, since the wire tip separates from the base material shortly after time t41 and the arc is regenerated, the current value at the time of arc re-generation can be reduced even if the current is reduced at time t41, and the above-described effect is obtained. Does not impair. In addition, since the time during which the current is reduced can be made shorter than that in FIG. 1 described above, the time required to lower the temperature of the molten pool is shortened, and the effect on the bead appearance is minimized. Can be
[0031]
FIG. 4 is a block diagram of the welding power supply device according to Embodiment 2 described above. In the figure, the same circuits as those in FIG. 2 described above are denoted by the same reference numerals, and description thereof will be omitted. Hereinafter, a circuit indicated by a dotted line different from FIG. 2 will be described.
[0032]
The current decrease delay circuit TID receives the long-term short-circuit determination signal Tt and outputs a current decrease delay signal Tid that is ON-delayed by a predetermined current decrease delay time. Therefore, the current decrease delay signal Tid is a signal that becomes High level only during the period from the time t4 to the time t41 in FIG. During this period, the current control setting signal Icr becomes the decreasing current setting signal Imr, and the welding current Iw decreases.
[0033]
[Embodiment 3]
FIG. 5 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 3 of the present invention. (A) shows the welding voltage Vw, (B) shows the welding current Iw, (C) shows the feed speed setting signal Fr, and (D) shows the feed speed Fs at the wire tip. Shows the time change. In the figure, the operation is the same as that of FIG. 3 described above except for the operation of the backward feed continuation time Trc from the time t5 to the time t51, and the description thereof is omitted. Hereinafter, the operation during the backward feeding continuation time Trc will be described with reference to FIG.
[0034]
At time t5, when the wire tip separates from the base material due to the backward feeding and the arc reoccurs, the time (t) from time t5 to time t51 at which the predetermined backward feeding continuation time Trc elapses is the same as FIG. As shown in FIG. 7, the feed speed setting signal Fr is kept at the reverse feed speed set value Frr, and the reverse feed is continued as shown in FIG. Similarly, as shown in FIG. 3B, the welding current Iw is maintained in a reduced state.
[0035]
As described above, the reason why the backward feeding is continued for a short time after the occurrence of the arc and the current is maintained at a reduced level is as follows. That is, the above-mentioned backward feeding continuation time Trc is for raising the arc length (the distance between the wire tip and the base material) to the steady arc length by the backward feeding. As a result, at time t51, after switching to forward feeding, the arc length quickly converges to a steady arc length and a stable arc state is established. Therefore, the backward feeding continuation time Trc is set as a time for raising the arc length to the steady arc length. The reason why the current is reduced during the pulling is to reduce the error of the pulling distance due to the melting by reducing the melting of the wire tip during this period, and to accurately perform the pulling to the steady arc length. .
[0036]
FIG. 6 is a block diagram of the welding power supply device according to Embodiment 3 described above. In the figure, the same circuits as those in FIG. 4 described above are denoted by the same reference numerals, and description thereof will be omitted. Hereinafter, a circuit indicated by a dotted line different from FIG. 4 will be described.
[0037]
The reverse feed continuation circuit TRC receives the long-term short-circuit determination signal Tt, performs an off-delay by a predetermined reverse feed continuation time, and outputs a reverse feed continuation signal Trc. This signal is at the High level during the period from time t4 to time t51 in FIG. The current decrease delay circuit TID receives the backward feed continuation signal Trc, performs on-delay for a predetermined current decrease delay time, and outputs a current decrease delay signal Tid. This signal is at the high level during the period from time t41 to t61 in FIG. The OR circuit OR calculates the logical sum of the short circuit determination signal Sd and the backward feeding continuation signal Trc, and outputs a logical sum signal Or. This signal is at the high level during the period from time t3 to t51 in FIG.
[0038]
In the above-described third embodiment, the case where the backward feeding continuation time is added to the second embodiment has been described. The same applies to the case where the backward feeding continuation time is added to the first embodiment. That is, the current decrease delay time from time t4 to time t41 in FIG. 5 described above may be deleted. In addition, the current reduction delay circuit TID in FIG. 6 described above may be deleted.
[0039]
In the first to third embodiments described above, the case of short-circuit transfer welding has been described. However, the present invention relating to the short-circuit period can be similarly applied to globule transfer welding with short-circuit and pulse arc welding with short-circuit. . That is, the present invention includes all arc welding with a short circuit.
[0040]
【The invention's effect】
According to the feed control method for arc welding with a short circuit according to the first aspect, the reverse feed can be performed only during a long-term short circuit, and the current value at the time of re-arc occurrence can be reduced. Play. First, since a backward feed is not performed during a normal short circuit, the transfer of droplets and the short circuit can be satisfactorily performed without unnecessary deceleration and acceleration applied to the feed speed. Furthermore, in the case of a long-term short circuit, it is possible to satisfactorily release the long-term short circuit without causing arc breaking, spattering, and re-short-circuiting.
[0041]
According to the feed control method for arc welding with a short circuit according to the second aspect, by delaying the timing of decreasing the current, in addition to the above-described effect, the time for lowering the temperature of the molten pool is shortened. Impact on the system can be minimized.
[0042]
According to the feed control method for arc welding with a short circuit according to claim 3, in addition to the above-described effect, the arc length can be quickly increased after the re-arc occurs by adding the backward feed continuation time after the re-arc occurs. Can be increased to the steady arc length, so that the steady arc state can be quickly converged.
[Brief description of the drawings]
FIG. 1 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 1 of the present invention.
FIG. 2 is a block diagram of the welding power supply device according to Embodiment 1 of the present invention.
FIG. 3 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 2 of the present invention.
FIG. 4 is a block diagram of a welding power supply device according to Embodiment 2 of the present invention.
FIG. 5 is an output waveform diagram showing a feed control method for arc welding with a short circuit according to Embodiment 3 of the present invention.
FIG. 6 is a block diagram of a welding power supply device according to Embodiment 3 of the present invention.
FIG. 7 is an output waveform diagram showing a feed control method for arc welding with a short circuit in Prior Art 1.
FIG. 8 is an output waveform diagram showing a feed control method for arc welding with a short circuit in Prior Art 2.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 welding wire 2 base material 3 arc 4 welding torch 5 feed roll DV drive circuit Dv drive signal Ea error amplification signal EI current error amplification circuit Ei current error amplification signal EV voltage error amplification circuit Ev voltage error amplification signal FC transmission control circuit Fc feed control signal FFR forward feed speed setting circuit Ffr forward feed speed setting (value / signal)
Ffs Forward feed speed Fr Feed speed setting signal FRR Reverse feed speed setting circuit Frr Reverse feed speed setting (value / signal)
Fs Feeding speed Icr Current control setting signal ID Current detection circuit Id Current detection signal Im Decrease current value IMR Decrease current setting circuit Imr Decrease current setting signal ISR Short circuit current setting circuit Isr Short circuit current setting signal Iw Welding current MC Power supply main circuit OR logic Sum circuit Or Logical sum signal SD Short circuit discrimination circuit Sd Short circuit discrimination signal SF Feeding speed setting switching circuit SI Current setting switching circuit SP External characteristic switching circuit Ta Arc period TID Current decrease delay circuit Tid Current decrease delay (time / signal)
TRC Reverse feed continuation circuit Trc Reverse feed continuation (time / signal)
Ts Short-circuit period TT Long-term short-circuit determination circuit Tt Long-term short-circuit determination (time / signal)
VAR Arc voltage setting circuit Var Arc voltage setting signal VD Voltage detection circuit Vd Voltage detection signal Vw Welding voltage WM Wire feed motor

Claims (3)

アーク期間中は溶接ワイヤを母材へ前進送給し、短絡期間中は溶接ワイヤを母材から離れる方向に後退送給する短絡を伴うアーク溶接の送給制御方法において、
短絡が発生した時点から予め定めた長期短絡判別時間が経過するまでは前記前進送給を継続すると共に溶接電流を増加させ、前記長期短絡判別時間が経過した後は前記後退送給に切り換えると共に前記溶接電流を減少させ、前記後退送給によってワイヤ先端が母材から離れてアークが再発生すると前記前進送給に再び切り換えると共に前記溶接電流を前記前進送給の送給速度に応じた値に増加させることを特徴とする短絡を伴うアーク溶接の送給制御方法。
In the feed control method of arc welding with a short circuit that feeds the welding wire forward to the base material during the arc period and retracts the welding wire away from the base material during the short circuit period,
The forward feeding is continued and the welding current is increased until the predetermined long-term short-circuit determination time elapses from the time when the short-circuit occurs, and the welding current is increased after the long-term short-circuit determination time elapses. The welding current is reduced, and when the wire retreats from the base metal due to the backward feeding and the arc reoccurs, the mode is switched again to the forward feeding and the welding current is increased to a value corresponding to the feeding speed of the forward feeding. A feed control method for arc welding with a short circuit characterized by causing a short circuit.
前記長期短絡判別時間が経過した後は前記後退送給に切り換え、前記長期短絡判別時間が経過した時点から予め定めた電流減少遅延時間が経過した後に前記溶接電流を減少させる請求項1に記載の短絡を伴うアーク溶接の送給制御方法。2. The method according to claim 1, wherein after the long-term short-circuit determination time has elapsed, the feeding is switched to the reverse feeding, and the welding current is reduced after a predetermined current decrease delay time has elapsed from the time when the long-term short-circuit determination time has elapsed. Feed control method for arc welding with short circuit. アークが再発生した時点から予め定めた後退送給継続時間が経過するまでは前記後退送給を継続すると共に前記溶接電流を減少させたままで維持し、前記後退送給継続時間が経過した後は前記前進送給に再び切り換えると共に前記溶接電流を前記前進送給の送給速度に応じた値に増加させる請求項1又は請求項2に記載の短絡を伴うアーク溶接の送給制御方法。Until the predetermined backward feeding continuation time elapses from the time when the arc re-occurs, the backward feeding is continued and the welding current is kept reduced, and after the backward feeding continuation time has elapsed, The feed control method for arc welding with a short circuit according to claim 1 or 2, wherein the mode is switched to the forward feed again, and the welding current is increased to a value corresponding to the feed speed of the forward feed.
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US20210031293A1 (en) * 2018-04-18 2021-02-04 Panasonic Intellectual Property Management Co., Ltd. Arc welding control method
US12390874B2 (en) * 2018-04-18 2025-08-19 Panasonic Intellectual Property Management Co., Ltd. Arc welding control method
JP2021079427A (en) * 2019-11-22 2021-05-27 株式会社ダイヘン Arc-welding control method
JP7396779B2 (en) 2019-11-22 2023-12-12 株式会社ダイヘン Arc welding control method

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