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JP2004285989A - Structure of oil drain opening of oil pan - Google Patents

Structure of oil drain opening of oil pan Download PDF

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Publication number
JP2004285989A
JP2004285989A JP2003082345A JP2003082345A JP2004285989A JP 2004285989 A JP2004285989 A JP 2004285989A JP 2003082345 A JP2003082345 A JP 2003082345A JP 2003082345 A JP2003082345 A JP 2003082345A JP 2004285989 A JP2004285989 A JP 2004285989A
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JP
Japan
Prior art keywords
boss
oil
drain port
screw hole
oil pan
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003082345A
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Japanese (ja)
Other versions
JP4222474B2 (en
Inventor
Terushiro Nagahashi
橋 輝 城 長
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UD Trucks Corp
Original Assignee
UD Trucks Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UD Trucks Corp filed Critical UD Trucks Corp
Priority to JP2003082345A priority Critical patent/JP4222474B2/en
Publication of JP2004285989A publication Critical patent/JP2004285989A/en
Application granted granted Critical
Publication of JP4222474B2 publication Critical patent/JP4222474B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure of an oil drain opening for restraining a residual volume to the utmost at the time of oil drain, and preventing discharging speed from becoming slow by making a projection volume from an oil pan bottom as small as possible for securing a ground height. <P>SOLUTION: A boss (2) is projected to an oil pan bottom face (1b) inwardly, and a screw hole (2a) is bored to the boss (2) to form a drain port (D). A slit-like groove (3) whose tip end is communicated in the screw hole (2a), and which is opened sideward and upward of the boss is provided to the boss (2). A communication hole (4) penetrating through a bottom of the slit-like groove (3) from an inner face of the screw hole (2a) is bored diagonally upward from a lower part of the drain port (D). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、内燃機関のオイルパン底部に設けられたオイルドレン口の構造に関する。
【0002】
【従来の技術】
従来、内燃機関(以下、エンジンという)のオイルパン底部には、オイル交換などのためにオイルを排出するドレン口が設けられ、ねじ栓(ドレンプラグ)などで塞がれている。そして、このドレン口としては、オイルの排出残りをできるだけ少なくすることが必要であり、また、オイルパンはドレンプラグをも含めて、その下方の地面あるいは床面(または構造物)との間の距離あるいはスペースの確保が必要で、特に車両用エンジンでは、走行時の地面との干渉を避けるための地上高(図1にHで示す)の確保は重要な要件となっている。
【0003】
オイルパンは、通常、板金あるいは鋳造品で薄肉に形成されており、オイルドレン口は、オイルパン底部にドレンプラグのねじ部長さを確保するためにボスを設けてねじ孔が加工されて形成されている。
このボスをオイルパン外方(下方)に突出させ、内部には突出させなければオイルを残さず排出できるように形成できる。しかし、上記のように地上高を確保するためにオイルパン下面よりの突出をできるだけ少なくするよう、内面側に突出してボスを形成すると、ドレン口のねじ孔に対してそのボス部が堤となってオイルを完全に排出することができなくなる。
【0004】
なお、従来技術としては、多種の機械に搭載する汎用エンジンに対し、ドレン口を前後方向と左右方向とのそれぞれの端部に設け、オイルパンの前後の向きを変えて取り付けることで4つの位置を選択できるようにして構造物等を避けること、およびオイルパン底部にドレン口に向けてオイル排出を案内する凹部を設ける提案がされている(特許文献1参照)。
【0005】
しかし、この発明では、オイルパン側部に横向きのドレン口を穿設し、また、凹部を設けて排出の案内および残油の防止をしているのでオイルパン底部より突出して地上高が減少している。さらに、横向きのドレン口は、オイルパン内の残油レベル(図1にLで示す)の変化にしたがって吐出される位置が変化し、そのため油受け容器を移動する必要が生じたり、あるいは大きな受け皿を用いなければならないなどの問題点を有している。
【0006】
【特許文献1】
特許第3208477号公報
【0007】
【発明が解決しようとする課題】
本発明は、上記の問題点に対処し、オイルパン底部からの突出量をできるだけ少なくして地上高を確保し、かつオイルドレン時の残量をできるだけ少なく、しかも排出速度が小さくならないようなドレン口の構造を提供することを目的としている。
【0008】
【課題を解決するための手段】
本発明によれば、内燃機関のオイルパン底部に下方向きに穿孔されたオイルドレン口の構造において、オイルパン底面(1b)に内方向きにボス(2)を凸設し、そのボス(2)にねじ孔(2a)を穿孔してドレン口(D)を形成しており、そのボス(2)には先端部が前記ねじ孔(2a)内に連通しボス(2)側方および上方に開放されているスリット状の溝(3)が設けられていることを特徴とする(請求項1)。
【0009】
このように構成することでオイルパン内のオイルは、ねじ孔内に連通した溝先端部を通っても排出され、残油のレベルは、ボスの上面から溝の底部まで下げることができる。
【0010】
また、本発明によれば、内燃機関のオイルパン底部に下方向きに穿孔されたオイルドレン口の構造において、オイルパン底面(1b)に内方向きにボス(2)を凸設し、そのボス(2)にねじ孔(2a)を穿孔してドレン口(D)を形成しており、そのドレン口(D)の下方より斜め上方に向けて前記ねじ孔(2a)の内面からボス外周部(S)に貫通する連通孔(4)が穿設されていることを特徴とする(請求項2)。
【0011】
このような構成により、ボスを貫通した連通孔からもオイルが排出され、残油のレベルはボス上面より下がって連通孔の貫通端の高さとなる。また、その部分のオイル排出速度は、連通孔の断面積によって決まるものとなるが、強度上の問題をクリアして、かつ時間が掛かることも解消できる。
【0012】
さらに本発明によれば、前記ドレン口(D)の下方より斜め上方に向けて前記ねじ孔(2a)の内面から前記スリット状の溝(3)の底部に貫通する連通孔(4)が穿設されていることを特徴とする(請求項3)。
【0013】
この構成によって、残油のレベルは、溝の底部まで下がり、連通孔によってそのオイル排出速度は改善される。
【0014】
【発明の実施の形態】
以下、図面を参照して本発明の実施形態を説明する。
図1において、エンジンは傾斜して車両に登載されており(図1はクランク軸直角方向のオイルパン断面を示し、すなわち、この例では、クランク軸直角方向にエンジンが傾斜している。)、図示しないシリンダブロックの下面に取り付けられたオイルパン1の底面1bは、エンジンの登載姿勢で地面Gとほぼ平行になるように形成されている。そして、その底面1bには、内方に凸出してボス2が設けられており、そのボス2には、ねじ孔2aが鉛直方向に穿設されてドレン口Dが形成されている。
【0015】
さらに、図2(図1のA矢視図)をも参照し、そのボス2には、図示のようにその先端部がドレン口のねじ孔2a内に連通するようにボス上方および側方に開放されたスリット状の溝3が形成されている。
この溝3は、切削加工によって形成しても良いが、粗形材にて形成(鋳抜き)するのが好ましい。
【0016】
そして、溝形状として例えば図示の例では、ねじ孔2aの径16mmに対し、溝3の幅は3mm程度であり、図3にその詳細を示すように、溝の底面3bはオイルパン底面1bと平行で、また、溝の上下方向端面3aはオイルパン取付面Bと直角(型抜き方向)としており、その交点をやや鋭角に形成してねじ孔2a内に高さh=2〜3mm程度が連通するようにしている。
【0017】
このように溝3の先端は、ねじ孔2a内に開口しているので、強度上、多数の溝を設けたり、あるいはその幅を余り大きくしたりすることは好ましくない。
このような構成により、オイルパン1内の残油のレベルは、ボス2の上面から溝3の底部3bまで下がる。
【0018】
次に、図1に戻り、ボス2には、ドレン口Dの下方より斜め上方に向け、ねじ孔2aの内面から符号Sで示すその外周部に貫通する連通孔4が穿孔され、溝3の底部に連通されている。
【0019】
この連通孔4は、その先端がボス2の外周部Sのなるべく下方に貫通するのが(残油が少なく)好ましいが、ねじ孔2a内径部からの穿孔には、加工上の制限があり、また、ドレンプラグ5の螺着時の油密保持の条件もあって、図示例では、傾斜角度θ=50〜60°程度となっている。また、その径dは、大きいのが(排油時間が短くなり)好ましいが、やはり加工上や強度上の制限があり、この例では、直径d=5mm程度となっている。
【0020】
以上、本実施形態では、オイルパン1の内方に凸設したボス2に、製造が容易な型抜きによるスリット状の溝3を形成することで残油のレベルを下げ、さらに連通孔4によってその排出速度を確保し、その殆どのオイルをドレンすることができる。
【0021】
【発明の効果】
本発明による作用効果をまとめると以下に示す通りである。
(1) オイルパンの底面から下にボスの突出がなく、その下方の地上高あるいはスペースが確保できる。
(2) オイルパン内のオイルを殆ど排出することができ、かつその排出速度も十分に実用的である。また、下向きのドレン口であって、オイル受け容器に容易に排出できる。
(3) 製造が容易である。
【図面の簡単な説明】
【図1】本発明によるオイルパンのドレン口を含む断面を示す。
【図2】図1のA矢視図。
【図3】スリット状溝の詳細図。
【符号の説明】
1・・・オイルパン
1b・・・オイルパン底面
2・・・ボス
2a・・・ねじ孔(ドレン口)
3・・・溝
4・・・連通孔
D・・・ドレン口
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure of an oil drain port provided at an oil pan bottom of an internal combustion engine.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a drain port for discharging oil for oil change or the like is provided at the bottom of an oil pan of an internal combustion engine (hereinafter referred to as an engine), and is closed with a screw plug (drain plug) or the like. It is necessary for this drain port to minimize the residual oil discharge, and the oil pan, including the drain plug, is connected to the ground or floor (or structure) below it. It is necessary to secure a distance or a space, and particularly in a vehicle engine, securing a ground clearance (indicated by H in FIG. 1) to avoid interference with the ground during traveling is an important requirement.
[0003]
The oil pan is usually made of a sheet metal or a cast product, and is formed to be thin.The oil drain port is formed by forming a boss at the bottom of the oil pan and providing a boss to secure the length of the screw portion of the drain plug. ing.
The boss can be formed so as to be able to be discharged without leaving oil unless the boss is projected outward (downward) of the oil pan and is not projected inside. However, as described above, if the boss is formed to protrude inward to minimize the protrusion from the lower surface of the oil pan in order to secure the ground clearance, the boss portion becomes a bank for the screw hole of the drain port. Oil cannot be completely discharged.
[0004]
In addition, as a conventional technology, a drain port is provided at each end in the front-back direction and the left-right direction with respect to a general-purpose engine mounted on various types of machines, and the oil pan is mounted in different positions in the front-rear direction. It has been proposed to avoid a structure or the like by making it possible to select an oil pan and to provide a recess at the bottom of an oil pan for guiding oil discharge toward a drain port (see Patent Document 1).
[0005]
However, according to the present invention, a horizontal drain port is formed in the side of the oil pan, and a recess is provided to guide discharge and prevent residual oil. ing. Further, the position of the horizontal drain port is changed according to a change in the residual oil level (indicated by L in FIG. 1) in the oil pan, so that the oil receiving container needs to be moved or a large receiving pan is required. Have to be used.
[0006]
[Patent Document 1]
Japanese Patent No. 3,208,477
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION The present invention addresses the above-described problems, and secures a ground clearance by minimizing the amount of protrusion from the bottom of an oil pan, as well as minimizing the remaining amount at the time of oil draining, and further reducing the drain speed. It aims to provide a mouth structure.
[0008]
[Means for Solving the Problems]
According to the present invention, in the structure of the oil drain port which is bored downward at the bottom of the oil pan of the internal combustion engine, the boss (2) is protruded inward on the bottom surface (1b) of the oil pan, and the boss (2) is formed. ), A drain hole (D) is formed by drilling a screw hole (2a), and the boss (2) has a distal end portion communicating with the screw hole (2a) and laterally and upwardly of the boss (2). A slit-shaped groove (3) that is open to the outside is provided (claim 1).
[0009]
With this configuration, the oil in the oil pan is discharged even through the leading end of the groove communicating with the screw hole, and the level of residual oil can be reduced from the upper surface of the boss to the bottom of the groove.
[0010]
Further, according to the present invention, in the structure of the oil drain port which is bored downward at the bottom of the oil pan of the internal combustion engine, the boss (2) is protruded inwardly on the bottom surface (1b) of the oil pan, and the boss is provided. A drain hole (D) is formed by piercing a screw hole (2a) in (2), and a boss outer peripheral portion is formed obliquely upward from below the drain hole (D) from the inner surface of the screw hole (2a). A communication hole (4) penetrating through (S) is formed (claim 2).
[0011]
With such a configuration, oil is also discharged from the communication hole penetrating the boss, and the level of residual oil falls below the upper surface of the boss and becomes the height of the penetrating end of the communication hole. In addition, the oil discharge speed at that portion is determined by the cross-sectional area of the communication hole. However, it is possible to solve the problem of strength and eliminate the need for time.
[0012]
Further, according to the present invention, a communication hole (4) penetrating from the inner surface of the screw hole (2a) to the bottom of the slit-shaped groove (3) is formed obliquely upward from below the drain port (D). (Claim 3).
[0013]
With this configuration, the level of residual oil is lowered to the bottom of the groove, and the oil discharge speed is improved by the communication hole.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, the engine is mounted on the vehicle at an angle (FIG. 1 shows a cross section of an oil pan perpendicular to the crankshaft, that is, in this example, the engine is inclined at a right angle to the crankshaft). The bottom surface 1b of the oil pan 1 attached to the lower surface of a cylinder block (not shown) is formed so as to be substantially parallel to the ground G when the engine is mounted. A boss 2 is provided on the bottom surface 1b so as to protrude inward. A screw hole 2a is formed in the boss 2 in a vertical direction to form a drain port D.
[0015]
Further, referring also to FIG. 2 (a view as viewed from the direction indicated by the arrow A in FIG. 1), the boss 2 is provided above and to the side of the boss such that the tip end communicates with the screw hole 2a of the drain port as shown in the figure. An open slit-like groove 3 is formed.
This groove 3 may be formed by cutting, but is preferably formed (cast) from a rough material.
[0016]
For example, in the illustrated example, the width of the groove 3 is about 3 mm with respect to the diameter of the screw hole 2a of 16 mm. As shown in detail in FIG. Parallel, the vertical end face 3a of the groove is perpendicular to the oil pan mounting surface B (the direction in which the mold is removed), and the intersection is formed at a slightly acute angle so that the height h = about 2 to 3 mm in the screw hole 2a. I try to communicate.
[0017]
Since the tip of the groove 3 is open in the screw hole 2a as described above, it is not preferable to provide a large number of grooves or to make the width too large in view of strength.
With such a configuration, the level of residual oil in the oil pan 1 drops from the upper surface of the boss 2 to the bottom 3 b of the groove 3.
[0018]
Next, returning to FIG. 1, the boss 2 is formed with a communication hole 4 penetrating from the inner surface of the screw hole 2 a to the outer peripheral portion indicated by the symbol S from the inner surface of the screw hole 2 a obliquely upward from below the drain port D. It communicates with the bottom.
[0019]
It is preferable that the end of the communication hole 4 penetrates as much as possible below the outer peripheral portion S of the boss 2 (residual oil is small). However, drilling from the inner diameter of the screw hole 2a has processing limitations. In addition, there is also a condition for maintaining oil tightness when the drain plug 5 is screwed, and in the illustrated example, the inclination angle θ is about 50 to 60 °. Further, it is preferable that the diameter d is large (the oil draining time is shortened), but there are also restrictions on processing and strength, and in this example, the diameter d is about 5 mm.
[0020]
As described above, in the present embodiment, the level of residual oil is reduced by forming the slit-shaped groove 3 by die-cutting, which is easy to manufacture, on the boss 2 protruding inward of the oil pan 1, and the communication hole 4 The discharge speed can be secured, and most of the oil can be drained.
[0021]
【The invention's effect】
The functions and effects of the present invention are summarized as follows.
(1) There is no protrusion of the boss below the bottom surface of the oil pan, and a ground clearance or space below the boss can be secured.
(2) Most of the oil in the oil pan can be discharged, and the discharge speed is sufficiently practical. Further, the drain port is directed downward, and can be easily discharged to the oil receiving container.
(3) It is easy to manufacture.
[Brief description of the drawings]
FIG. 1 shows a cross section including a drain port of an oil pan according to the present invention.
FIG. 2 is a view taken in the direction of arrow A in FIG. 1;
FIG. 3 is a detailed view of a slit-like groove.
[Explanation of symbols]
1 oil pan 1b oil pan bottom 2 boss 2a screw hole (drain port)
3 ... Groove 4 ... Communication hole D ... Drain port

Claims (3)

内燃機関のオイルパン底部に下方向きに穿孔されたオイルドレン口の構造において、オイルパン底面に内方向きにボスを凸設し、そのボスにねじ孔を穿孔してドレン口を形成しており、そのボスには先端部が前記ねじ孔内に連通しボス側方および上方に開放されているスリット状の溝が設けられていることを特徴とするオイルドレン口の構造。In the structure of the oil drain port drilled downward at the bottom of the oil pan of the internal combustion engine, a boss is projected inward on the bottom of the oil pan, and a screw hole is drilled in the boss to form a drain port. An oil drain port structure, wherein the boss is provided with a slit-like groove having a leading end communicating with the inside of the screw hole and open to the side and upward of the boss. 内燃機関のオイルパン底部に下方向きに穿孔されたオイルドレン口の構造において、オイルパン底面に内方向きにボスを凸設し、そのボスにねじ孔を穿孔してドレン口を形成しており、そのドレン口の下方より斜め上方に向けて前記ねじ孔の内面からボス外周部に貫通する連通孔が穿設されていることを特徴とするオイルドレン口の構造。In the structure of the oil drain port drilled downward at the bottom of the oil pan of the internal combustion engine, a boss is projected inward on the bottom of the oil pan, and a screw hole is drilled in the boss to form a drain port. A communication hole penetrating from an inner surface of the screw hole to an outer peripheral portion of the boss so as to extend obliquely upward from below the drain port. 前記ドレン口の下方より斜め上方に向けて前記ねじ孔の内面から前記スリット状の溝の底部に貫通する連通孔が穿設されていることを特徴とする請求項1のオイルドレン口の構造。2. The structure of the oil drain port according to claim 1, wherein a communication hole penetrating from the inner surface of the screw hole to the bottom of the slit-shaped groove is formed obliquely upward from below the drain port.
JP2003082345A 2003-03-25 2003-03-25 Structure of oil drain port of oil pan Expired - Fee Related JP4222474B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100449179C (en) * 2005-03-07 2009-01-07 丰田自动车株式会社 Overflow pipe
DE102008001137A1 (en) * 2008-04-14 2009-10-15 Zf Friedrichshafen Ag Arrangement has receiving container for fluid at bottom area of vehicle and drain hole, whose edge has flange directed into interior of receiving container
US20100108444A1 (en) * 2008-11-05 2010-05-06 Marco Alfino Vehicle Sump
JP2015194115A (en) * 2014-03-31 2015-11-05 ダイハツ工業株式会社 Tank structure
JP2017096190A (en) * 2015-11-25 2017-06-01 ダイキョーニシカワ株式会社 Oil pan drain structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100449179C (en) * 2005-03-07 2009-01-07 丰田自动车株式会社 Overflow pipe
DE102008001137A1 (en) * 2008-04-14 2009-10-15 Zf Friedrichshafen Ag Arrangement has receiving container for fluid at bottom area of vehicle and drain hole, whose edge has flange directed into interior of receiving container
US20100108444A1 (en) * 2008-11-05 2010-05-06 Marco Alfino Vehicle Sump
JP2015194115A (en) * 2014-03-31 2015-11-05 ダイハツ工業株式会社 Tank structure
JP2017096190A (en) * 2015-11-25 2017-06-01 ダイキョーニシカワ株式会社 Oil pan drain structure

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