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JP2004275367A - Dishwasher - Google Patents

Dishwasher Download PDF

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Publication number
JP2004275367A
JP2004275367A JP2003069969A JP2003069969A JP2004275367A JP 2004275367 A JP2004275367 A JP 2004275367A JP 2003069969 A JP2003069969 A JP 2003069969A JP 2003069969 A JP2003069969 A JP 2003069969A JP 2004275367 A JP2004275367 A JP 2004275367A
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Japan
Prior art keywords
water
closing member
washing
inlet
outlet
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JP2003069969A
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Japanese (ja)
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JP4354199B2 (en
Inventor
Takayuki Inoue
隆幸 井上
Masayoshi Kamisaki
昌芳 上崎
Makoto Oyama
眞 大山
Hiroaki Inui
浩章 乾
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Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
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Priority to JP2003069969A priority Critical patent/JP4354199B2/en
Priority to CNB2004100284461A priority patent/CN1265758C/en
Priority to KR1020040016932A priority patent/KR100574129B1/en
Priority to TW093106722A priority patent/TWI290032B/en
Publication of JP2004275367A publication Critical patent/JP2004275367A/en
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Publication of JP4354199B2 publication Critical patent/JP4354199B2/en
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  • Washing And Drying Of Tableware (AREA)

Abstract

【課題】洗浄ポンプで加圧された水を複数の洗浄ノズルから噴射することで食器の洗浄を行う食器洗浄機において、簡単な構造の信頼性の高い切換弁を用いることで、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射できるようにし、コストアップや機器全体を大型化せずに、低騒音化と節水を実現する。
【解決手段】洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁17を有し、切換弁17は、洗浄ポンプで加圧した水を導入する入口19と、導入した水を複数の洗浄ノズルに導出する複数の出口20と、入口19と出口20をつなぐ通水部18と、通水部18内で断続的に回転しながら出口20を順次塞いでいく閉塞部材21とを備え、閉塞部材21は入口19と出口20との間を往復運動し、この往復運動に連動して一方向に所定角度回転するカム機構22、23を設けるとともに、この往復運動を安定させる案内部材を設ける。
【選択図】 図1
In a dishwasher for washing dishes by injecting water pressurized by a washing pump from a plurality of washing nozzles, one washing pump is used by using a highly reliable switching valve having a simple structure. In this way, water can be selectively injected from a plurality of washing nozzles, and noise reduction and water saving can be realized without increasing costs or increasing the size of the entire equipment.
A switching valve (17) is provided in the middle of a water path connecting a washing pump and a plurality of washing nozzles. The switching valve (17) has an inlet (19) for introducing water pressurized by the washing pump, and a plurality of introduced water. A plurality of outlets 20 leading out to the washing nozzle, a water passage 18 connecting the inlet 19 and the outlet 20, and a closing member 21 that sequentially closes the outlet 20 while rotating intermittently in the water passage 18. The closing member 21 reciprocates between the inlet 19 and the outlet 20 and includes cam mechanisms 22 and 23 which rotate in one direction by a predetermined angle in conjunction with the reciprocating motion, and a guide member for stabilizing the reciprocating motion. Provide.
[Selection diagram] Fig. 1

Description

【0001】
【発明の属する技術分野】
本発明は、洗浄ポンプで加圧された水を複数の洗浄ノズルから噴射することで食器の洗浄を行う食器洗浄機に関するものである。
【0002】
【従来の技術】
従来、この種の食器洗浄機は図8および図9に示すように構成していた。以下、その構成について説明する。
【0003】
図8および図9に示すように、給水経路1は、水道水を食器洗浄機本体2へ給水するもので、給水弁3によって給水を制御する。洗浄槽4は、食器洗浄機本体2の内部に設け、この洗浄槽4の内部には給水した水を貯水する貯水部5を設け、貯水部5に連通した水位センサ6を設けている。
【0004】
貯水部5に貯水した水は、貯水部5に設けた温水ヒータ7で加熱されるとともに、洗浄ポンプ8で加圧され、複数個設けた洗浄ノズル9から食器かご10内の食器に向けて噴射し、食器を洗浄するようにしている。排水ポンプ11は洗浄槽4内の水を排出するものである。
【0005】
食器洗浄機本体2には前面ドア12を開閉自在に設け、食器かご10を出し入れできるようにしている。残菜フィルタ13は食器に付着していた残菜を捕捉するものである。
【0006】
上記構成において動作を説明する。食器かご10内に食器を配置して洗浄槽4に収容し、運転を開始すると、給水弁3が開き、給水経路1を通して洗浄槽4に給水される。給水された水は、洗浄槽4の貯水部5に貯水され、水位センサ6により所定の水位を検知すると給水弁3を閉じて給水を終了し、洗浄ポンプ8を駆動する。
【0007】
これにより、貯水部5に貯水された水は、温水ヒータ7で加熱されるとともに、洗浄ポンプ8で加圧され、洗浄ノズル9から食器かご10の食器に向けて噴射され、食器を洗浄する。洗浄が終わると排水ポンプ11によって洗浄槽4内の水を排出する。
【0008】
また、他の従来例として、基本的な構成は上記従来例と同じで、各洗浄ノズルに対応した数だけ洗浄ポンプを設け、洗浄ノズルから選択的に水を噴射させることで、運転時の低騒音化と節水を可能とする構成のものもある(例えば、特許文献1参照)。
【0009】
【特許文献1】
特開平5−176875号公報(第2−3頁、第1図、第7図)
【0010】
【発明が解決しようとする課題】
しかしながらこのような従来の構成では、複数の洗浄ノズル9から同時に水が噴射されるため、騒音が大きく、洗浄槽4内の水が大量に必要であった。
【0011】
また、各洗浄ノズルに対応した数だけ洗浄ポンプを設け、洗浄ノズルから選択的に水を噴射させる構成のものでは、低騒音化と節水が可能となるが、洗浄ポンプを複数個設けることはコストアップにつながると同時に、機器全体が大型化するという問題を有していた。
【0012】
本発明は上記課題を解決するもので、簡単な構造の信頼性の高い切換弁を用いることで、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射できるようにし、コストアップや機器全体を大型化せずに、低騒音化と節水を実現することを目的としている。
【0013】
【課題を解決するための手段】
本発明は上記目的を達成するために、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、切換弁は、洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、入口と出口をつなぐ通水部と、通水部内で断続的に回転しながら出口を順次塞いでいく閉塞部材とを備え、閉塞部材は入口と出口との間を往復運動し、この往復運動に連動して一方向に所定角度回転するカム機構を設けるとともに、この往復運動を安定させる案内部材を設けたものである。
【0014】
これにより、簡単な構成で信頼性の高い切換弁を実現することができ、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができる。
【0015】
【発明の実施の形態】
本発明の請求項1に記載の発明は、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、前記切換弁は、前記洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、前記入口と前記出口をつなぐ通水部と、前記通水部内で断続的に回転しながら出口を順次塞いでいく閉塞部材とを備え、前記閉塞部材は入口と出口との間を往復運動し、この往復運動に連動して一方向に所定角度回転するカム機構を設けるとともに、この往復運動を安定させる案内部材を設けたものであり、簡単な構成で信頼性の高い切換弁を実現することができ、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができる。
【0016】
請求項2に記載の発明は、上記請求項1に記載の発明において、案内部材は、閉塞部材と通水部に設けた穴と軸とで構成するとともに、この軸の断面を十字形状としたものであり、案内部材周辺への食材などの異物詰まりを防止することができ、切換弁の信頼性を向上することができる。
【0017】
請求項3に記載の発明は、上記請求項1に記載の発明において、閉塞部材の外周と通水部内周との間に所定の隙間を設けたものであり、閉塞部材に食材などの噛み込みや引っかかりを防止することができ、切換弁の信頼性を向上することができる。
【0018】
請求項4に記載の発明は、上記請求項1に記載の発明において、入口は、往復運動と略垂直な方向に開口したものであり、カム機構へ横から水流を当てることで、カム機構への異物詰まりや食材、汚染の堆積を防止でき、切換弁の信頼性を向上することができる。また、水路を低い高さで構成でき、機器全体を小型化することができる。
【0019】
請求項5に記載の発明は、上記請求項1に記載の発明において、入口は、閉塞部材の回転方向と同じ向きの旋回流が発生する向きに開口したものであり、閉塞部材の往復運動がカム機構によって回転運動に変換される際に、旋回流でこの回転を補助することで切換動作の信頼性を向上させることができる。
【0020】
【実施例】
以下、本発明の一実施例について、図面を参照しながら説明する。なお、従来例と同じ構成のものは同一符号を付して説明を省略する。
【0021】
図2および図3に示すように、洗浄槽4は食器洗浄機本体2の内部に設け、この洗浄槽4内部には給水した水を貯水する貯水部5を設けている。この貯水部5には温水ヒータ7を設け、貯水部5に貯水した水を加熱する。
【0022】
洗浄槽4の内部には、左側に洗浄ノズル14、右側に洗浄ノズル15、背面側に洗浄ノズル16を設けるとともに、これら洗浄ノズル14〜16と洗浄ポンプ8との間に切換弁17を設けており、洗浄ポンプ8で加圧した水を洗浄ノズル14〜16のいずれか1個ないし2個に通水するよう順次切り換えるようにしている。
【0023】
切換弁17は、図1に示すように構成しており、通水部18は、洗浄ポンプ8で加圧した水を導入する入口19と、導入した水を洗浄ノズル14〜16にそれぞれ導出する出口20a〜20d(詳細は図5参照)とを連結している。通水部18の内部には、入口19と出口20a〜20dとの間を往復運動し、断続的に回転しながら出口20a〜20dを順次塞いでいく閉塞部材21を設けている。この閉塞部材21の往復運動に連動して、一方向に所定角度回転するよう作用するカム機構22、23を閉塞部材21に設けている。
【0024】
また、閉塞部材21の外周と通水部18の内周との間には所定の隙間を設けており、通水部18を通過する水の中に含まれる食材が、閉塞部材21と通水部18との間に詰まったりしないように構成している。ここで、入口19は、往復運動と略垂直な方向に開口しており、カム機構23に横から水流を当てることでカム機構23に食材などの異物が詰まったり、堆積したりするのを防止するよう構成している。
【0025】
閉塞部材21は、図4(a)〜(c)に示すように構成しており、主に切り欠き24と平坦部25とを有する円盤26からなっている。摺動面27a、27bは、円盤26の上面に設けカム機構22を構成するもので、傾斜を有し、円盤26の略中心を軸とする同一円周上に連なっている。また、摺動面28は、円盤26の下面でカム機構23を構成するもので、傾斜を有し、円盤26の略中心を軸とする同一円周上に連なっている。ガイド穴29は、円盤26の略中央に設けている。
【0026】
図5は、図1に指示した断面を示しており、図5(a)は図1のA−A線断面、図5(b)は図1のB−B線断面、図5(c)は図1のC−C線断面、図5(d)は図1のD−D線断面を示している。
【0027】
図5(a)のように、水を洗浄ノズル14〜16に導出する出口は4個の出口20a〜20dで構成され、出口20aは左側の洗浄ノズル14へ水を導出し、出口20cは右側の洗浄ノズル15へ水を導出し、出口20dは背面側の洗浄ノズル16へ水を導出し、出口20bは洗浄ノズル14、15の両方へ水を導出する。
【0028】
出口20a〜20dは平坦な同一面上の開口面30を有しており、閉塞部材21上の平坦部25と対向し、開口面30の穴径D1は平坦部25の外径D2より小さく設定している。閉塞部材21は、入口19と出口20a〜20dとの間で往復運動する際に平坦部25が開口面30に水密に当接し、閉塞部材21上の切り欠き24の位置と一致する出口20a〜20dのいずれか1つが洗浄ノズルへ水を導出する出口となり、残りの出口20a〜20dの3個は塞がれる。
【0029】
図6は、閉塞部材21の平坦部25が開口面30に当接した状態を示す一例であるが、この場合であれば出口20a、20c、20dは塞がれ、出口20bのみが出口として開口し、水は洗浄ノズル14、15の両方へ導出されることになる。
【0030】
閉塞部材21が上方へ移動する際の運動を往路とし、下方へ移動する際の運動を復路とすると、往路の終端においては閉塞部材21の平坦部25が開口面30に当接するが、復路の終端においては閉塞部材21の平坦部25が開口面30と所定の隙間を有する。往路と復路を1回ずつ移動すると往復運動を1回することになるが、この間、カム機構22、23によって、閉塞部材21はガイド穴29の中心軸31を中心に、出口20a〜20dの内、隣り合う2つの出口がつくる角度だけ回転するよう設定されている。
【0031】
したがって、図6の状態から閉塞部材21が下降して復路の終端へ移動し、つぎに閉塞部材21が上昇して往路の終端へ移動したときには、出口20bと出口20cがつくる角度だけ閉塞部材21が回転し、出口20a、20b、20dは塞がれ、出口20cのみが出口として開口して水は右側の洗浄ノズル15へ導出されることになる。
【0032】
なお、閉塞部材21の往復運動は、主に洗浄ポンプ8によって加圧された水が持つ水力と、閉塞部材21そのものに作用する重力で行う。重力は常時閉塞部材21に作用しているが、洗浄ポンプ8で発生する水力は閉塞部材21に作用する重力よりはるかに大きいため、閉塞部材21が水力を受ける時間は重力による作用をほとんど無視することができる。したがって、洗浄ポンプ8の運転と停止を交互に行うことで閉塞部材21は往復運動する。
【0033】
このように、閉塞部材21は入口19と出口20a〜20dとの間を往復運動しながら、ガイド穴29の中心軸31を中心に所定角度回転するので、出口20a〜20dは同時に3個ずつ順次塞がれ、出口20a〜20dのうち1つが順次開口することになる。例えば、閉塞部材21の回転方向が図6に示すような向きである場合、20a→20b→20c→20d→20aの順に開口し、それに伴い、洗浄ノズル14→洗浄ノズル14および15の両方→洗浄ノズル15→洗浄ノズル16→洗浄ノズル14へと順次水を導出する。ここで、出口20bについては洗浄ノズル14および15の両方に接続されているものとする。
【0034】
つぎに、カム機構22について説明する。閉塞部材21の摺動面27aは、出口20a〜20dを構成する開口面30の一部であるリブ32と摺接し、カム機構22を構成することで直線運動を回転運動に変換している。リブ32は開口面30の略中心から略等間隔で放射状に延びている。
【0035】
閉塞部材21は下降した位置、すなわち復路の終端において、上方から平面的に見て摺動面27aとリブ32とが重なり合う位置にくるよう設定されており、閉塞部材21が洗浄ポンプ8で加圧した水の水力を受けて上昇すると、摺動面27aとリブ32が当接する。
【0036】
水力により、閉塞部材21は当接後も上方へ力を受けるが、このため摺動面27aの傾斜によって滑りが生じ、回転運動を行いながら上昇することになる。リブ32が摺動面27aを滑りきると、リブ32は閉塞部材21の平坦部25に当接し、閉塞部材21の上昇と回転運動は同時に停止する。このとき、複数のリブ32はすべて閉塞部材21の平坦部25に隙間なく当接し、閉塞部材21の円盤26で塞がれた出口20は水密されることになる。なお、摺動面27bとリブ32とが摺接するように設定すれば、閉塞部材21の回転方向は逆向きとなる。
【0037】
ここで、図6に示すように、通水部18へ導水する入口19は、通水部18の内部で旋回流が生じるように、中心軸31からずれた方向に開口している。この旋回流の向きは、閉塞部材21の回転方向と一致しており、閉塞部材21がカム機構22によって回転するのを補助するよう作用する。したがって、閉塞部材21の回転の信頼性が向上し、切換弁17としての動作の信頼性を向上することができる。
【0038】
つぎに、カム機構23について説明する。図7は、閉塞部材21の摺動面28と対をなし、カム機構23を構成する摺動面33の斜視図である。摺動面33は傾斜を有し、中心軸31を軸とする同一円周上に連なっている。また、閉塞部材21の往復運動を安定させる案内部材として、閉塞部材21のガイド穴29と嵌合する軸34を摺動面33の中心に設けている。ここで、軸34の断面は十字形状としており、ガイド穴29の内周面と大きな隙間を設けることで、通過する水の中に含まれる食材などの異物が詰まりにくくなる。このように、ガイド穴29と軸34との作用により、切換弁17としての動作の信頼性を向上することができる。
【0039】
カム機構23は、カム機構22と同様な動作を行い、閉塞部材21の摺動面28が摺動面33と摺接することで、直線運動を回転運動に変換している。すなわち、閉塞部材21が上昇した位置、すなわち往路の終端において、下方から平面的に見て摺動面28と摺動面33とが重なり合う位置にくるよう設定されており、閉塞部材21が洗浄ポンプ8停止時の水力を受けない状態において重力によって下降すると、摺動面28と摺動面33が当接する。重力により、閉塞部材21は当接後も下方へ力を受けるが、このため、摺動面28の傾斜によって滑りが生じ、回転運動を行いながら下降することになる。
【0040】
摺動面33が摺動面28を滑りきると、閉塞部材21の下降と回転運動は同時に停止する。このとき、閉塞部材21の平坦部25と出口20とは所定の間隔を維持して静止する。そして、次回平坦部材21が水力を受けて再び上昇するときには、閉塞部材21の切り欠き24が、前回開口していた出口20a〜20dとは別の出口、例えば、出口20aのつぎはそれと隣接する出口20bと一致する。
【0041】
つぎに、上記構成において全体の動作を説明する。食器かご10内に食器を配置して洗浄槽4内に収容し、運転を開始すると、給水弁3が開き、給水経路1を通して洗浄槽4に給水される。給水された水は、洗浄槽4内の貯水部5に貯水され、水位センサ6によって所定の水位を検知すると給水弁3を閉じて給水を終了し、洗浄ポンプ8を駆動する。
【0042】
これにより、貯水部5に貯水された水は、洗浄ポンプ8で加圧され、切換弁17を通過して洗浄ノズル14〜16から食器かご10内の食器に向けて噴射され、貯水部5に戻る経路で循環する。このとき、洗浄ポンプ8は断続的に運転を行う。例えば、25秒運転後5秒停止といったように繰り返し運転を行う。この断続的に行われる洗浄ポンプ8の運転により、切換弁17を構成する閉塞部材21は、水力を断続的に受けることになり、重力の影響も併せて上昇と下降、すなわち往復運動を行うようになる。
【0043】
この往復運動は、切換弁17を構成するカム機構22、23によって回転運動に変換され、閉塞部材21は一往復するごとに所定の角度だけ回転し、洗浄ポンプ8から送られてくる水を出口20a〜20dに順次導出するようになる。これにより、洗浄ノズル14〜16から順次水が噴射されることになる。
【0044】
例えば、洗浄運転を合計30分間行うのであれば、洗浄ポンプ8を25秒運転後5秒停止の繰り返し運転とした場合に、切換弁17は切換動作を60回行うことになる。切換弁17の出口20a〜20dは合計4個あるので、上述の60回のように、切換弁17の切換動作の回数を4の倍数に設定することで、食器かご10に配置した食器全体に均一に水を噴射することができる。
【0045】
洗浄ポンプ8で水は循環しながら、温水ヒータ7で加熱されて温水化する。洗浄が終わると排水ポンプ11によって洗浄槽4内の水は排出され、洗浄行程は終了する。
【0046】
以上のように本実施例によれば、洗浄ポンプ8は1つのまま、簡単な構造の切換弁17で複数の洗浄ノズル14〜16から水の噴射を順次行うので、コストアップにつながらず、機器全体も大きくならないで済む。また、切換弁17そのものも特別な駆動源を必要とせず、洗浄ポンプ8を断続的に運転するだけなので、低コストで実現でき、高い信頼性と耐久性を得ることができる。
【0047】
また、運転中の騒音は、洗浄ノズル14〜16から噴射された水が洗浄槽4に当たる音が大きな要因を占めるので、同時に噴射する水の量が少ない方が静かとなるが、本実施例によれば、すべての洗浄ノズルから同時に噴射するのに比べ、各洗浄ノズルから順次噴射するので同時に噴射する水の量を少なくでき、低騒音を実現できる。
【0048】
また、節水は、循環する水の量が少ない方が貯水部5に貯水する水の量を少なくできるので節水となるが、本実施例によれば、すべての洗浄ノズルから同時に噴射するのに比べ、各洗浄ノズルから順次噴射するので循環する水の量を少なくでき、節水することができる。
【0049】
また、本実施例によれば、循環する水の量が減った分、洗浄ポンプ8の送水能力を小さくすることができ、洗浄ポンプ8の低コスト化と、洗浄ポンプ8の小型化が図れ、これにより機器全体を小型化することができる。
【0050】
【発明の効果】
以上のように本発明の請求項1に記載の発明によれば、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、この切換弁は、洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、入口と出口をつなぐ通水部と、通水部内で断続的に回転しながら出口を順次塞いでいく閉塞部材とを備え、閉塞部材は入口と出口との間を往復運動し、この往復運動に連動して一方向に所定角度回転するカム機構を設けるとともに、この往復運動を安定させる案内部材を設けたから、案内部材を有する閉塞部材がポンプの断続的な運転によって往復運動し、閉塞部材に設けたカム機構でこの往復運動を所定の角度だけ回転させるといった、信頼性の高い極めて簡単な構造の切換弁を設けることで、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができる。
【図面の簡単な説明】
【図1】本発明の一実施例の食器洗浄機の切換弁の断面図
【図2】同食器洗浄機の断面図
【図3】同食器洗浄機の側断面図
【図4】(a)同食器洗浄機の切換弁の閉塞部材の側面図
(b)同食器洗浄機の切換弁の閉塞部材の上面斜視図
(c)同食器洗浄機の切換弁の閉塞部材の下面斜視図
【図5】(a)同食器洗浄機のA−A線断面図
(b)同食器洗浄機のB−B線断面図
(c)同食器洗浄機のC−C線断面図
(d)同食器洗浄機のD−D線断面図
【図6】同食器洗浄機の閉塞部材と開口面が当接した状態の平面図
【図7】同食器洗浄機のカム機構を構成する摺動面の斜視図
【図8】従来の食器洗浄機の断面図
【図9】従来の食器洗浄機の側断面図
【符号の説明】
8 洗浄ポンプ
14 洗浄ノズル
15 洗浄ノズル
16 洗浄ノズル
17 切換弁
18 通水部
19 入口
20 出口
21 閉塞部材
22 カム機構
23 カム機構
29 ガイド穴(案内部材)
34 軸(案内部材)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a dishwasher for washing dishes by injecting water pressurized by a washing pump from a plurality of washing nozzles.
[0002]
[Prior art]
Conventionally, this type of dishwasher has been configured as shown in FIGS. Hereinafter, the configuration will be described.
[0003]
As shown in FIGS. 8 and 9, the water supply path 1 supplies tap water to the dishwasher main body 2, and the water supply is controlled by a water supply valve 3. The washing tank 4 is provided inside the dishwasher main body 2, and inside the washing tank 4, a water storage section 5 for storing supplied water is provided, and a water level sensor 6 communicating with the water storage section 5 is provided.
[0004]
The water stored in the water storage unit 5 is heated by a hot water heater 7 provided in the water storage unit 5, pressurized by a cleaning pump 8, and sprayed from a plurality of cleaning nozzles 9 toward tableware in a tableware basket 10. And try to wash dishes. The drain pump 11 discharges water in the washing tank 4.
[0005]
The dishwasher main body 2 is provided with a front door 12 that can be opened and closed so that the dish basket 10 can be taken in and out. The garbage filter 13 captures the garbage attached to the tableware.
[0006]
The operation of the above configuration will be described. When the tableware is placed in the tableware basket 10 and accommodated in the washing tank 4 and the operation is started, the water supply valve 3 is opened and water is supplied to the washing tank 4 through the water supply path 1. The supplied water is stored in the water storage section 5 of the cleaning tank 4. When a predetermined water level is detected by the water level sensor 6, the water supply valve 3 is closed to terminate the water supply, and the cleaning pump 8 is driven.
[0007]
As a result, the water stored in the water storage unit 5 is heated by the hot water heater 7 and pressurized by the cleaning pump 8 to be sprayed from the cleaning nozzle 9 toward the tableware of the tableware basket 10 to wash the tableware. When the washing is completed, the water in the washing tank 4 is discharged by the drain pump 11.
[0008]
Further, as another conventional example, the basic configuration is the same as the above-described conventional example, and a number of cleaning pumps corresponding to the respective cleaning nozzles are provided, and water is selectively injected from the cleaning nozzles, thereby reducing the operation time. There is also a configuration that enables noise reduction and water saving (for example, see Patent Document 1).
[0009]
[Patent Document 1]
JP-A-5-176875 (page 2-3, FIG. 1, FIG. 7)
[0010]
[Problems to be solved by the invention]
However, in such a conventional configuration, since water is jetted from the plurality of cleaning nozzles 9 at the same time, noise is large and a large amount of water in the cleaning tank 4 is required.
[0011]
In addition, in a configuration in which washing pumps are provided in a number corresponding to each washing nozzle and water is selectively jetted from the washing nozzles, noise reduction and water saving can be achieved, but providing a plurality of washing pumps is costly. At the same time, there is a problem that the size of the entire device is increased.
[0012]
SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems. By using a highly reliable switching valve having a simple structure, water can be selectively injected from a plurality of cleaning nozzles by one cleaning pump, thereby increasing costs and equipment. The aim is to realize low noise and water saving without increasing the size of the whole.
[0013]
[Means for Solving the Problems]
In order to achieve the above object, the present invention has a switching valve in the middle of a water path connecting a cleaning pump and a plurality of cleaning nozzles, wherein the switching valve has an inlet for introducing water pressurized by the cleaning pump, A plurality of outlets for guiding the discharged water to a plurality of washing nozzles, a water passage section connecting the inlet and the outlet, and a closing member that sequentially closes the outlet while intermittently rotating in the water passing section, A cam mechanism which reciprocates between the inlet and the outlet and rotates by a predetermined angle in one direction in conjunction with the reciprocating motion is provided, and a guide member for stabilizing the reciprocating motion is provided.
[0014]
As a result, a highly reliable switching valve can be realized with a simple configuration, water can be selectively jetted from a plurality of washing nozzles by one washing pump, and the cost and the size of the entire apparatus can be increased. Without noise, low noise and water saving can be realized.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
The invention according to claim 1 of the present invention has a switching valve in the middle of a water channel connecting a cleaning pump and a plurality of cleaning nozzles, and the switching valve has an inlet for introducing water pressurized by the cleaning pump. And, a plurality of outlets for guiding the introduced water to a plurality of cleaning nozzles, a water passage section connecting the inlet and the outlet, and a closing member that sequentially closes the outlet while intermittently rotating in the water passage section. The closing member reciprocates between an inlet and an outlet, and a cam mechanism that rotates in a predetermined direction in one direction in conjunction with the reciprocating motion is provided, and a guide member that stabilizes the reciprocating motion is provided. Therefore, a highly reliable switching valve can be realized with a simple configuration, water can be selectively jetted from a plurality of washing nozzles by one washing pump, and the cost and the size of the entire apparatus can be increased. Low noise and water saving Rukoto can.
[0016]
According to a second aspect of the present invention, in the first aspect of the present invention, the guide member includes a closing member, a hole provided in the water passage portion, and a shaft, and a cross section of the shaft has a cross shape. Therefore, it is possible to prevent clogging of foreign substances such as foodstuffs around the guide member, and to improve the reliability of the switching valve.
[0017]
According to a third aspect of the present invention, in the first aspect of the present invention, a predetermined gap is provided between the outer periphery of the closing member and the inner periphery of the water-passing portion. This can prevent the switching valve from getting stuck and improve the reliability of the switching valve.
[0018]
According to a fourth aspect of the present invention, in the first aspect of the present invention, the inlet is opened in a direction substantially perpendicular to the reciprocating motion. Foreign matter clogging, food material, and accumulation of contamination can be prevented, and the reliability of the switching valve can be improved. In addition, the water channel can be configured with a low height, and the size of the entire device can be reduced.
[0019]
According to a fifth aspect of the present invention, in the first aspect of the present invention, the inlet is opened in a direction in which a swirling flow is generated in the same direction as the rotation direction of the closing member. When the rotational motion is converted by the cam mechanism, the rotation is assisted by the swirling flow, so that the reliability of the switching operation can be improved.
[0020]
【Example】
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Components having the same configuration as the conventional example are denoted by the same reference numerals, and description thereof is omitted.
[0021]
As shown in FIGS. 2 and 3, the washing tank 4 is provided inside the dishwasher main body 2, and inside the washing tank 4, a water storage unit 5 for storing supplied water is provided. A hot water heater 7 is provided in the water storage section 5 to heat water stored in the water storage section 5.
[0022]
Inside the cleaning tank 4, a cleaning nozzle 14 is provided on the left side, a cleaning nozzle 15 is provided on the right side, and a cleaning nozzle 16 is provided on the back side, and a switching valve 17 is provided between the cleaning nozzles 14 to 16 and the cleaning pump 8. In addition, the water pressurized by the cleaning pump 8 is sequentially switched so as to flow through any one or two of the cleaning nozzles 14 to 16.
[0023]
The switching valve 17 is configured as shown in FIG. 1, and the water passage section 18 leads the inlet 19 for introducing the water pressurized by the washing pump 8 and the introduced water to the washing nozzles 14 to 16, respectively. The outlets 20a to 20d (see FIG. 5 for details) are connected. Inside the water passage part 18, there is provided a closing member 21 which reciprocates between the inlet 19 and the outlets 20 a to 20 d and sequentially closes the outlets 20 a to 20 d while rotating intermittently. Cam mechanisms 22 and 23 are provided on the closing member 21 so as to rotate in one direction by a predetermined angle in conjunction with the reciprocating motion of the closing member 21.
[0024]
Further, a predetermined gap is provided between the outer periphery of the closing member 21 and the inner periphery of the water passage portion 18, so that the food material contained in the water passing through the water passage portion 18 can pass through the water between the closing member 21 and the water passage portion 18. It is configured so as not to be clogged with the portion 18. Here, the inlet 19 is opened in a direction substantially perpendicular to the reciprocating motion, and foreign matter such as foodstuffs is prevented from being clogged or accumulated on the cam mechanism 23 by applying a water flow to the cam mechanism 23 from the side. It is configured to
[0025]
The closing member 21 is configured as shown in FIGS. 4A to 4C and mainly includes a disk 26 having a notch 24 and a flat portion 25. The sliding surfaces 27 a and 27 b are provided on the upper surface of the disk 26 and constitute the cam mechanism 22. The sliding surfaces 27 a and 27 b have an inclination and are continuous on the same circumference around the substantially center of the disk 26. The sliding surface 28 constitutes the cam mechanism 23 with the lower surface of the disk 26, has a slope, and continues on the same circumference around the substantially center of the disk 26 as an axis. The guide hole 29 is provided substantially at the center of the disk 26.
[0026]
5A and 5B show a cross section indicated in FIG. 1. FIG. 5A is a cross section taken along line AA in FIG. 1, FIG. 5B is a cross section taken along line BB in FIG. 1, and FIG. 1 shows a cross section taken along line CC of FIG. 1, and FIG. 5D shows a cross section taken along line DD of FIG.
[0027]
As shown in FIG. 5A, an outlet for leading water to the washing nozzles 14 to 16 is composed of four outlets 20a to 20d, the outlet 20a leading water to the washing nozzle 14 on the left side, and the outlet 20c for the right side. The outlet 20d guides water to the washing nozzle 16 on the back side, and the outlet 20b guides water to both the washing nozzles 14 and 15.
[0028]
Each of the outlets 20a to 20d has a flat opening surface 30 on the same surface, faces the flat portion 25 on the closing member 21, and the hole diameter D1 of the opening surface 30 is set smaller than the outer diameter D2 of the flat portion 25. are doing. When the closing member 21 reciprocates between the inlet 19 and the outlets 20a to 20d, the flat portion 25 comes into contact with the opening surface 30 in a watertight manner, and the outlets 20a to 20c coincide with the positions of the notches 24 on the closing member 21. One of the outlets 20d serves as an outlet for drawing water to the washing nozzle, and the remaining three outlets 20a to 20d are closed.
[0029]
FIG. 6 is an example showing a state in which the flat portion 25 of the closing member 21 is in contact with the opening surface 30. In this case, the outlets 20a, 20c, and 20d are closed, and only the outlet 20b is opened as the outlet. Then, the water will be discharged to both the cleaning nozzles 14 and 15.
[0030]
Assuming that the movement when the closing member 21 moves upward is the outward path, and the movement when moving downward is the return path, the flat portion 25 of the closing member 21 contacts the opening surface 30 at the end of the forward path. At the end, the flat portion 25 of the closing member 21 has a predetermined gap with the opening surface 30. When the reciprocating movement is performed once by moving the forward path and the return path one time, the closing member 21 is moved by the cam mechanisms 22 and 23 around the center axis 31 of the guide hole 29 in the outlets 20a to 20d. It is set to rotate by the angle created by two adjacent outlets.
[0031]
Therefore, when the closing member 21 descends from the state of FIG. 6 and moves to the end of the return path, and then the closing member 21 moves upward and moves to the end of the outward path, the closing member 21 is moved by the angle formed by the outlets 20b and 20c. Is rotated, the outlets 20a, 20b, and 20d are closed, only the outlet 20c is opened as an outlet, and water is led to the cleaning nozzle 15 on the right side.
[0032]
The reciprocating movement of the closing member 21 is mainly performed by the hydraulic force of the water pressurized by the cleaning pump 8 and the gravity acting on the closing member 21 itself. Although the gravity always acts on the closing member 21, the hydraulic force generated by the cleaning pump 8 is much larger than the gravity acting on the closing member 21, so that the time during which the closing member 21 receives the hydraulic force almost ignores the effect of the gravity. be able to. Therefore, the closing member 21 reciprocates by alternately operating and stopping the cleaning pump 8.
[0033]
As described above, the closing member 21 rotates by a predetermined angle around the center axis 31 of the guide hole 29 while reciprocating between the inlet 19 and the outlets 20a to 20d, so that three outlets 20a to 20d are sequentially and simultaneously. It is closed, and one of the outlets 20a to 20d is sequentially opened. For example, when the rotation direction of the closing member 21 is as shown in FIG. 6, the openings are opened in the order of 20a → 20b → 20c → 20d → 20a, and accordingly, the cleaning nozzle 14 → both of the cleaning nozzles 14 and 15 → cleaning Water is led out sequentially from the nozzle 15 to the washing nozzle 16 to the washing nozzle 14. Here, it is assumed that the outlet 20b is connected to both the cleaning nozzles 14 and 15.
[0034]
Next, the cam mechanism 22 will be described. The sliding surface 27a of the closing member 21 is in sliding contact with a rib 32 that is a part of the opening surface 30 that forms the outlets 20a to 20d, and converts the linear motion into the rotary motion by forming the cam mechanism 22. The ribs 32 radially extend from substantially the center of the opening surface 30 at substantially equal intervals.
[0035]
The closing member 21 is set at the lowered position, that is, at the end of the return path, so that the sliding surface 27a and the rib 32 overlap each other when viewed planarly from above. When it rises due to the hydraulic power of the water, the sliding surface 27a and the rib 32 abut.
[0036]
Although the closing member 21 receives a force upward due to the hydraulic force even after the contact, the sliding member 27 is slid by the inclination of the sliding surface 27a, and ascends while rotating. When the rib 32 slides on the sliding surface 27a, the rib 32 comes into contact with the flat portion 25 of the closing member 21, and the rising and the rotating motion of the closing member 21 stop simultaneously. At this time, all of the plurality of ribs 32 abut on the flat portion 25 of the closing member 21 without any gap, and the outlet 20 closed by the disk 26 of the closing member 21 is watertight. If the sliding surface 27b and the rib 32 are set to be in sliding contact with each other, the rotation direction of the closing member 21 is reversed.
[0037]
Here, as shown in FIG. 6, the inlet 19 that guides water to the water passage 18 is opened in a direction shifted from the central axis 31 so that a swirling flow is generated inside the water passage 18. The direction of the swirling flow coincides with the rotation direction of the closing member 21 and acts to assist the closing member 21 to rotate by the cam mechanism 22. Therefore, the reliability of the rotation of the closing member 21 is improved, and the reliability of the operation as the switching valve 17 can be improved.
[0038]
Next, the cam mechanism 23 will be described. FIG. 7 is a perspective view of a sliding surface 33 forming a pair with the sliding surface 28 of the closing member 21 and constituting the cam mechanism 23. The sliding surface 33 has an inclination and continues on the same circumference around the central axis 31. A shaft 34 that fits into the guide hole 29 of the closing member 21 is provided at the center of the sliding surface 33 as a guide member that stabilizes the reciprocating motion of the closing member 21. Here, the cross section of the shaft 34 has a cross shape, and by providing a large gap with the inner peripheral surface of the guide hole 29, foreign substances such as foodstuffs contained in passing water are less likely to be clogged. As described above, the action of the guide hole 29 and the shaft 34 can improve the reliability of the operation as the switching valve 17.
[0039]
The cam mechanism 23 performs the same operation as the cam mechanism 22 and converts the linear motion into the rotary motion by the sliding surface 28 of the closing member 21 slidingly contacting the sliding surface 33. That is, at the position where the closing member 21 is raised, that is, at the end of the outward path, the sliding surface 28 and the sliding surface 33 are set to be in a position where the sliding surface 28 and the sliding surface 33 overlap when viewed in plan from below. 8 When the descent is caused by gravity in a state where no hydraulic force is applied at the time of stop, the sliding surfaces 28 and 33 come into contact with each other. Although the closing member 21 receives a downward force due to gravity even after the contact, the sliding member 28 slides due to the inclination of the sliding surface 28 and descends while performing a rotary motion.
[0040]
When the sliding surface 33 slides on the sliding surface 28, the downward movement and the rotational movement of the closing member 21 stop simultaneously. At this time, the flat portion 25 of the closing member 21 and the outlet 20 are stopped at a predetermined interval. Then, when the flat member 21 rises again due to the hydraulic power next time, the notch 24 of the closing member 21 is adjacent to an outlet other than the outlets 20a to 20d that were opened last time, for example, next to the outlet 20a. It coincides with the exit 20b.
[0041]
Next, the overall operation of the above configuration will be described. When the tableware is arranged in the tableware basket 10 and housed in the washing tank 4 and the operation is started, the water supply valve 3 is opened and water is supplied to the washing tank 4 through the water supply path 1. The supplied water is stored in a water storage section 5 in the cleaning tank 4. When a predetermined water level is detected by the water level sensor 6, the water supply valve 3 is closed to terminate the water supply, and the cleaning pump 8 is driven.
[0042]
As a result, the water stored in the water storage unit 5 is pressurized by the cleaning pump 8, passes through the switching valve 17, is jetted from the cleaning nozzles 14 to 16 toward the tableware in the tableware basket 10, and is discharged to the water storage unit 5. Circulate on the return path. At this time, the cleaning pump 8 operates intermittently. For example, the operation is repeatedly performed such as stopping for 25 seconds after driving for 25 seconds. The intermittent operation of the cleaning pump 8 causes the closing member 21 constituting the switching valve 17 to be intermittently subjected to hydraulic power, so that the closing member 21 moves up and down, that is, reciprocates along with the influence of gravity. become.
[0043]
This reciprocating motion is converted into a rotary motion by cam mechanisms 22 and 23 constituting the switching valve 17, and the closing member 21 rotates by a predetermined angle each time the reciprocating motion is performed. 20a to 20d. As a result, water is sequentially jetted from the cleaning nozzles 14 to 16.
[0044]
For example, if the cleaning operation is performed for a total of 30 minutes, the switching valve 17 performs the switching operation 60 times when the cleaning pump 8 is repeatedly operated to stop for 5 seconds after operating for 25 seconds. Since there are a total of four outlets 20a to 20d of the switching valve 17, by setting the number of switching operations of the switching valve 17 to a multiple of 4 as in the case of the above-described 60 times, the entire tableware arranged in the tableware basket 10 is provided. Water can be sprayed uniformly.
[0045]
Water is circulated by the washing pump 8 and is heated by the hot water heater 7 to be heated. When the cleaning is completed, the water in the cleaning tank 4 is discharged by the drain pump 11, and the cleaning process is completed.
[0046]
As described above, according to this embodiment, since the washing pump 8 is used as one and the water is sequentially jetted from the plurality of washing nozzles 14 to 16 by the switching valve 17 having a simple structure, the cost is not increased and the equipment is not increased. The whole does not have to be large. Further, the switching valve 17 itself does not require a special driving source and only operates the cleaning pump 8 intermittently, so that it can be realized at low cost, and high reliability and durability can be obtained.
[0047]
In addition, the noise during operation is largely caused by the sound of the water jetted from the cleaning nozzles 14 to 16 hitting the cleaning tank 4. Therefore, the smaller the amount of water jetted at the same time, the quieter the noise becomes. According to this, the amount of water to be sprayed at the same time can be reduced since the water is sequentially sprayed from each of the cleaning nozzles, as compared with the case where water is sprayed from all the cleaning nozzles at the same time, and low noise can be realized.
[0048]
In addition, water saving is achieved by reducing the amount of circulating water because the amount of water stored in the water storage unit 5 can be reduced. However, according to the present embodiment, compared to the case of simultaneously jetting from all the cleaning nozzles, Since the water is sequentially jetted from each cleaning nozzle, the amount of circulating water can be reduced and water can be saved.
[0049]
Further, according to the present embodiment, the water supply capacity of the cleaning pump 8 can be reduced by the reduced amount of the circulating water, and the cost of the cleaning pump 8 and the size of the cleaning pump 8 can be reduced. As a result, the size of the entire device can be reduced.
[0050]
【The invention's effect】
As described above, according to the first aspect of the present invention, a switching valve is provided in the middle of a water path connecting the cleaning pump and the plurality of cleaning nozzles, and the switching valve is pressurized by the cleaning pump. An inlet for introducing water, a plurality of outlets for guiding the introduced water to a plurality of cleaning nozzles, a water passage connecting the inlet and the outlet, and an obstruction for sequentially closing the outlet while intermittently rotating in the water passage. Since the closing member reciprocates between the inlet and the outlet, a cam mechanism that rotates a predetermined angle in one direction in conjunction with the reciprocating motion is provided, and a guide member that stabilizes the reciprocating motion is provided. A highly reliable switching valve having a very simple structure in which a closing member having a guide member reciprocates by intermittent operation of a pump, and the reciprocating movement is rotated by a predetermined angle by a cam mechanism provided on the closing member. By providing A plurality of cleaning nozzles with one wash pump can be selectively jetting the water, the entire cost and equipment without upsizing, it is possible to realize low noise and water saving.
[Brief description of the drawings]
FIG. 1 is a sectional view of a switching valve of a dishwasher according to an embodiment of the present invention. FIG. 2 is a sectional view of the dishwasher. FIG. 3 is a side sectional view of the dishwasher. Side view of the closing member of the switching valve of the dishwasher (b) Top perspective view of the closing member of the switching valve of the dishwasher (c) Lower perspective view of the closing member of the switching valve of the dishwasher (A) A-A sectional view of the dishwasher (b) B-B sectional view of the dishwasher (c) C-C sectional view of the dishwasher (d) Dishwasher FIG. 6 is a plan view showing a state in which a closing member and an opening surface of the dishwasher are in contact with each other. FIG. 7 is a perspective view of a sliding surface constituting a cam mechanism of the dishwasher. FIG. 8 is a sectional view of a conventional dishwasher. FIG. 9 is a side sectional view of a conventional dishwasher.
8 Cleaning Pump 14 Cleaning Nozzle 15 Cleaning Nozzle 16 Cleaning Nozzle 17 Switching Valve 18 Water Flow Port 19 Inlet 20 Outlet 21 Closing Member 22 Cam Mechanism 23 Cam Mechanism 29 Guide Hole (Guide Member)
34 shaft (guide member)

Claims (5)

洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、前記切換弁は、前記洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、前記入口と前記出口をつなぐ通水部と、前記通水部内で断続的に回転しながら出口を順次塞いでいく閉塞部材とを備え、前記閉塞部材は入口と出口との間を往復運動し、この往復運動に連動して一方向に所定角度回転するカム機構を設けるとともに、この往復運動を安定させる案内部材を設けた食器洗浄機。A switching valve is provided in the middle of a water path connecting the cleaning pump and the plurality of cleaning nozzles, and the switching valve is an inlet for introducing water pressurized by the cleaning pump, and leading the introduced water to the plurality of cleaning nozzles. A plurality of outlets, a water passage connecting the inlet and the outlet, and a closing member that sequentially closes the outlet while intermittently rotating in the water passing unit, wherein the closing member includes an inlet and an outlet. A dishwasher provided with a cam mechanism that reciprocates between spaces and rotates a predetermined angle in one direction in conjunction with the reciprocating motion, and a guide member that stabilizes the reciprocating motion. 案内部材は、閉塞部材と通水部に設けた穴と軸とで構成するとともに、この軸の断面を十字形状とした請求項1記載の食器洗浄機。The dishwasher according to claim 1, wherein the guide member includes a closing member, a hole provided in the water passage, and a shaft, and a cross section of the shaft has a cross shape. 閉塞部材の外周と通水部内周との間に所定の隙間を設けた請求項1記載の食器洗浄機。The dishwasher according to claim 1, wherein a predetermined gap is provided between an outer periphery of the closing member and an inner periphery of the water passage portion. 入口は、往復運動と略垂直な方向に開口した請求項1記載の食器洗浄機。The dishwasher according to claim 1, wherein the inlet is opened in a direction substantially perpendicular to the reciprocating motion. 入口は、閉塞部材の回転方向と同じ向きの旋回流が発生する向きに開口した請求項1記載の食器洗浄機。The dishwasher according to claim 1, wherein the inlet is opened in a direction in which a swirling flow in the same direction as the rotation direction of the closing member is generated.
JP2003069969A 2003-03-14 2003-03-14 Dishwasher Expired - Lifetime JP4354199B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2003069969A JP4354199B2 (en) 2003-03-14 2003-03-14 Dishwasher
CNB2004100284461A CN1265758C (en) 2003-03-14 2004-03-11 Tableware washer
KR1020040016932A KR100574129B1 (en) 2003-03-14 2004-03-12 Dishwasher
TW093106722A TWI290032B (en) 2003-03-14 2004-03-12 Tableware washer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008253545A (en) * 2007-04-05 2008-10-23 Matsushita Electric Ind Co Ltd dishwasher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008253545A (en) * 2007-04-05 2008-10-23 Matsushita Electric Ind Co Ltd dishwasher

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