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JP2004271008A - Outdoor heat exchanger - Google Patents

Outdoor heat exchanger Download PDF

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Publication number
JP2004271008A
JP2004271008A JP2003060502A JP2003060502A JP2004271008A JP 2004271008 A JP2004271008 A JP 2004271008A JP 2003060502 A JP2003060502 A JP 2003060502A JP 2003060502 A JP2003060502 A JP 2003060502A JP 2004271008 A JP2004271008 A JP 2004271008A
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water
heat exchanger
outdoor heat
pipe
heat transfer
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JP2003060502A
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JP2004271008A5 (en
JP3707737B2 (en
Inventor
Makoto Shigeoka
誠 重岡
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Priority to CNA2003101242669A priority patent/CN1526996A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an outdoor heat exchanger capable of improving and stabilizing the cooling performance with a simple constitution, being easily manufactured and mass-produced, unifying the quality, having high durability, and being stabilized in its performance and maintenance. <P>SOLUTION: This outdoor heat exchanger comprises a plurality of heat conductive fins made out of aluminum or aluminum alloy, and having a coating layer at least on its one surface, a nozzle part mounted in opposition to a heat conductive fin mounting part and provided with a spray nozzle, a water pipe for supplying the water to the nozzle part, and a water supply pipe connected to the water pipe. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、空冷式冷凍機、空調機などに用いられる屋外熱交換器に関し、特に冷却能力を安定させ、省エネルギー性、メンテナンス性、耐久性を向上させた屋外熱交換器に関する。
【0002】
【従来の技術】
従来の空冷式冷凍機などに利用される屋外熱交換器は、銅管の冷却能力を増すために伝熱フィンをつけているが、伝熱フィンとして好適に用いられるアルミ板は、車両から排出される亜硫酸ガスや窒素酸化ガス、炭酸ガス、酸性雨の他、酸化性パーティキュレートなどによって腐蝕が発生し易く、家庭用クーラーでも新品から3ヶ月で斑点状の腐蝕が発生している。このような腐蝕箇所には、ほこりや煤塵が付着し易いので、熱伝導が悪くなると共に、伝熱フィン間が詰まって放熱が妨げられ、熱効率が悪くなるという問題があった。 また、このような伝熱フィンの腐蝕部に付着した煤塵や浮遊粉塵や埃等は粘着性を有し取れ難く、メンテナンス性が悪いので冷却性能を維持することが困難であった。
この結果、スーパーマーケットなどの大型店舗で使用される冷凍食品、冷蔵食品、チルド、精肉、鮮魚、惣菜、冷凍ケースなどの空冷式冷凍機は、夏季などに気温が上昇すると冷却能力が低下し、電気代が上昇してしまうという問題点があった。
これらの問題点を解決するものとして以下のようなものがある。
(特許文献1)には「フィン材表面に、下地処理剤と親水化処理剤とを塗布することにより得られる熱交換器用アルミニウムフィン材」が開示されている。
(特許文献2)には「冷たい凝縮水を通水管に圧送し、ノズルを介して熱交換器のフィンに吹き掛ける空気調和機」が開示されている。
(特許文献3)には「送風ファンにより冷却空気を送りフィンチューブ内の流体を非接触に冷却する空気冷却式熱交換器において、送風ファンからフィンチューブまでの冷却空気に水滴を噴霧する噴霧ノズルを設けた空気冷却式熱交換器」が開示されている。
【0003】
【特許文献1】
特開2002−241963号公報
【特許文献2】
特開2002−5468号公報
【特許文献3】
特開2002−122387号公報
【0004】
【発明が解決しようとする課題】
しかしながら、上記従来の技術では、以下のような課題を有していた。
(1)(特許文献1)では、フィン材表面に、下地処理剤を塗布、乾燥させた後、下地処理剤皮膜上に親水化処理剤を塗布、乾燥させなければならないので、製造工程が複雑で工数がかかり、膜厚の管理、均一化が困難で、生産性が悪いという課題を有していた。
(2)(特許文献2)では、冷房運転時に熱交換器に付着して滴下する凝縮水を回収し、ポンプによって通水管に圧送してノズルを介して熱交換器のフィンに吹き掛けるので、凝縮水を有効利用でき、塩素が含まれないので、フィンの腐蝕も防ぐことができるが、凝縮水を貯める必要があり、構成も複雑で既設の熱交換器に追加することは困難であるという課題を有していた。
(3)(特許文献3)では、冷却空気に水滴を噴霧し、水滴をフィンチューブの表面で気化させ、その潜熱によって冷却しようとするものであるが、送風ファンを必要とし、送風ファンの駆動電動機などの電装品に水滴が付着した場合は腐蝕が発生するという課題を有していた。また、水滴の付着を防ぐために、送風ファンの回転数や水滴の粒径を制御することが必要であり、構成が複雑で容易に既設の熱交換器に追加することはできないという課題を有していた。
【0005】
本発明は上記従来の課題を解決するもので、簡単な構成で冷却性能を向上、安定化でき、製造が簡単で大量生産でき、品質が均一で耐久性に優れ、安定した性能、メンテナンス性を得ることができる屋外熱交換器を提供することを目的とする。
【0006】
【課題を解決するための手段】
上記課題を解決するために本発明の屋外熱交換器は、以下の構成を有している。本発明の請求項1に記載の屋外熱交換器は、少なくとも片面に被着層が形成されたアルミニウム又はアルミニウム合金製の複数の伝熱フィンを備えた構成を有している。
この構成により、以下のような作用を有する。
(1)伝熱フィン表面に被着層を有することにより、熱伝導を悪化させることなく酸性雨等による腐蝕を防止し耐久性を向上できる。
(2)伝熱フィン表面の腐蝕を防止するので、伝熱フィンにほこりや煤塵が付着しても、雨水や噴霧ノズルの水道水による洗浄で簡単にほこりや煤塵を除去して性能を維持することができる。
(3)伝熱フィン表面に被着層を有することにより、水道水で洗浄しても水道水に含まれる塩素による腐蝕が発生せず、伝熱フィンを清浄に保つことができるので、伝熱フィン間が詰まって放熱が妨げられるのを防止して、熱効率の低下を防ぐことができる。
(4)ビル建物などのベランダや屋上に設置され、日光、雨、排気ガスなどにさらされても、被着層を備えているので、耐久性を保つことができる。
【0007】
ここで、伝熱フィンの表面に形成される被着層としては、印刷層や塗膜などが挙げられる。
印刷の場合、アルミ缶やその他の金属プレートなどに対して一般的に行われているオフセット印刷やスクリーン印刷などが好適である。被着層を印刷で形成することにより、製造工程が簡単で、歩留まりがよく、均一に大量生産を行うことができる。
スクリーン印刷の場合、オフセット印刷の5〜10倍の厚さに相当する圧膜印刷が可能で、塗り斑ができにくく耐候性に優れるが、厚さとしては約0.05μm〜20μmが望ましい。厚さが0.05μmより薄いと塗り斑が発生し易く、耐久性が低下する傾向があり、20μmより厚いと放熱性が低下する傾向があるので好ましくない。
また、スクリーン印刷に用いられるインキの種類としては、溶剤乾燥型、反応硬化型、熱硬化型(焼付け乾燥型)などが挙げられるが、平滑性、密着性、耐候性、耐水性、耐薬品性など耐久性に優れる熱硬化型(焼付け乾燥型)のものが好適である。熱硬化型(焼付け乾燥型)のインキとしては、エポキシ系の一液加熱硬化型のものが好ましい。一液加熱硬化型なので施工性に優れ、被着強度にも優れるので、プレスや曲げなどの二次加工を行っても良好な被着層を形成することができる。
被着層として塗膜を形成する場合は、スプレー式のものが好ましい。これにより安価で容易に施工することができる。
印刷と塗膜のいずれの場合も、色としては白や銀が望ましい。これにより、光や熱などを吸収し難いので放熱効率が向上し、装置の外観とも合わせることができる。
【0008】
アルミ板を伝熱フィンとして使用する場合、まず平板状のアルミ板に印刷を行った後、ヘアピンチューブが挿通される貫通孔を穿設することが望ましい。これにより、良好な被着層を形成することができる。
伝熱フィンとヘアピンチューブを密着させる方法としては、伝熱フィンに穿設する貫通口の内径をヘアピンチューブの外形よりも大きめに加工し、伝熱フィンにヘアピンチューブを挿入した後、機械的にヘアピンチューブを押し広げて伝熱フィンに密着させる方法と、伝熱フィンに穿設する貫通口の内径をヘアピンチューブの外形よりも小さめに加工し、伝熱フィンを圧入する方法がある。
ヘアピンチューブには銅、ステンレス、又は鉄製の管が好適に用いられ、積層された伝熱フィンの間をジグザグ状に往復し、一本につながっている。ヘアピンチューブを一本につなげるために端部に接続されるU字のベンドには銅、ステンレス、又は鉄製の管が好適に用いられる。
尚、伝熱フィンの積層方向には横方向と縦方向があり、横方向の場合には被着層が少なくとも積層後の上面側にあればよいが、縦方向の場合には、両面に被着層があることが望ましい。これにより、効果的に伝熱フィンを煤煙などの汚れから保護することができる。
【0009】
本発明の請求項2に記載の屋外熱交換器は、請求項1に記載の屋外熱交換器であって、前記被着層の表面に光触媒性酸化物と、シリコーン樹脂またはシリカを含有する表面層を形成されている構成を有している。
この構成により、請求項1の作用に加え、以下のような作用を有する。
(1)光触媒性酸化物の光触媒作用により、シリコーン樹脂またはシリカを親水化して伝熱フィン表面を親水性にして、疎水性成分を多く含む大気中の煤煙などの汚れを付着し難くし、また、付着した汚れを容易に除去することができる。
ここで、表面層中の光触媒性酸化物の量は10〜80重量%程度の量存在するのが好ましく、より好ましくは20〜50重量%程度が望ましい。伝熱フィンの表面に光が照射されると、表面層中に存在する光触媒性酸化物の作用によって、シリコーンおよびシリカに親水性が付与され、この親水性は光照射が続けられる限り持続する。さらに、一旦、光照射を止めても、再び光が照射されると、再度、親水性が付与される。また、光触媒性酸化物は汚染物質を分解するので、伝熱フィン表面の汚れを防止して清浄な状態に維持することができる。
【0010】
本発明の請求項3に記載の屋外熱交換器は、請求項1又は2に記載の屋外熱交換器であって、前記伝熱フィンの配設部に対向して配置され噴霧ノズルを穿設されたノズル部と、前記ノズル部に水を供給する通水管と、前記通水管に連設された給水管と、を備えた構成を有している。
この構成により、請求項1又は2の作用に加え、以下のような作用を有する。
(1)屋外熱交換器正面から水滴を噴霧し、伝熱フィンを濡らすことにより、水の蒸発潜熱を利用して、冷却効率を高めることが出来る。
(2)屋外熱交換器の伝熱フィン表面に被着層を有することにより、水道水を噴霧しても水道水に含まれる塩素によるフィンの腐蝕が発生しないので、水道に連設した噴霧ノズルを追加するだけで容易に冷却効率を高めることが出来る。
(3)噴霧ノズルから噴霧する水を利用して屋外熱交換器の洗浄を行うことができ、屋外熱交換器の性能を維持することができる。
(4)水を噴霧することにより、外気の温度も下がるので、冷却効率を高めることができ、ビルなどに集中的に配設されている屋外熱交換器周辺の温度上昇も低減することができる。
【0011】
ここで、水道水の供給元から噴霧ノズルまでの配管には合成樹脂製や金属製の管が用いられる。水道水の供給元から熱交換器付近までの給水管には合成樹脂製などの管を用いることが望ましい。これにより、加工性、施工性に優れるので設置が容易であり、管路を太くして流量を確保することができる。更に、給水管の途中で三つ又の分岐などで分岐させ、噴霧ノズルが接続される熱交換器正面までの通水管を配設する。
通水管に銅管を用いることにより、接続が確実なフレア継手を使用することができ、水漏れなどを確実に防止することができる。通水管の内径は約2mm〜6mm程度が望ましい。内径が2mmより細いと十分な流量を得ることができず、内径が6mmより太いと水圧が低くなって熱交換器全体に噴霧することができなくなる傾向があり好ましくない。内径が約4mm程度で10台程度の熱交換器への噴霧が可能である。
この時、噴霧量は1時間に屋外熱交換器1台当たり約2L〜3Lが好ましい。噴霧量が2Lより少ないと蒸発潜熱の効果が低下し、3Lより多いと、蒸発潜熱の利用率が落ちるだけでなく、水を供給できる熱交換器の台数も減ってしまい効率的でないので好ましくない。
【0012】
尚、噴霧ノズルと通水管の間にはバルブを配設してもよい。これにより、各熱交換器毎に噴霧の開始と停止を切り替えることができ、不要な水の消費を防ぐことができる。また、バルブは手動ではなく電磁バルブを用いてもよい。これにより、噴霧の開始と停止の切り替え、圧力、流量の制御などを容易に行うことができる。
更に、複数の熱交換器に対して同時に噴霧を行う場合には、給水タンクを設置し、圧縮機で水を加圧して噴霧してもよい。これにより、水量を減らすと共に、広範囲に効率的に噴霧することができる。
【0013】
本発明の請求項4に記載の屋外熱交換器は、請求項1又は2に記載の屋外熱交換器であって、前記伝熱フィンの配設部に対向して配置され前記伝熱フィンに水を滴下する1以上の散水孔を穿孔された散水管と、前記散水管に連設された給水管と、を備えた構成を有している。
この構成により、請求項1又は2の作用に加え、以下のような作用を有する。
(1)散水管に散水孔を穿孔し、伝熱フィンに水を滴下するという簡単な構成により、水の蒸発潜熱を利用して冷却効率を高めることができる。
(2)水を滴下するので、噴霧に比べて風などの影響を受け難く、より確実に伝熱フィンを濡らして、水の蒸発潜熱を利用して冷却効率を高めることができる。ここで、散水管としては、合成樹脂製のものや銅、ステンレス、真鍮などの管を用いることができる。これに直径が約0.5mm〜2.5mm、好ましくは約0.5mm〜1.0mmの散水孔を穿孔する。散水孔の直径が0.5mmより小さいと水量が少なくフィン全体を濡らすことができないために十分な蒸発潜熱を利用することができず、直径が1.0mmより大きくなるにつれ、水量が多過ぎて蒸発潜熱の利用効率が落ちて十分な効果が得られないという傾向があり好ましくない。
なお、屋外熱交換器の台数が多く、冷媒配管が集中しているところでは、給水管や給水管の途中で分岐した散水管に散水孔を形成し、冷媒配管に散水して、冷媒の熱量を下げるようにしてもよい。これにより、冷却効率を高めることができる。
【0014】
本発明の請求項5に記載の屋外熱交換器は、請求項3又は4に記載の屋外熱交換器であって、前記給水管の管路途中に着脱自在に配設された活性炭収納管を備えた構成を有している。
この構成により、請求項3又は4の作用に加え、以下のような作用を有する。
(1)給水管の管路途中に活性炭収納管を有しているので、水道水に含まれる塩素を取り除くことができ、フィンの塩蝕を防ぎ耐久性を向上させ、経年変化が少なく、長期にわたって性能を維持することができる。
(2)活性炭収納管が着脱自在であるため、活性炭を容易に交換することができ、塩素除去効果を維持することができる。
ここで、活性炭収納管の内部に収納される活性炭の原料としては、鋸屑、木炭、泥炭、石炭、ヤシ殻などが挙げられるが、比表面積が大きいヤシ殻をもちいることが望ましい。これにより、脱塩素性に優れる。粒状の活性炭は通水性のある袋に入っているものが好ましい。この時、少なくとも活性炭収納管の下流側には網目状の蓋体を備えることが望ましく、これにより取り扱い性に優れ、購入や交換も容易に行うことができる。また、活性炭の形状としては、粒状のものでもよいが繊維状のものや二次加工品を用いてもよい。繊維状のものを用いることにより、水の通り道ができ難く、目詰まりし難いだけでなく、繊維が縦横交互に重なっているため、水が均一に通過し水圧の損失が少ないので効率的である。
また、二次加工品としてフィルター状やカートリッジ状に加工されたものは取り扱いが容易で、活性炭収納管への着脱も簡単に行うことができるので、更に好適に用いることができる。
活性炭収納管の両端に着脱自在な網目状の蓋体を備えることにより、容易に活性炭収納管内の活性炭を交換、保持することができる。また、活性炭収納管が管路途中に螺着などの方法によって着脱自在に配設されているので、予め活性炭が収納された活性炭収納管全体を交換するようにしてもよい。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態における屋外熱交換器について、以下図面を参照しながら説明する。
(実施の形態1)
図1(a)は本発明の実施の形態1における屋外熱交換器の一部破断全体斜視図であり、図1(b)は図1(a)におけるA部拡大図である。
図1(a)中、1は本発明の実施の形態1における屋外熱交換器、1aは水滴噴霧用配管、2は屋外熱交換器1の開口部に銅製のヘアピンチューブが嵌着され多数並設されその表面には印刷や塗膜などの被着層が形成された伝熱フィン、3は銅製のヘアピンチューブ、3aは銅製のベンド、4は噴霧ノズルが穿設されたノズル部、5は通水管、6は電磁バルブ、7は分岐、8は合成樹脂製の給水管、9は原水側の給水管8、8の間に配設された水道水中の塩素イオンを除去する活性炭収納管、9a、9bは活性炭収納管接続部である。
図1(b)中、伝熱フィン2はアルミ板2aの両面に厚さが約0.05μm〜20μmの白又は銀の印刷又は塗装で形成された被着層2bを有している。
屋外熱交換器1は、伝熱フィン2と、直径9mm〜20mmのヘアピンチューブ3と、ベンド3aより形成されており、ヘアピンチューブ3の先端は図示しない冷媒配管によって屋内の冷凍機やクーラーなどに接続されている。
水滴噴霧用配管1aを流れる水は、矢印で示すように上流側から給水管8、活性炭収納管9、分岐7、通水管5を通って噴霧ノズルを穿設されたノズル部4へと達する。電磁バルブ6を開くことにより、噴霧ノズルから伝熱フィン2及びヘアピンチューブ3に対して水を噴霧する。活性炭収納管9は、活性炭収納管接続部9a、9bによって給水管8に対して着脱自在に配設され、内部に収納された活性炭(図示せず)で水道水の塩素を除去する。
次に、活性炭収納管9について説明する。
図2は本発明の実施の形態1における水滴噴霧用配管の分解斜視図である。
図2中、9は活性炭収納管、10は活性炭収納管9の両端に着脱自在に螺着される蓋体であり、10aは蓋体螺着部、10bは活性炭収納管接続部9a、9bが螺着される接続用螺着部、10cは蓋体10の端面に配設された網目部である。蓋体10が活性炭収納管9の両端に着脱自在に螺着されているので、容易に活性炭を交換することができる。また、蓋体10の端面に網目部10cを有しているので、粒状の活性炭を使用した場合でも、活性炭が活性炭収納管9から流れ出ることはない。なお、網目部10cは少なくとも下流側にあればよい。
なお、水滴を噴霧することは、蒸発潜熱の効果のほかに屋外熱交換器の周囲の温度が下がることによる冷却効率の向上も期待でき、特にビルの屋上など複数の屋外熱交換器が設置され、冷媒配管が集中している場所での温度上昇を低減することができる。
【0016】
以上のように実施の形態1における屋外熱交換器は構成されているので、以下の作用を有する。
(1)伝熱フィン表面に被着層を有することにより、熱伝導を悪化させることなく酸性雨等による腐蝕を防止し耐久性を向上できる。
(2)伝熱フィン表面の腐蝕を防止するので、伝熱フィンにほこりや煤塵が付着しても、雨水や噴霧ノズルの水道水による洗浄で簡単にほこりや煤塵を除去して性能を維持することができる。
(3)伝熱フィン表面に被着層を有することにより、水道水で洗浄しても水道水に含まれる塩素による腐蝕が発生せず、伝熱フィンを清浄に保つことができるので、伝熱フィン間が詰まって放熱が妨げられるのを防止して、熱効率の低下を防ぐことができる。
(4)ビル建物などのベランダや屋上に設置され、日光、雨、排気ガスなどにさらされても、被着層を備えているので、耐久性を保つことができる。
(5)伝熱フィンの被着層を印刷や塗膜によって形成しているので、製造工程が簡単で、歩留まりがよく、均一に大量生産を行うことができる。
(6)屋外熱交換器正面から水滴を噴霧し、伝熱フィン及びヘアピンチューブを濡らすことにより、水の蒸発潜熱を利用して、冷却効率を高めることが出来る。
(7)水を噴霧することにより、外気の温度も下がるので、冷却効率を高めることができ、ビルなどに集中的に配設されている屋外熱交換器周辺の温度上昇も低減することができる。
(8)給水管の管路途中に活性炭収納管を有しているので、水道水に含まれる塩素を取り除くことができ、フィンの塩蝕を防ぎ耐久性を向上させ、経年変化が少なく、長期にわたって性能を維持することができる。
(9)活性炭収納管が着脱自在であるため、活性炭を容易に交換することができ、塩素除去効果を維持することができる。
【0017】
(実施の形態2)
図3(a)は本発明の実施の形態1における屋外熱交換器の全体斜視図であり、図3(b)は図3(a)におけるA部拡大図である。
尚、実施の形態1と同様のものには同一の符号を付して説明を省略する。
図3(a)中、11は本発明の実施の形態2における屋外熱交換器、11aは水滴滴下用配管、12は印刷や塗膜などの被着層を形成され縦方向に積層された伝熱フィン、13は銅製のヘアピンチューブ、14は合成樹脂製や金属製の散水管、15は散水管14の伝熱フィン12の対向側に形成された直径が約0.5mm〜1.0mmの散水孔、16は水栓バルブである。
図3(b)中、伝熱フィン12にはアルミ板12aの上面に厚さが約0.05μm〜20μmの被着層12bが形成されている。
水滴滴下用配管11aを流れる水は、矢印で示すように上流側から給水管8、活性炭収納管9、分岐7、散水管14を通って散水管14に穿設された散水孔15へと達する。バルブ16を開くことにより、散水孔15から伝熱フィン12に対して水を滴下する。
【0018】
以上のように実施の形態2における屋外熱交換器は構成されているので、実施の形態1に加え、以下の作用を有する。
(1)散水管に散水孔を穿孔し、伝熱フィンに水を滴下するという簡単な構成により、水の蒸発潜熱を利用して冷却効率を高めることができる。
(2)水を滴下するので、噴霧に比べて風などの影響を受け難く、より確実に伝熱フィンを濡らして、水の蒸発潜熱を利用して冷却効率を高めることができる。
【0019】
【実施例】
以下、本発明の実施例を説明する。
(実施例1)
表面に印刷層を有するアルミ缶を横2cm、縦8cmに切断したアルミ板を10枚準備し、ヘアピンチューブ3用の孔を開けて10箇所屋外熱交換器に取り付けた。
管路途中に活性炭を収納した散水用配管を伝熱フィンの配設部に対向するように配設し、塩素を除去した水道水を散水し続けたところ、5年後でも腐蝕が発生しないことが分かった。
また、通常使用において10年後でも腐蝕が発生しないことが分かった。
(実施例2)
家庭用クーラーの屋外熱交換器の伝熱フィンにスプレーで銀塗膜を形成したものと、実施例1と同サイズのアルミ板5枚を屋外熱交換器に取り付けたものに対し、袋状の活性炭を収納した管路を通して塩素を除去した水を噴霧しながら使用した。
1年後ではどちらにも腐蝕は発生せず、2年後では銀塗膜を形成したものに若干の腐蝕が発生したが、印刷層を有するアルミ板には腐蝕が発生しないことが分かった。
また、袋状の活性炭は購入や取り扱いが容易で、簡便に交換することができた。
(比較例)
印刷や塗膜を有さないアルミ板を伝熱フィンとして用い、同一条件で運転したところ、約3ヵ月で黒点が生じ、約3年で伝熱フィン間の詰まりが発生して熱効率が低下した。なお、沿岸付近に設置したものは、約6年で腐蝕してボロボロになった。
(実施例3)
図4に実施例3における屋外熱交換器及び水滴噴霧用配管の配置を示す全体平面図を示す。
図中、21は屋上に配置された屋外熱交換器、21aはファン、22は水滴噴霧用配管である。屋外熱交換器21はそれぞれ約3.75〜15kwの出力を有する空冷式冷凍機に接続され、屋外熱交換器21のヘアピンチューブ(図示せず)は冷媒配管(図示せず)と接続されている。
アルミ製の伝熱フィンにスプレー式の銀塗膜を3回吹き付け、これらの屋外熱交換器に対して、直径約100mm、長さ約600mmのパイプに収納した活性炭によって塩素を除去した水を噴霧した。
その結果、消費電力として月に約4万kw、年間で約40万kwが節約でき、電気代として約1千万円を節約できることが分かった。
1年後の点検でもアルミ製の伝熱フィンに腐蝕は発生しておらず、また、活性炭は2年間、有効に作用することが分かった。
【0020】
【発明の効果】
以上のように、本発明の屋外熱交換器によれば、以下のような有利な効果が得られる。
請求項1に記載の発明によれば、以下のような効果を有する。
(1)伝熱フィン表面に被着層を有することにより、熱伝導を悪化させることなく酸性雨等による腐蝕を防止し耐久性を向上できる信頼性、耐久性に優れる屋外熱交換器を提供することができる。
(2)伝熱フィン表面の腐蝕を防止するので、伝熱フィンにほこりや煤塵が付着しても、雨水や噴霧ノズルの水道水による洗浄で簡単にほこりや煤塵を除去して性能を維持することができる信頼性、メンテナンス性に優れる屋外熱交換器を提供することができる。
(3)伝熱フィン表面に被着層を有することにより、水道水で洗浄しても水道水に含まれる塩素による腐蝕が発生せず、伝熱フィンを清浄に保つことができるので、伝熱フィン間が詰まって放熱が妨げられるのを防止して、熱効率の低下を防ぐことができる信頼性、メンテナンス性に優れる屋外熱交換器を提供することができる。
(4)ビル建物などのベランダや屋上に設置され、日光、雨、排気ガスなどにさらされても、被着層を備えているので、耐久性を保つことができる信頼性、耐久性に優れる屋外熱交換器を提供することができる。
【0021】
請求項2に記載の発明によれば、請求項1の効果に加え、以下のような効果を有する。
(1)光触媒性酸化物の光触媒作用により、シリコーン樹脂またはシリカを親水化して伝熱フィン表面を親水性にして、疎水性成分を多く含む大気中の煤煙などの汚れを付着し難くし、また、付着した汚れを容易に除去することができる。
【0022】
請求項3に記載の発明によれば、請求項1又は2の効果に加え、以下のような効果を有する。
(1)屋外熱交換器正面から水滴を噴霧し、伝熱フィン及びヘアピンチューブを濡らすことにより、水の蒸発潜熱を利用して、冷却効率を高めることが出来る省エネルギー性に優れる屋外熱交換器を提供することができる。
(2)屋外熱交換器の伝熱フィン表面に被着層を有することにより、水道水を噴霧しても水道水に含まれる塩素によるフィンの腐蝕が発生しないので、水道に連設した噴霧ノズルを追加するだけで容易に冷却効率を高めることが出来る信頼性、省エネルギー性に優れる屋外熱交換器を提供することができる。
(3)雨水や噴霧ノズルから噴霧する水を利用して屋外熱交換器の洗浄を行うことができ、屋外熱交換器の性能を維持することができる信頼性、メンテナンス性に優れる屋外熱交換器を提供することができる。
(4)水を噴霧することにより、外気の温度も下がるので、冷却効率を高めることができる省エネルギー性に優れる屋外熱交換器を提供することができる。
【0023】
請求項4に記載の発明によれば、請求項2又は3の効果に加え、以下のような効果を有する。
(1)散水管に散水孔を穿孔し、伝熱フィンに水を滴下するという簡単な構成により、水の蒸発潜熱を利用して冷却効率を高めることができる施工性、省エネルギー性に優れる屋外熱交換器を提供することができる。
(2)水を滴下するので、噴霧に比べて風などの影響を受け難く、より確実に伝熱フィンを濡らして、水の蒸発潜熱を利用して冷却効率を高めることができる施工性、省エネルギー性に優れる屋外熱交換器を提供することができる。
【0024】
請求項5に記載の発明によれば、請求項3又は4の効果に加え、以下のような効果を有する。
(1)給水管の管路途中に活性炭収納管を有しているので、水道水に含まれる塩素を取り除くことができ、フィンの塩蝕を防ぎ耐久性を向上させ、経年変化が少なく、長期にわたって性能を維持することができる信頼性、耐久性に優れる屋外熱交換器を提供することができる。
(2)活性炭収納管が着脱自在であるため、活性炭を容易に交換することができ、塩素除去効果を維持することができる信頼性、メンテナンス性に優れる屋外熱交換器を提供することができる。
【0025】
【図面の簡単な説明】
【図1】(a)本発明の実施の形態1における屋外熱交換器の一部破断全体斜視図
(b)図1(a)におけるA部拡大図
【図2】本発明の実施の形態1における水滴噴霧用配管の分解斜視図
【図3】(a)本発明の実施の形態2における屋外熱交換器の全体斜視図
(b)図2(a)におけるB部拡大図
【図4】
実施例4における屋外熱交換器及び水滴噴霧用配管の配置を示す全体平面図
【符号の説明】
1 屋外熱交換器
1a 水滴噴霧用配管
2 伝熱フィン
2a アルミ板
2b 被着層
3 ヘアピンチューブ
3a ベンド
4 ノズル部
5 通水管
6 電磁バルブ
7 分岐
8 給水管
9 活性炭収納管
9a、9b 活性炭収納管接続部
10 蓋体
10a 蓋体螺着部
10b 接続用螺着部
10c 網目部
11 屋外熱交換器
11a 水滴滴下用配管
12 伝熱フィン
12a アルミ板
12b 被着層
13 ヘアピンチューブ
14 散水管
15 散水孔
16 水栓バルブ
21 屋外熱交換器
21a ファン
22 水滴噴霧用配管
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an outdoor heat exchanger used for an air-cooled refrigerator, an air conditioner, and the like, and more particularly, to an outdoor heat exchanger that stabilizes a cooling capacity and improves energy saving, maintainability, and durability.
[0002]
[Prior art]
Outdoor heat exchangers used in conventional air-cooled refrigerators are equipped with heat transfer fins to increase the cooling capacity of copper pipes. In addition to the sulfurous acid gas, the nitrogen oxidizing gas, the carbon dioxide gas, the acid rain, and the oxidizing particulates, corrosion is apt to occur, and even in a home cooler, spot-like corrosion occurs within three months from a new one. Dust and dust easily adhere to such a corroded portion, so that heat conduction is deteriorated, and heat transfer fins are clogged, heat radiation is hindered, and heat efficiency is deteriorated. Further, dust, floating dust, dust and the like adhering to the corroded portion of such heat transfer fins have an adhesive property and are difficult to remove, so that it is difficult to maintain the cooling performance because of poor maintainability.
As a result, air-cooled refrigerators such as frozen foods, chilled foods, chilled meat, fresh fish, prepared foods, and frozen cases used in supermarkets and other large stores lose their cooling capacity when the temperature rises in summer, etc. There was a problem that the generation would rise.
The following are solutions to these problems.
(Patent Document 1) discloses "Aluminum fin material for heat exchanger obtained by applying a surface treatment agent and a hydrophilic treatment agent to the surface of a fin material".
(Patent Document 2) discloses "an air conditioner in which cold condensed water is pressure-fed to a water pipe and blown onto fins of a heat exchanger via a nozzle".
(Patent Document 3) discloses, in an air-cooled heat exchanger that sends cooling air by a blower fan and cools fluid in a fin tube in a non-contact manner, a spray nozzle that sprays water droplets on cooling air from the blower fan to the fin tube. And an air-cooled heat exchanger provided with a heat exchanger.
[0003]
[Patent Document 1]
JP-A-2002-241963
[Patent Document 2]
JP-A-2002-5468
[Patent Document 3]
JP-A-2002-122387
[0004]
[Problems to be solved by the invention]
However, the conventional technique has the following problems.
In (1) (Patent Document 1), after a base treatment agent is applied to the surface of the fin material and dried, a hydrophilic treatment agent must be applied and dried on the base treatment agent film, so that the manufacturing process is complicated. Therefore, there is a problem that it is difficult to control and uniform the film thickness, and the productivity is poor.
In (2) (Patent Document 2), condensed water adhering to the heat exchanger and dropping during the cooling operation is collected, pumped to a water pipe by a pump, and sprayed onto fins of the heat exchanger via a nozzle. Since the condensed water can be used effectively and contains no chlorine, corrosion of the fins can be prevented, but it is necessary to store the condensed water, the structure is complicated, and it is difficult to add it to the existing heat exchanger Had issues.
In (3) (Patent Document 3), water droplets are sprayed on cooling air, and the water droplets are vaporized on the surface of the fin tube and are cooled by the latent heat. However, a blowing fan is required, and the driving of the blowing fan is required. There has been a problem that when water droplets adhere to electric components such as a motor, corrosion occurs. In addition, in order to prevent water droplets from adhering, it is necessary to control the rotation speed of the blower fan and the particle size of the water droplets, which has a problem that the configuration is complicated and cannot be easily added to an existing heat exchanger. I was
[0005]
The present invention solves the above-mentioned conventional problems, and can improve and stabilize cooling performance with a simple configuration, can be easily manufactured and mass-produced, has uniform quality, has excellent durability, and has stable performance and maintainability. It is an object to provide an outdoor heat exchanger that can be obtained.
[0006]
[Means for Solving the Problems]
In order to solve the above problems, an outdoor heat exchanger according to the present invention has the following configuration. The outdoor heat exchanger according to claim 1 of the present invention has a configuration including a plurality of heat transfer fins made of aluminum or an aluminum alloy having at least one surface on which an adhesion layer is formed.
With this configuration, the following operation is provided.
(1) Since the heat transfer fin has a coating layer on the surface, corrosion due to acid rain or the like can be prevented without deteriorating heat conduction, and durability can be improved.
(2) Since corrosion of the heat transfer fin surface is prevented, even if dust or dust adheres to the heat transfer fin, the dust and dust are easily removed by washing with rainwater or a spray nozzle with tap water to maintain the performance. be able to.
(3) Since the heat transfer fin has an adhered layer on the surface thereof, even if it is washed with tap water, corrosion due to chlorine contained in the tap water does not occur and the heat transfer fin can be kept clean. It is possible to prevent heat from being disturbed by clogging between the fins, thereby preventing a decrease in thermal efficiency.
(4) Since it is installed on a veranda or rooftop of a building or the like and is exposed to sunlight, rain, exhaust gas, and the like, it has a coating layer, so that durability can be maintained.
[0007]
Here, examples of the adhered layer formed on the surface of the heat transfer fin include a printed layer and a coating film.
In the case of printing, offset printing, screen printing, and the like, which are generally performed on aluminum cans or other metal plates, are suitable. By forming the adhered layer by printing, the manufacturing process is simple, the yield is good, and mass production can be performed uniformly.
In the case of screen printing, pressure film printing equivalent to 5 to 10 times the thickness of offset printing is possible, and uneven coating is less likely to occur and weather resistance is excellent, but the thickness is preferably about 0.05 μm to 20 μm. If the thickness is less than 0.05 μm, uneven coating tends to occur and durability tends to decrease. If the thickness is more than 20 μm, heat radiation tends to decrease, which is not preferable.
Examples of the type of ink used for screen printing include a solvent drying type, a reaction curing type, and a thermosetting type (baking and drying type), but smoothness, adhesion, weather resistance, water resistance, and chemical resistance. For example, a thermosetting type (baking and drying type) having excellent durability is preferable. As the thermosetting (baking and drying) ink, an epoxy one-component heat-curing ink is preferable. Since it is a one-component heat-curing type, it has excellent workability and adhesion strength, so that a good adhesion layer can be formed even when secondary processing such as pressing or bending is performed.
When a coating film is formed as the coating layer, a spray coating is preferred. Thereby, it can be cheaply and easily constructed.
For both printing and coating, white or silver is desirable as the color. This makes it difficult to absorb light, heat and the like, so that the heat radiation efficiency is improved and the appearance of the device can be matched.
[0008]
When an aluminum plate is used as a heat transfer fin, it is desirable to first print on a flat aluminum plate and then to form a through hole through which a hairpin tube is inserted. Thereby, a good deposition layer can be formed.
As a method of bringing the heat transfer fin and the hairpin tube into close contact, the inside diameter of the through hole formed in the heat transfer fin is processed to be larger than the outer shape of the hairpin tube, and after inserting the hairpin tube into the heat transfer fin, mechanically There are a method in which the hairpin tube is spread and adhered to the heat transfer fin, and a method in which the inside diameter of the through hole formed in the heat transfer fin is made smaller than the outer shape of the hairpin tube, and the heat transfer fin is press-fitted.
A copper, stainless steel, or iron tube is suitably used for the hairpin tube, and the hairpin tube reciprocates between the stacked heat transfer fins in a zigzag manner and is connected to one. A copper, stainless steel, or iron tube is preferably used for the U-shaped bend connected to the end to connect the hairpin tubes together.
Note that the heat transfer fins are laminated in a horizontal direction and a vertical direction. In the case of the horizontal direction, it is sufficient that the layer to be adhered is at least on the upper surface side after the lamination. It is desirable to have a coating layer. Thus, the heat transfer fins can be effectively protected from dirt such as smoke.
[0009]
The outdoor heat exchanger according to claim 2 of the present invention is the outdoor heat exchanger according to claim 1, wherein the surface of the deposition layer contains a photocatalytic oxide and a silicone resin or silica. It has a configuration in which a layer is formed.
With this configuration, the following operation is obtained in addition to the operation of the first aspect.
(1) Due to the photocatalytic action of the photocatalytic oxide, the surface of the heat transfer fin is made hydrophilic by hydrophilizing the silicone resin or silica, thereby making it difficult to adhere dirt such as atmospheric smoke containing a large amount of hydrophobic components. In addition, attached dirt can be easily removed.
Here, the amount of the photocatalytic oxide in the surface layer is preferably present in an amount of about 10 to 80% by weight, more preferably about 20 to 50% by weight. When the surface of the heat transfer fin is irradiated with light, hydrophilicity is imparted to the silicone and silica by the action of the photocatalytic oxide present in the surface layer, and the hydrophilicity is maintained as long as the light irradiation is continued. Furthermore, even if the light irradiation is stopped once, when the light is irradiated again, the hydrophilicity is imparted again. Further, since the photocatalytic oxide decomposes pollutants, the surface of the heat transfer fin can be prevented from being stained and maintained in a clean state.
[0010]
An outdoor heat exchanger according to a third aspect of the present invention is the outdoor heat exchanger according to the first or second aspect, wherein a spray nozzle is provided so as to be opposed to an arrangement portion of the heat transfer fin. A nozzle, a water pipe for supplying water to the nozzle, and a water pipe connected to the water pipe.
With this configuration, the following operation is obtained in addition to the operation of the first or second aspect.
(1) By spraying water droplets from the front of the outdoor heat exchanger to wet the heat transfer fins, the cooling efficiency can be improved by utilizing the latent heat of evaporation of water.
(2) Spray nozzles connected to the tap water because the fins are not corroded by the chlorine contained in the tap water even if the tap water is sprayed by having the adhered layer on the heat transfer fin surface of the outdoor heat exchanger The cooling efficiency can be easily increased by simply adding
(3) The outdoor heat exchanger can be washed using water sprayed from the spray nozzle, and the performance of the outdoor heat exchanger can be maintained.
(4) By spraying water, the temperature of the outside air also decreases, so that the cooling efficiency can be increased, and the temperature rise around the outdoor heat exchanger intensively installed in a building or the like can be reduced. .
[0011]
Here, a pipe made of synthetic resin or metal is used as a pipe from a supply source of tap water to the spray nozzle. It is desirable to use a pipe made of a synthetic resin or the like as a water supply pipe from a tap water supply source to a vicinity of the heat exchanger. Thereby, the workability and the workability are excellent, so that the installation is easy, and the flow rate can be secured by making the pipeline thick. Further, the water supply pipe is branched by a three-pronged branch or the like, and a water flow pipe to the front of the heat exchanger to which the spray nozzle is connected is provided.
By using a copper pipe for the water flow pipe, a flare joint with reliable connection can be used, and water leakage and the like can be reliably prevented. The inner diameter of the water pipe is desirably about 2 mm to 6 mm. If the inside diameter is smaller than 2 mm, a sufficient flow rate cannot be obtained, and if the inside diameter is larger than 6 mm, the water pressure tends to be low, and it is not preferable to spray the entire heat exchanger. Spraying to about 10 heat exchangers with an inner diameter of about 4 mm is possible.
At this time, the spray amount is preferably about 2 L to 3 L per outdoor heat exchanger per hour. If the spray amount is less than 2 L, the effect of the latent heat of evaporation is reduced, and if it is more than 3 L, not only the utilization rate of the latent heat of evaporation is reduced, but also the number of heat exchangers capable of supplying water is reduced, which is not preferable because it is not efficient. .
[0012]
Note that a valve may be provided between the spray nozzle and the water pipe. Thus, the start and stop of spraying can be switched for each heat exchanger, and unnecessary consumption of water can be prevented. In addition, an electromagnetic valve may be used instead of a manual valve. Thus, switching between the start and stop of spraying, control of pressure and flow rate, and the like can be easily performed.
Further, when spraying is performed simultaneously on a plurality of heat exchangers, a water supply tank may be provided and water may be sprayed by pressurizing water with a compressor. This makes it possible to reduce the amount of water and efficiently spray over a wide area.
[0013]
The outdoor heat exchanger according to claim 4 of the present invention is the outdoor heat exchanger according to claim 1 or 2, wherein the outdoor heat exchanger is disposed so as to face a portion where the heat transfer fins are disposed. It has a structure provided with a sprinkler pipe having one or more sprinkler holes into which water is dropped, and a water supply pipe connected to the sprinkler pipe.
With this configuration, the following operation is obtained in addition to the operation of the first or second aspect.
(1) With a simple structure in which a water spray hole is formed in a water spray pipe and water is dropped on a heat transfer fin, cooling efficiency can be improved by utilizing latent heat of evaporation of water.
(2) Since the water is dropped, the heat transfer fins are less likely to be affected by the wind and the like than the spray, and the cooling efficiencies can be enhanced by more reliably wetting the heat transfer fins and utilizing the latent heat of evaporation of the water. Here, as the water sprinkling pipe, a pipe made of synthetic resin or a pipe made of copper, stainless steel, brass, or the like can be used. A watering hole having a diameter of about 0.5 mm to 2.5 mm, preferably about 0.5 mm to 1.0 mm is formed in this. When the diameter of the watering hole is smaller than 0.5 mm, the amount of water is small and the entire fin cannot be wet, so that sufficient latent heat of evaporation cannot be used. As the diameter becomes larger than 1.0 mm, the amount of water becomes too large. It is not preferable because there is a tendency that the use efficiency of the latent heat of evaporation is lowered and a sufficient effect cannot be obtained.
Where the number of outdoor heat exchangers is large and refrigerant pipes are concentrated, water supply holes are formed in water supply pipes and water supply pipes branched in the middle of the water supply pipes, and water is sprayed on the refrigerant pipes to generate heat of the refrigerant. May be lowered. Thereby, the cooling efficiency can be increased.
[0014]
The outdoor heat exchanger according to claim 5 of the present invention is the outdoor heat exchanger according to claim 3 or 4, further comprising an activated carbon storage pipe detachably provided in the water supply pipe. It has a configuration provided.
According to this configuration, the following operation is obtained in addition to the operation of the third or fourth aspect.
(1) Since there is an activated carbon storage pipe in the middle of the water supply pipe, chlorine contained in tap water can be removed, salt corrosion of the fins can be prevented, durability can be improved, there is little aging, and long term Performance can be maintained over time.
(2) Since the activated carbon storage tube is detachable, the activated carbon can be easily replaced, and the chlorine removing effect can be maintained.
Here, as a raw material of the activated carbon stored in the activated carbon storage tube, sawdust, charcoal, peat, coal, coconut shell and the like can be mentioned, and it is desirable to use a coconut shell having a large specific surface area. Thereby, it is excellent in dechlorination. The granular activated carbon is preferably contained in a water-permeable bag. At this time, it is desirable to provide a mesh-shaped lid at least on the downstream side of the activated carbon storage pipe, whereby the handleability is excellent, and purchase and replacement can be easily performed. The shape of the activated carbon may be granular, but may be fibrous or secondary processed. By using a fibrous material, not only is it difficult for water to pass through and clogging is difficult, but also because the fibers are alternately stacked vertically and horizontally, water passes uniformly and there is little water pressure loss, so it is efficient .
Further, a secondary processed product processed into a filter shape or a cartridge shape is easy to handle and can be easily attached to and detached from the activated carbon storage tube, so that it can be more preferably used.
By providing detachable mesh-shaped lids at both ends of the activated carbon storage tube, the activated carbon in the activated carbon storage tube can be easily exchanged and held. In addition, since the activated carbon storage pipe is detachably provided in the middle of the pipe by a method such as screwing, the entire activated carbon storage pipe in which the activated carbon is stored in advance may be replaced.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an outdoor heat exchanger according to an embodiment of the present invention will be described with reference to the drawings.
(Embodiment 1)
FIG. 1 (a) is a partially broken whole perspective view of an outdoor heat exchanger according to Embodiment 1 of the present invention, and FIG. 1 (b) is an enlarged view of a portion A in FIG. 1 (a).
In FIG. 1A, reference numeral 1 denotes an outdoor heat exchanger according to Embodiment 1 of the present invention, 1a denotes a pipe for spraying water droplets, 2 denotes a copper hairpin tube fitted into an opening of the outdoor heat exchanger 1 and a large number thereof are arranged. Heat transfer fins on which a coating layer such as printing or a coating film is formed on the surface, 3 is a copper hairpin tube, 3a is a copper bend, 4 is a nozzle portion provided with a spray nozzle, 5 is A water pipe, 6 an electromagnetic valve, 7 a branch, 8 a synthetic resin water pipe, 9 an activated carbon storage pipe disposed between the raw water side water pipes 8 and 8 for removing chlorine ions in tap water, 9a and 9b are activated carbon storage pipe connection parts.
In FIG. 1 (b), the heat transfer fins 2 have an adhesion layer 2b formed by printing or painting white or silver with a thickness of about 0.05 to 20 μm on both surfaces of an aluminum plate 2a.
The outdoor heat exchanger 1 is formed of a heat transfer fin 2, a hairpin tube 3 having a diameter of 9 mm to 20 mm, and a bend 3a. The tip of the hairpin tube 3 is connected to an indoor refrigerator or cooler by a refrigerant pipe (not shown). It is connected.
The water flowing through the water droplet spray pipe 1a reaches the nozzle part 4 provided with the spray nozzle through the water supply pipe 8, the activated carbon storage pipe 9, the branch 7, and the water pipe 5 from the upstream side as shown by the arrow. By opening the electromagnetic valve 6, water is sprayed from the spray nozzle to the heat transfer fins 2 and the hairpin tube 3. The activated carbon storage pipe 9 is detachably provided to the water supply pipe 8 by the activated carbon storage pipe connecting portions 9a and 9b, and removes chlorine in tap water with activated carbon (not shown) stored inside.
Next, the activated carbon storage tube 9 will be described.
FIG. 2 is an exploded perspective view of the water spray pipe according to Embodiment 1 of the present invention.
In FIG. 2, 9 is an activated carbon storage tube, 10 is a lid detachably screwed to both ends of the activated carbon storage tube 9, 10a is a lid screw portion, 10b is an activated carbon storage tube connection portion 9a, 9b. The connection screwing portion 10 c to be screwed is a mesh portion provided on the end surface of the lid 10. Since the lid 10 is detachably screwed to both ends of the activated carbon storage tube 9, the activated carbon can be easily replaced. In addition, since the mesh 10c is provided on the end face of the lid 10, even when granular activated carbon is used, the activated carbon does not flow out of the activated carbon storage tube 9. Note that the mesh portion 10c may be at least on the downstream side.
Spraying water droplets can be expected to improve the cooling efficiency by lowering the temperature around the outdoor heat exchanger in addition to the effect of latent heat of vaporization.In particular, multiple outdoor heat exchangers such as the rooftop of a building are installed. In addition, it is possible to reduce a rise in temperature in a place where the refrigerant pipes are concentrated.
[0016]
Since the outdoor heat exchanger according to Embodiment 1 is configured as described above, it has the following operation.
(1) Since the heat transfer fin has a coating layer on the surface, corrosion due to acid rain or the like can be prevented without deteriorating heat conduction, and durability can be improved.
(2) Since corrosion of the heat transfer fin surface is prevented, even if dust or dust adheres to the heat transfer fin, the dust and dust are easily removed by washing with rainwater or a spray nozzle with tap water to maintain the performance. be able to.
(3) Since the heat transfer fin has an adhered layer on the surface thereof, even if it is washed with tap water, corrosion due to chlorine contained in the tap water does not occur and the heat transfer fin can be kept clean. It is possible to prevent heat from being disturbed by clogging between the fins, thereby preventing a decrease in thermal efficiency.
(4) Since it is installed on a veranda or rooftop of a building or the like and is exposed to sunlight, rain, exhaust gas, and the like, it has a coating layer, so that durability can be maintained.
(5) Since the adhered layer of the heat transfer fin is formed by printing or coating, the manufacturing process is simple, the yield is good, and mass production can be performed uniformly.
(6) By spraying water droplets from the front of the outdoor heat exchanger and wetting the heat transfer fins and the hairpin tube, the cooling efficiency can be improved by utilizing the latent heat of evaporation of water.
(7) By spraying water, the temperature of the outside air is also reduced, so that the cooling efficiency can be increased, and the temperature rise around the outdoor heat exchanger intensively installed in a building or the like can be reduced. .
(8) Since there is an activated carbon storage pipe in the middle of the water supply pipe, chlorine contained in tap water can be removed, salt corrosion of the fins can be prevented, durability can be improved, there is little aging, and long term Performance can be maintained over time.
(9) Since the activated carbon storage tube is detachable, the activated carbon can be easily replaced, and the chlorine removing effect can be maintained.
[0017]
(Embodiment 2)
FIG. 3A is an overall perspective view of the outdoor heat exchanger according to Embodiment 1 of the present invention, and FIG. 3B is an enlarged view of a portion A in FIG. 3A.
Note that the same components as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
In FIG. 3 (a), 11 is an outdoor heat exchanger according to Embodiment 2 of the present invention, 11a is a pipe for dropping water drops, and 12 is a transmission layer in which an adhered layer such as printing or a coating film is formed and stacked vertically. Thermal fins, 13 is a copper hairpin tube, 14 is a synthetic resin or metal sprinkler tube, 15 is a sprinkler tube 14 having a diameter of about 0.5 mm to 1.0 mm formed on the side opposite to the heat transfer fins 12. The sprinkler hole 16 is a faucet valve.
In FIG. 3B, the heat transfer fin 12 has an adhered layer 12b having a thickness of about 0.05 μm to 20 μm formed on the upper surface of the aluminum plate 12a.
The water flowing through the water dropping pipe 11a reaches the sprinkling hole 15 formed in the sprinkling pipe 14 through the water supply pipe 8, the activated carbon storage pipe 9, the branch 7, and the sprinkling pipe 14 from the upstream side as indicated by the arrow. . By opening the valve 16, water is dropped from the water spray holes 15 to the heat transfer fins 12.
[0018]
As described above, the outdoor heat exchanger according to the second embodiment is configured, and thus has the following operation in addition to the first embodiment.
(1) With a simple structure in which a water spray hole is formed in a water spray pipe and water is dropped on a heat transfer fin, cooling efficiency can be improved by utilizing latent heat of evaporation of water.
(2) Since water is dropped, it is less susceptible to wind and the like than spraying, so that the heat transfer fins can be more reliably wetted and the cooling efficiency can be increased by utilizing the latent heat of evaporation of water.
[0019]
【Example】
Hereinafter, examples of the present invention will be described.
(Example 1)
Ten aluminum plates were prepared by cutting an aluminum can having a printed layer on the surface into 2 cm in width and 8 cm in length. Holes for the hairpin tube 3 were made, and 10 places were attached to an outdoor heat exchanger.
A sprinkling pipe containing activated carbon is installed in the middle of the pipe so as to face the heat transfer fins, and tap water without chlorine is sprinkled. No corrosion occurs even after 5 years. I understood.
It was also found that no corrosion occurred even after 10 years in normal use.
(Example 2)
A bag-like form was used for the heat transfer fins of the outdoor heat exchanger of the home cooler, which had a silver coating formed by spraying, and the case where five aluminum plates of the same size as in Example 1 were attached to the outdoor heat exchanger. It was used while spraying water from which chlorine had been removed through a pipe containing activated carbon.
After one year, no corrosion occurred in either of them. After two years, slight corrosion occurred in the silver coated film formed, but it was found that no corrosion occurred in the aluminum plate having the printed layer.
In addition, the bag-shaped activated carbon was easy to purchase and handle, and could be easily replaced.
(Comparative example)
When an aluminum plate without printing or coating was used as a heat transfer fin and operated under the same conditions, black spots appeared in about 3 months, and clogging between the heat transfer fins occurred in about 3 years, resulting in a decrease in thermal efficiency. . The ones installed near the coast were corroded and ragged in about six years.
(Example 3)
FIG. 4 is an overall plan view showing the arrangement of the outdoor heat exchanger and the pipe for spraying water droplets in the third embodiment.
In the figure, 21 is an outdoor heat exchanger arranged on the roof, 21a is a fan, and 22 is a water spray pipe. The outdoor heat exchanger 21 is connected to an air-cooled refrigerator having an output of about 3.75 to 15 kW, and a hairpin tube (not shown) of the outdoor heat exchanger 21 is connected to a refrigerant pipe (not shown). I have.
A spray-type silver coating is sprayed three times on aluminum heat transfer fins, and water with chlorine removed by activated carbon stored in a pipe of about 100 mm in diameter and about 600 mm in length is sprayed on these outdoor heat exchangers. did.
As a result, it was found that the power consumption can be reduced by about 40,000 kW per month and about 400,000 kW per year, and the electric bill can be reduced by about 10 million yen.
Inspection after one year showed that no corrosion occurred on the aluminum heat transfer fins, and that activated carbon was effective for two years.
[0020]
【The invention's effect】
As described above, according to the outdoor heat exchanger of the present invention, the following advantageous effects can be obtained.
According to the first aspect of the present invention, the following effects are provided.
(1) To provide an outdoor heat exchanger having excellent reliability and durability capable of preventing corrosion due to acid rain or the like and improving durability by having an adhesion layer on the surface of the heat transfer fin without deteriorating heat conduction. be able to.
(2) Since corrosion of the heat transfer fin surface is prevented, even if dust or dust adheres to the heat transfer fin, the dust and dust are easily removed by washing with rainwater or a spray nozzle with tap water to maintain the performance. It is possible to provide an outdoor heat exchanger which is excellent in reliability and maintainability.
(3) Since the heat transfer fin has an adhered layer on the surface thereof, even if it is washed with tap water, corrosion due to chlorine contained in the tap water does not occur and the heat transfer fin can be kept clean. It is possible to provide an outdoor heat exchanger excellent in reliability and maintainability that can prevent the fins from being clogged and hinder heat radiation and prevent a decrease in thermal efficiency.
(4) It is installed on the veranda or rooftop of a building or the like, and has a deposition layer even if it is exposed to sunlight, rain, exhaust gas, etc., so it can maintain durability and has excellent reliability and durability. An outdoor heat exchanger can be provided.
[0021]
According to the second aspect of the present invention, the following effects are obtained in addition to the effects of the first aspect.
(1) Due to the photocatalytic action of the photocatalytic oxide, the surface of the heat transfer fin is made hydrophilic by hydrophilizing the silicone resin or silica, thereby making it difficult to adhere dirt such as atmospheric smoke containing a large amount of hydrophobic components. In addition, attached dirt can be easily removed.
[0022]
According to the third aspect of the invention, the following effects are obtained in addition to the effects of the first or second aspect.
(1) Outdoor heat exchanger An outdoor heat exchanger that excels in energy saving by spraying water droplets from the front and wetting the heat transfer fins and hairpin tubes to utilize the latent heat of evaporation of water to increase cooling efficiency. Can be provided.
(2) Spray nozzles connected to the tap water because the fins are not corroded by the chlorine contained in the tap water even if the tap water is sprayed by having the adhered layer on the heat transfer fin surface of the outdoor heat exchanger It is possible to provide an outdoor heat exchanger excellent in reliability and energy saving that can easily increase the cooling efficiency simply by adding the heat exchanger.
(3) Outdoor heat exchangers that can clean outdoor heat exchangers using rainwater or water sprayed from spray nozzles, maintain the performance of outdoor heat exchangers, and have excellent reliability and maintainability. Can be provided.
(4) Since the temperature of the outside air is lowered by spraying the water, it is possible to provide an outdoor heat exchanger that can improve the cooling efficiency and is excellent in energy saving.
[0023]
According to the fourth aspect of the invention, the following effect is obtained in addition to the effect of the second or third aspect.
(1) Outdoor heat with excellent workability and energy saving that can improve cooling efficiency by using the latent heat of vaporization of water by a simple structure of drilling water spray holes in water spray pipes and dropping water on heat transfer fins. An exchanger can be provided.
(2) Since water is dropped, it is less susceptible to the effects of wind and the like than spraying, so that the heat transfer fins can be more reliably wetted and the cooling efficiency can be improved by utilizing the latent heat of evaporation of water. An outdoor heat exchanger having excellent performance can be provided.
[0024]
According to the fifth aspect of the invention, the following effects are obtained in addition to the effects of the third or fourth aspect.
(1) Since there is an activated carbon storage pipe in the middle of the water supply pipe, chlorine contained in tap water can be removed, salt corrosion of the fins can be prevented, durability can be improved, there is little aging, and long term It is possible to provide an outdoor heat exchanger having excellent reliability and durability capable of maintaining performance over a long period of time.
(2) Since the activated carbon storage tube is detachable, it is possible to easily replace the activated carbon and provide an outdoor heat exchanger excellent in reliability and maintainability capable of maintaining the chlorine removing effect.
[0025]
[Brief description of the drawings]
FIG. 1A is a partially cutaway perspective view of an outdoor heat exchanger according to Embodiment 1 of the present invention.
(B) Enlarged view of section A in FIG.
FIG. 2 is an exploded perspective view of a water spray pipe according to the first embodiment of the present invention.
FIG. 3A is an overall perspective view of an outdoor heat exchanger according to Embodiment 2 of the present invention.
(B) Enlarged view of part B in FIG.
FIG. 4
Overall plan view showing an arrangement of an outdoor heat exchanger and a pipe for spraying water droplets in Embodiment 4.
[Explanation of symbols]
1 outdoor heat exchanger
1a Pipe for water spray
2 Heat transfer fins
2a Aluminum plate
2b Deposition layer
3 Hairpin tube
3a bend
4 Nozzle part
5 water pipe
6. Electromagnetic valve
7 branch
8 Water pipe
9 activated carbon storage tube
9a, 9b Activated carbon storage pipe connection
10 Lid
10a Screw part of lid
10b Connection screw connection
10c mesh
11 Outdoor heat exchanger
11a Pipe for dropping water drops
12 Heat transfer fins
12a Aluminum plate
12b deposition layer
13 Hairpin tube
14 watering pipe
15 Watering hole
16 faucet valve
21 Outdoor heat exchanger
21a fan
22 Piping for spraying water droplets

Claims (5)

少なくとも片面に被着層が形成されたアルミニウム又はアルミニウム合金製の複数の伝熱フィンを有することを特徴とする屋外熱交換器。An outdoor heat exchanger comprising a plurality of heat transfer fins made of aluminum or an aluminum alloy having at least one surface on which an adhesion layer is formed. 前記被着層の表面に光触媒性酸化物と、シリコーン樹脂またはシリカを含有する表面層を形成されていることを特徴とする請求項1に記載の屋外熱交換器。The outdoor heat exchanger according to claim 1, wherein a surface layer containing a photocatalytic oxide and a silicone resin or silica is formed on a surface of the coating layer. 前記伝熱フィンの配設部に対向して配置され噴霧ノズルを穿設されたノズル部と、前記ノズル部に水を供給する通水管と、前記通水管に連設された給水管と、を有することを特徴とする請求項1又は2に記載の屋外熱交換器。A nozzle portion provided with a spray nozzle disposed opposite to the arrangement portion of the heat transfer fins, a water pipe for supplying water to the nozzle portion, and a water supply pipe connected to the water pipe. The outdoor heat exchanger according to claim 1, further comprising: 前記伝熱フィンの配設部に対向して配置され前記伝熱フィンに水を滴下する1以上の散水孔を穿孔された散水管と、前記散水管に連設された給水管と、を有することを特徴とする請求項1又は2に記載の屋外熱交換器。A sprinkler pipe arranged opposite to the heat transfer fin disposition portion and having one or more sprinkling holes for dropping water to the heat transfer fins; and a water supply pipe connected to the sprinkler pipe. The outdoor heat exchanger according to claim 1 or 2, wherein: 前記給水管の管路途中に着脱自在に配設された活性炭収納管を有することを特徴とする請求項3又は4に記載の屋外熱交換器。5. The outdoor heat exchanger according to claim 3, further comprising an activated carbon storage pipe that is detachably provided in the middle of the water supply pipe. 6.
JP2003060502A 2003-03-06 2003-03-06 Outdoor heat exchanger Expired - Fee Related JP3707737B2 (en)

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