JP2004111599A - Laminated chip capacitor using internal electrode of nickel - Google Patents
Laminated chip capacitor using internal electrode of nickel Download PDFInfo
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- JP2004111599A JP2004111599A JP2002271199A JP2002271199A JP2004111599A JP 2004111599 A JP2004111599 A JP 2004111599A JP 2002271199 A JP2002271199 A JP 2002271199A JP 2002271199 A JP2002271199 A JP 2002271199A JP 2004111599 A JP2004111599 A JP 2004111599A
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- nickel
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 31
- 239000003990 capacitor Substances 0.000 title claims abstract description 16
- 239000011521 glass Substances 0.000 claims abstract description 24
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052796 boron Inorganic materials 0.000 claims abstract description 17
- 229910052810 boron oxide Inorganic materials 0.000 claims abstract description 4
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 17
- 238000007254 oxidation reaction Methods 0.000 abstract description 17
- 239000003989 dielectric material Substances 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 24
- 230000015556 catabolic process Effects 0.000 description 9
- 229910004298 SiO 2 Inorganic materials 0.000 description 7
- 230000032798 delamination Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000003985 ceramic capacitor Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000001856 Ethyl cellulose Substances 0.000 description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000007606 doctor blade method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001249 ethyl cellulose Polymers 0.000 description 2
- 235000019325 ethyl cellulose Nutrition 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000007847 structural defect Effects 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 101100513612 Microdochium nivale MnCO gene Proteins 0.000 description 1
- 229910020222 Pb—Si Inorganic materials 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002003 electrode paste Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- Ceramic Capacitors (AREA)
Abstract
Description
【0001】
【発明の属する技術分野】本発明はニッケル内部電極を用いた積層チップコンデンサに係り、特に酸化され難いニッケル内部電極を用いた積層チップコンデンサを提供することである。
【0002】
【従来の技術】電子機器の小型化に伴って、積層コンデンサ、積層バリスタ、積層誘電体共振器、積層圧電素子等表面実装タイプ部品は更なる小型化が進んでいる。
【0003】
特に高低電圧の集積回路に用いる積層セラミックコンデンサは極小化とともに高容量化、薄層・多層化が要求されている。
【0004】
近年、積層コンデンサの内部電極を形成する導電性ペーストとしては貴金属であるパラジウムを主成分とするものから、安価で製品としても高品質化の可能なニッケルを主成分とするものが主流となっている。
【0005】
このような中で、高容量化に伴い誘電体及び内部電極の薄層化が益々促進され、誘電体厚み2.5μm以下、内部電極1.5μm以下、積層数300層以上の製品が実用化段階に有る(例えば特許文献1参照)。
【0006】
【特許文献1】
特開平6−342736号公報
【0007】
【発明が解決しようとする課題】ニッケルを内部電極として使用する場合、ニッケルは一般に酸化され易い性質があり、特に微細な比表面積の大きいニッケル粉末はそれが顕著である。
【0008】
内部電極薄層化の達成はニッケルの微粉化が不可欠であるが、誘電体との界面で酸化が起こり易くなるなど、その結果デラミネーションなどの構造欠陥が発生し、電極とぎれによる容量低下などの不具合が発生するという問題があった。
【0009】
本発明の目的は、誘電体層と内部電極の焼結に伴う層間剥離やニッケルの酸化による電極とぎれ及び電極痩せによる電極被覆率低下に伴う容量低下を防ぐことができ、内部電極の薄膜化に対応可能な電極形成用のニッケル電極を提供することにより、高容量なものに構成可能な積層セラミックコンデンサを提供することである。
【0010】
【課題を解決するための手段】前記目的を達成するため、本発明では、耐還元性を有する複数の誘電体層を有し、この誘電体層間にニッケルを含有する内部電極を配置した積層コンデンサにおいて、前記内部電極層が硼素を含むガラスを含有するものであり、前記硼素の量は酸化硼素に換算して、前記ニッケルに対し0.02〜3.0重量%であることを特徴とするニッケル内部電極を用いた積層チップコンデンサを提供する。
【0011】
これにより以下の作用効果を奏する。
【0012】
本発明により内部電極層を形成するニッケル表面の酸化を硼素系のガラスにより抑制することができるので、酸化率が16%以下の、破壊電圧が120V/μm以上のすぐれた特性を有し、薄膜でもデラミネーションや電極とぎれのない良好な電極被覆率を確保することができ、ニッケル内部電極を用いた積層コンデンサのより高容量化が可能となる。
【0013】
【発明の実施の形態】本発明の一実施の形態を説明する。
【0014】
先ず下記の各ペーストを調製した。
【0015】
(誘電体層用セラミックペースト)
粒径0.1〜1μmのBaTiO3 、(MgCO3 )4 ・Mg(OH)2 ・5H2 O、MnCO3 、BaCO3 、CaCO3 、SiO2 、Y2 O3 等の粉末を、焼成によりBaTiO3 として100モル%、MgOに換算して2モル%、MnOに換算して0.2モル%、BaOに換算して3モル%、CaOに換算して3モル%、SiO2 に換算して6モル%、Y2 O3 として2モル%の組成となるように混合し、ボールミルにより16時間湿式混合し、次いでスプレードライヤーで乾燥させて、誘電体原料とした。
【0016】
この誘電体原料100重量部と、アクリル樹脂4.8重量部、塩化メチレン40重量部、トリクロロエタン20重量部、ミネラルスピリット6重量部およびアセトン4重量部とをボールミルで混合してペースト化した。
【0017】
(内部電極層用ペースト)
平均粒径0.4μmのNi粒子100重量部と、有機ビヒクル(エチルセルロース樹脂8重量部をブチルカルビートル92重量部に溶解したもの)40重量部およびブチルカルビトール10重量部に、表3に示すガラス組成の硼素未含有ガラス、硼素含有ガラス、Pb系ガラス、Bi系ガラス、または表2に示す如く、SiO2 単独、Al2 O3 単独、B単独で表1、表2に示す添加量を加えたものを3本ロールにより混練し、ペースト化した。
【0018】
【表1】
【0019】
【表2】
【0020】
【表3】
【0021】
表3に示す如く、硼素未含有ガラスは、SiO2 :66重量%、Al2 O3 :8重量%、SrO:23重量%、ZrO2 :3重量%の組成比で構成され、ニッケル成分に対し表1、表2のNo.1〜No.5に示す添加量(重量%)を添加したものを、比較例として特性を測定し、例示した。
【0022】
同じく表3に示す如く、硼素含有ガラスは、B2 O3 :55重量%、SiO2 :10重量%、ZnO:35重量%の組成比で構成され、ニッケル成分に対し表1、表2のNo.6〜No.10に示す添加量(重量%)を添加したもので諸特性を測定した。ここでNo.6〜No.9は本発明の実施例であり、No.10は比較例である。
【0023】
添加剤としては、これらの外に、Pb系ガラス(Pb・Si系ガラス)、Bi系ガラス(Bi・Si系ガラス)、SiO2 単独、Al2 O3 単独、B単独の材料を使用し、それぞれ表1、表2に示す添加量(ニッケル成分に対する重量%)を添加した場合の諸特性を測定し、比較例として例示した。表1、表2のNo.11〜No.15はいずれも比較例である。
【0024】
また、内部電極層用ペーストには、常套手段として知られるように、誘電体層の微粉共材を混合し、焼結による収縮時の破損の発生を抑制する。
【0025】
なお、内部電極層中に添加するガラス成分は、表3に示す各成分の混合物を融点以上の温度で溶融し、その後水中で急冷し、これを回収乾燥して粗粉砕を行い、更に微粉砕するためボールミルで水または有機溶媒のもので処理し、所定のメッシュで粉砕スラリーをパスして乾燥を行いガラス微粉末を得て、これを添加、混練したものである。
【0026】
(外部電極用ペースト)
平均粒径0.5μmのCu粒子100重量部と、有機ビヒクル(エチルセルロース樹脂8重量部をブチルカルビトール92重量部に溶解したもの)35重量部及びブチルカルビトール7重量部とを混練し、ペースト化した。
【0027】
前記の如き、誘電体層用セラミックペーストをキャリアフィルムに塗布してセラミックグリーンシートを形成し、更に前記内部電極層用ペーストをグリーンシート上にスクリーン印刷し、内部電極を形成する。このときグリーンシートを2.5μm、内部電極を1.5μmの厚さとした。そしてこれを5回繰り返して誘電体グリーンシート数5層の積層体を得た。
【0028】
この積層体をキャリアフィルムから剥離し、5層の積層体を40体積層することにより200層の積層体を得た。
【0029】
なおこの積層体の上下の最外層に、ドクターブレード法により作成した30μmの厚さの誘電体グリーンシート材料の層を各5枚用いて保護層を形成した。
【0030】
前記積層体を40体、加圧プレスで圧着後、部品個々に切断して、外形が長さ3.2mm、幅1.6mm、厚さが1.2mm、誘電体層、電極層の範囲が0.9mmの積層チップ素体を得る。この積層チップ素体は、200〜700℃の弱酸化性雰囲気中で脱脂処理後、還元雰囲気(PO2 ≦10−10 atm)下にある炉内で1000〜1200℃の温度範囲で焼成する。更に積層チップ素子の両端に前記外部電極用ペーストを塗布、焼き付けして下地電極層を形成する。次にその上に耐半田等を向上するためメッキ層を重ねて形成することにより外部電極を形成する工程を経る。
【0031】
このようにして得た試料の電極としての安定性、コンデンサとしての特性を、乾燥密度(g/cm3 )、酸化率(%)、誘電率(試料番号No.1の値を基準としてその比較値を%で示したNo.1値基準誘電率)、破壊電圧(V/μm)について測定し、また硼素含有ガラスを添加剤として使用した試料番号No.6〜No.10については電極中におけるBの量を示す分析値(%)を測定した。
【0032】
表中に示す乾燥密度は、ペーストから簡易ドクターブレード法によりシートを作製して110℃で40分間乾燥したものから規定形状に切り出して重量を測定し、密度を求めたものである。この値が5以下の場合、乾燥が不充分であり、積層するとき形状が破損することがある。
【0033】
酸化率は、ペーストを110℃2時間乾燥したものを坩堝に入れて空気中で600℃1時間で熱処理したものの重量を測り、予め求めていた無機分量からの重量変化を測定して得たものである。
【0034】
ニッケルの酸化が大きい場合、デラミネーションが生じたり、割れたり、容量が低下するなどの問題が発生する。酸化率が17%以上の場合、このような問題が生じ易い、酸化率が小さいということはニッケルが酸化されにくく安定である。
【0035】
硼素未含有ガラスを添加するとき、表1のNo.1〜No.5に示す如く、酸化率が22%と大きい。しかもtanδの値も、表2のNo.1〜No.5に示す如く、積層セラミックコンデンサの良品判断基準である2.5%より大きい。
【0036】
ニッケルを含有する内部電極における硼素の添加量が、ニッケルに対して0.02重量%以上の場合は、表1、表2の試料No.6〜No.9に示す如く、酸化率が16%と小さく、No.1値基準誘電率も80%以上と大きく、破壊電圧も120V/μm以上と大きい値を示す。しかもtanδの値も、2.5%以下と小さい値を示す。
【0037】
しかしニッケルを含有する内部電極における硼素の添加量が、ニッケルに対して3.0重量%を超える場合は、試料No.10に示す如く、No.1値基準誘電率が65%と小さく、破壊電圧も95V/μmと小さくなる。またtanδも3.7%と大きくなる。
【0038】
Pb系ガラスを添加した場合、表2の試料No.11に示す如く、構造欠陥の発生によりNo.1値基準誘電率及び破壊電圧が測定不可であり、実用的ではない。
【0039】
Bi系ガラスを添加した場合も、表2の試料No.12に示す如く、構造欠陥の発生により、No.1値基準誘電率及び破壊電圧が測定不可であり、実用的ではない。
【0040】
SiO2 を単独で添加した場合は、表1、表2に示す如く、酸化率が21%と大きく、No.1値基準誘電率が70%と小さく、破壊電圧も60V/μmと小さな値であり、tanδも2.7%と大きな値であった。
【0041】
Al2 O3 を単独で添加した場合は、表1、表2の試料No.14に示す如く、酸化率が20%と大きく、破壊電圧も85V/μmと小さな値であり、tanδも2.9%と大きな値であった。
【0042】
また硼素を単独で添加した場合は、分散が難しく、表2の試料No.15に示す如く、電極界面からのクラックが発生する等の構造欠陥によりNo.1値基準誘電率及び破壊電圧が測定不可であった。したがって、表3に示す如く、硼素含有ガラスとして添加することが必要になる。この場合、硼素を含むガラス成分における酸化硼素の配合値は、B2 O3 に換算して2〜80wt%であることが必要である。この場合、2wt%以上の場合酸化率(耐酸化性)効果が得られる。しかし80wt%を超えるとペーストの増粘が起こり、実用的ではない。
【0043】
なお表2の試料No.1及びNo.6〜No.10における分析値は、各積層コンデンサにおける内部電極付近の分析電子顕微鏡によりB2 O3 の分析値を示したものである。
【0044】
分析値は、内部電極層用ペーストに添加されるB2 O3 の実質添加量より少な目の値を示すが、これは積層体の焼結の段階で、その一部が誘電体側に拡散したものと推察される。
【0045】
【発明の効果】本発明により内部電極層を形成するニッケル表面の酸化を硼素系のガラスにより抑制することができるので、酸化率が16%以下の、破壊電圧が120V/μm以上のすぐれた特性を有し、薄膜でもデラミネーションや電極とぎれのない良好な電極被覆率を確保することができ、ニッケル内部電極を用いた積層コンデンサのより高容量化が可能となる。[0001]
The present invention relates to a multilayer chip capacitor using a nickel internal electrode, and more particularly to providing a multilayer chip capacitor using a nickel internal electrode which is hardly oxidized.
[0002]
2. Description of the Related Art With the miniaturization of electronic equipment, surface mount type components such as multilayer capacitors, multilayer varistors, multilayer dielectric resonators, multilayer piezoelectric elements and the like have been further downsized.
[0003]
In particular, multilayer ceramic capacitors used in high- and low-voltage integrated circuits are required to be miniaturized and have high capacitance, thin layers and multilayers.
[0004]
In recent years, the mainstream conductive paste for forming the internal electrodes of multilayer capacitors has been from nickel-based precious metal, which is a noble metal, to nickel-based, which is inexpensive and can be used as a high-quality product. I have.
[0005]
Under such circumstances, the thinning of dielectric and internal electrodes has been promoted more and more with the increase in capacity, and products with a dielectric thickness of 2.5 μm or less, internal electrodes of 1.5 μm or less, and a laminate number of 300 layers or more have been commercialized. It is in the stage (for example, see Patent Document 1).
[0006]
[Patent Document 1]
JP-A-6-342736
When nickel is used as an internal electrode, nickel generally has a tendency to be easily oxidized, and particularly nickel powder having a large specific surface area is remarkable.
[0008]
Fine powdering of nickel is indispensable to achieve the thinning of the internal electrode, but oxidation occurs easily at the interface with the dielectric, and as a result, structural defects such as delamination occur. There was a problem that a malfunction occurred.
[0009]
An object of the present invention is to prevent a decrease in capacity due to delamination due to sintering of a dielectric layer and an internal electrode, a break in an electrode due to oxidation of nickel, and a decrease in electrode coverage due to electrode thinning. An object of the present invention is to provide a multilayer ceramic capacitor that can be configured to have a high capacity by providing a nickel electrode for forming an electrode that can be used.
[0010]
In order to achieve the above-mentioned object, the present invention provides a multilayer capacitor having a plurality of reduction-resistant dielectric layers and an internal electrode containing nickel disposed between the dielectric layers. Wherein the internal electrode layer contains glass containing boron, and the amount of the boron is 0.02 to 3.0% by weight based on the nickel in terms of boron oxide. Provided is a multilayer chip capacitor using a nickel internal electrode.
[0011]
Thereby, the following operation and effect can be obtained.
[0012]
Since the oxidation of the nickel surface forming the internal electrode layer can be suppressed by the boron-based glass according to the present invention, the thin film has excellent characteristics with an oxidation rate of 16% or less and a breakdown voltage of 120 V / μm or more. However, a good electrode coverage without delamination or electrode disconnection can be ensured, and a higher capacity of the multilayer capacitor using the nickel internal electrode can be achieved.
[0013]
DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described.
[0014]
First, the following pastes were prepared.
[0015]
(Ceramic paste for dielectric layer)
A powder such as BaTiO 3 , (MgCO 3 ) 4 .Mg (OH) 2 .5H 2 O, MnCO 3 , BaCO 3 , CaCO 3 , SiO 2 , Y 2 O 3 having a particle size of 0.1 to 1 μm is fired. 100 mol% as BaTiO 3 , 2 mol% as converted to MgO, 0.2 mol% as converted as MnO, 3 mol% as converted as BaO, 3 mol% as converted as CaO, converted as SiO 2 6 mol% and 2 mol% as Y 2 O 3 , and wet-mixed by a ball mill for 16 hours, followed by drying with a spray drier to obtain a dielectric material.
[0016]
100 parts by weight of this dielectric material, 4.8 parts by weight of an acrylic resin, 40 parts by weight of methylene chloride, 20 parts by weight of trichloroethane, 6 parts by weight of mineral spirit and 4 parts by weight of acetone were mixed by a ball mill to form a paste.
[0017]
(Paste for internal electrode layer)
Table 3 shows 100 parts by weight of Ni particles having an average particle diameter of 0.4 μm, 40 parts by weight of an organic vehicle (8 parts by weight of ethyl cellulose resin dissolved in 92 parts by weight of butyl carbitol) and 10 parts by weight of butyl carbitol. In the glass composition, boron-free glass, boron-containing glass, Pb-based glass, Bi-based glass, or as shown in Table 2, SiO 2 alone, Al 2 O 3 alone, and B alone were added in amounts shown in Tables 1 and 2. The added product was kneaded with a three-roll mill to form a paste.
[0018]
[Table 1]
[0019]
[Table 2]
[0020]
[Table 3]
[0021]
As shown in Table 3, the glass containing no boron is composed of 66% by weight of SiO 2 , 8% by weight of Al 2 O 3 , 23% by weight of SrO, and 3% by weight of ZrO 2. On the other hand, in Tables 1 and 2, 1 to No. As a comparative example, the characteristics to which the addition amount (% by weight) shown in No. 5 was added were measured and exemplified.
[0022]
Similarly, as shown in Table 3, the boron-containing glass has a composition ratio of B 2 O 3 : 55% by weight, SiO 2 : 10% by weight, ZnO: 35% by weight. No. 6-No. Various properties were measured with the addition amount (% by weight) shown in FIG. Here, No. 6-No. No. 9 is an embodiment of the present invention. 10 is a comparative example.
[0023]
In addition to these materials, Pb-based glass (Pb-Si-based glass), Bi-based glass (Bi-Si-based glass), SiO 2 alone, Al 2 O 3 alone, and B alone are used as additives. Various properties were measured when the addition amounts (% by weight based on the nickel component) shown in Tables 1 and 2 were added, and the results were exemplified as comparative examples. In Tables 1 and 2, 11-No. 15 is a comparative example.
[0024]
Further, as is commonly known, the internal electrode layer paste is mixed with a fine powder common material of the dielectric layer to suppress the occurrence of breakage during shrinkage due to sintering.
[0025]
The glass components added to the internal electrode layer were prepared by melting a mixture of the components shown in Table 3 at a temperature equal to or higher than the melting point, quenching in water, collecting and drying the resulting mixture, and performing coarse pulverization. For this purpose, the mixture is treated with water or an organic solvent in a ball mill, dried by passing a ground slurry through a predetermined mesh to obtain a fine glass powder, which is added and kneaded.
[0026]
(Paste for external electrode)
100 parts by weight of Cu particles having an average particle size of 0.5 μm, 35 parts by weight of an organic vehicle (8 parts by weight of ethyl cellulose resin dissolved in 92 parts by weight of butyl carbitol) and 7 parts by weight of butyl carbitol are kneaded, and a paste is prepared. It has become.
[0027]
As described above, the ceramic paste for a dielectric layer is applied to a carrier film to form a ceramic green sheet, and the paste for an internal electrode layer is screen-printed on the green sheet to form internal electrodes. At this time, the thickness of the green sheet was 2.5 μm and the thickness of the internal electrode was 1.5 μm. This operation was repeated five times to obtain a laminate of five dielectric green sheets.
[0028]
The laminate was peeled off from the carrier film, and 40 laminates of 5 layers were laminated to obtain a laminate of 200 layers.
[0029]
A protective layer was formed on the upper and lower outermost layers of the laminate using five layers each of a dielectric green sheet material having a thickness of 30 μm and formed by a doctor blade method.
[0030]
After the above 40 laminates are pressed by a pressure press and cut into individual parts, the outer dimensions are 3.2 mm in length, 1.6 mm in width, 1.2 mm in thickness, and the range of dielectric layers and electrode layers is A laminated chip body of 0.9 mm is obtained. This laminated chip body is degreased in a weakly oxidizing atmosphere at 200 to 700 ° C. and then fired in a furnace under a reducing atmosphere (PO 2 ≦ 10 −10 atm) at a temperature range of 1000 to 1200 ° C. Further, the external electrode paste is applied to both ends of the multilayer chip element and baked to form a base electrode layer. Next, a step of forming an external electrode is performed by forming a plating layer thereon to improve solder resistance and the like.
[0031]
The stability of the sample thus obtained as an electrode and the characteristics as a capacitor were compared with the dry density (g / cm 3 ), the oxidation rate (%), and the dielectric constant (based on the value of sample No. 1). (No. 1 value reference dielectric constant in%), breakdown voltage (V / μm), and sample No. No. using boron-containing glass as an additive. 6-No. With respect to 10, an analysis value (%) indicating the amount of B in the electrode was measured.
[0032]
The dry density shown in the table is obtained by preparing a sheet from the paste by a simple doctor blade method, drying the sheet at 110 ° C. for 40 minutes, cutting out the sheet into a prescribed shape, measuring the weight, and determining the density. When this value is 5 or less, drying is insufficient and the shape may be damaged when laminating.
[0033]
Oxidation rate was obtained by measuring the weight change from the previously determined inorganic content by measuring the weight of the paste dried at 110 ° C for 2 hours, placed in a crucible, and heat-treated at 600 ° C for 1 hour in air. It is.
[0034]
When the oxidation of nickel is large, problems such as delamination, cracking, and reduction in capacity occur. When the oxidation rate is 17% or more, such a problem easily occurs, and the small oxidation rate means that nickel is not easily oxidized and is stable.
[0035]
When boron-free glass is added, no. 1 to No. As shown in FIG. 5, the oxidation rate was as large as 22%. Moreover, the value of tan δ is also the 1 to No. As shown in FIG. 5, it is larger than 2.5% which is a criterion for judging a good product of the multilayer ceramic capacitor.
[0036]
When the amount of boron added to the internal electrode containing nickel is 0.02% by weight or more with respect to nickel, the sample Nos. 6-No. As shown in FIG. 9, the oxidation rate was as small as 16%. The one-value reference dielectric constant is as large as 80% or more, and the breakdown voltage is as large as 120 V / μm or more. In addition, the value of tan δ also shows a small value of 2.5% or less.
[0037]
However, when the addition amount of boron in the internal electrode containing nickel exceeds 3.0% by weight with respect to nickel, the sample No. As shown in FIG. The one-value reference dielectric constant is as low as 65%, and the breakdown voltage is as low as 95 V / μm. Also, tan δ is increased to 3.7%.
[0038]
When Pb-based glass was added, sample No. As shown in FIG. The one-valued reference permittivity and breakdown voltage cannot be measured and are not practical.
[0039]
When Bi-based glass was added, the sample No. As shown in FIG. The one-valued reference permittivity and breakdown voltage cannot be measured and are not practical.
[0040]
When SiO 2 was added alone, as shown in Tables 1 and 2, the oxidation rate was as large as 21%. The one-value reference dielectric constant was as small as 70%, the breakdown voltage was as small as 60 V / μm, and the tan δ was as large as 2.7%.
[0041]
In the case of adding al 2 O 3 alone, Table 1, Table 2 Sample No. As shown in FIG. 14, the oxidation rate was as large as 20%, the breakdown voltage was as small as 85 V / μm, and the tan δ was as large as 2.9%.
[0042]
When boron alone was added, dispersion was difficult, and sample No. 2 in Table 2 was used. As shown in FIG. 15, due to structural defects such as generation of cracks from the electrode interface, No. The one-value reference permittivity and breakdown voltage could not be measured. Therefore, as shown in Table 3, it is necessary to add boron-containing glass. In this case, the compounding value of boron oxide in the glass component containing boron needs to be 2 to 80 wt% in terms of B 2 O 3 . In this case, when the content is 2 wt% or more, an oxidation rate (oxidation resistance) effect can be obtained. However, if it exceeds 80 wt%, the paste thickens, which is not practical.
[0043]
In Table 2, the sample No. 1 and No. 1 6-No. The analysis value at 10 indicates the analysis value of B 2 O 3 by an analytical electron microscope near the internal electrode in each multilayer capacitor.
[0044]
The analysis value shows a value smaller than the substantial addition amount of B 2 O 3 added to the internal electrode layer paste, but this is a result of a part of the laminate being diffused to the dielectric side at the stage of sintering. It is inferred.
[0045]
According to the present invention, the oxidation of the nickel surface forming the internal electrode layer can be suppressed by the boron-based glass. It is possible to secure a good electrode coverage without delamination or disconnection of electrodes even in a thin film, and it is possible to increase the capacity of a multilayer capacitor using nickel internal electrodes.
Claims (1)
前記内部電極層が硼素を含むガラスを含有するものであり、
前記硼素の量は酸化硼素に換算して、前記ニッケルに対し0.02〜3.0重量%であることを特徴とするニッケル内部電極を用いた積層チップコンデンサ。In a multilayer capacitor having a plurality of dielectric layers having reduction resistance, and arranging internal electrodes containing nickel between the dielectric layers,
The internal electrode layer contains a glass containing boron,
A multilayer chip capacitor using a nickel internal electrode, wherein the amount of boron is 0.02 to 3.0% by weight in terms of boron oxide based on the nickel.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006332236A (en) * | 2005-05-25 | 2006-12-07 | Murata Mfg Co Ltd | Conductive paste, multilayer ceramic electronic component manufacturing method, and multilayer ceramic electronic component |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006332236A (en) * | 2005-05-25 | 2006-12-07 | Murata Mfg Co Ltd | Conductive paste, multilayer ceramic electronic component manufacturing method, and multilayer ceramic electronic component |
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