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JP2003328078A - High hardness and high toughness steel and track parts, earth and sand wear parts, fastening bolts, high toughness gears, high toughness and high surface pressure resistance gears and wear-resistant steel plates using the steel materials - Google Patents

High hardness and high toughness steel and track parts, earth and sand wear parts, fastening bolts, high toughness gears, high toughness and high surface pressure resistance gears and wear-resistant steel plates using the steel materials

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Publication number
JP2003328078A
JP2003328078A JP2002135274A JP2002135274A JP2003328078A JP 2003328078 A JP2003328078 A JP 2003328078A JP 2002135274 A JP2002135274 A JP 2002135274A JP 2002135274 A JP2002135274 A JP 2002135274A JP 2003328078 A JP2003328078 A JP 2003328078A
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Prior art keywords
weight
hardness
steel
high toughness
tempering
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Application number
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JP4812220B2 (en
Inventor
Takemori Takayama
武盛 高山
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Komatsu Ltd
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Komatsu Ltd
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Priority to US10/391,732 priority patent/US20040047757A1/en
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Publication of JP4812220B2 publication Critical patent/JP4812220B2/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/011Layered products comprising a layer of metal all layers being exclusively metallic all layers being formed of iron alloys or steels
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/22Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for drills; for milling cutters; for machine cutting tools
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/32Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/42Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for armour plate
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)

Abstract

(57)【要約】 【課題】 Si、Al、Cr、Mo、V、W、Ni、C
oをより適正に添加し、600℃以上の高温焼戻しによ
って硬さHRC50以上でそのシャルピー衝撃値が5k
g‐m/cm以上となる高硬度高靭性鋼を提供する。 【解決手段】 少なくともC:0.15〜1.2重量
%、Si:0.05〜1.8重量%を含有する鋼におい
て、Siの一部を0.15〜1.6重量%のAlで置き
換えるとともに、0.3〜2.5重量%のNiが添加さ
れ,さらに、Cr:0.1〜3.5重量%、Moが0.
1〜1.7重量%の範囲で、かつ式Mo(重量%)=
1.7−0.5×(Si(重量%)+Al(重量%))
の関係を上限として添加されるとともに、V:0.05
〜0.40重量%、W:0.1〜1.0重量%のいずれ
か一方もしくは両方が添加され、さらにMn、Co、C
u、Ti、B、Nbの一種以上の合金元素と、P、S、
N、O等の不可避不純物元素が含有され、残部が実質的
にFeからなる焼戻しマルテンサイト鋼である。
(57) [Summary] [Problem] Si, Al, Cr, Mo, V, W, Ni, C
o with a hardness of HRC 50 or more and a Charpy impact value of 5 k
To provide a high hardness and toughness steel having a g-m / cm 2 or more. SOLUTION: In a steel containing at least 0.15 to 1.2% by weight of C and 0.05 to 1.8% by weight of Si, a part of Si is 0.15 to 1.6% by weight of Al. And 0.3 to 2.5% by weight of Ni is added, and Cr is 0.1 to 3.5% by weight, and Mo is 0.1% by weight.
In the range of 1 to 1.7% by weight and the formula Mo (% by weight) =
1.7−0.5 × (Si (% by weight) + Al (% by weight))
And V: 0.05
0.40% by weight, W: 0.1-1.0% by weight, or both.
one or more alloying elements of u, Ti, B, Nb and P, S,
This is a tempered martensitic steel containing unavoidable impurity elements such as N and O, with the balance being substantially Fe.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、油圧ショベル、ブ
ルドーザ、ホイルローダ、モーターグレーダ、地下配管
埋設機、土質改良機、コンクリート,木材等の破砕機、
トンネル掘削機等の建設・土木用機械の掘削用刃先もし
くは装軌式車両の履帯および減速機等に用いられる高硬
度高靭性な耐摩耗用鋼や歯車用鋼およびその部材に関す
るものである。
TECHNICAL FIELD The present invention relates to a hydraulic excavator, a bulldozer, a wheel loader, a motor grader, an underground pipe burying machine, a soil improvement machine, a crusher for concrete, wood, etc.,
The present invention relates to high hardness and toughness wear-resistant steel and gear steel used for a cutting edge of a construction / civil engineering machine such as a tunnel excavator, a crawler track of a tracked vehicle, and a speed reducer, and members thereof.

【0002】[0002]

【従来の技術】従来、建設・土木用機械に広く用いられ
ている耐摩耗用鋼としては、SMnB、SCr、SCr
B、SCM、SNCM系の中炭素添加鋼に焼入れ焼戻し
等の熱処理を施したものがある。例えば、装軌式車両の
履帯を構成する履帯ブッシュ、履帯シュー、履帯リン
ク、転輪ローラ、スプロケット等は走行時の摩耗や車体
荷重が衝撃的に作用することから、炭素量の低減による
靭性の確保を考慮した耐摩耗性の適正化がなされてい
る。また、岩盤を割ったり、掘削するのに用いられる掘
削刃先(リッパポイント、バケットツース、カッティン
グエッジ等)では、高性能化への要求が大きく、より衝
撃的な負荷による割れもしくは折損の発生を防ぐ靭性
と、より高硬度化による耐摩耗性の改善が図られてい
る。とりわけ、前記掘削刃先においては、岩盤との過酷
な摩擦熱によってその刃先部近傍が約600℃にまで加
熱されるため、焼戻し軟化抵抗性を向上させた高硬度高
靭性鋼が多く用いられている。
2. Description of the Related Art Conventional wear-resistant steels widely used in construction and civil engineering machines include SMnB, SCr and SCr.
There are B, SCM and SNCM medium carbon added steels that have been subjected to heat treatment such as quenching and tempering. For example, the track bushes, track shoes, track links, roller links, sprockets, etc. that make up the track of a tracked vehicle are subject to wear during running and the load of the vehicle shockingly impacts the toughness of the carbon content. The wear resistance has been optimized with consideration given to securing it. In addition, the cutting edge (ripper point, bucket tooth, cutting edge, etc.) used to break or excavate rock is required to have high performance and prevents cracking or breakage due to a more shocking load. The toughness and wear resistance are improved by increasing the hardness. In particular, in the excavating cutting edge, since the vicinity of the cutting edge is heated to about 600 ° C. due to severe frictional heat with the rock mass, high hardness and high toughness steel with improved temper softening resistance is often used. .

【0003】また、前記建設・土木用機械は走行時にお
いて岩石や構造物等の障害物を乗り越えたり、旋回しな
がらそれら障害物を掘削することが多く、それら走行
用、旋回用の歯車減速機の歯車が衝撃的な荷重による破
損が問題になるために,低炭素な肌焼鋼に浸炭焼入れ焼
戻し処理を施した歯車が使用されている。
Further, the construction / civil engineering machine often rides over obstacles such as rocks and structures or excavates the obstacles while turning, and the gear reducer for running and turning is often used. Since the gears of No. 1 have a problem of being damaged by an impact load, gears made by carburizing and tempering low-carbon case-hardening steel are used.

【0004】[0004]

【発明が解決しようとする課題】前記建設・土木機械の
履帯部品や掘削刃先等はいずれも衝撃的な負荷による
割れもしくは折損が生じないような高靭性化と土砂、
岩石等に対する耐摩耗性に優れる高硬度化の両立が望ま
れるが、一般的に高靭性と高硬度は背反する特性である
ために、まず、靭性を確保するために炭素添加量を低く
抑え、焼入性を高める合金元素を適正に添加した鋼材
(耐摩耗用鋼)を使い、焼入れ焼戻し処理を施して使用
されているために、耐摩耗性が十分でない問題がある。
The crawler belt parts, excavating blade edges, etc. of the construction / civil engineering machinery described above have a high toughness and earth and sand that do not crack or break due to an impact load.
It is desired to achieve both high hardness and excellent wear resistance against rocks, etc., but in general, since high toughness and high hardness are contradictory properties, first, the carbon addition amount is kept low to secure toughness, Since a steel material (wear-resistant steel) to which an alloying element that enhances hardenability is appropriately added is used after quenching and tempering, there is a problem that the wear resistance is insufficient.

【0005】前記履帯を構成する耐摩耗部材はより靭性
を重視する観点から、例えば履帯シュー:0.25〜
0.3重量%、転輪ローラ:0.3〜0.35重量%、
履帯リンク:0.35〜0.4重量%、スプロケット:
0.35重量%等と炭素量が低く設定されており、ま
た、焼入れ焼戻し硬さがHRC45〜52程度に調整さ
れて使用されていることから、耐摩耗性の点では十分で
ない場合が多く、建設・土木用機械の履帯修理コストが
高くなる問題がある。
The wear-resistant member constituting the crawler belt has, for example, a crawler track shoe of 0.25 to 5, from the viewpoint of placing emphasis on toughness.
0.3% by weight, roller roller: 0.3 to 0.35% by weight,
Track links: 0.35-0.4% by weight, sprockets:
The carbon content is set to a low value such as 0.35% by weight, and the quenching and tempering hardness is adjusted to about HRC45 to 52 before use, so in many cases it is not sufficient in terms of wear resistance, There is a problem that the track repair costs for construction and civil engineering machinery will increase.

【0006】また、前記履帯の履帯ブッシュは、構造的
により耐摩耗性が重要視されるために、例えば高靭性の
SCM420に浸炭焼入れ焼戻し処理を施して利用され
ているが、深い高硬度な浸炭硬化層を形成させるための
浸炭処理が極めて長時間におよび、コスト的に高くなる
ことと浸炭処理によって靭性が顕著の損なわれるため
に、破損しやすい問題がある。
Further, since the wear resistance of the crawler belt of the crawler belt is important because of its structure, it is used, for example, by subjecting SCM420 having high toughness to carburizing, quenching and tempering, but it is deep carburizing with high hardness. Since the carburizing treatment for forming the hardened layer takes a very long time, the cost becomes high, and the toughness is significantly impaired by the carburizing treatment.

【0007】また、トンネル掘削用のディスクカッター
やシャンク等のようにより靭性を重視する部材において
は、例えば、特許第3227730号公報に開示される
ように、炭素添加量を低く抑え、かつ、Niを多量に添
加した鋼材(例えば、SNCM625、SNCM630
相当)を焼入れ焼戻してHRC45以上で、シャルピー
衝撃値5kgf・m/cm以上になる条件で利用され
るが、その耐用性は硬さ、靭性両方の点で十分でなく、
コスト的にも高価である問題がある。
Further, in a member such as a disk cutter for tunnel excavation or a shank which emphasizes toughness, as disclosed in, for example, Japanese Patent No. 3227730, the carbon addition amount is kept low and Ni content is reduced. Steel materials added in large amounts (for example, SNCM625, SNCM630
(Equivalent) is hardened and tempered, and is used under the condition of HRC45 or more and Charpy impact value of 5 kgf · m / cm 2 or more, but its durability is not sufficient in terms of both hardness and toughness.
There is a problem that it is expensive in terms of cost.

【0008】また、岩石やコンクリートを破砕するジョ
ークラッシャーの歯板でもより靭性を重要視するため
に、ハッドフィールド鋼をよく利用されているために、
耐摩耗性が十分でない問題がある。
Further, in order to emphasize the toughness more importantly in the tooth plate of the jaw crusher for crushing rock or concrete, since the hadfield steel is often used,
There is a problem that the wear resistance is not sufficient.

【0009】さらに、土質改良機や耕運機のように土砂
を攪拌、微細化する攪拌機のカッター(ソイルカッタ
ー、ピン)においても、0.25〜0.3重量%炭素量
に抑制し、硬さがHRC48レベルに焼入れ焼戻されて
利用されているために、耐摩耗性が十分でない問題があ
る。
Further, even in a cutter (soil cutter, pin) of an agitator for agitating and refining earth and sand like a soil conditioner or a cultivator, the carbon content is suppressed to 0.25 to 0.3% by weight, and the hardness is Since it is used after being quenched and tempered to the HRC48 level, there is a problem that the abrasion resistance is not sufficient.

【0010】さらに、前述のようにブルドーザ、ホイル
ローダ、油圧ショベル、モーターグレーダ等の建設・土
木機械を使って岩石を割ったり、掘削したりする掘削刃
先(リッパポイント、バケットツース、カッティングエ
ッジ、エンドビット等)等やトンネル掘削用ディスクカ
ッターでは岩盤との過酷な摩擦熱によって刃先部が30
0〜600℃まで加熱されるため、はじめの硬さが顕著
に軟化して耐摩耗性が十分でなくなる問題があり、使用
する鋼材としては前記高靭性化と高硬度化だけでなく、
約600℃にまで加熱されても十分な焼戻し軟化抵抗性
が保有されることが望ましい。ところが、この焼戻し軟
化抵抗性を改善するための合金元素の適正な添加方法
(合金元素の選定とその添加量など)が不明確であるた
めに、この合金元素の過剰添加による靭性の劣化などを
防止できなかったり、あるいは経済的に高価になり易い
といった問題点がある。
Further, as described above, a cutting edge (a ripper point, a bucket tooth, a cutting edge, an end bit) for breaking or excavating rock using construction / civil engineering machines such as a bulldozer, a wheel loader, a hydraulic excavator, and a motor grader. Etc.) and in a disk cutter for tunnel excavation, the cutting edge is 30 due to severe frictional heat with the rock.
Since it is heated to 0 to 600 ° C., there is a problem that the initial hardness is remarkably softened and the wear resistance becomes insufficient, and the steel material to be used is not only the above-mentioned high toughness and high hardness, but also
It is desirable to retain sufficient temper softening resistance even when heated to about 600 ° C. However, since the proper addition method of alloying elements (selection of alloying elements and the addition amount, etc.) to improve the temper softening resistance is unclear, deterioration of toughness due to excessive addition of this alloying element, etc. There is a problem that it cannot be prevented, or it is likely to be economically expensive.

【0011】また、各種合金元素を添加した耐摩耗用鋼
では、焼入れ後350〜550℃の焼戻しで出現する
「焼戻し脆性」を回避することが極めて困難であるため
に、十分な高靭性が得られないという問題点がある。
In addition, in the wear resistant steel containing various alloy elements, it is extremely difficult to avoid the "tempering embrittlement" that appears in the tempering at 350 to 550 ° C. after quenching, so that a sufficiently high toughness is obtained. There is a problem that it cannot be done.

【0012】さらに、350〜550℃の焼戻しで出現
する「焼戻し脆性」がほとんど認められない炭素鋼で
は、十分な焼入れ性が確保できないために、高合金な耐
摩耗用鋼に低P、低S化などの高清浄度鋼化を図ること
によってその「焼戻し脆性」の軽減が図られているが、
この高清浄度鋼化を達成するには、より高価になって市
場入手性に問題がある。
Further, since carbon steel which hardly shows "tempering embrittlement" which appears in tempering at 350 to 550 ° C cannot secure sufficient hardenability, it has a low P and a low S in a high alloy wear-resistant steel. The "tempering brittleness" has been reduced by improving the cleanliness of the steel.
To achieve this high cleanliness steel, it becomes more expensive and there is a problem in market availability.

【0013】この種の耐摩耗用鋼に関する従来技術とし
て、例えば特公昭55−12177号公報においては、
C:0.25〜0.40%、Si:1.5〜2.5%、
Mn:1.6%以下、Cr:3.0〜5.0%、Mo:
0.5〜1.2%を含む耐摩耗鋼が提案されているが、
この耐摩耗鋼においては、過剰なSi、Cr、Moの添
加によって、かえって550℃以上での焼戻し硬さが急
速に低下し、耐摩耗性の点においても十分でなく、しか
も経済的ではないという問題点がある。
As a conventional technique relating to this type of wear-resistant steel, for example, in Japanese Patent Publication No. 55-12177,
C: 0.25 to 0.40%, Si: 1.5 to 2.5%,
Mn: 1.6% or less, Cr: 3.0 to 5.0%, Mo:
Wear-resistant steel containing 0.5 to 1.2% has been proposed,
In this wear-resistant steel, the tempering hardness at 550 ° C. or more is rapidly decreased by the addition of excessive Si, Cr, and Mo, and the wear resistance is not sufficient, and it is not economical. There is a problem.

【0014】また、特開昭54−124816号公報に
おいては、C:0.4〜0.6%、Si:0.8〜1.
7%、Mn:0.4〜0.8%、Cr:0.6〜2.0
%、Mo:0.1〜0.8%、Al:0.2〜1.0%
を含む耐摩耗鋼が提案され、特開昭54−143715
号公報においては、C:0.4〜0.6%、Si:0.
8〜1.7%、Mn:0.4〜0.8%、Cr:0.6
〜2.0%、W:0.1〜0.5%、Al:0.2〜
1.0%を含む耐摩耗鋼が提案されているが、これらは
いずれも焼戻し軟化抵抗性とその靭性が十分でない。
Further, in JP-A-54-124816, C: 0.4 to 0.6%, Si: 0.8 to 1.
7%, Mn: 0.4 to 0.8%, Cr: 0.6 to 2.0
%, Mo: 0.1 to 0.8%, Al: 0.2 to 1.0%
Wear-resistant steels containing Al have been proposed and are disclosed in JP-A-54-143715
In the publication, C: 0.4-0.6%, Si: 0.
8 to 1.7%, Mn: 0.4 to 0.8%, Cr: 0.6
~ 2.0%, W: 0.1-0.5%, Al: 0.2-
Wear resistant steels containing 1.0% have been proposed, but none of them have sufficient temper softening resistance and toughness.

【0015】さらに、特開昭59−107066号公報
においては、C:0.4〜0.6%、Si:1.6〜
2.2%、Mn:0.5%以下、Cr:1.0〜1.5
%、Mo:0.8〜1.2%、V:0.2〜0.5%、
Ni:1.0〜2.0%を含む耐摩耗鋼が提案されてい
るが、この耐摩耗鋼においては、焼戻し軟化抵抗性とは
別に、過剰なMo、Vの添加によりその靭性が十分でな
いという問題点がある。
Further, in JP-A-59-107066, C: 0.4-0.6%, Si: 1.6-
2.2%, Mn: 0.5% or less, Cr: 1.0 to 1.5
%, Mo: 0.8 to 1.2%, V: 0.2 to 0.5%,
A wear resistant steel containing Ni: 1.0 to 2.0% has been proposed, but in this wear resistant steel, its toughness is not sufficient due to the addition of excessive Mo and V in addition to temper softening resistance. There is a problem.

【0016】また、特開昭60−215743号公報に
おいては、C:0.35〜0.45%、Si:0.6〜
1.5%、Mn:1.8%以下、Cr:2.5〜4.5
%、Mo:0.2〜1.0%および/またはV:0.0
1〜0.5%、Nb:0.01〜0.10%、W:0.
01〜0.5%の一種以上、さらにTi:0.01〜
0.10%、B:0.0005〜0.0030%を含む
耐摩耗鋼が提案されているが、この耐摩耗鋼において
は、Crを添加し過ぎることによって、Si添加による
焼戻し軟化抵抗性が減じるとともに、靭性低下が避けら
れないという問題点がある。
Further, in JP-A-60-215743, C: 0.35-0.45%, Si: 0.6-
1.5%, Mn: 1.8% or less, Cr: 2.5 to 4.5
%, Mo: 0.2 to 1.0% and / or V: 0.0
1 to 0.5%, Nb: 0.01 to 0.10%, W: 0.
01-0.5% of one or more, and Ti: 0.01-
A wear-resistant steel containing 0.10% and B: 0.0005 to 0.0030% has been proposed. However, in this wear-resistant steel, by adding too much Cr, the resistance to temper softening due to the addition of Si is improved. There is a problem that the toughness is unavoidable as well as the decrease.

【0017】さらにまた、特開平5−78781号公報
においては、C:0.35〜0.55%、Si:0.5
%以下、Mn:0.5%以下、P:0.015%以下、
S:0.010%以下、Cr:1.00〜2.5%、M
o:1.00〜2.00%、V:0.05〜0.30
%、B:0.0003〜0.0050%、Al:0.0
05〜0.10%、Nb:0.01〜0.20%を含む
耐摩耗鋼が提案されており、低Si化による焼戻し軟化
抵抗性低下分を高Mo化、V添加で補っているが、焼戻
し軟化抵抗性が十分ではない。また、靭性確保のため
に、低P化、低S化および低Mn化による粒界強化を図
っているが、一般的に高価で、市場入手性に問題がある
とともに、靭性においても十分でないという問題点があ
る。
Furthermore, in JP-A-5-78781, C: 0.35-0.55%, Si: 0.5
% Or less, Mn: 0.5% or less, P: 0.015% or less,
S: 0.010% or less, Cr: 1.00 to 2.5%, M
o: 1.00 to 2.00%, V: 0.05 to 0.30
%, B: 0.0003 to 0.0050%, Al: 0.0
A wear resistant steel containing 0. 05 to 0.10% and Nb: 0.01 to 0.20% has been proposed, and the decrease in temper softening resistance due to the reduction of Si is compensated by increasing Mo and adding V. , Tempering softening resistance is not sufficient. In order to secure toughness, grain boundaries are strengthened by lowering P, lowering S and lowering Mn, but they are generally expensive, have problems in market availability, and have insufficient toughness. There is a problem.

【0018】前記建設・土木用機械の走行用および旋回
用の歯車減速機の歯車が衝撃的な荷重による破損を防止
するために,高靭性な低炭素肌焼鋼(0.1〜0.25
重量%C)に浸炭焼入れ焼戻し処理を施した歯車が使用
されているが、表面に浸炭硬化層が深く形成されるにし
たがって急激に靭性が悪くなり、とりわけ、耐面圧強度
や歯元曲げ疲労強度の観点から0.5mm以上に浸炭硬
化層を形成させる必要性のある前記歯車では靭性が改善
されない問題がある。また、低炭素肌焼鋼においても、
低P化、低S化による粒界強化を図っているが、一般的
に高価で、市場入手性に問題があるとともに、靭性にお
いても十分でないという問題点がある。
In order to prevent the gears of the gear reducer for running and turning of the construction / civil engineering machine from being damaged by an impact load, a high toughness low carbon case-hardening steel (0.1 to 0.25) is used.
Gears that have been carburized and quenched and tempered at (% by weight C) are used, but the toughness deteriorates rapidly as the carburized and hardened layer deepens on the surface. Especially, surface pressure strength and root bending fatigue There is a problem that the toughness is not improved in the above-mentioned gear that requires the formation of a carburized hardened layer of 0.5 mm or more from the viewpoint of strength. Also in low carbon case-hardened steel,
Although grain boundaries are strengthened by lowering the P content and the S content, there are problems in that they are generally expensive, have problems in market availability, and have insufficient toughness.

【0019】本発明は、このような問題点を解消するた
めになされたもので、Si、Al、Cr、Mo、V、
W、Ni、Coをより適正に添加し、600℃以上の高
温焼戻しによって硬さHRC50以上でそのシャルピー
衝撃値が5kgf・m/cm以上となる高硬度高靭性
鋼を提供することを目的とするものである。
The present invention has been made in order to solve the above problems, and is made of Si, Al, Cr, Mo, V,
It is intended to provide a high hardness and high toughness steel in which W, Ni and Co are added more appropriately and a Charpy impact value is 5 kgf · m / cm 2 or more at hardness HRC50 or more by high temperature tempering at 600 ° C. or more. To do.

【0020】さらに本発明は、AlとNiを複合添加す
ることによって、高炭素高硬度な焼入れ焼戻しマルテン
サイト鋼においても高靭性化を可能とする鋼を提供する
ことを目的とするものである。
A further object of the present invention is to provide a steel capable of achieving a high toughness even in a quenched and tempered martensitic steel having a high carbon and a high hardness by adding Al and Ni in combination.

【0021】またさらに本発明は、これらの鋼に適正な
熱処理を施すことによって、高硬度高靭性な各種耐摩耗
部材、歯車部材、ボルト部材を提供することも目的とし
ている。
Still another object of the present invention is to provide various wear resistant members, gear members and bolt members having high hardness and toughness by subjecting these steels to appropriate heat treatment.

【0022】[0022]

【課題を解決するための手段および作用・効果】本発明
においては、まず、前記掘削刃先等が摩擦熱によって〜
600℃に加熱されることと、550℃以上の焼戻し処
理によって焼入れ鋼の焼戻し脆性を避け、靭性が回復さ
れることの共通性に着眼し、焼入れ後、550℃以上、
好ましくは600℃の焼戻し処理によってもHRC45
以上(好ましくはHRC50以上)の十分な硬さを得る
ための炭素量、各種合金元素の選定(C、Si、Al、
Cr、Mo、V、W)とその添加量の適正化および後述
するような合金元素間の相互作用を考慮した適正化を図
り、必要以上の合金元素添加による脆性劣化を防止し、
かつ、経済性を確保することを図った。
According to the present invention, first, the excavating cutting edge is subjected to frictional heat to
Focusing on the commonality of being heated to 600 ° C and avoiding temper embrittlement of hardened steel by tempering treatment at 550 ° C or higher, and recovering toughness, 550 ° C or higher after quenching,
HRC45 is also preferable by tempering at 600 ° C.
Selection of carbon content and various alloying elements (C, Si, Al, etc.) to obtain sufficient hardness above (preferably HRC 50 or above)
Cr, Mo, V, W) and its addition amount are optimized, and optimization is performed in consideration of the interaction between alloying elements as described later to prevent brittleness deterioration due to addition of more alloying elements than necessary.
At the same time, we aimed to ensure economic efficiency.

【0023】さらに、Alが焼戻し軟化抵抗性を顕著に
高めるとともに、AlとNiとを複合添加によって前記
焼戻し脆性を示すことなく、低温の焼戻し処理によって
も靭性が顕著にされることを見出し、また、1.2重量
%までの炭素添加量範囲においてシャルピー衝撃値が5
kgf・m/cm以上の高靭性を示し、高硬度で高靭
性な焼戻しマルテンサイト組織鋼を使った前記各種耐摩
耗部材の耐摩耗性の改善を図った。
Further, it has been found that Al significantly enhances the resistance to temper softening, and that by adding Al and Ni in combination, the toughness can be remarkably enhanced by the low temperature tempering treatment without exhibiting the temper embrittlement. , Charpy impact value is 5 in the range of carbon addition amount up to 1.2% by weight
The wear resistance of the above various wear resistant members using a tempered martensitic steel having high toughness of kgf · m / cm 2 or more and high hardness and high toughness was improved.

【0024】またさらに、高温焼戻し脆性を回避して高
靭性を得るために、焼入れ焼戻しマルテンサイトの磁気
変態温度を高めるCoを適量添加することによって靭性
を損なうことなく、高温焼戻しによる軟化抵抗性をより
改善した。
Furthermore, in order to avoid high temperature tempering brittleness and obtain high toughness, by adding an appropriate amount of Co which raises the magnetic transformation temperature of the quenched and tempered martensite, the softening resistance due to the high temperature tempering is improved without impairing the toughness. Improved.

【0025】本発明において、鋼中の各合金成分の含有
量(重量%)の限定理由は下記のとおりである。これ
は、後述の実施例にて示されるように、各種耐摩耗鋼を
200〜700℃で焼戻しした硬さデータを解析した結
果に基づいて得られたものである。
In the present invention, the reason for limiting the content (% by weight) of each alloying component in steel is as follows. This is obtained based on the result of analyzing the hardness data obtained by tempering various wear-resistant steels at 200 to 700 ° C., as shown in Examples described later.

【0026】C:0.10〜1.2重量% 各種炭素量を含有する焼入れ鋼に200℃の低温焼戻し
を施した後の硬さを調査した結果、HRC45以上を確
保する下限の炭素量が0.15重量%であり、かつシャ
ルピー衝撃値として5kgf・m/cm以上が確保さ
れる上限の炭素量がほぼ0.60重量%であるが、さら
に、AlとNiが複合添加された本発明鋼における上限
炭素含有量が1.20重量%であり、かつ、本発明鋼を
前記浸炭歯車などに利用する場合を想定した場合の下限
炭素量が0.1重量%であることから、本発明の炭素含
有量を0.1〜1.2重量%とした。
C: 0.10 to 1.2% by weight As a result of investigating the hardness of the hardened steel containing various amounts of carbon after low-temperature tempering at 200 ° C., the lower limit of the amount of carbon ensuring HRC45 or higher was found. The upper limit of the carbon content is 0.15% by weight and the Charpy impact value of 5 kgf · m / cm 2 or more is almost 0.60% by weight. Since the upper limit carbon content in the invention steel is 1.20% by weight, and the lower limit carbon content is 0.1% by weight in the case where the invention steel is used for the carburized gear, etc., The carbon content of the invention is 0.1 to 1.2% by weight.

【0027】また、前記のように焼戻し軟化抵抗性が重
要となる部材に用いる高硬度高靭性鋼については、0.
25〜0.55重量%炭素を含有するが、合金元素をほ
とんど含有しない鋼においては、400〜600℃焼戻
し状態での硬さは炭素量にあまり影響されないので
(0.55重量%炭素以上では500℃でΔHRC=+
2.5、600℃でΔHRC=+1.0となる)、合金
元素の添加による400〜600℃焼戻し処理による硬
さと基準とする炭素鋼の硬さの差を合金元素添加による
焼戻し軟化抵抗量(硬さ上昇量)として解析した。ま
た、600℃焼戻しによってHRC45以上の硬さを得
るためには炭素含有量は0.25重量%以上であること
が好ましい。
Regarding the high hardness and high toughness steel used for the member in which the temper softening resistance is important as described above,
In steel containing 25 to 0.55% by weight of carbon, but containing almost no alloying elements, the hardness in the tempered state at 400 to 600 ° C. is not so much influenced by the amount of carbon (when it is 0.55% by weight or more of carbon, ΔHRC = + at 500 ℃
2.5 and 600 ° C. ΔHRC = + 1.0), and the difference between the hardness of 400 to 600 ° C. tempering treatment by the addition of alloying elements and the standard hardness of carbon steel is the temper softening resistance amount by the addition of alloying elements ( The hardness increase amount) was analyzed. Further, in order to obtain hardness of HRC 45 or more by tempering at 600 ° C., the carbon content is preferably 0.25% by weight or more.

【0028】また、焼戻し軟化抵抗性を高めるために、
後述するMo,V等の合金元素を積極的に添加する高硬
度高靭性鋼においては、0.60重量%以上に炭素量が
増大すると、焼入れ加熱時におけるオーステナイト相域
での焼戻し軟化抵抗性に寄与する合金元素の固溶量が低
下し、焼戻し軟化抵抗性に寄与する合金元素の役割が減
ずることからあまり経済的でないこと、さらには焼戻し
マルテンサイト中における炭化物の増量、粗大化によっ
て靭性が劣化することから好ましくない。
In order to enhance resistance to temper softening,
In the high hardness and high toughness steel to which alloy elements such as Mo and V described below are positively added, when the amount of carbon increases to 0.60% by weight or more, the temper softening resistance in the austenite phase region during quenching heating is increased. It is not economical because the amount of the alloying element that contributes is reduced and the role of the alloying element that contributes to temper softening resistance is diminished.Furthermore, the toughness deteriorates due to an increase in the amount of carbides and coarsening in tempered martensite. It is not preferable because

【0029】さらに、炭素はオーステナイトを顕著に安
定化させる元素であり、後述のようにフェライトを安定
化させるSi、Al、Moを多量に添加する本発明鋼に
おいては、焼入れ温度を950℃以下に抑えるために、
少なくとも0.10重量%以上の炭素を添加することが
好ましく、また、焼き入れ温度を低くすることができる
オーステナイト安定化元素であるMn、Ni、Crの添
加量を抑える観点からは炭素含有量は0.10重量%以
上がより好ましい。
Further, carbon is an element which remarkably stabilizes austenite, and in the steel of the present invention containing a large amount of Si, Al and Mo which stabilizes ferrite as described later, the quenching temperature is 950 ° C. or lower. To hold down
It is preferable to add at least 0.10% by weight or more of carbon, and from the viewpoint of suppressing the addition amount of Mn, Ni and Cr which are austenite stabilizing elements capable of lowering the quenching temperature, the carbon content is It is more preferably 0.10% by weight or more.

【0030】Si:0.05〜2.5重量% Siは不可避的に製鋼中に含有されるものであり、通
常、0.05〜0.3重量%含有されているが、本発明
では、セメンタイトの析出を抑制し、約400℃以下で
の焼戻しによる靭性向上に寄与するとともに、焼戻し軟
化抵抗性をより高める元素として2.5重量%未満まで
の添加を許容した。このSiの添加量は0.3重量%未
満ではその効果が顕著でなく、また約4重量%までは焼
戻し軟化抵抗性を高めることが知られているが、Siが
αFe相を安定化してA3変態温度を高め、焼入れ温度
を高め過ぎない範囲でその添加量が決められるべきであ
ることから、炭素量が0.1〜0.35重量%の範囲
で、浸炭焼入れ焼戻し処理を施して使用する歯車部材に
適用する場合には、2.5重量%以下に抑制することが
好ましく、より好ましくは後述のMo,Vに対するSi
添加の影響を考慮して1.8重量%である。
Si: 0.05 to 2.5 wt% Si is unavoidably contained in steel making, and is usually contained in 0.05 to 0.3 wt%, but in the present invention, It suppresses the precipitation of cementite, contributes to the improvement of toughness by tempering at about 400 ° C. or less, and allows the addition of less than 2.5% by weight as an element for further increasing the temper softening resistance. It is known that if the amount of Si added is less than 0.3% by weight, the effect is not remarkable, and that up to about 4% by weight, the temper softening resistance is enhanced, but Si stabilizes the αFe phase and A3 Since the addition amount should be determined within the range that the transformation temperature is raised and the quenching temperature is not raised too much, it is used after being subjected to carburizing quenching and tempering treatment in the range of 0.1 to 0.35% by weight of carbon. When applied to a gear member, it is preferably suppressed to 2.5% by weight or less, and more preferably Si for Mo and V described later.
It is 1.8% by weight in consideration of the effect of addition.

【0031】また、Siの添加は後述のMoが有効に作
用する最大添加量(YMo重量%)を、YMo=1.7
−0.5×Si重量%(at950℃)の関係式で減
じ、Si添加量に応じてMo添加を有効添加量以下にす
ることが好ましいことがわかった。
For the addition of Si, the maximum addition amount (YMo weight%), which will be described later, in which Mo effectively acts, is YMo = 1.7.
It was found that it is preferable to reduce it by the relational expression of −0.5 × Si weight% (at 950 ° C.) so that the Mo addition becomes equal to or less than the effective addition amount according to the Si addition amount.

【0032】SiとVとの関係においてもMoと同様の
相互作用が認められ、1.8重量%Si以上でのVの有
効最大添加量(YV)は925℃では0.15重量%、
それ以下では0.3重量%であり、950℃ではそれぞ
れ0.2重量%、0.4重量%であった。なお、本発明
では、Siと同様に鋼のフェライト相を安定化するAl
も含有することから、Al+Si≦1.8重量%とし
て、いたずらに焼入れ処置温度を高めるのを避けるもの
とした。
In the relationship between Si and V, the same interaction as that of Mo is recognized, and the effective maximum addition amount (YV) of V above 1.8 wt% Si is 0.15 wt% at 925 ° C.
Below that, it was 0.3% by weight, and at 950 ° C., it was 0.2% by weight and 0.4% by weight, respectively. In the present invention, Al that stabilizes the ferrite phase of steel, like Si, is used.
Since Al is also contained, Al + Si ≦ 1.8% by weight is set to avoid unnecessarily increasing the quenching treatment temperature.

【0033】さらに、Si添加による400℃以上での
焼戻し軟化抵抗性は、Crが3.5重量%以上共存する
場合顕著に減退させられることから(600℃では約1
/2に減退する)、3.5重量%以上のCrとSiの複
合添加は効果的でないことがわかった。これは、Crの
増量によってSiのセメンタイト析出抑制効果が減退さ
れることによる。
Further, the resistance to temper softening at 400 ° C. or higher due to the addition of Si is significantly reduced when Cr is present in an amount of 3.5 wt% or more (about 600 ° C.).
It was found that the combined addition of Cr and Si of 3.5 wt% or more is not effective. This is because the effect of suppressing the cementite precipitation of Si is reduced by increasing the amount of Cr.

【0034】また、Crが3.5重量%以上共存する場
合、焼戻し軟化抵抗性を高めるのに有効に作用する上限
のMo添加量が約1/2に減ずるので、その有効添加量
以上のMoの添加は靭性を損なうことが明らかである。
When Cr is present in an amount of 3.5% by weight or more, the upper limit amount of Mo added, which effectively acts to enhance temper softening resistance, is reduced to about 1/2. It is clear that the addition of Al reduces the toughness.

【0035】Al:0.15〜1.6重量% Alは脱酸作用が極めて強力であり、また鋼中の窒素と
AlNを形成して結晶粒の微細化に作用することが知ら
れており、通常のキルド肌焼き鋼においては0.005
〜0.05重量%の範囲で添加されている。鋼中に固溶
するAlは粒界への偏析傾向が強く、かつ粒界強度を劣
化させる不純物元素P,Sを粒界から強力に排斥すると
ともに、粒界靭性を改善するNiを強力に引き寄せる作
用をすることから、本発明では、AlとNiを積極的に
同時添加してより高濃度な炭素を含有し、HRC45以
上の高硬度な焼戻しマルテンサイト組織鋼の靭性を画期
的に改善する。また、AlとNiを積極的に同時添加す
ることによって,従来350℃以上の焼戻しで発現する
焼戻し脆性が防止される。またさらに、前記高硬度な焼
戻しマルテンサイト組織鋼の靭性を画期的に改善するこ
とは、単に衝撃的な荷重に耐えるだけでなく、粒界破壊
を画期的に防止することにつながることが良く知られて
おり、この特性を利用して、例えば後述するような履帯
シューボルト等の高張力ボルト類や履帯ブッシュと履帯
ピンを圧入して使用される履帯リンクアッセンの履帯ブ
ッシュ,履帯リンクの耐遅れ破壊性の画期的な改善を図
ることができる。
Al: 0.15 to 1.6% by weight Al is known to have a very strong deoxidizing effect, and to form nitrogen and AlN in the steel to act on the refinement of crystal grains. , 0.005 for normal killed case hardened steel
Is added in the range of .about.0.05% by weight. Al, which is a solid solution in steel, has a strong tendency to segregate to the grain boundaries, and strongly excludes the impurity elements P and S that deteriorate the grain boundary strength from the grain boundaries, and strongly attracts Ni that improves the grain boundary toughness. In the present invention, since it acts, Al and Ni are positively added simultaneously to contain a higher concentration of carbon, and the toughness of the tempered martensitic steel having a high hardness of HRC 45 or higher is significantly improved. . Further, by positively adding Al and Ni at the same time, temper brittleness, which is conventionally caused by tempering at 350 ° C. or higher, can be prevented. Furthermore, the revolutionary improvement of the toughness of the high hardness tempered martensitic steel can lead not only to withstand impact loads but also to prevent grain boundary fracture. It is well known that, by utilizing this characteristic, for example, high tension bolts such as track shoe bolts, which will be described later, and track bushes and track links of track link assemblies used by press-fitting track bushes and track pins. The delayed fracture resistance can be dramatically improved.

【0036】さらに、後述のMo,Vが400℃以上で
の高温側の焼戻し軟化抵抗性を高めるのに対してAlは
Siと同様に、400℃以下の低温側での焼戻し軟化抵
抗性とそれ以上の高温側の焼戻し軟化抵抗性の両方を高
めることに有効であることを見出し、前記Al+Si≦
1.8重量%を維持しながら随時添加できるものとする
が、靭性の改善からはAlの添加量範囲は0.15重量
%以下ではその効果が十分でなく、また1.6重量%以
上ではいたずらにA3温度を高めることとその靭性改善
効果が飽和するため、0.15〜1.6重量%とする。
なお、前記と同様に炭素量を低く抑えた歯車部材に適用
する場合には、焼き入れ温度950℃において、αFe
相が共存しないように1.2重量%以下とするのが好ま
しい。
Further, while Mo and V, which will be described later, enhance the tempering softening resistance on the high temperature side at 400 ° C. or higher, Al, like Si, has the tempering softening resistance on the low temperature side at 400 ° C. or lower and It was found that it is effective in increasing both the tempering softening resistance on the high temperature side, and the above Al + Si ≦
Although it is possible to add it at any time while maintaining 1.8% by weight, the effect is not sufficient if the addition amount range of Al is 0.15% by weight or less, and if it is 1.6% by weight or more, from the viewpoint of improving toughness. Since the A3 temperature is unnecessarily increased and its toughness improving effect is saturated, the content is set to 0.15 to 1.6% by weight.
When applied to a gear member in which the carbon content is suppressed to a low level in the same manner as described above, at the quenching temperature of 950 ° C., αFe
It is preferably 1.2% by weight or less so that the phases do not coexist.

【0037】また、AlはNiと共存する際において
は、後述するように時効硬化性の発現が更なる焼戻し軟
化抵抗性を高める作用をする(1Al−1NiでΔHR
C=+4、at600℃)ことから、耐摩耗性の観点か
らは好ましいことである。
When Al coexists with Ni, the expression of age hardening acts to further enhance the resistance to temper softening, as will be described later (1Al-1Ni: ΔHR
C = + 4, at 600 ° C.), which is preferable from the viewpoint of wear resistance.

【0038】Ni:0.3〜2.5重量% Niは焼入れ性を高めるとともに、低温焼戻しマルテン
サイト鋼の靭性を向上させる元素として、例えばSNC
M肌焼き鋼やAISI4340強力鋼などにおいては
3.5重量%以下の範囲で添加されている。また、トン
ネル掘削用のシャンク鋼材には(特許第3227730
号)、2.5〜4.0重量%のNiを添加した焼き入れ
焼戻し材料が利用されている。
Ni: 0.3 to 2.5% by weight Ni is an element that enhances the hardenability and improves the toughness of the low temperature tempered martensitic steel, for example, SNC.
In case of M case hardened steel and AISI 4340 high-strength steel, it is added in a range of 3.5% by weight or less. In addition, as a shank steel material for tunnel excavation (Patent No. 3227730)
No.), a quenching and tempering material containing 2.5 to 4.0% by weight of Ni is used.

【0039】本発明では、前記0.3〜2.0重量%の
AlとNiの複合添加を必須にしてより効果的に靭性向
上に寄与させることから、Ni添加の下限量を0.3重
量%とした。また、このNiの上限量は、NiとAlの
複合添加によるNiAl金属間化合物の析出による焼戻
し軟化抵抗性を高め、耐摩耗性を改善するが、過剰な添
加は靭性をかえって損なうとともに経済的に不利である
ことから2.5重量%が上限添加量として好ましい。
In the present invention, the composite addition of 0.3 to 2.0% by weight of Al and Ni is indispensable to contribute more effectively to the improvement of toughness, so the lower limit of the addition of Ni is 0.3% by weight. %. Further, the upper limit of this Ni increases the temper softening resistance due to precipitation of NiAl intermetallic compound by the composite addition of Ni and Al, and improves the wear resistance, but excessive addition deteriorates the toughness and damages economically. Since it is disadvantageous, 2.5 wt% is preferable as the upper limit addition amount.

【0040】また、Al、Siは強力なフェライト安定
化元素であるために、それらを高濃度に添加するとAc
3温度がより高温度側に移行して焼入れ温度が高くなる
問題がある。例えば図1に示されるように、Fe−3重
量%Si−C合金のA3温度線に対する各種合金元素影
響から、低炭素側(0.10重量%〜)の合金鋼ほど、
Mn、Ni、Crを添加して焼入れ温度を低く抑えるこ
とが熱処理コスト的に好ましく、0.4重量%C付近で
も1重量%程度のMnやNiを添加することが好ましい
ことがわかる。
Further, since Al and Si are strong ferrite stabilizing elements, if they are added in a high concentration, Ac and
3 There is a problem that the temperature shifts to a higher temperature side and the quenching temperature rises. For example, as shown in FIG. 1, from the influence of various alloying elements on the A3 temperature line of the Fe-3 wt% Si-C alloy, the alloy steel on the lower carbon side (0.10 wt% ~),
It can be seen that it is preferable to add Mn, Ni, and Cr to suppress the quenching temperature to a low level in terms of heat treatment cost, and it is preferable to add Mn or Ni in an amount of about 1 wt% even in the vicinity of 0.4 wt% C.

【0041】Mn:0.3〜3.0重量% Mnは顕著な脱硫作用を示すだけでなく、鋼の焼入れ性
を向上させる有効な元素であるとともに、Niと同様に
鋼のオーステナイト相を強力に安定化させてA3変態温
度を降下させ、焼入れ温度を低下させるのに有効な元素
である。また、前記フェライト安定化元素であるAl、
Siの添加によるA3変態温度の上昇を抑制する有効な
元素であるので、本発明では、共析温度に対するMn、
Ni、Si、Alの影響から、近似的な(Si+2×A
l)≒(Ni+Mn)の関係を考慮して、3.0重量%
以下とし、これによって焼入れ温度が950℃以上にな
らないように抑え、旧オーステナイト結晶粒がASTM
粒度番号8を越えて粗大化しないようにすることが熱処
理コスト的に好ましい。
Mn: 0.3 to 3.0% by weight Mn not only has a remarkable desulfurizing effect, but is an effective element for improving the hardenability of steel, and also has a strong austenitic phase of steel like Ni. Is an element that is effective in lowering the quenching temperature by stabilizing the A3 transformation temperature by lowering the A3 transformation temperature. In addition, Al which is the ferrite stabilizing element,
Since it is an effective element that suppresses an increase in the A3 transformation temperature due to the addition of Si, in the present invention, Mn with respect to the eutectoid temperature,
Approximate (Si + 2 × A) due to the influence of Ni, Si and Al
l) ≈ (Ni + Mn), 3.0 wt%
The following is set so that the quenching temperature does not exceed 950 ° C and the former austenite grains are
It is preferable in terms of heat treatment cost to prevent coarsening beyond the grain size number 8.

【0042】Cr:0.1〜3.5重量% Crは鋼の焼入れ性を向上させるとともに、焼戻し軟化
抵抗性を高める元素であるが、Mo、V、W等に比べて
その硬化程度は少ない。また、共存する炭素量の約7.
5倍を越えると、Cr添加量(重量%)当たりの前記高
温側の焼戻し軟化抵抗性が減少するとともに、Si、A
lの前記高温側の焼戻し軟化抵抗性を減ずる作用がある
ために、Si、Alの前記高温側の焼戻し軟化抵抗性を
利用する鋼に対しては、Cr添加の最大量は炭素量の
7.5倍以下とした。より具体的には、0.55重量%
Cに対して3.5重量%Cr、0.45重量%Cに対し
て2.9重量%Cr、0.35重量%Cに対して2.3
重量%Cr、0.25重量%Cに対して1.6重量%C
rとする。これ以上のCrを添加する場合においては、
後述のMo有効添加量を約1/2に減ずることを考慮し
て合金設計がなされるべきである。
Cr: 0.1 to 3.5 wt% Cr is an element that improves the hardenability of steel and the resistance to temper softening, but its degree of hardening is less than that of Mo, V and W. . In addition, the coexisting carbon amount of about 7.
If it exceeds 5 times, the tempering softening resistance on the high temperature side per the amount of Cr added (% by weight) decreases, and Si, A
Since it has the effect of reducing the temper softening resistance on the high temperature side of 1 l, the maximum amount of Cr addition is 7. It was 5 times or less. More specifically, 0.55% by weight
3.5 wt% Cr for C, 2.9 wt% Cr for 0.45 wt% C, 2.3 for 0.35 wt% C
1.6% by weight C with respect to% by weight Cr, 0.25% by weight C
Let r. When adding more Cr than this,
The alloy design should be made in consideration of reducing the effective addition amount of Mo described later to about 1/2.

【0043】また、Crの焼戻し軟化抵抗性は5.5重
量%以上において約1/2に減少するので、合金設計的
な手段としては次の2通りが考えられる。 Cr添加量を3.5重量%以下に抑えて、Si、A
l、Mo、V、Wを調整する方法 Cr添加量を3.5〜5.5重量%の範囲に設定した
上で、Siの添加量を0.5重量%以下、Moの有効添
加量範囲(〜1.0重量%)にして、Al、V、Wを調
整する方法(1.0重量%以上のMoの添加は焼戻し軟
化抵抗性を高めることには有効に寄与しない。)
Further, the temper softening resistance of Cr is reduced to about 1/2 at 5.5% by weight or more. Therefore, the following two methods can be considered as means for alloy design. Keeping the amount of Cr added to 3.5% by weight or less, Si, A
Method of adjusting l, Mo, V, W After setting the Cr addition amount in the range of 3.5 to 5.5% by weight, the addition amount of Si is 0.5% by weight or less, the effective addition amount range of Mo (To 1.0% by weight) to adjust Al, V, and W (addition of 1.0% by weight or more of Mo does not effectively contribute to increasing temper softening resistance).

【0044】前記の方法では、コスト的にもCrの最
大添加量を3.5重量%未満に留めておくことがより望
ましいし、Crの焼戻し軟化抵抗性がさほど大きなもの
でないことから、Crの下限添加量は鋼の焼入れ性を高
めることを考慮し、0.1重量%以上含有されることが
好ましい。しかし、Crがセメンタイトの析出を顕著に
促進し、約350℃以上の焼戻しで発現する焼戻し脆性
を顕著に高めるために、1重量%未満に抑えることが靭
性の観点からはより好ましい。
In the above-mentioned method, it is more desirable to keep the maximum addition amount of Cr to less than 3.5% by weight in terms of cost, and since the temper softening resistance of Cr is not so large, the content of Cr is not so large. The lower limit addition amount is preferably 0.1% by weight or more in consideration of enhancing the hardenability of steel. However, Cr is more preferable from the viewpoint of toughness, in order to significantly promote the precipitation of cementite and to significantly enhance the temper embrittlement that appears in tempering at about 350 ° C. or higher, from the viewpoint of toughness.

【0045】また、前記の方法では、3.5重量%以
上のCrを添加する鋼においては、Si添加を少量に
し、かつMoを前記有効添加量以下の範囲で添加し、さ
らに焼戻し軟化抵抗性を顕著に高めるV、Wの添加によ
って焼戻し軟化抵抗性を高めるのが好ましい。例えば熱
間工具鋼SKD6(C:0.32〜0.42%、Si:
0.8〜1.2%、Mn:0.5%以下、Cr:4.5
〜5.5%、Mo:1.0〜1.5%、V:0.3〜
0.5%)相当の600℃焼戻し硬化を達成する成分と
して、Si:0.5重量%以下、Cr:3.5〜5.5
重量%、Mo:0.3〜1.0重量%、V:0.2〜
0.4重量%、W:0.1〜0.8重量%およびまたは
これにAl:0.15〜0.6重量%,Ni:0.3〜
1.5重量%を添加したものを利用するのが好ましい。
Further, in the above-mentioned method, in the steel containing 3.5% by weight or more of Cr, Si is added in a small amount, and Mo is added in the range of the effective addition amount or less. It is preferable to increase the temper softening resistance by adding V and W that significantly increase For example, hot work tool steel SKD6 (C: 0.32 to 0.42%, Si:
0.8-1.2%, Mn: 0.5% or less, Cr: 4.5
-5.5%, Mo: 1.0-1.5%, V: 0.3-
0.5%) as a component for achieving 600 ° C. temper hardening, Si: 0.5 wt% or less, Cr: 3.5 to 5.5.
% By weight, Mo: 0.3 to 1.0% by weight, V: 0.2 to
0.4% by weight, W: 0.1-0.8% by weight and / or Al: 0.15-0.6% by weight, Ni: 0.3-
It is preferable to use the one to which 1.5% by weight is added.

【0046】Mo:0.1〜1.9重量% Moは焼入れ性を向上させ、かつ低温焼戻しマルテンサ
イト鋼における靭性を高める元素であるとともに、前述
のように焼戻し軟化抵抗性を高める元素である。このた
め、有効な焼戻し軟化抵抗性が現れる0.1重量%を下
限値とし、上限値は、焼入れ温度でのMoが焼入れ軟化
抵抗性に作用する最大添加量(YMo重量%)となる
が、Mo炭化物の固溶限との関係に基づき、Si、Al
を含有しない場合にはYMo=1.6(900℃)と
し、Si、Alが共存する場合にはYMo=1.6重量
%−0.5×(Si重量%+Al重量%)とする。ただ
し、定数1.6重量%は焼入れ温度に対して変化するも
ので、900℃では1.6、950℃では1.9、10
00℃では2.3が適正である。なお、焼入れ設備やそ
の生産性および加熱時の結晶粒成長による結晶粒の粗大
化を考慮した場合には、焼入れ温度は950℃以下に設
定するのが好ましく、900℃以下がより好ましい。
Mo: 0.1 to 1.9% by Weight Mo is an element that improves the hardenability and enhances the toughness of the low temperature tempered martensitic steel, and as described above, enhances the temper softening resistance. . Therefore, 0.1% by weight at which effective tempering softening resistance appears is the lower limit value, and the upper limit value is the maximum addition amount (YMo% by weight) at which Mo at the quenching temperature acts on the quenching softening resistance. Based on the relationship with the solid solubility limit of Mo carbide, Si, Al
When not containing YMo = 1.6 (900 ° C.), when Si and Al coexist, YMo = 1.6 wt% -0.5 × (Si wt% + Al wt%). However, the constant of 1.6% by weight changes with the quenching temperature, and is 1.6 at 900 ° C and 1.9 and 10 at 950 ° C.
2.3 is suitable at 00 ° C. The quenching temperature is preferably set to 950 ° C. or lower, more preferably 900 ° C. or lower, in consideration of the quenching equipment, its productivity, and the coarsening of crystal grains due to the growth of crystal grains during heating.

【0047】また、600℃における焼戻し軟化抵抗性
に対する寄与度は、Si、Alが1重量%当たりHRC
=+5.8であるのに対し、MoはHRC=+11であ
る。このため、前記YMoの関係式から、Si、Alを
最大限に有効利用することによって、焼戻し軟化抵抗性
をさほど減じることなく、Mo添加量を低減できること
がわかったので、本発明では、経済的な観点からMoの
最大添加量を1重量%未満に設定することが好ましい。
Further, the contribution to temper softening resistance at 600 ° C. is that HRC per 1% by weight of Si and Al.
= + 5.8, whereas Mo has HRC = + 11. Therefore, from the relational expression of YMo, it has been found that by effectively utilizing Si and Al to the maximum extent, the addition amount of Mo can be reduced without significantly reducing the temper softening resistance, so that the present invention is economical. From this viewpoint, it is preferable to set the maximum addition amount of Mo to less than 1% by weight.

【0048】また、前述のように3.5重量%以上Cr
が共存する場合においては、有効な最大添加量(YMo
重量%)がさらに1/2ほどに減じることから、3.5
〜5.5重量%Crを含有する鋼に対しては、Moを1
重量%以下にするのが好ましい。
Further, as described above, 3.5% by weight or more of Cr
When coexisting, the effective maximum addition amount (YMo
(Wt%) is further reduced to about 1/2, so 3.5
Mo for steels containing ~ 5.5 wt% Cr 1 Mo
It is preferably not more than wt%.

【0049】V:0.05〜0.4重量% VはCr、Moと異なり、600℃以上の焼戻し温度域
においても焼戻し軟化抵抗性を顕著に高め、耐摩耗性を
高めるのに有効な元素であるため、本発明においては、
VおよびVと同様の作用を示す後述のWのいずれかを含
有することを必須としているが、V炭化物の固溶度が小
さく、焼入れ温度での加熱時にV炭化物がオーステナイ
ト相中に析出して、靭性を劣化させるために、その上限
添加量を0.3重量%とするのが好ましい。なお、この
上限添加量は、前記と同様、焼入れ温度が950℃のと
きは0.4重量%、1000℃のときは0.5重量%と
するのが適正である。
V: 0.05 to 0.4 wt% V is an element effective for significantly increasing the temper softening resistance and the wear resistance even in the tempering temperature range of 600 ° C. or higher, unlike Cr and Mo. Therefore, in the present invention,
It is essential to contain any one of V and W described below that exhibits the same action as V, but the solid solubility of V carbide is small, and V carbide precipitates in the austenite phase during heating at the quenching temperature. In order to deteriorate the toughness, it is preferable that the upper limit addition amount be 0.3% by weight. Incidentally, it is appropriate that the upper limit of the addition amount is 0.4% by weight when the quenching temperature is 950 ° C. and 0.5% by weight when the quenching temperature is 1000 ° C., as described above.

【0050】また、Si、Alと共存するとき、(Si
+Al)が1.8重量%以上の場合には、上限添加量
を、前記焼入れ温度に応じた上限添加量のそれぞれ1/
2に相当する0.15重量%,0.2重量%,0.25
重量%とした。この焼入れ温度は、焼入れ設備やその生
産性、および加熱時の結晶粒成長による結晶粒の粗大化
を考慮した場合には950℃以下に設定するのが好まし
いことから、添加量の上限を0.4重量%とした。な
お、この焼入れ温度は900℃以下がより好ましいこと
から、添加量の上限は0.3重量%であるのがより好ま
しい。さらに、1.0重量%以上の添加によって、Si
が共存する場合において、Siの焼戻し軟化抵抗性を減
ずることから、最大添加量を0.4重量%以下にするの
が好ましい。
When coexisting with Si and Al, (Si
+ Al) is 1.8 wt% or more, the upper limit addition amount is 1 / each of the upper limit addition amount according to the quenching temperature.
0.15 wt%, 0.2 wt%, 0.25 corresponding to 2
It was set to% by weight. The quenching temperature is preferably set to 950 ° C. or lower in consideration of quenching equipment, productivity thereof, and coarsening of crystal grains due to crystal grain growth during heating. It was 4% by weight. Since the quenching temperature is more preferably 900 ° C. or lower, the upper limit of the addition amount is more preferably 0.3% by weight. Furthermore, by adding 1.0 wt% or more, Si
In the case of coexistence with Si, the maximum addition amount is preferably 0.4% by weight or less because the resistance to temper softening of Si is reduced.

【0051】W:0.1〜1.0重量% Wは前記Mo、Vほどの焼戻し軟化抵抗性はないが、6
00〜700℃において最大の焼戻し軟化抵抗性を示す
ことと、有効作用する添加量の上限値(YW)が大きい
ことから、WとVのいずれかが含有されることが必須で
ある。W添加量は0.1重量%以上においてその効果が
有効になり、V、Moと同様、有効作用する上限値は9
00℃で0.8重量%、950℃で1.7重量%、10
00℃で2.5重量%となる。Wを1重量%以上添加し
た場合には、Moの焼戻し軟化抵抗性を顕著に減じるこ
と、およびWがMoに比べて高価な材料であることか
ら、その最大添加量を1.0重量%以下にするのが好ま
しい。
W: 0.1 to 1.0 wt% W does not have tempering softening resistance as much as Mo and V described above, but 6
It is essential to contain either W or V because it exhibits the maximum tempering softening resistance at 00 to 700 ° C. and has a large upper limit (YW) of the added amount that works effectively. When the amount of W added is 0.1% by weight or more, the effect becomes effective, and like V and Mo, the effective upper limit is 9
0.8% by weight at 00 ° C, 1.7% by weight at 950 ° C, 10
It becomes 2.5% by weight at 00 ° C. When W is added in an amount of 1% by weight or more, the temper softening resistance of Mo is significantly reduced, and since W is an expensive material compared to Mo, its maximum addition amount is 1.0% by weight or less. Is preferred.

【0052】Co:1〜20重量% Co自身は焼戻し軟化抵抗性を発現する元素でないこと
は良く知られている。本発明では、Coの添加によって
マルテンサイトの磁気変態点を急速に高め、他の合金元
素の拡散性を抑えることによって、例えばSi、Al、
Cr、Mo、V、Wの焼戻し軟化抵抗性を生む各種炭化
物反応を高温側にまで引き上げる効果を発揮し、またS
i、Alとの共存によって時効硬化性を発揮し、Alと
の共存によってCoの磁気変態点がより効率的に高めら
れる。このCoの適正な添加量としては、1重量%当た
り18℃での磁気変態点上昇による効果が10重量%あ
たりまで認められ、それ以上の20重量%までは1重量
%当たり10℃の上昇が認められた。しかし、それ以上
では効果が飽和するとともに、高価になり過ぎる問題が
ある。なお、より効率的には10重量%以下に抑えて使
用することが好ましい。
Co: 1 to 20% by Weight It is well known that Co itself is not an element that exhibits temper softening resistance. In the present invention, the addition of Co rapidly increases the magnetic transformation point of martensite and suppresses the diffusivity of other alloying elements, such as Si, Al,
Exhibits the effect of raising various carbide reactions that give rise to resistance to temper softening of Cr, Mo, V, and W to the high temperature side.
Coexistence with i and Al exerts age hardenability, and coexistence with Al enhances the magnetic transformation point of Co more efficiently. As an appropriate amount of Co added, the effect of increasing the magnetic transformation point at 18 ° C per 1% by weight is recognized up to about 10% by weight, and up to 20% by weight, the increase of 10 ° C per 1% by weight is observed. Admitted. However, if it is more than that, there is a problem that the effect is saturated and the cost becomes too high. In addition, more efficiently, it is preferable to use 10% by weight or less.

【0053】B:0.0005〜0.0030重量% Bは顕著な焼入れ性の向上を図る元素であり、多くの場
合において、焼入れ性を向上させるMn、Cr、Mo等
の合金元素量を低減できる経済的効果が期待されるだけ
でなく、高温焼戻し脆性を引き起こし易いCrの添加量
を低減できるために、本発明では積極的に利用すること
が好ましい。Bの添加量としては、0.0005重量%
以下ではその効果が得られず、また0.0030重量%
を越えると、BNの析出によって靭性を劣化することが
知られているので、その適正添加量は0.0005〜
0.0030重量%とした。
B: 0.0005 to 0.0030% by Weight B is an element for significantly improving the hardenability, and in many cases, the amount of alloying elements such as Mn, Cr and Mo which improve the hardenability is reduced. Not only is the expected economic effect expected, but the addition amount of Cr, which easily causes high temperature temper embrittlement, can be reduced. Therefore, positive use is preferable in the present invention. The amount of B added is 0.0005% by weight
The effect is not obtained below, and 0.0030% by weight
It is known that the toughness is deteriorated due to the precipitation of BN when the amount exceeds 0.005%.
It was set to 0.0030% by weight.

【0054】また、Bはオーステナイト結晶粒界にP,
Sよりも強力に偏析し易く、Sを強力に偏析し易く、と
りわけSを強力に粒界から排出し、粒界強度を改善する
ので積極的に利用するのが好ましい。
B is P at the austenite grain boundary,
It is preferable to positively utilize it because it is more likely to segregate more strongly than S, to easily segregate S strongly, and particularly to eject S strongly from the grain boundaries and improve the grain boundary strength.

【0055】Zr、Nb、Ti:0.005〜0.20
重量% Zr、Nb、Tiは、結晶粒を微細化する元素として良
く知られており、通常の範囲内で添加されるものである
が、0.2重量%を越えると炭化物、窒化物の析出量が
多くなり、靭性に対しても良くないことが知られてい
る。
Zr, Nb, Ti: 0.005 to 0.20
Weight% Zr, Nb, and Ti are well known as elements for refining crystal grains, and are added within the usual range. However, if over 0.2% by weight, precipitation of carbides and nitrides occurs. It is known that the amount becomes large and the toughness is not good.

【0056】P、S:0.03重量%以下 P、Sは不可避的不純物元素として含有され、前記35
0〜550℃での焼戻し脆性に関与する重要な元素であ
り、高清浄度鋼はこれらの元素を極力低減している。本
発明においては、600℃以上での高温焼戻しの適用お
よび/またはAl+Niの添加による焼戻し脆性の回避
を図っているので、P、Sの最大含有量が0.03重量
%を越えるものであっても良いが、より高靭性の安定化
を考慮した場合には0.03重量%以下とするのが好ま
しく、さらに現状の製鋼技術でコスト的に問題とならな
い0.015重量%以下とするのがより好ましい。
P, S: 0.03% by weight or less P and S are contained as unavoidable impurity elements,
It is an important element involved in temper embrittlement at 0 to 550 ° C, and high cleanliness steel reduces these elements as much as possible. In the present invention, since high temperature tempering at 600 ° C. or higher is applied and / or temper brittleness is avoided by adding Al + Ni, the maximum content of P and S exceeds 0.03% by weight. However, it is preferably 0.03% by weight or less in consideration of stabilization of high toughness, and 0.015% by weight or less which is not a cost problem in the current steelmaking technology. More preferable.

【0057】前述の検討結果に基づき、第1発明による
高硬度高靭性鋼は、Siによる焼戻し軟化抵抗性を効率
良く利用しながら、強力な焼戻し軟化抵抗性を発現させ
るMo、V、Wを適正量添加した経済的な強靭性耐摩耗
鋼であって、少なくともC:0.15〜0.60重量
%、Si:0.05〜1.8重量%、Cr:0.1〜
3.5重量%を含有する鋼において、Moが0.1〜
1.7重量%の範囲で、かつ式Mo(重量%)=1.7
−0.5×Si(重量%)の関係を上限として添加され
るとともに、V:0.10〜0.40重量%、W:0.
1〜1.0重量%のいずれか一方もしくは両方が添加さ
れ、さらにMn、Ni、Co、Cu、Al、Ti、B、
Nb、Zr,Ta,Hf,Caの一種以上の合金元素
と、P、S、N、O等の不可避不純物元素が含有され、
残部が実質的にFeからなる焼戻しマルテンサイト鋼で
あることを特徴とするものである。
On the basis of the above-mentioned examination results, the high hardness and high toughness steel according to the first aspect of the present invention is suitable for Mo, V and W which exhibit strong temper softening resistance while efficiently utilizing temper softening resistance by Si. Economical toughness wear-resistant steel added in an amount of at least C: 0.15 to 0.60 wt%, Si: 0.05 to 1.8 wt%, Cr: 0.1
In steel containing 3.5% by weight, Mo is 0.1 to 0.1%.
In the range of 1.7% by weight and with the formula Mo (% by weight) = 1.7
-0.5xSi (weight%) is added as an upper limit, and V: 0.10 to 0.40 weight% and W: 0.
Either one or both of 1 to 1.0% by weight is added, and Mn, Ni, Co, Cu, Al, Ti, B,
One or more alloying elements of Nb, Zr, Ta, Hf, Ca and inevitable impurity elements such as P, S, N, O are contained.
It is characterized by being a tempered martensitic steel with the balance being substantially Fe.

【0058】また、第2発明は、前記第1発明におい
て、150℃以上で焼戻したより高硬度の鋼の靭性を改
善するために、Cr添加量を1重量%未満に抑えたもの
であり、Si:0.8〜1.6重量%、Cr:0.1〜
1.0重量%、Mo:0.5〜1.3重量%に制限さ
れ、Bが0.0005〜0.005重量%添加されるも
のとした点にある。
A second aspect of the present invention is the same as the first aspect of the present invention, in which the amount of Cr added is suppressed to less than 1% by weight in order to improve the toughness of steel of higher hardness tempered at 150 ° C. or higher. : 0.8 to 1.6% by weight, Cr: 0.1
It is limited to 1.0% by weight and 0.5 to 1.3% by weight of Mo, and 0.0005 to 0.005% by weight of B is added.

【0059】また、第3発明は、前記第1発明または第
2発明の成分範囲において、各合金元素添加量を、式2
6.2≦5.8×(Si(重量%)+Al(重量%))
+2.8×Cr(重量%)+11×Mo(重量%)+2
5.7×V(重量%)+7.5×W(重量%)≦36.
2の関係に調整し、950℃以下の温度からの焼き入れ
後、600℃の焼戻し処理を施し、HRC50〜60の
硬さに調整されるようにしたことを特徴とする高硬度高
靭性鋼である。
In the third invention, the addition amount of each alloy element in the composition range of the first invention or the second invention is expressed by the formula 2
6.2 ≦ 5.8 × (Si (wt%) + Al (wt%))
+2.8 x Cr (wt%) +11 x Mo (wt%) +2
5.7 × V (wt%) + 7.5 × W (wt%) ≦ 36.
It is a high hardness and high toughness steel that is adjusted to have a relationship of 2 and is tempered at a temperature of 950 ° C. or lower and then tempered at 600 ° C. so as to be adjusted to a hardness of HRC 50 to 60. is there.

【0060】また、第4発明は、少なくとも炭素量を
0.1〜1.20重量%およびSiを0.05〜1.8
重量%含有する鋼において、Siの一部を0.15〜
1.6重量%のAlで置き換えるとともに、0.3〜
2.5重量%のNiが添加され、さらに、Mn,Cr,
Mo,V,W,Co,Cu,Ti,B,Nb,Zr,T
a,Hf,Caの一種以上の合金元素と、P,S,N,
O等の不可避的な不純物元素が含有され、残部が実質的
にFeからなる焼き入れ焼戻しマルテンサイト組織を持
つことを特徴とする高硬度高靭性鋼である。
Further, in the fourth invention, at least 0.1 to 1.20% by weight of carbon and 0.05 to 1.8 of Si are contained.
In the steel containing wt%, a part of Si is 0.15-
Replaced by 1.6 wt% Al and 0.3-
2.5% by weight of Ni was added, and Mn, Cr,
Mo, V, W, Co, Cu, Ti, B, Nb, Zr, T
a, Hf, Ca, one or more alloy elements, P, S, N,
The high hardness and high toughness steel is characterized by containing an unavoidable impurity element such as O and having a quenched and tempered martensite structure in which the balance is substantially Fe.

【0061】また、第5発明は、前記第4発明におい
て、Crが0.1〜3.5重量%の範囲内で含有された
ことを特徴とするものである。
A fifth invention is characterized in that, in the fourth invention, Cr is contained within a range of 0.1 to 3.5% by weight.

【0062】また、第6発明は、前記第4発明および第
5発明において、Moが1.7重量%未満の範囲で、S
i、Alの添加量に対して、式Mo(重量%)=1.7
−0.5×(Si(重量%)+Al(重量%))の関係
を上限として添加されるように構成することで、靭性を
改善した強靭性耐摩耗鋼を提供するものである。
A sixth aspect of the present invention is the same as the fourth and fifth aspects, wherein Mo is in the range of less than 1.7% by weight and S
The formula Mo (% by weight) = 1.7 with respect to the amounts of i and Al added.
A toughness wear-resistant steel having improved toughness is provided by being configured so that the upper limit is the relationship of −0.5 × (Si (wt%) + Al (wt%)).

【0063】さらに、第7発明では、前記第4発明〜第
6発明において、0.05〜0.40重量%V、0.1
〜1.0重量%Wのいずれか一方もしくは両方が添加さ
れ、より焼戻し軟化抵抗性を高めたことを特徴とするも
のである。
Further, in the seventh invention, in the fourth to sixth inventions, 0.05 to 0.40 wt% V, 0.1
One or both of W-1.0 wt% W are added to further enhance the temper softening resistance.

【0064】さらに、第8発明では、前記第4発明〜第
7発明において、過剰なAl添加によるA3変態温度の
上昇を適正化するために、Alが0.15〜0.75重
量%とし、Niを0.3〜2.0重量%に制限されるこ
とと、より焼入れ性を安価に高めるために、Bが0.0
005〜0.005重量%されることのいずれか一方も
しくは両方が実施されることを特徴とするものである。
Further, in the eighth invention, in the fourth to seventh inventions, Al is made 0.15 to 0.75% by weight in order to optimize the increase of the A3 transformation temperature due to excessive addition of Al, Ni is limited to 0.3 to 2.0% by weight and B is 0.0 to improve hardenability at a low cost.
One or both of 005 to 0.005% by weight is carried out.

【0065】さらに、第9発明では、前記AlとNiが
共存する成分範囲の強靭性耐摩耗鋼が600℃以上の焼
戻しによってHRC45〜65が確保できるようにする
ために、各合金元素添加量を、式21.2≦5.8×
(Si(重量%)+Al(重量%))+2.8×Cr
(重量%)+11×Mo(重量%)+25.7×V(重
量%)+7.5×W(重量%)≦41.2の関係に調整
したものである。
Further, in the ninth invention, the addition amount of each alloying element is set so that HRC45 to 65 can be secured by tempering at 600 ° C. or higher in the toughness wear-resistant steel in the component range in which Al and Ni coexist. , Expression 21.2 ≦ 5.8 ×
(Si (weight%) + Al (weight%)) + 2.8 × Cr
(Wt%) + 11 × Mo (wt%) + 25.7 × V (wt%) + 7.5 × W (wt%) ≦ 41.2.

【0066】次に、第10発明による高硬度高靭性鋼
は、少なくともC:0.25〜0.55重量%、Si:
0.8重量%未満、Cr:3.5〜5.5重量%を含有
する鋼において、Moが0.3〜1.0重量%の範囲で
添加されるとともに、V:0.10〜0.40重量%、
W:0.1〜1.0重量%のいずれか一方もしくは両方
が添加され、さらにMn、Ni、Co、Cu、Al、
B、Ti,Nb,Zr,Ta,Hf,Caの一種以上の
合金元素と、P、S、N、O等の不可避不純物元素が含
有され、残部が実質的にFeからなる焼戻しマルテンサ
イト鋼であることを特徴とするものである。
Next, the high hardness and high toughness steel according to the tenth aspect of the invention comprises at least C: 0.25 to 0.55% by weight and Si:
In steel containing less than 0.8 wt% and Cr: 3.5 to 5.5 wt%, Mo is added in the range of 0.3 to 1.0 wt% and V: 0.10 to 0. 40% by weight,
W: One or both of 0.1 to 1.0 wt% is added, and Mn, Ni, Co, Cu, Al,
A tempered martensitic steel containing one or more alloying elements of B, Ti, Nb, Zr, Ta, Hf, Ca, and unavoidable impurity elements such as P, S, N, O, and the balance being essentially Fe. It is characterized by being.

【0067】さらに、第11発明は、前記第10発明に
おいて、Crを3.5〜5.5重量%含有する鋼におい
て、0.15〜1.0重量%のAlと0.3〜2.5重
量%のNiが添加され、Moが0.3〜1.0重量%の
範囲で添加されることを特徴とするものである。
Further, the eleventh invention is the steel according to the tenth invention, wherein the Cr content is 3.5 to 5.5% by weight, and 0.15 to 1.0% by weight of Al and 0.3 to 2. 5% by weight of Ni is added, and Mo is added in a range of 0.3 to 1.0% by weight.

【0068】さらに、第12発明は、前記第11発明に
おいて、式21.2≦3×(Si(重量%)+Al(重
量%))+2.8×Cr(重量%)+11×Mo(重量
%)+25.7×V(重量%)+7.5×W(重量%)
≦41.2の関係に合金元素添加量が調整され、600
℃の焼戻しによってHRC45以上の硬さが確保される
ことを特徴とするものである。
Furthermore, the twelfth invention is the same as the eleventh invention, wherein the formula 21.2 ≦ 3 × (Si (wt%) + Al (wt%)) + 2.8 × Cr (wt%) + 11 × Mo (wt%) ) + 25.7 x V (wt%) + 7.5 x W (wt%)
The alloy element addition amount is adjusted to satisfy the relation of ≦ 41.2.
It is characterized in that a hardness of HRC 45 or higher is secured by tempering at ℃.

【0069】また、第13発明は、前記第1発明〜第1
2発明において、1〜20重量%のCoを添加すること
によって、焼戻しマルテンサイトの磁気変態温度を20
0℃程度上昇させ、焼戻し過程での合金の拡散を顕著に
遅らせ、これによって600℃以上の焼戻しによっても
顕著な軟化抵抗性が発現できるようにしたものである。
The thirteenth invention is based on the first invention to the first invention.
2 In the invention, the magnetic transformation temperature of tempered martensite is adjusted to 20 by adding 1 to 20% by weight of Co.
By increasing the temperature by about 0 ° C., the diffusion of the alloy in the tempering process is remarkably delayed, whereby the softening resistance can be remarkably exhibited even by tempering at 600 ° C. or higher.

【0070】第14発明は、前記各発明において、焼入
れのために高温で加熱する際の結晶粒の微細化を図るた
めに、Nb、Ti、Zr、Ta、Hfの一種以上を総量
で0.005〜0.2重量%添加したものである。
In the fourteenth invention, in each of the above inventions, one or more of Nb, Ti, Zr, Ta, and Hf are added in a total amount of 0. 0 in order to refine the crystal grains when heated at a high temperature for quenching. 005 to 0.2 wt% is added.

【0071】また、第15発明は、前記各発明におい
て、焼入れ処理後に600℃以上の温度での高温焼戻し
を施すことにより、硬さHRC50以上で、シャルピー
衝撃値5kgf・m/cm以上となる高硬度高靭性鋼
を提供することにある。
Further, in the fifteenth invention, in each of the above inventions, a hardness HRC of 50 or more and a Charpy impact value of 5 kgf · m / cm 2 or more are obtained by performing high temperature tempering at a temperature of 600 ° C. or more after the quenching treatment. It is to provide high hardness and high toughness steel.

【0072】また、第16発明は、前記各発明におい
て、焼き入れ処理後に150℃以上の焼戻し処理を施す
ことにより、硬さがHRC45以上に調整され、HRC
45〜55の硬さ範囲において、シャルピー衝撃値が式
log(シャルピー衝撃値(kgf・m/cm))≧
―0.0263×HRC+2.225の関係を満足し、
さらに、HRC55以上の硬さにおいて、シャルピー衝
撃値が6kgf・m/cm以上であることを特徴とす
るものである。
According to a sixteenth invention, in each of the above inventions, the hardness is adjusted to HRC45 or more by performing a tempering treatment at 150 ° C. or more after the quenching treatment.
In the hardness range of 45 to 55, the Charpy impact value is expressed by the expression log (Charpy impact value (kgf · m / cm 2 )) ≧
-The relationship of 0.0263 × HRC + 2.225 is satisfied,
Further, it is characterized by having a Charpy impact value of 6 kgf · m / cm 2 or more at a hardness of HRC 55 or more.

【0073】また、第17発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼であって、焼き入れ焼戻し後の
硬さがHRC52以上で、かつ、シャルピー衝撃値が6
kgf・m/cm以上とし、その耐摩耗部の耐摩耗性
が平均で従来の1.2倍以上改善したことを特徴とする
履帯ブッシュ,履帯リンク、履帯用上下転輪ローラ、履
帯シューであることを特徴とする装軌部品である。ま
た、これらの適用部品は、全体加熱後に水,水溶性焼入
れ液、焼き入れ油等の適当な冷却媒体を使って焼き入れ
た後に150℃〜400℃で焼き戻されるが、各部品の
耐摩耗部位を高周波加熱焼入れ、焼き戻す方法であって
も良いことは明らかである。
The seventeenth invention is the first invention to the first invention.
6 is a high hardness and high toughness steel of the invention, the hardness after quenching and tempering is HRC52 or more, and the Charpy impact value is 6
A track bush, a track link, a vertical roller wheel for a track, and a track shoe, characterized in that the wear resistance of the wear-resistant part is improved by 1.2 times or more as compared with the conventional one by setting it to be kgf · m / cm 2 or more. It is a tracked component characterized by being present. In addition, these applied parts are tempered at 150 ° C to 400 ° C after quenching with an appropriate cooling medium such as water, a water-soluble quenching liquid, quenching oil, etc. It is obvious that the method may be induction heating and tempering of the part.

【0074】なお、前記スルーハード化した履帯ブッシ
ュおよび履帯リンクは、後述するように例えば0.6重
量%炭素、1重量%Al、1重量%Niを含有する場合
においても(図11参照)、400℃以下の焼戻し温度
においてもHRC55以上の高い硬さを維持するととも
に、極めて高いシャルピー衝撃値を示し、履帯リンクに
履帯ブッシュを圧入した状態での履帯リンク,履帯ブッ
シュの耐遅れ破壊性が改善されることは明らかであり、
従来浸炭焼入れ焼戻し法や内外径高周波焼入れ方法で製
造される履帯ブッシュの熱処理に比べきわめて安価に製
造される。また、素材調質処理後に下転輪ローラとの踏
み面部を深く高周波焼入れしていた履帯リンクにおいて
も、安価な熱処理が可能となるだけでなく、下転輪ロー
ラと衝撃的に当たる履帯リンク両端部での欠けが防止で
きることも明らかである。
Incidentally, the through-hardened crawler belt bush and crawler belt link also contain, for example, 0.6 wt% carbon, 1 wt% Al, and 1 wt% Ni as described later (see FIG. 11). Maintains a high hardness of HRC55 or higher even at tempering temperatures of 400 ° C or lower, and exhibits an extremely high Charpy impact value, improving delayed fracture resistance of track links and track bushes when the track bush is press-fitted into the track links. Is clearly done,
It is manufactured at a much lower cost than the heat treatment of the track bushes conventionally manufactured by the carburizing and quenching tempering method and the inner and outer diameter induction hardening method. In addition, even for a crawler belt link in which the tread surface with the lower roller is deeply induction hardened after the material is tempered, not only can inexpensive heat treatment be performed, but both ends of the crawler link that impact with the lower roller can be impacted. It is also clear that chipping at the edge can be prevented.

【0075】また、第18発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼であって、焼き入れ焼戻し後の
硬さがHRC50以上で、かつ、シャルピー衝撃値が8
kgf・m/cm以上とし、平均で従来の1.2倍以
上改善したことを特徴とするトンネル掘削用シャンク、
トンネル掘削用ディスクカッター、チゼル工具、土質改
良用撹拌ブレード等である耐土砂摩耗部品である。な
お、これらの適用部品は、全体加熱後に水,水溶性焼入
れ液、焼き入れ油等の適当な冷却媒体を使って焼き入れ
た後に150℃〜350℃で焼き戻されるが、各部品の
耐摩耗部位を高周波加熱焼入れ、焼き戻す方法であって
も良いことは明らかである。また、コスト的にはNi添
加量を1重量%とすることが好ましい。
The eighteenth invention is based on the first invention to the first invention.
6 is a high hardness and high toughness steel of the invention, the hardness after quenching and tempering is HRC50 or more, and the Charpy impact value is 8
A shank for tunnel excavation, characterized in that it has a kgf · m / cm 2 or more and is improved by 1.2 times or more on average as compared with the conventional one.
It is a sand and sand wear resistant component such as a disk cutter for tunnel excavation, a chisel tool, and a stirring blade for soil improvement. Note that these applied parts are tempered at 150 ° C to 350 ° C after quenching with an appropriate cooling medium such as water, a water-soluble quenching liquid, and quenching oil after overall heating. It is obvious that the method may be induction heating and tempering of the part. Further, in terms of cost, it is preferable that the added amount of Ni is 1% by weight.

【0076】また、第19発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼であって、炭素量が0.30重
量%以上で、焼き入れ焼戻し後の硬さがHRC40以上
で、かつ、シャルピー衝撃値が式log(シャルピー衝
撃値kgf・m/cm)≧−0.0263×HRC+
2.225の関係を満足することを特徴とする履帯シュ
ーボルトおよび歯車減速機、スウイングサークル固定用
ボルト類等の建設機械に用いられる締結ボルトである。
なお、これらの適用部品は、全体加熱後に水,水溶性焼
入れ液、焼き入れ油等の適当な冷却媒体を使って焼き入
れた後に150℃〜500℃で焼き戻されるが、ボルト
山部位を高周波焼き入れ焼き戻す方法であっても良いこ
とは明らかである。
The nineteenth invention is the first invention to the first invention.
6 is a high hardness and high toughness steel of the invention, the carbon content is 0.30 wt% or more, the hardness after quenching and tempering is HRC 40 or more, and the Charpy impact value is the expression log (Charpy impact value kgf · m. / Cm 2 ) ≧ −0.0263 × HRC +
A fastening bolt used for construction machines, such as a track shoe bolt, a gear reducer, and a swing circle fixing bolt, which satisfies the relationship of 2.225.
Note that these applied parts are tempered at a temperature of 150 ° C to 500 ° C after quenching with an appropriate cooling medium such as water, water-soluble quenching liquid, quenching oil, etc. It is obvious that the method of quenching and tempering may be used.

【0077】また、第20発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼を歯車形状に加工した後に、浸
炭焼入れ焼戻し処理によって、表面炭素濃度が0.6〜
1.0重量%で、表面浸炭深さが0.4mm以上で、そ
の硬さがHRC55〜64に調整され、等価深さを持つ
シャルピー試験片の衝撃値が5kgf・m/cm、好
ましくは8kgf・m/cm以上であることを特徴と
する歯車、履帯ブッシュおよび履帯シューボルト類等の
高靭性歯車である。
The twentieth invention is the first invention to the first invention.
After the high hardness and high toughness steel of the invention is processed into a gear shape, the surface carbon concentration is 0.6 to 6 by carburizing and tempering.
1.0% by weight, the surface carburizing depth is 0.4 mm or more, the hardness thereof is adjusted to HRC55 to 64, and the impact value of the Charpy test piece having an equivalent depth is 5 kgf · m / cm 2 , preferably High toughness gears such as gears, crawler belt bushes and crawler belt shoe bolts, which are characterized by being 8 kgf · m / cm 2 or more.

【0078】また、第21発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼を歯車形状に加工した後に、表
面炭素量が0.8〜1.3重量%となるように浸炭した
後、一旦A1変態温度以下に冷却し、さらに、再加熱焼
き入れ焼戻し処理を施し、表面浸炭硬化層深さが0.4
mm以上で、その硬化層中に平均粒径が1μm以下のセ
メンタイトを分散させ、その硬さがHRC59〜65に
調整され、その等価深さを持つシャルピー試験片の衝撃
値が4kgf・m/cm以上であることを特徴とする
高靭性高耐面圧歯車である。
The twenty-first invention is the first invention to the first invention.
6 After machining the high hardness and high toughness steel of the invention into a gear shape, carburizing so that the amount of surface carbon becomes 0.8 to 1.3% by weight, then once cooling to below the A1 transformation temperature, and then reheating After quenching and tempering, the surface carburized layer depth is 0.4
Cementite having an average particle diameter of 1 μm or less is dispersed in the hardened layer and the hardness thereof is adjusted to HRC59 to 65, and the impact value of the Charpy test piece having the equivalent depth is 4 kgf · m / cm. It is a high toughness and high surface pressure resistant gear characterized by having 2 or more.

【0079】また、第22発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼を歯車形状に加工した後に、高
周波焼入れ焼戻しを施し、表面硬さがHRC52〜64
に調整され、その硬化深さが等価なシャルピー試験片の
衝撃値が5kgf・m/cm 以上であることを特徴と
する高靭性歯車である。なお、この歯車は全体加熱後に
水,水溶性焼入れ液、焼き入れ油等の適当な冷却媒体を
使って焼き入れた後に150℃〜350℃で焼き戻され
るが、歯型部位を高周波焼き入れ焼き戻す方法であって
も良いことは明らかであり、その際のシャルピー衝撃値
も5kgf・m/cm以上であることを特徴とする。
The twenty-second invention is the first invention to the first invention.
After processing the high hardness and high toughness steel of 6 invention into a gear shape,
Induction hardening and tempering are applied, and the surface hardness is HRC52-64.
Of the Charpy test piece adjusted to
Impact value is 5 kgf · m / cm TwoIt is characterized by the above
It is a high toughness gear. In addition, this gear after the whole heating
Use an appropriate cooling medium such as water, water-soluble quenching liquid, quenching oil, etc.
After using and tempering, it is tempered at 150 ℃ -350 ℃
However, it is a method of induction hardening and tempering the tooth mold part
It is clear that is also good, the Charpy impact value at that time
5 kgf ・ m / cmTwoThe above is characterized.

【0080】また、第23発明は、前記第1発明〜第1
6発明の高硬度高靭性鋼を焼入れ焼戻し処理によって、
50kgf/mm以上の高張力および/またはHRC
50以上の硬さに調整され、バケット、ブルドーザーブ
レード等に溶接して使用されることを特徴とする耐摩耗
鋼板であって、建設・土木機械のバケット、ブレード等
への溶接時の低温割れや再加熱による割れ感受性を改善
した耐摩耗鋼板である。
The twenty-third invention is based on the first invention to the first invention.
By quenching and tempering the high hardness and high toughness steel of 6 invention,
High tension of 50 kgf / mm 2 or more and / or HRC
A wear-resistant steel plate that is adjusted to a hardness of 50 or more and is welded to a bucket, a bulldozer blade, etc., and is used for cold cracking during welding to a bucket, blade, etc. of construction / civil engineering machinery. A wear-resistant steel plate with improved cracking susceptibility due to reheating.

【0081】また、第24発明は、前記各発明におい
て、前記摩擦熱による焼戻し軟化抵抗性が重要になる掘
削用刃先類に適用するものであって、Crを3.5重量
%未満含有し、600℃の焼戻し処理によってHRC5
0以上となるように、式26.2≦5.8×(Si(重
量%)+Al(重量%))+2.8×Cr(重量%)+1
1×Mo(重量%)+25.7×V(重量%)+7.5
×W(重量%)≦41.2の関係に合金添加量が調整さ
れる請求項1〜14のいずれかに記載の高硬度高靭性鋼
を使ったことを特徴とするリッパポイント、エンドビッ
ト、バケットツース、エッジ、トンネル掘削用ディスク
カッター等土砂掘削用に用いられる耐土砂摩耗部品であ
る。
The 24th invention is applied to the cutting edges for excavation in which the resistance to temper softening by frictional heat is important in each of the above inventions, and contains less than 3.5% by weight of Cr, HRC5 by tempering at 600 ℃
The formula 26.2 ≦ 5.8 × (Si (wt%) + Al (wt%)) + 2.8 × Cr (wt%) + 1 so that 0 or more.
1 x Mo (wt%) + 25.7 x V (wt%) + 7.5
15. A ripper point, an end bit, characterized by using the high hardness and high toughness steel according to any one of claims 1 to 14, wherein an alloy addition amount is adjusted in a relationship of × W (% by weight) ≤ 41.2. It is a wear and sand wear resistant component used for earth and sand excavation such as bucket teeth, edges and disk cutters for tunnel excavation.

【0082】[0082]

【実施例】次に、本発明による高硬度高靭性鋼の具体的
な実施例について、図面を参照しつつ説明する。
EXAMPLES Next, specific examples of the high hardness and high toughness steel according to the present invention will be described with reference to the drawings.

【0083】(実施例1;予備調査と予備実験)本実施
例1においては、「鋼の熱処理」改訂5版、日本鉄鋼協
会編(1985年、丸善株式会社発行)に記載されてい
る各種の強靭鋼(マルテンサイト鋼)の焼戻し温度とロ
ックウエル硬さとの関係を整理し、本発明における耐摩
耗鋼の改善目標値を検討した。
(Example 1; Preliminary Investigation and Preliminary Experiment) In this Example 1, various kinds of heat treatment described in "The Heat Treatment of Steel", 5th edition, edited by Japan Iron and Steel Institute (1985, published by Maruzen Co., Ltd.) The relationship between the tempering temperature of the tough steel (martensitic steel) and the Rockwell hardness was arranged, and the improvement target value of the wear resistant steel in the present invention was examined.

【0084】この検討の結果、図2に示されているよう
に、0.6重量%以下の炭素を含有するSCr、SC
M、SNCMおよび高Si系の強靭鋼においては、60
0℃の焼戻しによってHRC45を越えるものはなく、
SKD6(0.4C5Cr1.3Mo0.3V)におい
てその目標が達成できることがわかった。
As a result of this examination, as shown in FIG. 2, SCr and SC containing 0.6% by weight or less of carbon were obtained.
60 for M, SNCM and high Si tough steels
Nothing exceeds HRC45 by tempering at 0 ℃,
It was found that the target can be achieved in SKD6 (0.4C5Cr1.3Mo0.3V).

【0085】図3、図4には、SUJ2,SKH9を含
めた鋼の150〜700℃の焼戻し硬さとシャルピー衝
撃値との関係が示されている。このグラフから、シャル
ピー衝撃値が5kgf・m/cm以上であるための上
限の硬さが約HRC56であることがわかる。また、表
1に示される組成の鋼を焼入れ後200℃2hrの焼戻
しを実施したもののシャルピー衝撃値と炭素量との関係
を調査した予備実験結果が図5に示されているが、炭素
量0.55重量%以上においてシャルピー衝撃値が5k
gf・m/cm以上になる可能性がほぼ無いことがわ
かる。
FIG. 3 and FIG. 4 show the relationship between the tempering hardness at 150 to 700 ° C. and the Charpy impact value of steels including SUJ2 and SKH9. From this graph, it can be seen that the upper limit hardness for the Charpy impact value of 5 kgf · m / cm 2 or more is about HRC56. Further, the preliminary test results of investigating the relationship between the Charpy impact value and the carbon content of the steel having the composition shown in Table 1 after quenching at 200 ° C. for 2 hours after quenching are shown in FIG. Charpy impact value of 5k at 0.55 wt% or more
It can be seen that there is almost no possibility that gf · m / cm 2 or more will occur.

【0086】[0086]

【表1】 [Table 1]

【0087】(実施例2;耐摩耗試験鋼の準備)表2に
は、本発明で使用した鋼材の組成が示されている。各種
元素の添加範囲は、C:0.14〜0.73重量%、S
i:〜2.5重量%、Mn:〜1.3重量%、Cr:
0.3〜8重量%、Mo:〜4重量%、V:〜1重量
%、W:〜2重量%、Al:〜2重量%、Ni:〜2重
量%で、その他Nb、B、Tiなどを微量添加、P、S
の調整等に関する水準を選択し、各合金元素の焼戻し軟
化抵抗性に対する影響(およびシャルピー衝撃値)を調
査するのに用いた。なお、各鋼は、約25kgを高周波
溶解炉により溶製し、熱間鍛造により直径32mmの丸
棒状に成形した後、直径25mmの丸棒に機械加工し、
適当な長さに切断したものに所定の熱処理を施して以下
の実験に供した。
Example 2 Preparation of Abrasion Resistance Test Steel Table 2 shows the composition of the steel material used in the present invention. The range of addition of various elements is C: 0.14 to 0.73% by weight, S
i: ~ 2.5 wt%, Mn: ~ 1.3 wt%, Cr:
0.3 to 8% by weight, Mo: to 4% by weight, V: to 1% by weight, W: to 2% by weight, Al: to 2% by weight, Ni: to 2% by weight, and other Nb, B, Ti Add trace amount, etc., P, S
Was selected for use in investigating the effect (and Charpy impact value) of tempering softening resistance of each alloy element. About 25 kg of each steel was melted in a high-frequency melting furnace, hot-forged into a round bar shape with a diameter of 32 mm, and then machined into a round bar with a diameter of 25 mm.
A piece cut into an appropriate length was subjected to a predetermined heat treatment and subjected to the following experiment.

【0088】[0088]

【表2】 [Table 2]

【0089】(実施例3;焼戻し軟化抵抗性の確認テス
ト(焼戻し硬さに及ぼす合金元素の影響)本実施例で
は、表2に示される組成の直径25mmの試験片をN
ガス雰囲気中で870〜980℃で1hr加熱した後に
水焼入れし、200〜700℃で2hr焼戻し、水中急
冷したものから硬度を測定し、各合金元素の焼戻し軟化
抵抗性に対する影響を調査・解析するとともに、600
℃の焼戻しによっても焼戻し硬さがHRC45以上とな
る合金設計手法を確立することを目的としている。
Example 3 Confirmation Test of Tempering Softening Resistance (Effect of Alloying Elements on Tempered Hardness) In this example, a test piece having a composition shown in Table 2 and having a diameter of 25 mm was N 2
After heating in a gas atmosphere at 870 to 980 ° C for 1 hr, water quenching, tempering at 200 to 700 ° C for 2 hr, and quenching in water, the hardness is measured, and the effect of each alloying element on temper softening resistance is investigated and analyzed. Together with 600
The purpose is to establish an alloy design method in which tempering hardness is HRC 45 or more even by tempering at ℃.

【0090】この確認テストの結果、例えば900℃か
ら焼入れた後の600℃焼戻しによるマルテンサイト鋼
の硬さに及ぼす合金元素の影響は次式で算出されること
がわかった。 ΔHRC=5.7×(Si重量%+Al重量%)+2.
8×Cr重量%+11×Mo重量%+25.7×V重量
%+7.5×W重量% ただし、前述のようにMo、V、Wについてはそれぞれ
最大添加量YMo、YV、YWが存在して、この最大添
加量以上に添加した合金鋼の硬さは、計算式中に最大添
加量を代入して計算されるものである。
As a result of this confirmation test, it was found that the effect of alloying elements on the hardness of martensitic steel by tempering at 600 ° C. after quenching at 900 ° C. is calculated by the following equation. ΔHRC = 5.7 × (Si weight% + Al weight%) + 2.
8 × Cr wt% + 11 × Mo wt% + 25.7 × V wt% + 7.5 × W wt% However, as described above, the maximum addition amounts YMo, YV, and YW exist for Mo, V, and W, respectively. The hardness of the alloy steel added above the maximum addition amount is calculated by substituting the maximum addition amount in the calculation formula.

【0091】図6〜図10には、表2に示されている各
種供試鋼の焼戻し硬さの測定結果(「実測」と表記)
と、この焼戻し硬さに及ぼす各合金元素の影響を解析定
量化して計算方式に基づいて算出した結果(「計算」と
表記)とが併せて示されている。これらグラフから明ら
かなように、各合金鋼の焼戻し硬さの計算値と実測値と
が極めて良く合致し、前述の各種合金元素影響がほぼ合
理的に定量化できることがわかった。
6 to 10 show the results of measuring the tempering hardness of each of the sample steels shown in Table 2 (denoted as "actual measurement").
And the results (expressed as “calculation”) calculated based on the calculation method by analyzing and quantifying the influence of each alloying element on the tempering hardness. As is clear from these graphs, it was found that the calculated values of the tempering hardness of the alloy steels and the measured values match each other very well, and the effects of the various alloy elements described above can be quantified substantially reasonably.

【0092】図6には、No.1〜No.9の焼戻し硬
さの実測値(焼入れ温度870℃)と計算値とが比較し
て示されている。この図において、No.1〜No.3
は低Cr−高Si系でMo、V添加の影響を調べたも
の、No.4〜No.6はV、Ni、Wの影響を調べた
もの、No.7〜No.9はAl、Niの複合添加の影
響を調べたものである。この図から明らかなように、低
CrにおいてもSi、Mo、V、W、Alの顕著な焼戻
し軟化抵抗性が認められ、特にAlの焼戻し軟化抵抗性
Siと同じ影響度で極めて良く算出され、焼戻し軟化抵
抗性の発現メカニズムがSiにほぼ等しいことがわかっ
た。
In FIG. 6, No. 1-No. The measured value (tempering temperature 870 ° C.) of the tempering hardness of No. 9 and the calculated value are shown in comparison. In this figure, No. 1-No. Three
Is a low Cr-high Si system in which the effects of addition of Mo and V are investigated, No. 4 to No. No. 6 is the result of examining the effects of V, Ni, and W, No. 7-No. 9 is the result of examining the effect of the combined addition of Al and Ni. As is clear from this figure, even in low Cr, Si, Mo, V, W, and Al have remarkable temper softening resistance, and in particular, they are extremely well calculated with the same degree of influence as temper softening resistance Si of Al, It was found that the mechanism of development of temper softening resistance is almost equal to that of Si.

【0093】また、解析に基づく計算結果と実測値との
比較から、AlとNiとが共存する場合においては、N
iAl系金属間化合物の時効効果に起因する硬化が確認
された(1Al+1NiでΔHRC=+4)。ただし、
焼入れ温度を870℃とした場合には、No.2ではM
o、No.4ではMo、Vが、No.5ではV、No.
6ではV、Wが前述の有効添加量をわずかに越えてお
り、例えば950℃からの焼入れ後に焼戻しした場合の
方(例えば有効Mo量;YMo=1.3−0.5×(S
i+Al))が、より効果的な焼戻し軟化抵抗性を発揮
することがわかった。
Further, from the comparison between the calculation result based on the analysis and the measured value, when Al and Ni coexist, N
Hardening due to the aging effect of the iAl intermetallic compound was confirmed (ΔHRC = + 4 for 1Al + 1Ni). However,
When the quenching temperature was 870 ° C., No. 2 is M
o, No. In No. 4, Mo and V are No. 5, V, No.
6, V and W slightly exceeded the above-mentioned effective addition amount, and for example, the case of tempering after quenching from 950 ° C. (for example, effective Mo amount; YMo = 1.3-0.5 × (S
It has been found that i + Al)) exhibits more effective temper softening resistance.

【0094】図7には、No.10〜No.22の焼戻
し硬さの実測値(焼入れ温度870℃)と計算値とが比
較して示されている。この図において、No.16は焼
入れ温度を980℃に上げて焼戻し処理を施したもので
あり、その合金中に含まれる0.5重量%Vを固溶させ
て焼戻し処理を施すことが焼戻し軟化抵抗性に有効に寄
与することがわかった。
In FIG. 7, No. 10-No. The measured value (tempering temperature 870 ° C.) of the tempering hardness of No. 22 and the calculated value are shown in comparison. In this figure, No. No. 16 was tempered by raising the quenching temperature to 980 ° C. The solidification of 0.5 wt% V contained in the alloy and the tempering treatment effectively contributed to the temper softening resistance. I found out that

【0095】図8には、No.23〜No.29の焼戻
し硬さの実測値(焼入れ温度900℃)と計算値とが比
較して示されている。これは高Cr、Mo化とV添加の
関係を調査したもので、約3重量%のCrが共存する場
合でも前述のMo、Vの関係が成立することが確認でき
た。また、No.28は高濃度にMoを添加している
が、その有効Mo量は共存するSi量と高炭素(オース
テナイト中でのMo炭化物の析出を考慮する(ΔYMo
=0.15))であることを考慮すると1.0重量%程
度であり、例えば熱間工具鋼SKD6の600℃での焼
戻し硬さと同等以上のHRC55と非常に高硬度化され
ていることがわかった。さらに、SKD6は1000〜
1050℃から焼入れし、550〜600℃の焼戻し処
理を施して、HRC53以下に調整して実用に供される
ことと比較すれば、本実施例のNo.23〜No.29
はCrを3重量%未満、Moを1重量%未満に抑え、焼
入れ温度900℃に抑えたより経済的な熱間工具鋼とし
ても有効であることがわかる。なお、これらの鋼の炭素
量は0.55重量%以下に抑えるが、より好ましくはS
KD6の成分範囲を考慮して0.45重量%以下にする
ことがより好ましいことがわかる。
In FIG. 23-No. The measured value (tempering temperature 900 ° C.) of the tempered hardness of No. 29 and the calculated value are shown in comparison. This was an investigation of the relationship between high Cr and Mo content and V addition, and it was confirmed that the above relationship between Mo and V was established even when about 3 wt% Cr coexisted. In addition, No. No. 28 has Mo added at a high concentration, but its effective Mo amount considers coexisting Si amount and high carbon (precipitation of Mo carbide in austenite (ΔYMo
= 0.15)), it is about 1.0% by weight, and for example, it is extremely hardened with HRC55 which is equal to or higher than the tempering hardness of hot work tool steel SKD6 at 600 ° C. all right. Furthermore, SKD6 is 1000-
Compared with quenching from 1050 ° C., tempering treatment at 550 to 600 ° C. and adjusting to HRC 53 or less for practical use, No. 1 of the present example. 23-No. 29
Shows that Cr is less than 3% by weight and Mo is less than 1% by weight, and is also effective as a more economical hot work tool steel having a quenching temperature of 900 ° C. The carbon content of these steels is controlled to 0.55% by weight or less, more preferably S
It can be seen that it is more preferable to set it to 0.45% by weight or less in consideration of the component range of KD6.

【0096】図9には、No.30〜No.33の焼戻
し硬さの実測値(焼入れ温度950℃)と計算値とが比
較して示されている。この図は図8よりもさらに高Cr
化の影響を調べたものである。例えばNo.31とN
o.33との比較からも明らかなように、約3.5重量
%以上の高Crによって焼戻し軟化抵抗性に対するCr
の影響が激減し、またCrが3.5重量%を越える鋼に
おいてはSiの焼戻し軟化抵抗性が激減することがこの
解析結果からわかった。したがって、Crの焼戻し軟化
抵抗性を有効に発揮させるためには、3.5重量%以下
に抑えて使用することが好ましいことがわかる。
In FIG. 9, No. 30-No. The measured value (tempering temperature 950 ° C.) of the tempering hardness of No. 33 and the calculated value are shown in comparison. This figure has a higher Cr than that of FIG.
This is the result of investigating the influence of the conversion. For example, No. 31 and N
o. As is clear from the comparison with 33, a high Cr content of about 3.5% by weight or more prevents the Cr softening resistance from increasing.
It was found from the results of this analysis that the effect of 1) is drastically reduced, and that the temper softening resistance of Si is drastically reduced in the steel having Cr in excess of 3.5% by weight. Therefore, in order to effectively exhibit the tempering softening resistance of Cr, it is preferable to use Cr in an amount of 3.5% by weight or less.

【0097】また、No.29〜No.33のように高
Crが添加されている場合には、炭素量がCr添加量に
比べて少なくなるほどCrの焼戻し軟化抵抗性の発現機
構が顕著になり、解析の結果、炭素量の約7.5倍を越
えたCrが添加される場合には、前述のようにCr添加
量当たりの抵抗性が減少することがわかる。
No. 29-No. In the case where high Cr is added as in No. 33, the mechanism of manifesting resistance to temper softening of Cr becomes more prominent as the amount of carbon becomes smaller than the amount of addition of Cr, and as a result of analysis, about 7. It can be seen that when the amount of Cr added exceeds 5 times, the resistance per amount of added Cr decreases as described above.

【0098】図10には、No.34〜No.38の焼
戻し硬さの実測値(焼入れ温度900℃)と計算値とが
比較して示されている。この図はより高Cr領域でのM
o、W、Siの影響を調査したものである。これらの結
果から、Wの最大有効添加量は900℃で約1.0重量
%であり、1重量%以上のWの添加は急激にMoの最大
有効添加量を減じることがわかり、Wの添加量が1重量
%を越えないことが望ましいことがわかる。また、Cr
が6重量%以上になった場合には、Cr焼戻し軟化抵抗
性はさらに急減する(No.38)こともわかった。
In FIG. 10, No. 34-No. The measured value of the tempering hardness of 38 (hardening temperature 900 ° C.) and the calculated value are shown in comparison. This figure shows M in the higher Cr region
The influence of o, W, and Si was investigated. From these results, it was found that the maximum effective addition amount of W was about 1.0 wt% at 900 ° C., and the addition of 1 wt% or more of W drastically reduced the maximum effective addition amount of Mo. It can be seen that it is desirable that the amount does not exceed 1% by weight. Also, Cr
It was also found that the Cr temper softening resistance further sharply decreases when the content of Cr is 6% by weight or more (No. 38).

【0099】以上のことから、高靭性的な硬質耐摩耗鋼
を開発するに当たっては、前述のような最大添加量を越
えるような合金元素の添加は不経済であるだけでなく、
耐摩耗性にほとんど寄与せずに靭性を損なうことは明ら
かである。また、Si、Al、Cr等の合金元素につい
てもその添加量範囲によって、耐焼戻し軟化抵抗性に対
する作用性が異なることから、経済性を考慮しながらよ
り有効に添加されるのが好ましいことがわかる。
From the above, in developing a high toughness hard wear-resistant steel, addition of alloying elements exceeding the above-mentioned maximum addition amount is uneconomical, as well as
It is clear that toughness is impaired with little contribution to wear resistance. Also, regarding alloying elements such as Si, Al, and Cr, the effect on tempering softening resistance differs depending on the addition amount range, so it is preferable to add more effectively in consideration of economic efficiency. .

【0100】また、600℃焼戻しによるマルテンサイ
ト鋼硬さがHRC45以上であるためには、次式を満足
させるような合金元素の組み合わせが必要である。 21.1≦5.7×(Si(重量%)+Al(重量
%))+2.8×Cr(重量%)+11×Mo(重量
%)+25.7×V(重量%)+7.5×W(重量%)
Further, in order that the hardness of the martensitic steel by tempering at 600 ° C. is HRC 45 or more, it is necessary to combine alloy elements satisfying the following formula. 21.1 ≦ 5.7 × (Si (wt%) + Al (wt%)) + 2.8 × Cr (wt%) + 11 × Mo (wt%) + 25.7 × V (wt%) + 7.5 × W (weight%)

【0101】また、高靭性な耐摩耗鋼であるためには、
600℃の焼戻しによって得られる上限硬さを規制して
おくことが好ましく、例えばSKD6等を従来基準とし
て参考にした場合にはHRC55以下に設定することが
好ましいが、Al,Niの複合添加によって上限の硬さ
はHRC65にまで高めることができるので、合金元素
添加範囲は次式であることがより好ましい。 21.2≦5.8×(Si(重量%)+Al(重量
%))+2.8×Cr(重量%)+11×Mo(重量
%)+25.7×V(重量%)+7.5×W(重量%)
≦41.2
In order to have high toughness wear-resistant steel,
The upper limit hardness obtained by tempering at 600 ° C. is preferably regulated. For example, when SKD6 or the like is used as a reference, it is preferable to set it to HRC55 or less, but the upper limit is set by the combined addition of Al and Ni. Since the hardness can be increased to HRC65, the alloy element addition range is more preferably the following formula. 21.2 ≤ 5.8 x (Si (wt%) + Al (wt%)) + 2.8 x Cr (wt%) + 11 x Mo (wt%) + 25.7 x V (wt%) + 7.5 x W (weight%)
≤41.2

【0102】(実施例4;衝撃テスト結果)表2には、
200℃、600℃2hrの焼戻し処理を施したものを
2Uシャルピー衝撃試験に供した結果が合わせて示さ
れ、表3にも追加の本発明材と比較材の結果が示されて
いる。この結果、200℃、600℃2hrの焼戻し処
理の両方の材料において、 Crを約1重量%以下に抑え、Moを積極的に添加し
たもの Wを0.81重量%以下添加したもの AlとNiを複合添加したもの 等が強靭性を示し、シャルピー衝撃値5kgf・m/c
以上の靭性を示す焼戻しマルテンサイト組織鋼の上
限炭素含有量が、AlとNiの複合添加によってほぼ
1.2重量%になることがわかる。
Example 4 Impact Test Results Table 2 shows
The results of the 2U Charpy impact test of the material subjected to the tempering treatment at 200 ° C. and 600 ° C. for 2 hours are also shown together, and Table 3 also shows the results of the additional material of the present invention and the comparative material. As a result, in both materials of tempering treatment at 200 ° C. and 600 ° C. for 2 hours, Cr was suppressed to about 1 wt% or less, Mo was positively added, W was added 0.81 wt% or less, Al and Ni. The composite addition of etc. shows toughness, and the Charpy impact value is 5 kgf ・ m / c
It can be seen that the upper limit carbon content of the tempered martensitic steel showing a toughness of m 2 or more becomes approximately 1.2% by weight by the combined addition of Al and Ni.

【0103】[0103]

【表3】 [Table 3]

【0104】図11には、No.47、48,49を表
中の温度から焼入れ、200〜500℃の各温度で3h
r焼戻した硬さとシャルピー衝撃値の関係が示されてい
る。HRC60の低温焼戻し状態からHRC47の50
0℃焼戻しまでの間に焼戻し脆性による衝撃値の低下が
観測されず、とりわけ200℃の焼戻し温度で急速な靭
性の回復が認められた。
In FIG. 11, No. Quench 47, 48, 49 from the temperatures in the table, and 3 hours at each temperature of 200 to 500 ° C.
The relationship between the tempered hardness and the Charpy impact value is shown. From the low temperature tempered state of HRC60 to 50 of HRC47
No decrease in impact value due to temper embrittlement was observed before tempering at 0 ° C, and rapid recovery of toughness was observed at a tempering temperature of 200 ° C.

【0105】また、図12には、表3中のNo.47と
表2中のNo.10、No.12の各焼戻し温度とシャ
ルピー衝撃値の関係が示されており、No.12が20
0℃以上の焼戻しによって急速に脆化するのに対して、
No.10の高Si材は350℃以下において靭性を維
持し、500℃で顕著に脆化し、600℃で靭性が回復
することがわかる。また、AlとNiを複合添加したN
o.47材では焼戻し脆化現象が認められず、極めて高
い靭性を示すことがわかる。
Further, in FIG. No. 47 in Table 2 and No. 47 in Table 2. 10, No. No. 12 shows the relationship between each tempering temperature and the Charpy impact value. 12 is 20
In contrast to the rapid embrittlement caused by tempering above 0 ° C,
No. It can be seen that the high Si material of No. 10 maintains the toughness at 350 ° C. or less, becomes significantly brittle at 500 ° C., and recovers the toughness at 600 ° C. In addition, N containing Al and Ni added together
o. No. 47 tempering embrittlement phenomenon was not observed, and it can be seen that extremely high toughness is exhibited.

【0106】また、低炭素なAlNi鋼(No.40)
の例では、200℃の低温焼戻しの状態においても極め
て優れた靭性を示すことがわかる。また、表3の鋼材
(No.39、No.41、No.45、No.46)
の結果を比較して、AlNi鋼は広い炭素含有領域、広
い硬さ範囲において靭性が極めて高く、適正な炭素含有
量としては炭素量0.15重量%〜1.20重量%が好
ましいことがわかる。したがって、耐摩耗性をHRC4
5以上を確保することを考慮しながら、600℃焼戻し
でHRC45以上が確保できるような合金設計が好まし
いことがわかる。
Low carbon AlNi steel (No. 40)
It can be seen that in the above example, extremely excellent toughness is exhibited even in the state of low temperature tempering at 200 ° C. In addition, the steel materials in Table 3 (No. 39, No. 41, No. 45, No. 46)
Comparing these results, it can be seen that the AlNi steel has extremely high toughness in a wide carbon-containing region and a wide hardness range, and an appropriate carbon content is 0.15 wt% to 1.20 wt%. . Therefore, wear resistance is
It can be seen that an alloy design that can secure HRC of 45 or more by tempering at 600 ° C. is preferable while considering that of 5 or more.

【0107】(実施例5;浸炭焼き入れ焼戻し鋼の衝撃
テスト結果)本実施例に供する試験片は、表3中のN
o.39,40,41の鋼材を980℃での焼きならし
処理を施した後、シャルピー衝撃試験片形状に加工した
ものを使った。また、浸炭焼き入れ焼戻し処理は、図1
3に示すように930℃で炭素ポテンシャルが0.85
重量%炭素となるようにし、浸炭硬化深さが0.8〜
1.2mmになるように浸炭拡散時間を5時間と設定し
た。焼戻し処理は180℃、3時間とした。
(Example 5: Impact test result of carburized and tempered steel) The test piece used in this example is N in Table 3.
o. The steel materials of 39, 40, and 41 were subjected to normalizing treatment at 980 ° C. and then processed into Charpy impact test piece shapes. In addition, the carburizing, quenching and tempering process is shown in Fig. 1.
As shown in 3, the carbon potential is 0.85 at 930 ° C.
Carburization depth of 0.8-
The carburizing diffusion time was set to 5 hours so as to be 1.2 mm. The tempering treatment was performed at 180 ° C. for 3 hours.

【0108】図14には浸炭焼き入れ焼戻し後の試験片
の硬さ分布を示したが、表面浸炭硬化層の硬さはビッカ
ース硬さHv750〜800(HRC62〜64相当)
であり、その試験片のシャルピー衝撃値はNo.39:
1.74kgf・m/cm、No.40:11.9k
gf・m/cm、No.41:1.24kgf・m/
cmであった。また、組織観察の結果No.39,N
o.40はαFe相が残留していたので、浸炭後の焼き
入れ温度を850℃から910℃に高めた試験片につい
てシャルピー衝撃試験を実施したところ、No.39:
2.52kgf・m/cm、No.40:22.6k
gf・m/cmと画期的な改善が認められた。とりわ
け、No.40の衝撃値は表3に示した低炭素濃度なベ
ース材の衝撃値に近いものである。
FIG. 14 shows the hardness distribution of the test piece after carburizing and tempering. The hardness of the surface carburized layer is Vickers hardness Hv750 to 800 (equivalent to HRC62 to 64).
The Charpy impact value of the test piece is No. 39:
1.74 kgf · m / cm 2 , No. 40: 11.9k
gf · m / cm 2 , No. 41: 1.24 kgf · m /
It was cm 2 . In addition, as a result of the tissue observation No. 39, N
o. In No. 40, since the αFe phase remained, a Charpy impact test was conducted on a test piece whose quenching temperature after carburization was increased from 850 ° C to 910 ° C. 39:
2.52 kgf · m / cm 2 , No. 40: 22.6k
An epoch-making improvement of gf · m / cm 2 was observed. In particular, No. The impact value of 40 is close to the impact value of the low carbon concentration base material shown in Table 3.

【0109】この結果は、衝撃荷重のかかりやすい建機
・土木機械の歯車減速機や旋回装置の歯車に適用するこ
とが極めて好ましいことがわかる。さらに、前記浸炭焼
き入れ焼戻して使用される履帯ブッシュなどに対しても
好ましいことがわかる。
It can be seen that this result is extremely preferable to be applied to a gear reducer of a construction machine / civil engineering machine or a gear of a turning device which is likely to receive an impact load. Furthermore, it can be seen that it is also preferable for the track bushes and the like that are used after carburizing, quenching and tempering.

【0110】図15(a)、(b)はNo.40を表面
炭素量が1.1重量%、1.3重量%となるように10
00℃で浸炭し、A1温度以下にいったん冷却した後
に、870℃に再加熱焼入れした後に、200℃で3時
間焼戻し処理を施したシャルピー試験片の表面から0.
2mm深さの組織写真を示したものである。平均粒径が
1μm以下のセメンタイト粒子がほぼ均一に分散してお
り、その表面浸炭硬化層の硬さはHRC62である。こ
のようなセメンタイト粒子が微細に多く分散する表面硬
化層組織を有する歯車部材は耐面圧強度に優れ、よりコ
ンパクトな歯車減速機用歯車として期待されているが、
極めて靭性に乏しいことが問題になっていたが、シャル
ピー衝撃試験の結果(No.40;4〜6kgf・m/
cm、No.41;0.7〜1.0kgf・m/cm
)から、前述のAlとNiの複合添加する本発明鋼を
使用することによって靭性が改善され、前記セメンタイ
ト粒子を分散させた高耐面圧用の歯車に適用できること
がわかった。
15 (a) and 15 (b) show No. 40 so that the amount of surface carbon is 1.1% by weight and 1.3% by weight.
Carburizing at 00 ° C., once cooling to A1 temperature or lower, reheating and quenching to 870 ° C., and then tempering at 200 ° C. for 3 hours.
It is a photograph showing a structure having a depth of 2 mm. Cementite particles having an average particle diameter of 1 μm or less are dispersed almost uniformly, and the hardness of the surface carburized hardened layer is HRC62. Gear members having a surface hardened layer structure in which such cementite particles are finely dispersed are excellent in surface pressure resistance, and are expected as more compact gears for gear reducers.
There was a problem of extremely poor toughness, but the results of the Charpy impact test (No. 40; 4 to 6 kgf · m /
cm 2 , No. 41; 0.7 to 1.0 kgf · m / cm
From 2 ), it was found that the use of the steel of the present invention in which Al and Ni are added together improves the toughness and can be applied to a gear for high surface pressure resistance in which the cementite particles are dispersed.

【0111】(実施例6;高硬度高靭性鋼の適用事例の
形態1)本実施例においては、上述の高硬度高靭性鋼の
適用が期待される建設・土木機械における耐摩耗部品の
耐摩耗性を整理し、本発明による作用効果を明らかにし
た。表4には代表の各部品の炭素濃度と焼き入れ焼戻し
硬さおよび代表的な合金成分から算出される焼戻しパラ
メータを示したが、まず、これら部品の多くは高靭性化
と高硬度化の両立を配慮して、全体的には、含有される
炭素量は0.25〜0.40重量%の範囲に設定し、H
RC52以上の硬さで使用されることは少ないために、
その耐摩耗性が十分でないことがわかる。また、岩盤掘
削作業などの頻度が高く、焼戻し軟化抵抗性を必要とす
るバケットツース、リッパポイント、エンドビット、カ
ッティングエッジ類において、前述の焼戻しパラメータ
は10〜22の範囲で成分調整されており、600℃焼
戻し後の硬さがHRC33〜46の範囲と低いために、
十分な耐摩耗性が得られないことが分かる。
(Embodiment 6; Form 1 of application example of high hardness and high toughness steel) In this embodiment, wear resistance of wear resistant parts in construction and civil engineering machines expected to apply the above high hardness and high toughness steel. The sex was organized, and the action and effect of the present invention were clarified. Table 4 shows the carbon concentration of each representative part, the quenching and tempering hardness, and the tempering parameters calculated from the typical alloy components. First, many of these parts have both high toughness and high hardness. In consideration of the above, as a whole, the contained carbon amount is set in the range of 0.25 to 0.40% by weight, and H
Since it is rarely used with a hardness of RC52 or higher,
It can be seen that its wear resistance is not sufficient. Further, in the bucket tooth, the ripper point, the end bit, and the cutting edge that require frequent tempering softening resistance, such as rock excavation work, the tempering parameters described above are component-adjusted in the range of 10 to 22, Since the hardness after tempering at 600 ° C. is as low as HRC33 to 46,
It can be seen that sufficient wear resistance cannot be obtained.

【0112】また、これらの鋼材においては、AlとN
iの複合添加による高硬度高靭性化事例は無く、また前
記の実施例でのシャルピー衝撃値の結果から靭性不足に
よる割れ、欠け、折損の不具合が十分解決されていな
い。
In these steel materials, Al and N
There is no case of high hardness and high toughness due to the combined addition of i, and from the results of the Charpy impact value in the above-mentioned examples, the problems of cracking, chipping and breakage due to insufficient toughness have not been sufficiently solved.

【0113】なお、当社においては、ビッカース硬さH
v500の焼き入れ焼戻し鋼の耐摩耗性(W;摩耗量)
を1とした場合の、各種鋼材の硬さと摩擦発熱による硬
さ軟化が顕著でない条件でのガウジング耐摩耗性の関係
を調査したデータがあり、近似的には耐摩耗性は式W×
(Hv)=250000関係で表される(図16参
照)。この結果によると、例えば前記部品の靭性を変え
ずに平均硬さHRC50(Hv513)をHRC55
(Hv600)高めることが可能になると、その耐摩耗
性は約20%以上の大きく改善されることが分かり、例
えば、前記AlとNiを複合添加した高硬度高靭性鋼を
使って、適切な熱処理を施し、HRC55以上でシャル
ピー衝撃値を5kgf・m/cm以上に改善した履帯
リンク、履帯シュー、履帯ブッシュ、バケットツース、
カッティングエッジ、エンドビット,セグメントティー
ス、下転輪ローラ、トンネル掘削用のツールビット、シ
ャンク、ディスクカッター、チゼル工具、土質改良機の
土砂攪拌用のソイルカッター等の耐摩耗性を顕著に改善
できることは明らかである。
In our company, Vickers hardness H
Wear resistance (W; wear amount) of v500 tempered and tempered steel
There is data investigating the relationship between the hardness of various steel materials and the gouging wear resistance under conditions where the hardness softening due to friction heat generation is not remarkable when 1 is set to 1, and the wear resistance is approximately expressed by the formula W ×
It is expressed by the relationship of (Hv) 2 = 250,000 (see FIG. 16). According to this result, for example, the average hardness HRC50 (Hv513) is changed to HRC55 without changing the toughness of the component.
It has been found that when it becomes possible to increase (Hv600), the wear resistance is greatly improved by about 20% or more. For example, by using the high hardness and high toughness steel to which Al and Ni are added in combination, appropriate heat treatment is performed. The track links, crawler shoes, crawler bushes, and bucket teeth that have improved the Charpy impact value to 5 kgf · m / cm 2 or more at HRC 55 or above.
It is possible to significantly improve the wear resistance of cutting edges, end bits, segment teeth, lower roller rollers, tool bits for tunnel excavation, shanks, disc cutters, chisel tools, and soil cutters for soil agitation of soil improvement machines. it is obvious.

【0114】また、前記岩盤掘削作業などの頻度が高
く、焼戻し軟化抵抗性を必要とするバケットツース、リ
ッパポイント、エンドビット、カッティングエッジ類は
前述の焼戻しパラメータを使って、600℃の焼戻しで
HRC45以上の硬さ、より好ましくはHRC50以上
になるように合金元素を適正に添加し、さらに、Alと
Niの複合添加によってより靭性を高めることによっ
て、割れ、欠け,折損不具合を防止できることは明らか
である。
Further, the bucket teeth, the ripper points, the end bits, and the cutting edges, which are frequently used for the rock excavation work and require tempering softening resistance, use the above-mentioned tempering parameters to obtain HRC45 by tempering at 600 ° C. It is clear that cracking, chipping, and breakage defects can be prevented by properly adding alloying elements so as to have the above hardness, more preferably at least HRC50, and further increasing the toughness by adding Al and Ni in combination. is there.

【0115】さらにまた、実施例4、5の衝撃試験結果
ら明らかなように、AlとNiの複合添加によって改善
される靭性は、粒界強度(旧オーステナイト粒界)の強
化に繋がり、耐遅れ破壊性が問題になるような履帯シュ
ーボルトの改善に極めて効果的である。ボルト類の遅れ
破壊は、HRC40以上の焼き入れ焼戻し鋼を使用する
ボルトにおいて頻発することが知られており、かつ、焼
戻し脆性の顕著な鋼において発生しやすいことから、合
金元素をあまり含有せず、Bで焼入れ性を高めた表4中
のS35Cのボロン鋼が多く用いられているが、そのシ
ャルピー衝撃値はHRC40硬さで、7〜11kgf・
m/cm程度であり、本発明でのAlとNiの複合添
加によるシャルピー衝撃値の改善効果に比べて十分でな
く、本発明の焼戻し脆性の抑制と顕著な粒界強度の改善
によってHRC41以上でシャルピー衝撃値が式log
(シャルピー衝撃値(kgf・m/cm))>−0.0
263×HRC+2.225の関係を満足させることに
よって、より高張力なボルトが製造できることは明らか
である。
Furthermore, as is clear from the impact test results of Examples 4 and 5, the toughness improved by the combined addition of Al and Ni leads to the strengthening of the grain boundary strength (former austenite grain boundary) and the delay resistance. It is extremely effective in improving track shoe bolts, which may cause breakage. It is known that delayed fracture of bolts frequently occurs in bolts using quenched and tempered steel of HRC 40 or more, and easily occurs in steel with remarkable temper embrittlement, so it does not contain much alloying elements. , B of S35C in Table 4 whose hardenability has been improved is often used, but its Charpy impact value is HRC40 hardness of 7 to 11 kgf.
m / cm 2 is not sufficient as compared with the effect of improving the Charpy impact value by the combined addition of Al and Ni in the present invention. HRC41 or more due to the suppression of temper brittleness and the remarkable improvement in grain boundary strength of the present invention. And the Charpy impact value is the expression log
(Charpy impact value (kgf · m / cm 2 ))>-0.0
By satisfying the relationship of 263 × HRC + 2.225, it is clear that a higher tensile bolt can be manufactured.

【0116】また、実施例4の図11に示すように、表
3のNo.40は硬さHRC60においても顕著なシャ
ルピー衝撃値を確保しており、歯車を想定したSCM4
20H浸炭焼き入れ焼戻し材に比べても極めて靭性が高
いこと(実施例5参照)から、AlとNiを複合添加し
た0.45〜1.2重量%炭素を含有する本発明鋼を用
いて、歯車加工後に高周波焼入れ焼戻しもしくは適切な
公知の焼き入れ焼戻し処理を施し、表面硬さがHRC5
5以上の歯車が、従来の浸炭焼き入れ焼戻した歯車より
もより安価に製造できることは明らかである。なお、歯
車の耐面圧強度を高めるためには、表面硬さがHRC5
8以上であることがより好ましく、さらに、表面層にお
いて平均粒径が1μm以下のセメンタイト粒子が分散し
ていることが好ましいことは明らかである。
In addition, as shown in FIG. 40 has a remarkable Charpy impact value even in hardness HRC60, and SCM4 assuming a gear
Since the toughness is extremely higher than that of the 20H carburized and quenched tempered material (see Example 5), the steel of the present invention containing 0.45 to 1.2% by weight of carbon to which Al and Ni are added in combination is used. After gear processing, induction hardening or tempering or an appropriate well-known quenching and tempering treatment is applied, and the surface hardness is HRC5.
Clearly, five or more gears can be manufactured cheaper than conventional carburized and tempered gears. In order to increase the bearing pressure resistance of the gear, the surface hardness should be HRC5.
It is more preferable that the average particle diameter is 8 or more, and it is further preferable that the cementite particles having an average particle diameter of 1 μm or less are dispersed in the surface layer.

【0117】また、実施例4、5の衝撃試験結果から明
らかなように、炭素濃度が〜1.2重量%の高濃度な範
囲の焼入れ焼戻し鋼および浸炭焼入れ焼戻し鋼において
も5kgf・m/cm以上のシャルピー衝撃値を示す
ことから、タップ、プレス金型、たがね、シャーリング
用剪断刃、鋸刃、刃物などの部材に対しても適用するこ
とができることは明らかである。
Further, as is clear from the impact test results of Examples 4 and 5, 5 kgf · m / cm is also obtained in the quenched and tempered steel and the carburized and tempered steel in which the carbon concentration is in the high concentration range of up to 1.2% by weight. Since it exhibits a Charpy impact value of 2 or more, it is clear that the present invention can be applied to members such as taps, press dies, chisels, shearing shear blades, saw blades and blades.

【0118】(実施例7;高硬度高靭性鋼の適用事例の
形態2)本実施例においては、上述の高硬度高靭性鋼の
適用が期待される建設・土木機械における高張力鋼板や
耐摩耗鋼板等の低温割れ、再熱割れが、溶接熱による母
材の旧オーステナイト粒界の脆化に起因することに着眼
し、本高硬度高靭性鋼がこれらの溶接割れを防止するの
に有効であることを明らかにする。
(Embodiment 7: Form 2 of application example of high hardness and high toughness steel) In this embodiment, high tensile strength steel plate and wear resistance in construction and civil engineering machines where the above-mentioned high hardness and high toughness steel is expected to be applied. Focusing on the fact that cold cracking and reheat cracking of steel sheets, etc. are caused by the embrittlement of the former austenite grain boundaries of the base material due to welding heat, this high hardness and high toughness steel is effective in preventing these weld cracks. Make it clear.

【0119】より高張力な溶接用鋼板や耐摩耗性溶接鋼
板の開発とともに、溶接後の母材における低温割れを防
止する対策が重要となり、それらの鋼板の化学成分に基
づく規格が制定されている。当社においても、50kg
f/mm以上の高張力鋼やそれを利用した耐摩耗溶接
用鋼に対しては、各元素の重量%で計算される新日本製
鉄社の規格値PH: PH=C+Mn/10+Cr/15+Mo/6+3V+
40P+100B が1.0以下となるように鋼板成分が調整されており、
この関係式から、粒界脆化を顕著に引き起こすPが極め
て顕著に溶接割れを助長するために、Pが0.01重量
%以下に規され、鋼材の焼入れ性を確保するためのB量
が慎重に制御され、かつ、炭素量が0.1〜0.3重量
%にとどめられたものとなっている。
With the development of higher tensile strength steel plates for welding and wear-resistant welded steel plates, measures to prevent cold cracking in the base metal after welding become important, and standards based on the chemical composition of these steel plates have been established. . In our company, 50kg
For high-strength steels of f / mm 2 or more and wear-resistant welding steels using the same, the standard value PH of Nippon Steel Corporation calculated by the weight% of each element is: PH = C + Mn / 10 + Cr / 15 + Mo / 6 + 3V +
The steel plate components are adjusted so that 40P + 100B is 1.0 or less,
From this relational expression, P that significantly causes grain boundary embrittlement promotes weld cracking extremely remarkably, so that P is regulated to 0.01% by weight or less, and the amount of B for ensuring the hardenability of the steel material is It is carefully controlled and the amount of carbon is limited to 0.1 to 0.3% by weight.

【0120】例えば、表4のバケット耐摩耗用鋼板はバ
ッケットの底面に隅肉溶接されて利用されるものである
ため、炭素量が0.3重量%以下に制御され、かつ、上
述のような成分規制をして溶接割れの発生を防止したも
のであるために、十分な耐摩耗性が得られない問題があ
ったが、本実施例ではFe−0.45C−0.21Si
−1.2Mn−0.5Ni−0.15Cr−0.018
P−0.0011B(PH=1.41)とそれに0.2
6重量%Alを添加した鋼(PH=1.48)の二種類
の焼入れ焼戻し鋼板(硬さ:約HRC54、厚さ15m
m、幅70mm、長さ600mm)をバケット底面に室
温で長手方向の二隅を隅肉CO溶接し、その溶接割れ
を調査した結果、Al無添加鋼においては5本中2本に
割れが発生したが、Al添加鋼においては20本中に割
れの無いことが分かった。
For example, since the bucket wear-resistant steel plates shown in Table 4 are used by being fillet-welded to the bottom surface of the bucket, the carbon content is controlled to 0.3% by weight or less, and Since the composition is regulated to prevent the occurrence of welding cracks, there is a problem that sufficient wear resistance cannot be obtained, but in the present embodiment, Fe-0.45C-0.21Si.
-1.2Mn-0.5Ni-0.15Cr-0.018
P-0.0011B (PH = 1.41) and 0.2
Two types of quenched and tempered steel sheets (hardness: about HRC54, thickness 15 m) of steel (PH = 1.48) with 6 wt% Al added.
m, width 70 mm, length 600 mm) was welded to the bottom surface of the bucket at room temperature at the two corners of the longitudinal direction with fillet CO 2 and the weld cracks were investigated. As a result, 2 out of 5 cracks were observed in the Al-free steel. Although it occurred, it was found that there was no crack in 20 of the Al-added steels.

【0121】また、それらを溶接したバケットを残留応
力除去の目的で、500℃に30分加熱した後に、室温
に空冷し、溶接部の割れを調査した結果、Al無添加鋼
においては残り3本すべてに割れが発生するのに対して
Al添加鋼には割れの発生が認められないことがわかっ
た。したがって、0.15重量%以上のAlと0.3重
量%以上のNiが複合添加される高張力鋼板の上限PH
値がPH=1.4〜1.48となり、P含有量を0.0
2重量%以下に限定した場合には、炭素添加量は約0.
6重量%が上限となるので、適正炭素量が0.1〜0.
6重量%であることがわかる。
Further, for the purpose of removing residual stress, the buckets welded with them were heated to 500 ° C. for 30 minutes and then air-cooled to room temperature, and as a result of investigating cracks in the welded portion, as a result, the remaining 3 steels in the Al-free steel were It was found that cracking occurred in all, whereas no cracking was observed in the Al-added steel. Therefore, the upper limit PH of the high-strength steel sheet to which 0.15 wt% or more of Al and 0.3 wt% or more of Ni are added
The value is PH = 1.4 to 1.48, and the P content is 0.0
When limited to 2% by weight or less, the amount of carbon added is about 0.
Since the upper limit is 6% by weight, the appropriate amount of carbon is 0.1 to 0.
It can be seen that it is 6% by weight.

【図面の簡単な説明】[Brief description of drawings]

【図1】図1は、FeSi系合金のAc3温度線に対す
る各種合金元素影響を示すグラフである。
FIG. 1 is a graph showing influences of various alloy elements on an Ac3 temperature line of a FeSi-based alloy.

【図2】図2は、各種耐摩耗鋼の焼戻し硬さを示すグラ
フである。
FIG. 2 is a graph showing the tempering hardness of various wear resistant steels.

【図3】図3は、各種焼戻し鋼の硬さと衝撃値との関係
を示すグラフ(1)である。
FIG. 3 is a graph (1) showing the relationship between hardness and impact value of various tempered steels.

【図4】図4は、各種焼戻し鋼の硬さと衝撃値との関係
を示すグラフ(2)である。
FIG. 4 is a graph (2) showing the relationship between hardness and impact value of various tempered steels.

【図5】図5は、シャルピー衝撃値と炭素量との関係を
調査した予備実験結果を示すグラフである。
FIG. 5 is a graph showing the results of preliminary experiments investigating the relationship between the Charpy impact value and the carbon content.

【図6】図6は、No.1〜No.9の焼戻し硬さの実
測値(焼入れ温度870℃)と計算値とを比較して示す
グラフである。
6 is a schematic diagram of No. 1-No. It is a graph which shows and compares the measured value (hardening temperature 870 degreeC) of the tempering hardness of 9 and the calculated value.

【図7】図7は、No.10〜No.22の焼戻し硬さ
の実測値(焼入れ温度870℃)と計算値とを比較して
示すグラフである。
7 is a schematic diagram of No. 10-No. It is a graph which shows and compares the measured value (hardening temperature 870 degreeC) of the tempering hardness of 22 and a calculated value.

【図8】図8は、No.23〜No.29の焼戻し硬さ
の実測値(焼入れ温度900℃)と計算値とを比較して
示すグラフである。
8 is a schematic diagram of No. 23-No. It is a graph which shows and compares the measured value (hardening temperature 900 degreeC) of the tempering hardness of 29, and a calculated value.

【図9】図9は、No.30〜No.33の焼戻し硬さ
の実測値(焼入れ温度950℃)と計算値とを比較して
示すグラフである。
9 is a schematic diagram of No. 30-No. It is a graph which compares and shows the measured value (hardening temperature 950 degreeC) of the tempering hardness of 33, and a calculated value.

【図10】図10は、No.34〜No.38の焼戻し
硬さの実測値(焼入れ温度900℃)と計算値とを比較
して示すグラフである。
10 is a schematic diagram of No. 34-No. It is a graph which compares and shows the measured value (hardening temperature 900 degreeC) of the tempering hardness of 38, and a calculated value.

【図11】図11は、No.47〜No.49の焼戻し
硬さとシャルピー衝撃値との関係を示すグラフである。
11 is a schematic diagram of No. 47-No. It is a graph which shows the relationship between the tempering hardness of 49 and a Charpy impact value.

【図12】図12は、No.10,12,47の焼戻し
温度とシャルピー衝撃値との関係を示すグラフである。
12 is a schematic diagram of No. It is a graph which shows the relationship between the tempering temperature of 10, 12, 47, and a Charpy impact value.

【図13】図13は、浸炭焼き入れ条件を示すグラフで
ある。
FIG. 13 is a graph showing carburizing and quenching conditions.

【図14】図14は、浸炭焼き入れ焼戻し後のシャルピ
ー試験片における硬さ分布図である。
FIG. 14 is a hardness distribution diagram of a Charpy test piece after carburizing, quenching, and tempering.

【図15】図15(a)(b)は、表面炭素濃度が1.
1重量%、1.3重量%になるように1000℃で2時
間浸炭した後に室温に冷却し、850℃で1時間の再加
熱焼入れ焼戻し処理を施した表面硬化層組織である。
15 (a) and 15 (b) show that the surface carbon concentration is 1.
The surface-hardened layer structure is carburized at 1000 ° C. for 2 hours so as to be 1% by weight and 1.3% by weight, then cooled to room temperature, and subjected to reheating quenching and tempering treatment at 850 ° C. for 1 hour.

【図16】図16は、S45Cの焼き入れ焼戻し鋼(H
v500)のガウジング摩耗量を1とした時の各種鋼の
硬さと摩耗比の関係を示すグラフである。
FIG. 16 is a schematic view of quenched and tempered steel of S45C (H
9 is a graph showing the relationship between the hardness and wear ratio of various steels when the gouging wear amount in v500) is 1.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C21D 1/06 C21D 1/06 A 6/00 6/00 L W 101 101Z 9/00 9/00 B E 9/22 9/22 9/32 9/32 A 9/42 9/42 Fターム(参考) 2D058 BA01 4K028 AA01 AB01 AB06 4K042 AA12 AA18 AA20 AA24 AA25 BA02 BA03 BA04 CA02 CA03 CA04 CA05 CA06 CA07 CA08 CA09 CA10 CA12 CA13 DA01 DA02 DB01 DC02 DD02 Front page continuation (51) Int.Cl. 7 Identification code FI theme code (reference) // C21D 1/06 C21D 1/06 A 6/00 6/00 L W 101 101Z 9/00 9/00 B E 9 / 22 9/22 9/32 9/32 A 9/42 9/42 F term (reference) 2D058 BA01 4K028 AA01 AB01 AB06 4K042 AA12 AA18 AA20 AA24 AA25 BA02 BA03 BA04 CA02 CA03 CA04 CA05 CA06 CA07 CA08 CA09 CA10 CA12 CA13 DA01 DA02 DB01 DC02 DD02

Claims (24)

【特許請求の範囲】[Claims] 【請求項1】 少なくともC:0.15〜0.60重量
%、Si:0.05〜1.8重量%、Cr:0.1〜
3.5重量%を含有する鋼において、Moが0.1〜
1.7重量%の範囲で、かつ式Mo(重量%)=1.7
−0.5×Si(重量%)の関係を上限として添加され
るとともに、V:0.10〜0.40重量%、W:0.
1〜1.0重量%のいずれか一方もしくは両方が添加さ
れ、さらに、Mn、Ni、Co、Cu、Al、Ti、
B、Nb、Zr、Ta、Hf、Caの一種以上の合金元
素と、P、S、N、O等の不可避的不純物元素が含有さ
れ、残部が実質的にFeからなる焼き入れ焼戻しマルテ
ンサイト鋼であることを特徴とする高硬度高靭性鋼。
1. At least C: 0.15-0.60 wt%, Si: 0.05-1.8 wt%, Cr: 0.1
In steel containing 3.5% by weight, Mo is 0.1 to 0.1%.
In the range of 1.7% by weight and with the formula Mo (% by weight) = 1.7
-0.5xSi (weight%) is added as an upper limit, and V: 0.10 to 0.40 weight% and W: 0.
Either one or both of 1 to 1.0% by weight is added, and Mn, Ni, Co, Cu, Al, Ti,
Quenched and tempered martensitic steel containing one or more alloy elements of B, Nb, Zr, Ta, Hf, Ca, and unavoidable impurity elements such as P, S, N, O, and the balance being substantially Fe. High hardness and high toughness steel.
【請求項2】 Si:0.8〜1.60重量%、Cr:
0.1〜1.0重量%未満、Mo:0.5〜1.3重量
%に制限され、Bが0.0005〜0.005重量%添
加される請求項1に記載の高硬度高靭性鋼。
2. Si: 0.8 to 1.60% by weight, Cr:
High hardness and high toughness according to claim 1, wherein B is added in an amount of 0.0005 to 0.005% by weight, and Mo is limited to 0.1 to less than 1.0% by weight and Mo: 0.5 to 1.3% by weight. steel.
【請求項3】 式26.2≦5.8×(Si(重量%)
+Al(重量%))+2.8×Cr(重量%)+11×M
o(重量%)+25.7×V(重量%)+7.5×W
(重量%)≦36.2の関係に合金添加量が調整される
請求項1〜3のいずれかに記載の高硬度高靭性鋼。
3. The formula 26.2 ≦ 5.8 × (Si (wt%)
+ Al (wt%)) +2.8 x Cr (wt%) +11 x M
o (wt%) + 25.7 x V (wt%) + 7.5 x W
The high hardness and high toughness steel according to any one of claims 1 to 3, wherein the alloy addition amount is adjusted in a relationship of (wt%) ≤36.2.
【請求項4】 少なくともC:0.10〜1.20重量
%、Si:0.05〜1.8重量%を含有する鋼におい
て、Siの一部を0.15〜1.6重量%のAlで置き
換えるとともに、0.3〜2.5重量%のNiが添加さ
れ、さらに、Mn、Cr、Mo、V、W、Co、Cu、
Ti、B、Nb、Zr、Ta、Hf、Caの一種以上の
合金元素と、P、S、N、O等の不可避的不純物元素が
含有され、残部が実質的にFeからなる焼き入れ焼戻し
マルテンサイト組織鋼であることを特徴とする高硬度高
靭性鋼。
4. A steel containing at least C: 0.10 to 1.20% by weight and Si: 0.05 to 1.8% by weight, wherein a part of Si is 0.15 to 1.6% by weight. While replacing with Al, 0.3 to 2.5 wt% of Ni was added, and Mn, Cr, Mo, V, W, Co, Cu,
Quenched and tempered martens containing at least one alloy element of Ti, B, Nb, Zr, Ta, Hf, Ca, and unavoidable impurity elements such as P, S, N, O, and the balance being substantially Fe. High hardness and high toughness steel characterized by being a site structure steel.
【請求項5】 Crが0.1〜3.5重量%の範囲で含
有されている請求項4に記載の高硬度高靭性鋼。
5. The high hardness and high toughness steel according to claim 4, wherein Cr is contained in the range of 0.1 to 3.5% by weight.
【請求項6】 Moが1.7重量%未満の範囲で、S
i、Alの添加に対して、式Mo(重量%)=1.7−
0.5×(Si(重量%)+Al(重量%))の関係を上
限として添加される請求項4または5に記載の高硬度高
靭性鋼。
6. When Mo is in the range of less than 1.7% by weight, S
With respect to the addition of i and Al, the formula Mo (wt%) = 1.7-
The high hardness and high toughness steel according to claim 4 or 5, wherein the upper limit is the relationship of 0.5 x (Si (wt%) + Al (wt%)).
【請求項7】 V:0.05〜0.40重量%、W:
0.1〜1.0重量%のいずれか一方もしくは両方が添
加される請求項4〜6のいずれかに記載の高硬度高靭性
鋼。
7. V: 0.05 to 0.40% by weight, W:
The high hardness and high toughness steel according to claim 4, wherein either one or both of 0.1 to 1.0% by weight is added.
【請求項8】 Al:0.15〜0.75重量%、N
i:0.3〜2.0重量%に制限されることと、Bが
0.0005〜0.005重量%添加されることのいず
れか一方もしくは両方を特徴とする請求項4〜7のいず
れかに記載の高硬度高靭性鋼。
8. Al: 0.15 to 0.75% by weight, N
i: either of 0.3 to 2.0% by weight and 0.0005 to 0.005% by weight of B added, or both of them. High hardness and high toughness steel described in Crab.
【請求項9】 式21.2≦5.8×(Si(重量%)
+Al(重量%))+2.8×Cr(重量%)+11×M
o(重量%)+25.7×V(重量%)+7.5×W
(重量%)≦41.2の関係に合金添加量が調整される
請求項4〜8のいずれかに記載の高硬度高靭性鋼。
9. The formula 21.2 ≦ 5.8 × (Si (wt%)
+ Al (wt%)) +2.8 x Cr (wt%) +11 x M
o (wt%) + 25.7 x V (wt%) + 7.5 x W
The high hardness and high toughness steel according to any one of claims 4 to 8, wherein the alloy addition amount is adjusted in a relationship of (wt%) ≤ 41.2.
【請求項10】 少なくともC:0.25〜0.55重
量%、Si:0.8重量%未満、Cr:3.5〜5.5
重量%を含有する鋼において、Moが0.3〜1.0重
量%の範囲で添加されるとともに、V:0.10〜0.
40重量%、W:0.1〜1.0重量%のいずれか一方
もしくは両方が添加され、さらにMn、Ni、Co、C
u、Al、B、Ti、Nb、Zr、Ta、Hf、Caの
一種以上の合金元素と、P、S、N、O等の不可避不純
物元素が含有され、残部が実質的にFeからなる焼き入
れ焼戻しマルテンサイト組織を有することを特徴とする
高硬度高靭性鋼。
10. At least C: 0.25 to 0.55% by weight, Si: less than 0.8% by weight, Cr: 3.5 to 5.5.
In the steel containing 10% by weight, Mo is added in the range of 0.3 to 1.0% by weight, and V: 0.10 to 0.
One or both of 40% by weight and W: 0.1 to 1.0% by weight is added, and Mn, Ni, Co and C are further added.
A baked alloy containing at least one alloy element of u, Al, B, Ti, Nb, Zr, Ta, Hf, and Ca, and unavoidable impurity elements such as P, S, N, and O, and the balance being substantially Fe. High hardness and high toughness steel characterized by having a quenched and tempered martensitic structure.
【請求項11】 0.15〜1.0重量%のAlと0.
3〜2.5重量%のNiが添加され、焼戻し軟化抵抗性
と靭性を改善したこと特徴とする請求項10に記載の高
硬度高靭性鋼。
11. 0.1 to 1.0% by weight of Al and 0.
The high hardness and high toughness steel according to claim 10, wherein 3 to 2.5% by weight of Ni is added to improve temper softening resistance and toughness.
【請求項12】 式21.2≦3×(Si(重量)+A
l(重量%) )+2.8×Cr(重量%)+11×Mo
(重量%)+25.7×V(重量%)+7.5×W(重
量%)≦41.2の関係に合金添加量が調整される請求
項11に記載の高硬度高靭性鋼。
12. The formula 21.2 ≦ 3 × (Si (weight) + A
l (wt%)) + 2.8 × Cr (wt%) + 11 × Mo
The high hardness and high toughness steel according to claim 11, wherein the alloy addition amount is adjusted in a relationship of (wt%) + 25.7 × V (wt%) + 7.5 × W (wt%) ≦ 41.2.
【請求項13】 1〜20重量%のCoが添加されてい
る請求項1〜12のいずれかに記載の高硬度高靭性鋼。
13. The high hardness and high toughness steel according to claim 1, wherein 1 to 20% by weight of Co is added.
【請求項14】 Nb、Ti、Zr、Ta、Hfの一種
以上が総量で0.005〜0.2重量%含有されている
請求項1〜13のいずれかに記載の高硬度高靭性鋼。
14. The high hardness and high toughness steel according to claim 1, wherein the total amount of one or more of Nb, Ti, Zr, Ta and Hf is 0.005 to 0.2% by weight.
【請求項15】 焼き入れ処理後に600℃以上の温度
での高温焼戻しを施すことにより、硬さHRC50〜6
0で、シャルピー衝撃値5kgf・m/cm 以上とな
る請求項1〜14のいずれかに記載の高硬度高靭性鋼。
15. A temperature of 600 ° C. or higher after quenching treatment
Hardness HRC50 ~ 6 by high temperature tempering
0, Charpy impact value 5 kgf ・ m / cm TwoAnd above
The high hardness and high toughness steel according to any one of claims 1 to 14.
【請求項16】 焼き入れ処理後に焼戻し処理を施した
焼戻しマルテンサイト鋼において、その硬さがHRC4
5以上で、HRC45〜55の硬さ範囲で式log(シ
ャルピー衝撃値kgf・m/cm)≧−0.0263
×HRC+2.225の関係を満足するとともに、HR
C55以上においてはシャルピー衝撃値が6kgf・m
/cm以上であることを特徴とする請求項1〜14の
いずれかに記載の高硬度高靭性鋼。
16. A tempered martensitic steel that has been tempered after quenching has a hardness of HRC4.
5 or more, the expression log (Charpy impact value kgf · m / cm 2 ) ≧ −0.0263 in the hardness range of HRC45 to 55.
× HRC + 2.225, and HR
Charpy impact value is 6kgf ・ m above C55
/ Cm < 2 > or more, The high hardness and high toughness steel in any one of Claims 1-14 characterized by the above-mentioned.
【請求項17】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼であって、硬さがHRC52以上で、か
つ、シャルピー衝撃値が6kgf・m/cm以上であ
る焼入れ焼戻しマルテンサイト鋼を用いた装軌式車両の
履帯ブッシュ、履帯リンク、履帯用上下転輪ローラ、履
帯シューであることを特徴とする装軌部品。
17. The high hardness and high toughness steel according to claim 1, wherein the hardness is HRC52 or higher and the Charpy impact value is 6 kgf · m / cm 2 or higher. Tracked parts using track steel for track-type vehicles, which are track bushes, track links, upper and lower roller rollers for tracks, and track shoes.
【請求項18】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼であって、硬さがHRC50以上で、か
つ、シャルピー衝撃値が8kgf・m/cm以上であ
る焼入れ焼戻しマルテンサイト鋼を用いたトンネル掘削
用シャンク、トンネル掘削用ディスクカッター、チゼル
工具、土質改良用撹拌ブレード等であることを特徴とす
る耐土砂摩耗部品。
18. The high-hardness, high-toughness steel according to claim 1, wherein the hardness is HRC50 or more and the Charpy impact value is 8 kgf · m / cm 2 or more. An earth and sand wear resistant component characterized by being a shank for tunnel excavation using site steel, a disc cutter for tunnel excavation, a chisel tool, a stirring blade for soil improvement, etc.
【請求項19】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼であって、硬さがHRC40以上で、か
つ、シャルピー衝撃値が式log(シャルピー衝撃値k
gf・m/cm)≧−0.0263×HRC+2.2
25の関係を満足する焼入れ焼戻しマルテンサイト鋼を
用いたことを特徴とする建設機械に用いられる締結ボル
ト。
19. The high hardness and high toughness steel according to claim 1, wherein the hardness is HRC 40 or more, and the Charpy impact value is the expression log (Charpy impact value k.
gf · m / cm 2 ) ≧ −0.0263 × HRC + 2.2
A fastening bolt used in a construction machine, characterized by using a quenched and tempered martensitic steel satisfying the relationship of 25.
【請求項20】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼を歯車形状に加工した後に、浸炭焼入れ焼
戻し処理によって、表面炭素濃度が0.6〜1.0重量
%で、表面浸炭深さが0.4mm以上で、その硬さがH
RC55〜64に調整され、等価深さを持つシャルピー
試験片の衝撃値が8kgf・m/cm 以上であること
を特徴とする高靭性歯車。
20. The high according to claim 1.
Hardness and high toughness steel is processed into a gear shape and then carburized and quenched.
The surface carbon concentration is 0.6 to 1.0 weight due to the return process.
%, The surface carburizing depth is 0.4 mm or more, and its hardness is H
Charpy adjusted to RC55-64 and having equivalent depth
Impact value of test piece is 8kgf · m / cm TwoBe above
High toughness gears characterized by.
【請求項21】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼を歯車形状に加工した後に、表面炭素量が
0.8〜1.3重量%となるように浸炭した後、一旦A
1変態温度以下に冷却し、さらに、再加熱焼き入れ焼戻
し処理を施し、表面浸炭硬化層深さが0.4mm以上
で、その硬化層中に平均粒径が1μm以下のセメンタイ
トを分散させ、その硬さがHRC59〜65に調整さ
れ、その等価深さを持つシャルピー試験片の衝撃値が4
kgf・m/cm以上であることを特徴とする高靭性
高耐面圧歯車。
21. After machining the high hardness and high toughness steel according to any one of claims 1 to 16 into a gear shape, and then carburizing the surface carbon amount to 0.8 to 1.3% by weight, Once A
It is cooled to 1 transformation temperature or less, and further subjected to reheating quenching and tempering treatment to disperse cementite having a surface carburizing hardened layer depth of 0.4 mm or more and an average particle diameter of 1 μm or less in the hardened layer. The hardness is adjusted to HRC59-65, and the impact value of the Charpy test piece having the equivalent depth is 4
A high toughness and high surface pressure resistant gear characterized by having a kgf · m / cm 2 or more.
【請求項22】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼を歯車形状に加工した後に、高周波焼入れ
焼戻しを施し、表面硬さがHRC52〜64に調整さ
れ、その硬化深さが等価なシャルピー試験片の衝撃値が
5kgf・m/cm以上であることを特徴とする高靭
性歯車。
22. After the high hardness and high toughness steel according to any one of claims 1 to 16 is processed into a gear shape, induction hardening and tempering is performed to adjust the surface hardness to HRC52 to 64, and the hardening depth thereof. Is equivalent to the impact value of the Charpy test piece is 5 kgf · m / cm 2 or more, a high toughness gear.
【請求項23】 請求項1〜16のいずれかに記載の高
硬度高靭性鋼を焼入れ焼戻し処理によって、50kgf
/mm以上の高張力および/またはHRC50以上の
硬さに調整され、バケット、ブルドーザーブレード等に
溶接して使用されることを特徴とする耐摩耗鋼板。
23. A high-hardness, high-toughness steel according to any one of claims 1 to 16 is hardened and tempered to obtain 50 kgf.
/ Mm 2 or more of high tension and / or hardness of HRC 50 or more, and is used by welding to a bucket, bulldozer blade, etc., and is used as a wear-resistant steel plate.
【請求項24】 Crを3.5重量%未満含有し、60
0℃の焼戻し処理によってHRC50以上となるよう
に、式26.2≦5.8×(Si(重量%)+Al(重
量%))+2.8×Cr(重量%)+11×Mo(重量
%)+25.7×V(重量%)+7.5×W(重量%)
≦41.2の関係に合金添加量が調整される請求項1〜
14のいずれかに記載の高硬度高靭性鋼を使ったことを
特徴とするリッパポイント、エンドビット、バケットツ
ース、エッジ、トンネル掘削用ディスクカッター等土砂
掘削用に用いられる耐土砂摩耗部品。
24. Less than 3.5 wt% Cr, 60
Formula 26.2 ≦ 5.8 × (Si (wt%) + Al (wt%)) + 2.8 × Cr (wt%) + 11 × Mo (wt%) so that HRC50 or more by tempering at 0 ° C. +25.7 x V (wt%) +7.5 x W (wt%)
The alloy addition amount is adjusted to satisfy the relation of ≦ 41.2.
A sand-and-sand wear-resistant component used for earth and sand excavation, such as a ripper point, an end bit, a bucket tooth, an edge, a disk cutter for tunnel excavation, which is characterized by using the high hardness and high toughness steel according to any one of 14 above.
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